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Engineering Services for Industry Experts

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0% found this document useful (0 votes)
34 views43 pages

Engineering Services for Industry Experts

Uploaded by

RAGUL
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 43

DETAILED ENGINEERING

AES IN BRIEF
AES
The Leading Engineering Service Provider
Advanced Engineering Services, was established in
2020 by a group of experienced engineers from the
power plant and Oil & Gas industries with each
having a combined 35 plus years of experience
domestically and Internationally.

AES offer advanced services from Engineering to


Support Services to Management. AES can act as
Engineers, Consultants and Advisors.

Essential services offered from AES are System


engineering and Project Management, under one
roof with an amalgamated outsourcing concept,
that maximizes the return on customers’
investments.

2
The Leading Engineering Service Provider
MARKETS
AES
MARKETS WE SERVE
• Power Plants (Utilities, Captive & Cogeneration Plants)
• Process Industries (Paper, Cement, Steel, Textile, Sugar etc.,)
• Oil & Gas Sector
• Petrochemical Industries
• Gas Processing Industries
• Water & Waste Water Treatment Plants

CLIENTS WE SERVE
1. Original Equipment Manufacturers (OEMs)
2. Engineering Companies
3. Engineering, Procurement & Construction (EPC) Contractors
4. Project Management Companies (PMCs)
5. Owners of the plants

The Leading Engineering Service Provider 3


AES DETAILED ENGINEERING

DUCT DETAILING NON PRESSURE PART ARRANGEMENT

PRESSURE PART ARRANGEMENT CHIMNEY DETAILING

STEAM DRUM DETAILING

4
The Leading Engineering Service Provider
AES

DETAILED ENGINEERING TEAM

5
The Leading Engineering Service Provider
AES DETAILED ENGINEERING
Director – Technical / Engineering

Academic’s: Bachelor’s degree in Mechanical Engineering


Post Graduate Diploma in Financial Engineering
Master’s in Business Administration (Finance)

Total Experience: 36 Years of Process, Proposal, Performance & Project Engineering in Power Plant Industry

Companies Worked: Foster Wheeler, Deutsche Babcock, Babcock Power, CETHAR, IHI & Toshiba
Client and consultants deal with: SIEMENS, GE (Alstom), Sembcorp, Chinese Design Institutes, Bechtel, TATA,
AES, TXU, BHEL, ISGEC, Lahmeyer, Tractebel, Fichtner, Poyry, Haldor Topsoe etc

Major Projects Involved: 5x800 MW – Supercritical PC fired boilers + FGD + SCR


2x135 MW – CFB based Power Plant on EPC basis
2x150 MW – CFB based Power Plant on EPC basis
1x225 MW – Combined Cycle Power Plant
Design of HRSG systems for several plants
1x10 MW Waste to Energy (WtE) Plant

Multi-cultural exposure: Have work experience with multiple technologies, in a multi-cultural environment
with awareness on diverse international power plant practices. Worked in different
countries and travelled extensively in North America, Europe, China, South East Asia and Africa

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The Leading Engineering Service Provider
AES DETAILED ENGINEERING

Manager - Detailed Engineering

Academic’s: Bachelor Degree in Mechanical Engineering

Total Experience: 32 years in Process, Proposal & Estimation of Utility Boilers

Companies Worked: CETHAR Ltd

Client and consultants deal with: MN Dastur, Avant Garde Engineers, Fitchner India, DCPL, Dalmia Cements, Dalmia Sugars, Sakthi Sugars, Century Group,
Gujarat Ambuja Cements, Shree Cements, Manikgarh Cements, Shriram Vinyl and Chemicals Limited,
Ramrupai Balaji Steels Limited

Major Projects Involved: 60 MW CFB Boiler ARS Metal


60 MW CFB Boiler OCL Iron & Steel
230 TPH CFB Boiler Manikgarh Cements
451 TPH CFB Boiler Aryan Coal Beneficiation
190 TPH FBC Boiler Prakash Industries
175 TPH FBC Boiler Shriram Vinyl and Chemicals
170 TPH CFB Ramrupai Balaji (Jai Balaji) Steels
150 TPH CFB Vandana Energy & Steels
140 TPH TG Boiler Dalmia Sugars
135 TPH FBC Boiler Maa Durga
7
The Leading Engineering Service Provider
AES DETAILED ENGINEERING
Deputy Manager – Detailed Engineering (Piping , Boiler Pressure Parts & Non Pr. Parts)

Academic’s: Diploma in Mechanical Engineering

Total Experience: 29 years in Detail Engineering

Companies Worked: ISGEC Heavy Engineering Ltd, Galadari Engineering Works CO.LLC, CETHAR Ltd,

Client and consultants deal with: ISGEC, ENMAS Andritz Pvt. Ltd., Hexa Thailand Corporation, Dangote Industries,
Revathi cements, JASW Steels Ltd., Balaji Hindustan Sugar Ltd., Damodar Ispat Ltd., S Bang Corporation Ltd

Major Projects Involved: 100 TPH FBC Hexa Thailand Corporation


90 TPH CFB Revathi cements
65 TBH FBC Dangote Industries
31 TPH WHRB JASW Steels l Ltd
95 TPH TGB Ponni Sugars
Balaji Hindustan Sugar Ltd
Damodar Ispat Ltd
S Bang Corporation Ltd

8
The Leading Engineering Service Provider
AES

ORGANISATION CHART

9
The Leading Engineering Service Provider
AES DETAILED ENGINEERING

LAKSHMANAN

DETAILED ENGINEERING

VENKATESAN

PRESSURE PARTS NON PRESSURE PARTS

SAMIRAJ ARUN SK

RUBAN SUDHARSAN

PRATAP VINOTH

10
The Leading Engineering Service Provider
AES

DETAILED ENGINEERING PROJECTS

11
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Engineering services of Process steam & Condensate water piping and Air Ducting of Existing Process Plant DUCT DETAILING
Client: ARK Engineering and Power Consultants (P) Ltd, Trichy
Project: Saint Gobain Gypro Project, Vizag

Scope : Duct Detail engineering services for Air Ducting

12
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Engineering services of Process steam & Condensate water piping and Air Ducting of Existing Process Plant DUCT DETAILING
Client: ARK Engineering and Power Consultants (P) Ltd, Trichy
Project: Saint Gobain Gypro Project, Vizag

Scope : Duct Detail engineering services for Air Ducting

13
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Gas ducting DUCT DETAILING
Client: Ashwini Engineering

Scope : Detail engineering Services for flue gas ducting

14
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Engineering services of Process steam & Condensate water piping and Air Ducting of Existing Process Plant DUCT DETAILING
Client: ARK Engineering and Power Consultants (P) Ltd, Trichy
Project: Saint Gobain Gypro Project, Vizag

Scope : Detail engineering services

 Piping for Steam and Water system of Heat exchangers


 Air ducting re-routing
 Air Ducting

15
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
ESP -Inlet and Outlet Ducting design and drawings DUCT DETAILING
Client: SPAC Power Engineering Private Limited, Chennai
Project: MKRS, Malaysia

METALLIC BELLOW NON-METALLIC BELLOW

DUCT SUPPORTS FOUNDATION

16
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
ESP -Inlet and Outlet Ducting design and drawings DUCT DETAILING
Client: SPAC Power Engineering Private Limited, Chennai
Project: UMAS Project through MKRS, West Malaysia

Scope :
 GA of ESP inlet and outlet ducting up to Chimney
 Stress Analysis of Ducting and its supports
 Foundation load data and Civil plans
 Fabrication and Erection drawings of ducting

17
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
150 TDS Recovery Boiler DUCT DETAILING
Client: ENMAS ANDRITZ Private Limited
Project: Flue Gas Duct Layout for ESP CFD Analysis

Scope : Ducting and Duct supporting detailed engineering

18
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1x 46.2 TPH Fluidized Bed Boiler Addition of Bagasse feeding system Spent wash firing PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Vittalrao Shinde SSK LTD, Pimpalner, Maharashtra

Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
 Pressure part modifications
 Newly added bagasse feeding system
 Secondary Air duct system
 Spent Wash firing and steam piping layout
 Steam and Spent Wash piping Isometric drawings and supports
 Steel and Platform modifications

19
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1x 46.2 TPH Fluidized Bed Boiler Addition of Bagasse feeding system Spent wash firing PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Vittalrao Shinde SSK LTD, Pimpalner, Maharashtra

Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
 Pressure part modifications
 Newly added bagasse feeding system
 Secondary Air duct system
 Spent Wash firing and steam piping layout
 Steam and Spent Wash piping Isometric drawings and supports
 Steel and Platform modifications

20
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1x 46.2 TPH Fluidized Bed Boiler Addition of Bagasse feeding system Spent wash firing PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Vittalrao Shinde SSK LTD, Pimpalner, Maharashtra

Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
 Pressure part modifications
 Newly added bagasse feeding system
 Secondary Air duct system
 Spent Wash firing and steam piping layout
 Steam and Spent Wash piping Isometric drawings and supports
 Steel and Platform modifications

21
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1x 46.2 TPH Fluidized Bed Boiler Addition of Bagasse feeding system Spent wash firing PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Vittalrao Shinde SSK LTD, Pimpalner, Maharashtra

Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
 Pressure part modifications
 Newly added bagasse feeding system
 Secondary Air duct system
 Spent Wash firing and steam piping layout
 Steam and Spent Wash piping Isometric drawings and supports
 Steel and Platform modifications

22
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Flue Gas Cooler (FGC) Capacity enhancement PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Nayara Energy, Vadinar, Gujarat

Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
 Additional HARPs for FGC Economizer, Evaporator and Superheater new modules
 Integral piping for Pressure parts.
 Soot blower piping layout and Isometrics
 Drain and Vent piping layout and Isometrics
 FGC Casing and integral supports
 FGC main frame steel
 FGC outlet ducting up to chimney
3. Complete piping engineering including stress analysis for
 All integral and external piping’s
 Ducting and its supports

23
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Flue Gas Cooler (FGC) Capacity enhancement PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Nayara Energy, Vadinar, Gujarat

HP Economiser HP Evaporator HP Super heater Header


24
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Flue Gas Cooler (FGC) Capacity enhancement PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Nayara Energy, Vadinar, Gujarat

Boiler Steel STADD model Boiler Tekla Model

25
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Flue Gas Cooler (FGC) Capacity enhancement PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Nayara Energy, Vadinar, Gujarat

Integrated Steel and Casing


26
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Detail Engineering for Superheaters and Economiser+D118 PRESSURE PART ARRANGEMENT
Project: PHOSPHATE 3 PHASE 1 PROJECT

Scope :
1. Pressure part arrangement
2. Fabrication and Erection drawings for
 Superheaters
 Economizers

MODIFIED PRESSURE PART ARRANGEMENT

27
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1 x 31.3 TPH Fluidized Bed Boiler Spent wash firing + additional bagasse feeding system NON PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Baramati Sugars, Baramati, Maharashtra

Scope :
1. Modified Pressure part arrangement
2. Fabrication and Erection drawings for
 Pressure part modifications
 Newly added bagasse feeding system
 Secondary Air duct system
 Spent Wash firing and steam piping layout
 Steam and Spent Wash piping Isometric drawings and supports
 Steel and Platform modifications

28
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1 x 31.3 TPH Fluidized Bed Boiler Spent wash firing + additional bagasse feeding system NON PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Baramati Sugars, Baramati, Maharashtra

PIPING SUPPORTS
29
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1 x 31.3 TPH Fluidized Bed Boiler Spent wash firing + additional bagasse feeding system NON PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Baramati Sugars, Baramati, Maharashtra

BAGASSE FEEDING SYSTEM


30
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1 x 31.3 TPH Fluidized Bed Boiler Spent wash firing + additional bagasse feeding system NON PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Baramati Sugars, Baramati, Maharashtra

DUCTING AND SUPPORTS


31
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
1 x 31.3 TPH Fluidized Bed Boiler Spent wash firing + additional bagasse feeding system NON PRESSURE PART ARRANGEMENT
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Baramati Sugars, Baramati, Maharashtra

STEEL AND PLATFORMS


32
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Basic and Detailed Design Engineering Services of Choke Chute NON PRESSURE PART ARRANGEMENT
Client: Fulcrum Engineering Consultancy

Scope :
 Mechanical design - Tekla modeling
 Chute size validation with calculation note

33
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Basic and Detailed Design Engineering Services of Choke Chute NON PRESSURE PART ARRANGEMENT
Client: Fulcrum Engineering Consultancy

Scope :
 Mechanical design - Tekla modeling
 Chute size validation with calculation note

34
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Detail Engineering for Chimney of 30 TPH Boiler CHIMNEY DETAILING
Client: Regaal Resources Ltd
Project: Bihar

Scope : Detail Engineering services of Chimney

 Basic Design
 Detail Design
 Foundation Load details
 Fabrication drawings

35
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Detail Engineering for Steam drum with ASME code calculation STEAM DRUM DETAILING
Client: ENMAS ANDRITZ PRIVATE LIMITED, CHENNAI
Project: Duffin Creek Treatment Plant, Pickering, Ontario, Canada

Scope :
 Detail engineering services for Steam drum
 General Arrangement Drawings
 Drum internals
 Drum nozzle sizing
 Manway & Supports calculation
 ASME Code calculations

36
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Detail Engineering for Steam drum with ASME code calculation STEAM DRUM DETAILING
Client: ENMAS ANDRITZ PRIVATE LIMITED, CHENNAI

37
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
125 TPH HRSG drawing conversion & modification
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Reliance Petroleum Industries Limited

Scope : Conversion and creation of new drawings related to the existing HRSG

38
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
125 TPH HRSG drawing conversion & modification
Client: Thermax Babcock & Wilcox Energy Solutions (TBWES), Pune
Project: Reliance Petroleum Industries Limited

Scope : Conversion and creation of new drawings related to the existing HRSG

DRAWING CONVERSION

39
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
Gas Skid Detailed Engineering
Client: ISGEC Heavy Engineering, Noida
Project: IOCL

Scope : Complete Mechanical Engineering of the three Skids


 Gas Skid
 Metering Skid
 Burner Skid
These covering Isometric drawing, Base frame, Support, Foundation details and 3D Modeling

40
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
2*50 MW Pacific Light Power – Open Cycle Gas Turbine (OCGT)
Client: JEL Jurong Engineering Limited
Project: Pacific Light Power Pte Ltd

Scope : Engineering of balance of plant for SGT-800 Gas Turbine Preparing of Sizing Calculation and Technical specifications such us Mechanical, Electrical system, Control &
Instrumentation.
Preparing of balance of Plant PIDs
 Technical clearance of various vendor package pre order and post order documents for Balance of Plant
 Single line diagram
 Piping Layout
 Isometric Drawings
 Cable Layout
 Technical evaluation for equipment, etc
 Review of package drawings
 Documents

41
The Leading Engineering Service Provider
AES DETAILED ENGINEERING PROJECTS
2*50 MW Pacific Light Power – Open Cycle Gas Turbine (OCGT)
Client: JEL Jurong Engineering Limited
Project: Pacific Light Power Pte Ltd

42
The Leading Engineering Service Provider
THANK YOU
ADVANCED ENGINEERING SERVICES

FOR MORE INFORMATION,


PLEASE VISIT US AT
www.aes-groups.in
The Leading Engineering Service Provider 43

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