2023 SRS
2023 SRS
TABLE OF CONTENTS
Electrical ...................................................................................................................................................................... 3
Electrical 12V ............................................................................................................................................................. 5
Power Pack BCB View 1 .......................................................................................................................................... 8
Power pack BCB View 2 .......................................................................................................................................... 11
Wiring Harness .......................................................................................................................................................... 14
Axles, Wheels, & Tires ............................................................................................................................................. 16
Body Tank ................................................................................................................................................................... 19
Body ............................................................................................................................................................................. 23
Body 2 ......................................................................................................................................................................... 27
Brakes .......................................................................................................................................................................... 30
Frame Left .................................................................................................................................................................. 34
Frame Right ................................................................................................................................................................ 38
Lighting ........................................................................................................................................................................ 41
Motor ............................................................................................................................................................................ 45
Suspension Front ...................................................................................................................................................... 47
Suspension Rear ....................................................................................................................................................... 50
Page 2 of 52
2023 Zero SR/S
Electrical
Electrical
Ref Part Part Description Context Notes Quantity
Number Number
1 20- CABLE TIE BLK 1
04417 NYLON 50 LB 10 IN
2 45- CELLULAR Motorcycle VIN#, Case#, or 1
08292 CONNECTIVITY Claim# must be provided
MODULE 4G when ordering.
3 45- FLAT 6KW 1
08295 CHARGER SMPC IP
FANS
4 46- BCB MONOLITH Motorcycle VIN#, Case#, or 1
08300 Claim# must be provided
when ordering.
5 30- CONTROLLER R Highly recommended to 1
08160 SME WITH order also 12-08164 SR/F/S
HEATSINK controller service assembly.
add case number when
sevcon is ordered.
6 26- MULTI MOUNT 1
08265
7 90- HEX FLANGE BOLT 1
08295 STAR DRIVE PER
ZM 88-08813
M6X12 8.8 ZM-F-11
ZM-L-02
8 60- DC-DC CONV 1
04015 SEVCON 622-11202
NON-EMC
9 40- MBB PDU POTTED Motorcycle VIN#, Case#, or 1
08198 GEN 3 STEP D Claim# must be provided
when ordering.
10 90- WELL NUT M5X0.8 1
03037 GRIP 0.89-5.89
11 90- WASHER M5 X 11 X 1
04085 1 NYLON 6/6
BLACK
12 90- HEXAGON SOCKET 1
07256 BUTTON HEAD CAP
SCREW ISO 7380
M5X20-8.8 ZM-F-11
Electrical 12V
Electrical 12V
Ref Part Part Description Context Quantity
Number Number Notes
1 26- MULTI MOUNT 1
08265
2 25- BOSCH IMU MM7.10 1
08120
3 90- HEX FLANGE BOLT STAR DRIVE PER ZM 1
08124 88-08813 M6X16 8.8 ZM-F-01 ZM-L-02
4 27- ZADI IMMOBILIZER MAIN SWITCH 1
08133 KEYED LOCKS AND OVERMOLDED KEYS
SET
5 90- M8X30MM BREAK AWAY SECURITY HEX 1
08182 BOLT
6 27- FST BLANK KEY 1
08205
7 90- SHOULDER BOLT STAR DRIVE 1
08157
8 27- DASH MOUNT BRACKET 1
08081
9 45- FST Dash 1
08301
10 45- THROTTLE BITRON HALL EFFECT PCB 1
08039
11 27- SWITCHGEAR RIGHT CRUISE KILL RUN 1
08093
12 27- HEADLIGHT TURN SIGNAL MODE 1
08156 SWITCH LONG
13 45- BOOT CONNECTIVITY MODULE BOTTOM 1
08207
14 45- CELLULAR CONNECTIVITY MODULE 4G This module 1
08292 is for the
22MY bikes
15 40- POWERHUB USB CONNECTOR 1
08178
16 90- HEXAGON FLANGE BOLT DIN 6921 M6X8 1
08255 8.8 ZM-F-01
17 90- WASHER ISO 7089 6-200HV ZM-F-01 1
02103
18 46- 12V SYSTEM BATTERY WITH HEATER 1
08245
Wiring Harness
Wiring Harness
Ref Part Part Description Context Notes Quantity
Number Number
56- SIGNAL HARNESS CHASSIS Main Bike 1
08281 Harness
56- CHARGE HARNESS TYPE 1 AC North America 1
08409 6KW F6 Inlet Harness
56- CHARGE HARNESS TYPE 2 AC European Inlet 1
08406 6KW F6 GEN -001 Harness
56- SIGNAL HARNESS CTRL Controller 1
08188 Harness
56- SIGNAL HARNESS TAILPOD Tail Harness 1
08231 LONG
56- BATTERY SIGNAL DCDC 1
08414 HARNESS
Body Tank
Body Tank
Ref Part Part Description Context Quantity
Number Number Notes
1 24- TANK TRUNK LID ASSEMBLY - TANK 1
08597- TRUNK LID ASSEMBLY SKYLINE
38 SILVER EFFECT
1 TANK TRUNK LID ASSEMBLY 22MY 1
AILERON Color
2 24- TANK TRUNK LATCH LOOP 1
08386
3 90- HEX FLANGE BOLT STAR DRIVE PER 15
08183 ZM 88-08813 M5X16 8.8 ZM-F-01 ZM-
L-02
4 24- CHARGE INLET LID OUTER BLACK W 1
08509- SILVER REFLECTIVE GRAPHIC
64
5 90- SHOULDER BOLT STAR DRIVE 2
08296 CUSTOM M5X20 ZM-F-11
6 24- CHARGE INLET LID INNER 1
08355
7 90- 3/16 X 0.88 CLEVIS PIN SLIC ZINC 2
08266 PLATED STEEL
8 24- CHARGE INLET GASKET BIZLINK 1
08522 J1772 60A
8 24- CHARGE INLET GASKET IEC 62196 TE 1
08520 EURO
9 27- BOWDEN CABLE 330MM FROM STOP 1
08157 TO STOP WITHOUT SPRING 27MM
CABLE STICK OUT
10 24- KNEE GRIP LEFT 1
08430
11 90- PHILIPS HEAD SHEET METAL SCREW 21
05886
12 24- TANK REAR - TANK REAR SKYLINE 1
08365- SILVER EFFECT
38
12 24- TANK REAR - TANK REAR CERULEAN 1
08365- BLUE EFFECT
39
Body
Body
Ref Part Part Description Context Quantity
Number Number Notes
1 27- Rider seat medium assy 1
08065
2 90- HEX FLANGE BOLT STAR DRIVE PER 7
08295 ZM 88-08813 M6X12 8.8 ZM-F-11 ZM-
L-02
3 27- PASSENGER SEAT ASSEMBLY 1
08066
4 90- HEX FLANGE BOLT STAR DRIVE 6
08164
5 27- SEAT CLOSURE LATCH WITH CABLE 1
08132 ASSEMBLY
6 24- SEAT TRAY RACK 1
08459
7 90- SHOULDER BOLT STAR DRIVE 23
08157
8 24- SIDE COVER RH 1
08505
9 90- SHOULDER BOLT STAR DRIVE 23
08157
10 24- CHARGER COVER RIGHT 1
08515
11 24- FRONT FENDER SR/S - FRONT 1
08479- FENDER SKYLINE SILVER EFFECT
38
11 24- FRONT FENDER SR/S - FRONT 1
08479- FENDER CERULEAN BLUE EFFECT
39
11 24- FRONT FENDER AILERON 1
08479-
57
12 90- SHOULDER BOLT STAR DRIVE 23
08157
13 90- STAR DRIVE BUTTON HEAD CAP 7
08170 SCREW ISO 7380 M4X8 8.8 ZM-F-01
ZM-L-02
14 24- REARSET DUST COVER LEFT 1
08419
Body 2
Body 2
Ref Part Part Description Context Quantity
Number Number Notes
1 90- SHOULDER BOLT STAR DRIVE 2
08296 CUSTOM M5X20 ZM-F-11
2 24- SR/S WINDSCREEN 1
08333
3 24- DASH COVER CENTER 1
08322
4 90- SHOULDER BOLT STAR DRIVE 23
08157
5 24- FAIRING HEADLIGHT INNER 1
08326
6 90- HEX FLANGE BOLT STAR DRIVE PER 7
08295 ZM 88-08813 M6X12 8.8 ZM-F-11 ZM-
L-02
7 26- HELA BRACKET 1
08372
8 24- FAIRING HEADLIGHT UPPER AILERON North 1
08332- America
57
9 24- FAIRING SIDE OUTER RH AILERON W North 1
08468- BLACK America
57
10 90- CLIP-ON U-NUT 10
02139
11 24- FAIRING SIDE INNER RH 1
08466
12 24- FAIRING SIDE INNER LH 1
08467
13 90- HEX FLANGE BOLT STAR DRIVE 6
08164
14 24- VELOCITY TUBE 1
08324
15 80- TANK BADGE 2
08089
16 24- FAIRING SIDE OUTER LH AILERON W North 1
08469- BLACK America
57
Brakes
Brakes
Ref Part Part Description Context Quantity
Number Number Notes
1 25- HOSE, BRAKE LINE MASTER 1
08125 CYLINDER FRONT
2 90- CRUSH WASHER, RIBBED 1
08427
3 90- M10X1.0 BANJO BOLT 6
08014
4A 25- BRAKE LEVER FRONT RADIAL MASTER 1
08160 CYLINDER
4B 25- RESERVOIR KIT FRONT RADIAL 1
08162 MASTER CYLINDER
5 25- BAR CLAMP KIT FRONT RADIAL 1
08192 MASTER CYLINDER NO MIRROR
6 25- BRAKE MASTER CYLINDER, RADIAL 1
08140 FRONT 18MM
7 25- FRONT MASTER CYLINDER BRAKE 1
08044 LIGHT SWITCH SDS
8 25- REAR BRAKE LIGHT PRESSURE 1
08138 SWITCH M10X1.0
9 25- HOSE, BRAKE LINE MASTER 1
08126 CYLINDER REAR
10 90- HEX FLANGE BOLT STAR DRIVE PER 2
08124 ZM 88-08813 M6X16 8.8 ZM-F-01 ZM-
L-02
11 25- HOSE, BRAKE LINE CALIPERS FRONT 1
08123
12 25- FRONT BANJO BLEED BOLT 2
08136
13 90- STAR DRIVE SOCKET PAN HEAD 2
08168 SCREW ISO 14583 M6X16 CLASS 8.8
ZM-F-01 ZM-L-01
14 90- WASHER ISO 7093-1 6-200 HV ZM-F- 3
02105 01
15 90- GROMMET VIBRATION ISOLATION M6 2
08027
16 90- SPACER M6 UNTHREADED 2
08026
Frame Left
Frame Left
Ref Part Part Description Context Notes Quantity
Number Number
1 56- CHARGE INLET HARNESS 1
08208 3KW TYPE 1
1 56- CHARGE INLET HARNESS 1
08404 9KW TYPE 1
2 90- HEX FLANGE BOLT STAR 6
08295 DRIVE PER ZM 88-08813
M6X12 8.8 ZM-F-11 ZM-L-
02
3 90- WASHER ISO 7089 5-200HV 3
02101 ZM-F-01
4 90- HEXAGON FLANGE NUT 4
08196 DIN 6923 M5-0.8 ZM-F-01
5 90- HEX FLANGE BOLT STAR 6
08295 DRIVE PER ZM 88-08813
M6X12 8.8 ZM-F-11 ZM-L-
02
6 26- TANK SUPPORT 1
08214
7 90- HEX FLANGE BOLT STAR 6
08295 DRIVE PER ZM 88-08813
M6X12 8.8 ZM-F-11 ZM-L-
02
8 26- MULTI MOUNT 1
08265
9 90- HEX FLANGE BOLT STAR 15
08183 DRIVE PER ZM 88-08813
M5X16 8.8 ZM-F-01 ZM-L-
02
10 26- CHARGE INLET MOUNT 1
08352 J1772 BIZLINK STEEL
10 26- CHARGE INLET MOUNT IEC 1
08354 62196 TE EURO STEEL
11 90- HEX FLANGE BOLT STAR 6
08295 DRIVE PER ZM 88-08813
M6X12 8.8 ZM-F-11 ZM-L-
02
12 90- STAR DRIVE BUTTON HEAD 6
08264 SCREW M6X25-8.8, ISO
7380, ISO 10664, ZM-F-01
ZM-L-02
Page 35 of 52 2023 Zero SR/S
2023 Zero SR/S
Frame Right
Frame Right
Ref Part Part Description Context Notes Quantity
Number Number
1 90- RETAINING RING 9MM 4
02879 SHAFT DIN 471
2 90- CLEVIS PIN CUSTOM 10MM 4
02725 X 45L
3 27- REAR SET RIGHT 1
08207
4 20- FOOTPEG DETENT PLATE 2
04279
5 20- FOOTPEG DETENT BALL 2
05404 MECHANISM
6 27- LOW FOOTPEG RIGHT 2
08139
7 20- TORSION SPRING, .678 OD 2
02727 .078 WIRE, CCW
8 27- LOW FOOTPEG RIGHT 2
08139
9 90- HEX FLANGE BOLT STAR 1
08125 DRIVE PER ZM 88-08813
M8X20 10.9 ZM-F-01 ZM-L-
02
10 27- GRAB HANDLE RH LONG 1
08078
11 90- STAR DRIVE BUTTON HEAD 6
08264 SCREW M6X25-8.8, ISO
7380, ISO 10664, ZM-F-01
ZM-L-02
12 90- SOCKET COUNTERSUNK 2
08289 HEAD SCREW STAR DRIVE
ISO 14581 M8X30-8.8 ZM-
F-01 ZM-L-02
13 90- HEX FLANGE BOLT STAR 15
08183 DRIVE PER ZM 88-08813
M5X16 8.8 ZM-F-01 ZM-L-
02
14 27- REAR BRAKE RESERVOIR 1
08108 MOUNT BRACKET
Lighting
Lighting
Ref Part Part Description Context Quantity
Number Number Notes
1 27- MIRROR RH 1
08063
2 90- HEX FLANGE BOLT STAR DRIVE PER 7
08295 ZM 88-08813 M6X12 8.8 ZM-F-11 ZM-
L-02
3 27- MIRROR LH 1
08062
4 65- TURN SIGNAL FR-LH RR-RH 2
03463
5 90- PREVAILING TORQUE TYPE NUT DIN 6
02054 985 M6-08 ZM-F-01
6 90- WASHER ISO 7089 6-200HV ZM-F-01 7
02103
7 26- TAIL FRAME LONG 1
08361
8 65- TAIL LIGHT 1
08023
9 90- TOOTHED LOCK WASHER WITH 2
02043 EXTERNAL TEETH DIN 6797 A M10-B85
ZM-F-01
10 90- HEXAGON THIN NUT DIN 439-B M10 2
02072 1.5-04 ZM-F-01
11 65- TURN SIGNAL FR-RH RR-LH 2
03462
12 24- TRUNK PAN LONG 1
08400
13 90- HEX FLANGE BOLT STAR DRIVE PER 7
08295 ZM 88-08813 M6X12 8.8 ZM-F-11 ZM-
L-02
14 26- HELA BRACKET 1
08372
15 90- HEX FLANGE BOLT STAR DRIVE PER 7
08295 ZM 88-08813 M6X12 8.8 ZM-F-11 ZM-
L-02
16 20- UMBRELLA PUSH MT 6.3MM DIA X 1
02875 7.0MM PNL THKNS
Motor
Motor
Ref Part Part Description Context Notes Quantity
Number Number
1 30- RM44AC ENCODER 1
08241 MODULE ZMC SPEC
2 90- HEXAGON SOCKET HEAD 2
02512 CAP SCREW ISO 4762
M4X16-8.8 ZM-F-01
3 90- WASHER ISO 7089 4-200HV 17
02102 ZM-F-01
4 30- ZF75-10 MOTOR Motorcycle VIN#, 1
08159 Case#, or Claim#
must be provided
when ordering.
5 90- HEX FLANGE BOLT STAR 4
08260 DRIVE PER ZM 88-08813
M8X30 8.8 ZM-F-01 ZM-L-
02
6 90- SOCKET COUNTERSUNK 2
08289 HEAD SCREW STAR DRIVE
ISO 14581 M8X30-8.8 ZM-
F-01 ZM-L-02
7 30- MOTOR SPROCKET 20T 1
08210 20MM BELT ASSEMBLED
8 20- LOW PROFILE BELT 1
05453 SPROCKET MOTOR SHAFT
TOPHAT
9 90- HEXALOBULAR SOCKET 1
08108 COUNTERSUNK HEAD
SCREW ISO 14581 M10X25-
10.9 ZM-F-01 REV 03
10 30- BELT 151T 11MM PITCH 1
08226 20MM WIDE
11 30- 90T REAR SPROCKET 20MM 1
08224 WIDE COATED
12 90- WASHER ISO 7089 -8-200 8
02104 HV ZM-F-01
13 90- HEXALOBULAR SOCKET 5
08053 PAN HEAD ISO 14583
M8X30-10.9 ZM-F-01 ZM-L-
02
Suspension Front
Suspension Front
Ref Part Part Description Context Quantity
Number Number Notes
1 27- HANDLEBAR END CAP 1
08002
2 27- HAND GRIP THROTTLE SIDE 1
08082
2 27- BITRON THROTTLE W/ HEATED GRIP 1
08072
3 27- HANDLEBAR 755MM WIDE 77MM RISE 1
08085
4 90- STAR DRIVE SOCKET HEAD CAP 1
08166 SCREW ISO 14579 M8X25 8.8 ZM-F-21
ZM-L-02
5 80- HANDLEBAR CLAMP BADGE 1
08114
6 22- HANDLEBAR CLAMP TOP 1
08086
7 90- CUSTOM STEERING STEM NUT M27 X 1
08222 1.5 X 14MM COUNTERBORED FLANGE
8 27- HAND GRIP NON-THROTTLE SIDE 1
08083
8 27- BITRON HEATED HAND GRIP LEFT 1
08073
9 90- BAR END EXPANSION SLEEVE by 1
08337 Cycra
10 27- ALUMINUM BAR END SILVER - 1
08155-2 ALUMINUM BAR END SILVER
11 90- STAR DRIVE SOCKET HEAD CAP 1
08158 SCREW ISO 14579 M8X50 8.8 ZM-F-01
12 90- STAR DRIVE SOCKET HEAD CAP 1
08166 SCREW ISO 14579 M8X25 8.8 ZM-F-21
ZM-L-02
13 22- UPPER TRIPLE CLAMP 1
08147
14 90- HEX FLANGE BOLT STAR DRIVE PER 1
08124 ZM 88-08813 M6X16 8.8 ZM-F-01 ZM-
L-02
15 22- STEERING STEM LOCK NUT M 30 X1.5 1
06257 MM
Page 48 of 52 2023 Zero SR/S
2023 Zero SR/S
Suspension Rear
Suspension Rear
Ref Part Part Description Context Quantity
Number Number Notes
1 22- 40MM REAR SHOCK STREET 1
08106
2 90- TOOTHED LOCK WASHER WITH 4
07389 EXTERNAL TEETH DIN 6797 A M5 ZM-
F-01
3 90- STAR DRIVE BUTTON HEAD CAP 7
08170 SCREW ISO 7380 M4X8 8.8 ZM-F-01
ZM-L-02
4 90- HEX FLANGE BOLT STAR DRIVE PER 1
08142 ZM 88-08813 M10X60 8.8 ZM-F-01 ZM-
L-02
5 90- PREVAILING TORQUE TYPE NUT DIN 1
02050 985 M10-08 ZM-F-01
6 90- WASHER ISO 7089 10-200 HV ZM-F-01 1
02100
7 90- WASHER 17.5 - 30.0 X 1.25 PLASTIC 2
08033
8 90- HEX FLANGE BOLT STAR DRIVE PER 1
08142 ZM 88-08813 M10X60 8.8 ZM-F-01 ZM-
L-02
9 26- LEFT SIDE DOUBLER ASSY 1
08471
10 26- RIGHT SIDE DOUBLER BCB 1
08525 MONOLITH ASSY
11 26- SWINGARM BEARING CAP WITH 1
08349 BEARING AND INNER SEAL PRESS FIT
SUBASSEMBLY
12 26- SWINGARM BEARING DUST COVER 2
08263 OUTER
13 90- HEXAGON FLANGE BOLT DIN 6921 8
08257 M8X16 10.9 ZM-F-01 ZM-L-02
14 12- SWINGARM JOINT SHIM SERVICE KIT 1
08106
15 26- SWINGARM ASSEMBLY STEEL SHEET 1
08400
16 90- ROUTING CLIP 0.25IN HOLE 0.25IN 1
08252 CABLE