Unisonic Technologies Co., LTD: Low Cost Power-Saving Mode PWM Controller For Flyback Converters
Unisonic Technologies Co., LTD: Low Cost Power-Saving Mode PWM Controller For Flyback Converters
, LTD
UC3800/B Preliminary LINEAR INTEGRATED CIRCUIT
DESCRIPTION
The UTC UC3800/B is a high performance current mode PWM
controller ideally suited for low standby power. High voltage startup SOP-8
is implemented in UTC UC3800/B, which features with short
startup time and no standby current. At no load condition, the IC
operates in power-saving mode for lower standby power,
decreasing frequency for higher conversion efficiency at light load
condition.
The internal slope compensation improves system stability at
high PWM duty cycle output. Leading-edge blanking on current
sense input removes the signal glitch, which offering minimal
external component count in the design. Excellent EMI
performance is achieved with UTC proprietary frequency hopping
technique (ZL201020615247.1) together with soft driver control.
Audio noise is eliminated due to switch frequency more than 20kHz
during operation.
The UTC UC3800/B has such applications as: battery charger,
power adaptor, set-top box power supplies, ink jet printers,
open-frame SMPS.
FEATURES
* UTC proprietary frequency hopping technology for Improved EMI * Fixed switch frequency 65kHz
performance. * Gate output voltage clamped at 16V
* Power-saving mode for high light-load and standby efficiency * Low start-up current
* Soft Start * Cycle-by-cycle Current Limiting
* Dynamic peak current limiting for constant output power * Under voltage lockout (UVLO)
* Built-in synchronized slope compensation * Few external components required
* OTP,OLP,OVP, LNO-OVP, Brownout and VDD clamp for higher
security
ORDERING INFORMATION
Ordering Number
Package Packing
Lead Free Halogen Free
UC3800L-S08-R UC3800G-S08-R SOP-8 Tape Reel
UC3800BL-S08-R UC3800BG-S08-R SOP-8 Tape Reel
UC3800BG-S08-R
(1)Packing Type (1) R: Tape Reel
(3)Green Package (3) G: Halogen Free and Lead Free, L: Lead Free
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Copyright © 2020 Unisonic Technologies Co., Ltd QW-R103-083.e
UC3800/B Preliminary LINEAR INTEGRATED CIRCUIT
MARKING
UC3800 UC3800B
8 7 6 5 8 7 6 5
Date Code Date Code
UTC UTC
UC3800 L: Lead Free UC3800B L: Lead Free
G: Halogen Free G: Halogen Free
Lot Code Lot Code
1 2 3 4 1 2 3 4
PIN CONFIGURATION
GATE 1 8 HV
VDD 2 7 NC
CS 3 6 GND
LNO 4 5 FB
PIN DESCRIPTION
PIN NO. PIN NAME PIN TYPE DESCRIPTION
1 GATE O Totem-pole gate driver output for power MOSFET.
2 VDD P Supply voltage
3 CS I Current sense input.
This pin is connected to the line input via two resistors to achieve line
4 LNO I
voltage over protect function and Brownout
The PWM duty cycle is determined by voltage level into this pin and the
5 FB I
current-sense signal at CS pin.
6 GND P Ground.
7 NC
8 HV I Connected to the line input or bulk capacitor via resistor for setup.
BLOCK DIAGRAM
Internal Soft
supply Start
EN
Green
Mode OCP
UVLO
VDD
Slope
OSC LEB CS
Compensation
PWM
OVP
Logic Comparator
Burst
Mode
EN R S
Clamp -
Q Q
S R +
Vth_OLP
-
2R
+ FB
Delay
OLP
R
Comparator
Delay
OTP
+ LNO
- Vth_LNO
GND
THERMAL DATA
PARAMETER SYMBOL RATINGS UNIT
Junction to Ambient θJA 150 °C/W
OPERATION DESCRIPTION
The UTC UC3800/B devices integrate many useful designs into one controller for low-power switch-mode power
supplies. The following descriptions highlight some of the features of the UTC UC3800/B series.
HV Start-up
UTC UC3800/B integrated HV start circuit, and provide about 1mA current to charge V DD pin during power on state
from HV pin. When VDD cap voltage is higher than UVLO (OFF), the charge current is switched off. At this moment,
the VDD capacitor provides current to UTC UC3800/B until the auxiliary winding of the main transformer starts to
provide the operation current.
Power-Saving Mode Operation
The proprietary Power-Saving Mode function provides linearly decreasing the switching frequency under light-load
conditions for higher efficiency. The feedback voltage, which is sampled from the voltage feedback loop, is taken as
the reference. Once the feedback voltage dropped below the threshold voltage, the switching frequency starts to
decrease. This Power-Saving Mode function dramatically reduces power consumption under light-load conditions.
The 22KHz minimum frequency control also eliminates the audio noise at any loading conditions.
At zero load condition, the magnitude of power loss is in proportion to the number of switching events within a
fixed period of time. Reducing switching events leads to the reduction on the power loss and thus conserves the
energy. The UTC UC3800/B enter burst mode at standby condition to minimize the switching loss and reduces the
standby power consumption. Power supplies using the UTC UC3800/B can easily meet even the strictest regulations
regarding standby power consumption.
Switch Frequency Set
The maximum switch frequency is fixed to 65KHz. Switch frequency is modulated by output power POUT during IC
operating. At no load or light load condition, most of the power dissipation in a switching mode power supply is from
switching loss on the MOSFET transistor, the core loss of the transformer and the loss on the snubber circuit. The
magnitude of power loss is in proportion to the number of switching events within a fixed period of time. So lower
switch frequency at lower load, which more and more improve IC’s efficiency at light load. At from no load to light
load condition, The IC will operate at from Burst mode to Reducing Frequency Mode. The relation curve between f SW
and POUT/POUT (MAX) as followed Fig.1.
60
55
FSW (KHz)
115V
40
25 230V
10
1% 9% 19% 30% 100%
POUT/POUT(max)
Fig.1 The relation curve between fSW and relative output power POUT/ POUT (MAX)
Fsw
(KHz)
FSW_MAX
FSW_TYP
FSW_MIN
THopping
t(ms)
Protection Controls
The IC takes on more protection functions such as OVP, OLP and OTP etc. In case of those failure modes for
continual blanking time, the driver is shut down. Driver is reset after failure is eliminated.
OVP
The OVP will shut down the switching of the power MOSFET whenever VDD >VOVP. The OVP event as followed
Fig.3.
VDD VFB
VOVP VOLP
VTHD(ON)
VCC(MIN) T1<TDelay T2>TDelay
VFB(IN)
Driver t Driver t
ON/OFF ON / OFF
t t
OLP
OLP will shut down driver when VFB> VOLP for continual time. The OLP event as followed Fig.4.
LNO-OVP and BNO
LNO will shut down driver when LNO> VTH_LNO or LNO<VTH_BNO for continual time.
OTP
The internal OTP circuit is implemented to detect the Temperature. As soon as the Temperature is higher than
the 150C, the driver will shut down.
PCB Layout Note
Noise from the current sense or the control signal can cause significant pulse width jitter in continuous-conduction
mode, and slope compensation helps alleviate these problems. Good placement and layout practices should be
followed. Avoiding long PCB traces and component leads, locating compensation and filter components near the
UTC UC3800/B, and increasing the power MOS gate resistance is advised.
F1 1
L2 2
L
1
R1 BD1
CX1
2 4 + C3 R3
C1 C2 T1 D5
R2 1, 2 2 1 1
L1 2
10 VO
N 3
D2 9
8 R10 C9
D4 R4 22 + + 1
U1 1 2 5 C10 C11 C13
1 Q1 2 ZD1
8 HV GATE 1
7 2 R6 3
NC VDD 7
GND
6 GND SENSE 3 R7 3, 4
R9-1 5 4
FB LNO R8 C7
C8
R5 D3
1 2
+ R12
C5 C4
R9 U3
4 1 R15
R13 R14
3 2
3 C12
CY1 U2
1
R16
2
BOM
Reference Component Reference Component
BD1 BD 1A/600V L2 20mH 6*8mm
CX1 (Optional) NC Q1 4N60
CY1 (Optional) YC 220P/400V (Y1) R1,R2 R 1MΩ 1206
C2 EC 22μF/400V 105°C R3 R 30KΩ 1206
C1 EC 10μF/400V 105°C R4 (Optional) R 20Ω 1W
C3 CC 0.01μF/1000V R5 R 0Ω 1206
C4 EC 3.3μF/50V R6 R 100Ω 1206
C5,C13 (Optional) CC 104P/25V 0805 R7 R 1.1Ω 1W
C7 (Optional) CC 102P/25V 1206 R8 R 10kΩ 1206
C8 CC 102P/25V 1206 R9/R9-1 R 2.8kΩ / 1MΩ
C9 CC 222P/100V 1206 R10 R 51Ω 0.5W
C10 EC 470u/16V 105°C R12 R 510Ω 0805
C11 EC 220u/16V 105°C R13 R 2KΩ 0805
C12 CC 222P/16V 0805 R14 R 0Ω 0805
C14 NC R15 R 43kΩ 0805
D2 Diode FR107 R16 R 12kΩ 0805
D3 Diode FR102 R17 R 120kΩ 0805
D4 (Optional) T1 EF-20
D5 Diode SB360 U1 IC UC3800/B
F1 R1Ω/0.5W U2 TL431
L1 10μH 6mm U3 PC817
UTC assumes no responsibility for equipment failures that result from using products at values that
exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other
parameters) listed in products specifications of any and all UTC products described or contained herein .
UTC products are not designed for use in life support appliances, devices or systems where malfunction
of these products can be reasonably expected to result in personal injury. Reproduction in whole or in
part is prohibited without the prior written consent of the copyright owner. UTC reserves the right to
make changes to information published in this document, including without limitation specifications and
product descriptions, at any time and without notice. This document supersedes and replaces all
information supplied prior to the publication hereof.