DETAILED ENGINEERING
AES IN BRIEF
AES
The Leading Engineering Service Provider
Advanced Engineering Services, was established in
2020 by a group of experienced engineers from the
power plant and Oil & Gas industries with each
having a combined 35 plus years of experience
domestically and Internationally.
AES offer advanced services from Engineering to
Support Services to Management. AES can act as
Engineers, Consultants and Advisors.
Essential services offered from AES are System
engineering and Project Management, under one
roof with an amalgamated outsourcing concept,
that maximizes the return on customers’
investments.
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The Leading Engineering Service Provider
MARKETS
AES
MARKETS WE SERVE
• Power Plants (Utilities, Captive & Cogeneration Plants)
• Process Industries (Paper, Cement, Steel, Textile, Sugar etc.,)
• Oil & Gas Sector
• Petrochemical Industries
• Gas Processing Industries
• Water & Waste Water Treatment Plants
CLIENTS WE SERVE
1. Original Equipment Manufacturers (OEMs)
2. Engineering Companies
3. Engineering, Procurement & Construction (EPC) Contractors
4. Project Management Companies (PMCs)
5. Owners of the plants
The Leading Engineering Service Provider 3
AES DETAILED ENGINEERING
DUCT DETAILING NON PRESSURE PART ARRANGEMENT
PRESSURE PART ARRANGEMENT CHIMNEY DETAILING
STEAM DRUM DETAILING
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The Leading Engineering Service Provider
AES
DETAILED ENGINEERING TEAM
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING
Director – Technical / Engineering
Academic’s: Bachelor’s degree in Mechanical Engineering
Post Graduate Diploma in Financial Engineering
Master’s in Business Administration (Finance)
Total Experience: 36 Years of Process, Proposal, Performance & Project Engineering in Power Plant Industry
Companies Worked: Foster Wheeler, Deutsche Babcock, Babcock Power, CETHAR, IHI & Toshiba
Client and consultants deal with: SIEMENS, GE (Alstom), Sembcorp, Chinese Design Institutes, Bechtel, TATA,
AES, TXU, BHEL, ISGEC, Lahmeyer, Tractebel, Fichtner, Poyry, Haldor Topsoe etc
Major Projects Involved: 5x800 MW – Supercritical PC fired boilers + FGD + SCR
2x135 MW – CFB based Power Plant on EPC basis
2x150 MW – CFB based Power Plant on EPC basis
1x225 MW – Combined Cycle Power Plant
Design of HRSG systems for several plants
1x10 MW Waste to Energy (WtE) Plant
Multi-cultural exposure: Have work experience with multiple technologies, in a multi-cultural environment
with awareness on diverse international power plant practices. Worked in different
countries and travelled extensively in North America, Europe, China, South East Asia and Africa
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING
Manager - Detailed Engineering
Academic’s: Bachelor Degree in Mechanical Engineering
Total Experience: 32 years in Process, Proposal & Estimation of Utility Boilers
Companies Worked: CETHAR Ltd
Client and consultants deal with: MN Dastur, Avant Garde Engineers, Fitchner India, DCPL, Dalmia Cements, Dalmia Sugars, Sakthi Sugars, Century Group,
Gujarat Ambuja Cements, Shree Cements, Manikgarh Cements, Shriram Vinyl and Chemicals Limited,
Ramrupai Balaji Steels Limited
Major Projects Involved: 60 MW CFB Boiler ARS Metal
60 MW CFB Boiler OCL Iron & Steel
230 TPH CFB Boiler Manikgarh Cements
451 TPH CFB Boiler Aryan Coal Beneficiation
190 TPH FBC Boiler Prakash Industries
175 TPH FBC Boiler Shriram Vinyl and Chemicals
170 TPH CFB Ramrupai Balaji (Jai Balaji) Steels
150 TPH CFB Vandana Energy & Steels
140 TPH TG Boiler Dalmia Sugars
135 TPH FBC Boiler Maa Durga
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING
Deputy Manager – Detailed Engineering (Piping , Boiler Pressure Parts & Non Pr. Parts)
Academic’s: Diploma in Mechanical Engineering
Total Experience: 29 years in Detail Engineering
Companies Worked: ISGEC Heavy Engineering Ltd, Galadari Engineering Works CO.LLC, CETHAR Ltd,
Client and consultants deal with: ISGEC, ENMAS Andritz Pvt. Ltd., Hexa Thailand Corporation, Dangote Industries,
Revathi cements, JASW Steels Ltd., Balaji Hindustan Sugar Ltd., Damodar Ispat Ltd., S Bang Corporation Ltd
Major Projects Involved: 100 TPH FBC Hexa Thailand Corporation
90 TPH CFB Revathi cements
65 TBH FBC Dangote Industries
31 TPH WHRB JASW Steels l Ltd
95 TPH TGB Ponni Sugars
Balaji Hindustan Sugar Ltd
Damodar Ispat Ltd
S Bang Corporation Ltd
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The Leading Engineering Service Provider
AES
ORGANISATION CHART
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING
LAKSHMANAN
DETAILED ENGINEERING
VENKATESAN
PRESSURE PARTS NON PRESSURE PARTS
SAMIRAJ ARUN SK
RUBAN SUDHARSAN
PRATAP VINOTH
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The Leading Engineering Service Provider
AES
DETAILED ENGINEERING PROJECTS
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Engineering services of Process steam & Condensate water piping and Air Ducting of Existing Process Plant DUCT DETAILING
Client: ARK Engineering and Power Consultants (P) Ltd, Trichy
Project: Saint Gobain Gypro Project, Vizag
Scope : Duct Detail engineering services for Air Ducting
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Engineering services of Process steam & Condensate water piping and Air Ducting of Existing Process Plant DUCT DETAILING
Client: ARK Engineering and Power Consultants (P) Ltd, Trichy
Project: Saint Gobain Gypro Project, Vizag
Scope : Duct Detail engineering services for Air Ducting
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Gas ducting DUCT DETAILING
Client: Ashwini Engineering
Scope : Detail engineering Services for flue gas ducting
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Engineering services of Process steam & Condensate water piping and Air Ducting of Existing Process Plant DUCT DETAILING
Client: ARK Engineering and Power Consultants (P) Ltd, Trichy
Project: Saint Gobain Gypro Project, Vizag
Scope : Detail engineering services
Piping for Steam and Water system of Heat exchangers
Air ducting re-routing
Air Ducting
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
ESP -Inlet and Outlet Ducting design and drawings DUCT DETAILING
Client: SPAC Power Engineering Private Limited, Chennai
Project: MKRS, Malaysia
METALLIC BELLOW NON-METALLIC BELLOW
DUCT SUPPORTS FOUNDATION
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
ESP -Inlet and Outlet Ducting design and drawings DUCT DETAILING
Client: SPAC Power Engineering Private Limited, Chennai
Project: UMAS Project through MKRS, West Malaysia
Scope :
GA of ESP inlet and outlet ducting up to Chimney
Stress Analysis of Ducting and its supports
Foundation load data and Civil plans
Fabrication and Erection drawings of ducting
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
150 TDS Recovery Boiler DUCT DETAILING
Client: ENMAS ANDRITZ Private Limited
Project: Flue Gas Duct Layout for ESP CFD Analysis
Scope : Ducting and Duct supporting detailed engineering
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1x 46.2 TPH Fluidized Bed Boiler Addition of Bagasse feeding system Spent wash firing PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Vittalrao Shinde SSK LTD, Pimpalner, Maharashtra
Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
Pressure part modifications
Newly added bagasse feeding system
Secondary Air duct system
Spent Wash firing and steam piping layout
Steam and Spent Wash piping Isometric drawings and supports
Steel and Platform modifications
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1x 46.2 TPH Fluidized Bed Boiler Addition of Bagasse feeding system Spent wash firing PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Vittalrao Shinde SSK LTD, Pimpalner, Maharashtra
Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
Pressure part modifications
Newly added bagasse feeding system
Secondary Air duct system
Spent Wash firing and steam piping layout
Steam and Spent Wash piping Isometric drawings and supports
Steel and Platform modifications
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1x 46.2 TPH Fluidized Bed Boiler Addition of Bagasse feeding system Spent wash firing PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Vittalrao Shinde SSK LTD, Pimpalner, Maharashtra
Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
Pressure part modifications
Newly added bagasse feeding system
Secondary Air duct system
Spent Wash firing and steam piping layout
Steam and Spent Wash piping Isometric drawings and supports
Steel and Platform modifications
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1x 46.2 TPH Fluidized Bed Boiler Addition of Bagasse feeding system Spent wash firing PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Vittalrao Shinde SSK LTD, Pimpalner, Maharashtra
Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
Pressure part modifications
Newly added bagasse feeding system
Secondary Air duct system
Spent Wash firing and steam piping layout
Steam and Spent Wash piping Isometric drawings and supports
Steel and Platform modifications
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Flue Gas Cooler (FGC) Capacity enhancement PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Nayara Energy, Vadinar, Gujarat
Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
Additional HARPs for FGC Economizer, Evaporator and Superheater new modules
Integral piping for Pressure parts.
Soot blower piping layout and Isometrics
Drain and Vent piping layout and Isometrics
FGC Casing and integral supports
FGC main frame steel
FGC outlet ducting up to chimney
3. Complete piping engineering including stress analysis for
All integral and external piping’s
Ducting and its supports
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Flue Gas Cooler (FGC) Capacity enhancement PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Nayara Energy, Vadinar, Gujarat
HP Economiser HP Evaporator HP Super heater Header
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Flue Gas Cooler (FGC) Capacity enhancement PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Nayara Energy, Vadinar, Gujarat
Boiler Steel STADD model Boiler Tekla Model
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Flue Gas Cooler (FGC) Capacity enhancement PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Nayara Energy, Vadinar, Gujarat
Integrated Steel and Casing
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Detail Engineering for Superheaters and Economiser+D118 PRESSURE PART ARRANGEMENT
Project: PHOSPHATE 3 PHASE 1 PROJECT
Scope :
1. Pressure part arrangement
2. Fabrication and Erection drawings for
Superheaters
Economizers
MODIFIED PRESSURE PART ARRANGEMENT
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1 x 31.3 TPH Fluidized Bed Boiler Spent wash firing + additional bagasse feeding system NON PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Baramati Sugars, Baramati, Maharashtra
Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
Pressure part modifications
Newly added bagasse feeding system
Secondary Air duct system
Spent Wash firing and steam piping layout
Steam and Spent Wash piping Isometric drawings and supports
Steel and Platform modifications
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1 x 31.3 TPH Fluidized Bed Boiler Spent wash firing + additional bagasse feeding system NON PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Baramati Sugars, Baramati, Maharashtra
PIPING SUPPORTS
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1 x 31.3 TPH Fluidized Bed Boiler Spent wash firing + additional bagasse feeding system NON PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Baramati Sugars, Baramati, Maharashtra
BAGASSE FEEDING SYSTEM
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1 x 31.3 TPH Fluidized Bed Boiler Spent wash firing + additional bagasse feeding system NON PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Baramati Sugars, Baramati, Maharashtra
DUCTING AND SUPPORTS
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1 x 31.3 TPH Fluidized Bed Boiler Spent wash firing + additional bagasse feeding system NON PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Baramati Sugars, Baramati, Maharashtra
STEEL AND PLATFORMS
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Basic and Detailed Design Engineering Services of Choke Chute NON PRESSURE PART ARRANGEMENT
Client: Fulcrum Engineering Consultancy
Scope :
Mechanical design - Tekla modeling
Chute size validation with calculation note
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Basic and Detailed Design Engineering Services of Choke Chute NON PRESSURE PART ARRANGEMENT
Client: Fulcrum Engineering Consultancy
Scope :
Mechanical design - Tekla modeling
Chute size validation with calculation note
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Detail Engineering for Chimney of 30 TPH Boiler CHIMNEY DETAILING
Client: Regaal Resources Ltd
Project: Bihar
Scope : Detail Engineering services of Chimney
Basic Design
Detail Design
Foundation Load details
Fabrication drawings
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Detail Engineering for Steam drum with ASME code calculation STEAM DRUM DETAILING
Client: ENMAS ANDRITZ PRIVATE LIMITED, CHENNAI
Project: Duffin Creek Treatment Plant, Pickering, Ontario, Canada
Scope :
Detail engineering services for Steam drum
General Arrangement Drawings
Drum internals
Drum nozzle sizing
Manway & Supports calculation
ASME Code calculations
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Detail Engineering for Steam drum with ASME code calculation STEAM DRUM DETAILING
Client: ENMAS ANDRITZ PRIVATE LIMITED, CHENNAI
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
125 TPH HRSG drawing conversion & modification
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Reliance Petroleum Industries Limited
Scope : Conversion and creation of new drawings related to the existing HRSG
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
125 TPH HRSG drawing conversion & modification
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Reliance Petroleum Industries Limited
Scope : Conversion and creation of new drawings related to the existing HRSG
DRAWING CONVERSION
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Gas Skid Detailed Engineering
Client: ISGEC Heavy Engineering, Noida
Project: IOCL
Scope : Complete Mechanical Engineering of the three Skids
Gas Skid
Metering Skid
Burner Skid
These covering Isometric drawing, Base frame, Support, Foundation details and 3D Modeling
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
2*50 MW Pacific Light Power – Open Cycle Gas Turbine (OCGT)
Client: JEL Jurong Engineering Limited
Project: Pacific Light Power Pte Ltd
Scope : Engineering of balance of plant for SGT-800 Gas Turbine Preparing of Sizing Calculation and Technical specifications such us Mechanical, Electrical system, Control &
Instrumentation.
Preparing of balance of Plant PIDs
Technical clearance of various vendor package pre order and post order documents for Balance of Plant
Single line diagram
Piping Layout
Isometric Drawings
Cable Layout
Technical evaluation for equipment, etc
Review of package drawings
Documents
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The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
2*50 MW Pacific Light Power – Open Cycle Gas Turbine (OCGT)
Client: JEL Jurong Engineering Limited
Project: Pacific Light Power Pte Ltd
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The Leading Engineering Service Provider
THANK YOU
ADVANCED ENGINEERING SERVICES
FOR MORE INFORMATION,
PLEASE VISIT US AT
www.aes-groups.in
The Leading Engineering Service Provider 43