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Bde Wiring Post01

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0% found this document useful (0 votes)
257 views19 pages

Bde Wiring Post01

Uploaded by

Imraan Paruk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 19

WI-XML Page 1 of 19

Golf/Bora Current Flow Diagram No. 118 / 1


Edition 01.2006

2.8 l/150 kW Motronic, engine code BDE


from November 2001
Notes:
For information concerning

 Position of relays and fuses


 Multi-pin connections
 Control units and relays
 Earth connections

→ List of Fitting Locations!


For information concerning

 Fault Finding Programs

→ guided fault finding


WI-XML Page 2 of 19

Golf/Bora Current Flow Diagram No. 118 / 2


Alternator, starter
A - Battery
B - Starter
C - Alternator
C1 - Voltage regulator
D - Ignition/starter switch
J59 - X-contact relief relay
S162 - Fuse 1 (30) in fuse holder on battery
S163 - Fuse 2 (30) in fuse holder on battery
S176 - Fuse 4 (30) in fuse holder on battery
S177 - Fuse 5 (30) in fuse holder on battery
T2e - 2-pin connector, near starter (in models without air
conditioning system)
T4 - 4-pin connector, near starter (in models with air
conditioning system)
T6 - 6-pin connector, brown, in connector protective
housing, on left in plenum chamber
- Screw connection 1 (30), on relay plate
500

- Screw connection (30a), on relay plate


502

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 3 of 19

Golf/Bora Current Flow Diagram No. 118 / 3


Motronic current supply relay
D - Ignition/starter switch
J271 - Motronic current supply relay, in protective housing
on left in engine compartment (control number 428)
S10 - Fuse 10 in fuse holder
S229 - Fuse 29 in fuse holder
T6 - 6-pin connector, brown, in connector protective
housing, on left in plenum chamber
- Screw connection 2 (30), on relay plate
501

- Positive connection (15), in dash panel wiring


A2
harness
- Positive connection (30), in dash panel wiring
A32
harness
- Positive connection 4 (30), in dash panel wiring
A98
harness
- Positive connection 2 (15), in dash panel wiring
A104
harness
- Positive connection 1 (30a), in engine compartment
D78
wiring harness
* - from May 2003
*** - up to April 2003
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 4 of 19

Golf/Bora Current Flow Diagram No. 118 / 4


Motronic control unit, ignition system
J220 - Motronic control unit, in centre plenum chamber
N70 - Ignition coil 1 with output stage
N127 - Ignition coil 2 with output stage
N291 - Ignition coil 3 with output stage
P - Spark plug connector
Q - Spark plugs
T2 - 2-pin connector, in left engine compartment
T4a - 4-pin connector
T4b - 4-pin connector
T4c - 4-pin connector
T121 - 121-pin connector
- Earth point on engine block
18

- Earth connection 1, in engine compartment wiring


85
harness
- Earth connection 1, in engine harness
281

- Positive connection 1 (30a), in engine compartment


D78
wiring harness
- Connection (87), in engine wiring harness
D173
ws = white
sw = black - Connection 2 (87a), in engine compartment wiring
D181
ro = red harness
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 5 of 19

Golf/Bora Current Flow Diagram No. 118 / 5


Motronic control unit, ignition system, inlet camshaft
control valve
J220 - Motronic control unit, in centre plenum chamber
N205 - Inlet camshaft control valve 1
N292 - Ignition coil 4 with output stage
N318 - Exhaust camshaft control valve 1
N323 - Ignition coil 5 with output stage
N324 - Ignition coil 6 with output stage
P - Spark plug connector
Q - Spark plugs
T4d - 4-pin connector
T4e - 4-pin connector
T4f - 4-pin connector
T121 - 121-pin connector
- Earth connection 1, in engine harness
281

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 6 of 19

Golf/Bora Current Flow Diagram No. 118 / 6


Motronic control unit, throttle valve module, variable
intake manifold change-over valve, continued coolant
circulation pump, heater element for crankcase breather
G186 - Throttle valve drive, electric throttle
G187 - Throttle valve drives angle sender 1, electric
throttle
G188 - Throttle valve drives angle sender 2, electric
throttle
J220 - Motronic control unit, in centre plenum chamber
J293 - Radiator fan control unit
J338 - Throttle valve module
N79 - Heater element for crankcase breather
N156 - Variable intake manifold change-over valve
T6a - 6-pin connector
T10 - 10-pin connector, orange, in connector protective
housing, on left in plenum chamber
T14 - 14-pin connector
T14a - 14-pin connector, near battery
T121 - 121-pin connector
V51 - Continued coolant circulation pump
- Earth connection 1, in engine compartment wiring
85
harness
- Earth point, in centre of plenum chamber
ws = white 608
sw = black
ro = red - Connection (87), in engine wiring harness
br = brown D173
gn = green
bl = blue ** - connection air conditioning system
gr = grey *** - Radiator fan control unit connection
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 7 of 19

Golf/Bora Current Flow Diagram No. 118 / 7


Motronic control unit, engine speed sender, Hall sender,
coolant temperature sender
G2 - Coolant temperature display sender
G28 - Engine speed sender
G40 - Hall sender
G62 - Coolant temperature sender
G163 - Hall sender 2
J220 - Motronic control unit, in centre plenum chamber
T3 - 3-pin connector, near intake manifold
T14a - 14-pin connector, near battery
T121 - 121-pin connector
- Earth connection (sender earth), in engine wiring
220
harness
- Connection 1, in engine compartment wiring
D101
harness

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 8 of 19

Golf/Bora Current Flow Diagram No. 118 / 8


Motronic control unit, knock sensors
G61 - Knock sensor 1
G66 - Knock sensor 2
J220 - Motronic control unit, in centre plenum chamber
T3a - 3-pin connector, in rear engine compartment
T121 - 121-pin connector
- Earth connection 2, in engine compartment wiring
131
harness
- Earth connection (sender earth), in Motronic wiring
139
harness
- Earth connection (sender earth), in engine wiring
220
harness
- Earth point, in centre of plenum chamber
608

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 9 of 19

Golf/Bora Current Flow Diagram No. 118 / 9


Motronic control unit, injectors
J220 - Motronic control unit, in centre plenum chamber
N30 - Injector, cylinder 1
N31 - Injector, cylinder 2
N32 - Injector, cylinder 3
N33 - Injector, cylinder 4
N83 - Injector, cylinder 5
N84 - Injector, cylinder 6
T14a - 14-pin connector, near battery
T121 - 121-pin connector
- Connection (injectors), in engine compartment
D95
wiring harness

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 10 of 19

Golf/Bora Current Flow Diagram No. 118 / 10


Motronic control unit, active charcoal filter system
solenoid valve
J104 - ABS control unit with EDL
J220 - Motronic control unit, in centre plenum chamber
N80 - Activated charcoal filter system solenoid valve 1
T10w - 10-pin connector, white, in connector protective
housing, on left in plenum chamber
T25 - 25-pin connector, on ABS/ABS control unit with
EDL
T47a - 47-pin connector, on ABS/ABS control unit with
EDL/ ASR/ ESP
T121 - 121-pin connector
- Earth point, on right in plenum chamber
609

- Connection (high bus), in dash panel wiring


A121
harness
- Connection (low bus), in dash panel wiring harness
A122

- Positive connection (87a), in Motronic wiring


E7
harness

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 11 of 19

Golf/Bora Current Flow Diagram No. 118 / 11


Motronic control unit, accelerator position sender,
lambda probe
G39 - Lambda probe
G79 - Accelerator position sender
G185 - Accelerator position sender 2
J220 - Motronic control unit, in centre plenum chamber
T6b - 6-pin connector
T6c - 6-pin connector, near catalytic converter
T10h - 10-pin connector, blue, in connector protective
housing, on left in plenum chamber
T121 - 121-pin connector

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 12 of 19

Golf/Bora Current Flow Diagram No. 118 / 12


Motronic control unit, lambda probe after catalytic
converter, lambda probe 2
G108 - Lambda probe 2
G130 - Lambda probe after catalytic converter
J220 - Motronic control unit, in centre plenum chamber
T4g - 4-pin connector, near catalytic converter
T6d - 6-pin connector, near catalytic converter
T121 - 121-pin connector

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 13 of 19

Golf/Bora Current Flow Diagram No. 118 / 13


Motronic control unit, cruise control system switch,
lambda probe 2 after catalytic converter
E45 - Cruise control system switch**
E227 - Cruise control system (CCS) SET button**
G131 - Lambda probe 2 after catalytic converter
J220 - Motronic control unit, in centre plenum chamber
T4h - 4-pin connector, near catalytic converter
T10e - 10-pin connector, black, in connector protective
housing, on left in plenum chamber
T10s - 10-pin connector, next to steering column
T121 - 121-pin connector
- Connection (15a), in dash panel wiring harness
A20

- Positive connection (87a), in Motronic wiring


E7
harness
- Connection (87a), in engine wiring harness
E30

** - only models with GND, models with multifunction


display Current Flow Diagram multifunction
steering wheel for cruise control system and radio

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 14 of 19

Golf/Bora Current Flow Diagram No. 118 / 14


Motronic control unit, secondary air pump motor,
secondary air inlet valve, clutch pedal switch, brake
pedal switch, brake light switch
F - Brake light switch
F36 - Clutch pedal switch
F47 - Brake pedal switch
J220 - Motronic control unit, in centre plenum chamber
J299 - Secondary air pump relay, in protective housing on
left in engine compartment (control number 100)
N112 - Secondary air inlet valve
S13 - Fuse 13 in fuse holder
T4q - 4-pin connector
T10e - 10-pin connector, black, in connector protective
housing, on left in plenum chamber
T10w - 10-pin connector, white, in connector protective
housing, on left in plenum chamber
T121 - 121-pin connector
V101 - Secondary air pump motor
- Connection (54), in dash panel wiring harness
A18

- Connection (15a), in dash panel wiring harness


A20

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 15 of 19

Golf/Bora Current Flow Diagram No. 118 / 15


Motronic control unit, air mass meter, fuel pump relay
G70 - Air mass meter
J17 - Fuel pump relay
J220 - Motronic control unit, in centre plenum chamber
J234 - Airbag control unit, behind the lower console
J255 - Climatronic control unit
T6 - 6-pin connector, brown, in connector protective
housing, on left in plenum chamber
T10 - 10-pin connector, orange, in connector protective
housing, on left in plenum chamber
T16b - 16-pin connector
T17a - 17-pin connector, behind centre dash panel
T75 - 75-pin connector
T121 - 121-pin connector
- Connection (speed signal), in dash panel wiring
A27
harness
- Connection (crash signal), in dash panel wiring
A125
harness
-●●- - only models with Climatronic

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 16 of 19

Golf/Bora Current Flow Diagram No. 118 / 16


Fuel pump, fuel gauge sender, coolant shortage
indicator sender
G - Fuel gauge sender
G6 - Fuel pump
G32 - Coolant shortage indicator sender
G169 - Fuel gauge sender 2
S228 - Fuse 28 in fuse holder
S232 - Fuse 32 in fuse holder
S234 - Fuse 34 in fuse holder
S243 - Fuse 43 in fuse holder
T6 - 6-pin connector, brown, in connector protective
housing, on left in plenum chamber
T14a - 14-pin connector, near battery
- Earth point, next to steering column
42

- Earth point, on steering column


49

- Earth connection 2, in dash panel wiring harness


135

- Earth connection (sender earth) 1, in dash panel


269
wiring harness
- Screw connection (87F), on relay plate
504
ws = white
sw = black
ro = red - Connection 1 (87), in dash panel wiring harness
A99
br = brown
gn = green
bl = blue - Connection 2 (87), in dash panel wiring harness
A100
gr = grey
li = purple
ge = yellow - Connection 3 (87), in dash panel wiring harness
A101
or = orange
rs = pink
- Connection (87a), in engine wiring harness
E30

* - only models with multifunction display


*** - models with multifunction display and without
Climatronic only
WI-XML Page 17 of 19

Golf/Bora Current Flow Diagram No. 118 / 17


Dash panel insert, oil pressure warning, oil level/oil
temperature sender, speedometer sender
F1 - Oil pressure switch
G22 - Speedometer sender, on gearbox
G266 - Oil level and oil temperature sender**
J285 - Control unit in dash panel insert
K3 - Oil pressure warning lamp
K38 - Oil level warning lamp**
S5 - Fuse 5 in fuse holder
S7 - Fuse 7 in fuse holder
T14a - 14-pin connector, near battery
T32 - 32-pin connector, blue
T32a - 32-pin connector, green
- Positive connection 1 (15), in interior wiring
B163
harness
** - only flexible service interval display

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 18 of 19

Golf/Bora Current Flow Diagram No. 118 / 18


Dash panel insert, coolant temperature/coolant shortage
indicator, fuel gauge, rev. counter, speedometer,
alternator warning lamp
G1 - Fuel gauge
G3 - Coolant temperature gauge
G5 - Rev. counter
G21 - Speedometer
H3 - Warning buzzer
J285 - Control unit in dash panel insert
K2 - Alternator warning lamp
K28 - Coolant temperature and coolant shortage warning
lamp
K105 - Reserve fuel warning lamp
T32 - 32-pin connector, blue
- Connection (door contact switch), in dash panel
A13
wiring harness
- Connection (speed signal), in dash panel wiring
A27
harness

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
or = orange
rs = pink
WI-XML Page 19 of 19

Golf/Bora Current Flow Diagram No. 118 / 19


Dash panel insert, electronic power control fault lamp,
cruise control system warning lamp, multifunction
display, ambient temperature indicator, exhaust
emissions warning lamp, self-diagnosis connection
E86 - Multifunction display call-up button
E109 - Multifunction display memory switch
G17 - Ambient temperature sensor
J119 - Multifunction display
J255 - Climatronic control unit
J285 - Control unit in dash panel insert
J533 - Data bus diagnostic interface, in dash panel insert
K31 - Cruise control system warning lamp
K83 - Exhaust emissions warning lamp
K132 - Electric power control fault lamp
T6e - 6-pin connector
T12a - 12-pin connector, behind centre dash panel
T16 - 16-pin connector, in centre dash panel, self-
diagnosis connection
T20 - 20-pin connector
T32 - 32-pin connector, blue
T32a - 32-pin connector, green
- Connection (diagnosis wire K), in dash panel wiring
A76
harness
ws = white
sw = black * - only models with multifunction display
ro = red *** - models with multifunction display and without
br = brown Climatronic only
gn = green
bl = blue
-●- - only models with Climatronic
gr = grey
li = purple
ge = yellow
or = orange
rs = pink

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