Catalog 2008

Safety Sensors | Safety Systems | Safety Services

Safety Sensors
Safety Systems
Safety Services
2008

PRODUCT LINE
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An introduction to and overview of the topics:

Machine safety, the principles of risk minimization, functional safety of Machine Safety
control systems

Information for selecting and using

Machine Safety
opto-electronic protective devices and hard guards

Application advice and start-up support Machine Safety

Safety inspections Services

Safety
PC software for the methodical safety engineering of machinery and
Engineering
plant systems
Software

"Flexible in use" opto-electronic protective devices for stationary and Safety Laser
mobile machines (e.g. driverless transport systems) Scanners

Opto-electronic protective devices for hand and finger protection with or

Safety Light
without tool blanking, and danger zone guarding and access guarding on
Curtains
machinery

Multiple Light
Opto-electronic protective devices for access guarding on production
Beam Safety
cells, with or without Muting function for unobstructed material transport
Devices

Single Light
Single Light Beam Safety Devices in various construction designs for
Beam Safety
optimum integration into the machine concept
Devices

A complete range of opto-electronic protective devices with integrated AS-Interface

-interface, AS-i Safety Monitors and AS-i coupling modules Safety at Work

Safety Laser Scanners and Safety Light Curtains with integrated PROFIsafe
PROFIBUS DP interface Sensors

Safety Switches and Safety Locking Devices for guarding protective Safety Switches
doors, flaps, or covers and Safety Lock-
ing Devices

Safety control devices for the cost-effective integration of individual

Safety Relays
safety sensors

Safety Interfaces with parameterable special functions, such as Muting

or cycle control for integrating several safety sensors into more complex Safety Interfaces
system concepts

Suitable and harmonized accessories for the Leuze electronic safety

Accessories
sensors

The product's catalog page via an alphabetical list of names Product Finder
 Machine Safety
COMPANY PROFILE

Machine Safety
Services
Engineering
Software
Safety
Safety Laser
Scanners
Safety Light
Curtains
Safety Devices
We at Leuze electronic are "the sensor people", because For more than 30 years now Leuze lumiflex GmbH + Co. KG as

Light Beam
we have been the specialists for innovative and proven-in- a subsidiary of Leuze electronic is producing innovative safety

Multiple
practice solutions in the optosensor system area for plant systems for accident prevention in the industrial workplace, and
automation for more than 40 years. The field of application consequently ranks among the world's leading technology
of our sensor systems ranges from the automotive industry providers.
and conveyor belt and storage system technology through
Our goal is to produce safety sensors and control devices that
to printing machines and analysis technology. Our dedi-

Safety Devices
enable an economical integration into various machine and
cated employees are especially well recognized for their
plant system concepts, and which also provide effective people Light Beam
astute level of customer orientation, because
protection in accordance with international safety standards,
Leuze electronic customers can always rely on thing - they
without obstructing workflows.
Single

can rely on us.

This catalog illustrates our complete range of Light Beam Safety
Our offering ranges in this respect from simple, binary
Devices, Switches, Light Curtains, Laser Scanners, -Control
switching opto-electronic sensors, to identification and data
Devices, Safety Engineering Software and our services offering
transfer systems, on through to complex image processing
for everything to do with machine safety.
Safety at Work

systems and safety sensors for people protection in indus-

AS-Interface

trial applications. We continuously further develop our sys-

tems on the basis of our extensive and in-depth application
know-how. At the same time we are also the right partner for
both standard applications and for customized high-end
solutions, and we can always be reached in little to no time
via our expansive sales and service network.

ISO
PROFIsafe
Sensors

9001
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/

We reserve the right to make changes • 00_00.fm © 2008 Leuze lumiflex GmbH + Co. KG 1
 SALES - GERMANY

With qualified field service staff and our efficient customer support center, we are at your disposal around the clock with
advice and help, because qualified service and the highest level of customer proximity have always been among our highest
priorities.
Customer Support Center - Sales/Germany Technical hotline
Opto-Sensor Technology
Sales Region - North Tel: +49 (0) 7021 / 573-306 Business Unit Tel: +49 (0) 7021 / 573-217
Sales Region - South Tel: +49 (0) 7021 / 573-307 Logistics Business Unit Tel: +49 (0) 7021 / 573-123
Sales Region - East Tel: +49 (0) 35027 / 629-106 Safety Systems Business Unit Tel: +49 (0) 8141 / 5350-121

2 We reserve the right to make changes • 00_00.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
GLOBAL SALES

Machine Safety
Services
Engineering
Software
Safety
Safety Laser
Scanners
Safety Light
Curtains
With a continuously growing number of global Leuze electronic subsidiaries and sales partners, we guarantee consistently
qualified advice, short delivery times and reliable support with the installation and start-up of your systems, at just about every

Safety Devices
location on the planet.

Light Beam
Leuze electronic Subsidiaries Leuze electronic Sales Partners

Multiple
AUSTRALIA Balluff-Leuze Pty. Ltd. ARGENTINA KENYA
BAYSWATER
AUSTRIA MALAYSIA
Leuze electronic nv/sa
BELGIUM MACHELEN BELARUS MACEDONIA
Leuze electronic Ltda. CHILE NIGERIA
BRAZIL SAO PAULO COLUMBIA NORWAY

Safety Devices
Leuze electronic Trading Co. Ltd. CROATIA PHILIPPINES
CHINA SHENZHEN Light Beam
Leuze electronic sarl.
CZECH REPUBLIC POLAND
FRANCE DENMARK PORTUGAL
Single

MARNE LA VALLÉE
Leuze electronic S.r.l. FINLAND ROMANIA
ITALY MILAN GREECE SERBIA
Leuze lumiflex México S.A. de C.V. HONG KONG SINGAPORE
MEXICO MONTERREY
Leuze electronic Co., Ltd.
HUNGARY SLOVAKIA
SOUTH KOREA
Safety at Work

ANYANG-SHI, KYUNGGI-DO INDIA SLOVENIA

AS-Interface

RUSSIA Leuze electronic OOO INDONESIA SOUTH AFRICA

MOSCOW IRAN TAIWAN
Leuze electronic S.A.
SPAIN BARCELONA ISRAEL THAILAND
Leuze SensorGruppen AB JAPAN TURKEY
SWEDEN KUNGENS KURVA KAZAKHSTAN UKRAINE
Leuze electronic AG
SWITZERLAND BRÜTTISELLEN
Leuze electronic B.V.
THE NETHERLANDS CM WAARDENBURG
PROFIsafe

Leuze Mayser electronic Ltd.

The UK
Sensors

ST. NEOTS, CAMBRIDGESHIRE

Leuze electronic Inc.,
USA NEW HUDSON, MI
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/

We reserve the right to make changes • 00_00.fm © 2008 Leuze lumiflex GmbH + Co. KG 3
 CONTENTS
Page
Machine Safety 8
1. Introduction .....................................................................................................................................8
2. Machine Safety in the EU ...............................................................................................................8
3. Machine Safety in the USA ...........................................................................................................27
4. Protective Devices ........................................................................................................................32

Machine Safety Services 46

Services selection table .................................................................................................................46
Application advice, safety engineering ..............................................................................................48
Start-up support, hotline ....................................................................................................................49
Safety inspection before the machine’s start-up ...............................................................................50
Regular safety inspections ................................................................................................................52
Stopping time measurements and determining safety distances ......................................................54
On-site service, repairs and device swap-out service .......................................................................56
Qualified product training and seminars ...........................................................................................58

Safety Engineering Software 60

Safexpert ...........................................................................................................................................60
SiSteMa ............................................................................................................................................70

Safety Laser Scanners 74

ROTOSCAN selection table ...........................................................................................................74
ROTOSCAN RS4 ..............................................................................................................................76

Safety Light Curtains 86

Safety Light Curtains selection table ............................................................................................86
COMPACTplus-m .............................................................................................................................88
COMPACTplus-b ............................................................................................................................104
COMPACTplus-i .............................................................................................................................120
COMPACT ......................................................................................................................................134
COMPACT EX1 ..............................................................................................................................148
COMPACT EX2 ..............................................................................................................................154
SOLID-4E ........................................................................................................................................158
SOLID-2/SOLID-2E .........................................................................................................................170

4 We reserve the right to make changes • 00_IVZ.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
CONTENTS

Machine Safety
Page

Services
Multiple Light Beam Safety Devices 184
Multiple Light Beam Safety Devices selection table ................................................................. 184
COMPACTplus-m .......................................................................................................................... 186
COMPACT selection table ........................................................................................................... 220

Engineering
COMPACT ..................................................................................................................................... 222

Software
Safety
COMPACT EX2 ............................................................................................................................. 238
COMPACTlaser ............................................................................................................................. 242
ROBUST 42, 43, 44 selection table ............................................................................................. 252
ROBUST 42, 43, 44 ....................................................................................................................... 254

Safety Laser
ROBUST 22, 23, 24 selection table ............................................................................................. 272

Scanners
ROBUST 22, 23, 24 ....................................................................................................................... 274

Single Light Beam Safety Devices 286

Safety Light
Single Light Beam Safety Devices selection table ................................................................... 286

Curtains
SLS 78/R ........................................................................................................................................ 288
SRK 96 ........................................................................................................................................... 294
LS 763 ............................................................................................................................................ 302
SLSR 8 ........................................................................................................................................... 308

Safety Devices
SLS 46 ........................................................................................................................................... 312

Light Beam
SLS 96 ........................................................................................................................................... 316

Multiple
SLS 318 ......................................................................................................................................... 322

AS-Interface Safety at Work 326

Safety Devices
Light Beam
AS-Interface Safety at Work overview ........................................................................................ 326
Single

ASM1, ASM1E Safety Monitors ..................................................................................................... 328

ASM2E Safety Monitors ................................................................................................................. 334
ROTOSCAN RS4/AS-i Safety Laser Scanners .............................................................................. 342
COMPACTplus/AS-i Safety Light Curtains .................................................................................... 344
Safety at Work
AS-Interface

COMPACTplus/AS-i Multiple Light Beam Safety Devices ............................................................. 346

COMPACT/AS-i Safety Light Curtains ........................................................................................... 348
COMPACT/AS-i Multiple Light Beam Safety Devices .................................................................... 350
ROBUST/AS-i Multiple Light Beam Safety Devices ....................................................................... 352
ASKM1 AS-Interface Safety at Work coupling module .................................................................. 354
ASKM2 AS-Interface Safety at Work coupling module .................................................................. 356
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/

We reserve the right to make changes • 00_IVZ.fm © 2008 Leuze lumiflex GmbH + Co. KG 5
 CONTENTS
Page
PROFIsafe Sensors 358
Overview of PROFIsafe Sensors .................................................................................................358
ROTOSCAN RS4/PROFIsafe Safety Laser Scanners ...................................................................361
COMPACTplus/PROFIsafe Safety Light Curtains ..........................................................................364
COMPACTplus/PROFIsafe Multiple Light Beam Safety Devices ...................................................368

Safety Switches and Safety Locking Devices 370

Safety Switches and Safety Locking Devices selection table ..................................................370
S10 Safety Switches .......................................................................................................................372
S40 Safety Hinge Switches .............................................................................................................380
L30 Safety Locking Devices ............................................................................................................386
L50 Safety Locking Devices ............................................................................................................394
Safety Door Latch BS, BL ...............................................................................................................402

Safety Relays 406

Safety Relays selection table .......................................................................................................406
MSI-RM2 .........................................................................................................................................408
MSI-SR1 .........................................................................................................................................412
MSI-SR2, MSI-SR2/F ......................................................................................................................416
MSI-SR3 .........................................................................................................................................422
MSI-2H ............................................................................................................................................426

Safety Interfaces 430

Safety Interfaces selection table .................................................................................................430
MSI-s/R, MSI-sx/Rx ........................................................................................................................432
MSI-i/R, MSI-ix/Rx ..........................................................................................................................438
MSI-m/R, MSI-mx/Rx ......................................................................................................................444
MSI-mE/R, MSI-mxE/Rx .................................................................................................................450
MSI-mi/R, MSI-mix/Rx ....................................................................................................................456
TNT 35 ............................................................................................................................................462

Accessories 468
UDC, DC Device Columns ..............................................................................................................468
UMC, MC Deflecting Mirror Columns/continuous mirror .................................................................470

6 We reserve the right to make changes • 00_IVZ.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
CONTENTS

Machine Safety
Page

Services
UMC, MC Deflecting Mirror Columns/individual mirror .................................................................. 472
UM60 Deflecting Mirrors ................................................................................................................ 474
US Deflecting Mirrors ..................................................................................................................... 476
Protective screens .......................................................................................................................... 478
MMS Muting Mounting Systems .................................................................................................... 480

Engineering
Software
Muting indicators ............................................................................................................................ 484

Safety
Muting sensors – Features and ordering information ..................................................................... 486
Connecting cables – Areas of application and ordering information .............................................. 488
Laser alignment aids ...................................................................................................................... 494

Safety Laser
Scanners
Glossary 496

Product Finder 498

Safety Light
Curtains
Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/

We reserve the right to make changes • 00_IVZ.fm © 2008 Leuze lumiflex GmbH + Co. KG 7
 MACHINE SAFETY
1. Introduction 2. Machine Safety in the EU

Increasingly more powerful and more complex machinery and The European Union (EU) now has
systems – machine operators and maintenance personnel are 27 member states with some 500
surrounded these days by complicated, multilayer technolo- million residents. The member states
gies. For people in general it is increasingly more difficult to of the EU have set up bodies that
detect potential dangers and also increasingly "more" impossi- apply across the Union, to which
ble to remove the danger in time before an accident or injury they have transferred parts of their
occurs. Machine safety is therefore becoming more and more single state sovereignty. The EU
important, and becoming an integral element of machine Commission and the EU Council compile directives with basic
construction. requirements that then must be adopted by the member states
into their national law. The European standards organizations,
In addition to the moral obligation to protect and maintain the CEN, CENELEC and ETSI are commissioned to draw up EU
health of their workers, the topic of machine safety is also a standards that technically solidify the applicable directives and
question of financial sense for the employer and machine legal provisions.
operator. Each and every workplace accident results in costs
– and the costs of costs. The examination and explanation of 2.1 European Directives
responsibility occupies many departments in the company,
right up to executive level. EU product directives as the basis for
Our objective is to produce safety sensors and control devices free merchandise traffic
that enable a cost-effective integration into various machine 20 product directives have so far been drawn up to dismantle
and system concepts, and that also provide effective people obstacles to trade in the single European market. The relevant
protection in accordance with international safety standards, products may only be distributed if they satisfy these basic
without hampering production workflows in the process. requirements. If a product complies with the relevant harmo-
nized EU standards, it is assumed that the basic requirements
Throughout the various regions and countries of the world
are met. A manufacturer can also use other technical solutions
there are different concepts of machine safety and protection
if the same level of safety is proven. Fulfilment of the basic
in the workplace. Along with differences with the requirements
requirements is determined in a formal conformity assessment
and evaluation of safety concepts, there are also differences
procedure. This is performed, depending on the potential risk
with regard to responsibilities and legal consequences. The
of the products, as much as possible within the manufacturer’s
laws and bodies of rules and regulations of the country in
own area of responsibility.
which the machine is operated always apply, even if the
machine was constructed in another country.
Important directives in the area of EU machine
The following information is intended as a guiding overview of safety and their implementation under German Law
the topic of machine safety and does not detract from the in-
depth study and compliance with the respectively applicable
regional and machine-specific regulations and specifications, EU Directives German Law
as well as the devices' operating instructions. It shall therefore
not be possible to derive any form of legal claim from the Machinery Directive 9th GPSG (Device and Product
following information. 98/37/EC Safety Law)
Low Voltage Directive 2006/
1st GPSG (Device and Product
95/EC replaces
Safety Law)
73/23/EEC with 93/68/EEC
ATEX Directive 11th GPSG (Device and Product
94/9/EC Safety Law)
General Product Safety Device and Product Safety Law
Directive 2001/95/EC (GPSG)
EMC Directive 2004/108/
EMC Law
EC replaces 89/336/EEC

Machine Machine Safety Machine Safety Protective

Safety, in the EU, in the USA, Devices,
p. 8 p. 8 p. 27 p. 32

8 We reserve the right to make changes • 01_Masi_1.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
MACHINE SAFETY IN THE EU

Machine Safety
2. Machine Safety in the EU

Services
EU safety at work directives Annex II: Section A: EC Declaration of Conformity for
Safety at Work Framework Directive 89/391/EEC contains Machinery
minimum requirements and general basic principles for the
Section B: EC Manufacturer Declaration for De-
prevention of work-related hazards, for safety and health
vices and Part-Machines
protection, for minimizing and eliminating risk and accident
factors, and for the appropriate instruction of employees. Section C: EC Declaration of Conformity for
Safety Components

Engineering
These are minimum requirements. Each EU Member State

Software
may increase the protection level in its national implementa- Annex III: CE conformity assessment

Safety
tion or, for example, set higher test requirements.
Annex IV: Types of machines (with high hazard potential)
and safety components for which a special cer-
Important directives in the area of EU work safety tification procedure applies
and their implementation under German Law
Annex V: EC Conformity Declaration procedure by the
manufacturer (self-certification)

Safety Laser
EU Directives German Law Annex VI: EC Type Examination procedure by a recog-

Scanners
nized test center
Safety at Work Framework Safety at Work Law Annex VII: Criteria and requirements at recognized test
Directive 89/391/EEC Ordinance On Industrial Safety centers
Use of Work Equipment Di- and Health
rective 89/655/EEC Regulations of employers' liabili- What do machine manufacturers and distributors
amended by 95/63/EC ty insurance associations (BG): have to comply with?

Safety Light
– Regulations of employers' lia- 1. The basic safety requirements of Appendix I must

Curtains
bility insurance associations be met.
continue to be legally binding. This means that early in the design phase the designer
– These regulations solidify must perform a parallel hazard analysis and risk assess-
state health and safety regula- ment so that all required measures for risk reduction are al-
tions and apply as compliant ready considered in the machine’s construction phase.

Safety Devices
Directive 89/655/EEC with the latest state of
amended by 2001/45/EC L Note

Light Beam
technology.
– The information of employers' The Leuze electronic PC software, Safexpert for machin-

Multiple
liability insurance associations ery safety engineering contains a list of hazard in accord-
is provided by special topic- ance with ISO 14121/EN 1050 and supports the process
specific publications of the re- of risk assessment and risk reduction in accordance with
spective associations. EN ISO 12100-1. The software enables an isolated con-
sideration of all hazard points of operation and life phases

Safety Devices
2.1.1 EU Machinery Directive 98/37/EC of the machine and ensures transparent and comprehen-
Light Beam
sible documentation. For more information and details
Machinery Directive 98/37/EC regulates a uniform level of see chapter, Safety Engineering Software, Safexpert,
Single

safety for machines in order to enable free merchandise traffic page 60.
and distribution within the European Economic Area. It applies
to manufacturers and distributors of machinery and devices. 2. A declaration of conformity must be obtained for every
The Machinery Directive can be found in its original text at machine.
www.eur-lex.europa.eu. For machines and safety components that are not listed in
Safety at Work
AS-Interface

Annex IV, the actual manufacturer has responsibility for

Content overview providing the CE conformity assessment; they obtain a dec-
Chapter I: Area of application, distribution, free merchan- laration of conformity and consequently certify compliance
dise traffic with the Machinery Directive. They must document all
measurement and test results and be able to produce them
Chapter II: Certification procedure when requested by national authorities.
Chapter III: CE conformity assessment Another certification procedure is required for machines
Chapter IV: Final provisions and safety components that are listed in Annex IV
(figure 2.1-5, page 10).
PROFIsafe

Annex I: Basic safety and health requirements for work-

Sensors

ing on machinery
and Safety Lock-
Safety Switches

ing Devices

www.safety-at-work.leuze.de/

We reserve the right to make changes • 01_Masi_2.fm © 2008 Leuze lumiflex GmbH + Co. KG 9
 MACHINE SAFETY
2. Machine Safety in the EU

Are there any

harmonized EU standards
Yes for the product and is the No
machine or the safety component
constructed in accordance
with these standards?

Alternative

Manufacturer sends On behalf of the EC Type Examination

manufacturer, the Manufacturer makes
the technical of the machine and
test center checks an application for
documentation to a the technical
the technical EC Type Examination
recognized test center documentation by a
documentation recognized test center
for compliance with
harmonized standards
Test center tests Test center tests
Test center confirms Test center certifies and produces an and produces an
receipt and archives compliance with the EC Type Examination EC Type Examination
the documentation relevant standards certificate certificate

Manufacturer produces a Manufacturer produces a Manufacturer produces a Manufacturer produces a

declaration of conformity declaration of conformity declaration of conformity declaration of conformity

Fig. 2.1-5: Procedure in accordance with the Machinery Directive 98/37/EC to obtain the declaration of conformity for
machines and safety components that are listed in Annex IV.

Machine Machine Safety Machine Safety Protective

Safety, in the EU, in the USA, Devices,
p. 8 p. 8 p. 27 p. 32

10 We reserve the right to make changes • 01_Masi_2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
MACHINE SAFETY IN THE EU

Machine Safety
2. Machine Safety in the EU

Services
The new Machinery Directive 2006/42/EC z The validity of EC Type Examination certifications must be
The currently valid EC Machinery Directive 98/37/EC will be checked by the test center every 5 years. Manufacturers
replaced from 29 December 2009 by the new Machinery and test centers are obligated to retain the relevant
Directive 2006/42/EC. Directive 98/37/EC will apply until then. technical documents for 15 years.
The incorporation into national law must be complete by The new Machinery Directive 2006/42/EC can be found in its
29 June 2008 (in Germany by the amendment to the machine original German text at http://eur-lex.europa.eu.

Engineering
ordinance – 9th GPSGV).

Software
Extensive changes are especially prevalent with the conform- 2.1.2 Use of Work Equipment Directive

Safety
ity assessment procedure of Annex IV Machines. In the event 89/655 EEC
that there are no harmonized EU standards or the product was Use of Work Equipment Directive 89/655/EEC supplemented
not constructed under compliance of these standards, an EC by Directive 95/63 EC contains the minimum specifications for
Type Examination by a recognized test center is currently safety and health protection with the use of work equipment. It
required. The new directive now opens up the option of self- applies to the machine operator (employer) and in Section II
includes the following 8 articles:

Safety Laser
certification for the manufacturer without the participation of a

Scanners
test center, if they have a quality assurance procedure in z Article 3 General Obligations regulates the obligations of
accordance with Annex X. Of course the option of having the employer and logically requires that the employer
machines certified voluntarily by a recognized test center is ensures that the safety and protection of health are
always optional. guaranteed with the operation of the work equipment
provided.
Further changes are:
z Article 4 Regulations for work equipment
z The basic safety and health requirements (Annex I) will

Safety Light
in future require a risk assessment by the manufacturer. z Article 4a Checking the work equipment

Curtains
The employer ensures that the work equipment has under-
z In the old Machinery Directive there are different proce- gone an initial test in line with the individual national legal
dures for proving the safety of machinery, exchangeable regulations before the initial operation and after every new
equipment, safety components, chains/ropes/belts for installation. The Member States define the modalities for
lifting purposes, cardan shafts and load-carrying equip- these checks. In Germany this is the Ordinance On
ment. In the future the same machine regulations will also Industrial Safety and Health (see below)

Safety Devices
apply for these products. They will have to be distributed in
z Article 5 Specifically hazardous work equipment

Light Beam
the future with CE conformity assessment, declaration
of conformity and the required user information. z Article 5a Ergonomics and health protection in the

Multiple
z The requirements for "part-machines" (also referred to as workplace
"incomplete machines") have been re-formulated in the z Article 6 Informing workers
new version of the Machinery Directive. Until now a z Article 7 Training of workers
manufacturer declaration was sufficient, but in the future
the manufacturer will also have to supply a declaration of z Article 8 Consultation and involvement of the worker

Safety Devices
incorporation, which must specify which requirements of Use of Work Equipment Directive 89/655/EEC can be found in
Light Beam
the directive apply to the part-machine and have been its original text at http://eur-lex.europa.eu.
complied with. Installation instructions must be provided
Single

with the machine’s documentation.

z Lifting devices with a speed of up to 0.15 m/s of the load
carrier are subject to the Machinery Directive; with a speed
of more than 0.15 m/s they are subject to the Lift Directive
Safety at Work

(if they are not covered by its rules of exception).

AS-Interface

z The delimitation of the Low Voltage Directive is no longer

regulated as risk-related, but rather product-related.
z Construction site lifts are subject to the Machinery
Directive.
z Instead of a "hazard analysis" a risk assessment and "risk
evaluation" are required.
z Clearer delimitation of the Machinery Directive for the Low
PROFIsafe

Voltage Directive.
Sensors

z Internal production controls for series machines

(Annex VIII).
and Safety Lock-
Safety Switches

ing Devices

www.safety-at-work.leuze.de/

We reserve the right to make changes • 01_Masi_2.fm © 2008 Leuze lumiflex GmbH + Co. KG 11
 MACHINE SAFETY
2. Machine Safety in the EU

Ordinance on Industrial Safety and Health

With the Ordinance on Industrial Safety and Health, Directives
89/655/EEC, 95/63/EC and other directives from the work
safety area are implemented in German Law. Extracts of just
two paragraphs of section 2 will be presented in the following:

§3 Hazard evaluation
(3) "Type, scope and periods of required tests must in partic-
ular be determined for the work equipment. Furthermore
the employer must determine and define the necessary re-
quirements that the people that are commissioned by the
employer with the testing work equipment must satisfy."

L Note
Leuze electronic provides competent advice and support
services in this respect in its Machine Safety Services
service package (see, Machine Safety Services chapter,
page 46).

§10 Work equipment test

(1) "The employer must ensure that the work equipment, the
safety of which depends on the installation conditions, is
tested after installation and before initial operation, as well
as after every installation at a new construction site or at a
new location. The purpose of the test is to verify the proper
installation and safe functioning of this work equipment. 2.2 The European safety standards system
The test may only be performed by qualified personnel."
(3) "The employer must ensure that the safe operation of work 2.2.1 Correlation between directives and
equipment is tested by qualified personnel after mainte- harmonized European standards
nance work that could impair the safety of the work
Harmonized European standards specify the basic require-
equipment."
ments of the EU directives for safety and health protection as
they are named, for example, in Annex I of the Machinery
L Note Directive. In accordance with the Machinery Directive,
Leuze electronic provides safety inspections before the Article 5 (2), it applies here that when the protective level of an
initial operation and regular safety inspections thereafter applicable harmonized standard is reached the corresponding
in its Machine Safety Services service package requirement from the directive also applies as satisfied
(see, Machine Safety Services chapter, page 46). (i.e. conformity with the corresponding directive).
In contrast to directives and their national implementation
under the national law of the Member State, standards are not
legally binding. If the level of protection described in standards
of this kind is reached by other measures, then such solutions
are also possible. The difference between satisfying an appli-
cable harmonized standard and a deviating solution, however,
does have consequences. The manufacturer must prove
compliance with the directive with additional documentation.
Differences can also result with the conformity procedure
when harmonized standards are only partly met or no applica-
ble harmonized standards are available, see the versions in
chapter 2.1.1, page 9.

Machine Machine Safety Machine Safety Protective

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 Machine Safety
MACHINE SAFETY IN THE EU

Machine Safety
2. Machine Safety in the EU

Services
2.2.2 Formulation process of a harmonized standard
Technical committees and working groups below them, which A total of 29 states participate in this process. With the
for the most part recruit from national standards committees publication of a harmonized European safety standard in the
and to some degree from the employees of manufacturers in Official EU Journal, the aptly-name "presumption of conform-
the machinery manufacturing and sensor technology sector, ity" applies, i.e. it is assumed with the achievement of the
occupy themselves in the CEN and CENELEC standards protective objectives of this standard that conformity with the

Engineering
organizations with the formulation of standards in the area of corresponding directive for this safety aspect is ensured.

Software
machine safety. At the end of this work phase there is an

Safety
approval process in which the members of the CEN, including
Switzerland, decide in accordance with a quota system for or
against the adoption of a standard as a harmonized European
safety standard.

Safety Laser
Scanners
Member State Votes Member State Votes An EU standard is
harmonized with a
France 29 Switzerland* 10 simple majority
Germany 29 Slovakia 7 and at least 71%
of the weighted
The UK 29 Denmark 7
votes
Italy 29 Finland 7

Safety Light
Spain 27 Norway* 7

Curtains
Poland 27 Ireland 7
Romania 14 Lithuania 7
Holland 13 Latvia 4
Greece 12 Slovenia 4

Safety Devices
Czech Republic 12 Estonia 4

Light Beam
Belgium 12 Cyprus 4

Multiple
Hungary 12 Luxembourg 4
Portugal 12 Malta 3
Sweden 10 Iceland* 3
Austria 10

Safety Devices
*) EFTA States Light Beam
As of: 1 January 2007
Single

Table 2.2.2-1: Vote weighting with the approval of a harmonized EU standard

Safety at Work
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 MACHINE SAFETY
2. Machine Safety in the EU

2.2.3 Hierarchy of European standards for machine

safety
European safety standards can be divided into basic safety Normative requirements of special protective devices, such as
standards (type A standards), safety group standards (type B1 emergency STOP buttons, safety door switches, safety mats
standards and type B2 standards) and machine-specific tech- and strips or Safety Light Curtains are grouped together in the
nical standards (type C standards). type B2 standards. Notes on the design and testing of safety
components that both the manufacturer of such products and
The design principles and the basic concepts of type A
the machine designer must take into account with the use in
standards, such as EN ISO 12100-1, EN ISO 12100-2 and
their machine can be found here.
ISO 14121-1/EN 1050, for example, are binding for all ma-
chines. Instructions for determining risks that are connected Type C standards describe specific risks and measures for
with the machine can be found here. Avenues of approach reducing these risks at special machines or machine types. If
and their order for preventing risks are provided with the a C standard exists for the machine type in question, it takes
objective of integrating safety, even before the machine manu- priority over a B or A type standard. If there are additional
facturing begins. The steps that cover risk assessment and hazards that are not addressed in the standard, or if there is
the prevention of such risks are examined in more detail in no special C standard for the machine being planned, risk
chapter 2.3, from page 18. reduction in accordance with A and B-standards must be
made.
Type B1 standards describe general safety aspects and
provide solutions for this, e.g. for the design of hard guards, or
the approach speed that is required for calculating the safety
distance for Safety Light Curtains or Multiple Light Beam
Safety Devices. This topic is also examined in detail in
chapter 4.

Type
Basic safety standards A Standards

Design principles
and basic concepts
for machines

Type
B Standards
Safety group
standards B1 Standards B2 Standards
General safety aspects Reference to special protec-
tive devices

Type
Technical C Standards
standards Specific safety requirements for
special machines or machine types

Fig. 2.2.3-1 The hierarchy of the European standards system

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 Machine Safety
MACHINE SAFETY IN THE EU

Machine Safety
2. Machine Safety in the EU

Services
Examples of EN and ISO/IEC standards in the machine safety area
Standard type

European (EU) and

international
(ISO/IEC) standards

Engineering
Software
Reference Standard name

Safety
Safety of machinery – Basic concepts, general principles for design
EN ISO 12100-1
– Part 1: Basic terminology, methodology
Safety of machinery – Basic concepts, general principles for design
A EN ISO 12100-2
– Part 2: Technical principles
EN 1050

Safety Laser
Safety of machinery – Principles for risk assessment
ISO 14121-1

Scanners
EN 294 Safety of machinery – Safety distances to prevent danger zones being reached by the upper
ISO 13852 limbs
EN 349
Safety of machinery – Minimum gaps to avoid crushing of parts of the human body
ISO 13854
EN 811 Safety of machinery – Safety distances to prevent danger zones being reached by the lower
ISO 13853 limbs

Safety Light
EN 954-1 Safety of machinery – Safety-related parts of control systems

Curtains
EN ISO 13849-1 – Part 1: Basic principles
EN ISO 13849-2 – Part 2: Validation
EN 999 Safety of machinery – The positioning of protective equipment in respect of approach speeds of
ISO 13855 parts of the human body
EN 1037 Safety of machinery –

Safety Devices
ISO 14118 Prevention of unexpected start-up

Light Beam
EN 60204-1 Safety of machinery – Electrical equipment of machines

Multiple
IEC 60204-1 – Part 1: General requirements
EN 62061 Safety of machinery – Functional safety of safety-related electrical, electronic and programmable
B
IEC 62061 electronic control systems
prEN/TS 62046
Safety of machinery – Application of protective equipment to detect the presence of persons
IEC/TS 62046

Safety Devices
EN 418 Light Beam
Safety of machinery – Emergency stop equipment, functional aspects – Principles for design
EN ISO 13850
Single

EN 574
Safety of machinery – Two-hand control devices. Functional aspects – Principles for design
ISO 13851
EN 953 Safety of machinery – Guards –
ISO 14120 General requirements for the design and construction of fixed and movable guards
EN 1088 Safety of machinery – Interlocking devices associated with guards – Principles for design and
Safety at Work
AS-Interface

ISO 14119 selection

Safety of machinery – Pressure sensitive protective devices
EN 1760-1 – Part 1: General principles for the design and testing of pressure sensitive mats and pressure
ISO 13856-1
sensitive floors
EN 1760-2 – Part 2: General principles for the design and testing of pressure sensitive bumpers, plates,
ISO 13856-2 wires and similar devices
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 MACHINE SAFETY
2. Machine Safety in the EU

Examples of EN and ISO/IEC standards in the machine safety area

Standard type

European (EU) and

international
(ISO/IEC) standards

Reference Standard name

EN 1760-3 – Part 3: General principles for the design and testing of pressure sensitive edges and pressure
ISO/DIS 13856-3 sensitive bars
EN 61496-1 Safety of machinery – Electro-sensitive protective equipment.
IEC 61496-1 – Part 1: General requirements and tests
B
prEN 61496-2
– Part 2: Particular requirements for active opto-electronic protective devices (AOPD)
IEC 61496-2
EN/TS 61496-3 – Part 3: Particular requirements for active opto-electronic protective devices responsive to
IEC 61496-3 diffuse reflection (AOPDDR)
Safety rules for the construction and installation of lifts
EN 81-1
– Part 1: Electric lifts
EN 289 Plastics and rubber machines – Presses – Safety requirements
Safety of Packaging Machines
EN 415-4
– Part 4: Palletizers and Depalletizers
Rubber and plastics machines – Safety – Blow moulding machines intended for the production
EN 422
of hollow articles. Requirements for the design and construction
EN 528 Rail dependent storage and retrieval equipment – Safety
Mechanical presses – Safety – however form-fitting clutches do not satisfy the safety
EN 692
requirements of the directive 98/37/EC
EN 693 Machine tools – Safety – Hydraulic presses
Safety requirements for foundry moulding and coremaking machinery and plant and associated
EN 710
equipment
EN 775
Manipulating Industrial Robots – Safety
C ISO 10218
Safety of woodworking machines – One side moulding machines with rotating tool
EN 848-1
– Part 1: Single spindle vertical moulding machines
EN 869 Safety requirements for high pressure metal diecasting units
EN 940 Safety of woodworking machines – Combined woodworking machines
EN 972 Tannery machines – Reciprocating roller machines – Safety requirements
Safety of machinery – Safety requirements for the design and construction of printing and paper
EN 1010-1
converting machines
ISO 1010
– Part 1: Common requirements
EN 1010-2 – Part 2: Printing and varnishing machines including pre-press machinery
Rubber and plastics machines – Extruders and extrusion lines – Safety requirements for
EN 1114-1
extruders
Safety of woodworking machines – Tenoning machines
EN 1218-1
– Part 1: Single and tenoning machines with sliding table
EN 1525 Safety of industrial vehicles – Automated guided vehicles (AGV) and their systems

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 Machine Safety
MACHINE SAFETY IN THE EU

Machine Safety
2. Machine Safety in the EU

Services
Examples of EN and ISO/IEC standards in the machine safety area
Standard type

European (EU) and

international
(ISO/IEC) standards

Engineering
Software
Reference Standard name

Safety
EN 1526 Safety of industrial vehicles – Additional requirements for automated functions on AGV
Food processing machinery – Basic concepts
EN 1672-1
– Part 1: Safety requirements
Textile machinery – Safety requirements
EN ISO 11111-1
– Part 1: Common requirements

Safety Laser
Safety of machinery – Laser processing machines

Scanners
EN ISO 11553-1
C – Part 1: General safety requirements
Footwear, leather and imitation leather goods manufacturing machines
EN 12387
– Modular shoe repair equipment – Safety requirements
EN 12622 Safety of machine tools – Hydraulic press brakes
Machines for the manufacture of constructional products from concrete and calcium-silicate –
EN 12629-1 Safety

Safety Light
– Part 1: Common requirements

Curtains
This is not a complete list. You will find more information on machinery standards at www.vdma.org or www.zvei.org, for
example. Standards in their original version can be obtained from Beuth Verlag GmbH, www.beuth.de, for example.

L Note

Safety Devices
Finding instead of searching! The Leuze electronic software,

Light Beam
Safexpert for the safety engineering of machinery and plant

Multiple
systems enables applicable points from 9 important EU ma-
chinery safety standards to be found in full text in a matter of
seconds with a high-performance search and filter function
(see chapter, Safexpert, page 60).

Safety Devices
Light Beam
Single

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PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 MACHINE SAFETY
2. Machine Safety in the EU

2.3 Safety of machinery, risk analysis and risk assessment

The declared objective is to construct and operate machinery The international standard, EN ISO 12100-1 "Safety of
is such a way that injuries and harm will not occur with proper machinery – Basic concepts, general principles for design"
use of the machinery. Accident statistics show that a hazard at provides detailed help with the identification of hazards, de-
a machine will cause harm or injury sooner or later if no scribes the risks that designers must take into consideration,
protective measures are taken. Protective measures are a contains principles for design and a method for safe construc-
combination of the measures performed by the designer and tion and risk minimization. ISO 14121/EN 1050 "Safety of
the user. Measures that can already be implemented in the machinery – Principles of risk assessment" describes an
construction phase take priority over the measures performed iterative method for risk analysis, risk assessment and risk
by the user and are generally more effective than these. minimization to achieve the required machine safety. Existing
machine-specific standards, such as type-C EN-standards, for
example, must be considered with priority.

Start

Risk assessment
Specify performed in accordance with
machine’s limits
ISO 14121/EN 1050
and its proper
use

Identify all This iterative process of risk

dangers reduction must be performed individually
for each danger, dangerous situation, and
Analyze risk in line with operating conditions.
for each danger

Assess risk
No Are further Yes
dangers
generated?
No Yes
Has the risk
been adequately End
reduced?

No Can the Yes Step 1

danger be
removed? Risk reduction
with construction Has the targeted
measures risk reduction
been achieved?
No Yes
No Can the risk Yes
be reduced with
construction measures?
Step 2

Risk reduction
with
No Can the risk protective devices Has the targeted
Yes
be reduced with Implementation risk reduction
Ja
protective devices? of supplementary been achieved?
protective measures Yes
No

Step 3

Yes Can the machine’s

No Risk reduction Fig. 2.3-1: Iterative process for risk reduction
limits be re-specified through in accordance with EN ISO 12100-1
accordingly? user information Has the targeted
risk reduction
(Source: EN ISO 12100-1, picture 3)
been achieved? Yes
No

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 Machine Safety
MACHINE SAFETY IN THE EU

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2. Machine Safety in the EU

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EN ISO 12100-1 recommends that the machine designer use
the following step-by-step procedure for risk reduction:
1. Specification of the limits and proper use of the machine
2. Identification of possible hazards and hazardous situations.
3. Estimation of the risk of each identified hazard and each
hazardous situation and parallel consideration of the fore-

Engineering
seeable malpractice or faulty operation by operating

Software
personnel.

Safety
4. Evaluation of each individual risk and decision on whether
a risk reduction is required or not.
5. Attempts to remove or reduce the risk with constructive
measures. If this does not work then:
6. Reduction of the risk with the use of protective devices
(separating protective devices, such as hard guards or cov-

Safety Laser
ers, or electro-sensitive protective equipment, such as

Scanners
Safety Light Curtains, for example).
7. Informing and warning machine operators about the re-
maining risks of the machine by using warning notes and
plates on the machine and in the operating instructions. Step-by-step, Safexpert supports the user with their tasks right
through to provision of the declaration of conformity and
The first four steps describe the risk analysis and risk assess- manufacturer's declaration.

Safety Light
ment. ISO 14121 / EN 1050 contains detailed requirements for

Curtains
this. It is important that the risk analysis and risk assessment
be carried out methodically and that it be comprehensibly
documented.
In addition to these protective measures selected by the
machine designer/constructor, further protective measures

Safety Devices
may also be required by the machine operator or machine

Light Beam
user to reduce the remaining risk. This may be, for example:

Multiple
z Organizational measures (e.g. safe work processes,
regular inspections, etc.).
z Personal protective devices.
z Training and instruction for operating personnel.

Safety Devices
L Note Light Beam
The Leuze electronic PC software, Safexpert for machinery
Single

safety engineering contains a list of hazard in accordance with

ISO 14121/EN 1050 and supports the process of risk assess-
ment and risk reduction in accordance with EN ISO 12100-1.
The software enables an isolated consideration of all hazard
points of operation and life phases of the machine and en-
Safety at Work
AS-Interface

sures transparent and comprehensible documentation. For

further information and ordering info see chapter, Safexpert,
page 60.
PROFIsafe
Sensors
and Safety Lock-
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ing Devices

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 MACHINE SAFETY
2. Machine Safety in the EU

2.4 Safety-related parts of control systems 2.4.1 EN 954-1 "Safety of machinery – Safety-related
Parts of machine control systems performing safety tasks are parts of control systems"
described by those who set standards as "safety-related parts The European standard EN 954-1 "Safety of machinery–
of control systems". These parts can consist of either hard- Safety-related parts of control systems" is established as the
ware or software and standalone or integrated components of international state of technology in the area of machine safety.
the machine control system. Safety-related control compo- It applies for all safety-related parts of control systems,
nents incorporate the entire effective chain of a safety function regardless of the power type used, e.g. electric, hydraulic,
provided by sensor, control unit and actuator. Each can be pneumatic or mechanical. EN 954-1 defines categories for
complexly set up in different ways, and, for example, consist classifying different safety-related capacities (categories B, 1,
of a Safety Switch and a Safety Relay, or they can also be 2, 3, 4). The following table shows the categories with
implemented as a safety related PLC of an entire system. requirements for the safety function and required system
behavior when a fault occurs.
The general objective is to design these control components
so that the safety of the control function and the behavior of
the control unit in case of a fault corresponds with the level of L Note
risk reduction determined in the risk assessment. Specific Safexpert, the PC software from Leuze electronic for the sys-
control-related measures for fault prevention in systems used tematic safety engineering of machinery and plant systems
in low-risk applications may not be sufficient for applications supports the designer when determining the required control
with a higher risk. For these applications, for example, addi- category in accordance with EN 954-1 on the basis of a hazard
tional measures for fault tolerance or fault detection would analysis in accordance with EN ISO 12100-1.
then be required. For further information and ordering info see chapter,
The higher the risk reduction to be provided by the safety- Safexpert, page 60.
related control component, the higher the required safety level
or the safety-related performance level of the control compo-
nent. The standards described in the following use different
classification systems and definitions for these safety levels.

Perform-
ance level
(EN ISO Average probability of a SIL Level
13849-1) failure to danger [1/h] * IEC/EN 62061
a 10-5 < PFHD < 10-4 --
b 3 ·10-6 < PFHD < 10-5 SIL 1
c 10-6 < PFHD < 3 ·10-6 SIL 1
d 10-7 < PFHD < 10-6 SIL 2
e 10-8 < PFHD < 10-7 SIL 3
*) Comment: The PFH values represent a necessary prerequisite for determin-
ing the performance level. Furthermore CCF, category and DC must also be
used to fully determine the PL.
Fig. 2.4-1: Performance Level and SIL Level (Source: ZVEI
Flyer "Safety of Machinery")

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2. Machine Safety in the EU

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Categories of the safety-related parts of control systems in accordance with EN 954-1
Principle for achieving
Cat. Summary of requirements System behavior 1) safety
The safety-related parts of control systems and/
or their protective devices and their components
Predominantly character-

Engineering
must be designed, constructed, selected and The occurrence of a fault can cause the
B ized by the selection of

Software
combined in accordance with the applicable loss of the safety function.
components.

Safety
standards in such a way that they can withstand
the expected influences and effects.
The occurrence of a fault can cause the
The requirements of B shall be satisfied. Predominantly character-
loss of the safety function, but the prob-
1 Approved components and approved safety ized by the selection of
ability that one will occur is lower than
principles shall be applied. components.

Safety Laser
in B.

Scanners
The occurrence of a fault can cause the
The requirements of B and the use of proven
loss of the safety function between the
safety principles shall be ensured. The safety Predominantly character-
2 test intervals.
function shall be checked at appropriate intervals ized by the structure.
The loss of the safety function is
by the machine control system.
detected by the test.
The requirements of B and the use of proven
safety principles shall be ensured. Safety-related If a single fault occurs, the safety func-

Safety Light
parts shall be designed so that: tion is always maintained.

Curtains
– A single fault in each of these parts does not Some but not all faults are detected. Predominantly character-
3
ized by the structure.
cause the loss of the safety function. An accumulation of undetected faults
– The single faults are detected whenever this is can lead to loss of the safety function.
reasonably possibly.
The requirements of B and the use of proven

Safety Devices
safety principles shall be ensured. Safety-related

Light Beam
parts shall be designed so that: If faults occur the safety function is

Multiple
– A single fault in each of these parts does not always maintained.
cause the loss of the safety function. Predominantly character-
4
ized by the structure.
– The single fault is detected with or before the The faults are detected in time to
next request to the safety function, or if this is prevent a loss of the safety function.
not possible, an accumulation of faults may not

Safety Devices
cause the loss of the safety function.
Light Beam
1) The risk assessment shows whether or not the complete or partial loss of the safety function(s) that the faults cause is manageable.
Single

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 MACHINE SAFETY
2. Machine Safety in the EU

Validity of EN 954-1 Determining the required performance level (PLr)

As already mentioned, EN 954-1 is considered today as the A risk assessment must be performed and documented in
internationally applicable standard in the area of safety-related order to define the required PLr for each safety function of the
control systems. One deficiency of this standard is that it does safety-related control system. The informative Annex A of the
not contain any special requirements for programmable elec- standard presents a qualitative procedure for assessing the
tronic control systems or statements on failure probabilities risk and for determining the PLr. The same risk parameters
(probalistic approach). This lead to the formulation of used in EN 954-1 are used for assessing the risk.
EN ISO 13849-1. EN 954-1 will remain valid during the transi-
tion time until 31 Oct. 2009 together with EN ISO 13849-1, Risk parameters:
and will then be placed by this. Both standards EN-954-1 and
EN ISO 13849-1 are listed in the Official EU Journal. In the S Severity of potential injury
next 3 years machines can continue to be purely formally S1 Light (usually reversible injury)
evaluated for safety on the basis of EN 954 and certified in S2 Serious (usually irreversible injury including death)
accordance with the Machinery Directive. F Frequency and/or duration of the exposure to hazard
F1 Seldom to not very frequent and/or exposure to hazard is
brief
2.4.2 EN ISO 13849-1 "Safety of machinery – Safety- F2 Frequent to continuous and/or exposure to hazard is long
related parts of control systems – Part 1: General
P Possibility of preventing the hazard or limiting the
principles for design" harm
In October 2006 EN ISO 13849-1 was officially adopted as the P1 Possible under certain conditions
successor standard to EN 954-1. Like EN 954-1, it incorpo- P2 Scarcely possible
rates the safety-related parts of control systems (SRP/CS) in
its area of application and all types of machines, regardless of
PL r
the technology and energy form used (electric, hydraulic, L
pneumatic, mechanical, etc.). It focuses on the established P1
categories of EN 954-1 and contains special requirements for F1 a
SRP/CS with programmable electronic systems. With P2
S1
EN ISO 13849-1, in addition to the qualitative approach of P1 b
EN 954-1, a quantitative consideration of the safety functions Start
F2
is also included. Performance levels (PL) are defined in P2
EN ISO 13849-1 to classify different safety-related capacities P1 c
into their respective categories. The five PLs (a, b, c, d, e) F1
P2
represent different average probability values of a failure to S2 d
P1
danger per hour. F2
P2
Performance levels (PL) in accordance with e
H
EN ISO 13849-1
Fig. 2.4.2-1 Riskograph for determining the PLr for each
Performance Average probability of a failure to danger safety function (source: EN ISO 13849-1)
level (PL) per hour [1/h]
a > 10-5 to < 10-4
Legend
b > 3 x 10-6 to < 10-5
Point at which the evaluation of the contribution to
c > 10-6 to 3 x 10-6 Start
the risk minimization begins
d > 10-7 to < 10-6
L Low contribution to risk minimization
e > 10-8 to < 10-7
H High contribution to risk minimization
PLr Required performance level

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 Machine Safety
MACHINE SAFETY IN THE EU

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2. Machine Safety in the EU

Services
Determination of the performance level reached The combination of category and DCavg determines which
The following safety-related parameters are required for deter- column is to be selected. The respective shaded area is then
mining the performance level of components/devices: determined in the column in accordance with the MTTFd of
each channel. The resulting PL can now be read on the
EN ISO 13849-1 vertical axis.
parameters Meaning

Engineering
Category (B, 1, 2, 3, 4), structural setup PL
Cat.

Software
as the basis for determining a specific PL a

Safety
PL Performance level (a, b, c, d, e)
MTTFd Mean time to dangerous failure b

Number of cycles with which 10% of a

c
random selection of the considered abra-
B10d sion-prone pneumatic or electro-me-

Safety Laser
d
chanical components have a failure to

Scanners
danger.
e
DC Diagnostic coverage
CCF Common cause failure Cat. B Cat. 1 Cat. 2 Cat. 2 Cat. 3 Cat. 3 Cat. 4
DCavg DCavg DCavg DCavg DCavg DCavg DCavg
TM Intended usage time (mission time) 0 0 low medium low medium high

Further parameters to be considered are the influence that

Safety Light
operational factors such as request rate and/or the test rate of
Fig. 2.4.2-3 Relation between the categories, DCavg, MTTFd

Curtains
the safety function can have on the resulting PL.
of each channel and the resulting PL
(source: EN ISO 13849-1)
L Note
The SiSteMa PC software of the German Berufsgenossen-
schaftlichen Institutes für Arbeitsschutz (BGIA) is used for the Legend

Safety Devices
automatic calculation and evaluation of the functional safety of PL Performance level

Light Beam
control systems in acc. with EN ISO 13849-1. It is an ideal sup-
MTTFd of each channel = low

Multiple
plement to Safexpert and and can be downloaded as freeware
at www.leuze.com/sistema. For more information see chapter, MTTFd of each channel = medium
SiSteMa, page70. MTTFd of each channel = high

Simplified procedure for assessing the PL in Validation

accordance with EN ISO 13849-1

Safety Devices
The design of a safety-relevant control function must be
EN ISO 13849-1 contains a simplified procedure for assessing validated. The validation must show that the design of each Light Beam
the PL of a safety-related control system. A prerequisite for safety function satisfies the corresponding requirements.
Single

applying the simplified procedure is that the control design is EN ISO 13849-2"Safety of machinery – Safety-related parts
based on one of the architectures provided in section 6 of the of control systems – Part 2: Validation" was published at the
standard. Furthermore the following typical assumptions are end of 2003. This part contains information on fault considera-
also made for these architectures: tion, maintenance, technical documentation and notes on
Service life of 20 years usage.
Safety at Work
AS-Interface

Constant failure rates within the service life

For category 2: Request rate < 1/100 of the test rate
For category 2: MTTFd, TE greater than half of the MTTFd, L
The following parameters are required for determining the PL
according to this procedure:
Category (in accordance with the architecture)
MTTFd (mean time to dangerous failure)
PROFIsafe

DCavg (average diagnostic coverage)

Sensors
and Safety Lock-
Safety Switches

ing Devices

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 MACHINE SAFETY
2. Machine Safety in the EU

2.4.3 IEC/EN 62061 "Safety of machinery – Func-

tional safety of safety-related electrical, electronic
and programmable electronic control systems" Construction and risk assessment
This standard contains requirements and recommendations EN ISO 12100
for drafting, integrating and validating safety-related electrical,
electronic and programmable control systems (SRECS) Functional and safety requirements
for safety-relevant control system
for machinery, which cannot be carried by hand during
the work. In contrast to EN ISO 13849-1, it does not define
any requirements for the performance of non-electrical Design and implementation of safety-relevant electrical control system

(e.g. hydraulic, pneumatic, electro-mechanical) safety-related

control elements for machines. Within the full scope of
EN ISO 12100-1 it is used as an alternative to EN ISO 13849 IEC/EN 62061
EN ISO 13849-1 for specifying the safety-related performance
of safety-related electrical control systems that are required
for risk reduction. As a sector-specific standard that falls within
the scope of IEC 61508 for the application area of machines,
IEC/EN 62061 incorporates the entire SRECS lifecycle, from
the concept phase until taking out of operation. The safety- Electrical safety aspects
related capacity is described by the "Safety Integrity Level IEC/EC 60204
(SIL)".
Fig. 2.4.3-1: IEC/EN 62061 is used for specifying the safety-
Safety Integrity Level (SIL) in accordance with
related performance (SIL) of safety-related electrical control
IEC/EN 62061
systems as an alternative to EN ISO 13849 (source: ZVEI
Probability of a failure to danger per hour Flyer "Safety of Machinery").
Safety
Integrity Level (PFHD)
3 > 10-8 to < 10-7 SIL risk assessment and definition
The informative Annex A of IEC/EN 62061 includes an exam-
2 > 10-7 to < 10-6
ple of a procedure for qualitative risk assessment and defini-
1 > 10-6 to < 10-5 tion of the SIL. This procedure must be implemented for each
special hazard, for which an appropriate risk minimization is to
be achieved with the help of an SRECS. It is based on the
method presented in ISO 14121/EN 1050 and is used for
evaluating the risk parameters.
z S Seriousness of the possible harm or injury
z F Frequency and duration of exposure
z W Probability of the occurrence of a hazardous incident
z P Possibility of preventing or limiting the harm
For every special hazard, the individual risk parameters are
considered and evaluated with a corresponding value accord-
ing to their features (e.g. seriousness, frequency, probability).

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 Machine Safety
MACHINE SAFETY IN THE EU

Machine Safety
2. Machine Safety in the EU

Services
Frequency of Probability of Possibility of
Seriousness S exposure F occurrence W prevention P
Irreversible: Death, loss
4 < 1hr 5 Very high 5 Impossible 5
of an eye or arm, etc.
Irreversible: Broken limb,
3 > 1hr to < 1 day 5 Probable 4 Seldom 3

Engineering
loss of a finger

Software
Reversible: Treatment by
2 > 1 day to < 2 weeks 4 Possible 3 Probable 1

Safety
a medic is required
Reversible: First aid
1 > 2 weeks to < 1 year 3 Seldom 2
required
> 1 year 2 Negligible 1

Safety Laser
Table 4.3-1: Classification of risk parameters in accordance with IEC/EN 62061

Scanners
The addition of these figures results in the class of probabil-
ity of harm, K. With the two parameters S and K, we then go
on to a matrix to define the SIL. The intersection point of line S
with the applicable column K shows whether and which need
for treatment exists.

Safety Light
Class of probability of harm (K)

Curtains
Seriousness (S) 3 to 4 5 to 7 8 to 10 11 to 13 14 to 15
4 SIL 2 SIL 2 SIL 2 SIL 3 SIL 3
3 (AM) SIL 1 SIL 2 SIL 3
2 (AM) SIL 1 SIL 2

Safety Devices
1 (AM) SIL 1

Light Beam
Multiple
Legend
SIL reference value for the safety-related control function
Recommendation of application of other measures (AM)
No need for treatment

Safety Devices
Table 4.3-2: 4.3-2: Matrix for defining the SIL (source: IEC/EN 62061, Annex A) Light Beam
Single

Draft and integration of an SRECS in accordance with IEC/EN 62061

The necessity of safety functions as measures for risk minimi- These are either finished developed devices, such as sensors,
zation emerges on the basis of the risk analysis and risk control units, actuators or complex new components to be
Safety at Work

assessment in accordance with EN ISO 12100-1. Safety func- designed in accordance with the existing specifications in
AS-Interface

tions that are implemented with SRECSs are divided into sub- accordance with IEC/EN 61508 and consisting of hardware
safety functions to design the system architecture. These with embedded software or application software. In accord-
virtual sub-safety functions are then assigned real sub-system ance with the system design the achieved safety integrity level
elements. (SIL) is determined and verifies whether or not the SIL has
been achieved.
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 MACHINE SAFETY
2. Machine Safety in the EU

Determining the safety integrity level (SIL) of an Sub-systems can consist of various switched sub-system
SRECS elements (devices) with the following parameters:
The achieved SIL is always lower or the same as the lowest
value of the SILCLs of one of the sub-systems. IEC 62061
parameters Meaning
Failure rate; with electro-mechanical de-
Sub-system 1
vices the failure rate is provided by the
manufacturer as B10 value with reference
Sub-system Sub-system
to a number of switching cycles. The
element 1.1 element 1.2 λ
, T1 , T1 time-related failure rate and the lifetime
must be determined on the basis of the
DC, T2, switching frequency for the respective
application.
SFF Safe Failure Fraction
Sub-system 1 T2 Diagnostic test interval
(sensor A)
SILCL, PFHD, T1 Susceptibility to failures as a result of
Sub-system 3 Sub-system 4 ß
(PLC in acc. with IEC 61508) (actuator)
common cause
Sub-system 2
SILCL, PFHD, T1 SILCL, PFHD, T1 DC Diagnostic coverage)
(sensor B)
SILCL, PFHD, T1 A chapter of the standard describes a simplified method for
estimating the probability of hazardous hardware failures of
sub-systems. 4 different sub-system architectures (A, B, C, D)
SIL form the basis here. The corresponding calculation formulas
for the probability of a failure to danger of the sub-system
Fig. 2.4.3-2: SRECS architecture consisting of sub-systems (PFHD) are provided for each of these architectures. The
and sub-system elements (source: ZVEI Flyer "Safety of PFHD value of the safety-related control unit is determined by
Machinery")
adding the individual PFHD values of the sub-systems.
The sub-systems are described safety-related by the parame-
Validation
ters, SILCL, PFHD and T1.
Chapter 8 contains requirements for validating the safety-
IEC 62061 related electrical control system. With the validation it is
parameters Meaning ensured by inspection and testing that the design of each
safety function meets the corresponding requirements of the
SIL claim limit (maximum SIL value) of a specification.
SILCL
sub-system
PFHD Probability of failure to danger per hour Validity of IEC/EN 62061
Lifetime of a the sub-system or proof test IEC 62061 was adopted at the end of 2004 and accepted
interval if this value is less than the life- without change as a European standard. EN 62061 has
T1 time. Comment: The proof test is used to been listed in the Official EU Journal since 31.12.2005 as a
uncover errors in SRECSs and their standard with presumption of conformity with Machinery
sub-systems. Directive 98/37/EC.

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 Machine Safety
MACHINE SAFETY IN THE USA

Machine Safety
3. Machine Safety in the USA

Services
In 1970, Congress enacted a There is no uniform federal legislature in the USA that
law entitled the "Occupational regulates the responsibility of the manufacturer or supplier.
Safety and Health Act Each federal US state, however, is required by OSHA, 1970,
(OSHA)". Its objective was to Section 18 to develop its own occupational health and safety
reduce the existing dangers to program. For each of these programs OSHA provides
safety and health at the work- additional information on the websites, www.osha.gov or
place and continuously im- www.osha-slc.gov.

Engineering
prove the occupational health and safety regulations already

Software
in place. The Occupational Safety and Health Administration 3.2 US Standards, ANSI, NFPA, UL

Safety
(OSHA) was set up as the responsible supervisory authority. (National Consensus Standards)
The following text provides an overview of the essential US In addition to the OSHA standards, the OSHA authority is
American body of rules and regulations and standards in the authorized to monitor and enforce compliance with National
machine safety area and in no way does it replace the Consensus Standards. These are standards, occupational
required intensive study of the respective documents. It nei- health and safety regulations or modifications of such, which

Safety Laser
ther raises objection to completeness nor allows any legal z have been adopted and published by a nationally recog-

Scanners
claim to be derived from it. The respective currently applicable nized standards-setting organization (e.g. ANSI, UL),
regional specifications or machine-specific standards must be
observed.
z are recognized by the Secretary of Labor as standards,
z deal as international standards (IEC, ISO) with topics or
3.1 OSHA Regulations specialist areas that are not covered by a US standard.
All general and machine-specific safety standards for ma- U.S. National Consensus Standards are therefore standards

Safety Light
chines are included in the U.S. Code of Federal Regulations, that apply as supplementary to the OSHA standards. The
Title 29, Part 1910, Subpart 0. The following list shows a few following are some of the bodies that provide such standards:

Curtains
examples. Supplementary information can be found at
www.osha.gov. – American National Standards Institute (ANSI)
www.ansi.org
Extract from the U.S. Code of Federal Regulations, Title 29,
Part 1910, Subpart 0. – European Committee for Standardization (CEN)
www.cen.eu

Safety Devices
Document – European Committee for Electrotechnical Standardization

Light Beam
number Title and content
(CENELEC)
OSHA 1910.211 Definition

Multiple
www.cenelec.org
OSHA 1910.212 General requirements for all machines – International Electrotechnical Commission (IEC)
OSHA 1910.213 Woodworking machinery requirements www.iec.ch
OSHA 1910.214 Cooperage machinery requirements – International Standardization Organization (ISO)
OSHA 1910.215 Abrasive wheel machinery requirements www.iso.ch

Safety Devices
Mills and calendars in the rubber and plas- – National Fire Protection Agency (NFPA)
OSHA 1910.216 Light Beam
tics industries www.nfpa.org
OSHA 1910.217 Mechanical power presses
Single

1910.217(b)(7) Revolution Clutch Controls

1910.217(b)(14) Brake System Monitoring
1910.217(c) Safeguarding the Point of
Operation
Safety at Work

1910.217(c)(3) Point of Operation Devices

AS-Interface

1910.217(c)(3)(iii) Presence Sensing

Devices
1910.217(c)(3)(5) Additional Requirements
for Safeguarding
1910.217(e) Inspection, Maintenance and
Modification of Presses
1910.217(5)(c) Operation of Power Presses
OSHA 1910.218 Forging machines
PROFIsafe

OSHA 1910.219 Mechanical power-transmission apparatus

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 MACHINE SAFETY
3. Machine Safety in the USA

Selection of important U.S. National Consensus Standards in Standard Title and content
the machine safety area (this list is not complete).
Performed Criteria for the Design, Construc-
Standard Title and content tion, Care and Operation of Safeguarding
ANSI B11.19
when referenced by other B11 Machine Tool
Mechanical Power Presses – Safety
ANSI B11.1 Safety Standards
Requirements for Construction, Care, Use
Machine Tools – Manufacturing Systems/
Hydraulic Power Presses – Safety
ANSI B11.2 ANSI B11.20 Cells - Safety Requirements for Construction,
Requirements for Construction, Care, Use
Care and Use
Power Press Brakes – Safety Requirements
ANSI B11.3 Machine Tools – Using Lasers for Processing
for Construction, Care and Use
ANSI B11.21 Materials - Safety Requirements for Con-
Machine Tools – Shears – Safety struction, Care and Use
ANSI B11.4
Requirements for Construction, Care, Use
Ergonomic Guidelines for Design, Installation
Machine Tools – Iron Workers – Safety ANSI B11.TR1
ANSI B11.5 and Use of Machine Tools
Requirements for Construction, Care, Use
Mist Control on Machines Using Metal
Lathes – Safety Requirements for ANSI B11.TR2
ANSI B11.6 Working Fluids
Construction, Care and Use
Safety Requirements for Robots Used with
Cold Headers and Cold Formers – Safety Re- ANSI B151.27
ANSI B11.7 Horizontal Injection Molding Machines
quirements for Construction, Care and Use
Safety Standards for Guided Industrial
Drilling, Mining and Boring Machines – Safety ANSI B56.5 Vehicles and Automated Functions of
ANSI B11.8 Requirements for Construction, Care and Manned Industrial Vehicles
Use
Safety Requirements for Robots and Robot
Grinding Machines – Safety Requirements ANSI R15.06
ANSI B11.9 Systems
for Construction, Care and Use
ANSI B65.1 Safety Standards for Printing Press Systems
Metal Sawing Machines – Safety
ANSI B11.10 Electrical Safety Requirements for Employee
Requirements for Construction, Care, Use NFPA 70E
Workplaces
Gear-Cutting Machines – Safety
ANSI B11.11 NFPA 79 Electrical Standard for Industrial Machinery
Requirements for Construction, Care, Use
UL 508 Industrial Control Equipment
Machine Tools – Roll-Forming and Roll-
ANSI B11.12 Bending Machines - Safety Requirements for Electro-Sensitive Protective Equipment,
Construction, Care and Use Part 1: General Requirements for Design,
UL 61496-1
Construction and Testing of Electrosensitive
Machine Tools – Single- and Multiple-Spindle
Protective Devices (ESPDs).
Automatic Bar and Chucking Machines -
ANSI B11.13 Electro-Sensitive Protective Equipment,
Safety Requirements for Construction, Care
and Use Part 2: Particular Requirements for Equip-
UL 61496-2
ment Using Active Opto-Electronic Protective
Machine Tools – Coil-Slitting Machines -
Devices (AOPDs).
ANSI B11.14 Safety Requirements for Construction, Care
and Use
Pipe, Tube and Shape-Bending Machines -
ANSI B11.15 Safety Requirements for Construction, Care
and Use
Metal Powder Compacting Presses - Safety
ANSI B11.16 Requirements for Construction, Care and
Use
Machine Tools – Horizontal Hydraulic
ANSI B11.17 Extrusion Presses - Safety Requirements for
Construction, Care and Use
Machine Tools – Machines and Machinery
Systems for Processing Strip, Sheet or Plate
ANSI B11.18
from Coiled Configuration - Safety Require-
ments for Construction, Care and Use

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 Machine Safety
MACHINE SAFETY IN THE USA
3. Machine Safety in the USA

Machine Safety
Services
3.3 Strategy for Risk Reduction
The U.S. Code of Federal Regulations, Title
29, Part 1910, Subpart 0 requires that with
the construction of machinery risks must be
Start
analyzed and, where required, protective
devices must be provided to protect the

Engineering
Risk assessment
operator. Specify

Software
performed in accordance with
machine’s limits
ISO 14121/EN 1050

Safety
Technical Report ANSI B11.TR3:2000 in- and its proper
use
cludes proposals for assessing, analyzing
and reducing risks on tool-making machines.
Identify all This iterative process of risk
OSHA/ANSI provides the following hierarchi- hazards reduction must be performed individually
cal procedure for risk reduction: for each hazard, hazardous situation, and

Safety Laser
Analyze risk for each mode of operation and machine live phases.
1. Identification and analysis of the risk for each hazard

Scanners
(see ANSI B11.TR3:2000)
2. Removal of the risk with constructive Assess risk
Are further Yes
No
measures hazards
3. Reduction of the risk with technical generated?
No Yes
protective devices Has the risk
been adequately End
4. Warning signals and warning information reduced?
5. Personal protective equipment for the

Safety Light
operating personnel

Curtains
6. Operator training
No Can the Yes Step 1
hazard be
The international standard, EN/ISO 12100-1 removed? Risk reduction
with construction Has the targeted
"Safety of machinery – Basic concepts, gen- measures risk reduction
eral principles for design" is similarly struc- been achieved?
Yes
No

Safety Devices
tured. It provides detailed assistance with the Can the risk Yes
No

Light Beam
identification of hazards, describes the risks be reduced with
construction measures?
to be considered by the designer, contains

Multiple
design principles and a method for safe Step 2

construction and risk minimization. Risk reduction

ISO 14121/EN 1050 "Safety of machinery – with
No Can the risk protective devices Has the targeted
Principles of risk assessment" describes an Yes
be reduced with Implementation risk reduction
Ja
iterative method for risk analysis, risk as- protective devices? of supplementary been achieved?

Safety Devices
protective measures Yes
sessment and risk minimization to achieve No
the required machine safety. Existing ma- Light Beam
Step 3
chine-specific standards, such as type C
Single

EN -standards, for example, must be consid- Yes Can the machine’s

No Risk reduction
through
ered with priority. limits be re-specified
user information
accordingly? Has the targeted
risk reduction
been achieved? Yes
No
Safety at Work
AS-Interface

Fig. 3.3-1: Iterative process for risk reduction (source: EN ISO 12100-1)
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 MACHINE SAFETY
3. Machine Safety in the USA

EN ISO 12100-1 recommends that the machine designer use 3.4 Control Reliability
the following step-by-step procedure for risk reduction:
1. Specification of the limits and proper use of the machine OSHA 1910.211
2. Identification of possible hazards and hazardous situations Logically contains the following requirements: A control sys-
3. Estimation of the risk of each identified hazard and each tem must be constructed in such a way that,
hazardous situation and parallel consideration of the fore- z a fault that occurs inside the system does not prevent the
seeable malpractice or faulty operation by operating normal stop process from being activated,
personnel.
4. Evaluation of each individual risk and decision on whether
z another machine cycle cannot be executed before the fault
has been removed and
a risk reduction is required or not.
5. Attempts to remove or reduce the risk with constructive z the fault can be revealed by a simple test, or displayed by
measures. If this does not work then: the control system.
6. Reduction of the risk with the use of protective devices
(separating protective devices, such as hard guards or cov- ANSI B11.19-2003
ers, or electro-sensitive protective equipment, such as Subpart 3.14 logically defines "Control Reliability" as follows:
Safety Light Curtains, for example).
Control reliability is the capability of the machine control
7. Informing and warning machine operators about the re-
system, the safeguarding, other control components and
maining risks of the machine by using warning notes and
related interfacing to achieve a safe state in the event of a
plates on the machine and in the operating instructions.
fault within their safety related functions.
Subpart E.6.1 specifies and limits:
The first four steps describe the risk analysis and risk assess-
ment. ISO 14121 (EN 1050) contains detailed requirements Control Reliability can’t prevent the reinitation of a machine
for this. It is important that the risk analysis and risk assess- cycle in case of a:
ment be carried out methodically and that it be comprehensi-
bly documented.
z severe mechanical failure or a
z simultaneous failure of more components.
In addition to these protective measures selected by the
machine designer/constructor, further protective measures The standard provides the following information on the
may also be required by the machine operator or machine structural setup:
user to reduce the remaining risk. This may be, for example: Control reliability is not guaranteed by simple redundancy.
Monitoring must be made to ensure that the redundancy
z Organizational measures (e.g. safe work processes, remains effective.
regular inspections, etc.).
z Personal protective devices. ANSI B11.20
z Training and instruction for operating personnel. The following is also logically stated with regard to the control
system structure in ANSI B11.20, Subpart 6.13:
L Note "Protection against the consequences of failure of control
The Leuze electronic PC software Safexpert for the safety en- components should not depend solely upon simple redun-
gineering of machines contains a list of hazards in accordance dancy". A failure of one component of two or more parallel or
with ISO 14121 / EN 1050 and supports the process of risk as- serially switched control components can remain unnoticed
sessment and risk reduction in accordance with with simple or unmonitored redundancy. The appearance of a
EN ISO 12100-1. The software enables an isolated consider- safe operation is maintained. If another element now also fails
ation of all hazards points of operation and life phases of the in another redundant circuit, this can result in a dangerous
machine and ensures a transparent and comprehensible doc- state. A monitoring of redundant control system structures and
umentation. For further information and ordering info see the uncovering of and safe reaction to such single errors is
chapter, Safexpert, page 60. therefore mandatory.

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 Machine Safety
MACHINE SAFETY IN THE USA

Machine Safety
3. Machine Safety in the USA

Services
ANSI/RIA R15.06-1999 The behavior when a fault of a safety-related control unit of
This ANSI standard contains further functional requirements category 3 occurs is specified as follows:
for control reliability and also includes statements on errors z If a single fault occurs, the safety function is always
that have common causes, such as overvoltage. Comment: maintained.
The term "common" means that these causes can have a
simultaneous and same effect on the redundantly set up z Some but not all faults are detected.*
z An accumulation of undetected faults can lead to loss of

Engineering
control channels.
the safety function.*

Software
z The monitoring must activate a stop signal when a fault is

Safety
*) The risk assessment shows whether or not the complete or partial loss of the
detected. safety function(s) that the faults cause is manageable.
z A warning must be issued if the hazard continues to exist
after the movement has been brought to a stop. L Note
z After the fault has been detected a safe state must be The SiSteMa PC software of the German Berufsgenossen-
maintained until the fault has been removed. schaftlichen Institutes für Arbeitsschutz (BGIA) is used for the

Safety Laser
z Failures with common causes (e.g. overvoltage) must be automatic calculation and evaluation of the functional safety of

Scanners
considered when the probability of occurrence of such control systems in acc. with EN ISO 13849-1. It is an ideal sup-
failures is high. plement to Safexpert and and can be downloaded as freeware
at www.leuze.com/sistema. For more information see chapter,
z A single fault should be detected at the time at which it SiSteMa, page 70.
occurs. If this is not practical the fault should be detected
the next time the safety function is requested.

Safety Light
Comparison of the ANSI, IEC/EN requirements for

Curtains
safety-related controls
There is no precise concurrence on the definition of functional
safety or control reliability in the US and IEC/EN world of
standards. The requirements of Category 3 of EN 954-1 come
relatively close to the OSHA/ANSI requirements:

Safety Devices
z The safety-related parts of control systems and/or their

Light Beam
protective devices and their components must be de-

Multiple
signed, constructed, selected and combined in accordance
with the applicable standards in such a way that they can
withstand the expected influences and effects.
z Proven-in-practice safety principles must be applied in
design and construction. Safety-related parts must be

Safety Devices
designed so that:
– A single fault in each of these parts does not cause the Light Beam
loss of the safety function.
Single

– The single fault is detected whenever this is reasona-

bly possibly.
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 MACHINE SAFETY
4. Protective Devices

4.1 Selecting protective devices

Standard EN ISO 12100-2 notes on selecting A fixed hard guard (e.g. a fence) should be used, where the
protective devices access to the danger zone is not required by the operator
If the hazards cannot be prevented or sufficiently limited by during normal operation. If the operation requires a more
constructive measures, protective devices must be planned frequent access, an active opto-electronic protective device
and provided. The selection of a suitable protective device (e.g. Safety Light Curtain) or a moveable guard (e.g. doors
must be made either in accordance with an existing machine- with Safety Switches) should be used.
specific provision, e.g. a European C-standard, or on the basis
of a risk assessment of the respective machine.
The protective device should generally enable a simple and
ergonomic operation of the machine and not obstruct its
proper use. If this is not the case this can lead to the protective
devices being bypassed in order to achieve an easier
operation of the machine.

Selecting protective devices: Application advantages – application limits

Type of protective device Application advantages Application limits
Fixed hard guard (fence, Long lifetime, protection Cannot be used if frequent
cover). against injury caused by pro- access to the danger zone
jected (thrown out) parts, ob- is required. More difficult
jects. access with maintenance
work. Can be removed
without being noticed.
Safety distance required
(EN 294).
Moveable guard without guard Access to machine is possible. Protective door can be
interlocking (doors with flaps) Doors cannot be removed opened during the opera-
with Safety Switches (without without being noticed. tion. Cannot be used if the
guard interlocking). machine’s stopping time is
greater than the person’s
access time. Hampers op-
eration when frequent ac-
cess to the danger zone is
required. Safety distance
required,
ISO 13855/EN 999.

Moveable guard with guard in- The protective door can only Limited use if frequent ac-
terlocking (door or flap with be opened with an electric cess to the danger zone is
safety guard interlocking). unlocking signal. Prevention required.
of unexpected production
interruptions.

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 Machine Safety
PROTECTIVE DEVICES
4. Protective Devices

Machine Safety
Services
Selecting protective devices: Application advantages – application limits
Type of protective device Application advantages Application limits
Light Beam Safety Devices, Access and ergonomic opera- Safety distance required,
Multiple Light Beam Safety tion of the machine possible. ISO 13855/EN 999. No
Devices, Safety Light Curtains Unobstructed material trans- protection against injury

Engineering
port through the protective caused by projected

Software
field is possible with combina- (thrown out) parts, objects.

Safety
tion with a Muting function.

Safety Laser Scanners Access and ergonomic opera- Limited use in environ-
tion of the machine possible. ments with heavy dirt

Safety Laser
Flexible adjustment of the pro- build-up. Safety distance

Scanners
tective field according to the required, ISO 13855/
respective danger zone. EN 999. No protection
against injury caused by
projected (thrown out)
parts, objects.
Two-hand controls Location-dependent protective Only protects the person

Safety Light
device with control function. operating the two-hand

Curtains
Both of the operator’s hands control device. Other peo-
are required for machine acti- ple nearby are not pro-
vation and therefore protected tected. Safety distance re-
against injuries. quired,
ISO 13855/EN 999.

Safety Devices
Light Beam
Emergency STOPs Press button(s) for stopping Additional cautionary

Multiple
the machine to prevent imme- measures for emergen-
diate or threatening hazardous cies. Not a replacement for
situations. other protective measures.
The press buttons must be
placed within range of the
points of operation.

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 MACHINE SAFETY
4. Protective Devices

General requirements for construction of protective

devices And in the USA for example:
EN ISO 12100-2 "Safety of machinery - Basic concepts,
general principles for design - Part 2: Technical principles"
contains the following general constructive requirements: OSHA 1910.217 Mechanical Power Presses
ANSI B11.1 Mechanical Power Presses – Safety Require-
Guards and electrosensitive protective devices ments for Construction, Care, Use
z Must take mechanical and other hazards into account. ANSI B11.2 Mechanical Power Presses – Safety Require-
z Must be built hard-wearing and robust. ments for Construction, Care, Use
z Must not cause any additional hazards. ANSI B11.19 Performed Criteria for the Design, Construction,
z Must not be easily bypassed or made ineffective. Care and Operation of Safeguarding when referenced by
z Must be a sufficient distance away from the danger zone other B11 Machine Tool Safety Standards
(see EN 294).
z Must not obstruct the machine operation and the work 4.2.1 Selecting and applying opto-electronic protec-
process more than necessary in order to reduce every
tive devices
incentive to go around it. In the following it is assumed that a hazard analysis and risk
assessment, e.g. in accordance with EN ISO 12100-1 has
z Must permit interventions to use or change tools or for been performed (see chapter 2.3, page 18 and 3.3. page 29)
maintenance work as much as possible without removing and an opto-electronic protective device has been selected as
the protective devices. The access here must remain a measure for minimizing risk.
restricted to the area required for the work.
General safety notes:
4.2 Guarding with opto-electronic protective z Opto-electronic protective devices do not protect against
devices injuries caused by projected (thrown out) objects or emis-
IEC TS 62046 "Safety of machinery – Application of protective sions from the machine.
equipment to detect the presence of persons" contains basic
information for selecting, applying, connecting and putting z The machine must allow the dangerous movement to be
active opto-electronic protective devices and pressure-sensi- stopped at any point of the workflow cycle.
tive Safety Mats into operation. It addresses the authors of z Opto-electronic protective devices must be mounted in
machine-specific C-standards, designers, test centers and such a way that reaching into/access to the point of
anyone that is involved with the professional installation of operation is only possible through the protective field.
such protective devices. Reaching over, under, around or walking behind must be
prevented by additional protective devices (e.g. hard
The following information refers to the recommendations of
guards, chapter 4.3, page 43).
IEC TS 62046 as the international state of technology. In
principle to be observed with priority: the operating instruc- z With point of operation guarding (finger and hand protec-
tions of the protective devices, regional regulations or ma- tion) and danger zone guarding, people may not enter or
chine-specific standards. be present in the danger zone undetected. Additional
protective devices may need to be provided, e.g. rear area
protection with a host/guest light curtain, for example.
European C-standards, for example: z The safety distance from the protective device to the point
of operation must be big enough that the dangerous
EN 692 Machine tools– Mechanical presses – Safety movement will have stopped before a part of the person’s
body can reach the point of operation
EN 693 Machine tools– Hydraulic presses – Safety (see chapter 4.2.1 step 4, page 38).
z Reflective surfaces near opto-electronic protective devices
can cause objects not to be detected because of the
protective device’s beams being reflected. An appropriate
minimum distance according to the operating instructions
must be observed to prevent this.

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34 We reserve the right to make changes • 01_Masi_4.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
PROTECTIVE DEVICES

Machine Safety
4. Protective Devices

Services
Step 1: Perform hazard analysis and risk assess- Protective Leuze electronic
ment, e.g. in accordance with EN ISO 12100-1 function Application products
(see chapter 2.3, page 18 and 3.3 page 29). Machine stop Safeguarding
with detection danger zone Safety Laser
Step 2: Select type of opto-electronic protective of person ac- at (accessi- Scanners
device and protective function cessing the ble) feeding-in Safety Light Cur-

Engineering
danger zone areas of ma- tains (installed at

Software
Depends on: and preven- chines or an angle or hori-

Safety
z Specifications of regional or machine-specific regulations. tion of the guarding zontal)
z Geometric dimensions of the area to be protected. restart with driveways on Light curtains in
constant driverless host/guest
z The protective function to be performed (e.g. machine stop
presence transport configuration
with hand or finger detection).
detection. systems
z Ergonomic factors (ease of operation, manual cyclical

Safety Laser
insertion of parts, yes/no). Step 3: Selecting the required safety type of

Scanners
z Accessibility of danger zones: process-conditional, opto-electronic protective device
maintenance-conditional. The opto-electronic protective device is a component of the
z Financial criteria. safety-related part of the machine control system and a
component in the effective chain of a partial safety function
The suitable opto-electronic protective device must be se-
consisting of sensor, control unit and actuator. From the risk
lected on the basis of the above information (see table).
analysis and risk assessment in accordance with EN ISO

Safety Light
12100-1 the designer determines the safety-related perform-

Curtains
ance required for the risk minimization for this partial safety
Protective Leuze electronic function (see chapter 2.4 Safety-related parts of control sys-
function Application products tems, page 20 and 3.4 Control Reliability, page 30). Regard-
less of the control system applied, the achieved level of
safety-related performance (category, PL, SIL) of the entire
safety function is always less than or equal to the lowest value

Safety Devices
With small op- (category, PL, SILCL) of one of its partial systems. Put simply,

Light Beam
erator dis- the chain is therefore as strong as its weakest link.
Machine stop Safety Light Cur-

Multiple
tance to the
with hand or tains, Safety Laser Opto-electronic protective devices have different safety-re-
danger zone,
finger Scanners lated capacities, depending on the detection principle and the
e.g. with feed-
detection (-E model) internal technical setup. IEC/EN 61496 and UL 61496 "Safety
ing-in work at
a press of machinery – Active opto-electronic protective devices"
define 3 different types of active opto-electronic protective

Safety Devices
devices (AOPD), which differ in their effectiveness and fre-
quency of error detection, i.e. their safety-related perform- Light Beam
ance. The following table shows the requirements of the
Single

Single Light Beam standard and establishes an assignment to the control catego-
and Multiple Light ries of EN 954-1. For applications in the USA it must be
Beam Safety De- determined which OSHA / ANSI control reliability requirement
With accessi-
Machine stop vices, Safety La- is relevant for the respective application case (observe ma-
ble danger
with detection ser Scanners chine-specific and regional specifications!) – see chapter 3
Safety at Work

zones and
of person ac- (-E model), Safety
AS-Interface

bigger dis- and 3.4, page 30). The corresponding AOPD type must then
cessing the Switches and be selected.
tance to the
danger zone Safety Locking-
danger zone
Devices
(in combination
with hard guards)
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 MACHINE SAFETY
4. Protective Devices

AOPD type Functional safety (control reliability) of AOPDs in accordance with Corresponds
according to IEC / EN / UL 61496 and requirements for the effectiveness and frequency of the with category
IEC / EN / UL 61496 error detection (EN 954-1)
A type 2 AOPD shall have means for a periodic test. A loss of the protective function
between the test intervals is possible if a fault occurs.

A fault shall be detected

Type 2 2
immediately
either with the next periodic test
or with activation of the sensor component
and must result in the switching off of at least one AOPD output.
Despite a single fault the protective function of a type 3 AOPD is maintained. An ac-
cumulation of faults can lead to loss of the safety function.

A single fault that causes the loss of the

detection capability shall be detected immediately either
with activation of the sensor function,
Type 3
with switching on/switching off,
(Only defined for
with start/restart interlock reset (if available),or with an external test 3
Safety Laser Scan-
(if available), and shall result in the AOPD outputs being
ners)
switched off.

A single fault that impairs the detection capability shall be detected within the time
specified in the relevant part of EN 61496 (5 seconds for Safety Laser Scanners). With
the non-detection of the first fault, a second fault may not result in the loss of the pro-
tective function.
With the occurrence of several faults the protective function of a type 4 AOPD is also
maintained.

A single fault that results in the loss of the sensor detection capacity shall be detected
within the AOPD response time and result in the outputs being switched off.

Type 4 A single fault that impairs the response time or the switching off capacity of one of the 4
AOPD outputs shall result in the AOPD outputs being switched off either
within the given AOPD response time or
with addressing the sensor component,
with switching on/switching off,
or with the resetting (reset),
and shall result in the AOPD outputs being switched off.

Table 4.2.1-1: Types and functional safety (control reliability) of active opto-electronic protective devices in accordance with
IEC/EN 61496 and UL 61496.

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36 We reserve the right to make changes • 01_Masi_4.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
PROTECTIVE DEVICES

Machine Safety
4. Protective Devices

Services
Parameters of Leuze electronic protective devices
for determining the PL in accordance with L Safety note
EN ISO 13849-1 and SILCL in accordance with The selection of the appropriate type of protective devices for
IEC/EN 62061. sufficient risk reduction is always the responsibility of the ma-
chine constructor or system integrator. No legal claims can be
IEC/EN 62061 derived from the following selection aid. Regional laws or ma-

Engineering
The SILCL in accordance with IEC 61508 is provided in the chine-specific specifications, reasons for product liability or

Software
technical data for the products of the ASM1, ASM1E, the amount of the material damage can result in the selection

Safety
COMPACTplus, RS4 and SOLID-2 series. of another type of protective device with higher safety-related
capacity, contrary to the presented recommendation. If the
EN ISO 13849-1 possibility of serious, irreversible injuries exists, we recom-
For the products of the ASM1, ASM1E, COMPACT, mend using an AOPD of at least type 3.
COMPACTplus, RS4, SOLID-2 and SOLID-4 series the pa-
rameters, category, MTTFd and DCavg for the simplified proce- Risk parameters:

Safety Laser
dure for determining the performance level (PL) are available S Severity of potential injury

Scanners
on request. S1 Light (usually reversible injury)
S2 Serious (usually irreversible injury including death)
F Frequency and/or duration of the exposure to hazard
L Note F1 Seldom to not very frequent and/or exposure to hazard is
The SiSteMa PC software of the German Berufsgenossen- brief
schaftlichen Institutes für Arbeitsschutz (BGIA) is used for the F2 Frequent to continuous and/or exposure to hazard is long
automatic calculation and evaluation of the functional safety of P Possibility of preventing the hazard or limiting the

Safety Light
control systems in acc. with EN ISO 13849-1. It is an ideal harm

Curtains
supplement to Safexpert and and can be downloaded as P1 Possible under certain conditions
freeware at www.leuze.com/sistema. It includes a compo- P2 Scarcely possible
nents library with the safety-related parameters of selected
Leuze electronic products. For more information see chapter,
SiSteMa, page 70.

Safety Devices
Light Beam
Help with selecting Leuze electronic protective P1
Safety Light Curtains
devices

Multiple
F1 SOLID-2,
P2 SOLID-4 (with 14 mm),
In the event that no regional or machine-specific specifica- S1 COMPACT (with 14 mm)
tions, such as European C-standards or OSHA /ANSI stand- P1
F2
ards specify specific types of opto-electronic protective Start P2
Safety Light Curtains
devices, the following selection aid can be used to select P1 SOLID-2, SOLID-4 (with 14 mm),
the appropriate Leuze electronic safety sensor for the risk COMPACT (with 14 mm)

Safety Devices
F1
minimization. The qualitative method presented in P2
S2 P1 Safety Light Curtains Light Beam
EN ISO 13849-1 is used for the risk assessment. A risk F2 COMPACT, COMPACTplus,
analysis, e.g. in accordance with EN ISO 12100 and SOLID-4
Single

P2
ISO 14121/EN 1050 must basically be performed beforehand
and the notes of chapter 4.2.1 must be observed. Fig. 4.2.1-1: Help with selecting point of operation guarding
(with hand or finger detection)
IEC TS 62046 recommends across the board under
Safety at Work

5.3.2.2:
AS-Interface

z With low risk: Type 2 AOPD and higher

z With medium risk: Type 3 AOPD (Safety Laser
Scanners) or type 4 Safety Light
Curtains
z With high risk: Type 4 AOPD
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 MACHINE SAFETY
4. Protective Devices

Step 4: Calculating safety distance

Opto-electronic protective devices can only perform their
protective function if they are installed with a sufficient safety
distance from the nearest danger point of operation. The
P1 Safety Light Curtains safety distance from the protective device to the point of
F1 (horizontal mounting) operation must big enough that the dangerous movement will
P2 SOLID-2
S1 have stopped before a part of the person’s body can reach the
P1
F2 Safety Laser Scanners
point of operation (see also, ANS IB11.19-2003). After calcu-
Start P2 RS4-4, RS4-2E lating the safety distance it should be checked and ensured
P1
that this minimum distance allows an ergonomic operation of
Safety Light Curtains the machine for the operator. If this is not the case either an
F1
P2 (horizontal mounting)
S2 SOLID-2, Safety entire stop time of the machine or an AOPD with higher
Laser Scanners RS4-4, RS4-2E resolution must be selected.
P1 Safety Light Curtains
(horizontal mounting)
The following overview refers to the calculation formulas of
SOLID-4, COMPACT, ISO 13855/EN 999 "Safety of machinery – Positioning of
F2 COMPACTplus, Safety protective equipment with respect to the approach speeds of
Laser Scanners RS4-4, RS2-2E
parts of the human body" and the recommendations of
Safety Light Curtains
P2
(horizontal mounting)
IEC TS 62046. If the machine is the subject of a certain
SOLID-4, COMPACT, specification, such as machine-specific European C-standards
COMPACTplus and OSHA / ANSI standards, then reference must be made to
this. This overview does not, of course, detract from the
Fig. 4.2.1-2 Help with selecting danger zone guarding
observation of the installation notes of the operating
instructions.

Safety distance calculation in accordance with

ISO 13855/EN 999 and IEC TS 62046
The minimum distance of a "stop-activating" protective device
P1 Multiple Light Beam Safety
from the nearest danger point of operation on the machine
F1 Devices – ROBUST type 2, must be calculated with the following formula:
P2 Single Beam Safety
S1 Devices – SRK 96,
P1 LS 763, Leuze electronic S = (K x T) + C
F2 type 2 Light Beam Devices, all
Start P2 with TNT 35 or MSI Interfaces S The minimum safety distance in millimeters from the next
P1
point of operation to the detection point (protective field) of
F1 Multiple Light Beam Safety the protective device. An "S" of 100 mm must be observed
P2 Devices – COMPACT,
S2 COMPACTlaser, COMPACTplus, regardless of the calculated value.
P1 ROBUST type 4,
F2 Single Beam Safety
K Approach speed in millimeters per second, derived from
P2 Device – SLS 78 data of the approach speeds of the body and body parts.
Speed (lower limbs): K = 1600 mm/s
Fig. 4.2.1-3 Help with selecting access guarding Speed (upper limbs): K = 2000 mm/s
T Stopping time of the entire system (protective device re-
sponse time + interface response time + machine stopping
time) in seconds (IEC TS 62046 requires at least an addi-
tional 10% on top of the determined stopping time to allow
for possible deteriorations).
C An additional distance in millimeters. This additionally add-
ed distance is based on the fact that, depending on the res-
olution of the protective device, a body part can get a
certain distance closer to points of operation before it is de-
tected by the protective device.

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 Machine Safety
PROTECTIVE DEVICES

Machine Safety
4. Protective Devices

Services
Calculation formula for the minimum safety dis- b
tance for AOPD with right-angle approach (point of
operation guarding):
The following calculation formulas apply for applications of c
opto-electronic protective devices with approach direction of
body parts in an angle of 30° to 90° to the protective field level: Approach a
direction

Engineering
Software
S for protective devices with detection

Safety
value d (resolution) < 40 mm:
h d
S = (2000 x T) + 8 x (d – 14)
e
Attention: f
S must always be at least 100 mm. If the calculation results in g

Safety Laser
S > 500 mm, the calculation may be made again with

Scanners
K = 1600 mm/s. In this case S must be at least 500 mm.
If opto-electronic protective devices are also used to control
the machine (Safety Light Curtains with single or double cycle
a =
Safety distance S and DS
function), their resolution must be < 30 mm. A minimum b =
Measures to prevent penetration from above
distance S of 150 mm may not be exceeded regardless of the c =
Measures to prevent penetration from the sides
calculation. With d = 14 mm this minimum distance is 100 mm. d =
Measures to prevent penetration from the rear
e =
Measures to prevent penetration from below

Safety Light
Attention: f =
75 mm maximum distance to avoid walking behind

Curtains
Machine-specific regulations such as EN 692 or EN 693 may If this value cannot be achieved because of the safety
prescribe values for S that differ from the formula. distance, other measures, e.g. mechanical barriers, must
guarantee the required maximum distance of 75 mm.
g = Height of the bottom beam above the reference plane
S for protective devices with 40 < d 70 mm: <
g = Height of the top beam above the reference plane
These kinds of protective devices may only be used if the risk Fig. 4.2.1-4: Approach of the body part from a right-angle to

Safety Devices
assessment determines that the insertion of the hands does the protective field level

Light Beam
not have to be detected. The additional 850 mm to be added

Multiple
on corresponds with the arm length:
S = (1600 x T) + 850 mm

Attention:
Height of the top beam of the protective device > 900 mm

Safety Devices
Height of the bottom beam of the protective device < 300 mm Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 MACHINE SAFETY
4. Protective Devices

Calculation formula for the minimum safety Calculation formula for the minimum safety dis-
distance for AOPD with parallel approach tance of Multiple Light Beam Safety Devices for
(danger zone guarding): access guarding:
The following calculation formula applies for applications of If the risk assessment determines that a detection of the
opto-electronic protective devices with approach direction of penetration of the entire body is sufficient, the following
body parts parallel or in an angle up to 30° to the protective calculation formula must be applied. The additional 850 mm to
field level: be added on corresponds with the arm length:
S = (1600 x T) + C with S = (1600 x T) + 850 mm
C = (1200 – 0.4 x H)
Attention:
C Additional distance for lower limbs. C always greater than This type of arrangement of the protective device allows an
850 mm (arm length) operator to be between the sensor and the point of operation
H Height of protective field above reference plane (floor). without being detected after crossing the protective device.
Relative installation heights H of a protective device with A start/restart interlock function that prevents the machine
resolution d: from starting is provided in every case. The control device
15 x (d – 50) < H < 1000 mm (reset button) must be positioned so that the entire danger
Required resolution d of a protective device with installation zone can be seen and it cannot be operated from the danger
height H: zone.
d [mm] < H / 15 + 50 mm
With the risk assessment and selection of the appropriate
protective device, a possible getting around, e.g. crawling
Attention:
under the lowest beam, reaching over the highest beam,
If H is greater than 300 mm the danger exists of room to crawl reaching through -or climbing through two beams must be
under. This must be taken into account with the risk assess- taken into account. If the risk assessment allows the use of a
ment. single beam protective device, the minimum distance must be
calculated according to the following formula:
b
S = (1600 x T) +1200 mm

Approach a
direction
d

a =Safety distance S and DS

b =Measures to prevent access from the sides
c =Height above the floor
d =50 mm – Maximum distance to avoid walking behind
If this value cannot be achieved because of the safety
distance, other measures, e.g. mechanical barriers, must
guarantee the required maximum distance of 50 mm.
From 375 mm height above the floor 75 mm are
permissible.
Fig. 4.2.1-5: Body part approach parallel or up to max 30° to
the protective field level

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 Machine Safety
PROTECTIVE DEVICES

Machine Safety
4. Protective Devices

Services
Number of beams and beam heights of Multiple US specifications for safety distance calculation
Light Beam Safety Devices for access guarding in The U.S. Code of Federal Regula-
accordance with ISO 13855 (EN 999) tions, Volume 29, Part 1910, Subpart
0 defines the calculation of the mini-
Number of beams mum safety distance of a protective
of the protective Height of the beams above reference device. OSHA 1910.217 requires

Engineering
device plane that with the installation of a
Safety Light Curtain a minimum distance, which corre-

Software
4 300, 600, 900, 1200 mm

Safety
sponds with the prescribed distance of a hard guard, is
3 300, 700, 1100 mm
observed in every case (see OSHA 1910.217, table 0-10). If
2 400, 900 mm the safety distance calculation results in a greater value,
this must be used.
d
ANSI B11.19-2003 calculation formula for the mini-

Safety Laser
mum safety distance for AOPD with right-angle

Scanners
approach (point of operation guarding):
The following calculation formula applies for applications of
opto-electronic protective devices with approach direction of
body parts in an angle of 30° to 90° to the protective field level
Approach (see page 39, fig. 4.2.1-4):
c a
direction

Safety Light
Ds = Hs x (Ts + Tc + Tr + Tbm) + Dpf

Curtains
Ds The minimum safety distance in inches or millimeters be-
b
tween the next danger zone and detection point (protective
field).
Hs Hand speed (approach speed of body parts or bodies) in
inches or millimeters. ANSI B11.19-2003 provides hand
a = Safety distance S and DS

Safety Devices
speeds of 63 - 100 inch/s. 63 inches/s is frequently calcu-
b = Height of the lowest beam above the reference level, see lated, which equals 1600 mm/s.

Light Beam
table above

Multiple
c = Height of the highest beam, see table above
d = Measures to prevent access from the sides
Fig. 4.2.1-6: Safety distance and beam heights of Multiple
Light Beam Safety Devices for access guarding

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 MACHINE SAFETY
4. Protective Devices

Elements of the entire stop time of the machine: Attention:

Ts Stopping time of the machine measured at the last control If H is greater than 300 mm (12 inches) there is danger of
element in s room to crawl under. This must be taken into account with the
Tc Response time of the machine control system in s (note: risk assessment.
Ts + Tc are usually measured together with a stopping time
measuring device) Calculation formula for the minimum safety dis-
Tr Response time of the protective device (incl. interface tance of Multiple Light Beam Safety Devices for
access guarding:
module) in s
TbmAdditional response time for the brake wear and tear which If the risk assessment determines that a detection of the
penetration of the entire body is sufficient, the following
is not detected by the tracking monitoring of the brakes. If
calculation formula must be applied (see also, fig. 4.2.1-6,
the machine does not have a brake monitoring unit, approx.
page 41). The additional 850 mm to be added on corresponds
20% of the measured tracking time (Ts + Tc), or a factor in
with the arm length:
accordance with the specifications of the machine
manufacturer must be added as a reference value for the Ds = Hs x (Ts + Tc + Tr + Tbm) + DH
brake wear and tear.
Dpf Penetration factor in inches or millimeters. This additionally DH = 850 mm
added distance is based on the fact that, depending on the
resolution of the protective device, a body part can get a Attention:
certain distance closer to points of operation before it is de- This type of arrangement of the protective device allows an
tected by the protective device Dpf (inches) = 3.4 x (resolu- operator to be between the sensor and the point of operation
tion – 0.276), result > 0 without being detected after crossing the protective device.
A start/restart interlock function that prevents the machine
Resolution Dpf (mm) Dpf (inches) from starting is provided in every case. The control device
(reset button) must be positioned so that the entire danger
14 mm 24 0.9 zone can be seen and it cannot be operated from the danger
zone.
20 mm 44 1.7
With the risk assessment and selection of the appropriate
30 mm 78 3.1 protective device, a possible getting around, e.g. crawling
under the lowest beam, reaching over the highest beam,
reaching through -or climbing through two beams must be
Calculation formula for the minimum safety
taken into account.
distance for AOPD with parallel approach
(danger zone guarding):
The following calculation formula applies for applications of Number of beams
of the protective Height of the beams above reference
opto-electronic protective devices with approach direction of device plane
body parts parallel or in an angle up to 30° to the protective
field level: The formula is derived from the ANSI formula and 4 300, 600, 900, 1200 mm
based on the principles of EN 999. With protective devices 3 300, 700, 1100 mm
arranged in this way the safety distance from the point of 2 400, 900 mm
operation is measured from the furthest away protective field
boundary, as the detection of the body part begins here
(see page 40, fig. 4.2.1-5).

Ds = Hs x (Ts + Tc + Tr + Tbm) + DH
DH = 1200 mm – (0.4 x H)
DH Additional distance for lower limbs. DH always at
least > 850 mm (arm length)
H Height of protective field above reference plane (floor).
Relative installation heights H of a protective device with
resolution d [mm]:
15 x (d – 50) < H < 1000 mm
Required resolution d of a protective device with installation
height H:
d [mm] H / 15 + 50 mm
<

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 Machine Safety
PROTECTIVE DEVICES

Machine Safety
4. Protective Devices

Services
4.3 Guarding with hard guards (fence heights, fixing Height and safety distances of fixed hard guards
instructions, safety distances, etc.) EN 294 "Safety of machinery - Safety distances to prevent
Hard guards prevent access to danger zones and at the same danger zones being reached" contains two tables for dimen-
time also protect (depending on the model) against projected sioning the height and required safety distance of fixed hard
(thrown out) objects and (depending on the model) against guard protective devices in accordance with the height of the
dangerous emissions from the machine. EN ISO 12100-2 and point of operation. Table 1 contains dimensioning recommen-

Engineering
EN 953 "Safety of machinery - Guards - General requirements dations for hazards with low risk; table 2 contains measure-
ment recommendations for applications with high risk.

Software
for the design and construction of fixed and moveable guards"

Safety
contain normative requirements for construction. Extracts of
the most important requirements are listed in the following L Note
sections. The height of the protective fences, openings or
mesh sizes of wire screens must be dimensioned and far The Leuze electronic online advice service "Safety-Know-
enough away from the point of operation that they cannot be How" at www.safety-at-work.leuze.de contains an interactive
reached with any body parts (see e.g. EN 294). calculation wizard for dimensioning fixed hard guards in ac-

Safety Laser
cordance with EN 294 in the application information chapter.

Scanners
4.3.1 Fixed hard guards
Fixed hard guards can always be used when the access to the
danger zone is not required during the normal operation.
These include protective fences, barriers, fixed covers, etc.
Fixed hard guards are also frequently used in combination
with opto-electronic protective devices as supplementary pro-

Safety Light
tective devices. EN ISO 12100-2 requires that fixed hard
guards must be firmly held in their place with constructive

Curtains
measures:
z either permanently (e.g. welded)
z or with fixing elements (nuts, bolts) that require the use of
a tool. If possible, it should not be possible to keep them in

Safety Devices
the protective position after the fixing elements have been

Light Beam
loosened.
z or position-monitored with the control-connected Safety

Multiple
Switches so that the dangerous movement is blocked with
the removal of the protective device (see EN 1088).

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.safety-at-work.leuze.de/

We reserve the right to make changes • 01_Masi_4.fm © 2008 Leuze lumiflex GmbH + Co. KG 43
 MACHINE SAFETY
4. Protective Devices

4.3.2 Moveable hard guards

If the access to the danger zone is required during the normal
operation or for maintenance work, active opto-electronic Moveable hard guards with Safety
protective devices, such as Safety Light Curtains or moveable Locking Devices
hard guards such as protective doors or flaps, must be used.
This kinds of moveable protective devices must be position-
monitored via Safety Switches or Safety Locking Devices, and Safety Locking Devices keep the hard guard in a closed
electrically connected with the control unit (for further require- position. They are always used when the dangerous machine
ments see EN ISO 12100-2). function has not ended after the protective device has been
opened, before a person can reach the point of operation (e.g.
EN 1088 essentially differentiates two types of Safety with long machine stopping times). With the guard locking the
Switches (referred to as "interlocking devices" in the stand- hard guard stays closed until the dangerous state has ended.
ard). "Interlocking devices without guard interlocking" and
"Interlocking devices with guard interlocking". These Safety Machine protection is a further application area. Safety Lock-
Switches must be set up so that they cannot be easily ing Devices are frequently also used when undefined interrup-
manipulated. tions of the production process are to be prevented for
process safety reasons (see also, EN / IEC 60204-1,
Item 9.4.1).
Moveable hard guards with Safety EN 1088 differentiates with the technical configuration of
Switches (without guard locking) power-actuated interlocking devices between two variants:
z Spring force-actuated and electrically unlocked (e.g. elec-
trical signal)
Safety Switches (without guard locking) are used for position
monitoring of protective doors or flaps, for example. The hard z Power-actuated (e.g. electro-magnet) and spring-force
guard can be opened at any time. As soon as the hard guard unlocked
is no longer closed a stop command is generated. An appro- Safety Locking Devices with spring force-actuated interlocking
priate safety distance from the protective device to the point ofalso remain interlocked with a power failure on the entire
operation must be observed so that the dangerous movement machine and therefore keep a protective door blocked, includ-
is stopped in good time before the point of operation can be ing during the machine’s overtravel period. Because of this
reached. property they are preferred over the power-actuated (mag-
netic-force actuation) Safety Locking Devices for people pro-
If a C standard or other machine-specific specifications are not tection applications. Magnetic-force actuated guard interlock-
available, the required safety distance S can be determined ings are frequently used for machine guarding.
with the calculation formula provided in EN 999, for example.
Leuze electronic Safety Locking Devices,
S = (K * T) + C see pages 370 to 385.
S Minimum distance in millimeters measured from the danger
zone to the Safety Switch
K Approach speed of the body or body parts in millimeters per
second
T Run-on of the entire system in seconds
C Additional distance in millimeters, which is based on the
penetration into the danger zone before the protective de-
vice activates
Leuze electronic Safety Switches (without guard locking),
see pages 370 to 385.

Machine Machine Safety Machine Safety Protective

Safety, in the EU, in the USA, Devices,
p. 8 p. 8 p.27 p. 32

44 We reserve the right to make changes • 01_Masi_4.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.safety-at-work.leuze.de/

We reserve the right to make changes • 01_Masi_4.fm

© 2008 Leuze lumiflex GmbH + Co. KG
PROTECTIVE DEVICES

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety

45
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety
 Machine Safety
MACHINE SAFETY SERVICES OVERVIEW

Machine Safety
Services selection table Selection table

Services
Our services –
Your benefits, at a glance

Engineering
Software
Safety
Whether it's planning, engineering or safety at work With the "Machine Safety Services" service pack-
management in the company, the use of industrial age we provide product-related services and sup-
safety technology requires a high degree of respon- port for everything concerning machine and plant
sibility awareness and well-established expertise. system safety. The individual services are coordi-

Safety Laser
nated with the safety-related application during the

Scanners
machine’s lifecycle and can be applied individually Features
or combined as requirements dictate.

telephone service
Also for competi-
Free of charge
Also possible

tor products
ation advice, safety engineering
Applic
urement, determining sa

on-site
e meas fety d

Safety Light
g tim i
ppin stan

Curtains
S to ce Type of service Explanation Page
Leuze electronic consultancy and advice
competence and solutions for economical
Application advice, safety -engineering z z z 48
Planning, costruction safety concepts and maximum system
productivity
ent g

Safety Devices
surem rin
ion a ime mea enginee

Quick and competent support with start-up

Light Beam
z z
ce

Start-up support, hotline 49

helps you to save time and money

re
stan

Multiple
suppor t, hotlin
nspection befo
Modernization

initial operation
i

Initial inspections help to minimize risks,

d
dvice, safety

eration
Upgrades

Safety inspection before the machine’s first

z z
ni nstallation
y

ensure EU conformity and provide legal 50

t

operation*
e

certainty
sa f

Safety Devices
l op

Safety inspections help to reduce accident

ng

z z
ing t

Regular safety inspections* risk and machine downtimes, as well as 52

i

Light Beam
n

rt-up
ety i
tia
i
term

complying with quality standards

I
Ap Stopp

Single
Saf
Sta

Measurements performed by experts and

t

De
ca

Stopping time measurements and determin- comprehensibly documented results create

z z
p li

54
ing safety distances* a secure basis for the correct positioning of
the protective devices
Operation

Safety at Work
Fast help in the event of a fault caused by re-

AS-Interface
Service on-site, repairs and swap-out placement devices of our standard range
service and on-site from our competent service z 56
technicians as required
Regul tions
24 h Product tra ar safety inspec seminars ice Well trained employees ensure safe and
r stan ining courses and
t e se
rv Qualified product training and seminars* z z 58
Repa dby telephone service, on-si rvice fault-free production
ir and repla
cement device se

PROFIsafe
Sensors
Our service package for the entire lifetime of your machine *) This service is currently only offered in Germany.
If you are interested in this service outside Germany, please talk to your
Leuze electronic sales partner.

and Safety Lock-

Safety Switches

ing Devices
Advice, Stopping time Training,
Engineering Start-up Inspections measurements Repairs seminars
p. 48 p. 50 p. 50, 52 p. 54 p. 56 p. 58 www.leuze.com/safety-services/

46 We reserve the right to make changes • 02-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 02-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 47
 MACHINE SAFETY SERVICES
Application advice, safety engineering

Online adviser
Our online adviser, "Safety Know-how" at
www.safety-at-work.leuze.de provides a
selection of European directives and impor-
tant standards relating to machine safety
and offers assistance with the selection and
application of protective devices. Interactive
calculation wizards support the person set-
ting up, for example, with the standards-
compliant dimensioning of hard guards or
the calculation of required safety distances
with active opto-electronic protective de-
vices. The adviser is also available on
CD-ROM.
Computer-Aided Engineering
EPLAN 5 and EPLAN P8 product macros
are ready for free download for quick and
easy integration into the circuit diagrams for
many Leuze electronic products.
Know-how from the experts – an effective cooperation for productive safety
LNote
The Leuze electronic PC software,
Safexpert for machinery safety engineering
contains a list of hazard in accordance with
ISO 14121 / EN 1050 and supports the
process of risk assessment and risk reduc-
tion in accordance with EN ISO 12100-1.
The software enables an isolated consider-
ation of all hazard points of operation and
life phases of the machine and ensures
transparent and comprehensible
documentation. For further information and
ordering info see chapter, Safexpert,
page 60.

LNote
The SiSteMa PC software of the German
Berufsgenossenschaftlichen Institutes für
Arbeitsschutz (BGIA) is used for the auto-
matic calculation and evaluation of the func-
tional safety of control systems in acc. with
EN ISO 13849-1.
It is an ideal supplement to Safexpert and
Safety know-how with animations, interactive calculation wizards and a selection and can be downloaded as freeware at
of important directives and standards www.leuze.com/sistema. For more informa-
tion see chapter, SiSteMa, page 70.

Whether it be a new system or a modernization, for the designer the important

thing is to integrate the safety technology into the machine in such a way that
optimum productivity, ergonomics and economicality are achieved while incorpo-
rating and considering the relevant standards and specifications. Make good use
of the long-standing years of application experience of our engineers in hammer-
ing out the respectively most optimum safety concept.

Advice, Stopping time Training,

Engineering Start-up Inspections measurements Repairs seminars
p. 48 p. 49 p. 50, 52 p. 54 p. 56 p. 58

48 We reserve the right to make changes • 02_Safety_1.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
START-UP
Start-up support, hotline

Machine Safety
Services
Deadline pressure – there’s often just too
little time for putting a protective device into
operation. Our competent service hotline
can answer a lot of questions at the early
phone call stage. On our website at
www.leuze.com we support our customers

Engineering
around the clock with a free of charge

Software
download option for operating instructions,

Safety
technical descriptions, parametering/config-
uration software, data sheets, parameter
files and FAQs for fast troubleshooting.
Contact
Tel:

Safety Laser
+49 (0) 8141 5350-111

Scanners
E-mail: service.lumiflex@leuze.de

Our service hotline can clear up a lot of your application questions on the phone

Safety Light
24-hr standby service

Curtains
For emergencies the telephone standby
service of Leuze electronic is available
around the clock at +49 (0) 7021/5730

Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

An around-the-clock standby service is a foregone conclusion for us

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/safety-services/

We reserve the right to make changes • 02_Safety_1.fm © 2008 Leuze lumiflex GmbH + Co. KG 49
 MACHINE SAFETY SERVICES
Safety inspection before the machine’s start-up *

Safety at work is the employer's responsibil-

ity and therefore the "boss's business". This
principle applies the world over. In Ger-
many the Ordinance on Industrial Safety
and Health legally requires that machinery
be tested before being put into operation
(start-up), after long idle periods, after
changes and modifications and at regular
intervals. Within the scope of our "Regular
safety inspections" service module, we also
carry out these inspections periodically un-
der the terms of a maintenance contract at
attractive conditions.

We look after safety with machinery and complex plant and systems

*) This service is currently only offered in Germany. If you are interested in this service outside Germany, please talk to your Leuze electronic sales partner.

Benefits
z Production-synchronized safety inspections with an intelligent database with InspectionControl ensure the
quickest system availability and consequently secure your productivity; this also applies for products of other
manufacturers at no additional cost
z Legal certainty with proof that relevant safety and quality standards are met
z Proven-in-practice solution proposals for the rapid removal of safety deficiencies
z Comprehensible and well-documented test results in accordance with DIN ISO 9001:2000
z Dynamic, machine-specific test log contains all relevant information in a clear and transparent form – tailored to
your machinery and systems
z Expert personnel with long-standing years of experience who work exclusively on safety issues and have access
to 74 standards

Advice, Stopping time Training,

Engineering Start-up Inspections measurements Repairs seminars
p. 48 p. 49 p. 50, 52 p. 54 p. 56 p. 58

50 We reserve the right to make changes • 02_Safety_2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
INSPECTIONS
Safety inspection before the machine’s start-up *

Machine Safety
Services
Typical services
z Performance in accordance with Ordinance on Industrial Safety and Health §10, BGV A2 and the relevant EN-standards
(EN 692, etc.)
z Inspection of the technical and standards-compliant installation of the protective device (reaching under, reaching over,
etc.)

Engineering
z Testing the circuit diagrams for safe switching-related integration of the protective device into the machine control system

Software
z Inspection of all functions of the protective device and the safe interaction with the machine control system

Safety
z Documentation of all test results in an electronic, standards-compliant inspection log (PDF format, two-page per active
opto-electronic protective device)
z Log creation in database format (.mdb/.xls) possible on request
z Qualified special tests of other protective devices possible on request

Safety Laser
Scanners
Safety inspection before start-up

Art. no. Description

Safety Light
991004 Safety inspection

Curtains
Traveling expenses flat-rate for customers with maintenance contract (travel time and car travel costs
991003
within Germany)
Traveling expenses flat-rate for customers without maintenance contract (travel time and car travel costs
991011
within Germany, one-way)

Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/safety-services/

We reserve the right to make changes • 02_Safety_2.fm © 2008 Leuze lumiflex GmbH + Co. KG 51
 MACHINE SAFETY SERVICES
Regular safety inspections *

In Germany the Ordinance on Industrial

Safety and Health legally requires that ma-
chinery be tested before being put into
operation (initial operation), after long idle
periods, after changes and modifications
and at regular intervals. Regardless of the
respective legal requirements, regular
safety inspections guarantee compliance
with safety and quality standards, serve as
precautionary maintenance measures and
consequently help to reduce undesirable
machine downtimes to a minimum.

Regular inspections guarantee technical safety and also increase your company's
legal certainty

*) This service is currently only offered in Germany. If you are interested in this service outside Germany, please talk to your Leuze electronic sales partner.

Benefits
z Production-synchronized safety inspections with the intelligent "InspectionControl" database ensures the lowest
possible fault times and consequently secures your productivity
z Legal certainty with proof that relevant safety and quality standards are met
z Proven-in-practice solution proposals for the rapid removal of safety deficiencies
z Comprehensible and well-documented test results in accordance with DIN ISO 9001:2000
z Dynamic, machine-specific test log contains all relevant information in a clear and transparent form – tailored to
your machinery and systems
z Expert personnel with long-standing years of experience who work exclusively on safety issues and have access
to 74 standards

Advice, Stopping time Training,

Engineering Start-up Inspections measurements Repairs seminars
p. 48 p. 49 p. 50, 52 p. 54 p. 56 p. 58

52 We reserve the right to make changes • 02_Safety_3.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
INSPECTIONS
Regular safety inspections *

Machine Safety
Services
Typical services
z Safety inspections in accordance with Ordinance on Industrial Safety and Health §3, BGV A2 and the relevant EN
standards (EN 692, etc.) as well as safety inspections for machines in inventory keeping in accordance with regulations for
distribution; this also applies for products of other manufacturers at no additional cost
z Inspection of the technical and standards-compliant installation of the protective device (reaching under, reaching over,

Engineering
etc.)
z

Software
Testing the circuit diagrams for safe switching-related integration of the protective device into the machine control system

Safety
z Inspection of all functions of the protective device and the safe interaction with the machine control system
z Documentation of all test results in an electronic, standards-compliant inspection log (PDF format, two-page per active
opto-electronic protective device)
z Log creation in database format (.mdb/.xls) possible on request
z

Safety Laser
Qualified special tests of other protective devices possible on request

Scanners
Regular safety inspections

Art. no. Description

Safety Light
991004 Safety inspection

Curtains
Traveling expenses flat-rate for customers with maintenance contract (travel time and car travel costs
991003
within Germany); also one-time with deployment for several days

Traveling expenses flat-rate for customers without maintenance contract (travel time and car travel costs
991011

Safety Devices
within Germany, one-way); also one-time with deployment for several days

Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/safety-services/

We reserve the right to make changes • 02_Safety_3.fm © 2008 Leuze lumiflex GmbH + Co. KG 53
 MACHINE SAFETY SERVICES
Stopping time measurements and determining safety distances *

Only with a sufficiently dimensioned safety

distance that corresponds with the stopping
time of the machine can it be guaranteed
that the dangerous movement will stop be-
fore the person reaches the point of opera-
tion. Wear and tear can, however, extend
the stopping times of machines. The
causes for this can, for example, be a
defective brake cylinder or a faulty spark
absorber. Stopping the dangerous move-
ment in good time and therefore reliable
protection by the protective device is no
longer guaranteed. Stopping time measure-
ments are therefore, in our opinion, an
extremely important part of a properly car-
ried out safety inspection.

Our stopping time measurements are an important basis for the correct
positioning of protective devices

The results of measurements and calculations can also be evaluated graphically

*) This service is currently only offered in Germany. If you are interested in this service outside Germany, please talk to your Leuze electronic sales partner.

Advice, Stopping time Training,

Engineering Start-up Inspections measurements Repairs seminars
p. 48 p. 49 p. 50, 52 p. 54 p. 56 p. 58

54 We reserve the right to make changes • 02_Safety_4.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
STOPPING TIME MEASUREMENTS
Stopping time measurements and determining safety distances *

Machine Safety
Services
Benefits
z Measurements performed by experts with calibrated measurement devices provide a safe and sound basis for
positioning the protective device
z Comprehensible and well-documented test results in accordance with DIN ISO 9001:2000 and optional graphic
analysis of the braking motion

Engineering
z Early detection of wear and tear in brake components with periodical inspections

Software
Safety
Typical services
z Standards-compliant performance of 10 measurements per machine
z Graphic evaluation of the brake behavior on request
z Stop activation with "Autohand" without electrical intervention in the machine control system

Safety Laser
z Use of appropriate measurement instruments for the respective machine type: Rotary encoder for rotation movements

Scanners
( e.g. rotary indexing table) and rope length transmitter for linear movements
z State-of-the-art calibrated measurement devices; documented test results in accordance with DIN ISO 9001:2000

Stopping time measurement and determining the safety distance

without travel time and car expenses

Safety Light
Curtains
Art. no. Description

991007 Stopping time measurement

991008 Stopping time measurement extended (e.g. multiple movements, rotary indexing table)

Safety Devices
991009 Flat-rate for waiting times per system (e.g. absence of support by operating personnel)

Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/safety-services/

We reserve the right to make changes • 02_Safety_4.fm © 2008 Leuze lumiflex GmbH + Co. KG 55
 MACHINE SAFETY SERVICES
On-site service, repairs and device swap-out service

In the event of a functional fault,

speedy help is the order of the day.
Leuze electronic’s device swap-out service
enables equipment to be swiftly replaced.
As part of our 12-month guarantee we
provide a free of charge replacement de-
vice after the serial number has been pro-
vided. Within Germany the delivery of a
replacement device from our standard
range generally takes 1 to 2 working days.
Overseas the corresponding transport
times are added to this. If a device failure
occurs after the end of the guarantee pe-
riod, we provide a device on loan free of
charge for the duration of the repair period
and consequently ensure the necessary on-
site safety. This offer applies for our stand-
ard range and for our older devices.

We provide devices on loan to secure our customer’s productivity

Customized on-site support
Where required our technician’s will help
with the search for and removal of faults on-
site. In this case please contact our service
hotline at +49 (0) 8141 5350–111 or the
Leuze electronic sales partner responsible
for you. For emergencies the telephone
standby service of Leuze electronic is avail-
able around the clock at +49 (0) 7021 5730.
Repairs are competently carried out in our
service center up to component level.

Our technicians also provide rapid help, e.g. with fault searches and removals

Advice, Stopping time Training,

Engineering Start-up Inspections measurements Repairs seminars
p. 48 p. 49 p. 50, 52 p. 54 p. 56 p. 58

56 We reserve the right to make changes • 02_Safety_5.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
REPAIRS
On-site service, repairs and device swap-out service

Machine Safety
Services
Benefits
z Fast help around the world with the Leuze electronic device swap-out service
z Fault search and removal on-site
z Competent device repairs and maintenance
z 24 hr telephone standby service for emergencies

Engineering
Software
Safety
On-site service in Germany and Europe

Art. no. Description

Safety Laser
991001 Working hours

Scanners
991006 Travel time

991000 Car expenses

991010 Car expenses abroad (alternative: flight costs according to expenditure)

Safety Light
991012 Accommodation flat-rate

Curtains
Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/safety-services/

We reserve the right to make changes • 02_Safety_5.fm © 2008 Leuze lumiflex GmbH + Co. KG 57
 MACHINE SAFETY SERVICES
Qualified product training and seminars *

A tailor-made training program provided by

us helps the interested party in selecting
the course they need. In addition to the
various product training courses for special-
ists for the respective products, we also
offer seminars on the basic principles of the
Machinery Directive, CE conformity assess-
ment and practice-related safety technol-
ogy. We are also happy to carry out training
on-site and in English, and will submit an
appropriate offer on request. You will find
our training program in the support area on
our website at www.leuze.com. Should this
not cover your training requirements, with
the appropriate number of participants, we
will be happy to combine the relevant
training content according to your wishes.
We’re looking forward to getting to know
you!
Get into top shape in safety technology with our training courses and seminars

*) This service is currently only offered in Germany. If you are interested in this service outside Germany, please talk to your Leuze electronic sales partner.

Benefits
z Efficient and specialist use of Leuze electronic protective devices by qualified employees
z High level of system availability by preventing faulty operation and application errors
z Small cause – big consequences. Optimum product knowledge helps to detect application problems quickly and
prevent production downtimes
z Direct dialog between our specialists and your employees for experience exchanges, application tips and
problem-solving
z A certificate of completion attests the training as specialist and enables you to perform the maintenance and
testing of the relevant Leuze electronic protective device within your own area of responsibility

Advice, Stopping time Training,

Engineering Start-up Inspections measurements Repairs seminars
p. 48 p. 49 p. 50, 52 p. 54 p. 56 p. 58

58 We reserve the right to make changes • 02_Safety_6.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
TRAINING COURSES, SEMINARS
Training courses and seminars

Machine Safety
Services
Course
Art. no. no. Description

991030 501 Principles of machine safety and the latest from the world of standards (1 1/2 days) *

Engineering
991031 502 COMPACTplus Safety Light Curtains and Multiple Light Beam Safety Devices (2 days) *

Software
Safety
991032 503 ROTOSCAN RS4 Safety Laser Scanners (2 days) *

SOLID-2 Safety Light Curtains, ROBUST Type 2 Multiple Light Beam Safety Devices, MSI
991033 504
Modular Safety Interfaces (2 days) *

991035 505 AS-i Safety, Safe Bus System (1 1/2 days) *

Safety Laser
Safety Light Curtains and Type 4 Multiple Light Beam Safety Devices of the SOLID-4,

Scanners
991037 506
COMPACT and ROBUST Series, MSI Modular Safety Interfaces ( 2 days) *

991038 507 Safexpert - Software for Safety Engineering of Machines and Systems, User Training (2 days)*

*) incl. training papers, drinks and lunch during the training. The costs for travel and accommodation are paid by the participant.

Safety Light
Curtains
Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/safety-services/

We reserve the right to make changes • 02_Safety_6.fm © 2008 Leuze lumiflex GmbH + Co. KG 59
 SAFETY ENGINEERING SOFTWARE
Safexpert

Software-supported safety engineering

helps project members to perform their
tasks quicker, easier and better structured.
Safexpert is a PC software for the system-
atic safety engineering of machinery and
systems. The network-enabled PC pro-
gram takes you step-by-step through CE
conformity assessment, culminating in the
CE conformity assessment. It supports the
design engineer with hazard analysis, in
locating relevant standards within sec-
onds, with the creation of the technical
documentation and operating instructions,
and ultimately guides them through to the
standards-compliant CE conformity decla-
ration and CE manufacturer declaration of
conformity.
The Safexpert Project Manager structures
and manages complex projects, enables
the project team to use centrally adminis-
tered data, and with job-related checklists,
ensures that nothing is overseen. Solu-
tions from earlier projects can be easily
Step-by-step, Safexpert supports the user with their tasks right through to recycled to save time and money.
provision of the declaration of conformity and manufacturer's declaration.
In addition to the proven categories in acc.
with EN 954-1, from version 5.4, Safexpert
also provides the option of performing risk
assessments as determined by the new
requirements in acc. with SIL and Perform-
ance Level. Existing risk assessment
projects are simply converted according to
EN ISO 13849-1 or EN 62061 with a
mouse click.
Safexpert is available in the three different
program packages, Basic, Compact and
Professional, each with a different scope of
service.

Typical users
z Mechanical and electrical designers in
machine and system construction
z Control system manufacturers
z Engineering offices for refitting or con-
Hazard analysis precisely in accordance with standards – quick, easy and verting old machinery
structured z Safety specialists, CE commissioned
experts
z Work equipment construction and
servicing departments

Safexpert, SiSteMa,
p. 60 p. 70

60 We reserve the right to make changes • 03-1_Safexpert.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SAFEXPERT

Machine Safety
Important technical data, overview

Services
Software packages
3 (Basic, Compact, Professional)
for selection
Standards packages 2 (Standard, Standard Plus)
Operating system Microsoft Windows® 9x, ME, NT, 2000 PRO, XP
80 MB free hard disk capacity (servers, autonomous

Engineering
System requirements PC-installation), 40 MB (client), graphic resolution, at

Software
least 800 pixels x 600 pixels

Safety
Installation Setup program, activator disk
Networks Networkability
Languages German, English
Documentation User's guide manual, reference handbook

Safety Laser
Helps Online help, search function, filter function

Scanners
Special advantages and features
z Saves time and money by re-using date from earlier projects
z Ensures more legal certainty with liability issues Properties
z Enables direct data transfer to technical documentation

Safety Light
z Supports safety know-how accumulation in your company

Curtains
z Brings the various construction departments in the company together
with uniform safety standards
z Enables central data storage of CE-relevant data and network usage in
the team
z Helps to maintain a good overview in complex, comprehensive

Safety Devices
projects

Light Beam
z Update service keeps you constantly at the latest standardization ISO

Multiple
status
9001
z Maximum overview with the hazard analysis with colored
identifications
z Status information provides infos on open work packages at the press Further information Page

Safety Devices
of a button z Ordering information 63
z Determining the SIL and Performance Level in acc. with EN 62061 and
z Safexpert supplementary Light Beam
EN ISO 13849-1 64
modules
Single

z Automatic conversion of existing projects: Calculation of the PLr and

z Ordering info:
required SIL according to available data
Supplementary modules 65
and standards packages
z Safexpert standards
Safety at Work

65
packages
AS-Interface

z Safexpert maintenance
67
contracts
z Discount for multi-station
63
licenses (network)
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/safexpert/

We reserve the right to make changes • 03-1_Safexpert.fm © 2008 Leuze lumiflex GmbH + Co. KG 61
 SAFETY ENGINEERING SOFTWARE
Functions

Safexpert software packages

Basic Compact Professional
CE project management and project documentation z z z
Machine classification and standards selection wizard z z z
CE guidelines z z z
Hazard analysis in accordance with EN 12100, list of hazards in accordance
with EN 1050 z z z
Classification of the machinery on the basis of the Machinery Directive z z z
Selection function for applicable standards and directives z z z
Cross references and hyperlinks to important standard and directive centers z z z
Operating instructions wizard* z z z
Conformity and manufacturer declaration with customized adjustment options z z z
Selection function of safety-related sections of regulations in accordance with
EN 954-1 z z z
History logs for quality assurance z z z
Standards and directives wizard and document management z z
Icons library (approx. 200 icons and symbols for machine safety) z z
Example of CE-compliant operating instructions z z
Standards package: Standard (9 important CE standards in full text) z
*) Supplementary module, must be ordered separately

Safexpert, SiSteMa,
p. 60 p. 70

62 We reserve the right to make changes • 03-1_Safexpert.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SAFEXPERT

Machine Safety
Ordering information

Services
Safexpert Functions: Per software package, Basic, Compact,
Included in delivery: CD-ROM with installation information, Professional
activator disk

Safexpert

Engineering
Software for machine and plant systems safety engineering

Software
Safety
Art. no. Article Description Languages

Safexpert software packages with single-station license (EP)

600150 SE-Basic-EP-de Safexpert Basic, EP German

Safety Laser
Scanners
600151 SE-Basic-EP-en Safexpert Basic, EP English
600154 SE-Compact-EP-de Safexpert Compact, EP German

600155 SE-Compact-EP-en Safexpert Compact, EP English

600158 SE-Professional-EP-de Safexpert Professional, EP German

Safety Light
600159 SE-Professional-EP-en Safexpert Professional, EP English

Curtains
Safexpert software packages with multi-station license (MP)

600152 SE-Basic-MP-de Safexpert Basic, MP German

600153 SE-Basic-MP-en Safexpert Basic, MP English

Safety Devices
Light Beam
600156 SE-Compact-MP-de Safexpert Compact, MP German

Multiple
600157 SE-Compact-MP-en Safexpert Compact, MP English

600160 SE-Professional-MP-de Safexpert Professional, MP German

600161 SE-Professional-MP-en Safexpert Professional, MP English

Safety Devices
Light Beam
Discount for multi-station licenses (network)
Single

Discount Description Number of workstations

25% Network license 2 to 4

Safety at Work
AS-Interface

30% Network license 5 to 7

35% Network license 8 to 10

40% Network license 11 to 14

45% Network license 15 to 20

on request Network license > 20

PROFIsafe
Sensors

Purchase of a license authorizes installation on one computer.

and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/safexpert/

We reserve the right to make changes • 03-1_Safexpert.fm © 2008 Leuze lumiflex GmbH + Co. KG 63
 SAFETY ENGINEERING SOFTWARE
Safexpert supplementary modules

Safexpert supplementary module "Test list in accordance with EN 1050" for checking machine safety

Wizard for creating operating instructions in accordance with

Operating instructions wizard
Machinery Directive 98/37 EC including data transfer from Safexpert projects
Test and acceptance wizard including test Wizard for accepting machines before initial operation in accordance with
list in accordance with Machinery Directive Machinery Directive
Test list in accordance with Ordinance On Test list for checking machine safety with conversion or constructive changes by
Industrial Safety and Health the operator in accordance with Ordinance On Industrial Safety and Health
Test list for checking machine safety in accordance with the requirements of
Test list in accordance with EN 1050
EN 1050

Safexpert, SiSteMa,
p. 60 p. 70

64 We reserve the right to make changes • 03-1_Safexpert.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SAFEXPERT

Machine Safety
Safexpert standards packages

Services
Standards package - Standard (includ- 10 important standards in full text: EN ISO 12100-1, EN ISO 12100- 2, EN 294,
ed in Professional software package) EN 349, EN 954-1, EN 999, EN 1050, EN 60204-1, EN ISO 13849-1, EN ISO 13850

56 important European standards in full text: EN 547-1, EN 547-2, EN 547-3, EN 563,

EN 563/A1, EN 563/AC2, EN 574, EN 614-1:2006, EN 614-2, EN 626-1, EN 626-2,
EN 811, EN 842, EN 894-1, EN 894-2, EN 894-3, EN 953, EN 981, EN 982, EN 983,

Engineering
EN 1005-1, EN 1005-2, EN 1005-3, EN 1005-4, EN 1032, EN 1037,EN 1088,

Software
Standards package - StandardPlus EN 1093-1, EN 1093-3:2006, EN 1093-4, EN 1093-6, EN 1093-7, EN 1093-8,

Safety
EN 1093-9, EN 1093-11, EN 1127-1, EN 1746, EN 1760-1, EN 1760-2, EN 1837,
EN 12198-1,EN 12198-2, EN 12198-3, EN 12786, EN 13478, EN 13861, EN 62061,
EN ISO 7731, EN ISO 13849-2, EN ISO 14122-1, EN ISO 14122-2, EN ISO 14122-3,
EN ISO 14159, EN 14738, EN 1760-3, EN ISO 14122-4

Safety Laser
Scanners
Ordering info: Supplementary modules and standards packages

Art. no. Article Description Languages

Safexpert Master plus – Extension from Basic to Compact

Safety Light
600250 SE-UP-Compact-EP-de Upgrade: Basic to Compact, EP German

Curtains
600252 SE-UP-Compact-EP-en Upgrade: Basic to Compact, EP English

600251 SE-UP-Compact-MP-de Upgrade: Basic to Compact, MP German

600253 SE-UP-Compact-MP-en Upgrade: Basic to Compact, MP English

Safety Devices
Light Beam
Safexpert supplementary module

Multiple
600180 SE-BA-Ass-EP-de Operating instructions wizard, EP German

600181 SE-BA-Ass-EP-en Operating instructions wizard, EP English

600182 SE-BA-Ass-MP-de Operating instructions wizard, MP German

Safety Devices
600183 SE-BA-Ass-MP-en Operating instructions wizard, MP English Light Beam

Test and acceptance wizard incl. test list in accordance with

Single

600184 SE-PA-Ass-EP-de German

MRL, EP
Test and acceptance wizard incl. test list in accordance with
600186 SE-PA-Ass-MP-de German
MRL, MP
Safety at Work
AS-Interface

Test list in accordance with Ordinance on Industrial Safety

600188 SE-PL-BV-EP-de German
and Health, EP

Test list in accordance with Ordinance on Industrial Safety

600189 SE-PL-BV-MP-de German
and Health, MP
600190 SE-PL-EP-de Test list in accordance with EN 1050, EP German

600191 SE-PL-MP-de Test list in accordance with EN 1050, MP German

PROFIsafe
Sensors

600259 SE-NM-de/en Safexpert NormManager from version 5.5* All

*) For administering and updating standards and directives

and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/safexpert/

We reserve the right to make changes • 03-1_Safexpert.fm © 2008 Leuze lumiflex GmbH + Co. KG 65
 SAFETY ENGINEERING SOFTWARE
Safexpert standards packages

Standards package - Standard 10 important European standards in full text (already included in Safexpert Professional)
Standards package - StandardPlus: 56 important European standards in full text:

Art. no. Article Description Languages

Safexpert standards packages with single-station license (EP)

600200 SE-NP-standard-EP-de Standards package – Standard, EP German

600201 SE-NP-standard-EP-en Standards package – Standard, EP English

600204 SE-NP-plus-EP-de Standards package – StandardPlus without Safexpert, EP German

600205 SE-NP-plus-EP-en Standards package – StandardPlus without Safexpert, EP English

Standards package – StandardPlus with Safexpert
600208 SE-NP-prof-EP-de German
Professional, EP*

Standards package – StandardPlus with Safexpert

600209 SE-NP-prof-EP-en English
Professional, EP*

Safexpert standards packages with multi-station license (MP)

600202 SE-NP-standard-MP-de Standards package – Standard, MP German

600203 SE-NP-standard-MP-en Standards package – Standard, MP English

600206 SE-NP-plus-MP-de Standards package – StandardPlus without Safexpert, MP German

600207 SE-NP-plus-MP-en Standards package – StandardPlus without Safexpert, MP English

Standards package – StandardPlus with Safexpert

600210 SE-NP-prof-MP-de German
Professional, MP*

Standards package – StandardPlus with Safexpert

600211 SE-NP-prof-MP-en English
Professional, MP*

*) In combination with purchase of a Safexpert Professional software package

Safexpert, SiSteMa,
p. 60 p. 70

66 We reserve the right to make changes • 03-1_Safexpert.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SAFEXPERT

Machine Safety
Safexpert maintenance contracts

Services
Services: The annual flat-rate is regardless of the number of updates performed. A flat-rate is levied per computer license,
which applies exclusively for the software maintenance.
The cost contribution for standards is not included. Additional amounts per standard are charged for this.

Engineering
Art. no. Article Description Languages

Software
Safety
Safexpert Upgrade – version update

600254 SE-UP-5.3 de/en Version upgrade from 5.0 to 5.3 German / English

600255 SE-UP-SP-5.4 de/en Safexpert upgrade from version 5.3 to 5.4 (Basic or Compact) German / English

Safety Laser
600256 SE-UP-5.0-5.4 de/en Safexpert upgrade from version 5.0 to 5.4 (Compact) German / English

Scanners
600257 SE-UP-SP-5.3 de/en Safexpert upgrade Basic, special version from version 5.0 to 5.3 German / English
600258 SE-UP-SP-5.4 de/en Safexpert upgrade Basic, special version from version 5.3 to 5.4 German / English

600263 SE-UP-5.4-5.5 de/en Safexpert upgrade from V5.4 to V5.5 (Basic) All

600264 SE-UP-5.3-5.5 de/en Safexpert upgrade from V5.3 to V5.5 (Basic) All

Safety Light
Curtains
600265 SE-UP-5.4-5.5 de/en Safexpert upgrade from V5.4 to V5.5 (Compact) All

600266 SE-UP-5.3-5.5 de/en Safexpert upgrade from V5.3 to V5.5 (Compact) All

600267 SE-UP-5.0-5.5 de/en Safexpert upgrade from V5.0 to V5.5 (Compact) All

Safety Devices
600268 SE-UP-SP-5.5 de/en Safexpert upgrade, special version from V5.4 to V5.5 (Basic) All

Light Beam
SDR Update (System Document Register) – only for the Safexpert software packages Compact and Professional

Multiple
600220 SE-JU-DE-EP-de Annual Update Service SDR Germany German

600222 SE-JU-EU-EP-de Annual Update Service SDR Europe German

600223 SE-JU-EU-EP-en Annual Update Service SDR Europe English

Safety Devices
Safexpert Update – Update service for the individual software packages Light Beam
Single

600230 SE-WA-Basic-EP-de Maintenance contract: Basic German

600231 SE-WA-Basic-EP-en Maintenance contract: Basic English

600232 SE-WA-Compact-EP-de Maintenance contract: Compact German

Safety at Work
AS-Interface

600233 SE-WA-Compact-EP-en Maintenance contract: Compact English

600234* SE-WA-Prof-EP-de Maintenance contract: Professional German

600235* SE-WA-Prof-EP-en Maintenance contract: Professional English

*) Includes article 600240/600241

PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/safexpert/

We reserve the right to make changes • 03-1_Safexpert.fm © 2008 Leuze lumiflex GmbH + Co. KG 67
 SAFETY ENGINEERING SOFTWARE
Safexpert maintenance contracts

Services: The annual flat-rate is regardless of the number of updates performed. A flat-rate is levied per computer license,
which applies exclusively for the software maintenance.
The cost contribution for standards is not included. Additional amounts per standard are charged for this.

Art. no. Article Description Languages

Standards package update – Update service for European standards

Standards package maintenance contract: StandardPlus/

600236 SE-WA-NP-LP-de German
Standard
Standards package maintenance contract: StandardPlus/
600237 SE-WA-NP-LP-en English
Standard

Additional list price of the updated European standards

Safexpert standards package maintenance contract: Standard-

600240 SE-WA-NP-de German
Plus/Standard

Safexpert standards package maintenance contract: Standard-

600241 SE-WA-NP-en English
Plus/Standard
Only in combination with a Safexpert update; additional 30% of the list price of the updated standards

Data packages (replaces previous SDR ) update –

only for Safexpert software packages Compact and Professional from version 5.5
Data packages for CE conformity assessment
Includes data records for directives and standards that are or were
600260 SE-MRL-EU-EP-de published in the Official EU Journal of the Machinery Directive All
(replaces previous SDR-EU).
Subsets from: CEN, CENELEC, EU

Data packages for CE conformity assessment

Includes data records for directives and standards that are or were
published in the Official EU Journal of the Low Voltage, EMC,
600261 SE-EU-Plus-EP-de All
ATEX or Pressure Equipment Directive (replaces previous
SDR-EU).
Subsets from: CEN, CENELEC, EU

Data packages for CE conformity assessment

Includes data records for standards and technical specifications
600262 SE-MRL-DE-EP-de with which the machine ordinance "9th GPSGV" is entered as the All
legal basis.
Subsets from: DIN, VDE, DKE, HVBG, VdTÜV, BRD

Safexpert, SiSteMa,
p. 60 p. 70

68 We reserve the right to make changes • 03-1_Safexpert.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/safexpert/

We reserve the right to make changes • 03-1_Safexpert.fm

© 2008 Leuze lumiflex GmbH + Co. KG
SAFEXPERT

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety

69
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety
 SAFETY ENGINEERING SOFTWARE
SiSteMa

SiSteMa is a PC software developed by

the German Berufsgenossenschaftlichen
Institutes für Arbeitsschutz (BGIA) for cal-
culating and evaluating the safety of
a machine's safety-related control
systems (SRP/CS) in accordance with
EN ISO 13849-1. On the basis of the con-
trol system architectures provided for in
section 6 of the standard, the tool provides
an automated calculation of the reliability
values and the achieved performance level
(PL). The user can consequently very
quickly and easily verify whether or not the
achieved performance level of the control
component (PL) they have implemented
corresponds with the required perform-
ance level (PLr) that the risk assessment
determines necessary for this safety func-
tion. The program also transparently ad-
ministers and structures complex projects.
It allows creation of internal component
libraries for element systems, block sys-
SiSteMa provides a hierarchical project presentation with safety functions, tems and subsystems and their implemen-
subsystems, channels, blocks and elements tation in projects. An integrated wizard
simplifies use of the software. SiSteMa
supports German and English. The soft-
ware is provided free to the user as as
freeware, and can therefore be copied for
free. Leuze electronic has supplemented
the software with a database, which con-
tains all of the safety-related parameters of
selected Leuze electronic safety sensors
and control system modules that SiSteMa
requires. The SiSteMa version with inte-
grated Leuze electronic database can be
downloaded free at
www.leuze.com/sistema.

Typical users
z Machine manufacturers
z System integrators
z Control system manufacturers
z Engineering offices
z Test centers

The SiSteMa version that can be downloaded at www.leuze.com/sistema

includes a Leuze electronic safety component database.

Safexpert, SiSteMa,
p. 60 p. 70

70 We reserve the right to make changes • 03-2_Sistema.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SiSteMa

Machine Safety
Important technical data, overview

Services
Microsoft Windows 98, Windows ME, Windows NT,
Operating system
Windows 2000, Windows XP
MS Internet Explorer 5.0 or higher,
System
30 MB free hard disk space,
requirements
recommended screen resolution: 1024 x 768

Engineering
Installation Setup program

Software
Languages German, English

Safety
Installation Setup program, activator disk
Documentation Online help
Languages German, English
Documentation User's guide, reference handbook

Safety Laser
Software wizard assists you in creating your own projects,

Scanners
Helps
sidebar, window navigation

Special advantages and features

z Standards-compliant safety evaluation of control system components
in acc. with EN ISO 13849-1 Properties
z Time-saving with automatic calculation of the safety-related reliability

Safety Light
z Use of manufacturer-specific and internal component libraries

Curtains
z Software wizard for user guidance through the program
z Print function for project documentation
z Online help with detailed explanation of terms
z Leuze electronic SiSteMa version with integrated Leuze electronic

Safety Devices
component library

Light Beam
z Freeware, free to use ISO

Multiple
Functions
9001
Determining the required performance level of the safety function in acc. with
EN ISO 13849-1 Further information Page

Safety Devices
Support of control system architectures in acc. with EN ISO 13849-1, section 6 z Ordering information 72
Automatic calculation of the control component's achieved performance Light Beam
level (PL)
Single

Leuze electronic SiSteMa version with integrated Leuze electronic component

library
DC values library
Measures library in acc. with EN ISO 13849-1, table F1
Safety at Work
AS-Interface

Calculation wizard for MTTFd values

Creation of manufacturer-specific databases at element system, block system,
-subsystem and project level
Online help with detailed explanation of terms
Print function for project documentation
Software wizard for user guidance
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/sistema/

We reserve the right to make changes • 03-2_Sistema.fm © 2008 Leuze lumiflex GmbH + Co. KG 71
 SAFETY ENGINEERING SOFTWARE
Ordering information

SiSteMa Functions: SiSteMa software wizard for calculating,

A freeware tool developed by BGIA. Supported by: The German evaluating and verifying the safety of control compo-
association of commercial and industrial workers’ compensation nents on machines in acc. with EN ISO 13849-1.
and insurance carriers (HVBG). Project implementation:
Berufsgenossenschaftliches Institut für Arbeitsschutz - BGIA
(German institute for occupational safety)

Freeware download at www.leuze.com/sistema

Please note:
The SiSteMa program is freeware and may therefore be copied for free. Please be aware that SiSteMa makes use of other
open source software, the use of which is covered by own licenses Changes to these software components are only allowed in
agreement with the respective license. A copy of the relevant licenses is provided in the application's "Licenses" sub-directory.
The software has been very attentively developed in accordance with the state-of-the-art of science and technology. It is
provided to the user free of charge. The software is used at the user's risk. All forms of liability, regardless of legal basis, shall
be excluded (where legally permissible). Liability shall not be accepted for quality defects and defects of title in particular, as
well as the documentation and information connected with such, especially with regard to accuracy, correctness, freedom from
intellectual property rights of third parties, actuality, completeness and/or usability - with the exception of intent or malice
aforethought.

Safexpert, SiSteMa,
p. 60 p. 70

72 We reserve the right to make changes • 03-2_Sistema.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/sistema/

We reserve the right to make changes • 03-2_Sistema.fm

© 2008 Leuze lumiflex GmbH + Co. KG
SiSteMa

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety

73
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety
 Machine Safety
SAFETY LASER SCANNERS OVERVIEW
ROTOSCAN selection table Selection table

Machine Safety
Services
Safety Laser Scanners offer extremely flexible and
universal workplace protection, which can be individu-
ally adjusted to any requirement and can be very easily
integrated into every production process. With a
compact construction, the provision of the safety func-
tion in just one device and with integrated interfaces for
safety bus systems, complex customer requirements

Engineering
quickly become easily performed tasks. Whether its

Software
hand protection, arm protection or full person protec-

Safety
tion, certified in accordance with IEC 61508-SIL 2, the
ROTOSCAN RS4 Safety Laser Scanner is flexible and
versatile in adapting to every situation.
Similar to a radar, the Safety Laser Scanners con-
stantly scan the complete working area two-dimension-

Safety Laser
ally in an angle range of 190° and a radius of several

Scanners
Danger zone guarding at stationary machinery - Switchover of meters. Independent detection and warning zones can
process-dependent detection zone/warning zone combinations be programmed via PC software and can be switched
for smooth production process over at any time during the operation. If a person
enters the detection and warning zones, they are
detected and a switch-off and alarm command is
generated for the machine. The RS4soft configuration and diagnostics software allows the
Laser Scanner to be easily adjusted to local conditions - both

Safety Light
The immense flexibility of the RS4 Safety Laser direct and via the PROFIBUS DP.

Curtains
Scanner is a result of the independent detection/
warning zone pairs, which can assume any zone
contours as well as also the ability to switch over
between these pairs. Using a PC configuration soft- Variable
ware, the shape of the zone contours is graphically Resolution Resolution resolution

Safety Devices
adjusted to the local conditions and required safety 70 mm 150 mm 30 to 150 mm Features, type-dependent
distances. In the same way, all other parameters can

Light Beam
Measurement data output via bus interface
also be quickly and effectively adjusted to the require-

Measurement data output via RS232/422

Multiple
ments of the production process.
Because of its compact construction, the ROTOSCAN
RS4 Safety Laser Scanner enables a flexible installa-

Number of switchable field pairs

tion position and use in mobile applications. In addition
Point of operation guarding at revolving transfer tables: Space-

Detection zone range in m

to the classic areas of application with danger zone

Safety Devices
Safety type, IEC/EN 61496

Safeguarding danger zones

Integr. AS-i Safety interface

Integr. PROFIsafe interface
Point of operation guarding
Warning zone range in m
saving and flexible configuration for efficient cycle times. guarding at stationary machines and mobile systems,

Number of signal outputs

Light Beam
the extended version ROTOSCAN RS4-4E also has
the necessary approvals for vertical access and point

Single
of operation guarding. The Laser Scanner's resolution

Access guarding
RES, selectable
can be varied here between 30 mm and 150 mm.
Reference boundary monitoring ensures additional
safety.

Safety at Work
AS-Interface
Article Page
z 4 2 z z z RS4-4 78
z z 8 2 z z z z z RS4-4E 78

4 15
z 4 2 z z z RS4-4/A1 78
Type 3 z z 8 2 z z z z z RS4-4E/A1 78
z z z z z

PROFIsafe
4 2 RS4-4/P1 78

Sensors
z z 8 2 z z z z z z RS4-4E/P1 78
2 15 z z 4 2 z z z z RS4-2E 78

and Safety Lock-

Safety Switches

ing Devices
ROTOSCAN RS4
p. 76 www.leuze.com/rotoscan/

74 We reserve the right to make changes • 04-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 04-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 75
 SAFETY LASER SCANNERS
ROTOSCAN RS4

Safety Laser Scanners are a cost-effective

and flexible protective devices alternative
for danger zone guarding of large areas in
the vicinity of these machines. Switching
between any kind of monitoring areas is
possible, process-conditional according to
the application. All configuration data, such
as the definition of the zones, the resolu-
tion or the response times, is defined with
the RS4soft configuration and diagnostics
software.
Compactness, detection/warning zone
combination and zone switchover are the
essential features of Safety Laser Scan-
ners for guarding corridor supply vehicles.
The protection area of the traveling direc-
tion and speed of the vehicle is adjusted
using staggered detection zones and their
situation-conditional activation.
Fast material flow with detection zone switchovers, for example with vertically The Safety Laser Scanner also offers very
mounted Safety Laser Scanners RS4-4E significant advantages for portal process-
ing systems. On one hand the vehicle can
be monitored during the movement, while
on the other hand, in standstill the Laser
Scanner assumes a danger zone guarding
of the tools integrated in the portal.

Typical areas of application

z Obstruction-free area guarding on
machine and plant systems
z Flexible guarding of corridor supply
vehicles
z Variable access guarding at process-
ing centers
z Individual point of operation guarding
on machinery

Danger zone guarding on transfer carriages: Switchovers of status and

speed-dependent zone pairs for rapidly adjusting material transport
Point of operation and access guarding are classic application instances of Safety
Light Curtains and Multiple Light Beam Safety Devices. If it is necessary to flexibly
adjust detection zones to the danger zones, or if there are space, power supply or
flexibility restrictions, the Safety Laser Scanner is the better alternative. Depend-
ing on the application, the resolution can be configured so that the device safely
detects a person, an arm or a person's hand.

ROTOSCAN RS4
p. 76

76 We reserve the right to make changes • 04_Rotoscan.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROTOSCAN RS4

Machine Safety
Important technical data, overview

Services
Safety type in acc. with
Type 3
IEC/EN 61496
Classification in acc. with
SIL 2
IEC/EN 61508
Resolution (adjustable) 30 mm 40 mm 50 mm 70 mm 150 mm

Engineering
Dimensions (W x H x D) 140 mm x 155 mm x 135 mm

Software
Safety-related switching 2 pnp transistor outputs

Safety
outputs (OSSDs) AS-i Safety interface, PROFIsafe interface
Sub-D15, Sub-D9 for configuration
Connection system M12 plug, IR interface for configuration (safety bus
systems)

Safety Laser
Functions

Scanners
RS4-4 RS4-4E RS4-2E
Start/restart function (RES), selectable z z z
Resolution, selectable z z
Warning zone monitoring z z z Properties
Response time, selectable z z z

Safety Light
Additional alarm output z z z

Curtains
Monitored detection zone switchover z z z
Vertical point of operation guarding z
Vertical access guarding z z
Reference boundary z z

Safety Devices
Measurement data output z z z

Light Beam
Start test z z z

Multiple
Function extension IEC 68... IP 65

Relay Further
With Safety Interface output RES EDM Muting details Further information Page
z z
Safety Devices
MSI-SR2/F *) P. 416 z Ordering information 78
MSI-m z *) z z P. 444 z Electrical connection 79
Light Beam
*) Already included in the device
z Technical data
Single

81
Special features z Dimensional drawings 82
z Guarding large danger zones z Accessories dimensional
83
z Any kind of detection/warning zone contours and configurations drawings
Safety at Work

z Field pair switchover possible during the operation z Accessories ordering

AS-Interface

84
information
z Compact design and easy to use software
z Automatic configuration with device exchange with intelligent
ConfigPlug
z Open data interface
z AS-i Safety at Work and PROFIsafe Laser Scanners
Additional RS4-4E:
PROFIsafe

z Point of operation and access guarding with variable resolution

Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/rotoscan/

We reserve the right to make changes • 04_Rotoscan.fm © 2008 Leuze lumiflex GmbH + Co. KG 77
 SAFETY LASER SCANNERS
Ordering information

ROTOSCAN RS4 Functions: Automatic start/restart, start/restart inter-

Included in delivery: RS4-MG-X1-Set and RS4-MG-X2-Set, safety lock, detection/warning zone monitoring, monitored de-
notes and directives, RS4soft configuration and diagnostics tection zone switchover, measurement data output
software.

Art. no. Article Description

ROTOSCAN RS4

50034195 RS4-4 ROTOSCAN RS4-4 Laser Scanner for danger zone guarding

ROTOSCAN RS4-4E Laser Scanner for danger zone, point of operation and access
520085 RS4-4E
guarding

520082 RS4-2E ROTOSCAN RS4-2E Laser Scanner for danger zone and access guarding

ROTOSCAN RS4/AS-i Safety

580014 RS4-4/A1 ROTOSCAN RS4-4/AS-i for danger zone guarding Integrated AS-Interface

ROTOSCAN RS4-4E/AS-i for danger zone, point of

520086 RS4-4E/A1 Integrated AS-Interface
operation and access guarding

ROTOSCAN RS4/PROFIsafe

ROTOSCAN RS4-4/PROFIBUS for danger zone Integrated PROFIBUS DP

580012 RS4-4/P1
guarding interface
ROTOSCAN RS4-4E/PROFIBUS for danger zone, point Integrated PROFIBUS DP
520087 RS4-4E/P1
of operation and access guarding interface

ROTOSCAN RS4
p. 76

78 We reserve the right to make changes • 04_Rotoscan.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROTOSCAN RS4

Machine Safety
Electrical connection

Services
ROTOSCAN RS4 connection example

+24V +24V

Engineering
1

Software
Safety
2

-K1 L+ L+
-W1 2 3 4 11 12
1 1 1
-K2
2 2 2

Safety Laser
-A1 -X1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 -A3 A1 S11 S33 S34 S35 S31 S22 13 23 31

Scanners
Alarm 2
Restart
+24V

FP 3
FP 4
n.c.
n.c.

OSSD2
n.c.

+24V
FP 1

FP 2

n.c.
Alarm 1

OSSD1

8 15

X1

1 9
ROTOSCAN RS4-4 MSI-SR2/F
RS232/422

reserved

1 6
Shield
RxD+
TxD+

Safety Light
RxD-
TxD-

X2
n.c.
n.c.
0V

0V

5 9

Curtains
-X1 1 -X2 1 2 3 4 5 6 7 8 9 A2 S21 S12 14 24 32

Var. B

-W1 1 SH
-K1 A1 A1
-K1 -K2

Safety Devices
Var. A
A2 A2

Light Beam
-K2 -K1 -K2

Multiple
L- L-

0V 0V
PE PE

Safety Devices
Light Beam
ROTOSCAN RS4 with Safety Relay MSI-SR2/F
Single

Please observe the operating instructions of the components!

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/rotoscan/

We reserve the right to make changes • 04_Rotoscan.fm © 2008 Leuze lumiflex GmbH + Co. KG 79
 SAFETY LASER SCANNERS
Electrical connection

ROTOSCAN RS4 connection example

+ 24V + 24V
1

-W1 2 3 4 5 6 7 8 11 12 15

-A1 -X1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 -A2

Alarm 1

I/ O
+ 24V

+ 24V

i nputs

outputs
FP 3
FP 4

OSSD2

Alarm 2
FP 1

FP 2

OSSD1

Standard

Safety

Safety
n.c.
n.c.

n.c.
n.c.
Restart

8 15

X1

1 9

ROTOSCAN RS4-4 Safety PLC

RS232/ 422

reserved

1 6
Shield
RxD+
TxD+

RxD-
TxD-

X2
n.c.
n.c.
0V

0V

5 9
-X1 1 -X2 1 2 3 4 5 6 7 8 9

-W1 1 SH

0V 0V
PE PE

ROTOSCAN RS4 connected to a Safety PLC

Please observe the operating instructions of the components!

*) Further connection examples, see chapter

PROFIBUS DP, page 362

ROTOSCAN RS4
p. 76

80 We reserve the right to make changes • 04_Rotoscan.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROTOSCAN RS4

Machine Safety
Technical data

Services
General system data
Safety type in acc. with IEC/EN 61496 Type 3
Classification in acc. with IEC/EN 61508 SIL 2
24 V DC, -30 % to +20 %
Supply voltage
Power supply in acc. with IEC 742; must be fused with 1.25 A, melting fuse

Engineering
Current consumption Approx. 300 mA (use power supply with 2.5 A)

Software
Safety
Connection system Sub-D15, Sub-D9 for configuration
Laser protection class in accordance
1
with EN 60825
Wavelength 905 nm
Protection rating IP 65

Safety Laser
Ambient temperature, operation 0...+50 °C

Scanners
Ambient temperature, storage -20...+60 °C
Dimensions (W x H x D) 140 mm x 155 mm x 135 mm
Weight Approx. 2.0 kg
Detection zone
Resolution (adjustable) 30 mm 40 mm 50 mm 70 mm 150 mm

Safety Light
RS4-4 range 4.00 m 4.00 m

Curtains
RS4-4E range 1.6 m 2.20 m 2.80 m 4.00 m 4.00 m
RS4-2E range 2.15 m 2.15 m
Scanning angle Max. 190°
Diffuse reflectance Min. 1.8 %

Safety Devices
Light Beam
Response time Min. 80 ms, can be set up to 640 ms (16-piece multiscan)

Multiple
Number of detection zones 4/8 (can be switched via switch outputs)
Safety-related switching outputs (OSSD) 2 pnp transistor outputs (short circuit-proof, cross-circuit monitored)
Switching voltage high active UV-3.2 V
Switching voltage low Max. +2.0 V

Safety Devices
Switching current Max. 250 mA
Warning zone Light Beam

Range 0..0.15 m
Single

Scanning angle Max. 190°

Angle resolution 0.36 °
Number of warning zones 4/8 (can be switched via switch outputs)
Safety at Work

Switching outputs 2 pnp transistor outputs, per 100 mA (warning zone/dirt/fault)

AS-Interface

Measurement zone
Measurement range 0...50 m
Radial resolution 5 mm
Lateral resolution 0.36°
Data output Serial interface, RS232 and RS422
PROFIsafe

You will find additional information in the RS4 connecting and operating instructions at www.leuze.com/rotoscan.
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/rotoscan/

We reserve the right to make changes • 04_Rotoscan.fm © 2008 Leuze lumiflex GmbH + Co. KG 81
 SAFETY LASER SCANNERS
Dimensional drawings

ROTOSCAN RS4 Safety Laser Scanners

122.3
88 R

61.1
38.5

R2.6

a
ca.195
170
143.8

148
141

b b
a
77.8

48.7
21

R2.6 64
130
5

132
135

B
140

R = Smallest bending radius = 50 mm A = Interface X1 with RS4 control cable with ConfigPlug
a = Rotating mirror axis B = Interface X2 with protection cap
b = Scan level

Dimensions in mm

ROTOSCAN RS4
p. 76

82 We reserve the right to make changes • 04_Rotoscan.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Dimensions in mm
RS4 mounting system

www.leuze.com/rotoscan/
Accessories dimensional drawings

We reserve the right to make changes • 04_Rotoscan.fm

192
166.3
157.5
9
51.5 23
74.4 56.6
90

155.4

9°

© 2008 Leuze lumiflex GmbH + Co. KG

ROTOSCAN RS4

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety

83
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety
 SAFETY LASER SCANNERS
Accessories ordering information

Art. no. Article Description Length, design

Mounting accessories

50033346 RS4-MS RS4 mounting system

50035814 RS4-Adap-P RS4 scanner adapter plate

Initial operation

97005003 RS4-COB-24 RS4 configuration and test device, 24 V DC

Connection system

5 m, straight/
548520 CB-D15E-5000S-11GF RS4 control cable with ConfigPlug, scanner-side preformed
open end
10 m, straight/
548521 CB-D15E-10000S-11GF RS4 control cable with ConfigPlug, scanner-side preformed
open end

25 m, straight/
548522 CB-D15E-25000S-11GF RS4 control cable with ConfigPlug, scanner-side preformed
open end

50 m, straight/
548523 CB-D15E-50000S-11GF RS4 control cable with ConfigPlug, scanner-side preformed
open end
10 m, angled/
548530 CB-D15E-10000S-11WF RS4 control cable with ConfigPlug, scanner-side preformed
open end
50035863 CB-D9-3000-5GF/GM RS4 PC cable, RS232, preformed at both sides 3m

50035865 CB-D9-5000-5GF/GM RS4 PC cable, RS232, preformed at both sides 5m

50035867 CB-D9-10000-5GF/GM RS4 PC cable, RS232, preformed at both sides 10 m

ConfigPlug for all RS4, straight, without cable,

520083 AC-D15E-GF
for automatic configuration with device swap-out

50035735 RS4-MG-X1-Set RS4 plug, sock., 15 pins, for X1 interface

50035768 RS4-MG-X2-Set RS4 plug, sock., 9 pins, for X2 interface

RS4 plug, sock., 15 pins, for X1 interface, cable routing to

426266 RS4-MGS-X1-Set
the rear
RS4 plug, sock., 9 pins, for X2 interface, cable routing to
426265 RS4-MGS-X2-Set
the rear
Cleaning fluid

430400 RS4-clean-Set1 RS4 cleaning fluid for plastic, 150 ml, cleaning cloths, 25 pieces, soft, fuzz-free

430410 RS4-clean-Set2 RS4 cleaning fluid for plastic, 1,000 ml, cleaning cloths, 100 pieces, soft, fuzz-free

ROTOSCAN RS4
p. 76

84 We reserve the right to make changes • 04_Rotoscan.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROTOSCAN RS4

Machine Safety
Accessories ordering information

Services
ROTOSCAN RS4/AS-i accessories ordering information

Art. no. Article Description Length, design

580005 AC-M12-15M M12 plug for detection zone 1 activation, pin 1-5 jumpered

Engineering
Software
AS-i adapter for bus connection and power supply for
580004 AC-PDA1/A

Safety
COMPACTplus Receiver/Transceiver & RS4/A1, M12, 5-pin

548361 CB-M12-1000-5GF/GM AS-i cable, adapter device, plug and socket, 1:1, M12, 5-pin 1 m, straight

548362 CB-M12-2000-5GF/GM AS-i cable, adapter device, plug and socket, 1:1, M12, 5-pin 2 m, straight

Safety Laser
520072 CB-PCO-3000 PC cable, RS232 - IR-adapter 3m

Scanners
RS4 initial operation set for bus systems
Includes: RS232 PC cable-IR, test operation power supply
970078 RS4-SWC cable, RS4soft software with components for PROFIBUS
integration, all instructions for RS4, RS4soft, RS4/AS-i,
RS4/PROFIsafe on CD-ROM

Safety Light
548363 CB-M12-2000-4GM/B RS4 test operation power supply cable 2m

Curtains
For further information see chapter, AS-Interface Safety at Work, page 326.

ROTOSCAN RS4/PROFIsafe accessories ordering information

Safety Devices
Light Beam
Art. no. Article Description Length, design

Multiple
147500 AC-M12-PBT1 PROFIBUS M12 terminal resistor

548100 CB-M12-25000S-4GF/GM Cable for power supply or start/restart button, shielded 25 m, straight

520072 CB-PCO-3000 PC cable, RS232-IR adapter 3m

Safety Devices
RS4 initial operation set for bus systems Light Beam
Includes: RS232 PC cable-IR, test operation power supply ca-
Single

970078 RS4-SWC ble, RS4soft software with components for PROFIBUS integra-
tion, all instructions RS4, RS4soft, RS4/AS-i, RS4/PROFIsafe
on CD-ROM

For more information see chapter, PROFIsafe Sensors, page 358.

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/rotoscan/

We reserve the right to make changes • 04_Rotoscan.fm © 2008 Leuze lumiflex GmbH + Co. KG 85
 Machine Safety
SAFETY LIGHT CURTAINS OVERVIEW

Machine Safety
Safety Light Curtains selection table Selection table

Services
Engineering
Software
Safety
Safety Laser
Scanners
Safety Light Curtains are suitable according to their model for reliable point
Safety Light Curtains with resolutions that can be reduced of operation, danger zone or access guarding
guarantee protection and tolerate work equipment in the (from left to right: COMPACTplus, COMPACT, SOLID-4E, SOLID-2)
protective field

Safety Light
Curtains
Resolution (mm) Resolution (mm)
Range (m) Range (m) Features, type-dependent

Transmission channel, selectable

Safety Devices
Integr. AS-i Safety interface
Integr. PROFIsafe interface

Light Beam
Multiple
Reduced resolution

ATEX II 2 G / 3 D
ATEX II 3 G / 3 D
EDM, selectable
1) With MSI-SR2, page 416
IEC/EN 61496

RES, dynamic
2) With MSI-m/R, page 444

Cascadability
Cycle control
Safety type

3) With TNT 35, page 462

Access guarding on transport conveyors provided by Safety or MSI-s/R, page 432

Safety Devices
Blanking
Light Curtain with integrated start/restart interlock

Muting
4) Selectable with SafetyLab soft-

Light Beam
ware, if no cycle control is set.
WxD
in mm Article Page

Single
People and machines work "hand-in-hand" as it were on many
14 30 50
machines, such as presses or feed-in stations, for example.
0-6 0-18 0-18 z z z z z z z z COMPACTplus-m 90
Reliable hand and finger protection is the highest priority here.
This is the application area of Leuze electronic Safety Light 14 30 50 90
Curtains. And when it comes to guarding machines in automatic 0-6 0-18 0-18 0-18 z z z z z z z z COMPACTplus-b 106

Safety at Work
52 x 55

AS-Interface
operation on the most compact construction designs possible, 14 30
Leuze electronic Safety Light Curtains are the very best Type 4
0-6 0-18 z z z 4) 4) z z z z z COMPACTplus-i 122
solution.
14 30 50 90
The Safety Light Curtains comply with the universal standards 0-6 0-18 0-18 0-18 z z z 2) z z z z COMPACT 136
IEC/EN 61496-1 and 2 and can be used both as hand and
14 20 30 40 90
finger protection and horizontal for person presence detection. 30 x 34
0.3-5 0.7-14 0.5-9 0.9-20 0.9-20 z z z 2) SOLID-4E 160
They meet the highest requirements in this respect for integra-
tion capability, availability and economicality. On the whole this
Type 2 30 x 34
20 30 40 90 z 1) 1) 2) SOLID-2 172

PROFIsafe
results in a high level of cost efficiency and investment security, 0.5-15 0.2-10 0.8-20 0.8-20 z z z 2) SOLID-2E 172

Sensors
even at the procurement stage.

and Safety Lock-

Safety Switches

ing Devices
COMPACTplus COMPACT SOLID-4E SOLID-2
p. 88 p. 134 p. 158 p. 170 www.leuze.com/slc/

86 We reserve the right to make changes • 05-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 05-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 87
 SAFETY LIGHT CURTAINS
COMPACTplus-m

The proper, specification-compliant, time-

restricted bridging of a protective device
(Muting) is required in numerous instances
for a continuous, and therefore efficient
production process, when conveyor
vehicles, work pieces or palettes have
to pass a protective field without interrupt-
ing the process, for example. The
COMPACTplus-m type 4 Safety Light Cur-
tains in accordance with IEC/EN 61496
are predestined for these requirements.
They have integrated Muting functions
and, controlled by Muting sensors, they
can therefore be switched inactive. After
the relevant objects have passed by the
safety function is automatically activated
again.
COMPACTplus Safety Light Curtains und
Multiple Light Beam Safety Devices can be
equipped with various functions to opti-
Muting allows, for example, palettes or work pieces/equipment to pass by the mally perform specific tasks with regard to
active opto-electronic protective device, COMPACTplus-m, without any process higher functionality, more flexible integra-
interruption tion and easier operability. The
COMPACTplus series have a start/restart
interlock, contactor monitoring and addi-
tional functions that can be easily activated
with switches. External additional modules
are therefore no longer required. Specific
settings are made with the diagnostics and
parametering software, SafetyLab.
COMPACTplus can be connected to both
conventional safety modules and to open
safety bus systems via various interfaces
(transistor/relay output, Safety at Work
AS-Interface, PROFIsafe). These safety
sensors can therefore be flexibly inte-
grated into existing automation
environments.

Automatic driving out of chassises from the processing area with Muting

Typical areas of application

Access guarding on:
z Robots
z Automatic processing centers
z Palletizers

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

88 We reserve the right to make changes • 05-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Classification in accordance with
SIL 3
IEC/EN 61508
Resolution 14 mm 30 mm 50 mm 90 mm

Engineering
Range 0...6 m 0...18 m 0...18 m 0...18 m

Software
Protective field height

Safety
150...3000 mm
(type-dependent)
Profile cross-section 52 mm x 55 mm
2 pnp transistor outputs, 2 relay outputs
Safety-related switching outputs
AS-i Safety interface,
(OSSD)

Safety Laser
PROFIsafe interface

Scanners
Cable gland
Hirschmann plug
Connection system
MIN-style plug
M12 plug

Functions

Safety Light
Start/restart function (RES), selectable

Curtains
Dynamic contactor monitoring (EDM), selectable
2 transmission channel, selectable
4-sensor Sequential Muting
2-sensor Parallel Muting Properties

Safety Devices
4-sensor Parallel Muting

Light Beam
Muting restart override function

Multiple
Output for Muting indicator

Function extension with "SafetyLab" PC software (accessories)

Infrared interface for parametering and diagnostics

Safety Devices
More Muting types
Parameterizable Muting time limit Light Beam

Additional control signals for Muting and Muting timer

Single

Reduced resolution can be set IP 65

Partial Muting can be parametered

Muting indicator function can be parametered Further information Page
Safety at Work

Beam signals for position and height measuring z Ordering information 90

AS-Interface

Increased interference immunity with multiscan z Electrical connection 95

Additional 2-channel safety circuit, e.g. for door switches z Technical data 97
z Dimensional drawings 98
Special features z Accessories dimensional
99
z Plug-in module with saved device parameters for fast device swap-out drawings
z M12 local connection socket for connecting local sensors and signal z Accessories ordering
101
PROFIsafe

devices information
Sensors

z Local connection box and Y-cable (accessories) simplify sensor

wiring
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 05-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 89
 SAFETY LIGHT CURTAINS
Ordering information

COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 SafetyKey, 1 connecting and operating instructions manual, 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
1 self-adhesive information plate ing restart override function, output for Muting indicator

COMPACTplus-m COMPACTplus-m
Resolution: 14 mm Resolution: 30 mm
Protec- Range: 0 - 6 m Range: 0 - 18 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
150 68101000 CPT14-150/T1 Transmitter 68301000 CPT30-150/T1 Transmitter
68101430 CPR14-150-m/T1 Receiver 68301430 CPR30-150-m/T1 Receiver
225 68102000 CPT14-225/T1 Transmitter 68302000 CPT30-225/T1 Transmitter
68102430 CPR14-225-m/T1 Receiver 68302430 CPR30-225-m/T1 Receiver
300 68103000 CPT14-300/T1 Transmitter 68303000 CPT30-300/T1 Transmitter
68103430 CPR14-300-m/T1 Receiver 68303430 CPR30-300-m/T1 Receiver
450 68104000 CPT14-450/T1 Transmitter 68304000 CPT30-450/T1 Transmitter
68104430 CPR14-450-m/T1 Receiver 68304430 CPR30-450-m/T1 Receiver
600 68106000 CPT14-600/T1 Transmitter 68306000 CPT30-600/T1 Transmitter
68106430 CPR14-600-m/T1 Receiver 68306430 CPR30-600-m/T1 Receiver
750 68107000 CPT14-750/T1 Transmitter 68307000 CPT30-750/T1 Transmitter
68107430 CPR14-750-m/T1 Receiver 68307430 CPR30-750-m/T1 Receiver
900 68109000 CPT14-900/T1 Transmitter 68309000 CPT30-900/T1 Transmitter
68109430 CPR14-900-m/T1 Receiver 68309430 CPR30-900-m/T1 Receiver
1050 68110000 CPT14-1050/T1 Transmitter 68310000 CPT30-1050/T1 Transmitter
68110430 CPR14-1050-m/T1 Receiver 68310430 CPR30-1050-m/T1 Receiver
1200 68112000 CPT14-1200/T1 Transmitter 68312000 CPT30-1200/T1 Transmitter
68112430 CPR14-1200-m/T1 Receiver 68312430 CPR30-1200-m/T1 Receiver
1350 68113000 CPT14-1350/T1 Transmitter 68313000 CPT30-1350/T1 Transmitter
68113430 CPR14-1350-m/T1 Receiver 68313430 CPR30-1350-m/T1 Receiver
1500 68115000 CPT14-1500/T1 Transmitter 68315000 CPT30-1500/T1 Transmitter
68115430 CPR14-1500-m/T1 Receiver 68315430 CPR30-1500-m/T1 Receiver
1650 68116000 CPT14-1650/T1 Transmitter 68316000 CPT30-1650/T1 Transmitter
68116430 CPR14-1650-m/T1 Receiver 68316430 CPR30-1650-m/T1 Receiver
1800 68118000 CPT14-1800/T1 Transmitter 68318000 CPT30-1800/T1 Transmitter
68118430 CPR14-1800-m/T1 Receiver 68318430 CPR30-1800-m/T1 Receiver
2100 68118000 CPT14-2100/T1 Transmitter 68321000 CPT30-2100/T1 Transmitter
68121430 CPR14-2100-m/T1 Receiver 68321430 CPR30-2100-m/T1 Receiver
Standard model /T1 with metric cable gland (M20). Standard model /T1 with metric cable gland (M20).

Test rod included in scope of delivery Test rod included in scope of delivery

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

90 We reserve the right to make changes • 05-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Ordering information

Services
COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 SafetyKey, 1 connecting and operating instructions manual, 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
1 self-adhesive information plate ing restart override function, output for Muting indicator

Engineering
COMPACTplus-m COMPACTplus-m

Software
Safety
Resolution: 50 mm Resolution: 90 mm
Protec- Range: 0 - 18 m Range: 0 - 18 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
450 68504000 CPT50-450/T1 Transmitter

Safety Laser
68504430 CPR50-450-m/T1 Receiver

Scanners
600 68506000 CPT50-600/T1t Transmitter
68506430 CPR50-600-m/T1 Receiver
750 68507000 CPT50-750/T1 Transmitter 68907000 CPT90-750/T1 Transmitter
68507430 CPR50-750-m/T1 Receiver 68907430 CPR90-750-m/T1 Receiver
900 68509000 CPT50-900/T1 Transmitter 68909000 CPT90-900/T1 Transmitter

Safety Light
68509430 CPR50-900-m/T1 Receiver 68909430 CPR90-900-m/T1 Receiver

Curtains
1050 68510000 CPT50-1050/T1 Transmitter 68910000 CPT90-1050/T1 Transmitter
68510430 CPR50-1050-m/T1 Receiver 68910430 CPR90-1050-m/T1 Receiver
1200 68512000 CPT50-1200/T1 Transmitter 68912000 CPT90-1200/T1 Transmitter
68512430 CPR50-1200-m/T1 Receiver 68912430 CPR90-1200-m/T1 Receiver

Safety Devices
1350 68513000 CPT50-1350/T1 Transmitter 68913000 CPT90-1350/T1 Transmitter

Light Beam
68513430 CPR50-1350-m/T1 Receiver 68913430 CPR90-1350-m/T1 Receiver

Multiple
1500 68515000 CPT50-1500/T1 Transmitter 68915000 CPT90-1500/T1 Transmitter
68515430 CPR50-1500-m/T1 Receiver 68915430 CPR90-1500-m/T1 Receiver
1650 68516000 CPT50-1650/T1 Transmitter 68916000 CPT90-1650/T1 Transmitter
68516430 CPR50-1650-m/T1 Receiver 68916430 CPR90-1650-m/T1 Receiver

Safety Devices
1800 68518000 CPT50-1800/T1 Transmitter 68918000 CPT90-1800/T1 Transmitter Light Beam
68518430 CPR50-1800-m/T1 Receiver 68918430 CPR90-1800-m/T1 Receiver
Single

2100 68521000 CPT50-2100/T1 Transmitter 68921000 CPT90-2100/T1 Transmitter

68521430 CPR50-2100-m/T1 Receiver 68921430 CPR90-2100-m/T1 Receiver
2400 68524000 CPT50-2400/T1 Transmitter 68924000 CPT90-2400/T1 Transmitter
68524430 CPR50-2400-m/T1 Receiver 68924430 CPR90-2400-m/T1 Receiver
Safety at Work
AS-Interface

2700 68527000 CPT50-2700/T1 Transmitter 68927000 CPT90-2700/T1 Transmitter

68527430 CPR50-2700-m/T1 Receiver 68927430 CPR90-2700-m/T1 Receiver
3000 68530000 CPT50-3000/T1 Transmitter 68930000 CPT90-3000/T1 Transmitter
68530430 CPR50-3000-m/T1 Receiver 68930430 CPR90-3000-m/T1 Receiver
Standard model /T1 with metric cable gland (M20). Standard model /T1 with metric cable gland (M20).
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
COMPACTplus-m model varieties

Safety-related switching outputs (OSSD), connection

Article Description system

CPT.........../T1 Transmitter Cable gland (M20)

CPR.........../T1 Receiver Transistor output, cable gland (M20)

CPR.........../R1 Receiver Relay output, cable gland (M25)

CPT.........../T2 Transmitter Hirschmann plug, 12-pin

CPR.........../T2 Receiver Transistor output, Hirschmann plug, 12-pin

CPR.........../R2 Receiver Relay output, Hirschmann plug, 12-pin

CPT.........../T3 Transmitter MIN-style plug 3-pin

CPR.........../T3 Receiver Transistor output, MIN-style plug, 7-pin

CPT........./T4 Transmitter M12 plug, 5-pin

CPR(T)...../T4 Receiver Transistor output, M12 plug, 8-pin

CPR(T).........../R3 Receiver Relay output, MIN-style plug, 12-pin

CPT.........../AP Transmitter Integrated AS-Interface, M12 plug, 5-pin

Receiver with AS-i Safety

CPR.........../A1 Integrated AS-Interface, M12 plug, 5-pin
interface

Receiver with PROFIsafe

CPR.........../P1 Integrated PROFIBUS DP interface, M12-plug, 5-pin
interface
Integrated LED-Muting indicator
CPR...........ml/cc from 300 mm protective field For Muting receiver
height

Delivery time for devices with MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

92 We reserve the right to make changes • 05-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Article list for COMPACTplus-m

Services
Type 4 Safety Light Curtains

Article Description
CP COMPACTplus-m

Engineering
a Device type

Software
T Transmitter

Safety
R Receiver

rr Resolution/range
14 14 mm / range 0 - 6 m

Safety Laser
30 30 mm / range 0 -18 m

Scanners
50 50 mm / range 0 -18 m
90 90 mm / range 0 -18 m

hhhh Protective field height

150...2100 150...2100 mm for 14 mm resolution

Safety Light
150...3000 150...3000 mm for 30 mm resolution

Curtains
450...3000 450...3000 mm for 50 mm resolution
750...3000 750...3000 mm for 90 mm resolution

f Functions package (receiver only)

Safety Devices
m Muting

Light Beam
Multiple
l Integrated LED-lamp (receiver only)

tt Safety-related switching outputs (OSSD), connection system

T1 Transistor output, cable gland
T2 Transistor output, Hirschmann plug (DIN 43651)

Safety Devices
T3 Transistor output, MIN-style plug (MIN series) Light Beam
T4 Transistor output, M12 plug
Single

R1 Relay output, cable gland, receiver only

R2 Relay output, Hirschmann plug (DIN 43651), receiver only
R3 Relay output, MIN-style plug (MIN series), receiver only
Safety at Work

A1 Integrated AS-Interface, M12 plug, receiver only

AS-Interface

P1 Integrated PROFIBUS DP interface, M12 plug, receiver only

AP M12 plug, transmitter only
CP a rr -hhhh -f I /tt
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Article numbers structure for COMPACTplus-m

Type 4 Safety Light Curtains

Art. no. Description
68 COMPACTplus-m

a Resolution
1 14 mm
3 30 mm
5 50 mm
9 90 mm

bb Protective field height

01 150 mm 13 1350 mm
02 225 mm 15 1500 mm
03 300 mm 16 1650 mm
04 450 mm 18 1800 mm
06 600 mm 21 2100 mm
07 750 mm 24 2400 mm
09 900 mm 27 2700 mm
10 1050 mm 30 3000 mm
12 1200 mm

c Device type
0 Basic transmitter device
4 Basic receiver device
8 Receiver with integrated LED-Muting indicator

dd Function package / safety-related switching outputs (OSSDs)

Transmitter
00 Transmitter /T1
01 Transmitter /T2
02 Transmitter /T3
03 Transmitter /T4
50 Transmitter /AP

Receiver
30 Muting /T1
31 Muting /T2
32 Muting /T3
33 Muting /T4
39 Muting /R1
38 Muting /R2
37 Muting /R3
80 Muting /A1
81 Muting /P1
6 8 a bb c dd

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

94 We reserve the right to make changes • 05-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Electrical connection

Services
COMPACTplus-m connection example*

+24V +24V

-K1 -K1 -K1 -K1

-MS2 -MS3

Engineering
x1
+ - + -

Software
x2

Safety
-W1 1
-K2 -K2 -K2 -K2

-A1 1 3 4 5 6 -A2 1 2 3 4 5 6 7 8 24 M1 M2 M3 M4
+24V
test out

reserved
reserved

L1 in
L2 in
L3 in
L4 in
L5

+24V
0V
FE

+24V

M2 in
test in

in/out

M1 in

M3 in/out

M4 in/out

Safety Laser
Scanners
Local Interface M12, 8-pin
S1 S2 S3 S4 S5 S6
COMPACTplus Machine Interface /T1 COMPACTplus-m Machine Interface /T1
CPT30-1800/T1 MG cable gland M20x1,5 CPR30-1800-m/T1 MG cable gland M20x1,5

M5 in/out
reserved

reserved
OSSD1

OSSD2
FE

FE
0V

0V

2 7 0V FE Q1 Q2 D+ D- M5

Safety Light
Curtains
When parameterization with switches A1 A1
-W1 2 PE Switch position L (FS) R -K1 -K2
S1 Contactor monitoring (EDM) at M2 without with A2 A2
S2 Transmisission channel 1 2
S3 Start/restart interlock (RES) at L5 or M1 without with
S4 L (FS): Automatic muting* R: 4-Sensor parallel muting
S5 Display direction down above

Safety Devices
S6 Muting time limit 10 min without

Light Beam
0V 0V
PE PE

Multiple
* Automatic muting: 2-Sensor parallel muting

COMPACTplus-m Connection system /T1 (cable gland)

Please observe the operating instructions of the components!

Safety Devices
Light Beam
*) For further connection examples, see chapter
COMPACTplus-b, page 111
Single

COMPACTplus-i, page 126

AS-Interface Safety at Work, page 331
PROFIBUS DP, page 366
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

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 SAFETY LIGHT CURTAINS
Electrical connection

COMPACTplus-m connection example*

+24V +24V

-V1
-MS2 -MS3 -MS1 -MS4 x1
+ - + - + - + -
x2
-W1 1 3 4
-V2

-A1 1 3 4 5 6 -A2 1 2 3 4 5 6 7 8 Z3-2 Z2-5 Z2-4 Z2-3 Z2-2 Z2-1

M1 in
+24V
test out

reserved
reserved

L1 in
L2 in
L3 in
L4 in
L5

+24V
0V

M4 in/out
+24V

M3 in/out

M2 in
test in

in/out

FE

M5 in/out
Local Interface M12, 8-pin
S1 S2 S3 S4 S5 S6
COMPACTplus Machine Interface /T1 COMPACTplus-m Machine Interface /R1
CPT30-1500/T1 MG cable gland M20x1,5 CPR30-1500-m/R1 MG cable gland M25x1,5
OSSD1A

OSSD1B

OSSD2A

OSSD2B

reserved

n.c.
FE

FE
0V

0V

2 7 Z3-3 Z3-1 Z1-3 Z1-4 Z1-5 Z1-6 Z1-1 Z1-2

When parameterization with switches A1 A1

-W1 2 PE Switch position L (FS) R -V1 -V2
S1 Contactor monitoring (EDM) at M2 without with A2 A2
S2 Transmisission channel 1 2 1 1
S3 Start/restart interlock (RES) at L5 or M1 without with
S4 L (FS): Automatic muting* R: 4-Sensor parallel muting 2 2
S5 Display direction down above
S6 Muting time limit 10 min without L+ L- L+ L-
max. 42V max. 42V
0V 0V
PE PE
* 4-Sensor parallel muting: Concurrency required of MS2 and MS3,
as well as of MS1 and MS4

COMPACTplus-m Connection system /R1 (cable gland), switching voltages up to 42 V AC/DC

Please observe the operating instructions of the components!

*) For further connection examples, see chapter

COMPACTplus-b, page 111
COMPACTplus-i, page 126
AS-Interface Safety at Work, page 331
PROFIBUS DP, page 366

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

96 We reserve the right to make changes • 05-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Technical data

Services
General system data
Safety type in accordance with IEC/EN 61496 Type 4
Classification in accordance with IEC/EN 61508 SIL 3
Resolution 14 mm 30 mm 50 mm 90 mm
Range 0...6 m 0...18 m 0...18 m 0...18 m

Engineering
Software
Transistor output 5...41 ms 5...22 ms 7...18 ms 6...10 ms

Safety
Relay output 20...56 ms 20...37 ms 22...33 ms 21...25 ms
Response time
AS-i Safety interface 10...46 ms 10...27 ms 12...23 ms 11...15 ms
PROFIsafe interface 25...61 ms 25...62 ms 27...38 ms 26...30 ms
Protective field height 150...1800 mm 150...1800** mm 450...3000 mm 750...3000 mm

Safety Laser
Supply voltage 24 V DC, ±20 %

Scanners
Connection cable length Max. 100 m with 1.0 mm2
Safety class III and I (depending on model)
Protection rating IP 65*
Ambient temperature, operation 0...+50 °C
Ambient temperature, storage -25...+70 °C

Safety Light
Relative humidity 15...95 %

Curtains
Profile cross-section 52 mm x 55 mm
Weight per device (length-dependent) 0.70...8.30 kg
Transmitter
Transmitter diodes, class in accordance with
1

Safety Devices
EN 60825

Light Beam
Wavelength 880 nm

Multiple
Current consumption 75 mA
Cable gland (PG13.5)
Hirschmann plug (DIN 43651), 12-pin
Connection system
MIN-style plug (MIN series), 3-pin
M12 plug, 5-pin

Safety Devices
Receiver Light Beam
Current consumption 160 mA without external load and Muting accessories
Single

2 pnp transistor outputs

2 relay outputs (make)
Safety-related switching outputs (OSSD)
AS-i Safety interface
PROFIsafe interface
Safety at Work

Switching voltage high active Min. Uv -1.0 V

AS-Interface

Switching voltage low Max. +2.5 V

Switching current Typical, 500 mA
Cable gland (T1: M20, R1: M25)
Hirschmann plug (DIN 43651), T2: 12-pin, R2: 12-pin
Connection system
MIN-style plug (MIN series), T3: 7-pin, R3: 12-pin
M12 plug (safety bus systems), 5-pin, T4: 8-pin
PROFIsafe

*) Without additional measures the devices are not suited for outdoor use.
**) Installation length up to 3000 mm on request.
Sensors

You will find additional information in the COMPACTplus-m connecting and operating instructions at
www.leuze.com/compactplus-m.
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

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 SAFETY LIGHT CURTAINS
Dimensional drawings

COMPACTplus-m Safety Light Curtain

B
A

!
52

Receiver
22 72
55

prior to installation!
Pay attention to manual
anleitung beachten!
Vor Anschluss Betriebs-
safety remark:
Sicherheitshinweis
Transmitter

failure
selftest
identifier
channel 2
channel 1

A = Protective field height according to ordering information

B = A + 134 mm

Dimensions in mm

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

98 We reserve the right to make changes • 05-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Accessories dimensional drawings

Services
Brackets

44
10 22
6.2 10 ~26.5 11.3

Engineering
9.5

R10

Software
ø6/2x

Safety
21.5
24

54

70

60
4

35

Safety Laser
10

Scanners
6.2
7
~40
~34
°
90

Safety Light
Curtains
±8

L-mounting bracket Mounting bracket, swiveling with shock absorber, BT-SSD

Dimensions in mm

Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Accessories dimensional drawings

Local connection box, AC-SCM1

27

5 6

3 4

98
73

1 2
5

33

6
7 5
1 4

2 3
54 8
26
23

Internal circuit diagram

1 2 3 4 5 6
24 V DC n.c. n.c. L3

FE

GND
L3
L1
L2
L4
L5

Pin: 6 8 7 3 1 2 4 5

Angled plug, M12, 8-pin, length L = 500, cable 8 x 0.25 mm2

Dimensions in mm

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

100 We reserve the right to make changes • 05-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Accessories ordering information

Services
Art. no. Article Description Length, design

Mounting accessories

Mounting bracket, swiveling with shock absorber incl. 2 screws and

Engineering
560300 BT-SSD
2 sliding nuts

Software
Safety
560120 BT-S Mounting set consisting of 2 L-type brackets incl. 2 screws

425720 BT-NC Sliding nut

Laser alignment aids

Safety Laser
Laser alignment aid for lateral mounting with use for
560020 LA-78U

Scanners
COMPACT/COMPACTplus/ROBUST/SOLID

Laser alignment aid with ROBUST/COMPACT/COMPACTplus

520004 LA-78UDC
application with UDC mounting column
Test rods

Safety Light
349945 AC-TR14/30 Test rod 14 mm / 30 mm

Curtains
430428 AC-TRSET1 Test rod set, 14/24/33 mm

Parametering software

520072 CB-PCO-3000 PC cable, RS232-IR adapter 3m

Safety Devices
SafetyLab Diagnostics and Parameterization Software incl. PC
520073 SLAB-SWC

Light Beam
cable, RS232 - IR-adapter

Multiple
COMPACTplus – Accessories for local and machine interfaces

150704 CB-M12-3000-8WM Cable for local interface with M12 x 8 plug 3 m, angled

150699 CB-M12-10000-8WM Cable for local interface with M12 x 8 plug 10 m, angled

Safety Devices
Cable for T1 Transmitter M12 x 5-plug, connection on receiver with Light Beam
150677 CB-M12-10000-5WM 10 m, angled
sensor connection field
Single

Hirschmann cable socket, encoded for CP/T2 & R2, 12-pin,

426046 AC-LDH-12GF Straight
incl. crimp contacts
Hirschmann cable socket, encoded for CP/T2 & R2, 12-pin,
426045 AC-LDH-12WF Angled
Safety at Work

incl. crimp contacts

AS-Interface

426042 CB-8N-10000-12GF Cable, machine interface /T2, /R2, Hirschmann cable socket 10 m, straight

426044 CB-8N-25000-12GF Cable, machine interface /T2, /R2, Hirschmann cable socket 25 m, straight

426043 CB-8N-50000-12GF Cable, machine interface /T2, /R2, Hirschmann cable socket 50 m, straight
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Accessories ordering information

Art. no. Article Description Length, design

Connecting cable, 5-pin for COMPACTplus/T4 transmitter

5 m, straight/
429071 CB-M12-5000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end
5 m, angled/
429072 CB-M12-5000S-5WF Connecting cable shielded with M12 coupling, 5-pin
open end

10 m, straight/
429073 CB-M12-10000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end
10 m, angled/
429074 CB-M12-10000S-5WF Connecting cable shielded with M12 coupling, 5-pin
open end
15 m, straight/
429075 CB-M12-15000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end

15 m, angled/
429076 CB-M12-15000S-5WF Connecting cable shielded with M12 coupling, 5-pin
open end

25 m, straight/
429171 CB-M12-25000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end

25 m, angled/
429172 CB-M12-25000S-5WF Connecting cable shielded with M12 coupling, 5-pin
open end
Connecting cable, 8-pin for COMPACTplus/T4 receiver

5 m, straight/
429081 CB-M12-5000S-8GF Connecting cable shielded with M12 coupling, 8-pin
open end

5 m, angled/
429082 CB-M12-5000S-8WF Connecting cable shielded with M12 coupling, 8-pin
open end
10 m, straight/
429083 CB-M12-10000S-8GF Connecting cable shielded with M12 coupling, 8-pin
open end
10 m, angled/
429084 CB-M12-10000S-8WF Connecting cable shielded with M12 coupling, 8-pin
open end

15 m, straight/
429085 CB-M12-15000S-8GF Connecting cable shielded with M12 coupling, 8-pin
open end

15 m, angled/
429086 CB-M12-15000S-8WF Connecting cable shielded with M12 coupling, 8-pin
open end
25 m, straight/
429181 CB-M12-25000S-8GF Connecting cable shielded with M12 coupling, 8-pin
open end

25 m, angled/
429182 CB-M12-25000S-8WF Connecting cable shielded with M12 coupling, 8-pin
open end

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

102 We reserve the right to make changes • 05-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Accessories ordering information

Services
Art. no. Article Description Length, design

COMPACTplus – Muting accessories

Local connection box with M12-connection, for connecting to local

Engineering
520065 AC-SCM1 0.5 m
connection socket

Software
Safety
Local connection box with mounting plate, with M12-connection, for
520068 AC-SCM1-BT 0.5 m
connecting to local connection socket
Sensor splitter cable for PRK series... (pin 2 active), for connecting to
520066 AC-SCC2 (2 x 1.5 m) & 0.3 m
local connection socket

Safety Laser
Muting accessories such as Muting installation systems, connecting cables and lamps can be found in the sensor accessories

Scanners
chapter, Muting accessories section.

Protective screens, see accessories, page 478

Safety Light
Curtains
Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
COMPACTplus-b

With special task requirements in material

conveyance, the blanking of individual
beams may be required in order to ensure
an efficient, continuous process while si-
multaneously guaranteeing safety. The
COMPACTplus-b type 4 Safety Light Cur-
tains in accordance with IEC/EN 61496
have been designed with these require-
ments in mind. They provide blanking func-
tions for blanking any amount of beams
and beam areas of varying sizes. Work
pieces, for example, consequently pass
through the protective field without inter-
ruption. By setting a reduced resolution,
thin plates or tubes can also move through
the protective field.
COMPACTplus Safety Light Curtains und
Multiple Light Beam Safety Devices can be
equipped with various functions to opti-
mally perform specific tasks with regard to
Safety Light Curtains with resolutions that can be reduced guarantee protection higher functionality, more flexible integra-
and tolerate work equipment in the protective field tion and easier operability. The
COMPACTplus series have a start/restart
interlock, contactor monitoring and addi-
tional functions that can be easily activated
with switches. External additional modules
are therefore no longer required. Specific
settings are made with the diagnostics and
parametering software, SafetyLab.
COMPACTplus can be connected to both
conventional safety modules and to open
safety bus systems via various interfaces
(transistor/relay output, Safety at Work
AS-Interface, PROFIsafe). These safety
sensors can therefore be flexibly inte-
grated into existing automation
environments.

The blanking of individual beams guarantees safety with simultaneous material

flow

Typical areas of application

z Point of operation guarding with hand and finger protection, e.g. on hydraulic
and mechanical presses or punching machines in the metals-, leather and
plastics industries
z Horizontal danger zone guarding, e.g. in robot entry areas

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

104 We reserve the right to make changes • 05-2_COMPACTplus-b.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-b

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Classification in accordance with
SIL 3
IEC/EN 61508
Resolution 14 mm 30 mm 50 mm

Engineering
Range 0...6 m 0...18 m 0...18 m

Software
Protective field height

Safety
150 ...3000 mm
(type-dependent)
Profile cross-section 52 mm x 55 mm
2 pnp transistor outputs,
Safety-related switching outputs 2 relay outputs

Safety Laser
(OSSD) AS-i Safety interface,
PROFIsafe interface

Scanners
Cable gland
Hirschmann plug
Connection system
MIN-style plug
M12 plug

Functions

Safety Light
Curtains
Start/restart function (RES), selectable
Dynamic contactor monitoring (EDM), selectable
2 transmission channels, selectable
Fixed blanking can be taught in
Properties
Floating blanking can be taught in

Safety Devices
Light Beam
Single-beam or 2-beam reduced resolution

Multiple
Additional 2-channel blanking circuit

Function extension with "SafetyLab" PC software (accessories)

Infrared interface for parametering and diagnostics
Teaching-in override function for floating blanking

Safety Devices
Graphics-supported protective field editor Light Beam
Reduced resolutions in protective field sub-areas
Single

3-beam reduced resolution IP 65

Beam signals for position and height measuring
Increased interference immunity with multiscan Further information Page
Safety at Work

z Ordering information 106

AS-Interface

Special features
z Electrical connection 111
z Plug-in module with saved device parameters for fast device swap-out
z Technical data 113
z M12 local connection socket for connecting local sensors and signal
devices z Dimensional drawings 114
z Accessories dimensional 116
drawings
z Accessories ordering
117
PROFIsafe

information
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Ordering information

COMPACTplus-b, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, fixed blanking, floating
1 SafetyKey, 1 connecting and operating instructions manual, blanking, reduced resolution
1 self-adhesive information plate

COMPACTplus-b COMPACTplus-b
Resolution: 14 mm Resolution: 30 mm
Protec- Range: 0 - 6 m Range: 0 - 18 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
150 68101000 CPT14-150/T1 Transmitter 68301000 CPT30-150/T1 Transmitter
68101420 CPR14-150-b/T1 Receiver 68301420 CPR30-150-b/T1 Receiver
225 68102000 CPT14-225/T1 Transmitter 68302000 CPT30-225/T1 Transmitter
68102420 CPR14-225-b/T1 Receiver 68302420 CPR30-225-b/T1 Receiver
300 68103000 CPT14-300/T1 Transmitter 68303000 CPT30-300/T1 Transmitter
68103420 CPR14-300-b/T1 Receiver 68303420 CPR30-300-b/T1 Receiver
450 68104000 CPT14-450/T1 Transmitter 68304000 CPT30-450/T1 Transmitter
68104420 CPR14-450-b/T1 Receiver 68304420 CPR30-450-b/T1 Receiver
600 68106000 CPT14-600/T1 Transmitter 68306000 CPT30-600/T1 Transmitter
68106420 CPR14-600-b/T1 Receiver 68306420 CPR30-600-b/T1 Receiver
750 68107000 CPT14-750/T1 Transmitter 68307000 CPT30-750/T1 Transmitter
68107420 CPR14-750-b/T1 Receiver 68307420 CPR30-750-b/T1 Receiver
900 68109000 CPT14-900/T1 Transmitter 68309000 CPT30-900/T1 Transmitter
68109420 CPR14-900-b/T1 Receiver 68309420 CPR30-900-b/T1 Receiver
1050 68110000 CPT14-1050/T1 Transmitter 68310000 CPT30-1050/T1 Transmitter
68110420 CPR14-1050-b/T1 Receiver 68310420 CPR30-1050-b/T1 Receiver
1200 68112000 CPT14-1200/T1 Transmitter 68312000 CPT30-1200/T1 Transmitter
68112420 CPR14-1200-b/T1 Receiver 68312420 CPR30-1200-b/T1 Receiver
1350 68113000 CPT14-1350/T1 Transmitter 68313000 CPT30-1350/T1 Transmitter
68113420 CPR14-1350-b/T1 Receiver 68313420 CPR30-1350-b/T1 Receiver
1500 68115000 CPT14-1500/T1 Transmitter 68315000 CPT30-1500/T1 Transmitter
68115420 CPR14-1500-b/T1 Receiver 68315420 CPR30-1500-b/T1 Receiver
1650 68116000 CPT14-1650/T1 Transmitter 68316000 CPT30-1650/T1 Transmitter
68116420 CPR14-1650-b/T1 Receiver 68316420 CPR30-1650-b/T1 Receiver
1800 68118000 CPT14-1800/T1 Transmitter 68318000 CPT30-1800/T1 Transmitter
68118420 CPR14-1800-b/T1 Receiver 68318420 CPR30-1800-b/T1 Receiver
2100 68118000 CPT14-2100/T1 Transmitter 68321000 CPT30-2100/T1 Transmitter
68121420 CPR14-2100-b/T1 Receiver 68321420 CPR30-1800-b/T1 Receiver
Standard model /T1 with metric cable gland (M20). Standard model /T1 with metric cable gland (M20).

Test rod included in scope of delivery Test rod included in scope of delivery

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

106 We reserve the right to make changes • 05-2_COMPACTplus-b.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-b

Machine Safety
Ordering information

Services
COMPACTplus-b, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, fixed blanking, floating
1 SafetyKey, 1 connecting and operating instructions manual, blanking, reduced resolution
1 self-adhesive information plate

COMPACTplus-b

Engineering
Resolution: 50 mm

Software
Protec-

Safety
Range: 0 - 18 m
tive field
height
in mm Art. no. Article Description
450 68504000 CPT50-450/T1 Transmitter
68504420 CPR50-450-b/T1 Receiver

Safety Laser
Scanners
600 68506000 CPT50-600/T1 Transmitter
68506420 CPR50-600-b/T1 Receiver
750 68507000 CPT50-750/T1 Transmitter
68507420 CPR50-750-b/T1 Receiver
900 68509000 CPT50-900/T1 Transmitter
68509420 CPR50-900-b/T1 Receiver

Safety Light
1050 68510000 CPT50-1050/T1 Transmitter

Curtains
68510420 CPR50-1050-b/T1 Receiver
1200 68512000 CPT50-1200/T1 Transmitter
68512420 CPR50-1200-b/T1 Receiver
1350 68513000 CPT50-1350/T1 Transmitter

Safety Devices
68513420 CPR50-1350-b/T1 Receiver

Light Beam
1500 68515000 CPT50-1500/T1 Transmitter

Multiple
68515420 CPR50-1500-b/T1 Receiver
1650 68516000 CPT50-1650/T1 Transmitter
68516420 CPR50-1650-b/T1 Receiver
1800 68518000 CPT50-1800/T1 Transmitter

Safety Devices
68518420 CPR50-1800-b/T1 Receiver Light Beam
2100 68521000 CPT50-2100/T1 Transmitter
Single

68521420 CPR50-2100-b/T1 Receiver

2400 68524000 CPT50-2400/T1 Transmitter
68524420 CPR50-2400-b/T1 Receiver
Safety at Work

2700 68527000 CPT50-2700/T1 Transmitter

AS-Interface

68527420 CPR50-2700-b/T1 Receiver

3000 68530000 CPT50-3000/T1 Transmitter
68530420 CPR50-3000-b/T1 Receiver
Standard model /T1 with metric cable gland (M20).
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

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 SAFETY LIGHT CURTAINS
COMPACTplus-b model varieties

Safety-related switching outputs (OSSD), connection

Article Description system

CPT.........../T1 Transmitter Cable gland (M20)

CPR.........../T1 Receiver Transistor output, cable gland (M20)

CPR.........../R1 Receiver Relay output, cable gland (M25)

CPT.........../T2 Transmitter Hirschmann plug, 12-pin

CPR.........../T2 Receiver Transistor output, Hirschmann plug, 12-pin

CPR.........../R2 Receiver Relay output, Hirschmann plug, 12-pin

CPT.........../T3 Transmitter MIN-style plug 3-pin

CPR.........../T3 Receiver Transistor output, MIN-style plug, 7-pin

CPT........./T4 Transmitter M12 plug, 5-pin

CPR(T)...../T4 Receiver Transistor output, M12 plug, 8-pin

CPR.........../R3 Receiver Relay output, MIN-style plug, 12-pin

CPT.........../AP Transmitter Integrated AS-Interface, M12 plug, 5-pin

Receiver with AS-i Safety

CPR.........../A1 Integrated AS-Interface, M12 plug, 5-pin
interface

Receiver with PROFIsafe

CPR.........../P1 Integrated PROFIBUS DP interface, M12-plug, 5-pin
interface
CPT...........H/... Transmitter, cascadable All

CPR...........H-... Receiver, cascadable All

Delivery time for devices with MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

108 We reserve the right to make changes • 05-2_COMPACTplus-b.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-b

Machine Safety
Article list for COMPACTplus-b

Services
Type 4 Safety Light Curtains

Article Description
CP COMPACTplus-b

a Device type

Engineering
Software
T Transmitter

Safety
R Receiver

rr Resolution/range
14 14 mm / range 0 - 6 m
30 30 mm / range 0 - 18 m

Safety Laser
50

Scanners
50 mm / range 0 -18 m

hhhh Protective field height

150...2100 150...2100 mm for 14 mm resolution
150...3000 150...3000 mm for 30 mm resolution
450...3000 450...3000 mm for 50 mm resolution

Safety Light
Curtains
k Cascading option
H Host (from 225 mm protective field height)
Guest identical with COMPACT series

f Functions package (receiver only)

Safety Devices
b Blanking

Light Beam
Multiple
tt Safety-related switching outputs (OSSD), connection system
T1 Transistor output, cable gland
T2 Transistor output, Hirschmann plug (DIN 43651)
T3 Transistor output, MIN-style plug (MIN series)

Safety Devices
T4 Transistor output, M12 plug
Light Beam
R1 Relay output, cable gland, receiver only
Single

R2 Relay output, Hirschmann plug (DIN 43651), receiver only

R3 Relay output, MIN-style plug (MIN series), receiver only
A1 Integrated AS-Interface, M12 plug, receiver only
P1 Integrated PROFIBUS DP interface, M12 plug, receiver only
Safety at Work

AP M12 plug, transmitter only

AS-Interface

CP a rr -hhhh k -f /tt
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Article numbers structure for COMPACTplus-b

Type 4 Safety Light Curtains

Art. no. Description
68 COMPACTplus-b
a Resolution
1 14 mm
3 30 mm
5 50 mm
bb Protective field height
01 150 mm 13 1350 mm
02 225 mm 15 1500 mm
03 300 mm 16 1650 mm
04 450 mm 18 1800 mm
06 600 mm 21 2100 mm
07 750 mm 24 2400 mm
09 900 mm 27 2700 mm
10 1050 mm 30 3000 mm
12 1200 mm
c Device type
0 Basic transmitter device
1 Transmitter host (cascadable), transmitter guest identical with COMPACT series
4 Basic receiver device
6 Receiver host (cascadable), receiver guest identical with COMPACT series
dd Function package / safety-related switching outputs (OSSDs)
Transmitter
00 Transmitter /T1
01 Transmitter /T2
02 Transmitter /T3
03 Transmitter /T4
50 Transmitter /AP
Receiver
20 Blanking /T1
21 Blanking /T2
22 Blanking /T3
23 Blanking /T4
29 Blanking /R1
28 Blanking /R2
27 Blanking /R3
70 Blanking /A1
71 Blanking /P1
6 8 a bb c dd

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

110 We reserve the right to make changes • 05-2_COMPACTplus-b.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-b

Machine Safety
Electrical connection

Services
COMPACTplus-b connection example*

+24V +24V

Engineering
Software
-K1 -K1 -K1 -K1

Safety
-W1 1 3 4
-K2 -K2 -K2 -K2

Safety Laser
-A1 1 3 4 5 6 7 8 9 10 -A2 1 2 3 4 5 6 7 8 1 5 6 7 8 11

Scanners
n.c.
n.c.
+24V

test in
n.c.

n.c.
n.c.

L2 in
L3 in
L4 in
L5

0V
+24V

FE

M1 in

M2 in

M4 in/out

M5 in/out
+24V
test out

n.c.

L1 in

in/out

M3 in/out
Local Interface M12, 8-pin
S1 S2 S3 S4 S5 S6
COMPACTplus Machine Interface COMPACTplus-b Machine Interface /T2
CPT14-1200/T2 /T2 Hirschmann CPR14-1200-b/T2 Hirschmann M26 11-pin+FE
OSSD1

OSSD2
M26 11-pin+FE

Safety Light
n.c.

n.c.

n.c.
FE

FE
0V

0V

Curtains
2 11 FE 2 FE 3 9 4 10

When parameterization with switches A1 A1

-W1 2 PE Switch position L (FS) R -K1 -K2
S1 Contactor monitoring (EDM) at M2 without with A2 A2
S2 Transmisission channel 1 2

Safety Devices
S3 Start/restart interlock (RES) at L5 or M1 without with
S4/S5 L/L (FS): Fixed blanking only R/L: Floating blanking

Light Beam
L/R: 1-Beam reduced resolution R/R: 2-Beam reduced resolution

Multiple
S6 Optional safety circuit at L3 and L4 without with

0V 0V
PE PE

Safety Devices
Light Beam
COMPACTplus-b Connection system /T2 (Hirschmann plug)
Single

Please observe the operating instructions of the components!

*) For further connection examples, see chapter

COMPACTplus-m, page 95
Safety at Work

COMPACTplus-i, page 126

AS-Interface Safety at Work, page 331
AS-Interface

PROFIBUS DP, page 366

PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-b/

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 SAFETY LIGHT CURTAINS
Electrical connection

COMPACTplus-b connection example*

+24V +24V

-K1 -K1 -K1 -K1

-W1 1 3 4
-K2 -K2 -K2 -K2

-A1 1 3 4 5 6 7 8 9 10 -A2 1 2 3 4 5 6 7 8 1 5 6 7 8 11
+24V

test in
n.c.

n.c.
n.c.

L1 in
L2 in
L3 in
L4 in

+24V
0V
FE

M1 in

M2 in

M4 in/out

M5 in/out
n.c.

L5
in/out

+24V
test out

M3 in/out
n.c.
n.c.

Local Interface M12, 8-pin

S1 S2 S3 S4 S5 S6
COMPACTplus Machine Interface COMPACTplus-b Local Interface M12, 8-pin
CPT14-1050/T2 Hirschmann CPR14-1050-b/R2 Machine Interface /R2 OSSD1A

OSSD1B

OSSD2A

OSSD2B
M26 11-pin+FE Hirschmann M26 11-pin+FE
n.c.
FE

FE
0V

0V

2 11 FE 2 FE 3 9 4 10

When parameterization with switches A1 A1

-W1 2 PE Switch position L (FS) R -K1 -K2
S1 Contactor monitoring (EDM) at M2 without with A2 A2
S2 Transmisission channel 1 2 1 1
S3 Start/restart interlock (RES) at L5 or M1 without with
S4/S5 L/L (FS): Fixed blanking only R/L: Floating blanking 2 2
L/R: 1-Beam reduced resolution R/R: 2-Beam reduced resolution
S6 Optional safety circuit at L3 and L4 without with L+ L- L+ L-
max. 42V max. 42V
0V 0V
PE PE

COMPACTplus-b Connection system /R2 (Hirschmann plug)

Please observe the operating instructions of the components!

*) For further connection examples, see chapter

COMPACTplus-m, page 95
COMPACTplus-i, page 126
AS-Interface Safety at Work, page 331
PROFIBUS DP, page 366

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

112 We reserve the right to make changes • 05-2_COMPACTplus-b.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-b

Machine Safety
Technical data

Services
General system data
Safety type in accordance with IEC/EN 61496 Type 4
Classification in accordance with IEC/EN 61508 SIL 3
Resolution 14 mm 30 mm 50 mm
Range 0...6 m 0...18 m 0...18 m

Engineering
Software
Transistor output 5...41 ms 5...22 ms 7...18 ms

Safety
Relay output 20...56 ms 20...37 ms 22...33 ms
Response time
AS-i Safety interface 10...46 ms 10...27 ms 12...23 ms
PROFIsafe interface 25...61 ms 25...62 ms 27...38 ms
Protective field height 150...1800 mm 150...3000 mm 450...3000 mm

Safety Laser
Supply voltage 24 V DC, ±20 %

Scanners
Connection cable length Max. 100 m with 1.0 mm2
Safety class III and I (depending on model)
Protection rating IP 65*
Ambient temperature, operation 0...+50 °C
Ambient temperature, storage -25...+70 °C

Safety Light
Relative humidity 15...95 %

Curtains
Profile cross-section 52 mm x 55 mm
Weight per device (length-dependent) 0.70...8.30 kg
Transmitter
Transmitter diodes, class in accordance with
1

Safety Devices
EN 60825

Light Beam
Wavelength 880 nm

Multiple
Current consumption 75 mA
Cable gland (PG13.5)
Hirschmann plug (DIN 43651), 12-pin
Connection system
MIN-style plug (MIN Series), 3-pin
M12 plug, 5-pin

Safety Devices
Receiver Light Beam
Current consumption 160 mA without external load
Single

2 pnp transistor outputs (short circuit-proof, cross-circuit monitored)

2 relay outputs (make)
Safety-related switching outputs (OSSD)
AS-i Safety interface
PROFIsafe interface
Safety at Work

Switching voltage high active Min. Uv -1.0 V

AS-Interface

Switching voltage low Max. +2.5 V

Switching current Typical, 500 mA
Cable gland (T1: M20, R1: M25)
Hirschmann plug (DIN 43651), T2: 12-pin, R2: 12-pin
Connection system
MIN-style plug (MIN series), T3: 7-pin, R3: 12-pin
M12 plug (safety bus systems), 5-pin, T4: 8-pin
PROFIsafe

*) Without additional measures the devices are not suited for outdoor use.
Sensors

You will find additional information in the COMPACTplus-b connecting and operating instructions at
www.leuze.com/compactplus-b.
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Dimensional drawings

COMPACTplus-b Safety Light Curtain

B
A

!
52

Receiver
22 72
55

prior to installation!
Pay attention to manual
anleitung beachten!
Vor Anschluss Betriebs-
safety remark:
Sicherheitshinweis
Transmitter

failure
selftest
identifier
channel 2
channel 1

A = Protective field height according to ordering information

B = A + 134 mm

Dimensions in mm

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

114 We reserve the right to make changes • 05-2_COMPACTplus-b.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-b

Machine Safety
Dimensional drawings

Services
Host and guest dimensions
B
A

Engineering
Software
!
Receiver

Safety
22
C
a

Safety Laser
Scanners
A

Safety Light
Curtains
Safety Devices
channel 1
channel 2

Vor Anschluss Betriebs-

Pay attention to manual

identifier
selftest

Sicherheitshinweis
failure

anleitung beachten!

prior to installation!

Transmitter

Light Beam
safety remark:

Multiple

Safety Devices
b
Light Beam
Single

Safety at Work
AS-Interface

A = Protective field height according to ordering information a = Receiver host and guest
B = A + 134 mm b = Transmitter host and guest
C = A + 84 mm

Dimensions in mm
You will find more information on the guest devices and dimensions under COMPACT from page 146.
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Accessories dimensional drawings

Brackets

44
10 22 ~26.5 11.3
6.2 10
ø6/2x
9.5

R10
21.5

70
24

60
54

35
4

10
6.2 7
~40
~34
°
90

±8

L-mounting bracket Mounting bracket, swiveling with shock absorber, BT-SSD

Dimensions in mm

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

116 We reserve the right to make changes • 05-2_COMPACTplus-b.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-b

Machine Safety
Accessories ordering information

Services
Art. no. Article Description Length, design

Mounting accessories

Mounting bracket, swiveling with shock absorber incl. 2 screws and

Engineering
560300 BT-SSD
2 sliding nuts

Software
Safety
560120 BT-S Mounting set consisting of 2 L-type brackets incl. 2 screws

425720 BT-NC Sliding nut

Laser alignment aids, see COMPACTplus-m ordering information, page 101

Safety Laser
SafetyKey

Scanners
520070 AC-SK1 SafetyKey for teaching in

Test rods

430430 AC-TRSET2 Test rod set, 14/19/24/29/33 mm

430432 AC-TRSET3 Test rod set, 14/30/38 mm

Safety Light
Curtains
Parameterization software, see COMPACTplus-m ordering information, page 101

COMPACTplus – Accessories for local and machine interfaces

150704 CB-M12-3000-8WM Cable for local interface with M12 x 8 plug 3 m, angled

Safety Devices
150699 CB-M12-10000-8WM Cable for local interface with M12 x 8 plug 10 m, angled

Light Beam
Cable for T1 Transmitter M12 x 5-plug, connection on receiver

Multiple
150677 CB-M12-10000-5WM 10 m, angled
with sensor connection field

Hirschmann cable socket, encoded for CP/T2 & R2, 12-pin,

426046 AC-LDH-12GF Straight
incl. crimp contacts

Safety Devices
Hirschmann cable socket, encoded for CP/T2 & R2, 12-pin,
426045 AC-LDH-12WF Angled
incl. crimp contacts Light Beam

426042 CB-8N-10000-12GF Cable, machine interface /T2, /R2, Hirschmann cable socket 10 m, straight
Single

426044 CB-8N-25000-12GF Cable, machine interface /T2, /R2, Hirschmann cable socket 25 m, straight

426043 CB-8N-50000-12GF Cable, machine interface /T2, /R2, Hirschmann cable socket 50 m, straight
Safety at Work

Protective screens, see accessories, page 478

AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Accessories ordering information

Art. no. Article Description Length, design

Connecting cable, 5-pin for COMPACTplus/T4 transmitter

5 m, straight/
429071 CB-M12-5000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end
5 m, angled/
429072 CB-M12-5000S-5WF Connecting cable shielded with M12 coupling, 5-pin
open end

10 m, straight/
429073 CB-M12-10000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end
10 m, angled/
429074 CB-M12-10000S-5WF Connecting cable shielded with M12 coupling, 5-pin
open end
15 m, straight/
429075 CB-M12-15000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end

15 m, angled/
429076 CB-M12-15000S-5WF Connecting cable shielded with M12 coupling, 5-pin
open end

25 m, straight/
429171 CB-M12-25000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end

25 m, angled/
429172 CB-M12-25000S-5WF Connecting cable shielded with M12 coupling, 5-pin
open end
Connecting cable, 8-pin for COMPACTplus/T4 receiver

5 m, straight/
429081 CB-M12-5000S-8GF Connecting cable shielded with M12 coupling, 8-pin
open end

5 m, angled/
429082 CB-M12-5000S-8WF Connecting cable shielded with M12 coupling, 8-pin
open end
10 m, straight/
429083 CB-M12-10000S-8GF Connecting cable shielded with M12 coupling, 8-pin
open end
10 m, angled/
429084 CB-M12-10000S-8WF Connecting cable shielded with M12 coupling, 8-pin
open end

15 m, straight/
429085 CB-M12-15000S-8GF Connecting cable shielded with M12 coupling, 8-pin
open end

15 m, angled/
429086 CB-M12-15000S-8WF Connecting cable shielded with M12 coupling, 8-pin
open end
25 m, straight/
429181 CB-M12-25000S-8GF Connecting cable shielded with M12 coupling, 8-pin
open end

25 m, angled/
429182 CB-M12-25000S-8WF Connecting cable shielded with M12 coupling, 8-pin
open end

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

118 We reserve the right to make changes • 05-2_COMPACTplus-b.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/compactplus-b/

We reserve the right to make changes • 05-2_COMPACTplus-b.fm

© 2008 Leuze lumiflex GmbH + Co. KG
COMPACTplus-b

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

119
 SAFETY LIGHT CURTAINS
COMPACTplus-i

A cycle control can be extremely advanta-

geous in increasing productivity, when
work pieces have to be fed into or taken
out of a machine by hand through a protec-
tive field, for example. The cycle control is
used here for activating the machine
movement after the feed-in and release of
the protective field. For optimum arrange-
ment of a production process with
cycle control the COMPACTplus-i type
Safety Light Curtains in accordance with
IEC/EN 61496 provide integrated cycle
control functions for different cycle operat-
ing modes. Numerous production applica-
tions can be activated with the freely se-
lectable cycle mode (1 to 8 cycles).
COMPACTplus Safety Light Curtains und
Multiple Light Beam Safety Devices can be
equipped with various functions to opti-
mally perform specific tasks with regard to
COMPACTplus for point of operation guarding at an automated line higher functionality, more flexible integra-
tion and easier operability. The
COMPACTplus series have a start/restart
interlock, contactor monitoring and addi-
tional functions that can be easily activated
with switches. External additional modules
are therefore no longer required. Specific
settings are made with the diagnostics and
parametering software, SafetyLab.
COMPACTplus can be connected to both
conventional safety modules and to open
safety bus systems via various interfaces
(transistor/relay output, Safety at Work
AS-Interface, PROFIsafe). These safety
sensors can therefore be flexibly inte-
grated into existing automation
environments.

Guarding a compression molding press with automatic unloading and machine

initiation using cycle control

Typical areas of application

z Hydraulic press in protective, single or double cycle operation
z Rotary indexing table with hand loading and unloading

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

120 We reserve the right to make changes • 05-3_COMPACTplus-i.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-i

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Classification in accordance with
SIL 3
IEC/EN 61508
Resolution 14 mm 30 mm

Engineering
Range 0...6 m 0...18 m

Software
Protective field height

Safety
150...1800 mm
(type-dependent)
Profile cross-section 52 mm x 55 mm
2 pnp transistor outputs, 2 relay outputs
Safety-related switching outputs
AS-i Safety interface,
(OSSD)

Safety Laser
PROFIsafe interface

Scanners
Cable gland
Hirschmann plug
Connection system
MIN-style plug
M12 plug

Functions

Safety Light
Start/restart function (RES), selectable

Curtains
Dynamic contactor monitoring (EDM), selectable
2 transmission channels, selectable
Protective mode
Protective mode, 1-cycle control Properties

Safety Devices
Protective mode, 2-cycle control

Light Beam
External operating mode, selector switch

Multiple
External signal, cycle release

Function extension with "SafetyLab" PC software (accessories)

Infrared interface for parametering and diagnostics

Safety Devices
Operating mode, 3-cycle to 8-cycle control
Bypass control for safe part of the movement Light Beam

Increased interference immunity with multiscan

Single

Additional 2-channel blanking circuit IP 65

Beam signals for position and height measuring

Fixed and floating blanking Further information Page
Safety at Work

Reduced resolution z Ordering information 122

AS-Interface

z Electrical connection 126

Special features z Technical data 128
z Plug-in module with saved device parameters for fast device swap-out z Dimensional drawings 129
z M12 local connection socket for connecting local sensors and signal z Accessories dimensional
devices 131
drawings
z Accessories ordering
132
PROFIsafe

information
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Ordering information

COMPACTplus-i, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, protective mode, cycle control,
1 SafetyKey, 1 connecting and operating instructions manual, selector switch operating mode, signal cycle release
1 self-adhesive information plate

COMPACTplus-i COMPACTplus-i
Resolution: 14 mm Resolution: 30 mm
Protec- Range: 0 - 6 m Range: 0 - 18 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
150 68101000 CPT14-150/T1 Transmitter 68301000 CPT30-150/T1 Transmitter
68101440 CPR14-150-i/T1 Receiver 68301440 CPR30-150-i/T1 Receiver
225 68102000 CPT14-225/T1 Transmitter 68302000 CPT30-225/T1 Transmitter
68102440 CPR14-225-i/T1 Receiver 68302440 CPR30-225-i/T1 Receiver
300 68103000 CPT14-300/T1 Transmitter 68303000 CPT30-300/T1 Transmitter
68103440 CPR14-300-i/T1 Receiver 68303440 CPR30-300-i/T1 Receiver
450 68104000 CPT14-450/T1 Transmitter 68304000 CPT30-450/T1 Transmitter
68104440 CPR14-450-i/T1 Receiver 68304440 CPR30-450-i/T1 Receiver
600 68106000 CPT14-600/T1 Transmitter 68306000 CPT30-600/T1 Transmitter
68106440 CPR14-600-i/T1 Receiver 68306440 CPR30-600-i/T1 Receiver
750 68107000 CPT14-750/T1 Transmitter 68307000 CPT30-750/T1 Transmitter
68107440 CPR14-750-i/T1 Receiver 68307440 CPR30-750-i/T1 Receiver
900 68109000 CPT14-900/T1 Transmitter 68309000 CPT30-900/T1 Transmitter
68109440 CPR14-900-i/T1 Receiver 68309440 CPR30-900-i/T1 Receiver
1050 68110000 CPT14-1050/T1 Transmitter 68310000 CPT30-1050/T1 Transmitter
68110440 CPR14-1050-i/T1 Receiver 68310440 CPR30-1050-i/T1 Receiver
1200 68112000 CPT14-1200/T1 Transmitter 68312000 CPT30-1200/T1 Transmitter
68112440 CPR14-1200-i/T1 Receiver 68312440 CPR30-1200-i/T1 Receiver
1350 68113000 CPT14-1350/T1 Transmitter 68313000 CPT30-1350/T1 Transmitter
68113440 CPR14-1350-i/T1 Receiver 68313440 CPR30-1350-i/T1 Receiver
1500 68115000 CPT14-1500/T1 Transmitter 68315000 CPT30-1500/T1 Transmitter
68115440 CPR14-1500-i/T1 Receiver 68315440 CPR30-1500-i/T1 Receiver
1650 68116000 CPT14-1650/T1 Transmitter 68316000 CPT30-1650/T1 Transmitter
68116440 CPR14-1650-i/T1 Receiver 68316440 CPR30-1650-i/T1 Receiver
1800 68118000 CPT14-1800/T1 Transmitter 68318000 CPT30-1800/T1 Transmitter
68118440 CPR14-1800-i/T1 Receiver 68318440 CPR30-1800-i/T1 Receiver
2100 68118000 CPT14-2100/T1 Transmitter 68321000 CPT30-2100/T1 Transmitter
68118440 CPR14-2100-i/T1 Receiver 68321440 CPR30-2100-i/T1 Receiver
Standard model /T1 with metric cable gland (M20). Standard model /T1 with metric cable gland (M20).

Test rod included in scope of delivery Test rod included in scope of delivery

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

122 We reserve the right to make changes • 05-3_COMPACTplus-i.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-i

Machine Safety
COMPACTplus-i model varieties

Services
Safety-related switching outputs (OSSD), connection
Article Description system

CPT.........../T1 Transmitter Cable gland (M20)

Engineering
CPR.........../T1 Receiver Transistor output, cable gland (M20)

Software
Safety
CPR.........../R1 Receiver Relay output, cable gland (M25)

CPT.........../T2 Transmitter Hirschmann plug, 12-pin

CPR.........../T2 Receiver Transistor output, Hirschmann plug, 12-pin

Safety Laser
CPR.........../R2 Receiver Relay output, Hirschmann plug, 12-pin

Scanners
CPT.........../T3 Transmitter MIN-style plug 3-pin
CPR.........../T3 Receiver Transistor output, MIN-style plug, 7-pin

CPT........./T4 Transmitter M12 plug, 5-pin

CPR(T)...../T4 Receiver Transistor output, M12 plug, 8-pin

Safety Light
Curtains
CPR.........../R3 Receiver Relay output, MIN-style plug, 12-pin

CPT.........../AP Transmitter Integrated AS-Interface, M12 plug, 5-pin

Receiver with AS-i Safety

CPR.........../A1 Integrated AS-Interface, M12 plug, 5-pin
interface

Safety Devices
Light Beam
Receiver with PROFIsafe
CPR.........../P1 Integrated PROFIBUS DP interface, M12-plug, 5-pin
interface

Multiple
CPT...........H/... Transmitter, cascadable All

CPR...........H-... Receiver, cascadable All

Safety Devices
Delivery time for devices with MIN-style plug: approx. 6 weeks
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Article list for COMPACTplus-i

Type 4 Safety Light Curtains

Article Description
CP COMPACTplus-i

a Device type
T Transmitter
R Receiver

rr Resolution/range
14 14 mm / range 0 - 6 m
30 30 mm / range 0 -18 m

hhhh Protective field height

150...2100 150...2100 mm for 14 mm resolution
150...3000 150...3000 mm for 30 mm resolution

k Cascading option
H Host (from 225 mm protective field height)
Guest identical with COMPACT series

f Functions package (receiver only)

i Cycle control

tt Safety-related switching outputs (OSSD), connection system

T1 Transistor output, cable gland
T2 Transistor output, Hirschmann plug (DIN 43651)
T3 Transistor output, MIN-style plug (MIN series)
T4 Transistor output, M12 plug
R1 Relay output, cable gland, receiver only
R2 Relay output, Hirschmann plug (DIN 43651), receiver only
R3 Relay output, MIN-style plug (MIN series), receiver only
A1 Integrated AS-Interface, M12 plug, receiver only
P1 Integrated PROFIBUS DP interface, M12 plug, receiver only
AP M12 plug, transmitter only

CP a rr -hhhh k -f /tt

COMPACTplus COMPACT SOLID-4E SOLID-2

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124 We reserve the right to make changes • 05-3_COMPACTplus-i.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-i

Machine Safety
Article numbers structure for COMPACTplus-i

Services
Type 4 Safety Light Curtains
Art. no. Description
68 COMPACTplus-i

a Resolution

Engineering
1 14 mm

Software
Safety
3 30 mm

bb Protective field height

01 150 mm 13 1350 mm
02 225 mm 15 1500 mm

Safety Laser
03 300 mm 16 1650 mm

Scanners
04 450 mm 18 1800 mm
06 600 mm 21 2100 mm
07 750 mm 24 2400 mm
09 900 mm 27 2700 mm
10 1050 mm 30 3000 mm

Safety Light
12 1200 mm

Curtains
c Device type
0 Basic transmitter device
1 Transmitter host (cascadable), transmitter guest identical with COMPACT series

Safety Devices
4 Basic receiver device

Light Beam
6 Receiver host (cascadable), receiver guest identical with COMPACT series

Multiple
dd Function package / safety-related switching outputs (OSSDs)
Transmitter
00 Transmitter /T1
01 Transmitter /T2

Safety Devices
02 Transmitter /T3 Light Beam
03 Transmitter /T4
Single

50 Transmitter /AP

Receiver
40 Initiation /T1
Safety at Work

41 Initiation /T2
AS-Interface

42 Initiation /T3
43 Inititation /T4
49 Initiation /R1
48 Initiation /R2
47 Initiation /R3
90 Initiation /A1
PROFIsafe

91 Initiation /P1
Sensors

6 8 a bb c dd
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Electrical connection

COMPACTplus-i connection example*

+24V +24V

-K1 -K1 -K1 -K1

1 5 x1
1
2
3

1
2
3

2 3 4 6 7 8 x2
-W1 1
-K2 -K2 -K2 -K2

-A1 1 -A2 1 2 3 4 5 6 7 8 3 1 6
+24V

L1 in
L2 in
L3 in
L4 in
L5

+24V
0V
FE

+24V
in/out

M3 in/out

M2 in
Local Interface M12, 8-pin
S1 S2 S3 S4 S5 S6
COMPACTplus Machine Interface COMPACTplus-i Machine Interface /T3
CPT14-1350/T3 /T3 CPR14-1350-i/T3 MIN style 7-pin
OSSD1

OSSD2
MIN style 3-pin
FE

FE
0V

0V

2 3 2 7 4 5

When parameterization with switches A1 A1

-W1 2 PE Switch position L (FS) R -K1 -K2
S1 Contactor monitoring (EDM) at M2 without with A2 A2
S2 Transmisission channel 1 2
S3 Start/restart interlock (RES) at L5 without with
S4/S5 L/L (FS): Guard-only mode R/L Single-break mode with RES
L/R: Double-break mode with RES R/R: Ext. selection switch at L3 and L4
S6 Cycle release signal (e.g. workpiece position) at L2 without with

0V 0V
PE PE
* Gard-only mode with or without RES interlock depending on the switch setting S3

COMPACTplus-i Connection system /T3 (MIN-style plug)

Please observe the operating instructions of the components!

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

126 We reserve the right to make changes • 05-3_COMPACTplus-i.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-i

Machine Safety
Electrical connection

Services
COMPACTplus-i connection example*

+24V +24V

Engineering
Software
-V1

Safety
x1

x2
-W1 1
-V2

Safety Laser
-A1 1 -A2 1 2 3 4 5 6 7 8 11 5 3 2 7 8

Scanners
L1 in

L4 in

in/out
+24V
0V

+24V

M1 in

M3 in/out

M2 in

M4 in/out

M5 in/out
+24V

L2 in
L3 in

L5

FE

Local Interface M12, 8-pin

S1 S2 S3 S4 S5 S6
COMPACTplus Machine Interface COMPACTplus-i Machine Interface /R3
CPT14-1650/T3 /T3 CPR14-1650-i/R3 MIN style 12-pin OSSD1A

OSSD1B

OSSD2A

OSSD2B
MIN style 3-pin

Safety Light
FE

FE
0V

0V

Curtains
2 3 12 9 1 4 10 6

When parameterization with switches A1 A1

-W1 2 PE Switch position L R -V1 -V2
S1 Contactor monitoring (EDM) at M2 without with A2 A2
S2 Transmisission channel 1 2 1 1

Safety Devices
S3 Start/restart interlock (RES) at L5 or M1* without with
S4/S5 L/L (FS): Guard-only mode R/L Single-break mode with RES 2 2

Light Beam
L/R: Double-break mode with RES R/R: Ext. selection switch at L3 and L4

Multiple
S6 Cycle release signal without with L+ L- L+ L-
(e.g. workpiece position) at L2 max. 42V max. 42V
0V 0V
PE PE
* Gard-only mode with or without RES interlock depending on the switch setting S3

Safety Devices
Light Beam
COMPACTplus-i Connection system /R3 (MIN-style plug)
Single

Please observe the operating instructions of the components!

*) For further connection examples, see chapter

COMPACTplus-m, page 95
Safety at Work

COMPACTplus-b, page 111

AS-Interface Safety at Work, page 331
AS-Interface

PROFIBUS DP, page 366

PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Technical data

General system data

Safety type in accordance with IEC/EN 61496 Type 4
Classification in accordance with IEC/EN 61508 SIL 3
Resolution 14 mm 30 mm
Range 0...6 m 0...18 m
Transistor output 5...41 ms 5...22 ms
Relay output 20...56 ms 20...37 ms
Response time
AS-i Safety interface 10...46 ms 10...27 ms
PROFIsafe interface 25...61 ms 25...62 ms
Protective field height 150...1800 mm 150...1800 mm
Supply voltage 24 V DC, ±20 %
Connection cable length Max. 100 m with 1.0 mm2
Safety class III and I (depending on model)
Protection rating IP 65*
Ambient temperature, operation 0...+50° C
Ambient temperature, storage -25...+70° C
Relative humidity 15...95 %
Profile cross-section 52 mm x 55 mm
Weight per device (length-dependent) 0.70...5.10 kg
Transmitter
Transmitter diodes, class in accordance with
1
EN 60825
Wavelength 880 nm
Current consumption 75 mA
Cable gland (PG13.5)
Hirschmann plug (DIN 43651), 12-pin
Connection system
MIN-style plug (MIN Series), 3-pin
M12 plug, 5-pin
Receiver
Current consumption 160 mA without external load
2 pnp transistor outputs (short circuit-proof, cross-circuit monitored)
2 relay outputs (make)
Safety-related switching outputs (OSSD)
AS-i Safety interface
PROFIsafe interface
Switching voltage high active Min. Uv -1.0 V
Switching voltage low Max. +2.5 V
Switching current Typical, 500 mA
Cable gland (T1: M20, R1: M25)
Hirschmann plug (DIN 43651), T2: 12-pin, R2: 12-pin
Connection system
MIN-style plug (MIN series), T3: 7-pin, R3: 12-pin
M12 plug (safety bus systems), 5-pin, R4: 8-pin
*) Without additional measures the devices are not suited for outdoor use.

You will find additional information in the COMPACTplus-i connecting and operating instructions at
www.leuze.com/compactplus-i.

COMPACTplus COMPACT SOLID-4E SOLID-2

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 Machine Safety
COMPACTplus-i

Machine Safety
Dimensional drawings

Services
COMPACTplus-i Safety Light Curtain

Engineering
B

Software
Safety
A

!
52

Safety Laser
Receiver

Scanners
22 72

Safety Light
Curtains
55

Safety Devices
Light Beam
prior to installation!
Pay attention to manual
anleitung beachten!
Vor Anschluss Betriebs-
safety remark:
Sicherheitshinweis

Multiple
Transmitter

failure
selftest
identifier
channel 2
channel 1

Safety Devices
Light Beam
Single

A = Protective field height according to ordering information

B = A + 134 mm

Dimensions in mm
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Dimensional drawings

Host and guest dimensions

B
A

!
Receiver
22
C
a

A
channel 1
channel 2

Vor Anschluss Betriebs-

Pay attention to manual

identifier
selftest

Sicherheitshinweis
failure

anleitung beachten!

prior to installation!

Transmitter
safety remark:

A = Protective field height according to ordering information a = Receiver host and guest
B = A + 134 mm b = Transmitter host and guest
C = A + 84 mm

Dimensions in mm
You will find more information on the guest devices and dimensions under COMPACT from page 145.

COMPACTplus COMPACT SOLID-4E SOLID-2

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 Machine Safety
COMPACTplus-i

Machine Safety
Accessories dimensional drawings

Services
Brackets

44
10 22
11.3

Engineering
6.2 10 ~26.5
9.5

Software
R10 ø6/2x

Safety
21.5
24

54

70

60
4

35

Safety Laser
10

Scanners
6.2
7
~40
~34
°
90

Safety Light
Curtains
±8

L-mounting bracket Mounting bracket, swiveling with shock absorber, BT-SSD

Dimensions in mm

Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Accessories ordering information

Art. no. Article Description Length, design

Mounting accessories

Mounting bracket, swiveling with shock absorber incl. 2 screws and

560300 BT-SSD
2 sliding nuts
560120 BT-S Mounting set consisting of 2 L-type brackets incl. 2 screws

425720 BT-NC Sliding nut

Laser alignment aids, see COMPACTplus-m ordering information, page 101

SafetyKey

520070 AC-SK1 SafetyKey for teaching in

Test rods

430430 AC-TRSET2 Test rod set, 14/19/24/29/33 mm

430432 AC-TRSET3 Test rod set, 14/30/38 mm

Parameterization software, see COMPACTplus-m ordering information, page 101

COMPACTplus – Accessories for local and machine interfaces

150704 CB-M12-3000-8WM Cable for local interface with M12 x 8 plug 3 m, angled

150699 CB-M12-10000-8WM Cable for local interface with M12 x 8 plug 10 m, angled

Cable for T1 Transmitter M12 x 5-plug, connection on receiver

150677 CB-M12-10000-5WM 10 m, angled
with sensor connection field
Hirschmann cable socket, encoded for CP/T2 & R2, 12-pin,
426046 AC-LDH-12GF Straight
incl. crimp contacts

Hirschmann cable socket, encoded for CP/T2 & R2, 12-pin,

426045 AC-LDH-12WF Angled
incl. crimp contacts

426042 CB-8N-10000-12GF Cable machine interface /T2, /R2, Hirschmann cable socket 10 m, straight

426044 CB-8N-25000-12GF Cable machine interface /T2, /R2, Hirschmann cable socket 25 m, straight

426043 CB-8N-50000-12GF Cable machine interface /T2, /R2, Hirschmann cable socket 50 m, straight

Protective screens, see accessories, page 478

COMPACTplus COMPACT SOLID-4E SOLID-2

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 Machine Safety
COMPACTplus-i

Machine Safety
Accessories ordering information

Services
Art. no. Article Description Length, design

Connecting cable, 5-pin for COMPACTplus/T4 transmitter

5 m, straight/

Engineering
429071 CB-M12-5000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end

Software
Safety
5 m, angled/
429072 CB-M12-5000S-5WF Connecting cable shielded with M12 coupling, 5-pin
open end

10 m, straight/
429073 CB-M12-10000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end

Safety Laser
10 m, angled/
429074 CB-M12-10000S-5WF Connecting cable shielded with M12 coupling, 5-pin

Scanners
open end
15 m, straight/
429075 CB-M12-15000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end

15 m, angled/
429076 CB-M12-15000S-5WF Connecting cable shielded with M12 coupling, 5-pin
open end

Safety Light
25 m, straight/

Curtains
429171 CB-M12-25000S-5GF Connecting cable shielded with M12 coupling, 5-pin
open end

25 m, angled/
429172 CB-M12-25000S-5WF Connecting cable shielded with M12 coupling, 5-pin
open end

Safety Devices
Connecting cable, 8-pin for COMPACTplus/T4 receiver

Light Beam
5 m, straight/
429081 CB-M12-5000S-8GF Connecting cable shielded with M12 coupling, 8-pin

Multiple
open end

5 m, angled/
429082 CB-M12-5000S-8WF Connecting cable shielded with M12 coupling, 8-pin
open end
10 m, straight/

Safety Devices
429083 CB-M12-10000S-8GF Connecting cable shielded with M12 coupling, 8-pin
open end Light Beam
10 m, angled/
Single

429084 CB-M12-10000S-8WF Connecting cable shielded with M12 coupling, 8-pin

open end

15 m, straight/
429085 CB-M12-15000S-8GF Connecting cable shielded with M12 coupling, 8-pin
open end
Safety at Work

15 m, angled/
AS-Interface

429086 CB-M12-15000S-8WF Connecting cable shielded with M12 coupling, 8-pin

open end
25 m, straight/
429181 CB-M12-25000S-8GF Connecting cable shielded with M12 coupling, 8-pin
open end

25 m, angled/
429182 CB-M12-25000S-8WF Connecting cable shielded with M12 coupling, 8-pin
open end
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
COMPACT

With Safety Light Curtains, in addition to

the reliable detection of protective field
interruptions, interference immunity is
particularly important for the user.
COMPACT excels in meeting these re-
quirements: The high availability is one
of the great strengths of these type
4 Safety Light Curtains in accordance with
IEC/EN 61496. Furthermore they also pro-
vide an excellent solution for restrictive
spatial conditions or wherever a cascading
option is required for sensors. The system
consisting of transmitter and receiver is
available in different series and in ATEX
versions. The scope of function can be
flexibly extended via external interface
modules of the MSI series. With the nu-
merous COMPACT series, which are all
based on the same proven technical plat-
form, many applications can be imple-
COMPACT Safety Light Curtains in use on a printing machine mented with an optimum price/perform-
ance ratio.

Typical areas of application

z Hand and finger protection, e.g. on
hydraulic and mechanical presses or
punching machines in the metals,
leather and plastics industries, as well
as filter presses
z Horizontal danger zone guarding,
e.g. on welding and assembly lines or
robot cells

The advantages of the COMPACT Safety Light Curtains are utilized to the
maximum on presses

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

134 We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Resolution 14 mm 30 mm 50 mm 90 mm
Range 0...6 m 0...18 m 0...18 m 0...18 m
Protective field height (type-

Engineering
150...3000 mm
dependent)

Software
Profile cross-section 52 mm x 55 mm

Safety
Safety-related switching out- 2 pnp transistor outputs
puts (OSSD) AS-i Safety interface
Cable gland
Hirschmann plug

Safety Laser
Connection system MIN-style plug
M12 plug

Scanners
M12 plug (AS-i Safety)

Functions
Automatic start/restart
Start/restart function (RES), selectable

Safety Light
Dynamic contactor monitoring (EDM), selectable

Curtains
2 transmission channels, selectable
7-segment display
LED-display
Properties

Safety Devices
Function extension

Light Beam
Relay Muting/ Cycle Further

Multiple
With Safety Interface output Bypass control details
MSI-RM2 z P. 408
MSI-SR2/F z P. 416
MSI-m z z P. 444
z z
Safety Devices
MSI-i P. 438
MSI-mi z z z P. 456 Light Beam
Single

Special features IP 65
z Fault-free operation of adjacent devices with selection of different
transmission channels
Further information Page
z Maintenance-free with safety transistor outputs (OSSDs)
Safety at Work

z Ordering information 136

AS-Interface

z MultiScan for environments with extreme stray light (e.g. welding

sparks, flash lamps) z Electrical connection 142
z Several devices can be cascaded z Technical data 144
z Integrated auto-diagnostics system for simple on-site diagnostics and z Dimensional drawings 145
PC-supported diagnostics in the workshop z Accessories dimensional
147
drawings
z Accessories ordering 147
PROFIsafe

information
Sensors

z COMPACT EX1 148

z COMPACT EX2 154
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 135
 SAFETY LIGHT CURTAINS
Ordering information

COMPACT consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, sion channels, selectable start/restart interlock *), dy-
1 connecting and operating instructions manual namic contactor monitoring*), cascadability, MultiScan

COMPACT COMPACT
Connection system: Cable gland Connection system: Cable gland
Resolution: 14 mm Resolution: 30 mm
Protec- Range: 0 - 18 m
Range: 0 - 6 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
150 561101 CT14-150 Transmitter 561301 CT30-150 Transmitter
564101 CR14-150 Receiver 564301 CR30-150 Receiver
225 561102 CT14-225 Transmitter 561302 CT30-225 Transmitter
564102 CR14-225 Receiver 564302 CR30-225 Receiver
300 561103 CT14-300 Transmitter 561303 CT30-300 Transmitter
564103 CR14-300 Receiver 564303 CR30-300 Receiver
450 561104 CT14-450 Transmitter 561304 CT30-450 Transmitter
564104 CR14-450 Receiver 564304 CR30-450 Receiver
600 561106 CT14-600 Transmitter 561306 CT30-600 Transmitter
564106 CR14-600 Receiver 564306 CR30-600 Receiver
750 561107 CT14-750 Transmitter 561307 CT30-750 Transmitter
564107 CR14-750 Receiver 564307 CR30-750 Receiver
900 561109 CT14-900 Transmitter 561309 CT30-900 Transmitter
564109 CR14-900 Receiver 564309 CR30-900 Receiver
1050 561110 CT14-1050 Transmitter 561310 CT30-1050 Transmitter
564110 CR14-1050 Receiver 564310 CR30-1050 Receiver
1200 561112 CT14-1200 Transmitter 561312 CT30-1200 Transmitter
564112 CR14-1200 Receiver 564312 CR30-1200 Receiver
1350 561113 CT14-1350 Transmitter 561313 CT30-1350 Transmitter
564113 CR14-1350 Receiver 564313 CR30-1350 Receiver
1500 561115 CT14-1500 Transmitter 561315 CT30-1500 Transmitter
564115 CR14-1500 Receiver 564315 CR30-1500 Receiver
1650 561116 CT14-1650 Transmitter 561316 CT30-1650 Transmitter
564116 CR14-1650 Receiver 564316 CR30-1650 Receiver
1800 561118 CT14-1800 Transmitter 561318 CT30-1800 Transmitter
564118 CR14-1800 Receiver 564318 CR30-1800 Receiver
2100 561121 CT14-2100 Transmitter 561321 CT30-2100 Transmitter
564121 CR14-2100 Receiver 564321 CR30-2100 Receiver
Test rod, 14/30 mm included in delivery. Test rod, 14/30 mm included in delivery.

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

136 We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Ordering information

Services
COMPACT consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, sion channels, selectable start/restart interlock, dy-
1 connecting and operating instructions manual namic contactor monitoring, cascadability, MultiScan

COMPACT COMPACT

Engineering
Connection system: Cable gland Connection system: Cable gland

Software
Resolution: 50 mm Resolution: 90 mm

Safety
Protec- Range: 0 - 18 m Range: 0 - 18 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
450 561504 CT50-450 Transmitter

Safety Laser
564504 CR50-450 Receiver

Scanners
600 561506 CT50-600 Transmitter
564506 CR50-600 Receiver
750 561507 CT50-750 Transmitter 561907 CT90-750 Transmitter
564507 CR50-750 Receiver 564907 CR90-750 Receiver
900 561509 CT50-900 Transmitter 561909 CT90-900 Transmitter

Safety Light
564509 CR50-900 Receiver 564909 CR90-900 Receiver

Curtains
1050 561510 CT50-1050 Transmitter 561910 CT90-1050 Transmitter
564510 CR50-1050 Receiver 564910 CR90-1050 Receiver
1200 561512 CT50-1200 Transmitter 561912 CT90-1200 Transmitter
564512 CR50-1200 Receiver 564912 CR90-1200 Receiver

Safety Devices
1350 561513 CT50-1350 Transmitter 561913 CT90-1350 Transmitter

Light Beam
564513 CR50-1350 Receiver 564913 CR90-1350 Receiver

Multiple
1500 561515 CT50-1500 Transmitter 561915 CT90-1500 Transmitter
564515 CR50-1500 Receiver 564915 CR90-1500 Receiver
1650 561516 CT50-1650 Transmitter 561916 CT90-1650 Transmitter
564516 CR50-1650 Receiver 564916 CR90-1650 Receiver

Safety Devices
1800 561518 CT50-1800 Transmitter 561918 CT90-1800 Transmitter
Light Beam
564518 CR50-1800 Receiver 564918 CR90-1800 Receiver
Single

2100 561521 CT50-2100 Transmitter 561921 CT90-2100 Transmitter

564521 CR50-2100 Receiver 564921 CR90-2100 Receiver
2400 561524 CT50-2400 Transmitter 561924 CT90-2400 Transmitter
564524 CR50-2400 Receiver 564924 CR90-2400 Receiver
Safety at Work
AS-Interface

2700 561527 CT50-2700 Transmitter 561927 CT90-2700 Transmitter

564527 CR50-2700 Receiver 564927 CR90-2700 Receiver
3000 561530 CT50-3000 Transmitter 561930 CT90-3000 Transmitter
564530 CR50-3000 Receiver 564930 CR90-3000 Receiver
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 137
 SAFETY LIGHT CURTAINS
Ordering information

COMPACT consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, sion channels, selectable start/restart interlock, dy-
1 connecting and operating instructions manual namic contactor monitoring, cascadability, MultiScan

COMPACT COMPACT
Connection system: M12 plug Connection system: M12 plug
Resolution: 14 mm Resolution: 30 mm
Protec- Range: 0 - 18 m
Range: 0 - 6 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
150 557601 CT14-150/M12 Transmitter 557701 CT30-150/M12 Transmitter
567601 CR14-150/M12 Receiver 567701 CR30-150/M12 Receiver
225 557602 CT14-225/M12 Transmitter 557702 CT30-225/M12 Transmitter
567602 CR14-225/M12 Receiver 567702 CR30-225/M12 Receiver
300 557603 CT14-300/M12 Transmitter 557703 CT30-300/M12 Transmitter
567603 CR14-300/M12 Receiver 567703 CR30-300/M12 Receiver
450 557604 CT14-450/M12 Transmitter 557704 CT30-450/M12 Transmitter
567604 CR14-450/M12 Receiver 567704 CR30-450/M12 Receiver
600 557606 CT14-600/M12 Transmitter 557706 CT30-600/M12 Transmitter
567606 CR14-600/M12 Receiver 567706 CR30-600/M12 Receiver
750 557607 CT14-750/M12 Transmitter 557707 CT30-750/M12 Transmitter
567607 CR14-750/M12 Receiver 567707 CR30-750/M12 Receiver
900 557609 CT14-900/M12 Transmitter 557709 CT30-900/M12 Transmitter
567609 CR14-900/M12 Receiver 567709 CR30-900/M12 Receiver
1050 557610 CT14-1050/M12 Transmitter 557710 CT30-1050/M12 Transmitter
567610 CR14-1050/M12 Receiver 567710 CR30-1050/M12 Receiver
1200 557612 CT14-1200/M12 Transmitter 557712 CT30-1200/M12 Transmitter
567612 CR14-1200/M12 Receiver 567712 CR30-1200/M12 Receiver
1350 557613 CT14-1350/M12 Transmitter 557713 CT30-1350/M12 Transmitter
567613 CR14-1350/M12 Receiver 567713 CR30-1350/M12 Receiver
1500 557615 CT14-1500/M12 Transmitter 557715 CT30-1500/M12 Transmitter
567615 CR14-1500/M12 Receiver 567715 CR30-1500/M12 Receiver
1650 557616 CT14-1650/M12 Transmitter 557716 CT30-1650/M12 Transmitter
567616 CR14-1650/M12 Receiver 567716 CR30-1650/M12 Receiver
1800 557618 CT14-1800/M12 Transmitter 557718 CT30-1800/M12 Transmitter
567618 CR14-1800/M12 Receiver 567718 CR30-1800/M12 Receiver
2100 557621 CT14-2100/M12 Transmitter 557721 CT30-2100/M12 Transmitter
567621 CR14-2100/M12 Receiver 567721 CR30-2100/M12 Receiver
Test rod, 14/30 mm included in delivery. Test rod, 14/30 mm included in delivery.

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

138 We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Ordering information

Services
COMPACT consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, sion channels, selectable start/restart interlock, dy-
1 connecting and operating instructions manual namic contactor monitoring, cascadability, MultiScan

COMPACT COMPACT

Engineering
Connection system: M12 plug Connection system: M12 plug

Software
Resolution: 50 mm Resolution: 90 mm

Safety
Protec- Range: 0 - 18 m Range: 0 - 18 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
450 557804 CT50-450/M12 Transmitter

Safety Laser
567804 CR50-450/M12 Receiver

Scanners
600 557806 CT50-600/M12 Transmitter
567806 CR50-600/M12 Receiver
750 557807 CT50-750/M12 Transmitter 557907 CT90-750/M12 Transmitter
567807 CR50-750/M12 Receiver 567907 CR90-750/M12 Receiver
900 557809 CT50-900/M12 Transmitter 557909 CT90-900/M12 Transmitter

Safety Light
567809 CR50-900/M12 Receiver 567909 CR90-900/M12 Receiver

Curtains
1050 557810 CT50-1050/M12 Transmitter 557910 CT90-1050/M12 Transmitter
567810 CR50-1050/M12 Receiver 567910 CR90-1050/M12 Receiver
1200 557812 CT50-1200/M12 Transmitter 557912 CT90-1200/M12 Transmitter
567812 CR50-1200/M12 Receiver 567912 CR90-1200/M12 Receiver

Safety Devices
1350 557813 CT50-1350/M12 Transmitter 557913 CT90-1350/M12 Transmitter

Light Beam
567813 CR50-1350/M12 Receiver 567913 CR90-1350/M12 Receiver

Multiple
1500 557815 CT50-1500/M12 Transmitter 557915 CT90-1500/M12 Transmitter
567815 CR50-1500/M12 Receiver 567915 CR90-1500/M12 Receiver
1650 557816 CT50-1650/M12 Transmitter 557916 CT90-1650/M12 Transmitter
567816 CR50-1650/M12 Receiver 567916 CR90-1650/M12 Receiver

Safety Devices
1800 557818 CT50-1800/M12 Transmitter 557918 CT90-1800/M12 Transmitter
Light Beam
567818 CR50-1800/M12 Receiver 567918 CR90-1800/M12 Receiver
Single

2100 557821 CT50-2100/M12 Transmitter 557921 CT90-2100/M12 Transmitter

567821 CR50-2100/M12 Receiver 567921 CR90-2100/M12 Receiver
2400 557824 CT50-2400/M12 Transmitter 557924 CT90-2400/M12 Transmitter
567824 CR50-2400/M12 Receiver 567924 CR90-2400/M12 Receiver
Safety at Work
AS-Interface

2700 557827 CT50-2700/M12 Transmitter 557927 CT90-2700/M12 Transmitter

567827 CR50-2700/M12 Receiver 567927 CR90-2700/M12 Receiver
3000 557830 CT50-3000/M12 Transmitter 557930 CT90-3000/M12 Transmitter
567830 CR50-3000/M12 Receiver 567930 CR90-3000/M12 Receiver
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 139
 SAFETY LIGHT CURTAINS
COMPACT ordering information - additional model varieties

If you are interested in the connection technology shown here, change the article number of the cable gland model variety
(see page 136 and page 137) as specified in the table.

Art. no. Article Description Connection system

55... Carr-hhhh/G Model: Plug incl. straight cable socket Hirschmann plug, 7-pin

57... Carr-hhhh/W Model: Plug incl. angled cable socket Hirschmann plug, 7-pin

58... CTrr-hhhh/BH Transmitter MIN-style plug 5-pin

58... CRrr-hhhh/BH Receiver MIN-style plug 7-pin

58......(+8000) CTrr-hhhh/BH3 Transmitter MIN-style plug 3-pin

58......(+5030) CRrr-hhhh/BH5 Receiver MIN-style plug 5-pin

M12 plug (AS-i Safety),
58......(+50) CTrr-hhhh/A Transmitter with AS-i Safety connection
3-pin

M12 plug (AS-i Safety),

58......(+50) CRrr-hhhh/A Receiver with AS-i Safety interface
3-pin

5........(+1000) Carr-hhhhM/t Model as host

Model as guest (also for COMPACTplus

56......(+2000) Carr-hhhhS
series)

Delivery time for devices with MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

140 We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Article info for COMPACT

Services
Type 4 Safety Light Curtains

Article Description
C COMPACT

Engineering
a Device type

Software
T Transmitter

Safety
R Receiver

rr Resolution/range
14 14 mm / range 0 - 6 m

Safety Laser
30 30 mm / range 0 -18 m

Scanners
50 50 mm / range 0 -18 m
90 90 mm / range 0 -18 m

hhhh Protective field height

150...2100 150...2100 mm for 14 mm resolution

Safety Light
150...3000 150...3000 mm for 30 mm resolution

Curtains
450...3000 450...3000 mm for 50 mm resolution
750...3000 750...3000 mm for 90 mm resolution

t Connection system

Safety Devices
G Plug with straight cable socket (Hirschmann, DIN 43651), 7-pin

Light Beam
W Plug with angled cable socket (Hirschmann, DIN 43651), 7-pin

Multiple
BH MIN-style plug, transmitter, 5-pin; receiver 7-pin (MIN series)
BH3 Transmitter with MIN-style (BH) plug, 3-pin (MIN series)
BH5 Receiver with MIN-style (BH) plug, 5-pin (MIN series)
M12 M12 plug, transmitter, 5-pin; receiver 8-pin

Safety Devices
A M12 plug (AS-i Safety), 3-pin Light Beam
C a rr -hhhh /t
Single

C a rr -hhhh M/t M For host

C a rr -hhhh S S For guest

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 141
 SAFETY LIGHT CURTAINS
Electrical connection

COMPACT connection example

+24V +24V

-K1 L+ L+
-W1 1 -W2 1 3 4
1 1
-S1E-- -K2
2 2

-A1 1 3 4 5 6 -A2 1 3 4 5 6 -A3 A1 S11 S33 S34 S35 S31 S22 13 23 31

reserved
reserved
Test in
Test out
+24V

OSSD1

+24V
OSSD2
Us1

EDM
Start
Restart

COMPACT CT14-600 COMPACT CR14-600 MSI-SR2/F

Us2
FE

FE
0V

0V

2 7 2 7 A2 S12 S21 14 24 32

Var. B
-W1 2 PE -W2 2 PE

-K1 A1 A1
-K1 -K2
*EDM/RES selectable if the Var. A A2 A2
receiver supply voltage is wired
to Pin1 = 0V, Pin2 = +24V.
Valid up from version P22. -K2 -K1 -K2
L- L-

0V 0V
PE PE

COMPACT with Safety Relay, MSI-RM2

Please observe the operating instructions of the components!

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

142 We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Electrical connection

Services
COMPACT connection example *

Engineering
+24V +24V

Software
-K3

Safety
-K2 L+ L-
-W1 1 -W2 1 3 4
1
-K1
2

Safety Laser
-A1 1 3 4 5 6 -A2 1 3 4 5 6 -A3 4 15 24 22 23 16 17 13 14 11 2

Scanners
OSSD1
Us1
Test in

EDM
+24V

+24V

Reset

EDM
OSSD2
reserved
reserved
Test out

Start
Restart

T1 T2 S1 S2 S3 S4

Test AOPDs
*

COMPACT CT COMPACT CR MSI-sx/Rx Rx-Output

FE (via DIN rail)

Diagn. State Warn. State

OSSD1

OSSD3

OSSD2

Safety Light
SSD
MSI-
fault
Us2

RS232
FE

FE
0V

0V

Curtains
2 7 2 7 9 18 5 7 6 12 10 1 3

A1 A1
-W1 2 PE -W2 2 PE -K1 -K1 -K2
Var. A A2 A2
A1 1

Safety Devices
*EDM/RES selectable if the -K1 -K2 -K3 -K2 -K3
receiver supply voltage is wired A2

Light Beam
2
to Pin1 = 0V, Pin2 = +24V.
-K3

Multiple
Valid up from version P22. L- L- L+
Var. B
0V 0V
PE PE

Safety Devices
Light Beam
COMPACT and Safety Switches with Safety Interface MSI-sx/Rx
Single

Please observe the operating instructions of the components!

*) For further connection examples see chapter, AS-Interface Safety at Work, page 331
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 143
 SAFETY LIGHT CURTAINS
Technical data

General system data

Safety type in accordance with IEC/EN 61496 Type 4
Resolution 14 mm 30 mm 50 mm 90 mm
Range 0...6 m 0...18 m 0...18 m 0...18 m
SingleScan response time (length-dependent) 7...39 ms 7...20 ms 7...17 ms 6...13 ms
Protective field height 150...2100 mm 150...2100 mm 450...3000 mm 750...3000 mm
Synchronization Optical via transmitter and receiver
Supply voltage 24 V DC +/- 20 %
Connection cable length Max. 100 m with 0.25 mm2
Safety class III
Protection rating IP 65
Ambient temperature, operation 0...+55 °C
Ambient temperature, storage -25...+70 °C
Relative humidity 15...95 %
Profile cross-section 52 mm x 55 mm
Weight per device (length-dependent) 1.20...8.3 kg
Transmitter
Transmitter diodes, class in accordance with
1
EN 60825
Wavelength 880 nm
Current consumption 75 mA
Cable gland (PG13.5), plug-in connection space
Hirschmann plug (DIN 43651), 7-pin
Connection system MIN-style plug (MIN Series), 5/3-pin
M12 plug, 5-pin
M12 plug (AS-i Safety), 3-pin
Receiver
Current consumption 100 mA without external load
2 pnp transistor outputs (short circuit-proof, cross-circuit monitored)
Safety-related switching outputs (OSSD)
AS-i Safety interface
Switching voltage high active Min. Uv -2.2 V
Switching voltage low Max. 2.8 V
Switching current Typical, 250 mA
Cable gland (PG13.5), plug-in connection space
Hirschmann plug (DIN 43651), 7-pin
Connection system MIN-style plug (MIN Series), 7/5-pin
M12 plug, 8-pin
M12 plug (AS-i Safety), 3-pin

You will find additional information in the COMPACT connecting and operating instructions at
www.leuze.com/compact.

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

144 We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Dimensional drawings

Services
Standard model, C14, C30, C50, C90 series

B
A b

Engineering
Software
Safety
52

receiver

failure
selftest
d - scan
channel 2
channel 1
a
22 22

Safety Laser
Scanners
55

Safety Light
Curtains
prior to installation!
Pay attention to manual
anleitung beachten!
Vor Anschluss Betriebs-
safety remark:
Sicherheitshinweis
Transmitter

failure
selftest
identifier
channel 2
channel 1

Safety Devices
Light Beam
Multiple
A = Protective field height according to ordering information a = PG9, both sides
B = A + 84 mm b = PG13.5

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 145
 SAFETY LIGHT CURTAINS
Dimensional drawings

Model as host-guest cascade

B
A

Receiver host

receiver

failure
selftest
d - scan
channel 2
channel 1
22 22
B
a

Receiver guest

A
c

Transmitter
channel 1
channel 2

Vor Anschluss Betriebs-

Pay attention to manual

identifier
selftest

Sicherheitshinweis
failure

anleitung beachten!

prior to installation!

Transmitter
safety remark:

host

a
Transmitter
guest

A = Protective field height according to ordering a = PG13.5

information b = Connection cable with M12 connection socket, length 250 mm
B = A + 84 mm c = No active protective field

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

146 We reserve the right to make changes • 05-4_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Accessories dimensional drawings

Services
Brackets
44
10 22
6.2 10 ~26.5 11.3
9.5

R10 ø6/2x

Engineering
21.5

Software
Safety
24

54

70

60
4

35
10
6.2

Safety Laser
7

Scanners
~40
~34
°
90

Safety Light
±8

Curtains
L-mounting bracket Mounting bracket, swiveling with shock absorber, BT-SSD

Dimensions in mm

Accessories ordering information

Safety Devices
Light Beam
Art. no. Article Description Length, design

Multiple
Installation accessories
Mounting bracket, swiveling with shock absorber incl. 2 screws and
560300 BT-SSD
2 sliding nuts

Safety Devices
560120 BT-S Mounting set consisting of 2 L-type brackets incl. 2 screws
Light Beam
425720 BT-NC Sliding nut
Single

Laser alignment aids

Laser alignment aid for lateral mounting with use for COMPACT/
560020 LA-78U
COMPACTplus/ROBUST/SOLID
Safety at Work
AS-Interface

Laser alignment aid with ROBUST/

520004 LA-78UDC
COMPACT/COMPACTplus with UDC-mounting column
Connection system
426040 AC-LDH-T7/GF Hirschmann cable socket, encoded for CT, 7-pin, incl. crimp contacts Straight
426041 AC-LDH-R7/GF Hirschmann cable socket, encoded for CR, 7-pin, incl. crimp contacts Straight
426050 AC-LDH-T7/WF Hirschmann cable socket, encoded for CT, 7-pin, incl. crimp contacts Angled
PROFIsafe
Sensors

426051 AC-LDH-R7/WF Hirschmann cable socket, encoded for CR, 7-pin, incl. crimp contacts Angled
Protective screens, see accessories, page 478
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

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 SAFETY LIGHT CURTAINS
COMPACT EX1

Devices and protective systems must meet

special requirements with use in explosion-
risk areas. Built into pressure-resistant
glass cylinders of the Ex protection type
"d" under the name COMPACT EX1, vari-
ous models of the COMPACT Safety Light
Curtains are available, tailor-made for
these types of applications, i.e. for use up
to Ex zone 1 (gases) and Ex zone 21
(flammable dusts) – with the typical bene-
fits of the COMPACT series with regard to
higher interference immunity and availabil-
ity. In addition to the requirements of ma-
chine safety, COMPACT EX1 also satisfies
the provisions of ATEX Directive 94/9/EC.
The glass cylinder housed in the
COMPACT Safety Light Curtain is firmly
closed with a lid. Robust cable bushings in
the lid safely enclose the cables suitable
for explosion-risk areas, which are to be
Painting line with COMPACT EX1 Safety Light Curtain in the automotive industry provided by the customer. COMPACT EX1
can be used in industrial applications, how-
Typical areas of application ever it cannot be used in pits. The device
Can be used in zone 1 or 2 (gases) and zone 21 or 22 (flammable dusts) complies as an electrical piece of appara-
tus of Ex device group II, Ex-category 2.
z Re-filling systems for powdered substances
z Painting lines, e.g. in the automotive industry
z Chemical processes

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

148 We reserve the right to make changes • 05-5_COMPACT-EX1.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT EX1

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Resolution 14 mm 30 mm
Range 0...6 m 0...18 m
SingleScan response time 17...33 ms 9...17 ms

Engineering
Protective field height 750, 1050, 1500 mm 750, 1050, 1500 mm

Software
Safety
Protective housing diameter Approx. 150 mm
Safety-related switching outputs
2 pnp transistor outputs
(OSSD)
Connection system Cable gland
Ex device group II

Safety Laser
Ex device category 2

Scanners
Temperature class, gases T6
Permissible ignition
T > 85 °C
temperature
Ignition protection type "d" pressure-encapsulated
Transmitter

Safety Light
Wavelength 880 nm

Curtains
You will find additional information in the COMPACT connecting and operating
instructions and supplementary COMPACT EX1 instructions at
www.leuze.com/compact-ex1.

Safety Devices
Functions

Light Beam
See chapter, COMPACT, page 135

Multiple
Function extension
See chapter, COMPACT, page 135, see safety note, page 151
Properties
Special features

Safety Devices
z Type 4, suitable for safety category 4 Light Beam
z Complies with ATEX Directive 94/9/EC (ATEX Directive)
Single

z Fault-free operation of adjacent devices with selection of different

transmission channels
z Maintenance-free with safety transistor outputs (OSSDs)
z Ignition protection type "d" pressure-encapsulated
Safety at Work

z Temperature class, T6
AS-Interface

COMPACT EX1 specification plate with info as electrical equipment:

– II 2 G - EEx II d B T6 (gases)
– II 2 D 85 °C (flammable dusts)
Further information Page
For explanations, see www.leuze.com/atex. z Ordering information 150
PROFIsafe

z Electrical connection 151

Sensors

z Technical data 151

z Dimensional drawings 152
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact-ex1/

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 SAFETY LIGHT CURTAINS
Ordering information

COMPACT EX1, consisting of transmitter and receiver included in Functions: Automatic start/restart, selectable transmis-
delivery: 2 mounting sets for the protective columns, 1 COMPACT sion channels, selectable start/restart interlock, dy-
connecting and operating instructions manual, a supplementary namic contactor monitoring, MultiScan
COMPACT EX1 connecting and operating instructions manual

COMPACT EX1 COMPACT EX1

Resolution: 14 mm Resolution: 30 mm
Protec- Range: 0 - 6 m Range: 0 - 18 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
750 569140 CT14-750-EX1 Transmitter 569144 CT30-750-EX1 Transmitter
569141 CR14-750-EX1 Receiver 569145 CR30-750-EX1 Receiver
1050 569142 CT14-1050-EX1 Transmitter 569146 CT30-1050-EX1 Transmitter
569143 CR14-1050-EX1 Receiver 569147 CR30-1050-EX1 Receiver
1500 569070 CT14-1500-EX1 Transmitter 569072 CT30-1500-EX1 Transmitter
569071 CR14-1500-EX1 Receiver 569073 CR30-1500-EX1 Receiver
Delivery time for EX1 devices, approx. 6 weeks

Test rod, 14/30 mm included in delivery

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

150 We reserve the right to make changes • 05-5_COMPACT-EX1.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT EX1

Machine Safety
Electrical connection

Services
COMPACT EX1 connection example
See chapter, COMPACT, page 142

With explosion-risk applications the MSI Safety Relay, MSI Safety Interfaces and possibly the start buttons must be installed
outside the explosion-risk zone. The connection cables to be provided by the customer must comply with the local explosion-

Engineering
risk applicable provisions and must have an external diameter of 5 mm to 15 mm. They must be laid in such a way that

Software
possible damages are prevented.

Safety
The user standards EN 60679-14 (for gases) or EN 50281-1-2 (for dusts) must be observed.

Technical data
See chapter, COMPACT, page 144

Safety Laser
Scanners
Safety Light
Curtains
Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
Dimensional drawings

COMPACT EX1 Safety Light Curtain

B

89
ø130
174

receiver

failure
selftest
d - scan
channel 2
channel 1

85
12 C 77.5
15

191

Dimensions table for EX1 housing

Protective field
height B C
750 1365 1260
1050 and 1500 1655 1560

Dimensions in mm

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

152 We reserve the right to make changes • 05-5_COMPACT-EX1.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT EX1

Machine Safety
Dimensional drawings

Services
COMPACT EX1 Safety Light Curtain

Engineering
Software
Safety
prior to installation!
Pay attention to manual
anleitung beachten!
Vor Anschluss Betriebs-
safety remark:
Sicherheitshinweis
Transmitter

failure
selftest
identifier
channel 2
channel 1

Safety Laser
Scanners
A

Safety Light
Curtains
A = Protective field height according to ordering information

Accessories dimensional drawings

Safety Devices
Light Beam
45

Multiple
60 10 15
4
15 16.5

R28
.3
24

48

Safety Devices
10.5

ø12.5 Light Beam

10.5
Single

78.3
Safety at Work
AS-Interface
64.4

PROFIsafe

Mounting bracket for protective column

Sensors

Dimensions in mm
and Safety Lock-
Safety Switches

ing Devices

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 SAFETY LIGHT CURTAINS
COMPACT EX2

Devices and protective systems must meet

special requirements with use in explosion-
risk areas. COMPACT EX2 with the "non-
sparking" ignition protection type and spe-
cial precautions on the transmitter and
receiver housing is available in different
models for these types of applications, i.e.
for use in Ex zone 2 (gases) and in Ex
zone 22 (flammable, non-conductive
dusts) – with the typical advantages of the
COMPACT series with regard to interfer-
ence immunity and availability. In addition
to the requirements of machine safety,
COMPACT EX2 also satisfies the provi-
sions of ATEX Directive 94/9/EC. Rein-
forced connecting front screens ensure
that the housing remains sealed with me-
chanical influences, e.g. an impact or
blow of some kind. Metal bushings enclose
the cables suitable for explosion-risk ar-
COMPACT EX2 Safety Light Curtain on a re-filling system eas, which are to be provided by the
customer. COMPACT EX2 can be used in
Typical areas of application industrial applications, however it cannot
Can be used in zone 2 (gases) and zone 22 (flammable, non-conductive dusts) be used in pits. The device complies as an
electrical piece of apparatus of Ex device
z Re-filling systems for powdered substances group II, Ex category 3.
z Painting lines, e.g. in the automotive industry
z Chemical processes

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

154 We reserve the right to make changes • 05-6_COMPACT-EX2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT EX2

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Resolution 14 mm 30 mm
Range 0...6 m 0...18 m
SingleScan response time 17...33 ms 9...17 ms

Engineering
Protective field height 750, 1050, 1500 mm 750, 1050, 1500 mm

Software
Safety
Profile cross-section 52 mm x 55 mm
Safety-related switching outputs
2 pnp transistor outputs
(OSSD)
Connection system Cable gland
Ex device group II

Safety Laser
Ex device category 3

Scanners
Temperature class, gases T4
Permissible ignition temperature T > 135 °C
Ignition protection type "nA" non-sparking
Transmitter
Wavelength 880 nm

Safety Light
Curtains
You will find additional information in the COMPACT connecting and operating
instructions and supplementary COMPACT EX2 instructions at
www.leuze.com/compact-ex2.

Functions Properties

Safety Devices
See chapter, COMPACT, page 135

Light Beam
Multiple
Function extension
See chapter, COMPACT, page 135

Special features
z Type 4, suitable for safety category 4

Safety Devices
z Complies with ATEX Directive 94/9/EC (ATEX Directive) Light Beam
z Fault-free operation of adjacent devices with selection of different
Single

transmission channels
z Maintenance-free with safety transistor outputs (OSSDs)
z Ignition protection type "nA" non-sparking Further information Page
z Temperature class, T4
Safety at Work

z Ordering information 156

AS-Interface

COMPACT EX2 specification plate with info as electrical equipment: z Electrical connection 157
– II 3 G - EEx II nA T4 (gases) z Technical data, see chapter,
144
COMPACT
– II 3 D 135 °C (flammable, non-conductive dusts)
z Dimensional drawings,
145
For explanations, see www.leuze.com/atex. see chapter, COMPACT
z Accessories dimensional 157
drawings
PROFIsafe

z Accessories ordering informa-

Sensors

147
tion, see chapter, COMPACT
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact-ex2/

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 SAFETY LIGHT CURTAINS
Ordering information

COMPACT EX2, consisting of transmitter and receiver included in Functions: Automatic start/restart, selectable transmis-
delivery: 4 sliding nuts, 2 bracket sets BT-S, 1 COMPACT con- sion channels, selectable start/restart interlock, dy-
necting and operating instructions manual and 1 supplementary namic contactor monitoring, MultiScan
COMPACT EX2 connecting and operating instructions manual

COMPACT EX2 COMPACT EX2

Resolution: 14 mm Resolution: 30 mm
Protec- Range: 0 - 6 m Range: 0 - 18 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
750 569130 CT14-750-EX2 Transmitter 569134 CT30-750-EX2 Transmitter
569131 CR14-750-EX2 Receiver 569135 CR30-750-EX2 Receiver
1050 569132 CT14-1050-EX2 Transmitter 569136 CT30-1050-EX2 Transmitter
569133 CR14-1050-EX2 Receiver 569137 CR30-1050-EX2 Receiver
1500 569074 CT14-1500-EX2 Transmitter 569076 CT30-1500-EX2 Transmitter
569075 CR14-1500-EX2 Receiver 569077 CR30-1500-EX2 Receiver
Delivery time for EX2 devices, approx. 3 weeks

Test rod, 14/30 mm included in delivery

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

156 We reserve the right to make changes • 05-6_COMPACT-EX2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT EX2

Machine Safety
Electrical connection

Services
COMPACT EX2 connection example
See chapter, COMPACT, page 143

With explosion-risk applications the MSI Safety Relay, MSI Safety Interfaces and possibly the start buttons must be installed
outside the explosion-risk zone. he connection cables to be provided by the customer must comply with the local explosion-

Engineering
risk applicable provisions and must have an external diameter of 8 mm to 11 mm. They must be laid in such a way that

Software
possible damages are prevented.

Safety
The user standards EN 60679-14 (for gases) or EN 50281-1-2 (for dusts) must be observed.

Technical data
See chapter, COMPACT, page 144

Safety Laser
Scanners
Dimensional drawings
See chapter, COMPACT, page 145

Host-guest combinations are not possible with the COMPACT EX2 model.

Accessories dimensional drawings

Safety Light
See chapter, COMPACT, page 147

Curtains
A laser alignment aid may only be used if explosion-risk conditions are not prevalent.

Accessories ordering information

Safety Devices
See chapter, COMPACT, page 147

Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact-ex2/

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 SAFETY LIGHT CURTAINS
SOLID-4E

Rapid market changes require flexible pro-

duction line adjustments. This demands
long-life safety sensor technology that is
versatile in its application. Whether it be
hand protection or danger zone and ac-
cess guarding, the type 4 Safety Light
Curtains of the SOLID-4E series provide
reliable protection and ensure the highest
possible system availability with their
robust and interference-immune design.
Protected by a warp-resistant profile hous-
ing closed on four sides and with their
uncomplicated M12 connection system,
they withstand even the toughest industrial
conditions. The restart interlock and con-
tactor monitoring functions, and two differ-
ent transmission channels for a fault-free
operation of adjacent devices close to one
another, are freely selectable. Versions in
resolutions of 14, 20, 30, 40, 90 mm, which
guarantee short mounting times due to
their slender designs and versatile fixing
SOLID-4E with 20 mm resolution for hand protection for point of operation
options, ensure flexible, cost-optimized
guarding on presses
solutions.

Typical areas of application

z Automotive industry and its suppliers
z Building material and glass machinery
z Print and paper processing
z Electrical and electronics
manufacturers
z Industrial robots
z Shoe and leather industry
z Tobacco industry
z Packaging machinery
z Presses
z Woodworking machines

SOLID-4E with integrated start/restart interlock for access guarding on transport

conveyors

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

158 We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-4E

Machine Safety
Important technical data, overview

Services
Safety type in
accordance with Type 4
IEC/EN 61496
Resolution 14 mm 20 mm 30 mm 40 mm 90 mm
Range 0.3...5 m 0.7...14 m 0.5...9 m 0.9...20 m 0.9...20 m

Engineering
Protective

Software
field height 150...1800 mm

Safety
(type-dependent)
Profile cross-
30 mm x 34 mm
section
Safety switching
2 pnp transistor outputs
outputs (OSSDs)

Safety Laser
Connection system M12 plug

Scanners
Functions
Automatic start/restart
Start/restart function (RES), selectable
Dynamic contactor monitoring (EDM), selectable

Safety Light
2 transmission channels, selectable

Curtains
LED-display
7-segment display

Function extension Properties

Safety Devices
Relay Cycle Further

Light Beam
With Safety Interface output Muting control details

Multiple
MSI-RM2 z P. 408
MSI-m z z P. 444
MSI-i z z P. 438
MSI-mi z z z P. 456

Safety Devices
Special features Light Beam

z Type 4 self-monitoring Safety Light Curtain in accordance with

Single

IEC/EN 61496 IP 65
z Slender and robust aluminum housing (30 mm x 34 mm)
z Fault-free operation of adjacent devices with selection of different Further information Page
transmission channels
Safety at Work

z Ordering information 160

AS-Interface

z Easy function selection with external wiring

z Electrical connection 163
z Maintenance-free with safety transistor outputs (OSSDs)
z Technical data 164
z Dimensional drawings 165
z Accessories dimensional
166
drawings
z Accessories ordering 168
PROFIsafe

information
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-4/

We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG 159
 SAFETY LIGHT CURTAINS
Ordering information

SOLID-4E, consisting of transmitter and receiver included in deliv- Functions: Automatic start/restart, selectable start/re-
ery: 2 bracket sets BT-360-SET, 1 connecting and operating start interlock, dynamic contactor monitoring, selectable
instructions manual transmission channels

SOLID-4E SOLID-4E
Resolution: 14 mm Resolution: 20 mm
Protec- Range: 0.3 - 5 m Range: 0.7 - 14 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
150 67843501 SD4T14-150 Transmitter 67841701 SD4T20-150 Transmitter
67843401 SD4R14-150E Receiver 67840401 SD4R20-150E Receiver
225 67841702 SD4T20-225 Transmitter
67840402 SD4R20-225E Receiver
300 67843503 SD4T14-300 Transmitter 67841703 SD4T20-300 Transmitter
67843403 SD4R14-300E Receiver 67840403 SD4R20-300E Receiver
450 67843504 SD4T14-450 Transmitter 67841704 SD4T20-450 Transmitter
67843404 SD4R14-450E Receiver 67840404 SD4R20-450E Receiver
600 67843506 SD4T14-600 Transmitter 67841706 SD4T20-600 Transmitter
67843406 SD4R14-600E Receiver 67840406 SD4R20-600E Receiver
750 67843507 SD4T14-750 Transmitter 67841707 SD4T20-750 Transmitter
67843407 SD4R14-750E Receiver 67840407 SD4R20-750E Receiver
900 67843509 SD4T14-900 Transmitter 67841709 SD4T20-900 Transmitter
67843409 SD4R14-900E Receiver 67840409 SD4R20-900E Receiver
1050 67843510 SD4T14-1050 Transmitter 67841710 SD4T20-1050 Transmitter
67843410 SD4R14-1050E Receiver 67840410 SD4R20-1050E Receiver
1200 67843512 SD4T14-1200 Transmitter 67841712 SD4T20-1200 Transmitter
67843412 SD4R14-1200E Receiver 67840412 SD4R20-1200E Receiver
1350 67843513 SD4T14-1500 Transmitter 67841713 SD4T20-1350 Transmitter
67843413 SD4R14-1350E Receiver 67840413 SD4R20-1350E Receiver
1500 67843515 SD4T14-1500 Transmitter 67841715 SD4T20-1500 Transmitter
67843415 SD4R14-1500E Receiver 67840415 SD4R20-1500E Receiver
1650 67843516 SD4T14-1650 Transmitter 67841716 SD4T20-1650 Transmitter
67843416 SD4R14-1650E Receiver 67840416 SD4R20-1650E Receiver
1800 67843518 SD4T14-1800 Transmitter 67841718 SD4T20-1800 Transmitter
67843418 SD4R14-1800E Receiver 67840418 SD4R20-1800E Receiver
Test rod included in scope of delivery Test rod included in scope of delivery

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

160 We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-4E

Machine Safety
Ordering information

Services
SOLID-4E, consisting of transmitter and receiver included in deliv- Functions: Automatic start/restart, selectable start/re-
ery: 2 bracket sets BT-360-SET, 1 connecting and operating start interlock, dynamic contactor monitoring, selectable
instructions manual transmission channels

SOLID-4E SOLID-4E

Engineering
Resolution: 30 mm Resolution: 40 mm

Software
Protec-

Safety
Range: 0.5 - 9 m Range: 0.9 - 20 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
150 67841801 SD4T30-150 Transmitter 67841901 SD4T40-150 Transmitter
67840801 SD4R30-150E Receiver 67841201 SD4R40-150E Receiver

Safety Laser
Scanners
225 67841802 SD4T30-225 Transmitter 67841902 SD4T40-225 Transmitter
67840802 SD4R30-225E Receiver 67841202 SD4R40-225E Receiver
300 67841803 SD4T30-300 Transmitter 67841903 SD4T40-300 Transmitter
67840803 SD4R30-300E Receiver 67841203 SD4R40-300E Receiver
450 67841804 SD4T30-450 Transmitter 67841904 SD4T40-450 Transmitter
67840804 SD4R30-450E Receiver 67841204 SD4R40-450E Receiver

Safety Light
600 67841806 SD4T30-600 Transmitter 67841906 SD4T40-600 Transmitter

Curtains
67840806 SD4R30-600E Receiver 67841206 SD4R40-600E Receiver
750 67841807 SD4T30-750 Transmitter 67841907 SD4T40-750 Transmitter
67840807 SD4R30-750E Receiver 67841207 SD4R40-750E Receiver
900 67841809 SD4T30-900 Transmitter 67841909 SD4T40-900 Transmitter

Safety Devices
67840809 SD4R30-900E Receiver 67841209 SD4R40-900E Receiver

Light Beam
1050 67841810 SD4T30-1050 Transmitter 67841910 SD4T40-1050 Transmitter

Multiple
67840810 SD4R30-1050E Receiver 67841210 SD4R40-1050E Receiver
1200 67841812 SD4T30-1200 Transmitter 67841912 SD4T40-1200 Transmitter
67840812 SD4R30-1200E Receiver 67841212 SD4R40-1200E Receiver
1350 67841813 SD4T30-1350 Transmitter 67841913 SD4T40-1350 Transmitter

Safety Devices
67840813 SD4R30-1350E Receiver 67841213 SD4R40-1350E Receiver Light Beam
1500 67841815 SD4T30-1500 Transmitter 67841915 SD4T40-1500 Transmitter
Single

67840815 SD4R30-1500E Receiver 67841215 SD4R40-1500E Receiver

1650 67841816 SD4T30-1650 Transmitter 67841916 SD4T40-1650 Transmitter
67840816 SD4R30-1650E Receiver 67841216 SD4R40-1650E Receiver
Safety at Work

1800 67841818 SD4T30-1800 Transmitter 67841918 SD4T40-1800 Transmitter

AS-Interface

67840818 SD4R30-1800E Receiver 67841218 SD4R40-1800E Receiver

Test rod included in scope of delivery Test rod included in scope of delivery
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-4/

We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG 161
 SAFETY LIGHT CURTAINS
Ordering information

SOLID-4E, consisting of transmitter and receiver included in deliv- Functions: Automatic start/restart, selectable start/re-
ery: 2 bracket sets BT-360-SET, 1 connecting and operating start interlock, dynamic contactor monitoring, selectable
instructions manual transmission channels

SOLID-4E
Resolution: 90 mm
Protec- Range: 0.9 - 20 m
tive field
height
in mm Art. no. Article Description
600 67842006 SD4T90-600 Transmitter
67841606 SD4R90-600E Receiver
750 67842007 SD4T90-750 Transmitter
67841607 SD4R90-750E Receiver
900 67842009 SD4T90-900 Transmitter
67841609 SD4R90-900E Receiver
1050 67842010 SD4T90-1050 Transmitter
67841610 SD4R90-1050E Receiver
1200 67842012 SD4T90-1200 Transmitter
67841612 SD4R90-1200E Receiver
1350 67842013 SD4T90-1350 Transmitter
67841613 SD4R90-1350E Receiver
1500 67842015 SD4T90-1500 Transmitter
67841615 SD4R90-1500E Receiver
1650 67842016 SD4T90-1650 Transmitter
67841616 SD4R90-1650E Receiver
1800 67842018 SD4T90-1800 Transmitter
67841618 SD4R90-1800E Receiver

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

162 We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-4E

Machine Safety
Electrical connection

Services
SOLID-4E connection example

+24V +24V

Engineering
Software
-S1

Safety
-K1 L+ L+
-W1 1 4 -W2 1 2 3 4 5 6
1 1
-K2
2 2

Safety Laser
-A1 1 2 4 -A2 1 2 3 4 5 6 -A3 B3 Y1 12 14 22 24

Scanners
OSSD1
+24V
n.c.
Test

Start

EDM

OSSD2
Restart
+24V

RES active

SOLID-4E / SD4T SOLID-4E / SD4R-E MSI-RM2

Safety Light
FE

FE
0V

0V

Curtains
3 5 7 8 A2 B1 Y2 11 21

Var. B
-W1 3 SH -W2 7 SH

-K1 A1 A1
-K1 -K2

Safety Devices
Var. A A2 A2

Light Beam
Multiple
-K2 -K1 -K2
L- L-

0V 0V
PE PE

Safety Devices
Light Beam
SOLID-4E with Safety Relay, MSI-RM2
Single

Please observe the operating instructions of the components!

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-4/

We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG 163
 SAFETY LIGHT CURTAINS
Technical data

General system data

Safety type in accordance with IEC/EN 61496 Type 4
Resolution 14 mm 20 mm 30 mm 40 mm 90 mm
Range 0.3...5 m 0.7...14 m 0.5...9 m 0.9...20 m 0.9...20 m
Response time (depends on protective field height) 11...31 ms 6...16 ms 6...16 ms 8...11 ms
Protective field height 150...1800 mm 600...1800 mm
Synchronization Optical via transmitter and receiver
Supply voltage 24 V DC, ±20 %
Connection cable length Max. 100 m with 0.25 mm2
Safety class III
Protection rating IP 65
Ambient temperature, operation 0...+50 °C
Ambient temperature, storage -25...+70 °C
Relative humidity 15...95 %
Profile cross-section 30 mm x 34 mm
Weight per device (length-dependent) 0.30...1.90 kg
Transmitter
Transmitter diodes, class in accordance with
1
EN 60825
Wavelength 950 nm
Current consumption 75 mA
Connection system M12 plug, 5-pin
External test input 24 V DC, max. 20 mA
Receiver
Current consumption 110 mA without external load
Safety-related switching outputs (OSSD) 2 pnp transistor outputs (short circuit-proof, cross-circuit monitored)
Switching voltage high active Min. Uv -2.2 V
Switching voltage low Max. 2.8 V
Switching current Typical, 250 mA
Cable length Max. 100 m with 0.25 mm2
Connection system M12 plug, 8-pin

You will find additional information in the SOLID-4E connecting and operating instructions at www.leuze.com/solid-4.

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

164 We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-4E

Machine Safety
Dimensional drawings

Services
SOLID-4E Safety Light Curtain

Engineering
34.6
ø24

SOLID-4

Software
Safety
8 17
9 11

B
A

Safety Laser
Scanners
29
Receiver
12.6

C
37

Safety Light
Curtains
Transmitter
20

Power

8.6 D

Safety Devices
Light Beam
Multiple
SOLID-4

Safety Devices
Light Beam
A = Protective field height according to ordering information
B = A + 75.5 mm
Single

C = A + 115.5 mm
D = A + 24.3 mm

Dimensions in mm
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-4/

We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG 165
 SAFETY LIGHT CURTAINS
Accessories dimensional drawings

Brackets
34
20
8.2 8
ø6.2

9.1 24.5

9
24.5 9.1

29.1
41.2

41.2
29.1

ø6.2
8.2
8
20
34
(34-37)

(34-37)
(50-53)

(50-53)

ø24 ø24
ø32 ø32

Bracket, 360° rotation, BT-360

Dimensions in mm

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

166 We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-4E

Machine Safety
Accessories dimensional drawings

Services
Brackets

~26.5 11.3
ø6/2x

Engineering
Software
Safety
70

60
35
10

Safety Laser
Scanners
~40
~34

±8

Safety Light
Curtains
Mounting bracket, swiveling with shock absorber, BT-SSD

6.2 4

Safety Devices
R10

Light Beam
Multiple
39

25
4
29

R2 6.2
16

6.2

12 31.7 R10
30

Safety Devices
R10
Light Beam
73

ø6.2
18.4

61
6.2
31.7

Single
22
10
6.2

R10 12

10.8 12.1
Safety at Work
AS-Interface

L-mounting bracket, BT-L Z-mounting bracket, BT-Z

Dimensions in mm
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-4/

We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG 167
 SAFETY LIGHT CURTAINS
Accessories ordering information

Art. no. Article Description Length, design

Installation accessories

429050 BT-360 Bracket, 360° rotation

429051 BT-L L-mounting bracket

429052 BT-Z Z-mounting bracket

429055 BT-360-SET Mounting bracket set, consisting of 2 BT-360°

429056 BT-L-mounting set Mounting bracket set, consisting of 2 BT-L

429057 BT-Z-mounting set Mounting bracket set, consisting of 2 BT-Z

Mounting bracket, swiveling with shock absorber
560300 BT-SSD
incl. 2 screws and 2 sliding nuts

Connecting cable, 5-pin for SOLID-4 Transmitter

429071 CB-M12-5000S-5GF Connecting cable shielded with M12 coupling, 5-pin 5 m, straight/open end

429072 CB-M12-5000S-5WF Connecting cable shielded with M12 coupling, 5-pin 5 m, angled/open end

429073 CB-M12-10000S-5GF Connecting cable shielded with M12 coupling, 5-pin 10 m, straight/open end

429074 CB-M12-10000S-5WF Connecting cable shielded with M12 coupling, 5-pin 10 m, angled/open end

429075 CB-M12-15000S-5GF Connecting cable shielded with M12 coupling, 5-pin 15 m, straight/open end

429076 CB-M12-15000S-5WF Connecting cable shielded with M12 coupling, 5-pin 15 m, angled/open end

429171 CB-M12-25000S-5GF Connecting cable shielded with M12 coupling, 5-pin 25 m, straight/open end

429172 CB-M12-25000S-5WF Connecting cable shielded with M12 coupling, 5-pin 25 m, angled/open end

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

168 We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-4E

Machine Safety
Accessories ordering information

Services
Art. no. Article Description Length, design

Connecting cable, 8-pin for SOLID-4E Receiver

429081 CB-M12-5000S-8GF Connecting cable shielded with M12 coupling, 8-pin 5 m, straight/open end

Engineering
Software
429082 CB-M12-5000S-8WF Connecting cable shielded with M12 coupling, 8-pin 5 m, angled/open end

Safety
429083 CB-M12-10000S-8GF Connecting cable shielded with M12 coupling, 8-pin 10 m, straight/open end

429084 CB-M12-10000S-8WF Connecting cable shielded with M12 coupling, 8-pin 10 m, angled/open end

429085 CB-M12-15000S-8GF Connecting cable shielded with M12 coupling, 8-pin 15 m, straight/open end

Safety Laser
Scanners
429086 CB-M12-15000S-8WF Connecting cable shielded with M12 coupling, 8-pin 15 m, angled/open end
429181 CB-M12-25000S-8GF Connecting cable shielded with M12 coupling, 8-pin 25 m, straight/open end

429182 CB-M12-25000S-8WF Connecting cable shielded with M12 coupling, 8-pin 25 m, angled/open end

Laser alignment aids

Safety Light
Laser alignment aid for lateral mounting with use for
560020 LA-78U

Curtains
COMPACT/COMPACTplus/ROBUST/SOLID

Power supplies

Power supply, 120/230 V AC

520060 SITOP power
--> 24 V DC / 5 A, regulated

Safety Devices
Light Beam
Power supply, 120/230 V AC
520061 LOGO! Power
--> 24 V DC / 1.3 A, regulated

Multiple
Test rods

349939 AC-TB20/40 Test rod, 20 mm / 40 mm

Safety Devices
349945 AC-TR14/30 Test rod 14 mm / 30 mm
Light Beam
Protective screens, see accessories, page 478
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-4/

We reserve the right to make changes • 05-7_SOLID-4E.fm © 2008 Leuze lumiflex GmbH + Co. KG 169
 SAFETY LIGHT CURTAINS
SOLID-2/SOLID-2E

A reliable and interference-proof safety

sensor system is a prerequisite for high
system availability and achievement of
production targets. At the same time the
increasing costs pressure of global compe-
tition also requires an economical safety
system. Satisfying these central require-
ments was the maxim with the develop-
ment of the SOLID-2 type 2 Safety Light
Curtains with integrated cyclical testing.
These devices are characterized by their
robust housing design and high interfer-
ence immunity. Various resolutions and
functionalities enable cost-optimized
solutions with the most varied applications.
SOLID-2 is predestined for hand and arm
protection and for detecting the presence
of people.

Typical areas of application

SOLID-2 with automatic restart on a textile machine z Storage and conveyor systems
z Textile machinery
z Machinery in the timber and wood-
processing industry
z Wafers
z Automatic loading systems
z Packaging machinery

SOLID-2E with integrated restart interlock on a pad printing machine

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

170 We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-2/SOLID-2E

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 2
IEC/EN 61496
Classification in accordance with
SIL 2
IEC/EN 61508
Resolution 20 mm 30 mm 40 mm 90 mm

Engineering
Range 0.5...15 m 0.2...10 m 0.8...20 m 0.8...20 m

Software
Protective field height

Safety
150...1800 mm
(type-dependent)
Profile cross-section 30 mm x 34 mm
Safety-related switching outputs
2 pnp transistor outputs
(OSSD)

Safety Laser
Connection system M12 plug

Scanners
Functions
SOLID-2 SOLID-2E
Integrated cyclical testing z z
Automatic start/restart z z
z

Safety Light
Start/restart function (RES), selectable
z

Curtains
Dynamic contactor monitoring (EDM), selectable
2 transmission channels, selectable z z
LED-display z z
7-segment display z z Properties

Safety Devices
Function extension

Light Beam
Multiple
SOLID-2
With Safety Relay Cycle Further
interface output RES EDM Muting control details
MSI-SR2/F z z z P. 416
MSI-m *) z z z z P. 444

Safety Devices
MSI-i *) z z z z P. 438 Light Beam
MSI-mi *) z z z z z P. 456
Single

SOLID-2E IP 65
MSI-RM2 z **) **) P. 408
*) Can also be connected to SOLID-2E Further information Page
Safety at Work

**) Already included in the device

z Ordering information 172
AS-Interface

Special features z Electrical connection 176

z Self-testing type 2 Safety Light Curtain in accordance with z Technical data 178
IEC/EN 61496
z Dimensional drawings 179
z SIL 2 Safety Light Curtain in accordance with IEC/EN 61508
z Accessories dimensional
z Slender and robust aluminum housing (30 mm x 34 mm) drawings
180
z Fault-free operation of adjacent devices with selection of different z Accessories ordering
transmission channels 182
PROFIsafe

information
z Easy function selection with external wiring
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-2/

We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG 171
 SAFETY LIGHT CURTAINS
Ordering information

SOLID-2, consisting of transmitter and receiver Functions: Integrated testing, automatic

Included in delivery: 2 bracket sets BT-360-SET, 1 connecting and Start/restart, selectable transmission channels
operating instructions manual

SOLID-2 SOLID-2
Resolution: 20 mm Resolution: 30 mm
Protec- Range: 0.5 - 15 m Range: 0.2 - 10 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
150 67821701 SD2T20-150 Transmitter 67821801 SD2T30-150 Transmitter
67820201 SD2R20-150 Receiver 67820601 SD2R30-150 Receiver
225 67821702 SD2T20-225 Transmitter 67821802 SD2T30-225 Transmitter
67820202 SD2R20-225 Receiver 67820602 SD2R30-225 Receiver
300 67821703 SD2T20-300 Transmitter 67821803 SD2T30-300 Transmitter
67820203 SD2R20-300 Receiver 67820603 SD2R30-300 Receiver
450 67821704 SD2T20-450 Transmitter 67821804 SD2T30-450 Transmitter
67820204 SD2R20-450 Receiver 67820604 SD2R30-450 Receiver
600 67821706 SD2T20-600 Transmitter 67821806 SD2T30-600 Transmitter
67820206 SD2R20-600 Receiver 67820606 SD2R30-600 Receiver
750 67821707 SD2T20-750 Transmitter 67821807 SD2T30-750 Transmitter
67820207 SD2R20-750 Receiver 67820607 SD2R30-750 Receiver
900 67821709 SD2T20-900 Transmitter 67821809 SD2T30-900 Transmitter
67820209 SD2R20-900 Receiver 67820609 SD2R30-900 Receiver
1050 67821710 SD2T20-1050 Transmitter 67821810 SD2T30-1050 Transmitter
67820210 SD2R20-1050 Receiver 67820610 SD2R30-1050 Receiver
1200 67821712 SD2T20-1200 Transmitter 67821812 SD2T30-1200 Transmitter
67820212 SD2R20-1200 Receiver 67820612 SD2R30-1200 Receiver
1350 67821713 SD2T20-1350 Transmitter 67821813 SD2T30-1350 Transmitter
67820213 SD2R20-1350 Receiver 67820613 SD2R30-1350 Receiver
1500 67821715 SD2T20-1500 Transmitter 67821815 SD2T30-1500 Transmitter
67820215 SD2R20-1500 Receiver 67820615 SD2R30-1500 Receiver
1650 67821716 SD2T20-1650 Transmitter 67821816 SD2T30-1650 Transmitter
67820216 SD2R20-1650 Receiver 67820616 SD2R30-1650 Receiver
1800 67821718 SD2T20-1800 Transmitter 67821818 SD2T30-1800 Transmitter
67820218 SD2R20-1800 Receiver 67820618 SD2R30-1800 Receiver

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

172 We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-2/SOLID-2E

Machine Safety
Ordering information

Services
SOLID-2, consisting of transmitter and receiver Functions: Integrated testing, automatic
Included in delivery: 2 bracket sets BT-360-SET, 1 connecting and Start/restart, selectable transmission channels
operating instructions manual

SOLID-2 SOLID-2

Engineering
Resolution: 40 mm Resolution: 90 mm

Software
Protec-

Safety
Range: 0.8 - 20 m Range: 0.8 - 20 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
150 67821901 SD2T40-150 Transmitter
67821001 SD2R40-150 Receiver

Safety Laser
Scanners
225 67821902 SD2T40-225 Transmitter
67821002 SD2R40-225 Receiver
300 67821903 SD2T40-300 Transmitter
67821003 SD2R40-300 Receiver
450 67821904 SD2T40-450 Transmitter
67821004 SD2R40-450 Receiver

Safety Light
600 67821906 SD2T40-600 Transmitter 67822006 SD2T90-600 Transmitter

Curtains
67821006 SD2R40-600 Receiver 67821406 SD2R90-600 Receiver
750 67821907 SD2T40-750 Transmitter 67822007 SD2T90-750 Transmitter
67821007 SD2R40-750 Receiver 67821407 SD2R90-750 Receiver
900 67821909 SD2T40-900 Transmitter 67822009 SD2T90-900 Transmitter

Safety Devices
67821009 SD2R40-900 Receiver 67821409 SD2R90-900 Receiver

Light Beam
1050 67821910 SD2T40-1050 Transmitter 67822010 SD2T90-1050 Transmitter

Multiple
67821010 SD2R40-1050 Receiver 67821410 SD2R90-1050 Receiver
1200 67821912 SD2T40-1200 Transmitter 67822012 SD2T90-1200 Transmitter
67821012 SD2R40-1200 Receiver 67821412 SD2R90-1200 Receiver
1350 67821913 SD2T40-1350 Transmitter 67822013 SD2T90-1350 Transmitter

Safety Devices
67821013 SD2R40-1350 Receiver 67821413 SD2R90-1350 Receiver Light Beam
1500 67821915 SD2T40-1500 Transmitter 67822015 SD2T90-1500 Transmitter
Single

67821015 SD2R40-1500 Receiver 67821415 SD2R90-1500 Receiver

1650 67821916 SD2T40-1650 Transmitter 67822016 SD2T90-1650 Transmitter
67821016 SD2R40-1650 Receiver 67821416 SD2R90-1650 Receiver
Safety at Work

1800 67821918 SD2T40-1800 Transmitter 67822018 SD2T90-1800 Transmitter

AS-Interface

67821018 SD2R40-1800 Receiver 67821418 SD2R90-1800 Receiver

PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-2/

We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG 173
 SAFETY LIGHT CURTAINS
Ordering information

SOLID-2E, consisting of transmitter and receiver Functions: Integrated testing, selectable transmission
Included in delivery: 2 bracket sets BT-360-SET, 1 connecting and channels, selectable start/restart interlock, selectable
operating instructions manual dynamic contactor monitoring

SOLID-2E SOLID-2E
Resolution: 20 mm Resolution: 30 mm
Protec- Range: 0.5 - 15 m Range: 0.2 - 10 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
150 67821701 SD2T20-150 Transmitter 67821801 SD2T30-150 Transmitter
67820401 SD2R20-150E Receiver 67820801 SD2R30-150E Receiver
225 67821702 SD2T20-225 Transmitter 67821802 SD2T30-225 Transmitter
67820402 SD2R20-225E Receiver 67820802 SD2R30-225E Receiver
300 67821703 SD2T20-300 Transmitter 67821803 SD2T30-300 Transmitter
67820403 SD2R20-300E Receiver 67820803 SD2R30-300E Receiver
450 67821704 SD2T20-450 Transmitter 67821804 SD2T30-450 Transmitter
67820404 SD2R20-450E Receiver 67820804 SD2R30-450E Receiver
600 67821706 SD2T20-600 Transmitter 67821806 SD2T30-600 Transmitter
67820406 SD2R20-600E Receiver 67820806 SD2R30-600E Receiver
750 67821707 SD2T20-750 Transmitter 67821807 SD2T30-750 Transmitter
67820407 SD2R20-750E Receiver 67820807 SD2R30-750E Receiver
900 67821709 SD2T20-900 Transmitter 67821809 SD2T30-900 Transmitter
67820409 SD2R20-900E Receiver 67820809 SD2R30-900E Receiver
1050 67821710 SD2T20-1050 Transmitter 67821810 SD2T30-1050 Transmitter
67820410 SD2R20-1050E Receiver 67820810 SD2R30-1050E Receiver
1200 67821712 SD2T20-1200 Transmitter 67821812 SD2T30-1200 Transmitter
67820412 SD2R20-1200E Receiver 67820812 SD2R30-1200E Receiver
1350 67821713 SD2T20-1350 Transmitter 67821813 SD2T30-1350 Transmitter
67820413 SD2R20-1350E Receiver 67820813 SD2R30-1350E Receiver
1500 67821715 SD2T20-1500 Transmitter 67821815 SD2T30-1500 Transmitter
67820415 SD2R20-1500E Receiver 67820815 SD2R30-1500E Receiver
1650 67821716 SD2T20-1650 Transmitter 67821816 SD2T30-1650 Transmitter
67820416 SD2R20-1650E Receiver 67820816 SD2R30-1650E Receiver
1800 67821718 SD2T20-1800 Transmitter 67821818 SD2T30-1800 Transmitter
67820418 SD2R20-1800E Receiver 67820818 SD2R30-1800E Receiver

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

174 We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-2/SOLID-2E

Machine Safety
Ordering information

Services
SOLID-2E, consisting of transmitter and receiver Functions: Integrated testing, selectable transmission
Included in delivery: 2 bracket sets BT-360-SET, 1 connecting and channels, selectable start/restart interlock, selectable
operating instructions manual dynamic contactor monitoring

SOLID-2E SOLID-2E

Engineering
Resolution: 40 mm Resolution: 90 mm

Software
Protec-

Safety
Range: 0.8 - 20 m Range: 0.8 - 20 m
tive field
height
in mm Art. no. Article Description Art. no. Article Description
150 67821901 SD2T40-150 Transmitter
67821201 SD2R40-150E Receiver

Safety Laser
Scanners
225 67821902 SD2T40-225 Transmitter
67821202 SD2R40-225E Receiver
300 67821903 SD2T40-300 Transmitter
67821203 SD2R40-300E Receiver
450 67821904 SD2T40-450 Transmitter
67821204 SD2R40-450E Receiver

Safety Light
600 67821906 SD2T40-600 Transmitter 67822006 SD2T90-600 Transmitter

Curtains
67821206 SD2R40-600E Receiver 67821606 SD2R90-600E Receiver
750 67821907 SD2T40-750 Transmitter 67822007 SD2T90-750 Transmitter
67821207 SD2R40-750E Receiver 67821607 SD2R90-750E Receiver
900 67821909 SD2T40-900 Transmitter 67822009 SD2T90-900 Transmitter

Safety Devices
67821209 SD2R40-900E Receiver 67821609 SD2R90-900E Receiver

Light Beam
1050 67821910 SD2T40-1050 Transmitter 67822010 SD2T90-1050 Transmitter

Multiple
67821210 SD2R40-1050E Receiver 67821610 SD2R90-1050E Receiver
1200 67821912 SD2T40-1200 Transmitter 67822012 SD2T90-1200 Transmitter
67821212 SD2R40-1200E Receiver 67821612 SD2R90-1200E Receiver
1350 67821913 SD2T40-1350 Transmitter 67822013 SD2T90-1350 Transmitter

Safety Devices
67821213 SD2R40-1350E Receiver 67821613 SD2R90-1350E Receiver Light Beam
1500 67821915 SD2T40-1500 Transmitter 67822015 SD2T90-1500 Transmitter
Single

67821215 SD2R40-1500E Receiver 67821615 SD2R90-1500E Receiver

1650 67821916 SD2T40-1650 Transmitter 67822016 SD2T90-1650 Transmitter
67821216 SD2R40-1650E Receiver 67821616 SD2R90-1650E Receiver
Safety at Work

1800 67821918 SD2T40-1800 Transmitter 67822018 SD2T90-1800 Transmitter

AS-Interface

67821218 SD2R40-1800E Receiver 67821618 SD2R90-1800E Receiver

PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-2/

We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG 175
 SAFETY LIGHT CURTAINS
Electrical connection

SOLID-2 connection example

+24V +24V

-S1 -K1 L+ L+
-W1 1 4 -W2 1 2 4
1 1
-K2
2 2

-A1 1 2 4 -A2 1 2 4 -A3 A1 S11 S33 S34 S35 S31 S22 13 23 31

n.c.
+24V

OSSD2

+24V
+24V

OSSD1
Test

SOLID-2 / SD2T SOLID-2 / SD2R MSI-SR 2/F

FE

FE
0V

0V

0V

3 5 3 5 A2 S21 S12 14 24 32

Var. B
-W1 3 SH -W2 3 SH

-K1 A1 A1
-K1 -K2
Var. A
A2 A2

-K2 -K1 -K2

L- L-

0V 0V.
PE PE.

SOLID-2 with Safety Relay MSI-SR2/F

Please observe the operating instructions of the components!

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

176 We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-2/SOLID-2E

Machine Safety
Electrical connection

Services
SOLID-2E connection example

+24V +24V.

Engineering
0V

Software
-S1

Safety
-K1 L+ L+
-W1 1 4 -W2 1 2 3 5 6
1 1
-K2
2 2

Safety Laser
-A1 1 2 4 -A2 1 2 3 4 5 6 -A3 B3 Y1 12 14 22 24

Scanners
+24V
n.c.

BA1
+24V

BA2

OSSD1
OSSD2
n.c.
Test

SOLID-2 E / SD2T SOLID-2 E / SD2R E MSI-RM2

Safety Light
FE

FE
0V

0V

Curtains
3 5 7 8 A2 B1 Y2 11 21

Var. B
-W1 3 SH -W2 7 SH

-K1 A1 A1

Safety Devices
-K1 -K2
Var. A A2 A2

Light Beam
Multiple
-K2 -K1 -K2
L- L-

0V 0V
PE PE

Safety Devices
Light Beam
SOLID-2E with Safety Relay, MSI-RM2
Single

Please observe the operating instructions of the components!

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-2/

We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG 177
 SAFETY LIGHT CURTAINS
Technical data

General system data

Safety type in accordance with IEC/EN 61496 Type 2
Classification in accordance with IEC/EN 61508 SIL 2
Resolution 20 mm 30 mm 40 mm 90 mm
Range 0.5...15 m 0.2...10 m 0.8...20 m 0.8...20 m
Response time (depends on protective field height) 9...60 ms 7...31 ms 7...31 ms 8...12 ms
Protective field height 150...1800 mm 600...1800 mm
Synchronization Optical via transmitter and receiver
Supply voltage 24 V DC, ±20 %
Test repetition time with internal testing 100 ms
Connection cable length Max. 100 m with 0.25 mm2
Safety class III
Protection rating IP 65
Ambient temperature, operation 0...+50 °C
Ambient temperature, storage -25...+70 °C
Relative humidity 15...95 %
Profile cross-section 30 mm x 34 mm
Weight per device (length-dependent) 0.30...1.90 kg
Transmitter
Transmitter diodes, class in accordance with
1
EN 60825
Wavelength 950 nm
Current consumption 75 mA
Connection system M12 plug, 5-pin
External test input 24 V DC, max. 20 mA
Receiver
Current consumption 140 mA without external load
Safety-related switching outputs (OSSD) 2 pnp transistor outputs (short circuit-proof, cross-circuit monitored)
Switching voltage high active Min. Uv -1.9 V
Switching voltage low Max. 1 V
Switching current Max. 250 mA
Cable length Max. 100 m with 0.25 mm2
SOLID-2 connection system M12 plug, 5-pin
SOLID-2E connection system M12, 8-pin
SOLID-2E signal inputs on BA1 and BA2 24 V DC, max. 10 mA

You will find additional information in the SOLID 2 connecting and operating instructions at www.leuze.com/solid-2.

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

178 We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-2/SOLID-2E

Machine Safety
Dimensional drawings

Services
SOLID-2/SOLID-2E Safety Light Curtain

Engineering
34.6
ø24

SOLID-2

Software
Safety
8 17
9 11

B
A

Safety Laser
Scanners
29
Receiver
12.6

C
37

Safety Light
Curtains
Transmitter
20

Power

8.6 D

Safety Devices
Light Beam
Multiple
SOLID-2

Safety Devices
Light Beam
A = Protective field height according to ordering information
B = A + 75.5 mm
Single

C = A + 115.5 mm
D = A + 24.3 mm
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-2/

We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG 179
 SAFETY LIGHT CURTAINS
Accessories dimensional drawings

Brackets

34
20
8.2 8
ø6.2

9.1 24.5

9
24.5 9.1

29.1
41.2

41.2
29.1

ø6.2
8.2
8
20
34
(34-37)

(34-37)
(50-53)

(50-53)

ø24 ø24
ø32 ø32

Bracket, 360° rotation, BT-360

Dimensions in mm

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

180 We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-2/SOLID-2E

Machine Safety
Accessories dimensional drawings

Services
Brackets

~26.5 11.3
ø6/2x

Engineering
Software
Safety
70

60
35
10

Safety Laser
Scanners
~40
~34

±8

Safety Light
Curtains
Mounting bracket, swiveling with shock absorber, BT-SSD

6.2 4

Safety Devices
R10

Light Beam
Multiple
39

25
4
29

R2 6.2
16

6.2

12 31.7 R10
30

Safety Devices
R10
73

ø6.2 Light Beam

18.4

61
6.2
31.7

Single
22
10
6.2

R10 12

10.8 12.1
Safety at Work
AS-Interface

L-mounting bracket, BT-L Z-mounting bracket, BT-Z

Dimensions in mm
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-2/

We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG 181
 SAFETY LIGHT CURTAINS
Accessories ordering information

Art. no. Article Description Length, design

Installation accessories

429050 BT-360 Bracket, 360° rotation

429051 BT-L L-mounting bracket

429052 BT-Z Z-mounting bracket

429055 BT-360-SET Mounting bracket set, consisting of 2 BT-360°

429056 BT-L-mounting set Mounting bracket set, consisting of 2 BT-L

429057 BT-Z-mounting set Mounting bracket set, consisting of 2 BT-Z

Mounting bracket, swiveling with shock absorber
560300 BT-SSD
incl. 2 screws and 2 sliding nuts

Connecting cable, 5-pin for SOLID-2 Transmitter and SOLID-2 Receiver

429071 CB-M12-5000S-5GF Connecting cable shielded with M12 coupling, 5-pin 5 m, straight/open end

429072 CB-M12-5000S-5WF Connecting cable shielded with M12 coupling, 5-pin 5 m, angled/open end

429073 CB-M12-10000S-5GF Connecting cable shielded with M12 coupling, 5-pin 10 m, straight/open end

429074 CB-M12-10000S-5WF Connecting cable shielded with M12 coupling, 5-pin 10 m, angled/open end

429075 CB-M12-15000S-5GF Connecting cable shielded with M12 coupling, 5-pin 15 m, straight/open end

429076 CB-M12-15000S-5WF Connecting cable shielded with M12 coupling, 5-pin 15 m, angled/open end

429171 CB-M12-25000S-5GF Connecting cable shielded with M12 coupling, 5-pin 25 m, straight/open end

429172 CB-M12-25000S-5WF Connecting cable shielded with M12 coupling, 5-pin 25 m, angled/open end

COMPACTplus COMPACT SOLID-4E SOLID-2

p. 88 p. 134 p. 158 p. 170

182 We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SOLID-2/SOLID-2E

Machine Safety
Accessories ordering information

Services
Art. no. Article Description Length, design

Connecting cable, 8-pin for SOLID-2E Receiver

429081 CB-M12-5000S-8GF Connecting cable shielded with M12 coupling, 8-pin 5 m, straight/open end

Engineering
Software
429082 CB-M12-5000S-8WF Connecting cable shielded with M12 coupling, 8-pin 5 m, angled/open end

Safety
429083 CB-M12-10000S-8GF Connecting cable shielded with M12 coupling, 8-pin 10 m, straight/open end

429084 CB-M12-10000S-8WF Connecting cable shielded with M12 coupling, 8-pin 10 m, angled/open end

429085 CB-M12-15000S-8GF Connecting cable shielded with M12 coupling, 8-pin 15 m, straight/open end

Safety Laser
Scanners
429086 CB-M12-15000S-8WF Connecting cable shielded with M12 coupling, 8-pin 15 m, angled/open end
429181 CB-M12-25000S-8GF Connecting cable shielded with M12 coupling, 8-pin 25 m, straight/open end

429182 CB-M12-25000S-8WF Connecting cable shielded with M12 coupling, 8-pin 25 m, angled/open end

Laser alignment aids

Safety Light
Laser alignment aid for lateral mounting with use for
560020 LA-78U

Curtains
COMPACT/COMPACTplus/ROBUST/SOLID

Power supplies

Power supply, 120/230 V AC

520060 SITOP power
--> 24 V DC / 5 A, regulated

Safety Devices
Light Beam
Power supply, 120/230 V AC
520061 LOGO! Power
--> 24 V DC / 1.3 A, regulated

Multiple
Test rods

349939 AC-TB20/40 Test rod, 20 mm / 40 mm

Safety Devices
349945 AC-TR14/30 Test rod 14 mm / 30 mm
Light Beam
Protective screens, see accessories, page 478
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/solid-2/

We reserve the right to make changes • 05-8_SOLID-2_2E.fm © 2008 Leuze lumiflex GmbH + Co. KG 183
 Machine Safety
MULTIPLE LIGHT BEAM SAFETY DEVICES OVERVIEW

Machine Safety
Multiple Light Beam Safety Devices selection table Selection table

Services
In many production systems there is often the require-
ment of guarding the access to automatic production
cells without obstructing the conveyor system and
material feed in the process. The user is provided with
a harmonized range of Multiple Light Beam Safety
Devices for this requirement.

Engineering
The individual features and performance data of the

Software
individual Light Beam Devices allow the most varied

Safety
applications to be optimally implemented, and often
without additional measures. The high ranges of the
sensors also allow very spacious systems to be
guarded. Integrated additional functions, such as inte-
grated alignment lasers, support the speedy initial Numerous types of Multiple Light Beam Safety Devices are available for
operation.

Safety Laser
providing individual guarding solutions, including the COMPACT,

Scanners
ROTOSCAN RS4-4E Safety Laser Scanners can also COMPACTlaser and ROBUST devices (from left to right)
Muting function on a strapping system based on the be used with numerous advantages for
COMPACTplus-m Multiple Light Beam Safety Device complete guarding of access areas with bigger heights Features, type-dependent
or contours that are not square.

Transceiver with active mirror (AMI)

Transmission channel selection
Transceiver with passive mirror

Safety Light
1) With MSI-SR2, page 416

Muting functions, selectable

Integr. AS-i Safety interface

Integr. PROFIsafe interface

Curtains
2) With MSI-m/R, page 444

Integr. Laser alignment aid

Muting functions, external
3) With TNT 35, page 462
or MSI-s/R, page 432

Integr. Muting indicator

RES / EDM, selectable
Transmitter/Receiver

RES / EDM, external

pnp transistor output

Safety relay outputs
ATEX II 3 G / 3 D

Safety Devices
Light Beam
Beam distance

Multiple
(mm)
Safety type WxD Number of
IEC/EN 61496 in mm beams Range in m Article Page
500/2
Guarding welding robot cells with ROBUST Multiple Light Beam 400/3 0 - 18 z z z z z z z z z COMPACTplus-m 189

Safety Devices
Safety Devices 300/4

Light Beam
500/2 COMPACTplus-m
600/2
0 - 6.5 z z z z z z z z z Transceiver
203

Single
500/2
52 x 55
400/3 0 - 18; 6 - 70 z z z 2) z z COMPACT 224
300/4
Type 4 500/2 COMPACT
z z z z z

Safety at Work
0 - 6.5 2) 230

AS-Interface
600/2 Transceiver
500/2
400/3
0.8 - 18 z z 1) 2) z z COMPACT EX2 240

500/2
400/3
6 - 70 z z z 2) z z z COMPACTlaser 242

500/2 0.5 - 8; 0.5 - 50 z z 1) 2) z z z ROBUST 42

52 x 57 400/3 0.5 - 50 z 1) 2) z ROBUST 43 256
300/4 0.5 - 8 z 1) 2) z z ROBUST 44

PROFIsafe
z z z

Sensors
500/2 0.5 - 8; 0.5 - 50 3) 2) z ROBUST 22
Type 2 52 x 57 400/3 0.5 - 50 z 3) 2) z ROBUST 23 274
300/4 0.5 - 8 z 3) 2) z ROBUST 24

and Safety Lock-

Safety Switches

ing Devices
COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24
p. 186 p. 222 p. 242 p. 254 p. 274 www.leuze.com/msd/

184 We reserve the right to make changes • 06-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 06-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 185
 MULTIPLE LIGHT BEAM SAFETY DEVICES
COMPACTplus-m

Multiple Light Beam Safety Devices with

Muting function ensure constant person
protection with unobstructed material feed
in conveyor technology. Productivity and
safety requirements with automated pro-
duction systems can consequently be well
satisfied.
The COMPACTplus-m series with inte-
grated Muting and override function pro-
vides an extremely flexible and economical
solution. These Multiple Light Beam Safety
Devices can also be deployed as the
CPRT-m two-beam, active/passive trans-
ceiver system. To keep wiring expenditure
as low as possible here, all active compo-
nents, such as the transmitter, receiver
and the integrated evaluation unit are
housed in a shared housing (transceiver).
All sensors, control and display elements
required for differentiating between people
COMPACTplus-m in Multiple Light Beam Safety Device with Muting function in a and materials can be connected directly
wrapping machine application on-site on the device. Various selectable
output modules enable optimum integra-
tion into every control system concept.
COMPACTplus Safety Light Curtains und
Multiple Light Beam Safety Devices are
equipped with various functions to opti-
mally perform specific tasks with regard to
higher functionality, more flexible integra-
tion and easier operability. The
COMPACTplus series have a start/restart
interlock, contactor monitoring and addi-
tional functions that can be easily activated
with switches. External additional modules
are consequently not required. Specific
settings are made with the diagnostics and
parametering software, SafetyLab.
COMPACTplus can be connected to both
conventional safety modules and to open
safety bus systems via various interfaces
(transistor/relay output, AS-Interface
Safety at Work, PROFIsafe).
Cross-conveyor system: One of many application options for COMPACTplus
Transceiver systems with Muting and override function

Typical areas of application

z Access guarding with Muting
z Robot cells, automatic processing centers, palletizers

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

186 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Classification in accordance with
SIL 3
IEC/EN 61508
Number of beams 2 3 4

Engineering
Beam distance 500 mm 400 mm 300 mm

Software
Cxx0/y: 0...18 m

Safety
Range (type-dependent)
Cxx1/y: 6...70 m
Muting transceiver range 0...6.5 m
Profile cross-section 52 mm x 55 mm
Safety-related switching outputs 2 pnp transistor outputs, 2 relay outputs

Safety Laser
(OSSD) AS-i Safety interface, PROFIsafe interface

Scanners
Cable gland
Hirschmann plug
Connection system
MIN-Style plug
M12 plug

Functions

Safety Light
Start/restart function (RES), selectable

Curtains
Dynamic contactor monitoring (EDM), selectable
2 transmission channels, selectable
4-sensor Sequential Muting
2-sensor Parallel Muting
Properties
4-sensor Parallel Muting

Safety Devices
Muting restart override function

Light Beam
Output for Muting indicator

Multiple
7-segment display

Safety Devices
Light Beam
Single

IP 65

Further information Page

Safety at Work

z Ordering information 189

AS-Interface

z Electrical connection 211

z Technical data 213
z Dimensional drawings 215
z Accessories dimensional
218
drawings
z Accessories ordering 218
PROFIsafe

information
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 187
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Function extension with "SafetyLab" PC software (accessories)

Infrared interface for parametering and diagnostics

Further Muting operating modes
Parameterizable Muting time limit
Additional control signals for Muting and Muting timer
Muting indicator function can be parametered
Increased interference immunity with multiscan
Additional 2-channel safety circuit, e.g. for door switches

Special features
z Muting sensors, start/restart button, lamp can be connected directly on the device via integrated or external
sensor connection module
z Further Muting operating modes can be selected via switch, no PC required
z Integrated monitored override function in accordance with the latest safety requirements for safe override after
switch-offs
z Integrated evaluation unit; no external control devices required
z Connection option of emergency STOP control device or Safety Switch on additional switch-off circuit
z MultiScan function with multiple scanning of the beams and 2 transmission channels for maximum availability
z Plug-in parameter module with saved device configuration for quick and easy device swap-out
Additional COMPACTplus Muting transceiver, CPRT-m
z Electrical wiring only on one side of the conveyor lines by using the transceiver principle (transmitter and receiver
in one device)

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

188 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Ordering information

Services
COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

Engineering
COMPACTplus-m

Software
Range: 0 - 18 m
Beam

Safety
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with cable gland
68840000 CPT500/2/T1 Transmitter

Safety Laser
68840430 CPR500/2-m/T1 Receiver Transistor output

Scanners
Receiver with integrated sensor connec-
68740430 CPR500/2-mx/T1 Transistor output
tion field
Receiver with integrated LED-Muting
68840830 CPR500/2-ml/T1 Transistor output
indicator
500 mm / 2 68740830 CPR500/2-mxl/T1 Receiver with integrated sensor conn-
Transistor output

Safety Light
ection field and LED-Muting indicator

Curtains
68840439 CPR500/2-m/R1 Receiver Relay output
Receiver with integrated sensor connec-
68740439 CPR500/2-mx/R1 Relay output
tion field
Receiver with integrated LED-Muting
68840839 CPR500/2-ml/R1 Relay output
indicator

Safety Devices
Receiver with integrated sensor conn-

Light Beam
68740839 CPR500/2-mxl/R1 Relay output
ection field and LED-Muting indicator

Multiple
Connection system with Hirschmann plug, 12-pin
68840001 CPT500/2/T2 Transmitter
68840431 CPR500/2-m/T2 Receiver Transistor output
Receiver with integrated sensor connec-

Safety Devices
68740431 CPR500/2-mx/T2 Transistor output
tion field
Light Beam
Receiver with integrated LED-Muting
68840831 CPR500/2-ml/T2 Transistor output
indicator
Single

500 mm / 2 68740831 CPR500/2-mxl/T2 Receiver with integrated sensor conn-

Transistor output
ection field and LED-Muting indicator
68840438 CPR500/2-m/R2 Receiver Relay output
Safety at Work

Receiver with integrated sensor connec-

AS-Interface

68740438 CPR500/2-mx/R2 Relay output

tion field
Receiver with integrated LED-Muting
68840838 CPR500/2-ml/R2 Relay output
indicator
Receiver with integrated sensor conn-
68740838 CPR500/2-mxl/R2 Relay output
ection field and LED-Muting indicator
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 189
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

COMPACTplus-m
Range: 0 - 18 m
Beam
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with MIN-style plug, transmitter 3-pin and receiver 7-pin with /T3 and 12-pin with /R3
68840002 CPT500/2/T3 Transmitter
68840432 CPR500/2-m/T3 Receiver Transistor output
Receiver with integrated sensor connec-
68740432 CPR500/2-mx/T3 Transistor output
tion field
Receiver with integrated LED-Muting
68840832 CPR500/2-ml/T3 Transistor output
indicator
500 mm / 2 68740832 CPR500/2-mxl/T3 Receiver with integrated sensor connec-
Transistor output
tion field and LED-Muting indicator
68840437 CPR500/2-m/R3 Receiver Relay output
Receiver with integrated sensor connec-
68740437 CPR500/2-mx/R3 Relay output
tion field
Receiver with integrated LED-Muting
68840837 CPR500/2-ml/R3 Relay output
indicator
Receiver with integrated sensor connec-
68740837 CPR500/2-mxl/R3 Relay output
tion field and LED-Muting indicator
Delivery time for devices with MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

190 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Ordering information

Services
COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

Engineering
COMPACTplus-m

Software
Range: 0 - 18 m
Beam

Safety
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with M12 plug, transmitter 5-pin; receiver 8-pin
68840003 CPT500/2/T4 Transmitter

Safety Laser
68840433 CPR500/2-m/T4 Receiver Transistor output

Scanners
Receiver with integrated sensor
500 mm / 2 68740433 CPR500/2-mx/T4 connection field
Transistor output

Receiver with integrated LED-Muting

68840833 CPR500/2-ml/T4 Transistor output
indicator
Receiver with integrated sensor connec-
68740833 CPR500/2-mxl/T4 Transistor output

Safety Light
tion field and LED-Muting indicator

Curtains
Connection system with M12 plug (safety bus systems)
Integrated AS-Interface and 24V
68840050 CPT500/2/AP Transmitter
power supply
68840480 CPR500/2-m/A1 Receiver Integrated AS-Interface
Receiver with integrated sensor connec-

Safety Devices
68740480 CPR500/2-mx/A1 Integrated AS-Interface
tion field

Light Beam
Receiver with integrated LED-Muting

Multiple
68840880 CPR500/2-ml/A1 Integrated AS-Interface
indicator
500 mm / 2 68740880 CPR500/2-mxl/A1 Receiver with integrated sensor connec-
Integrated AS-Interface
tion field and LED-Muting indicator
Integrated PROFIBUS DP
68840481 CPR500/2-m/P1 Receiver

Safety Devices
interface
Receiver with integrated sensor connec- Integrated PROFIBUS DP Light Beam
68740481 CPR500/2-mx/P1
tion field interface
Single

Receiver with integrated LED-Muting Integrated PROFIBUS DP

68840881 CPR500/2-ml/P1
indicator interface
Receiver with integrated sensor connec- Integrated PROFIBUS DP
68740881 CPR500/2-mxl/P1
tion field and LED-Muting indicator interface
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 191
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

COMPACTplus-m
Range: 6 - 70 m
Beam
distance/
number of Safety-related switching outputs
beams Art. no. Article Description (OSSDs)
Connection system with cable gland
68845000 CPT501/2/T1 Transmitter
500 mm / 2
68845430 CPR501/2-m/T1 Receiver Transistor output
68845439 CPR501/2-m/R1 Receiver Relay output
Connection system with Hirschmann plug, 12-pin
68845001 CPT501/2/T2 Transmitter
500 mm / 2
68845431 CPR501/2-m/T2 Receiver Transistor output
68845438 CPR501/2-m/R2 Receiver Relay output
Connection system with MIN-style plug, transmitter 3-pin and receiver 7-pin with /T3 and 12 pin with /R3
68845002 CPT501/2/T3 Transmitter
500 mm / 2
68845432 CPR501/2-m/T3 Receiver Transistor output
68845437 CPR501/2-m/R3 Receiver Relay output
Connection system with M12 plug, transmitter 5-pin; receiver 8-pin
500 mm / 2 68845003 CPT501/2/T4 Transmitter
68845433 CPR501/2-m/T4 Receiver Transistor output
Connection system with M12 plug (safety bus systems)
68845050 CPT501/2/AP Transmitter Integrated AS-Interface
500 mm / 2
68845480 CPR501/2-m/A1 Receiver Integrated AS-Interface
68845481 CPR501/2-m/P1 Receiver Integrated PROFIBUS DP interface
Delivery time for devices with MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

192 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Ordering information

Services
COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

Engineering
COMPACTplus-m

Software
Range: 0 - 18 m
Beam

Safety
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with cable gland
68823000 CPT400/3/T1 Transmitter

Safety Laser
68823430 CPR400/3-m/T1 Receiver Transistor output

Scanners
Receiver with integrated sensor connec-
68723430 CPR400/3-mx/T1 Transistor output
tion field
Receiver with integrated LED-Muting
68823830 CPR400/3-ml/T1 Transistor output
indicator
400 mm / 3 68723830 CPR400/3-mxl/T1 Receiver with integrated sensor connec-
Transistor output

Safety Light
tion field and LED-Muting indicator

Curtains
68823439 CPR400/3-m/R1 Receiver Relay output
Receiver with integrated sensor connec-
68723439 CPR400/3-mx/R1 Relay output
tion field
Receiver with integrated sensor connec-
68823839 CPR400/3-ml/R1 Relay output
tion field and LED-Muting indicator

Safety Devices
Receiver with integrated sensor connec-

Light Beam
68723839 CPR400/3-mxl/R1 Relay output
tion field and LED-Muting indicator

Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 193
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

COMPACTplus-m
Range: 0 - 18 m
Beam
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with Hirschmann plug, 12-pin
68823001 CPT400/3/T2 Transmitter Transistor output
68823431 CPR400/3-m/T2 Receiver Transistor output
Receiver with integrated sensor connec-
68723431 CPR400/3-mx/T2 Transistor output
tion field
Receiver with integrated LED-Muting
68823831 CPR400/3-ml/T2 Transistor output
indicator
400 mm / 3 68723831 CPR400/3-mxl/T2 Receiver with integrated sensor connec-
Transistor output
tion field and LED-Muting indicator
68823438 CPR400/3-m/R2 Receiver Relay output
Receiver with integrated sensor connec-
68723438 CPR400/3-mx/R2 Relay output
tion field
Receiver with integrated LED-Muting
68823838 CPR400/3-ml/R2 Relay output
indicator
Receiver with integrated sensor connec-
68723838 CPR400/3-mxl/R2 Relay output
tion field and LED-Muting indicator

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

194 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Ordering information

Services
COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

Engineering
COMPACTplus-m

Software
Range: 0 - 18 m
Beam

Safety
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with MIN-style plug, transmitter 3-pin and receiver 7-pin with /T3 and 12 pin with /R3
68823002 CPT400/3/T3 Transmitter

Safety Laser
68823432 CPR400/3-m/T3 Receiver Transistor output

Scanners
Receiver with integrated sensor connec-
68723432 CPR400/3-mx/T3 Transistor output
tion field
Receiver with integrated LED-Muting
68823832 CPR400/3-ml/T3 Transistor output
indicator
400 mm / 3 68723832 CPR400/3-mxl/T3 Receiver with integrated sensor connec-
Transistor output

Safety Light
tion field and LED-Muting indicator

Curtains
68823437 CPR400/3-m/R3 Receiver Relay output
Receiver with integrated sensor connec-
68723437 CPR400/3-mx/R3 Relay output
tion field
Receiver with integrated sensor connec-
68823837 CPR400/3-ml/R3 Relay output
tion field and LED-Muting indicator

Safety Devices
Receiver with integrated sensor connec-

Light Beam
68723837 CPR400/3-mxl/R3 Relay output
tion field and LED-Muting indicator

Multiple
Connection system with M12 plug, transmitter 5-pin; receiver 8-pin
68823003 CPT400/3/T4 Transmitter
68823433 CPR400/3-m/T4 Receiver Transistor output
Receiver with integrated sensor connec-

Safety Devices
400 mm / 3 68723433 CPR400/3-mx/T4 tion field
Transistor output
Light Beam
Receiver with integrated LED-Muting
68823833 CPR400/3-ml/T4 Transistor output
indicator
Single

Receiver with integrated sensor

68723833 CPR400/3-mxl/T4 Transistor output
connection field and LED-Muting indicator
Delivery time for devices with MIN-style plug: approx. 6 weeks
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 195
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

COMPACTplus-m
Range: 0 - 18 m
Beam
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with M12 plug (safety bus systems)
Integrated AS-Interface and
68823050 CPT400/3/AP Transmitter
24V-power supply
68823480 CPR400/3-m/A1 Receiver Integrated AS-Interface
Receiver with integrated sensor connec-
68723480 CPR400/3-mx/A1 Integrated AS-Interface
tion field
Receiver with integrated sensor connec-
68823880 CPR400/3-ml/A1 Integrated AS-Interface
tion field and LED-Muting indicator
400 mm / 3 68723880 CPR400/3-mxl/A1 Receiver with integrated LED-Muting
Integrated AS-Interface
indicator
Integrated PROFIBUS DP
68823481 CPR400/3-m/P1 Receiver
interface
Receiver with integrated sensor connec- Integrated PROFIBUS DP
68723481 CPR400/3-mx/P1
tion field interface
Receiver with integrated sensor connec- Integrated PROFIBUS DP
68823881 CPR400/3-ml/P1
tion field and LED-Muting indicator interface
Receiver with integrated sensor connec- Integrated PROFIBUS DP
68723881 CPR400/3-mxl/P1
tion field and LED-Muting indicator interface

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

196 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Ordering information

Services
COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

Engineering
COMPACTplus-m
Beam

Software
distance/ Range: 6 - 70 m

Safety
number of
beams Art. no. Article Description Safety-related switching outputs
Connection system with cable gland
68831000 CPT401/3/T1 Transmitter
400 mm / 3

Safety Laser
68831430 CPR401/3-m/T1 Receiver Transistor output

Scanners
68831439 CPR401/3-m/R1 Receiver Relay output
Connection system with Hirschmann plug, 12-pin
68831001 CPT401/3/T2 Transmitter
400 mm / 3
68831431 CPR401/3-m/T2 Receiver Transistor output
68831438 CPR401/3-m/R2 Receiver Relay output

Safety Light
Connection system with MIN-style plug, transmitter 3-pin and receiver 7-pin with /T3 and 12 pin with /R3

Curtains
68831002 CPT401/3/T3 Transmitter
400 mm / 3
68831432 CPR401/3-m/T3 Receiver Transistor output
68831437 CPR401/3-m/R3 Receiver Relay output
Connection system with M12 plug, transmitter 5-pin; receiver 8-pin

Safety Devices
400 mm / 3 68831003 CPT401/3/T4 Transmitter

Light Beam
68831433 CPR401/3-m/T4 Receiver Transistor output

Multiple
Connection system with M12 plug (safety bus systems)
Integrated AS-Interface and 24V-power
68831050 CPT401/3/AP Transmitter
400 mm / 3 supply
68831480 CPR401/3-m/A1 Receiver Integrated AS interface

Safety Devices
68831481 CPR401/3-m/P1 Receiver Integrated PROFIBUS DP interface
Light Beam
Delivery time for devices with MIN-style plug: approx. 6 weeks
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 197
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

COMPACTplus-m
Range: 0 - 18 m
Beam
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with cable gland
68804000 CPT300/4/T1 Transmitter
68804430 CPR300/4-m/T1 Receiver Transistor output
Receiver with integrated sensor connec-
68704430 CPR300/4-mx/T1 Transistor output
tion field
Receiver with integrated LED-Muting
68804830 CPR300/4-ml/T1 Transistor output
indicator
300 mm / 4 68704830 CPR300/4-mxl/T1 Receiver with integrated sensor connec-
Transistor output
tion field and LED-Muting indicator
68804439 CPR300/4-m/R1 Receiver Relay output
Receiver with integrated sensor connec-
68704439 CPR300/4-mx/R1 Relay output
tion field
Receiver with integrated sensor connec-
68804839 CPR300/4-ml/R1 Relay output
tion field and LED-Muting indicator
Receiver with integrated sensor connec-
68704839 CPR300/4-mxl/R1 Relay output
tion field and LED-Muting indicator

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

198 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Ordering information

Services
COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

Engineering
COMPACTplus-m

Software
Range: 0 - 18 m
Beam

Safety
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with Hirschmann plug, 12-pin
68804001 CPT300/4/T2 Transmitter

Safety Laser
68804431 CPR300/4-m/T2 Receiver Transistor output

Scanners
Receiver with integrated sensor connec-
68704431 CPR300/4-mx/T2 Transistor output
tion field
Receiver with integrated LED-Muting
68804831 CPR300/4-ml/T2 Transistor output
indicator
300 mm / 4 68704831 CPR300/4-mxl/T2 Receiver with integrated sensor connec-
Transistor output

Safety Light
tion field and LED-Muting indicator

Curtains
68804438 CPR300/4-m/R2 Receiver Relay output
Receiver with integrated sensor connec-
68704438 CPR300/4-mx/R2 Relay output
tion field
Receiver with integrated sensor connec-
68804838 CPR300/4-ml/R2 Relay output
tion field and LED-Muting indicator

Safety Devices
Receiver with integrated sensor connec-

Light Beam
68704838 CPR300/4-mxl/R2 Relay output
tion field and LED-Muting indicator

Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 199
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

COMPACTplus-m
Range: 0 - 18 m
Beam
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with MIN-style plug, transmitter 3-pin and receiver 7-pin with /T3 and 12 pin with /R3
68804002 CPT300/4/T3 Transmitter
68804432 CPR300/4-m/T3 Receiver Transistor output
Receiver with integrated sensor connec-
68704432 CPR300/4-mx/T3
tion field
Transistor output
Receiver with integrated LED-Muting
68804832 CPR300/4-ml/T3
indicator
Transistor output

300 mm / 4 68704832 CPR300/4-mxl/T3 Receiver with integrated sensor connec-

tion field and LED-Muting indicator
Transistor output
68804437 CPR300/4-m/R3 Receiver Relay output
Receiver with integrated sensor connec-
68704437 CPR300/4-mx/R3 Relay output
tion field
Receiver with integrated sensor connec-
68804837 CPR300/4-ml/R3 Relay output
tion field and LED-Muting indicator
Receiver with integrated sensor connec-
68704837 CPR300/4-mxl/R3 Relay output
tion field and LED-Muting indicator
Connection system with M12 plug, transmitter 5-pin; receiver 8-pin
68804003 CPT300/4/T4 Transmitter
68804433 CPR300/4-m/T4 Receiver Transistor output
Receiver with integrated sensor connec-
300 mm / 4 68704433 CPR300/4-mx/T4 tion field
Transistor output

Receiver with integrated LED-Muting

68804833 CPR300/4-ml/T4 Transistor output
indicator
Receiver with integrated sensor
68704833 CPR300/4-mxl/T4 Transistor output
connection field and LED-Muting indicator
Delivery time for devices with MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

200 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Ordering information

Services
COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

Engineering
COMPACTplus-m

Software
Range: 0 - 18 m
Beam

Safety
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with M12 plug (safety bus systems)
Integrated AS-Interface and

Safety Laser
68804050 CPT300/4/AP Transmitter
24V-power supply

Scanners
68804480 CPR300/4-m/A1 Receiver Integrated AS-Interface
Receiver with integrated sensor connec-
68704480 CPR300/4-mx/A1 Integrated AS-Interface
tion field
Receiver with integrated LED-Muting
68804880 CPR300/4-ml/A1 Integrated AS-Interface
indicator

Safety Light
300 mm / 4 68704880 CPR300/4-mxl/A1 Receiver with integrated sensor connec-
Integrated AS-Interface

Curtains
tion field and LED-Muting indicator
Integrated PROFIBUS DP
68804481 CPR300/4-m/P1 Receiver
interface
Receiver with integrated sensor connec- Integrated PROFIBUS DP
68704481 CPR300/4-mx/P1
tion field interface

Safety Devices
Receiver with integrated sensor connec- Integrated PROFIBUS DP
68804881 CPR300/4-ml/P1

Light Beam
tion field and LED-Muting indicator interface

Multiple
Receiver with integrated sensor connec- Integrated PROFIBUS DP
68704881 CPR300/4-mxl/P1
tion field and LED-Muting indicator interface

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 201
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTplus-m, consisting of transmitter and receiver Functions: Start/restart interlock, contactor monitoring,
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, 2 transmission channels, 4-sensor Sequential Muting,
1 connecting and operating instructions manual, 1 self-adhesive 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
information plate ing restart override function, output for Muting indicator

COMPACTplus-m
Range: 6 - 70 m
Beam
distance/
number of Safety-related switching outputs
beams Art. no. Article Description (OSSDs)
Connection system with cable gland
68814000 CPT301/4/T1 Transmitter
300 mm / 4
68814430 CPR301/4-m/T1 Receiver Transistor output
68814439 CPR301/4-m/R1 Receiver Relay output
Connection system with Hirschmann plug, 12-pin
68814001 CPT301/4/T2 Transmitter
300 mm / 4
68814431 CPR301/4-m/T2 Receiver Transistor output
68814438 CPR301/4-m/R2 Receiver Relay output
Connection system with MIN-style plug, transmitter 3-pin and receiver 7-pin with /T3 and 12 pin with /R3
68814002 CPT301/4/T3 Transmitter
300 mm / 4
68814432 CPR301/4-m/T3 Receiver Transistor output
68814437 CPR301/4-m/R3 Receiver Relay output
Connection system with M12 plug, transmitter 5-pin; receiver 8-pin
300 mm / 4 68814003 CPT301/4/T4 Transmitter
68814433 CPR301/4-m/T4 Receiver Transistor output
Connection system with M12 plug (safety bus systems)
Integrated AS-Interface and 24V-power
68814050 CPT301/4/AP Transmitter
300 mm / 4 supply
68814480 CPR301/4-m/A1 Receiver Integrated AS-Interface
68814481 CPR301/4-m/P1 Receiver Integrated PROFIBUS DP interface
Delivery time for devices with MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

202 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Ordering information

Services
COMPACTplus Muting transceiver (note: the passive Deflecting Functions: Start/restart interlock, contactor monitoring,
Mirrors, CPM500/2V, are required for operating a COMPACTplus 2 transmission channels, 4-sensor Sequential Muting,
Muting transceiver) 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
Included in delivery: 2 sliding nuts, 1 bracket set BTS, 1 connect- ing restart override function, output for Muting indicator
ing and operating instructions manual, 1 self-adhesive information
plate

Engineering
Software
COMPACTplus CPRT-m

Safety
Range: 0 - 6.5 m
Beam
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)

Safety Laser
909606 CPM500/2V Deflecting Mirrors for Muting transceivers

Scanners
Deflecting Mirrors for column mounting
909607 CPM500/2V-SO
without mounting bracket
Connection system with cable gland
68800430 CPRT500/2-m/T1 Muting transceiver Transistor output
Muting transceiver with integrated sensor
68801430 CPRT500/2-mx/T1 Transistor output
connection field

Safety Light
Curtains
Muting transceiver with integrated
68800830 CPRT500/2-ml/T1 Transistor output
LED-Muting indicator
Muting transceiver with integrated sensor
68801830 CPRT500/2-mxl/T1 Transistor output
500 mm / 2 connection field and LED-Muting indicator
68800439 CPRT500/2-m/R1 Muting transceiver Relay output

Safety Devices
Muting transceiver with integrated sensor
68801439 CPRT500/2-mx/R1 Relay output

Light Beam
connection field

Multiple
Muting transceiver with integrated
68800839 CPRT500/2-ml/R1 Relay output
LED-Muting indicator
Muting transceiver with integrated sensor
68801839 CPRT500/2-mxl/R1 Relay output
connection field and LED-Muting indicator

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 203
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTplus Muting transceiver (note: the passive Deflecting Functions: Start/restart interlock, contactor monitoring,
Mirrors, CPM500/2V, are required for operating a COMPACTplus 2 transmission channels, 4-sensor Sequential Muting,
Muting transceiver) 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
Included in delivery: 2 sliding nuts, 1 bracket set BTS, 1 connect- ing restart override function, output for Muting indicator
ing and operating instructions manual, 1 self-adhesive information
plate

COMPACTplus CPRT-m
Range: 0 - 6.5 m
Beam
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with Hirschmann plug, 12-pin
68800431 CPRT500/2-m/T2 Muting transceiver Transistor output
Muting transceiver with integrated sensor
68801431 CPRT500/2-mx/T2 Transistor output
connection field
Muting transceiver with integrated
68800831 CPRT500/2-ml/T2 Transistor output
LED-Muting indicator
Muting transceiver with integrated sensor
68801831 CPRT500/2-mxl/T2 Transistor output
500 mm / 2 connection field and LED-Muting indicator
68800438 CPRT500/2-m/R2 Muting transceiver Relay output
Muting transceiver with integrated sensor
68801438 CPRT500/2-mx/R2 Relay output
connection field
Muting transceiver with integrated
68800838 CPRT500/2-ml/R2 Relay output
LED-Muting indicator
Muting transceiver with integrated sensor
68801838 CPRT500/2-mxl/R2 Relay output
connection field and LED-Muting indicator

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

204 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Ordering information

Services
COMPACTplus Muting transceiver (note: the passive Deflecting Functions: Start/restart interlock, contactor monitoring,
Mirrors, CPM500/2V, are required for operating a COMPACTplus 2 transmission channels, 4-sensor Sequential Muting,
Muting transceiver) 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
Included in delivery: 2 sliding nuts, 1 bracket set BTS, 1 connect- ing restart override function, output for Muting indicator
ing and operating instructions manual, 1 self-adhesive information
plate

Engineering
Software
COMPACTplus CPRT-m

Safety
Range: 0 - 6.5 m
Beam
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)

Safety Laser
Connection system with MIN-style plug, transmitter 3-pin and receiver 7-pin with /T3 and 12 pin with /R3

Scanners
68800432 CPRT500/2-m/T3 Muting transceiver
Muting transceiver with integrated sensor
68801432 CPRT500/2-mx/T3 Transistor output
connection field
Muting transceiver with integrated
68800832 CPRT500/2-ml/T3 Transistor output
LED-Muting indicator
Muting transceiver with integrated sensor

Safety Light
68801832 CPRT500/2-mxl/T3 Transistor output
500 mm / 2 connection field and LED-Muting indicator

Curtains
68800437 CPRT500/2-m/R3 Muting transceiver Relay output
Muting transceiver with integrated sensor
68801437 CPRT500/2-mx/R3 Relay output
connection field
Muting transceiver with integrated
68800837 CPRT500/2-ml/R3 Relay output

Safety Devices
LED-Muting indicator

Light Beam
Muting transceiver with integrated sensor
68801837 CPRT500/2-mxl/R3 Relay output

Multiple
connection field and LED-Muting indicator
Connection system with M12 plug, transmitter 5-pin; receiver 8-pin
68800433 CPRT500/2-m/T4 Muting transceiver Transistor output
Muting transceiver with integrated sensor
68801433 CPRT500/2-mx/T4 Transistor output

Safety Devices
connection field
500 mm / 2
Muting transceiver with integrated Light Beam
68800833 CPRT500/2-ml/T4 Transistor output
LED-Muting indicator
Single

Muting transceiver with integrated sensor

68801833 CPRT500/2-mxl/T4 Transistor output
connection field and LED Muting indicator
Delivery time for devices with MIN-style plug: approx. 6 weeks
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 205
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTplus Muting transceiver (note: the passive Deflecting Functions: Start/restart interlock, contactor monitoring,
Mirrors, CPM500/2V, are required for operating a COMPACTplus 2 transmission channels, 4-sensor Sequential Muting,
Muting transceiver) 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
Included in delivery: 2 sliding nuts, 1 bracket set BTS, 1 connect- ing restart override function, output for Muting indicator
ing and operating instructions manual, 1 self-adhesive information
plate

COMPACTplus CPRT-m
Range: 0 - 6.5 m
Beam
distance/
number of Safety-related switching out-
beams Art. no. Article Description puts (OSSDs)
Connection system with M12 plug (safety bus systems)
68800480 CPRT500/2-m/A1 Muting transceiver Integrated AS-Interface
Muting transceiver with integrated sensor
68801480 CPRT500/2-mx/A1 Integrated AS-Interface
connection field
Muting transceiver with integrated
68800880 CPRT500/2-ml/A1 Integrated AS-Interface
LED-Muting indicator
Muting transceiver with integrated sensor
68801880 CPRT500/2-mxl/A1 Integrated AS-Interface
connection field and LED-Muting indicator
500 mm / 2
Integrated PROFIBUS DP
68800481 CPRT500/2-m/P1 Muting transceiver
interface
Muting transceiver with integrated sensor Integrated PROFIBUS DP
68801481 CPRT500/2-mx/P1
connection field interface
Muting transceiver with integrated Integrated PROFIBUS DP
68800881 CPRT500/2-ml/P1
LED-Muting indicator interface
Muting transceiver with integrated sensor Integrated PROFIBUS DP
68801881 CPRT500/2-mxl/P1
connection field and LED-Muting indicator interface
Delivery time for devices with MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

206 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Ordering information

Services
COMPACTplus Muting transceiver (note: the passive Deflecting Functions: Start/restart interlock, contactor monitoring,
Mirrors, CPM600/2V, are required for operating a COMPACTplus 2 transmission channels, 4-sensor Sequential Muting,
Muting transceiver) 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
Included in delivery: 2 sliding nuts, 1 bracket set BTS, 1 connect- ing restart override function, output for Muting indicator
ing and operating instructions manual, 1 self-adhesive information
plate

Engineering
Software
COMPACTplus CPRT-m

Safety
Range: 0 - 6.5 m
Beam
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)

Safety Laser
909605 CPM600/2V Deflecting Mirrors for Muting transceivers

Scanners
Connection system with cable gland
68798430 CPRT600/2-m/T1 Muting transceiver Transistor output
Muting transceiver with integrated sensor
68799430 CPRT600/2-mx/T1 Transistor output
connection field
Muting transceiver with integrated
68798830 CPRT600/2-ml/T1 Transistor output
LED-Muting indicator

Safety Light
Muting transceiver with integrated sensor

Curtains
68799830 CPRT600/2-mxl/T1 Transistor output
600 mm / 2 connection field and LED-Muting indicator
68798439 CPRT600/2-m/R1 Muting transceiver Relay output
Muting transceiver with integrated sensor
68799439 CPRT600/2-mx/R1 Relay output
connection field

Safety Devices
Muting transceiver with integrated
68798839 CPRT600/2-ml/R1 Relay output

Light Beam
LED-Muting indicator

Multiple
Muting transceiver with integrated sensor
68799839 CPRT600/2-mxl/R1 Relay output
connection field and LED-Muting indicator

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

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We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 207
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTplus Muting transceiver (note: the passive Deflecting Functions: Start/restart interlock, contactor monitoring,
Mirrors, CPM600/2V, are required for operating a COMPACTplus 2 transmission channels, 4-sensor Sequential Muting,
Muting transceiver) 2-sensor Parallel Muting, 4-sensor Parallel Muting, Mut-
Included in delivery: 2 sliding nuts, 1 bracket set BTS, 1 connect- ing restart override function, output for Muting indicator
ing and operating instructions manual, 1 self-adhesive information
plate

COMPACTplus CPRT-m
Range: 0 - 6.5 m
Beam
distance/
number of Safety-related switching
beams Art. no. Article Description outputs (OSSDs)
Connection system with MIN-style plug, transmitter 3-pin and receiver 7-pin with /T3 and 12 pin with /R3
68798432 CPRT600/2-m/T3 Muting transceiver Transistor output
Muting transceiver with integrated sensor
68799432 CPRT600/2-mx/T3 Transistor output
connection field
Muting transceiver with integrated
68798832 CPRT600/2-ml/T3 Transistor output
LED-Muting indicator
Muting transceiver with integrated sensor
68799832 CPRT600/2-mxl/T3 Transistor output
600 mm / 2 connection field and LED-Muting indicator
68798437 CPRT600/2-m/R3 Muting transceiver Relay output
Muting transceiver with integrated sensor
68799437 CPRT600/2-mx/R3 Relay output
connection field
Muting transceiver with integrated
68798837 CPRT600/2-ml/R3 Relay output
LED-Muting indicator
Muting transceiver with integrated sensor
68799837 CPRT600/2-mxl/R3 Relay output
connection field and LED-Muting indicator
Connection system with M12 plug, transmitter 5-pin; receiver 8-pin
68798433 CPRT600/2-m/T4 Muting transceiver Transistor output
Muting transceiver with integrated sensor
68799433 CPRT600/2-mx/T4 Transistor output
connection field
600 mm / 2
Muting transceiver with integrated LED-Mut-
68798833 CPRT600/2-ml/T4 Transistor output
ing indicator
Muting transceiver with integrated sensor
68799833 CPRT600/2-mxl/T4 Transistor output
connection field and LED Muting indicator
Connection system with M12 plug (safety bus systems)
68798480 CPRT600/2-m/A1 Muting transceiver Integrated AS-Interface
Muting transceiver with integrated sensor
68799480 CPRT600/2-mx/A1 Integrated AS-Interface
connection field
600 mm / 2
Muting transceiver with integrated
68798880 CPRT600/2-ml/A1 Integrated AS-Interface
LED-Muting indicator
Muting transceiver with integrated sensor
68799880 CPRT600/2-mxl/A1 Integrated AS-Interface
connection field and LED-Muting indicator
Delivery time for devices with MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

208 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Article info for COMPACTplus

Services
Type 4 Multiple Light Beam Safety Devices

Article Description
CP COMPACTplus

Engineering
a Device type

Software
T Transmitter

Safety
R Receiver
RT Transceiver

rrr Beam distance/range

Safety Laser
300 300 mm / range 0 - 18 m

Scanners
400 400 mm / range 0 - 18 m
500 500 mm / range 0 - 18 m
301 300 mm / range 6 - 70 m
401 400 mm / range 6 - 70 m
501 500 mm / range 6 - 70 m

Safety Light
n Number of beams

Curtains
2 2-beam
3 3-beam
4 4-beam

Safety Devices
f Function package (receiver/transceiver only)

Light Beam
m Muting

Multiple
x Integrated sensor connection field (receiver/transceiver only)

l Integrated LED-lamp (receiver/transceiver only)

Safety Devices
tt Safety-related switching outputs (OSSD), connection system
Light Beam
T1 Transistor output, cable gland
Single

T2 Transistor output, Hirschmann plug (DIN 43651)

T3 Transistor output, MIN-style plug (MIN series)
T4 Transistor output, M12 plug
R1 Relay output, cable gland, receiver/transceiver only
Safety at Work
AS-Interface

R2 Relay output, Hirschmann plug (DIN 43651), receiver/transceiver only

R3 Relay output, MIN-style plug (MIN series), receiver/transceiver only
A1 Integrated AS-Interface, M12 plug (safety bus systems), receiver/
transceiver only
P1 Integrated PROFIBUS DP interface, M12 plug (safety bus systems), receiver/
transceiver only
AP M12 plug (transmitter only)
PROFIsafe

CP a rrr /n -f x I /tt
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 209
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Article numbers structure for COMPACTplus

Type 4 Multiple Light Beam Safety Devices

Art. no. Description
68 COMPACTplus
abb
Transmitter/Receiver
804 4-beam 300 mm 18 m range
704 4-beam 300 mm 18 m range, integrated sensor connection field
814 4-beam 300 mm 70 m range
823 3-beam 400 mm 18 m range
723 3-beam 400 mm 18 m range, integrated sensor connection field
831 3-beam 400 mm 70 m range
840 2-beam 500 mm 18 m range
740 2-beam 500 mm 18 m range, integrated sensor connection field
845 2-beam 500 mm 70 m range
Transceiver
800 2-beam 500 mm -
801 2-beam 500 mm Integrated sensor connection field
798 2-beam 600 mm -
799 2-beam 600 mm Integrated sensor connection field
c Device type
0 Basic transmitter device
4 Basic receiver/transceiver device
8 Receiver/transceiver with integrated LED-Muting indicator
dd Function package/safety-related switching outputs (OSSDs)
Transmitter
00 Transmitter /T1
01 Transmitter /T2
02 Transmitter /T3
03 Transmitter /T4
50 Transmitter /AP
Receiver
30 Muting /T1
31 Muting /T2
32 Muting /T3
33 Muting /T4
39 Muting /R1
38 Muting /R2
37 Muting /R3
80 Muting /A1
81 Muting /P1
68 abb c dd

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

210 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Electrical connection

Services
COMPACTplus-m connection example

Engineering
+24V +24V

Software
-K1 -K1 -K1

Safety
-K1
-MS1 -MS2 x1
+ - + -
x2
-K2 -K2 -K2 -K2

Safety Laser
-A1 -A2 -X1 1 2 3 4 5 -X2 1 2 3 4 5 -X5 1 2 3 4 5 2 1 3 4

Scanners
M5 in/out
+24V

M4 in/out

M2 in
n.c.
0V

FE

+24V

L1 in
FE

+24V
n.c.

L5
in/out
L5
in/out
FE
+24V

L3 in

0V

0V

Local connection panel 5 x M12, 5-pin

S1 S2 S3 S4 S5 S6
COMPACTplus COMPACTplus-m Machine Interface /T 4
CPM500/2V CPRT500/2-mx/T 4 M12, 8-pin

OSSD1

OSSD2
+24V

+24V
L2 in

L4 in
n.c.

n.c.

FE

Safety Light
0V
FE

FE
0V

0V

Curtains
-X3 1 2 3 4 5 -X4 1 2 3 4 5 7 8 5 6

When parameterization with switches -W1 A1 A1

Switch position L (FS) R -K1 -K2
S1 Contactor monitoring (EDM) at M2 without with A2 A2
S2 Transmisission channel 1 2 -MS3 -MS4
S3 Start/restart interlock (RES) at L5 or M1 without with + - + -

Safety Devices
S4 L (FS): Automatic muting* R: 4-Sensor parallel muting
S5 Display direction down above

Light Beam
S6 Muting time limit 10 min without

Multiple
0V 0V
PE PE
* Automatic muting: 4-Sensor sequential muting

Safety Devices
Light Beam
COMPACTplus-m Connection system /T4 (cable gland)
Single

Please observe the operating instructions of the components!

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 211
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Electrical connection

COMPACTplus-m connection example

+ 24V + 24V

-V1

-MS2 -MS3 -MS1 -MS4 x1

+ - + - + - + -
-V2
x2
-W1 1 3 4

-A1 1 3 4 5 6 7 8 9 10 -A2 1 2 3 4 5 6 7 8 1 5 6 7 8 11
FE
+ 24V

+ 24V
0V

+ 24V
n.c.

L5
Test in

L1 in
L2 in
L3 in
L4 in

M1 in

M2 in
n.c.
n.c.
n.c.
n.c.
n.c.
Test out

in/ out

M3 in/ out

M5 in/ out
M4 in/ out
Local Interface M12, 8-pin

S1 S2 S3 S4 S5 S6
COMPACTplus Machine Interface / T2 COMPACTplus-m Machine Interface / R2
CPT300/ 4/ T2 Hirschmann CPR300/ 4-m/ R2 Hirschmann M26

OSSD2A

OSSD2B
OSSD1A

OSSD1B
M26 11-pin+ FE 11-pin+ FE
n.c.

0V
0V

FE
FE

2 11 FE 2 FE 3 9 4 10

When parameterization with switches A1 A1

-W1 2 PE Switch position L (FS) R -V1 -V2
S1 Contactor monitoring (EDM) at M2 without with A2 A2
S2 Transmisission channel 1 2 1 1
S3 Start/restart interlock (RES) at L5 or M1 without with
S4 L (FS): Automatic muting R: 4-Sensor Parallel-Muting* 2 2
S5 Display direction down above
S6 Muting time limit 10 min without L+ L- L+ L-
max. 42V max. 42V
0V 0V
PE PE
* 4-Sensor parallel muting:

COMPACTplus-m connection system /R2 (Hirschmann plug)

Please observe the operating instructions of the components!

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

212 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Technical data

Services
General system data
Safety type in accordance with IEC/EN 61496 Type 4
Classification in accordance with
SIL 3
IEC/EN 61508
2 (Muting 2 (transmitter/ 3 (transmitter/

Engineering
Number of beams 4 (transmitter/receiver)
transceiver) receiver) receiver)

Software
Beam distance 500 mm 500 mm 400 mm 300 mm

Safety
Cxx0/y: 0...18 m
Range (type-dependent)
Cxx1/y: 6...70 m
Muting transceiver range (type-dependent) 0...6.5 m
Transistor output 20 ms 19 ms 19 ms 19 ms

Safety Laser
Relay output 35 ms 34 ms 34 ms 34 ms

Scanners
Response time
AS-i Safety interface 25 ms 24 ms 24 ms 24 ms
PROFIsafe interface 40 ms 39 ms 39 ms 39 ms
Beam height above reference plane in
400, 900 mm 400, 900 mm 300, 700, 1100 mm 300, 600, 900, 1200 mm
accordance with EN 999
Supply voltage 24 V DC, ±20 %

Safety Light
Connection cable length Max. 100 m with 1 mm2

Curtains
Safety class III and I (depending on model)
Protection rating IP 65*
Ambient temperature, operation 0...+50 °C
Ambient temperature, storage -25...+70 °C

Safety Devices
Relative humidity 15...95 %

Light Beam
Profile cross-section 52 mm x 55 mm

Multiple
Weight per device (length-dependent) 1.90..3.10 kg
Transmitter
Transmitter diodes, class in accordance with
1
EN 60825

Safety Devices
Wavelength 880 nm
Light Beam
Current consumption 75 mA
Single

Cable gland (PG13.5)

Hirschmann plug (DIN 43651), 12-pin
Connection system
MIN-style plug (MIN series), 3-pin
M12 plug, 5-pin
External test input 24 V DC, max. 20 mA
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 213
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Technical data

Receiver
Current consumption 160 mA without external load, Muting sensors and Muting indicator
2 pnp transistor outputs (short circuit-proof, cross-circuit monitored)
2 relay outputs (make)
Safety-related switching outputs (OSSD)
AS-i Safety interface
PROFIsafe interface
Switching voltage high active Min. Uv -1.0 V
Switching voltage low Max. +2.5 V
Switching current Typical, 500 mA
Cable gland (T1: M20, R1: M25)
Hirschmann plug (DIN 43651), T2: 12-pin, R2: 12-pin
Connection system
MIN-style plug (MIN series), T3: 7-pin, R3: 12-pin
M12 plug (safety bus systems), 5-pin, T4: 8-pin
Transceiver (2-beam)
Current consumption 160 mA without external load, Muting sensors and Muting indicator
2 pnp transistor outputs (short circuit-proof, cross-circuit monitored)
2 relay outputs (make)
Safety-related switching outputs (OSSD)
AS-i Safety interface
PROFIsafe interface
Switching voltage high active Min. Uv -1.0 V
Switching voltage low Max. +2.5 V
Switching current Typical, 500 mA
Cable gland (T1: M20, R1: M25)
Hirschmann plug (DIN 43651), T2: 12-pin, R2: 12-pin
Connection system
MIN-style plug (MIN series), T3: 7-pin, R3: 12-pin
M12 plug (safety bus systems), 5-pin, T4: 8-pin
*) Without additional measures the devices are not suited for outdoor use.

You will find additional information in the COMPACTplus-m connecting and operating instructions at
www.leuze.com/compactplus-m and www.leuze.com/compactplus-cprt-m.

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

214 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus-m

Machine Safety
Dimensional drawings

Services
COMPACTplus-m Multiple Light Beam Safety Device

734
500 149.5

Engineering
Software
Safety
52

22 72

Safety Laser
Scanners
55

Safety Light
Curtains
Safety Devices
Light Beam
Multiple
A = Protective field height according to ordering information
B = A + 134 mm

Dimensions in mm

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG 215
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings

COMPACTplus-m Multiple Light Beam Safety Device

1034
400 400 149.5
52

22 72
55

Dimensions in mm

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

216 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 55 52

Dimensions in mm
22
34
Dimensional drawings

www.leuze.com/compactplus-m/
X5

X4

We reserve the right to make changes • 06-1_COMPACTplus-m.fm

X3

X2

500
500
696

X1

734
Muting Transceiver, CPRT-mx and Deflecting Mirror CPM500/2V

140.1
34

72

52

© 2008 Leuze lumiflex GmbH + Co. KG

COMPACTplus-m

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

217
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Accessories dimensional drawings

Brackets
See Safety Light Curtains COMPACTplus-m, Accessories dimensional drawings, page 99

Accessories ordering information

– Safety Light Curtains COMPACTplus-m, Accessories ordering information, page 101
– AS-Interface Safety at Work, page 326
– UDC, DC Device Columns, page 468
– UMC, MC Deflecting Mirror Columns/individual mirror, page 472
– MMS Muting Mounting Systems, page 480
– Muting indicator, page 484
– Muting sensors, page 486
– Connecting cable, page 488
– Laser alignment aids, page 494

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

218 We reserve the right to make changes • 06-1_COMPACTplus-m.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/compactplus-m/

We reserve the right to make changes • 06-1_COMPACTplus-m.fm

© 2008 Leuze lumiflex GmbH + Co. KG
COMPACTplus-m

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

219
 Machine Safety
MULTIPLE LIGHT BEAM SAFETY DEVICES OVERVIEW

Machine Safety
COMPACT selection table Selection table

Services
COMPACTlaser with integrated laser alignment aid –
ideal for multiple-side guarding

Engineering
Features, type-dependent

Software
Integr. AS-i Safety interface
Integr. Laser alignment aid

Safety
Muting functions, external
incl. straight cable socket
Safety type in acc. with

incl. angled cable socket

2 pnp transistor outputs

RES / EDM, selectable

ATEX II 3 G / 3 D
Hirschmann plug

Hirschmann plug
Beam distance
IEC/EN 61496

Safety Laser
Range in m

Cable gland
number of

Scanners
The integrated laser alignment aid of the COMPACTlaser

M12 plug
1) With MSI-SR2, outside EX-zone, page 416

in mm/
simplifies the alignment of the Deflecting Mirrors with

beams
2) With MSI-m/R, page 444
multiple side guarding 3) With MSI-m/R, outside EX-zone, page 444
CT Transmitter CR Receiver Page

COMPACT Multiple Light Beam Safety Devices are active opto-

z z z 2) CT500/2 CR500/2 224
electronic protective devices (AOPD) type 4 in accordance with z z CT500/2/A CR500/2/A 224

Safety Light
IEC/EN 61496. COMPACT is a proven-in-practice reliable 0 – 18 z z z 2) CT500/2/M12 CR500/2/M12 224

Curtains
series with references on the market. The wide-ranging
COMPACT portfolio includes 2, 3 and 4-beam models. Explo- z z z 2) CT500/2/G CR500/2/G 224
sion-risk variants and systems with integrated laser alignment z z z 2) CT500/2/W CR500/2/W 224
aids are also available. The direct connection to AS-Interface 0.8 – 18 z z z, 1) 3) z CT500/2 EX2 CR500/2 EX2 240
networks can be performed with an integrated AS-Interface
Safety at Work. z z z CT501/2 CR501/2 225

Safety Devices
500/2
z z CT501/2/A CR501/2/A 225

Light Beam
z z z CT501/2/M12 CR501/2/M12 225

Multiple
6 – 70
z z z CT501/2/G CR501/2/G 225
z z z CT501/2/W CR501/2/W 225
z z z z CT501L/2 CR501L/2 244
z z z CT501L/2/A CR501L/2/A 245

Safety Devices
z z z z z CT501L/2/GW CR501L/2/GW 244

Light Beam
Type 4
z z z 2) CT400/3 CR400/3 226

Single
z z CT400/3/A CR400/3/A 226
0 – 18 z z z 2) CT400/3/M12 CR400/3/M12 226
z z z 2) CT400/3/G CR400/3/G 226
z z z

Safety at Work
2) CT400/3/W CR400/3/W 226

AS-Interface
0.8 – 18 z z z, 1) 3) z CT400/3 EX2 CR400/3 EX2 240

400/3
z z z CT401/3 CR401/3 227
z z CT401/3/A CR401/3/A 227
z z z CT401/3/M12 CR401/3/M12 227

6 – 70
z z z CT401/3/G CR401/3/G 227
z z z CT401/3/W CR401/3/W 227

PROFIsafe
z z z z CT401L/3 CR401L/3 246

Sensors
z z z CT401L/3/A CR401L/3/A 247
z z z z z CT401L/3/GW CR401L/3/GW 246

and Safety Lock-

Safety Switches

ing Devices
COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24
p. 186 p. 222 p. 242 p. 254 p. 274 www.leuze.com/msd/

220 We reserve the right to make changes • 06-2-und-3.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 06-2-und-3.fm © 2008 Leuze lumiflex GmbH + Co. KG 221
 MULTIPLE LIGHT BEAM SAFETY DEVICES
COMPACT

In addition to the reliable detection of peo-

ple with access and perimeter guarding,
the interference immunity of safety light
devices for the user also applies as one
of the most important properties of these
kinds of sensors, which is why
COMPACT is a good solution here. The
high availability is one of the major
strong points of these type 4 Multiple Light
Beam Safety Devices in accordance with
IEC/EN 61496. The system consisting of
transmitter and receiver is available in dif-
ferent series and in ATEX versions. The
scope of function can be flexibly extended
via external interface modules of the
MSI series. With the numerous COMPACT
series, which are all based on the same
proven technical platform, many applica-
tions can be implemented with an optimum
price/performance ratio.
External Muting function: COMPACT Multiple Light Beam Safety Device
application on a palletizer line Typical areas of application
z Access guarding, e.g. for robots, auto-
matic processing centers, palletizer
systems
z Perimeter guarding, e.g. on laser and
punching machines

COMPACT Multiple Light Beam Safety Device application for access guarding on
welding robot cells

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

222 We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Number of beams 2 3 4
Beam distance 500 mm 400 mm 300 mm
Cxx0/y: 0...18 m

Engineering
Range
Cxx1/y: 6...70 m

Software
Profile cross-section 52 mm x 55 mm

Safety
2 pnp transistor outputs
Safety-related switching outputs (OSSD)
AS-i Safety interface
Cable gland
Hirschmann plug

Safety Laser
Connection system MIN-style plug
M12 plug

Scanners
M12 plug (AS-i Safety)

Functions
Automatic start/restart
Start/restart function (RES), selectable

Safety Light
Dynamic contactor monitoring (EDM), selectable

Curtains
2 transmission channels, selectable
LED-display
7-segment display
Properties

Safety Devices
Function extension

Light Beam
With Safety Double Further

Multiple
Interface Relay output Muting Muting details
MSI-RM2 z P. 408
MSI-SR2/F z P. 416
MSI-sx z P. 432
z z
Safety Devices
MSI-m P. 444
MSI-mx z z z P. 444 Light Beam
Single

Special features IP 65
z Fault-free operation of adjacent devices with selection of different
transmission channels
Further information Page
z MultiScan for environments with extreme stray light
Safety at Work

z Ordering information 224

AS-Interface

(e.g. welding sparks, flash lamps)

z Integrated auto-diagnostics system for simple on-site diagnostics and z Electrical connection 232
PC-supported diagnostics in the workshop z Technical data 233
z Maintenance-free with safety transistor outputs (OSSDs) z Dimensional drawings 234
z Accessories dimensional
235
drawings
z Accessories ordering 237
PROFIsafe

information
Sensors

z COMPACT EX2 238

z COMPACTlaser 242
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 223
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACT consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, sion channels, selectable start/restart interlock,
1 connecting and operating instructions manual dynamic contactor monitoring, MultiScan

COMPACT
Beam Range: 0 - 18 m
distance/
number of
beams Art. no. Article Description Connection system
Connection system with cable gland
500 mm / 2 567502 CT500/2 Transmitter Cable gland
568502 CR500/2 Receiver Cable gland
Connection system with Hirschmann plug
557502 CT500/2/G Transmitter Hirschmann plug, 7-pin, straight
500 mm / 2 558502 CR500/2/G Receiver Hirschmann plug, 7-pin, straight
577502 CT500/2/W Transmitter Hirschmann plug, 7-pin, angled
578502 CR500/2/W Receiver Hirschmann plug, 7-pin, angled
Connection system with MIN-style plug
587359 CT500/2/BH Transmitter MIN-style plug 5-pin
500 mm / 2 588359 CR500/2/BH Receiver MIN-style plug 7-pin
589507 CT500/2/BH3 Transmitter MIN-style plug 3-pin
589607 CR500/2/BH5 Receiver MIN-style plug 5-pin
Connection system with M12 plug
500 mm / 2 567425 CT500/2/M12 Transmitter M12 plug, 5-pin
568425 CR500/2/M12 Receiver M12 plug, 8-pin
Connection system with M12 plug (AS-i Safety)
500 mm / 2 587502 CT500/2/A Transmitter Integrated AS-Interface
588502 CR500/2/A Receiver Integrated AS-Interface
Delivery time for MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

224 We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Ordering information

Services
COMPACT consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, sion channels, selectable start/restart interlock,
1 connecting and operating instructions manual dynamic contactor monitoring, MultiScan

COMPACT
Beam

Engineering
Range: 6 - 70 m
distance/

Software
number of

Safety
beams Art. no. Article Description Connection system
Connection system with cable gland
500 mm / 2 567512 CT501/2 Transmitter Cable gland
568512 CR501/2 Receiver Cable gland

Safety Laser
Connection system with Hirschmann plug

Scanners
557512 CT501/2/G Transmitter Hirschmann plug, 7-pin, straight
500 mm / 2 558512 CR501/2/G Receiver Hirschmann plug, 7-pin, straight
577512 CT501/2/W Transmitter Hirschmann plug, 7-pin, angled
578512 CR501/2/W Receiver Hirschmann plug, 7-pin, angled
Connection system with MIN-style plug

Safety Light
587360 CT501/2/BH Transmitter MIN-style plug 5-pin

Curtains
500 mm / 2 588360 CR501/2/BH Receiver MIN-style plug 7-pin
589508 CT501/2/BH3 Transmitter MIN-style plug 3-pin
589608 CR501/2/BH5 Receiver MIN-style plug 5-pin
Connection system with M12 plug

Safety Devices
500 mm / 2 567426 CT501/2/M12 Transmitter M12 plug, 5-pin

Light Beam
568426 CR501/2/M12 Receiver M12 plug, 8-pin

Multiple
Connection system with M12 plug (AS-i Safety)
500 mm / 2 587512 CT501/2/A Transmitter Integrated AS-Interface
588512 CR501/2/A Receiver Integrated AS-Interface

Safety Devices
Delivery time for MIN-style plug: approx. 6 weeks
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 225
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACT consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, sion channels, selectable start/restart interlock,
1 connecting and operating instructions manual dynamic contactor monitoring, MultiScan

COMPACT
Beam Range: 0 - 18 m
distance/
number of
beams Art. no. Article Description Connection system
Connection system with cable gland
400 mm / 3 567403 CT400/3 Transmitter Cable gland
568403 CR400/3 Receiver Cable gland
Connection system with Hirschmann plug
557403 CT400/3/G Transmitter Hirschmann plug, 7-pin, straight
400 mm / 3 558403 CR400/3/G Receiver Hirschmann plug, 7-pin, straight
577403 CT400/3/W Transmitter Hirschmann plug, 7-pin, angled
578403 CR400/3/W Receiver Hirschmann plug, 7-pin, angled
Connection system with MIN-style plug
587353 CT400/3/BH Transmitter MIN-style plug 5-pin
400 mm / 3 588353 CR400/3/BH Receiver MIN-style plug 7-pin
589505 CT400/3/BH3 Transmitter MIN-style plug 3-pin
589605 CR400/3/BH5 Receiver MIN-style plug 5-pin
Connection system with M12 plug
400 mm / 3 567423 CT400/3/M12 Transmitter M12 plug, 5-pin
568423 CR400/3/M12 Receiver M12 plug, 8-pin
Connection system with M12 plug (AS-i Safety)
400 mm / 3 587403 CT400/3/A Transmitter Integrated AS-Interface
588403 CR400/3/A Receiver Integrated AS-Interface
Delivery time for MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

226 We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Ordering information

Services
COMPACT consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, sion channels, selectable start/restart interlock,
1 connecting and operating instructions manual dynamic contactor monitoring, MultiScan

COMPACT
Beam

Engineering
Range: 6 - 70 m
distance/

Software
number of

Safety
beams Art. no. Article Description Connection system
Connection system with cable gland
400 mm / 3 567413 CT401/3 Transmitter Cable gland
568413 CR401/3 Receiver Cable gland

Safety Laser
Connection system with Hirschmann plug

Scanners
557413 CT401/3/G Transmitter Hirschmann plug, 7-pin, straight
400 mm / 3 558413 CR401/3/G Receiver Hirschmann plug, 7-pin, straight
577413 CT401/3/W Transmitter Hirschmann plug, 7-pin, angled
578413 CR401/3/W Receiver Hirschmann plug, 7-pin, angled
Connection system with MIN-style plug

Safety Light
587354 CT401/3/BH Transmitter MIN-style plug 5-pin

Curtains
400 mm / 3 588354 CR401/3/BH Receiver MIN-style plug 7-pin
589506 CT401/3/BH3 Transmitter MIN-style plug 3-pin
589606 CR401/3/BH5 Receiver MIN-style plug 5-pin
Connection system with M12 plug

Safety Devices
400 mm / 3 567424 CT401/3/M12 Transmitter M12 plug, 5-pin

Light Beam
568424 CR401/3/M12 Receiver M12 plug, 8-pin

Multiple
Connection system with M12 plug (AS-i Safety)
400 mm / 3 587413 CT401/3/A Transmitter Integrated AS-Interface
588413 CR401/3/A Receiver Integrated AS-Interface

Safety Devices
Delivery time for MIN-style plug: approx. 6 weeks
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 227
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACT consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, sion channels, selectable start/restart interlock,
1 connecting and operating instructions manual dynamic contactor monitoring, MultiScan

COMPACT
Beam Range: 0 - 18 m
distance/
number of
beams Art. no. Article Description Connection system
Connection system with cable gland
300 mm / 4 567304 CT300/4 Transmitter Cable gland
568304 CR300/4 Receiver Cable gland
Connection system with Hirschmann plug
557304 CT300/4/G Transmitter Hirschmann plug, 7-pin, straight
300 mm / 4 558304 CR300/4/G Receiver Hirschmann plug, 7-pin, straight
577304 CT300/4/W Transmitter Hirschmann plug, 7-pin, angled
578304 CR300/4/W Receiver Hirschmann plug, 7-pin, angled
Connection system with MIN-style plug
587357 CT300/4/BH Transmitter MIN-style plug 5-pin
300 mm / 4 588357 CR300/4/BH Receiver MIN-style plug 7-pin
589501 CT300/4/BH3 Transmitter MIN-style plug 3-pin
589601 CR300/4/BH5 Receiver MIN-style plug 5-pin
Connection system with M12 plug
300 mm / 4 567421 CT300/4/M12 Transmitter M12 plug, 5-pin
568421 CR300/4/M12 Receiver M12 plug, 8-pin
Connection system with M12 plug (AS-i Safety)
300 mm / 4 587304 CT300/4/A Transmitter Integrated AS-Interface
588304 CR300/4/A Receiver Integrated AS-Interface
Delivery time for MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

228 We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Ordering information

Services
COMPACT consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, sion channels, selectable start/restart interlock,
1 connecting and operating instructions manual dynamic contactor monitoring, MultiScan

COMPACT
Beam

Engineering
Range: 6- 70 m
distance/

Software
number of

Safety
beams Art. no. Article Description Connection system
Connection system with cable gland
300 mm / 4 567314 CT301/4 Transmitter Cable gland
568314 CR301/4 Receiver Cable gland

Safety Laser
Connection system with Hirschmann plug

Scanners
557314 CT301/4/G Transmitter Hirschmann plug, 7-pin, straight
300 mm / 4 558314 CR301/4/G Receiver Hirschmann plug, 7-pin, straight
577314 CT301/4/W Transmitter Hirschmann plug, 7-pin, angled
578314 CR301/4/W Receiver Hirschmann plug, 7-pin, angled
Connection system with MIN-style plug

Safety Light
587358 CT301/4/BH Transmitter MIN-style plug 5-pin

Curtains
300 mm / 4 588358 CR301/4/BH Receiver MIN-style plug 7-pin
589502 CT301/4/BH3 Transmitter MIN-style plug 3-pin
589602 CR301/4/BH5 Receiver MIN-style plug 5-pin
Connection system with M12 plug

Safety Devices
300 mm / 4 567422 CT301/4/M12 Transmitter M12 plug, 5-pin

Light Beam
568422 CR301/4/M12 Receiver M12 plug, 8-pin

Multiple
Connection system with M12 plug (AS-i Safety)
300 mm / 4 587314 CT301/4/A Transmitter Integrated AS-Interface
588314 CR301/4/A Receiver Integrated AS-Interface

Safety Devices
Delivery time for MIN-style plug: approx. 6 weeks
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 229
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACT Transceiver (note: the passive Deflecting Mirrors, Functions: Automatic start/restart, selectable transmis-
CPM500/2V or CPM600/2V, are required for operating a sion channels, selectable start/restart interlock,
COMPACT Transceiver) dynamic contactor monitoring, MultiScan
Included in delivery: 2 sliding nuts, 1 bracket set BTS, 1 connect-
ing and operating instructions manual

COMPACT Transceiver CRT

Beam Range: 0 - 6.5 m
distance/
number of
beams Art. no. Article Description Connection system
Deflecting Mirrors for
909606 CPM500/2V
transceivers
568451 CRT500/2 Transceiver Cable gland
500 mm / 2 568453 CRT500/2/BH Transceiver MIN-style plug
568454 CRT500/2/BH5 Transceiver MIN-style plug
568457 CRT500/2/M12 Transceiver M12 plug
568452 CRT500/2/A Transceiver M12 plug (AS-i Safety), 3-pin
Deflecting Mirrors for
909605 CPM600/2V
transceivers
568458 CRT600/2 Transceiver Cable gland
600 mm / 2 568460 CRT600/2/BH Transceiver MIN-style plug
568461 CRT600/2/BH5 Transceiver MIN-style plug
568464 CRT600/2/M12 Transceiver M12 plug
568459 CRT600/2/A Transceiver M12 plug (AS-i Safety), 3-pin
Delivery time for MIN-style plug: approx. 6 weeks

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

230 We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Article info for COMPACT

Services
Type 4 Multiple Light Beam Safety Devices

Article Description
C..... COMPACT
C.....L... COMPACTlaser

Engineering
Software
a Device type

Safety
T Transmitter
R Receiver
RT Transceiver

Safety Laser
rrr Beam distance/range

Scanners
300 300 mm / range 0 -18 m
400 400 mm / range 0 -18 m
500 500 mm / range 0 -18 m
301 300 mm / range 6 - 70 m
401 400 mm / range 6 - 70 m

Safety Light
Curtains
501 500 mm / range 6 - 70 m

rrr Transceiver beam distance/range

500 500 mm / range 0 - 6.5 m
600 600 mm / range 0 - 18 m

Safety Devices
Light Beam
n Number of beams

Multiple
2 2-beam (transceiver: 1 beam folded)
3 3-beam
4 4-beam (not for COMPACTlaser)

Safety Devices
t Connection system
Light Beam
G Plug with straight cable socket (Hirschmann, DIN 43651), 7-pin
Single

W Plug with angled cable socket (Hirschmann, DIN 43651), 7-pin

Plug without cable socket (Hirschmann, DIN 43651), 7-pin
GW (COMPACTlaser only)
BH MIN-style plug, transmitter, 5-pin; receiver 7-pin (MIN series)
Safety at Work
AS-Interface

BH3 Transmitter with MIN-style (BH) plug, 3-pin (MIN Series)

BH5 Receiver with MIN-style (BH) plug, 5-pin (MIN Series)
M12 M12 plug, transmitter, 5-pin; receiver 8-pin
A M12 plug (AS-i Safety), 3-pin
C a rrr rrr /n /t
C a rrr rrr L /n /t
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 231
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Electrical connection

COMPACT connection example

+ 24V + 24V

-K1 L+ L+
-W1 1 -W2 1 3 4
1 1
-K2
2 2

-A1 1 3 4 5 6 -A2 1 3 4 5 6 -A3 A1 S11 S33 S34 S35 S31 S22 13 23 31

OSSD1
Us1
+ 24V

+ 24V
EDM
reserved

OSSD2
Test in
reserved

Start
Restart
Test out

COMPACT CT400/3 COMPACT CR400/3 MSI-SR2/ F

Us2
0V

0V
FE

FE

2 7 2 7 A2 S12 S21 14 24 32

Var. B
-W1 2 PE -W2 2 PE

-K1 A1 A1
-K1 -K2
Var. A A2 A2
*EDM/RES selectable if the
receiver supply voltage is wired
to Pin1 = 0V, Pin2 = +24V. -K2 -K1 -K2
Valid up from version P22. L- L-

0V 0V
PE PE

COMPACT with Safety Relay MSI-SR2/F

Please observe the operating instructions of the components!

*) For further connection examples, see chapter

COMPACT EX2, page 157
COMPACTlaser, page 248
AS-Interface Safety at Work, page 331

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

232 We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Technical data

Services
General system data
Safety type in accordance with IEC/EN 61496 Type 4
Number of beams 2 3 4
Beam distance 500 mm 400 mm 300 mm
Cxx0/y: 0...18 m

Engineering
Range
Cxx1/y 6.0...70 m

Software
Safety
Response time 5 ms
Response time (MultiScan) 8 ms
Beam height above reference plane in accordance
400, 900 mm 300, 700, 1100 mm 300, 600, 900, 1200 mm
with EN 999
Supply voltage 24 V DC, ±20 %

Safety Laser
Connection cable length Max. 100 m with 0.25 mm2

Scanners
Safety class III
Protection rating IP 65
Ambient temperature, operation 0...+55 °C
Ambient temperature, storage -25...+70 °C
Relative humidity 15...95 %

Safety Light
Profile cross-section 52 mm x 55 mm

Curtains
Weight per device (length-dependent) 1.30...2.30 kg
Transmitter
Current consumption 75 mA
Cable gland (PG13.5), plug-in connection space

Safety Devices
Hirschmann plug (DIN 43651), 7-pin

Light Beam
Connection system MIN-style plug (MIN series), 5/3-pin

Multiple
M12 plug, 5-pin
M12 plug (AS-i Safety), 3-pin
Transmitter diodes, class in accordance with
1
EN 60825
Wavelength 880 nm

Safety Devices
Receiver Light Beam
Current consumption 100 mA without external load
Single

2 pnp transistor outputs (short circuit-proof, cross-circuit monitored)

Safety-related switching outputs (OSSD)
AS-i Safety interface
Switching voltage high active Min. Uv -2 V
Safety at Work

Switching voltage low Max. 2.8 V

AS-Interface

Switching current Typical, 250 mA

Cable gland (PG13.5), plug-in connection space
Hirschmann plug (DIN 43651), 7-pin
Connection system MIN-style plug (MIN series), 7/5-pin
M12 plug, 8-pin
M12 plug (AS-i Safety), 3-pin

You will find additional information in the COMPACT connecting and operating instructions at www.leuze.com/compact.
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 233
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings

COMPACT Multiple Light Beam Safety Device

684
500 99.5
52

receiver
22 22
55

984
400 400 99.5
52

receiver

22 22
55

Dimensions in mm

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

234 We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Dimensional drawings

Services
COMPACT Multiple Light Beam Safety Device
1134
300 300 300 99.5

Engineering
Software
52

receiver

Safety
22 22

Safety Laser
Scanners
55

Safety Light
Curtains
Safety Devices
Light Beam
Accessories dimensional drawings

Multiple
44
10 22
6.2 10 ~26.5 11.3
9.5

R10 ø6/2x

Safety Devices
21.5

Light Beam
24

54

70

Single
60
4

35
10

6.2
7
Safety at Work
AS-Interface
~40
~34
°
90

±8

L-mounting bracket Mounting bracket, swiveling with shock absorber

PROFIsafe
Sensors

Dimensions in mm
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 235
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings

COMPACT Transceiver CRT600/2 and CPM600/2V

846

600

52
34 34
834
600 90.1
52

22 22
55

Dimensions in mm

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

236 We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT

Machine Safety
Accessories ordering information

Services
Art. no. Article Description

Installation accessories

560300 BT-SSD Mounting bracket, swiveling with shock absorber incl. 2 screws and 2 sliding nuts

Engineering
Software
560301 BT-SSD-270 Mounting bracket, swiveling with shock absorber, 270 mm, incl. sliding nuts

Safety
560120 BT-S Mounting set consisting of 2 L-type brackets incl. 2 screws

425720 BT-NC Sliding nut

Mirror distance/

Safety Laser
Deflecting Mirror Columns total height in mm

Scanners
549702 UMC-1002 Deflecting Mirror Column, 2 alignable individual mirrors 500 / 1060
549703 UMC-1303 Deflecting Mirror Column, 3 alignable individual mirrors 400 / 1360

549704 UMC-1304 Deflecting Mirror Column, 4 alignable individual mirrors 300 / 1360

549756 UMC-1602 Deflecting Mirror Column, 2 alignable individual mirrors 500 / 1660

Safety Light
Curtains
MagnetKey

520071 AC-MK1 MagnetKey for laser activation (included in delivery)

Connection system Length, design

Safety Devices
Hirschmann cable socket, 7-pin, encoded for CT, incl. crimp
426040 AC-LDH-T7/GF Straight

Light Beam
contacts

Multiple
Hirschmann cable socket, 7-pin, encoded for CR, incl. crimp
426041 AC-LDH-R7/GF Straight
contacts
Hirschmann cable socket, 7-pin, encoded for CT, incl. crimp
426050 AC-LDH-T7/WF Angled
contacts

Safety Devices
Hirschmann cable socket, 7-pin, encoded for CR, incl. crimp Light Beam
426051 AC-LDH-R7/WF Angled
contacts
Single

Laser alignment aids

Laser alignment aid for lateral mounting with use for COMPACT/COMPACTplus/ROBUST/
560020 LA-78U
SOLID
Safety at Work

Laser alignment aid with ROBUST/COMPACT/COMPACTplus application with

AS-Interface

520004 LA-78UDC
UDC-mounting column

Protective screens, see accessories, page 478

PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact/

We reserve the right to make changes • 06-2_COMPACT.fm © 2008 Leuze lumiflex GmbH + Co. KG 237
 MULTIPLE LIGHT BEAM SAFETY DEVICES
COMPACT EX2

Devices and protective systems must meet

special requirements with use in explosion-
risk areas. COMPACT EX2 with the "non-
sparking" ignition protection type and spe-
cial precautions on the transmitter and
receiver housing is available in different
models for these types of applications, i.e.
for use in Ex zone 2 (gases) and in Ex
zone 22 (flammable, non-conductive
dusts) – with the typical advantages of the
COMPACT series with regard to interfer-
ence immunity and availability. In addition
to the requirements of machine safety,
COMPACT EX2 also satisfies the provi-
sions of ATEX Directive 94/9/EC. Rein-
forced connecting front screens ensure
that the housing remains sealed with me-
chanical influences, e.g. an impact or blow
of some kind. Metal bushings enclose the
cables suitable for explosion-risk areas,
COMPACT EX2 Multiple Light Beam Safety Device on a re-filling system which are to be provided by the customer.
COMPACT EX2 can be used in industrial
Typical areas of application applications, however it cannot be used
in pits. The device complies as an electri-
Can be used in zone 2 (gases) and zone 22 (flammable, non-conductive dusts)
cal piece of apparatus of EX device
z Re-filling systems for powdered substances group II, EX category 3.
z Painting lines, e.g. in the automotive industry
z Chemical processes

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

238 We reserve the right to make changes • 06-3_COMPACT-EX2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT EX2

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Number of beams 2 3
Beam distance 500 mm 400 mm
Range 18 m

Engineering
SingleScan response time 5 ms

Software
Safety
Profile cross-section 52 mm x 55 mm
Safety-related switching outputs
2 pnp transistor outputs
(OSSD)
Connection system Cable gland
Ex device group II

Safety Laser
Ex device category 3

Scanners
Temperature class T4
Permissible ignition temperature T > 135 °C
Ignition protection type "nA" non-sparking
Transmitter
Wavelength 880 nm

Safety Light
Curtains
You will find additional information in the COMPACT connecting and operating
instructions and supplementary COMPACT EX2 instructions at
www.leuze.com/compact-ex2.

Functions Properties

Safety Devices
See chapter, COMPACT, page 223

Light Beam
Multiple
Function extension
See chapter, COMPACT, page 223, see safety note, page 240

Special features
z Type 4, suitable for safety category 4

Safety Devices
z Complies with ATEX Directive 94/9/EC (ATEX Directive) Light Beam
z Fault-free operation of adjacent devices with selection of different
Single

transmission channels
z Maintenance-free with safety transistor outputs (OSSDs)
z Ignition protection type "nA" non-sparking Further information Page
Safety at Work

COMPACT EX2 specification plate with info as electrical equipment: z Ordering information 240
AS-Interface

– II 3 G - EEx II nA T4 (gases) z Electrical connection 240

– II 3 D 135 °C (flammable, non-conductive dusts) z Technical data, see chapter,
233
COMPACT
For explanations, see www.leuze.com/atex. z Dimensional drawings,
234
see chapter, COMPACT
z Accessories dimensional 240
drawings
PROFIsafe

z Accessories ordering informa-

Sensors

tion, see chapter, COMPACT 237

and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact-ex2/

We reserve the right to make changes • 06-3_COMPACT-EX2.fm © 2008 Leuze lumiflex GmbH + Co. KG 239
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACT EX2, consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 4 sliding nuts, 2 bracket sets BT-S, sion channels, selectable start/restart interlock, dy-
1 COMPACT connecting and operating instructions manual and namic contactor monitoring, MultiScan
1 supplementary COMPACT EX2 connecting and operating in-
structions manual

COMPACT EX2
Beam Range: 0 - 18 m
distance/
number of
beams Art. no. Article Description Connection system
569170 CT500/2-EX2 Transmitter Cable gland
500 mm / 2
569171 CR500/2-EX2 Receiver Cable gland
569172 CT400/3-EX2 Transmitter Cable gland
400 mm / 3
569173 CR400/3-EX2 Receiver Cable gland

Delivery time for EX2 devices, approx. 3 weeks

Electrical connection
COMPACT EX2 connection example
See chapter, COMPACT, page 232

With explosion-risk applications the MSI Safety Relay, MSI Safety Interfaces and possibly the start buttons must be installed
outside the explosion-risk zone. he connection cables to be provided by the customer must comply with the local explosion-
risk applicable provisions and must have an external diameter of 8 mm to 11 mm. They must be laid in such a way that
possible damages are prevented.
The user standards EN 60679-14 (for gases) or EN 50281-1-2 (for dusts) must be observed.

Dimensional drawings
See chapter, COMPACT, page 234

Accessories dimensional drawings

See chapter, COMPACT, page 235

A laser alignment aid may only be used if explosion-risk conditions are not prevalent.

Accessories ordering information

See chapter, COMPACT, page 237

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

240 We reserve the right to make changes • 06-3_COMPACT-EX2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/compact-ex2/

We reserve the right to make changes • 06-3_COMPACT-EX2.fm

© 2008 Leuze lumiflex GmbH + Co. KG
COMPACT EX2

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

241
 MULTIPLE LIGHT BEAM SAFETY DEVICES
COMPACTlaser

Where ever multiple-side guarding of ma-

chines is required, without restricting the
machine’s accessibility, Safety Light Beam
Devices together with Deflecting Mirror
Columns are an effective, safe and eco-
nomical solution. Type 4 Multiple Light
Beam Safety Devices of the COMPACT
series have also been fitted with integrated
red light alignment lasers per beam in
order to meet customer requirements after
the shortest possible start-up time, and to
also provide maximum alignment quality at
the same time. The high availability is one
of the major strong points of the
COMPACT type 4 Multiple Light Beam
Safety Device in accordance with IEC/
EN 61496. A well-thought through acces-
sories range, consisting of Deflecting Mir-
ror Columns with integrate spirit levels for
leveling and clear and concise alignment
The integrated laser alignment aid of the COMPACTlaser simplifies the alignment instructions round off the COMPACT com-
of the Deflecting Mirrors with multiple-side guarding plete solution. The scope of function can
be flexibly extended via external interface
Typical areas of application modules of the MSI series. With the nu-
z Access guarding, e.g. on robots, automatic processing centers, palletizer merous COMPACT series, which are all
systems based on the same proven technical plat-
form, many applications can be imple-
z Perimeter guarding, e.g. on laser and punching machines mented with an optimum price/perform-
ance ratio.

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

242 We reserve the right to make changes • 06-4_COMPACTlaser.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTlaser

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Number of beams 2 3
Beam distance 500 mm 400 mm
Range 6...70 m

Engineering
Profile cross-section 52 mm x 55 mm

Software
Safety
Safety-related switching outputs 2 pnp transistor outputs
(OSSD) AS-i Safety interface
Cable gland (PG13.5)
Hirschmann plug
Connection system
M12 plug

Safety Laser
M12 plug (AS-i Safety)

Scanners
Transmitter
Laser protection class in ac-
2
cordance with EN 60825
Laser wavelength 650 nm
Power < 1 mW

Safety Light
You will find more information in the COMPACT connecting and operating

Curtains
instructions at www.leuze.com/compactlaser.

Functions
See chapter, COMPACT, page 223
Properties

Safety Devices
Function extension

Light Beam
See chapter, COMPACT, page 223

Multiple
Special features
z Very fast start-up (initial operation) with red light alignment laser per
beam and attachable alignment templates. Can also be performed by
the machine operator, e.g. with structural changes.

Safety Devices
z Easy pre-alignment of the Deflecting Mirror Columns with integrated Light Beam
spirit levels, combined with high alignment quality for maximum light
Single

beam device payload signal, and therefore maximum system

availability IP 65
z Automatic resetting of the Deflecting Mirror Columns after mechanical
impacts/blows with special spring elements Further information Page
z
Safety at Work

Transistor output or AS-i Safety interface available z Ordering information 244

AS-Interface

z 70 m range z Electrical connection 248

z Technical data 233
z Dimensional drawings 249
z Accessories dimensional
251
drawings
z Accessories ordering informa- 237
PROFIsafe

tion, see chapter, COMPACT

Sensors

z COMPACT 222
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactlaser/

We reserve the right to make changes • 06-4_COMPACTlaser.fm © 2008 Leuze lumiflex GmbH + Co. KG 243
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTlaser, consisting of transmitter and receiver Functions: Automatic start/restart, selectable start/re-
Included in delivery: 1 connecting and operating instructions man- start interlock, selectable transmission channels, dy-
ual. With mounting in UDC mounting columns: With drill hole namic contactor monitoring
template and high-grade -floor anchors

COMPACTlaser
Beam Range: 6 - 70 m
distance/
number of
beams Art. no. Article Description Connection system
Connection system with cable gland
Transmitter with integrated laser alignment
568600 CT501L/2 Cable gland
aid
568601 CR501L/2 Receiver Cable gland
500 mm / 2
Transmitter with integrated laser alignment
568700 CT501L/2-UDC Cable gland
aid, mounted in UDC mounting column
Receiver, mounted in UDC
568701 CR501L/2-UDC Cable gland
mounting column
Connection system with Hirschmann plug
Transmitter with integrated laser alignment
568604 CT501L/2/GW Hirschmann plug, 7-pin
aid
568605 CR501L/2/GW Receiver Hirschmann plug, 7-pin
500 mm / 2
Transmitter with integrated laser alignment
568704 CT501L/2/GW-UDC Hirschmann plug, 7-pin
aid, mounted in UDC mounting column
Receiver, mounted in UDC
568705 CR501L/2/GW-UDC Hirschmann plug, 7-pin
mounting column
Connection system with MIN-style plug
Transmitter with integrated laser alignment
568612 CT501L/2/BH MIN-style plug 5-pin
aid
568613 CR501L/2/BH Receiver MIN-style plug 7-pin
Transmitter with integrated laser alignment
568712 CT501L/2/BH-UDC MIN-style plug 5-pin
aid, mounted in UDC mounting column
Receiver, mounted in UDC
568713 CR501L/2/BH-UDC MIN-style plug 7-pin
500 mm / 2 mounting column
Transmitter with integrated laser alignment
568622 CT501L/2/BH3 MIN-style plug 3-pin
aid
568623 CR501L/2/BH5 Receiver MIN-style plug 5-pin
Transmitter with integrated laser alignment
568722 CT501L/2/BH3-UDC MIN-style plug 3-pin
aid, mounted in UDC mounting column
Receiver, mounted in UDC
568723 CR501L/2/BH5-UDC MIN-style plug 5-pin
mounting column
Connection system with M12 plug
500 mm / 2 567429 CT501L/2/M12 Transmitter M12 plug, 5-pin
568429 CR501L/2/M12 Receiver M12 plug, 8-pin
Delivery time for MIN-style plug: approx. 6 weeks
COMPACTlaser device without mounting column required for each swiveling mounting bracket, BT-SSD-270!

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

244 We reserve the right to make changes • 06-4_COMPACTlaser.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTlaser

Machine Safety
Ordering information

Services
COMPACTlaser, consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 1 connecting and operating instructions man- sion channels, MultiScan
ual. With mounting in UDC mounting columns: With drill hole
template and high-grade -floor anchors

Engineering
COMPACTlaser
Beam

Software
Range: 6 - 70 m
distance/

Safety
number of
beams Art. no. Article Description Connection system
Connection system with M12 plug (AS-i Safety)
Transmitter with integrated laser alignment
568608 CT501L/2/A Integrated AS-Interface
aid

Safety Laser
Scanners
568609 CR501L/2/A Receiver Integrated AS-Interface
500 mm / 2
Transmitter with integrated laser alignment
568708 CT501L/2/A-UDC Integrated AS-Interface
aid, mounted in UDC mounting column
Receiver, mounted in UDC
568709 CR501L/2/A-UDC Integrated AS-Interface
mounting column
COMPACTlaser device without mounting column required for each swiveling mounting bracket, BT-SSD-270!

Safety Light
Curtains
Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactlaser/

We reserve the right to make changes • 06-4_COMPACTlaser.fm © 2008 Leuze lumiflex GmbH + Co. KG 245
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

COMPACTlaser, consisting of transmitter and receiver Functions: Automatic start/restart, selectable start/re-
Included in delivery: 1 connecting and operating instructions man- start interlock, selectable transmission channels, dy-
ual. With mounting in UDC mounting columns: With drill hole namic contactor monitoring
template and high-grade -floor anchors

COMPACTlaser
Beam Range: 6 - 70 m
distance/
number of
beams Art. no. Article Description Connection system
Connection system with cable gland
Transmitter with integrated laser alignment
568602 CT401L/3 Cable gland
aid
568603 CR401L/3 Receiver Cable gland
400 mm / 3
Transmitter with integrated laser alignment
568702 CT401L/3-UDC Cable gland
aid, mounted in UDC mounting column
Receiver, mounted in UDC
568703 CR401L/3-UDC Cable gland
mounting column
Connection system with Hirschmann plug
Transmitter with integrated laser alignment
568606 CT401L/3/GW Hirschmann plug, 7-pin
aid
568607 CR401L/3/GW Receiver Hirschmann plug, 7-pin
400 mm / 3
Transmitter with integrated laser alignment
568706 CT401L/3/GW-UDC Hirschmann plug, 7-pin
aid, mounted in UDC mounting column
Receiver, mounted in UDC
568707 CR401L/3/GW-UDC Hirschmann plug, 7-pin
mounting column
Connection system with MIN-style plug
Transmitter with integrated laser alignment
568614 CT401L/3/BH MIN-style plug 5-pin
aid
568615 CR401L/3/BH Receiver MIN-style plug 7-pin
Transmitter with integrated laser alignment
568714 CT401L/3/BH-UDC MIN-style plug 5-pin
aid, mounted in UDC mounting column
Receiver, mounted in UDC
568715 CR401L/3/BH-UDC MIN-style plug 7-pin
400 mm / 3 mounting column
Transmitter with integrated laser alignment
568624 CT401L/3/BH3 MIN-style plug 3-pin
aid
568625 CR401L/3/BH5 Receiver MIN-style plug 5-pin
Transmitter with integrated laser alignment
568724 CT401L/3/BH3-UDC MIN-style plug 3-pin
aid, mounted in UDC mounting column
Receiver, mounted in UDC
568725 CR401L/3/BH5-UDC MIN-style plug 5-pin
mounting column
Delivery time for MIN-style plug: approx. 6 weeks

COMPACTlaser device without mounting column required for each swiveling mounting bracket, BT-SSD-270!

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

246 We reserve the right to make changes • 06-4_COMPACTlaser.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTlaser

Machine Safety
Ordering information

Services
COMPACTlaser, consisting of transmitter and receiver Functions: Automatic start/restart, selectable transmis-
Included in delivery: 1 connecting and operating instructions man- sion channels, MultiScan
ual. With mounting in UDC mounting columns: With drill hole
template and high-grade -floor anchors

Engineering
COMPACTlaser
Beam

Software
Range: 6 - 70 m
distance/

Safety
number of
beams Art. no. Article Description Connection system
Connection system with M12 plug (AS-i Safety)
Transmitter with integrated laser alignment
568610 CT401L/3/A Integrated AS-Interface
aid

Safety Laser
Scanners
568611 CR401L/3/A Receiver Integrated AS-Interface
400 mm / 3
Transmitter with integrated laser alignment
568710 CT401L/3/A-UDC Integrated AS-Interface
aid, mounted in UDC mounting column
Receiver, mounted in UDC
568711 CR401L/3/A-UDC Integrated AS-Interface
mounting column
COMPACTlaser device without mounting column required for each swiveling mounting bracket, BT-SSD-270!

Safety Light
Curtains
Article list for COMPACT
See type 4 COMPACT Multiple Light Beam Safety Device article info, page 209

Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactlaser/

We reserve the right to make changes • 06-4_COMPACTlaser.fm © 2008 Leuze lumiflex GmbH + Co. KG 247
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Electrical connection

COMPACTlaser connection example

+24V +24V

-K1 L+ L+
-W1 1 -W2 1 3 4
1 1
-S1E-- -K2
2 2

-A1 1 3 4 5 6 -A2 1 3 4 5 6 -A3 A1 S11 S33 S34 S35 S31 S22 13 23 31

reserved
reserved
+24V

OSSD1

+24V
OSSD2
EDM
Start
Restart
Test in

Us 1
Test out

COMPACTlaser COMPACTlaser MSI-SR2/F

CT 501/2 CR 501/2
Us 2
FE

FE
0V

0V

2 7 2 7 A2 S12 S21 14 24 32

Var. B
-W1 2 PE -W2 2 PE

-K1 A1 A1
-K1 -K2
Var. A A2 A2
*EDM/RES selectable if the
receiver supply voltage is wired
to Pin1 = 0V, Pin2 = +24V. -K2 -K1 -K2
Valid up from version P22. L- L-

0V 0V
PE PE

COMPACTlaser with Safety Relay MSI-SR2/F

Please observe the operating instructions of the components!

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

248 We reserve the right to make changes • 06-4_COMPACTlaser.fm © 2008 Leuze lumiflex GmbH + Co. KG
 55 52

22
Dimensional drawings

www.leuze.com/compactlaser/
Justagemarke

We reserve the right to make changes • 06-4_COMPACTlaser.fm

CR501L/2 Receiver and CT501L/2 Transmitter

Alignment target

Justagelaser
Alignment laser
Laser class 2
500
684

Justagemarke

Alignment target

receiver
99.5

22
COMPACTlaser

© 2008 Leuze lumiflex GmbH + Co. KG

Safety Switches Single Multiple Safety
and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

249
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings

CR401L/3 Receiver and CT401L/3 Transmitter

984
400 400 99.5
Alignment target

Alignment target

Alignment target
Justagemarke

Justagemarke
52

receiver
22 22
55

Alignment laser

Alignment laser
Laser class 2

Laser class 2
Justagelaser

Justagelaser

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

250 We reserve the right to make changes • 06-4_COMPACTlaser.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTlaser

Machine Safety
Accessories dimensional drawings

Services
Mounting bracket, swiveling with shock absorber, BT-SSD-270

~26.5 7

Engineering
Software
Safety
Safety Laser
Scanners
270

200

Safety Light
Curtains
Safety Devices
Light Beam
Multiple
6.5
35

Safety Devices
Light Beam
11.4
Single
~40
~34

Safety at Work
AS-Interface

±8

Dimensions in mm

Accessories ordering information

PROFIsafe
Sensors

See chapter, COMPACT, page 237

and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactlaser/

We reserve the right to make changes • 06-4_COMPACTlaser.fm © 2008 Leuze lumiflex GmbH + Co. KG 251
 Machine Safety
MULTIPLE LIGHT BEAM SAFETY DEVICES OVERVIEW

Machine Safety
ROBUST 42, 43, 44 selection table Selection table

Services
Features, type-dependent

Engineering
Software
Serial/Parallel Muting connection box

Safety
RRT Transceiver (active/passive)
Safety category, IEC/EN 61496

Parallel Muting connection box

RT Transmitter / RR Receiver

Integr. AS-i Safety interface

Muting functions, external
Beam distance in mm/

Safety Laser
Integr. Muting indicator
RES / EDM, external

Scanners
Safety relay outputs
number of beams
High functional reliability: ROBUST systems provide reliable

Hirschmann plug
protection, with palette wrappers, for example

Range in m

Cable gland
1) RES and EDM with MSI-SR2/F, page 416
or MSI-s/R, page 432

M12 plug
2) RES, EDM and Muting with MSI-m/R
ROBUST Multiple Light Beam Safety Devices are available in or MSI-mx/Rx, page 444
two different series – in accordance with IEC/EN 61496 as type 3) RES and EDM with AS-i Safety Monitor, page 328

Safety Light
4 devices (ROBUST 42, 43, 44), and as type 2 devices Article Page

Curtains
(ROBUST 22, 23, 24 in combination with a Test Monitoring
Unit).
z 1) 2) z z RRT42 PM2-500
z 1) 2) z z z RRT42.3 PM2-500
The ROBUST series also guarantees safe and reliable opera-
tion with extreme environmental conditions and in a tempera- z 2) 2) z z z RRT42-MCB-2.1 PM2-500
ture range from -25 to +55 C. The sensors are characterized by z 2) 2) z z z z RRT42.3-MCB-2.1 PM2-500

Safety Devices
0.5 - 2.5
a stable, warp-resistant extruded aluminum profile, protection z 2) 2) z z z z RRT42.3-MCB-4.1 PM2-500

Light Beam
rating up to IP 67 and an integrated optics heating. ROBUST
devices can be flexibly extended with MSI Safety Interface z 1) 2) z z RRT42.6 PM2-500

Multiple
modules, e.g. for Muting applications. This applies for both the z z z RRT42.G PM2-500
transmitter/receiver model and for the transceiver construction, z 3) z z RRT42/A PM2-500
with which the transmitter and receiver are both housed in the
same housing. 500/2
z 1) 2) z z RRT42 PM2-500V
z 1) 2) z z z RRT42.3 PM2-500V

Safety Devices
z 2) 2) z z z RRT42-MCB-2.1 PM2-500V

Light Beam
z 2) 2) z z z z RRT42.3-MCB-2.1 PM2-500V

Single
1.5 - 8 256 –
Type 4 z 2) 2) z z z z RRT42.3-MCB-4.1 PM2-500V
257
z 1) 2) z z RRT42.6 PM2-500V
z z z RRT42.G PM2-500V
z z z

Safety at Work
3) RRT42/A PM2-500V

AS-Interface
z 1) z z RRT42 AMI42
z 1) z z RRT42.6 AMI42.1
0.5 - 50 z 1) 2) z z RT43 RR43
400/3 z 1) 2) z z z RT43.6 RR43.6
z 1) 2) z z z RR43-MCB-4.2 RR43.6

0.5 - 2.5
z 1) 2) z z RRT44 PM4-300
z z z

PROFIsafe
3) RRT44/A PM4-300

Sensors
300/4
1.5 - 8
z 1) 2) z z RRT44 PM4-300V
z 3) z z RRT44/A PM4-300V

and Safety Lock-

Safety Switches

ing Devices
COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24
p. 186 p. 222 p. 242 p. 254 p. 274 www.leuze.com/msd/

252 We reserve the right to make changes • 06-5-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 06-5-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 253
 MULTIPLE LIGHT BEAM SAFETY DEVICES
ROBUST 42, 43, 44

In difficult industrial conditions, functional

reliability and dependability are especially
important with opto-electronic protective
devices. In addition to their flexible applica-
bility, the ROBUST Safety Light Beam
Devices have been designed for precisely
these requirements (IP 67 protection rat-
ing). The 42, 43 and 44 series enable the
implementation of a type 4 protective de-
vice in accordance with IEC/EN 61496 –
2-beam (RRT42), 3-beam (RT/RR43) and
4-beam (RRT44). The 2-beam and 4-beam
safety light devices, ROBUST RRT42 and
RRT44 form a fucntional unit in combina-
tion with a Deflecting Mirror, whereby both
transmitter and receiver system are
housed in one shared housing (trans-
ceiver). With the 3-beam ROBUST, the
RT43 Transmitter and RR43 Receiver form
a functional unit with separate transmitter
Flexible integration: ROBUST Multiple Light Beam Safety Device application with and receiver housing. The ROBUST MCB
a palettizer robot models enable direct connection of Muting
sensors and Muting indicator.

Typical areas of application

z Area guarding on machines and sys-
tems and access guarding on robots,
e.g. welding robots
z Production lines, transfer lines
z Rear area guarding on pressure form-
ing presses
z Packaging machinery, palletizers,
wrapping machinery, plastic and rub-
ber machinery, concrete and
stoneware machinery, etc.

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

254 We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROBUST 42, 43, 44

Machine Safety
Important technical data, overview

Services
Safety type in accordance
Type 4
with IEC/EN 61496
Number of beams 2 3 4
Beam distance 500 mm 400 mm 300 mm
PM2-500: 0.5 m - 2.5 m

Engineering
Range in PM4-300: 0.5 m - 2.5 m
PM2-500V: 1.5 m - 8.0 m 50 m
comb. with PM4-300V: 1.5 m - 8.0 m

Software
AMI42: 50 m

Safety
IP 67 (IP 65 for models with integrated Muting
Protection rating
indicator)
Temperature range,
-25...+55 °C
operation

Safety Laser
Temperature range,
-30...+70 °C
storage

Scanners
Profile cross-section 52 mm x 57 mm
Safety Switching outputs
2 relay outputs, AS-i Safety interface
(OSSDs)
Cable gland
Connection system (type-
Hirschmann plug
dependent)

Safety Light
M12 plug (AS-i Safety interface)

Curtains
Functions
Automatic start/restart
Integrated optics heating
Properties

Safety Devices
Function extension

Light Beam
With Safety Relay Double Further

Multiple
Interface output RES EDM Muting Muting details
MSI-SR2/F z z z P. 416
MSI-m z z z z P. 444
MSI-mx z z z z z P. 444 IP 67

Safety Devices
Light Beam
Special features ROBUST 42:
z Integrated optics heating for use with extreme environmental
Single

conditions
z Protection rating: IP 67
z Glass optics with spacing bolts for mounting laser alignment aid Further information Page
Safety at Work

z Switching outputs with positive-guided Safety Relay contacts z Ordering information 256
AS-Interface

z Muting in combination with Safety Interfaces, MSI-m, MSI-mx z Electrical connection 258
z MCB 2.1 and MCB 4.1 with integrated Muting sensor connection z Technical data 260
z Models with integrated Muting indicator z Dimensional drawings 262
z Models with integrated AS-Interface z Dimensional drawings:
268
Accessories
z Ordering information: 270
PROFIsafe

Accessories
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/robust4/

We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG 255
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

ROBUST 42, 43, 44, consisting of transmitter and receiver, and Functions: Automatic start/restart, optics heating,
1 RRT42 or RRT44 Transceiver LED-display, optional Muting sensor connection
Note: Either the passive Deflecting Mirrors PM2 or PM4, or with
large ranges, the active Deflecting Mirrors, AMI42, are required for
operating ROBUST Transceiver
Included in delivery: With RR/RT 4 sliding nuts, 2 bracket sets
BT-S, and with RRT 2 sliding nuts and 1 bracket set BT-S,
1 connecting and operating instructions manual

ROBUST
Beam Range: Type-dependent
distance/
number of
beams Art. no. Article Description Connection system
ROBUST 42
50029527 RRT42 Transceiver Cable gland
909681 RRT42.3 Transceiver with integrated Muting indicator Cable gland
909692 RRT42.6 Transceiver M12 plug, 8-pin
909685 RRT42/G Transceiver Hirschmann plug
Transceiver with integrated Muting connection
909679 RRT42.3-MCB-2.1 box (MCB) for Parallel Muting, connection for Cable gland
start/restart button and Muting indicator
500 mm / 2 Transceiver with integrated Muting connection
909678 RRT42.3-MCB-4.1 box (MCB) for Sequential Muting, connection Cable gland
for start/restart button and Muting indicator
Transceiver for Parallel Muting, connection for
909696 RRT42-MCB-2.1 Cable gland
start/restart button
50029088 PM2-500 Passive Deflecting Mirror, range 0.5 - 2.5 m
909661 PM2-500V Passive Deflecting Mirror, range 1.5 - 8 m
50029087 AMI42 Active Deflecting Mirror, range 0.5 - 50 m Cable gland
909695 AMI42.1 Active Deflecting Mirror, range 0.5 - 50 m M12 plug, 8-pin
ROBUST 43
50029085 RT43 Transmitter, range 50 m Cable gland
50029086 RR43 Receiver, range 50 m Cable gland
400 mm / 3 909697 RT43.6 Transmitter, range 50 m M12 plug, 5-pin
909698 RR43.6 Receiver, range 50 m M12 plug, 8-pin
Receiver with integrated Muting connection
909673 RR43-MCB-4.2 box (MCB) for Sequential Muting, connection Cable gland
for start/restart button and Muting indicator

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

256 We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROBUST 42, 43, 44

Machine Safety
Ordering information

Services
ROBUST 42, 43, 44, consisting of transmitter and receiver, and Functions: Automatic start/restart, optics heating,
1 RRT42 or RRT44 Transceiver LED-display, optional Muting sensor connection
Note: Either the passive Deflecting Mirrors PM2 or PM4, or with
large ranges, the active Deflecting Mirrors, AMI42, are required for
operating ROBUST Transceiver
Included in delivery: With RR/RT 4 sliding nuts, 2 bracket sets

Engineering
BT-S, and with RRT 2 sliding nuts and 1 bracket set BT-S,

Software
1 connecting and operating instructions manual

Safety
ROBUST/AS-i
Beam Range: Type-dependent
distance/
number of

Safety Laser
beams Art. no. Article Description Connection system

Scanners
ROBUST 44
300 mm / 4 50029569 RRT44 Transceiver Cable gland
50029570 PM4-300 Passive Deflecting Mirror, range 0.5 - 2.5 m
909663 PM4-300V Passive Deflecting Mirror, range 1.5 - 8 m
ROBUST 42/A

Safety Light
580010 RRT42/A Transceiver M12 plug (AS-i Safety), 4-pin

Curtains
500 mm / 2
50029088 PM2-500 Passive Deflecting Mirror, range 0.5 - 2.5 m
909661 PM2-500V Passive Deflecting Mirror, range 1.5 - 8 m
ROBUST 44/A
580011 RRT44/A Transceiver M12 plug (AS-i Safety), 4-pin

Safety Devices
300 mm / 4
50029570 PM4-300 Passive Deflecting Mirror, range 0.5 - 2.5 m

Light Beam
909663 PM4-300V Passive Deflecting Mirror, range 1.5 - 8 m

Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/robust4/

We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG 257
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Electrical connection

ROBUST 42, 43, 44 connection example

+24V +24V
0V

1 -M1 -M3 -K3

+ - + -
2
-K2 L+ L-
-M2 -M4
1
+ - + -
-K1
2

-A1 -A2 1 3 4 5 6 -A3 -A4 1 3 4 5 6 -A5 4 15 24 22 23 16 17 25 26 34 35 20 21 31 32 13 14 11 2

+24V

+24V

Reset

EDM
+24V

T1 T2 S1 S2 S3 S4 1.1 1.2 2.1 2.2 M1 M2 M3 M4

Test AOPDs Safety Switches Muting Sensors

PM2-500(V)

PM2-500(V)

ROBUST
ROBUST

MSI-mx/Rx Rx-Output
RRT 42

Muting

FE (via DIN rail)

RRT 42

Diagn. State Outputs Warn. Indicators Wam. State

OSSD1

OSSD3

OSSD2
MSI-fault

1.1-1.2

Failure
Muting

Muting
S1-S4

SSD
RS232
PE

PE
0V

0V

0V

2 FE 2 FE 9 18 19 27 36 33 30 28 29 5 7 6 12 10 1 3

A2 A2
-K1 -K2
0V Indication output Indication A1 A1
PE
output
A2 1
Var. B
DIP-switch selection: -K3
MSI-mx module -K1 A1 2
x1 x1
above
L- L- L+
DS4 DS3 DS2 DS1 down x2 x2
-K2 0V
I/O-mx module PE
Var. A
MU3 MU1 above
-K1 -K2 -K3
MU5 MU4 MU2 down -K3

Double Muting ROBUST RRT42.6 with Safety Interface MSI-mx/Rx

Please observe the operating instructions of the components!

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

258 We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROBUST 42, 43, 44

Machine Safety
Electrical connection

Services
ROBUST 42, 43, 44 connection example

+24V +24V

Engineering
Software
Safety
L+ L+
-K1
1 1
-S1
-K2
2 2

Safety Laser
-A1 -A2 1 3 4 5 6 -A3 A1 S11 S33 S34 S35 S31 S22 13 23 31

Scanners
+24V

+24V
PM2-500(V)

ROBUST MSI-SR2/F
RRT42

Safety Light
FE
0V

0V

Curtains
2 FE A2 S12 S21 14 24 32

Var. B

-K1 A1 A1

Safety Devices
-K1 -K2
Var. A

Light Beam
A2 A2

Multiple
-K2 -K1 -K2
L- L-

0V 0V
PE PE

Safety Devices
Light Beam
ROBUST RRT42 connected with a Safety Relay SR2/F
Single

Please observe the operating instructions of the components!

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/robust4/

We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG 259
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Technical data

General system data

Safety type in accordance with
Type 4
IEC/EN 61496
3 (transmitter/
Number of beams 2 (transceiver) 4 (transceiver)
receiver)
Beam distance 500 mm 400 mm 300 mm
PM2-500: 0.5 m -2.5 m
PM4-300: 0.5 m -2.5 m
Range PM2-500V: 1.5 m - 8.0 m 50 m
PM4-300V: 1.5 m - 8.0 m
AMI42: 50 m
Response time 20 ms
Beam heights above reference plane
400, 900 mm 300, 700, 1100 mm 300, 600, 900, 1200 mm
in accordance with EN 999
Supply voltage 24 V DC, ±15 %
Connection cable length Max. 100 m with 0.25 mm2
Safety class III
Protection rating IP 67 (IP 65 for models with integrated lamps)
Ambient temperature, operation -25...+55 °C
Ambient temperature, storage -30...+70 °C
Relative humidity 15...95 %
Profile cross-section 52 mm x 57 mm
Weight per device (length-dependent) 0.90...2.10 kg
Transceiver RRT42 (2-beam)
Current consumption Approx. 280 mA
Safety-related switching outputs
2 relay outputs (make), AS-i Safety interface
(OSSD) (type-dependent)
Switching voltage Max. 25 V AC, 60 V DC with PG11, with plug connection, 25 V AC, 42 V DC
Switching current Max. 4 A with PG11, 2 A with M12 connection
Cable gland (PG11)
Hirschmann plug
Connection system
M12 plug, 8-pin
M12 plug (AS-i Safety), 4-pin

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

260 We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROBUST 42, 43, 44

Machine Safety
Technical data

Services
RT43 Transmitter (3-beam)
Transmitter diodes, class in accordance
1
with EN 60825
Wavelength 880 nm
Current consumption Approx. 200 mA

Engineering
Cable gland (PG11)

Software
Connection system
M12 plug, 5-pin

Safety
Receiver RR43 (3-beam)
Current consumption Approx. 300 mA without external load
Safety-related switching outputs (OSSD) 2 relay outputs (make)
Switching voltage Max. 25 V AC, 60 V DC with PG11, with plug connection, 25 V AC, 42 V DC

Safety Laser
Switching current Max. 4 A with PG11, 2 A with M12 connection

Scanners
Cable gland (PG11)
Connection system
M12 plug, 8-pin
Transceiver RRT44 (4-beam)
Current consumption Approx. 350 mA
Safety-related switching outputs (OSSD) 2 relay outputs (make)

Safety Light
Switching voltage Max. 25 V AC, 60 V DC with PG11, otherwise 25 V AC, 42 V DC

Curtains
Switching current Max. 4 A with PG11, 2 A with M12 connection
Cable gland (PG11)
Connection system
M12 plug (AS-i Safety), 4-pin

You will find additional information in the ROBUST 42, 43, 44 connecting and operating instructions at www.leuze.com/robust4.

Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/robust4/

We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG 261
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings

ROBUST Transceiver RRT42, PM2-500(V)

684
500 107
52

34 34
57

500

AMI42 Active Deflecting Mirror for ROBUST RRT42

684
500 107
52

34 34
57

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

262 We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG
 57 52

34

www.leuze.com/robust4/
Dimensional drawings

400

We reserve the right to make changes • 06-5_ROBUST_42-44.fm

ROBUST Transmitter RT43 and Receiver RR43

985
400
107

34

© 2008 Leuze lumiflex GmbH + Co. KG

ROBUST 42, 43, 44

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

263
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings

ROBUST Transceiver RRT44, PM4-300(V)

1105
300 300 300 107
52

34 34
57

300 300 300 107

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

264 We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG
 57 52

34

www.leuze.com/robust4/
Dimensional drawings

500

We reserve the right to make changes • 06-5_ROBUST_42-44.fm

874

XS1
Start/Reset/Lamp

XS2
Mutingsensor 1

XS3
Mutingsensor 2
ROBUST Transceiver RRT42.3-MCB-2.1 with integrated Muting connection box

Pg
9

Pg
9

ROBUST
34

© 2008 Leuze lumiflex GmbH + Co. KG

ROBUST 42, 43, 44

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

265
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings

ROBUST Transceiver RRT42.3-MCB-4.1 with integrated Muting connection box

874
500

Mutingsensor 2

Mutingsensor 3

Mutingsensor 4
Start/Reset/Lamp

Mutingsensor 1

ROBUST
52

XS2

XS3

XS3

XS3
34 XS1 34
57

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

266 We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG
 57 52

34

www.leuze.com/robust4/
Dimensional drawings

400
400
985

We reserve the right to make changes • 06-5_ROBUST_42-44.fm

400
400

1175
ROBUST RR43-MCB4.2 with integrated Muting connection box

XS1
107

Start/Reset/Lamp

XS2
Mutingsensor 1

XS3
Mutingsensor 2

XS4
297

Mutingsensor 3

XS5
Mutingsensor 4

ROBUST
34

© 2008 Leuze lumiflex GmbH + Co. KG

ROBUST 42, 43, 44

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

267
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings: Accessories

Brackets

44
10 22 ~26.5 11.3
6.2 10
ø6/2x
9.5

R10
21.5

70
24

60
54

35
4

10
6.2 7
~40
~34
°
90

±8

L-mounting bracket Mounting bracket, swiveling with shock absorber, BT-SSD

Dimensions in mm

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

268 We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/robust4/
Laser alignment aid, LA-78U
137
Dimensional drawings: Accessories

40

We reserve the right to make changes • 06-5_ROBUST_42-44.fm

85
72

0
I

50
65

© 2008 Leuze lumiflex GmbH + Co. KG

ROBUST 42, 43, 44

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

269
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information: Accessories

Art. no. Article Description Length, design

Installation accessories

560120 BT-S Mounting set consisting of 2 L-type brackets incl. 2 screws

560300 BT-SSD Mounting bracket, swiveling with shock absorber incl. 2 screws and 2 sliding nuts

425720 BT-NC Sliding nut

Laser alignment aids

Laser alignment aid for lateral mounting with use for COMPACT/COMPACTplus/
560020 LA-78U
ROBUST/SOLID
Laser alignment aid with ROBUST/COMPACT/COMPACTplus application with
520004 LA-78UDC
UDC-mounting column

Connection system

50029498 AS M12-3 Plug set for AMI42(.x), M12, 3-pin

50021778 AS 78-01 Plug set for SLS/ROBUST Transmitter and AMI42, Hirschmann plug incl. cable socket

50021779 AS 78-02 Plug set for SLS/ROBUST Receiver + Transceiver, Hirschmann plug incl. cable socket

Connecting cable

429087 CB-M12-5000-5GF Connecting cable, M12, 5-pin 5 m, straight

429088 CB-M12-25000-5GF Connecting cable, M12, 5-pin 15 m, straight

429089 CB-M12-25000-5GF Connecting cable, M12, 5-pin 25 m, straight

548405 CB-M12-5000S8-8GF Connecting cable, M12, 8-pin, shielded 5 m, straight

548415 CB-M12-15000S8-8GF Connecting cable, M12, 8-pin, shielded 15 m, straight

548425 CB-M12-25000S8-8GF Connecting cable, M12, 8-pin, shielded 25 m, straight

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

270 We reserve the right to make changes • 06-5_ROBUST_42-44.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/robust4/

We reserve the right to make changes • 06-5_ROBUST_42-44.fm

© 2008 Leuze lumiflex GmbH + Co. KG
ROBUST 42, 43, 44

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

271
 Machine Safety
MULTIPLE LIGHT BEAM SAFETY DEVICES OVERVIEW

Machine Safety
ROBUST 22, 23, 24 selection table Selection table

Services
ROBUST Multiple Light Beam Safety Devices guarantee maximum
availability, even under difficult environmental conditions

Engineering
Software
Safety
Safety Laser
Scanners
ROBUST guarding with Multiple Light Beam Safety Device on
palletizer line

ROBUST Multiple Light Beam Safety Devices are available in

two different series – in accordance with IEC/EN 61496 as Features, type-dependent

Safety Light
type 4 devices (ROBUST 42, 43, 44), and as type 2 devices

Curtains
(ROBUST 22, 23, 24 in combination with a Test Monitoring
Unit).

RRT Transceiver (active/passive)

The ROBUST series also guarantees safe and reliable opera-

RT Transmitter / RR Receiver
tion with extreme environmental conditions and in a tempera-

Muting functions, external

ture range from -25 to +55 C. The sensors are characterized by

Beam distance in mm/

Safety Devices
Integr. Muting indicator
a stable, warp-resistant extruded aluminum profile, protection

RES / EDM, external

Light Beam
pnp transistor output
rating up to IP 67 and an integrated optics heating. ROBUST

number of beams
devices can be flexibly extended with MSI Safety Interface

Multiple
Safety category
modules, e.g. for Muting applications. This applies for both the

IC/EN 61496
transmitter/receiver model and for the transceiver construction,

Range in m

Cable gland
with which the transmitter and receiver are both housed in the 1) Test monitoring, RES and EDM with TNT 35, page 462

M12 plug
or MSI-s/R, page 432
same housing. 2) Test monitoring, RES, EDM and Muting with MSI-m/R
or MSI-mx/Rx, page 444

Safety Devices
Article Page

Light Beam
z 1) 2) z z RRT22 PM2-500

Single
0.5 - 2.5 z 1) 2) z z RRT22.1 PM2-500
z 1) 2) z z z RRT22.2 PM2-500
z 1) 2) z z RRT22 PM2-500V
z z z

Safety at Work
500/2 1.5 - 8 1) 2) RRT22.1 PM2-500V

AS-Interface
z 1) 2) z z z RRT22.2 PM2-500V

Type 2
z 1) z z RRT22 AMI42.1
276
0.5 - 50
z 1) z z RRT22.1 AMI42
z 1) z z z RRT22.2 AMI42.1
400/3 z 1) 2) z z RT23 RR23

0.5 - 2,5
z 1) 2) z z RRT24 PM4-300

PROFIsafe
z 1) 2) z z RRT24.1 PM4-300

Sensors
300/4
1.5 - 8
z 1) 2) z z RRT24 PM4-300V
z 1) 2) z z RRT24.1 PM4-300V

and Safety Lock-

Safety Switches

ing Devices
COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24
p. 186 p. 222 p. 242 p. 254 p. 274 www.leuze.com/msd/

272 We reserve the right to make changes • 06-6-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 06-6-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 273
 MULTIPLE LIGHT BEAM SAFETY DEVICES
ROBUST 22, 23, 24

In difficult industrial conditions, functional

reliability and dependability are especially
important with opto-electronic protective
devices. In addition to their flexible applica-
bility, the ROBUST Safety Light Beam
Devices have been designed for precisely
these requirements (IP 67 protection rat-
ing). The 22, 23, and 24 series in combina-
tion with Test Monitoring Units such as
TNT 35 enable the implementation of a
type 2 protective device in accordance with
IEC/EN 61490-1 – 2-beam (ROBUST 22),
3-beam (ROBUST 23) and 4-beam
(ROBUST 24). The 2-beam and 4-beam
safety light devices, ROBUST RRT22 and
RRT24 form a functional unit in combina-
tion with Deflecting Mirrors (passive and
active), whereby both transmitter and re-
ceiver system are housed in one shared
profile housing (transceiver). With the
Guarding a material feeding opening with ROBUST Multiple Light Beam Safety 3-beam ROBUST the RR23 receiver and
Devices RR23 Transmitter form a functional unit
with separate transmitter and receiver
housing.

Typical areas of application

z Print and paper machinery; packaging
machinery in accordance with EN 415
z Conveyor systems in accordance with
prEN 620; continuous conveyors for
piece goods in accordance with
EN 619
z Woodworking machinery in accord-
ance with EN 691, textile machinery,
e.g. in accordance with ISO 11111
z Protective devices for storage and
narrow passages in accordance with
DIN 15185, Part 2
z Further areas of application that must
be allocated in line with risk assess-
ment in accordance with EN 954-1
to safety category 2 or in C-standards
for machinery and plant in which
category 2 safety devices are required

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

274 We reserve the right to make changes • 06-6_ROBUST_22-24.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROBUST 22, 23, 24

Machine Safety
Important technical data, overview

Services
Safety type in accordance Type 2 in combination with a Safety Interface or a
with IEC/EN 61496 Test Monitoring Unit
Number of beams 2 3 4
Beam distance 500 mm 400 mm 300 mm
PM2-500: 0.5 m -2.5 m

Engineering
PM4-300: 0.5 m -2.5 m
Range PM2-500V: 1.5 m - 8.0 m 50 m
PM4-300V: 1.5 m - 8.0 m

Software
AMI42: 50 m

Safety
Protection rating IP 67
Temperature range,
-25...+55 °C
operation
Temperature range,
-30...+70 °C

Safety Laser
storage

Scanners
Profile cross-section 52 mm x 57 mm
Safety-related switching
pnp transistor output
output (OSSD)
Connection system (type- Cable gland
dependent) M12 plug

Safety Light
Functions

Curtains
Automatic start/restart
Integrated optics heating

Function extension Properties

Safety Devices
With Safety Relay Double Further
Interface output RES EDM Muting Muting details

Light Beam
z z z

Multiple
TNT 35 P. 462
MSI-m z z z z P. 444
MSI-mx z z z z z P. 444

Special features

Safety Devices
z Integrated optics heating for use with extreme environmental Light Beam
conditions
Single

z Protection rating: IP 67
IP 67
z Glass optics with spacing bolts for mounting laser alignment aid
z pnp transistor output
Further information Page
z Activation input for test and series connection
Safety at Work

z Ordering information 276

z
AS-Interface

Muting in combination with Safety Interfaces, MSI

z Electrical connection 277
z Models with integrated Muting indicator
z Technical data 279
z Dimensional drawings 281
z Dimensional drawings:
284
Accessories
z Ordering information: 285
PROFIsafe

Accessories
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/msd/

We reserve the right to make changes • 06-6_ROBUST_22-24.fm © 2008 Leuze lumiflex GmbH + Co. KG 275
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Ordering information

ROBUST 22, 23, 24, consisting of transmitter and receiver, and Functions: Automatic start/restart, optics heating
1 RRT22 or RRT24 Transceiver (note: Either the passive Deflect-
ing Mirrors PM2 or PM4, or with large ranges, the active Deflecting
Mirrors, AMI42, are required for operating ROBUST Transceiver
Included in delivery: With RR/RT 4 sliding nuts, 2 bracket sets
BT-S, and with RRT 2 sliding nuts and 1 bracket set BT-S,
1 connecting and operating instructions manual

ROBUST
Beam Range: Type-dependent
distance/
number of
beams Art. no. Article Description Connection system
ROBUST 22
50029081 RRT22 Transceiver M12 plug, 5-pin
50029759 RRT22.1 Transceiver Cable gland
50029760 RRT22.2 Transceiver with integrated Muting indicator Cable gland
500 mm / 2
50029088 PM2-500 Passive Deflecting Mirror, range 0.5 - 2.5 m
909661 PM2-500V Passive Deflecting Mirror, range 1.5 - 8 m
50029087 AMI42 Active Deflecting Mirror, range 0.5 - 50 m Cable gland
909695 AMI42.1 Active Deflecting Mirror, range 0.5 - 50 m M12 plug, 5-pin
ROBUST 23
400 mm / 3 50029496 RT23 Transmitter M12 plug
50029497 RR23 Receiver M12 plug, 5-pin
ROBUST 24
50030016 RRT24 Transceiver Cable gland
300 mm / 4 50081465 RRT24.1 M12 Transceiver M12 plug, 5-pin
50029570 PM4-300 Passive Deflecting Mirror, range 0.5 - 2.5 m
909663 PM4-300V Passive Deflecting Mirror, range 1.5 - 8 m

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

276 We reserve the right to make changes • 06-6_ROBUST_22-24.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROBUST 22, 23, 24

Machine Safety
Electrical connection

Services
ROBUST 22, 23, 24 connection example

+ 24V + 24V

Engineering
-K1

Software
Safety
w/ o RES
L+ L+

RES
1 1
-K2
2 2

Safety Laser
-A1 -A2 1 2 4 -A3 5 14 15 16 22 23 24 21 13 29 31

Scanners
+ 24V

+ 24V
OSSD

active
Test

Start

reset
Error
PM4-300(V)

ROBUST TNT 35
RRT 24 State

Safety Light
Error
0V

0V
FE

Curtains
3 FE 6 7 8 30 32

Var. B

Var. A
-K1 A1 A1

Safety Devices
-K1 -K2
-K1 -K2 A2 A2

Light Beam
Multiple
-K2
L- L-

0V 0V
PE PE

Safety Devices
Light Beam
ROBUST RRT24 with Test Monitoring Unit TNT 35
Single

Please observe the operating instructions of the components!

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/msd/

We reserve the right to make changes • 06-6_ROBUST_22-24.fm © 2008 Leuze lumiflex GmbH + Co. KG 277
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Electrical connection

ROBUST 22, 23, 24 connection example

+ 24V + 24V
0V

1 -M1 -M3 -K3

+ - + -
2
-K2 L+ L-
-M2 -M4
+ - + - 1
-K1
2

-A1 -A2 1 3 4 6 -A3 -A4 1 3 4 6 -A5 4 15 24 22 23 16 17 25 26 34 35 20 21 31 32 13 14 11 2

+ 24V

+ 24V

+ 24V

EDM
Test in

Test in

Reset
T1 T2 S1 S2 S3 S4 1.1 1.2 2.1 2.2 M1 M2 M3 M4

Test AOPDs Safety Switches Muting Sensors

PM2-500(V)

PM2-500(V)
RRT 22.2

RRT 22.2
ROBUST

ROBUST

FE (via DIN rail)

MSI-mx/ Rx Muting Rx-Output
Diagn. State Outputs Warn. Indicators Wam. State
1.1-1.2
MSI-fault

OSSD1

OSSD3

OSSD2
Muting

Muting
Failure
S1-S4

SSD
RS232
FE

FE
0V

0V

0V

0V

0V

2 FE 5 2 FE 5 9 18 19 27 36 33 30 28 29 5 7 6 12 10 1 3

A2 A2
-K1 -K2
Indication Output Indication A1 A1
output
A2 1
0V -K3
PE A1 2
DIP-switch selection: Var. B
MSI-mx module -K1 L- L- L+
above
DS4 DS3 DS2 DS1 down 0V
-K2 PE
I/ O-mx module Var. A
MU5 MU4 MU3 MU1 above -K1 -K2 -K3
MU2 down -K3

Double Muting ROBUST 22.2 with Safety Interface MSI-mx

Please observe the operating instructions of the components!

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

278 We reserve the right to make changes • 06-6_ROBUST_22-24.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROBUST 22, 23, 24

Machine Safety
Technical data

Services
General system data
Safety type in accordance with
Type 2 in combination with a Safety Interface or a Test Monitoring Unit
IEC/EN 61496
3 (transmitter/
Number of beams 2 (transceiver) 4 (transceiver)
receiver)

Engineering
Beam distance 500 mm 400 mm 300 mm

Software
PM2-500: 0.5 m -2.5 m

Safety
PM4-300: 0.5 m -2.5 m
Range PM2-500V: 1.5 m - 8.0 m 50 m
PM4-300V: 1.5 m - 8.0 m
AMI42: 50 m
Response time 8 ms 9 ms 12 ms
Beam height above reference plane in 300, 700,

Safety Laser
400, 900 mm 300, 600, 900, 1200 mm
accordance with EN 999 1100 mm

Scanners
Supply voltage 24 V DC, ±15 %
Connection cable length Max. 50 m with 0.25 mm2
Safety class III
Protection rating IP 67
Ambient temperature, operation -25...+55 °C

Safety Light
Ambient temperature, storage -30...+70 °C

Curtains
Relative humidity 15...95 %
Profile cross-section 52 mm x 57 mm
Weight per device (length-dependent) 0.90...2.20 kg
Transceiver RRT22 (2-beam)

Safety Devices
Transmitter diodes, class in accordance

Light Beam
1
with EN 60825

Multiple
Wavelength 880 nm
Current consumption Approx. 80 mA
Safety-related switching output (OSSD) pnp transistor output (short circuit-proof)
Output current Max. 200 mA

Safety Devices
Connection system, RRT22 M12 plug, 5-pin Light Beam
Connection system, RRT22.1 / RRT22.2 Cable gland (PG11)
Single

Wire gauge, RRT22.1 / RRT22.2 Max. 2.5 mm²

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/msd/

We reserve the right to make changes • 06-6_ROBUST_22-24.fm © 2008 Leuze lumiflex GmbH + Co. KG 279
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Technical data

RT23 Transmitter (3-beam)

Transmitter diodes, class in accordance
1
with EN 60825
Wavelength 880 nm
Current consumption Approx. 150 mA
Connection system M12 plug
24 V DC, max. 20 mA = no test
External test input
0 V or high impedance = Test via external test device, test period min. 20 ms
Receiver RR23 (3-beam)
Current consumption Approx. 130 mA
Safety-related switching output (OSSD) pnp transistor output (short circuit-proof)
Output current Max. 200 mA
Connection system M12 plug, 5-pin
Transceiver RRT24 (4-beam)
Transmitter diodes, class in accordance
1
with EN 60825
Wavelength 880 nm
Current consumption Approx. 160 mA
Safety-related switching output (OSSD) pnp transistor output (short circuit-proof)
Output current Max. 200 mA
Connection system, RRT24.1 M12 plug, 5-pin
Connection system, RRT24 Cable gland (PG11)

You will find additional information in the ROBUST 22, 23, 24 connecting and operating instructions at
www.leuze.com/msd

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

280 We reserve the right to make changes • 06-6_ROBUST_22-24.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROBUST 22, 23, 24

Machine Safety
Dimensional drawings

Services
ROBUST Transceiver RRT22, PM2-500(V)

684
500 107

Engineering
Software
Safety
52

34 34

Safety Laser
Scanners
57

Safety Light
Curtains
500

Safety Devices
Light Beam
Multiple
See AMI42 Active Deflecting Mirror dimensional drawing, page 262

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/msd/

We reserve the right to make changes • 06-6_ROBUST_22-24.fm © 2008 Leuze lumiflex GmbH + Co. KG 281
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings

ROBUST Transmitter RT23 and Receiver RR23

985
400 400 107
52

34 34
57

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

282 We reserve the right to make changes • 06-6_ROBUST_22-24.fm © 2008 Leuze lumiflex GmbH + Co. KG
 57 52

34

www.leuze.com/msd/
Dimensional drawings

300
300
ROBUST Transceiver RRT24, PM4-300(V)

We reserve the right to make changes • 06-6_ROBUST_22-24.fm

300
300
1105

300
300

107
107

34

© 2008 Leuze lumiflex GmbH + Co. KG

ROBUST 22, 23, 24

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

283
 MULTIPLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings: Accessories

Brackets
44
10 22 ~26.5 11.3
6.2 10
ø6/2x
9.5

R10
21.5
24

70

6
54

60
35
4

10
6.2 7
~40
~34
°
90

±8

L-mounting bracket Mounting bracket, swiveling with shock absorber, BT-SSD

Laser alignment aid, LA-78U

40
72

I
137

85 50
65

Dimensions in mm

COMPACTplus COMPACT COMPACTlaser ROBUST 42-44 ROBUST 22-24

p. 186 p. 222 p. 242 p. 254 p. 274

284 We reserve the right to make changes • 06-6_ROBUST_22-24.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROBUST 22, 23, 24

Machine Safety
Ordering information: Accessories

Services
Art. no. Article Description Length, design

Installation accessories

560120 BT-S Mounting set consisting of 2 L-type brackets incl. 2 screws

Engineering
Software
560300 BT-SSD Mounting bracket, swiveling with shock absorber incl. 2 screws and 2 sliding nuts

Safety
425720 BT-NC Sliding nut

Laser alignment aids

Laser alignment aid for lateral mounting with use for COMPACT/COMPACTplus/
560020 LA-78U

Safety Laser
ROBUST/SOLID

Scanners
Laser alignment aid with ROBUST/COMPACT/COMPACTplus application with
520004 LA-78UDC
UDC-mounting column

Connection system

50029498 AS M12-3 Plug set for AMI42(.x), M12, 3-pin

Safety Light
50021778 AS 78-01 Plug set for SLS/ROBUST Transmitter and AMI 42, Hirschmann plug incl. cable socket

Curtains
50021779 AS 78-02 Plug set for SLS/ROBUST Receiver + Transceiver, Hirschmann plug incl. cable socket

Connecting cable

150717 CB-M12-2000-5GM Connecting cable, M12, 5-pin 2 m, straight/open end

Safety Devices
Light Beam
150718 CB-M12-5000-5 GM Connecting cable, M12, 5-pin 5 m, straight/open end

Multiple
50020501 KD 095-5A Connecting cable, M12, 5-pin, performable Straight

429087 CB-M12-5000-5GF Connecting cable, M12, 5-pin 5 m, straight

429088 CB-M12-25000-5GF Connecting cable, M12, 5-pin 15 m, straight

Safety Devices
429089 CB-M12-25000-5GF Connecting cable, M12, 5-pin 25 m, straight Light Beam
548405 CB-M12-5000S8-8GF Connecting cable, M12, 8-pin, shielded 5 m, straight
Single

548415 CB-M12-15000S8-8GF Connecting cable, M12, 8-pin, shielded 15 m, straight

548425 CB-M12-25000S8-8GF Connecting cable, M12, 8-pin, shielded 25 m, straight

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/msd/

We reserve the right to make changes • 06-6_ROBUST_22-24.fm © 2008 Leuze lumiflex GmbH + Co. KG 285
 Machine Safety
SINGLE LIGHT BEAM SAFETY DEVICES OVERVIEW

Machine Safety
Single Light Beam Safety Devices selection table Selection table

Services
On the basis of their dimensions, the advantages of
Single Light Beam Safety Devices are fully exploited
with certain installation situations
(above from left to right: SLS 78/R, SRK 96 with

Engineering
reflector, SLS 96; bottom from left to right:

Software
SLS 318, SLSR 8)

Safety
Safety Laser
Features, type-dependent

Scanners
Safety relay outputs (2 make)
Transmitter/receiver principle
Access guarding of danger zones in conveyor/storage systems

Multiple light axis operation

Minimum object diameter

Transmitter with activation

Light source: Infrared light

Ambient light suppression
with the SLS 78/R series

integrated optics heating

Stainless steel housing

Light source: Red light
Reflection principle 1)

pnp transistor output

in accordance with

Min. temp. - 25°C,

Connection cable
Safety category

Round pin plug

Metal housing
Plastic hosing
EC/EN 61496

Safety Light
Range in m

UL approval
Cable gland
1) Operation only permissible with reflector

Curtains
PTKS 50 x 50, PTKS 20 x 40 or PTKS

Antivalent
100 x 100

Light-on
in mm 2) Red light, laser class 2

input
3) Push-pull
Article Page
Type 4 0 - 50 z z z z z z z z z SLS 78/R 290

Safety Devices
0 - 10 13 z z z z z 3) M12 z z SLSR 8 / 66.8 - S12 310

Light Beam
0 - 20 22 z z z z z M12 z z SLS 46 / 44.8 - S12 314

Multiple
0 - 40 22 z z z z z z z SLS 46 / 44.8, 2000 314
0 - 50 28 z z z z z M12 z z SLS 96 M/P - 1070 - T2 - 4 318

Guarding a sheet-fed printing machine with an SLSR 8 Single

0 - 50 28 z z z z z M12 z z z SLS 96 M/P - 1071 - T2 - 4 318
Light Beam Safety Device 0 - 50 28 z z z z z z z z SLS 96 M/P - 1070 - T2 - 2 318

Safety Devices
If there is no level setup surface on the machine, and therefore
0 - 50 28 z z z z z z z z z SLS 96 M/P - 1071 - T2 - 2 318

Light Beam
the application of Multiple Light Beam Safety Devices is ruled 0 - 30 28 z z z z z M12 z z SLS 96 M/P - 1200 - T2 - 4 318
0 - 30 28 z z z z z z z z SLS 96 M/P - 1200 - T2 - 2 318

Single
out, danger zones can be efficiently guarded with Single Light
Beam Safety Devices. There are no unmonitored undercuts. 0 - 50 28 z z z z z M12 z z SLS 96 K/P - 1070 - T2 - 4 318
Whether the application involves printing machines or packag-
Type 2
0 - 50 28 z z z z z z z z SLS 96 K/P - 1070 - T2 -2 318
ing machines, whether it's in a conveyor/storage system or in
other industries with safety-related automation, our Single Light
0 - 30 28 z z z z z M12 z z SLS 96 K/P - 1200 - T2 - 4 318
z z z z z z z z

Safety at Work
Beam Safety Devices perform the most diverse detection, 0 - 30 28 M12 SLS 96 K/P - 1207 - T2 - 4 318

AS-Interface
identification and protection tasks like lightning. The individual 0 - 30 28 z z z z z z z z SLS 96 K/P - 1200 - T2 - 2 318
sensor series with their various housing construction forms and 0 - 30 28 z z z z z z z z z SLS 96 K/P - 1207 - T2 - 2 318
functionalities enable the designer to provide optimum integra-
tion into the existing machine concept.
0 - 10 13 z z z z z M12 z SLS 318 K/P - S12 324
0 - 10 13 z z z z z z z SLS 318 K/P 324
0-6 8 z z z z z M8 z SLS 763/4.8 L8 304
0-6 8 z z z z z z z SLS 763/4.8 2500 304
0-6 8 z z z z z M8 z LS 763/4.8 L8.5 304

PROFIsafe
z z z z z z

Sensors
0.5 - 6 2) M12 SRK 96 M/P - 1210 - T2 - 47 296
0.5 - 6 z z 2) z z z z z SRK 96 M/P - 1210 - T2 -29 296

and Safety Lock-

Safety Switches

ing Devices
SLS 78/R SRK 96 LS 763 SLS 46 SLS 96 SLSR 8 SLS 318
www.leuze.com/esl/
p. 288 p. 294 p. 302 p. 312 p. 316 p. 308 p. 322

286 We reserve the right to make changes • 07-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 07-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 287
 SINGLE LIGHT BEAM SAFETY DEVICES
SLS 78/R

If a Single Light Beam Safety Device in

accordance with IEC/EN 61496 is required
for use in difficult industrial situations for
large ranges, the SLS 78/R is the right
choice. Its functionality can be extended
tailor-made with the intelligent MSI safety
modules. This installation-friendly Safety
Light Beam Device consists of transmitter
and receiver and is especially suitable for
access guarding danger zones. With De-
flecting Mirrors multiple-side guarding can
also be cost-effectively implemented. The
number of beams and their distances
depend on the risk assessment and the
specifications of the individual machine.

A typical application of the SLS 78/R is the access guarding of danger zones in
storage system technology

Typical areas of application

z Conveyor and storage systems
z Processing machinery in metals industry
z Setting machines in the glass and ceramics industry
z Plastics and rubber industry
z Packaging, wood processing and construction material machinery

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

288 We reserve the right to make changes • 07-1_SLS_78R.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLS 78/R

Machine Safety
Important technical data, overview

Services
Safety type in accordance
Type 4
with IEC/EN 61496
Operating range 0...60 m
Response time 20 ms
Operating voltage, UB 24 V DC ± 15 %

Engineering
Operating temperature -25 °C to +60 °C

Software
Safety
Dimensions (WxHxD) 38 mm x 127 mm x 99 mm
Housing Metal
Safety-related switching out-
2 relay outputs
puts (OSSD)
Cable gland (PG11)

Safety Laser
Connection system Spring terminals

Scanners
Plug connection, DIN 43651

Functions
Operating mode, "Protective mode without start/restart interlock"
Properties
Ambient light suppression

Safety Light
Integrated optics heating

Curtains
LED-display

Function extension
With Safety Relay
Interface output RES EDM Muting Further details

Safety Devices
MSI-SR2/F z z z P. 416

Light Beam
MSI-s z z z P. 432

Multiple
MSI-sx z z z P. 432
IP 65
MSI-m z z z z P. 444
MSI-mx z z z z P. 444
Further information Page

Safety Devices
Special features z Ordering information 290
Light Beam
z Range from 0 to 60 m z Electrical connection 290
z Technical data
Single

z Constant and pulsed light-proof 291

z Integrated dirt controls via LED-displays z Dimensional drawings 292
z Integrated optics heating enables use under extreme environmental z Dimensional drawings: Acces-
293
conditions sories
Safety at Work

z Operating temperature –25 °C to +60 °C z Accessories ordering

AS-Interface

293
information
z High mechanical and chemical resistance
z Rapid access with screwless spring terminals
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/sls78r/

We reserve the right to make changes • 07-1_SLS_78R.fm © 2008 Leuze lumiflex GmbH + Co. KG 289
 SINGLE LIGHT BEAM SAFETY DEVICES
Ordering information

SLS 78/R, consisting of transmitter and receiver Functions: Automatic start/restart

Art. no. Article Description Connection system

50021208 SLS 78/2 SE-24 V Transmitter Cable gland
50021209 SLS 78/ RE-24V Receiver Cable gland

Electrical connection

+ 24V + 24V

-K1 L+ L+
-W1 1 -W2 1 3 4 5 6
1 1
-K2
2 2

-A1 1 3 4 -A2 1 3 4 5 6 -A3 A1 S11 S33 S34 S35 S31 S22 13 23 31

+ 24V

+ 24V

+ 24V

SLS 78/ 2 SE-24V SLS 78/ RE-24V I-SR2/ F

PE

PE
0V

0V

0V

2 PE 2 PE A2 S12 S21 14 24 32

Var. B
-W1 2 PE -W2 2 PE

-K1 A1 A1
-K1 -K2
Var. A A2 A2

-K2 -K1 -K2

L- L-

0V 0V
PE PE

SLS 78/R in combination with a Safety Relay, MSI-SR2/F

Please observe the operating instructions of the components!

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

290 We reserve the right to make changes • 07-1_SLS_78R.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLS 78/R

Machine Safety
Technical data

Services
General system data
Safety type in accordance with IEC/EN 61496 Type 4
Operating range 0...60 m
Response time 20 ms
Operating voltage, UB 24 V DC ± 15 %

Engineering
Max. 100 m with 0.25 mm2

Software
Connection cable length

Safety
Safety class I
Protection rating IP 65
Ambient temperature, operation -25...+60 °C
Ambient temperature, storage -25...+70 °C

Safety Laser
Relative humidity 95 %

Scanners
Dimensions (WxHxD) 38 mm x 127 mm x 99 mm
Housing Aluminum diecast
Transmitter
Transmitter diodes, class in accordance with
1
EN 60825

Safety Light
Light source Infrared light

Curtains
Wavelength 880 nm
Current consumption 100 mA
Cable gland (PG11)
Connection system Spring terminals
Plug connection, DIN 43651

Safety Devices
Weight 580 g

Light Beam
Receiver

Multiple
Current consumption 250 mA
Safety-related switching outputs (OSSD) 2 relay outputs (make)
Switching current Max. 2 A, AC-1/DC-1
Switching voltage Max. 250 V AC

Safety Devices
Cable gland (PG11) Light Beam
Connection system Spring terminals
Single

Switching connection, DIN 43651

Weight 600 g

You will find additional information in the SLS 78/R connecting and operating instructions at www.leuze.com/sls78r.
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/sls78r/

We reserve the right to make changes • 07-1_SLS_78R.fm © 2008 Leuze lumiflex GmbH + Co. KG 291
 SINGLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings

SLS 78/R with cable gland, PG11

99 38

127
113
~153

100
7

25 21.5
68
84

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

292 We reserve the right to make changes • 07-1_SLS_78R.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLS 78/R

Machine Safety
Dimensional drawings: Accessories

Services
US2 Deflecting Mirror complete with mounting panel, mirror carrier rotates

95
.8

Engineering
76.5

±0
.5

Software
Safety
45°

5.6
2.5

Safety Laser
Scanners
72.5
Mirror holder turned by 90° 32.5

Safety Light
Curtains
64
80

Safety Devices
Light Beam
Multiple
131
145

Safety Devices
Accessories ordering information Light Beam
Single

Art. no. Article Description

Installation accessories

50003374 BT78 Mounting bracket, BT 78-100

Safety at Work
AS-Interface

Laser alignment aids

549000 LA-78 Laser alignment aid for frontal mounting

Connection system

50021778 AS 78-01 Plug set for SLS/ROBUST Transmitter and AMI42, DIN 43651, incl. cable socket

50021779 AS 78-02 Plug set for SLS/ROBUST Receiver + Transceiver, DIN 43651, incl. cable socket
PROFIsafe
Sensors

See chapter, Safety Relay and interfaces

and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/sls78r/

We reserve the right to make changes • 07-1_SLS_78R.fm © 2008 Leuze lumiflex GmbH + Co. KG 293
 SINGLE LIGHT BEAM SAFETY DEVICES
SRK 96

Along with the reliability of the sensor

technology, in many applications a simple,
cost-effective installation is also very im-
portant. This where the SRK 96 single
beam retro-reflective safety devices show
their strength. As the electrical wiring is
only implemented on the active side,
they're an especially efficient solution
for access guarding. The SRK 96 are
especially quick in installing and easy
to align. Together with a TNT Test Monitor-
ing Unit or MSI Safety Interface, the
system consisting of red laser light beam
device and special reflector forms a
type 2 protective device in accordance
with IEC/EN 61496-1, -2.

Guarding a printing machine reel changer with SRK 96 Single Light Beam Safety
Device

Typical areas of application

z Printing machinery
z Packaging machinery
z Wood processing industry

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

294 We reserve the right to make changes • 07-2_SRK_96.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SRK 96

Machine Safety
Important technical data, overview

Services
Safety type in accordance with Type 2 in combination with a
IEC/EN 61496 test-monitoring unit
Operating range 0.5...6 m
Operating voltage, UB 10...30 V DC (incl. residual ripple)
Dimensions (WxHxD) 30 mm x 90 mm x 70 mm

Engineering
Housing Metal

Software
Safety
Switching output pnp transistor output
Cable gland
Connection system
M12 round pin plug

Functions

Safety Laser
LED-display

Scanners
Activation input for test and series connection

Function extension
With Safety Further Properties
Interface Relay output RES EDM Muting details
z z z

Safety Light
TNT 35 P. 462
z z z

Curtains
MSI-s P. 432
MSI-sx z z z P. 432
MSI-m z z z z P. 444

Special features

Safety Devices
z 6 m range

Light Beam
z Easy alignment with visible red light

Multiple
z Innovative retro-reflective safety device principle, i.e. electrical BG geprüft IP 67
connection is only required on one side
z No manipulation by standard reflectors or reflective foil/film
Further information Page

Safety Devices
z Ordering information 296
Light Beam
z Electrical connection 297
z Technical data
Single

298
z Dimensional drawings 299
z Accessories ordering
300
information
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/srk96/

We reserve the right to make changes • 07-2_SRK_96.fm © 2008 Leuze lumiflex GmbH + Co. KG 295
 SINGLE LIGHT BEAM SAFETY DEVICES
Ordering information

SRK 96 (A PTKS type special reflector is required to operate SRK Functions: Activation input for test and series
Single Light Beam Safety Devices. This is already included in the connection
SRK 96 set)
Included in delivery: 1 connecting and operating instructions
manual

Art. no. Article Description Connection system

SET SRK 96M/P-29 Set consisting of reflection light device and safety reflector,
50032021 Cable gland
+PTKS50x50 PTKS 50x50

SET SRK 96M/P-47 Set consisting of reflection light device and safety reflector,
50032022 M12 round pin plug, 4-pin
+PTKS50x50 PTKS 50x50
50060918 SRK 96M/P-1210-T2-29 Refection light device Cable gland

50060919 SRK 96M/P-1210-T2-47 Refection light device M12 round pin plug, 4-pin
50032173 PTKS 20x40 Safety reflector 20 mm x 40 mm

50060946 PTKS 50x50 Safety reflector 50 mm x 50 mm

50036095 PTKS 100x100 Safety reflector 100 mm x 100 mm

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

296 We reserve the right to make changes • 07-2_SRK_96.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SRK 96

Machine Safety
Electrical connection

Services
SRK 96 connection example

+24V +24V

Engineering
Software
-K1

Safety
w/o RES
-S1 L+ L+

RES
1 1
-K2
2 2

Safety Laser
-A1 -A2 1 3 4 -A2 5 14 15 16 22 23 24 21 13 29 31

Scanners
+24V

+24V

active

Error
reset
Start

SRK 96 TNT 35
State

Safety Light
Error
0V

0V

Curtains
2 6 7 8 30 32

Var. B

Var. A
-K1 A1 A1
-K1 -K2

Safety Devices
-K1 -K2 A2 A2

Light Beam
-K2

Multiple
L- L-

0V 0V
PE PE

Safety Devices
Light Beam
SRK 96 with Test Monitoring Unit TNT 35
Single

Please observe the operating instructions of the components!

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/srk96/

We reserve the right to make changes • 07-2_SRK_96.fm © 2008 Leuze lumiflex GmbH + Co. KG 297
 SINGLE LIGHT BEAM SAFETY DEVICES
Technical data

General system data

Safety type in accordance with IEC/EN 61496 Type 2 in combination with a Test Monitoring Unit
Operating range 0.5...6 m
Response time 6 ms
Operating voltage, UB 10...30 V DC (incl. residual ripple)
Safety class II
Protection rating IP 67
Ambient temperature, operation -10...+50 °C
Ambient temperature, storage -30...+60 °C
Relative humidity in accordance with IEC 68,
Humidity class G
Parts 1 and 2
Dimensions (WxHxD) 30 mm x 90 mm x 70 mm
Housing Metal
Weight 380 g
Transmitter diodes, class in accordance with
1
EN 60825
Light source Red light laser diode
Wavelength 670 nm
24 V DC
Activation input for test and series connection Active ≥8 V
Inactive ≤2 V
Current consumption 40 mA without external load
Switching output pnp transistor output
Switching voltage high active Min. Uv – 2 V
Switching voltage low Max. 2 V
Output current Max. 100 mA
Cable gland
Connection system
M12 round pin plug, 4-pin

You will find additional information in the SRK 96 connecting and operating instructions at www.leuze.com/srk96.

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

298 We reserve the right to make changes • 07-2_SRK_96.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/srk96/
Dimensional drawings
121.2
90
11 73

85

19

ø5.2
73

We reserve the right to make changes • 07-2_SRK_96.fm

50.3
SRK 96 Single Light Beam Safety Device

70

Safety reflector 50 mm x 50 mm, PTKS 50x50

60
10°
R73
ma
x.1
60
°
ø5.2

9.85

15.8
4.5
ø10
30

62.2

© 2008 Leuze lumiflex GmbH + Co. KG

SRK 96

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

299
 SINGLE LIGHT BEAM SAFETY DEVICES
Accessories ordering information

Art. no. Article Description Length, design

Connection system

50032841 KB-Y-SRK96-600-4 SRK96 connecting cable for device series switching 600 mm

Connecting cable

50080839 BK7 KB-450-5000-4 Connecting cable, 5 m, M12, 4-pin

50080842 BK7 KB-450-5000-4A Connecting cable, 5 m, M12, 4-pin, axial

50020500 BK7 KB-095-5000-5 Connecting cable, M12, 5-pin, 5000 mm, angled

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

300 We reserve the right to make changes • 07-2_SRK_96.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/srk96/

We reserve the right to make changes • 07-2_SRK_96.fm

© 2008 Leuze lumiflex GmbH + Co. KG
SRK 96

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

301
 SINGLE LIGHT BEAM SAFETY DEVICES
LS 763

Heavy vibrations in machinery operation,

as with weaving machines, for example,
make heavy demands on Safety Light Bar-
riers. On the basis of its compact construc-
tion and robustness of the impact-resistant
metal housing, the LS 763 can reliably
guarantee a high degree of availability,
even with strong vibrations. Together with
a Test Monitoring Unit, such as the TNT 35
or an MSI Safety Interface, for example,
the LS 763 Single Light Beam Safety De-
vice with test input forms a type 2 active
opto-electronic protective device.

Guarding a weaving machine with an LS 763 Single Light Beam Safety Device

Typical areas of application

z Point of operation guarding in industrial environments with especially strong
machine vibrations
z Weaving machines, packaging machinery, etc.
z The LS 763/2.8 L8.5 stainless steel device model is suitable for applications
in the pharmaceutical industry, for example.

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

302 We reserve the right to make changes • 07-3_LS_763.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
LS 763

Machine Safety
Important technical data, overview

Services
Safety type in accordance
Type 2 in combination with a Test Monitoring Unit
with IEC/EN 61496
Operating range 0...6 m
Operating voltage, UB 24 V DC ± 15%
Dimensions (WxHxD) 27 mm x 14.6 mm x 52 mm

Engineering
Housing Metal/stainless steel V2A (1.4305)

Software
Safety
Switching output pnp transistor output
Cable, 2.5 m
Connection system
M8 round pin plug

Functions

Safety Laser
LED-display

Scanners
Activation input for test and series connection

Function extension
With Safety Relay Properties
Interface output RES EDM Muting Further details
z z z

Safety Light
TNT 35 P. 462
z z z

Curtains
MSI-s P. 432
MSI-sx z z z P. 432
MSI-m z z z z P. 444

Special features

Safety Devices
z Compact construction with impact-resistant metal housing and glass

Light Beam
optics

Multiple
z Infrared Single Light Beam Safety Device with high functional reserve
IP 67
z LED- display for function monitoring in transmitter and receiver
z Flexible PUR connecting cable for industrial use or connection via M8
round pin plug connection Further information Page

Safety Devices
z Ordering information 304
Light Beam
z Electrical connection 305
z Technical data
Single

306
z Dimensional drawings 307
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/ls763/

We reserve the right to make changes • 07-3_LS_763.fm © 2008 Leuze lumiflex GmbH + Co. KG 303
 SINGLE LIGHT BEAM SAFETY DEVICES
Ordering information

LS 763, consisting of transmitter and receiver Functions: Activation input for test and series
connection

Art. no. Article Description Connection system

50027465 LS 763/2.8 Se, 2500 Transmitter Cable, 2.5 m
50027466 LS 763/4 E, 2500 Receiver Cable, 2.5 m
50081024 LS 763/2.8 SE-L8 Transmitter M8 round pin plug, 3-pin
50081025 LS 763/4 E-L8 Receiver M8 round pin plug, 3-pin
Transmitter with impact-resistant
50105198 LS 763/2.8 Se, L8.5 metal housing (V2A stainless M8 round pin plug, 3-pin
steel)
Receiver with impact-resistant
50105199 LS 763/4 E, L8.5 metal housing (V2A stainless M8 round pin plug, 3-pin
steel)

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

304 We reserve the right to make changes • 07-3_LS_763.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
LS 763

Machine Safety
Electrical connection

Services
LS 763 connection example

+24V +24V

Engineering
Software
-K1

Safety
-A1 1 4 3 -A2 1 4 3

w/o RES
-S1
active
+24V

0V

+24V

0V

L+ L+

RES
1 1
-K2
LS 763 SE LS 763 E 2 2

Safety Laser
-A7 5 14 15 16 22 23 24 21 13 29 31

Scanners
+24V

Reset
active

Error
Start

-A3 1 4 3 -A4 1 4 3
active
+24V

0V

+24V

0V

TNT 35
State

Safety Light
LS 763 E LS 763 SE

Error
0V

Curtains
6 7 8 30 32

Var. B
-A5 1 4 3 -A6 1 4 3
Var. A
active
+24V

+24V

0V
0V

-K1 A1 A1
-K1 -K2

Safety Devices
-K1 -K2 A2 A2

Light Beam
LS 763 SE LS 763 E
-K2

Multiple
L- L-

0V 0V
PE PE

Safety Devices
Light Beam
LS 763 series connection with Test Monitoring Unit TNT 35
Single

Please observe the operating instructions of the components!

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/ls763/

We reserve the right to make changes • 07-3_LS_763.fm © 2008 Leuze lumiflex GmbH + Co. KG 305
 SINGLE LIGHT BEAM SAFETY DEVICES
Technical data

General system data

Safety type in accordance with IEC/EN 61496 Type 2 in combination with a Test Monitoring Unit
Operating range 0...6 m
Response time 5 ms
Operating voltage, UB 24 V DC ± 15%
Safety class II
Protection rating IP 67
Ambient temperature, operation -20...+60 °C
Ambient temperature, storage -30...+70 °C
Dimensions (WxHxD) 27 mm x 14.6 mm x 52 mm
Housing Metal/stainless steel V2A (1.4305), polycarbonate rear panel
Weight 130 g
Transmitter
Current consumption 20 mA
Transmitter diodes, class in accordance with
1
EN 60825
Light source Infrared light
Wavelength 880 nm
24 V DC
Activation input for test and series connection Active ≥8 V
Inactive ≤2 V
Cable, 2.5 m
Connection system
M8 round pin plug, 3-pin
Receiver
Current consumption 15 mA without external load
Cable, 2.5 m
Connection system
M8 round pin plug, 3-pin
Switching output pnp transistor output
Switching voltage high active Min. Uv – 2 V
Switching voltage low Max. 2 V
Output current Max. 100 mA
Cable, 2.5 m
Connection system
M8 round pin plug, 3-pin

You will find additional information at www.leuze.com/ls763.

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

306 We reserve the right to make changes • 07-3_LS_763.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/ls763/
Dimensional drawings

We reserve the right to make changes • 07-3_LS_763.fm

LS 763 Single Light Beam Safety Device

ø4.2/3x
33.1
20.7
4.7

7
14
25

52
14.6

37.8
45.8
ø10

© 2008 Leuze lumiflex GmbH + Co. KG

LS 763

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

307
 SINGLE LIGHT BEAM SAFETY DEVICES
SLSR 8

Versatile Single Light Beam Safety De-

vices are used in the printing and packag-
ing area. It is an advantage here to use a
Light Beam Safety Device that combines
numerous functions in itself. Because of its
functional diversity, the SLSR 8 Light
Beam Device is a true multi-talent. It has
an active ambient light suppression and
push-pull switching outputs, and many
more features. It is protected by a robust
metal housing that provides IP 67 protec-
tion rating and can be used in tough indus-
trial conditions in a temperature range from
–40 to +60 °C. Together with a test moni-
toring such as TNT 35 or an MSI Safety
Interface, for example, the SLSR 8 forms a
type 2 active opto-electronic protective
device.

Guarding a sheet-fed printing machine with an SLSR 8 Single Light Beam Safety
Device

Typical areas of application

z Access guarding on printing and packaging machinery

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

308 We reserve the right to make changes • 07-6_SLSR_8.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLSR 8

Machine Safety
Important technical data, overview

Services
Safety type in accordance
Type 2 in combination with a test-monitoring unit
with IEC/EN 61496
Operating range 0...10 m
Operating voltage, UB 10...30 V DC (incl. residual ripple)
Dimensions (WxHxD) 15 mm x 65.5 mm x 38 mm

Engineering
Housing Metal

Software
Safety
2 push-pull switching outputs
Switching outputs Pin 2: pnp dark-on, npn light-on
Pin 4: pnp light-on, npn dark-on
Connection system M12 round pin plug

Safety Laser
Functions

Scanners
LED-display
Activation input for test and series connection
Active ambient light suppression (A2LS)
Properties
Function extension

Safety Light
With Safety Relay
Interface output RES EDM Muting Further details

Curtains
TNT 35 z z z P. 462
MSI-s z z z P. 432
MSI-sx z z z P. 432
MSI-m z z z z P. 444

Safety Devices
Light Beam
Special features

Multiple
z Push-pull switching outputs for light/dark switching and as control IP 67
function
z Selectable connection direction via swivel M12 plug
Further information Page

Safety Devices
z Ordering information 310
Light Beam
z Electrical connection,
305
see LS763 connection example
Single

z Technical data 310

z Dimensional drawings 311
z Accessories ordering 311
Safety at Work

information
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/slsr8/

We reserve the right to make changes • 07-6_SLSR_8.fm © 2008 Leuze lumiflex GmbH + Co. KG 309
 SINGLE LIGHT BEAM SAFETY DEVICES
Ordering information

SLSR 8, consisting of transmitter and receiver Functions: Activation input for test and series connec-
tion, active ambient light suppression (A2LS)

Art. no. Article Description Connection system

50038791 SLSSR 8.8-S12 Transmitter, metal, red light M12 round pin plug, 5-pin
50038792 SLSER 8/66-S12 Receiver, metal, red light M12 round pin plug, 5-pin

You will find further information and ordering info in the Leuze electronic Opto-Electronic Sensors Catalog

Electrical connection
See LS763 connection example, page 305

Technical data
General system data
Safety type in accordance with IEC/EN 61496 Type 2 in combination with a Test Monitoring Unit
Operating range 0...10 m
Response time 2 ms
Operating voltage, UB 10...30 V DC (incl. residual ripple)
Safety class II
Protection rating IP 67
Ambient temperature, operation -20...+60 °C
Ambient temperature, storage -40...+70 °C
Housing Metal
Weight 70 g
Transmitter
Current consumption 35 mA
Transmitter diodes, class in accordance with EN 60825 1
Light source Red light
Wavelength 660 nm
24 V DC
Activation input for test and series connection Active ≥8 V
Inactive ≤2 V
Connection system M12 round pin plug, 5-pin
Receiver
Current consumption 35 mA without external load
2 push-pull switching outputs
Switching outputs Pin 2: pnp dark-on, npn light-on
Pin 4: pnp light-on, npn dark-on
Switching voltage high active Min. Uv – 2 V
Switching voltage low Max. 2 V
Output current Max. 100 mA
Connection system M12 round pin plug, 5-pin

You will find additional information at www.leuze.com/slsr8.

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

310 We reserve the right to make changes • 07-6_SLSR_8.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLSR 8

Machine Safety
Dimensional drawings

Services
SLSR 8 Single Light Beam Safety Device

10

Engineering
8 M4

Software
Safety
30.4 4.4
38 10
4.5

4.5
15 32
M4

13.5

Safety Laser
24
40.4
24

Scanners
48

34.5
17.5

56
M12x1

Safety Light
Curtains
Safety Devices
Accessories ordering information

Light Beam
Multiple
Art. no. Article Description Length, design

Connecting cable

50080839 BK7 KB-450-5000-4 Connecting cable, M12, 4-pin 5000 mm, angled

Safety Devices
Light Beam
50080842 BK7 KB-450-5000-4A Connecting cable, M12, 4-pin 5000 mm, axial
Single

Deflecting Mirror

50000670 US 1 Deflecting Mirror

50017434 US 2 Deflecting Mirror mounting plate, 90° rotation

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/slsr8/

We reserve the right to make changes • 07-6_SLSR_8.fm © 2008 Leuze lumiflex GmbH + Co. KG 311
 SINGLE LIGHT BEAM SAFETY DEVICES
SLS 46

Many industrial applications require the

use of safety sensors with high functional
and performance reserves, to remain flexi-
ble with system-related conversions, for
example. The SLS 46 Single Light Beam
Safety Device offers sufficient functional
reserves for numerous application varia-
tions and with the particularly strong infra-
red payload signal it can enable ranges of
up to 30 m. With the solid plastic housing
with IP 67 protection rating, it is highly
recommended for a wide range of indus-
trial applications as a flexible and econom-
ical solution. Together with a Test Monitor-
ing Unit such as TNT 35 or an MSI Safety
Interface, for example, the SLS 46 forms a
type 2 active opto-electronic protective
device.

Guarding at a wood processing machine with an SLS 46 Single Light Beam

Safety Device

Typical areas of application

z Point of operation guarding on palletizer systems, wood processing and
packaging machinery

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

312 We reserve the right to make changes • 07-4_SLS_46.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLS 46

Machine Safety
Important technical data, overview

Services
Safety type in accordance
Type 2 in combination with a Test Monitoring Unit
with IEC/EN 61496
Operating range 0...30 m
Operating voltage, UB 10...30 V DC (incl. residual ripple)
Dimensions (WxHxD) 18.4 mm x 72 mm x 43 mm

Engineering
Housing Plastic

Software
Safety
Switching output pnp transistor output
Cable, 2 m
Connection system
M12 round pin plug

Functions

Safety Laser
LED-display

Scanners
Activation input for test and series connection

Function extension
With Safety Relay Properties
Interface output RES EDM Muting Further details
z z z

Safety Light
TNT 35 P. 462
z z z

Curtains
MSI-s P. 432
MSI-sx z z z P. 432
MSI-m z z z z P. 444

Special features

Safety Devices
z Single Light Beam Safety Devices with high functional reserve

Light Beam
z Solid plastic housing with IP 67 protection rating for industrial use

Multiple
z Wide voltage range from 10 to 30 V with pnp transistor output for PLC IP 67
applications

Further information Page

Safety Devices
z Ordering information 314
Light Beam
z Electrical connection,
305
see LS763 connection example
Single

z Technical data 314

z Dimensional drawings 315
z Accessories ordering 315
Safety at Work

information
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/sls46/

We reserve the right to make changes • 07-4_SLS_46.fm © 2008 Leuze lumiflex GmbH + Co. KG 313
 SINGLE LIGHT BEAM SAFETY DEVICES
Ordering information

SLS 46, consisting of transmitter and receiver Functions: Activation input for test and series
connection

Art. no. Article Description Connection system

50060935 SLSS 46.8-S12 Transmitter, Plastic, Infrared light M12 round pin plug, 4-pin
50060936 SLSE 46/44-S12 Receiver, Plastic, Infrared light M12 round pin plug, 4-pin
50060939 SLSS 46.8, 2000 Transmitter, Plastic, Infrared light Cable, 2 m
50060940 SLSE 46/44, 2000 Receiver, Plastic, Infrared light Cable, 2 m

You will find further information and ordering info in the Leuze electronic Opto-Electronic Sensors Catalog

Electrical connection
See LS 763 connection example, page 305

Technical data
General system data
Safety type in accordance with IEC/EN 61496 Type 2 in combination with a Test Monitoring Unit
Operating range 0...30 m
Response time 2.5 ms
Operating voltage, UB 10...30 V DC (incl. residual ripple)
Safety class II
Protection rating IP 67
Ambient temperature, operation -20...+60 °C
Ambient temperature, storage -40...+70 °C
Dimensions (WxHxD) 18.4 mm x 72 mm x 43 mm
Housing Plastic
Weight 100 g
Transmitter
Current consumption 30 mA
Transmitter diodes, class in accordance with
1
EN 60825
Light source Infrared light
Wavelength 880 nm
Active ≥8 V
Activation input for test and series connection
Inactive ≤2 V
Cable 2
Connection system
M12 round pin plug

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

314 We reserve the right to make changes • 07-4_SLS_46.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLS 46

Machine Safety
Technical data

Services
Receiver
Current consumption 30 mA without external load
Switching output pnp transistor output
Switching voltage high active Min. Uv – 2 V
Switching voltage low Max. 2 V

Engineering
Software
Output current Max. 100 mA

Safety
Cable, 2 m
Connection system
M12 round pin plug

You will find additional information at www.leuze.com/sls46.

Safety Laser
Scanners
Dimensional drawings
43
5 18.4

Safety Light
Curtains
62

72

48

Safety Devices
ø4.3

Light Beam
16 M12x1

Multiple
16
ø5

Safety Devices
Light Beam
SLS 46 Single Light Beam Safety Device
Single

Accessories ordering information

Art. no. Article Description Length, design

Safety at Work
AS-Interface

Connecting cable

50080839 BK7 KB-450-5000-4 Connecting cable, M12, 4-pin 5000 mm, angled

50080842 BK7 KB-450-5000-4A Connecting cable, M12, 4-pin 5000 mm, axial

Alignment aid

50040739 ARH 46 Alignment aid for series 46 sensors

PROFIsafe
Sensors

Deflecting Mirror, see page 476

and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/sls46/

We reserve the right to make changes • 07-4_SLS_46.fm © 2008 Leuze lumiflex GmbH + Co. KG 315
 SINGLE LIGHT BEAM SAFETY DEVICES
SLS 96

Single Light Beam Safety Devices that

provide the most universal coverage possi-
ble for the most important requirements at
point of operation and access guarding
must combine the most diverse device
features. The SLS 96 series was con-
ceived to provide the design engineer with
optimum integration and application in
wide-ranging industrial use. The designer
now has the choice between a robust
metal housing with glass cover and a solid
plastic housing, both with IP 67 protection
rating. Furthermore they can also choose
whether the connection is to be via M12
plug or via a terminal chamber. Red light
and infrared light variants enable fault-free
parallel operation of adjacent light beam
devices. The extensive range of accesso-
ries for this light beam device rounds off
the exceptional features of this series. To-
Palettizer guarding with SLS 96 Single Light Beam Safety Devices gether with a test monitoring such as
TNT 35 or an MSI Safety Interface, for
Typical areas of application example, the SLS 96 forms a type 2 active
z Point of operation and access guarding in conveyor/storage systems, drinks opto-electronic protective device.
industry and on packaging machinery

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

316 We reserve the right to make changes • 07-5_SLS_96.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLS 96

Machine Safety
Important technical data, overview

Services
Safety type in accordance
Type 2 in combination with a Test Monitoring Unit
with IEC/EN 61496
0...50 m (infrared light)
Operating range
0...30 m (red light)
Operating voltage, UB 10...30 V DC (incl. residual ripple)

Engineering
Dimensions (WxHxD) 30 mm x 90 mm x 70 mm

Software
Metal

Safety
Housing
Plastic
Switching output pnp transistor output
Cable gland
Connection system
M12 round pin plug

Safety Laser
Scanners
Functions
LED-display
Activation input for test and series connection

Function extension Properties

With Safety Relay

Safety Light
Interface output RES EDM Muting Further details

Curtains
TNT 35 z z z P. 462
MSI-s z z z P. 432
MSI-sx z z z P. 432
MSI-m z z z z P. 444

Safety Devices
Light Beam
Special features

Multiple
z High functional reserve in the visible red light and infrared light range
IP 67
z Wide voltage range from 10 to 30 V with pnp transistor output for PLC
applications
z 2 displays on transmitter and receiver for status display with start-up Further information Page

Safety Devices
and running operation z Ordering information 318
z Optics heating for use with low temperatures z Electrical connection, Light Beam
(SLS 96 M/P-1071) 305
see LS763 connection example
Single

z Variants for multiple operation (SLS 96 K/P-1207) z Technical data 319

z Dimensional drawings 320
z Accessories ordering 321
Safety at Work

information
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/sls96/

We reserve the right to make changes • 07-5_SLS_96.fm © 2008 Leuze lumiflex GmbH + Co. KG 317
 SINGLE LIGHT BEAM SAFETY DEVICES
Ordering information

SLS 96, consisting of transmitter and receiver Functions: Activation input for test and series
connection

Art. no. Article Description Connection system

50025215 SLSS 96M-1080-T2-45 Transmitter, metal, infrared light M12 round pin plug, 4-pin
50025193 SLSE 96M/P-1070-T2-41 Receiver, metal, infrared light M12 round pin plug, 4-pin
50080478 SLSS 96M-1090-T2-45 Transmitter, metal, infrared light, low temperature model M12 round pin plug, 4-pin
50080479 SLSE 96M/P-1071-T2-41 Receiver, metal, infrared light, low temperature model M12 round pin plug, 4-pin
50025213 SLSS 96M-1080-T2-24 Transmitter, metal, infrared light Terminals
50025192 SLSE 96M/P-1070-T2-21 Receiver, metal, infrared light Terminals
50029454 SLSS 96M-1090-T2-24 Transmitter, metal, infrared light, low temperature model Terminals
50029455 SLSE 96M/P-1071-T2-21 Receiver, metal, infrared light, low temperature model Terminals
50031249 SLSS 96M-1210-T2-45 Transmitter, metal, red light M12 round pin plug, 4-pin
50031250 SLSE 96M/P-1200-T2-41 Receiver, metal, red light M12 round pin plug, 4-pin
50025209 SLSS 96M-1210-T2-24 Transmitter, metal, red light Terminals
50031562 SLSE 96M/P-1200-T2-21 Receiver, metal, red light Terminals
50031559 SLSS 96K-1080-T2-45 Transmitter, plastic, infrared light M12 round pin plug, 4-pin
50031561 SLSE 96K/P-1070-T2-41 Receiver, plastic, infrared light M12 round pin plug, 4-pin
50028011 SLSS 96K-1210-T2-45 Transmitter, plastic, red light M12 round pin plug, 4-pin
50028012 SLSE 96K/P-1200-T2-41 Receiver, plastic, red light M12 round pin plug, 4-pin
50081292 SLSS 96K-1080-T2-24 Transmitter, plastic, infrared light Terminals
50081293 SLSE 96K/P-1070-T2-21 Receiver, plastic, infrared light Terminals
50028011 SLSS 96K-1210-T2-45 Transmitter, plastic, red light M12 round pin plug, 4-pin
50041109 SLSE 96K/P-1207-T2-41 Receiver, plastic, red light with filter for multiple operation M12 round pin plug, 4-pin
50028009 SLSS 96K-1210-T2-24 Transmitter, plastic, red light Terminals
50028010 SLSE 96K/P-1200-T2-21 Receiver, plastic, red light Terminals
50028009 SLSS 96K-1210-T2-24 Transmitter, plastic, red light Terminals
50035078 SLSE 96K/P-1207-T2-21 Receiver, plastic, red light with filter for multiple operation Terminals

You will find further information and ordering info in the Leuze electronic Opto-Electronic Sensors Catalog

Electrical connection
See LS763 connection example, page 305

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

318 We reserve the right to make changes • 07-5_SLS_96.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLS 96

Machine Safety
Technical data

Services
General system data
Safety type in accordance with IEC/EN 61496 Type 2 in combination with a Test Monitoring Unit
0...50 m (infrared light)
Operating range
0...30 m (red light)
Response time 1 ms

Engineering
Operating voltage, UB 10...30 V DC (incl. residual ripple)

Software
Safety
Safety class II
Protection rating IP 67
Ambient temperature, operation -20...+60 °C
Ambient temperature, storage -40...+70 °C

Safety Laser
Dimensions (WxHxD) 30 mm x 90 mm x 70 mm

Scanners
Metal
Housing
Plastic
380 g (metal)
Weight
150 g (plastic)
Transmitter
Current consumption 50 mA

Safety Light
Transmitter diodes, class in accordance with

Curtains
1
EN 60825
Infrared light
Light source
Red light
880 nm (infrared light)
Wavelength
660 nm (red light)

Safety Devices
Light Beam
24 V DC
Activation input for test and series connection Active ≥8 V

Multiple
Inactive ≤2 V
Cable gland
Connection system
M12 round pin plug, 4-pin
Receiver

Safety Devices
Current consumption 50 mA without external load
Light Beam
Switching output pnp transistor output
Single

Switching voltage high active Min. Uv – 2 V

Switching voltage low Max. 2 V
Output current Max. 100 mA
Cable gland
Safety at Work

Connection system
M12 round pin plug, 4-pin
AS-Interface

You will find additional information at www.leuze.com/sls96.

PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/sls96/

We reserve the right to make changes • 07-5_SLS_96.fm © 2008 Leuze lumiflex GmbH + Co. KG 319
 SINGLE LIGHT BEAM SAFETY DEVICES
Dimensional drawings

SLS 96 Single Light Beam Safety Device

70 30
19

ma
x.1
73
90

60
°
121.2

62.2
11

ø5.2

50.3

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

320 We reserve the right to make changes • 07-5_SLS_96.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLS 96

Machine Safety
Accessories ordering information

Services
Art. no. Article Description Length, design

Connecting cable

50080839 BK7 KB-450-5000-4 Connecting cable, M12, 4-pin 5000 mm, angled

Engineering
Software
50080842 BK7 KB-450-5000-4A Connecting cable, M12, 4-pin 5000 mm, axial

Safety
Alignment aid

50080502 ARH 96 Alignment aid for series 96 sensors

Deflecting Mirror

Safety Laser
Scanners
50000670 US 1 Deflecting Mirror
50017434 US 2 Deflecting Mirror mounting plate, 90° rotation

Safety Light
Curtains
Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/sls96/

We reserve the right to make changes • 07-5_SLS_96.fm © 2008 Leuze lumiflex GmbH + Co. KG 321
 SINGLE LIGHT BEAM SAFETY DEVICES
SLS 318

The case often arises in which Single Light

Beam Safety Devices have to be inte-
grated into very tight installation areas. In
this instance SLS 318 Safety Light Beam
Devices are the preferred choice. Because
of their slender cylindrical construction
they can be mounted quickly and easily,
even in areas where space is restricted.
They are also to be recommended here on
the basis of their IP 67 protection rating for
demanding industrial applications,
whereby the device model can be selected
as either plastic or stainless steel. The
SLS 312 Safety Light Beam Devices ena-
bles switching frequencies of 1000 Hz and
together with a Test Monitoring Unit such
as the TNT 35 or an MSI Safety Interface,
for example, they from type 2 active opto-
electronic protective devices.

Roller shutter guarding with SLS 318 Single Light Beam Safety Device

Typical areas of application

z In difficult industrial conditions
z Wood processing and paper industry
z Print and packaging machinery

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

322 We reserve the right to make changes • 07-7_SLS_318.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLS 318

Machine Safety
Important technical data, overview

Services
Safety type in accordance
Type 2 in combination with a Test Monitoring Unit
with IEC/EN 61496
Operating range 0...10 m
Operating voltage, UB 10...30 V DC
Dimensions Cylindrical construction, M18x1

Engineering
Plastic

Software
Housing
Metal housing on request

Safety
Switching output pnp transistor output
Cable, 2 m
Connection system
M12 round pin plug

Safety Laser
Functions

Scanners
LED-display
Activation input for test and series connection

Function extension
Properties
With Safety Relay
Interface output RES EDM Muting Further details

Safety Light
TNT 35 z z z P. 462

Curtains
MSI-s z z z P. 432
MSI-sx z z z P. 432
MSI-m z z z z P. 444

Safety Devices
Special features

Light Beam
z Housing (plastic or stainless steel) in short cylindrical design, M18x1

Multiple
in accordance with IP 67 protection rating
IP 67
z 2 antivalent switching outputs for light/dark switching and as control
function
z Visible red light in straight optics Further information Page

Safety Devices
z Switching frequency, 1000 Hz z Ordering information 324
Light Beam
z LED-display in transmitter and receiver z Electrical connection,
305
z see LS763 connection example
Single

Adjustable responsivity
z Technical data 324
z Dimensional drawings 325
z Accessories ordering 325
Safety at Work

information
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/sls318/

We reserve the right to make changes • 07-7_SLS_318.fm © 2008 Leuze lumiflex GmbH + Co. KG 323
 SINGLE LIGHT BEAM SAFETY DEVICES
Ordering information

SLS 318, consisting of transmitter and receiver Functions: Activation input for test and series
connection

Art. no. Article Description Connection system

50083116 SLSS 318K-S12 Transmitter, Plastic, Red light M12 round pin plug, 4-pin
50083117 SLSE 318K/P-S12 Receiver, Plastic, Red light M12 round pin plug, 4-pin
50083132 SLSS 318K Transmitter, Plastic, Red light Cable, 2m
50083133 SLSE 318K/P Receiver, Plastic, Red light Cable, 2m

You will find further information and ordering info in the Leuze electronic Opto-Electronic Sensors Catalog

Electrical connection
See LS763 connection example, page 305

Technical data
General system data
Safety type in accordance with IEC/EN 61496 Type 2 in combination with a Test Monitoring Unit
Operating range 0...10 m
Response time 0.5 ms
Operating voltage, UB 10...30 V DC
Safety class II
Protection rating IP 67
Temperature range, operation/storage -25...+65 °C / -40...+70 °C
Dimensions Cylindrical construction, M18x1
Housing Metal, plastic
Weight 90 g (cable), 20 g (M12)
Transmitter
Current consumption 25 mA
Transmitter diodes, class in accordance with
1
EN 60825
Light source Red light
Wavelength 660 nm
Activation input for testing and series connection Active ≥8 V / inactive ≤1.5 V
Cable, 2 m
Connection system
M12 round pin plug, 4-pin

SLS 78/R SRK 96 LS 763 SLSR 8 SLS 46 SLS 96 SLS 318

p. 288 p. 294 p. 302 p. 308 p. 312 p. 316 p. 322

324 We reserve the right to make changes • 07-7_SLS_318.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SLS 318

Machine Safety
Technical data

Services
Receiver
Current consumption 25 mA without external load
Switching output pnp transistor output
Switching voltage high active Min. Uv – 1.6 V
Switching voltage low Max. 1.6 V

Engineering
Software
Output current Max. 100 mA

Safety
Cable, 2 m
Connection system
M12 round pin plug, 4-pin

Dimensional drawings

Safety Laser
Scanners
max.15

M18x1
max.22

38.5
32

50
61.5

Safety Light
Plastic

Curtains
M12x1
ø5

22
SW
Metal

Safety Devices
Light Beam
Multiple
Metal

Accessories ordering information

Safety Devices
Light Beam
Art. no. Article Description Length, design
Single

Connecting cable

50080839 BK7KB-450-5000-4 Connecting cable, M12, 4-pin 5000 mm, angled

Safety at Work

50080842 BK7KB-450-5000-4A Connecting cable, M12, 4-pin 5000 mm, axial

AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/sls318/

We reserve the right to make changes • 07-7_SLS_318.fm © 2008 Leuze lumiflex GmbH + Co. KG 325
 Machine Safety
AS-Interface Safety at Work OVERVIEW
AS-Interface Safety at Work overview AS-Interface Safety at Work overview

Machine Safety
Services
SPS/PLC

Engineering
Software
Safety
PROFIBUS DP
Gateway +
AS-i Master

Safety Laser
Scanners
Multiple Light Beam Safety Devices, Safety Light Curtains or Safety Laser Scanners (from left to right) can be
AS-i Power Supply connected directly to AS-i flat cable via integrated AS-Interfaces.
Foreground: The AS-i Safety Monitor and the coupling module for connecting further components

Features

Safety category in acc. with EN 954-1

Safety Light
Number of safe AS-i switching signals
outputs (OSSDs) acting together with

Curtains
Safety type in acc. with EN 61508

Help signals for error unlocking and

Number of safety-related switching

Number of safety-related switching

Programmable logic operators,

Programmable logic operators,

logic operators, AND (inputs)
Number of programmable

Number of programmable

safe AS-i actuator restart

Monitoring modules with
Number of configurable

Safety Devices
AS-i switching signal

contact bounce filter

Light Beam
Safety Monitor

switch on/off delay

Link with adjacent
outputs (OSSDs)

function modules

Multiple
logic operators,

AS-i networks
Networking with AS-Interface at the sensor/actuator level and

OR (inputs)

FLIP-FLOP
coupling to higher level field buses

Safety Devices
Article Page

Light Beam
1 32 2 ASM1/1 328

Single
2 32 2 ASM1/2 328

4 SIL 3
1 48 z 6 6 z z ASM1E/1 328
2 48 z 6 6 z z ASM1E/2 328
1 1 48 z 6 6 z z z z ASM2E/1 334

Safety at Work
AS-Interface
Multiple Light Beam Safety Devices with
1 1 1 48 z 6 6 z z z z ASM2E/2 334
integrated AS-Interface at a processing
center Flexibility and fast diagnostics are becoming increasingly When compared with conventional point-to-point wiring, AS-i
more important for automation technology in modern pro- pushes to the fore with its low installation, wiring and
duction systems, which of course also applies to safety connection costs. Suitable gateways create connections to
technology. At the same time, every automation level makes higher-level field bus systems.
its own demands on communication. While Ethernet-based
AS-i is therefore a particularly economic and flexibly inte-
systems are increasingly used at the guidance, control and
grated solution, which, with the Safety at Work functionality,

PROFIsafe
field level, AS-Interface (AS-i) has established itself at the
also meets safety-related requirements. The user conse-

Sensors
sensor/actuator level.
quently has the option of integrating all binary switching
safety-related components into their AS-Interface network.

and Safety Lock-

Safety Switches

ing Devices
ROTOSCAN COMPACTplus/
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, AS-i, COMPACT/AS-i, ROBUST/AS-i,
www.leuze.com/asi/
p. 328 p. 334 p. 342 p. 344 p. 348 p. 352

326 We reserve the right to make changes • 08-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 08-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 327
 AS-Interface Safety at Work
ASM1, ASM1E Safety Monitors

The AS-i Safety Monitor, the ASM1, is a

core component of the AS-Interface Safety
at Work system. Using configuration soft-
ware it monitors the safety-related bus
participants that are assigned to it, e.g.
control devices, Multiple Light Beam
Safety Devices and Safety Switches.
The Safety Monitor has an RS 232 diag-
nostics interface for the PC-supported con-
figuration and diagnostics. Logical links
can be easily created with the graphic user
interface of the Windows® based software.
The user can combine safety sensors and
control devices with a mouse click and
assign different release circuits for switch-
ing off the dangerous movement. Depend-
ing on the device type, two dependent or
independent release circuits with config-
urable contactor monitoring are available.
AS-Interface Safety at Work-based robot application with 2 release circuits With an extended scope of functions, the
ASM1E device type provides even more
convenience with the configuration and
diagnostics of a safety application moni-
tored via an AS-Interface. Besides addi-
tional logic and diagnostics functions,
ASM1E also has an activation/deactivation
mode for parameterized software modules.
The machine manufacturer can therefore
already prepare the configuration of the
Safety Monitor in the preliminary stage for
all safety sensors that could be used with
an extension.

Typical areas of application

z Automation networks based on
AS-Interface Safety at Work in the
lower field level
z Mixed operation of AS-i standard com-
ponents and safety-related
components
z Packaging systems, car manufactur-
ing, conveyor and storage systems,
machine tools, processing centers and
production lines

ROTOSCAN COMPACTplus/
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, AS-i, COMPACT/AS-i, ROBUST/AS-i,
p. 328 p. 334 p. 342 p. 344 p. 348 p. 352

328 We reserve the right to make changes • 08-1_ASM1_ASM1E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ASM1, ASM1E SAFETY MONITORS

Machine Safety
Important technical data, overview

Services
Safety category in
4
accordance with EN 954-1
Safety type in accordance
SIL 3
with IEC/EN 61508
Safety type in accordance Type 4 (in combination with active opto-electronic

Engineering
with IEC/EN 61496-1 protective devices)

Software
STOP category in accord-
0 and 1

Safety
ance with IEC/EN 60204-1
Supply voltage 24 V DC, +-15 %
System response time Max. 40 ms
Protection rating IP 20

Safety Laser
Ambient temperature, op-

Scanners
-20...+60 °C
eration
Dimensions (W x H x D) 45 mm x 105 mm x 120 mm
Number of Safety Monitors
4 (with maximum 31 integrated AS-i slaves)
per AS-Interface network Properties
Up to 2 potential-free safety-related switching
Safety-related switching

Safety Light
outputs
outputs (OSSDs)
(1 A DC-13, 24 V DC / 3 A AC-15, 230 V AC)

Curtains
Special features
z Up to 31 safe AS-i slaves can be connected
z Freely selectable assignment (Drag & Drop) of the sensor to output-

Safety Devices
side release circuits with easy to operate asimon configuration and

Light Beam
-diagnostics software

Multiple
z 48 link modules (e.g. OR, AND, FLIPFLOP) and turn on/ off delays can
be configured for the monitoring modules
z RS 232 interface for PC-supported system configuration and system
diagnostics as well as configuration data transfer to replacement
device Further information Page

Safety Devices
z Immediate switch-off STOP 0 and delayed switch-off STOP 1 of the z Ordering information 330
Light Beam
release circuits can be parametered z Electrical connection 331
z z Technical data
Single

SERVICE button for automatic system integration (teach-in) of AS-i 332

sensors with a sensor exchange and system reset z Dimensional drawings 333
z Accessories ordering
340
information
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/asm/

We reserve the right to make changes • 08-1_ASM1_ASM1E.fm © 2008 Leuze lumiflex GmbH + Co. KG 329
 AS-Interface Safety at Work
Functions ASM1, ASM1E

ASM1/1 ASM1/2 ASM1E/1 ASM1E/2

Number of safety-related switching outputs (OSSDs) 1 2 1 2
Number of configurable function modules 32 32 48 48
PC configuration and diagnostics interface RS 232 RS 232 RS 232 RS 232
Monitoring modules with contact bounce filter z z
Service button for manual error unlocking and automatic device
swap-out of the safe AS-i slaves z z z z
Status LED-display for AS-Interface communication, OSSD,
start/restart interlock, protective mode, errors z z z z
System signal output z z z z
Further functions (can be configured with asimon configuration and diagnostics software)
Programmable logic operators, OR (inputs) 2 2 6 6
Programmable logic operators, AND (inputs) 6 6
Programmable logic operators, FLIP-FLOP z z
Programmable logic operators, switch on/off delay z z
Programmable logic operators, system statuses z z z z
STOP 0 / STOP 1 z z z z
Start/restart function (RES), selectable z z z z
Dynamic contactor monitoring (EDM), selectable z z z z
Monitoring modules with contact-simultaneity monitoring z z z z
Activation/deactivation of function modules z z z z
Support of AS-Interface A/B technology z z z z
Diagnostics data transfer via AS-Interface z z z z
Error unlocking via AS-Interface z z z z

Ordering information

ASM1 and ASM1E Functions: Monitoring the AS-Interface Safety at Work

Included in delivery: Device front screen for protection and bus participants, with selectable start/restart interlock,
sealing; connecting and operating instructions (short version) contactor monitoring, STOP 0/STOP 1, PC-diagnostics
interface

Art. no. Article Description Safety-related switching outputs (OSSDs)

580020 ASM1/1 AS-i Safety Monitor 1 release circuit

580024 ASM1E/1 AS-i Safety Monitor, extended 1 release circuit

580021 ASM1/2 AS-i Safety Monitor 2 release circuits

580025 ASM1E/2 AS-i Safety Monitor, extended 2 release circuits

ROTOSCAN COMPACTplus/
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, AS-i, COMPACT/AS-i, ROBUST/AS-i,
p. 328 p. 334 p. 342 p. 344 p. 348 p. 352

330 We reserve the right to make changes • 08-1_ASM1_ASM1E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ASM1, ASM1E SAFETY MONITORS

Machine Safety
Electrical connection

Services
ASM1 connection example

+ 24V + 24V

Engineering
Software
AS-i+ AS-i+

Safety
AS-i- AS-i-

-S1 -K1 L+ L+

1 1
-K2
2 2

Safety Laser
-A1 AS-i+ AS-i- -A2 AS-i+ AS-i- -A3 L+ 1.Y2 AS-i+ AS-i- 1.Y1 1.13 1.23

Scanners
+ 24V

COMPACT CT/ A COMPACT CR/ A ASM 1/ 1

Safety Light
0V

Curtains
M FE 1.32 1.14 1.24

Var. B

Var. A
-K1 A1 A1
-K1 -K2

Safety Devices
-K1 -K2 A2 A2

Light Beam
-K2 x1

Multiple
L- L-
x2
0V 0V
PE PE

Safety Devices
Light Beam
ASM1 Safety Monitor with COMPACT Safety Light Curtain with integrated AS-Interface
Single

Please observe the operating instructions of the components!

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/asm/

We reserve the right to make changes • 08-1_ASM1_ASM1E.fm © 2008 Leuze lumiflex GmbH + Co. KG 331
 AS-Interface Safety at Work
Technical data

General system data

Safety category in accordance with EN 954-1 4
Safety type in accordance with IEC/EN 61508 SIL 3
Safety type in accordance with IEC/EN 61496-1 Type 4
STOP category in accordance with IEC/EN 60204-1 0 and 1
Supply voltage 24 V DC, +-15 %
System response time (exclusive sensor
Max. 40 ms
response time)
Readiness delay Max. 10 s
IP 20 (only suitable for use in electrical operating rooms/control cabinets
Protection rating
with IP 54 minimum protection rating)
Ambient temperature, operation -20...+60 °C
Ambient temperature, storage -30...+70 °C
Dimensions (W x H x D) 45 mm x 105 mm x 120 mm
Housing material Polyamide PA 66
Installation Snap-on fastening on DIN rails in accordance with EN 50022
1x 0.5 to 4.0 mm2 and 2x 0.5 to 2.5 mm2 (single-wired)
Connection system 1x 0.5 to 2.5 mm2 and 2x 0.5 to 1.5 mm2 (multi-wire)
2x 20 to 14 (AWG)
Current consumption 150 mA (ASM1/1, ASM1E/1), 200 mA (ASM1/2, ASM1E/2)
Number of Safety Monitors per AS-Interface network 4 (with maximum 31 integrated AS-Interface slaves)
AS-i data
AS-i profile Monitor 7.F
AS-i voltage range 18.5...31.6 V
AS-i current consumption < 45 mA
Configuration interface
RS 232 9600 baud, no parity, 1 start bit, 1 stop bit, 8 data bits
Inputs and outputs
Opto-coupling input (high-active), input current approx. 10 mA with
Input start
24 V DC
Opto-coupling input (high-active), input current approx. 10 mA with
Input feedback circuit
24 V DC
pnp-transistor output, 200 mA, short circuit and reverse-connect
Signal output ("Safety on" – OSSDs active)
protection
Up to 2 potential-free safety-related switching outputs
Safety-related switching outputs (OSSDs)
(max. contact load: 1 A with 24 V DC, 3 A with 230 V AC)
Fuse External with max. 4 A MT
3 (for rated operating voltage, 300 V AC in accordance with
Overvoltage category
VDE 0110 Part 1)

You will find additional information in the connecting and operating instructions at www.leuze.com/asm.

ROTOSCAN COMPACTplus/
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, AS-i, COMPACT/AS-i, ROBUST/AS-i,
p. 328 p. 334 p. 342 p. 344 p. 348 p. 352

332 We reserve the right to make changes • 08-1_ASM1_ASM1E.fm © 2008 Leuze lumiflex GmbH + Co. KG
 See page 340

www.leuze.com/asm/
86,4

Dimensional drawings
63,2

7,2 (5x)

45

Accessories ordering information

We reserve the right to make changes • 08-1_ASM1_ASM1E.fm

AS-Interface Safety at Work ASM1, ASM1E

102

90,9
120
81,1
104,2

© 2008 Leuze lumiflex GmbH + Co. KG

ASM1, ASM1E SAFETY MONITORS

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

333
 AS-Interface Safety at Work
ASM2E Safety Monitors *

The ASM2E Safety Monitor has all the

functionalities and features of the ASM1E
Safety Monitor. Several safety-related ac-
tuators, such as drives or valve modules,
can be monitored and safely switched si-
multaneously with just one ASM2E Safety
Monitor. This means, for example, that in
one conveyor line all drives in an actuator
group can be blocked or released at the
same time. Adjacent AS-i networks can
also be safety-related linked with the
ASM2E Safety Monitor, so that, for exam-
ple, if an emergency STOP button is
pressed in an AS-i network, the adjacent
network also switches off immediately. And
adjacent networks can also be started in
the same way.
The status information of the safety and
signal outputs can also be retrieved from
the respective other network for diagnos-
Coupling adjacent AS-i networks with the ASM2E Safety Monitor provides the tics purposes. A PC is not required to swap
option of cross-network emergency STOP connection and a global restart, out the monitor or an actuator slave. For
especially with large and linked systems. the user this means an efficient and eco-
nomic use of their existing AS-i
infrastructure.

Typical areas of application

z Coupling adjacent AS-i networks in
linked systems
z Safe, simultaneous drive switch-off in
conveyor systems
z Applications in packaging systems,
car manufacturing, storage systems,
machine tools, processing centers, big
production systems
*) Availability planned for March 2008

ROTOSCAN
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, COMPACTplus/ COMPACT/AS-i, ROBUST/AS-i,
p. 334 p. 334 p. 342 AS-i, p. 344 p. 348 p. 352

334 We reserve the right to make changes • 08-1_ASM2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ASM2E SAFETY MONITORS

Machine Safety
Important technical data, overview

Services
Safety category in accordance
4
with EN 954-1
Safety type in accordance with
SIL 3
IEC/EN 61508
Safety type in accordance with Type 4 (in combination with active opto-

Engineering
IEC/EN 61496-1 electronic protective devices)

Software
STOP category in accordance
0 and 1

Safety
with IEC/EN 60204-1
Supply voltage 24 V DC, +-15 %
System response time (without
sensor/actuator response Max. 80 ms
time)

Safety Laser
Scanners
Protection rating IP 20
Temperature range, operation -20...+60 °C
Dimensions (W x H x D) 45 mm x 105 mm x 120 mm
Number of Safety Monitors per Properties
4 (with maximum 31 integrated AS-i slaves)
AS-Interface network

Safety Light
Safety-related switching
outputs ASM2E/1 ASM2E/2

Curtains
Safety-related switching
1 1
outputs (OSSDs)
Safety-related switching out-
puts (OSSDs), synchronous 1

Safety Devices
with AS-i switching signal

Light Beam
Safe AS-i switching signal for
safe actuators or coupling ad- 1 1

Multiple
jacent networks
Safety-related switching out-
1 A, 24 V DC / 3 A, 230 V AC
puts (OSSD), potential-free
Further information Page

Safety Devices
Special features z Ordering information 336
Light Beam
z Safety-related control of safe AS-i actuators with same safe z Electrical connection 337
AS-i address z Technical data
Single

338
z Higher level start and emergency STOP functions with safety-related z Dimensional drawings 339
coupling of adjacent AS-i networks
z Accessories ordering
z Help signals for start/restart interlock status information
340
z AS-i actuator error restart
Safety at Work
AS-Interface

z Additionally: All ASM1E Safety Monitor functions and features are

provided
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/asm2/

We reserve the right to make changes • 08-1_ASM2.fm © 2008 Leuze lumiflex GmbH + Co. KG 335
 AS-Interface Safety at Work
Functions

ASM2E/1 ASM2E/2
Number of safety-related switching outputs (OSSDs) 1 2
Number of configurable function modules 48 48
PC configuration and diagnostics interface RS 232 RS 232
Monitoring modules with contact bounce filter z z
Service button for manual error unlocking and automatic device swap-out of the safe AS-i slave z z
Status LED display for AS-Interface communication, OSSD, start/restart interlock, protective
mode, errors z z
System signal output z z
Selectable functions for AS-i actuator
AS-i actuator error unlocking z z
Start/restart function (RES) z z
Dynamic contactor monitoring (EDM) z z
Further functions (can be configured with asimon configuration and diagnostics software)
Functions as with ASM1E, see page 330

Ordering information

ASM2E Functions: Monitoring the AS-i actuators, coupling AS-i

Included in delivery: Device front screen for protection and seal- networks, global emergency STOP and restart, selecta-
ing; connecting and operating instructions (short version) ble start/restart interlock, contactor monitoring, STOP 0/
STOP 1, PC diagnostics interface

Art. no. Article Description Safety-related switching outputs (OSSDs)

580028 ASM2E/1* AS-i Safety Monitor, extended, AS-i output 1 release circuit, 1 AS-i switching signal

580029 ASM2E/2* AS-i Safety Monitor, extended, AS-i output 2 release circuits, 1 AS-i switching signal

*) Availability planned for March 2008

ROTOSCAN
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, COMPACTplus/ COMPACT/AS-i, ROBUST/AS-i,
p. 334 p. 334 p. 342 AS-i, p. 344 p. 348 p. 352

336 We reserve the right to make changes • 08-1_ASM2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ASM2E SAFETY MONITORS

Machine Safety
Electrical connection

Services
ASM2E connection example

Engineering
Software
+ 24V + 24V

Safety
(1) AS-i+ (1) AS-i+
(1) AS-i- (1) AS-i-

(2) AS-i+ (2) AS-i+

(2) AS-i- (2) AS-i-

L+ L+ L+ L+ L+
-K1 -K3

Safety Laser
1 1 1 1

Scanners
-K2 -S2 -K4 -S2
2 2 2 2

L+ 1.Y1 1.Y2 1.13 1.23 L+ 1.Y1 1.Y2 1.13 1.23

(2) AS-i-S +

(2) AS-i-S +
(1) AS-i +

(2) AS-i +
(2) AS-i-S -

(2) AS-i-S -
(1) AS-i -

(2) AS-i -
+ 24V

+ 24V
(1) AS-i +

(2) AS-i +
(1) AS-i -

(2) AS-i -

ASKM1 Safe
Actor
IN1 ASM2/1 ASM2/1

Safety Light
0V

0V

Curtains
M
M FE 1.32 1.14 1.24 M FE 1.32 1.14 1.24

A1 A1 A1 A1
-K1 -K2 -K3 -K4
A2 A2 A2 A2

Safety Devices
x1 x1

Light Beam
L- L- L- L- L-
x2 x2

Multiple
0V 0V
PE PE

Safety Devices
Light Beam
Higher level emergency STOP switching of AS-i networks coupled via ASM2E
Single

Please observe the operating instructions of the components!

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/asm2/

We reserve the right to make changes • 08-1_ASM2.fm © 2008 Leuze lumiflex GmbH + Co. KG 337
 AS-Interface Safety at Work
Technical data

General system data

Safety category in accordance with EN 954-1 4
Safety type in accordance with IEC/EN 61508 SIL 3
Safety type in accordance with IEC/EN 61496-1 Type 4
STOP category in accordance with
0 and 1
IEC/EN 60204-1
Supply voltage 24 V DC, +-15 %
System response time (without sensor/actuator
Max. 80 ms
response time)
Readiness delay Max. 10 s
IP 20 (only suitable for use in electrical operating rooms/control cabinets with
Protection rating
IP 54 minimum protection rating)
Ambient temperature, operation -20...+60 °C
Ambient temperature, storage -30...+70 °C
Dimensions (W x H x D) 45 mm x 105 mm x 120 mm
Housing material Polyamide PA 66
Installation Snap-on fastening on DIN rails in accordance with EN 50022
1x 0.5 to 4.0 mm2 and 2x 0.5 to 2.5 mm2 (single-wired)
Connection system 1x 0.5 to 2.5 mm2 and 2x 0.5 to 1.5 mm2 (multi-wire)
2x 20 to 14 (AWG)
Current consumption 150 mA (ASM1/1, ASM1E/1), 200 mA (ASM1/2, ASM1E/2)
Number of Safety Monitors per AS-Interface
4 (with maximum 31 AS-Interface slaves)
network
AS-i data
AS-i profile Monitor 7.F
AS-i voltage range 18.5...31.6 V
AS-i current consumption < 45 mA
Configuration interface
RS 232 9600 baud, no parity, 1 start bit, 1 stop bit, 8 data bits
Inputs and outputs
Input start Opto-coupling input (high-active), input current approx. 10 mA with 24 V DC
Input feedback circuit Opto-coupling input (high-active), input current approx. 10 mA with 24 V DC
Signal output ("Safety on" – OSSDs active) pnp-transistor output, 200 mA, short circuit and reverse-connect protection
Safety-related switching outputs ASM2E/1 ASM2E/2
Safety-related switching outputs (OSSDs) 1 1
Safety-related switching outputs (OSSDs),
1
synchronous with AS-i switching signal
Safe AS-i switching signal for safe actuators or
1 1
coupling adjacent networks
Safety-related switching outputs (OSSD),
1 A, 24 V DC / 3 A, 230 V AC
potential-free
Fuse External with max. 4 A MT
Overvoltage category 3 (for rated operating voltage, 300 V AC in accordance with VDE 0110 Part 1)

You will find additional information in the connecting and operating instructions at www.leuze.com/asm2.

ROTOSCAN
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, COMPACTplus/ COMPACT/AS-i, ROBUST/AS-i,
p. 334 p. 334 p. 342 AS-i, p. 344 p. 348 p. 352

338 We reserve the right to make changes • 08-1_ASM2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/asm2/
86,4

Dimensional drawings
63,2

7,2 (5x)

45

We reserve the right to make changes • 08-1_ASM2.fm

AS-Interface Safety at Work ASM2E

102

90,9
120
81,1
104,2

© 2008 Leuze lumiflex GmbH + Co. KG

ASM2E SAFETY MONITORS

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

339
 AS-Interface Safety at Work
Accessories ordering information

ASM accessories

Art. no. Article Description

ASM initial operation set for ASM1, ASM1E and ASM2E

Includes: Configuration and diagnostics software, connecting and operating
580032 ASM1-SWC
instructions and user's guide, software (electronic on CD-ROM), programming
cable, device swap-out data cable

50104078 ASM1-PK ASM1 parametering cable

50104079 ASM1-DK ASM1 device swap-out data cable

Safety Monitor start set, ASM1-SWC

The complete ASM1-SWC package with configuration and diagnostics
software, PC cable set and detailed technical manual provides the user
with everything that they require for the initial operation of the Safety
Monitor.

Configuration and diagnostics software*

asimon is the user-friendly configuration and diagnostics software for
the ASM Safety Monitors. asimon provides the user with the ability to
easily configure Safety Monitors via an intuitive menu guide, and
perform an efficient system diagnosis. The asimon software's multi-
window system is one of its especially impressive features. Customer-
specific user modules can be easily defined with asimon. Safety
configurations can be visualized as circuit diagrams, and a graphic
printout is possible at all times.

*) Software version with multi-window system and circuit diagram illustration expected
to be available in March 2008

ROTOSCAN
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, COMPACTplus/ COMPACT/AS-i, ROBUST/AS-i,
p. 328 p. 334 p. 342 AS-i, p. 344 p. 348 p. 352

340 We reserve the right to make changes • 08-1_ASM_Zubehoer.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ASM SAFETY MONITOR

Machine Safety
Accessories ordering information

Services
AS-i accessories

Length,
Art. no. Article Description design

Engineering
Programming device for entering addresses with standard/A/B
580003 APG-02

Software
AS-i slaves

Safety
50024750 AKB 01 AS-i flat cable, yellow Per meter

50024346 AM 06 AS-i adapter for bus connection (AS-i flat cable), M12, 3-pin

AS-i adapter for bus connection and power supply for COMPACTplus
580004 AC-PDA1/A

Safety Laser
Receiver/Transceiver & ROTOSCAN RS4, M12, 5-pin

Scanners
1 m, straight/
50024748 KB-095-1000-3AW AS-i cable, adapter device, M12, 3-pin
angled

2 m, straight/
50024749 KB-095-2000-3AW AS-i cable, adapter device, M12, 3-pin
angled

548361 CB-M12-1000-5GF/GM AS-i cable, adapter device, plug and socket, 1:1, M12, 5-pin 1 m, straight

Safety Light
Curtains
548362 CB-M12-2000-5GF/GM AS-i cable, adapter device, plug and socket, 1:1, M12, 5-pin 2 m, straight

678031 CB-M12-1000S-5GF/GM AS-i cable, plug and socket, 1:1, M12, 5-pin, shielded 1 m, straight

678033 CB-M12-2500S-5GF/GM AS-i cable, plug and socket, 1:1, M12, 5-pin, shielded 2.5 m, straight

Safety Devices
678035 CB-M12-5000S-5GF/GM AS-i cable, plug and socket, 1:1, M12, 5-pin, shielded 5 m, straight

Light Beam
678040 CB-M12-10000S-5GF/GM AS-i cable, plug and socket, 1:1, M12, 5-pin, shielded 10 m, straight

Multiple
678045 CB-M12-15000S-5GF/GM AS-i cable, plug and socket, 1:1, M12, 5-pin, shielded 15 m, straight

548502 CB-M12-2000S-8GF/GM AS-i connecting cable, plug and socket, 1:1, M12, 8-pin, shielded 2 m, straight

Safety Devices
548505 CB-M12-5000S-8GF/GM AS-i connecting cable, plug and socket, 1:1, M12, 8-pin, shielded 5 m, straight
Light Beam
548510 CB-M12-10000S-8GF/GM AS-i connecting cable, plug and socket, 1:1, M12, 8-pin, shielded 10 m, straight
Single

APG-02 programming device

The handy APG-02 device is used for entering the bus address for
standard/A/B AS-i slaves
Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/asm/

We reserve the right to make changes • 08-1_ASM_Zubehoer.fm © 2008 Leuze lumiflex GmbH + Co. KG 341
 AS-Interface Safety at Work
ROTOSCAN RS4/AS-i Safety Laser Scanners

Electrical connection
Connection example, see page 331
For more information go to www.leuze.com/rs4-asi

Dimensional drawings

122.3

61.1

R2.6

a
ca.220

167
143.8

148
b
a
b
77.8

48.7
21
5

R2.6 64
130 132
ca.140 ca.168

X1

X2

X5
X3

X4

X1 = AS-i bus connection and 24-volt power supply X4 = Restart button

X2 = AS-i address programming device X5 = Optical PC interface
X3 = Detection zone switchover

Ordering information
Ordering information, see page 78

ROTOSCAN COMPACTplus/
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, AS-i, COMPACT/AS-i, ROBUST/AS-i,
p. 328 p. 334 p. 342 p. 344 p. 348 p. 352

342 We reserve the right to make changes • 08-2_AS_I_Busteilnehmer.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROTOSCAN RS4/AS-i SAFETY LASER SCANNERS

Machine Safety
Important technical data, overview

Services
Safety type in accordance
Type 3
with IEC/EN 61496
Classification in accord-
SIL 2
ance with IEC/EN 61508
Resolution (adjustable) 30 mm 40 mm 50 mm 70 mm 150 mm

Engineering
Dimensions (W x H x D) 140 mm x 220 mm x 168 mm

Software
Safety-related switching

Safety
AS-i Safety interface, 4-bit AS-i data
outputs (OSSDs)
Connection system M12 plug, IR interface for configuration
AS-i profile Safe slave
Slave address 1...31, programmable (factory setting = 0)

Safety Laser
Cycle time in accordance

Scanners
5 ms
with AS-i specifications
Current consumption from
50 mA
AS-i circuit
2-piece evaluation, 85 ms (corresponds with
Sensor response time Properties
2 scans), up to 16 scans can be set (645 ms)
Restart delay time Min. 160 ms (after detection zone release)

Safety Light
Curtains
You will find additional information in the connecting and operating instructions
at www.leuze.com/asi.

Function extension with ASM1/ASM1E Safety Monitor

ASM1/1 ASM1/2 ASM1E/1 ASM1E/2

Safety Devices
Start/restart function (RES),
z z z z

Light Beam
selectable

Multiple
Dynamic contactor monitoring
(EDM), selectable z z z z IEC 68... IP 65

Diagnostics data transfer via

AS-Interface z z z z Further information Page

Safety Devices
z Functions, see
Special features 77 Light Beam
ROTOSCAN RS4
z Type 3 Safety Laser Scanner in acc. with IEC/EN 61496-1/-3 z Electrical connection,
Single

331
z Integrated interface for direct connection to the safe AS-Interface see ASM1
network z Dimensional drawings 342
z Easy AS-Interface connection via M12 device plug z Ordering information, 78
z Bus addressing with AS-Interface addressing device directly via see ROTOSCAN RS4
Safety at Work
AS-Interface

M12-device plug
z Safe data transfer of the output signal via AS-Interface
z Diagnostics data transfer and warning zone monitoring via
AS-Interface bus
z Any kind of detection/warning zone contours and configurations
z Field pair switchover possible during the operation
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/rs4-asi/

We reserve the right to make changes • 08-2_AS_I_Busteilnehmer.fm © 2008 Leuze lumiflex GmbH + Co. KG 343
 AS-Interface Safety at Work
COMPACTplus/AS-i Safety Light Curtains

Electrical connection
Connection example, see page 331
For more information go to www.leuze.com/compactplus-m, www.leuze.com/compactplus-b or www.leuze.com/compactplus-i.

Dimensional drawings

B
A

!
52

Receiver
22 72
55

prior to installation!
Pay attention to manual
anleitung beachten!
Vor Anschluss Betriebs-
safety remark:
Sicherheitshinweis
Transmitter

failure
selftest
identifier
channel 2
channel 1

A = Protective field height according to ordering information

B = A + 134 mm

Ordering information
Ordering information, see Safety Light Curtains COMPACTplus, page 106

ROTOSCAN COMPACTplus/
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, AS-i, COMPACT/AS-i, ROBUST/AS-i,
p. 328 p. 334 p. 342 p. 344 p. 348 p. 352

344 We reserve the right to make changes • 08-3_COMPACTplus_AS_i_SL.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus/AS-i SAFETY LIGHT CURTAINS

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Resolution (type-dependent) 14 mm 30 mm 50 mm 90 mm
Range 0...6 m 0...18 m 0...18 m 0...18 m
Protective field height

Engineering
150...3000 mm
(type-dependent)

Software
Profile cross-section 52 mm x 55 mm

Safety
Safety-related switching output
AS-i Safety interface
(OSSD)
Connection system M12 plug (AS-i Safety)
AS-i profile Safe slave

Safety Laser
Slave address 1...31, programmable (factory setting = 0)

Scanners
Cycle time in accordance with AS-i
5 ms
specifications
Current consumption from AS-i
40 mA
circuit
Sensor response time 10 to 66 ms

Safety Light
20...5000 ms, can be set with SafetyLab
Restart delay time software, presetting 100 ms

Curtains
(after protective field release)

You will find additional information in the connecting and operating instructions
at www.leuze.com/compactplus-asi.
Properties

Safety Devices
For more information go to www.leuze.com/compactplus-m,
www.leuze.com/compactplus-b or www.leuze.com/compactplus-i.

Light Beam
Multiple
Special features
z Type 4 Safety Light Curtain in acc. with IEC/EN 61496-1/-2
z Integrated AS-interface, bus connection via the AC-PDA1/A, adapter
for AS-i data transfer and separate 24-volt power supply

Safety Devices
z Safe data transfer of the OSSD signals via AS-Interface
z Device swap-out without PC via SERVICE function of the AS-i Safety Light Beam
Monitor
Single

z Additional diagnostics information via AS-Interface, e.g. Muting sen- IP 65

sors status, Muting or weak signal display
z Several devices can be cascaded (COMPACTplus-b, COMPACT-plus-i)
Further information Page
z Direct connection of Muting sensors, start/restart button or lamp
Safety at Work

directly on the device via sensor connection module z Muting function package 89
AS-Interface

(COMPACTplus-m) z Blanking function package 105

z Cycle control function package 121
z Electrical connection,
331
see ASM1
z Dimensional drawings 344
z Ordering information,
106
PROFIsafe

see COMPACTplus
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-asi/

We reserve the right to make changes • 08-3_COMPACTplus_AS_i_SL.fm © 2008 Leuze lumiflex GmbH + Co. KG 345
 AS-Interface Safety at Work
COMPACTplus/AS-i Multiple Light Beam Safety Devices

Electrical connection
Connection example, see page 331
For more information go to www.leuze.com/cprt-m-asi.

Dimensional drawings

696

500

52
34 34
734
500 140.1
52

22 72
55

Ordering information
Ordering information, see chapter Multiple Light Beam Safety Devices COMPACTplus-m, page 189

ROTOSCAN COMPACTplus/
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, AS-i, COMPACT/AS-i, ROBUST/AS-i,
p. 328 p. 334 p. 342 p. 344 p. 348 p. 352

346 We reserve the right to make changes • 08-4_COMPACTplus_AS_i_MSL.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus/AS-i

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Classification in accordance with
SIL 3
IEC/EN 61508
Number of beams 2 3 4

Engineering
Beam distance 500 mm 400 mm 300 mm

Software
Cxx0/y: 0...18 m

Safety
Range (type-dependent)
Cxx1/y: 6...70 m
Muting transceiver range
0...6.5 m
(type-dependent)
Profile cross-section 52 mm x 55 mm

Safety Laser
Safety-related switching output
AS-i Safety interface

Scanners
(OSSD)
Connection system M12 plug (AS-i Safety)
AS-i profile Safe slave
Slave address 1...31, programmable (factory setting = 0)
Properties
Cycle time in accordance with AS-i
5 ms
specifications

Safety Light
Current consumption from AS-i

Curtains
40 mA
circuit
Sensor response time 24 ms, 25 ms (Muting transceiver)
20...5000 ms, can be set with SafetyLab
Restart delay time software, presetting 100 ms

Safety Devices
(after protective field release)

Light Beam
You will find additional information in the connecting and operating instructions

Multiple
at www.leuze.com/cprt-m-asi.
IP 65
For more information go to www.leuze.com/compactplus-cprt-m.

Special features Further information Page

Safety Devices
z Type 4 Multiple Light Beam Safety Device in accordance z Function packages: Multiple
with IEC/EN 61496-1/-2 Light Beam Safety Devices 187 Light Beam
z Integrated AS-Interface, bus connection via the M12-AS-i Adapter for with Muting
Single

AS-i data transfer and separate 24 Volt power supply z Electrical connection,
331
z Safe data transfer of the OSSD signals via AS-Interface see ASM1
z Device swap-out without PC via SERVICE function of the AS-i Safety z Dimensional drawings 346
Monitor z Ordering information 189
Safety at Work

z Direct connection of Muting sensors, start/restart button or lamp

AS-Interface

directly on the device via sensor connection module

z Muting restart function possible via AS-Interface by calling up AS-i-IC
parameters
z Additional diagnostics information via AS-Interface, e.g. Muting sen-
sors status, Muting or weak signal display
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/cprt-m-asi/

We reserve the right to make changes • 08-4_COMPACTplus_AS_i_MSL.fm © 2008 Leuze lumiflex GmbH + Co. KG 347
 AS-Interface Safety at Work
COMPACT/AS-i Safety Light Curtains

Electrical connection
Connection example, see page 331
For more information go to www.leuze.com/compact-asi.

Dimensional drawings

B
A
52

receiver

failure
selftest
d - scan
channel 2
channel 1
22 22
55

prior to installation!
Pay attention to manual
anleitung beachten!
Vor Anschluss Betriebs-
safety remark:
Sicherheitshinweis
Transmitter

failure
selftest
identifier
channel 2
channel 1

A = Protective field height according to ordering information

B = A + 84 mm

Ordering information
Ordering information, see Safety Light Curtains COMPACT, page 136

ROTOSCAN COMPACTplus/
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, AS-i, COMPACT/AS-i, ROBUST/AS-i,
p. 328 p. 334 p. 342 p. 344 p. 348 p. 352

348 We reserve the right to make changes • 08-5_COMPACT_AS_i_SL.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT/AS-i SAFETY LIGHT CURTAINS

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Resolution 14 mm 30 mm 50 mm 90 mm
Range 0...6 m 0...18 m 0...18 m 0...18 m
Protective field height

Engineering
150...3000 mm
(type-dependent)

Software
Profile cross-section 52 mm x 55 mm

Safety
Safety-related switching output
AS-i Safety interface
(OSSD)
Connection system M12 plug (AS-i Safety)
AS-i profile Safe slave

Safety Laser
1...31, programmable

Scanners
Slave address
(factory setting = 0)
Cycle time in accordance with
5 ms
AS-i specifications
Current consumption from Transmitter: Max. 130 mA. Receiver:
AS-i circuit Max. 140 mA.
Sensor response time

Safety Light
12...54 ms
(length-dependent)

Curtains
100/500 ms (after protective field
Restart time (adjustable)
release)

You will find additional information in the connecting and operating instructions
at www.leuze.com/compact-asi. Properties

Safety Devices
Light Beam
Function extension with ASM1/ASM1E Safety Monitor

Multiple
ASM1/1 ASM1/2 ASM1E/1 ASM1E/2
Start/restart function (RES),
selectable z z z z
Dynamic contactor monitoring
(EDM), selectable z z z z

Safety Devices
Diagnostics data transfer via Light Beam
AS-Interface z z z z
Single

IP 65
Special features
z Type 4 Safety Light Curtain in acc. with IEC/EN 61496-1/-2
Further information Page
z Integrated interface for direct connection to the safe AS-Interface
Safety at Work

network z Functions 135

AS-Interface

z Easy AS-Interface connection via M12 device plug z Electrical connection,

331
z Bus addressing with AS-Interface addressing device directly via see ASM1
M12-device plug z Dimensional drawings 348
z Safe data transfer of the output signal via AS-Interface z Ordering information,
136
z Additional diagnostics information via AS-Interface: Centralized alarm see COMPACT
(e.g. weak signal display)
z
PROFIsafe

Several devices can be cascaded

Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact-asi/

We reserve the right to make changes • 08-5_COMPACT_AS_i_SL.fm © 2008 Leuze lumiflex GmbH + Co. KG 349
 AS-Interface Safety at Work
COMPACT/AS-i Multiple Light Beam Safety Devices

Electrical connection
Connection example, see page 331
For more information go to www.leuze.com/compact-asi.

Dimensional drawings

684
500 99.5
52

receiver
22 22
55

Ordering information
Ordering information, see Multiple Light Beam Safety Devices COMPACT, page 224

ROTOSCAN COMPACTplus/
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, AS-i, COMPACT/AS-i, ROBUST/AS-i,
p. 328 p. 334 p. 342 p. 344 p. 348 p. 352

350 We reserve the right to make changes • 08-6_COMPACT_AS_i_MSL.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACT/AS-i

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Number of beams 2 3 4
Beam distance 500 mm 400 mm 300 mm
Cxx0/y: 0...18 m

Engineering
Range
Cxx1/y: 6...70 m

Software
Profile cross-section 52 mm x 55 mm

Safety
Safety-related switching output
AS-i Safety interface
(OSSD)
Connection system M12 plug (AS-i Safety)
AS-i profile Safe slave

Safety Laser
Slave address 1...31, programmable (factory setting = 0)

Scanners
Cycle time in accordance with
5 ms
AS-i specifications
Current consumption from Transmitter: Max. 130 mA. Receiver:
AS-i circuit Max. 140 mA.
Sensor response time
10 ms (SingleScan), 13 ms (MultiScan)
(type-dependent)

Safety Light
Restart time (adjustable) 100/500 ms (after protective field release)

Curtains
You will find additional information in the connecting and operating instructions
at www.leuze.com/compact-asi.

Function extension with ASM1/ASM1E Safety Monitor Properties

Safety Devices
ASM1/1 ASM1/2 ASM1E/1 ASM1E/2

Light Beam
Start/restart function (RES),
z z z z

Multiple
selectable
Dynamic contactor monitoring
(EDM), selectable z z z z
Diagnostics data transfer via
z z z z
Safety Devices
AS-Interface
Light Beam
Special features
Single

z Type 4 Multiple Light Beam Safety Device in accordance with IP 65

IEC/EN 61496-1/-2
z Integrated interface for direct connection to the safe AS-Interface
network Further information Page
Safety at Work

z z Integrated laser alignment aid,

AS-Interface

Easy AS-Interface connection via M12 device plug 243

see COMPACTlaser
z Bus addressing with AS-Interface addressing device directly via
M12-device plug z Electrical connection,
331
see ASM1
z Safe data transfer of the output signal via AS-Interface
z Dimensional drawings 350
z Additional diagnostics information via AS-Interface: Centralized alarm
(e.g. weak signal display) z Ordering information,
224
see COMPACT
z Several devices can be cascaded
z Ordering information,
PROFIsafe

244
Sensors

see COMPACTlaser
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compact-asi/

We reserve the right to make changes • 08-6_COMPACT_AS_i_MSL.fm © 2008 Leuze lumiflex GmbH + Co. KG 351
 AS-Interface Safety at Work
ROBUST/AS-i Multiple Light Beam Safety Devices

Electrical connection
Connection example, see page 331
For more information go to www.leuze.com/robust-asi.

Dimensional drawings

684
500 107
52

34 34
57

500

Ordering information
See ROBUST 42, 44 ordering information on page 256

ROTOSCAN COMPACTplus/
ASM1, ASM1E, ASM2E, RS4/AS-i Safety, AS-i, COMPACT/AS-i, ROBUST/AS-i,
p. 328 p. 334 p. 342 p. 344 p. 348 p. 352

352 We reserve the right to make changes • 08-7_ROBUST_AS_i.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROBUST/AS-i

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Number of beams (type-dependent) 2 4
Beam distance 500 mm 300 mm
PM2-500: 0.5 m -2.5 m PM4-300: 0.5 m -2.5 m

Engineering
Range
PM2-500V: 1.5 m - 8.0 m PM4-300V: 1.5 m - 8.0 m

Software
IP 67 (IP 65 for models with integrated

Safety
Protection rating
Muting indicator)
Ambient temperature, operation -25...+55 °C
Ambient temperature, storage -30...+70 °C
Profile cross-section 52 mm x 57 mm

Safety Laser
Safety-related switching output

Scanners
AS-i Safety interface
(OSSD)
Connection system M12 plug (AS-i Safety)
AS-i profile Safe slave
Slave address 1...31, programmable (factory setting = 0) Properties
Cycle time in accordance with
5 ms

Safety Light
AS-i specifications

Curtains
Current consumption from 160 mA (ROBUST42), 300 mA
AS-i circuit (ROBUST 44)
Sensor response time 12 ms
Typically 50 ms (after protective field
Restart delay time
release)

Safety Devices
Light Beam
You will find additional information in the connecting and operating instructions

Multiple
at www.leuze.com/robust-asi.
IP 67
Function extension with ASM1/ASM1E Safety Monitor
ASM1/1 ASM1/2 ASM1E/1 ASM1E/2
Further information Page
RES, selectable z z z z

Safety Devices
z Functions, see
EDM, selectable z z z z ROBUST 42, 44
255 Light Beam
Diagnostics data transfer via
z z z z z Electrical connection,
Single

AS-Interface 331
see ASM1
z Dimensional drawings 352
Special features
z Ordering information, 256
z Type 4 Multiple Light Beam Safety Device in accordance with see ROBUST 42, 44
Safety at Work

IEC/EN 61496
AS-Interface

z Integrated interface for direct connection to the safe AS-Interface

network
z Easy AS-Interface connection via M12 device plug
z Bus addressing with AS-Interface addressing device directly via
M12-device plug
z Safe data transfer of the output signal via AS-Interface
z
PROFIsafe

Integrated optics heating for use with extreme environmental

Sensors

conditions
z Protection rating: IP 67
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/robust-asi/

We reserve the right to make changes • 08-7_ROBUST_AS_i.fm © 2008 Leuze lumiflex GmbH + Co. KG 353
 AS-Interface Safety at Work
ASKM1 AS-Interface Safety at Work coupling module

The ASKM1 safe coupling module allows electro-mechanical safety sensors with Electrical connection
contact-based outputs, such as emergency STOP relays or Safety Switches, as
well as Safety Light Curtains with relay outputs to be easily connected to the
AS-Interface. The ASKM1 converts the sensor signals into data words and
provides these for forwarding via AS-Interface. The transferal of data and power
is performed simultaneously via the unshielded AS-i flat cable. 2
1
4
IN1 3
Dimensional drawings 2
1
4
3 IN2

20 10 a Safety category 3: Protective door with a

45 Safety Switch (2 break contacts)

S-
IN1

S-
IN2
2
80

1
4
IN1 3
2
ASKM1/2SE
1
4
3 IN2

a = Mounting plate
Safety category 4: Protective door with
For more information go to www.leuze.com/askm. two Safety Switches (1 break contact)

Ordering information

Art. no. Article Description

580000 ASKM1/2SE Coupling module with 2 safe inputs

580001 ASKM1-MP Mounting plate for ASKM1/2SE * coupling module

Parametering cable for AS-i parametering device

580002 ASKM1-PK
APG-02

* Must always also be ordered for ASKM1/2SE

ROTOSCAN
RS4/AS-i Safety, COMPACTplus/ COMPACT/AS-i, ROBUST/AS-i, ASKM1, ASKM2,
p. 342 AS-i, p. 344 p. 348 p. 352 p. 354 p. 356

354 We reserve the right to make changes • 08-8_ASKM1.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ASKM1 COUPLING MODULE

Machine Safety
Important technical data, overview

Services
Safety category in accordance with 4
EN 954-1
Operating voltage AS-i (26.5 – 31.6 V)
Current consumption (total) ≤45 mA
Connection system M12, 5-pin

Engineering
AS-i profile Safe slave

Software
Safety
Protection rating (with mounting plate IP 67
ASKM1-MP)
Ambient temperature, operation -25...+85 °C
Ambient temperature, storage -40...+85 °C
Dimensions (H x W x D) 80 mm x 45 mm x 34 mm

Safety Laser
Scanners
You will find additional information in the connecting and operating instructions
at www.leuze.com/askm.

Functions Properties
Connectable electro-mechanical safety devices*)

Safety Light
Emergency Single Light Multiple Light

Curtains
Safety Switch STOP relays, Beam Safety Beam Safety
1 and 2-channel Devices Devices
ASKM1 1/2 1/2 1/2 1/2
*) Applies for safety sensors with contact-based outputs. For the number of connectable safety

Safety Devices
sensors in accordance with the attainable safety categories see the ASKM1 connection examples
on page 354.

Light Beam
Multiple
Special features
IP 67
z Safe AS-Interface bus participant for connecting 1 or
2 electro-mechanical sensors
z LED-displays: AS-i status, inputs Further information Page

Safety Devices
z AS-Interface addressing via integrated addressing port z Electrical connection
331 Light Beam
z Simple network connection with AS-i penetration technology on AS-Interface
z Mounting plate for DIN rails and screwed mounting
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/askm/

We reserve the right to make changes • 08-8_ASKM1.fm © 2008 Leuze lumiflex GmbH + Co. KG 355
 AS-Interface Safety at Work
ASKM2 AS-Interface Safety at Work coupling module

The ASKM2 coupling module allows SOLID 2 und SOLID-4E Safety Light
Curtains to be easily connected to AS-Interface networks. The ASKM2 converts
the sensor signals into data words and provides these for forwarding via
AS-Interface. The transferal of data and power is performed simultaneously via
the uaranshielded AS-i flat cable.

Dimensional drawings
For dimensional drawings see ASKM 1, page 354

Ordering information

Art. no. Article Description

Coupling module, electronic, with 2 safe inputs for

580007 ASKM2/SEe
semiconductor OSSDs
580001 ASKM1-MP Mounting plate for ASKM * coupling module

580008 ASKM/PS Power supply for 2 transmitters

Parametering cable for AS-i

580002 ASKM1-PK
APG-02 programming device

* Must always also be ordered for ASKM

Electrical connection
5 4
4 6
S0.B1.

1 3 7 3 1
SEe
2 1 5
8 2
2
SEe
Pin SOLID-4 Receiver (1) SOLID-2 Receiver (2) SOLID Transmitter (3)
3 1 Diagnostics + +
2 + OSSD 2 n.c.
4 3 + - -
4 Diagnostics OSSD 1 +
5 OSSD 1 FE FE
6 OSSD 2
ADDR
AS-i
Fault ASKM2/SEe 7 -
8 FE

Pin assignments with connection of SOLID-2 and SOLID-4E Safety Light Curtains to the ASKM2 coupling module

ROTOSCAN
RS4/AS-i Safety, COMPACTplus/ COMPACT/AS-i, ROBUST/AS-i, ASKM1, ASKM2,
p. 342 AS-i, p. 344 p. 348 p. 352 p. 354 p. 356

356 We reserve the right to make changes • 08-9_ASKM2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ASKM2 COUPLING MODULE

Machine Safety
Important technical data, overview

Services
Safety category in accordance with Type 4
EN 954-1
Safety type in accordance with SIL 3
IEC/EN 61508
Operating voltage AS-i (19 - 30 V)

Engineering
Current consumption (total) ≥270 mA

Software
Current consumption (without load) ≥45 mA

Safety
Connection system M12, 5-pin, 8-pin
AS-i profile Safe slave
Protection rating (with ASKM1-MP IP 67
mounting plate)

Safety Laser
Ambient temperature, operation -25...+70 °C

Scanners
Ambient temperature, storage -40...+85 °C
Dimensions (H x W x D) 80 mm x 45 mm x 30 or 34 mm

You will find additional information in the connecting and operating instructions
at www.leuze.com/askm2. Properties

Safety Light
Connectable safety sensors

Curtains
z SOLID-2 Safety Light Curtain
z SOLID-4E Safety Light Curtain

Special features

Safety Devices
z Safe AS-Interface bus participant for connecting 1 Leuze electronic

Light Beam
SOLID-2 or SOLID-4E Safety Light Curtain

Multiple
z LED displays: AS-i status, inputs
IP 67
z Error signal can be retrieved via AS-Interface
z AS-Interface addressing via integrated addressing port
Further information Page
z Simple bus connection with AS-i penetration technology

Safety Devices
z Mounting plate for DIN rails and screwed mounting
z Electrical connection
331 Light Beam
on AS-Interface
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/askm2/

We reserve the right to make changes • 08-9_ASKM2.fm © 2008 Leuze lumiflex GmbH + Co. KG 357
 Machine Safety
PROFIsafe Sensors OVERVIEW
Overview of PROFIsafe Sensors Overview of PROFIsafe Sensors

Machine Safety
Services
Fail-safe PLC Fail-safe inputs Engineering-Tool Standard PLC
and outputs

Engineering
Software
Safety
Safety Laser
Scanners
Co-existence of standard and fail-safe communication Repeater

Whether it be type 4 Safety Light Curtains, Multiple Light Beam Safety Devices or

Safety Light
Safety Laser Scanners – via the integrated PROFIsafe interface the sensors can be

Curtains
connected directly to the PROFIBUS DP

Fail-safe
gateway

Safety Devices
Light Beam
Multiple
Other safety bus RS4-4/PROFIsafe COMPACTplus/PROFIsafe Standard sensors
PROFIBUS is an open field bus standard that covers Both the type 3 ROTOSCAN RS4/PROFIsafe Safety

Safety Devices
Networking standard components and safety sensors (yellow
all areas of application in production engineering, proc- Laser Scanner and the type 4 COMPACTplus/

Light Beam
circuit) with direct coupling on PROFIBUS DP
ess automation, drive system engineering and PROFIsafe Safety Light Curtain demonstrate their
safety-related communication. Because of its universal value with an integrated PROFIsafe interface and the

Single
application for almost every area of automation, the support of the current PROFIsafe profile.
PROFIBUS has advanced to become the market
leader with more 20 million PROFIBUS nodes installed Visualization and parametering can be performed via
in the industrial sector (2007). both the local interface on the respective device and
directly via PROFIBUS. As the device software sup-

Safety at Work
AS-Interface
The new V2 driver generation for PROFIsafe provides ports the Tool Calling Interface (TCI) defined by the
a standardized profile for the PROFIBUS and PNO, direct retrieval is possible from a TCI-enabled
PROFINET bus systems, which are firmly established engineering system, such as STEP 7 from version 5.4.
in numerous industries. PROFIsafe V2 is compatible Access via a higher level PROFINET is therefore also
with the V1 mode, previously restricted to possible in this way.
Laser Scanners and Multiple Light Beam PROFIBUS DP alone, and enables the mixed opera-
Safety Devices directly connected on the tion of various PROFIBUS networks.
PROFIBUS with Muting function in an
automotive industry application

PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices
ROTOSCAN RS4/ COMPACTplus/
PROFIsafe Sensors PROFIsafe PROFIsafe
p. 360 p. 360 p. 368 www.leuze.com/profisafe/

358 We reserve the right to make changes • 09-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 09-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 359
 PROFIsafe Sensors
ROTOSCAN RS4/PROFIsafe, COMPACTplus/PROFIsafe

ROTOSCAN RS4/PROFIsafe Safety

Laser Scanner
The ROTOSCAN RS4/PROFIsafe is an
active opto-electronic protective device
with integrated PROFIsafe adapter, which
enables this device to be safely coupled to
PROFIBUS DP. The parametering and di-
agnostics are enabled with the direct ac-
cess via PROFIBUS/PROFINET via the
TCI interface or on-site via an infrared
interface. The detection zone contours and
all other parameters can be easily gener-
ated via Windows® software with graphic
input option. The zone pair (detection/
warning zone ) switchover is also possible
during operation.

Typical areas of application

z Access and danger zone guarding
Safety sensors with integrated PROFIBUS DP interface in wide-ranging z Vertical point of operation and access
automation environments networked with PROFIBUS guarding with variable resolution
(ROTOSCAN RS4-4E)
Communication skills, transparent information paths and decentralization are
z Feed-in stations, processing machin-
important elements of forward-thinking automation concepts. Industrial communi-
ery, robots, driverless transport sys-
cation systems like PROFIBUS DP connect decentralized periphery equipment
tems with PROFIBUS DP networking
with one another at field level, such as sensors, E/A-modules or actuators, and
therefore assume a key function – including with regard to safety-related
Safety Light Curtains and Multiple
components. The PROFIsafe application profile enables the shared operation of Light Beam Safety Devices
standard automation devices and safety-set devices on the PROFIBUS DP. The COMPACTplus/PROFIsafe
Leuze electronic safety sensors, ROTOCSCAN RS4/PROFIsafe and
COMPACTplus/PROFIsafe, a type 4
COMPACTplus/PROFIsafe, are equipped with an integrated PROFIBUS DP safety sensor, is available with the blank-
connection unit for the direct bus connection. The proxy functions block, which is ing, Muting and cycle control integrated
also included with delivery, ensures an automatic download and therefore an function packages. The individual adjust-
easy device swap-out if a fault occurs. ment of the functions is performed either
Both the type 3 ROTOSCAN RS4/PROFIsafe Safety Laser Scanner and the via switches in the device, directly via
type 4 COMPACTplus/PROFIsafe Safety Light Curtain have the valuable feature PROFIBUS/PROFINET via TCI interface
of supporting of the current PROFIsafe profile – plus, they are also prepared for or the optical PC interface of the receiver
using the easy to use SafetyLab
PROFINET. The PROFIBUS DP bus connection is performed with both sensors
diagnostics and parametering software.
directly and without additional bus coupling modules. With a data transfer rate of
The changeover of the complete parame-
up to 12 MBd, both the safe cyclic and the acyclic data traffic are supported on
ter set with the safe PLC program is also
PROFIBUS DP. Rapid safety-relevant real-time data, such as a switch-off com-
possible during operation.
mand with addressing the sensor and comprehensive diagnostics data with the
controlling PLC, for example, can consequently be exchanged. Typical areas of application
z Access and perimeter guarding,
danger zone guarding
z Automated production cells with
PROFIBUS DP networking

ROTOSCAN RS4/ COMPACTplus/

PROFIsafe Sensors PROFIsafe PROFIsafe
p. 360 p. 364 p. 368

360 We reserve the right to make changes • 09-1_PROFIsafe.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROTOSCAN RS4/PROFIsafe SAFETY LASER SCANNERS

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 3
IEC/EN 61496
Classification in accordance with
SIL 2
IEC/EN 61508
Resolution (adjustable) 30 mm 40 mm 50 mm 70 mm 150 mm

Engineering
Dimensions (W x H x D) 140 mm x 230 mm x 168 mm

Software
Safety-related switching output

Safety
PROFIsafe interface
(OSSD)
M12 plug (b-coded for PROFIBUS DP),
Connection system
IR interface for parametering
PROFIsafe driver version V2

Safety Laser
PROFIBUS DP data rate 9.6 kBd...12 MBd

Scanners
Configuration/parametering With software
Parametering interface Infrared
Inputs and outputs Input for reset button
Properties
Cyclic safe data 1 byte

Safety Light
Acyclic data Measured values, error data, warnings

Curtains
You will find additional information in the connecting and operating instructions
at www.leuze.com/profisafe.

Functions
See ROTOSCAN RS4/RS4-4E on page 77.

Safety Devices
Light Beam
For more information go to www.leuze.com/rotoscan.

Multiple
PROFIsafe function extension
IEC 68... IP 65
Diagnostics data transfer via PROFIBUS DP
Start/restart function (RES), selectable
Plus all functions and modules of the safety PLC used
Further information Page

Safety Devices
z Ordering information,
78 Light Beam
Special PROFIsafe features see ROTOSCAN RS4
z Easy project planning via GSD and parametering software z Electrical connection 362
Single

z Integrated PROFIsafe connection unit with PROFIsafe V2 version z Technical data, see
81
ROTOSCAN RS4
z Fast real-time transfer of safe cyclical data
z Dimensional drawings 363
z Acyclic DP-V1 services for online diagnostics and measurement value
z
Safety at Work

logging Accessories dimensional

83
AS-Interface

drawings, see ROTOSCAN RS4

z Automatic parameter download and verification when replacing a
device with Proxy Function Block z Accessories ordering informa-
84
tion, see ROTOSCAN RS4
z Direct access via PROFIBUS DP or infrared interface for on-site
parametering and diagnostics
z Software with graphic input option for detection zone contours
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/rs4-profisafe/

We reserve the right to make changes • 09-1_PROFIsafe.fm © 2008 Leuze lumiflex GmbH + Co. KG 361
 PROFIsafe Sensors
Electrical connection

ROTOSCAN RS4/PROFIsafe connection example

+ 24V + 24V

-S1

-A1 -X4 1 -X1 2 4

+ 24V

Restart

PROFIBUS PROFIBUS
IN OUT

RS4/ PROFIsafe
RxD/ TxD-N

RxD/ TxD-N
RxD/ TxD-P

RxD/ TxD-P
Shield

Shield
+ VB

0VB
0V

-X4 3 -X3 2 4 5 -X2 1 2 3 4 5

RxD/ TxD-N RxD/ TxD-N

RxD/ TxD-P RxD/ TxD-P
Shield Shield

0V 0V
PE PE

ROTOSCAN RS4 Safety Laser Scanner with integrated PROFIsafe interface on the PROFIBUS DP
Please observe the operating instructions of the components!

ROTOSCAN RS4/ COMPACTplus/

PROFIsafe Sensors PROFIsafe PROFIsafe
p. 360 p. 360 p. 368

362 We reserve the right to make changes • 09-1_PROFIsafe.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
ROTOSCAN RS4/PROFIsafe SAFETY LASER SCANNERS

Machine Safety
Dimensional drawings

Services
ROTOSCAN RS4/PROFIsafe Safety Laser Scanner with integrated PROFIsafe interface

Engineering
122.3
61.1

Software
Safety
R2.6

a
ca.230

Safety Laser
Scanners
167
143.8

148
b
a
b
77.8

48.7

Safety Light
21

Curtains
5

R2.6 64
130 132
ca.140 ca.168

Safety Devices
Light Beam
X1

Multiple
X2
X5
X3

Safety Devices
X4 Light Beam
Single

A
Safety at Work

X1 = AS-i bus connection and 24-volt power supply X4 = Restart button

AS-Interface

X2 = AS-i address programming device X5 = Optical PC interface

X3 = Detection zone switchover

Ordering information
Ordering information, see ROTOSCAN RS4, page 78
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/rs4-profisafe/

We reserve the right to make changes • 09-1_PROFIsafe.fm © 2008 Leuze lumiflex GmbH + Co. KG 363
 PROFIsafe Sensors
COMPACTplus/PROFIsafe Safety Light Curtains

The COMPACTplus/PROFIsafe product is

the PROFIBUS DP version of the
COMPACTplus series. The safe coupling
on PROFIBUS via the PROFIsafe profile is
performed via an integrated interface, i.e.
without additional bus coupling modules.
With a data transfer rate of up to 12 MBd,
fast, safety-relevant real-time data can be
exchanged, e.g. a sensor switch-off com-
mand and comprehensive acyclic diagnos-
tics data with the regulating PLC.
The individual adjustment of the functions
is performed either via 6 switches in the
device, directly via PROFIBUS/PROFINET
via TCI interface or the optical interface of
the receiver using the easy to use Safety-
Lab diagnostics and parametering
software. After parametering, a program
part of the Safety PLC, the proxy functions
COMPACTplus/PROFIsafe access guarding on a final assembly line block, saves the current parameters in the
memory of the safe bus master. In the
event of a device swap-out, only the bus
Special PROFIsafe features address must be set on the exchange
z Easy project planning via GSD and parametering software device via a micro-switch. The download of
the corresponding sensor parameters for
z Integrated PROFIsafe connection unit with PROFIsafe V2 version this bus participant is performed automati-
z Fast real-time transfer of safe cyclical data cally via the bus.
z Acyclic DP-V1 services for online diagnostics and measurement value
logging
z Automatic parameter download and verification when replacing a de-
vice with Proxy Function Block
z Integrated interface for local control and status signals saves on
additional bus nodes
z Parametering via switches or via SafetyLab PC software; connection via
local optical interface or directly via PROFIBUS

ROTOSCAN RS4/ COMPACTplus/

PROFIsafe Sensors PROFIsafe PROFIsafe
p. 360 p. 364 p. 368

364 We reserve the right to make changes • 09-2_PROFIsafe_SLV.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus/PROFIsafe

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Classification in accordance with
SIL 3
IEC/EN 61508
Resolution (type-dependent) 14 mm 30 mm 50 mm 90 mm

Engineering
Range 0...6 m 0...18 m 0...18 m 0...18 m

Software
Protective field height

Safety
150...3000 mm
(type-dependent)
Profile cross-section 52 mm x 55 mm
Safety-related switching output
PROFIsafe interface
(OSSD)

Safety Laser
Connection system M12 plug (b-coded for PROFIBUS DP)

Scanners
PROFIsafe driver version V2
PROFIBUS DP data rate 9.6 kBd...12 MBd
Configuration/parametering With software, teach-in, switch
Parametering interface Infrared
5 inputs, 2 outputs for reset button, Muting

Safety Light
Inputs and outputs
sensors, lamp, etc.

Curtains
Cyclic safe data 4 byte
Protective field individual beam data, error
Acyclic data
data, warnings

You will find additional information in the connecting and operating instructions

Safety Devices
at www.leuze.com/compactplus-profisafe.

Light Beam
Multiple
Function packages
Muting – see COMPACTplus-m from page 88
Blanking – see COMPACTplus-b from page 104
Cycle control – see COMPACTplus-i from page 120 Properties

Safety Devices
For more information go to www.leuze.com/compactplus-m, Light Beam
www.leuze.com/compactplus-b and www.leuze.com/compactplus-i.
Single

Function extension
For information on functions that are based on the SafetyLab PC software
see page 89, 105, 121
Safety at Work

PROFIsafe function extension

AS-Interface

Diagnostics data transfer via PROFIBUS DP

Plus all functions and modules of the safety PLC used IP 65

Further information Page

z Ordering information 90, 106, 122
PROFIsafe

z Electrical connection 366

Sensors

z Technical data 97, 113, 128

z Dimensional drawings 367
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-profisafe/

We reserve the right to make changes • 09-2_PROFIsafe_SLV.fm © 2008 Leuze lumiflex GmbH + Co. KG 365
 PROFIsafe Sensors
Electrical connection

COMPACTplus/PROFIsafe connection example

+ 24V + 24V

-X1 1

-W1 1 -W2 1

-A1 1 3 4 5 6 -A2 1 2 3 4 5 6 7 8

FE
+ 24V
0V
+ 24V

+ 24V

L5
reserved
reserved
Test in

L1 in
L2 in
L3 in
L4 in
Test out

in/ out
Local Interface M12, 8-pin

PROFIBUS PROFIBUS
COMPACTplus Machine Interface / T1 COMPACTplus IN OUT
MG cable gland M20x1,5 PROFIsafe
RxD/ TxD-N

RxD/ TxD-N
RxD/ TxD-P

RxD/ TxD-P
Shield

Shield
0V

0V
FE

FE

2 7

-W2 3 5
-W1 2 PE

-X1 3 5 -X2 2 4 5 -X3 2 4 5

RxD/ TxD-N RxD/ TxD-N

RxD/ TxD-P RxD/ TxD-P
Shield Shield

0V 0V
PE PE

COMPACTplus Safety Light Curtain with integrated PROFIsafe interface on the PROFIBUS DP
Please observe the operating instructions of the components!

ROTOSCAN RS4/ COMPACTplus/

PROFIsafe Sensors PROFIsafe PROFIsafe
p. 360 p. 364 p. 368

366 We reserve the right to make changes • 09-2_PROFIsafe_SLV.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus/PROFIsafe
Dimensional drawings

Machine Safety
Services
COMPACTplus/PROFIsafe Safety Light Curtain with integrated PROFIsafe interface

Engineering
!

Software
Receiver

Safety
Safety Laser
Scanners
Safety Light
Curtains
Ordering information

Safety Devices
Ordering information, see COMPACTplus, page 90, 106, 122

Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-profisafe/

We reserve the right to make changes • 09-2_PROFIsafe_SLV.fm © 2008 Leuze lumiflex GmbH + Co. KG 367
 PROFIsafe Sensors
COMPACTplus/PROFIsafe Multiple Light Beam Safety Devices

Electrical connection
Connection example, see COMPACTplus/PROFIsafe Safety Light Curtain, page 366

CPRT-m Muting transceiver with integrated PROFIsafe interface

Special PROFIsafe features

z Easy project planning via GSD and parametering software
z Integrated PROFIsafe connection unit with PROFIsafe V2 version
z Fast real-time transfer of safe cyclical data
z Acyclic DP-V1 services for online diagnostics and measurement value
logging
z Automatic parameter download and verification when replacing a
device with Proxy Function Block
z Integrated interface for local control and status signals saves on
additional bus nodes
z Parametering via switches or via SafetyLab PC software; connection via
local optical interface or directly via PROFIBUS

ROTOSCAN RS4/ COMPACTplus/

PROFIsafe Sensors PROFIsafe PROFIsafe
p. 360 p. 364 p. 368

368 We reserve the right to make changes • 09-3_PROFIsafe_MSLV.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
COMPACTplus/PROFIsafe

Machine Safety
Important technical data, overview

Services
Safety type in accordance with
Type 4
IEC/EN 61496
Classification in accordance with
SIL 3
IEC/EN 61508
Number of beams 2 3 4

Engineering
Beam distance 500 mm 400 mm 300 mm

Software
Cxx0/y: 0...18 m

Safety
Range (type-dependent)
Cxx1/y: 6...70 m
Muting transceiver range
0...6.5 m
(type-dependent)
Profile cross-section 52 mm x 55 mm

Safety Laser
Safety-related switching output
PROFIsafe interface

Scanners
(OSSD)
M12 plug
Connection system
(b-coded for PROFIBUS DP)
PROFIsafe driver version V2
PROFIBUS DP data rate 9.6 kBd...12 MBd

Safety Light
Configuration/parametering With software, teach-in, switch

Curtains
Parametering interface Infrared
5 inputs, 2 outputs for reset button,
Inputs and outputs
Muting sensors, lamp, etc.
Cyclic safe data 4 byte

Safety Devices
Acyclic data Protective field individual beam data

Light Beam
You will find additional information in the connecting and operating instructions

Multiple
at www.leuze.com/compactplus-profisafe. Properties

Function packages
Multiple Light Beam Safety Device with Muting – see COMPACTplus-m
from page 186

Safety Devices
Transceiver model with Muting – see CPRT-m from page 186 Light Beam
Single

For more information go to www.leuze.com/compactplus-cprt-m.

Function extension
For information on functions that are based on the SafetyLab PC software
see page 89
Safety at Work

IP 65
AS-Interface

PROFIsafe function extension

Diagnostics data transfer via PROFIBUS DP Further information Page
Plus all functions and modules of the safety PLC used z Ordering information,
189
see COMPACTplus
z Electrical connection 366
z Technical data 213
PROFIsafe

z Dimensional drawings 215

Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/compactplus-profisafe/

We reserve the right to make changes • 09-3_PROFIsafe_MSLV.fm © 2008 Leuze lumiflex GmbH + Co. KG 369
 Machine Safety
SAFETY SWITCHES AND SAFETY LOCKING DEVICES OVERVIEW

Machine Safety
Safety Switches and Safety Locking Devices selection table Selection table

Services
Safety locking devices without guard locking are safety
switches for position monitoring of protective doors or
flaps. Safety Locking Devices keep the protective door
locked and therefore prevent inadmissible access by Safety Door Latch (above left), Safety
people. All Leuze electronic Safety Switches and Lock- Switch (above) and a selection of
ing Devices are configured with their robust design for actuators (front) for tough industrial
use in tough industrial applications and prove their

Engineering
operation.
value under the most demanding operational

Software
conditions.

Safety
Safety Laser
Scanners
Safety Switches (without guard locking) on a CNC-rotary Features, type-dependent
machine

Electro magnet-actuated guard inter-

Spring force-actuated guard inter-

Auxiliary unlocking, manual

Safety Light
Curtains
1) Closed current principle, person protection

Safety Devices
2) Working current principle, machinery and

locking 1)

locking 2)
work equipment protection

Light Beam
Safety Switch Safety Switch Safety Switch contact set Guard interlocking contact set 3) With step function against contact bounces
4) Without second hinge
without guard with guard External Internal NC= Break contact for safety circuit NC= Break contact for safety circuit

Multiple
locking locking actuator actuator NO= Make contact for signal circuit NO= Make contact for signal circuit Article Page
z z 1NC/1NO S10-01.103 374
Safety Locking Device as access guarding on an automated z z 2NC S10-01.110 374
system z z 1NC 3)/1NO S10-P01 374

Safety Devices
z z 2NC/1NO S40-1102 382

Light Beam
z z 2NC/1NO S40-1102/S 4) 382

Single
z z 1NC/1NO S40-102 382
z z 1NC/1NO S40-102/S 4) 382
z z z z 1NC 1NC/1NO L30-F/CS 388
z z z z

Safety at Work
1NO 2NC L30-F/ES 388

AS-Interface
z z z 1NC 1NC/1NO L30-M/C 388
z z z 1NO 2NC L30-M/E 388
z z z 1NO 1NC/1NO L30-M/G 388
z z z 1NC/1NO 1NC L50-F 396
z z z 1NC/1NO 1NC L50-F/W 396
z z z z 1NC/1NO 1NC/1NO L50-F/CWS 396
z z z

PROFIsafe
1NC/1NO 1NC L50-M 396

Sensors
z z z 1NC/1NO 1NC L50-M/W 396
z z z 1NC/1NO 1NC/1NO L50-M/C 396

and Safety Lock-

Safety Switches

ing Devices
S10 S40 L30 L50 BS, BL
p. 372 p. 380 p. 386 p. 394 p. 402 www.leuze.com/sil/

370 We reserve the right to make changes • 10-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 10-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 371
 SAFETY SWITCHES
S10 Safety Switches

The S10 series Safety Switches are used

for position monitoring of moveable guards
(such as protective doors on industrial
machinery and systems) and consequently
protect people against hazardous situa-
tions. Safety Switches without guard inter-
locking can always be used when the
dangerous movement has stopped before
the entering person can reach the point of
operation. The S10 series Safety Switches
have a housing made of fiberglass-rein-
forced plastic with IP 67 protection rating.
The models equipped with various contact
sets enable control-related integration in
accordance with safety categories 1 to 4 in
accordance with EN 954-1. The deflecting
head, which can be swiveled 4 x 90°,
enables universal application.

Typical areas of application

S10 Safety Switch on a CNC rotary machine z Access guarding on machinery with
position monitoring of protective doors
z Hand protection with position
monitoring of flaps and covers
z Lateral monitoring of sliding protective
grids or sliding doors

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

372 We reserve the right to make changes • 10-1_S10.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
S10

Machine Safety
Important technical data, overview

Services
Interlock device without guard interlocking in
Switch type
accordance with EN 1088
Housing material Fiberglass-reinforced, thermo-plastic plastic
Actuator External reed actuator
Actuator force (push in) 10 N

Engineering
Actuator force (pull out) 20 N

Software
Safety
S10-01.103: 1 break contact, 1 make contact
Contact equipment S10-01.110: 2 break contacts
S10-P01: 1 break contact, 1 make contact
Cable entry 1 x PG13.5
Protection rating IP 67

Safety Laser
Scanners
Functions
Interlock device without guard interlocking in accordance with EN 1088
Control-related integration up to safety category 4 in accordance with EN 954-1
Actuator return heads, 4 x 90°, can be offset

Safety Light
Special features

Curtains
z BBG and UL Approval (EN 1088, IEC/EN 947, DIN VDE 0660)
z Small construction, 40 mm profile mounting possible
z Insulating material encapsulated model
z Universal use with 4 actuator starting directions Properties
z Variable starting radius with radius actuator

Safety Devices
z Ball latch in the return head for fixing the actuator

Light Beam
Multiple
z Self-centering with funnel-shaped entry opening
z Contact sets suitable for integration up to safety category 4

Safety Devices
Light Beam
Single

BG geprüft

Further information Page

Safety at Work

z Ordering information 374

AS-Interface

z Electrical connection 374

z Technical data 375
z Dimensional drawings 376
z Accessories dimensional 377
drawings
z Accessories ordering
379
PROFIsafe

information
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/s10/

We reserve the right to make changes • 10-1_S10.fm © 2008 Leuze lumiflex GmbH + Co. KG 373
 SAFETY SWITCHES
Ordering information

S10 Functions: Interlock device without guard interlocking

Included in delivery: Mounting instructions, screws in accordance with EN 1088

S10 with separate actuator *

Art. no. Article Description Contact equipment

640000 S10-01.103 Safety Switch 1NC/1NO, slide contacts

640001 S10-01.110 Safety Switch 2NC, slide contacts

640002 S10-P01 Safety Switch 1NC/1NO, step contacts

* Actuators must be ordered separately, see accessories, page 379

Electrical connection

+ 24V + 24V

-K1

-K2 L+ L+ L+

1 1 1

2 2 2

-A1 11 12 23 24 -A2 11 12 23 24 -A3 A1 Y1 Y2 13 23 33 41

+ 24V

S10-01.103 S10-01.103 MSI -SR1

0V

A2 14 24 34 42

Var. B

-K1 A1 A1 x1
-K1 -K2
Var. A A2 A2 x2

-K2 -K1 -K2

L- L- L-

0V 0V
PE PE

S10 with Safety Relay MSI-SR1

Please observe the operating instructions of the components!

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

374 We reserve the right to make changes • 10-1_S10.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
S10

Machine Safety
Technical data

Services
General system data
Switch type Interlock device without guard interlocking in accordance with EN 1088
Housing material Fiberglass-reinforced, thermo-plastic plastic
Actuator External reed actuator
Actuator force (push in) 10 N

Engineering
Software
Actuator force (pull out) 20 N

Safety
S10-01.103: 1 break contact, 1 make contact
Contact equipment S10-01.110: 2 break contacts
S10-P01: 1 break contact, 1 make contact
Cable entry 1 x PG13.5
Protection rating IP 67

Safety Laser
Ambient temperature, operation -25...+70 °C

Scanners
Switching frequency Max. 6000 switching cycles/hr
Mechanical life time Min. 1x106 switching cycles
Switching principle Slide contacts or step contacts (depending on model)
Switching voltage Min. 24 V DC
Switching current Min. 10 mA (24 V DC)

Safety Light
Contact material FK-Ag, silver-plated, passivated

Curtains
AC-15/250 V AC/8 A
Usage category in accordance with
DC-13/24 V DC/5 A
IEC/EN 947-5-1
(S10-P01: AC-15/250 V AC/6 A; DC-13/24 V DC/4 A)
Dimensions See dimensional drawing

Safety Devices
Control circuit nominal voltage 440 V AC

Light Beam
S10-01.103: Max. 10 A

Multiple
Control circuit continuous current S10-01.110: Max. 10 A
S10-P01: Max. 6 A
Connection system Cable gland, 0.5 to 2.5 mm2 rigid or up to 1.5 mm2 flexible

You will find additional information at www.leuze.com/s10.

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/s10/

We reserve the right to make changes • 10-1_S10.fm © 2008 Leuze lumiflex GmbH + Co. KG 375
 SAFETY SWITCHES
Dimensional drawings

S10 Safety Switch

Dimensions in mm

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

376 We reserve the right to make changes • 10-1_S10.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
S10

Machine Safety
Accessories dimensional drawings

Services
Actuator

Engineering
Software
Safety
Safety Laser
Scanners
Safety Light
Curtains
Actuator: CO-S10-L50 Actuator, angled: CW-S10-L50

Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface

Radius actuator, COR-S10-L50 Radius actuator, angled CWR-S10-L50

Dimensions in mm
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/s10/

We reserve the right to make changes • 10-1_S10.fm © 2008 Leuze lumiflex GmbH + Co. KG 377
 SAFETY SWITCHES
Accessories dimensional drawings

Actuator

54-51,5
48-45,5 6
M6

6,3
30

40

30

40
12

12

35 35
99 99
14

20

20
14

Telescopic actuator, mounting from the rear, Telescopic actuator, mounting from above,
COF/HIS.1-S10-L50 COF/HIS.2-S10-L50

Dimensions in mm

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

378 We reserve the right to make changes • 10-1_S10.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
S10

Machine Safety
Accessories ordering information

Services
Actuator for S10

Art. no. Article Description Length, design

640049 CO-S10-L50 Actuator Straight

Engineering
Software
640055 COR-S10-L50 Radius actuator Straight

Safety
640056 CW-S10-L50 Actuator Angled

640057 CWR-S10-L50 Radius actuator Angled

640058 COF/HIS.1-S10-L50 Telescopic actuator, mounting from the rear Straight

Safety Laser
Scanners
640059 COF/HIS.2-S10-L50 Telescopic actuator, mounting from above Straight
640060 CK-S10-L50 Shortened actuator Straight

640061 CWK-S10-L50 Shortened actuator Angled

Safety Light
Curtains
Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/s10/

We reserve the right to make changes • 10-1_S10.fm © 2008 Leuze lumiflex GmbH + Co. KG 379
 SAFETY SWITCHES
S40 Safety Hinge Switches

S40 series Safety Hinge Switches are

used for protecting people at industrial
machinery and systems. They are used for
position monitoring of hard guards that can
rotate (e.g. protective doors) with a moni-
toring switch (without guard interlocking)
integrated into the hinge. The S40 series
switches unite the Safety Switch and door
hinge functions in one component. The
hinge is especially suited for mounting on
40 mm aluminum profiles, but also on
square pipes or machine covers. The sec-
ond hinge (same type) for door mounting is
also included in the delivery.

Typical areas of application

z Monitoring of rotating or swiveling
protective doors
z Hand protection with position
monitoring of flaps and covers
Door monitoring on a robot station with S40 Safety Hinge Switch

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

380 We reserve the right to make changes • 10-2_S40.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
S40

Machine Safety
Important technical data, overview

Services
Interlock device without guard interlocking in
Switch type
accordance with EN 1088
Housing material Fiberglass-reinforced, thermo-plastic plastic
Actuator Internal (Safety Switch in the hinge)
Actuator force (at hub end) 12 N

Engineering
Max. moment of inertia 3 kN/m at 1 m hinge

Software
Mechanical load rating
distance

Safety
SS40-1102: 2 break contacts, 1 make contact
Contact equipment
S40-102: 1 break contact, 1 make contact
Cable entry 2 x PG13.5
Protection rating IP 65

Safety Laser
Scanners
Functions
Interlock device without guard interlocking in accordance with EN 1088
Control-related integration in accordance with safety category 1 to 4 in acc. with
EN 954-1
Mechanical hinge with integrated Safety Switch

Safety Light
Special features

Curtains
z BG and UL Approval (EN 1088, IEC/EN 947, DIN VDE 0660)
z Significantly easier mounting with rotating protective devices
z Easier setup compared with interlocking units with work-intensive
cam disks Properties

Safety Devices
z Opening of the safety contact in the switch from approx. 3.5° opening

Light Beam
angle of the protective device

Multiple
z Maximum opening angle of the protective device, 135°
z Contact sets for integration up to safety category 4 in acc. with
EN 954-1
z Mounting on 40 mm trade-standard aluminum profile systems

Safety Devices
z Optional mounting hinge sets for 30, 35, and 45 mm aluminum profile
systems Light Beam
Single

BG geprüft

Further information Page

Safety at Work

z Ordering information 382

AS-Interface

z Electrical connection 383

z Technical data 384
z Dimensional drawings 385
z Accessories ordering 385
information
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/s40/

We reserve the right to make changes • 10-2_S40.fm © 2008 Leuze lumiflex GmbH + Co. KG 381
 SAFETY SWITCHES
Ordering information

S40 Functions: Interlocking device without guard interlock-

Included in delivery: Mounting instructions, screws, 1 additional ing in accordance with EN 1088, mechanical hinge with
hinge (only with S40-1102 and S40-102) integrated Safety Switch

S40 with integrated actuator

Art. no. Article Description Contact equipment

Hinge Switch with additional hinge

640010 S40-1102 2NC/1NO, slide contacts
(for 40 mm profile)
Hinge Switch without additional hinge
640070 S40-1102/S 2NC/1NO, slide contacts
(for 40 mm profile)

Hinge Switch with additional hinge

640011 S40-102 1NC/1NO, slide contacts
(for 40 mm profile)

Hinge Switch without additional hinge

640071 S40-102/S 1NC/1NO, slide contacts
(for 40 mm profile)
S40 Hinge Switch for 30 mm /35 mm /45 mm profile width available on request!

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

382 We reserve the right to make changes • 10-2_S40.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
S40

Machine Safety
Electrical connection

Services
S40 connection example

+ 24V + 24V

Engineering
Software
Safety
-K1 L+ L+

1 1
-K2
2 2

Safety Laser
-A1 11 12 23 24 -A2 11 12 23 24 -A3 A1 S11 S33 S34 S35 S31 S22 13 23 31

Scanners
+ 24V

S40-102 S40-102 MSI-SR2

Safety Light
0V

Curtains
A2 S12 S21 14 24 32

Var. B

-K1 A1 A1
-K1 -K2

Safety Devices
Var. A A2 A2

Light Beam
-K2 -K1 -K2

Multiple
L- L-

0V 0V
PE PE

Safety Devices
Light Beam
S40 with Safety Relay MSI-SR2
Single

Please observe the operating instructions of the components!

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/s40/

We reserve the right to make changes • 10-2_S40.fm © 2008 Leuze lumiflex GmbH + Co. KG 383
 SAFETY SWITCHES
Technical data

General system data

Switch type Interlock device without guard interlocking in accordance with EN 1088
Housing material Fiberglass-reinforced, thermo-plastic plastic
Actuator Internal (Safety Switch in the hinge)
Mechanical load rating Max. moment of inertia 3 kN/m at 1 m hinge distance
Actuator force (at hub end) 12 N
SS40-1102: 2 break contacts, 1 make contact
Contact equipment
S40-102: 1 break contact, 1 make contact
Cable entry 2 x PG13.5
Protection rating IP 65
Ambient temperature, operation -25...+65 °C
Switching frequency Max. 1200 switching cycles/hr
Mechanical life time Min. 1x106 switching cycles
Switching principle Slide contacts
Switching voltage Min. 5 V DC
Switching current Min. 1 mA (5 V DC)
Contact material AgNi 10, gold-plated, separate switch chambers
Usage category in accordance with AC-15/250 V AC/2 A
IEC/EN 947-5-1 DC-13/24 V DC/1 A
Dimensions See dimensional drawing
Control circuit nominal voltage 250 V AC
Control circuit continuous current Max. 2 A
Connection system Cable gland, 0.5 to 1.5 mm2

You will find additional information at www.leuze.com/s40.

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

384 We reserve the right to make changes • 10-2_S40.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
S40

Machine Safety
Dimensional drawings

Services
S40 Safety Hinge Switch

Engineering
Software
Safety
Safety Laser
Additional hinge S40-BT

Scanners
Safety Light
Curtains
Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

a = PG13.5
b = Countersink for M6-DIN 9655

Dimensions in mm
Safety at Work
AS-Interface

Accessories ordering information

Art. no. Article Description

640065 S40-BT Additional hinge, suitable for S40 series

PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/s40/

We reserve the right to make changes • 10-2_S40.fm © 2008 Leuze lumiflex GmbH + Co. KG 385
 SAFETY LOCKING DEVICES
L30 Safety Locking Devices

Safety Locking Devices prevent protective

doors from being opened manually with
their interlock function. The access to the
danger zone is only then released by an
electric signal when either the dangerous
movement has stopped (person protec-
tion) or an uninterruptible work process
has been finished (machine protection).
The slender and narrow construction of the
L30 series makes it especially well suited
for use on rotating doors on aluminum
profile systems. The L30 Safety Locking
Devices are available in a spring force-
actuated version for person protection and
in a magnet force-actuated version for
machine protection. Faulty locking device
and auxiliary unlocking are further plus
points of these safety components. A con-
structive feature ensures that the interlock-
ing only becomes effective when the
L30 Safety Locking Device as access guarding protective doors are also closed. Interlock-
ing with open protective device is
consequently ruled out. The contact set
enables the safety-based integration up to
category 4 in accordance with EN 954-1.

Typical areas of application

z Access guarding on machines with
subsequent dangerous movements
with position monitoring and guard in-
terlocking of moveable guards
z Prevention of undefined interruptions
of the production process with guard
interlocking of moveable guards

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

386 We reserve the right to make changes • 10-3_L30.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
L30

Machine Safety
Important technical data, overview

Services
Interlock device with guard interlocking in accord-
Switch type
ance with EN 1088
Housing material Fiberglass-reinforced, thermo-plastic plastic
Actuator External reed actuator
Actuator force (push in) 10 N

Engineering
Actuator force (pull out) 20 N

Software
Safety
Interlocking force 1750 N, max. door weight, 40 kg
Interlocking type L30-M/.. series: Electro-magnetic
(type-dependent) L30-F/.. series: Mechanical (spring-force)
Door indicator
Interlocking pos.
contact

Safety Laser
Break Make Break Make

Scanners
contact contact contact contact
Contact equipment L30-M/C: 1 1 1
L30-M/E: 1 2
L30-M/G: 1 1 1
L30-F/CS: 1 1 1

Safety Light
L30-F/ES: 1 2

Curtains
Cable entry 2 x PG13.5
Protection rating IP 67

Functions Properties

Safety Devices
Interlock device with guard interlocking in accordance with EN 1088

Light Beam
Actuator return heads, 4 x 90°, can be offset

Multiple
Faulty locking device for preventing interlocking with opened protective device
Contact set for safety-related integration up to category 4 in accordance with
EN 954-1
Electro-magnetic guard interlocking (L30-M/.. series)

Safety Devices
Mechanical guard interlocking, spring-force (L30-F/.. series)
Manual auxiliary unlocking for unlocking the guard interlocking in switched off Light Beam
state (L30-F/CS, L30-F/ES)
Single

BG geprüft
Special features
z BG and UL Approval (EN 1088, IEC/EN 947, DIN VDE 0660)
Further information Page
z Slender L-shape construction (45 mm wide) for optimum integration in
Safety at Work

z Ordering information 388

AS-Interface

rotating protective devices of profile systems

z Universal use with 4 actuator starting directions z Electrical connection 389
z Variable starting radius with radius and telescopic actuator z Technical data 391
z Self-centering with funnel-shaped entry opening z Dimensional drawings 392
z Dust protection screen against penetration of dirt particles with z Accessories dimensional 392
opened protective device drawings
z Accessories ordering
393
PROFIsafe

information
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/l30/

We reserve the right to make changes • 10-3_L30.fm © 2008 Leuze lumiflex GmbH + Co. KG 387
 SAFETY LOCKING DEVICES
Ordering information

L30 Functions: Interlock device with guard interlocking in

Included in delivery: Mounting instructions, mounting material, acc. with EN 1088
L30-F.../S: Triangular key for auxiliary unlocking

L30 with separate actuator *

Art. no. Article Description Contact equipment (magnet - switch)

640020 L30-M/C Safety Locking Device 1NC - 1NC/1NO

640021 L30-M/E Safety Locking Device 1NO - 2NC

640022 L30-M/G Safety Locking Device 1NO - 1NC/1NO

640023 L30-F/CS Safety Locking Device 1NC - 1NC/1NO

640024 L30-F/ES Safety Locking Device 1NO - 2NC

* Actuators must be ordered separately, see accessories, page 393

Article info for L30

Article Description
L30 Safety Locking Devices
-M Magnet force-actuated
-F Spring force-actuated
/C Contact set: 2 break contacts and 2 make contacts
/G Contact set: 1 make contact and 1 break contact/1 make contact
/E Contact set: 1 make contact and 1 break contact
/W All contacts performed separately
/S With auxiliary unlocking

L30

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

388 We reserve the right to make changes • 10-3_L30.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
L30

Machine Safety
Electrical connection

Services
L30-M contact assignment

Engineering
Software
Safety
L30-M/C L30-M/E L30-M/G

Safety Laser
Scanners
L30-F contact assignment

Safety Light
Curtains
Safety Devices
L30-F/C L30-F/E

Light Beam
Multiple
Contact state: protective door closed, guard interlocking locked
Break contact 11-12 for position monitoring the moving protective device (door position detection)

Safety Devices
Break contact 21-22 (31-32) for detecting interlocking position (magnet position detection)
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/l30/

We reserve the right to make changes • 10-3_L30.fm © 2008 Leuze lumiflex GmbH + Co. KG 389
 SAFETY LOCKING DEVICES
Electrical connection

L30 connection example

+ 24V + 24V

-K1

-K2 L+ L+ L+

1 1 1

2 2 2

-A1 11 12 33 34 21 22 E1 E2 -A2 A1 Y1 Y2 13 23 33 41
+ 24V

L30-F/ CS MSI-SR1
0V

A2 14 24 34 42

Var. B

-K1 A1 A1 x1
-K1 -K2
Var. A A2 A2 x2

-K2 -K1 -K2

L- L- L-

0V 0V
PE PE

Safety Locking Device L30-F/CS with Safety Relay MSI-SR1 in protective door closed and locked position. Unlocking signal at
E1 and E2 not available.
Please observe the operating instructions of the components!

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

390 We reserve the right to make changes • 10-3_L30.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
L30

Machine Safety
Technical data

Services
General system data
Switch type Interlock device with guard interlocking in accordance with EN 1088
Housing material Fiberglass-reinforced, thermo-plastic plastic
Actuator External reed actuator
Actuator force (push in) 10 N

Engineering
Software
Actuator force (pull out) 20 N

Safety
Interlocking force Max. 1750 N, max. door weight 40 kg
L30-M/.. series: Electro-magnetic
Interlocking type (type-dependent)
L30-F/.. series: Mechanical (spring-force)
L30-M/C: Door indicator contact, 1 break; interlocking position, 1 break, 1 make
L30-M/E: Door indicator contact, 1 make; interlocking position, 2 break

Safety Laser
Contact equipment L30-M/G: Door indicator contact, 1 make; interlocking position, 1 break, 1 make

Scanners
L30-F/CS: Door indicator contact, 1 break; interlocking position, 1 break, 1 make
L30-F/ES: Door indicator contact, 1 make; interlocking position, 2 break
Cable entry 2 x PG13.5
Protection rating IP 67; perbutan, oil and petrol-resistant
Ambient temperature, operation 0...+50 °C

Safety Light
Switching frequency Max. 120 switching cycles/hr

Curtains
Mechanical life time Min. 2x106 switching cycles
Switching principle Slide contacts
Switching voltage Min. 24 V DC
Switching current Min. 10 mA (24 V DC)

Safety Devices
Contact material FK-Ag, silver-plated, passivated

Light Beam
Usage category in accordance with AC-15/250 V AC/8 A

Multiple
IEC 947-5-1 DC-13/24 V DC/5 A
Rated insulation voltage, Ui 440 V, test voltage 2,500 V
Withstand impulse voltage Uimp 2.5 kV
Magnet operating voltage 24 V DC +5 % / -10 %

Safety Devices
Duty cycle 100 %
Current consumption 24 V DC: 300 mA cold, 250 mA warm Light Beam

Dimensions See dimensional drawing

Single

Connection system Cable gland, 2 x 0.5 to 2.5 mm2 rigid, flexible (with conductor sleeves) to 1.5 mm2

You will find additional information at www.leuze.com/l30.

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/l30/

We reserve the right to make changes • 10-3_L30.fm © 2008 Leuze lumiflex GmbH + Co. KG 391
 SAFETY LOCKING DEVICES
Dimensional drawings

Safety Locking Device L30

Dimensions in mm

Accessories dimensional drawings

See accessories, S10 all actuators, page 378

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

392 We reserve the right to make changes • 10-3_L30.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
L30

Machine Safety
Accessories ordering information

Services
Actuators for L30

Art. no. Article Description Length, design

640050 CO-L30 Actuator Straight

Engineering
Software
640051 CW-L30 Actuator Angled

Safety
640052 COF-L30 Telescopic actuator Straight

640053 CORF/15-L30 Actuator, with preloaded spring Straight

640054 CORF/7.5-L30 Actuator, with preloaded spring Straight

Safety Laser
Scanners
L30 – Accessories

Art. no. Article Description

640062 APL-L30 Adapter plate for profile mounting, suitable for L30 series

Safety Light
640063 K/75-L30-L50 Triangular key, angled for auxiliary unlocking, suitable for L30 & L50 series

Curtains
640064 PG-L30 PG cover set with front-side cable exit, suitable for L30 series

Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/l30/

We reserve the right to make changes • 10-3_L30.fm © 2008 Leuze lumiflex GmbH + Co. KG 393
 SAFETY LOCKING DEVICES
L50 Safety Locking Devices

Typical areas of application

z Access guarding on machines with
subsequent dangerous movements
with position monitoring and guard in-
terlocking of moveable guards
z Prevention of undefined interruptions
of the production process with guard
interlocking of moveable guards
z Difficult, harsh conditions (e.g. effect
of coolants, oil, petrol)

Safety Locking Device L50 on a CNC rotary machine

The heavy duty Safety Locking Devices of the L50 series with protective rating
greater than IP 67 are oil and petrol-resistant and also withstand difficult, harsh
environmental conditions. They are available in the L50-F/.. spring-force actuated
version for people protection and in the magnet-force actuated L50-M/.. version
for machine protection. The contact set enables the safety-based integration up to
category 4 in accordance with EN 954-1.

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

394 We reserve the right to make changes • 10-4_L50.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
L50

Machine Safety
Important technical data, overview

Services
Interlock device with guard interlocking in accord-
Switch type
ance with EN 1088
Housing material Fiberglass-reinforced, thermo-plastic plastic
Actuator External reed actuator
Actuator force (push in) 10 N

Engineering
Actuator force (pull out) 20 N

Software
Safety
Interlocking force 1500 N, max. door weight, 40 kg
Interlocking type (type-de- L50-M/.. series: Electro-magnetic
pendent) L50-F/.. series: Mechanical (spring-force)
Door indicator
Interlocking pos.
contact

Safety Laser
Break Make Break Make

Scanners
contact contact contact contact
L50-M: 1 1 1
Contact equipment L50-M/W: 1 1 1
L50-M/C: 1 1 1 1
L50-F: 1 1 1

Safety Light
L50-F/W: 1 1 1

Curtains
L50-F/CS: 1 1 1 1
Cable entry 1 x PG13.5
Protection rating >IP67
Properties

Safety Devices
Functions

Light Beam
Interlock device with guard interlocking in accordance with EN 1088

Multiple
Control-related integration up to safety category 4 in accordance with EN 954-1
Actuator return heads, 3 x 90°, can be offset
Faulty locking device for preventing interlocking with opened protective device
Contact set for safety-related integration up to category 4 in accordance with

Safety Devices
EN 954-1
Electro-magnetic guard interlocking (L50-M/.. series) Light Beam

Mechanical guard interlocking, spring-force (L50-F/.. series)

Single

Manual auxiliary unlocking for unlocking the guard interlocking in switched off BG geprüft
state (L50-F/CNS)
Further information Page
Special features
Safety at Work

z Ordering information 396

AS-Interface

z BG and UL Approval (EN 1088, IEC/EN 947, DIN VDE 0660)

z Electrical connection 397
z Heavy duty; use also possible under harsh environmental conditions
z Technical data 399
z Universal use with 3 actuator starting directions
z Dimensional drawings 400
z Variable starting radius with radius and telescopic actuator
z Accessories dimensional
z Self-centering with funnel-shaped entry opening drawings
377

z Accessories ordering
401
PROFIsafe

information
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/l50/

We reserve the right to make changes • 10-4_L50.fm © 2008 Leuze lumiflex GmbH + Co. KG 395
 SAFETY LOCKING DEVICES
Ordering information

L50 Functions: Interlock device with guard interlocking in

Included in delivery: Mounting instructions, 1 CO-S10-L50 stand- acc. with EN 1088
ard actuator, mounting material, L50-F/CW: Triangular key for
auxiliary unlocking

L 50, use for heavy duty (> IP67) with separate actuator *

Art. no. Article Description Contact equipment (magnet - switch)

640030 L50-M Safety Locking Device 1NC/1NO - 1NC

640031 L50-M/W Safety Locking Device 1NC/1NO - 1NC

640032 L50-M/C Safety Locking Device 1NC/1NO - 1NC/1NO

640033 L50-F Safety Locking Device 1NC/1NO - 1NC

640034 L50-F/W Safety Locking Device 1NC/1NO - 1NC

640035 L50-F/CWS Safety Locking Device 1NC/1NO - 1NC/1NO

* Actuators must be ordered separately, see accessories, page 401

Article list for L50

Article Description
L50 Safety Locking Devices

-M Magnet force-actuated
-F Spring force-actuated
/C Contact set: 2 break contacts and 2 make contacts
/G Contact set: 1 make contact and 1 break contact/1 make contact
/E Contact set: 1 make contact and 1 break contact
/W All contacts performed separately
/S With auxiliary unlocking

L50

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

396 We reserve the right to make changes • 10-4_L50.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
L50

Machine Safety
Electrical connection

Services
L50-M contact assignment

Engineering
Software
Safety
L50-M L50-M/W L50-M/C

Safety Laser
Scanners
L50-F contact assignment

Safety Light
Curtains
Safety Devices
L50-F L50-F/W L50-F/CWS

Light Beam
Multiple
Contact state: protective door closed, guard interlocking locked
Break contact 11-12 for position monitoring the moving protective device (door position detection)

Safety Devices
Break contact 21-22 (31-32) for detecting interlocking position (magnet position detection)
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/l50/

We reserve the right to make changes • 10-4_L50.fm © 2008 Leuze lumiflex GmbH + Co. KG 397
 SAFETY LOCKING DEVICES
Electrical connection

L50 connection example

+ 24V + 24V

-K1

-K2 L+ L+ L+

1 1 1

2 2 2

-A1 11 12 33 34 21 22 E1 E2 -A2 A1 Y1 Y2 13 23 33 41
+ 24V

L50-F MSI-SR1
0V

A2 14 24 34 42

Var. B

-K1 A1 A1 x1
-K1 -K2
Var. A A2 A2 x2

-K2 -K1 -K2

L- L- L-

0V 0V
PE PE

Safety Locking Device L30-F with Safety Relay MSI-SR1 in protective door closed and locked position. Unlocking
signal at E1 and E2 not available.
Please observe the operating instructions of the components!

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

398 We reserve the right to make changes • 10-4_L50.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
L50

Machine Safety
Technical data

Services
General system data
Switch type Interlock device with guard interlocking in accordance with EN 1088
Housing material Fiberglass-reinforced, thermo-plastic plastic
Actuator External reed actuator
Actuator force (push in) 10 N

Engineering
Software
Actuator force (pull out) 20 N

Safety
Interlocking force 1500 N, max. door weight, 40 kg
L50-M/.. series: Electro-magnetic
Interlocking type (type-dependent)
L50-F/.. series: Mechanical (spring-force)
L50-M: Door indicator contact, 1 break, 1 make; interlocking position, 1 break
L50-M/W: Door indicator contact, 1 break, 1 make; interlocking position, 1 break

Safety Laser
L50-M/C: Door indicator contact, 1 break, 1 make; interlocking position, 1 break,

Scanners
1 make
Contact equipment
L50-F: Door indicator contact, 1 break, 1 make; interlocking position, 1 break
L50-F/W: Door indicator contact, 1 break, 1 make; interlocking position, 1 break
L50-F/CS: Door indicator contact, 1 break, 1 make; interlocking position, 1 break,
1 make
Cable entry 1 x PG13.5

Safety Light
Protection rating >IP67; perbutan, oil and petrol-resistant

Curtains
L50-M/.. series: -25...+40 °C
Ambient temperature, operation
L50-F/.. series: -25...+80 °C
Switching frequency Max. 120 switching cycles/hr
Mechanical life time Min. 2x106 switching cycles

Safety Devices
Switching principle Slide contacts

Light Beam
Switching voltage Min. 24 V DC

Multiple
Switching current Min. 10 mA (24 V DC)
Contact material FK-Ag, silver-plated, passivated
Usage category in accordance with AC-15/250 V AC/8 A
IEC 947-5-1 DC-13/24 V DC/5 A

Safety Devices
Rated insulation voltage, Ui 440 V, test voltage 2,500 V
Withstand impulse voltage Uimp 2.5 kV Light Beam

Magnet operating voltage 24 V DC +5 % / -10 %

Single

Duty cycle 100 %

Current consumption 24 V DC: 300 mA cold, 250 mA warm
Dimensions See dimensional drawing
Safety at Work

Connection system Cable gland, 2 x 0.5 to 2.5 mm2 rigid, flexible (with conductor sleeves) to 1.5 mm2
AS-Interface

You will find additional information at www.leuze.com/l50.

PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/l50/

We reserve the right to make changes • 10-4_L50.fm © 2008 Leuze lumiflex GmbH + Co. KG 399
 SAFETY LOCKING DEVICES
Dimensional drawings

Safety Locking Device L50

Dimensions in mm

Accessories dimensional drawings

See accessories, S10 all actuators, page 378

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

400 We reserve the right to make changes • 10-4_L50.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
L50

Machine Safety
Accessories ordering information

Services
Actuators for L50

Art. no. Article Description Length, design

640049 CO-S10-L50 Actuator Straight

Engineering
Software
640055 COR-S10-L50 Radius actuator Straight

Safety
640056 CW-S10-L50 Actuator Angled

640057 CWR-S10-L50 Radius actuator Angled

640058 COF/HIS.1-S10-L50 Telescopic actuator, mounting from the rear Straight

Safety Laser
Scanners
640059 COF/HIS.2-S10-L50 Telescopic actuator, mounting from above Straight
640060 CK-S10-L50 Shortened actuator Straight

640061 CWK-S10-L50 Shortened actuator Angled

L50 – Accessories

Safety Light
Curtains
Art. no. Article Description

640063 K/75-L30-L50 Triangular key, angled for auxiliary unlocking, suitable for L30 & L50 series

Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/l50/

We reserve the right to make changes • 10-4_L50.fm © 2008 Leuze lumiflex GmbH + Co. KG 401
 SAFETY SWITCHES
Safety Door Latch BS, BL

Harmonized accessories help to reduce

installation expense and enable versatile
and application-oriented use. The BL and
BS series Safety Door Latch with inte-
grated telescopic actuators are used as
preassembled add-on support for the
Leuze electronic S10 Safety Switches and
L50 Safety Locking Devices. They save
the user from having to perform their own
adjustment actions, and also act as end
stops and protect the Safety Switches from
damage. The Safety Door Latches are
available as light BL version and heavy
duty BS version (8 mm sheet steel carrier
plate and plastic guide). Both accessory
components can be used for adding-on on
right and left closing protective doors
(mounting rotated by 180°).

Typical areas of application

Safety Door Latch BL and Safety Locking Device L50 on a protective door z Add-on support and bolt actuator for
mechanical protective doors with S10
Safety Switches and L50 Safety Lock-
ing Devices
z Aluminum profile systems, square
pipes, machine covers

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

402 We reserve the right to make changes • 10-5_BS_BL.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
SAFETY DOOR LATCH, BS, BL

Machine Safety
Functions

Services
Add-on support for S10 Safety Switch; L50 with door handle and integrated
Safety Switch actuator
Mechanical end stop function for protecting the Safety Switch

Special features

Engineering
z Quick and easy mounting on aluminum profiles, square pipes and

Software
covers

Safety
z Universal use for right or left closing protective doors
z Slot hole for 3 shackle type connectors against unintentional locking

Safety Laser
Ordering information

Scanners
Properties

BS, BL Functions: Add-on support for

Included in delivery: S10 Safety Switch; L50 with door
Mounting plate handle and integrated Safety
Switch actuator

Safety Light
Curtains
Art. no. Article Description

640040 BL-S10 Safety Door Latch for all models – S10

Safety Devices
640041 BL-L50 Safety Door Latch for all models – L50

Light Beam
640042 BS-L50 Safety Door Latch for all models – L50

Multiple
Further information Page
You will find additional information at www.leuze.com/bl-bs. z Dimensional drawings 404
z S10 Safety Switches 372
z L50 Safety Locking Devices 394

Safety Devices
Light Beam
Single

Safety at Work
AS-Interface
PROFIsafe
Sensors
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/bl-bs/

We reserve the right to make changes • 10-5_BS_BL.fm © 2008 Leuze lumiflex GmbH + Co. KG 403
 SAFETY SWITCHES
Dimensional drawings

Safety Door Latch BS, BL

S10 S40 L30 L50 BS, BL

p. 372 p. 380 p. 386 p. 394 p. 402

404 We reserve the right to make changes • 10-5_BS_BL.fm © 2008 Leuze lumiflex GmbH + Co. KG
 www.leuze.com/bl-bs/

We reserve the right to make changes • 10-5_BS_BL.fm

© 2008 Leuze lumiflex GmbH + Co. KG
SAFETY DOOR LATCH, BS, BL

Safety Switches Single Multiple Safety

and Safety Lock- PROFIsafe AS-Interface Light Beam Light Beam Safety Light Safety Laser Engineering Machine Safety
ing Devices Sensors Safety at Work Safety Devices Safety Devices Curtains Scanners Software Services Machine Safety

405
 Safety Relays
SAFETY RELAYS OVERVIEW

Safety Interfaces
Safety Relays selection table Selection table

With the MSI series Safety Relays, depending on the

application, optical safety sensors, switches, buttons or
Safety Mats can be connected to the safety circuit of
the machine control system. The right interfaces must
be used here, and in addition to a high level of
reliability and long life time, a compact construction

Accessories
size is often also required. The MSI relays take these
requirements into account with their mechanical and
electrical design in an ideal way, and also enable an
economical integration into any kind of safety-related
faulty connection situation.

Space-saving and reliable: The

MSI Safety Relay family (from left
to right: MSI-SR1, MSI-SR2/F,

Glossary
MSI-SR3, MSI-RM2)
Safety Locking Device connected to an MSI Safety Relay for
guarding the sliding door of a machine tool

Product Finder
Features

OSSDs, relay, 3 make, 1 break

OSSDs, relay, 2 make, 1 break

EDM, static in the reset circuit

OSSDs, relay, 2 changeover

EDM, via AOPD

RES, via AOPD
RES, dynamic
Safety Light Curtain with an MSI Safety Relay, MSI-SR2/F as
danger zone guarding with start/restart interlock on a robot cell

Safety category/
Safety type Connectable safety components Article Page
Safety category up to 2
in accordance with EN 954-1
Safety Switch without guard locking, section emergency STOP z z z MSI-SR1 414

Safety Switch without guard locking, section emergency STOP

Safety category up to 4 button, type 4 z z z MSI-SR2 418
in accordance with EN 954-1 * Safety Light Curtains, Single or Multiple Light Beam Safety Devices
Type 3 Safety Laser Scanner z z z MSI-SR2-F 418

Safety category up to 4
in accordance with EN 954-1 *
Four-wire or two-wire Safety Mats (with potential-free make contacts) z z z MSI-SR3 424

Safety type: Type III C

in accordance with EN 574 *
Two-hand switching device z MSI-2H 428

Depending on the safety type of the Type 4 or type 2 AOPD with 2 safety transistor outputs, RES and
upstream AOPD internal dynamic EDM z z z MSI-RM2 410

* Depending on the category of the upstream protective device

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426 www.leuze.com/relays/

406 We reserve the right to make changes • 11-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 11-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 407
 SAFETY RELAYS
MSI-RM2

Opto-electronic protective devices today

frequently have electronic switching out-
puts and integrated additional functions
such as contactor monitoring (EDM) and
start/restart interlock. However the require-
ment for the protective device to transmit
the switching signals, not electronically,
but rather contact-based to the machine
control system often exists. With the new
MSI-RM2 relay module the user is pro-
vided with a compact and at the same time
cost-effective solution for connecting
safety sensors. The relay module, only
17.5 mm wide, has two potential-free make
contact circuits with a response time of
only 10 ms and LED displays for the
-switching status. As its switching behavior
is monitored by the EDM function of the
safety sensor, an additional electronic
monitoring system in the relay module is
Guarding a paternoster shelf with SOLID-2E Safety Light Curtain and MSI-RM2 not required. MSI-RM2 corresponds with
relay module IEC 60204-1 and complies with the safety
category up to max. category 4 in acc. with
EN 954-1 specified with the respective
safety sensor.

Typical areas of application

z Connection of active opto-electronic
protective devices with electronic out-
puts, integrated contactor monitoring
(EDM) and start/restart interlock
(RES) on machine control systems.

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426

408 We reserve the right to make changes • 11-01_MSI-RM2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-RM2

Safety Interfaces
Important technical data, overview

Safety category in accordance with up to 4 (depending on the category of

EN 954-1 the upstream protective device)
Supply voltage 24 V AC/DC ±20 %
Safety-related switching outputs
2 relay outputs (changeover)
(OSSDs)

Accessories
Signal output Relay output (break)
Response time 10 ms
Ambient temperature, operation 0...+50 °C
Ambient temperature, storage -25...+70 °C
Dimensions (W x H x D) 17.5 mm x 99 mm 113.6 mm

Functions

Glossary
z Signal conversion of electronic outputs of active opto-electronic protective
devices on potential-free relay contacts

Special features
Properties
z Suitable up to category 4 (depending on the category of the upstream

Product Finder
protective device)
z Monitoring external contactors in the signal circuit with the upstream
protective device
z 2 release circuits, 1 break contact as signal circuit for device
monitoring (EDM)
z LED-displays, K1 and K2
z Supply voltage through upstream protective device
z Housing width, 17.5 mm

Further information Page

z Ordering information 410
z Electrical connection 410
z Technical data 411
z Dimensional drawings 411

www.leuze.com/rm2/

We reserve the right to make changes • 11-01_MSI-RM2.fm © 2008 Leuze lumiflex GmbH + Co. KG 409
 SAFETY RELAYS
Ordering information

MSI-RM2 Functions: Relay module for opto-electronic protective

Included in delivery: 1 connecting and operating instructions devices in acc. with IEC/EN 60204-1, EN 954-1,
manual EN 50205, IEC/EN 60255, IEC 60664-1

MSI-RM2
Safety Relay

Art. no. Article Description

549918 MSI-RM2 Relay module, two-channel, for AOPDs with 2 OSSDs and EDM

Electrical connection

+24V +24V.
0V
-S1

-K1 L+ L+
-W1 1 4 -W2 1 2 3 5 6
1 1
-K2
2 2

-A1 1 2 4 -A2 1 2 3 4 5 6 -A3 B3 Y1 12 14 22 24

+24V
n.c.

BA1
+24V

BA2

OSSD1
OSSD2
n.c.
Test

SOLID-2 E / SD2T SOLID-2 E / SD2R E MSI-RM2

FE

FE
0V

0V

3 5 7 8 A2 B1 Y2 11 21

Var. B
-W1 3 SH -W2 7 SH

-K1 A1 A1
-K1 -K2
Var. A A2 A2

-K2 -K1 -K2

L- L-

0V 0V
PE PE

MSI-RM2 with SOLID-4E Safety Light Curtain

Please observe the operating instructions of the components!

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426

410 We reserve the right to make changes • 11-01_MSI-RM2.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-RM2

Safety Interfaces
Technical data

General system data

Safety category in accordance with EN 954-1 up to 4 (depending on the category of the upstream protective device)
Supply voltage 24 V DC ±20 % (via OSSDs of the connected AOPD)
Current consumption 1.5 W (supply via AOPD)
Safety-related switching outputs (OSSDs) 2 relay outputs (changeover)

Accessories
Signal output Relay output (break)
Continuous current per current path Max. 3 A
Response time 10 ms
Restart delay time 20 ms
Current consumption (inputs B1 and B3) 32 mA each
Admissible input line resistance 50 Ω

Glossary
Ambient temperature, operation 0...+50 °C
Ambient temperature, storage -25...+70 °C
Safety class II
Protection rating IP 20

Product Finder
Connection system Screw terminals
Dimensions (W x H x D) 17.5 mm x 99 mm x 113.6 mm
Installation on 35 mm DIN rails

You will find additional information in the connecting and operating instructions at www.leuze.com/rm2.

Dimensional drawings

111

22 24 11
Y1 nc Y2

MSI- RM2
99.0

K1

K2

A2 B1 B3
14 21 12

17.5 113.6

Safety Relay, MSI-RM2

www.leuze.com/rm2/

We reserve the right to make changes • 11-01_MSI-RM2.fm © 2008 Leuze lumiflex GmbH + Co. KG 411
 SAFETY RELAYS
MSI-SR1

Automatic running processes that only

rarely require an operator intervention are
often encapsulated or fenced-off. Protec-
tive doors and sliding protective cages with
Safety Switches or guard interlockings are
used in these situations. The MSI-SR1
Safety Relay provides reliable monitoring
of these devices. It enables a single-chan-
nel connection of safety-relevant signal
providers, such as Safety Switches and
safety position switches, and as an emer-
gency STOP switching device or protective
door monitor it guarantees people protec-
tion against hazardous production proc-
esses in accordance with EN 60204-1
Stop-0 and EN 954-1 up to category 2.

Typical areas of application

z Single-channel protective door moni-
toring in acc. with EN 954-1
Guarding a CNC rotary machine with S10 Safety Switches and MSI-SR1 Safety category 2
Relay
z Single-channel emergency STOP cir-
cuit in acc. with EN 954-1 category 22

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426

412 We reserve the right to make changes • 11-02_MSI-SR1.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-SR1

Safety Interfaces
Important technical data, overview

Safety category in accordance with 2, in combination with single-channel

EN 954-1 control, internal setup, category 3
Stop category in accordance with
0
IEC/EN 60204-1
Supply voltage 24 V AC/DC –15 % to +10 %

Accessories
Safety-related switching outputs
3 relay outputs (make)
(OSSDs)
Signal output Relay output (break)
Response time 40 ms
Ambient temperature, operation -25...+55 °C
Dimensions (W x H x D) 22.5 mm x 99 mm x 113.6 mm

Glossary
Functions
z Automatic start/restart
z Start/restart interlock (RES), optionally with/without
z Static contactor monitoring (EDM) Properties
z Contact multiplication

Product Finder
Special features
z Single-channel protective door monitoring in acc. with category 2,
internal setup, category 3
z 3 release circuits, 1 break contact as signal circuit
z Potential-free safety-related switching outputs
z LED displays, K1 and K2, supply voltage
z Housing width, 22.5 mm

Further information Page

z Ordering information 414
z Electrical connection 414
z Technical data 415
z Dimensional drawings 415

www.leuze.com/sr1/

We reserve the right to make changes • 11-02_MSI-SR1.fm © 2008 Leuze lumiflex GmbH + Co. KG 413
 SAFETY RELAYS
Ordering information

MSI-SR1 Functions: Emergency STOP switching device and

Included in delivery: 1 connecting and operating instructions protective door monitors in acc. with IEC/EN 60204-1
manual Stop Category 0, EN 954-1 Category 2 (internal setup
in acc. with category 3)

MSI-SR1
Safety Relay category 3

Art. no. Article Description

549910 MSI-SR1 Emergency STOP switching device, category 2 (internal setup, category 3)

Electrical connection
+ 24V + 24V

-K1

-K2 L+ L+ L+

1 1 1

2 2 2

-A1 11 12 23 24 -A2 11 12 23 24 -A3 A1 Y1 Y2 13 23 33 41

+ 24V

S10-01.103 S10-01.103 MSI -SR1

0V

A2 14 24 34 42

Var. B

-K1 A1 A1 x1
-K1 -K2
Var. A A2 A2 x2

-K2 -K1 -K2

L- L- L-

0V 0V
PE PE

MSI-sR1 as link between Safety Switches S10 and machine control system
Please observe the operating instructions of the components!

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426

414 We reserve the right to make changes • 11-02_MSI-SR1.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-SR1

Safety Interfaces
Technical data

General system data

Safety category in accordance with EN 954-1 2, in combination with single-channel control, internal setup, category 3
Stop category in accordance with IEC/EN 60204-1 0
Supply voltage 24 V AC/DC –15 % to +10 %
Current consumption 1.4 W (AC) / 1.3 W (DC)

Accessories
Safety-related switching outputs (OSSDs) 3 relay outputs (make)
Signal output Relay output (break)
Continuous current per current path Max. 3 A
Response time 40 ms
Restart delay time 50 ms
Admissible input line resistance <70 Ω

Glossary
Ambient temperature, operation -25...+55 °C
Safety class II
Protection rating IP 20
Connection system Screw terminals

Product Finder
Dimensions (W x H x D) 22.5 mm x 99 mm x 113.6 mm
Installation on 35 mm DIN rails

You will find additional information in the connecting and operating instructions at www.leuze.com/sr1.

Dimensional drawings

111

13 23 33
A1 A1 Y1 Y2
99.0

Supply

K1 & K2

MSI- SR 1
41 42 A2 A2
14 24 34

22.5 113.6

Safety Relay, MSI-sR1

www.leuze.com/sr1/

We reserve the right to make changes • 11-02_MSI-SR1.fm © 2008 Leuze lumiflex GmbH + Co. KG 415
 SAFETY RELAYS
MSI-SR2, MSI-SR2/F

If Safety Switches or active opto-electronic

protective devices are used for guarding
danger zones, as the standard link the
MSI-sR2 Safety Relay establishes the con-
nection to the machine control system. It
acts as an emergency STOP switching
device or protective door monitor in acc.
with EN 60204-1, STOP-0 and EN 954-1,
Category 4, for monitoring emergency
STOP control devices or Safety Switches.
If fast automatic restart is the case, for
example, with aptly-named "pick-and-
place" systems, then the quicker, "fast"
variant is recommended. MSI-sR2/F is
equipped as sequential circuit for opto-
electronic protective devices with a shorter
restart delay time (0.2 s).

Typical areas of application

z Two-channel emergency STOP circuit
Guarding a robot area with S40 Safety Switches and MSI-sR2 Safety Relay in acc. with EN 954-1 up to and
incl. category 4
z MSI-sR2 is the preferred option as
two-channel protective door monitor-
ing in acc. with EN 954-1 up to and
incl. category 4
z MSI-sR2/F is the preferred option as
sequential circuit for safety light barri-
ers, type 4, with relay or transistor
outputs

Guarding a printing machine with COMPACT Safety Light Curtain and MSI-sR2/F
Safety Relay

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426

416 We reserve the right to make changes • 11-03_MSI-SR2_MSI-SR2F.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-SR2, MSI-SR2/F

Safety Interfaces
Important technical data, overview

Safety category in accordance with up to 4 (depending on the category of

EN 954-1 the upstream protective device)
Stop category in accordance with
0
IEC/EN 60204-1
Supply voltage 24 V AC/DC -15 % to + 10 %

Accessories
Safety-related switching outputs
2 relay outputs (make)
(OSSDs)
Signal output Relay output (break)
Response time 20 ms
MSI-SR2: 0.5 - 1 s
Restart delay time (automatic start)
MSI-SR2/F: Up to 230 ms
Ambient temperature, operation 0...+50 °C

Glossary
Ambient temperature, storage -25...+70 °C
Dimensions (W x H x D) 22.5 mm x 99 mm x 113.6 mm

Functions
Properties
z Automatic start/restart

Product Finder
z Start/restart interlock (RES), optionally with/without
z Static contactor monitoring (EDM)
z Simultaneity monitoring
z Cross circuit monitoring

Special features
z Monitored start/restart button
z 2 release circuits, 1 break contact as signal circuit
z Potential-free safety-related switching outputs
z LED displays, K1 and K2, supply voltage
z Housing width, 22.5 mm Further information Page
z Ordering information 418
z Electrical connection 418
z Technical data 420
z Dimensional drawings 421

www.leuze.com/sr2/

We reserve the right to make changes • 11-03_MSI-SR2_MSI-SR2F.fm © 2008 Leuze lumiflex GmbH + Co. KG 417
 SAFETY RELAYS
Ordering information

MSI-SR2 Functions: Emergency STOP switching device and

Included in delivery: 1 connecting and operating instructions manual protective door monitors in acc. with IEC/EN 60204-1
Stop Category 0, EN 954-1 Category 4

MSI-SR2/F Functions: Emergency STOP switching device and

Included in delivery: 1 connecting and operating instructions manual safety sequential circuit in acc. with IEC/EN 60204-1
Stop Category 0, EN 954-1 Category 4

MSI-SR2, -SR2/F
Safety Relay category 4

Art. no. Article Description

549911 MSI-SR2 Emergency STOP switching device, category 4

549915 MSI-SR2/F Emergency STOP switching device, category 4, also for fast automatic start

Electrical connection

+ 24V + 24V

-K1 L+ L+

1 1
-K2
2 2

-A1 11 12 23 24 -A2 11 12 23 24 -A3 A1 S11 S33 S34 S35 S31 S22 13 23 31

+ 24V

S40-102 S40-102 MSI-SR2

0V

A2 S12 S21 14 24 32

Var. B

-K1 A1 A1
-K1 -K2
Var. A A2 A2

-K2 -K1 -K2

L- L-

0V 0V
PE PE

MSI-SR2 as link between Safety Hinge Switches S40 and machine control system
Please observe the operating instructions of the components!

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426

418 We reserve the right to make changes • 11-03_MSI-SR2_MSI-SR2F.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-SR2, MSI-SR2/F

Safety Interfaces
Electrical connection

MSI-SR2/F connection example

+24V +24V
1

Accessories
2

-K1 L+ L+
-W1 2 3 4 11 12
1 1 1
-K2
2 2 2

-A1 -X1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 -A3 A1 S11 S33 S34 S35 S31 S22 13 23 31

Alarm 2
Restart
+24V

FP 3
FP 4
n.c.
n.c.

OSSD2
n.c.

+24V
FP 1

FP 2

n.c.
Alarm 1

OSSD1

8 15

Glossary
X1

1 9
ROTOSCAN RS4-4 MSI-SR2/F
RS232/422

reserved

1 6
Shield
RxD+
TxD+

RxD-
TxD-

X2
n.c.
n.c.
0V

0V

Product Finder
5 9
-X1 1 -X2 1 2 3 4 5 6 7 8 9 A2 S21 S12 14 24 32

Var. B

-W1 1 SH
-K1 A1 A1
-K1 -K2
Var. A
A2 A2

-K2 -K1 -K2

L- L-

0V 0V
PE PE

MSI-SR2/F as link between ROTOSCAN RS4 Laser Scanner and machine control system
Please observe the operating instructions of the components!

www.leuze.com/sr2/

We reserve the right to make changes • 11-03_MSI-SR2_MSI-SR2F.fm © 2008 Leuze lumiflex GmbH + Co. KG 419
 SAFETY RELAYS
Technical data

General system data

Safety category in accordance with EN 954-1 up to 4 (depending on the category of the upstream protective device)
Stop category in accordance with IEC/EN 60204-1 0
Supply voltage 24 V AC/DC -15 % to + 10 %
Current consumption 2.1 W (AC) / 1.7 W (DC)
Safety-related switching outputs (OSSDs) 2 relay outputs (make)
Signal output Relay output (break)
Continuous current per current path Max. 3 A
Response time 20 ms
Restart delay time (manual start) 70 ms
MSI-SR2: 0.5 - 1 s
Restart delay time (automatic start)
MSI-SR2/F: Up to 230 ms
Start impulse time, S34, S35 > 80 ms
MSI-SR2: Approx. 0.5 s
Time window for simultaneity monitoring
MSI-SR2/F: 50 ms
Input current Max. 320 mA, t=7.5 ms
Admissible input line resistance < 70 Ω
Ambient temperature, operation 0...+50 °C
Ambient temperature, storage -25...+70 °C
Safety class II
Protection rating IP 20
Connection system Screw terminals
Dimensions (W x H x D) 22.5 mm x 99 mm x 113.6 mm
Installation on 35 mm DIN rails

You will find additional information in the connecting and operating instructions at www.leuze.com/sr2.

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426

420 We reserve the right to make changes • 11-03_MSI-SR2_MSI-SR2F.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-SR2, MSI-SR2/F

Safety Interfaces
Dimensional drawings

Safety Relay MSI-SR2

111

Accessories
13 23 24 31
A1 S33 S34 S35

Supply

99.0
K1

K2

Glossary
MSI- SR 2
S21 S22 S31 A2
14 S11 S12 32

Product Finder
22.5 113.6

Safety Relay MSI-SR2/F

111

13 23 24 31
A1 S33 S34 S35

Supply
99.0

K1

K2

MSI- SR 2/F

S21 S22 S31 A2

14 S11 S12 32

22.5 113.6

www.leuze.com/sr2/

We reserve the right to make changes • 11-03_MSI-SR2_MSI-SR2F.fm © 2008 Leuze lumiflex GmbH + Co. KG 421
 SAFETY RELAYS
MSI-SR3

In certain applications the use of Safety

Mats is preferred because of the environ-
mental conditions. The MSI-SR3 Safety
Relay is the link between the Safety Mat
and the machine control system. It acts as
an emergency STOP switching device or
protective door monitor for protecting peo-
ple from hazardous production processes
in accordance with EN 60204-1 Stop-0
and EN 954-1 Category 4. The option of
connecting two-wire and four-wire Safety
Mats and- Safety Strips allows flexible use
of the MSI-SR3.

Typical areas of application

z Monitoring of two and four-wire Safety
Mats in acc. with EN 954-1 up to and
incl. category 4
z Two-channel protective door monitor-
ing in acc. with EN 954-1 up to
Guarding a danger zone with Safety Mat and MSI-SR3 Safety Relay
category 4
z Single-channel emergency STOP cir-
cuit in acc. with EN 954-1 category 22
z Two-channel emergency STOP circuit
in acc. with EN 954-1 up to and
incl. category 4

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426

422 We reserve the right to make changes • 11-04_MSI-SR3.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-SR3

Safety Interfaces
Important technical data, overview

Safety category in accordance with up to 4 (depending on the category of

EN 954-1 the upstream protective device)
Stop category in accordance with
0
IEC/EN 60204-1
Supply voltage 24 V AC/DC -15 % to + 10 %

Accessories
Safety-related switching outputs
2 relay outputs (make)
(OSSDs)
Signal output Relay output (break)
Response time 20 ms
Ambient temperature, operation 0...+55 °C
Ambient temperature, storage -25...+70 °C
Dimensions (W x H x D) 22.5 mm x 99 mm x 113.6 mm

Glossary
Functions
z Automatic start/restart
z Start/restart interlock (RES), optionally with/without Properties
z Static contactor monitoring (EDM)

Product Finder
z Simultaneity monitoring
z Cross circuit monitoring

Special features
z Monitored start/restart button
z Monitoring of four-wire Safety Mats
z Monitoring of two-wire Safety Mats/Safety Strips
z Two-channel control with cross circuit monitoring
z Simultaneity monitoring, 0.5 s
z 2 release circuits, 1 break contact as signal circuit
z Potential-free safety-related switching outputs Further information Page
z LED displays, K1 and K2, supply voltage z Ordering information 424
z Housing width, 22.5 mm z Electrical connection 424
z Technical data 425
z Dimensional drawings 425

www.leuze.com/sr3/

We reserve the right to make changes • 11-04_MSI-SR3.fm © 2008 Leuze lumiflex GmbH + Co. KG 423
 SAFETY RELAYS
Ordering information

MSI-SR3 Functions: Emergency STOP switching device, protec-

Included in delivery: 1 connecting and operating instructions tive door monitor, Safety Mats/Safety Strips monitoring
manual device in acc. with IEC/EN 60204-1 Stop Category 0,
EN 954-1 Category 4

MSI-SR3
Safety Relay category 4

Art. no. Article Description

Emergency STOP switching device, category 4, Safety Mats connection, protec-

549909 MSI-SR3
tive door monitors

Electrical connection

+ 24V + 24V

-S1 -K1 L+ L+

1 1
-K2
2 2

-A2 A1 S11 S33 S34 S35 S31 S22 13 23 31

+ 24V

-A1

MSI-SR 3
Safety mat
2-channel
0V

A2 S21 S12 14 24 32

Var. B

A1 A1 -K1
-K1 -K2
Var. A A2 A2

-K1 -K2 -K2

L- L-

0V 0V
PE PE

MSI-SR3 as link between four-wire Safety Mat and machine control system
Please observe the operating instructions of the components!

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426

424 We reserve the right to make changes • 11-04_MSI-SR3.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-SR3

Safety Interfaces
Technical data

General system data

Safety category in accordance with EN 954-1 up to 4 (depending on the category of the upstream protective device)
Stop category in accordance with IEC/EN 60204-1 0
Supply voltage 24 V AC/DC -15 % to + 10 %
Current consumption 2.1 W (AC) / 1.9 W (DC)

Accessories
Safety-related switching outputs (OSSDs) 2 relay outputs (make)
Signal output Relay output (break)
Continuous current per current path Max. 3 A
Response time 20 ms
Restart delay time (manual start) 70 ms
Restart delay time (automatic start) 0.5 - 1 s

Glossary
Start impulse time, S34, S35 > 80 ms
Time window for simultaneity monitoring Approx. 0.5 s
Input current Max. 320 mA, t=7.5 ms
Admissible input line resistance < 70 Ω

Product Finder
Ambient temperature, operation 0...+55 °C
Ambient temperature, storage -25...+70 °C
Safety class II
Protection rating IP 20
Connection system Screw terminals
Dimensions (W x H x D) 22.5 mm x 99 mm x 113.6 mm
Installation on 35 mm DIN rails

You will find additional information in the connecting and operating instructions at www.leuze.com/sr3.

Dimensional drawings
111

13 23 24 31
A1 S33 S34 S35

Supply
99.0

K1

K2

MSI- SR 3
S21 S22 S31 A2
14 S11 S12 32

22.5 113.6

Safety Relay, MSI-SR3

www.leuze.com/sr3/

We reserve the right to make changes • 11-04_MSI-SR3.fm © 2008 Leuze lumiflex GmbH + Co. KG 425
 SAFETY RELAYS
MSI-2H

When manually fed presses, after placing

in the work piece the operator must press
two hand-activated buttons outside the
danger zone with both hands at almost the
exact same time to start the next machine
production step. This guarantees that both
hands are outside the danger zone and the
existing safety requirements are satisfied.
The MSI-2H Safety Relay is the link be-
tween these activation elements und the
machine control system; it acts as two-
hand relay in accordance with EN 574
Type III C, EN 954-1 Category 4. The de-
vice checks the simultaneous activation of
the buttons and ensures a controlled proc-
ess start. The module is used everywhere
that feeding-in is not automatic, but rather
has to be performed manually by people.
These kinds of situations frequently arise
in electronics production and in plate metal
Guarding a feeding-in area with two-hand control station and two-hand control processing. The use of protective door
relay MSI-2H monitors in accordance with EN 60204-1
Stop-0 is also possible.

Typical areas of application

z Two-hand control units (e.g. on
presses, pick-and-place machines) in
accordance with EN 574, Type III C
z Two-channel protective door monitor-
ing in accordance with EN 954-1 up to
category 4

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426

426 We reserve the right to make changes • 11-05_MSI-2H.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-2H

Safety Interfaces
Important technical data, overview

Safety category in accordance with up to 4 (depending on the category of

EN 954-1 the upstream protective device)
Stop category in accordance with
0
IEC/EN 60204-1
Supply voltage 24 V AC/DC –15 % to +10 %

Accessories
Safety-related switching outputs
2 relay outputs (make)
(OSSDs)
Signal output Relay output (break)
Response time 20 ms
Ambient temperature, operation -25...+55 °C
Dimensions (W x H x D) 22.5 mm x 99 mm x 113.6 mm

Glossary
Functions
z Automatic start/restart
z Start/restart interlock (RES), optionally with/without
z Static contactor monitoring (EDM) Properties
z Simultaneity monitoring of the two-hand buttons

Product Finder
z Cross circuit monitoring

Special features
z Two-hand relay in acc. with EN 574 Type III C
z Controlled start by checking the feedback circuit and button contacts
z Two-channel control with cross circuit monitoring
z Simultaneity monitoring, 0.5 s
z 2 release circuits, 1 break contact as signal circuit
z Potential-free safety-related switching outputs
z LED displays, K1 and K2, supply voltage
z Housing width, 22.5 mm Further information Page
z Ordering information 428
z Electrical connection 428
z Technical data 429
z Dimensional drawings 429

www.leuze.com/2h/

We reserve the right to make changes • 11-05_MSI-2H.fm © 2008 Leuze lumiflex GmbH + Co. KG 427
 SAFETY RELAYS
Ordering information

MSI-2H Functions: Two-hand control relay in acc. with EN 574

Included in delivery: Connecting and operating instructions Type III C, EN 954-1 Category 4 and protective door
monitors in acc. with IEC/EN 60204-1 Stop Category 0

MSI-2H
Safety Relay category 4

Art. no. Article Description

549912 MSI-2H Emergency STOP relay, category 4, for connecting two-hand control devices

Electrical connection

+24V +24V

-K1 L+ L+
-W1 3 2 1
1 1
-K2
2 2

-A2 A1 Y1 Y2 Y11 Y12 Y14 13 23 31

-A1
+24V

-S1

2-Hand
control MSI-2H
Var. B
-S2
Var. A
0V

-K1
A2 Y21 Y22 Y24 14 24 32
-K1 -K2

-K2
-W1 6 5 4
A1 A1
-K1 -K2
A2 A2

L- L-

0V 0V
PE PE

MSI-2H as two-hand control unit in accordance with EN 574 Type III C

Please observe the operating instructions of the components!

MSI-SR2,
MSI-RM2 MSI-SR1 MSI-SR2/F MSI-SR3 MSI-2H
p. 408 p. 412 p. 416 p. 422 p. 426

428 We reserve the right to make changes • 11-05_MSI-2H.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-2H

Safety Interfaces
Technical data

General system data

Safety category in accordance with EN 954-1 up to 4 (depending on the category of the upstream protective device)
Stop category in accordance with IEC/EN 60204-1 0
Supply voltage 24 V AC/DC –15 % to +10 %
Current consumption 2.1 W (AC) / 1.9 W (DC)

Accessories
Safety-related switching outputs (OSSDs) 2 relay outputs (make)
Signal output Relay output (break)
Continuous current per current path Max. 3 A
Response time 20 ms
Restart delay time 50 ms
Time window for simultaneity monitoring Max. 0.5 s

Glossary
Admissible input line resistance <70 Ω
Ambient temperature, operation -25...+55 °C
Safety class II
Protection rating IP 20

Product Finder
Connection system Screw terminals
Dimensions (W x H x D) 22.5 mm x 99 mm x 113.6 mm
Installation on 35 mm DIN rails

You will find additional information in the connecting and operating instructions at www.leuze.com/2h.

Dimensional drawings

111

A1 13 23 31
Y12 Y14 Y22 Y24

Supply
99.0

K1

K2

MSI- 2H
Y11 Y21 Y1 Y2
14 24 32 A2

22.5 113.6

Safety Relay, MSI-2H

www.leuze.com/2h/

We reserve the right to make changes • 11-05_MSI-2H.fm © 2008 Leuze lumiflex GmbH + Co. KG 429
 Safety Relays
SAFETY INTERFACES OVERVIEW

Safety Interfaces
Safety Interfaces selection table Selection table

In addition to the standard version of the MSI Safety

Interfaces, the x-version types provide the user with
additional inputs for connecting further safety-related
components, e.g. Safety Switches or emergency
STOP buttons. A relay switching cycle counter with
warning output enables preventive maintenance with

Accessories
these devices; several outputs inform about the device
status.
MSI Safety Interfaces – the modular
All MSI Safety Interface have a diagnostics interface system for economical complete
for the PC-supported visualization of input, output and solutions (from left to right: MSI-i/R,
internal system states. This allows wiring and cabling MSI-sx/Rx, MSI-mix/Rx, MSI-mxE/Rx)
errors, insufficient input information and the system
status to be quickly and easily detected.

Glossary
Single-cycle control of an off-centre press with a
COMPACT Safety Light Curtain and the MSI-i/R Safety
Interface

Product Finder
Features, type-dependent

Collective output, protective fields free

Number of Muting indicator outputs
Number of additional safety inputs

SSD error signal, 1 make contact

Relay switching cycle monitoring
Output, Muting indicator warning

OSSDs, relay, 2 make, 1 break

Number of Muting signal inputs
Machine cycle signal input
Number of safety inputs

1-cycle / 2-cycle control

RES / EDM, selectable
Number of test outputs

OSSDs, relay, 2 make

Output, Muting status

Output, OSSD status

Output, Muting error

Output, RES status

Double Muting
Muting solution with ROBUST Multiple Light Beam Safety

Error output
Device and MSI-m/R Safety Interface
MSI Safety Interfaces connect safety sensors with the machine
control system. The devices are highly reliable and have long Safety category Connectable
life times, and with their compact, connection-optimized design EN 61496 safety components Special functions Article Page
enable fast and space-saving integration into the control 2 2 z z z z MSI-s/R 434
cabinet. 2 4 z z z z z z z z MSI-sx/Rx 434
MSI modules are set up like safety control units in redundant
Type 2, type 4 AOPDs Cycle control
2 2 z z z z z z z MSI-i/R 440
switching systems. In contrast to the control units they do not
have to be programmed. The devices satisfy category 4 in
Type 3 Safety Laser 2 4 z z z z z z z z z z MSI-ix/Rx 440
accordance EN 954-1 and provide various safety-relevant addi-
Up to type 4
Scanners
Safety Switch without guard Muting
2 2 z 4 2 z z z z z z MSI-m/R 446
tional functions, such as start/restart interlock, contactor moni-
interlocking, 2 4 4 z 4 2 z z z z z z z z z z z MSI-mx/Rx 446
toring, test monitoring of type 2-sensors, single/double-cycle
control or Muting.
section emergency STOP
Muting, UL, up to 60°C
2 2 z 4 2 z z z z z z MSI-mE/R 452
button 2 4 4 z 4 2 z z z z z z z z z z z MSI-mxE/Rx 452
Cycle control 2 2 z z z 2 2 z z z z z z MSI-mi/R 458
Muting bypass 2 4 4 z z z 2 2 z z z z z z z z z z MSI-mix/Rx 458
Type 2 AOPDs 1 1 z z z TNT 35 464

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462 www.leuze.com/interfaces/

430 We reserve the right to make changes • 12-0.fm © 2008 Leuze lumiflex GmbH + Co. KG We reserve the right to make changes • 12-0.fm © 2008 Leuze lumiflex GmbH + Co. KG 431
 SAFETY INTERFACES
MSI-s/R, MSI-sx/Rx

When increased functionality is required in

automated production processes the
MSI-s and MSI-sx Safety Interfaces are
preferred over Safety Relays. These
safety interfaces, type 4 in accordance
with IEC/EN 61496-1 and category 4 in
accordance with EN 954-1, can be flexibly
connected as the link between opto-elec-
tronic protective devices and the machine
control unit. In addition to standard func-
tions such as start/restart interlock and
contactor monitoring they also feature a
type 2 test monitoring. The MSI-sx ("ex-
tended") model also enables the connec-
tion of emergency STOP control devices or
Safety Switches. Furthermore switching
cycles can also be counted and automati-
cally signal when a pre-selected value is
reached. Preventive maintenance is possi-
ble with this warning in good time before a
MSI Safety Interfaces provide important functions for the efficient flow of device failure, which in turn provides
automated production processes additional reliability with regard to system
availability.
Special features
z Combined guarding types by connecting up to 4 AOPDs Typical areas of application
z Additional emergency STOP button or Safety Switch can be connected z MSI-s/R as interface module between
(MSI-sx/Rx) opto-electronic protective devices,
type 4, type 3 or type 2 and the
z Relay switching cycle counting for preventive maintenance machine control system
(MSI-sx/Rx)
z MSI-sx/Rx for systems with combined
z Potential-free safety-related switching outputs application of light beam devices,
z Contact load rating, 5 A Safety Switches and emergency
z Plug-in connection terminals and output modules STOP buttons; stop category 0
(IEC 60204-1)
z Interface for PC-supported diagnostics and easy start-up
z Housing width, 35 mm

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

432 We reserve the right to make changes • 12-01_MSI-S_SX.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-s/R, MSI-sx/Rx

Safety Interfaces
Important technical data, overview

Safety type in accordance with

Type 4
IEC/EN 61496-1 (Annex A)
Safety category in accordance up to 4 (depending on the category of the
with EN 954-1 upstream protective device)
Stop category in accordance with
0

Accessories
IEC/EN 60204-1
Supply voltage 24 V DC, ±20 %
Response time 22 to 64 ms depending on safety sensor
Safety-related switching outputs MSI-s/R: 2 relay outputs (make)
(OSSDs) MSI-sx/Rx: 3 relay outputs (2 make, 1 break)
Secondary switching device
Relay output (make)
(SSD), only MSI-sx/Rx

Glossary
Ambient temperature, operation 0...+55 °C
Temperature range, storage -25...+70 °C
Dimensions (W x H x D) 35 mm x 99 mm x 113.6 mm

Functions Properties

Product Finder
MSI-s/R MSI-sx/Rx
Max. number of AOPDs type 2 or emergency
2 4
STOP control devices (category 2)
Max. number of AOPDs type 4 or emergency
1 2
STOP control devices (category 4)
Start/restart function (RES),
optionally with/without z z
Static contactor monitoring (EDM) z z
Dynamic contactor monitoring (EDM) z z
Cross circuit monitoring z z BG geprüft

PC diagnostics interface z z
Relay switching cycle counter for preventive Further information Page
maintenance z z Ordering information 434
System error signal output z z Electrical connection 434
Secondary switching device (SSD) – output z z Technical data 435
z Dimensional drawings 436
z Accessories ordering
437
information

www.leuze.com/msi-s/

We reserve the right to make changes • 12-01_MSI-S_SX.fm © 2008 Leuze lumiflex GmbH + Co. KG 433
 SAFETY INTERFACES
Ordering information

MSI-s/R, MSI-sx/Rx Functions: Start/restart interlock, contactor monitoring,

Included in delivery: Connecting and operating instructions PC diagnostics interface

MSI-s/R, MSI-sx/Rx

Safety-related switching
Art. no. Article Description outputs (OSSDs)

549900 MSI-s/R Safety Interface 2 relay outputs

549901 MSI-sx/Rx Safety Interface, extended functions 3 relay outputs

Electrical connection
MSI-sx/Rx connection example

+24V +24V

-K3

-K2 L+ L-
-W1 1 -W2 1 3 4
1
-K1
2

-A1 1 3 4 5 6 -A2 1 3 4 5 6 -A3 4 15 24 22 23 16 17 13 14 11 2

OSSD1
Us1
Test in

EDM
+24V

+24V

Reset

EDM
OSSD2
reserved
reserved
Test out

Start
Restart

T1 T2 S1 S2 S3 S4

Test AOPDs
*

COMPACT CT COMPACT CR MSI-sx/Rx Rx-Output

FE (via DIN rail)

Diagn. State Warn. State

OSSD1

OSSD3

OSSD2

SSD
MSI-
fault
Us2

RS232
FE

FE
0V

0V

2 7 2 7 9 18 5 7 6 12 10 1 3

A1 A1
-W1 2 PE -W2 2 PE -K1 -K1 -K2
Var. A A2 A2
A1 1
*EDM/RES selectable if the -K1 -K2 -K3 -K2 -K3
receiver supply voltage is wired A2 2
to Pin1 = 0V, Pin2 = +24V.
Valid up from version P22. -K3 L- L-
Var. B L+
0V 0V
PE PE

Safety Interface MSI-ix/Rx with Safety Light Curtain COMPACT and Safety Switches S10
Please observe the operating instructions of the components!

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

434 We reserve the right to make changes • 12-01_MSI-S_SX.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-s/R, MSI-sx/Rx

Safety Interfaces
Technical data

General system data

Safety type in accordance with IEC/EN 61496-1
Type 4
(Annex A)
Safety category in accordance with EN 954-1 up to 4 (depending on the category of the upstream protective device)
Stop category in accordance with IEC/EN 60204-1 0

Accessories
Supply voltage 24 V DC, ±20 %
22 ms with connection of type 4 AOPD with transistor output
64 ms with connection of type 4 AOPD with relay output
Response time
64 ms with connection of type 2 AOPD
64 ms with connection of Safety Switches (electro-mechanical)
Restart delay time 100 ms
Safety class II

Glossary
Protection rating IP 20
Ambient temperature, operation 0...+55 °C
Ambient temperature, storage -25...+70 °C
Relative humidity Max. 93 %

Product Finder
Dimensions (W x H x D) 35 mm x 99 mm x 113.6 mm
Installation on 35 mm DIN rails
Connection system Plug-in, encoded screw terminals up to 2.5 mm2
Current consumption Approx. 200 mA without external load
MSI-s/R: 2 relay outputs (make)
Safety-related switching outputs (OSSDs)
MSI-sx/Rx: 3 relay outputs (2 make, 1 break)
Secondary switching device (SSD), only MSI-sx/Rx Relay output (make)
Switching voltage, switching current (for OSSDs) 60 V DC, 250 V AC, 5 A maximum, 20 mA minimum
Test interval, 200 ms
Test outputs T1 and T2 Test pulse width delayed, 24 ms each
Response time, type 2 AOPD on test request, 2...18 ms
Control inputs
Start/restart function (RES) Potential-free make contact (button or key switch)
Contactor monitoring (EDM) Feedback of positive-guided contacts of sequential contactors
Signal outputs
OSSD status pnp transistor output
Start/restart interlock status pnp transistor output
Additional signal outputs MSI-sx/Rx
MSI error Push-pull transistor output
Pre-selected switching cycles reached Push-pull transistor output
Connectable safety sensors
MSI-s/R: 1 type 4 or type 3 AOPD or up to 2 type 2 AOPDs
Safety sensors (AOPDs)
MSI-sx/Rx: Up to 2 type 4 or type 3AOPDs or up to 4 type 2 AOPDs
MSI-s/R: Up to 2 Safety Switches in accordance with EN 1088 and section
emergency STOP button in accordance with EN 418
Safety Switch/emergency STOP button
MSI-sx/Rx: Up to 4 Safety Switches in accordance with EN 1088 and
section emergency STOP button in accordance with EN 418

You will find additional information in the connecting and operating instructions at www.leuze.com/msi-s.

www.leuze.com/msi-s/

We reserve the right to make changes • 12-01_MSI-S_SX.fm © 2008 Leuze lumiflex GmbH + Co. KG 435
 SAFETY INTERFACES
Dimensional drawings

MSI-s/R, MSI-sx/Rx Safety Interfaces

111

1 2 3 13 14 15 1 2 3 13 14 15
4 5 6 16 17 18 4 5 6 16 17 18

Warn. Diagn. Diagn.

99.0
State S3 & S4 State

Locked S1 & S2 Locked S1 & S2

Fault MSI Fault Fault MSI Fault

Rx - R-
Output MSI- sx Output MSI- s
7 8 9 19 20 21 7 8 9 19 20 21
10 11 12 22 23 24 10 11 12 22 23 24

35 35 113.6

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

436 We reserve the right to make changes • 12-01_MSI-S_SX.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-s/R, MSI-sx/Rx

Safety Interfaces
Accessories ordering information

Length,
Art. no. Article Description design

Diagnostics set

Accessories
MSI diagnostics set contains: MSI diagnostics software*,
549932 MSI-SWC
Ger/Eng user's guide, diagnostics cable, 3 m
Diagnostics cable

549953 MSI-CB-3000 Diagnostics cable 3m

549955 MSI-CB-5000 Diagnostics cable 5m

549950 MSI-CB-10000 Diagnostics cable 10 m

Glossary
Power supplies

549940 MSI-AC115 Power supply, 115 V AC --> 24 V DC / 0.6 A, unregulated

549908 MSI-AC230 Power supply, 230 V AC --> 24 V DC / 0.6 A, unregulated

Product Finder
520060 SITOP power Power supply, 120/230 V AC --> 24 V DC / 5 A, regulated

520061 LOGO! Power Power supply, 120/230 V AC --> 24 V DC / 1.3 A, regulated

* MSI diagnostics software

All MSI Safety Interface modules have an RS 232 diagnostics interface for the PC-supported visualization of input and output
states, and internal system states. This allows wiring and cabling errors, insufficient input information and the system status to
be quickly and easily detected. You will find more information at www.leuze.com/msi-diag.

www.leuze.com/msi-s/

We reserve the right to make changes • 12-01_MSI-S_SX.fm © 2008 Leuze lumiflex GmbH + Co. KG 437
 SAFETY INTERFACES
MSI-i/R, MSI-ix/Rx

With manual feeding-in at a machine it

saves time if the safety sensor system
gives a start command to the machine
directly after the work piece has been
fed in, i.e. without additional button actua-
tion. This semi-automatic process, which is
frequently required with the use of
presses, can be enabled with the cycle
control function of the MSI-i Safety Inter-
faces. The device, type 4 in accordance
with IEC/EN 61496-1 and category 4 in
accordance with EN 954-1, acts as the link
between the opto-electronic protective de-
vices and the machine control system; it
enables an efficient production with higher
ergonomics – both in the single-cycle proc-
ess (one protective field penetration/re-
lease) and in the double-cycle process.
The connection of an additional type 4 or
type 2 protective device for the rear area
The cycle control function of the MSI Safety Interfaces allows efficient monitoring is also possible. Compared with
semi-automatic processes the MSI-i, the extended MSI-ix/Rx variant
enables the connection of up to four opto-
Special features electronic protective devices and an emer-
z Single or double-cycle operation with 30 s / 30 min time monitoring gency STOP button or a Safety Switch.
z Light curtain cycle control and constant rear area monitoring Typical areas of application
(MSI-ix/Rx)
z Interface module for light curtain cycle
z Additional emergency STOP button or Safety Switch can be connected control
(MSI-ix/Rx)
z Mechanical and hydraulic presses
z Relay switching cycle counting for preventive maintenance (MSI-ix/Rx)
z Cycle control and rear area monitoring
z Potential-free safety-related switching outputs on press brakes
z Contact load rating, 5 A
z Plug-in connection terminals and output modules
z Interface for PC-supported diagnostics and easy start-up
z Housing width, 35 mm

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

438 We reserve the right to make changes • 12-02_MSI-I_IX.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-i/R, MSI-ix/Rx

Safety Interfaces
Important technical data, overview

Safety type in accordance with

Type 4
IEC/EN 61496-1 (Annex A)
Safety category in accordance up to 4 (depending on the category of the
with EN 954-1 upstream protective device)
Stop category in accordance with
0

Accessories
IEC/EN 60204-1
Supply voltage 24 V DC, ±20 %
Response time 22 to 64 ms depending on safety sensor
Safety-related switching outputs MSI-i/R: 2 relay outputs (make)
(OSSDs) MSI-ix/Rx: 3 relay outputs (2 make, 1 break)
Secondary switching device
Relay output (make)
(SSD), only MSI-ix/Rx

Glossary
Ambient temperature, operation 0...+55 °C
Temperature range, storage -25...+70 °C
Dimensions (W x H x D) 35 mm x 99 mm x 113.6 mm

Functions Properties

Product Finder
MSI-i/R MSI-ix/Rx
Max. number of AOPDs type 2 or emergency
2 4
STOP control devices (category 2)
Max. number of AOPDs type 4 or emergency
1 2
STOP control devices (category 4)
Start/restart function (RES),
optionally with/without z z
Static contactor monitoring (EDM) z z
Dynamic contactor monitoring (EDM) z z
Cross circuit monitoring z z BG geprüft

PC diagnostics interface z z
Cycle control (single and double cycle) z z Further information Page
30 s time monitoring for cycle operation z z z Ordering information 440
Relay switching cycle counter for preventive main- z Electrical connection 440
tenance z z Technical data 441
System error signal output z z Dimensional drawings 442
Secondary switching device (SSD) – output z z Accessories ordering
437
information

www.leuze.com/msi-i/

We reserve the right to make changes • 12-02_MSI-I_IX.fm © 2008 Leuze lumiflex GmbH + Co. KG 439
 SAFETY INTERFACES
Ordering information

MSI-i/R, MSI-ix/Rx Functions: Cycle control, start/restart interlock, contac-

Included in delivery: Connecting and operating instructions tor monitoring, PC diagnostics interface

MSI-i/R, MSI-ix/Rx

Safety-related switching out-

Art. no. Article Description puts (OSSDs)

549902 MSI-i/R Safety Interface, cycle control 2 relay outputs

549903 MSI-ix/Rx Safety Interface, cycle control, extended functions 3 relay outputs

Electrical connection

+ 24V + 24V

1 2 3 4

1
2
3
-K2
2 1
L+ L-
-W1 1 -W2 1 3 4
1
-K1
2

-A1 1 3 4 5 6 -A2 1 3 4 5 6 -A3 4 15 24 22 23 20 21 13 14 11 2

+ 24V

+ 24V
OSSD1

EDM
reserved

OSSD2
Test in
reserved

Us1

Clear
Test out

Select

Reset
EDM
Start
Restart

T1 T2 S1 S2

Test AOPDs
*
FE (via DIN rail)

COMPACT CT COMPACT CR MSI-i / R R - Output

Diagn. State State
S1-S2
Us2

RS232
0V

0V
FE

FE

2 7 2 7 9 19 7 6 10 1

Var. B
A1
-W1 2 PE -W2 2 PE -K2
Var. A A2
-K1
A1 1
-K1 -K2 -K1
*EDM/RES selectable if the A2 2
receiver supply voltage is wired
to Pin1 = 0V, Pin2 = +24V.
-K2
Valid up from version P22. L- L+

0V 0V
PE PE

MSI-i/R Safety Interface with COMPACT Safety Light Curtain

Please observe the operating instructions of the components!

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

440 We reserve the right to make changes • 12-02_MSI-I_IX.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-i/R, MSI-ix/Rx

Safety Interfaces
Technical data

General system data

Safety type in accordance with IEC/EN 61496-1
Type 4
(Annex A)
Safety category in accordance with EN 954-1 up to 4 (depending on the category of the upstream protective device)
Stop category in accordance with IEC/EN 60204-1 0

Accessories
Supply voltage 24 V DC, ±20 %
22 ms with connection of type 4 AOPD with transistor output
64 ms with connection of type 4 AOPD with relay output
Response time
64 ms with connection of type 2 AOPD
64 ms with connection of Safety Switches (electro-mechanical)
Restart delay time 100 ms
Safety class II

Glossary
Protection rating IP 20
Ambient temperature, operation 0...+55 °C
Ambient temperature, storage -25...+70 °C
Relative humidity Max. 93 %

Product Finder
Dimensions (W x H x D) 35 mm x 99 mm 113.6 mm
Installation on 35 mm DIN rails
Connection system Plug-in, encoded screw terminals up to 2.5 mm2
Current consumption Approx. 200 mA without external load
MSI-i/R: 2 relay outputs (make)
Safety-related switching outputs (OSSDs)
MSI-ix/Rx: 3 relay outputs (2 make, 1 break)
Secondary switching device (SSD), only MSI-ix/Rx Relay output (make)
Switching voltage, switching current (for OSSDs) 60 V DC, 250 V AC, 5 A maximum, 20 mA minimum
Test interval, 200 ms
Test outputs T1 and T2 Test pulse width delayed, 24 ms each
Response time, type 2 AOPD on test request, 2...18 ms
Selecting cycle modes Operating mode key switch or jumper for constant operating mode
Break contact for 24 V DC in machine cycle
Cycle deletion With connection of type 4 AOPD with relay output, min. 60 ms break time
With connection of type 2 AOPD, min. 60 ms break time
Control inputs
Start/restart function (RES) Potential-free make contact (button or key switch)
Contactor monitoring (EDM) Feedback of positive-guided contacts of sequential contactors
Signal outputs
OSSD status pnp transistor output
AOPDs status pnp transistor output
Start/restart function status (RES) pnp transistor output

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 SAFETY INTERFACES
Technical data

Additional signal outputs MSI-ix/Rx

MSI error Push-pull transistor output
Pre-selected switching cycles reached Push-pull transistor output
Connectable safety sensors
MSI-i/R: 1 Type 4 or type 3 AOPD or up to 2 type 2 AOPDs
Safety sensors (AOPDs)
MSI-ix/Rx: Up to 2 type 4 or type 3AOPDs or up to 4 type 2 AOPDs
MSI-i/R: Up to 2 Safety Switches in accordance with EN 1088 and section
emergency STOP button in accordance with EN 418
Safety Switch/emergency STOP button
MSI-ix/Rx: Up to 4 Safety Switches in accordance with EN 1088 and sec-
tion emergency STOP button in accordance with EN 418

You will find additional information in the connecting and operating instructions at www.leuze.com/msi-i.

Dimensional drawings

111

1 2 3 13 14 15 1 2 3 13 14 15
4 5 6 16 17 18 4 5 6 16 17 18

Warn. Diagn. Diagn.

99.0
State S3 & S4 State

Locked S1 & S2 Locked S1 & S2

Fault MSI Fault Fault MSI Fault

Rx - R-
Output MSI- ix Output MSI- i
7 8 9 19 20 21 7 8 9 19 20 21
10 11 12 22 23 24 10 11 12 22 23 24

35 35 113.6

MSI-i/R, MSI-ix/Rx Safety Interfaces

Accessories ordering information

See page 437

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

442 We reserve the right to make changes • 12-02_MSI-I_IX.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-i/R, MSI-ix/Rx

Safety Interfaces
Accessories
Glossary
Product Finder

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We reserve the right to make changes • 12-02_MSI-I_IX.fm © 2008 Leuze lumiflex GmbH + Co. KG 443
 SAFETY INTERFACES
MSI-m/R, MSI-mx/Rx

Integrated Muting functions enable contin-

uous material flow, e.g. for automated pro-
duction cells or packaging stations, while
maintaining the protective function. The
protective device assumes the control here
of the Muting indicator and in the event of
a fault in the Muting sequence guarantees
the safe exit of the material to be conveyed
out of the Muting line. With the MSI-m
Safety Interface modules, highly produc-
tive Muting solutions are very easily imple-
mented in combination with safety sen-
sors. MSI-m is a Safety Interface, type 4 in
accordance with IEC/EN 61496-1 and
category 4 in accordance with EN 954-1,
and as the link between the opto-electronic
protective devices and the machine control
system is equipped for numerous Muting
function types, be it sequential or Parallel
Muting. The MSI-mx version even enables
MSI Safety Interface with Muting function for efficient material flow in a packaging parallel double Muting for entry and exit
application areas and the integration of several addi-
tional safety-related components, such as
emergency STOP button or protective
door switch. This extremely compact com-
bination can also further reduce the costs
with the implementation of Muting
processes.
Special features
z Sequential Muting or Parallel Muting with automatic mode detection Typical areas of application
z MSI-mx for separate Muting of two AOPDs and connection of z MSI-m for Muting (bridging the protec-
additional Safety Switch tive device during the material trans-
z Relay switching cycle counting for preventive maintenance port) at entry or exit of automated
(MSI-mx/Rx) production cells
z Standard initiators, light beam devices or limit switch can be con- z MSI-mx as Muting system solution for
nected as Muting sensors connecting light beam devices, hang-
ing flaps and emergency STOP
z 2 monitored Muting indicators, warning output with Muting indicator
control devices
failure
z Packaging machinery, palletizers,
z Potential-free safety-related switching outputs
production cells in the automotive
z Interface for PC-supported diagnostics function for fast start-up industry
z Housing width, 35 mm

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

444 We reserve the right to make changes • 12-03_MSI-M.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-m/R, MSI-mx/Rx

Safety Interfaces
Important technical data, overview

Safety type in accordance with

Type 4
IEC/EN 61496-1 (Annex A)
Safety category in accordance up to 4 (depending on the category of the
with EN 954-1 upstream protective device)
Stop category in accordance with
0

Accessories
IEC/EN 60204-1
Supply voltage 24 V DC, ±20 %
Response time 22 to 64 ms depending on safety sensor
Safety-related switching outputs MSI-m/R: 2 relay outputs (make)
(OSSDs) MSI-mx/Rx: 3 relay outputs (2 make, 1 break)
Secondary switching device
Relay output (make)
(SSD), only MSI-mx/Rx

Glossary
Ambient temperature, operation 0...+55 °C
Temperature range, storage -25...+70 °C
Dimensions (W x H x D) 52.5 mm x 99 mm 113.6 mm

Functions Properties

Product Finder
MSI-m/R MSI-mx/Rx
Max. number of AOPDs type 2 or emergency
2 4
STOP control devices (category 2)
Max. number of AOPDs type 4 or emergency
1 2
STOP control devices (category 4)
Additional connectable Safety Switch (category 4) 0 2
Start/restart function (RES),
optionally with/without z z
Dynamic contactor monitoring (EDM) z z
PC diagnostics interface z z BG geprüft

Sequential Muting z z
Parallel Muting z z Further information Page
Parallel double Muting on two areas z z z Ordering information 446
Muting time monitoring (select/deselect) z z z Electrical connection 446
Warning, defective Muting indicator z z z Technical data 447
Muting signal output z z Dimensional drawings 448
Relay switching cycle counter for preventive z Accessories ordering
maintenance z information
437

System error signal output z

Secondary switching device (SSD) – output z

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 SAFETY INTERFACES
Ordering information

MSI-m/R, MSI-mx/Rx Functions: Muting, start/restart interlock, contactor

Included in delivery: Connecting and operating instructions monitoring, PC diagnostics interface

MSI-m/R, MSI-mx/Rx

Safety-related switching
Art. no. Article Description outputs (OSSDs)

549904 MSI-m/R Safety Interface, Muting 2 relay outputs

549905 MSI-mx/Rx Safety Interface, Muting, extended functions 3 relay outputs

Electrical connection
+24V +24V
0V

1 -M1 -M3 -K3

+ - + -
2
-K2 L+ L-
-M2 -M4
1
+ - + -
-K1
2

-A1 -A2 1 3 4 5 6 -A3 -A4 1 3 4 5 6 -A5 4 15 24 22 23 16 17 25 26 34 35 20 21 31 32 13 14 11 2

+24V

+24V

Reset

EDM
+24V

T1 T2 S1 S2 S3 S4 1.1 1.2 2.1 2.2 M1 M2 M3 M4

Test AOPDs Safety Switches Muting Sensors

PM2-500(V)

PM2-500(V)

ROBUST
ROBUST

MSI-mx/Rx Rx-Output
RRT 42

Muting
FE (via DIN rail)
RRT 42

Diagn. State Outputs Warn. Indicators Wam. State

OSSD1

OSSD3

OSSD2
MSI-fault

1.1-1.2

Failure
Muting

Muting
S1-S4

SSD
RS232
PE

PE
0V

0V

0V

2 FE 2 FE 9 18 19 27 36 33 30 28 29 5 7 6 12 10 1 3

A2 A2
-K1 -K2
0V Indication output Indication A1 A1
PE
output
A2 1
Var. B
DIP-switch selection: -K3
MSI-mx module -K1 A1 2
x1 x1
above
L- L- L+
DS4 DS3 DS2 DS1 down x2 x2
-K2 0V
I/O-mx module PE
Var. A
MU3 MU1 above
-K1 -K2 -K3
MU5 MU4 MU2 down -K3

MSI-mx/Rx Safety Interface with ROBUST Multiple Light Beam Safety Device
Please observe the operating instructions of the components!

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

446 We reserve the right to make changes • 12-03_MSI-M.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-m/R, MSI-mx/Rx

Safety Interfaces
Technical data

General system data

Safety type in accordance with IEC/EN 61496-1
Type 4
(Annex A)
Safety category in accordance with EN 954-1 up to 4 (depending on the category of the upstream protective device)
Stop category in accordance with IEC/EN 60204-1 0

Accessories
Supply voltage 24 V DC, ±20 %
22 ms with connection of type 4 AOPD with transistor output
64 ms with connection of type 4 AOPD with relay output
Response time
64 ms with connection of type 2 AOPD
64 ms with connection of Safety Switches (electro-mechanical)
Restart delay time 100 ms
Safety class II

Glossary
Protection rating IP 20
Ambient temperature, operation 0...+55 °C
Ambient temperature, storage -25...+70 °C
Relative humidity Max. 93 %

Product Finder
Dimensions (W x H x D) 52.5 mm x 99 mm x 113.6 mm
Installation on 35 mm DIN rails
Connection system Plug-in, encoded screw terminals up to 2.5 mm2
Current consumption Approx. 200 mA without external load
MSI-m/R: 2 relay outputs (make)
Safety-related switching outputs (OSSDs)
MSI-mx/Rx: 3 relay outputs (2 make, 1 break)
2 pnp transistor outputs for lamps, 24 V DC/max. 5 W LED-lamp, 24 V DC/
Outputs, Muting displays
0.5 W to 5 W
Secondary switching device (SSD),
Relay output (make)
only MSI-mx/Rx
60 V DC, 250 V AC, 5 A maximum,
Switching voltage, switching current (for OSSDs)
20 mA minimum
Test interval, 200 ms
Test outputs T1 and T2 Test pulse width delayed, 24 ms each
Response time, type 2 AOPD on test request, 2...18 ms
Control inputs
Start/restart function (RES) Potential-free make contact (button or key switch)
Contactor monitoring (EDM) Feedback of positive-guided contacts of sequential contactors
Muting sensors M1 – M4 (separate connection Muting sensors, not testable
cables required) Muting sensors, testable (response time 2...18 ms)
Signal outputs
OSSD status pnp transistor output
AOPDs status pnp transistor output
Start/restart function status (RES) pnp transistor output
Status, Muting error Push-pull transistor output

www.leuze.com/msi-m/

We reserve the right to make changes • 12-03_MSI-M.fm © 2008 Leuze lumiflex GmbH + Co. KG 447
 SAFETY INTERFACES
Technical data

Additional signal outputs MSI-mx/Rx

MSI error Push-pull transistor output
Status, Muting pnp transistor output
Status, Safety Switch pnp transistor output
Pre-selected switching cycles reached Push-pull transistor output
Muting indicator, defective Push-pull transistor output
Connectable safety sensors
MSI-m/R: 1 Type 4 or type 3 AOPD or up to 2 type 2 AOPDs
Safety sensors (AOPDs)
MSI-mx/Rx: Up to 2 type 4 or type 3AOPDs or up to 4 type 2 AOPDs
MSI-mx/Rx: Up to 3 Safety Switches in accordance with EN 1088 and sec-
Safety Switch/emergency STOP button
tion emergency STOP button in accordance with EN 418

You will find additional information in the connecting and operating instructions at www.leuze.com/msi-m.

Dimensional drawings

111

1 2 3 13 14 15 25 26 27 1 2 3 13 14 15 25 26 27
4 5 6 16 17 18 28 29 30 4 5 6 16 17 18 28 29 30

Warn. Diagn. Switch1 Diagn.

99.0
State S3 & S4 Switch2 State

Locked lamp Locked lamp

S1 & S2 S1 & S2
warn. warn.

Fault Muting Fault Muting

MSI Fault MSI Fault
Fault Fault

Rx - R-
Output MSI- mx Output MSI- m
7 8 9 19 20 21 31 32 33 7 8 9 19 20 21 31 32 33
10 11 12 22 23 24 34 35 36 10 11 12 22 23 24 34 35 36

52.5 52.5 113.6

MSI-m/R, MSI-mx/Rx Safety Interfaces

Accessories ordering information

See page 437

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

448 We reserve the right to make changes • 12-03_MSI-M.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-m/R, MSI-mx/Rx

Safety Interfaces
Accessories
Glossary
Product Finder

www.leuze.com/msi-m/

We reserve the right to make changes • 12-03_MSI-M.fm © 2008 Leuze lumiflex GmbH + Co. KG 449
 SAFETY INTERFACES
MSI-mE/R, MSI-mxE/Rx

The MSI-mE or MSI-mxE Safety Interface,

type 4 in accordance with IEC/EN 61496-1
and category 4 in accordance with
EN 954-1, has an identical scope of func-
tions to the Muting interfaces, MSI-m/R
and MSI-mx/Rx and meets the increased
temperature requirements of UL 508.

Typical areas of application

z MSI-mE for Muting (bridging the pro-
tective device during the material
transport) at entry or exit of automated
production cells
z MSI-mxE as Muting system solution
for connecting light beam devices,
hanging flaps and emergency STOP
control devices
z Packaging machinery, palletizers,
production cells in the automotive
MSI-mE Safety Interfaces with UL approval for Muting procedures with the use of industry
a wrapping machine

Special features
z UL and CSA certified
z Sequential Muting or Parallel Muting with automatic mode detection
z MSI-mx for separate Muting of two AOPDs and connection of additional
Safety Switch
z Standard initiators, light beam devices or limit switch can be connected
as Muting sensors
z 2 monitored Muting indicators, warning output with Muting indicator
failure
z Potential-free safety-related switching outputs
z Plug-in connection terminals and output modules
z Interface for PC-supported diagnostics function for fast start-up
z Housing width, 53 mm

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

450 We reserve the right to make changes • 12-04_MSI-ME.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-mE/R, MSI-mxE/Rx

Safety Interfaces
Important technical data, overview

Safety type in accordance with

Type 4
IEC/EN 61496-1 (Annex A)
Safety category in accordance up to 4 (depending on the category of the
with EN 954-1 upstream protective device)
Stop category in accordance with
0

Accessories
IEC/EN 60204-1
Supply voltage 24 V DC, ±20 %
Response time 22 to 64 ms depending on safety sensor
MSI-mE/R: 2 relay outputs (make)
Safety-related switching outputs
MSI-mxE/Rx: 3 relay outputs (2 make,
(OSSDs)
1 break)
Secondary switching device
Relay output (make)
(SSD), only MSI-mxE/Rx

Glossary
Ambient temperature, operation 0...+55 °C
Temperature range, storage -25...+70 °C
Dimensions (W x H x D) 70 mm x 99 mm 113.6 mm
Properties

Product Finder
Functions
MSI-mE/R MSI-mxE/Rx
Max. number of type 2 AOPDs or emergency
2 4
STOP control devices (category 2)
Max. number of type 4 AOPDs or emergency
1 2
STOP control devices (category 4)
Additional connectable Safety Switch (category 4) 0 2
Start/restart function (RES),
optionally with/without z z
Static contactor monitoring (EDM) z z BG geprüft

Dynamic contactor monitoring (EDM) z z

Cross circuit monitoring z z Further information Page
PC diagnostics interface z z z Ordering information 452
Sequential Muting z z z Electrical connection, see
446
Parallel Muting z z MSI-m/R and MSI-mx/Rx
Parallel double Muting on two areas z z z Technical data 453
Muting time monitoring (select/deselect) z z z Dimensional drawings 455
Warning, defective Muting indicator z z z Accessories ordering 437
information
Muting signal output z
Relay switching cycle counter for preventive main-
tenance z
System error signal output z
Secondary switching device (SSD) – output z

www.leuze.com/msi-mxe/

We reserve the right to make changes • 12-04_MSI-ME.fm © 2008 Leuze lumiflex GmbH + Co. KG 451
 SAFETY INTERFACES
Ordering information

MSI-mE/R, MSI-mxE/Rx Functions: Muting, start/restart interlock, contactor

Included in delivery: Connecting and operating instructions monitoring, PC diagnostics interface

MSI-mE/R, MSI-mxE/Rx

Safety-related switching
Art. no. Article Description outputs (OSSDs)

Type 4 Safety Interface, Muting, UL/CSA, ext. temperature

549980 MSI-mE/R 2 relay outputs
range, 60°C

Safety Interface, Muting, extended functions, UL/CSA, ext.

549982 MSI-mxE/Rx 3 relay outputs
temperature range, 60°C

Electrical connection
Connection example corresponds with MSI-m/R and MSI-mx/Rx Safety Interface on page 446

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

452 We reserve the right to make changes • 12-04_MSI-ME.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-mE/R, MSI-mxE/Rx

Safety Interfaces
Technical data

General system data

Safety type in accordance with IEC/EN 61496-1
Type 4
(Annex A)
Safety category in accordance with EN 954-1 up to 4 (depending on the category of the upstream protective device)
Stop category in accordance with IEC/EN 60204-1 0

Accessories
Supply voltage 24 V DC, ±20 %
22 ms with connection of type 4 AOPD with transistor output
64 ms with connection of type 4 AOPD with relay output
Response time
64 ms with connection of type 2 AOPD
64 ms with connection of Safety Switches (electro-mechanical)
Restart delay time 100 ms
Safety class II

Glossary
Protection rating IP 20
Ambient temperature, operation 0...+55 °C
Ambient temperature, storage -25...+70 °C
Relative humidity Max. 93 %

Product Finder
Dimensions (W x H x D) 70 mm x 99 mm 113.6 mm
Installation on 35 mm DIN rails
Connection system Plug-in, encoded screw terminals up to 2.5 mm2
Current consumption Approx. 200 mA without external load
MSI-mE/R: 2 relay outputs (make)
Safety-related switching outputs (OSSDs)
MSI-mxE/Rx: 3 relay outputs (2 make, 1 break)
2 pnp transistor outputs for lamps, 24 V DC/max. 5 W LED-lamp, 24 V DC/
Outputs, Muting displays
0.5 W to 5 W
Secondary switching device (SSD),
Relay output (make)
only MSI-mxE/Rx
Switching voltage, switching current (for OSSDs) 60 V DC, 250 V AC, 5 A maximum, 20 mA minimum
Test interval, 200 ms
Test outputs T1 and T2 Test pulse width delayed, 24 ms each
Response time, type 2 AOPD on test request, 2...18 ms
Control inputs
Start/restart function (RES) Potential-free make contact (button or key switch)
Contactor monitoring (EDM) Feedback of positive-guided contacts of sequential contactors
Muting sensors M1 – M4 (separate connection Muting sensors, not testable
cables required) Muting sensors, testable (response time 2...18 ms)

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 SAFETY INTERFACES
Technical data

Signal outputs
OSSD status pnp transistor output
AOPDs status pnp transistor output
Start/restart function status (RES) pnp transistor output
Status, Muting error Push-pull transistor output
Additional signal outputs MSI-mxE/Rx
MSI error Push-pull transistor output
Status, Muting pnp transistor output
Status, Safety Switch pnp transistor output
Pre-selected switching cycles reached Push-pull transistor output
Muting indicator, defective Push-pull transistor output
Connectable safety sensors
MSI-mE/R: 1 type 4 or type 3 AOPD or up to 2 type 2 AOPDs
Safety sensors (AOPDs)
MSI-mxE/Rx: Up to 2 type 4 or type 3AOPDs or up to 4 type 2 AOPDs
MSI-mxE/Rx: Up to 3 Safety Switches in accordance with EN 1088 and
Safety Switch/emergency STOP button
section emergency STOP button in accordance with EN 418

You will find additional information in the connecting and operating instructions at www.leuze.com/msi-mxe.

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

454 We reserve the right to make changes • 12-04_MSI-ME.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-mE/R, MSI-mxE/Rx

Safety Interfaces
Accessories ordering information

Dimensional drawings

111

Accessories
1 2 3 13 14 15 25 26 27 1 2 3 13 14 15 25 26 27
4 5 6 16 17 18 28 29 30 4 5 6 16 17 18 28 29 30

Warn. Diagn. Switch1 Diagn.

Glossary
99.0
State S3 & S4 Switch2 State

Locked lamp Locked lamp

S1 & S2 S1 & S2
warn. warn.

Fault Muting Fault Muting

MSI Fault MSI Fault
Fault Fault

Rx - R-
Output MSI- mxE Output MSI- mE
7 8 9 19 20 21 31 32 33 7 8 9 19 20 21 31 32 33

Product Finder
10 11 12 22 23 24 34 35 36 10 11 12 22 23 24 34 35 36

70 70 113.6

Accessories ordering information

See page 437

www.leuze.com/msi-mxe/

We reserve the right to make changes • 12-04_MSI-ME.fm © 2008 Leuze lumiflex GmbH + Co. KG 455
 SAFETY INTERFACES
MSI-mi/R, MSI-mix/Rx

A reliable hand and finger protection is

the highest priority when work pieces have
to be manually fed in on machines. In
addition to these protective functions the
Safety Light Curtains can also assume a
control function (cycle control) and
automatically activate the machine
movement after feeding in or taking out the
work piece. The combination of cycle
control and Muting enables operator
interventions here during the process
phases that are not hazardous. The
MSI-mi Safety Interface, type 4 in accord-
ance with IEC/EN 61496-1 and category 4
in accordance with EN 954-1 combines
these two functions as the link between the
opto-electronic protective devices and the
machine control system. With a manually
fed press, for example, this allows finished
processed work pieces to be taken out,
An MSI Safety Interface with combined cycle control and Muting function enables even when the stamp is being raised,
efficient work cycles on a manually fed press which consequently enables an especially
efficient work cycle with good ergonomics.
In addition to the connection of a Safety
Light Curtain for controlling the machine,
the MSI-mix model also enables connec-
tion of an additional opto-electronic protec-
tive device for constant rear area monitor-
Special features ing. This model also provides additional
contacts for controlling downstream actua-
z Single or double-cycle operation with 30 s / 30 min time monitoring
tors, and emergency STOP buttons and
z Light curtain cycle control and constant rear area monitoring Safety Switches can also be connected.
(MSI-mix/Rx)
z Additional emergency STOP button or Safety Switch can be connected Typical areas of application
(MSI-mix/Rx) z Interface module for light curtain cycle
z Relay switching cycle counting for preventive maintenance control with bypassfunction (Muting)
(MSI-mix/Rx) z Mechanical and hydraulic presses
z Standard initiators, light beam devices or limit switch can be connected z Cycle control and rear area monitoring
as Muting sensors on press brakes
z Potential-free safety-related switching outputs
z Plug-in connection terminals and output modules
z Interface for PC-supported diagnostics function for fast start-up
z Housing width, 35 mm

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

456 We reserve the right to make changes • 12-05_MSI-MI.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-mi/R, MSI-mix/Rx

Safety Interfaces
Important technical data, overview

Safety type in accordance with

Type 4
IEC/EN 61496-1 (Annex A)
Safety category in accordance up to 4 (depending on the category of the
with EN 954-1 upstream protective device)
Stop category in accordance with
0

Accessories
IEC/EN 60204-1
Supply voltage 24 V DC, ±20 %
Response time 22 to 64 ms depending on safety sensor
MSI-mi/R: 2 relay outputs (make)
Safety-related switching outputs
MSI-mix/Rx: 3 relay outputs (2 make,
(OSSDs)
1 break)
Secondary switching device
Relay output (make)
(SSD), only MSI-mix/Rx

Glossary
Ambient temperature, operation 0...+55 °C
Temperature range, storage -25...+70 °C
Dimensions (W x H x D) 52.5 mm x 99 mm x 113.6 mm
Properties

Product Finder
Functions
MSI-mi/R MSI-mix/Rx
Max. number of type 2 AOPDs or emergency
2 4
STOP control devices (category 2)
Max. number of type 4 AOPDs or emergency
1 2
STOP control devices (category 4)
Additional connectable Safety Switch (category 4) 0 2
Start/restart function (RES),
optionally with/without z z
Dynamic contactor monitoring (EDM) z z BG geprüft

PC diagnostics interface z z
Cycle control (single and double cycle) z z Further information Page
30 s time monitoring for cycle operation z z z Ordering information 458
Parallel Muting z z z Electrical connection 458
Muting time monitoring (select/deselect) z z z Technical data 459
Warning, defective Muting indicator z z z Dimensional drawings 460
Muting signal output z z Accessories ordering
437
Relay switching cycle counter for preventive information
maintenance z
System error signal output z
Secondary switching device (SSD) – output z

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 SAFETY INTERFACES
Ordering information

MSI-mi/R, MSI-mix/Rx Functions: Muting, cycle control, start/restart interlock,

Included in delivery: Connecting and operating instructions contactor monitoring, PC diagnostics interface

MSI-mi/R, MSI-mix/Rx

Safety-related switching
Art. no. Article Description outputs (OSSDs)

549906 MSI-mi/R Safety Interface, Muting and cycle control 2 relay outputs

549907 MSI-mix/Rx Safety Interface, Muting and cycle control, extended functions 3 relay outputs

Electrical connection
+ 24V + 24V

1 2 3 4

1
2
3
-K2
2 1
L+ L-
-W1 1 -W2 1 3 4
1
-K1
2

-A1 1 3 4 5 6 -A2 1 3 4 5 6 -A3 4 15 24 22 23 31 32 20 21 13 14 11 2

OSSD1
Us1
+ 24V

+ 24V

EDM
EDM
OSSD2
reserved
Test in

reserved

Clear
Start
Restart

Select

Reset
Test out

T1 T2 S1 S2 M3 M2

Test AOPDs Muting Sensors

*
FE (via DIN rail)

COMPACT CT COMPACT CR MSI-mi/ R Muting R - Output

Diagn. State Outputs Warn. Indicators State
OSSD1

OSSD2
Muting
Failure
S1-S2
Us2

RS232
0V

0V
FE

FE

2 7 2 7 9 19 33 30 28 29 7 6 10 1

Var. B A1
-W1 2 PE -W2 2 PE -K2
Var. A A2
-K1
A1 1
*EDM/RES selectable if the -K1 -K2 -K1
A2 2
receiver supply voltage is wired
to Pin1 = 0V, Pin2 = +24V. -K2 x1 x1
Valid up from version P22. L- L+
x2 x2
0V 0V
PE PE

MSI-mi/R Safety Interface with COMPACT Safety Light Curtain

Please observe the operating instructions of the components!

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

458 We reserve the right to make changes • 12-05_MSI-MI.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-mi/R, MSI-mix/Rx

Safety Interfaces
Technical data

General system data

Safety type in accordance with IEC/EN 61496-1
Type 4
(Annex A)
Safety category in accordance with EN 954-1 up to 4 (depending on the category of the upstream protective device)
Stop category in accordance with IEC/EN 60204-1 0

Accessories
Supply voltage 24 V DC, ±20 %
22 ms with connection of type 4 AOPD with transistor output
64 ms with connection of type 4 AOPD with relay output
Response time
64 ms with connection of type 2 AOPD
64 ms with connection of Safety Switches (electro-mechanical)
Restart delay time 100 ms
Safety class II

Glossary
Protection rating IP 20
Ambient temperature, operation 0...+55 °C
Ambient temperature, storage -25...+70 °C
Relative humidity Max. 93 %

Product Finder
Dimensions (W x H x D) 52.5 mm x 99 mm x 113.6 mm
Installation on 35 mm DIN rails
Connection system Plug-in, encoded screw terminals up to 2.5 mm2
Current consumption Approx. 200 mA without external load
MSI-mi/R: 2 relay outputs (make)
Safety-related switching outputs (OSSDs)
MSI-mix/Rx: 3 relay outputs (2 make, 1 break)
2 pnp transistor outputs for lamps, 24 V DC/max. 5 W LED-lamp, 24 V DC/
Outputs, Muting displays
0.5 W to 5 W
Secondary switching device (SSD),
Relay output (make)
only MSI-mix/Rx
60 V DC, 250 V AC, 5 A maximum,
Switching voltage, switching current (for OSSDs)
20 mA minimum
Test interval, 200 ms
Test outputs T1 and T2 Test pulse width delayed, 24 ms each
Response time, type 2 AOPD on test request, 2...18 ms
Control inputs
Start/restart function (RES) Potential-free make contact (button or key switch)
Contactor monitoring (EDM) Feedback of positive-guided contacts of sequential contactors
Selecting cycle modes Operating mode key switch or jumper for constant operating mode
Break contact for 24 V DC in machine cycle
Cycle deletion With connection of type 4 AOPD with relay output, min. 60 ms break time
With connection of type 2 AOPD, min. 60 ms break time
Muting sensors M2 and M3 (separate connection Muting sensors, not testable
cables required) Muting sensors, testable (response time 2...18 ms)
Signal outputs
OSSD status pnp transistor output
AOPDs status pnp transistor output
Start/restart function status (RES) pnp transistor output
Status, Muting error Push-pull transistor outputs

www.leuze.com/msi-mi/

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 SAFETY INTERFACES
Technical data

Additionally: MSI-mix/Rx signal outputs

MSI error Push-pull transistor output
Status, Muting pnp transistor output
Status, Safety Switch pnp transistor output
Pre-selected switching cycles reached Push-pull transistor output
Muting indicator, defective Push-pull transistor output
Connectable safety sensors
MSI-mi/R: 1 type 4 or type 3 AOPD or up to 2 type 2 AOPDs
Safety sensors (AOPDs)
MSI-mix/Rx: Up to 2 type 4 or type 3AOPDs or up to 4 type 2 AOPDs
MSI-mix/Rx: Up to 3 Safety Switches in accordance with EN 1088 and
Safety Switch/emergency STOP button
section emergency STOP button in accordance with EN 418

You will find additional information in the connecting and operating instructions at www.leuze.com/msi-mi.

Dimensional drawings

111

1 2 3 13 14 15 25 26 27 1 2 3 13 14 15 25 26 27
4 5 6 16 17 18 28 29 30 4 5 6 16 17 18 28 29 30

Warn. Diagn. Switch1 Diagn.

State S3 & S4 Switch2 State 99.0

Locked lamp Locked lamp
S1 & S2 S1 & S2
warn. warn.

Fault Muting Fault Muting

MSI Fault MSI Fault
Fault Fault

Rx - R-
Output MSI- mix Output MSI- mi
7 8 9 19 20 21 31 32 33 7 8 9 19 20 21 31 32 33
10 11 12 22 23 24 34 35 36 10 11 12 22 23 24 34 35 36

52.5 52.5 113.6

MSI-mi/R, MSI-mix/Rx Safety Interfaces

Accessories ordering information

See page 437

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

460 We reserve the right to make changes • 12-05_MSI-MI.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MSI-mi/R, MSI-mix/Rx

Safety Interfaces
Accessories
Glossary
Product Finder

www.leuze.com/msi-mi/

We reserve the right to make changes • 12-05_MSI-MI.fm © 2008 Leuze lumiflex GmbH + Co. KG 461
 SAFETY INTERFACES
TNT 35

Typical areas of application

z Print and paper processing machinery
in acc. with EN 1010
z Power-operated windows, doors and
gates in acc. with ZH 1/494
z Storage installations in acc. with
ZH 1/482 and DIN 15185/2
z Textile machinery in acc. with VGB 76
or DIN ISO 11111
z Packaging machinery in acc. with
VBG 76 or prEN 415-2, 3 and 4
z Meat processing machinery in acc.
with VBG 79
z Machinery used in the chemicals,
rubber and plastics industries in acc.
with VBG 22
z Wood processing machinery in acc.
Guarding a wood processing center with SLS 46 Single Light Beam Safety with ZH 3.1 to 3.19 and ZH 1/56a
Devices and TNT 35 test monitoring
TNT 35 is a Test Monitoring Unit for the periodic testing of "testable" opto-
electronic protective devices. Both components, sensor and TNT 35, form an
AOPD in accordance with IEC/EN 61496-1, 2. Up to 6 type 2 sensors can be
connected to the TNT 35 via a series connection. In addition to testable Leuze
electronic type 2 Single Light Beam Safety Devices, type 2 ROBUST Multiple
Light Beam Safety Devices can also be connected. The machine’s functional
sequence remains unimpaired by the periodic internal function tests.

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT 35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

462 We reserve the right to make changes • 12-6_TNT_35.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
TNT 35

Safety Interfaces
Important technical data, overview

Safety type in accordance with IEC/

Type 2
EN 61496-1
Safety category in accordance with
2
EN 954-1
Stop category in accordance with
0

Accessories
IEC/EN 60204-1
Supply voltage 24 V DC, ±15 %
Response time <20 ms
Interval for periodic testing 2s
Max. number of type 2 sensors in se- 6 (total response time of the sensor
ries connection series connection, 60 ms)
Safety-related switching outputs
2 relay outputs (make)

Glossary
(OSSDs)
Ambient temperature, operation -20...+60 °C
Ambient temperature, storage -30...+70 °C
Dimensions (W x H x D) 45 mm x 99 mm 113.6 mm

Product Finder
Functions
Test Monitoring Unit for periodic testing of type 2 sensors
Multiple monitoring of type 2 sensors with series connection
Start/restart interlock (RES), optionally with/without
Static contactor monitoring (EDM), optionally with/without
Properties
"Safety on" signal output
"Error" signal output

Special features
z Constant cyclical testing every 2 s without process interruption of the
machine function during the test
z 2 Safety Relay outputs with internal monitoring
z Selectable start and restart interlock status
z Selectable integrated contactor monitoring (EDM)
z LED-displays for all important functions and operating states
z Low space-requirement in the control cabinet with compact
construction
Further information Page
z Ordering information 464
z Electrical connection 465
z Technical data 466
z Dimensional drawings 467
z ROBUST 22, 23, 24 274
z Type 2 Single Light Beam 286
Safety Devices

www.leuze.com/tnt35/

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 SAFETY INTERFACES
Ordering information

TNT 35 Functions: Periodic testing, start/restart interlock, con-

Included in delivery: 1 connecting and operating instructions tactor monitoring
manual

Art. no. Article Description Safety-related switching outputs (OSSDs)

50033058 TNT 35 Test Monitoring Unit 2 relay outputs

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT 35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

464 We reserve the right to make changes • 12-6_TNT_35.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
TNT 35

Safety Interfaces
Electrical connection

TNT 35 connection example

+ 24V + 24V

Accessories
-K1

w/ o RES
L+ L+

RES
1 1
-K2
2 2

-A1 -A2 1 2 4 -A3 5 14 15 16 22 23 24 21 13 29 31

Glossary
+ 24V

+ 24V
OSSD

active
Test

Start

reset
Error
PM4-300(V)

ROBUST TNT 35
RRT 24 State

Product Finder
Error
0V

0V
FE

3 FE 6 7 8 30 32

Var. B

Var. A
-K1 A1 A1
-K1 -K2
-K1 -K2 A2 A2

-K2
L- L-

0V 0V
PE PE

TNT 35 Test Monitoring Unit with ROBUST type 2 Multiple Light Beam Safety Device
Please observe the operating instructions of the components!

www.leuze.com/tnt35/

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 SAFETY INTERFACES
Technical data

General system data

Safety type in accordance with IEC/EN 61496-1 Type 2
Safety category in accordance with EN 954-1 2
Stop category in accordance with
0
IEC/EN 60204-1
Interval for periodic testing 2s
Max. number of type 2 sensors in series connec-
6 (total response time of the sensor series connection, 60 ms)
tion
Supply voltage 24 V DC, ±15 %

Response time <20 ms

Sensor response time for test request Time window 0.5 – 60 ms

IP 40
Protection rating (only suitable for use in electrical operating rooms/control cabinets with IP 54 minimum
protection rating)
Ambient temperature, operation -20...+60 °C
Ambient temperature, storage -30...+70 °C
Dimensions (W x H x D) 45 mm x 99 mm 113.6 mm
Installation on 35 mm DIN rails
Connection system Cable gland, up to 2.5 mm2
Current consumption Approx. 200 mA without external load
Safety-related switching outputs (OSSDs) 2 relay outputs (make)
Switching voltage, switching current (for OSSDs) Max. 250 V AC, max. 4 A
Type 2 Single Light Beam Safety Devices, see 286
Connectable safety sensors (AOPDs)
Type 2 ROBUST Multiple Light Beam Safety Devices, see 254
Control inputs
Receiver input Potential-free opto-coupling input (high-active), input current approx. 10 mA
Start/restart function (RES) Potential-free opto-coupling input (high-active), input current approx. 10 mA
Contactor monitoring (EDM) Potential-free opto-coupling input (high-active), input current approx. 10 mA
Control output
Transmitter activation pnp transistor output (high-active)
Signal outputs
Safety on pnp transistor output, 100 mA
Safety with TNT 35/7-24V Potential-free relay contact
Error pnp transistor output, 100 mA

You will find additional information in the connecting and operating instructions at www.leuze.com/tnt35.

MSI-s/R, MSI-i/R, MSI-m/R, MSI-mE/R, MSI-mi/R,

MSI-sx/Rx MSI-ix/Rx MSI-mx/Rx MSI-mxE/Rx MSI-mix/Rx TNT 35
p. 432 p. 438 p. 444 p. 450 p. 456 p. 462

466 We reserve the right to make changes • 12-6_TNT_35.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
TNT 35

Safety Interfaces
Dimensional drawings

TNT 35 Test Monitoring Unit

Accessories
111

Glossary
Sensor

99.0
Start/active
EDM
OFF/ON

Product Finder
TNT35

45 113.6

www.leuze.com/tnt35/

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 ACCESSORIES
UDC, DC Device Columns

Free-standing opto-electronic protective

devices are subject to special require-
ments with regard to mounting, stability
and alignment quality. The UDC/DC
mounting columns enable the free-stand-
ing mounting of Leuze electronic Multiple
Light Beam Safety Devices and Safety
Light Curtains on the floor. Firmly an-
chored in the floor, they reliably protect the
sensors against damaging with their robust
construction. A precise vertical and axial
alignment of the devices is an easy option.
Spring elements in the base of the Device
Columns (UDC model) ensure an auto-
matic resetting after mechanical impacts
(blows, knocks).

Free-standing floor fixing for Multiple Light Beam Safety Devices and Safety
Light Curtains

Areas of application and ordering information

Accessories Suitable for sensors with complete installation
Device Columns Safety Light Curtain (protective field height in mm) Multiple Light Beam Safety Device

Art. no. Article COMPACT COMPACTplus SOLID-4, 2 ROBUST COMPACT COMPACTplus-m

UDC with automatic resetting incl. accessories set
549810 UDC-1000 Up to 900 mm Up to 750 mm Up to 900 mm 2-beam 2-beam 2-beam
549813 UDC-1300 Up to 1200 mm Up to 1050 mm Up to 1200 mm All All All
549816 UDC-1600 Up to 1500 mm Up to 1350 mm Up to 1500 mm All All All
549819 UDC-1900 Up to 1800 mm Up to 1650 mm Up to 1800 mm All All All
549827 UDC-1000-S1* Up to 900 mm Up to 750 mm Up to 900 mm 2-beam 2-beam 2-beam
549828 UDC-1300-S1* Up to 1200 mm Up to 1050 mm Up to 1200 mm All All All
549814 UDC-1600-S1* Up to 1500 mm Up to 1350 mm Up to 1500 mm All All All
549829 UDC-1900-S1* Up to 1800 mm Up to 1650 mm Up to 1800 mm All All All
DC with fixed mounting plate
549410 DC-1000 Up to 900 mm Up to 750 mm Up to 900 mm 2-beam 2-beam 2-beam
549413 DC-1300 Up to 1200 mm Up to 1050 mm Up to 1200 mm All All All
549416 DC-1600 Up to 1500 mm Up to 1350 mm Up to 1500 mm All All All
549419 DC-1900 Up to 1800 mm Up to 1650 mm Up to 1800 mm All All All
Accessories for Device Columns
430092 MS-DC/MC DC/MC column accessories set
346172 CP-UDC/DC Cover, open at the top for UDC/DC
424416 BT-P40 Clamp bracket incl. screws and 2 sliding nuts
424417 BT-2P40 2 clamp brackets incl. screws and 2 sliding nuts
*) incl. BT-2P40

UDC, DC UMC, MC UM60 US Protective Screens

p. 468 p. 470 p. 474 p. 476 p. 478

468 We reserve the right to make changes • 13-1_DC_UDC.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
UDC, DC DEVICE COLUMNS

Safety Interfaces
Features

UDC UDC-S1 DC
Easy installation, quick vertical and axial align-
ment in just a few steps z z z
Robust profile construction in high quality design z z z
Complete mounting set for floor fixing included
z z z

Accessories
with delivery
Automatic resetting after mechanical impacts
with special spring elements z z
Height setting via lateral drill holes z z
Easy vertical height setting with mounting set
included with delivery z
You will find additional information at www.leuze.com/udc

Glossary
Dimensional drawings
98.4
94.4

Product Finder
Further information Page
z Areas of application and order-
468
ing information
z UMC, MC 472
A

Top view Top view

149.3
62

160

UDC dimensions UDC-S1 dimensions DC dimensions

table table table
Article Dim. A Article Dim. A Article Dim. A
UDC-1000 1060 UDC-1000-S1 1060 DC-1000 1000
UDC-1300 1360 UDC-1300-S1 1360 DC-1300 1300
UDC-1600 1660 UDC-1600-S1 1660 DC-1600 1600
UDC-1900 1960 UDC-1900-S1 1960 DC-1900 1900
Dimensions in mm

www.leuze.com/udc/

We reserve the right to make changes • 13-1_DC_UDC.fm © 2008 Leuze lumiflex GmbH + Co. KG 469
 ACCESSORIES
UMC, MC Deflecting Mirror Columns/continuous mirror

The UMC/MC-1000, -1300, -1600 and

-1900 mirror columns have a continuous
mirror for beam deflection. In combination
with Safety Light Curtains, cost-effective
multiple side danger zone guardings can
be implemented. The mirror columns ena-
ble precise vertical and axial mirror align-
ment. Spring elements in the base of the
Deflecting Mirror Columns (UMC model)
ensure an automatic resetting after me-
chanical impacts (blows, knocks).

Multiple side access guarding with Safety Light Curtain and beam deflection with
mirror columns

Areas of application and ordering information

Accessories Suitable for sensors

Deflecting Mirror Column Safety Light Curtain (protective height in mm)

Art. no. Article COMPACT COMPACTplus SOLID-4, SOLID-2

UDC with automatic resetting incl. accessories set

549710 UMC-1000 Up to 900 mm Up to 900 mm Up to 900 mm

549713 UMC-1300 Up to 1200 mm Up to 1200 mm Up to 1200 mm

549716 UMC-1600 Up to 1500 mm Up to 1500 mm Up to 1500 mm

549719 UMC-1900 Up to 1800 mm Up to 1800 mm Up to 1800 mm

MC with fixed mounting plate

549310 MC-1000 Up to 900 mm Up to 900 mm Up to 900 mm

549313 MC-1300 Up to 1200 mm Up to 1200 mm Up to 1200 mm

549316 MC-1600 Up to 1500 mm Up to 1500 mm Up to 1500 mm

549319 MC-1900 Up to 1800 mm Up to 1800 mm Up to 1800 mm

Accessories for MC Deflecting Mirror Columns

430092 MS-DC/MC DC/MC column accessories set

UDC, DC UMC, MC UM60 US Protective Screens

p. 468 p. 470 p. 474 p. 476 p. 478

470 We reserve the right to make changes • 13-2_MC_UMC_Durchg.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
UMC, MC WITH CONTINUOUS MIRROR

Safety Interfaces
Features

UMC MC
Easy installation, quick vertical and axial alignment in just a few
steps z z
Continuous mirror surface for beam deflecting of Safety Light
Curtains z z

Accessories
Robust profile construction in high quality design z z
Automatic resetting after mechanical impacts with special
spring elements z
Complete mounting set for floor fixing included with delivery z
You will find additional information at www.leuze.com/umc

Dimensional drawings

Glossary
98.4
94.4

Product Finder
Further information Page
z Areas of application and order-
B

470
ing information
A

A
B

Top view Top view z UDC, DC 468

z Laser alignment aids 494
149.3
62

160

UMC dimensions table MC dimensions table

Article Dim. A Dim. B Article Dim. A Dim. B
UMC-1000 1060 974 MC-1000 1000 974
UMC-1300 1360 1274 MC-1300 1300 1274
UMC-1600 1660 1574 MC-1600 1600 1574
UMC-1900 1960 1874 MC-1900 1900 1874
Dimensions in mm

www.leuze.com/umc/

We reserve the right to make changes • 13-2_MC_UMC_Durchg.fm © 2008 Leuze lumiflex GmbH + Co. KG 471
 ACCESSORIES
UMC, MC Deflecting Mirror Columns/individual mirror

Use of UMC/MC Deflecting Mirror Col-

umns enables cost-effective light beam
device solutions for multiple side danger
zone guarding. The UMC/MC-1002, -1303
and -1304 beam deflecting units are
equipped with 2, 3 and 4 mirrors that each
deflect the individual light beams of Multi-
ple Light Beam Safety Devices. They ena-
ble precise vertical and axial alignment of
the individual mirrors in the 3 axes. Spring
elements in the base of the mirror columns
(UMC model) ensure an automatic reset-
ting after mechanical impacts (blows,
knocks).

Multiple side access guarding with Multiple Light Beam Safety Devices and beam
deflection with Deflecting Mirror Columns

Areas of application and ordering information

Accessories Suitable for sensors

Deflecting Mirror Column Multiple Light Beam Safety Device

COMPACT COMPACT
Art. no. Article Description ROBUST COMPACT plus-m laser

UDC with automatic reset function

549702 UMC-1002 2 individual mirrors at a distance of 500 mm 2-beam 2-beam 2-beam 2-beam

549703 UMC-1303 3 individual mirrors at a distance of 400 mm 3-beam 3-beam 3-beam 3-beam

549704 UMC-1304 4 individual mirrors at a distance of 300 mm 4-beam 4-beam 4-beam

DC with fixed mounting plate

549302 MC-1002 2 individual mirrors at a distance of 500 mm 2-beam 2-beam 2-beam 2-beam

549303 MC-1303 3 individual mirrors at a distance of 400 mm 3-beam 3-beam 3-beam 3-beam

549304 MC-1304 4 individual mirrors at a distance of 300 mm 4-beam 4-beam 4-beam

Accessories for MC Deflecting Mirror Columns

430092 MS-DC/MC DC/MC column accessories set

425508 UMC/130 mirror Replacement mirror for UMC/MC

UDC, DC UMC, MC UM60 US Protective Screens

p. 468 p. 470 p. 474 p. 476 p. 478

472 We reserve the right to make changes • 13-3_MC_UMC_Einzel.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
UMC, MC DEFLECTING MIRROR COLUMNS/INDIVIDUAL MIRROR

Safety Interfaces
Features

UMC MC
Easy installation, quick vertical and axial alignment in just a few
steps z z
Individual mirrors can be exchanged and separately aligned z z
Beam distance in accordance with EN 999 preset z z

Accessories
Automatic resetting after mechanical impacts with special
spring elements z
Complete mounting set for floor fixing included with delivery z
Suitable for COMPACTlaser with integrated laser alignment aid z z
You will find additional information at www.leuze.com/umc

Dimensional drawings

Glossary
98.4
94.4
60

Product Finder
Further information Page
z Areas of application and order-
B

472
ing information
A

z UDC, DC
A

Top view Top view 468

z Laser alignment aids 494
150
130

149.3
62

160

UMC dimensions table MC dimensions table

Article Dim. A Dim. B Article Dim. A Dim. B
UMC-1002 1060 500 MC-1002 1000 500
UMC-1303 1360 400 MC-1303 1300 400
UMC-1304 1360 300 MC-1304 1300 300
Dimensions in mm

www.leuze.com/umc/

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 ACCESSORIES
UM60 Deflecting Mirrors

The combination of Safety Light Curtains

and UM60 Deflecting Mirrors enables cost-
effective, multiple side danger zone guard-
ing, e.g. at manual feed-in areas on ma-
chinery. The UM60 Deflecting Mirrors fea-
ture a very slender mirror carrier. A very
precise and easy mounting is possible with
sliding nuts or swivel mounting brackets
(accessories).

Multiple side point of operation guarding on a press with Safety Light Curtains and
beam deflection with Deflecting Mirrors

Areas of application and ordering information

Accessories Suitable for sensors

Deflecting Mirror Safety Light Curtain (protective height in mm)

Art. no. Article COMPACT COMPACTplus SOLID-4, SOLID-2

529601 UM60-150 Up to 150 mm Up to 150 mm Up to 150 mm

529602 UM60-225 Up to 225 mm Up to 225 mm Up to 225 mm

529603 UM60-300 Up to 300 mm Up to 300 mm Up to 300 mm

529604 UM60-450 Up to 450 mm Up to 450 mm Up to 450 mm

529606 UM60-600 Up to 600 mm Up to 600 mm Up to 600 mm

529607 UM60-750 Up to 750 mm Up to 750 mm Up to 750 mm

529609 UM60-900 Up to 900 mm Up to 900 mm Up to 900 mm

529610 UM60-1050 Up to 1050 mm Up to 1050 mm Up to 1050 mm

529612 UM60-1200 Up to 1200 mm Up to 1200 mm Up to 1200 mm

529613 UM60-1350 Up to 1350 mm Up to 1350 mm Up to 1350 mm

529615 UM60-1500 Up to 1500 mm Up to 1500 mm Up to 1500 mm

529616 UM60-1650 Up to 1650 mm Up to 1650 mm Up to 1650 mm

529618 UM60-1800 Up to 1800 mm Up to 1800 mm Up to 1800 mm

UDC, DC UMC, MC UM60 US Protective Screens

p. 468 p. 470 p. 474 p. 476 p. 478

474 We reserve the right to make changes • 13-4_UM60.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
UM60 DEFLECTING MIRRORS

Safety Interfaces
Areas of application and ordering information

Features
Continuous mirror surface for beam deflecting of Safety Light Curtains
Robust aluminum profile housing
Slender and flat construction, 60 mm wide

Accessories
Easy mounting, fast alignment with mounting angles (in the preferred angles, 0°,
45° and 90°, as well as swiveling)

Dimensional drawings
68
34
25
13.5

Glossary
5

Product Finder
ML=L-10 mm
L(mm)

Dimensions table
Mirror Total
Article length, ML length, L
UM60-150 210 220
UM60-225 285 295
UM60-300 360 370
UM60-450 510 520
UM60-600 660 670
5

UM60-750 810 820

60 UM60-900 960 970
UM60-1050 1110 1120
UM60-1200 1260 1270
UM60 – Accessories
UM60-1350 1410 1420
UM60-1500 1560 1570
Art. no. Article Description
UM60-1650 1710 1720
347453 BT-UM Bracket, UM60 UM60-1800 1860 1870
Bracket, swiveling with shock absorbers Dimensions in mm
560300 BT-SSD
(from a length of 1200 mm, min. 2 x 560300)
Mounting set consisting of 2 L-type brackets Further information Page
560120 BT-S
incl. 2 screws z Ordering information 474
Mounting set consisting of 2 UM60 brackets z Laser alignment aids 494
430105 BT-UM60
incl. screws z Dimensional drawing, accesso- 116
ries, see BT-L and BT-SSD

www.leuze.com/um/

We reserve the right to make changes • 13-4_UM60.fm © 2008 Leuze lumiflex GmbH + Co. KG 475
 ACCESSORIES
US Deflecting Mirrors

L-shape and 2-beam guardings can be

implemented with the US 2 Deflecting Mir-
ror series in combination with Single Light
Beam Safety Devices with a 90° beam
deflection. This enables a reduction in the
number of light beam devices and there-
fore the wiring expenditure. The stepless
3-axis alignment of the mirror carrier ena-
bles a fast and precise alignment of the
mirror in the 3 axes.

Access guarding with Single Light Beam Safety Devices and US Deflecting
Mirrors

Ordering information

Art. no. Article Description

50000670 US 1 Deflecting Mirror for tube mounting

50017434 US 2 Deflecting Mirror, rotates for profile mounting

50019628 US 2.1 Deflecting Mirror, for profile mounting

50023174 US 2.2 Deflecting Mirror, with straps for profile mounting

UDC, DC UMC, MC UM60 US Protective Screens

p. 468 p. 470 p. 474 p. 476 p. 478

476 We reserve the right to make changes • 13-5_US.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
US DEFLECTING MIRRORS

Safety Interfaces
Features

US 2 US 2.1 US 2.2
Precise alignment in all 3 axes z
Glass mirror in extruded aluminum profile z z z
Mirror Carrier on mounting plate, 90° rotation z

Accessories
You will find additional information at www.leuze.com/us2

Dimensional drawings
95
.8
76.5

±0

Glossary
.5
45°

5.6

Product Finder
2.5

72.5 Further information Page

Mirror carrier rotated by 90° 32.5
z Ordering information 476
z Single Light Beam Safety
286
Devices
64
80

131
145

US 2 Deflecting Mirror

www.leuze.com/us2/

We reserve the right to make changes • 13-5_US.fm © 2008 Leuze lumiflex GmbH + Co. KG 477
 ACCESSORIES
Protective screens

Protective screens mounted on Safety

Light Curtains and Multiple Light Beam
Safety Devices prevent the device's front
screen from being damaged. These op-
tional protective screens provide invest-
ment security, as the screens provide sim-
ple, flexible, cost-effective and efficient
protection for sensors throughout their
lifespan. The protective screens can be
easily exchanged as required.

Protective screens reliably protect safety sensors from welding sparks, near
welding lines, for example.

Areas of application and ordering information

Accessories Suitable for sensors
Multiple Light Beam Safety
Protective screens Device Safety Light Curtain Suitable support

Art. no. Article Length COMPACT COMPACTplus-m* COMPACT COMPACTplus

346503 PS-C-CP-300 340 mm 300 mm 300 mm
346504 PS-C-CP-450 490 mm 450 mm 450 mm
429044
346506 PS-C-CP-600 640 mm 2-beam 2-beam 600 mm 600 mm AC-PS-MB-C-CP-1
346507 PS-C-CP-750 790 mm 750 mm 750 mm Set consisting of
two supports
346509 PS-C-CP-900 940 mm 3-beam 3-beam 900 mm 900 mm
346510 PS-C-CP-1050 1090 mm 4-beam 4-beam 1050 mm 1050 mm
346512 PS-C-CP-1200 1240 mm 1200 mm 1200 mm
346513 PS-C-CP-1350 1390 mm 1350 mm 1350 mm 429045
AC-PS-MB-C-CP-2
346515 PS-C-CP-1500 1540 mm 1500 mm 1500 mm
Set consisting of
346516 PS-C-CP-1650 1690 mm 1650 mm 1650 mm three supports
346518 PS-C-CP-1800 1840 mm 1800 mm 1800 mm
* Not used for models with integrated sensor connection field

UDC, DC UMC, MC UM60 US Protective screens

p. 478 p. 470 p. 474 p. 476 p. 478

478 We reserve the right to make changes • 13-6_Schutzscheiben.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
PROTECTIVE SCREENS

Safety Interfaces
Areas of application and ordering information

Accessories Suitable for sensors

Protective screens Safety Light Curtain Suitable support

Art. no. Article Length SOLID-2/SOLID-2E SOLID-4E

Accessories
346803 PS-SD-300 341.5 mm 300 mm 300 mm
346804 PS-SD-450 491.5 mm 450 mm 450 mm
429042
346806 PS-SD-600 641.5 mm 600 mm 600 mm AC-PS-MB-SD-1
346807 PS-SD-750 791.5 mm 750 mm 750 mm Set consisting of two
supports
346809 PS-SD-900 941.5 mm 900 mm 900 mm
346810 PS-SD-1050 1091.5 mm 1050 mm 1050 mm

Glossary
346812 PS-SD-1200 1241.5 mm 1200 mm 1200 mm
346813 PS-SD-1350 1391.5 mm 1350 mm 1350 mm 429043
AC-PS-MB-SD-2
346815 PS-SD-1500 1541.5 mm 1500 mm 1500 mm
Set consisting of three
346816 PS-SD-1650 1691.5 mm 1650 mm 1650 mm supports

Product Finder
346818 PS-SD-1800 1841.5 mm 1800 mm 1800 mm

L Please note that the range of the Safety Light Curtain is reduced by approx. 10% per screen with the use of protective
screens. If, for example, transmitters and receivers are protected by one protective screen each with a SOLID-4E with 40 mm
resolution and a standard range of 20 m, the resulting maximum range for the entire system is 16 m.

Assembly drawing Features

z Protective screen material: PMMA,
clear
z Effective protection, easy to install,
robust
a
z Standard accessory means it is
b cost-effective (no special
development)
z
c
Damaged screens are easy to swap
out
d
z Protective screen lengths ranging
e
from 300 mm to 1800 mm
a
z Strong and sturdy installation with
two or three supports
b

c
Further information Page
z Areas of application and or-
478
dering information
d
e

a = Protective screen
b = Grub screw, M4x8
c = Transmitter or receiver
d = Disk clamp
e = Countersunk screw M6x10 and sliding nut

www.leuze.com/

We reserve the right to make changes • 13-6_Schutzscheiben.fm © 2008 Leuze lumiflex GmbH + Co. KG 479
 ACCESSORIES
MMS Muting Mounting Systems

Installation and initial operation times can

be significantly reduced with the correct
accessories. The MMS Muting mounting
systems are fully factory-side preassem-
bled mounting brackets for light beam de-
vices and reflectors in 2- and 4-sensor
Muting applications. In combination with
the DC or UDC device columns and the
multiple safety light beam devices of the
ROBUST, COMPACT and COMPACTplus
series, complete Muting solutions can be
implemented optimally harmonized with
one another.

Muting mounting system for mounting Muting sensors and reflectors on

free-standing mounting columns, DC/UDC

Ordering information

Art. no. Article Description Installation

Muting mounting system, active side, full length 1,000 mm

548800 MMS-A-1000 Fully assembled
with 2 rods, 12 mm for light beam device mounting systems

Muting mounting system, passive side, full length 1,000 mm

548801 MMS-P-1000 Fully assembled
with 2 reflectors, TKS 30x50
Muting mounting system for Sequential Muting, active side,
548805 MMS-A-1000-S full length 1,000 mm with 4 rods, 12 mm for light beam Fully assembled
device mounting systems

Muting mounting system for Sequential Muting,

548806 MMS-P-1000-S passive side, full length 1,000 mm with 4 reflectors, Fully assembled
TKS 30x50

Muting mounting system, active side, full length 350 mm

548804 MMS-A-350 Fully assembled
with 2 rods, 12 mm for light beam device mounting systems

Muting mounting system, passive side, full length 350 mm

548803 MMS-P-350 Fully assembled
with 2 reflectors, TKS 30x50

Muting mounting system for slot mounting directly on the

device without DC/UDC column for 2 sensors, with angled Complete without sensor
430305 MMS-A-2N55
rods, 55x100x12 mm for light beam device mounting mounting bracket
systems

MMS Muting indicators Muting sensors Connecting cables LA

p. 480 p. 484 p. 486 p. 488 p. 494

480 We reserve the right to make changes • 13-7_MMS.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MMS MUTING MOUNTING SYSTEMS

Safety Interfaces
Features

MMS-A-xxxx MMS-P-xxxx MMS-A-2N55

Mounting system for Muting
sensors suitable for DC/UDC z z
device columns
Movable trapezoid plate for
z z

Accessories
mounting the MMS on the
DC/UDC device columns
Largely free horizontal and
vertical positioning of the sen- z z
sors and reflectors
Mounting of Muting Sensors Further information Page
with 12 mm V2A rods z z z
z Dimensional drawings 482
Reflectors preassembled on
z z z DC/UDC 468

Glossary
rods in delivery

You will find additional information at www.leuze.com/mms.

Product Finder

www.leuze.com/mms/

We reserve the right to make changes • 13-7_MMS.fm © 2008 Leuze lumiflex GmbH + Co. KG 481
 ACCESSORIES
Dimensional drawings

Muting mounting system MMS-A-350, active side, 350 mm

150
40
100

ø12 200

Muting mounting system MMS-P-350, passive side, 350 mm

Muting mounting system, alternatively available in 1000 mm

MMS Muting indicators Muting sensors Connecting cables LA

p. 480 p. 484 p. 486 p. 488 p. 494

482 We reserve the right to make changes • 13-7_MMS.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MMS MUTING MOUNTING SYSTEMS

Safety Interfaces
Dimensional drawings

Muting mounting system MMS-A-1000-S, active side, 1000 mm

1000

Accessories
150
40
100

Glossary
ø12 200

Muting mounting system MMS-P-1000-S, passive side, 1000 mm

Product Finder

www.leuze.com/mms/

We reserve the right to make changes • 13-7_MMS.fm © 2008 Leuze lumiflex GmbH + Co. KG 483
 ACCESSORIES
Muting indicators

Ordering information Features

LED signal elements with long life

Fast mounting with bayonet
Impact-resistant polyamide

time (up to 100,000 hrs)

Protection rating
housing

system
Article Art. no. Description

Muting indicator, clear, with bulb, E14

MS851 548000
4W / 24 V, with mounting z z IP 54

Muting indicator with 2 continuous light

MS70/2 660600 elements, clear, bulb BA15d / 24 V, with z z z IP 65
mounting bracket

Monitored LED-Muting indicator, yellow,

MS70/LED 660610
24 V, without mounting element z z z IP 65 z

Monitored LED-Muting indicator, yellow,

MS70/
24 V, with mounting bracket and mount-
LED-M12- 660611
ed connecting cable, M12, 4-pin, z z z IP 65 z
2000-4GM
straight, 2 m

LED-Muting indicator, yellow, 24 V, com-

MS70/
LED.01
660620 plete with connection element for column z z z IP 65 z
mounting and base with 110 mm tube

LED-Muting indicator, yellow, 24 V, com-

MS70/
LED.02
660621 plete with connection element for bracket z z z IP 65 z
mounting

You will find additional information at www.leuze.com/muting-lamps/

MMS Muting indicators Muting sensors Connecting cables LA

p. 480 p. 484 p. 486 p. 488 p. 494

484 We reserve the right to make changes • 13-8_Muting_Leuchtmelder.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MUTING INDICATOR

Safety Interfaces
Dimensional drawings

Muting indicator
O 70

Accessories
56

184
128

Glossary
115
85

Product Finder
O 70

O 54

O 70

MS70 LED.01 Bracket mounting connection element, MS70 LED.02

www.leuze.com/muting-lamps/

We reserve the right to make changes • 13-8_Muting_Leuchtmelder.fm © 2008 Leuze lumiflex GmbH + Co. KG 485
 ACCESSORIES
Muting sensors – Features and ordering information

Dimensions Housing Typical limit Light Response

in mm material Functional principle range source time

Infrared light

Red light
Plastic

Laser
Metal

Series
One-way light beam device 0 … 8.5m z 0.5ms
Reflection light beam device 0.02 … 6m z z 0.5ms
BR 3 11 x 32 x 17 z Reflection light scanner 5 … 500mm z 0.5ms
Refl. light scanner with
backgr. blanking
7 … 180mm z 0.5ms

One-way light beam device 0 … 12m z 1ms

Reflection light beam device 0.05 … 15m z z 1ms
BR 25 15 x 39 x 29 z Reflection light scanner 5 … 800mm z 1ms
Refl. light scanner with
backgr. blanking
5 … 800mm z z 1ms

BR 18 15 x 50 x 33 z Reflection light beam device 0 … 5m z 0.33ms

One-way light beam device 0 … 100m z z 0.18ms

Reflection light beam device 0 … 20m z z 0.18ms
BR 8 15 x 48 x 38 z Reflection light scanner 5 … 800mm z 0.33ms
Refl. light scanner with
backgr. blanking
5 … 400mm z z 0.25ms

One-way light beam device 0 … 20m z z 0.5ms

Reflection light beam device 0 … 9m z 0.5ms
BR 95 17 x 66 x 35 z Reflection light scanner 10 … 900mm z z 0.5ms
Refl. light scanner with
backgr. blanking
20 … 500mm z z 0.5ms

MMS Muting indicators Muting sensors Connecting cables LA

p. 480 p. 484 p. 486 p. 488 p. 494

486 We reserve the right to make changes • 13-9_Muting_Sensoren.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
MUTING SENSORS

Safety Interfaces
Muting sensors – Features and ordering information

Dimensions Housing Typical limit Light Response

in mm material Functional principle range source time

Infrared light

Red light
Plastic

Laser
Metal

Accessories
Series
One-way light beam device 0 … 50m z 2.5ms
Reflection light beam device 0.05 … 18m z 1ms
BR 46 18 x 72 x 43 z
Refl. light scanner with
backgr. blanking
10 … 1000mm z z 2.5ms

Glossary
One-way light beam device 0 … 150m z z 1ms
Reflection light beam device 0 … 28m z z 0.5ms
BR 96 30 x 90 x 70 z z Reflection light scanner 20 … 1200mm z z 0.5ms
Refl. light scanner with
10 … 5500mm z z z 1.67ms

Product Finder
backgr. blanking
One-way light beam device 0 … 8m z 1ms
BR 412 M12 x 55 z Reflection light beam device 0.05 … 1.6m z 0.7ms
Reflection light scanner 0 … 400mm z 0.7ms

One-way light beam device 0 … 120m z z 0.1ms

Reflection light beam device 0.02 … 15m z z z 0.1ms
BR 318 M18 x 50 z z Reflection light scanner 0 … 700mm z z 0.1ms
Refl. light scanner with
backgr. blanking
5 … 110mm z 0.5ms

One-way light beam device 0 … 12m z 1ms

BR 618 M18 x 60 z Reflection light beam device 0 … 7m z 1ms
Reflection light scanner 0 … 300mm z 1ms

You will find further information and ordering info in the Leuze electronic Opto-Electronic Sensors Catalog

www.leuze.com/

We reserve the right to make changes • 13-9_Muting_Sensoren.fm © 2008 Leuze lumiflex GmbH + Co. KG 487
 ACCESSORIES
Connecting cables – Areas of application and ordering information

Here you will find connecting cables specifically for our sensors for
quick and easy initial operation

Art. no. Article Description Suitable for

Device connecting cables Socket Cable Plug

M12, straight, AS-i Safety

548361 CB-M12-1000-5GF/GM M12, straight, 5-pin 1m
5-pin sensors

M12, straight, AS-i Safety

548362 CB-M12-2000-5GF/GM M12, straight, 5-pin 2m
5-pin sensors

M12, angled, AS-i Safety

50024748 KB-095-1000-3AW M12, straight, 3-pin 1m
3-pin sensors
M12, angled, AS-i Safety
50024749 KB-095-2000-3AW M12, straight, 3-pin 2m
3-pin sensors

COMPACTplus/
Hirschmann, straight,
426042 CB-8N-10000-12GF 10 m, PVC Open, 12-wire T2, /R2,
12-pin
ROBUST-MCB

COMPACTplus/
Hirschmann, straight,
426044 CB-8N-25000-12GF 25 m, PVC Open, 12-wire T2, /R2,
12-pin
ROBUST-MCB

COMPACTplus/
Hirschmann, straight,
426043 CB-8N-50000-12GF 50 m, PVC Open, 12-wire T2, /R2,
12-pin
ROBUST-MCB

548405 CB-M12-5000S8-8GF M12, straight, 8-pin 5 m, PUR, UL, shielded Open, 8-wire ROBUST

429087 CB-M12-5000-5GF M12, straight, 5-pin 5 m, PUR, UL Open, 5-wire ROBUST

429088 CB-M121-5000-5GF M12, straight, 5pin 15 m, PUR, UL Open, 5-wire ROBUST

429089 CB-M12-25000-5GF M12, straight, 5-pin 25 m, PUR, UL Open, 5-wire ROBUST

548410 CB-M12-10000S8-8GF M12, straight, 8-pin 10 m, PUR, UL, shielded Open, 8-wire ROBUST

548415 CB-M12-15000S8-8GF M12, straight, 8-pin 15 m, PUR, UL, shielded Open, 8-wire ROBUST

548425 CB-M12-25000S8-8GF M12, straight, 8-pin 25 m, PUR, UL, shielded Open, 8-wire ROBUST

548450 CB-M12-50000S8-8GF M12, straight, 8-pin 50 m, PUR, UL, shielded Open, 8-wire ROBUST

429071 CB-M12-5000S-5GF M12, straight, 5-pin 5 m, PVC, UL, shielded Open, 5-wire SOLID

429072 CB-M12-5000S-5WF M12, angled, 5-pin 5 m, PVC, UL, shielded Open, 5-wire SOLID

MMS Muting indicators Muting sensors Connecting cables LA

p. 480 p. 484 p. 486 p. 488 p. 494

488 We reserve the right to make changes • 13-10_Anschlusskabel.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
CONNECTING CABLES

Safety Interfaces
Connecting cables – Areas of application and ordering information

Art. no. Article Description Suitable for

Device connecting cables Socket Cable Plug

SOLID,

Accessories
429081 CB-M12-5000S-8GF M12, straight, 8-pin 5 m, PVC, UL, shielded Open, 8-wire COMPACTplus/T4,
COMPACT M12

SOLID,
429082 CB-M12-5000S-8WF M12, angled, 8-pin 5 m, PVC, UL, shielded Open, 8-wire COMPACTplus/T4,
COMPACT M12

SOLID,
429073 CB-M12-10000S-5GF M12, straight, 5-pin 10 m, PVC, UL, shielded Open, 5-wire COMPACTplus/T4,

Glossary
COMPACT M12

SOLID,
429074 CB-M12-10000S-5WF M12, angled, 5-pin 10 m, PVC, UL, shielded Open, 5-wire
COMPACTplus/T4
SOLID,

Product Finder
429083 CB-M12-10000S-8GF M12, straight, 8-pin 10 m, PVC, UL, shielded Open, 8-wire COMPACTplus/T4,
COMPACT M12

SOLID,
429084 CB-M12-10000S-8WF M12, angled, 8-pin 10 m, PVC, UL, shielded Open, 8-wire
COMPACTplus/T4

SOLID,
429075 CB-M12-15000S-5GF M12, straight, 5-pin 15 m, PVC, UL, shielded Open, 5-wire COMPACTplus/T4,
COMPACT M12

SOLID,
429076 CB-M12-15000S-5WF M12, angled, 5-pin 15 m, PVC, UL, shielded Open, 5-wire
COMPACTplus/T4

SOLID,
429085 CB-M12-15000S-8GF M12, straight, 8-pin 15 m, PVC, UL, shielded Open, 8-wire COMPACTplus/T4,
COMPACT M12

SOLID,
429086 CB-M12-15000S-8WF M12, angled, 8-pin 15 m, PVC, UL, shielded Open, 8-wire COMPACTplus/T4,
COMPACT M12

SOLID,
429171 CB-M12-25000S-5GF M12, straight, 5-pin 25 m, PVC, UL, shielded Open, 5-wire COMPACTplus/T4,
COMPACT M12

SOLID,
429172 CB-M12-25000S-5WF M12, angled, 5-pin 25 m, PVC, UL, shielded Open, 5-wire
COMPACTplus/T4

SOLID,
429181 CB-M12-25000S-8GF M12, straight, 8-pin 25 m, PVC, UL, shielded Open, 8-wire COMPACTplus/T4,
COMPACT M12

SOLID,
429182 CB-M12-25000S-8WF M12, angled, 8-pin 25 m, PVC, UL, shielded Open, 8-wire COMPACTplus/T4,
COMPACT M12

www.leuze.com/

We reserve the right to make changes • 13-10_Anschlusskabel.fm © 2008 Leuze lumiflex GmbH + Co. KG 489
 ACCESSORIES
Connecting cables – Areas of application and ordering information

Art. no. Article Description Suitable for

Device connecting cables Socket Cable Plug

CB-D15E-5000S-
548520 SUB-D, 15-pin 5 m, PUR, UL, shielded Open, 11-wire RS4
11GF
CB-D15E-10000S-
548521 SUB-D, 15-pin 10 m, PUR, UL, shielded Open, 11-wire RS4
11GF

CB-D15E-25000S-
548522 SUB-D, 15-pin 20 m, PUR, UL, shielded Open, 11-wire RS4
11GF
CB-D15E-50000S-
548523 SUB-D, 15-pin 35 m, PUR, UL, shielded Open, 11-wire RS4
11GF
CB-D15E-10000S-
548530 SUB-D, 15-pin 50 m, PUR, UL, shielded Open, 11-wire RS4
11WF

CB-M12-25000S- M12, straight,

548100 M12, straight, 4-pin 25 m, shielded RS4/P1
4GF/GM 4-pin

Open, 4-wire,
548363 CB-M12-2000-4GM/B M12, straight, 4-pin 2 m, PUR, UL jumper be- RS4/A1, RS4/P1
tween 1-4, 2-3

Connecting cable /T1 Transmitter to sensor socket M12/5

M12, angled,
150677 CB-M12-10000-5WM Open, 5-wire 10 m, PUR, UL COMPACTplus
5-pin

MMS Muting indicators Muting sensors Connecting cables LA

p. 480 p. 484 p. 486 p. 488 p. 494

490 We reserve the right to make changes • 13-10_Anschlusskabel.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
CONNECTING CABLES

Safety Interfaces
Connecting cables – Areas of application and ordering information

Art. no. Article Description Suitable for

Local connecting cable Socket Cable Plug

M12, angled,

Accessories
520066 AC-SCC2 2 x M12, straight, 3-pin 2 x 1.5 m + 0.3 m COMPACTplus
8-pin
M12, angled,
150704 CB-M12-3000-8WM Open, 8-wire 3 m, PUR, UL COMPACTplus
8-pin

M12, angled,
150699 CB-M12-10000-8WM Open, 8-wire 10 m, PUR, UL COMPACTplus
8-pin
Connection Muting sensors, indicators, start buttons

Glossary
M12, straight, COMPACTplus,
150680 CB-M12-1500-3GF/GM M12, straight, 3-pin 1.5 m, PUR
3-pin ROBUST-MCB
M12, angled, COMPACTplus,
150681 CB-M12-1500-3GF/WM M12, straight, 3-pin 1.5 m, PUR
3-pin ROBUST-MCB

Product Finder
M12, straight, COMPACTplus,
150682 CB-M12-5000-3GF/GM M12, straight, 3-pin 5 m, PUR
3-pin ROBUST-MCB

M12, angled, COMPACTplus,

150683 CB-M12-5000-3GF/WM M12, straight, 3-pin 5 m, PUR
3-pin ROBUST-MCB

CB-M12-15000-3GF/ M12, straight, COMPACTplus,

150684 M12, straight, 3-pin 15 m, PUR, UL
GM 3-pin ROBUST-MCB
CB-M12-15000-3GF/ M12, angled, COMPACTplus,
150685 M12, straight, 3-pin 15 m, PUR
WM 3-pin ROBUST-MCB

CB-M12-1500X-3GF/ 1.5 m, PUR, UL, crossed M12, straight, COMPACTplus,

548051 M12, straight, 3-pin
GM socket, pin2 -> plug-pin4 3-pin ROBUST-MCB

CB-M12-1500X-3GF/ 1.5 m, PUR, UL, crossed M12, angled, COMPACTplus,

548050 M12, straight, 3-pin
WM socket, pin2 -> plug-pin4 3-pin ROBUST-MCB

CB-M12-1500X-3WF/ 1.5 m, PUR, UL, crossed M12, angled, COMPACTplus,

548052 M12, angled, 3-pin
WM socket, pin2 -> plug-pin4 3-pin ROBUST-MCB

M12, straight, COMPACTplus,

150717 CB-M12-2000-5GM Open, 5-wire 2 m, PUR, UL
5-pin ROBUST-MCB

M12, straight, COMPACTplus,

150718 CB-M12-5000-5GM Open, 5-wire 5m
5-pin ROBUST-MCB

www.leuze.com/

We reserve the right to make changes • 13-10_Anschlusskabel.fm © 2008 Leuze lumiflex GmbH + Co. KG 491
 ACCESSORIES
Connecting cables – Areas of application and ordering information

Art. no. Article Description Suitable for

Signal distribution connecting

cable Socket Cable Plug
All with M12
M12, straight,
520069 CB-M12-ACT4/1 2 x M12, straight, 4-pin - connection
4-pin
system

All with M12

M12, straight,
548040 CB-M12-ACY3/1 2 x M12, straight, 3-pin - connection
3-pin
system

PC cable

50104078 ASM1-PK SUB-D, 9-pin 2.5 m, PVC RJ45, 8-pin AS-i

Infrared COMPACTplus,
520072 CB-PCO-3000 SUB-D, 9-pin 3m
adapter RS4/A1, RS4/P1

50035863 CB-D9-3000-5GF/GM SUB-D, 9-pin 3 m, shielded SUB-D, 9-pin RS4

50035865 CB-D9-5000-5GF/GM SUB-D, 9-pin 5 m, shielded SUB-D, 9-pin RS4

CB-D9-10000-5GF/
50035867 SUB-D, 9-pin 10 m, shielded SUB-D, 9-pin RS4
GM

Jack connec-
549950 CB-D9-10000-C SUB-D, 9-pin 10 m tor, straight, MSI
3.5 mm
Jack connec-
549953 CB-D9-3000-C SUB-D, 9-pin 3m tor, straight, MSI
3.5 mm

Jack connec-
549955 CB-D9-5000-C SUB-D, 9-pin 5m tor, straight, MSI
3.5 mm

Cascading cable

M12, straight,
50032841 KB-Y-SRK96-600-4 2 x M12, 4-pin 0.6 m SRK 96
4-pin
Copier cable for AS-i monitor program

50104079 ASM1-DK RJ45 plug, 8-pin 0.3 m RJ45, 8-pin ASM1, ASM1E

MMS Muting indicators Muting sensors Connecting cables LA

p. 480 p. 484 p. 486 p. 488 p. 494

492 We reserve the right to make changes • 13-10_Anschlusskabel.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
CONNECTING CABLES

Safety Interfaces
Accessories
Glossary
Product Finder

www.leuze.com/

We reserve the right to make changes • 13-10_Anschlusskabel.fm © 2008 Leuze lumiflex GmbH + Co. KG 493
 ACCESSORIES
Laser alignment aids

Opto-electronic safety sensors mostly work with infrared, therefore invisible light.
The alignment of these sensors and the Deflecting Mirrors is generally relatively
time-consuming, especially with multiple side guarding with Deflecting Mirrors. By
contrast, the LA 78 series laser alignment aids make alignment easy and
convenient. They are mounted directly on the sensor housing and visibly mark the
target point of the sensor beams with a red light laser. Complex arrangements
can consequently be set up by just one person, while also saving time in the
process.

Areas of application, ordering information and dimensional

drawings
z Battery-operated red light lasers for quick and easy alignment of Leuze
electronic opto sensors and Deflecting Mirrors.

Laser beaming!
Never look directly into the laser beam.
Please also inform people close-by of this!
Laser class 2.

Accessories Suitable for sensors

Single
Light
Beam
Safety Laser
Laser alignment aid Safety Light Curtain Multiple Light Beam Safety Device Device Scanner

COMPACT SOLID-2 COMPACT

Art. no. Article COMPACT plus SOLID-4 ROBUST COMPACT plus-m SLS 78/R RS4

549000 LA-78 z z z
560020 LA-78U z z z z z z
520004 LA-78UDC z z z z z z
You will find additional information at www.leuze.com/la

MMS Muting indicators Muting sensors Connecting cables LA

p. 480 p. 484 p. 486 p. 488 p. 494

494 We reserve the right to make changes • 13-11_Laserausrichthilfen.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
LASER ALIGNMENT AIDS

Safety Interfaces
Features

LA-78 LA-78U LA-78UDC

Red light laser, laser class 2 z z z
Robust aluminum housing z z z
Battery-operated z z z
For special use in the DC or UDC floor

Accessories
columns z

Dimensional drawings

137

Glossary
40
85

72

Product Finder
0

I
50

Properties
65

Installation: ROBUST, SLS 78/R

151
79 48
41

Further information Page

z Ordering information 494
80

Installation: UDC

www.leuze.com/la/

We reserve the right to make changes • 13-11_Laserausrichthilfen.fm © 2008 Leuze lumiflex GmbH + Co. KG 495
 GLOSSARY

Properties

Point of operation guarding: Applies for resolution d = 14 mm,

Light Curtain with finger is selected when working is required close to the point of operation and/
resolution or where space is restricted.

Point of operation guarding: Applies for resolutions "d" between 14 mm and40 mm

Light Curtain with hand Additional "C" required with calculation of the safety distance
resolution

Required resolution according to height above the floor, from 50 mm (on

Danger zone guarding: Light the floor) up to 116 mm (with 1 m height); additional "C" required with cal-
Curtain culation of the safety distance.

Is selected where space is restricted. Additional "C" required with calcu-

Access guarding: Light Curtain lation of the safety distance when the resolution is greater than 14 mm.
Start/restart interlock obligatory.

Access guarding: Multiple Access guarding or perimeter guarding at danger zones.

Light Beam Safety Device Additional "C" = 850 mm, start/restart interlock obligatory.

Is selected in the preliminary stage for stationary machines or industrial

Danger zone guarding: Laser conveyor trucks/transfer carriages. Detection zones and warning zones
Scanner can be switched over.

Is selected for switchable detection zones or when optical components

Passage guarding: Laser cannot be mounted on a door frame. Floor, door frame as reference
Scanner plane. Additional "C" required with calculation of the safety distance.

Switchable overlapping detection zones with hand resolution can be im-

Point of operation guarding: plemented in the Laser Scanner’s close range. Reference frames around
Laser Scanner the access window and additional "C" required with calculation of the
safety distance.

Safety Locking Devices keep moveable guards in a closed position. Use

Safety Locking Devices with long machine stopping times.

Safety Switches (without Position monitoring of moveable guards. Opening the hard guard gener-
guard locking) ates a stop command. Calculation of the safety distance required.

Glossary
p. 496

496 We reserve the right to make changes • Katalog_2008Glossar.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
GLOSSARY

Safety Interfaces
Abbreviations and technical terms
Time between penetration/entry into the active protective field and the actual switching
Response time off of the OSSDs.

Active Opto-electronic Protective Device

Accessories
AOPD

Active Optoelectronic Protective Device responsive to Diffuse Reflection

AOPDDR

Extension of an AS-Interface sensor/actuator network with safety-related sensors and

AS-Interface Safety at Work actuators.

Glossary
A function with which one or more areas of the protective field of an AOPD is/are made
Blanking ineffective so that work pieces in the AOPD’s protective field do not cause the protective
device to switch off. Blanking can be stationary or floating.

EDM External Device Monitoring

Product Finder
ESPE Electro Sensitive Protective Equipment

Temporary safety-related automatic suspension of the AOPD’s protective function dur-

Muting ing the material transport through the AOPD (see also IEC TS 62046).

Manual activation of the Muting function by activating a control device for moving mate-
Muting override rial out of the Muting area (at least one Muting sensor must be activated for this, see also
IEC TS 62046).

OSSD1 Safety-related switching output

OSSD2 (Output Signal Switching Device).

PROFIsafe Profile for safety-related data transfer via PROFIBUS DP.

Distance between transmitter and receiver, and with reflex systems between sensor and
Range reflector (with Light Curtains also called protective field width).

Start/restart interlock, prevents the automatic restarting of the machine after addressing
RES a safety sensor, after switching on the supply voltage or changing the machine’s operat-
ing or actuation mode.

Protective field The area in which the defined test object is detected by the AOPD.

Protective field height Height of the active protective field with Light Curtains.

The contactor monitoring monitors the break contacts of downstream positive-guided

Contactor monitoring (EDM) contactors and relays.

www.leuze.com/

We reserve the right to make changes • Katalog_2008Glossar.fm © 2008 Leuze lumiflex GmbH + Co. KG 497
 PRODUCT FINDER

A BR... .................................................................................. 486

AC-D15E-... ......................................................................... 84 BS-L50 .............................................................................. 403
AC-LDH-12GF ................................................................... 101 BT 78 ................................................................................. 293
AC-LDH-12WF .................................................................. 101 BT-2P40 ............................................................................ 468
AC-LDH-R... .............................................................. 147, 237 BT-360... ................................................................... 168, 182
AC-LDH-T... ............................................................... 147, 237 BT-L... ....................................................................... 168, 182
AC-M12-15M ....................................................................... 85 BT-NC ............................................... 101, 147, 237, 270, 285
AC-M12-PBT1 ..................................................................... 85 BT-P40 .............................................................................. 468
AC-MK1 ..................................................................... 101, 237 BT-S .................................................. 101, 147, 237, 270, 285
AC-PDA1/A ................................................................. 85, 341 BT-SSD ............................. 101, 147, 168, 182, 237, 270, 285
AC-SCC2 ........................................................................... 103 BT-SSD-270 ...................................................................... 237
AC-SCM1 .......................................................................... 103 BT-UM ............................................................................... 475
AC-SCM1-BT .................................................................... 103 BT-UM60 ........................................................................... 475
AC-SK1 ............................................................................. 117 BT-Z... ....................................................................... 168, 182
AC-TR14/30 ...................................................... 101, 169, 183
AC-TR20/40 .............................................................. 169, 183 C
AC-TRSET1 ...................................................................... 101 CB-8N-...-12GF ................................................................. 101
AC-TRSET2 ...................................................................... 117 CB-D15E-... ......................................................................... 84
AC-TRSET3 ...................................................................... 117 CB-D9-... ............................................................................. 84
AKB 01 .............................................................................. 341 CB-M12-...-5GF ......................................................... 270, 285
AM 06 ................................................................................ 341 CB-M12-...-5GF/GM .................................................... 85, 341
AMI42 ........................................................................ 256, 276 CB-M12-...-8GF ......................................................... 270, 285
AMI42.1 ..................................................................... 256, 276 CB-M12-...-8GF/GM .......................................................... 341
APG-02 .............................................................................. 341 CB-M12-...-8WM ............................................................... 101
APL-... ............................................................................... 393 CB-M12-...S-5GF .............................................. 102, 168, 182
ARH 46 .............................................................................. 315 CB-M12-...S-5WF .............................................. 102, 168, 182
ARH 96 .............................................................................. 321 CB-M12-...S-8GF .............................................. 102, 169, 183
AS 78... .............................................................. 270, 285, 293 CB-M12-...S-8WF .............................................. 102, 169, 183
AS M12-3 .................................................................. 270, 285 CB-M12-2000-4GM/B ......................................................... 85
ASKM... ............................................................................. 356 CB-M12-25000S-4GF/GM .................................................. 85
ASKM1... ........................................................................... 354 CB-PCO-3000 ............................................................. 85, 101
ASKM2/SEe ...................................................................... 356 CK... .......................................................................... 379, 401
ASM1-... ............................................................................ 340 CO... .................................................................. 379, 393, 401
ASM1/1 .............................................................................. 330 CPM500/2V ............................................................... 203, 230
ASM1/2 .............................................................................. 330 CPM500/2V-SO ................................................................ 203
ASM1E/1 ........................................................................... 330 CPM600/2V ............................................................... 207, 230
ASM1E/2 ........................................................................... 330 CPR14-...-b ....................................................................... 106
ASM2E/1 ........................................................................... 336 CPR14-...-i ........................................................................ 122
ASM2E/2 ........................................................................... 336 CPR14-...-m ........................................................................ 90
CPR30-...-b ....................................................................... 106
B CPR30-...-i ........................................................................ 122
BK7 KB... ........................................... 300, 311, 315, 321, 325 CPR30-...-m ........................................................................ 90
BL-... .................................................................................. 403 CPR300/4-m... .................................................................. 198

Product Finder
p. 498

498 We reserve the right to make changes • Katalog_2008MIX.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
PRODUCT FINDER

Safety Interfaces
CPR300/4-m.../A1 ..............................................................201 CR400/3... ..........................................................................226
CPR300/4-m.../P1 ..............................................................201 CR400/3-EX2 .....................................................................240
CPR301/4-m... ...................................................................202 CR401/3... ..........................................................................227
CPR400/3-m... ...................................................................193 CR401L... ...........................................................................246
CPR400/3-m.../A1 ..............................................................196 CR50-... ..............................................................................137

Accessories
CPR400/3-m.../P1 ..............................................................196 CR50-.../M12 ......................................................................139
CPR401/3-m... ...................................................................197 CR500/2... ..........................................................................224
CPR50-...-b ........................................................................107 CR500/2-EX2 .....................................................................240
CPR50-...-m .........................................................................91 CR501/2... ..........................................................................225
CPR500/2-m... ...................................................................189 CR501L... ...........................................................................244
CPR500/2-m.../A1 ..............................................................191 CR90-... ..............................................................................137
CPR500/2-m.../P1 ..............................................................191 CR90-.../M12 ......................................................................139

Glossary
CPR501/2-m... ...................................................................192 CRT500/2... ........................................................................230
CPR90-...-m .........................................................................91 CRT600/2... ........................................................................230
CPRT500/2-m... .................................................................203 CT14-... ..............................................................................136
CPRT500/2-m.../A1 ............................................................206 CT14-.../M12 ......................................................................138

Product Finder
CPRT500/2-m.../P1 ............................................................206 CT14-...-EX1 ......................................................................150
CPRT600/2-m... .................................................................207 CT14-...-EX2 ......................................................................156
CPRT600/2-m.../A1 ............................................................208 CT30-... ..............................................................................136
CPT14-... ..............................................................90, 106, 122 CT30-.../M12 ......................................................................138
CPT30-... ..............................................................90, 106, 122 CT30-...-EX1 ......................................................................150
CPT300/4... ........................................................................198 CT30-...-EX2 ......................................................................156
CPT300/4.../AP ..................................................................201 CT300/4... ..........................................................................228
CPT301/4... ........................................................................202 CT301/4... ..........................................................................229
CPT400/3... ........................................................................193 CT400/3... ..........................................................................226
CPT400/3.../AP ..................................................................196 CT400/3-EX2 .....................................................................240
CPT401/3... ........................................................................197 CT401/3... ..........................................................................227
CPT50-... ......................................................................91, 107 CT401L... ...........................................................................246
CPT500/2... ........................................................................189 CT50-... ..............................................................................137
CPT500/2.../AP ..................................................................191 CT50-.../M12 ......................................................................139
CPT501/2... ........................................................................192 CT500/2... ..........................................................................224
CPT90-... ..............................................................................91 CT500/2-EX2 .....................................................................240
CP-UDC/DC .......................................................................468 CT501/2... ..........................................................................225
CR14-... ..............................................................................136 CT501L... ...........................................................................244
CR14-.../M12 ......................................................................138 CT90-... ..............................................................................137
CR14-...-EX1 ......................................................................150 CT90-.../M12 ......................................................................139
CR14-...-EX2 ......................................................................156 CW... ..................................................................379, 393, 401
CR30-... ..............................................................................136
CR30-.../M12 ......................................................................138 D
CR30-...-EX1 ......................................................................150 DC-... ..................................................................................468
CR30-...-EX2 ......................................................................156
CR300/4... ..........................................................................228 K
CR301/4... ..........................................................................229 K/75-... .......................................................................393, 401

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We reserve the right to make changes • Katalog_2008MIX.fm © 2008 Leuze lumiflex GmbH + Co. KG 499
 PRODUCT FINDER

KB-095-...-3AW ................................................................. 341 PTKS... .............................................................................. 296

KB-Y-SRK 96-... ................................................................ 300
KD 095-5A ......................................................................... 285 R
RR23 ................................................................................. 276
L RR43... .............................................................................. 256
L30-... ................................................................................ 388 RRT22... ............................................................................ 276
L50-... ................................................................................ 396 RRT24... ............................................................................ 276
LA-78 ......................................................................... 293, 494 RRT42... ............................................................................ 256
LA-78U ...................... 101, 147, 169, 183, 237, 270, 285, 494 RRT42/A ........................................................................... 257
LA-78UDC ................................. 101, 147, 237, 270, 285, 494 RRT44 ....................................................................... 256, 257
LOGO! Power .................................................... 169, 183, 437 RRT44/A ........................................................................... 257
LS 763... ............................................................................ 304 RS4-... ................................................................................. 84
RS4-2E ................................................................................ 78
M RS4-4 .................................................................................. 78
MC-... ................................................................................. 472 RS4-4/A1 ............................................................................. 78
MC-1...0 ............................................................................. 470 RS4-4/P1 ............................................................................. 78
MMS-A-... .......................................................................... 480 RS4-4E ................................................................................ 78
MMS-P-... .......................................................................... 480 RS4-4E/A1 .......................................................................... 78
MS... .................................................................................. 484 RS4-4E/P1 .......................................................................... 78
MS-DC/MC ................................................................ 468, 470 RS4-SWC ............................................................................ 85
MSI-2H .............................................................................. 428 RT23 ................................................................................. 276
MSI-AC... ........................................................................... 437 RT43... .............................................................................. 256
MSI-CB-... .......................................................................... 437
MSI-i... ............................................................................... 440 S
MSI-m... ............................................................................. 446 S10-... ................................................................................ 374
MSI-m...E... ....................................................................... 452 S40-... ................................................................................ 382
MSI-mi... ............................................................................ 458 S40-BT .............................................................................. 385
MSI-RM2 ........................................................................... 410 SD2R20-... ........................................................................ 172
MSI-s... .............................................................................. 434 SD2R20-...E ...................................................................... 174
MSI-SR1 ............................................................................ 414 SD2R30-... ........................................................................ 172
MSI-SR2 ............................................................................ 418 SD2R30-...E ...................................................................... 174
MSI-SR2/F ......................................................................... 418 SD2R40-... ........................................................................ 173
MSI-SR3 ............................................................................ 424 SD2R40-...E ...................................................................... 175
MSI-SWC .......................................................................... 437 SD2R90-... ........................................................................ 173
SD2R90-...E ...................................................................... 175
P SD2T20-... ................................................................. 172, 174
PG-L... ............................................................................... 393 SD2T30-... ................................................................. 172, 174
PM2-500 .................................................................... 256, 276 SD2T40-... ................................................................. 173, 175
PM2-500V ................................................................. 256, 276 SD2T90-... ................................................................. 173, 175
PM4-300 .................................................................... 256, 276 SD4R14-...E ...................................................................... 160
PM4-300V ................................................................. 256, 276 SD4R20-...E ...................................................................... 160
PS-C-CP-... ....................................................................... 478 SD4R30-...E ...................................................................... 161
PS-SD-... ........................................................................... 479 SD4R40-...E ...................................................................... 161

Product Finder
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500 We reserve the right to make changes • Katalog_2008MIX.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
Safety Interfaces
SD4R90-...E .......................................................................162 US1 ....................................................................311, 321, 476
SD4T14-... ..........................................................................160 US2 ....................................................................311, 321, 476
SD4T20-... ..........................................................................160 US2.1 .................................................................................476
SD4T30-... ..........................................................................161 US2.2 .................................................................................476
SD4T40-... ..........................................................................161

Accessories
SD4T90-... ..........................................................................162
SE-BA... ...............................................................................65
SE-Basic... ...........................................................................63
SE-Compact... ......................................................................63
SE-EU... ...............................................................................68
SE-JU... ................................................................................67
SE-MRL... ............................................................................68

Glossary
SE-NP... ...............................................................................66
SE-PA... ...............................................................................65
SE-PL... ................................................................................65
SE-Prof... .............................................................................63

Product Finder
SET SRK 96M... .................................................................296
SE-UP... .........................................................................65, 67
SE-WA... ..............................................................................67
SITOP power .....................................................169, 183, 437
SLAB-SWC ........................................................................101
SLS 78... ............................................................................290
SLSE 318... ........................................................................324
SLSE 46... ..........................................................................314
SLSE 96K... .......................................................................318
SLSE 96M... .......................................................................318
SLSER 8... .........................................................................310
SLSS 318... ........................................................................324
SLSS 46... ..........................................................................314
SLSS 96K... .......................................................................318
SLSS 96M... .......................................................................318
SLSSR 8... .........................................................................310
SRK 96M... .........................................................................296

T
TNT 35 ...............................................................................464

U
UDC-... ...............................................................................468
UM60-... .............................................................................474
UMC-... ...............................................................101, 237, 472
UMC/130 Mirror .................................................................472
UMC-1...0 ...........................................................................470

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We reserve the right to make changes • Katalog_2008MIX.fm © 2008 Leuze lumiflex GmbH + Co. KG 501
 Product Finder
p. 498

502 We reserve the right to make changes • Katalog_2008MIX.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Safety Relays
Safety Interfaces
Accessories
Glossary
Product Finder

www.leuze.com/

We reserve the right to make changes • Katalog_2008MIX.fm © 2008 Leuze lumiflex GmbH + Co. KG 503
 Product Finder
p. 498

504 We reserve the right to make changes • Katalog_2008MIX.fm © 2008 Leuze lumiflex GmbH + Co. KG
 Machine Safety
Machine Safety
Services
Engineering
Software
Safety
Safety Laser
Scanners
Safety Light
Curtains
Safety Devices
Light Beam
Multiple

Safety Devices
Light Beam
Copyright
Single

All rights reserved, in particular right of reproduction and translation.

Copies or reproductions of any kind require the written consent of
Leuze lumiflex GmbH + Co. KG.
Product names are used without warranty of unrestricted usage.
Safety at Work
AS-interface

Subject to change. Product features and technical data provided do not represent any form of
warranty bond.

© Copyright 2008 Leuze lumiflex GmbH + Co. KG

Liebigstr. 4
D-82256 Fürstenfeldbruck
Tel: +49 8141 5350-0
Fax: +49 8141 5350-190
PROFIsafe
Sensors

E-mail: lumiflex@leuze.de
and Safety Lock-
Safety Switches

ing Devices

www.leuze.com/

We reserve the right to make changes • Katalog_2008Umschlag_hinten.fm © 2008 Leuze lumiflex GmbH + Co. KG 505
Optoelectronic Sensors
Cubic Series
Cylindrical Sensors, Mini Sensors, Fibre Optic Amplifiers
Measuring Sensors
Special Sensors
Light Curtains
Forked Sensors
Double Sheet Monitoring, Splice Detection
Accessories
Identification Systems
Data Transmission Systems
Distance Measurement
Barcode Readers
RF-IDent-System
Modular Interfacing Units
Industrial Image Processing Systems
Optical Data Transmission Systems
Optical Distance Measurement/Positioning
Hand-Held Readers
Safety Sensors
Safety Systems
Safety Services
Safety Laser Scanners
Safety Light Curtains
Transceiver and Multiple Light Beam Safety Devices
Single Light Beam Safety Devices
AS-i-Safety Product Range
Safety Sensor Technology for PROFIBUS DP
Safety Switches and Safety Locking Devices
Safety Relays and Safety Interfaces
Sensor Accessories and Signal Devices
Safety Engineering Software
Machine Safety Services

Leuze lumiflex GmbH + Co. KG

We reserve the right to make

Liebigstrasse 4
GB 01 – 01/08 600991

D-82256 Fuerstenfeldbruck / Germany

Phone +49 (0) 8141 / 5350-0
Fax +49 (0) 8141 / 5350-190
changes

lumiflex@leuze.de
www.leuze.com