Chiller Modular - IOM
Chiller Modular - IOM
DAIKIN MANUAL
MODULAR AIR
COOLED (INVERTER)
CHILLER
— COOLING-ONLY —
— HEAT PUMP —
R410A Compatible Model
Applicable with the below models
- Heat Pump Type Before Usage
UAL230DR5 UAL230ER5 Safety Precautions .............................................1
UAL340DR5 UAL450DR5 Names of Parts ...................................................4
UAL450ER5-F UAL450ER5-R Names of Parts on the Control Panel and
UAL450DR5-FC Functions ............................................................7
and other derived models, such as overseas voltage models
0
Safety Precautions
limit in the event of a leakage. Otherwise, this may lead to an
To gain full advantage of the chiller's functions and to avoid accident due to oxygen depletion.
malfunction due to mishandling, we recommend that you
read this instruction manual carefully before use. Contact professional personnel about attachment of
This chiller is classified under "appliances not accessible to accessories and be sure to use only accessories specified
the general public". by the manufacturer.
If a defect results from your own workmanship, it may result
• The precautions described herein are classified as in water leaks, electric shock or fire.
WARNING and CAUTION. They both contain
important information regarding safety. Be sure to Consult your local dealer regarding relocation and
observe all precautions without fail. reinstallation of the chiller.
Improper installation work may result in leakage, electric shocks
or fire hazards.
WARNING Failure to follow these instructions Be sure to use fuses with the correct ampere reading.
properly may result in personal injury or Do not use improper fuses, copper or other wires as a substitute,
loss of life. as this may result in electric shock, fire, injury or damage to the
unit.
CAUTION Failure to observe these instructions Be sure to earth the unit.
properly may result in property damage Do not earth the unit to a utility pipe, lightning conductor or
or personal injury, which may be serious telephone earth lead.
depending on the circumstances. Imperfect earthing may result in electric shocks or fire. A high
surge current from lightning or other sources may cause
• After reading, keep this manual in a convenient place damage to the chiller.
so that you can refer to it whenever necessary. If the
equipment is transferred to a new user, be sure also Be sure to install an earth leakage breaker.
to hand over the manual. Failure to install an earth leakage breaker may result in electric
shocks or fire.
Precautions during installation Consult the dealer if the chiller submerges owing to a
Check the following items in order to use the chiller at the
maximum potential. If any of the items are not in natural disaster, such as a flood or typhoon.
proper working order, be sure to take the necessary Do not operate the chiller in that case, or otherwise a
measure before attempting operation. malfunction, electric shock, or fire may result.
1
Be sure to install as prescribed to prepare for strong winds, Children should be supervised to ensure that they do not
earthquakes, etc. play with the unit or its remote controller.
Improper installation could result in the unit overturning or Accidental operation by a child may result in impairment of
falling. bodily functions and harm health.
Use the prescribed cable for wiring, and make sure that To avoid injury, do not touch the aluminium fin of the cross
connections are secure. fincoil.
Be sure to securely fasten cables to their terminals so that
external force is not conveyed. Improper connections and Do not place objects in direct proximity of the chiller and
fastening could produce heat or could result in fire. do not let leaves and other debris accumulate around the
unit.
Do not use any heating medium other than water for Leaves are a hotbed for small animals which can enter the unit.
chilled(hot) water. Once in the chiller, such animals can cause malfunction smoke
Doing so could result in fire or explosion. or fire when making contact with electrical parts.
Do not block air inlets nor outlets.
CAUTION Impaired air flow may result in insufficient performance or
trouble.
Do not use the chiller for purposes other than those Do not let children play on or around the unit.
for which it is intended. If they touch the unit carelessly, injury may be caused.
Do not use the chiller for cooling precision instruments, food,
plants, animals or works of art as this may adversely affect the Never touch the internal parts of the control panel.
performance, quality and/or longevity of the object concerned. Do not remove the front panel. Touching certain internal
parts will cause electric shocks and damage to the unit. Please
Do not remove the chiller's fan guard. consult your dealer about checking and adjustment of internal
The guard protects against the unit's high speed fan, which may parts.
cause injury.
Do not leave the control panel wherever there is a risk
After prolonged use, check the unit stand and its mounts of wetting.
for damage. If water gets into the remote controller there is a risk of electrical
If left in a damaged condition, the unit may fall and cause injury. leakage and damage to electronic components.
Do not place flammable sprays or operate spray containers Use chilled(hot) water that conforms to water quality
near the unit as this may result in fire. standards.
Poor quality water could result in water leaks.
Before cleaning, be sure to stop unit operation, turn the
breaker off or remove the power cord. Do not attempt to run the compressor by pushing the
Otherwise, an electric shock and injury may result. magnetic contactor with your finger.
Doing so could result in electrical shock or fire.
To avoid electric shocks, do not operate with wet hands. Do not mistake the types of refrigerant and refrigeration oil
Doing so could result in fire or explosion.
Do not allow a child to mount on the chiller or avoid
placing any object on it. Do not expose the chiller to harsh environments.
Falling or tumbling may result in injury. The chiller should not be installed near hot water springs, the
seashore or areas exposed to oil. Corrosion caused by such
Be sure that children, plants or animals are not exposed elements can result in electrical shock or fire.
directly to airflow from the unit, as adverse effects may
ensue. Never touch parts which tend to become hot such as
compressors and refrigerant piping.
Do not wash the chiller with water, as this may result in Doing so could result in skin burning.
electric shocks or fire.
Be sure to dispose of brine and cleansing solutions as
Do not place water containers (flower vases, etc.) on the stipulated by law.
unit, as this may result in electric shocks or fire. Illegal disposal is not only against the law, but can harm health
and the environment.
Do not install the chiller at any place where there is a
danger of flammable gas leakage. Be sure to provide each chiller with a circuit breaker.
In the event of a gas leakage, build-up of gas near the chiller Using a single circuit breaker for more than one chiller could
may result in fire hazards. result in electrical shock or fire.
Arrange the drain to ensure complete drainage. Do not run power supply wiring between chillers.
If proper drainage from the outdoor drain pipe does not occur Doing so could result in fire.
during chiller operation, there could be a blockage due to dirt Do not operate the chiller with the cabinet or electrical
and debris build-up in the pipe.
This may result in a water leakage from the indoor unit. Under parts box cover open.
these circumstances, stop chiller operation and consult your Doing so could result in electrical shock or fire.
dealer for assistance. Do not attempt to force-operate the chiller by short
circuiting safety devices, etc.
The appliance is not intended for use by unattended young
children or infirm persons. Doing so could result in fire or explosion.
Impairment of bodily functions and harm to health may result.
2
Do not change settings of safety devices.
Doing so could result in fire, etc.
Do not used chilled(hot) water for drinking or hot water
supply.
Doing so could be harmful to health.
3
Names of Parts
UAL230D5LC/D(R)5
Fan motor
Scroll compressor
Accumulator
Water inlet
UAL230E(R)5
Fan motor
Air outlet deflector
Scroll compressor
Water inlet
Accumulator
Electrical components Water outlet
Power interface
4
UAL340/450D(R)5(-FC)
Fan components
Electric components
UAL450E(R)5-F/R
Fan motor
Electrical components
Water inlet
Accumulator
Oil separator
5
UAL1000D5
Fan motor
Water inlet
6
Names of Parts on the Control Panel and Functions
Controller
The control panel of the chiller is provided with multidisplay functions, thus making the controller
multifunctional.
<Control Panel>
Dipswitch 1
Reservation key
Dipswitch 2
SW1 K1 K2 K3 K4
Dipswitch 4
SW3 SW4
SW2
Dipswitch 3
B
RESET
K5
A
COM2
B
COM1
Dialing upward: 1
1 2 3 4 5 6 7 8
Dialing downward: 0
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
7
DIP Settings
Feature function DIP position
DIP Selection
DIP Type DIP Position Remarks
ON OFF
1 Master unit Slave unit -
Without automatic startup
With automatic startup after
SW1 4 after restoration of power Master unit valid
restoration of power failure
failure
Terminal 2-way valve interlock Terminal 2-way valve
5 -
enabled interlock disabled
Water outlet
Water outlet temperature Water inlet temperature temperature control
SW2 7
control* control needs to be
customized
Notes:
The SW2.7 DIP position has the water inlet/outlet temperature control function, and water inlet temperature control is the
standard factory configuration function. In case water outlet temperature control is required according to the actual situation,
it is necessary to customize the water outlet temperature control accessory package, with the header pipe water outlet
temperature sensor RT5 and the connecting line. To avoid frequent startup and shutdown of the unit, the number of compressors
in the module combination using the water outlet temperature control must be greater than 8 sets. Water outlet temperature
control is forbidden for the units of MAC260/450/500DR5-F(C) and MAC500DR5LH. Water outlet temperature control is adopted
by default for the unit MAC450D5FC.
8
0 3 4# 1 1 12# 1 9 20# 2 7 28#
0 4 5# 1 2 13# 2 0 21# 2 8 29#
0 5 6# 1 3 14# 2 1 22# 2 9 30#
0 6 7# 1 4 15# 2 2 23# 3 0 31#
0 7 8# 1 5 16# 2 3 24# 3 1 32#
The ODU address is the address of the master unit when it is set as the master unit, and is the address of the
slave unit when it is set as the slave unit. The slave unit address ranges from 0 to 14:
SW3 SW4 Slave unit address SW3 SW4 Slave unit address
0 0 0# 0 8 8#
0 1 1# 0 9 9#
0 2 2# 1 0 10#
0 3 3# 1 1 11#
0 4 4# 1 2 12#
0 5 5# 1 3 13#
0 6 6# 1 4 14#
0 7 7#
Notes:
1. Address codes in the same system cannot be duplicate.
2. Prepare for commissioning with power-on only after setting the address code.
3. The inner side of the control box of the unit is attached with electrical wiring diagram of the unit, which provides detailed
descriptions for DIP setting. Please keep it properly.
9
Installation
<Installation Manual>
Installation Location
With care given to the following requirements, get customer's approval, then select the installation
location. Using the following check column, re-check the installation related items:
Check to see if the air diffuser side is not affected by a seasonal wind. (Place exceeding the
wind velocity 10 m) .
Affected Not affected
Study to provide a windbreak plate and windbreak wall (take action for windbreak).(A windbreak plate
is optionally available.)
A place where no trouble is given to the house next door.
A safe place which can endure machine weight and vibration, and where the chiller can be installed
horizontally.
A place where combustible gas may not leak.
Check to see if any action is taken for vibration-proof work
Yes No
Vibration is transmitted not only from the chiller main body foundation but from water piping, and
noise may be generated from the floor and wall surface. Where the chiller is installed on the rooftop in
particular:
The installation position (building beam position) is also important.
Check also during test run.
Check to see if the drain works and drain path are satisfactory
Provided Not provided
For this machine, drain water is generated, depending on the operation condition. As needed,
provide a drain ditch around the chiller for draining.
Check to see if the service & maintenance space is taken into consideration
Water piping Electrical equipment Pump Chiller maintenance Strainer cleaning
Pay special attention to the following items when the machine is installed in a snowy place
Make the foundation as high as possible.
Attach a snow protective hood (optional).
Detach the rear suction grille to prevent snow from staying in the rear suction grille. (Bend the grille
vertically: it will readily be removed.)
10
Installation space
The units must be installed by Daikin service personnel or personnel who are specially trained. The
installation must abide by local laws and regulations in aspects of electricity, construction and
environment protection as well as meet the requirement of product installation instructions.
The instructions, warranty, accessories and packing list of the units are placed on the shadow area
on the right side of the units before delivery, as shown in the figure on the left side. Reserve maintenance
space as large as possible permitted by the onsite conditions. If the units are installed in snowy area, take
measures against the snow for the normal operation of units.
UAL230D5LC/D(R)5/E(R)5
Notes:
To ensure the stable operation of the
unit and reserve the maintenance
space, obstacles should be avoided
around the unit (defined as the height
of the obstacle when the height is
higher than the part above the bottom
of the heat exchanger), and the
installation space should meet the
corresponding graphic requirements
of the corresponding unit. See the
table below for installation spacing.
≥ L1+h1 ≥ L1+h2
>1000
h1
h2
>300
Front
≥L1
≥ L3 Back
≤Top of fan gurad
≥ L1
Front ≥ L1
<610>
<210>
Front ≥ L2
=L1
11
UAL340/450D(R)5(-FC) UAL450E(R)5-F/R
L1 L2 L3
≥L1+h1 ≥L1+h2
>1200
h1 h2
>300
Front
≥L1
≥L3 Back
≤Fan guard panel
≥L1 ≥ L1
Front
≥L2
≥L1
Front
12
UAL1000D5
Air discharge
Air discharge
Air discharge
Air inlet
Air inlet
Air inlet
Air inlet
deflector
>45°
≥
> ≥
>300
≥
≥
Water
≤Fan guard panel
connection port
≥ ≥
≥
≥
13
Installation space for multiple water chillers
UAL230~450 Installation spacing requirements
Notes:
Cross wall 1. When there are obstacles such
as walls around multiple combined units,
the installation spacing must meet the
>L1 >A corresponding spacing requirements of
>L2 the corresponding units;
2. For single-row/single-column
>L Side of the drainage pipe installation, if the side of the drainage
Straight wall
pipe is in the row/column direction, the
Number of installation spacing must be greater than
rows (N2) A; If the side of the drainage pipe is in
the column/row direction, the installation
spacing needs to meet the requirements
of "Installation space for single water
Number of columns (N1) chiller".
UAL230D5LC/D(R)5/E(R)5
Table 1 Minimum spacing of assemble installation unit :mm
Column Number
1 2 3 4 5 6 7 8 9 10 ……
1 /
2
L 3 400
i
n 4
e
N 5 800
u
m 6 1200
be
r 7 1600
8 600 800 2000
9
Please contact with the
10 manufacturer
……
Note:For
Note: the installation as shown in Fig.1(both the horizontal and vertical walls exist, therefore,
in the calculation, the column number shall be plus by 1,and the line number shall be plus by 2;
For example:In
example: Fig.1, the number of columns is 3 + 1 = 4, the number of lines is 3 + 2 = 5, L value is 800mm;
In Fig.2, the number of columns is 3 and the number of lines is 3, L value is 400mm.
14
UAL1000 Installation spacing requirements
horizontal wall horizontal wall
> >
> >
> >
vertical wall
vertical wall
>
>
Line Number
Column Number
15
The installation base must be concrete ground or V-iron structure capable of bearing the operating weight
of the units. N indicates the sum of installed modular. Each unit is fastened with four M12 bolts. Rubber
cushions with specifications of 280 x 180 x 20 mm must be installed between the units and installation base.
The installation base must be equipped with drainage facility to drain away the condensate water and
defrosting water.
UAL230D5LC/D(R)5/E(R)5
Unit: mm
UAL340D(R)5 UAL450D(R)5-FC UAL450E(R)5-F/R
Water
inlet
Water
outlet
16
Unit center and water outlet position(overlook)
plate heat
Electric control center of gravity exchanger
cabinet
Front
Unit: mm
Notes::
The installation base must be concrete ground or V-iron structure capable of
bearing the operating weight of the units.
N indicates the sum of installed modular.
Each unit is fastened with four M12 bolts.
Four 20mm thick rubber shock absorbers should be installed between the unit
and the installation foundation.
The installation base must be equipped with drainage facility to drain away the
condensate water and defrosting water, as shown in figure below.
17
UAL1000D5
Foundation bolt
M12X200
≥
≥
≥ ≥ ≥
D C
Plate heat
water outlet position(12 pcs) exchanger
center of gravity
A B
Unit: mm
Model X(mm) Y(mm) A(kg) B(kg) C(kg) D(kg)
UAL1000D5 1100 1100 440 440 440 440
18
■ Transportation and Carrying-in
The transporting path also changes significantly, depending on the sequence of works. For
smoother working, have a meeting with not only your customer but the constructors. Transporting & lifting
method.
The lifting nylon string used should be as specified in the table on the right.
To prevent damage, insert a patch plate or the like between the chiller and nylon string for
protection.Perform rigging operation according to the following diagram. Support the water chillers at four
points when move them. Do not move with two supporting points, which may cause instability and
dropping of the units. The ropes must be of the same length when rigging. The gravity position has been
taken into consideration in design.
Notes:
Do not collide with other objects when moving and keep the inclination angle no greater than 15
degrees. Handle with care when grounding.
Do not use copper pipe connector or water pipe connector as pressure points for moving. Otherwise,
the connector may be deformed or damaged.
Properly protect the paint on the surface of metal. If it is scratched by edge tools, the surface may get
rusty.
The sealing cap of the connector is removed only before connecting water pipes.
If the product is provided with ties for packaging, do not move or handle the product with the ties as
the ties are easy to crack, which may cause dangerous accidents.
Properly dispose the plastic bags. Keep them away from children to avoid suffocating or poisoning.
The skid at the bottom of the machine should not be removed before the unit is installed in place.
A spacer must be provided to avoid damage when a lifter is used to raise or handle the unit.
Rigging is recommended to move the units. Use rigging ropes with enough strength and hold the
units at the four points as shown in the following figure. Do not move the units with only two supporting
points, which may cause instability and dropping of the units.
Nylon String
Model Specifications
UAL230D(R)5
8 m min. (2 pcs.)
UAL230 D5LC/D(R)5/E(R)5
19
UAL1000D5
Suspension ropes
(10m or longer × 2 ropes)
>10m
Suspension spots
(front and back,2 spots each)
Latches
(4 places in all)
20
■ Meeting before Work and after ■ Check for Accessories
Completion of Work Check the following accessories.
The chiller has various functions available according to Stainer 1 pcs.
customer's applications. Since the installation Communication line 5m
method, wiring method and water piping method differ,
hold a satisfactory meeting with your contractors before
starting works, and also after completion of the works,
carry out careful checkup.
Meeting Item
Electrical Wiring Works □Use the check column for checking.
1. Power panel position, size and wiring route □Check to see if no wiring is passed through the dangerous
(path) area.
2. Operation method and cooling/heating □ Remote controller □External signal □Local (Test run)
changeover method
3. Recovery method for power failure □Manual reset □Automatic reset
4. Night low-noise mode (Cooling/heating) - □ Provided, (External signal) □None
external signal
5. Snow scattering operation (Forced fan □Provided □None
operation) mode - external signal
6. Water temperature control inlet & outlet □ Inlet □Outlet
(Water feeding) temperature control
7. Water failure protecting relay mounting □ Installed □Not installed
8. Pump wiring work □ Power supply □Operation signal intake (49P) □Safety
device (48P) □Interlock (AXP)
9. Installation of auxiliary heater during defrost □ Provided □safety device 26WH □Operation signal intake
□None
10. Operating condition external indication □ Provided □Operation □Defrost □Abnormal □None
(Lamp, etc.)
11. Thermal storage operation - Required/Not □ Required □Not required
required
21
Electric connection for water chiller unit
Before connecting the circuit, strictly abide by the following safety rules and measures:
The units must be installed by Daikin service personnel or personnel who are specially trained. The
installation must abide by local laws and regulations in aspects of electricity, construction and environment
protection as well as meet the requirement of product installation instructions. Users are not allowed to remove
or add control components. For units damages and personal injuries caused by operations which fail to follow
the rules, Daikin air-conditioner company assumes no responsibility.
Circuit connecting must refer to Electric connection and parameters. Each machine is provided with
connection figure which is put inside the switch box.
The earthing wires of the air conditioning unit must be grounded well. Earthing wires cannot be connected
to gas pipes, water pipes, and telephone lines, because poor earthing may result in electric shock.
Check whether the power supply is of standards before starting.
Cross-sectional area of power cord
(mm²) Max working Max input
Power
Model current power
supply Main line Neutral
Earth wire (A) (kW)
(R/S/T) line
UAL230D5 380-415V/3N~/50Hz 10 10 10 47.2 27.6
UAL230D5 208-230V/3~/60Hz 25 - 16 84.3 26.5
UAL230D5 380V/3~/60Hz 10 - 10 50.2 26.5
UAL230D5 460V/3~/60Hz 10 - 10 41.2 26.5
UAL230DR5 380-415V/3N~/50Hz 10 10 10 47.7 28.6
UAL230D5LC 380-415V/3N~/50Hz 10 10 10 47.2 27.6
UAL230E(R)5 380-415V/3N~ 10 10 10 50.3 30.1
UAL450E(R)5-F/R 380-415V/3N~ 35 25 16 97.9 56.8
UAL340DR5 380-415V/3N~/50Hz 25 16 16 76.2 41.4
UAL340D5 380-415V/3N~/50Hz 25 16 16 76.2 41.4
UAL450DR5 380-415V/3N~/50Hz 35 25 16 99.8 54.0
UAL450DR5-FC 380-415V/3N~/50Hz 35 25 16 100.0 56.2
UAL450D5 380-415V/3N~/50Hz 35 25 16 103.1 55.8
UAL450D5-FC 380-415V/3N~/50Hz 35 25 16 100.0 56.2
UAL450D5 208-230V/3~/60Hz 95 - 50 185.2 55.8
UAL450D5 380V/3~/60Hz 35 - 16 98.9 55.8
UAL450D5 460V/3~/60Hz 25 - 16 81.2 55.8
UAL1000D5 380-415V/3N~/50Hz 95 70 50 208.5 115.3
The above data are electric parameters for basic module units
Connection for all the conductors must be secure.
Keep all the conductors away from refrigerant pipes and movable components like compressor and fan.
22
Wiring diagram of power supply
380-415V/3N~/50Hz
UAL230E(R)5 can be used for 60Hz
L1
L2
L3
N
PE
R S T N R S T N R S T N
208~230V/3~/60Hz
380V/3~/60Hz
460V/3~/60Hz
UAL230/450D5 60Hz
L1
L2
L3
PE
R S T R S T R S T
23
Wiring Work
Grounding Overseas voltage device:
Check to see if the grounding is rovided. (3-phase, 380. 400. 415 V 50Hz)
To prevent possible electric shocks, the machine is (3-phase, 208-230V 60Hz)
mandatory for grounding.Grounding work must be (3-phase, 380V 60Hz)
performed by a qualified electrician.The grounding (3-phase, 460V 60Hz)
terminal is located inside the switch box. For parts
identification, refer to page 4. NOTE:
UAL230E(R)5、UAL450E(R)5-R can be used for
60Hz.
Electrical Work
The nominal output of the chiller differs from that of a conventional electric motor. Be sure to select
the size of the power supply cable in accordance with local and national cords
by checking the electric characteristics of the unit. For details, contact your
dealer.
Be sure to provide a power supply with an earth leakage
breaker.The chiller can be operated by either local or remote
control (by remote contact input or from the remote controller).
Wiring Work
Before starting work, re-check your customer's requirements according to
the pre-work meeting check table given in page 7 and page 8.Wiring diagram of communication cables for
the master/slave unit and wire controller, please see details view of the wiring diagram in the air
conditioning unit.
24
heating by a heater or the like. Since this freezing in the water circuit leads to damage on the plate type
heat exchanger, take adequate action according to the operating condition.
Installation diagram on water system of single module unit
Expansion water tank refill
W ater refill
Opening for chemical cleaning
Pressure gauge
Thermometer
Soft connector
Automatic air
Water pump
outlet valve
Gate valve
Gate valve
discharge
Water chiller unit
W ater
Filter
Cold(Hot) water inlet
W ater refill
3 Heater Water tank
W ater discharge
Water discharge
Cold(Hot) water outlet
Water refill
DN20
Fan coil
Fan coil
Fan coil
Fan coil
Fan coil
Full
Gate valve
Gate valve
Gate valve
Gate valve
3 3 3 3 3 3 3
1 2 1 2 1 2 1 2 1 2 1 2 1 2
25
Multiple module unit combinations: reference diagram of variable flow
rate water system adjusting indoor temperature by adjusting flow rate of
chilled water.
Air discharge
Water refill
DN20
Fan coil
Fan coil
Fan coil
Fan coil
Fan coil
Full
3 3 3 3 3 3 3
1 2 1 2 1 2 1 2 1 2 1 2 1 2
Systematic diagram
Air discharge
Gate valve Water pressure gauge Electric 2-way valve Water refill
DN20
26
CAUTION
Adopt the reversed return system in hydraulic system when two more units are combined. If the direct
return system is used, it may cause the unbalanced distribution of water flow which influences the
operation of units.
The connection diameter is the same as piping. Use an item of same or larger diameter.
Be sure to heat-insulate chilled water piping with insulation pipe cover.
Water quality standards for chilled water specify recirculation water as a premise. (See water quality
standards) Once-Through system water could result in corrosion.
Retain between 70 to 150% of the rated water volume in the system. An insufficient amount of water
can lead to performance loss due to scale deposits, or refrigerant gas leakage due to pitting, or can trip
the freeze-up protection thermo. Too much water can cause corrosion.
Under full load operation, keep temperature differential between the water inlet and outlet to about
5ºC, by controlling flow rate with the chiller outlet gate valve.
Check the flow direction if the unit is equipped with a flow switch.
Do not aerate water in the re-circulation system as shown in the figure below. Aerating water causes
the dissolved oxygen to increase, and pollutants in the atmosphere condensed in the water cause
the water to become corrosive.
Do not ground any other electrical equipment to the chiller's water piping. This may cause electrolytic
corrosion in some cases. Be sure to take rust prevention measures for piping buried in the ground.
Note the flow speed of water in the system, the position of the expansion tank, and the position of the
air purge plug in the piping so that cavitation is not produced.
If using a semi-sealed chilled water system with a heat storage tank, be sure to periodically change
the water (once every 1 to 2 years), and clean and inspect the bottom of the heat storage tank . A new
concrete heat storage tank will produce eluate, and it is not seldom happened for the pH of the heat
storage tank water to rise above 10. If the pH rises above the standard, the rate at which copper corrodes
increases, so the water should be changed before the pH rises that level. If a heat strage tank is used for
a prolonged period, springing and leaking of water could occur due to cracks in the heat strage tank.
Water leaks pose no serious problem for water quality control, but if seawater or dirty underground water
springs, it could cause an outbreak of microorganisms in the water of the heatstorage tank, thus
producing slime in the system, or could cause calcium carbonate to adhere.
Use flexible tube on both the intake and delivery sides of the water chiller and water pump to prevent
vibrations in water pipes from being transmitted to the building.
When attaching the supplied strainer, be sure to use the two wrenchs so that the threaded portion in
other than the union part does not rotate.
This series model is all provided with a strainer. (One strainer is supplied in each system.)
27
Where concentrated piping works are conducted at job site
Give care to the diameter of piping connected in the field. If the piping diameter is small, the water
volume is liable to deviate, and the freezing protective switch, such as DPS is actuated.
Be sure to attach the supplied strainer. Interior heat exchanger clogging with dust or dirt
accelerates water volume deviation in each system, thereby causing malfunctions. Also, periodically
clean all strainers.
Example:UAL230DR5
supplied strainer
Length of branch piping up to concentrated piping Make arrangements so that the length of
branch water piping does not exceed the equivalent length 5 m.
The difference of equivalent length in water piping to each system should be 2 m max.
The equivalent length (different from the actual length) significantly differs, depending on the method
of converging to the concentrated piping in particular.
Two units
28
Calculation of storage tank capacity
Model T ( ℃) Vmin.(L)
14 357
13 421
UAL230D(R)5 12 515
UAL230D5LC 11 662
10 927
9 1545
14 281
13 325
12 386
UAL340D(R)5
11 476
10 618
9 883
14 336
13 398
12 486
UAL450D(R)5
11 625
10 875
9 1458
14 610
13 701
12 822
UAL1000D5
11 996
10 1261
9 1720
14 600
13 709
12 867
UAL450D(R)5-FC
11 1115
10 1561
9 2601
Notes:
T: Setting entering water temperature;
V: Actual effective water capacity;
Vmin: Minimum effective water capacity.
The effective water capacity consists of the water in main pipes, tanks, terminal units which are running and so
on in the water system. V should be no less than Vmin, otherwise units will alarm and shutdown frequently.
If V is less than Vmin, please install a tank which capacity is "Vmin-V".
For UAL230E(R)5,minimum effective water volume Vmin=240L.
For UAL450E(R)5-F/R,minimum effective water volume Vmin=310L.
29
Calculating demonstration
As the water system is shown below, there is one UAL450DR5 unit and ten FCUs which are always
running. The internal capacity of each FCU is 1.5L.T=12℃, Size of main pipe=DN80, Total length of inlet
and outlet pipes=25m.
Calculation:
Capacity of inlet and outlet main pipes: 3.14*[(80/2)/1000] 2*25*103=125.5 L
Capacity of ten FCUs:10*1.5=15 L
According to the table above, Vmin is 486L. In other to avoid frequent start-stop or alarm of units, the
capacity of tank should be no less than Vmin-V=486-125.5-15=345.5 L.
Air discharge
Water refill
DN20
Fan coil
Fan coil
Fan coil
Fan coil
Fan coil
Full
DN20
Water discharge
30
Selection principle of circulating water pump
Water flow of circulating water pump≥Nominal water flow of unit x 1.1
Closed circulating water system: circulating water pump head≥(Friction loss+ local resistance
loss+water resistance of unit)x1.1
Opend circulating water system: circulating water pump head≥( hydrostatic pressure+ Friction loss+
local resistance loss+water resistance of unit)x1.1
When multiple units are equipped with a water pump, please refer to the circuit with the maximum
resistance, generally the farthest circuit.
Correction factor of glycol concentration
M in imu m a mb i en t
-1 -5 - 10 - 15
t emp e r at u re( ℃ )
G l yco l v o lu m e
9 18 26 33
co n c en t rat io n ( %)
M in imu m
le av in g w at er 2 0 -2 -4 -6 -8 - 10
t emp e r at u re( ℃ )
G l yco l v o lu m e
10 15 18 20 23 25 28
co n c en t rat io n ( %)
G l yco l v o lu m e
9 18 28 38 48
co n c en t rat io n ( %)
G l yco l ma s s
10 20 30 40 50
co n c en t rat io n ( %)
Co o l in g capa cit y
0. 9 91 0. 9 82 0. 9 72 0. 9 61 0. 9 46
co rr e ct i o n f a ct o r
Co o l in g p o w e r
0. 9 96 0. 9 92 0. 9 86 0. 9 76 0. 9 66
co rr e ct i o n f a ct o r
Wat e r f lo w
1. 0 13 1. 0 40 1. 0 74 1. 1 21 1. 1 78
co rr e ct i o n f a ct o r
W PD co rr e ct i o n
1. 0 70 1. 1 29 1. 1 81 1. 2 63 1. 3 08
f ac t o r
G l yco l f r e ez in g p o i n t
-4.1 -7.5 -14.1 -22.9 -33
( ℃)
Notes:
The use of glycol is to avoid freeze of water system when the leaving water temperature below 0℃.According to
the table above, please choose the suitable mass percent of glycol if needed. The principle of choosing glycol is the
ice point should be 5℃ lower than the leaving water temperature at least.
When the unit runs for low ambient temperature cooling or low leaving water temperature, certain concentration
of glycol must be added into water system, and it must be test run by Daikin certificated professional, otherwise
there may be risk of heat exchanger freezing.
31
Before Your Test run
Refrigerant Charge
The on-site staff shall charge the refrigerant according to the the refrigerant charging label after the
unit is installed. Refrigerant amount is charged according to Table B. The refrigerant must be charged in
liquid form.
After the refrigerant is fully charged, please sign the NAME OF COMPANY, NAME OF WORKER and
RECORD OF INSTALLATION DATE on the corresponding position of the refrigerant charging label.
32
In order to protect the equipment, you should check the following before attempting test run.It would
also be a good idea to read "Safety" (pages 1 to 3) once more, before starting.
Is the power supply properly connected?
The required power supply is as follows.
33
After the units is running in stable state, check the following items:
UAL230DR5
UAL340DR5
UAL450DR5
UAL450D(R)5-FC UAL230D5 UAL230D5 UAL450E(R)5-F
Model UAL1000D5
UAL230D5(LC) UAL450D5 UAL450D5 UAL450E(R)5-R
UAL340D5
UAL450D5
UAL230E(R)5
Inspection
S/N Inspection Item Reference
Method
380V±10% 380V±10%
380V±10% 220V±10% 380V±10%
1 Voltage Voltmeter 460V±10% UAL450E(R)5-F:50Hz
50Hz 60Hz 50Hz
60Hz UAL450E(R)5-R:60Hz
Operating
2 current of single Galvanometer 13~25A 25~38A 25~55A
compressor
Operating
3 current of single Galvanometer 2~5A
fan
Water inlet
temperature in
4 Thermometer 10~25℃
cooling
operation
Water outlet
temperature in
5 Thermometer 5~20℃
cooling
operation
Water inlet
temperature in
6 Thermometer 25~50℃ -- 25~50℃ --
heating
operation
Water outlet
temperature in
7 Thermometer 30~55℃ -- 30~55℃ --
heating
operation
Temperature
8 difference of Thermometer 2~7℃
inlet/water outlet
Discharge
9 temperature of Thermometer 65~115℃
the compressor
Low-pressure in
10 cooling Baresthesiometer 6.5~10.0bar
operation
High-pressure in
11 cooling Baresthesiometer 22~41.5bar
operation
Low-pressure in
12 heating Baresthesiometer 1.4~10.0bar -- 1.4~10.0bar --
operation
High-pressure in
13 heating Baresthesiometer 22~37bar -- 22~37bar --
operation
Vibration and Listening
14 No abnormal vibration or operating sounds
operating sound or touching
Note:
The above references are only bases to judge whether the units onsite are in good condition. The maximum
and minimum reference values are for maximum and minimum conditions. If the units exceed the reference values
in stable operating, please consult the dealer.
34
Operating Range
Operating Range
During operation, use the chiller within the following range.
Operation Limit
During Cooling Operation
Type Model No. Water outlet Temperature Outdoor Air Temperature
Notes:
Make sure the chiller is within the recommended operating range within one hour after starting operation.
The water volume should be set to 85% to 150% of the standard water volume as a guide.
35
Make sure operation conforms to the following restrictions
Item Contents
Power supply voltage Within±10% of rated voltage
Phase unbalance Within±2% of rated voltage
Power supply frequency Within±1% of rated
Chilled/hot water and outdoor air limit Working range given above
Pull-down duration Within one hour (at no load)
Chilled/hot water quality No soluble matters deteriorating copper and stainless steel shall be
included
Ambient air quality No soluble matters deteriorating copper and aluminum shall be included
Chilled/hot water flow-rate 0.5 to 2.0m/sec
Chilled/hot water pressure Less than 1MPa shall apply
Installing location Outdoors (Take a preventive action against snow and side wind, if
necessary.)
Water dripping out of machine Install drainage pipes and provide foundation with pit for various
drainage
36
Specification Parameters
Model UAL230D5 UAL230DR5 UAL230D5LC UAL230E5 UAL230ER5
Rated cooling capacity kW 66.0 66.0 66.0 65 65
Rated heating capacity kW -- 67.0 -- -- 68
Rated cooling input power kW 20.3 20.6 20.3 21.8 21.8
Rated cooling current A 38.1 38.5 38.1 35.9 35.9
Rated heating input power kW -- 20.6 -- -- 21.6
Rated heating current A -- 37.8 -- -- 36.5
Performance factor - 3.25 3.20 3.25 2.98 2.98
Power supply - 380-415V/3N~/50Hz (UAL230E(R)5 can be used for 60Hz)
Type - Fully hermetic scroll compressor
Compressor
Quantity Piece 2
Type - Low-noise axial fan with large blades DC inverter fan
Quantity Piece 2
Fan Input
power kW 1.10x2 0.80x2(Max)
(high/low)
Type - High-efficiency plate heat exchanger
Water side Water flow
m3/h 11.3 11.3 11.3 11.2
heat for cooling
exchanger Water flow
m3/h -- 11.5 -- 11.7
for heating
Water resistance kPa 55
Recommended general
inlet/water outlet pipe inch RC 2
dimensions
Dimensions LxW xH mm 1990×840×1840
Runing weight kg 480 525 480 500
Net weight kg 471 515 471 491
37
Model UAL340DR5 UAL340D5 UAL450DR5 UAL450D5 UAL1000D5
Rated cooling capacity kW 100 100 130 135 295
Rated heating capacity kW 100 -- 130 -- --
Rated cooling input power kW 29.6 29.6 39.0 40.3 92.2
Rated cooling current A 54.4 54.4 73.6 76.1 168.5
Rated heating input power kW 29.9 -- 39.8 -- --
Rated heating current A 55.8 -- 73.2 -- --
Performance factor - 3.38 3.38 3.33 3.35 3.20
Power supply - 380-415V/3N~/50Hz
Type - Fully hermetic scroll compressor
Compressor
Quantity Set 3 4
Type - Low-noise axial fan with large blades
Quantity Set 2 4
Fan
Input power
kW 1.4+1.25/1.16+0.7 1.40x2/1.16x2 1.5 x 4
(high/low)
Type - High-efficiency plate heat exchanger
Nominal water
Water side heat m³/h 17.2 22.4 23.2 50.7
flow( cooling )
exchanger
Nominal water
m³/h 17.2 -- 22.4 -- --
flow( heating)
Unit WPD kPa 28 48 48
Water pipe connection size inch RC 2-1/2 3 (Victaulic)
38
Model UAL450DR5-FC UAL450D5-FC UAL450E5-F/R UAL450ER5-F/R
Rated cooling capacity kW 130 130 130 130
Rated heating capacity kW 132 - - 140
Rated cooling input power kW 42.5 42.5 39.2 39.2
Rated cooling current A 76.0 76.0 64.0 64.0
Rated heating input power kW 42.3 - - 41.0
Rated heating current A 73.6 - - 68.9
Performance factor - 3.06 3.06 3.32 3.32
Power supply - 380-415V/3N~/50Hz (UAL450E(R)5-R used for 60Hz)
Type - Fully hermetic scroll compressor
Compressor
Quantity Set 2
Type - Low-noise axial fan with large blades
Fan Quantity Set 2
Input power kW 1.5 x 2 1.8 x 2(Max)
Type - High-efficiency plate heat exchanger
Nominal water
Water side heat m³/h 22.4 22.4 22.4 22.4
flow( cooling )
exchanger
Nominal water
m³/h 22.7 - 24.1 24.1
flow( heating)
Unit WPD kPa 36 45
Water pipe connection size inch RC 2-1/2
39
Model UAL230D5 UAL450D5
Rated cooling capacity kW 68.5 68.5 68.5 138 138 138
Rated cooling input power kW 21.3 21.3 21.3 42.9 42.9 42.9
Rated cooling current A 64.8 38.5 34.2 133.5 76.8 70.5
Performance parameter - 3.22 3.22 3.22 3.22 3.22 3.22
Power supply - 208-230V/3~ 380V/3~ 460V/3~ 208-230V/3~ 380V/3~ 460V/3~
Power frequency - 60Hz
Type - Fully hermetic scroll compressor
Compressor
Quantity Set 2 4
Type - Low-noise axial fan with large blades
Fan Quantity Set 2 2
Input power kW 0.9x2 2.1x2 2.1x2 2.25x2
Type - High-efficiency plate heat exchanger
Water side heat
Nominal water
exchanger m³/h 11.78 23.74
flow( cooling )
Unit WPD kPa 57 48
Water pipe connection size inch RC 2 RC 2-1/2
Notes:
Conditions for nominal cooling capacity: water outlet temp 7°C; water flow 0.172 m3/(hkW); outdoor ambient
temp 35°C.
Conditions for nominal heating capacity: water outlet temp 45°C; water flow 0.172 m3/(hkW); wet bulb temp
6°C.
Water resistance parameters in the table contain water pressure drop of the unit and pressure drop of the
supplied Y-type filter or Stainless steel filter.
According to production design of manufacture, specification parameters in the table are subject to
change without prior notice.
40
Operating Range of the Unit
Notes:
50 The dashed area only applies to
45 the UAL230D(R)5.
40 Note: Ensure that the water flow
Ambient temperature ℃
-5
may be corroded due to water impact.
-10
5 10 15 20 25 30 35 40 45 50 55 60 65
Water outlet temperature ℃
UAL340/450D(R)5
50 Notes:
45 The grey area at the lower left
corner of refrigeration operation
40
scope: the ambient temperature is
35 less than 15 ℃, and water outlet
30 temperature is less than 7 ℃, and the
Ambient temperature ℃
5 10 15 20 25 30 35 40 45 50 55 60 65
Water outlet temperature ℃
41
UAL230E(R)5 UAL450E(R)5-F/R
55
52
55 50
52
50 45
43
45 40
40 35
35 30
25 Cooling 20
20 15
15 10 Heating
10 Heating 5
5 0
0 -5
-5 -10
-10 -15
-15 -20
-20 -25
48 48 48
45 45 45
43
40 40 40
35 35 35
30 30 30
Ambient temperature ℃
Ambient temperature ℃
Ambient temperature ℃
15 15 15
Heating
10 10 10
5 5 5
0 0 0
-5 -5 -5
42
Water Pressure Drop of the Unit
Curves of Water Pressure Drop of the Unit
①
③
⑤
Curve ⑤: UAL1000D5
Notes:
Water pressure drop of the unit is tested by the plate heat exchanger and the supplied Y-type filter or stainless
steel filter.
Water resistance of plate heat exchanger and filter is tested under condition of clean water; it may be
inconsistent with that shown in the diagram due to the water quality on site.
43
Dimensions
Air-cooled Chilled Water/Heat Hump Unit
UAL230E(R)5/D5LC/D(R)5
Water inlet of
air-conditioner Rc2
Water outlet of
air-conditioner Rc2
Unit: mm
44
UAL340/450D(R)5
UAL450D(R)5-FC
UAL450E(R)5-F/R
Mounting hole of anchor bolt 4-14×20
Rc 2 -1/2
Water inlet
Rc 2 -1/2
Water outlet
Unit: mm
Model A(mm) B(mm) C(mm) D(mm) H(mm)
UAL340 D(R)5 164 369 587 380 2300
UAL450 D(R)5 160 390 608 380 2300
UAL450 D(R)5-FC 174 390 608 360 2300
UAL450E(R)5-F/R 160 390 608 380 2300
45
UAL1000D5
270 630 400 630 270
457
2200
2230
1286
457
2360
45°
263
45 °
Water filter
673
410
182
(488)
89
(292)
114
370
This terminal is connected
to the water inlet of the unit
:
Notes:
The stainless steel water filter attached to the unit must be installed on the water inlet pipe of the unit (see the figure above for
the direction). Please pay attention to the direction of the water flow when installing, and do not install it backwards.
46
DAIKIN INDUSTRIES, LTD.
Head office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
47