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LVW spection, as long as the additional inspection corre-
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(11) If the authorized inspector has not declared the pres-
(1) Vessels from groups IV and VIIa) shall undergo regular sure vessel to be in perfect condition, the supervising
inspection carried out by a qualified inspector at inter- authority shall decide on the outcome.
vals stated in paragraphs 4 and 9.
(12) 9, para. 9 will be applied accordingly.
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corrosive or toxic gas, vapours or liquids, as well as ves-
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sels from groups II, III and IV shall undergo regular in-
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spection carried out by a qualified inspector on a date
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must be taken to ensure that the pressure is relieved im-
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mediately after isolating the section, unless means are
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2QO\ FRPSUHVVHG DLU F\OLQGHUV VKDOO EH ILOOHG ZLWK WKH V\VWHP possible and filled cylinders or tanks shall be removed
QHYHU R[\JHQ F\OLQGHUV 7KH FRQQHFWLQJ VFUHZ WKUHDG ',1 from the premises as quickly as possible (see TRG 401
VKDOO EH GHVLJQHG WR PDNH GLUHFW FRQQHFWLRQ RI R[\JHQ F\O item 3.2, sentence 2, No. 2). Empty or filled cylinders
LQGHUV LPSRVVLEOH 7KH XVH RI DGDSWHUV LV SURKLELWHG and tanks shall not be placed where they obstruct an es-
cape route, it is therefore prohibited to place tanks or
75* RSHUDWLQJ ILOOLQJ V\VWHPV cylinders in passageways and stairways of any kind.
2. Personnel and personnel instruction 5. Filling procedure
2.1 Filling systems shall only be operated and maintained 5.1 A pressurized gas tank or cylinder shall be filled only
by persons who: with the pressurized gas as identified on the tank or cyl-
1. are more than 18 years of age inder and only to the amount stated on the tank resulting
2. are competent and trained in the use of the system from the corresponding pressure, weight or volume (see
3. can be expected to do their job satisfactorily. para. 15, section 2, DruckbehV).
2.2 Supervised operations can also be executed by persons 6. Procedure after filling
who do not fulfil requirements stated in 2.1. items 1 and 6.3 Defects on filled tanks
2. Should a filled pressurized gas cylinder or tank prove to
2.3 Prior to starting their job and periodically in reason- leak on inspection in a way which does not permit im-
able intervals, however at least once a year, operating mediate remedy or should the filled cylinder or tank ex-
personnel are to be instructed regarding the following hibit a defect of any kind which could result in a hazard
subjects: to the handling personnel or third parties, said cylin-
1. the particular hazards involved in handling com- ders or tanks shall be immediately rendered harmless by
pressed gases emptying (see para. 21, section 1, DruckbehV).
2. safety regulations, especially those of the TRG 9. Testing and servicing filling systems
3. what to do in case of fault, damage and accident 9.1 Testing filling system leakage
4. how to use fire extinguishers and other safety equip-
9.1.1 Filling systems and selection of such systems shall only
ment
be put into operation for the first time after a major
5. operation and maintenance of the filling systems ac-
modification or after repair when they have been
cording to the instruction manual b)
checked for leakage by an authorized technician or on
2.4 A written record shall be kept with regard to the instruc- order of the contractor by an inspector. Testing by the
tions of 2.3 requiring the signature of the employee as technician shall only be carried out under supervision
acknowledgement of instruction. of the contractor or his representative.
2.5 Items 2.3 and 2.4 also apply to persons who are only 9.1.2 For the purpose of testing, a pressurized gas shall be
temporarily involved. used which is available in gaseous form under the
3. Operation condition of testing e) .
3.1 An operating manualb) in plain, understandable lan- 9.1.3 The pressure shall be elevated gradually in increments
guage must be provided for each and every filling sys- until the highest operating pressure of the system is at-
tem and must detail procedures to ensure correct oper- tained.
ation and to avoid hazards and accidents. 9.1.4 Testing shall be documented and the documents duly
Copies of these instructions and translations thereof held in a safe place. The documentation shall identify:
must be available to the operating and maintenance
1. date of testing
personnel at all times.
2. persons responsible for supervision
3.2 High risk work (in conjunction with the maintenance of 3. persons responsible for inspection
such systems) which cannot be carried out according to 4. description of the system or subsystem being tested
item 3.1 in the instruction manual must only be carried 5. test gas
out according to separate, written instructions by the 6. description of the method of testing
contractor or his representative in which the responsi- 7. any defect noted and how these defects were reme-
bilty for supervision activities is clearly stated c) . died.
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9.2 Testing flexible piping
9.2.1 Flexible piping (i.e. hose pipes and articulated pipes)a)
must be tested prior to first time operation and at least
once a year according to actual requirements to ensure
satisfactory condition (i.e. no wear and tear or leak-
age).
This shall be carried out by the manufacturer or the per-
sons responsible for the filling operation.
9.2.2 Testing as per item 9.2.1 shall include the following
individual tests:
1. visual inspection inside and outside to the extent
possible to ascertain general conditions.
2. pressure testing to 1.5 times the highest service pres-
sure.
9.2.3 Pressure testing hoses shall be carried out with
waterb) . The test pressure shall be maintained for at
least 10 minutes. Hoses shall be first tested when ex-
tended and then when rolled up (drum diameter approx.
30 times hose diameter).
9.2.4 The results of testing shall be certified by the manufac-
turer prior to first time operation and later testing shall
be documented by the filling inspector. These certifi-
cates shall be filed in a safe place. The certificate shall
identify:
1. date of testing
2. persons responsible for testing
3. nature and identification of the pipe tested
4. test medium
5. description of test method
6. any defects established and how they were remedied.
In addition, the manufacturer’s test certificate shall
identify the material and rated pressure. The certificate
relating to the hose pipes shall state that the hose is suit-
able for the pressurized gas.
9.3 Maintenance
9.3.1 Infrequently used closing devices shall be checked at
suitable intervals.
9.3.2 Parts coming into contact with oxidizing pressurized
gases shall be inspected for signs of oil and grease in
suitable intervals and cleaned as required.
10. Shutting down the system, reporting accidents and
damage.
10.1 Should a filling system not be in proper condition, thus
constituting a hazard for operating personnel or third
parties, the system shall be shut down immediately (see
para. 30, section 3, DruckbehV).
10.2 Any person operating a filling system is obliged to re-
port any accident to do with the operation of the system
in which a person has been killed or health damaged
and shall file the details with the supervising authorities
and the responsible accident insurer without delay (see
para. 34., DruckbehV).
10.3 Item 10.2 also applies when a pressurized gas container
having a capacity in excess of 1 litre (1.05 quarts) is split
open or explodes inside or outside the filling system (see
para. 34, DruckbehV).
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