ADVANCED PRODUCTION INTEGRATION
There are 3 types of manufacturing process followed in SAP Production Planning:
1)Discrete Industry
2) Process Industry
3)Repetitive Industry
DISCRETE INDUSTRY MANUFACTURING PROCESS
In discrete scenario, the manufacturing process is based on production orders. Discrete
manufacturing is characterized by requirements that occur on an irregular basis and a
workshop-oriented process. Basically, the demand and supply varies time to time in this
scenario.
Discrete manufacturing forms an industry type where in the products which are
manufactured can be easily assembled and dis-assembled. They can be reworked upon
easily to a large extent. You can say making pumps, engines, cars, airplanes.
Industry Type: Mechanical engineering, Consumer goods, electronics, and many more
PROCESS INDUSTRY MANUFACTURING PROCESS
The component Production Planning for Process Industries (PP-PI) provides an
integrated planning tool for batch-oriented process manufacturing. It is primarily
designed for the chemical, pharmaceutical, food and beverage industries as well as the
batch-oriented electronics industry.
Industry Type: Chemical, Pharma, Poultry, Dairy and many more.
REPETITIVE MANUFACTURING PROCESS
Company manufactures product in large numbers and production is quantity based and
period based not order based. You can use repetitive manufacturing as either make-to-
stock REM or make-to-order REM such as in the automotive industry.
Repetitive manufacturing form an industry type where in the products manufactured
can be discrete manufactured or process industry type, produced repetitively or
continuously in production lines. This forms the continuous production scenario.
Industry Type: Mechanical engineering, Consumer goods, electronics, and many more
PREPARED BY : ROHELA KHAN
In the below document we are going to explain how the SAP Production Planning integrates
with SAP EWM Advanced Production Integration in SAP S/4 HANA 2023
To achieve this we have to go with following steps
Create 2 raw materials with MRP View Mandatory
2)Create 1 Finished material with MRP view & work Scheduling view
Mandatory
3)Create a storage location which is EWM Managed storage location
4)Assign Storage location to warehouse and plant in Enterprise Structure
5)Create production supply area in S/4 HANA
6)Create work center in S/4 HANA
7)create a Bill of Materials(BOM) for Finished product
8)Create Routing for Finished product
9)Create control cycles in S/4 HANA for Raw Materials
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10)Define Production supply Area in EWM
11)Map storage location in Goods Movement
12)Maintain Stock Determination Groups & Determine stock
Determination
13)Define Product group types
14)Define Product group
15)Maintain product group type and product group in Material Master
Under Basic Data 2 tab
16)Maintain BC Sets
17)Maintain Product Group Type for PSA Assignment
18)Maintain Warehouse Parameters for Production
19)Map SAP ERP Order Type to SAP EWM Document Type
20)Map SAP ERP Order Type to SAP EWM Item Type
21)Assign bin to PSA/Product/PED(/N/SCWM/PSASTAGE)
22)Define Production supply area storage type(PMRL with role ‘K’) and
create bin
23.a&b) maintain Warehouse process type for both single order and cross
order components, Create part replenishment and Not relevant for
staging
24)Determine warehouse process type for Single order, cross order along
with Document type and Item type
25) Define Item Types for Production
26) Define Allowed Item Types for Production
27) Maintain strategies
28)Maintain Sock Determination group & Stock Removal Indicator in
/N/SCWM/MAT1
29)Testing
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1)Create 2 raw materials with MRP View Mandatory
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SINGLE ORDER:501
CROSS ORDER:502
2)Create 1 Finished material with MRP view & work Scheduling view Mandatory
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After entering our BOM and routing information click on Check.it will turn into
green colour then our production version will work
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3)Create a storage location which is EWM Managed storage location
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4)Assign Storage location to warehouse and plant in Enterprise Structure
5)Create production supply area in S/4 HANA(Tcode:PK05)
6)Create a work center in S/4 HANA(Tcode:CRO1)
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PREPARED BY : ROHELA KHAN
7)create a Bill of Materials (BOM) for Finished product
8)Create Routing for Finished product
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9)Create control cycles in S/4 HANA for Raw Materials
Single order
Cross order
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10)Define Production supply Area in EWM(Tcode:/N/SCWM/PSA)
Path: EASY ACCESS–>SCM EWM–>EWM—>Master Data—>Production Supply
Area—>Define PSA
There are two types of mapping 1) replicate or manual you can map
1) Replicate
/n /SCWM/PSA_REPLICATE - Replicate Production Supply Area (PSA
2)MANUAL
/N/SCWM/PSAMAP
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11)Map storage location in Goods Movement
Path:SPRO-->SCM Extended Warehouse Management-->Extended Warehouse
Management---- Interfaces-->ERP Integration-->Goods Movements--->Map Storage
Locations from ERP System to EWM
12)Maintain Stock Determination Groups & Determine stock Determination
Path:SPRO-->IMG-->SCM EWM-->CROSS PROCESS SETTINGS-->STOCK DETERMINATION-
Maintain Stock Determination Groups
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13)Define Product group types
Path:Spro->IMG-->SCM EWM-->SCM Basis-->master data-->product ---
>product groups-->define product group types
14)Define Product group
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Note:In SAP S/4 HANA 2023 there is no option to assign the product group & type at EWM
global level
15)Maintain product group type and product group in Material Master Under Basic Data 2
tab
Single order
Cross order
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16) Maintain BC Sets
For PMR
For Product group production supply
17)Maintain Product Group Type for PSA Assignment
Path: SPRO-->SCM Extended Warehouse Management-->EWM-->Master Data-->
Production Supply--> Maintain Product Group Type for PSA Assignment
18)Maintain Warehouse Parameters for Production
Path: SPRO-->SCM Extended Warehouse Management-->EWM-->Master
Data--> Production Supply--> Maintain Warehouse Parameters for
Production
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19)Map SAP ERP Order Type to SAP EWM Document Type
Path: SPRO-IMG-SCM EWM-EWM-INTERFACES-ERP INTEGRATION-PRODUCTION- Map SAP
ERP Order Type to SAP EWM Document Type
20)Map SAP ERP Order Type to SAP EWM Item Type
Path: SPRO-IMG-SCM EWM-EWM-INTERFACES-ERP INTEGRATION-PRODUCTION- Map SAP
ERP Order Type to SAP EWM Item Type
21)Assign bin to PSA/Product/PED(/N/SCWM/PSASTAGE)
Single order
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Cross order
22)Define Production supply area storage type (PMRL with role ‘K’) and create bin
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23.a&b) maintain Warehouse process type for both single order and cross order components.
Single order
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Cross order
24)Determine warehouse process type for Single order, cross order along with
Document type and Item type
25) Define Item Types for Production
Path: SPRO-IMG-SCM EWM-Extended Warehouse Management-Goods Issue
Process-Production Material Request-Define Item Types for Production
26) Define Allowed Item Types for Production
Path:SPRO-IMG-SCM EWM-Extended Warehouse Management-Goods Issue
Process-Production Material Request- Define Allowed Item Types for
Production
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27) Maintain strategies
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28)Maintain Sock Determination group & Stock Removal Indicator in /N/SCWM/MAT1
Single order
Cross order
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29)Testing
To create production order (Tcode:CO01)
Enter the Total Quantity and type is current date
Check the routing, production version and BOM under Master tab
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Click on Operations tab check the work center, plant and control key
Click on Components tab check the raw materials for plant and storage locations
Click on yes
Go to Tcode:CO02
Go to-Functions-WM material Staging-Simulate
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Go to Functions-WM Material Staging-Execute
Go to /N/SCWM/PMR
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Check the PMR Header
PMR Item details for Single order
PMR Item Details for Cross order
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To create warehouse tasks, go to (Tcode:/N/SCWM/STAGE)
N/SCWM/MON
1) Single order components
Here we need single order components will be consumed based on production order
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2) Cross order components
Here for cross order components there will be no manufacturing
number reference’s components will be consumed based on
combination of multiple Manufacturing orders. If we try to give
manufacturing order with warehouse type system will not execute the
open warehouse tasks
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Confirm the Single & cross order open warehouse tasks
Here posting change has happened from F2 stock type to P2 Stock type
Check the physical stock in PSA Before consumption
For Consumption we need to do login RF Device
Go to /N/SCWM/RFUI
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Check the Goods issue posting was happened in the monitor
Check whether the goods issue has been happened in MB51
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Now we need to change the production order status from released to technically completed
Release status:
Go to Production order in CO02 and click on Complete Technically
By above configurations and testing now you got an idea how to do Advance
production Integration with SAP EWM-managed storage location in one
warehouse in SAP EWM
PREPARED BY : ROHELA KHAN
