Advanced Machining

Processes (PE351)
Qasim Murtaza,
B.Sc Engg. (Mechanical Engg)
M.Tech (Industrial and Production Engg.)
PhD (Dublin – Ireland), PDF Manchester – UK)
Professor, MED, DTU

Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
 Traditional Machining

Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
 Traditional Machining -Lathe

Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
 Milling operations

Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
 Conventional Machining

advance Manufacturing By Qasim Murtaza,

PhD-Ireland, PDF-Manchester
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
 Traditional Machining

advance Manufacturing By Qasim Murtaza,

PhD-Ireland, PDF-Manchester
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
 Requirements that lead to the development of Advance Manufacturing Processes

Manu Factus : Latin for ‘made by hand’

Definition: A Well organized method of converting raw material to end product

•Very high hardness and strength of the material.

•The work piece is too flexible or slender to support the cutting or grinding forces.
•The shape of the part is complex, such as internal and external profiles, or small diameter
holes.
•Surface finish or tolerance better than those obtainable conventional process.
•Temperature rise or residual stress in the work piece are undesirable.

Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
 Advance Manufacturing

Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
 advance Manufacturing By Qasim Murtaza,
PhD-Ireland, PDF-Manchester
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
 Metal Machining Process
Material Removing Process:
Shaping operations to remove material from a
starting workpart to the desired geometry
– Machining – material removal by a sharp cutting
tool, e.g., turning, milling, drilling
– Abrasive processes – material removal by hard,
abrasive particles, e.g., grinding
– Nontraditional processes - various energy forms
other than sharp cutting tool to remove material

Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
 Abrasive tools and Machines

abrasive wheels, paper, tools diamond grinding wheel for slicing silicon wafers diamond dicing wheel for silicon

Grinding wheels

 Grinding machine
Centerless grinding 

Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),
Advance Methods of Manufacturing: prepared by Qasim Murtaza, PhD-Ireland, PDF-Manchester, Delhi Technological University (formerly DCE),