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JPS SP - Project QAQC Plan - Final

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100% found this document useful (1 vote)
475 views34 pages

JPS SP - Project QAQC Plan - Final

Uploaded by

Zuraidi Ishak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 34

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI PENCHALA DI

PETALING JAYA, DAERAH PETALING, SELANGOR DARUL EHSAN (FASA 2)

NO KONTRAK : JPS/P/SEL/SG/11/2023

PROJECT QUALITY ASSURANCE /


QUALITY CONTROL PLAN
(QAQC PLAN)

PERMAI PRESTIJ SDN. BHD.

Prepared by : Approved by :
Permai Prestij Sdn. Bhd. Uniti Consultants Sdn. Bhd.

MUHAMMAD FADZLI BIN MAHMOOD Ir. HJ. AMIRUL FAIZI BIN HJ. ABDUL WAHAB
Senior Project Manager Resident Engineer
Date : Date :
Doc. No. : PPSB/SG.PENCHALA/QAQCP
CONTENT Rev. No.
Date
:
:
01
06-12-24

NO. CONTENT PAGE

1.0 QUALITY POLICY STATEMENT 1

2.0 PROJECT QUALITY OBJECTIVES 3

3.0 RESPONSIBILITY AND AUTHORITY 5


3.1 • PROJECT MANAGER 6
3.2 • CONTRACT MANAGER 6
3.3 • PROJECT ENGINEER 7
3.4 • PROJECT PLANNER 7
3.5 • QUANTITY SURVEYOR 7
3.6 • SITE SUPERVISOR 8
3.7 • SITE SAFETY SUPERVISOR (3S) 8
3.8 • QUALITY ASSURANCE / QUALITY CONTROL OFFICER 9

4.0 CONTROL OF SUB-CONTRACTORS & SUPPLIERS 10


4.1 • SUBCONTRACTORS 11
4.2 • SUPPLIERS 12

5.0 QUALITY SYSTEM FOR CONTROL OF THE WORK 13


5.1 • QUALITY ASSURANCE DURING THE ENGINEERING AN 14
PROCUREMENT PHASES
5.2 • QUALITY ASSURANCE DURING THE CONSTRUCTION PHASES 14
5.3 • QUALITY AUDITS 115
5.4 • ASSESMENT OF CONSULTANT AND CONTRACTOR PERFORMANCE 15
5.5 • DOCUMENT AND DATA CONTROL 15
5.6 • CONTROL OF CORRESPONDENCE AND DRAWING 16

6.0 METHOD STATEMENT AND INSPECTION & TEST PLAN 17-20

7.0 PROGRESS MANAGEMENT 21-22

8.0 APPENDIXES 23

8.1 APPENDIX I – ORGANIZATION CHART 24

8.2 APPENDIX II – INSPECTION & TEST PLAN 26

Page | i
QUALITY ASSURANCE / QUALITY CONTROL PLAN
(QAQC PLAN)

PROJEK :

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI PENCHALA DI


PETALING JAYA, DAERAH PETALING, SELANGOR DARUL EHSAN (FASA 2)
NO. KONTRAK : JPS/P/SEL/SG/11/2023

QA/QC PLAN

1.0 – QUALITY POLICY


STATEMENT

Page | 1
QUALITY POLICY Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
STATEMENT Date : 06-12-24

Page | 2
QUALITY ASSURANCE / QUALITY CONTROL PLAN
(QAQC PLAN)

PROJEK :

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI PENCHALA DI


PETALING JAYA, DAERAH PETALING, SELANGOR DARUL EHSAN (FASA 2)
NO. KONTRAK : JPS/P/SEL/SG/11/2023

QA/QC PLAN

2.0 – PROJECT QUALITY


OBJECTIVE

Page | 3
QUALITY POLICY Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
STATEMENT Date : 06-12-24

2.0 PROJECT QUALITY OBJECTIVES

Page | 4
QUALITY ASSURANCE / QUALITY CONTROL PLAN
(QAQC PLAN)

PROJEK :

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI PENCHALA DI


PETALING JAYA, DAERAH PETALING, SELANGOR DARUL EHSAN (FASA 2)
NO. KONTRAK : JPS/P/SEL/SG/11/2023

QA/QC PLAN

3.0 – RESPONSIBILITY
& AUTHORITY

Page | 5
RESPONSIBILITY Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
& AUTHORITY Date : 06-12-24

3.0 RESPONSIBILITY AND AUTHORITY

The Project Director (PD) is overall in charge of the project. All policy matters, which
are related to the project, will be approved by the PD. He is assisted by a Senior Project
Manager (SPM), who will be responsible for the management of the project.

The Senior Project Manager (SPM) is responsible for all aspects of the construction
works including safety, health and quality assurance. The PD has delegated all the
preparation and execution of the project to the SPM.

Staff responsibilities are described in the company's Personnel File. However this
section defines the responsibility and authority of the site staff towards the quality
assurance and quality control at the project site.

3.1 PROJECT MANAGER


✓ Overall management of project.
✓ Approve Project Quality Plan.
✓ Ensure resources are available to support the site project teams.
✓ Liaison with authorities, consultants and client on project matters.
✓ Planning and scheduling of project.
✓ Preparation of specific work procedures / method statements.
✓ Monitoring and ensuring the timely completion of the project.

3.2 CONTRACT MANAGER


✓ To ensure that contracts are clear, align with the organization's goals,
and are within budget
✓ To facilitate the execution of contracts, monitoring compliance, and
resolving disputes
✓ To ensure that all work complies with relevant laws, regulations, and
industry standards
✓ To coordinate teams and work closely with clients and contractors to
ensure everyone is on the same page
✓ To manage on-site operations and keeping an eye on cash flow and
ensuring that everything runs according to the planned budget and
timescale.
✓ Staying updated on legal and industry developments that could impact
contract management strategies
✓ To provide training for internal stakeholders on contract management
principles and practices

Page | 6
RESPONSIBILITY Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
& AUTHORITY Date : 06-12-24

3.3 PROJECT ENGINEER


✓ Reports to Project Manager.
✓ Liaison with Consultants for Technical issues.
✓ Ensure quality of works meet specifications.
✓ Liaison with QA/QC Department on quality matters related to works.
✓ Ensure implementation of Project Quality Assurance Quality Control Plan.
✓ Periodic checks to ensure that quality procedures are carried out as per
requirement.
✓ Liaison with consultant, supplier and sub-contractor related to quality.
✓ Promoting quality awareness to subcontractors, suppliers and workers.
✓ Coordinate with HQ & QA Department on quality related issues.

3.4 PROJECT PLANNER


✓ To creat a project plan which include timelines, tasks, resource needs,
and budgets.
✓ To track progress and monitors the project's progress against the plan
and makes adjustments as needed.
✓ To identify potential risks that could delay the project or increase costs
and manage the risks.
✓ To coordinate tasks and ensure that each component of the project is
handled by the right person.
✓ To create reports for project managers to provide updates and strategic
insights.
✓ Maintains accurate documentation of the project, including resource
plans, change orders, and expenses.

3.5 QUANTITY SURVEYOR


✓ To assist in the preparation of Monthly Project Reports and Spot liability
with the three month look-ahead.
✓ To prepare Interim Payment Application.
✓ To calculate and evaluate Subcontractors payment certification.
✓ To calculate and notify the costs of variations from Subcontractors.
✓ To calculate and notify Employers Scope Changes together with all
commercial and contractual implications.
✓ To advise potential “claim” situations. e.g. Extension of Time. (EOT)
✓ To evaluate the final account under the Main Contract.

Page | 7
RESPONSIBILITY Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
& AUTHORITY Date : 06-12-24

3.6 SITE SUPERVISOR


✓ To ensure that the sub-contractor’s works are executed in accordance
with the contractual requirements within safety, quality and time.
✓ Schedule, plan, supervise and control sub-contractors daily work activities,
and ensuring sufficient resources of material and equipment, personnel
and tools are available to perform the works.
✓ Implement and maintain a safe working environment through adhering to
correct working practices and procedures.
✓ To carry out supervision and monitoring of all constructions / installation
works performed by sub-contractors.
✓ Check and inspect works in accordance with the Inspection and Test Plans.
✓ To ensure all the materials / products receiving, handling & storage in
accordance with the quality procedure.
✓ Carry out quality surveillance activities on a regular basis.
✓ Ensure all necessary inspection and testing are performed and verified /
passed before proceeding to next stage of construction or installation
work.
✓ Keep daily site diary and submit to Project Manager

3.7 SITE SAFETY SUPERVISOR (3S)


✓ To implement all policies, activities, procedures, instructions as relevant
and required by the quality management system.
✓ Responsible for the safety matters relating to the implementation of the
work requirements of the Project in accordance with OSHA Act 1994 and
other local legislative requirements.
✓ Carry out site inspections, in association with the project management
team, to see that only safe methods of working are in operation and that
all regulations are being observed.
✓ To ensure all health and safety practices detailed in the Health and Safety
Manual are complied by personnel on site.
✓ To conduct safety briefings, toolbox meetings and safety audits as
required in the Health and & Safety Manual.
✓ Supervise the recording and analysis of information on injuries, damage
and loss, assess accident trends and review overall safety performances.
✓ Keep contact with officials and professional bodies.
✓ To undertake any and all other duties and responsibilities as so instructed
by the superior.

Page | 8
RESPONSIBILITY Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
& AUTHORITY Date : 06-12-24

3.8 QA/QC OFFICER


✓ To implement all policies, activities procedures, instructions as relevant
and required by the quality system.
✓ To compile inspection and test reports and related data for civil.
✓ To prepare QA reports for submission to client and authorities.
✓ To assist the Head of Departments and other personnel on day to day
implementation of the quality management system.
✓ To procure method statements, material samples and related documents
from specialized contractors to send for approval from client / consultants.
✓ To monitor and ensure that all Non Conformance Reports (NCR’s) issued
are closed in a timely manner.
✓ To monitor and report the implementation, performance and
effectiveness of the project quality system to Project Manager.
✓ To organize briefings on the project quality system as and when required.
✓ To liaise with external parties on matters relating to quality.
✓ Doing weekly report and monthly report

Page | 9
QUALITY ASSURANCE / QUALITY CONTROL PLAN
(QAQC PLAN)

PROJEK :

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI PENCHALA DI


PETALING JAYA, DAERAH PETALING, SELANGOR DARUL EHSAN (FASA 2)
NO. KONTRAK : JPS/P/SEL/SG/11/2023

QA/QC PLAN

4.0 – SUB CONTRACTORS


& SUPPLIERS

Page | 10
CONTROL OF SUB Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
CONTRACTORS & SUPPLIERS Date : 06-12-24

4.0 CONTROL OF SUBCONTRACTORS & SUPPLIERS

4.1 SUBCONTRACTORS

All subcontractors will be assessed to ensure that they have the capability to comply

with the project requirements.

✓ All subcontractors will be required to follow Permai Prestij Sdn. Bhd. Project

Quality Assurance Quality Control Plan (QAQC Plan). Subcontractors shall

produce Method Statements that comply with the project requirements.

Method Statements produced by the subcontractor will be reviewed and

accepted by Permai Prestij Sdn. Bhd. before submission to the S.O.

✓ Permai Prestij Sdn. Bhd. will monitor all subcontract works by surveillance

and quality audit, both on site and at the premises of manufacturers or

fabricators, to ensure that:

• All materials and works comply with specified requirements.

• All necessary corrective actions are carried out.

• All required records are generated and submitted on time.

Page | 11
CONTROL OF SUB Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
CONTRACTORS & SUPPLIERS Date : 06-12-24

4.2 SUPPLIERS

✓ All suppliers will be assessed to ensure that they have the capability to supply
goods and equipment that comply with the project requirements.

✓ All requirements relating to specification, materials, design, inspection and


test, documentation, etc., will be clearly detailed on purchase orders.

✓ Permai Prestij Sdn. Bhd. will carry out inspections and audits at the premises
of suppliers as necessary to ensure that:
• Goods and materials comply with specified requirements
• All specified inspections and tests are conducted
• All necessary test certificates/certificates of conformance are available

✓ All goods and materials arriving at site will be subject to a receipt inspection
to ensure that:
• Goods comply with requirements specified on the purchase order.
• Goods arrive in good condition
• All specified documentation is available

✓ For supplies that are engaged by subcontractors, the subcontractors will have
to ensure that the quality of material being supplies complies fully with the
project requirements. Permai Prestij Sdn. Bhd. will make arrangements to
randomly check the materials being supplied, either verification of
documentation, material at site or fabrication works at the premises of the
supplier.

Page | 12
QUALITY ASSURANCE / QUALITY CONTROL PLAN
(QAQC PLAN)

PROJEK :

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI PENCHALA DI


PETALING JAYA, DAERAH PETALING, SELANGOR DARUL EHSAN (FASA 2)
NO. KONTRAK : JPS/P/SEL/SG/11/2023

QA/QC PLAN

5.0 – QUALITY SYSTEM


TO CONTROL WORK

Page | 13
QUALITY SYSTEM FOR Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
CONTROL OF THE WORK Date : 06-12-24

5.0 QUALITY SYSTEM FOR CONTROL OF THE WORK

5.1 QUALITY ASSURANCE DURING THE ENGINEERING AND PROCUREMENT PHASES

The fundamental QA objectives during Engineering & Procurement activities are:

✓ To distribute the final approved versions of Quality Management System


documentation to the Site Agent / Project Manager.
✓ To distribute this Project Quality Plan to all major sub-contractors.
✓ To ensure that the materials procured for incorporation in the works meet
the standards and specifications.

5.2 QUALITY ASSURANCE DURING THE CONSTRUCTION PHASES

The fundamental QA objectives during construction activities are:

✓ To ensure the building construction works are constructed in accordance


with the appropriate procedures.
✓ To monitor the implementation of the QAQC Plan and Permai Prestij QA
System, by audits and, where necessary, corrective action
✓ In conjunction with the Project Manager and his staff to analyse the non-
conformances and to implement corrective action
✓ To collect and uniquely identify all documentation generated by quality
control tests and inspections, in requirement of client, including submission
to client for acceptance, if so agreed.
✓ To collect, file and submit to client, the as built drawings and other
documentation agreed with client.
✓ To monitor all performance test.
✓ To ensure that the QAQC Plan meets the needs of the contract by on-going
review and regular meetings with client and consultant

Page | 14
QUALITY SYSTEM FOR Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
CONTROL OF THE WORK Date : 06-12-24

5.3 QUALITY AUDITS

✓ Audits, both internal and on subcontractors (as and when required), will be
conducted in accordance with a prepared schedule. The schedule will be
prepared and controlled by Head Office QA Department. Audit process will
be carried out in accordance with procedure of Quality Audit. Non-
compliances will be identified and documented, together with agreed
corrective actions.
✓ The result of the audit shall be recorded and brought to the attention to
related parties having responsibility on the area audited.
✓ The QA/QC Officer shall also perform periodical audits on quality records
maintained by Permai Prestij, suppliers and contractors at site.

5.4 ASSESSMENT OF CONSULTANT AND CONTRACTOR PERFORMANCES

As documented in the Assessment of Supplier, Subcontractor and Consultant


Procedure, PM is required to assess the Supplier and Subcontractors performances
on periodical basis adopting various management tools. The PM shall address the
findings of the assessment formally with the parties involved. Written
commitments on mitigation of any shortcomings from these parties shall also be
sought to support future monitoring.

5.5 DOCUMENT AND DATA CONTROL

All documents and data that related to project including the extent applicable,
documents of external origin such as standard and customer drawing will be
maintained as per Quality Document Control Procedure and Document Filing and
Archiving Procedure.

Page | 15
QUALITY SYSTEM FOR Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
CONTROL OF THE WORK Date : 06-12-24

5.6 CONTROL OF CORRESPONDENCE AND DRAWING

Throughout the duration of a project, there would be a number of cases where the
original approved drawings need to be amended. This could be due to Client's new
requirements, changes to suit site condition or correction of errors. All these
drawings changes need to be properly controlled to ensure the accuracy and the
timely distribution of information.

Page | 16
QUALITY ASSURANCE / QUALITY CONTROL PLAN
(QAQC PLAN)

PROJEK :

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI PENCHALA DI


PETALING JAYA, DAERAH PETALING, SELANGOR DARUL EHSAN (FASA 2)
NO. KONTRAK : JPS/P/SEL/SG/11/2023

QA/QC PLAN

6.0 – MOS & ITP

Page | 17
METHOD OF STATEMENT & Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
INSPECTION & TEST PLAN Date : 06-12-24

6.0 METHOD OF STATEMENT (MOS) AND INSPECTION & TEST PLAN (ITP)

The following method statements have been identified to meet and support the
construction schedule :-

NO. ACTIVITY /PROCESS METHOD ITP


STATEMENT
1. Dilapidation Survey  -

2. Site Clearing and Demolition Works  -

3. Hoarding Installation  -

4. Installation of Sheet Piling Works  -

5. Temporary Platform  -

6. Micro-Piling Works  

7. Construction of RC Wall  

8. Installation of L-Shape Wall  

9. Drainage Work  

10. Rock Revetment Work  -

The above list is non-exhaustive and specific method statement and ITP’s shall be
identified and produced prior to the commencement of works. Works method
statement to be progressively complied and submitted to respective parties. All
method statement and ITP’s shall be registered with the revision status and
maintain at the site office. The current list of method statement and ITP’s will be
kept and controlled at site office.

Page | 18
METHOD OF STATEMENT & Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
INSPECTION & TEST PLAN Date : 06-12-24

LIST OF DOCUMENTS FOR QAQC

Item Document Title Document


No

1.0 Management
1.1 Quality manual

2.0 Quality Assurance


2.1 Management Review
2.2 Control of Non-Conformance
2.3 Corrective Action
2.4 Preventive Action
2.5 Quality Audit
2.6 Costumer Complaints
2.7 Statistical Techniques
2.8 Quality Document Control

3.0 Construction Management


3.1 Project Planning and Scheduling
3.2 Design management
3.3 Design Change Control
3.4 Progress Monitoring and control
3.5 Material Receiving, Handling and On-site Storage
3.6 Handover of Project
3.7 Defect And Liability Period
3.8 Project Close-out
3.9 Variation Works
3.10 Control of Inspection, Measuring and test Equipment
3.11 Customer Satisfaction

4.0 Contract
4.1 Contract Review
4.2 Tender Proposal
4.3 Procurement of Supplier, Subcontractor and
Consultant
4.4 Contract Administration of Project
4.5 Assessment of Supplier, Subcontractor and Consultant

Page | 19
METHOD OF STATEMENT & Doc. No.
Rev. No.
:
:
PPSB/SG.PENCHALA/QAQCP
00
INSPECTION & TEST PLAN Date : 06-12-24

Item Document Title Document


No

5.0 Administration
5.1 Disposal of Company Assets

6.0 Human Resource


6.1 Training

7.0 Document Control


7.1 Management of Correspondence
7.2 Management of Drawings
7.3 Document Filing and Archiving

Page | 20
QUALITY ASSURANCE / QUALITY CONTROL PLAN
(QAQC PLAN)

PROJEK :

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI PENCHALA DI


PETALING JAYA, DAERAH PETALING, SELANGOR DARUL EHSAN (FASA 2)
NO. KONTRAK : JPS/P/SEL/SG/11/2023

QA/QC PLAN

7.0 – PROGRESS
MANAGEMENT

Page | 21
Doc. No. : PPSB/SG.PENCHALA/QAQCP
PROGRESS MANAGEMENT Rev. No. : 00
Date : 06-12-24

7.0 PROGRESS MANAGEMENT

Construction Activity and Programmed

Detailed design shall be carried out by consultant. The design shall be accordance
to the tender drawings provided.

Works will be carried out according to the construction programmed and different
types of works.

Page | 22
QUALITY ASSURANCE / QUALITY CONTROL PLAN
(QAQC PLAN)

PROJEK :

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI PENCHALA DI


PETALING JAYA, DAERAH PETALING, SELANGOR DARUL EHSAN (FASA 2)
NO. KONTRAK : JPS/P/SEL/SG/11/2023

QA/QC PLAN

8.0 – APPENDICES

Page | 23
QUALITY ASSURANCE / QUALITY CONTROL PLAN
(QAQC PLAN)

PROJEK :

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI PENCHALA DI


PETALING JAYA, DAERAH PETALING, SELANGOR DARUL EHSAN (FASA 2)
NO. KONTRAK : JPS/P/SEL/SG/11/2023

QA/QC PLAN

8.1 – ORGANISATION
CHART

Page | 24
QUALITY ASSURANCE / QUALITY CONTROL PLAN
(QAQC PLAN)

PROJEK :

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI PENCHALA DI


PETALING JAYA, DAERAH PETALING, SELANGOR DARUL EHSAN (FASA 2)
NO. KONTRAK : JPS/P/SEL/SG/11/2023

QA/QC PLAN

8.2 – INSPECTION
& TEST PLAN

Page | 26
INSPECTION TEST PLAN
Page : 1 of 1

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI Doc. No. : JPS/2024/ITP-001


Project
PENCHALA DI PETALING JAYA, DAERAH PETALING,
Title : SELANGOR DARUL EHSAN (FASA 2). Rev. : 0

Date : 09-09-2024

PILING WORKS (MICROPILE)

METHOD OF CONTROL POINTS/ ACCEPTANCE


NO STAGE OF WORK CHECKING REQUIRED
INSPECTION RESPONSIBILITY CRITERIA

3rd
Review JPS PPSB
PARTY
catalogue
1 Material Selection. Check material to be use. Material as per project
Or relevant
specification.
test certificate FW

Sample
Material product brochure
2 Sample submission submission Approve by client.
Submission approve by client RA FW
Form/ letter
Order form /
Material order as per project As per specified in
3 Material order purchase FW
spec / client approval. spec/client approval.
order
Random or
Material delivered as per Material as per spec,
4 Material delivery sampling SW FW
order. No damage. good condition.
check.
Mark and check Visual check
Survey setting out Set out according to
5 •Pile point & random SW FW
(pile point) construction drawing.
•pile cut off level measurement
a) Before installation:
Pile driving as per
•Correct size
construction drawing
•Correct grade Visual check SW FW
and visually straight
•Correct position
alignment.
Pile driving •Straight alignment
6
(hydraulic hammer) b) During installation: Visually straight
•Blow direction, height. Visual check alignment welding
•Straight alignment & Piling SW FW satisfactory and piling
•Welding workmanship record record with authorized
•Pile record form signature.

Pile dynamic analyzer Conduct PDA test on 300mm PDA test with Pile capacity must meet
7 (PDA) Test diameter micropiles at ponts data RA FW 200kN. No structural
(200mm piles) B, C & D (Test Load = collection. defects.
400kN)
Conduct PDA test on 300mm
Pile dynamic analyzer PDA test with
diameter micropiles at ponts Each point capacity
8 (PDA) Test data RA FW
B, C & D (Test Load = must meet 200kN.
(300mm piles) collection.
400kN)
Conduct SPT at 1m intervals Field test and
Standard Penetration SPT values to meet
9 between specified depths sample SW FW
Test (SPT) project specifications.
(12-22m, 21-31m) analysis.
Surveying pile position for Field survey All pile must within
As – built data and
data as – built drawing. and plotting. construction tolerances.
10 Info plotting and SW FW
As- built review by C&S Review as- Acceptable by
consultant submission.
Design Consultant. built drawing. consultant.

Legend: H=Hold; SW=Spot witness; FW=Full witness RA=Review and Approval R=Review
1 of 1
INSPECTION TEST PLAN
Page : 1 of 2

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI Doc. No. : JPS/ITP-002


Project
PENCHALA DI PETALING JAYA, DAERAH PETALING,
Title : SELANGOR DARUL EHSAN (FASA 2). Rev. : 0

Date : 09-09-2024

RC WALL

CHECKING METHOD OF CONTROL POINTS/ ACCEPTANCE


NO STAGE OF WORK
REQUIRED INSPECTION RESPONSIBILITY CRITERIA

MATERIALS

3rd
JPS PPSB
PARTY

Manufacturer As per specified in


1 Concrete materials - SIRIM / CIDB certificate and specification and
sample submission approved licencing. (types RA FW drawing
manufacturer & composition)

- SIRIM / CIDB
approved
Manufacturer
Cement material manufacturer As per specified in
2 certificate / SW FW
- Storage specification
catalogue
- Protected against rain
& water

Manufacturer
- Approved source
3 Aggregates (Fine and certificate / SW FW As per specified in
- Aggregate test result
Course) material catalogue specification.

- SIRIM / CIDB Manufacturer As per specified in


4 Steel Reinforcement approved certificate / SW FW specification and
material manufacturer catalogue drawing

CONSTRUCTION

As per specified in
- As per construction Spot Witness /
5 Steel Reinforcement SW FW specification and
drawings. Inspection Form
– cutting & bending drawing

As per specified in
- As per construction Spot Witness /
6 Steel reinforcement RA FW specification and
drawings. Inspection Form
- fixing to formwork drawing

As per specified in
Steel reinforcement - As per construction Spot Witness /
7 SW FW specification and
- welding drawings. Inspection Form
drawing

Legend: H=Hold; SW=Spot witness; FW=Full witness RA=Review and Approval R=Review
1 of 2
INSPECTION TEST PLAN
Page : 2 of 2

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI Doc. No. : JPS/ITP-002


Project
PENCHALA DI PETALING JAYA, DAERAH PETALING,
Title : SELANGOR DARUL EHSAN (FASA 2). Rev. : 0

Date : 09-09-2024

CONSTRUCTION (CON’T)

Concrete Testing - Initial test As per specified in


Spot Witness /
8 (Compressive Strength: - Conformity test SW FW specification and
Inspection Form
Cubes OR Cylinder) - Identity test drawing

- Dry condition. No
concreting in flowing
water and underwater.
As per specified in
Concrete placement and - Concrete dropped no Spot Witness /
9 SW FW specification and
compaction exceed 1.5m high Inspection Form
drawing
- Compacting in layer
300mm to
450mm.only.

- Water curing (surface As per specified in


Concrete curing method Spot Witness /
10 of concrete wetted by SW FW specification and
and duration Inspection Form
ponding with water) drawing

- Formwork in correct
position, shape, profile
and dimension
(verticality, alignment
and level), rigid and
Spot Witness /
tight, clean As per specified in
Formwork erection and Inspection Form
11 - Finishes: Formed and SW FW specification and
removal
unformed surface drawing
finish to various
classes
- Removal of
formworks after min
strength achieved

- Certified by
As per specified in
Professional Engineer. Spot Witness /
12 Scaffolding SW FW specification and
If scaffolding is Inspection Form
drawing
necessary

- Location as per
drawing
As per specified in
- Kicker/starter bar for Spot Witness /
13 Construction joint SW FW specification and
wall and column Inspection Form
drawing
monolithically with
the base concrete

Legend: H=Hold; SW=Spot witness; FW=Full witness RA=Review and Approval R=Review
2 of 2
INSPECTION TEST PLAN
Page : 1 of 2

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI Doc. No. : JPS/ ITP-003
Project
PENCHALA DI PETALING JAYA, DAERAH PETALING,
Title : SELANGOR DARUL EHSAN (FASA 2). Rev. : 0

Date : 09-09-2024

L-SHAPE WALL

CHECKING METHOD OF CONTROL POINTS/ ACCEPTANCE


NO STAGE OF WORK
REQUIRED INSPECTION RESPONSIBILITY CRITERIA

MATERIALS

3rd
JPS PPSB
PARTY

Manufacturer As per specified in


1 Concrete materials - SIRIM / CIDB certificate and specification and
sample submission approved licencing. (types RA FW drawing
manufacturer & composition)

- SIRIM / CIDB
approved
Manufacturer
Cement material manufacturer As per specified in
2 certificate / SW FW
- Storage specification
catalogue
- Protected against rain
& water

Manufacturer
- Approved source
3 Aggregates (Fine and certificate / SW FW As per specified in
- Aggregate test result
Course) material catalogue specification.

- SIRIM / CIDB Manufacturer As per specified in


4 Steel Reinforcement approved certificate / SW FW specification and
material manufacturer catalogue drawing

CONSTRUCTION

As per specified in
- As per construction Spot Witness /
5 Steel Reinforcement SW FW specification and
drawings. Inspection Form
– cutting & bending drawing

As per specified in
- As per construction Spot Witness /
6 Steel reinforcement RA FW specification and
drawings. Inspection Form
- fixing to formwork drawing

As per specified in
Steel reinforcement - As per construction Spot Witness /
7 SW FW specification and
- welding drawings. Inspection Form
drawing

Legend: H=Hold; SW=Spot witness; FW=Full witness RA=Review and Approval R=Review
1 of 2
INSPECTION TEST PLAN
Page : 2 of 2

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI Doc. No. : JPS/ ITP-003
Project
PENCHALA DI PETALING JAYA, DAERAH PETALING,
Title : SELANGOR DARUL EHSAN (FASA 2). Rev. : 0

Date : 09-09-2024

CONSTRUCTION (CON’T)

Concrete Testing - Initial test As per specified in


Spot Witness /
8 (Compressive Strength: - Conformity test SW FW specification and
Inspection Form
Cubes OR Cylinder) - Identity test drawing

- Dry condition. No
concreting in flowing
water and underwater.
As per specified in
Concrete placement and - Concrete dropped no Spot Witness /
9 SW FW specification and
compaction exceed 1.5m high Inspection Form
drawing
- Compacting in layer
300mm to
450mm.only.

- Water curing (surface As per specified in


Concrete curing method Spot Witness /
10 of concrete wetted by SW FW specification and
and duration Inspection Form
ponding with water) drawing

- Formwork in correct
position, shape, profile
and dimension
(verticality, alignment
and level), rigid and
Spot Witness /
tight, clean As per specified in
Formwork erection and Inspection Form
11 - Finishes: Formed and SW FW specification and
removal
unformed surface drawing
finish to various
classes
- Removal of
formworks after min
strength achieved

- Certified by
As per specified in
Professional Engineer. Spot Witness /
12 Scaffolding SW FW specification and
If scaffolding is Inspection Form
drawing
necessary

- Location as per
drawing
As per specified in
- Kicker/starter bar for Spot Witness /
13 Construction joint SW FW specification and
wall and column Inspection Form
drawing
monolithically with
the base concrete

Legend: H=Hold; SW=Spot witness; FW=Full witness RA=Review and Approval R=Review
2 of 2
INSPECTION TEST PLAN
Page : 1 of 1

PROJEK PENSTABILAN DAN PENGUKUHAN TEBING SUNGAI Doc. No. : JPS/ITP-004


Project
PENCHALA DI PETALING JAYA, DAERAH PETALING,
Title : SELANGOR DARUL EHSAN (FASA 2). Rev. : 0

Date : 09-09-2024

DRAINAGE

METHOD OF CONTROL POINTS/ ACCEPTANCE


NO STAGE OF WORK CHECKING REQUIRED
INSPECTION RESPONSIBILITY CRITERIA

3rd
- Check alignment In every 20m JPS PPSB
Excavation to required PARTY As per project
1 (position of pegs) run or change
level specification.
- Check depth of in direction or
excavation gradient R FW

Sample
Material product brochure
2 Sample submission submission Approve by client.
Submission approve by client RA FW
Form/ letter

Order form / FW
Material order as per project As per specified in
3 Material order purchase
spec / client approval spec/client approval.
order

Material delivered as per Random or Material as per spec,


4 Material delivery SW FW
order. No damage. sampling good condition.
check.

Visual check
Survey setting out Pegs per construction
5 Mark and check alignment & random SW FW
(boundary, pegs point) drawing.
measurement

During excavation
- Check alignment As per construction
Excavation to required
6 (position of pegs) Visual check SW FW drawing and visually
level
- Check depth of straight alignment.
excavation

- Straight alignment
In every 20m
- Gap between laid section As per construction
run or change
7 Laying - Gradient and slope SW FW drawing, invert levels
in direction or
- Check invert levels and alignment
gradient
- Control different in level
(<5mm)

- Backfilling in 150 mm
layers of approved
Backfilling after As per construction
8 materials on both sides Visual check SW FW
completion of laying drawing
of the drain and
compacted with
mechanical rammers
Field survey Invert levels within
As – built data and Surveying alignment position
and plotting. construction tolerances.
9 Info plotting and for data as – built drawing. SW FW
Review as- Acceptable by
consultant submission. As- built review by C&S
built drawing. consultant.
Design Consultant.

Legend: H=Hold; SW=Spot witness; FW=Full witness RA=Review and Approval R=Review
1 of 1

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