Automotive Supplier Management
Automotive Supplier Management
Supplier Management
MAHLE GROUP
Supplier Management
Drawing at ERP-System
Drawing at BW-System
Technical Information
The MAHLE Group ranks amongst the top three systems suppliers
worldwide for piston systems, cylinder components, valve train systems, air
management systems, and liquid management systems.
Headcount in 1,000s
50
36 37 39
40 30
26 28 29
30 25
20 21
20
10
0
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
Group management
Sales
Purchasing
Stuttgart
Northampton
Tokio (Okegawa)
1998
Shanghai
Detroit (Novi) 2002
2004
Tokio (Kawagoe)
2001
1997
Northampton Grenchen
Wellingborough
Selzach
Oldbury
Worcester
Salisbury
Krotoszyn
Seboncourt
Rankweil
Persan
Ingersheim Vöcklabruck
St. Michael ob Bleiburg
Décines
Wolfsberg
Dardilly
Timisoara
La Loggia
Volvera
Murtede
Saluzzo
Elgoibar
Alcalá de Henares Gebze
Vilanova i la Geltrú
Potenza
In 1964, the founders Hermann and Ernst Mahle decided to convert their
private interests in the company into a charitable foundation.
Piston rings
Piston pins
Connecting rods
Cylinder liners
Piston inserts
Turbocharger parts
EGR modules
Mechatronics components
Air driers
Product development for race engines results in more than sporting achievements.
It is often the top technology used in today’s motorsports products that ends up in
tomorrow’s series-produced automotive models.
MAHLE GROUP
Supplier Management
Drawing at ERP-System
Drawing at BW-System
Technical Information
50
100
Reward
Development - ongoing RFQ’s
Quality & Logistic
& business
50
Exit Development
Re-sourcing
0
0 Purchasing & Technology 100
Target is to develop or to
eliminate supplier based
on commodity strategy
and technical/economical
dependencies.
no
Level 2 Problem Solving
on Location: Measures
Supplier Plant or
Supplier Are
Development Successf ul?
Development Central unit
Program
Program (SDP)
no
Level 1 Proble m Solving on
Location: Measures
Step 2 Weak-Point Analysis are
Problem Solving (QS-Audit, LOPA, Successful? yes Supplier
on Location Assessment of Risk) Management
no
Plant
Level 1 Proble m Solving (based on plant
Discussion at Measures and/or PL
Step 1 MAHLE or on are
Problem Solving Successf ul? yes Organization)
Supplier‘s Location
Discussion Directly
no
Negative
Correspondence to
Measures
Supplier; Order f or are
yes Problem Solving Successful? Supplier
yes
Proposal (e.g. 8D-
Report, Action Plan, Management
Inspection Report) Plant
Level 0 yes
Claim / (based on plant
Reclamation and/or PL
via SAP and
insuffic ient execution Organization)
no or
profoundly claim /
Reclamation
via SAP
ACS
SAP
NOTES BW
MAHLE GROUP
Supplier Management
Drawing at ERP-System
Drawing at BW-System
Technical Information
Content:
30% Logistic 80
Consignation
25 Consignation Delivery plan / ACS datas
ACS
100%
VMI
25
80 ICH VMI Stock VMI BW BW
20 ICH VMI Forecast VMI BW
25
KANBAN
KANBAN no realisation to 31.12.2006
ICH/VMI
Service
20 Questionaire Logistic (Service) ACS Softfacts
Vendor evaluation Purchasing
Price evaluatuion
Free quotations set up
30% Purchasing
65
Softfacts Purch.
BW Price evaluation Purchase Z-Transaction Prices with customizing
100%
50 price structure /-evaluation ACS Softfacts
35 30 Contracts ACS Softfacts
20 Communication ACS Softfacts
Vendor evaluation Technics
25 Technical equipment ACS Softfacts
10% Technics 25 Production facilities ACS Softfacts
100%
25 Development equipment ACS Softfacts
25 Development performance ACS Softfacts
MAHLE GROUP
Supplier Management
Drawing at ERP-System
Drawing at BW-System
Technical Information
1. Vendor [ZZLIB_ZIELPPMQM]
Period (valid from)
Plant
Vendor
Summation (Year/Month)
ppm-Target (Warning)
2. Plant [ZZLIB_ZIELPPMQMW]
Period
Plant
Summation
Overview
No evaluation QR/DR
1. 2.
1.
2.
Results
3. Score help
This report only shows the ACS-Standard and help for quick data
monitoring (Evaluation is not complete acc. MAHLE)
MAHLE GROUP
Supplier Management
Drawing at ERP-System
Drawing at BW-System
Technical Information
Complete quality evaluation 56,1% (C) 462.885 Quantity delivered last 12 months
Quality score last 12 mo 92,9% (A) 148 Complaint quantity last 12 months
Vendor Evaluation Quality List PPM perf. last 12 mo 1,0% (C) 32.952 Quantity delivered evaluated month
Audit / certificates 92,9% (A) 4 Complaint quantity evaluated month
Vendor Status of Data 13.03.2007 01:53:24 100>= A>=90 90> AB>=80 80> B>=60 C< 60 n.e. = not evaluated
Pla nt Current User ELLINGER
Degree of performance
Rating 100>= A>=90 90> AB>=80 80> B>=60 C< 60 n.e. n.e. = not evaluated 70
59
Total Quality Quality Quality Score Quality Score PPM target PPM performance PPM Result Result 60
Vendor Plant
(last 12 months) Rating (last 12 months) Rating average (last 12 months) Rating Audit Certificates
50
2220 Mahle Filtersysteme GmbH 2270 59,6 C 98,1 A 100 1,0 C 100,0 100,0
Result 59,6 C 98,1 A 100 1,0 C 100,0 100,0
38
40
2230 Mahle Filtersysteme GmbH 2270 100,0 A 100,0 A 100 100,0 A 100,0 100,0
Result 100,0 A 100,0 A 100 100,0 A 100,0 100,0 30
2231 Mahle Filtersysteme GmbH 2270 60,2 B 99,5 A 100 1,0 C 100,0 100,0 16
Result 60,2 B 99,5 A 100 1,0 C 100,0 100,0 20
2260 Mahle Filtersysteme S.A. 2270 55,0 C 95,1 A 300 1,0 C 100,0 50,5 10
Result 55,0 C 95,1 A 300 1,0 C 100,0 50,5 1 1 1
2262 Mahle Filtersysteme S.A. 2270 54,7 C 94,3 A 100 1,0 C 100,0 50,5 0
Result 54,7 C 94,3 A 100 1,0 C 100,0 50,5 6
06 0 6 06 0 6 06 06 0 06 0 6 06 0 7 07
2266 MAHLE Componente de Motor SRL 2270 4,8 C 8,5 C 300 1,0 C .20 .20 .20 .20 .20 .20 .20 .20 .20 .20 .20 .20
Result 4,8 C 8,5 C 300 1,0 C 03 04 05 06 07 08 09 10 11 12 01 02
2287 Donghyun Mahle Filtersystems Co.Ltd 2270 100,0 A 100,0 A 300 100,0 A
Result 100,0 A 100,0 A 300 100,0 A Quality score PPM perf . Quality score last 12 mo PPM perf . Last 12 mo
7715 Mahle Aftermarket GmbH 2270 100,0 A 100,0 A 100 100,0 A 100,0
Result 100,0 A 100,0 A 100 100,0 A 100,0
300159 Hengst GmbH &Co.KG 2270 100,0 A 100,0 A 300 100,0 A 100,0 100,0
Result 100,0 A 100,0 A 300 100,0 A 100,0 100,0 Reporting of ppm
300241 Karl Kaeppler GmbH u.Co.KG 2270 93,1 A 100,0 A 300 100,0 A 100,0 1,0
Result 93,1 A 100,0 A 300 100,0 A 100,0 1,0
300291 Erwin Lutz GmbH. 2270 95,4 A 100,0 A 97 100,0 A 100,0 34,0
Result 95,4 A 100,0 A 97 100,0 A 100,0 34,0 1.600
300346 Elring Klinger AG 2270 100,0 A 100,0 A 400 100,0 A 100,0 100,0
Result 100,0 A 100,0 A 400 100,0 A 100,0 100,0 1.400
300363 Filzfabrik Fulda GmbH u.Co KG 2270 92,1 A 97,5 A 1.500 100,0 A 100,0 1,0
Result 92,1 A 97,5 A 1.500 100,0 A 100,0 1,0 1.200
1.000
PPM
800
600
400
0
150 150 150 150 150 150 150 150 150 150 130 130
06 06 00
6 06 00
6 06 00
6 06 06 00
6 07 00
7
.20 .20 .2 .20 .2 .20 .2 .20 .20 .2 .20 .2
03 04 05 06 07 08 09 10 11 12 01 02
Plant, A,B,C – vendor, etc. PPM PPM target value PPM last 12 mo
- Logistic List => for overview suppliers complete logistical evaluation of the last 12 months
100
Vendor Evaluation Logistics
Status of Data 13.03.2007 06:04:09 Month/Cal.Year (Single, req.) FEB 2007 90
Company Code Current User ELLINGER Company Code Empty Demarcation
Plant Plant 2270 80
Vendor Vendor Number Empty Demarcation
degree of performance
Material Material Empty Demarcation
70
Material Class Material Class Empty Demarcation
Material group Material Group Empty Demarcation
MRP Controller MRP Controller Empty Demarcation 60
MAHLE GROUP
Supplier Management
Drawing at ERP-System
Drawing at BW-System
Technical Information
Function
ACS Vendor E
v aluation
(Version 6.0)
AddOn / Modif
ic ation
AddOn
Availability of
th e function
ERP: project s
olution
BW: custome
rspecific
Automotive C
onsulting Solu
available for b tion
asisrelease
>= 4.6C
No part of this publication may be reproduced or transmitted in any form or for any purpose without the express
permission of SAP AG. The information contained herein may be changed without prior notice.
Some software products marketed by SAP AG and its distributors contain proprietary software components of other
software vendors.
Microsoft®, WINDOWS®, NT®, EXCEL®, Word®, PowerPoint® and SQL Server® are registered trademarks of
Microsoft Corporation.
IBM®, DB2®, DB2 Universal Database, OS/2®, Parallel Sysplex®, MVS/ESA, AIX®, S/390®, AS/400®, OS/390®,
OS/400®, iSeries, pSeries, xSeries, zSeries, z/OS, AFP, Intelligent Miner, WebSphere®, Netfinity®, Tivoli®,
Informix and Informix® Dynamic ServerTM are trademarks of IBM Corporation in USA and/or other countries.
ORACLE® is a registered trademark of ORACLE Corporation.
UNIX®, X/Open®, OSF/1®, and Motif® are registered trademarks of the Open Group.
Citrix®, the Citrix logo, ICA®, Program Neighborhood®, MetaFrame®, WinFrame®, VideoFrame®, MultiWin® and
other Citrix product names referenced herein are trademarks of Citrix Systems, Inc.
HTML, DHTML, XML, XHTML are trademarks or registered trademarks of W3C®, World Wide Web Consortium,
Massachusetts Institute of Technology.
JAVA® is a registered trademark of Sun Microsystems, Inc.
JAVASCRIPT® is a registered trademark of Sun Microsystems, Inc., used under license for technology invented
and implemented by Netscape.
MarketSet and Enterprise Buyer are jointly owned trademarks of SAP AG and Commerce One.
SAP, SAP Logo, R/2, R/3, mySAP, mySAP.com and other SAP products and services mentioned herein as well as
their respective logos are trademarks or registered trademarks of SAP AG in Germany and in several other
countries all over the world. All other product and service names mentioned are trademarks of their respective
companies.