Textiles - Monoaxially Oriented High Density Polyethylene (HDPE)
Textiles - Monoaxially Oriented High Density Polyethylene (HDPE)
ICS 59.080.01
BIS 2023
Textile Materials Made from Polyolefins (Excluding Cordage) Sectional Committee, TXD 23
FOREWORD
This Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by
the Textile Materials Made from Polyolefins (Excluding Cordage) Sectional Committee had been approved by
the Textiles Division Council.
This standard was first published in 1971 and subsequently revised in 1984 and 1994. It has been revised again
on the basis of experience gained since its last revision and to amalgamate IS 6193 ‘Methods of tests for
monoaxially oriented high density polyethylene tapes’ and IS 11197 ‘Specification for monoaxially oriented
polypropylene tapes’ and also incorporate the following major changes:
a) The requirement for ash content and its test method has been specified;
b) All amendments have been incorporated;
c) Marking requirements have been modified to include the environment friendly recycling logo on the tape
package; and
d) Sampling and criteria for conformity have been modified.
The monoaxially oriented flat tapes are manufactured using thin film extrusion technology in which wide width
film is slit into narrow tapes which are subsequently stretched at elevated temperature. By doing so, the polymer
molecules are oriented in a longitudinal direction resulting in considerably improved tensile strength in that
direction combined with the reduction in linear density of tapes. Monoaxially oriented flat tapes are commonly
used in the manufacture of woven fabrics.
In the last two decades, several technological developments have taken place in polymer materials and their
performance, tape yarn manufacturing technology, tape yarn testing and analysis procedures and, the market
requirements. This has called for the revision of the existing standards on the subject to make it in line with present
requirements.
The composition of the Committee responsible for the formulation of this standard is given in Annex H.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final values,
observed or calculated, expressing the results of tests, shall be rounded off in accordance with IS 2 : 2022 ‘Rules
for rounding off numerical values (second revision)’. The number of significant places retained in the rounded off
values should be the same as that of the specified values in this standard.
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IS 6192 : 2023
Indian Standard
TEXTILES — MONOAXIALLY ORIENTED HIGH DENSITY
POLYETHYLENE (HDPE) AND POLYPROPYLENE (PP)
TAPES — SPECIFICATION
( Third Revision )
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IS 6192 : 2023
subjected to elevated temperatures, the heating agents, anti-rodent agents, pigments, carbon black,
medium may be hot air, hot oil or heat inducing light fillers (calcium carbonate) and reinforcement agents
source. Tapes showing high shrinkage are may be added to HDPE or PP raw materials for
considered dimensionally unstable and can cause improved tape properties.
deforming of the fabrics made out of these tapes.
5 REQUIREMENTS
3.12 Tape Tenacity — A measure of the tape
breaking strength in gram divided by the linear 5.1 The high density polyethylene and
density of tape, usually in denier. Tape tenacity is polypropylene tapes shall conform to the
commonly denoted by unit, gram per denier or gpd. requirements as specified in 5.1.1 to 5.1.8.
3.13 Time-to-Break — The time interval, measured
5.1.1 The finished tape width shall be as agreed to
in suitable units during tensile testing, such as
between the buyer and the seller. The finished width,
seconds, during which the tape specimen is under a
however, shall be more than 2 mm but not exceeding
(generally increasing) tension, that is, absorbing the
5 mm and shall be subjected to a tolerance of
energy supplied before the breaking strength is ± 5 percent on agreed or declared width, when tested
reached. as per method given in Annex B.
NOTE — Time-to-break does not include the time required
to remove slack from the specimen. On machines supplied 5.1.2 The thickness of the tape shall correspond to
with an autographic recorder the time to break is indicated
by the time elapsing after the pen registers the initial force the linear density and width. The tape thickness shall
sustained by the specimen until the pen registers the be subjected to a tolerance of ± 10 percent on agreed
maximum force. The commonly accepted time to break the or declared thickness, when tested as per method
sample during tensile testing of tapes is 20 s ± 3 s. given in Annex B.
4 MATERIAL AND MANUFACTURE 5.1.3 The linear density of tape shall be as agreed to
between the buyer and the seller. The linear density
4.1 High Density Polyethylene Tapes of the tape shall be minimum 380 denier (42.22 tex)
when tested as per method given in Annex C. The
The tape shall be made from high density denier of tape shall be subjected to the tolerances
polyethylene having a density 0.940 g/ml to ± 10 percent on individual value, and ± 5 percent on
0.965 g/ml at 27 °C (see also IS 7328) and melt flow average value.
index of 0.4 g/10 min to 1.5 g/10 min for blown film
process and 0.8 g/10 min to 2.0 g/10 min for the cast 5.1.4 The average tenacity shall be minimum
film process when measured at 190 °C under a load 36 g/tex (4 g/denier) for high density polyethylene
of 2.16 kg when determined in accordance with tapes and 45 g/tex (5 g/denier) for polypropylene
IS 13360 (Part 4/Sec 1). The grade of polyethylene tapes when tested as per method given in Annex D.
used for the manufacture of tapes shall be selected The average tenacity shall not be less than the value
taking into consideration the film extrusion process specified and none of the individual value shall not
used. Polyethylene used for the manufacturing of be less than 10 percent of the specified tenacity
tapes shall conform to the requirements as specified value.
in IS 10146, excluding overall migration.
5.1.5 The average value of the elongation at break of
4.2 Polypropylene Tapes tape shall not be less than 15 percent but shall not
exceed 25 percent and none of the values shall fall
The tape shall be made from polypropylene outside the range specified when tested as per the
homopolymer having a density 0.900 g/ml at 27 °C method specified in Annex D.
(see also IS 10951) and melt flow index of 1.5 g/
10 min to 7.0 g/10 min for cast film process when 5.1.6 If agreed to between the buyer and seller, the
measured at 230 °C under a load of 2.16 kg when tapes may be manufactured from UV stabilized
determined in accordance with IS 13360 (Part 4/ HDPE and PP resins. The UV stabilized tapes shall
Sec 1). The grade of polypropylene chosen shall be have at least 50 percent retention of the original
the one suitable for the manufacture of film by the breaking strength when tested after the same has
cast film process. Polypropylene used for the been exposed to UV radiation and accelerated
manufacturing of tapes shall conform to the weathering in accordance with the test method given
requirements as specified in IS 10910, excluding in Annex E. The average tape tenacity before and
overall migration. after UV radiation exposure shall be determined as
per the test procedure given in Annex D.
4.3 Additives and Masterbatches
5.1.7 The average heat shrinkage of HDPE tapes at
As agreed between buyer and seller, functional 60 °C shall not exceed 5 percent and at 100 °C shall
additives like antioxidants, UV stabilizers, antistatic
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IS 6192 : 2023
not exceed 8 percent. On the other hand, the heat of this standard may be certified as per the
shrinkage of PP tapes at 100 °C shall not exceed conformity assessment schemes under the
5 percent and at 125 °C shall not exceed 8 percent. provisions of the Bureau of Indian Standards Act,
For heat shrinkage testing, the tapes shall be 2016 and the Rules and Regulations framed
subjected to the specified temperatures for a period thereunder, and the tape packages may be marked
of 10 min in hot air circulating oven in accordance with the Standard Mark.
with the test method given in Annex F.
6.4 Storage
5.1.8 The tapes when tested for ash content in
accordance with the test procedure given in The tape packages shall be stored in cool and dry
Annex G, shall not be more than 6 percent for non- place, covered warehouse at temperature below
UV stabilized tapes and 2.2 percent for UV 50 °C and shall be protected from direct sunlight,
stabilized tapes. smoke, fumes, open flame and radiation.
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IS 6192 : 2023
ANNEX A
(Clause 2)
LIST OF REFERRED STANDARDS
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IS 6192 : 2023
ANNEX B
(Clauses 5.1.1 and 5.1.2)
METHOD OF TEST FOR MEASUREMENT OF TAPE WIDTH AND TAPE THICKNESS
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IS 6192 : 2023
ANNEX C
(Clauses 5.1.3, D-4.1 and F-3.2)
METHOD OF TEST FOR MEASUREMENT OF LINEAR DENSITY (DENIER) OF TAPE
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IS 6192 : 2023
ANNEX D
(Clauses 5.1.4, 5.1.5, 5.1.6 and E-4.1)
METHOD OF TEST FOR MEASUREMENT OF BREAKING STRENGTH, ELONGATION AT
BREAK AND TENACITY
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IS 6192 : 2023
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IS 6192 : 2023
D-5 TEST RESULTS confirm to the requirements given in 5.1.4 and 5.1.5.
Calculate the average tape tenacity and elongation at NOTE — If required, the test results for tape tenacity may
be provided in tex based measuring units. The typical unit
break for at least 10 samples. The minimum tape
conversion chart is provided below (g = gram, den = denier,
tenacity (gpd) and the elongation at break shall dtex = decitex, and cN = centi Newton):
ANNEX E
(Clause 5.1.6)
UV RESISTANCE TEST
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IS 6192 : 2023
ANNEX F
(Clause 5.1.7)
METHOD OF TEST FOR MEASUREMENT OF HEAT SHRINKAGE
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IS 6192 : 2023
𝑎−𝑏
Heat shrinkage, percent = × 100
𝑎
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IS 6192 : 2023
ANNEX G
(Clause 5.1.8)
DETERMINATION OF ASH CONTENT
The procedure is used to find the inorganic residue G-3.1 Clean the crucible and heat it at 590 °C
in the HDPE/PP tape sample by ashing it in a muffle ± 10 °C for 10 min to 15 min and cool it in a
furnace. A weighed amount of tape sample is heated desiccator.
to 590 °C. The polymer sample (organic portion) is
burnt at 590 °C until the constant mass of inorganic G-3.2 Weigh the empty crucible to nearest 0.001 g.
matter is obtained. The residue (inorganic matter) is
reported in terms of percentage ash content in a G-3.3 Weigh 3 g of tape sample in the crucible
given sample. (nearest to 0.001 g).
G-2 APPARATUS G-3.4 Heat the crucible directly on burner so that the
sample burns slowly, and loss of ash is avoided.
G-2.1 Weighing Balance — accurate to 0.001 g Continue burning until no more smoke is evolved.
G-2.2 Silica Crucibles — sufficient volume to G-3.5 Transfer the crucible in the muffle furnace,
accommodate 3 g of sample in such a way that the which is already maintained at approx. 590 °C and
level of the sample after filling the crucible does not keep inside for about 2 h.
cross half the height of the crucible.
G-3.6 Remove the crucible from the furnace and
G-2.3 Bunsen burner cool it to room temperature in a desiccator and weigh
it and record the weight to an accuracy of 0.001 g.
G-2.4 Silica triangle and tripod
G-3.7 Keep the crucible in the muffle furnace for
G-2.5 Muffle Furnace — capable of being another 30 min, cool in a desiccator and weigh again.
controlled thermostatically at 590 °C ± 10 °C Repeat the procedure until the constant mass is
obtained.
G-2.6 Desiccator — containing an effective drying
agent (for example silica gel) that does not react G-4 TEST REPORTING
chemically with ash components
Weight of ash
Ash content, percent = × 100
G-2.7 Gloves and crucible holder Weight of tape sample
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IS 6192 : 2023
ANNEX H
(Foreword)
COMMITTEE COMPOSITION
Textile Materials Made from Polyolefins (Excluding Cordage) Sectional Committee, TXD 23
Organization Representative(s)
All India Flat Tape Manufacturers Association (AIFTMA), SHRIMATI PADMAJA REDDY
New Delhi SHRI SAJJAN RANASARIA (Alternate)
Central Pollution Control Board (CPCB), New Delhi SHRI KAMLESH SINGH
SHRI RISHABH SRIVASTAV (Alternate)
Gas Authority of India Limited (GAIL), New Delhi SHRI MANISH KHANDELWAL
Gujarat Narmada Valley Fertilizers Co. Ltd, Narmadanagar SHRI YOGESH N. PATEL
SHRI RAKESH S. AGRAWAL (Alternate)
Gujarat State Fertilizers and Chemicals Limited, Gujarat SHRI DILIPKUMAR BHIKHABHAI SHAH
SHRI PUJAN B. VAISHNAV (Alternate)
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IS 6192 : 2023
Organization Representative(s)
Indian Oil Corporation Limited (IOCL), New Delhi SHRI SUMIT BASU
SHRI RAJA PODDAR (Alternate)
Ministry of Consumer Affairs, Food & Public Distribution, SHRI ASHOK KUMAR
New Delhi DR SUBHASH GUPTA (Alternate)
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IS 6192 : 2023
Organization Representative(s)
Windmoller & Holscher India Pvt Ltd, New Delhi SHRI ANUJ SAHNI
SHRI SAURABH KUMAR SHARMA (Alternate)
Member Secretary
SHRI ASHWANI KUMAR
SCIENTIST ‘B’/ASSISTANT DIRECTOR
(TEXTILES), BIS
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Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
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This Indian Standard has been developed from Doc No.: TXD 23 (21629).