Kubota z122 Manual
Kubota z122 Manual
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OPERATOR'S MANUAL
                                                                                                     MODELS   Z122E
                                                                                                              Z121S
                                                                                                              Z125E
                                                                                                              Z125S
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                                                                         2         1BDABDYAP0010
                                            English                      5
         AS . E . 2 - 2 . - . AK            Code No. K3011-7123-2        S
                                      ABBREVIATION LIST
                          Abbreviations                            Definitions
                                  UNIVERSAL SYMBOLS                                                                                           diversified the range of its products and services to a remarkable
                                                                                                                                              extent, until today, 19 plants and 16,000 employees produce over
                                                                                                                                              1,000 different items, large and small.
       As a guide to the operation of your machine, various universal symbols have been utilized on the instruments and
       controls. The symbols are shown below with an indication of their meaning.                                                             All these products and all the services which accompany them,
                                                                                                                                              however, are unified by one central commitment. KUBOTA makes
                                                                                                                                              products which, taken on a national scale, are basic necessities.
            Safety Alert Symbol                                             Power Take-Off Switch Control-Off Position                        Products which are indispensable, products intended to help
                                                                            (Disengaged)                                                      individuals and nations fulfill the potential inherent in their
            Read Operator's Manual                                                                                                            environment. For KUBOTA is the Basic Necessities Giant.
                                                                            Power Take-Off Switch Control-On Position
            Gasoline Fuel                                                   (Engaged)                                                         This potential includes water supply, food from the soil and from
                                                                                                                                              the sea, industrial development, architecture and construction,
            Fuel-Level                                                      Hours                                                             transportation.
            Parking Brake-Engaged position                                  Cutting Height                                                    Thousands of people depend on KUBOTA's know-how, technology,
                                                                                                                                              experience and customer service. You too can depend on
            Parking Brake-Disengaged position                               Fast
                                                                                                                                              KUBOTA.
            Engine-Stop                                                     Slow
California Proposition 65
                    WARNING
       Engine exhaust, some of its constituents,
       certain vehicle components and fluids,
       contain or emit chemicals known to the
       State of California to cause cancer and birth
       defects or other reproductive harm.
                                         FOREWORD
             You are now the proud owner of a KUBOTA ZERO TURN MOWER. This machine
             is a product of KUBOTA's quality engineering and manufacturing. It is made of
             excellent materials and under a rigid quality control system. It will give you long,
             satisfactory service. To obtain the best use of your machine, please read this
             manual carefully. It will help you become familiar with the operation of the machine
             and contains many helpful hints about machine maintenance. It is KUBOTA's policy
             to utilize, as quickly as possible, every advance in our research. The immediate use
             of new techniques in the manufacturing of products may cause some small parts of
             this manual to become outdated. KUBOTA distributors and dealers will have the
             most up-to-date information. Please do not hesitate to consult them.
                                3 SAFETY FIRST
             This symbol, the industry's ''Safety Alert Symbol'', is used throughout this manual
             and on labels on the machine itself to warn of the possibility of personal injury.
             Read these instructions carefully. It is essential that you read the instructions and
             safety regulations before you attempt to assemble or use this unit.
         CONTENTS
              SAFE OPERATION ............................................................................................                          -1
           SERVICING OF MACHINE ......................................................................................... 1
           SPECIFICATIONS....................................................................................................... 3
           IMPLEMENT LIMITATIONS ........................................................................................ 5
           INSTRUMENT PANEL AND CONTROLS................................................................... 6
           MOWER MOUNTING .................................................................................................. 8
            MOUNTING THE MOWER DECK ........................................................................... 8
            ADJUSTING THE MOWER ..................................................................................... 8
            DISMOUNTING THE MOWER DECK ..................................................................... 8
           OPERATING THE ENGINE......................................................................................... 9
            MOUNT AND DISMOUNT MACHINE SAFELY....................................................... 9
            STARTING THE ENGINE ........................................................................................ 9
                 Throttle Lever.................................................................................................................. 11
                 Key Switch ...................................................................................................................... 11
              CHECK DURING OPERATING ............................................................................. 12
                 Immediately Stop the Engine if: ...................................................................................... 12
                 Fuel Gauge .....................................................................................................................12
                 Hour Meter...................................................................................................................... 12
              COLD WEATHER STARTING ............................................................................... 12
              WARMING UP ....................................................................................................... 13
                 Warm-up and Transmission Oil in the Low Temperature Range.................................... 13
              JUMP STARTING .................................................................................................. 13
              STOPPING THE ENGINE...................................................................................... 14
           OPERATING THE MACHINE.................................................................................... 15
            OPERATING NEW MACHINE ............................................................................... 15
                 Changing Lubricating Oil for New Machines................................................................... 15
                 Engine Break-in .............................................................................................................. 15
                 Machine Break-in............................................................................................................ 15
              STARTING ............................................................................................................. 16
                 Operator's Seat............................................................................................................... 16
                 Seat Belt ......................................................................................................................... 16
                 Light Switch .................................................................................................................... 16
                 Mower Lift Pedal ............................................................................................................. 17
                 Throttle Lever.................................................................................................................. 17
                 Parking Brake Lever ....................................................................................................... 17
                 Motion Control Lever ...................................................................................................... 18
              STOPPING............................................................................................................. 20
              PARKING ............................................................................................................... 20
              TRANSPORTING................................................................................................... 21
                 Hydrostatic Transaxle Bypass Rods............................................................................... 21
           OPERATING THE MOWER ...................................................................................... 22
            MAKING THE MOST OF YOUR MOWER............................................................. 22
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           CONTENTS
                             SAFE OPERATION
       Careful operation is your best insurance against an
       accident. Read and understand this manual carefully
       before operating the machine. All operators, no matter
       how much experience they may have had, should read
       this and other related manuals before operating the
       machine or any implement attached to it. It is the owner's
       obligation to instruct all operators in safe operation.
       This mowing machine is capable of amputating hands and
       feet and throwing objects. Failure to observe the following
       safety instructions could result in serious injury or death.
        1. BEFORE OPERATING
       1. The ZERO TURN MOWING MACHINE has different                  (1) ROPS
          steering characteristics than other machines with a         (2) Seat belt
          steering wheel and does not have a service brake
          pedal (but, has a parking brake lever. Normal slowing       5. Always use the seat belt if the machine has the ROPS.
          down and stopping is done with the motion control               Check the seat belt regularly and replace if frayed or
          levers.). Read and understand the operators manual              damaged.
          before operating the machine. Practice operating            6. Do not allow any bystanders around or near machine
          machine at low engine speed without mower engaged               during operation.
          in an unobstructed area.                                    7. Do not allow passengers, children or non-qualified
       2. Know your equipment and its limitations. Read all               operators on the machine at any time. The operator
          instructions in this manual and machine safety labels           must remain in the machine seat throughout
          before attempting to start and operate the machine.             operation.
       3. Pay special attention to the safety labels on the           8. Do not operate the machine or any attachments while
          machine itself.                                                 under the influence of alcohol, medication, controlled
       4. KUBOTA recommends the use of a Roll Over                        substances or when fatigued.
          Protective Structures (ROPS) and seat belt in almost        9. Do not wear loose, torn, or bulky clothing around
          all applications. This combination will reduce the risk         machine. The clothing may catch on moving parts or
          of serious injury or death, should the machine be               controls, leading to the risk of accident. Wear and use
          upset.                                                          any additional safety items such as hard hat, safety
          If the ROPS is loosened or removed for any reason,              boots or shoes, eye and hearing protection, gloves,
          make sure that all parts are reinstalled correctly before       etc. as appropriate or required.
          operating the machine.                                      10. Do not wear radio or music headphones while
          Never modify or repair a ROPS because welding,                  operating the machine.
          bending, drilling, grinding, or cutting may weaken the          Safe operation requires your full attention.
          structure.                                                  11. Carefully check the vicinity before operating machine
          If any structural member of the ROPS is damaged,                or any implement attached to it. Clear the work area of
          replace the entire structure at your local KUBOTA               objects (wires, rocks, etc.) that might be picked up and
          Dealer.                                                         thrown. Check for overhead clearance which may
                                                                          interfere with a grass catcher or ROPS.
                                                                      12. Check brakes and other mechanical parts for correct
                                                                          adjustment and wear. Replace worn or damaged parts
                                                                          promptly. Check the tightness of all nuts and bolts
                                                                          regularly. (For further details, see "PERIODIC
                                                                          SERVICE" and "ADJUSTMENT" section.)
                                                                      13. Keep all shields and guards in place. Replace any that
                                                                          are damaged or missing.
                                                                      14. Before allowing other people to use your machine,
                                                                          explain how to operate and have them read this
                                                                          manual before operation.
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         -2   SAFE OPERATION
       15. In addition to the design and configuration of             5. Watch where you are going at all times. Watch for and
           equipment, hazard control and accident prevention              avoid obstacles. Be alert at curbs, near trees, and
           are dependent upon the awareness, concern and                  other obstructions and hidden hazards.
           prudence of personnel involved in the operation,           6. Know what is behind you before backing up. Look to
           transport and maintenance of the equipment.                    the rear before and when backing. Do not mow while
       16. Keep the machine and attachments in good operating             in reverse unless absolutely necessary and make sure
           condition and keep safety devices in place and in              the area immediately behind you is clear of
           proper working condition.                                      obstructions or holes and small children. Use extra
       17. Do not modify the machine. Unauthorized modification           caution when machine is equipped with Grass
           may affect the function of the machine, which may              Catcher. Your view to the rear is restricted.
           result in personal injury.                                 7. When working in groups, always let others know what
       18. Use only implements approved by KUBOTA. Use                    you are doing ahead of time.
           proper ballast to front or rear of machine to reduce the   8. Do not drive machine on streets or highways. Watch
           risk of upsets. Follow the "Safe Operation"                    for traffic when you cross roads or operate near roads.
           procedures, specified in the manuals with equipment.       9. Be aware of the mower discharge direction and do not
       19. Keep your machine clean. Accumulations of dirt,                point it at anyone.
           grease, and trash can contribute to fires and lead to      10. When using any attachments, never direct discharge
           personal injury.                                               material toward bystanders. Do not allow anyone near
       20. The exhaust gas from the muffler is very hot. To               the attachments while in operation.
           prevent fire, do not expose dry grass, mowed grass, oil        Do not mow when bystanders are present in the
           and any other combustible materials to exhaust gas.            mowing area.
           Use a spark arrester where required. Also keep the         11. To reduce fire hazards, keep the engine exhaust area
           engine and muffler clean all the time.                         free of grass or leaves.
                                                                      12. Be sure rotating blades and engine are stopped and
                                                                          the key is removed before placing hands or feet near
                                                                          blades and cleaning blockages or unclogging chute.
        2. OPERATING                                                  13. Shut the engine off and wait for all movement to stop
                                                                          before removing grass catcher or unclogging chute.
       C Starting                                                     14. Maintain all screens to avoid overheating conditions.
       1. Always sit in the operator's seat when starting engine      15. Always inspect the mower for damage after striking a
          or operating levers or controls.                                foreign object. Repair or replace any damaged parts
       2. Before starting the engine make sure that the motion            before restarting.
          control levers are in neutral lock, the parking brake is    16. Operate during daylight or in bright artificial light.
          applied, and Power Take Off (PTO) is disengaged
          (OFF).                                                      C Children
       3. Do not start engine by shorting across starter              Tragic accidents can occur if the operator is not alert to
          terminals. The machine may start in gear and move if        the presence of children. Children are attracted to the
          normal starting circuitry is bypassed.                      machine and mowing activity.
       4. Do not operate or idle engine in a non-ventilated area.     Never assume that children will remain where you last
          Carbon monoxide gas is colorless, odorless, and             saw them.
          deadly.                                                     1. Keep children out of the mowing area and under the
       5. Do not start engine while tilting deck.                        watchful care of another responsible adult.
       6. Check before each use that operator presence                2. Be alert and turn machine off if children enter the area.
          controls are functioning correctly. Test safety systems.    3. Before and when backing, look behind and down for
          (See "Checking Engine Start System" and "Checking              small children.
          OPC System" in "EVERY 50 HOURS" in "PERIODIC                4. Never carry children. There is no safe place for them
          SERVICE" section.)                                             to ride. They may fall off and be seriously injured or
          Do not operate unless they are functioning correctly.          interfere with safe machine operation.
                                                                      5. Never allow children to operate the machine, even
       C Working                                                         under adult supervision.
       1. Do not turn sharply when driving at high speed.             6. Use extra care when approaching blind corners,
       2. To avoid tip over, slow down when turning on uneven            shrubs, trees, or other obstructions that might hide
          terrain or before stopping.                                    children from sight.
       3. Do not operate near ditches, holes, embankments, or         7. Do not mow in reverse unless it is absolutely
          other terrain, which may collapse under the machine            necessary and make sure area to the rear is clear of
          weight. The risk of machine tip over increases when            children before doing so.
          the ground is loose or wet.
       4. Park the machine on a firm and level surface.
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                                                                                                   SAFE OPERATION              -3
       DO NOT
       1. Do not turn on slopes unless necessary. If necessary,
          turn uphill slowly and gradually.
       2. Do not mow near drop-offs, ditches, or embankments.
          The mower could suddenly turn over if a wheel is over
          the edge of cliff or ditch, or if an edge caves in.
       3. Do not mow on wet grass. Reduced traction could
          cause sliding and loss of control.
       4. Do not try to stabilize the machine by putting your foot
          on the ground.                                               (1) Fuel tank cap
       5. Do not use grass catcher on steep slopes.                    4. Use extra care in handling gasoline fuels. They are
       6. Do not start or stop suddenly when going uphill or              flammable.
          downhill. Avoid sudden start and stops on slopes.               (1) Use only an approved container.
       7. Never "freewheel". Do not let the machine travel                (2) Do not remove fuel cap or refuel with the engine
          downhill with motion control levers at neutral lock                 running. Allow engine to cool before refueling. Do
          position or in neutral.                                             not smoke while refueling or when standing near
       8. Do not operate machine without the mower deck                       fuel.
          installed.                                                      (3) Do not refuel the machine indoors and always
                                                                              clean up spilled fuel or oil.
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         -4   SAFE OPERATION
           (4) Do not store the machine or fuel container inside       20. Never tamper with safety devices. Check their
                 where there is an open flame, such as in a water          operation for proper function regularly.
                 heater.                                               21. Waste products such as used oil, fuel, coolant, brake
       5. Do not smoke when working around battery or when                 fluid, and batteries, can harm the environment, people,
           refueling. Keep all sparks and flames away from                 pets and wildlife. Please dispose of properly.
           battery and fuel tank.                                      22. Do not use beverage containers for waste fluids or
           A battery, especially when charging, will give off              other products. Someone, particularly children, may
           hydrogen and oxygen gases, which can explode and                drink them by mistake.
           cause serious personal injury.                              23. Securely support machine or any machine elements
       6. Before "jump starting" a dead battery, read and follow           with stands or suitable blocking before working
           all the instructions.                                           underneath. For your safety do not rely on
       7. Disconnect the battery's ground cable before working             hydraulically supported devices, they may leak down,
           on or near electric components.                                 suddenly drop or be accidently lowered.
       8. Do not use or charge the refillable type battery if the      24. See your local Recycling Center or KUBOTA Dealer to
           fluid level is below the LOWER (lower limit level) mark.        learn how to recycle or get rid of waste products.
           Otherwise, the battery component parts may                      A A Material Safety Data Sheet (MSDS) provides
           prematurely deteriorate, which may shorten the                      specific details on chemical products; physical and
           battery's service life or cause an explosion. Check the             health hazards, safety procedures, and emergency
           fluid level regularly and add distilled water as required           response techniques. The seller of the chemical
           so that the fluid level is between the UPPER and                    products used with your machine is responsible for
           LOWER levels.                                                       providing the MSDS for that product upon request.
       9. Keep first aid kit and fire extinguisher handy at all
           times.                                                      C Storage
       10. Do not attempt to mount a tire on a rim unless qualified    1. Keep the machine and supply of fuel in locked storage
           to do so and all proper safety precautions are followed.       and remove the ignition key to prevent children or
       11. Always maintain the correct tire inflation pressure. Do        others from playing or tampering with them.
           not inflate tires above the recommended pressure            2. To avoid sparks from an accidental short circuit,
           shown in the Operator's Manual.                                always disconnect the battery's ground cable (-) first
                                                                          and reconnect it last.
       12. Provide adequate support when changing wheels.              (1) Battery                  (+): Positive terminal
       13. Make sure that wheel nuts and bolts have been               (2) Ground cable             (-): Negative terminal
           tightened to the specified torque.
       14. Do not make adjustments or repairs with the engine          3. To avoid the danger of exhaust fume poisoning, do not
           running.                                                       operate the engine in a closed building without
       15. Keep machine free of grass, leaves, or other debris            adequate ventilation.
           build-up.                                                   4. To reduce fire hazards, clean the machine thoroughly
       16. Do not change the engine governor setting or                   before storage. Dry grass and leaves around the
           overspeed the engine.                                          engine and muffler may ignite.
       17. Do not run a machine inside a closed area.
       18. Mower blades are sharp and can cut your hands. Wrap
           the blade(s) or wear gloves, and use extra caution
           when servicing them.
       19. Keep nuts and bolts, especially blade attachment
           bolts, tight and keep equipment in good condition.
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                                               SAFE OPERATION   -5
       1. Keep danger, warning and caution labels clean and free from obstructing material.
       2. Clean danger, warning and caution labels with soap and water, and dry with a soft cloth.
       3. Replace damaged or missing danger, warning and caution labels with new labels from your local KUBOTA Dealer.
       4. If a component with danger, warning and caution label(s) affixed is replaced with new part, make sure new label(s) is
          (are) attached in the same location(s) as the replaced component.
       5. Mount new danger, warning and caution labels by applying on a clean dry surface and pressing any bubbles to outside
          edge.
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                                                                                               SERVICING OF MACHINE   1
          SERVICING OF MACHINE
       After reading this manual thoroughly, you will find that you
       can do some of the regular maintenance yourself. Your
       dealer is interested in helping you get the best
       performance from your new machine and wants to help
       you get the most value from it. When in need of parts or
       major service, be sure to see your KUBOTA Dealer. When
       in need of parts, be prepared to give your dealer the serial
       number of the machine, ROPS, engine and mower.
        Engine
                                                                       [Z122E]
        Mower
        Date of Purchase
        Name of Dealer
        (To be filled in by purchaser)
       C Warranty
       This machine is warranted under the Kubota Limited
       Express warranty, a copy of which may be obtained from
       your selling dealer. No warranty shall, however, apply if
       the machine has not been handled according to the
       instruction given in the Operator's Manual even it is within
       the warranty period.
                                                                       (1) Engine serial No.
       C Scrapping the machine and its procedure
       To put the machine out of service, correctly follow the         [Z125E]
       local rules and regulations of the country or territory where
       you scrap it. If you have questions, consult your local
       KUBOTA Dealer.
[Z121S, Z125S]
         SPECIFICATIONS
                                Model                             Z122E                   Z121S                    Z125E                 Z125S
                    Model                                       GH731V-1                 GH736V                  GH733V-1                GH750V
                    Max. engine power
                                                   kW (HP)     16.4 (22) *1*2       15.7 (21) *1*3             18.6 (25) *1*2      18.6 (25) *1*3
                    (Gross)
                    Type                                                                  Air-cooled gasoline engine
                    Number of cylinders                                                             2 (V-Twin)
                                                                  79 x 73              83 x 67                    79 x 73              83 x 69
                    Bore and stroke                mm (in.)
                                                               (3.11 x 2.87)        (3.27 x 2.64)              (3.11 x 2.87)        (3.27 x 2.72)
       Engine       Total displacement         cm (cu. in.)      724 (44)                725 (44)                724 (44)                747 (46)
                    Rated revolution                   rpm                                             3600
                    Fuel                                                                     Unleaded gasoline
                    Starter                                                                          Electric
                    Lubrication                                                            Full pressure lubrication
                    Cooling                                                                         Air cooled
                    Battery                                                     U1 (12 V, RC: 45 min, CCA: 300, CA: 410)
                    Fuel tank                  L (U.S.gals.)                                         16 (4.2)
                    Engine crankcase
                                                L (U.S.qts.)                                         1.8 (1.9)
                    (with filter)
       Capacities
                    Transmission case
                    including Rear axle gear    L (U.S.qts.)                                      4.8 (5.1) (*4)
                    case
                    Overall length                 mm (in.)                                         1940 (76.4)
                    Overall width
                                                   mm (in.)                                         1207 (47.5)
                    w/o mower deck
                    Overall
                                  With ROPS        mm (in.)                                         1652 (65.0)
                    height
       Dimensions
                    Wheelbase                      mm (in.)                                         1155 (45.5)
                                                                            123 (4.84)                                      123 (4.84)
                    Min. ground clearance          mm (in.)
                                                                              W/48"                                           W/54"
                                  Front            mm (in.)                                         796 (31.3)
                    Tread
                                  Rear             mm (in.)                                         954 (37.6)
       Weight (W/MOWER DECK)                       kg (lbs.) 330 (728) with 48" 340 (750) with 48" 340 (750) with 54" 350 (772) with 54"
                                  Front                                                    11 x 4 - 5 (4PR) Smooth
                    Tires
                                  Rear                                                     22 x 10 - 14 (4PR) Turf
          IMPLEMENT LIMITATIONS
       The KUBOTA Machine has been thoroughly tested for proper performance with implements sold or approved by KUBOTA.
       Use with implements which are not sold or approved by KUBOTA and which exceed the maximum specifications listed
       below, or which are otherwise unfit for use with the KUBOTA Machine may result in malfunctions or failures of the machine,
       damage to other property and injury to the operator or others. [Any malfunctions or failures of the machine resulting from
       use with improper implements are not covered by the warranty.]
                                    ILLUSTRATED CONTENTS
       (1) Anti-scalp roller (Front, bolt shift type)....... 22
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       8      MOWER MOUNTING
           MOWER MOUNTING
       MOUNTING THE MOWER DECK                                          7. Attach the PTO belt to the engine pulley. Refer the belt
                                                                           routing.
       3. Make sure that the PTO switch is in the               5. Set the throttle lever as follows.
          "DISENGAGED" (OFF) position.                          A If the engine is cold:
                                                                  Place the throttle lever to the "CHOKE" position.
                                                                A If the engine is warm:
                                                                  Place the throttle lever midway between the "SLOW"
                                                                  and the "FAST" positions.
                                                                             : "OFF"                       : "START"
       BThrottle Lever                                                       : "ON"
       Pulling the throttle lever backward decreases the engine
       speed and pushing it forward increases the engine speed.            A Do not use starting fluid or ether.
       When the lever is pushed beyond the "FAST" position, the            A To protect the battery and the starter, make sure that
       choke is engaged.                                                     the starter is not continuously turned for more than 10
                                                                             seconds at a time.
       [For a Cold Engine]                                                   If the engine does not start, allow 60 seconds cool
       Always place the throttle lever to the "CHOKE" position to            down period between starting attempts.
       start the engine in cold conditions.                                A If the starter does not turn the engine over, shut off the
                                                                             starter immediately. Do not make further attempts to
       Gradually return the throttle lever to the usual position             start the engine until the condition is corrected. Do not
       after the engine starts and warms up.                                 jump start using another battery.
                                                                             Consult your local KUBOTA dealer.
       The engine/equipment may be operated during the warm-               A Do not turn the key switch to the "START" position
       up period, but it may be necessary to leave the choke                 while the engine is running.
       partially on until the engine warms up.                             A When the temperature is below 0 (32 ), run the
                                                                             engine at medium speed to warm up the lubricant of
       [For a Warm Engine]                                                   the engine and the transmission for at least 10
       Always place the throttle lever to the usual position after           minutes. If the machine is operated before the
       the engine starts.                                                    lubricant is warm enough, the machine life will be
                                                                             shortened.
                                                                           A Do not operate the machine under full load until it is
       BKey Switch                                                           sufficiently warmed up 2 or 3 minutes for temperature
                                                                             above 0 (32 ).
             OFF............    The position where the key can be          A When the ambient temperature is less than -15
                                inserted into or removed from the            (5 ), remove the battery from the machine and store
                                key switch. [When the key is turned          it somewhere warm until the next operation.
                                to this position, the engine shuts off.]
                                                                            7.    Warm the engine by running at medium
             ON..............   The engine keeps running.                         speed.
             START........ Apply the parking brake and turn the
                           key switch to this position to start the
                           engine.
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       12    OPERATING THE ENGINE
       BFuel Gauge
       The fuel gauge indicates the fuel level.
       STARTING
                                                                    BSeat Belt
       C Arm rest
       Arm rest may be set at upright position if desired.
                                                                  Operating position
       7. Operate the machine.                                    Machine speed and steering is controlled by the motion
                                                                  control levers, when the engine is running and the parking
       BMotion Control Lever                                      brake is released.
       REVERSE:
       A Pull both motion control levers past center rearward         SHARP (ZERO) LEFT TURN:
         equally at the same time. For rearward travel in a           A Push right motion control lever forward and pull left
         straight line.                                                 motion control lever rearward at the same time.
       STOPPING                                                    PARKING
                                                                   TO LOCK:
                                                                     Place the parking brake lever in the "ENGAGED"
            To avoid serious injury:                                 position.
            A Park the machine on level ground.                    TO UNLOCK:
               If necessary to park on an incline,                   Place the parking brake lever in the "DISENGAGED"
               (1) Stop the machine,                                 position.
               (2) Apply the parking brake, then
               (3) Stop the engine.
            A If you stop the engine on an incline without
               applying the parking brake, the machine could          To avoid serious injury:
               move and run away.                                     Before leaving the operator's position,
                                                                      A Apply parking brake.
                                                                      A Lower all implements to the ground.
       A The parking brake lever is for parking use only. If the      A Shut off the engine.
         parking brake is applied when the motion control             A Remove the key.
         levers are not in "NEUTRAL LOCK" position, the               A Place the motion control levers               in   the
         engine will stop. This feature is to prevent brake and          "NEUTRAL LOCK" position.
         transmission damage during operation.
                                                                   If necessary to park on an incline, be sure to chock the
       1. Move both motion control levers to the "NEUTRAL"         wheels on the downhill side to prevent accidental rolling of
          position to stop the machine.
                                                                   the machine.
       2. Move both motion control levers to "NEUTRAL LOCK"
          position.
       3. Apply parking brake.
       4. Move the throttle lever to the half speed position and
          push PTO switch to the "DISENGAGE" (OFF)
          position.
       5. Lower all implements to the ground.
       6. Turn off the engine and remove the key.
       TRANSPORTING
       1. Transport the machine on a trailer.
          A Turn the carburetor fuel valve to the "OFF"
              position.
          A Fasten the machine to the trailer.
       2. Do not attempt to tow this machine, or damage to the
          transmission may result.
       3. When transporting the machine over a long distance:
          A Make sure to lift the mower by the mower lift pedal.
       1. While facing the machine from the rear, pull the left
          side HST bypass rod out of the "OPERATING
          POSITION" hole and place it into the "BYPASS
          POSITION" hole.
          See the figure below.
                                                                    BPTO Switch
                                                                    To engage the PTO, pull the PTO switch to the
                                                                    "ENGAGED" (ON) position.
                                                                    1. If you get off the seat while the PTO is running, the
                                                                       engine will stop automatically. (Operator presence
                                                                       control)
                                                                    2. Before starting the engine, push the PTO switch to the
                                                                       "DISENGAGED" (OFF) position. If it is at the
                                                                       "ENGAGED" (ON) position, the engine will not start.
       (1) Anti-scalp roller (Front, bolt shift type)
BStarting
       C    Installing
       1.   Install the replacement wheel.
       2.   Install the wheel bolt and the nut.
       3.   Tighten the nut.
Reference
                                           48 to 56 N-m
            Tightening torque             (36 to 41 lbf-ft)
                                         (4.9 to 5.7 kgf-m)
4. Lower machine.
       (1) Nut
       (2) Wheel bolt
       (3) Yoke
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                                                                                                                             MAINTENANCE                27
             MAINTENANCE
       SERVICE INTERVALS
       The following servicing tasks should be carried out on the machine at the stated running-time intervals.
       [Z122E, Z125E]
                                                                                   Indication hour meter (Hr)                                    Ref.
       No.   Items
                                                   5   25   50   100   150   200   250   300   350   400   450   500   550   600   After since   Page
                                                                                                                                   every 50Hr
                                                                                                                                                  41
        1    Engine oil                  Change                                                                                     or every            *1
                                                                                                                                                  55
                                                                                                                                     1 year
                                                                                                                                   every 50Hr
                                                                                                                                                  42
        2    Engine oil filter           Replace                                                                                    or every            *1
                                                                                                                                                  55
                                                                                                                                     1 year
                                                                                                                                     every
        3    Transaxle oil filter        Replace                                                                                                  53
                                                                                                                                     400Hr
                                                                                                                                     every
        4    Transaxle fluid             Change                                                                                                   54
                                                                                                                                     400Hr
                                                                                                                                   every 25Hr
                                         Clean                                                                                      or every      36    *2
                           Precleaner                                                                                                1 year
                           element
                           (only                                                                                                     every
                           Z122E)                                                                                                    100Hr        44
                                         Replace
                                                                                                                                    or every      55
             Air                                                                                                                     1 year
        7
             cleaner                                                                                                               every 25Hr
                                         Clean                                                                                      or every      37    *2
                                                                                                                                     1 year
                           Air cleaner
                           element                                                                                                   every
                                                                                                                                     100Hr        44
                                         Replace
                                                                                                                                    or every      55
                                                                                                                                     1 year
                                         Check                                                                                       every        47
                                                                                                                                     100Hr
                                         Check                                                                                       every        47
                                                                                                                                     100Hr
        10   Fuel line
                                                                                                                                    every 2
                                         Replace                                                                                                  56    *3
                                                                                                                                     years
                                                                                                                                every
                                    Check                                                                                                    46
                                                                                                                                100Hr
        14   Spark plug
                                                                                                                                every
                                    Replace                                                                                                  55
                                                                                                                                1 year
                                    Check                                                                                       every        52
                                                                                                                                200Hr
        15   Hydraulic hose
                                                                                                                                every
                                    Replace                                                                                                  56    *3
                                                                                                                               2 years
                                                                                                                                every
        16   Engine breather hose   Replace                                                                                                  56    *4
                                                                                                                               2 years
                                                                                                                                every
                                                                                                                                100Hr
        17   Engine shroud          Clean                                                                                                    45
                                                                                                                               or every
                                                                                                                                1 year
                                                                                                                                every
        18   Electric clutch        Adjust                                                                                                   54
                                                                                                                                500Hr
        20   Fuse                   Replace                                                                                                  56
                                                                                                                              Service as
        21   Blade                  Replace                                                                                    required      57
        22   Mower belt             Replace                                                                                                  58
             Engine valve                                                                                                       every              *4
        23                          Check                                                                                                    55
             clearance                                                                                                          1 year             *6
       [Z121S, Z125S]
                                                                                     Indication hour meter (Hr)                                      Ref.
       No.   Items
                                                   25   50   100   150   200   250     300   350   400    450     500   550   600    After since     Page
        20   Fuse                        Replace                                                                                                      56
                                                                                                                                      Service as
        21   Blade                       Replace                                                                                       required       57
        22   Mower belt                  Replace                                                                                                      58
        23   Engine valve clearance      Check                                                                                       every 500Hr      55    *3
Note *1 Oil amount when the oil level is at the upper level of the oil level gauge.
       C Engine Oil:
         A Oil used in the engine should have an American Petroleum Institute (API) service classification and proper SAE
            Engine Oil according to the ambient temperatures as shown above.
         A Synthetic oil meeting the listed classifications may be used after 50 hours of run time.
       C Fuel:
         A Clean, fresh, unleaded gasoline.
         A A minimum of 87 octane / 87AKI (90 RON).
         A Gasoline with up to 10% ethanol (gasohol) or up to 15% MTBE (methyl tertiary butyl ether) is acceptable.
         A Do not use unapproved gasoline, such as E85. Do not mix oil in gasoline or modify the engine to run on alternate
            fuels. This will damage the engine components and void the engine warranty.
         A This engine is certified to operate on gasoline. The emissions control system for this engine is EM (Engine
            Modifications).
         A High Altitude:
            At altitudes over 5,000 feet (1524 meters), a minimum 85 octane / 85 AKI (89 RON) gasoline is acceptable. To
            remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause
            decreased performance, increased fuel consumption, and increased emissions.
            Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude kit is not recommended.
         A Indicated capacity of fuel is manufacture's estimate.
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                                                                                      PERIODIC SERVICE               31
          PERIODIC SERVICE
       HOW TO RAISE THE OPERATOR'S SEAT                      2. Raise the operator's seat to the resting position.
C Raise
C Lower
       (1) Latch lever              (A) "PULL"               1. Lower the seat slowly to lock.
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       32       PERIODIC SERVICE
5 Fuel level 33
       Mower              1     Check all hardware.                    -     (1) Engine oil port          (A) "UPPER LEVEL"
                                                                             (2) Oil level dipstick       (B) "LOWER LEVEL"
                          2     Make sure all pins are in place        -
       Turning the
       key switch         1     Headlight (if equipped)                16
       "ON"
       Starting the       1     Color of the exhaust fumes             -
       engine
                          2     Check for abnormal noise and           -
                                vibration.
                                Safety systems.
                                If either of these do not operate      39    (1) Engine oil port          (A) "UPPER LEVEL"
                          3
                                properly, contact your local KUBOTA    40    (2) Oil level dipstick       (B) "LOWER LEVEL"
                                Dealer immediately.
       Others             1     Check the areas where previous         -     5. When using a different brand or viscosity oil from the
                                trouble was experienced.                        previous one, remove all of the old oil and oil filter.
                                                                                Never mix 2 different types of oil.
                                                                             6. Use the proper Engine Oil SAE according to the
                                                                                ambient temperatures. (See "LUBRICANTS AND
                                                                                FUEL" in "MAINTENANCE" section.)
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                                                                                                   PERIODIC SERVICE                    33
       Check the fuel level. Take care that the fuel tank does not
       become empty.
        Fuel tank capacity                 16 L (4.2 U.S.gals.)
                                                                   C Clean precleaner
       EVERY 25 HOURS                                              [Z122E]
       BCleaning Precleaner Element (Except                        Wash the precleaner every 25 hours of operation.
        Z125E)                                                     (more often under extremely dusty or dirty conditions.)
       Check the air cleaner daily or before starting the          1. Loosen the air cleaner cover knobs and remove the air
       engine. Check for a buildup of dirt and debris around the      cleaner cover.
       air cleaner system. Keep this area clean. Also check for
       loose or damaged components. Replace all bent or
       damaged air cleaner components.
       [Z121S, Z125S]
       Wash and reoil the precleaner every 25 hours of            BCleaning Air Cleaner Element (Z122E,
       operation. (more often under extremely dusty or dirty       Z125E)
       conditions.)                                               Every 100 hours of operation or annually replace the
       1. Unlatch the cover and remove the air cleaner cover.     paper element. Check every 25 hours of operation.
       2. Remove the precleaner from the air cleaner element,
                                                                  (More often under extremely dusty or dirty conditions.)
          or remove as an assembly for servicing. Make sure the
          base and the sealing area is clean before reassembly    [Z122E]
          is performed.                                           1. Loosen the air cleaner cover knobs and remove the air
                                                                     cleaner cover.
       7. Reinstall the air cleaner cover and secure it with 2      6. Reinstall the air cleaner cover and secure it with 2
          knobs.                                                       knobs.
       A Operating the engine with loose or damaged air             A Operating the engine with loose or damaged air
         cleaner components could allow unfiltered air into the       cleaner components could allow unfiltered air into the
         engine causing premature wear and failure.                   engine causing premature wear and failure.
       [Z125E]
       1. Loosen the air cleaner cover knobs and remove the air
          cleaner cover.
       (1) Parking brake lever                                       2. Check to see if the carbon canister air filter is worn out,
       (2) Motion control lever                                         damaged or dirty.
       (3) Key switch                                                3. If the air filter is dirty, wash the air filter in warm water
       (4) PTO switch                                                   with detergent. Then rinse the air filter thoroughly until
       (5) Seat switch
                                                                        all traces of detergent are eliminated. Squeeze out
                                                                        excess water. (do not wring.) Allow the air filter to air
       Test 1 (OPERATOR ON THE SEAT)                                    dry. Do not use high pressure air to clean filter.
       1. Start the engine.                                          4. If the air filter is worn out, damaged or too dirty to wash
       2. Do not set the parking brake.                                 clean, replace it with a new one.
       3. Set the PTO switch to "DISENGAGE" (OFF) position.          5. Reinstall the carbon canister air filter.
       4. Stand up. (Do not get off the machine.)
       5. The engine must shut off.
                                                                     A Operating in dusty condition may require more
       Test 2 (OPERATOR ON THE SEAT)                                   frequent maintenance than above.
       1. Start the engine.
       2. Do not set the parking brake.
       3. Set the PTO switch to "ENGAGE" (ON) position.
       4. Stand up. (Do not get off the machine.)
       5. The engine must shut off.
                                                                  [Z125E]
       BChanging Engine Oil (Z122E, Z125E)
A Do not overfill.
[Z122E]
[Z121S, Z125S]
                                                                  [Z125E]
       A Operating the engine with loose or damaged air
         cleaner components could allow unfiltered air into the
         engine causing premature wear and failure.
[Z122E]
(1) Shroud
       (1) Shroud
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       46     PERIODIC SERVICE
                                                                  [Z121S, Z125S]
       BChecking Spark Plug
       Every 100 hours of operation check the spark plug
       condition and gap. Annually replace the spark plug.
       [Z122E]
                                                                  (1) Spark plug (both sides)
[Z125E]
BBattery Condition
                                                                         [Z121S, Z125S]
       BAdjusting Throttle Cable                                         1. Move the throttle lever to the "FAST" position.
       [Z122E, Z125E]
       1. Move the throttle lever to the "FAST" position.
                                                                         2. Make sure the throttle arm (A) contacts the choke arm
       (1) Throttle lever                                                   (B).
       2. Attempt to pass a pin (A) with a diameter of 3 mm
          through the holes indicated.
       4. After the oil has drained, inspect all parts for excessive
                                                                          (1) Transaxle                    (A) FRONT
          wear or damage. Replace if necessary.
                                                                          (2) Transaxle oil filter         (B) OIL LEVEL
       5. Wipe the filter base surface off and apply a film of new        (3) Filter guard
          oil to the gasket of the new replacement filter (Hydro-         (4) Hex flange head bolt
          Gear part number 52114).                                        (5) Breather port plug
       6. Install the new filter by hand, turn 3/4 to 1 full turn after
          the filter gasket contacts the filter base surface.
                                                                          7. Re-install the filter guard (3) with 3 hex head bolts (4).
                                                                              Torque bolts (4) to 7.35 N-m (5.42 lbf-ft) securely.
                                                                          8. Repeat steps 2-7 on the opposite side transaxle drive.
                                                                          9. Drain old oil filters of all free flowing oil prior to
                                                                              disposal. Place used oil in appropriate containers and
                                                                              deliver to an approved recycling collection facility.
                                                                          10. Remove the breather port plug (9) from the left side
                                                                              and right side transaxles prior to filling with oil. This will
                                                                              allow the transaxles to vent during oil fill.
                                                                          11. Remove the cap from the transaxle fluid tank located
                                                                              on the machine frame.
                                                                          12. Fill with 20W-50 motor oil until oil just appears at the
                                                                              bottom of the breather port. Install the breather port
                                                                              plug (5) into transaxle. Torque the plug (5) to 20.34 N-
                                                                              m (15.0 lbf-ft).
                                                                          13. Continue to fill the transaxles through the transaxle
                                                                              fluid tank until the "Full Cold" line is reached on the
                                                                              transaxle fluid tank.
                                                                          14. Re-install the transaxle fluid tank cap by hand. Be
                                                                              careful to not overtighten.
                                                                          15. Proceed to the purge procedure.
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       54      PERIODIC SERVICE
       C Purging Procedures
       Due to the effects air has on efficiency in hydrostatic drive
                                                                              EVERY 500 HOURS
       applications, it is critical that it is purged from the system.        BElectric Clutch Adjustment
                                                                              The electric clutch serves 2 functions in the operation of
       Air creates inefficiency because its compression and
                                                                              the mower. In addition to starting and stopping the power
       expansion rate is higher than that of the oil approved for
                                                                              flow to the cutter blades, the clutch also acts as a brake to
       use in hydrostatic drive systems.
                                                                              assist in stopping blade rotation when the PTO is switched
       These purge procedures should be implemented any time                  off or the operator presence control is interrupted.
       a hydrostatic system has been opened to facilitate
                                                                              When the clutch is disengaged, the air gap between the
       maintenance or the oil has been changed.
                                                                              armature and rotor must be adjusted to 0.4 mm (0.015 in.)
       The resulting symptoms in hydrostatic systems may be:                  for proper operation. The air gap adjustment is made at 3
       1. Noisy operation.                                                    bolts on the clutch. There are 3 inspection windows, one
       2. Lack of power or drive after short term operation.                  next to each adjusting bolt. (See the figure below.)
       3. High operation temperature and excessive expansion
          of oil.
                                                                    EVERY 1 YEAR
                                                                    BReplacing Precleaner Element (Except
                                                                     Z125E)
                                                                    (See "Cleaning Precleaner Element (Except Z125E)" in
                                                                    "EVERY 25 HOURS" in "PERIODIC SERVICE" section.)
                                                                 C Protected circuit
                                                                                 CAPACITY
                                                                  FUSE NO.                          Protected circuit
                                                                                    (A)
                                                                                      5         Start
                                                                                      5         Operator control
                                                                                      10        PTO clutch
                                                                      (1)
                                                                                      15        Accessories
                                                                                      -                       -
                                                                                      -                       -
                                                                               Slow blow fuse   Check circuit against
                                                                      (2)
                                                                                     30         wrong battery connection
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                                                                                             PERIODIC SERVICE              57
       C Checking
       The blade cutting edges should be kept sharp at all times.
       Sharpen the cutting edges, if they resemble blade (B).
       Replace the blades if they appear similar to blade (C).
                                                                    (1) Block                   (A) "LOOSEN"
       (1) LH blade
       (2) Center blade
       (3) RH blade
          ADJUSTMENT
       MOTION CONTROL LEVER
                                                                BHST NEUTRAL
                                                                1. Lift-up and secure with jack stands or blocking the rear
                                                                   of the machine frame.
          To avoid serious injury:
                                                                2. Remove both rear wheels.
          A Park the machine on a firm and level surface.
                                                                3. Start the engine, and run at maximum speed.
          A If it is necessary to run the engine in an
                                                                4. Place the motion control lever in "NEUTRAL LOCK"
             enclosed area, use a gas tight exhaust pipe
                                                                   position.
             extension to remove the fumes.
                                                                5. Loosen the 3 bolts of the guide plate.
          A Always try to work in a well-ventilated area.
                                                                   Adjust the guide plate position until the rear axle
          A Lift up and secure with jack stands or blocking
                                                                   rotation stops.
             the rear of the machine, do not run the machine
                                                                6. Tighten the rear bolt and place the lever in "NEUTRAL
             while adjusting.
                                                                   LOCK" position. Check that the rear axle does not
             Remove rear wheels.
                                                                   rotate.
          A Do not adjust only one of the following
                                                                   If the axle does not stop rotating, adjust the "HST
             adjustments; exclude "MOTION CONTROL
                                                                   NEUTRAL" again.
             LEVER ALIGNMENT".
             They are interlinked.
          A If you feel you are unable to make the following                                   23.6 to 27.4 N-m
             adjustments correctly and safely, please             Tightening torque            (2.4 to 2.8 kgf-m,
             contact your local KUBOTA Dealer.                                                 17.4 to 20.2 lbf-ft)
       A Right and left motion control levers can be adjusted   7. Adjust the other side "HST NEUTRAL" equally.
         independently.                                         8. After adjustment, make sure to stop the engine
                                                                   immediately.
[RH]
       [LH]
                                                                         BMAXIMUM SPEED (FORWARD)
                                                                         Consult your local KUBOTA Dealer for this service.
       10. If at full speed the machine pulls one direction or the                                   (A) "GAP"
           other, it is an indication that one wheel is turning faster
           than the other.
           To adjust the condition, proceed as follows:
           (1) Park the machine on a firm and level surface.                To avoid serious injury:
           (2) Stop the engine.                                             A Park the machine on a firm and level surface.
           (3) Loosen 2 front bolts of faster side.                         A Stop the engine, remove the key and apply the
           (4) Move the speed adjust plate to backward.                        parking brake.
           (5) Tighten 2 front bolts securely.
       1. Raise the mower deck to the transport position. (Also     A The difference between both measurements should
          the top end).                                               be less than 6 mm (1/4 in.).
       2. Turn the cutting height set dial to the 3 in. cutting       Front side must be lower than rear side.
          height position.
                                                                    9. Check the front-to-rear level and if it is not level,
       3. Lower the mower deck.
                                                                       adjustment is necessary.
       4. Position the right mower blade in the Front-to-Rear
          position.
       5. Measure from the right front blade tip to the level
          surface with a short ruler or leveling gauge.
       6. Turn the blade 180 and measure from right rear blade
          tip to the level surface.
       7. Check that the left side blade has the same dimension.
          The difference between both measurements should
          be less than 6 mm (1/4 in.).
          Front side must be lower than rear side.
       8. If the Front-to-Rear adjustment is not within the given
          tolerance, adjustment is necessary.
                                    (A) Front
                                    (B) Rear
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       64     ADJUSTMENT
                                    13.0 - 15.2     17.8 - 20.6      1.9 - 2.1     17.5 - 20.3    23.5 - 27.5    2.4 - 2.8
          M8          12 or 13
                                   (14.1 1.1)      (19.2 1.4)       (2.0 0.1)     (18.9 1.4)     (25.5 2.0)     (2.6 0.2)
                                    28.9 - 33.3     39.3 - 45.1      4.0 - 4.6     35.4 - 41.2    48.1 - 55.9    4.9 - 5.7
          M10         14 or 17
                                   (31.1 2.2)      (42.2 2.9)       (4.3 0.3)     (38.3 2.9)     (52.0 3.9)     (5.3 0.4)
                                    46.3 - 53.5     62.8 - 72.6      6.4 - 7.4     57.1 - 66.5    77.6 - 90.2    8.0 - 9.2
          M12         17 or 19
                                   (49.9 3.6)      (67.7 4.9)       (6.9 0.5)     (61.8 4.7)     (83.9 6.3)     (8.6 0.6)
                                    79.6 - 92.6   107.9 - 125.5     11.0 - 12.8   91.1 - 108.5 123.6 - 147.0     12.6 - 15.0
          M14         19 or 22
                                   (86.1 6.5)     (116.7 8.8)      (11.9 0.9)     (99.8 8.7) (135.3 11.7)       (13.8 1.2)
       A Figure "7" on the top of the bolt indicates that the bolt is of special material.
       A Before tightening, check the figure on the top of bolt.
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       66     STORAGE
            STORAGE
                                                                        REMOVING THE MOWER FROM STORAGE
            To avoid serious injury:                                   1. Check the tire inflation pressure and adjust as
            A To reduce fire hazards, allow the engine and                required.
               exhaust system to cool before storing the               2. Install the battery. Before installing the battery, be sure
               machine in an enclosed space or near                       it is fully charged.
               combustible materials.                                  3. Do daily checking. (See "DAILY CHECK" in
            A To avoid the danger of exhaust fume                         "PERIODIC SERVICE" section.)
               poisoning, do not operate the engine in a               4. Check all fluid levels. (engine oil, hydrostatic oil)
               closed building without proper ventilation.             5. Start the engine. Shut the engine off and walk around
            A Do not clean the machine with engine running.               the machine and make a visual inspection looking for
            A To avoid fire hazards, Do not leave grass and               evidence of oil or other fluids.
               leaves in the mower and the grass catcher.              6. Run engine a couple of minutes before you put engine
            A When storing, remove the key from the key                   under load.
               switch to avoid operation by unauthorized
               persons.
          TROUBLESHOOTING
       ENGINE TROUBLESHOOTING
       If something is wrong with the engine, refer to the table below for the cause and its corrective measure.
                Symptom (If)                                Cause                                      Remedy
       Engine is difficult to start or   A No operator on the seat.                   A Sit on the operator's seat.
       will not start.
                                         A Parking brake lever not in the proper A Apply the parking brake.
                                           position.
                                         A PTO switch not in the proper position.     A Make sure PTO switch is                  in
                                                                                        "DISENGAGED" (OFF) position.
                                         A Motion control levers not in the proper A Make sure motion control levers are in
                                           position.                                 "NEUTRAL LOCK" position.
                                         A Key switch is not in the proper position. A Make sure key switch is in "ON"
                                                                                       position.
                                         A No fuel.                                   A Replenish fuel.
                                         A Improper or stale fuel.                    A Replace fuel and the fuel filter.
                                           (Fuel quality is poor.)
                                         A Water or dirt in the fuel system.          A Replace fuel and see your Kubota
                                                                                        dealer.
                                         A Fuel hose or fuel filter clogged or A Clean or replace fuel lines, and see
                                           damaged.                              your Kubota dealer.
                                         A Air cleaner is clogged.                    A Clean or replace the air cleaner.
                                         A Spark plug defective.                      A Adjust the spark plug gap or replace
                                                                                        the spark plug.
                                                                                      A Check the spark plug wire connection.
                                         A Fuse is blown.                             A Replace the fuse.
                                         A Engine oil viscosity is wrong.             A Use oils of different viscosities,
                                                                                        depending on ambient temperature.
                                         A Battery becomes weak and the engine A Clean battery cables and terminals.
                                           does not turn over quick enough.
                                                                               A Charge the battery.
                                                                                      A In cold weather, always remove the
                                                                                        battery from the engine, charge and
                                                                                        store it indoors. Install it on the machine
                                                                                        only when the machine is going to be
                                                                                        used.
                                         A Over choking or choke is adjusted A Check and see your Kubota dealer.
                                           incorrectly.
       Insufficient engine power.        A Insufficient or dirty fuel.                A Check the fuel system.
                                         A Fuel filter is clogged.                    A Replace the fuel filter.
                                         A Air cleaner is clogged.                    A Clean or replace the air cleaner.
                                         A Spark plug defective.                      A Adjust the spark plug gap or replace it.
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       68    TROUBLESHOOTING
       BATTERY TROUBLESHOOTING
               Symptom (If)                    Cause                         Remedy                    Preventive measure
       Starter does not function.    A Battery overused until A Charge                  battery A Charge the battery properly.
                                       lights are dim.          sufficiently.
                                     A Battery has not been
                                       recharged.
                                     A Poor             terminal A Clean the terminal A Keep the terminal clean and
                                       connection.                 and tighten securely. tight.
                                                                                         Apply grease and treat with
                                                                                         anti-corrosives.
                                     A Battery life expired.        A Replace battery.
       From beginning starter        A Insufficient charging.       A Charge            battery A Battery must be serviced
       does not function, and                                         sufficiently.               properly before initial use.
       lights soon become dim.
       When viewed from top,         A Battery was used with A Add distilled water A Regularly       check                  the
       the top of plates look          an insufficient amount  and      charge the   electrolyte level.
       whitish.                        of electrolyte.         battery.
                                     A Battery was used too A Charge                    battery A Charge the battery properly.
                                       much          without  sufficiently.
                                       recharging.
       Recharging is impossible.     A Battery life expired.        A Replace battery.
       Terminals are severely        A Poor             terminal A Clean the terminal A Keep the terminal clean and
       corroded and heat up.           connection.                 and tighten securely. tight.
                                                                                         Apply grease and treat with
                                                                                         anti-corrosives.
       Battery electrolyte level     A There is a crack or pin A Replace battery.
       drops rapidly.                  holes in the electrolytic
                                       cells.
                                     A Charging            system A Contact your local
                                       trouble.                     KUBOTA Dealer.
       MACHINE TROUBLESHOOTING
                 Symptom (If)                               Cause                                         Remedy
       Machine operation is not          A Hydrostatic       transaxle    fluid     is A Replenish oil.
       smooth.                             insufficient.
                                         A Filter is clogged.                          A Replace the filter.
       Machine does not move while       A Parking brake is on.                        A Release the parking brake.
       engine is running.
                                         A Transaxle fluid level is insufficient.      A Replenish oil.
       Machine moves when motion         A Hydrostatic lever linkage is not A Ask your dealer for hydrostatic lever
       control levers are in "NEUTRAL      correctly adjusted.                linkage adjustment.
       LOCK" position.
       (Engine is operated.)             A Control linkage pivots are sticking.        A Full up and lubricate linkage.
       MOWER TROUBLESHOOTING
            Symptom (If)                            Cause                                         Remedy
       Blade does not rotate.    A PTO system is not normal:                    A See your Kubota Dealer.
                                   PTO system malfunctioning.
                                 A PTO system is normal:                        A Replace.
                                   Broken mower belt.
       Mower belt slipping.      A Weaken tension spring.                       A Replace.
                                 A Worn mower belt.                             A Replace.
                                 A Mower plugged.                               A Unplug and clean mower deck.
                                 A Debris in pulleys.                           A Clean.
       Discharge chute           A Grass too wet.                               A Wait for grass to dry.
       plugged.
                                 A Grass too long.                              A Raise cutting height and cut grass twice.
                                 A Cutting too low.                             A Raise cutting height.
                                 A Engine rpm too low.                          A Mow at full throttle.
                                 A Ground speed too fast.                       A Slow down.
       Streaking of grass uncut. A Ground speed too fast.                       A Slow down.
                                 A Engine rpm too low.                          A Mow at full throttle, check and reset
                                                                                  engine rpm.
                                 A Grass too long.                              A Cut grass twice.
                                 A Blades dull or damaged.                      A Replace blades           or   have   blades
                                                                                  sharpened.
                                 A Debris in mower deck.                        A Clean mower deck.
       Uneven cut.               A Mower deck not level.                        A Level mower deck.
                                 A Ground speed too fast.                       A Slow down.
                                 A Blades dull.                                 A Have blades sharpened.
                                 A Blades worn or damaged.                      A Replace blades.
                                 A Low tire inflation.                          A Add air to correct pressure.
                                 A Anti-scalp rollers not adjusted correctly.   A Adjust anti-scalp rollers.
                                 A Wheels pressure not adjusted correctly.      A Set both tire pressure to the correct
                                                                                  pressure.
                                                                                  (See "TIRES" in "TIRES AND WHEELS"
                                                                                  section.)
       Blades scalping grass.    A Cutting height too low.                      A Raise cutting height.
                                 A Turning speed too fast.                      A Reduce speed on turns.
                                 A Ridges in terrain.                           A Change mowing pattern.
                                 A Rough or uneven terrain.                     A Adjust wheels pressure and anti-scalp
                                                                                  rollers.
                                 A Anti-scalp rollers not adjusted correctly.   A Adjust wheels pressure and anti-scalp
                                                                                  rollers.
                                 A Bent blade(s).                               A Replace blade(s).
Downloaded from https://www.rsmanuals.com
                                                                                       TROUBLESHOOTING            71
            INDEX
       Air Cleaner Element (Z121S, Z125S).............44                        MOTION CONTROL LEVER ALIGNMENT ... 60
       Air Cleaner Element (Z121S, Z125S).............55                        Movable Parts................................................ 35
       Air Cleaner Element (Z122E, Z125E).............37                        Mower Belt Replacement .............................. 58
       Air Cleaner Element (Z122E, Z125E).............44                        Mower Lift Pedal ............................................ 17
       Air Cleaner Element (Z122E, Z125E).............55                        Muffler and Spark Arrester (if equipped) ....... 43
       Air Intake Screen............................................34          Muffler and Spark Arrester (if equipped) ....... 55
       Amount of Fuel and Refueling........................33                   OPC System .................................................. 40
       ANTI-SCALP ROLLERS ................................61                    Operator's Seat.............................................. 16
       Battery Condition............................................48          Parking Brake Lever ...................................... 17
       Blade ..............................................................57   Precleaner Element (Except Z125E) ............. 36
       Carbon Canister Air Filter...............................40              Precleaner Element (Except Z125E) ............. 44
       Carbon Canister Air Filter...............................56              Precleaner Element (Except Z125E) ............. 55
       Combustion Chamber ....................................55                PTO Switch.................................................... 23
       Electric Clutch Adjustment .............................54               Remove and Install Front Caster Wheels ...... 26
       Engine Break-in..............................................15          Seat Belt ........................................................ 16
       Engine Breather Hose ....................................56              Spark Plug ..................................................... 46
       Engine Oil (Z121S, Z125S) ............................43                 Spark Plug ..................................................... 55
       Engine Oil (Z122E, Z125E) ............................41                 Starting .......................................................... 24
       Engine Oil (Z122E, Z125E) ............................55                 Throttle Cable ................................................ 50
       Engine Oil Filter (Z121S, Z125S) ...................51                   Throttle Lever ................................................ 11
       Engine Oil Filter (Z122E, Z125E) ...................42                   Throttle Lever ................................................ 17
       Engine Oil Filter (Z122E, Z125E) ...................55                   Tire Pressure ................................................. 34
       Engine Oil Level .............................................32         Transaxle Fluid .............................................. 54
       Engine Shroud................................................45          Transaxle Fluid Level .................................... 35
       Engine Start System.......................................39             Transaxle Oil Filter Cartridge......................... 53
       Engine Valve Clearance (Z121S, Z125S) ......55                           Warm-up and Transmission Oil in the Low
       Engine Valve Clearance (Z122E, Z125E) ......55                           Temperature Range ...................................... 13
       Fuel Filter (Z122E, Z125E).............................55
       Fuel Gauge.....................................................12
       Fuel Lines.......................................................47
       Fuel Lines.......................................................56
       Fuses..............................................................56
       Hour Meter .....................................................12
       HST NEUTRAL ..............................................59
       Hydraulic Hose ...............................................52
       Hydraulic Hose ...............................................56
       Hydrostatic Transaxle Bypass Rods ..............21
       Immediately Stop the Engine if:......................12
       Inflation Pressure ...........................................25
       Inflation Pressure ...........................................34
       Key Switch......................................................11
       LEVEL MOWER DECK (Front-to-Rear) .........63
       LEVEL MOWER DECK (Side-to-Side)...........62
       Light Switch ....................................................16
       Lubricating Oil for New Machines...................15
       Machine Break-in ...........................................15
       MAXIMUM SPEED (FORWARD)...................60
       Motion Control Lever ......................................18