Group 3 Pilot Circuit
Group 3 Pilot Circuit
Line filter
                                                            Relief valve
                                                            30 kgf/cm2
                                  Pilot pump
                                                                                 Suction filter
R35Z73HC00
The pilot circuit consists of suction circuit, delivery circuit and return circuit.
The pilot pump is provided with relief valve, receives the oil from the hydraulic tank through the suction
filter.
The discharged oil from the pilot pump flows to the remote control valve through line filter, solenoid
valve assemblies, swing parking brake, main control valve and safety lock solenoid valve.
                                                   3-5
      1. SUCTION, DELIVERY AND RETURN CIRCUIT
Ps Ps
                                                                                                                                                                             DB                            PB
                               a1                                    a2 a2                                       a1
                                                                                                                                                                                                                 BM SWING
                                                                                                                  DOZER               ARM                                                                        CYLINDER
                                                                                                                 CYLINDER           CYLINDER
                                                                                                                                                             STOP VALVES
                                P2(FW)      P1(BW)     T1     T2                      T2    T1 P2(BW)       P1(FW)
                                                                                                                                                                                  GA B(CCW) A(CW) GB
                                                                                                                                                                                            Mu
 BUCKET                      BOOM
CYLINDER                    CYLINDER                                                          TURNING
                                                                                               JOINT
                                                      Pa8
                              Pa10       Pb8' Dr2                           Pa7        P1          P2 Pa6               Pa5                Pa4                Dr1 P3         Pa3             Pa2                Pa1
                                                                                                                                    B5
                                                      B8
                B10
A6
                                                                                                                 B6
                                                                    B7
                                                                           A7
                        A10
A5
A4
                                                                                                                                                        B4
                                                 A9
B3
B2
A2
                                                                                                                                                                                                      B1
                                                                                                                                                                             A3
                                                                                                                                                                                                                A1
                                BK                            BM                TR-RH              TR-LH                                                                          SW              BM                 DOZ
                                                                                                                           AM               PTO                                                   SW
                                                                     TRAVEL                  DOZER
                                                                  L/H      R/H               DW UP
                                                              2       1  4    3               1  2
           P
                                           Pa2        Pb2 Pa4             Pb4     Pb3        Pa3           Pb5   Pb10 Pa10           Pb8
           T                                                                                   Pa5                       Pa8
S1
R35Z93HC03
               The pilot pump receive oil from the hydraulic tank. The discharged oil from the pilot pump flows to
               the safety solenoid valve through the line filter. The oil is filtered by the line filter. The pilot relief valve
               is provided in the pilot pump for limiting the pilot circuit pressure.
               The oil filtered by line filter flows remote control valve, MCV and swing port through safety solenoid
               valve.
               The return oil flow from remote control valve is returned to the hydraulic tank.
                                                                                                                     3-6
     2. SAFETY VALVE (SAFETY LEVER)
Ps Ps
                                                                                                                                                                             DB                             PB
                               a1                                    a2 a2                                       a1
                                                                                                                                                                                                                 BM SWING
                                                                                                                  DOZER               ARM                                                                        CYLINDER
                                                                                                                 CYLINDER           CYLINDER
                                                                                                                                                             STOP VALVES
                                P2(FW)      P1(BW)     T1     T2                      T2    T1 P2(BW)       P1(FW)
                                                                                                                                                                                  GA B(CCW) A(CW) GB
                                                                                                                                                                                            Mu
 BUCKET                      BOOM
CYLINDER                    CYLINDER                                                          TURNING
                                                                                               JOINT
                                                      Pa8
                              Pa10       Pb8' Dr2                           Pa7        P1          P2 Pa6               Pa5                Pa4                Dr1 P3         Pa3             Pa2                 Pa1
                                                                                                                                    B5
                                                      B8
                B10
A6
                                                                                                                 B6
                                                                    B7
                                                                           A7
                        A10
A5
A4
                                                                                                                                                        B4
                                                 A9
B3
B2
A2
                                                                                                                                                                                                       B1
                                                                                                                                                                             A3
                                                                                                                                                                                                             A1
                                BK                            BM                TR-RH              TR-LH                                                                          SW              BM              DOZ
                                                                                                                           AM               PTO                                                   SW
                                                                     TRAVEL                  DOZER
                                                                  L/H      R/H               DW UP
                                                              2       1  4    3               1  2
               SAFETY
               SOLENOID
               VALVE                                        Pb6      Pa6              Pa7    Pb1     Pa1
                                                                       Pb7
                                     LEVER DOWN                                                                                                                                                         PILOT PUMP
                      ACC                   BM SWING 2WAY OPTION                      SWING          ARM              BUCKET   BOOM                                           MAIN PUMP
                A1                  A2       LH RH                                     LH RH       OUT IN             IN OUT UP DW                                                     R1    A1         A2        A4     A3
                                              1  2     1    2                          1   3       2    4              3  1  2   4
           P
                                           Pa2        Pb2 Pa4             Pb4     Pb3        Pa3           Pb5   Pb10 Pa10           Pb8
           T                                                                                   Pa5                       Pa8
S1
R35Z93HC04
           When the lever of the safety solenoid valve is moved downward, oil flows into the remote control
           valve through solenoid valve and line filter.
           When the lever of the safety solenoid valve is moved upward, oil does not flow into the remote
           control valve, because of the blocked port.
                                                                                                                  3-7
      3. TRAVEL SPEED CONTROL SYSTEM
                                                                   CONTROL PISTON
                                                                      PILOT VALVE
                                     TRAVEL MOTOR-RH                             TRAVEL MOTOR-LH
                                            R/G               R/H               L/H                R/G                                                                              SWING MOTOR
Ps Ps
                                                                                                                                                                             DB                             PB
                               a1                                    a2 a2                                       a1
                                                                                                                                                                                                                 BM SWING
                                                                                                                  DOZER               ARM                                                                        CYLINDER
                                                                                                                 CYLINDER           CYLINDER
                                                                                                                                                             STOP VALVES
                                P2(FW)      P1(BW)     T1     T2                      T2    T1 P2(BW)       P1(FW)
                                                                                                                                                                                  GA B(CCW) A(CW) GB
                                                                                                                                                                                            Mu
 BUCKET                      BOOM
CYLINDER                    CYLINDER                                                          TURNING
                                                                                               JOINT
                                                      Pa8
                              Pa10       Pb8' Dr2                           Pa7        P1          P2 Pa6               Pa5                Pa4                Dr1 P3         Pa3             Pa2                 Pa1
                                                                                                                                    B5
                                                      B8
                B10
A6
                                                                                                                 B6
                                                                    B7
                                                                           A7
                        A10
A5
A4
                                                                                                                                                        B4
                                                 A9
B3
B2
A2
                                                                                                                                                                                                       B1
                                                                                                                                                                             A3
                                                                                                                                                                                                             A1
                                BK                            BM                TR-RH              TR-LH                                                                          SW              BM               DOZ
                                                                                                                            AM              PTO                                                   SW
                                                                   TRAVEL                    DOZER
                                                                L/H      R/H                 DW UP
                                                              2     1  4    3                 1  2
           P
                                           Pa2        Pb2 Pa4             Pb4     Pb3        Pa3           Pb5   Pb10 Pa10           Pb8
           T                                                                                   Pa5                       Pa8
S1
R35Z93HC05
               When the travel speed switch is pushed, the travel speed solenoid valve is actuated and the
               discharged oil from the pilot pump flows to the Ps port of pilot valve in the travel motors.
               As a result, the control piston is pushed by the main oil flow, thus the displacement is minimized.
               When the travel speed switch is pushed once more, the travel speed solenoid valve is return to
               original position by the force of spring, the hydraulic oil of Ps port returns to the hydraulic tank.
               As a result, the control piston is returned by the main oil flow, thus the displacement is maximized.
                                                                                                                      3-8
      4. SWING PARKING BRAKE RELEASE
                                                                                                                                                                                                             PARKING BRAKE
                                                                     Ps    Ps
                                                                                                                                                                             DB                             PB
                               a1                                    a2 a2                                       a1
                                                                                                                                                                                                                 BM SWING
                                                                                                                  DOZER               ARM                                                                        CYLINDER
                                                                                                                 CYLINDER           CYLINDER
                                                                                                                                                             STOP VALVES
                                P2(FW)      P1(BW)     T1     T2                      T2    T1 P2(BW)       P1(FW)
                                                                                                                                                                                  GA B(CCW) A(CW) GB
                                                                                                                                                                                            Mu
 BUCKET                      BOOM
CYLINDER                    CYLINDER                                                          TURNING
                                                                                               JOINT
                                                      Pa8
                              Pa10       Pb8' Dr2                           Pa7        P1          P2 Pa6               Pa5                Pa4                Dr1 P3         Pa3             Pa2                 Pa1
                                                                                                                                    B5
                                                      B8
                B10
A6
                                                                                                                 B6
                                                                    B7
                                                                           A7
                        A10
A5
A4
                                                                                                                                                        B4
                                                 A9
B3
B2
A2
                                                                                                                                                                                                       B1
                                                                                                                                                                             A3
                                                                                                                                                                                                             A1
                                BK                            BM                TR-RH              TR-LH                                                                          SW              BM               DOZ
                                                                                                                            AM              PTO                                                   SW
                                                                     TRAVEL                  DOZER
                                                                  L/H      R/H               DW UP
                                                              2       1  4    3               1  2
           P
                                           Pa2        Pb2 Pa4             Pb4     Pb3        Pa3           Pb5   Pb10 Pa10           Pb8
           T                                                                                   Pa5                       Pa8
S1
R35Z93HC06
               When the Safety solenoid lever is moved downward, the pilot oil flow into PB port of the swing motor
               through solenoid valve. This pressure is applied to swing motor disc, thus the brake is released.
               When the safety solenoid lever is moved to upward, oil in the swing motor disc cylinder is drained,
               thus the brake is applied.
3-9