DSM Manual Eng
DSM Manual Eng
Brushless Servomotor
USER MANUAL
Rev.09 v. 09-2023 pag. 1
1 General information
2 Safety
3 Product identification
4 Handling
5 Technical description
ENGLISH
5.1 General technical data ...................................................................................................................... 12
5.2 DSM5.0 - Size 0................................................................................................................................ 14
5.3 DSM5.2 - Size 2................................................................................................................................ 16
5.4 DSM5.3 - Size 3................................................................................................................................ 18
5.5 DSM5.4 - Size 4................................................................................................................................ 21
5.6 DSM5.5 - Size 5................................................................................................................................ 23
5.7 DSM5.6 - Size 6................................................................................................................................ 26
5.8 DSM5.7 - Size 7................................................................................................................................ 29
5.9 DSM5.8 - Size 8................................................................................................................................ 31
5.10 DSF5.5 - Size 5, forced ventilation ................................................................................................... 33
5.11 DSF5.6 - Size 6, forced ventilation ................................................................................................... 36
5.12 DSF5.7 - Size 7, forced ventilation ................................................................................................... 38
5.13 DSM5.x0 - Compact series ............................................................................................................... 40
5.14 DSM7.3 – Size 3 ............................................................................................................................... 43
7 Electrical connections
8 Standard features
10 Electrical installation
11 Setup
12 Technical data
This manual describes the technical characteristics, instandstillation, use and maintenance of DSM5/DSF5/DSM7 series
synchronous servomotors (standard version).
Please refer to the documentation, which consists of:
▪ Servomotor instruction manual
▪ Accessories manual
▪ Technical description of the DSM5/DSF5/DSM7 series motors
The operator must ensure that the safety instructions in this manual are followed.
The operator must ensure that all personnel responsible for working with the motor have read and understood the product manual.
SYMBOL DESCRIPTION
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates a hazardous situation which, if not avoided, could result in damage to property.
The person carrying out instandstillation is required to perform risk assessment for the machine and to take appropriate
measures to ensure that unforeseen movements will not cause injury or damage to persons or property.
Make sure that the motor housing is adequately earthed to the reference earth busbar. No electrical safety can be guaranteed for
persons without a low-resistance earth connection.
Do not unplug any of the connectors during operation. This creates a danger of death, severe injury, or extensive material damage.
Power connections may be live even when the motor is not turning. Never unfasten the motor power connections while the
equipment is under power. In unfavourable situations this can cause flashovers, with resulting injuries to persons and damage to
property.
After disconnecting the servomotors from the supply voltage, wait several minutes before touching any components which are
normally live (e.g: contacts, screw connections) or opening any connections. To be quite safe, measure the voltage in the
intermediate circuit and wait until the voltage has fallen below 40V.
The surfaces of the motors can be very hot during operation, according to their protection category. The surface
temperature can exceed 100°C. Measure the temperature, and wait until the motor has cooled down to below 40°C
before touching it.
Remove any key (if present) from the shaft or fasten it if the motor is running independently, to avoid the danger of injury due to
the key being thrown out by centrifugal force.
Built-in holding brakes do not guarantee the safety of personnel! Hanging loads (vertical axes) require an additional, external
mechanical brake to guarantee the safety of personnel.
Repairs must only be carried out by the manufacturer or by authorised repair workshops. Unauthorised opening and poorly
performed repairs may result in injury or material damage, and will invalidate the warranty.
Before starting up motors that have a tongue at the end of the shaft, this element must be fastened to ensure it does not come
out, if this cannot be prevented by drive elements such as pulleys, joints or the like.
Only properly qualified personnel are permitted to perform such tasks as transport,
assembly, setup and maintenance. Properly qualified personnel are persons who are familiar with the transport, assembly,
instandstillation, setup and operation of motors, and who have the appropriate qualifications for their jobs. Qualified personnel must know and
observe the following standards and regulations: IEC 60364 or IEC 60664, National safety/accident prevention regulations.
Always use suitable lifting equipment to lift and move motors weighing more than 20 Kg. Lifting the motors without assistance
could result in back injury.
Read this documentation before assembly and setup. Incorrect handling of the motor can result in injury and damage to persons
and property. Always comply with the technical data and the information on connection requirements (rating plate and
documentation).
The motors are not designed to be connected directly to the three phase power supply, but must be operated using an electronic
frequency converter. Direct connection to the mains can cause damage to the motor.
The thermal probe integrated in the winding to protect the motor from slow thermal overloading must be connected and checked
by means of a suitable command.
In motors fitted with a brake, check for the presence of a varistor on the brake power circuit before starting up.
▪ The DSM5/DSF5/DSM7 series of synchronous servomotors is designed specifically as drives for industrial robots, machine
tools, textile and packing machinery and other similar devices with high dynamic requirements.
▪ Only operate the motors under the conditions defined in this documentation.
▪ The DSM5/DSF5/DSM7 motors must not be operated in environments with caustic acids and bases.
▪ The DSM5/DSF5/DSM7 motors must not be used in applications involving direct contact with food and beverages.
▪ The motors are instandstilled as components in electrical apparatus or machines and can only be
commissioned and put into operation as integral components of such apparatus or machines.
▪ The thermal safety contact integrated in the motor windings must be analysed and monitored.
▪ The holding brakes are designed as standstill or holding brakes and are not suited for repeated operational
or dynamic braking.
▪ The conformity of the servo-system to the standards mentioned in the EC Declaration of Conformity is only guaranteed
if original components are used and the conditions set down in this manual are complied with.
In standard motors the rating plate is firmly fixed to the casing, and varies according to the size of the motor.
EXAMPLE KEY
Mo Standstill Torque Nm
UL Certification Plate Ip Peak Current Arms
Mp Peak Torque Nm
NmaxMec Maximum Mech. Speed rpm
Brk Brake Voltage Vdc
Ke Voltage Constant V/krpm
Resolver Type of Feedback -
DSM5.8 16
1 2 3 4 5 6 7 8 9 10 11 12
D S M 5 4 2 2 0 4 7 x x
ITEM DESCRIPTION
1-3 Product
DSM= Permanent Magnet Synchronous Servomotors (Natural Ventilation – IC410)
DSF= Permanent Magnet Synchronous Servomotors (Forced Ventilation – IC416)
4 Series Type
5 = Series n°5
7 = Series n°7
6 Motor length
7 Winding code
8 Holding brake
9 Feedback transducer
0 = Sensorless
3 = Heidenhain Encoder EQI1131 Endat Multi Turn 2.2
4 = Incremental Encoder 2048 PPR + hall
5 = Incremental Encoder 1024 PPR + hall or magnetic encoder 1024 1)
6 = Incremental Encoder 4096 PPR + hall
7 = Encoder sin-cos 1 Vpp 2048 with CD channels
8 = Incremental Encoder 8192 PPR + hall
9 = Resolver 2p 7V 10KHz
A = Hengstler absolute Encoder AD36 Biss-B 31 bit Multi turn
C = Encoder Sangalli Servomotori ME29 Biss-C MT at battery cell
E = Absolute multiturn Heidenhain Encoder EQN1125 Endat 2.1 512 i/g
L = Sick encoder SEL37 Hiperface Multi turn
M = Sick encoder SRS50 Hiperface
R = Hengstler absolute Encoder AD36 SSI 25 bit Multi turn
T = Sick encoder SKS36 Hiperface 128 PPT
W = Sick encoder EKS36 18bit (17bit on DSM5.0) NO SIL, DSL
Y = Sick encoder EKM36 18bit Multi turn NO SIL, DSL
Z = Sick encoder SKM36 Hiperface 128i PPT Multi turn
Below some examples, for further details please contact our technical support.
Available on request , motors in compliance with the Functional Safety by applying a feedback with SIL2/SIL3 option.
1) The TTL 1024 magnetic encoder causes reversing of phases V and W, and consequently reversing of the direction of rotation (TG 0 only).
2) SIZE 5: standard M23 connectors for I <20A; with I> 20A the M40 power connector should be used.
SIZE 6: standard M40 connector for I <20A; on request an M23 power connector can be mounted.
With the connector the M40 encodercover is longer.
Lifting eyes must be used to safely transport DSM5/DSF5/DSM7 motors (>20 kg.).
4.2 Packing
4.3 Storage
▪ Climate category 1K4 according to EN 61800-2
▪ Storage temperature: 0 to +55°C, maximum variation 20K/hour.
▪ Atmospheric humidity: relative humidity 5% - 95%, no condensation.
▪ Store in the manufacturer's original recyclable packaging.
▪ See the packaging table for the maximum stacking height.
▪ Storage time: 3 years (revision may be required after this period).
4.5 Repairs
Repair of the motor must only be carried out by the manufacturer or by authorised workshops. Opening the motor invalidates the
warranty.
4.6 Disposal
Sangalli Servomotori S.r.l. does not accept old products and accessories back for professional disposal. Consequently, the devices
must be taken to the relevant disposal facilities in line with the regulations in force in the country where the motor is instandstilled.
410
320
300
230
220
190
145
125
100
98
76
71
70
100,0
50
49
40
38
35
26,5
28
27
19
15
11,3
14
10
7,6
8
10,0
5,3
4,2
3,9
4
2,9
2,8
2,1
1,5
1,4
1,4
0,9
1
0,7
1,0
0,45
0,4
0,24
0,2
0,1
DSM5.0x
DSM5.1x
DSM5.2x
DSM5.3x
DSM5.4x
DSM5.5x
DSM5.6x
DSM5.7x
DSM5.8x
DSM7.3x
DSM5.x0
DSF5.5x
DSF5.6x
DSF5.7x
Standard mechanical and electrical configuration:
▪ Style according to IEC 60034-7 (style IMB5 for use in any position and for all sizes except size 8 (IMB14) ) and alternative
types.
▪ The standard for naturally cooled motors is protection type IP65, shaft end IP64; with optional radial shaft seal, IP65.
Forced cooling motors (DSF5) protection type is IP54.
▪ The cooling type of the standard configuration under IEC 60034-6 is natural cooling (IC410); optionally, separate cooling
with an air conduction mantle (IC416 - air directed from back to front (shaft end A)).
▪ Standard configuration with cylindrical shaft ends according to IEC 60072-1, with a locking thread and optionally without
a thread.
▪ Flange sizes according to IEC 60072-1 in normal class. Precision class on request.
▪ Intensity of vibrations according to IEC 60034-14: standard level A, optional B.
▪ Noise levels within IEC 60034-9 limits.
▪ Permanent magnet or springs type holding brake, no play, integrated into the motor.
▪ Permanently lubricated bearings with guaranteed lifetime of 20000h according to the tabled axial and radial loads
▪ Specific measuring systems such as speed or position transducers mounted on the rear side.
▪ Probe with PTC in the stator winding, to monitor temperature. Other thermal sensors are optional.
▪ Insulation material class F, to improve reliability insulation materials with a class H temperature profile are also used.
▪ Electrical connection for motor, holding brake and temperature monitoring by means of standard electrical connectors.
▪ Measuring system and force ventilator connected using separate connectors.
▪ Peak torques of up to 5 times the continuous standstill torque of the naturally cooled motor for 200ms.
▪ Standard painted finish for DSM5/DSF5/DSM7 servomotors in RAL9005 matt black.
▪ Ambient temperature from 0 to 40°C for site altitudes of up to 100 m above sea level.
▪ Permissible humidity 95% relative humidity, no condensation.
▪ Tolerance , where not clearly specified, is ±10% on the declared values
▪ Power derating 1%/K in a range of 40°C to 50°C up to 1000m above sea level, while for site altitudes of over 1000 m
above sea level performance downgrade:
‒ 6% at 2000 m above sea level
‒ 17% at 3000 m above sea level
‒ 30% at 4000 m above sea level
‒ 55% at 5000 m above sea level
SYMBOL
UNIT
of
WINDING VARIANTS MEASUREMENT 1 3 1 3 4
SIZE 0 SHAFT
D 8h6
E 25
GL 12
GA 9.2
F 3
R M3x8
300
250
200
Fr [N]
150
100
50
0
0 1.000 2.000 3.000 4.000 5.000 6.000 7.000 8.000
SYMBOL
UNIT
of
WINDING VARIANTS MEASUREMENT 1 2 3 4 5 1 2 4
Standstill current Io A 1,57 0,96 3,3 5,3 7,1 2,8 1,73 8,5
Torque constant kt Nm/A 0,45 0,73 0,22 0,13 0,1 0,5 0,81 0,17
Resistance @ 20°C Ruv Ohm 8,6 23 2,1 0,9 0,57 3,2 8,4 0,43
Electric time constant τe msec 1,16 1,17 1,19 1,44 1,26 1,75 1,55 1,79
Mechanical time constant τm msec 0,84 0,85 0,89 1,0 1,13 0,45 0,44 0,54
150
100
50
0
0 1.000 2.000 3.000 4.000 5.000 6.000 7.000 8.000
SYMBOL
UNIT
of
WINDING VARIANTS MEASUREMENT 1 2 3 1 2 3 4 8
Maximum revs @ 230Vac Nmax min-1 3100 1800 5000 3200 1900 - - 5400
Supply voltage data
Maximum revs @ 400Vac Nmax min-1 6000 3500 6500 6000 3500 - - 6500
Torque constant kt Nm/A 0,91 1,42 0,58 0,91 1,46 0,24 0,16 0,56
Electric time constant τe msec 1,78 1,52 1,57 2,06 2,17 2,08 2,2 2,08
Mechanical time constant τm msec 1,5 1,57 1,64 1,06 1,01 1,05 0,98 1,06
SYMBOL
UNIT
of
WINDING VARIANTS MEASUREMENT 1 2 3 4 1 2 3 4
Maximum revs @ 230Vac Nmax min-1 3300 2000 - 5200 3300 1900 - 4700
Supply voltage data
Maximum revs @ 400Vac Nmax min-1 6000 3500 - 6500 5000 3000 - 6000
Torque constant kt Nm/A 0,91 1,46 0,24 0,6 0,91 1,54 0,32 0,66
Resistance @ 20°C Ruv Ohm 1,9 5,0 0,14 0,86 1,4 4,0 0,17 0,67
Electric time constant τe msec 2,37 2,4 2,29 2,33 2,5 2,75 2,53 2,39
Mechanical time constant τm msec 0,87 0,9 0,94 0,92 0,85 0,84 0,82 0,76
300
200
100
0
0 1.000 2.000 3.000 4.000 5.000 6.000 7.000
UNIT
of
WINDING VARIANTS MEASUREMENT 1 2 3 4 1 2 3 4 1 2 3
Standstill current Io A 4,4 2,5 5,4 6,9 7,8 4,7 21 2,8 12 7,0 17
General information
Maximum revs @ 230Vac Nmax min-1 3200 1800 4100 5300 3100 1800 - 1000 3200 1800 4600
Supply voltage data
Maximum revs @ 400Vac Nmax min-1 6000 3000 6000 - 5000 3000 - 1900 5000 3000 6000
Torque constant kt Nm/A 0,91 1,59 0,73 0,58 0,98 1,62 0,36 2,73 0,98 1,62 0,68
Resistance @ 20°C Ruv Ohm 2,3 6,9 1,34 0,93 0,95 2,7 0,1 6,6 0,5 1,5 0,24
Inductance @ 1kHz Luv mH 5,6 17,9 3,3 1,8 3,8 10,7 0,3 27 2,5 6,9 1,1
Electric time constant τe msec 2,43 2,32 2,46 1,94 3,05 2,78 3,0 2,88 3,2 3,27 3,75
Mechanical time constant τm msec 2,08 2,05 1,86 2,08 1,44 1,48 1,09 1,28 1,10 1,20 1,10
SIZE 4 SHAFT
D 19j6 24j6
E 40 50
GL 32 32
GA 21.5 27
F 6 8
R M6x16 M8x15
0,6
0,4
0,2
0,0
0 1.000 2.000 3.000 4.000 5.000 6.000 7.000
SYMBOL
of
MEASUREMEN
WINDING VARIANTS 1 2 3 4 1 2 3
T
Standstill torque Mo Nm 10 19
Weight m kg 11 16
Maximum revs @ 230Vac Nmax min-1 3000 1900 3800 - 2600 2000 3300
Supply voltage data
Maximum revs @ 400Vac Nmax min-1 5000 3000 6000 - 4500 3000 5800
Torque constant kt Nm/A 1,03 1,54 0,81 0,26 1,19 1,54 0,93
Resistance @ 20°C Ruv Ohm 0,65 1,61 0,39 0,03 0,34 0,61 0,2
Inductance @ 1kHz Luv mH 2,6 7,0 1,73 0,18 1,9 3,3 1,4
Electric time constant τe msec 4,0 4,35 4,44 6,0 5,59 5,41 7,0
Mechanical time constant τm msec 2,04 2,25 1,96 1,41 1,55 1,66 1,5
SYMBOL
UNIT
of
WINDING VARIANTS MEASUREMENT 1 2 3 4 1 2
Standstill torque Mo Nm 27 35
Weight m kg 21 26
Maximum revs @ 230Vac Nmax min-1 2400 1700 3900 1000 2200 1800
Supply voltage data
Maximum revs @ 400Vac Nmax min-1 4500 3000 5100 1900 4000 3000
Electric time constant τe msec 6,8 5,9 5,5 6,4 9,4 5,9
Mechanical time constant τm msec 1,46 1,46 1,39 1,23 1,19 1,36
SIZE 5 SHAFT
D 24j6 32k6
E 50 58
GL 32 45
GA 27 35
F 8 10
R M8x15 M12x22
2,0 Fr
Fa
1,5
1,0
Fr [kN]
0,5
0,0
0 1.000 2.000 3.000 4.000 5.000 6.000 7.000
SYMBOL
UNIT
of
WINDING VARIANTS MEASUREMENT 1 2 1 2
Standstill torque Mo Nm 15 28
Weight m kg 17 23
UNITof
MEASUREMENT
WINDING VARIANTS 1 2 3 4 5 1 2 3 4
Standstill torque Mo Nm 50 70
Standstill current Io A 28 18 5 37 75 39 26 5 28
General information
Weight m kg 36 50
Maximum revs @ 230Vac Nmax min-1 1800 1100 250 2300 4000 1800 1200 200 1300
Supply voltage
data
Maximum revs @ 400Vac Nmax min-1 3000 2000 500 4000 - 3000 2000 400 2300
Maximum revs @ 480Vac Nmax min-1 3800 2400 650 - - 3900 2600 500 2800
Voltage constant ke V/krpm 108 169 600 84,5 42 108 162 800 147
Electrical data
Torque constant kt Nm/A 1,79 2,8 9,92 1,4 0,69 1,79 2,68 13,2 2,43
Resistance @ 20°C Ruv Ohm 0,16 0,36 4,9 0,08 0,024 0,09 0,16 5,3 0,16
Inductance @ 1kHz Luv mH 1,3 3,2 38 0,78 0,2 0,8 1,8 47 1,42
Electric time constant τe msec 8,13 8,89 7,76 9,75 8,33 8,89 11,3 8,87 8,88
Mechanical time constant τm msec 1,33 1,22 1,32 1,09 1,32 1,12 0,88 1,20 1,07
SIZE 6 SHAFT
D 32k6 38k6
E 58 80
GL 45 70
GA 35 41
F 10 10
R M12x22 M12x28
3,5 Fa
Fr (DSM5.61)
3,0
2,5
Fr [kN]
2,0
1,5
1,0
0,5
0,0
0 1.000 2.000 3.000 4.000 5.000 6.000
SYMBOL
UNIT
of
WINDING VARIANTS MEASUREMENT 1 2 1 2 1 2
Weight m kg 50 81 112
Maximum revs @ 230Vac Nmax min-1 1500 1000 1500 900 1400 900
Supply voltage
data
Maximum revs @ 400Vac Nmax min-1 2600 1800 2600 1500 2500 1500
Maximum revs @ 480Vac Nmax min-1 3200 2200 3200 1900 3000 1900
Resistance @ 20°C Ruv Ohm 0,14 0,28 0,05 0,12 0,03 0,08
Mechanical time constant τm msec 2,34 2,22 1,62 1,33 1,26 1,31
SIZE 7 SHAFT
D 48k6
E 82
GL 70
GA 51.5
F 14
R M16x25
5,0
4,0
3,0
2,0
1,0
0,0
0 500 1.000 1.500 2.000 2.500 3.000 3.500 4.000
Number of revs [rpm]
of
MEASURE
WINDING VARIANTS 1 2 1 2 3 4 1 2 1 2
MENT
Standstill current Io A 39 19 46 24 17 36 63 33 60 38
General information
Maximum revs @
Supply voltage data
Nmax min-1 1000 450 650 300 200 500 600 300 500 300
230Vac
Maximum revs @
Nmax min-1 1500 850 1200 600 400 900 1100 600 800 500
400Vac
Maximum revs @
Nmax min-1 - 1000 1500 750 500 1150 1300 700 1000 600
480Vac
Voltage constant ke V/krpm 196 196 401 288 555 802 370 309 586 412
Electrical data
Torque constant kt Nm/A 3,2 3,24 6,63 4,76 9,18 13,3 6,12 5,11 9,69 6,81
Resistance @ 20°C Ruv Ohm 0,14 0,14 0,5 0,1 0,38 0,8 0,16 0,08 0,26 0,09
Inductance @ 1kHz Luv mH 1,4 1,4 5,8 1,5 5,4 13 2,4 1,1 4,1 1,5
Electric time constant τe msec 10 10 11,6 15 14,2 16,3 15 13,8 15,8 16,7
Mechanical time
τm msec 2,26 1,93 1,47 1,5 1,51 1,42 1,52 1,37 1,28 1,34
constant
Thermal capacity Cth J/K 40000 53000 85600 104000
SIZE 8 SHAFT
D 55k6
E 110
GL 90
GA 59
F 16
R M20x30
16,0
14,0
Fr
12,0
Fa
10,0
8,0
Fr [kN]
6,0
4,0
2,0
0,0
0 200 400 600 800 1.000 1.200 1.400 1.600
Table of technical data for DSF5 SIZE 51-52 servomotors with forced ventilation
SYMBOL
UNIT
of
WINDING VARIANTS MEASUREMENT 1 2 3 4 1 2 3
Maximum revs @ 230Vac Nmax min-1 2800 1800 3500 - 2500 1800 3100
Supply voltage data
Maximum revs @ 400Vac Nmax min-1 5000 3200 6000 - 4400 3300 5500
Torque constant kt Nm/A 1,03 1,54 0,81 0,26 1,2 1,54 0,93
Resistance @ 20°C Ruv Ohm 0,65 1,61 0,39 0,03 0,34 0,61 0,2
Inductance @ 1kHz Luv mH 2,6 7,0 1,73 0,18 1,9 3,3 1,4
Electric time constant τe msec 4,0 4,35 4,44 6,0 5,6 5,4 7,0
Mechanical time constant τm msec 2,04 2,25 1,96 1,41 1,55 1,66 1,5
SYMBOL
UNIT
of
WINDING VARIANTS MEASUREMENT 1 2 3 4 1 2
Standstill torque Mo Nm 38 49
Standstill current Io A 29 22 35 14 35 28
General information
Maximum revs @ 230Vac Nmax min-1 2200 1600 2700 - 2000 1700
Supply voltage data
Maximum revs @ 400Vac Nmax min-1 4000 3000 5000 1800 3600 3000
Resistance @ 20°C Ruv Ohm 0,25 0,46 0,17 1,0 0,18 0,32
Electric time constant τe msec 6,8 5,87 5,53 6,4 9,44 5,94
Mechanical time constant τm msec 1,46 1,46 1,39 1,23 1,19 1,36
SIZE 5 SHAFT
D 24j6 32k6
E 50 58
GL 32 45
GA 27 35
F 8 10
R M8x15 M12x22
▪ The motors in the DSF5.5 series with Io>20 A are fitted with an M40 power connector.
Fan characteristics
Bold data refers to standard version. For Version 400 1F please contact our technical support.
Table of technical data for DSF5 SIZE 6 servomotors with forced ventilation
of
MEASURE
WINDING VARIANTS 1 2 1 2 3 4 5 1 2 3 4
MENT
Standstill
Mo Nm 40 71 98
torque
Standstill
Io A 34 18 40 25 7,2 51 102 55 37 7,4 40
current
General information
Maximum
mechanical Nmaxmec min-1 5500 4500 4500
revs
Rotor inertia Jr kg cm2 91 177 264
Maximum
Mpk Nm 72 130 180
Torque
Weight
Without m kg 24 38,5 53
brake
Maximum
revs @ Nmax min-1 2200 1200 1700 1000 250 2200 4000 1700 1200 200 1300
Supply voltage data
230Vac
Maximum
revs @ Nmax min-1 4000 2200 3000 2000 500 4000 - 3000 2000 350 2300
400Vac
Maximum
revs @ Nmax min-1 4800 2800 3700 2300 600 - - 3800 2500 450 2800
480Vac
Peak current Ipk A 73 39 87 55 16 111 223 120 80 16 88
Voltage
ke V/krpm 71 134 108 169 600 84,5 42 108 162 800 147
constant
Electrical data
Torque
kt Nm/A 1,17 2,22 1,79 2,8 9,92 1,4 0,69 1,79 2,68 13,2 2,43
constant
Resistance
Ruv Ohm 0,18 0,74 0,16 0,36 4,9 0,08 0,024 0,09 0,16 5,3 0,16
@ 20°C
Inductance
Luv mH 1,2 5,3 1,3 3,2 38 0,78 0,2 0,8 1,8 47 1,42
@ 1kHz
Electric time
τe msec 6,67 7,16 8,13 8,89 7,76 9,75 8,33 8,89 11,3 8,87 8,88
constant
Thermal
time τ1 min 43 45 47
constant
Thermal data
Mechanical
time τm msec 1,78 2,06 1,33 1,22 1,32 1,09 1,32 1,12 0,88 1,2 1,07
constant
Thermal
Cth J/K 11100 12300 13500
capacity
Thermal
Rth K/W 0,23 0,22 0,21
resistance
SIZE 6 SHAFT
D 32k6 38k6
E 58 80
GL 45 70
GA 35 41
F 10 10
R M12x22 M12x28
Fan characteristics
Table of technical data for DSF5 SIZE 7 servomotors with forced ventilation.
MOTOR TYPE DSM5.71 DSM5.72 DSM5.73
SYMBOL
UNIT
of
WINDING VARIANTS MEASUREMENT 1 2 1 2 1 2
Maximum revs @ 230Vac Nmax min-1 1500 1000 1500 900 1400 900
Supply voltage
data
Maximum revs @ 400Vac Nmax min-1 2600 1800 2600 1500 2500 1500
Maximum revs @ 480Vac Nmax min-1 3200 2200 3200 1900 3000 1900
Resistance @ 20°C Ruv Ohm 0,14 0,28 0,05 0,12 0,03 0,08
Mechanical time constant τm msec 2,34 2,22 1,62 1,33 1,26 1,31
SIZE 7 SHAFT
D 48k6
E 82
GL 70
GA 51,5
F 14
R M16x25
Fan characteristics
Motor Size TG 7
Volatage [V] and phases 400 3PH
Fan power [W] 110
Current [A] 0.19
Weight m kg 2 3,6 6 10
Supply voltage
Maximum revs @ 230Vac Nmax min-1 4500 3000 4500 3000 4500 3000 1300
data
Maximum revs @ 400Vac Nmax min-1 6500 5500 6000 5000 6000 5000 3000
Torque constant kt Nm/A 0,6 0,93 0,65 1,01 0,68 1,09 1,32
Resistance @ 20°C Ruv Ohm 7,9 19 3,5 8,6 1,0 2,3 2,3
Electric time constant τe msec 1,39 1,32 1,8 1,86 2,7 2,96 4,35
Mechanical time constant τm msec 2,34 2,33 3,53 3,55 3,91 3,47 5,32
1,4 DSM5.30
DSM5.40
1,2 DSM5.50
DSM5.60
1,0
Fr [kN]
0,8
0,6
0,4
0,2
0,0
0 1.000 2.000 3.000 4.000 5.000 6.000 7.000
Number of revs [rpm]
1,4
DSM5.30
1,2
DSM5.40
1,0 DSM5.50
DSM5.60
0,8
Fr [kN]
0,6
0,4
0,2
0,0
0 1.000 2.000 3.000 4.000 5.000 6.000 7.000
Maximum revs @ 230Vac Nmax min-1 3500 2000 3500 2000 5000 3500 2000 5000
voltage
Supply
data
Maximum revs @ 400Vac Nmax min-1 6000 3500 6000 3500 6500 6000 3500 6500
Maximum revs @ 24VDC Nmax min-1 7,2 4,6 14 8,6 22,8 19,6 12,4 26,2
Maximum revs @ 72VDC Nmax min-1 0,81 1,323 0,794 1,307 0,48 0,794 1,323 0,595
Peak current Ipk A 9,6 24,2 3,4 9,2 1,2 2,0 5,3 1,12
Voltage constant ke V/krpm 14,8 36,9 6,8 18,0 2,5 4,3 11,4 2,42
Torque constant kt Nm/A 1,54 1,52 2,0 1,96 2,08 2,15 2,15 2,16
Inductance @ 1kHz Luv mH 1,69 1,6 1,15 1,15 1,11 1,0 0,95 1,0
Dimensions in mm
FEEDBACK DEVICE ABS, M29, TTL, RESOLVER AD36 - SKM36
DIMENSION LB L01 LB L01
L03 L03
SHAFT - ØD 14/16 19 14/16 19 14/16 19 14/16 19
DSM7.31 94,5 104,5 80,5 90,5 112,5 122,5 87,5 97,5
DSM7.32 119,5 129,5 105,5 115,5 137,5 147,5 112,5 122,5
DSM7.33 144,5 154,5 130,5 140,5 162,5 172,5 137,5 147,5
28 46
DSM7.31 BRAKE 146,1 146,1 132,1 132,1 164,1 164,1 139,1 139,1
DSM7.32 BRAKE 171,1 171,1 157,1 157,1 189,1 189,1 164,1 164,1
DSM7.33 BRAKE 196,1 196,1 182,1 182,1 214,1 214,1 189,1 189,1
Shaft Dimensions in mm Tab. 3
TG3 Shaft
D 14j6 16j6 19j6
E 30 40 40
GL 20 25 32
GA 16 18 21,5
F 5 5 6
R M5x15 M5x15 M6x16
800
Fr
700 Fa
600
500
400
Force [N]
300
200
100
0
0 1000 2000 3000 4000 5000 6000 7000
Speed [rpm]
1800
1600
Resistance [Ohm]
1400
1200
1000
800
-50 0 50 100 150 200 250 300
Temperature [°C]
Fan Connections
HARTING 3A FAN CONNECTIONS
Singlephase Fan V.230 1Ph
PIN Threephase Fan V.400 3Ph
(On request V.400 1Ph)
1 (Blue) L1 (Black U) L1
2 - (Blue V) L2
3 - (Brown W) L3
4 - -
5 (Black) L2 -
PE Earth Earth
RESOLVER CONNECTION
Function M15 –12+3p M17 – 17p M23 – 12p 20°
Ref+ 10 10 10
Ref- 7 7 7
Cos+ 2 2 2
Cos- 1 1 1
Sen+ 11 11 11
Sen- 12 12 12
PTC / PT1000+ 8 8 8
PTC / PT1000- 9 9 9
HIPERFACE CONNECTION
Function M15 – 12p M17 – 17p M23 – 17p
US 10 10 10
+ SIN 8 1 1
- SIN 4 2 2
+ COS 9 11 11
- COS 5 12 12
GND 11 7 7
+ DATA 6 3 3
- DATA 7 13 13
PTC / PT1000+ 1 8 8
PTC / PT1000- 2 9 9
8.2 Flange
Flange dimensions comply with IEC standard, fit j6, precision category N, optional R.
The thermal data for the DSM5/DSF5/DSM7 series motors indicated in the tables in this manual have been recorded with the
motors coupled to aluminium flanges with the following dimensions:
The presence of the brake and/or encoder requires a derating of the motor data; more specifically:
Derating due to presence of brake 10%.
Derating due to presence of encoder 6%.
8.5 Surface
The motors are coated with high adhesion RAL9005 matt black coating for light alloys. This finish is not resistant against solvents.
Radial force
If the motors drive via pinions or toothed belts, then high radial forces will occur. The permissible values at the end of the shaft
can be found in the technical specifications, according to the rated speed.
Axial force
Axial forces arise when assembling pinions or wheels to the axis and when using angular gearheads as drive elements.
The permissible values can be found in the technical specifications, according to the rated speed.
Vibration Velocity Vibration Axial Accelleration (peak) Vibrations Radial Accelleration (peak)
[mm/s] [m/s2] [m/s2]
4,5 25 50
The safety of personnel can only be guaranteed in the case of hanging loads (vertical axes) when an additional, external
mechanical brake is fitted. If the brake is released then the rotor can be moved without any resisting torque.
The brakes are designed as standstill or holding brakes and are not suitable for repeated operational or dynamic braking.
The motor length increases when a holding brake is fitted.
If the holding brake is not controlled directly by the servo amplifier, an additional component (for example a varistor) must be
wired.
*Mass value to be added to the mass of the motor version without brake
**Inertia value to be added to the inertia of the motor version without brake
*** Values may vary due to supply circuit characteristics
Only qualified staff with knowledge of mechanical engineering are permitted to instandstill the motor.
Protect the motor from unacceptable stress. Take care, particularly during transport and handling, that components are not bent
and that insulation distances are not altered.
The instandstillation site must be free of conductive and aggressive materials. For V3 mounting (shaft end upwards), make sure
that no liquids can enter the bearings.
Ensure free ventilation of the motors and observe the permissible ambient and flange temperatures. For ambient temperatures
above 40°C please contact our technical department to request derating. Ensure that there is adequate heat transfer in the
surroundings and the motor flange, so that the maximum permissible flange temperature is not exceeded in S1 operation.
Servomotors are precision equipment. The flange and shaft are especially vulnerable during storage and assembly - so avoid using
brute force. Use the locking thread provided for the drive shaft (see figure) to fasten drive components such as gear wheels or
pulley wheels, and warm up the drive components whenever possible. Striking blows or the use of force will lead to damage to the
bearings and the shaft.
If the brake is present, no axial loads must be used, to prevent modification of the brake settings.
Fitting Removing
Wiring diagrams can be found in the instruction manual for the servo amplifiers.
Only qualified staff with training in electrical engineering are permitted to wire the motor.
Always make sure that the motors are de-energised during assembly and wiring, i.e. no voltage must be switched on in the
equipment to be connected. Make sure that the electrical cabinet has been safely turned off (barrier, warning signs, etc.). The
individual voltages will only be turned on again during setup.
Never unfasten the motor power connections while the equipment is under power. Dangerous voltages may still be present in the
servo amplifier capacitors several minutes after the mains power supply has been switched off. Measure the voltage in the
intermediate circuit and wait until the voltage has fallen below 40V. Control and power connections may be live even when the
motor is not turning.
The ground symbol which you will find in the wiring diagrams, indicates that you must provide an electrical connection with
as large a surface area as possible between the unit indicated and the mounting plate in the electrical cabinet. This connection is
to allow dispersion of high frequency interference, and must not be confused with the PE (protective earth) symbol (protective
measure according to EN 60204). Also follow the notes in the instruction manual wiring diagrams for the servo amplifier used,
which requires periodic verification of the state of the grounding system.
▪ Check that the servo amplifier and the motor match each other. Compare the rated voltage and rated current in the units.
Carry out the wiring according to the wiring diagram in the servo amplifier instruction manual. The motor connections
are indicated in the preceding chapters.
▪ Check that the feedback instandstilled on the motor is of a suitable type and in line with the drive manufacturer's
requirements. In case of doubt, perform laboratory tests.
▪ Ensure that earthing of the servo amplifier and motor is carried out properly. Make sure that shielding and earthing
comply with electromagnetic compatibility requirements. Earth the mounting plate and motor casing.
▪ If possible, route the power and signal cables separately (separation >20cm). This will improve the immunity of the system
to electromagnetic interference. If a motor power cable is used which includes integral brake control leads, then these
brake control leads must be shielded. The shielding must be connected at both ends (see the servo amplifier
instandstillation manual).
▪ Cabling
- If possible, route the power and control cables separately.
- Connect up the resolver or encoder
- Connect the motor cables, first to the motor choke (if there is one) then to the servo amplifier.
- Ground the shielding cables at both ends.
- Connect the motor holding brake, if there is one.
▪ All the cables carrying heavy currents must have an adequate cross-section, as per EN60204-1:2006.
▪ Connect up all shielding via a wide surface-area contact (low impedance) and metallised connector housings or EMC-
compatible threaded cable gland.
▪ Check the quality of earthing periodically.
Only specialist personnel with extensive technical knowledge are allowed to commission the drive unit with servo amplifier/motor.
Check that all live connection points are safe against accidental contact. Deadly voltages of up to 900V can occur.
Never unfasten the motor power connections while the equipment is under power. Dangerous voltages may still be present in the
servo amplifier capacitors several minutes after the mains power supply has been switched off.
The surface temperature of the motor can exceed 100°C in operation. Check (measure) the temperature of the motor. Wait until
the motor has cooled down to 40°C before touching it.
Make sure that, even if the rive starts to move unintentionally, no danger can result for personnel or machinery.
11.3 Troubleshooting
The following table is to be seen as a "First Aid" box. There may be a number of possible reasons for a fault, depending on the
conditions in the system you are using. The fault causes described below are mostly those relating directly to the motor. Errors in
parametrisation of the servo amplifier will cause malfunctions and possibly faults. Please consult the documentation for the servo
amplifier and the operating software, and check that the tutor feedback is compatible with the drive requirements.
In interpolating systems the CNC may also be involved in any causes of malfunction.
Our technical department is able to provide any support required.
THE MOTOR DOESN'T TURN Brake not released. Check brake controls.
Check wiring.
Technical data for every motor type can be found in the relevant chapter.
All data is defined for the following conditions: max. environmental temperature 40°C and 100K over temperature of the winding.
Maximum altitude 1000 m asl
The values have a maximum tolerance of ± 10%.
12.1 Definitions
The information provided in this manual has been checked carefully, but may be subject to errors or modifications to adapt to the needs of the
manufacturer or technical improvements.
TEL. 1 : 00-39-039-2020322
TEL. 2 : 00-39-039-2020747
FAX : 00-39-039-2020656
INFO@SANGALLISERVOMOTORI.IT
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