Completion Kit Galley - ACP - Czech Republic

Component maintenance manual with

illustrated parts list -
4x FS / 8x HS (J,K,L,M)

2631091151-4050G-00001-01
Issue No. 001

All rights reserved Copyright © 2016 Zodiac Galleys Europe s.r.o.

This document is the property of Zodiac Galleys Europe s.r.o. and must not be copied or used, either in whole or part,
for any purpose other than that for which it is supplied, without the express written authority of Zodiac Galleys Europe s.r.o.,
Univerzitni 1119/34, 301 00 Plzen, Czech Republic.

Cage Code: 4050G

Publication No.: 2631091151-4050G-00001-01
Manufacturer:
Zodiac Galleys Europe s.r.o.
Univerzitni 1119/34
301 00 Plzen / Czech Republic
Phone: +420 377 664 111
Fax: +420 377 664 164

Applicable to: All 2631091151-A-25-33-217X-01001-001A-C

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Completion Kit - Change Record

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
Make sure the previous revisions have been incorporated.

Incorporated revision must be recorded with the date of incorporation and a signature.

Issue Incorporated by (signature) Issue Incorporated by (signature)

date date
001 2018-09-14 Initial issue 026
002 027
003 028
004 029
005 030
006 031
007 032
008 033
009 034
010 035
011 036
012 037
013 038
014 039
015 040
016 041
017 042

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Issue Incorporated by (signature) Issue Incorporated by (signature)

date date
018 043
019 044
020 045
021 046
022 047
023 048
024 049
025 050

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Completion Kit - Table of Contents

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
Document title Data module code Issue date No. of Applic.
pages to
Change Record data module 2018-09-14 2 ALL
2631091151-A-25-33-217X-01001-00TA-C -
sx/US
List of Effective Data data module 2018-09-14 2 ALL
Modules 2631091151-A-25-33-217X-01001-00SA-C -
sx/US
List of Abbreviations data module 2018-09-14 2 ALL
2631091151-A-25-33-217X-01001-005A-C -
sx/US
List of Terms data module 2018-09-14 1 ALL
2631091151-A-25-33-217X-01001-006A-C -
sx/US
List of Symbols data module 2018-09-14 1 ALL
2631091151-A-25-33-217X-01001-007A-C -
sx/US
Introduction data module 2018-09-14 3 ALL
2631091151-A-25-33-217X-01001-018A-C -
sx/US
Warnings, Cautions, data module 2018-09-14 1 ALL
Notes 2631091151-A-25-33-217X-01001-012A-C -
sx/US
Description and data module 2018-09-14 1 ALL
Operation 2631091151-A-25-33-217X-01001-040A-C -
sx/US

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Document title Data module code Issue date No. of Applic.

pages to
Testing and Fault data module 2018-09-14 1 ALL
Isolation 2631091151-A-25-33-217X-01001-400A-C -
sx/US
Cleaning data module 2018-09-14 2 ALL
2631091151-A-25-33-217X-01001-250A-C -
sx/US
Check data module 2018-09-14 2 ALL
2631091151-A-25-33-217X-01001-300A-C -
sx/US
Repair Procedure data module 2018-09-14 2 ALL
2631091151-A-25-33-217X-01001-600A-C -
sx/US
Fits and Clearances data module 2018-09-14 2 ALL
2631091151-A-25-33-217X-01001-030A-C -
sx/US
Removal data module 2018-09-14 15 ALL
2631091151-A-25-33-217X-01001-520A-C -
sx/US
Installation data module 2018-09-14 22 ALL
2631091151-A-25-33-217X-01001-720A-C -
sx/US
Servicing data module 2018-09-14 2 ALL
2631091151-A-25-33-217X-01001-200A-C -
sx/US
Storage Including data module 2018-09-14 2 ALL
Transportation 2631091151-A-25-33-217X-01001-850A-C -
sx/US
IPL Introduction data module 2018-09-14 4 ALL
2631091151-A-25-33-217X-01001-018B-C -
sx/US
List of Vendors data module 2018-09-14 1 ALL
2631091151-A-25-33-217X-01001-019A-C -
sx/US
Numerical Index data module 2018-09-14 5 ALL
2631091151-A-25-33-217X-01001-013A-C -
sx/US
IPL Figure 1 - data module 2018-09-14 9 ALL
Compartment 2631091151-A-25-33-217X-01001-075A-C -
sx/US
IPL Figure 2 - Divider data module 2018-09-14 4 ALL
Pivoting Assy 2631091151-A-25-33-217X-01001-075B-C -
sx/US
IPL Figure 3 - Rubstrip data module 2018-09-14 5 ALL
Instl. 2631091151-A-25-33-217X-01001-075C-C -
sx/US

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Document title Data module code Issue date No. of Applic.

pages to
IPL Figure 4 - Cover data module 2018-09-14 3 ALL
Split Line Instl. 2631091151-A-25-33-217X-01001-075D-C -
sx/US
IPL Figure 5 - Kick Strip data module 2018-09-14 3 ALL
Instl. 2631091151-A-25-33-217X-01001-075E-C -
sx/US
IPL Figure 6 - Flutter data module 2018-09-14 3 ALL
Point Instl. 2631091151-A-25-33-217X-01001-075F-C -
sx/US
IPL Figure 7 - Divider data module 2018-09-14 3 ALL
Panel Assy 2631091151-A-25-33-217X-01001-075G-C -
sx/US
IPL Figure 8 - Seal data module 2018-09-14 4 ALL
Retainers Instl. 2631091151-A-25-33-217X-01001-075H-C -
sx/US

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Completion Kit - List of Effective Data Modules

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
The listed documents are included in Issue 001, dated 2018-09-14, of this publication.

C = Changed data module

N = New data module

D = Deleted data module

Data module code Issue date

data module 2018-09-14
2631091151-A-25-33-217X-01001-00TA-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-009A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-005A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-006A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-007A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-018A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-012A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-040A-C - sx/US

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Data module code Issue date

data module 2018-09-14
2631091151-A-25-33-217X-01001-400A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-250A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-300A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-600A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-030A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-520A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-720A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-200A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-850A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-018B-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-019A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-013A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-075A-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-075B-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-075C-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-075D-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-075E-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-075F-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-075G-C - sx/US
data module 2018-09-14
2631091151-A-25-33-217X-01001-075H-C - sx/US

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Completion Kit - List of Abbreviations

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 List of Abbreviations .. ............................................................................................. 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
Table 2 List of Abbreviations

ACMM Abbreviated Component Maintenance Manual

AECMA Aircraft European Contractors Manufacturers
Association
AR As Required
ATA Air Transportation Association of America
EDP Electronic Data Processing
ESDS Electro Static Discharge Sensitive
ETC Et cetera (and so on)
FIG. Figure
in. Inch
IPL Illustrated Part List
INSTL. Installation
lb.in Pound Inch
LOEP List of Effective Pages
LH Left-hand
LOEDM List of Effective Data Modules
LOV List of Vendors
MAX Maximum
MS Military specification

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Table 2 List of Abbreviations (Continued)

NAS National Aerospace Standard
NHA Next Higher Assembly
No. Number
PNR or P/N Part Number
Ref. Reference
RF For Reference only
ROR Record Of Revisions
RTR Record of Temporary Revisions
RH Right Hand
SB Service Bulletin
SBL Service Bulletin List
TOC Table Of Contents
TR Temporary Revision
WT Weight
ZGEU Zodiac Galleys Europe

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Completion Kit - List of Terms

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1
1. List of Terms.. .......................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 List of Terms.. .......................................................................................................... 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
1. List of Terms
Table 2 List of Terms

Term Definition
Service bulletin A statement released by the airplane
manufacturer to correct issues or improve
efficiency of systems within the aircraft.
Leading particulars Main details.
Monument A structure/construction.
Wire harness A system of insulated conducting wires bound
together with insulating materials, used in the
electrical system of a machine.
Receptacle A contact device installed at an outlet for the
connection of a portable lamp, appliance, or
other electric device by means of a plug and
flexible cord.
Thread Locking Adhesive An adhesive designed to prevent parts from
vibrating loose.
Sandwich panels A structural panel consisting of a core of one
material enclosed between two sheets of a
different material.
Corrugated paper A packaging material made from layers of
heavy paper, the top layer of which is grooved
and ridged.

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Completion Kit - List of Symbols

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1
1. List of Symbols.. ...................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 List of Symbols.. ...................................................................................................... 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
1. List of Symbols
Table 2 List of Symbols

Character Entity
Ω Ohm
% Percentage
° Degree
© Copyright
1/4 One Quarter
& And
± Plus or minus

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Completion Kit - Introduction

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1
1. GENERAL .. ............................................................................................................ 1
2. MANUFACTURING .. .............................................................................................. 1
3. MANUAL LAYOUT .. ............................................................................................... 1
4. MAINTENANCE POLICY .. ..................................................................................... 2
5. REVISION SERVICE .............................................................................................. 2
6. SHOP VERIFICATION .. ......................................................................................... 3
7. MEASUREMENT UNITS......................................................................................... 3

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
1. GENERAL
1.1 This manual is made in accordance with the requirements set out in the specification S1000D. It
is intended to give such data as is necessary for an approved repairer to put an unserviceable
completion kit back to a serviceable condition.

2. MANUFACTURING
2.1 The Completion Kit is made and product supported by:

Zodiac Galleys Europe s.r.o.

Univerzitni 34
30100 Plzen
Czech Republic
FSCM: 4050G
Tel: +420 377 664 111
Fax: +420 377 664 161
Email: aftersales.dgc@zodiacaerospace.com
Internet: www.zodiacaerospace.com

3. MANUAL LAYOUT
3.1 This manual includes the sections that follow:

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□ Introduction
□ Technical content
□ Description and Operation
□ Testing and Fault Isolation
□ Maintenance and Servicing:
□ Cleaning
□ Check
□ Repair
□ Fits and Clearances
□ Removal
□ Installation
□ Servicing
□ Storage (Including Transportation)
□ Illustrated Parts Data
4. MAINTENANCE POLICY
4.1 The component maintenance manual gives procedures that will let an approved repairer, who is
unfamiliar with the component, put the completion kit back to a serviceable condition. These
procedures are prepared for the repairer who does the shop work. All of the procedures used in
this manual are in accordance with the usual standard practices. For more detailed instructions,
contact Zodiac Galleys Europe Aftersales.

4.2 Length of screws used in clamp installations and grounding details is only approximate and
must be ensured by the repairer as required.

4.3 Parts which are bonded by means of double sided adhesive tape (P/N 220516-17 or P/N
220516-15) must be reassembled by means of the exactly same type of the tape which is
already installed on the spare part supplied. Before its installation, make sure that the surface of
the structure is clear of any remaining tape. In case of any questions, contact Zodiac Galleys
Europe Aftersales.

4.4 All expendable parts (screws, nuts, and washers) must be replaced with new items, regardless of
the condition of the items removed. Keep the same color identification if applied. In case of any
questions, contact Zodiac Galleys Europe Aftersales.

4.5 Installations that are self-locking, must be installed without a thread locking adhesive (All
monuments should be built with self-locking fasteners, as far as possible). Installations that are
NON self-locking must be secured by thread locking adhesive Loctite 242 (or equivalent). In
case of any questions, contact Zodiac Galleys Europe Aftersales.

4.6 All parts and assemblies are to be re-sealed after installation or reassembly by means of silicone
sealant. In case of any questions, contact Zodiac Galleys Europe Aftersales.

4.7 By default, all replaceable parts are supplied without decorative material. Parts can be delivered
with decorative materials only on request at Zodiac Galleys Europe Aftersales. For P/Ns of
decorative materials, refer to Master CMM (Trim and Finish).

5. REVISION SERVICE
5.1 This manual will be updated as necessary by revisions. Changes to hardware given in service
bulletins will be included in this manual with revisions.

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5.2 When a service bulletin is issued, it will be listed in Technical standard record (Data module
008A-C) of this CMM.

6. SHOP VERIFICATION
6.1 The sections in this manual are approved. The applicable tasks of disassembly, testing and
assembly were done at Driessen Aerospace Group NV.

7. MEASUREMENT UNITS
7.1 All the units in this manual are metric with English equivalents shown in brackets. Units of
temperature are in degrees Celsius and Fahrenheit shown in brackets.

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Completion Kit - WARNINGS, CAUTIONS, NOTES

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1
1. General.................................................................................................................... 1
1.1 WARNING.. ............................................................................................................. 1
1.2 CAUTION .. ............................................................................................................. 1
1.3 NOTE ...................................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
1. General
1.1 WARNING

Warnings give instructions to the use of materials, processes, methods, procedures or limits.
Obey the instructions accurately, if not, this can cause injury or death of persons.

1.2 CAUTION

Cautions give instructions to the use of materials, processes, methods, procedures or limits.
Obey the instructions accurately, if not, this can cause damage to the equipment.

1.3 NOTE

Notes give instructions which make the work easier.

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Completion Kit - Description and Operation

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1
1. Description............................................................................................................... 1
1.1 General.................................................................................................................... 1
1.2 Safety Considerations.. ........................................................................................... 1
1.3 Maintainability.. ........................................................................................................ 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
1. Description
1.1 General

1.1.1 The Completion Kit part number 263109-1151 is a completion kit installed in the Galley.

1.2 Safety Considerations

1.2.1 The Completion Kit assembly includes safety design features, such as rounded external corners,
minimum projections and component kept devices to prevent objects from flying when ultimate
loads are applied.

1.2.2 General warning placards, emergency placards, crew instructions placards, and weight placards
are put in noticeable places and are readable from correct positions of work.

1.2.3 Material used in assembly of the completion kit is to be fire retardant. Also, areas subject to fire
danger are designed and made to contain and prevent the spread of fire.

1.3 Maintainability

1.3.1 The Completion Kit is designed so that no special tools are necessary for inspection, adjustment,
servicing, removal and replacement of parts. Sufficient access is given to the attached fittings
and various servicing connections at the airplane interface.

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Completion Kit - Testing and Fault Isolation

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1
1. General.................................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
1. General
Refer to Green Galley CMM, for details see DMs with Information Code 400*.

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Completion Kit - Cleaning

Table of contents
References................................................................................................................................... 1
Required conditions.. ................................................................................................................... 1
Support equipment....................................................................................................................... 1
Supplies.. ..................................................................................................................................... 2
Spares.......................................................................................................................................... 2
Safety conditions.......................................................................................................................... 2
Main function................................................................................................................................ 2
Requirements after job completion.. ............................................................................................ 2

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 Required conditions................................................................................................. 1
Table 3 Support equipment.. ................................................................................................ 1
Table 4 Supplies................................................................................................................... 2
Table 5 Spares.. ................................................................................................................... 2
Table 6 Required conditions after job completion.. .............................................................. 2

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Preliminary requirements
Required conditions
Table 2 Required conditions

Action/Condition Data module / technical publication

Panel Designation CB Location

None

Support equipment
Table 3 Support equipment

Ref. Name Identification/Reference Quantity Remarks

None

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Supplies
Table 4 Supplies

Ref. Name Identification/Reference Quantity Remarks

None

Spares
Table 5 Spares

Ref. Name Identification/Reference Quantity Remarks

None

Safety conditions
None
Procedure
1. Job Description
1.1 This section contains the procedure for Cleaning.

2. Job Set-up Information

2.1 None

3. Job Set-up
3.1 None

4. Procedure
4.1 Refer to Green Galley CMM, for details see DMs with Information Code 250*.

5. Job Close-up
5.1 None

Requirements after job completion

Required conditions
Table 6 Required conditions

Title Data module / technical publication

None

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Completion Kit - Check

Table of contents
References................................................................................................................................... 1
Required conditions.. ................................................................................................................... 1
Support equipment....................................................................................................................... 1
Supplies.. ..................................................................................................................................... 2
Spares.......................................................................................................................................... 2
Safety conditions.......................................................................................................................... 2
Main function................................................................................................................................ 2
Requirements after job completion.. ............................................................................................ 2

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 Required conditions................................................................................................. 1
Table 3 Support equipment.. ................................................................................................ 1
Table 4 Supplies................................................................................................................... 2
Table 5 Spares.. ................................................................................................................... 2
Table 6 Required conditions after job completion.. .............................................................. 2

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Preliminary requirements
Required conditions
Table 2 Required conditions

Action/Condition Data module / technical publication

Panel Designation CB Location

None

Support equipment
Table 3 Support equipment

Ref. Name Identification/Reference Quantity Remarks

None

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Supplies
Table 4 Supplies

Ref. Name Identification/Reference Quantity Remarks

None

Spares
Table 5 Spares

Ref. Name Identification/Reference Quantity Remarks

None

Safety conditions
None
Procedure
1. Job Description
1.1 This section contains the procedure for Check.

2. Job Set-up Information

2.1 None

3. Job Set-up
3.1 None

4. Procedure
4.1 Refer to Green Galley CMM, for details see DMs with Information Code 300*.

5. Job Close-up
5.1 None

Requirements after job completion

Required conditions
Table 6 Required conditions

Title Data module / technical publication

None

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Completion Kit - Repair Procedure

Table of contents
References................................................................................................................................... 1
Required conditions.. ................................................................................................................... 1
Support equipment....................................................................................................................... 1
Supplies.. ..................................................................................................................................... 2
Spares.......................................................................................................................................... 2
Safety conditions.......................................................................................................................... 2
Main function................................................................................................................................ 2
Requirements after job completion.. ............................................................................................ 2

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 Required conditions................................................................................................. 1
Table 3 Support equipment.. ................................................................................................ 1
Table 4 Supplies................................................................................................................... 2
Table 5 Spares.. ................................................................................................................... 2
Table 6 Required conditions after job completion.. .............................................................. 2

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Preliminary requirements
Required conditions
Table 2 Required conditions

Action/Condition Data module / technical publication

Panel Designation CB Location

None

Support equipment
Table 3 Support equipment

Ref. Name Identification/Reference Quantity Remarks

None

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Supplies
Table 4 Supplies

Ref. Name Identification/Reference Quantity Remarks

None

Spares
Table 5 Spares

Ref. Name Identification/Reference Quantity Remarks

None

Safety conditions
None
Procedure
1. Job Description
1.1 This section contains the Repair procedure.

2. Job Set-up Information

2.1 None

3. Job Set-up
3.1 None

4. Procedure
4.1 Refer to Green Galley CMM, for details see DMs with Information Code 600*.

5. Job Close-up
5.1 None

Requirements after job completion

Required conditions
Table 6 Required conditions

Title Data module / technical publication

None

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Completion Kit - Fits and Clearances

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1
1. TORQUE VALUES.. ................................................................................................ 1
1.1 General ................................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 Torque Values - Bolts and Screws........................................................................... 1
Table 3 Torque Values - Self-locking nuts – Prevailing Torque.. .......................................... 2

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
1. TORQUE VALUES
1.1 General

The torque values used are in accordance with the usual standard practices.

Table 2 Torque Values - Bolts and Screws

Thread Size (in.) Tension Torque Range (lb.in) Tension Torque Range (Nm)
#6 - 32 12 – 15 1.36 – 1.69
#8 - 32 15 – 17 1.69 – 1.92
#10 - 32 30 – 35 3.39 – 3.95
1/4" - 28 65 – 90 7.34 – 10.17
5/16" - 24 130 – 180 14.69 – 20.34
3/8" - 24 220 – 265 24.86 – 30.00

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Table 3 Torque Values - Self-locking nuts – Prevailing Torque

Thread Size (in.) Torque Value (lb.in) Torque Value (Nm)

#6 - 32 0.5 0.056
#8 - 32 1.0 0.113
#10 - 32 2.0 0.226
1/4" - 28 3.5 0.395
5/16" - 24 6.5 0.734
3/8" - 24 9.5 1.073
7 - 16 - 20 14.0 1.581
1/2" - 20 18.0 2.033
9/16" - 18 24.0 2.710
5/8" - 18 32.0 3.613
3/4" - 16 50.0 5.646
7/8" - 14 70.0 7.904
1 - 12 90.0 10.163
1 - 1/8 - 12 117.0 13.211
1 - 1/4 - 12 143.0 16.147

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Completion Kit - Removal

Table of contents
References................................................................................................................................... 1
Required conditions.. ................................................................................................................... 1
Support equipment....................................................................................................................... 2
Supplies.. ..................................................................................................................................... 2
Spares.......................................................................................................................................... 2
Safety conditions.......................................................................................................................... 2
Main function................................................................................................................................ 2
Requirements after job completion.. ............................................................................................15

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 Required conditions................................................................................................. 1
Table 3 Support equipment.. ................................................................................................ 2
Table 4 Supplies................................................................................................................... 2
Table 5 Spares.. ................................................................................................................... 2
Table 6 List of Materials.. ..................................................................................................... 3
Table 7 Required conditions after job completion.. ..............................................................15

List of illustrations
Figure 1 Cover Split Line Removal (P/N 621852-31).. .......................................................... 7
Figure 2 Kick Strip Removal (P/N 621850-121)..................................................................... 9
Figure 3 Divider Panel Removal (P/N 650852-211)...............................................................11
Figure 4 Flutter Point Removal (P/N 621850-691).. ..............................................................12
Figure 5 Seal Retainers Removal (P/N 621852-71).. ............................................................14

References

Table 1 References

Data module / Technical publication Title

2631091151-A-25-33-217X-01001-075A-C sx/US IPL Fig. 1 - Compartment

2631091151-A-25-33-217X-01001-075D-C sx/US IPL Fig. 4 - Cover Split Line Instl.
2631091151-A-25-33-217X-01001-075E-C sx/US IPL Fig. 5 - Kick Strip Instl.
2631091151-A-25-33-217X-01001-075F-C sx/US IPL Fig. 6 - Flutter Point Instl.
2631091151-A-25-33-217X-01001-075H-C sx/US IPL Fig. 8 - Seal Retainers Instl.

Preliminary requirements
Required conditions
Table 2 Required conditions

Action/Condition Data module / technical publication

Panel Designation CB Location

None

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Support equipment
Table 3 Support equipment

Ref. Name Identification/Reference Quantity Remarks

None

Supplies
Table 4 Supplies

Ref. Name Identification/Reference Quantity Remarks

None

Spares
Table 5 Spares

Ref. Name Identification/Reference Quantity Remarks

None

Safety conditions
None
Procedure
1. Job Description
1.1 This section contains the procedure for removal.

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2. Job Set-up Information

Table 6 List of Materials

Item Specification Supplier

Double-sided Tape 950 Transfer Tape - 0.1 mm, P/N 3M Tapes & Adhesives Group;
220516-17 U6293
Double-sided Tape 4950 adhesive on both sides 3M Tapes & Adhesives Group;
of firm type foam-1 mm, P/N U6293
220516-15
Silicon Seal Floorsil 2, Floorsil 87 or Dow Metzeler Technical Rubber
Corning 732 System GMBH; D0919, Dow
Corning RTV 732 - Dow corning
corp., 5D028
Thread Locking Adhesive Loctite 242 Henkel Cz, 1124G

2.1 The galley is an integrally-bonded structure which is made from sandwich panels and aluminium
extrusions. The disassembly of unit causes unwanted effect to its structural integrity.

2.2 Parts which are bonded by means of double sided adhesive tape (P/N 220516-17 or P/N
220516-15) must be reassembled by means of the exactly same type of the tape, which is
already installed on the spare part supplied. Before its installation, make sure that the surface of
the structure is clear of any remaining tape.

2.3 All expendable parts (screws, nuts, and washers) must be replaced with new items, regardless of
the condition of the items removed. Keep the same color identification if applied.

2.4 Installations that are self-locking, must be installed without a thread locking adhesive (All
monuments should be built with self-locking fasteners, as far as possible). Installations that are
NON self-locking must be secured by thread locking adhesive Loctite 242 (or equivalent).

2.5 All parts and assemblies are to be re-sealed after installation or reassembly by means of
silicone sealant.

3. Job Set-up
3.1 As the panelling used to assemble the unit is very strong and durable, disassembly instructions
found herein are restricted to removal of the galley system from the aircraft and removal of
high-wear, easily damaged components of disassembly necessary to access those items which
must be repaired and/or replaced.

3.2 The galley must be disassembled to the extent necessary to replace parts. Do the necessary
repairs and/or overhaul the unit. Full disassembly is not anticipated or recommended.

3.3 Remove everything that impede disassembling. For detailed instructions refer to relevant
completion kit CMM (ACMM). All applicable completion kits are listed in Master CMM (MCMM).

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4. Procedure
CAUTION
Be careful when removing screws or bolts attaching a part to the panelling. Threaded
inserts, which are installed in the panelling to receive screws or bolts, are installed there
with potting compound. If these inserts are damaged too much, it will be necessary to
replace them.

Note
Carefully examine all rivet, spot weld, or bonded assemblies and components before
installation/assembly. Do not remove these items unless necessary because of damage or
other necessary for replacement. If replacement is necessary, refer to the applicable parts
of repair section for detailed instructions.

4.1 Cover Split Line Removal (P/N 621852-31)

(Refer to Fig. 1 and data module 2631091151-A-25-33-217X-01001-075D-C - sx/US)

4.1.1 Remove and discard the eight screws P/N NAS514P632-5 (IPL Fig. 4 - 20) that attach the four
cover plates P/N 200502-47 (IPL Fig. 4 - 10).

4.1.2 Remove the four cover plates P/N 200502-47 (IPL Fig. 4 - 10).

4.1.3 Remove and discard the four screws P/N NAS514P632-5 (IPL Fig. 4 - 40) that attach the two
cover plates P/N 200502-75 (IPL Fig. 4 - 30).

4.1.4 Remove the two cover plates P/N 200502-75 (IPL Fig. 4 - 30).

4.2 Kick Strip Removal (P/N 621850-121)

(Refer to Fig. 2, data module 2631091151-A-25-33-217X-01001-075A-C - sx/US, and data

module 2631091151-A-25-33-217X-01001-075E-C - sx/US)

4.2.1 Remove and discard the two screws P/N NAS514P632-6 (IPL Fig. 5 - 20) and two washers P/N
248514-5 (IPL Fig. 5 - 30) that attach the kick strip P/N 670850-77 (IPL Fig. 5 - 10).

4.2.2 Remove the kick strip P/N 670850-77 (IPL Fig. 5 - 10).

4.2.3 Remove the kick strip P/N 670850-75 (IPL Fig. 5 - 40) and the double-sided tape.

4.2.4 Remove the panel assy P/N 232506-91.

4.2.5 Remove and discard the screw P/N NAS514P632-5 (IPL Fig. 1 - 340) and washer P/N 248514-5
(IPL Fig. 5 - 60) that attach the kick strip P/N 670850-69 (IPL Fig. 5 - 50).

4.2.6 Remove the kick strip P/N 670850-69 (IPL Fig. 5 - 50) and the double-sided tape.

4.2.7 Remove the kick strip P/N 670850-73 (IPL Fig. 5 - 80) and the double-sided tape.

4.2.8 Remove the kick strip P/N 670850-63 (IPL Fig. 5 - 70) and the double-sided tape.

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4.3 Divider Panel Removal (P/N 650852-211)

(Refer to Fig. 3 and data module 2631091151-A-25-33-217X-01001-075A-C - sx/US)

4.3.1 Remove the divider panel assembly P/N 650852-211 (IPL Fig. 1 - 490) with the two pin clip assys
P/N 200502-571 (IPL Fig. 1 - 460) and the two pin clip assys P/N 200502-561 (IPL Fig. 1 - 470).

4.4 Flutter Point Removal (P/N 621850-691)

(Refer to Fig. 4, data module 2631091151-A-25-33-217X-01001-075A-C - sx/US, and data

module 2631091151-A-25-33-217X-01001-075F-C - sx/US)

4.4.1 Remove and discard the two screws P/N NAS514P632-8 (IPL Fig. 6 - 20) that attach the fitting
cover P/N 201558-85 (IPL Fig. 6 - 10).

4.4.2 Remove the fitting cover P/N 201558-85 (IPL Fig. 6 - 10).

4.4.3 Remove and discard the bolt P/N NAS6206-54 (IPL Fig. 6 - 30) and washer P/N MS20002C6
(IPL Fig. 6 - 40) that attach the flutter point.

4.4.4 Remove the divider panel assembly P/N 650852-211 (IPL Fig. 1 - 490).

4.4.5 Remove the excentric bushing assy P/N 201552-31 (IPL Fig. 6 - 50) from the A/C position.

4.4.6 Remove the outer excentric bushing P/N 201553-5 (IPL Fig. 6 - 60) from the A/C position.

4.5 Seal Retainers Removal (P/N 621852-71)

(Refer to Fig. 5 and data module 2631091151-A-25-33-217X-01001-075H-C - sx/US)

4.5.1 Remove and discard the four screws P/N NAS514P632-7 (IPL Fig. 8 - 20) that attach the seal
retainer P/N 671852-25 (IPL Fig. 8 - 10).

4.5.2 Remove the seal retainer P/N 671852-25 (IPL Fig. 8 - 10).

4.5.3 Remove and discard the two screws P/N NAS514P632-7 (IPL Fig. 8 - 40) that attach the seal
retainer P/N 671852-23 (IPL Fig. 8 - 30).

4.5.4 Remove the seal retainer P/N 671852-23 (IPL Fig. 8 - 30).

4.5.5 Remove and discard the screw P/N NAS514P632-7 (IPL Fig. 8 - 60) that attach the seal retainer
P/N 671852-19 (IPL Fig. 8 - 50).

4.5.6 Remove the seal retainer P/N 671852-19 (IPL Fig. 8 - 50).

4.5.7 Remove and discard the two screws P/N NAS514P632-7 (IPL Fig. 8 - 80) that attach the seal
retainer P/N 671852-18 (IPL Fig. 8 - 70).

4.5.8 Remove the seal retainer P/N 671852-18 (IPL Fig. 8 - 70).

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4.5.9 Remove and discard the three screws P/N NAS514P632-7 (IPL Fig. 8 - 100) that attach the
seal retainer P/N 671852-17 (IPL Fig. 8 - 90).

4.5.10 Remove the seal retainer P/N 671852-17 (IPL Fig. 8 - 90).

4.5.11 Remove and discard the three screws P/N NAS514P632-7 (IPL Fig. 8 - 120) that attach the seal
retainer P/N 671852-13 (IPL Fig. 8 - 110).

4.5.12 Remove the seal retainer P/N 671852-13 (IPL Fig. 8 - 110).

4.5.13 Remove and discard the two screws P/N NAS514P632-7 (IPL Fig. 8 - 140) that attach the
seal retainer P/N 671852-9 (IPL Fig. 8 - 130).

4.5.14 Remove the seal retainer P/N 671852-9 (IPL Fig. 8 - 130).

4.5.15 Remove and discard the screw P/N NAS514P632-7 (IPL Fig. 8 - 160) that attach the seal
retainer P/N 671852-8 (IPL Fig. 8 - 150).

4.5.16 Remove the seal retainer P/N 671852-8 (IPL Fig. 8 - 150).

4.5.17 Remove and discard the screw P/N NAS514P632-7 (IPL Fig. 8 - 180) that attach the seal
retainer P/N 671852-7 (IPL Fig. 8 - 170).

4.5.18 Remove the seal retainer P/N 671852-7 (IPL Fig. 8 - 170).

4.5.19 Remove and discard the four screws P/N NAS514P632-7 (IPL Fig. 8 - 200) that attach the
seal retainer P/N 671852-5 (IPL Fig. 8 - 190).

4.5.20 Remove the seal retainer P/N 671852-5 (IPL Fig. 8 - 190).

4.5.21 Remove and discard the two screws P/N NAS514P632-7 (IPL Fig. 8 - 220) that attach the
seal retainer P/N 671852-4 (IPL Fig. 8 - 210).

4.5.22 Remove the seal retainer P/N 671852-4 (IPL Fig. 8 - 210).

4.5.23 Remove and discard the two screws P/N NAS514P632-7 (IPL Fig. 8 - 240) that attach the
seal retainer P/N 671852-3 (IPL Fig. 8 - 230).

4.5.24 Remove the seal retainer P/N 671852-3 (IPL Fig. 8 - 230).

5. Job Close-up
5.1 Not applicable.

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Figure 1 Cover Split Line Removal (P/N 621852-31) (sheet 1 of 2)

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Figure 1 Cover Split Line Removal (P/N 621852-31) (sheet 2 of 2)

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Figure 2 Kick Strip Removal (P/N 621850-121) (sheet 1 of 2)

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Figure 2 Kick Strip Removal (P/N 621850-121) (sheet 2 of 2)

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Figure 3 Divider Panel Removal (P/N 650852-211)

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Figure 4 Flutter Point Removal (P/N 621850-691) (sheet 1 of 2)

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Figure 4 Flutter Point Removal (P/N 621850-691) (sheet 2 of 2)

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Figure 5 Seal Retainers Removal (P/N 621852-71)

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Requirements after job completion

Required conditions
Table 7 Required conditions

Title Data module / technical publication

None

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Completion Kit - Installation

Table of contents
References................................................................................................................................... 1
Required conditions.. ................................................................................................................... 1
Support equipment....................................................................................................................... 2
Supplies.. ..................................................................................................................................... 2
Spares.......................................................................................................................................... 2
Safety conditions.......................................................................................................................... 2
Main function................................................................................................................................ 2
Requirements after job completion.. ............................................................................................22

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 Required conditions................................................................................................. 1
Table 3 Support equipment.. ................................................................................................ 2
Table 4 Supplies................................................................................................................... 2
Table 5 Spares.. ................................................................................................................... 2
Table 6 List of Materials.. ..................................................................................................... 3
Table 7 Required conditions after job completion.. ..............................................................22

List of illustrations
Figure 1 Cover Split Line Instl. (P/N 621852-31)................................................................... 9
Figure 2 Kick Strip Instl. (P/N 621850-121)...........................................................................11
Figure 3 Divider Panel Installation (P/N 650852-211)............................................................13
Figure 4 Flutter Point Installation (P/N 621850-691).. ...........................................................14
Figure 5 Seal Retainers Installation (P/N 621852-71).. .........................................................16
Figure 6 Half-size Trolley Adjustment.. ..................................................................................17
Figure 7 Nut Adjustment (Part of trolley intermediate retainer).. ...........................................21

References

Table 1 References

Data module / Technical publication Title

2631091151-A-25-33-217X-01001-075A-C sx/US IPL Fig. 1 - Compartment

2631091151-A-25-33-217X-01001-075D-C sx/US IPL Fig. 4 - Cover Split Line Instl.
2631091151-A-25-33-217X-01001-075E-C sx/US IPL Fig. 5 - Kick Strip Instl.
2631091151-A-25-33-217X-01001-075F-C sx/US IPL Fig. 6 - Flutter Point Instl.
2631091151-A-25-33-217X-01001-075H-C sx/US IPL Fig. 8 - Seal Retainers Instl.

Preliminary requirements
Required conditions
Table 2 Required conditions

Action/Condition Data module / technical publication

Panel Designation CB Location

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None

Support equipment
Table 3 Support equipment

Ref. Name Identification/Reference Quantity Remarks

None

Supplies
Table 4 Supplies

Ref. Name Identification/Reference Quantity Remarks

None

Spares
Table 5 Spares

Ref. Name Identification/Reference Quantity Remarks

None

Safety conditions
None
Procedure
1. Job Description
1.1 This section contains the procedure for Installation.

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2. Job Set-up Information

Table 6 List of Materials

Item Specification Supplier

Double-sided Tape 950 Transfer Tape - 0.1 mm, P/N 3M Tapes & Adhesives Group;
220516-17 U6293
Double-sided Tape 4950 adhesive on both sides 3M Tapes & Adhesives Group;
of firm type foam-1 mm, P/N U6293
220516-15
Silicon Seal Floorsil 2, Floorsil 87 or Dow Metzeler Technical Rubber
Corning 732 System GMBH; D0919, Dow
Corning RTV 732 - Dow corning
corp., 5D028
Thread Locking Adhesive Loctite 242 Henkel Cz, 1124G

2.1 Parts which are bonded by means of double sided adhesive tape (P/N 220516-17 or P/N
220516-15) must be reassembled by means of the exactly same type of the tape which is already
installed on the spare part supplied. Before its installation, make sure that the surface of the
structure is clear of any remaining tape.

2.2 All expendable parts (screws, nuts, and washers) must be replaced with new items, regardless of
the condition of the items removed. Keep the same color identification if applied.

2.3 Installations that are self-locking, must be installed without a thread locking adhesive (All
monuments should be built with self-locking fasteners, as far as possible). Installations that are
NON self-locking must be secured by thread locking adhesive Loctite 242 (or equivalent).

2.4 All parts and assemblies are to be re-sealed after installation or reassembly by means of
silicone sealant.

3. Job Set-up
3.1 None

4. Procedure
CAUTION
Be careful when removing screws or bolts attaching a part to the panelling. Threaded
inserts, which are installed in the panelling to receive screws or bolts, are installed there
with potting compound. If these inserts are damaged too much, it will be necessary to
replace them.

Note
Carefully examine all rivet, spot weld, or bonded assemblies and components before
installation/assembly. Do not remove these items unless necessary because of damage or
other necessary for replacement. If replacement is necessary, refer to the applicable parts
of repair section for detailed instructions.

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4.1 Cover Split Line Instl. (P/N 621852-31)

(Refer to Fig. 1 and data module 2631091151-A-25-33-217X-01001-075D-C - sx/US)

4.1.1 Install the two cover plates P/N 200502-75 (IPL Fig. 4 - 30).

4.1.2 Install the four screws P/N NAS514P632-5 (IPL Fig. 4 - 40) to attach the two cover plates
P/N 200502-75 (IPL Fig. 4 - 30).

4.1.3 Tighten the four screws P/N NAS514P632-5 (IPL Fig. 4 - 40) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.1.4 Install the four cover plates P/N 200502-47 (IPL Fig. 4 - 10).

4.1.5 Install the eight screws P/N NAS514P632-5 (IPL Fig. 4 - 20) to attach the four cover plates
P/N 200502-47 (IPL Fig. 4 - 10).

4.1.6 Tighten the eight screws P/N NAS514P632-5 (IPL Fig. 4 - 20) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.2 Kick Strip Instl. (P/N 621850-121)

(Refer to Fig. 2, data module 2631091151-A-25-33-217X-01001-075A-C - sx/US, and data

module 2631091151-A-25-33-217X-01001-075E-C - sx/US)

4.2.1 Install the kick strip P/N 670850-63 (IPL Fig. 5 - 70) with double-sided tape.

4.2.2 Install the kick strip P/N 670850-73 (IPL Fig. 5 - 80) with double-sided tape.

4.2.3 Remove the screw P/N NAS514P632-5 from corner extrusion profile.

4.2.4 Install the kick strip P/N 670850-69 (IPL Fig. 5 - 50) with double-sided tape.

4.2.5 Install washer P/N 248514-5 (IPL Fig. 5 - 60) and the screw P/N NAS514P632-5 (IPL Fig. 1 -
340) to attach the kick strip P/N 670850-69 (IPL Fig. 5 - 50).

4.2.6 Tighten the screw P/N NAS514P632-5 (IPL Fig. 1 - 340) with a torque wrench to a torque value
between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.2.7 Install the panel assy P/N 232506-91.

4.2.8 Install the kick strip P/N 670850-75 (IPL Fig. 5 - 40) with double-sided tape.

4.2.9 Install the kick strip P/N 670850-77 (IPL Fig. 5 - 10).

4.2.10 Install two washers P/N 248514-5 (IPL Fig. 5 - 30) and the two screws P/N NAS514P632-6 (IPL
Fig. 5 - 20) to attach the kick strip P/N 670850-77 (IPL Fig. 5 - 10).

4.2.11 Tighten the two screws P/N NAS514P632-6 (IPL Fig. 5 - 20) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

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Note 1
Kick strips to be installed with overlap as it is shown in detail B.

Note 2
The distance from the lower edge of kick strips to NTF must be 2 mm.

4.3 Divider Panel Installation (P/N 650852-211)

(Refer to Fig. 3 and data module 2631091151-A-25-33-217X-01001-075A-C - sx/US)

4.3.1 Install the divider panel assembly P/N 650852-211 (IPL Fig. 1 - 490) with the two pin clip assys
P/N 200502-571 (IPL Fig. 1 - 460) and the two pin clip assys P/N 200502-561 (IPL Fig. 1 - 470).

4.4 Flutter Point Installation (P/N 621850-691)

(Refer to Fig. 4, data module 2631091151-A-25-33-217X-01001-075A-C - sx/US, and data

module 2631091151-A-25-33-217X-01001-075F-C - sx/US)

4.4.1 Install the outer excentric bushing P/N 201553-5 (IPL Fig. 6 - 60) on the A/C position.

4.4.2 Install the excentric bushing assy P/N 201552-31 (IPL Fig. 6 - 50) on the A/C position.

4.4.3 Install the divider panel P/N 650852-211 (IPL Fig. 1 - 490).

4.4.4 Install washer P/N MS20002C6 (IPL Fig. 6 - 40) and the bolt P/N NAS6206-54 (IPL Fig. 6 - 30)
to attach the flutter point.

4.4.5 Tighten the bolt P/N NAS6206-54 (IPL Fig. 6 - 30) with a torque wrench to a torque value
between 24.86 and 30 N.m [220 and 265 lb.in].

4.4.6 Install the fitting cover P/N 201558-85 (IPL Fig. 6 - 10).

4.4.7 Install the two screws P/N NAS514P632-8 (IPL Fig. 6 - 20) to attach the fitting cover P/N
201558-85 (IPL Fig. 6 - 10).

4.4.8 Tighten the two screws P/N NAS514P632-8 (IPL Fig. 6 - 20) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5 Seal Retainers Installation (P/N 621852-71)

(Refer to Fig. 5 and data module 2631091151-A-25-33-217X-01001-075H-C - sx/US)

4.5.1 Install the seal retainer P/N 671852-3 (IPL Fig. 8 - 230).

4.5.2 Install the two screws P/N NAS514P632-7 (IPL Fig. 8 - 240) to attach the seal retainer P/N
671852-3 (IPL Fig. 8 - 230).

4.5.3 Tighten the two screws P/N NAS514P632-7 (IPL Fig. 8 - 240) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5.4 Install the seal retainer P/N 671852-4 (IPL Fig. 8 - 210).

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4.5.5 Install the two screws P/N NAS514P632-7 (IPL Fig. 8 - 220) to attach the seal retainer P/N
671852-4 (IPL Fig. 8 - 210).

4.5.6 Tighten the two screws P/N NAS514P632-7 (IPL Fig. 8 - 220) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5.7 Install the seal retainer P/N 671852-5 (IPL Fig. 8 - 190).

4.5.8 Install the four screws P/N NAS514P632-7 (IPL Fig. 8 - 200) to attach the seal retainer P/N
671852-5 (IPL Fig. 8 - 190).

4.5.9 Tighten the four screws P/N NAS514P632-7 (IPL Fig. 8 - 200) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5.10 Install the seal retainer P/N 671852-7 (IPL Fig. 8 - 170).

4.5.11 Install the screw P/N NAS514P632-7 (IPL Fig. 8 - 180) to attach the seal retainer P/N 671852-7
(IPL Fig. 8 - 170).

4.5.12 Tighten the screw P/N NAS514P632-7 (IPL Fig. 8 - 180) with a torque wrench to a torque value
between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5.13 Install the seal retainer P/N 671852-8 (IPL Fig. 8 - 150).

4.5.14 Install the screw P/N NAS514P632-7 (IPL Fig. 8 - 160) to attach the seal retainer P/N 671852-8
(IPL Fig. 8 - 150).

4.5.15 Tighten the screw P/N NAS514P632-7 (IPL Fig. 8 - 160) with a torque wrench to a torque value
between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5.16 Install the seal retainer P/N 671852-9 (IPL Fig. 8 - 130).

4.5.17 Install the two screws P/N NAS514P632-7 (IPL Fig. 8 - 140) to attach the seal retainer P/N
671852-9 (IPL Fig. 8 - 130).

4.5.18 Tighten the two screws P/N NAS514P632-7 (IPL Fig. 8 - 140) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5.19 Install the seal retainer P/N 671852-13 (IPL Fig. 8 - 110).

4.5.20 Install the three screws P/N NAS514P632-7 (IPL Fig. 8 - 120) to attach the seal retainer P/N
671852-13 (IPL Fig. 8 - 110).

4.5.21 Tighten the three screws P/N NAS514P632-7 (IPL Fig. 8 - 120) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5.22 Install the seal retainer P/N 671852-17 (IPL Fig. 8 - 90).

4.5.23 Install the three screws P/N NAS514P632-7 (IPL Fig. 8 - 100) to attach the seal retainer P/N
671852-17 (IPL Fig. 8 - 90).

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4.5.24 Tighten the three screws P/N NAS514P632-7 (IPL Fig. 8 - 100) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5.25 Install the seal retainer P/N 671852-18 (IPL Fig. 8 - 70).

4.5.26 Install the two screws P/N NAS514P632-7 (IPL Fig. 8 - 80) to attach the seal retainer P/N
671852-18 (IPL Fig. 8 - 70).

4.5.27 Tighten the two screws P/N NAS514P632-7 (IPL Fig. 8 - 80) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5.28 Install the seal retainer P/N 671852-19 (IPL Fig. 8 - 50).

4.5.29 Install the screw P/N NAS514P632-7 (IPL Fig. 8 - 60) to attach the seal retainer P/N 671852-19
(IPL Fig. 8 - 50).

4.5.30 Tighten the screw P/N NAS514P632-7 (IPL Fig. 8 - 60) with a torque wrench to a torque value
between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5.31 Install the seal retainer P/N 671852-23 (IPL Fig. 8 - 30).

4.5.32 Install the two screws P/N NAS514P632-7 (IPL Fig. 8 - 40) to attach the seal retainer P/N
671852-23 (IPL Fig. 8 - 30).

4.5.33 Tighten the two screws P/N NAS514P632-7 (IPL Fig. 8 - 40) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.5.34 Install the seal retainer P/N 671852-25 (IPL Fig. 8 - 10).

4.5.35 Install the four screws P/N NAS514P632-7 (IPL Fig. 8 - 20) to attach the seal retainer P/N
671852-25 (IPL Fig. 8 - 10).

4.5.36 Tighten the four screws P/N NAS514P632-7 (IPL Fig. 8 - 20) with a torque wrench to a torque
value between 1.36 and 1.69 N.m [12 and 15 lb.in].

4.6 Half-size Trolley Adjustment

(Refer to Fig. 6 and data module 2631091151-A-25-33-217X-01001-075A-C - sx/US)

4.6.1 Adjust trolley intermediate retainer pawl according to dimensions in Fig. 6 ± 1 mm [0.04 in].

4.7 Nut Adjustment (Part of trolley intermediate retainer)

(Refer to Fig. 7)

4.7.1 Install the nut marked as “1” in figure.

4.7.2 Tighten the nut marked as “1” against the nylon washer by wrench so there is no gap.

4.7.3 Loosen the nut marked as “1” with 1/4 of turn.

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4.7.4 Install the nuts marked as “2” in figure.

4.7.5 Tighten the nuts marked as “2” against each other.

4.7.6 Tighten the nuts marked as “2” with a torque wrench to a torque value between 10.06 and
12.43 N.m [89 and 110 lb.in].

5. Job Close-up
5.1 Not applicable.

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Figure 1 Cover Split Line Instl. (P/N 621852-31) (sheet 1 of 2)

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Figure 1 Cover Split Line Instl. (P/N 621852-31) (sheet 2 of 2)

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Figure 2 Kick Strip Instl. (P/N 621850-121) (sheet 1 of 2)

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Figure 2 Kick Strip Instl. (P/N 621850-121) (sheet 2 of 2)

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Figure 3 Divider Panel Installation (P/N 650852-211)

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Figure 4 Flutter Point Installation (P/N 621850-691) (sheet 1 of 2)

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Figure 4 Flutter Point Installation (P/N 621850-691) (sheet 2 of 2)

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Figure 5 Seal Retainers Installation (P/N 621852-71)

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Figure 6 Half-size Trolley Adjustment (sheet 1 of 4)

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Figure 6 Half-size Trolley Adjustment (sheet 2 of 4)

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Figure 6 Half-size Trolley Adjustment (sheet 3 of 4)

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Figure 6 Half-size Trolley Adjustment (sheet 4 of 4)

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Figure 7 Nut Adjustment (Part of trolley intermediate retainer)

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Requirements after job completion

Required conditions
Table 7 Required conditions

Title Data module / technical publication

None

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Completion Kit - Servicing

Table of contents
References................................................................................................................................... 1
Required conditions.. ................................................................................................................... 1
Support equipment....................................................................................................................... 1
Supplies.. ..................................................................................................................................... 2
Spares.......................................................................................................................................... 2
Safety conditions.......................................................................................................................... 2
Main function................................................................................................................................ 2
Requirements after job completion.. ............................................................................................ 2

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 Required conditions................................................................................................. 1
Table 3 Support equipment.. ................................................................................................ 1
Table 4 Supplies................................................................................................................... 2
Table 5 Spares.. ................................................................................................................... 2
Table 6 Required conditions after job completion.. .............................................................. 2

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Preliminary requirements
Required conditions
Table 2 Required conditions

Action/Condition Data module / technical publication

Panel Designation CB Location

None

Support equipment
Table 3 Support equipment

Ref. Name Identification/Reference Quantity Remarks

None

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Supplies
Table 4 Supplies

Ref. Name Identification/Reference Quantity Remarks

None

Spares
Table 5 Spares

Ref. Name Identification/Reference Quantity Remarks

None

Safety conditions
None
Procedure
1. Job Description
1.1 This section contains the procedure for Servicing.

2. Job Set-up Information

2.1 None

3. Job Set-up
3.1 None

4. Procedure
4.1 Refer to Green Galley CMM, for details see DMs with Information Code 200*.

5. Job Close-up
5.1 None

Requirements after job completion

Required conditions
Table 6 Required conditions

Title Data module / technical publication

None

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Completion Kit - Storage Including Transportation

Table of contents
References................................................................................................................................... 1
Required conditions.. ................................................................................................................... 1
Support equipment....................................................................................................................... 1
Supplies.. ..................................................................................................................................... 2
Spares.......................................................................................................................................... 2
Safety conditions.......................................................................................................................... 2
Main function................................................................................................................................ 2
Requirements after job completion.. ............................................................................................ 2

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 Required conditions................................................................................................. 1
Table 3 Support equipment.. ................................................................................................ 1
Table 4 Supplies................................................................................................................... 2
Table 5 Spares.. ................................................................................................................... 2
Table 6 Required conditions after job completion.. .............................................................. 2

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Preliminary requirements
Required conditions
Table 2 Required conditions

Action/Condition Data module / technical publication

Panel Designation CB Location

None

Support equipment
Table 3 Support equipment

Ref. Name Identification/Reference Quantity Remarks

None

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Supplies
Table 4 Supplies

Ref. Name Identification/Reference Quantity Remarks

None

Spares
Table 5 Spares

Ref. Name Identification/Reference Quantity Remarks

None

Safety conditions
None
Procedure
1. Job Description
1.1 This section contains the procedure for storage.

2. Job Set-up Information

2.1 None

3. Job Set-up
3.1 None

4. Procedure
4.1 Refer to Green Galley CMM, for details see DMs with Information Code 850*.

5. Job Close-up
5.1 None

Requirements after job completion

Required conditions
Table 6 Required conditions

Title Data module / technical publication

None

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Completion Kit - IPL Introduction

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1
1. Procedure .. ............................................................................................................. 1
1.1 General ................................................................................................................... 1
1.2 Organization.. .......................................................................................................... 1
1.2.1 Introduction ............................................................................................................. 1
1.2.2 List of Vendors (LOV) .. ........................................................................................... 1
1.2.3 Numerical Index....................................................................................................... 2
1.2.4 Optional Vendor Index .. .......................................................................................... 2
1.2.5 Detailed Parts List .. ................................................................................................ 2
1.2.6 How to use the IPL .. ............................................................................................... 4

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 Detailed Parts List.. ................................................................................................. 2

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
1. Procedure
1.1 General

This Illustrated Parts Data (IPD) contains all replaceable parts of the Completion Kit.

1.2 Organization

The IPD has the following sections:

1.2.1 Introduction

The introduction gives the basic data that is necessary to use the IPD.

1.2.2 List of Vendors (LOV)

This list presents all of the manufacturers whose part numbers can possibly appear in IPD.

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1.2.3 Numerical Index

This chapter lists part numbers in alphanumerical sequence with reference to the figure and item
numbers and units per assembly.

The structure of the part numbers is as follows (from the left side to the right side):

– A through Z (without ’O’ as zero)

– 0 to 9

For subsequent rows, the order is:

– a dash
– A through Z (without ’O’ as zero)
– 0 to 9

1.2.4 Optional Vendor Index

The optional vendor index (OVI) lists the standard part numbers and the related optional part
numbers of Driessen Aerospace Group NV.

1.2.5 Detailed Parts List

Table 2 Detailed Parts List

Terms Definition
FIGURE /ITEM (FIG. / ITEM) The first number in the first line of a page
shows the number of the figure that shows
the part. The second number shows the item
number by which the part is identified on the
illustration. A dash in front of the item number
shows that the part is not illustrated.
PART NUMBER The part number column has the original
manufacturer's part numbers.When standard
part numbers are used, the standard part
number is listed in this column.
AIRLINE STOCK NUMBER (AIRL. STOCK The column airline stock number is blank for
NO.) airline internal use.
INDENTURE (IND) The indenture system shows the connection
of the parts and the assemblies to next higher
assemblies that follow:

– . Assembly
– .. Detail parts of assembly or
sub-assembly
– ... Detail parts of sub-assembly or
sub-subassembly

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Table 2 Detailed Parts List (Continued)

Terms Definition
NOMENCLATURE Attaching Parts

– Attaching parts are labeled ATTACHING

PART and are listed immediately after the
parts which they attach.
Matched Parts

– Detailed parts for assemblies which can

be supplied separately. Below these
items is written MATCHED PART USED
WITH ITEM NUMBER
Vendor Codes

– Parts made by companies other than

Driessen Aerospace Group NV are
identified by an applicable vendor code
after the nomenclature.
– Vendor codes are written with current
issues of U.S. Federal Supply Codes for
Manufacturer Handbooks H4-1, H4-2 and
H4-3 and have the letter ’V’.
Optional Part

– The optional parts identify the

manufacturer's part number.
EFFECTIVITY CODE ("EFF CODE") The effectivity column shows parts
connections to units or assemblies which are
almost the same but have small differences.
These units or assemblies have reference
letters such as 1A, 1B, 1C, etc. Parts which
are not the same in all configurations but are
related to one or more of the next higher
assembly, are identified with the letter or
letters of the top item(s). When a component
is part of all top items, the effectivity column
is blank.
UNITS PER ASSEMBLY (”UPA”) The column units per assembly contains the
quantity of a part required for only one next
assembly. For items with variable quantities,
the letters ’AR’ are put in the quantity column
to show ’As Required’.When items are
recorded for reference purposes, they are
identified with ’RF’.

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Table 2 Detailed Parts List (Continued)

Terms Definition
EXPLANATION OF TERMS AND SYMBOLS 1 Part numbers with more than 15
characters require the introduction
of a dummy part number with a
cross-reference to the over length part
number. This will be shown in the
detailed parts list as follows: "ORDER
OVERLENGTH PNR (Vx)".
2 Part numbers amended with a capital
letter (shown in the nomenclature column)
means, that this equipment is improved
without any change to the operational
effect.
3 The term "REPLD BY" means that the
part in the part number column is replaced
by and is interchangeable with the part
number shown in the notation.
4 The term "REPLS" means that the part
in the part number column replaces and
is interchangeable with the part number
shown in the notation.
5 The term "ALT" means that the part is
an alternative for another part with equal
value, weight, dimension, etc. It can
be noted with certain specifications or
completely interchangeable.
6 The term "INT" means that the part is
completely equal to other variants listed
without any specifications difference . It
may be used in any instance where the
alternate part is referenced.
7 The term "NP" means that the part is not
procurable. Order next higher assembly.

1.2.6 How to use the IPL

If the part number is known

– Find the part number in the numerical index and record the figure and the item number.
– Turn to the figure.
– Find the part on the illustration and in the parts list by the item number.

If the part number is unknown

– Refer to Figure and find the figure item number of the part.
– Record the figure item number.
– Turn to the figure parts list and find the related part number.

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Completion Kit - List of Vendors

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 List of Vendors ........................................................................................................ 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
Table 2 List of Vendors

MFR Vendors Address

C6182 AES Aircraft Elektrik/Elektronik System GmbH
C9328 Hebmueller SRS - Technik BmbH
C6416 Groth Luftfahrt and Systemtechnik GMBH & CO KG
SKH53 Driessen AIS Thailand Ltd.
61372 General Ecology, Inc.
U3054 MARL International LTD
C0350 ZABEL Technik GmbH
3T9T9 Swagelok Company
05617 IDD Aerospace Corp
1R9J8 Heath Tecna Inc.

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Completion Kit - Numerical Index

Table of contents
References................................................................................................................................... 1
Description.. ................................................................................................................................. 1

List of tables
Table 1 References.. ............................................................................................................ 1
Table 2 Numerical Index....................................................................................................... 1

List of illustrations

References

Table 1 References

Data module / Technical publication Title

None

Description
Table 2 Numerical Index

PART NUMBER AIRLINE STOCK FIGURE ITEM TTL REQ.

NUMBER
MS20002C6 6 40 1
MS21042L6 1 20 4
MS21042L6 1 50 4
MS35265-12 2 80 1
NAS1149F0632P 1 30 4
NAS1149F0632P 1 60 4
NAS514P1032-5 7 20 7
NAS514P1032-5 7 40 7
NAS514P632-24 1 210 16
NAS514P632-24 1 230 8
NAS514P632-4 2 70 2
NAS514P632-4 2 130 2
NAS514P632-5 1 270 24
NAS514P632-5 1 320 4
NAS514P632-5 1 340 1
NAS514P632-5 1 360 2
NAS514P632-5 1 410 2

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Table 2 Numerical Index (Continued)

PART NUMBER AIRLINE STOCK FIGURE ITEM TTL REQ.
NUMBER
NAS514P632-5 1 430 1
NAS514P632-5 1 450 1
NAS514P632-5 2 20 2
NAS514P632-5 4 20 8
NAS514P632-5 4 40 4
NAS514P632-5 7 60 4
NAS514P632-6 1 90 16
NAS514P632-6 1 120 8
NAS514P632-6 1 290 32
NAS514P632-6 5 20 2
NAS514P632-6 7 10 8
NAS514P632-7 8 20 4
NAS514P632-7 8 40 2
NAS514P632-7 8 60 1
NAS514P632-7 8 80 2
NAS514P632-7 8 100 3
NAS514P632-7 8 120 3
NAS514P632-7 8 140 2
NAS514P632-7 8 160 1
NAS514P632-7 8 180 1
NAS514P632-7 8 200 4
NAS514P632-7 8 220 2
NAS514P632-7 8 240 2
NAS514P632-8 6 20 1
NAS6203-2 2 30 1
NAS6206-54 6 30 1
200502-47 4 10 4
200502-561 1 470 2
200502-571 1 460 2
200502-75 4 30 2
201552-31 6 50 1
201553-5 6 60 1
201554-25 7 30 1
201558-85 6 10 1

Applicable to: All 2631091151-A-25-33-217X-01001-013A-C

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Table 2 Numerical Index (Continued)

PART NUMBER AIRLINE STOCK FIGURE ITEM TTL REQ.
NUMBER
211505-191 1 -110 1
211505-33 1 160 1
216536-3 1 250 4
216536-4 1 240 4
216537-4 1 40 4
216537-5 1 10 4
216546-4 1 70 4
218505-5 2 150 1
229530-205 1 280 4
229530-209 1 260 4
229536-49 1 80 4
235509-14 2 100 1
243525-25 2 170 1
247515-020-1-108 3 100 1
247515-041-1-22 1 100 4
247516-313 1 150 2
247516-315 1 130 1
247516-317 1 140 1
247524-040-1-757 3 140 1
247525-040-1-55 3 160 1
247535-109011 1 180 1
247535-109011 3 -1A RF
247541-1-100 3 40 2
247541-1-250 3 60 1
247541-1-45 3 90 1
247541-1-750 3 110 1
247541-5-100 3 50 9
247541-5-450 3 70 1
247541-5-50 3 30 3
247544-2-750 3 190 2
247545-1-55 3 150 1
247545-1-750 3 170 1
247545-1-757 3 130 1
247547-219 3 10 1
247547-223 3 20 1

Applicable to: All 2631091151-A-25-33-217X-01001-013A-C

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Table 2 Numerical Index (Continued)

PART NUMBER AIRLINE STOCK FIGURE ITEM TTL REQ.
NUMBER
247547-225 3 80 1
247547-227 3 120 1
247547-287 3 220 1
247547-289 3 210 1
247547-293 3 230 1
247547-33 3 180 1
247547-63 3 200 2
248514-5 5 30 2
248514-5 5 60 1
259501-1009 2 120 1
259501-1025 2 180 1
259501-1200 2 110 1
259501-1204 2 140 1
259501-1271 2 10 1
259501-1352 1 170 1
259501-1352 2 -1A RF
259501-657 2 90 1
259501-669 2 50 1
259501-67 2 40 1
259501-687 2 60 1
259501-999 2 160 1
263109-1151 1 -1A RF
603852-175 1 330 1
603852-177 1 420 1
603852-179 1 440 1
603852-189 1 310 1
621850-121 1 300 1
621850-121 5 -1A RF
621850-691 1 480 1
621850-691 6 -1A RF
621852-31 1 190 1
621852-31 4 -1A RF
621852-71 1 500 1
621852-71 8 -1A RF
624858-15 1 220 4

Applicable to: All 2631091151-A-25-33-217X-01001-013A-C

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Table 2 Numerical Index (Continued)

PART NUMBER AIRLINE STOCK FIGURE ITEM TTL REQ.
NUMBER
624858-17 1 200 8
650852-211 1 490 1
650852-211 7 -1A RF
650852-3 7 50 1
650852-313 1 390 1
650852-315 1 380 1
650852-317 1 370 1
650852-319 1 350 1
650852-39 1 400 1
670850-29 1 530 1
670850-57 1 520 1
670850-63 5 70 1
670850-69 5 50 1
670850-73 5 80 1
670850-75 5 40 1
670850-77 5 10 1
670852-25 1 510 1
671852-13 8 110 1
671852-17 8 90 1
671852-18 8 70 1
671852-19 8 50 1
671852-23 8 30 1
671852-25 8 10 1
671852-3 8 230 1
671852-4 8 210 1
671852-5 8 190 1
671852-7 8 170 1
671852-8 8 150 1
671852-9 8 130 1

Applicable to: All End of data module 2631091151-A-25-33-217X-01001-013A-C

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Completion Kit - Figure 1 - Compartment

Table of contents
References................................................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations
Figure 1 Compartment........................................................................................................... 2

References

Table 1 References

Data module / Technical publication Title

None

Applicable to: All 2631091151-A-25-33-217X-01001-075A-C

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Figure 1 Compartment (sheet 1 of 3)

Applicable to: All 2631091151-A-25-33-217X-01001-075A-C

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Figure 1 Compartment (sheet 2 of 3)

Applicable to: All 2631091151-A-25-33-217X-01001-075A-C

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Figure 1 Compartment (sheet 3 of 3)

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

- 1A RF 263109-1151 COMPARTMENT

10 4 216537-5 • TROLLEY RETAINER

20 4 MS21042L6 • NUT
ATTACHING PART

30 4 NAS1149F0632P • WASHER
ATTACHING PART

40 4 216537-4 • TROLLEY RETAINER

50 4 MS21042L6 • NUT
ATTACHING PART

60 4 NAS1149F0632P • WASHER
ATTACHING PART

70 4 216546-4 • TROL. INT. RETAINER

80 4 229536-49 • RETAINER CUP

90 16 NAS514P632-6 • SCREW
ATTACHING PART

100 4 247515-041-1-22 • FILLER

- 110 1 211505-191 • T-DIVIDER ASSY

120 8 NAS514P632-6 • SCREW

ATTACHING PART

130 1 247516-315 • • FILLER

MATCHED PART, USED WITH
ITEM NUMBER -110

Applicable to: All 2631091151-A-25-33-217X-01001-075A-C

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

140 1 247516-317 • • FILLER

MATCHED PART, USED WITH
ITEM NUMBER -110

150 2 247516-313 • • FILLER

MATCHED PART, USED WITH
ITEM NUMBER -110

160 1 211505-33 • • T-DIVIDER

MATCHED PART, USED WITH
ITEM NUMBER -110

170 1 259501-1352 • DIVIDER PIVOTING ASSY

SEE FIG. 2, FOR DET ATTACHING
PART

180 1 247535-109011 • RUBSTRIP INSTALLATION

SEE FIG. 3, FOR DET ATTACHING
PART

190 1 621852-31 • COVER SPLIT LINE INSTL.

SEE FIG. 4, FOR DET ATTACHING
PART

200 8 624858-17 • BUMPER

210 16 NAS514P632-24 • SCREW

ATTACHING PART

220 4 624858-15 • BUMPER

230 8 NAS514P632-24 • SCREW

ATTACHING PART

240 4 216536-4 • KICKLOAD RETAINER

250 4 216536-3 • KICKLOAD RETAINER

Applicable to: All 2631091151-A-25-33-217X-01001-075A-C

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

260 4 229530-209 • SINGLE THREAD BLOCK

270 24 NAS514P632-5 • SCREW

ATTACHING PART

280 4 229530-205 • DOUBLE THREAD BLOCK

290 32 NAS514P632-6 • SCREW

ATTACHING PART

300 1 621850-121 • KICK STRIP INSTL.

SEE FIG. 5, FOR DET ATTACHING
PART

310 1 603852-189 • CORNER EDGE EXTRUSION

320 4 NAS514P632-5 • SCREW

ATTACHING PART

330 1 603852-175 • CORNER EDGE EXTRUSION

340 1 NAS514P632-5 • SCREW

ATTACHING PART

350 1 650852-319 • U-SHAPE EXTRUSION

360 2 NAS514P632-5 • SCREW

ATTACHING PART

370 1 650852-317 • U-SHAPE EXTRUSION

380 1 650852-315 • U-SHAPE EXTRUSION

390 1 650852-313 • U-SHAPE EXTRUSION

400 1 650852-39 • U-SHAPE EXTRUSION

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

410 2 NAS514P632-5 • SCREW

ATTACHING PART

420 1 603852-177 • U-SHAPE EXTRUSION

430 1 NAS514P632-5 • SCREW

ATTACHING PART

440 1 603852-179 • U-SHAPE EXTRUSION

450 1 NAS514P632-5 • SCREW

ATTACHING PART

460 2 200502-571 • PIN CLIP ASSY

POSSIBLE TO GET AND CHANGE
AS ASSY ONLY

470 2 200502-561 • PIN CLIP ASSY

POSSIBLE TO GET AND CHANGE
AS ASSY ONLY

480 1 621850-691 • FLUTTER POINT INSTL.

SEE FIG. 6, FOR DET ATTACHING
PART

490 1 650852-211 • DIVIDER PANEL ASSY

SEE FIG. 7, FOR DET ATTACHING
PART

500 1 621852-71 • SEAL RETAINERS INSTL.

SEE FIG. 8, FOR DET ATTACHING
PART

510 1 670852-25 • FILLER

520 1 670850-57 • FILLER

Applicable to: All 2631091151-A-25-33-217X-01001-075A-C

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

530 1 670850-29 • FILLER

Applicable to: All End of data module 2631091151-A-25-33-217X-01001-075A-C

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Completion Kit - Figure 2 - Divider Pivoting Assy

Table of contents
References................................................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations
Figure 1 Divider Pivoting Assy.. ............................................................................................. 2

References

Table 1 References

Data module / Technical publication Title

None

Applicable to: All 2631091151-A-25-33-217X-01001-075B-C

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Figure 1 Divider Pivoting Assy

Applicable to: All 2631091151-A-25-33-217X-01001-075B-C

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

- 1A RF 259501-1352 DIVIDER PIVOTING ASSY

FOR NHA, REFER TO FIG. 1

10 1 259501-1271 • T-EXTRUSION ASSY

20 2 NAS514P632-5 • SCREW
ATTACHING PART

30 1 NAS6203-2 • BOLT
ATTACHING PART

40 1 259501-67 • BUSHING PIVOT

50 1 259501-669 • FILLER

60 1 259501-687 • COVER

70 2 NAS514P632-4 • SCREW
ATTACHING PART

80 1 MS35265-12 • SCREW

90 1 259501-657 • HINGE PIN

100 1 235509-14 • SPRING

110 1 259501-1200 • BRACKET

120 1 259501-1009 • LEADER PIVOT DIVIDER

130 2 NAS514P632-4 • SCREW

ATTACHING PART

140 1 259501-1204 • BRACKET

150 1 218505-5 • KNOB PIVOT DIVIDER

Applicable to: All 2631091151-A-25-33-217X-01001-075B-C

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

160 1 259501-999 • PIN

170 1 243525-25 • SPRING

180 1 259501-1025 • BRACKET

Applicable to: All End of data module 2631091151-A-25-33-217X-01001-075B-C

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Completion Kit - Figure 3 - Rubstrip Instl.

Table of contents
References................................................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations
Figure 1 Rubstrip Instl............................................................................................................ 2

References

Table 1 References

Data module / Technical publication Title

None

Applicable to: All 2631091151-A-25-33-217X-01001-075C-C

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Figure 1 Rubstrip Instl. (sheet 1 of 2)

Applicable to: All 2631091151-A-25-33-217X-01001-075C-C

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Figure 1 Rubstrip Instl. (sheet 2 of 2)

Applicable to: All 2631091151-A-25-33-217X-01001-075C-C

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

- 1A RF 247535-109011 RUBSTRIP INSTALLATION

FOR NHA, REFER TO FIG. 1

10 1 247547-219 • RUBSTRIP

20 1 247547-223 • RUBSTRIP

30 3 247541-5-50 • RUBSTRIP

40 2 247541-1-100 • RUBSTRIP

50 9 247541-5-100 • RUBSTRIP

60 1 247541-1-250 • RUBSTRIP

70 1 247541-5-450 • RUBSTRIP

80 1 247547-225 • RUBSTRIP

90 1 247541-1-45 • RUBSTRIP

100 1 247515-020-1-108 • FILLER

110 1 247541-1-750 • RUBSTRIP

120 1 247547-227 • RUBSTRIP

130 1 247545-1-757 • RUBSTRIP

140 1 247524-040-1-757 • FILLER

150 1 247545-1-55 • RUBSTRIP

160 1 247525-040-1-55 • FILLER

170 1 247545-1-750 • RUBSTRIP

Applicable to: All 2631091151-A-25-33-217X-01001-075C-C

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

180 1 247547-33 • FILLER

190 2 247544-2-750 • RUBSTRIP

200 2 247547-63 • RUBSTRIP

210 1 247547-289 • RUBSTRIP

220 1 247547-287 • RUBSTRIP

230 1 247547-293 • RUBSTRIP

Applicable to: All End of data module 2631091151-A-25-33-217X-01001-075C-C

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PMC-

Completion Kit - Figure 4 - Cover Split Line Instl.

Table of contents
References................................................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations
Figure 1 Cover Split Line Instl................................................................................................ 2

References

Table 1 References

Data module / Technical publication Title

None

Applicable to: All 2631091151-A-25-33-217X-01001-075D-C

UNCLASSIFIED
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Figure 1 Cover Split Line Instl.

Applicable to: All 2631091151-A-25-33-217X-01001-075D-C

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

- 1A RF 621852-31 COVER SPLIT LINE INSTL.

FOR NHA, REFER TO FIG. 1

10 4 200502-47 • COVER PLATE

20 8 NAS514P632-5 • SCREW
ATTACHING PART

30 2 200502-75 • COVER PLATE

40 4 NAS514P632-5 • SCREW
ATTACHING PART

Applicable to: All End of data module 2631091151-A-25-33-217X-01001-075D-C

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PMC-

Completion Kit - Figure 5 - Kick Strip Instl.

Table of contents
References................................................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations
Figure 1 Kick Strip Instl.......................................................................................................... 2

References

Table 1 References

Data module / Technical publication Title

None

Applicable to: All 2631091151-A-25-33-217X-01001-075E-C

UNCLASSIFIED
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Figure 1 Kick Strip Instl.

Applicable to: All 2631091151-A-25-33-217X-01001-075E-C

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

- 1A RF 621850-121 KICK STRIP INSTL.

FOR NHA, REFER TO FIG. 1

10 1 670850-77 • KICK STRIP

20 2 NAS514P632-6 • SCREW
ATTACHING PART

30 2 248514-5 • WASHER
ATTACHING PART

40 1 670850-75 • KICK STRIP

50 1 670850-69 • KICK STRIP

60 1 248514-5 • WASHER
ATTACHING PART

70 1 670850-63 • KICK STRIP

80 1 670850-73 • KICK STRIP

Applicable to: All End of data module 2631091151-A-25-33-217X-01001-075E-C

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Completion Kit - Figure 6 - Flutter Point Instl.

Table of contents
References................................................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations
Figure 1 Flutter Point Instl...................................................................................................... 2

References

Table 1 References

Data module / Technical publication Title

None

Applicable to: All 2631091151-A-25-33-217X-01001-075F-C

UNCLASSIFIED
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PMC-

Figure 1 Flutter Point Instl.

Applicable to: All 2631091151-A-25-33-217X-01001-075F-C

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Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

- 1A RF 621850-691 FLUTTER POINT INSTL.

FOR NHA, REFER TO FIG. 1

10 1 201558-85 • FITTING COVER

20 1 NAS514P632-8 • SCREW
ATTACHING PART

30 1 NAS6206-54 • SCREW

40 1 MS20002C6 • WASHER

50 1 201552-31 • EXCENTRIC BUSHING ASSY

60 1 201553-5 • OUTER EXCENTRIC BUSHING

Applicable to: All End of data module 2631091151-A-25-33-217X-01001-075F-C

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PMC-

Completion Kit - Figure 7 - Divider Panel Assy

Table of contents
References................................................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations
Figure 1 Divider Panel Assy................................................................................................... 2

References

Table 1 References

Data module / Technical publication Title

None

Applicable to: All 2631091151-A-25-33-217X-01001-075G-C

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Figure 1 Divider Panel Assy

Applicable to: All 2631091151-A-25-33-217X-01001-075G-C

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PMC-

Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

- 1A RF 650852-211 DIVIDER PANEL ASSY

FOR NHA, REFER TO FIG. 1

10 8 NAS514P632-6 • SCREW

20 7 NAS514P1032-5 • SCREW

30 1 201554-25 • FLUTTER ATTACH FITTING

40 7 NAS514P1032-5 • SCREW
ATTACHING PART

50 1 650852-3 • DOUBLER

60 4 NAS514P632-5 • SCREW
ATTACHING PART

Applicable to: All End of data module 2631091151-A-25-33-217X-01001-075G-C

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PMC-

Completion Kit - Figure 8 - Seal Retainers Instl.

Table of contents
References................................................................................................................................... 1

List of tables
Table 1 References.. ............................................................................................................ 1

List of illustrations
Figure 1 Seal Retainers Instl... .............................................................................................. 2

References

Table 1 References

Data module / Technical publication Title

None

Applicable to: All 2631091151-A-25-33-217X-01001-075H-C

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PMC-

Figure 1 Seal Retainers Instl.

Applicable to: All 2631091151-A-25-33-217X-01001-075H-C

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PMC-

Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

- 1A RF 621852-71 SEAL RETAINERS INSTL.

FOR NHA, REFER TO FIG. 1

10 1 671852-25 • SEAL RETAINER

20 4 NAS514P632-7 • SCREW
ATTACHING PART

30 1 671852-23 • SEAL RETAINERS

40 2 NAS514P632-7 • SCREW
ATTACHING PART

50 1 671852-19 • SEAL RETAINER

60 1 NAS514P632-7 • SCREW
ATTACHING PART

70 1 671852-18 • SEAL RETAINERS

80 2 NAS514P632-7 • SCREW
ATTACHING PART

90 1 671852-17 • SEAL RETAINER

100 3 NAS514P632-7 • SCREW

ATTACHING PART

110 1 671852-13 • SEAL RETAINER

120 3 NAS514P632-7 • SCREW

ATTACHING PART

130 1 671852-9 • SEAL RETAINER

140 2 NAS514P632-7 • SCREW

ATTACHING PART

Applicable to: All 2631091151-A-25-33-217X-01001-075H-C

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PMC-

Fig Item Units per NCAGE Part No. Nomenclature * Usable on

assembly NATO code assy
/Unit of Stock No. • MV/Effect
issue

150 1 671852-8 • SEAL RETAINER

160 1 NAS514P632-7 • SCREW

ATTACHING PART

170 1 671852-7 • SEAL RETAINER

180 1 NAS514P632-7 • SCREW

ATTACHING PART

190 1 671852-5 • SEAL RETAINER

200 4 NAS514P632-7 • SCREW

ATTACHING PART

210 1 671852-4 • SEAL RETAINERS

220 2 NAS514P632-7 • SCREW

ATTACHING PART

230 1 671852-3 • SEAL RETAINER

240 2 NAS514P632-7 • SCREW

ATTACHING PART

Applicable to: All End of data module 2631091151-A-25-33-217X-01001-075H-C

UNCLASSIFIED
2018-09-14 Page 4