Drilling Jsa
Drilling Jsa
Step           Activity (WHAT)         Associated Requirements/              Process / tools / PPEs (HOW               Responsibility       Remarks /
No.                                        Hazards/ Impact                                                                (WHO))             Refere
                                      OH&S –
1      Prestart checking              i)Fall                         i) Keep the ladders and handrails              Drill Operator         DOCNO.
                                                                      free     from    oil,  grease        and                             HIRA/MINING/01
                                                                      dirt(slippery condition ) .
                                      Environment –
                                     i) Air pollution(smoke)          i-a) Remove cotton waste and                  Drill Operator         Aspect
                                      due to fire                     extraneous material from the cabin.
                                                                                                                                           No.31
                                                                      b) Check that Battery box / Fire
                                                                      prone area is free from Inflammable
                                                                      material.
                                                                                                                    Drill Operator
                                      ii)      Dust                   ii)Check the drill bit whether
                                                                      sharpening required or not.
                                      Quality –
                                     i) Check the machine            i) Check the following before starting         Drill Operator         DOC.NO.
                                                                                                                                           WI/OPRN/01
                                      before starting.                the machine:
                                                                      a) Water level in the radiator
                                                                      b) Hydraulic oil level ( > low level )
                                                                      c)      Engine oil level ( > low level )
                                                                      d)      Rock drill oil level ( > low
                                                                         level)
                                                                      e) Compressor oil ( > low level )
                                                                      f) Safety devices
                                                                      g)      All lights in working condition
                                                                         or not
                                                                      h)      Water level at water tank
                                                                      i)      General visual inspection
                                                                      j) Clearance around the drill                 Drill
                                      ii)      Check the drill bit   ii) Sharp edge drill bit gives more
                                                                      penetration rate so check bit                 Operator
                                                                      condition,
immediately. Operator
                                Quality –                                                                                DOC.NO.
                                Use of PPEs.                i)Ensure that drilling crew are using    Mines Foreman       WI/OPRN/01
                                                            PPEs.
                                OH&S –Nil
                                                 STANDARD OPERATING PROCEDURE
                                 Environment - Nil
3.   Check after start
                                 Quality –                                                                                  DOC.NO.
                                i) Check after starting   i) Check the following after starting         Drill Operator      WI/OPRN/01
                                 the machine.              the machine:
                                                          a) Engine oil pressure shall not be
                                                           less than 2 Kg/Sq. cm
                                                          b) Operation pressure shall not be
                                                           less than 8 Kg/Sq.cm
                                                          c) During flushing, air pressure shall
                                                            not be less than 6 Kg./Sq. cm.
                                                            d)Compressor oil pressure shall
                                                            not be less than 2.5 Kg/Sq.cm
                                                            e)        Water temp. (in case of diesel
                                                               drill)
                                                            f) Air intake temperature meter.
                                                          g) All monitors in panel board are
                                                            in working condition. In the event
                                                            of any
                                                          STANDARD OPERATING PROCEDURE
                                        OH&S -
4.   Marching & Placement on drill                                                                                                                DOCNO.
                                        i)     Injury due to fall      i) Do not allow any one to ride on the              Drill                  HIRA/MINING/01
     marking                                                                drill rig when tramming or towing it.
                                                                                                                           Drill Operator
                                        Environment - Nil
                                        Quality –                                                                                                 DOC.NO.
                                        i)Marching and placement of i)Move the drill to the marking                        Drill Operator         WI/OPRN/01
                                  OH&S-
5   Start the drilling            i)       Caught between        i) Keep yourself away from the                    Drill Helper         DOCNO.
                                                                                                                                        HIRA/MINING/01
                                                                  rotating elements.
                                 iii) Flying     of chips        iii) Do not allow the work persons in the
                                        from collaring            vicinity of drill while collaring is going
                                                                  on.                                              Drill Operator
                                 iv) Caught between
                                                                  iv) Do not wear loose clothing.
                                  the moving parts
                                                                                                                   Drill
                                                                                                                   Operator/
                                                                                                                   Helper
                                  v) Eye injury during flushing v) No    person shall stay near the
                                                                  machine without wearing safety
                                                                  goggles while flushing of hole is being          Drill
                                                                  carried on.                                      Operator/
                                 vi) Caught between                                                                Mines
                                                                 vi) Never to attach rod couplings or
                                  the moving parts                                                                 Foreman
                                                                  bits to a rotating part of drill rig.
               Environment-
                i)        D                       i)      No dry drilling will be allowed. Drill                   Aspect
                                                                                                                   No.6
                ust                                 ii)  While approaching the drilling     Operator
                                                    area , the work person and persons
                                                    in the supervision will use ear muff.   Shift                  Aspect
                ii)Nois                                                                                            No.7
                                                                                            Incharge
                e
               Quality-
                i)                Authorised      i)   The operator will not allow          Drill Operator         DOC.NO.
                                                                                                                   WI/OPRN/01
                 person           will operate    any un- authorized person to
                the machine.                      operate the machine.
                                    OH&S-
6   Changing of drill rod(Rod        i) Fall of suspended tools    i)   Do    not   allow any                Drill                 DOCNO.
    attachment & detachment)                                        person    under suspended tools.         Operator/             HIRA/MINING/01
                                                                                                             Drill Helper
                        Quality-                                                                                      DOC.NO.
                         i)     Changing of drill rod i)     Rod attachment:               Drill Operator             WI/OPRN/01
                                                      a)     After spanner holds the first
                                                      rod , open the rotary head from the
                                                      adapter of 1st rod .Rotary head is
                                                      moved to the top. Rod carrier is
                                                      brought just below the rotary head
                                                      & rotary head is attached to the
                                                      2nd rod.2nd rod is taken out from
                                                      the rod carrier & by lowering down
                                                      both the rods are joined. Apply
                                                      grease while joining of rods.
                                                      b)     Rod detachment:
                                                     De-thread the 2nd rod from 1st rod
                                                     then place the rod in its casing and
                                                     ensure proper locking of rod with rod
                                                     carrier.
                                                     Detached the rotary head from
                                                     2nd rod. Lower the rotary head safely
                                                     & joint the 1st rod with it .
                        OH&S -
7   Covering of holes                                i)Plug the hole after drilling to avoid   Blasting Foreman       DOCNO.
                        i)Injury due to fall                                                                          HIRA/MINING/01
                                                     stepping unknowingly.
                        Environment-Nil
                        Quality-                                                                                      DOC.NO.
                        i)Precaution for the drill   i)Plug the hole to prevent damage of collar & Blasting Foreman   WI/OPRN/01
                        hole                         fall of foreign material inside the drilled hole.
                                  OH&S -Nil
8   In case of any breakdown or
    operational difficulty
                                  Environment-
                                  i)Contamination of soil due    i)   Arrest the leakages                  Drill Operator   Aspect No.16
                                  to oil spill                    immediately.
                                  Quality-                                                                                  DOC.NO.
                                   i)     B/D intimation         i)    Any breakdown or                    Drill Operator   WI/OPRN/01
                                                                 operational difficulty will be
                                                                 informed immediately to the
                                                                 supervisor.
                                                                                                           Drill Operator
                                   ii)    Emergency              ii)       Know the operation of fire
                                                                      extinguisher.
                                  OH&S -
9   Bit Grinding                                                i)Use safety goggles while grinding Drill                   DOCNO.
                                  i)Eye injury                                                                              HIRA/MINING/01
                                                                the bit.                            Operator/
                                                                                                    Drill Helper
Environment--Nil
                                  Quality-
                                  i)Grinding of drill bit       i)Place the grinding table near the        Drill            DOC.NO.
                                                                                                                            WI/OPRN/01
                                                                receiver tank of drill machine             Operator/
                                                                Fill 05 to 10 drops of rock drill oil in   Drill Helper
                                                                the
                                                                 grinding tool .Connect one end of
                                                                 the air hose to the nipple provided
                                                                 at the main air line and the other
                                                                 end to the grinding tool . Place the
                                                                 bit to be grinded vertically in the
                                                                 groove in the grinding table. Fix the
                                                                 grinding stone on the grinding tool.
                                                                 Open the valve at the main air line.
                                                                 First start the grinding of
                                                                 carsets/buttons .Check the angle of
                                                                 the carsets/buttons intermittently
                                                                 with the help of templates. When
                                                                 the angle comes to 110 degree
                                                                 grinding is complete.
                                   OH&S -                                                                                 DOCNO.
10   Bit detachment & attachment   i)Injury due to   fall   of   i)Handle the hammer carefully.          Drill Helper
                                                                                                                          HIRA/MINING/01
                                   hammer
Environment-Nil .
                                   Quality-                                                                               DOC.NO.
                                   i)Detaching or attaching      i)(a)Remove the centraliser. Place the Drill Operator/   WI/OPRN/01
                                   the                           bit
                                   drill bit                     chuck in its position. Place the        Drill Helper
                                                                 chain
                                                                 spanner. Bolt one end of the
                                                                 chain
                                                                 spanner to the break out wrench
                                                                 and
                                                                 connect the other end to the wire
                                                                 sleeve
                                                                 of the drill. Open the break out
                                                                 wrench.
                                                                 Bit should get loosened by
                                                                 two/three
                                                                 pitch. If the chain spanner slips at
                                                                 the
                                                                 grip then tighten the adjusting bolt of
                                                                 the
chain spanner and/or give a
packing
.Give reverse rotation to the rotary
The
bit will open.
                       OH&S -
11   Hammer changing                                     i)Handle the hammer carefully so         Drill Helper     DOCNO.
                       i)Injury due to       fall   of                                                             HIRA/MINING/01
                                                         that it will not fall.
                       hammer
Environment-Nil
                       Quality-                                                                                    DOC.NO.
                       i)Changing of hammer              i)Hold the hammer by spanner. Give Drill                  WI/OPRN/01
                                                         reverse rotation. The hammer will Operator/
                                                         open. With the help of winch motor, Drill Helper
                                                         utility rope is brought down with the
                                                         cap & fitted to the hammer. Remove
                                                         the spanner & take out or fit the
                                                         hammer.
                       OH&S -
12   Parking                                             i)Pick the safest place for parking so   Drill Operator   DOCNO.
                       i)Striking by other                                                                         HIRA/MINING/01
                       equipment                         that will not obstruct the other work
                                                         equipment or hauling operation in
                                                         that road.
                       Environment-Nil
                                                         STANDARD OPERATING PROCEDURE
                                                                  FORM NO.HSE/CORP/4
                  ACTIVITY     Drilling Operation                                         SITE   SMC              DEPARTMENT Mining
                  SOP NO.      IMFA/SOP/SMC/MINING/01            REVISION    00        EFF DATE: 19.6.14          NO. OF PAGES Page 14
                                      Quality-                                                                                DOC.NO.
                                      i)Placing of Machine before i)Keep the drill unit at a place and in Drill Operator      WI/OPRN/01
                                      blasting                    a direction so that the blasted
                                                                  projectiles will not affect it.
                                      OH&S -Nil
13   Switch off the machine
                                      Environment- i)
                                      Consumption of natural    i) Switch off lights,fans,AC               Drill Operator     Aspect No.33
                                      resources(diesel & power) when m/c is not in use,
                                      Quality-                                                                                DOC.NO.
                                      i)Switch off the machine    i)When not in use, move the              Drill Operator     WI/OPRN/01
                                      when not in use             machine out the face, lower the
                                                                  mast & keep in the guide and park
                                                                  on a level ground, Keep idle for a
                                                                  few minutes & switch off ignition
                                                                  key . Then close and lock the cabin.
                                                                  Cutoff power from cutoff switch.
                                      OH&S -Nil
14   Reading and writing of Logbook
Environment-Nil
                                      Quality-                                                                               DOC.NO.
                                       i)   Read machine Log       i)    At the beginning of shift, read Drill Operator      WI/OPRN/01
                                        Book.                      the status of machine in the Log
                                                                   Book.