LED显示屏行业/新能源汽车产业/节能减排优化器系列/电子电器领域

/LED照明行业
LED display screen industry/new energy automobile industry/Energy

S U N Y O U N G
saving and emission reduction optimizer series/Electronic and electric
field/LED lighting industry

惠州森阳自动化有限公司
Huizhou SunYoung Automation Co., Ltd.
深圳市森阳智能制造装备有限公司
Shenzhen SunYoung Intelligent Manufacturing Equipment Co., Ltd.

惠州地址：惠城区沥林镇山陂村中集智谷产业园14栋
深圳地址：宝安区福海街道展城社区会展湾南岸广场L3栋602
Huizhou address: Building 14, CIMC Smart Valley Industrial Park, Shanpo Village, Lilin Town, Huicheng District
Shzhen address: Room 602 Building L3, South Bank Plaza, Expo Bay, Zhancheng Community, Fuhai Sub-district, Bao'an District
森阳智造SUNYOUNG

公司简介
Company Profile

目录
Contents 产品展示
Product Demonstration

售后服务
After-sale Service

联系我们
Contact Us
0
PART.01 公司简介
Part 01 Company Profile

Ø 中国领先的自动化生产设备解决方案供应商
Ø A leading automated manufacturing equipment solution provider in China

Ø 国家级高新技术企业
Ø National level hi-tech enterprise
 公司介绍Company Profile
森阳智造是深圳市高科技术企业成立于2008年，经过14年的稳步发展已成长为一个集科研生产销售售后于一体的智能化设
备装备公司。
SunYoung Intelligent Manufacturing is a hi-tech enterprise in Shenzhen founded in 2008. After 14 years of steady development, it has
been developed into a intelligent equipment company with scientific research, production and sale all rolled into one.
自公司成立以来通过森阳人的艰苦卓绝的不断努力，已成为特定领域智动化设备装备行业的领军企业。森阳智造业务范围
主要由两大部分组成，其一为LED显示模组生产线体设备智造;其二为汽车电子部件密封后封防水生产线体设备智造。森阳智
造为推动两大行业的发展，同时建立新型研发中心，其中，硬件工程师34名，软件工程师16名，电气工程师9名。森阳人坚信
打铁还需自身硬，将竭尽全力从硬件来提升，来加强森阳智造的核心竞争力及保证品牌形象，森阳智造始终将智能化装备视
为我们的使命与责任。
Since its establishment, through the painstaking and continuous efforts of personnel from SunYoung, the Company has become a
leading enterprise in the intelligent equipment industry in specific fields. The business scope of SunYoung Intelligent Manufacturing
mainly consists of two parts: one is the intelligent manufacturing of LED display module production line equipment; and the second is
the intelligent manufacturing of the sealing and waterproof production line of automotive electronic components. In order to promote
the development of the two industries, SunYoung Intelligent Manufacturing has established a new research and development center,
including 34 hardware engineers, 16 software engineers and 9 electrical engineers. Personnel from SunYoung firmly believe it must
constantly improve itself, and will make every effort to improve from hardware to strengthen the core competence of SunYoung
Intelligent Manufacturing and ensure the brand image. SunYoung Intelligent Manufacturing always regards intelligent equipment as its
mission and responsibility.
目前我司的智能化装备生产线体已成为众多上市公司的主要设备供应商。在激烈的市场竞争下，森阳智造仍然注重技术研
发与突破创新，因此我司取得了多达上百项的发明专利。
Currently, our intelligent equipment production line has become the main equipment supplier of many listed companies. In the fierce
market competition, SunYoung Intelligent Manufacturing still pays attention to technological research and dervelopment and
breakthrough innovation, so our company has obtained hundreds of invention patents.
深圳市森阳智能制造装备有限公司在14年的成长岁月中已处于特定领域智能化装备的领军企业;森阳智造销售团队也秉持着
服务于客户有理念，针对每一个客户的需求，都做到贴身团队跟进服务，最终在售前售中售后服务中得到客户一致的好评。
Shenzhen SunYoung Intelligent Manufacturing Equipment Co., Ltd. has been the leading enterprise of intelligent equipment in specific
fields in its14 years of growth; The sales team of SunYoung Intelligent Manufacturing adheres to the philosophy of serving customers.
According to the needs of each customer, the close team follows up the service, and finally gets unanimous praise from customers in the
pre-sale, in-sales and after-sale service.

森阳智造SUNYOUNG
公司发展
Company
Development 2021 自主研发新型螺丝机送料装置，使螺丝机效能进一步提高
New model of screw machine feed device was independently researched and developed so that the efficiency of the screw machine could be further improved

2019 公司实施持续改善，追求精益求精，引进精益生产化标准
The Company implemented continuous improvement, pursued constant improvements and introduced lean production standards.
森
2018 导入ERP系统，实现企业规范化、规模化、国际化
It introduced the ERP system and achieved business standardization, lagr-scale operation and internationalization 阳
智
2017 引入机器人生产技术，迈向中国制造自动化方案提供商
It introduced robot manufacturing technologies and marched towards an automation solution provider of China Manufacturing
造
S
2016 创造LED显示屏行业第一条标杆自动化生产线
It created the first benchmark automated production line for the LED display screen industry. U
N
2015
实行多元化发展，成功研发并生产全自动锁螺丝机，视爵影像检测机
It implemented diversified development, and succeeded in the research, development and production of fully automatic screw machines and vision camera detectors Y
O
2013 自主研发生产全自动贴片机设备
It independently researched, developed and manufactured fully automatic placement machine equipment U
N
2012 引进流水生产技术，迈向非标自动化行业
It introduced serial production technology and forged ahead towards non-standard automation industry G

2010 利用三轴机器人结合双液自动配比灌胶机创造全自动灌胶设备
It used three-axis robot combined with double liquid automatic proportioning glue filling machine to create full-automatic glue filling equipment

2008
公司成立，创造双液自动配比灌胶机
The company was founded, and it created a double liquid automatic proportioning glue filling machine
企业文化 Corporate Culture

经营理念Business philosophy
为客户提供最佳的产品和服务赢得尊重、积极参与并体验享受民资复兴
It wins respect in providing customers with the best products and services, and actively participates and experiences the revival of private capital

企业精神Corporate Spirit
同心同德、开拓协作、学习创新、追求卓越、超越自我
Work with one heart and one mind, explore and cooperate, learn and innovate, pursue excellence and surpass yourself

企业宗旨Business purpose
为客户创造价值、为员工创造机会、为企业创造利润
Make values for customers, make opportunities for employees and make profits for the company

企业追求Business pursuit
高标准、高科技、高品质、零缺陷
High standard, high technology, high quality and zero defect

森阳智造SUNYOUNG
生产能力 Productivity

森阳制造-自动化应用中心在惠州拥有6000平米的生产基地，全部实行封闭式保密化管理，可以满足同事进行30条大型自动化生产线的装配和调试要求。我们拥有精密零件加工
中心，其中线割机3台，CNC机床8台，铣床磨床多台，具备较强的加工能力，零部件自制占比90%。公司严格实施生产全过程质量控制，以满足客户需求为遵旨，持续改进，创新增
效，在生产管理、创新能力、及信息化管理等方面追求领先地位，具备专属定制化及标准化，批量解决方案的经验及能力
SunYoung Manufacturing -- Automation Application Center has a 6000 square meter production base in Huizhou, with closed and confidential management for all of them, which can meet the
assembly and commissioning requirements of colleagues for 30 large-scale automatic production lines. We have a precision parts processing center, including 3 wire cutting machines, 8 CNC
machine tools, many milling machines and grinders. We have strong processing capacity, and self-made parts account for 90%. The Company strictly implements the quality control of the whole
production process, abides by the purpose of meeting customer needs, continues to improve, innovate and increase efficiency, pursues a leading position in production management, innovation ability
and information management, and has the experience and ability of exclusive customization, standardization and batch solutions

森阳智造SUNYOUNG
 森阳智造SUNYOUNG
资质证书 Qualification Certificate
a
合作伙伴
Partners

森阳智造SUNYOUNG
PART.02 产品展示
Part 02 Product Demonstration

新能源汽车产业：全自动真空灌胶生产线
精密点胶机
在线式三轴喷涂机
New energy automobile industry:
Fully automated vacuum glue filling production line
Precision dispenser
On line triaxial spraying machine
 整机的工作原理 Overall Working Principle
全自动真空灌胶生产线 1、人工将产品放在灌胶流水线上，依次排队进入真空箱体灌胶区，在灌胶定位处，后阻挡
Automatic Vacuum Glue Filling Production Line 器使待灌胶产品停止，底部定位装置可防止产品下陷,确保治具板表面的平整。
1. Manually put the product on the glue filling line and queue up to enter the glue filling area of the
vacuum box in turn. At the glue filling location, the rear stopper stops the product to be filled. The
bottom positioning device can prevent the product from sinking and ensure the flatness of the
Vacuum glue surface of the fixture plate.
filling machine 2、强制定位机构作用，顶升，使产品固定在输送链线上，
Docking Passing through Oven
Front lift platform vacuum machine 2. The forced positioning mechanism acts to jack up and fix the product on the conveying chain line.
Rear lift 3、前后和左右定位机构作用，使工件强制准确定位；
3. The front and rear and left and right positioning mechanisms function to force the workpiece to
be accurately positioned
4、定位后进灌胶，灌胶后送入烤炉，升降机转线体，人工将灌好的整个托盘的产品取出。
工装板依次在线体上回流。 After positioning, fill the glue, and then send it to the oven, lift the
wire body, and manually take out the filled products of the whole tray. The tooling plate flows back
on the line body in turn.
5、三轴机械手作用，根据产品工艺要求自动准确灌胶。涂胶时，采用双头灌胶进行灌胶，
以提高工作效率和涂胶均匀性。The three-axis manipulator can automatically and accurately fill
the glue according to the product process requirements. During gluing, double headed gluing shall
be used for gluing to improve work efficiency and gluing uniformity.
6、在灌胶过程中，后续产品被前阻挡器置于定位处之前，
In the process of glue filling, the subsequent products are placed before the positioning position by
the front stopper,
7、完成灌胶后，产品工件随输送链线自动将产品送入烘烤炉中；工装板自动回流。 （其中
烤炉出口相连的接驳台使用的皮带为耐高温 150℃以下且耐磨的定制材料）。依此工作顺序，
依此顺序循环，示意图如下（新增机器后整线布局图）
7. After the completion of glue filling, the product workpiece will automatically send the product to
the baking oven along with the conveying chain line; The tooling board returns automatically. (the
belt used for the connecting table connected to the oven outlet is made of customized material with
high temperature resistance below 150 ℃ and wear resistance). According to this working sequence,
cycle according to this sequence, and the schematic diagram is as follows (layout of the whole line
after adding the machine)

森阳智造SUNYOUNG
全自动真空灌胶生产线
Fully Automatic Vacuum Glue Filling Production Line

整机系统描述 技术参数
涂胶方式：自动连续灌胶(单头双液双管)
生产能力：单机 10 小时 500PCS（以产品能接纳 8-15g/s 左右为基准）。
灌注方式：真空灌注
工艺流程（参照方案图）：
配合自动灌胶线:（轨道宽度 750mm 定宽，单线轨道输送模式）
工件（输送链线,人工放入产品）→送入真空灌胶机→强制定位机构（准确定位）自动关门真空灌胶(三轴机械手自动灌胶)→灌完胶后再送入过真空机→外观检验→送入烘烤炉→输送线输送到后端→工装板平升降移栽到底层回板线→在回板线上进入前升降移栽升至上
层灌胶线→人工将灌注好的产品取下→人工放入产品.自动进入灌胶工位，依此循环。
输送链线的宽度为 750mm 定宽独立轨道. 数量: 整线 1 台 气源：5Kg/cm2;电源：三相 380V，50HZ
总功率：三相 380V，50HZ 满负荷功率 10KW。平均功率 3-5KW
Overall system description and technical parameters
Gluing mode: automatic continuous gluing (single head, double liquid and double pipes)
Production capacity: 500pcs per unit for 10 hours (based on the acceptance of about 8-15g / s).
Filling method: vacuum filling
Process flow (refer to scheme diagram):
Cooperate with automatic glue filling line: (track width 750mm, fixed width, single track conveying mode)
Workpiece (conveying chain line, putting products manually) → feeding into vacuum glue filling machine → forced positioning mechanism (accurate positioning) automatic door closing and vacuum glue filling (automatic glue filling by three-axis manipulator) → after filling the glue,
send it to the vacuum machine → appearance inspection → send it to the oven → transport the conveying line to the rear end → horizontally lift the tooling board and transplant it to the bottom return line → lift and transplant it to the upper glue filling line before entering the return line →
manually remove the poured product → manually put it into the product Automatically enter the glue filling station and cycle accordingly.
The width of the conveyor chain line is 750mm fixed width independent track quantity: 1 set for the whole line air source: 5kg / cm2; Power supply: three-phase 380V, 50Hz
Total power: three-phase 380V, 50Hz, full load power 10KW. Average power 3-5kw

森阳智造SUNYOUNG
 全自动真空灌胶生产线（全自动真空灌胶机）
Fully Automatic Vacuum Glue Filling ProductionLine (fully automatic vacuum glue filling machine)
一、全自动真空灌胶机
Ø 供胶系统
A．原料
1．目前原料包装为标准的 5 加伦。
2．原料物理的基本数据
材料类别以客户提供的胶水的 MSDS 为基本参数。
I. Fully automatic vacuum glue filling machine
Glue supply system
A. Raw materials
1. At present, the packaging of raw materials is standard 5 gallons.
2. Basic data of raw material physics
The material category is based on the MSDS of the glue provided by the customer.
B 整体系统
出胶重量的控制和方式：
静态混合灌胶头，在泵的范围内，调节触控屏的出胶重量参数就可以任
意调节（但对有些胶水必须在加补偿参数）。
方式：连续出胶、定量出胶和自动出胶
B. Overall system
Control and mode of glue output weight:
The static mixing glue filling head can adjust the glue output weight parameter of the touch screen within the range of the pump
Intentional adjustment (but for some glues, compensation parameters must be added).
Mode: continuous dispensing, quantitative dispensing and automatic dispensing
温度控制：
可以通过设定温控器的参数来设定混合体的温度，控制模式为 PID。
料桶液面的控制：
主剂和固化剂料桶侧面分别装有低液位传感器，当料桶没有料后，传感器分别给出模拟量信号。
主剂和固化剂配比的调节：
调节触控屏的比例参数就可以任意调节，通过触控屏输入参数给 PLC，再通过无极调速器控制电机，同时通过编码器反馈信号（但对有些胶水必须
在加补偿参数）
Temperature control:
The temperature of the mixture can be set by setting the parameters of the temperature controller, and the control mode is PID.
Control of drum level:
Low liquid level sensors are installed on the sides of the main agent and curing agent barrel respectively. When there is no material in the barrel, the sensors give
analog signals respectively.
Adjustment of the ratio of main agent and curing agent:
The proportional parameters of the touch screen can be adjusted arbitrarily. Input the parameters to the PLC through the touch screen, control the motor through
the stepless governor, and feed back the signal through the encoder (but for some glue, the compensation parameters must be added)

森阳智造SUNYOUNG
全自动真空灌胶生产线（全自动真空灌胶机 ）
Fully Automatic Vacuum Glue Filling Production Line (fully automatic vacuum glue filling machine)

C、自动混胶系统组成
A组份：
料桶容积为A料30升，材料：为SUS304
A料配备电动搅拌及加热系统。
配备硅橡胶加热单元（控制模式为PID控制）
两个液位传感器
带有高低液位自动报警功能。
两根特氟珑物料输送管，外覆不锈钢编织保护套管带加热。
两套定量双缸柱塞泵浦。
料桶下料空有Y型过滤阀，防止异物进入泵体。
B组份：
料桶容积为30L ，材料：为SUS304
B料配备电动搅拌及加热系统。
配备硅橡胶加热单元（控制模式为PID控制）
两个个液位传感器。
带有高低液位自动报警功能。
两根特氟珑物料输送管，外覆不锈钢编织保护套管。
两套定量双缸柱塞泵浦。
料桶下料空有Y型过滤阀，防止异物进入泵体。
C. Composition of automatic glue mixing system
Component A:
The volume of material barrel is 30 liters of a material, and the material is SUS304
A material is provided with electric mixing and heating system.
Provided with silicone rubber heating unit (the control mode is PID control)
Two liquid level sensors
With automatic alarm function of high and low liquid level.
Two Teflon material conveying pipes are covered with stainless steel braided protective casing with heating.
Two sets of quantitative double cylinder plunger pumps.
There is a Y-shaped filter valve in the blanking space of the barrel to prevent foreign matters from entering the pump body.
Component B:
The bucket volume is 30L, and the material is SUS304
Material B is equipped with electric mixing and heating system.
Equipped with silicone rubber heating unit (the control mode is PID control)
Two liquid level sensors.
With automatic alarm function of high and low liquid level.
Two Teflon material delivery pipes are covered with stainless steel braided protective sleeves.

森阳智造SUNYOUNG
Two sets of quantitative double cylinder plunger pumps.
There is a Y-shaped filter valve in the blanking space of the barrel to prevent foreign matters from entering the pump body.
全自动真空灌胶生产线（全自动真空灌胶机）
Fully Automatic Vacuum Glue Filling Production Line (fully automatic vacuum glue filling machine)

Ø 输送管道：
输送管道由不锈钢网管道和特氟珑管道（内部材料为 PTFE，外部材料为：不
锈钢网），耐腐蚀、高压以及高温。
Transmission pipeline:
The transmission pipeline consists of stainless steel mesh pipeline and Teflon pipeline (the
internal material is PTFE and the external material is: stainless steel mesh), resisting
corrosion, high pressure and high temperature.

不锈钢网 Stainless steel mesh

Ø 料桶：Charging barrel:
料桶材质为 304 不锈钢。带侧面手动加料漏斗，可以方便手动加料
The material of the barrel is 304 stainless steel, with side manually charging hopper, which can facilitate manual feed.
料桶容量： A 剂30 公升（SUS304） 、 B 剂30 公升（SUS304）
Basket capacity: Agent A at 30kg (SUS304), and Agent B at 30L (SUS304)
带搅拌系统 、真空脱泡装置（含真空泵和系统）高液位警报、低液位警报
With mixing system, vacuum defoaming device (including vacuum pump and system) high liquid level alarm, low liquid level alarm.
料桶盖带斜口观察口，已便检查料桶内真空脱泡状态，目前真空机的标配。
The barrel cover is provided with oblique observation port so so to check the vacuum defoaming state in the barrel. It is the current standard
configuration of the vacuum machine.
为了提高供料的响应速度和时间，平底料桶改为锥底料桶，増加一个大的 柱塞泵与原单缸柱塞泵串联，这样可相应速短进料时间，提搞进料效率。同 时锥底
也提高了胶水的使用率，从而做到了节约胶水。
For the improvement of the response speed and time of feed, the flat bottom barrel is changed to the cone bottom barrel, and a large plunger
pump is added in series with the original single cylinder plunger pump, which can shorten the feeding time and improve the feeding efficiency.
Furthermore, the utilization rate of glue is also improved.

森阳智造SUNYOUNG
全自动真空灌胶生产线（全自动真空灌胶机）
Fully Automatic Vacuum Glue Filling Production Line (fully automatic vacuum glue filling machine)

Ø 配比系统： Ø 混合系统：
A 剂： 说明：
泵类型： 精密计量柱塞泵浦 单位容量： 6.5cc 采用静态混合方式
驱动元件：气动柱塞 混合腔体具有自动清洗功能
出胶阀：
泵浦的出口压力： 0~40bar
用于复合型液体吐胶的专门 VALVE，主体材质为不锈钢，接触胶水部分为耐腐蚀性进口材料。使用气源 4-6KGF/CM，
控制模式：闭环控制
操作粘度：1-1.000.000CPS，带有自动回吸功能，保证断胶干净，不拉丝
B 剂：
外形为四方形 32*42MM，长 115MM， 适当气压：4～5kg，适用温度：5～60 摄氏度操作速度＜600/分。
泵类型： 精密计量柱塞泵浦 单位容量： 6.5cc
驱动元件：气动柱塞 Ø 电气控制系统功能
泵浦的出口压力： 0~40bar 出胶量可变 (在泵的能力范围内，调节触控屏的吐出重量就可以任意调节)
控制模式：闭环控制 管压监控系统 (高管压的反馈信号,当管压超过设定值后,机器自动停止)
Proportioning system: 出胶模式:定量出胶,和连续出胶
Agent A: 连 续 出 胶 :有 启 动 开 关 来 控 制 ,按 住 启 动 按 钮 开 始 出 胶 一 直 到松开按钮
Pump type: precision metering plunger pump unit capacity: 6.5cc 真空泵自动控制见面:通过 PLC 直接控制真空泵的启动,停止和抽真 空的时间
Driving element: pneumatic plunger 实际出胶速度和出胶体积的显示
出胶比例100:10～100:100（A，B两种料的重量比）之间任意调节
Pump outlet pressure: 0 ~ 40bar
Hybrid system:
Control mode: closed loop control
Description:
Agent B:
Static mixing mode is adopted
Pump type: precision metering plunger pump unit capacity: 6.5cc The mixing chamber has automatic cleaning function
Driving element: pneumatic plunger Outlet valve:
Pump outlet pressure: 0 ~ 40bar Special valve for compound liquid glue dispensing. The main body is made of stainless steel, and the part contacting the glue is
Control mode: closed loop control made of corrosion-resistant imported materials. The air source is 4-6kgf / cm, the operating viscosity is 1-1.000.000cps, and it has
the function of automatic suction back to ensure that the glue breaking is clean without wire drawing
The shape is square, 32 * 42mm, 115mm long, appropriate air pressure: 4 ~ 5kg, applicable temperature: 5 ~ 60 ℃, operating
speed < 600 / min.
Functions of electrical control system
The glue output is variable (within the capacity range of the pump, it can be adjusted arbitrarily by adjusting the spitting weight of
the touch screen)
Pipe pressure monitoring system (feedback signal of high pressure, when the pipe pressure exceeds the set value, the machine will
automatically stop) <
Dispensing mode: quantitative dispensing and continuous dispensing
Continuous dispensing: there is a start switch to control it. Press and hold the start button to start dispensing until the button is
released
Automatic control of vacuum pump: directly control the start, stop and vacuum pumping time of vacuum pump through PLC
The glue shows the actual volume and speed
The glue delivery ratio is arbitrarily adjusted between 100:10 and 100:100 (the weight ratio of materials A and B)

森阳智造SUNYOUNG
全自动真空灌胶生产线（全自动真空灌胶机）
Fully Automatic Vacuum Glue Filling Production Line (fully automatic vacuum glue filling machine)

Ø SY-H900 三轴高速机械手 机器性能:

1.搭配图示化按键设计的教导盒，让您弹指之间轻轻松松设定完成任何点胶路径

Ø SY-H900 Three axis high speed manipulator 的设定。更可简易完成各种路径之矩阵复制、偏移修改、校正点设定„„及各机台之

间的程序传输等超强功能。
2.唯一可 3D 圆弧补间的的 PC-BASE 控制系统。
3.三维直线及圆弧插补功能，精心研制的控制卡让 TS-200S 成为一台真正可 PTP
及 CP 三轴圆弧补间的设备，让您放心使用于任何非平面的 3D 点胶路径；适用于各式
需求点胶产业。
4.胶量大小粗细、灌胶速度、灌胶时间、停胶时间皆可参数设定、出胶量稳定,
不漏滴胶；
5.可选双工作平台设计,能节省放取工件时间,或搭配自动进出料输送机构,提升
产能效益及企业生产竞争优势
6.依制程需要,可加装工作台定位 PIN、胶枪或底板加热控温装置
7.可选多头微调胶筒夹具，多头同时作业，成倍提高工作效率；
8.可选 300CC 大胶筒或压力桶储胶作业，节省换胶时间。
9.智能断胶功能，防止拉胶，既节省胶，又减少修胶工序；
10.出胶时间控制解析度 1ms；

Y-axis auxiliary support 11.可单料盘多治具循环工作，大副提高工作效率。

12.森阳独有的高速旋转阀门使点胶的起点和结束灌胶量控制更精确。
相关技术参： 13．当 A1B1 灌胶作业时，触摸屏可操控 A2B2 料桶需要设定脱泡时间。
电源需求：AC220，1PHADE，50/60HZ] Machine performance:
内部控制电源：DC24V
1. With the teaching box with graphical key design, you can easily set any dispensing path between your fingers
X 轴有效行程：650mm
Y 轴有效行程：750mm Setting of. It can also easily copy the matrix of various paths, modify the offset, set the correction point „ and the calibration of each machine
Z 轴有效行程：100mm Super functions such as program transmission between.
X 轴传动方式：滚珠导螺杆配直线导轨，
Y 轴传动方式：滚珠导螺杆配直线导轨， 2. The only PC-Base control system capable of 3D arc repair.
Z 轴传动方式：滚珠导螺杆· X 轴致动器富士电机： 750W 3. The three-dimensional linear and circular interpolation function and the carefully developed control card make ts-200s a real PTP
Y 轴致动器富士电机： 400W
And CP three-axis arc repair room equipment, so that you can safely use it in any non-planar 3D dispensing path; Applicable to all kinds of
Z 轴致动器富士电机： 400W 带刹车
X 轴导轨：线性滑轨 Demand dispensing industry.
Y 轴导轨：线性滑轨 4. The size of glue quantity, glue filling speed, glue filling time and glue stopping time can be set, and the glue output is stable,
Z 轴导轨：线性滑轨
X 轴运行最高速度：MAX 500mm/sec No glue leakage;
Y 轴运行最高速度：MAX 500mm/sec 5. Dual working platform design can be selected, which can save the time of placing and taking the workpiece, or it can be combined with automatic feeding and discharging conveying mechanism to lift the
Z 轴运行最高速度：MAX 100mm/sec
workpiece
重覆精度各轴：-0.02mm
Relevant technical parameters: Productivity benefits and competitive advantages of enterprises
Power demand: AC220, 1PHADE, 50/60Hz] 6. According to the needs of the process, the workbench positioning pin, glue gun or bottom plate heating and temperature control device can be added
Internal control power supply: DC24V
Effective stroke of X-axis: 650mm 7. Multi head fine-tuning rubber cylinder fixture can be selected, and multiple heads can operate at the same time to double the work efficiency;
Effective stroke of Y axis: 750mm 8. 300cc large rubber cylinder or pressure barrel can be selected for rubber storage to save the time of rubber change.
Effective stroke of axis Z: 100mm
9. Intelligent glue breaking function to prevent glue pulling, which not only saves glue, but also reduces the glue repair process;
X-axis transmission mode: ball guide screw with linear guide rail,
Y-axis transmission mode: ball guide screw with linear guide rail, 10. Glue outlet time control resolution 1ms;
Z-axis transmission mode: ball guide screw · X-axis actuator Fuji motor: 750W 11. Single material tray and multiple fixtures can work circularly, and the chief mate can improve work efficiency.
Y-axis actuator Fuji motor: 400W
Z-axis actuator Fuji motor: 400W with brake 12. Senyang's unique high-speed rotary valve makes the starting point and end of dispensing more accurate.
X-axis guide rail: linear slide rail 13. During A1B1 glue filling operation, the touch screen can control a2b2 barrel, and the defoaming time needs to be set.
Y-axis guide rail: linear slide rail
Z-axis guide rail: linear slide rail
Maximum running speed of x-axis: Max 500mm/sec
Maximum running speed of Y axis: Max 500mm/sec
Maximum speed of z-axis operation: Max 100mm/sec
Repetition accuracy of each axis: - 0.02mm
森阳智造SUNYOUNG
全自动真空灌胶生产线（真空箱体）
Fully Automatic Vacuum Glue Filling Production Line (vacuum box) Vacuum glue
filling machine
二、真空箱体、过真空机

1．真空箱的尺寸为 1650*1000*1000，箱内配有 2 个出胶阀，一次可同时灌注 1 个产品，箱内

配有 XY-TABLE 行程为 600*500*100。和放产品的冶具，一次可放置 63PCS 产品。真空箱配

备自动开箱装置。真空箱正面有观察窗口，箱顶带照明灯。

2．在灌注产品时，将产品放入真空箱，盖上盖，按下启动按钮，真空箱会在 90S 内达

到真空状态，并通过真空表信号传输给灌胶设备，启动灌胶功能，当灌胶动作完成后，

真空箱会自动排气，并弹开真空箱的盖。

II. The vacuum box and passing through the vacuum machine

1. The size of the vacuum box is 1650*1000*1000. The box is provided with two glue outlet valves, Passing through
vacuum machine
which can fill one product at a time. The box is provided with XY-table with a stroke of 600*500*100.

The metallurgical tools for mixing and placing products can place 63 pcs of products at a time. The

vacuum box is provided with automatic unpacking devices. There is an observation window on the

front of the vacuum box, and there is a lamp at the top of the box.

2. When filling the product, put the product into the vacuum box, close the cover, press the start

button, and the vacuum box will reach 90 seconds

To the vacuum state and transmit the signal to the glue filling equipment through the vacuum meter to

start the glue filling function. When the glue filling action is completed,

The vacuum box will exhaust automatically and pop open the cover of the vacuum box.

森阳智造SUNYOUNG
精密点胶机
Precision Dispenser

技术特点：
SY-JM9 全自动视觉精密灌胶机，使用专用的传动丝杆以及导向导轨延长使用寿命，采用了自动化的操作形式，
可大量节约人力以及胶水的浪费，减少了人工灌胶环节。自动化的移动平台，与传统的 PCB 灌胶工艺相比，
在灌胶过程中无雾不污染环境，自动化程度高。同时设备还采用了自动化编程控制，智能化程度高，简单易
操作。
Technical features:
Sy-JM9 automatic visual precision glue filling machine uses special transmission screw rod and guide rail to prolong
its service life. It adopts automatic operation form, which can save a lot of manpower and glue waste, and reduce
manual glue filling links. Compared with the traditional PCB glue filling process, the automatic mobile platform has
no fog, does not pollute the environment and has a high degree of automation in the glue filling process. Furthermore,
automatic programming control is also used for the equipment, which is highly intelligent, simple and easy to operate.

PCB 灌胶工艺流程
灌胶方式：自动连续灌胶或间接灌胶，双头模式，采用 X、Y、Z 三轴运动控制+单头自动 X、Y 位置修正。
全自动灌胶线流程:
PCB 板放入缓冲接驳线→可调宽度的流水线自动输送到灌胶机工位→强制定位机构→灌胶→自动送出
PCB glue filling process
Glue filling mode: automatic continuous glue filling or indirect glue filling, double headed mode, X, Y and Z three-
axis motion control + single head automatic X and Y position correction.
Automatic glue filling line process:
Put PCB board into the buffer connection line → the assembly line with adjustable width is automatically transported
to the glue filling machine station → forced positioning mechanism → glue filling → automatic delivery

森阳智造SUNYOUNG
精密点胶机
Precision Dispenser

Glue valve

Automatic glue
Precision metering glue wiping mechanism
supply system

Sponge
500CC glue
barrel Pneumatic
clamping claw

Precision
Camera (vision system) ejector valve
Automatic glue
wiping mechanism

Z轴机械结构介绍： 擦胶机构介绍：
Ø 供胶系统：采用精密齿轮泵+伺服传动控制胶量（精密计量系统），精密撞针阀出胶，胶量稳 Antroduction to rubber wiping mechanism:
定，流量可控，供胶为 300CC 胶桶或 10LL 压力桶。 Ø 胶阀每擦固定次数的胶后，移动固定的距离可以使海绵能长时间使用。
Ø The rubber valve moves a fixed distance after wiping the rubber for a fixed number of times,
Ø 双头模式：两个独立供胶系统，针对不同胶水选择使用 so that the sponge can be used for a long time.

Ø 视觉系统：采用进口相机（自动修正产品位置）保证灌胶的精准度。Mark 点自动定位功能， Ø 擦胶采用海绵，不直接硬夹针头，由海绵的收缩来 包覆针头，不会导致针头损坏，海绵是由双面胶

在偏差范围内自动校正，确保点胶位置准确 贴 在气爪上，方便快速更换。
An introduction to Z-axis mechanical structure: Sponge is used to wipe glue without directly clamping the needle. The needle is covered by
Glue supply system: precision gear pump + servo drive is used to control the glue quantity (precision the shrinkage of the sponge, which will not cause damage to the needle. The sponge is pasted on the air claw by
metering system). The glue is delivered by precision needle valve. The glue quantity is stable and the flow double-sided adhesive, which is convenient for rapid replacement.
is controllable. The glue supply is 300cc glue barrel or 10ll pressure barrel.

Double headed mode: two independent glue supply systems, which can be selected for different glues

Vision system: imported camera (automatic correction of product position) is used to ensure the accuracy
of glue filling. The mark point automatic positioning function can automatically correct within the
deviation range to ensure the accurate dispensing position

森阳智造SUNYOUNG
自动喷涂机
Automatic Spraying Machine 功能说明
Ø 具有画点,线,面,弧,圆.不规则曲线连续补间及三轴联动等功能；
Ø 固态硬盘的超大储存记忆容量,且软体具有区域阵列，平移旋转运算等功能；
Ø 涂覆量大小粗细、涂覆速度、涂覆时间、停止涂覆时间皆可参数设定、出胶量稳定,不漏滴胶；
Ø 可导入 AUTO CAD 档功能，精确简化操作；
Ø 可选双工作平台设计,能节省放取工件时间,或搭配自动进出料输送机构,提升产能效益及企业生产竞争优势
Ø 依制程需要,可加装工作台定位 PIN、胶枪或底板加热控温装置
Ø 可选多头微调胶筒夹具，多头同时作业，成倍提高工作效率；
Ø 可选 300CC 大料筒或压力桶储胶作业，节省换胶时间。
Ø 可单料盘多治具循环工作，大副提高工作效率。
Ø 森阳独有的高速旋转阀门使点胶的起点和结束涂覆量控制更精确。
Ø 适合对象:手机、电脑外壳、光碟机、印表机、,涂水夹、PC板、LCD、LED、DVD、数位 相机、开关、连接器、继电器、
散热器、半导体等电子业、或与 SMT 设备连线快速点/涂胶、时钟、玩具业、医疗器材等需液体点胶和涂覆产品
Function description
Ø It can draw points, lines, faces, arcs and circles. Irregular curve continuous interval repair and three-axis linkage;
Ø Large storage and memory capacity of solid-state disk, and the software has the functions of area array, translation and rotation
operation, etc;
Ø The coating amount, thickness, coating speed, coating time and stop coating time can be set, and the glue output is stable without
glue leakage;
Ø It can import auto CAD file function to accurately simplify operation;
Ø The optional dual working platform design can save the time of placing and taking workpieces, or match with the automatic feeding
and discharging conveying mechanism to improve the productivity efficiency and the competitive advantage of the enterprise
Ø According to the needs of the manufacturing process, a workbench positioning pin, a glue gun or a bottom plate heating and
temperature control device can be added
Ø Optional multi head fine-tuning rubber cylinder fixture, multi head operation at the same time, doubling the work efficiency;
Ø 300cc large barrel or pressure barrel can be selected for glue storage to save glue change time.
Ø Single material tray and multiple fixtures can work circularly, and the chief mate can improve work efficiency.
Ø SunYoung's unique high-speed rotary valve makes the start and end of dispensing more accurate.
Ø Suitable for: mobile phone, computer shell, optical disc player, printer, water clip, PC board, LCD, LED, DVD, digital camera,
switch, connector, relay, radiator, semiconductor and other electronic industries, or fast dispensing / gluing with SMT equipment,
clock, toy industry, medical equipment and other products requiring liquid dispensing and coating

森阳智造SUNYOUNG
PART.02 产品展示
Part 02 Product Demonstration

LED显示行业： 户外LED模组生产线
离线式螺丝机
在线式三轴喷涂机
精密点胶机
LED模组灌胶机
LED display industry: outdoor LED module production line
Off line screw machine
On line triaxial spraying machine
Precision dispensing machine
LED module glue filling machine
户外模组生产线
Outdoor Module Production Line
Cooling
buffer
machine

Cooling
NG/OK
Expansion buffer
Double track screening
Placement docking machine
Printer machine
Translation Terminal Cooling automatic Translation docking platform
Printer docking platform
machine attaching plate machine
platform mounting
machine machine Air drying Surface
Double track Air drying
Fixture NG glue filling line lift cover screw
back flow Spraying Double track
Bottom case machine
line lift
machine
spraying screening
lift (double fixture machine
automatic docking
assembly assembly platform
layer track) machine
machine

8m 10 layers Double track Double track

Double track air drying double docking
Double track Double track Bottom case docking line section platform
Translation double layer double layer screw platform docking
machine docking oven machine platform
platform

模组（户外）自动化生产线体是为实现自动化的生产流程，降低了生产成本及人力成本，提高产品质量，产量。整线以 160*320 模组为基准产能达到 350pcs/小时以上的产能而推进的项目（不同产品不同参数实际产能有所差异），晾干线

体可根据模组尺寸自动进行设置调节。
生产流程：
1. 吸板机自动送板-----2.自动印刷机刷锡膏-----3.贴片机贴 IC-----4.机器人贴端子-----5.回流焊烘干-----6.冷却缓存----7.自动装入治具------8.自动印刷机刷锡膏-----9.SPI 检测锡膏-----10.贴片机贴灯面-------11.回流焊烘干-----12.冷却缓存----13.点亮测试----
14.筛选缓存----15.治具、灯面自动分离-----16.机器人将 PCB 板放入喷涂治具， -----17.喷涂机喷三防漆----18.烤炉烘干----19.机器人自动将 PCB 板装入底壳----20 螺丝机锁底壳螺丝----21.灌胶机灌面胶----22.自动晾干----23.人工装面罩----24.螺丝机锁面
罩螺丝----25 人工收模组
Module (outdoor) automatic production line is to realize automatic production process, reduce production cost and labor cost, improve product quality and output. The whole line is based on 160 * 320 modules, and the production capacity reaches more
than 350pcs / hour (the actual production capacity varies with different parameters of different products), and the air trunk body can be automatically set and adjusted according to the module size.
Production process:
1. Automatic plate feeding of plate suction machine; 2. Automatic printing machine brush solder paste; 3. Chip mounter IC; 4. Robot terminal; 5..Reflow drying; 6. Cooling cache; 7. Automatic loading fixture; 8. Automatic printing machine brush solder paste; 9. SPI
test solder paste; 10. Mounting lamp surface of placement machine; 11. Reflow drying; 12. Cooling cache; 13 Lighting test - 14 Filter cache; 15 Automatic separation of fixture and lamp surface; 16. The robot puts the PCB board into the spraying fixture; 7. Spraying
three proofing paint by spraying machine; 18 Oven drying - 19. The robot automatically installs the PCB board into the bottom shell; 20. Screw machine locks the bottom shell screw; 21. Glue filling machine surface glue; 22 Automatic drying; 23. Manual mask; 24.
Screw machine locks mask screw; 25. Manual module collection

森阳智造SUNYOUNG
户外模组生产线（接驳台/平行移载机）
Outdoor Module Production Line (docking platform/parallel transplanting machine)

功能说明 ： 功能说明 ：
用在人工操作工位，或者功能机之间的自动过渡，可以跟前后设备信号对接。 用于双轨设备与单轨设备之间的自动对接，可以把前段的单轨分送到后段的双轨，或者把前段
设备特点： 的双轨合并到后段的单轨
1) 轨道宽度双螺杆调节 设备特点：
2) 输送平稳，不卡板 1）进出板口都有保护光电开关，防止卡板
3) 输送速度可调节 2）有开盖保护，防止意外事故
Function Description: 3）有七种模式可选，可自动计算距离
It is used for the automatic transition between manual operation stations or functional machines, Function Description:
which can be connected with the signals of front and rear equipment. It is used for automatic docking between double track equipment and single track equipment. It can
Equipment features: distribute the single track of the front section to the double track of the rear section, or merge the
1) Track width twin screw adjustment double track of the front section to the single track of the rear section
2) The conveyance is stable without jamming Equipment features:
3) The conveying speed is adjustable 1) There are protection photoelectric switches at the inlet and outlet to prevent board jamming
2) It has cover opening protection to prevent accidents
3) There are seven modes available, which can automatically calculate the distance
森阳智造SUNYOUNG
户外模组生产线（异型贴装机）
Outdoor Module Production Line (irregular placement machine) 功能说明 ：
将散料按一定的规律送到固定位置排列，待机机械手取件
设备特点：
1) 配备有 2 个振动盘
2) 输送平稳，不卡料
3) 输送速度可调节
Function Description:
Send the bulk materials to the fixed position according to a certain law, and wait for the manipulator to take the parts
Equipment charfacteristics:
1) Provided with 2 vibrating discs
2) The conveyance is stable without jamming
3) The conveying speed is adjustable

性能参数表
Ø 异型件贴装机：采用四轴机器人运动控制，振动盘送料、实现机器通用性最大化
Ø CCD 视觉 MARK.定位。（选配）
Ø 定位方式：光学视觉自动（选配）
Ø 空气压力：＞5.0KG/ CM2
Ø 空气消耗量：＜40PSI(0.5Mpa) /min
Ø 四轴机器人：YAMAHA
Ø 输送线体:双轨 定位方式：可调气动夹紧
Ø 操作系统:Windows7 输入装置:键盘、鼠标 输出装置:LCD 显示器
Ø 定位精度: ± 0.05mm Chip
Ø 送料器:振动盘
Ø 使用电源:单相 220AC 50Hz 总功率：2.5 kw
Table of performance parameters
Ø Special shaped parts mounting machine: it adopts four axis robot motion control and vibrating plate feeding to maximize the universality of the machine
Ø CCD vision mark location. (optional)
Ø Positioning mode: optical vision automatic (optional)
Ø Air pressure: ＞ 5.0kg/cm2
Ø Air consumption: ＜ 40psi (0.5MPa) / min
Ø Four axis robot: Yamaha
Ø Conveying line body: double track positioning mode: adjustable pneumatic clamping
Ø Operating system: windows7 input device: keyboard, mouse output device: LCD display
Ø Positioning accuracy: ± 0.05mm chip
Ø Feeder: vibrating disk
Ø Power supply: single phase 220ac 50Hz total power: 2.5 kw

Ø 基本配置
Ø 四轴机器人（YAMAHA）+机器人控制器
Ø 进口相机 工业专用相机（选配）
Ø 配备 200 万像素 CCD 加镜头两套，用于 MARK 定位（选配）
Ø 采用工业专用电脑(固态硬盘工控机)
Ø 运动控制卡模块 1 套:SY 自主研发
Ø 原装进口气动元件亚德克，SMC
Ø 电机:原装日本松下或者富士
Ø 气动元件：亚德克
Ø 电气控制:SY 自主研发
Basic configuration
Ø Four axis robot (Yamaha) + robot controller
Ø Imported industrial camera (optional)
Ø Equipped with two sets of 2 million pixel CCD and lens for mark positioning (optional)
Ø Adopt industrial special computer (solid state disk industrial computer)
Ø 1 set of motion control card module: independently developed by sy
Ø Imported pneumatic components, AirTec, SMC
Ø Motor: original Panasonic or Fuji
Ø Pneumatic component: AirTec

森阳智造SUNYOUNG Ø Electrical control: independently developed by SY

户外模组生产线（自动喷涂机）
Outdoor Module Production Line (Automatic spraying machine)
功能说明
Ø 涂胶方式：自动连续喷胶或间接喷胶，采用 X、Y、Z 三轴伺服运动控制
Ø 自动喷涂线: 两条并行的线体，线体上有自动定位工位，PCB 板放入缓冲接驳线→可调宽度的流水线自动输送到喷
涂机工位→ 强制定位机构→双头涂胶→自动送出涂胶线→采用循环工作的模式提高效率。
Ø 气源：5Kg/cm2;电源：单相 220V，50HZ
Ø 工艺故障率≤0.1%
Ø 设备预留 MES 接口；
Ø 可设置排胶时间 5-60Min，防止胶阀固化
Ø 设备配置双胶阀，胶阀间距最大可调 300mm;
行程：
Ø X 轴有效行程：500mm
Ø Y 轴有效行程：400mm
Ø Z 轴有效行程：100mm
Ø 重覆精度各轴：±0.025mm
Ø 运动控制卡：带 232 接口
Function description
Ø Gluing mode: automatic continuous gluing or indirect gluing, with three-axis servo motion control of
X, Y and Z
Ø Automatic spraying line: two parallel lines, with automatic positioning station on the line body, and the
PCB board is put into the buffer connecting line → the assembly line with adjustable width is
automatically transported to the spraying machine station → forced positioning mechanism → double
head gluing → automatic delivery of gluing line → the mode of circular work is adopted to improve
the efficiency.
Ø Air source: 5kg / cm2; Power supply: single phase 220V, 50Hz
Ø Process failure rate ≤ 0.1%
Ø MES interface reserved for equipment;
Ø The glue discharge time can be set to 5-60min to prevent the glue valve from curing
Ø The equipment is provided with double rubber valves, and the spacing between rubber valves can be
adjusted by 300mm at most;
Strokes:
Ø Effective stroke of X-axis: 500mm
Ø Effective stroke of Y-axis: 400mm
Ø Effective stroke of Z-axis: 100mm
Ø Repetition accuracy of each axis: ± 0.025mm
Ø Motion control card: with 232 interface

森阳智造SUNYOUNG
户外模组生产线（烤炉）
Outdoor Module Production Line (Oven) 功能介绍：
Ø 温控可根据用户设定的温度值
Ø 采用PID自动计算输出功率的大小，越接近温度设定值时，输出功率越小，以达到恒温控制的目的，并可节能省电。
Ø 当实际检测温度超过超温保护温控器设定值时，自动切断加热电源，起到双重保护功能。
Ø 声光报警：配带蜂鸣器的报警灯。
Function introduction:
Ø The temperature control can be based on the temperature value set by the user
Ø PID is used to automatically calculate the output power. The closer to the temperature setting value, the smaller the output power is, so as to achieve the purpose of
constant temperature control and save energy and power.
Ø When the actual detected temperature exceeds the set value of overtemperature protection thermostat, the heating power supply will be automatically cut off to play a dual
protection function.
Ø Audible and visual alarm: equipped with alarm lamp with buzzer.

技术参数：
Ø 加热温区：加热温区 2 个温区，每个区都配有加热器
Ø 外形尺寸（约）：长 2500*高 1365*宽 1100mm
Ø 温度范围：55～+140℃
Ø 温度波动度：±3℃
Ø 温度均匀度：±3℃(空载)
Ø 升温速率： ≥8℃/min
Ø 外壳温度：温升不超过环境+30℃，接缝处周边除外。
Ø 循环风方式：左右循环大量强制运风，≥300 立方/时
Ø 电源：三相五线制，380V，50HZ
Ø 总功率：13KW
Technical parameters:
Ø Heating temperature zone: the heating temperature zone has 2 temperature zones, and each zone is equipped with a heater
Ø Overall dimension (about): length 2500 * height 1365 * width 1100mm
Ø Temperature range: 140 ℃ ~ + 55 ℃
Ø Temperature fluctuation: ± 3 ℃
Ø Temperature uniformity: ± 3 ℃ (no load)
Ø Heating rate: ≥ 8 ℃ / min
Ø Shell temperature: the temperature rise shall not exceed + 30 ℃ of the environment, except around the joint.
Ø Circulating air mode: large amount of forced air circulation on the left and right, ≥ 300 m3 / h
Ø Power supply: three-phase five wire system, 380V, 50Hz
Ø Total power: 13kw

森阳智造SUNYOUNG
户外模组生产线（自动锁螺丝机）
Outdoor Module Production Line (Automatic Screw Locking Machine)

功能介绍 ：
Ø 螺丝锁付路径可根据实际自由编辑。
Ø 实时扭力监测显示，数字设定扭力，每颗螺丝可以独立设置扭力。
Ø 采用 CCD 影像识别系统，配备全伺服驱动，精度度，编程及换线速度快，实现快速换线。
Ø 采用工控机+运动控制卡模式，预留 MES 接口。
Ø 自动在线锁螺丝工位说明:此布局采用多机串联工作模式。
The screw locking path can be edited freely according to the actual situation.
Ø Real time torque monitoring shows that the torque can be set digitally, and each screw can set the torque independently.
Ø CCD image recognition system is used, provided with full servo drive, high accuracy, fast programming and line changing speed, so as to realize rapid line changing.
Ø Industrial computer + motion control card mode is used, with reserving the MES interface.
Ø Description of automatic online screw locking station: Multi machine series working mode is used for this layout.

外形尺寸 1280长*1108宽*1950高
Overall dimension 1280L*1108W*1950H
设备重量 600KG
Equipment weight
机器结构 单轨双头在线式螺丝机
Machine structure Monorail double head on-line screw machine
定位方式 气缸定位
Positioning mode Cylinder positioning
锁付范围 260*320（双块）400*400（单块）客户可制定
Locking range 260*320(double) 400*400 (single), to be able to be customized
螺丝范围 M0.6-M3.0
Screw range
工作效率 1.2S~1.5S/颗
Operating efficiency 1.2S-1.5S/piece
重复精度 ±0.02MM
Repetition accuracy
锁付方式 夹头锁付式
Locking mode Clamp locking
锁付模式 深度模式，扭矩模式，圈数模式
Locking mode Depth mode, torque mode, number of turns mode
电批类型 伺服电批，每颗螺丝扭力可单独设定，数控显示
Electric srewdriver type Servo electric screwdriver, with the torque of each screw to be able to be set separately and displayed numerically
送料方式 直振振动盘平移吸取式
Feed type Direct vibration plate translation absorption type
运动系统 伺服马达+滚珠丝杆+直线滑轨+伺服闭环控制系统（位置精度实时闭环反馈，有偏差自动报警）
Motion system Servo motor + ball screw + linear slide rail + servo closed-loop control system (real-time closed-loop feedback of position accuracy, automatic
alarm in case of deviation)
控制系统 工控电脑、WIN7系统
Control system Industrial computer and WIN7 System
编程方式 CCD相机影像编程、CAD导入
Editing way CCD camer image programming, and CAD import
螺丝侦测 光学感应+磁环感应
Screw detection Optical induction + magnetic ring induction
工作气压 5.5(±0.5)KG/CM²
Working air pressure
工作电压 AC220V 50HZ（控制电压：DC24V）
Working voltage AC220V 50HZ (control voltage: DC24V)
最大功率 ' 2.0KW
Maximum power

森阳智造SUNYOUNG
在线式螺丝机/技术特点说明
Description of Oline Screw Machine/Technical Characteristics

Ø 采用丝杆导轨+伺服电机的传动方式，X、Y、Z 轴 Ø 配置工控机+显示器的系统模式，产品螺丝孔位以及当 Ø 线体自动输送、定位产品，产品最大尺寸 320*400

丝杆在其连续运行 12 个月内误差小于 0.02mm 以 前的锁付状态，以及产品孔位图都可以实时 显示出来， 单块，260*320 两块，最小 160*100。
内。 所有信息都可以整合 MES 系统。 Ø 螺丝机线体宽度自动调节，最宽 370，最窄 160。
Ø 模组选用富士、松下电机，上银 导轨、TBI 丝杆 Ø 采用森阳自主研发运动控制卡 Ø 线体可根据产品尺寸自动调节
Ø XYZ 模组整体用铝铸造成型 Ø The system mode of industrial computer + display is Ø The line automatically transports and locates the
Ø The transmission mode of screw guide + servo configured, the screw hole position of the product and product. The maximum size of the product is 320 *
motor is used, and the error of X, Y and Z-axis the current locking status, as well as the product hole 400 single piece, 260 * 320 double pieces, and the
screw is less than 0.02mm within 12 months of bitmap can be displayed in real time, and all minimum is 160 * 100.
continuous operation. information can be integrated into the MES system. Ø The width of the line of the screw machine is
Ø Fuji and Panasonic motors, Hiwin guide rails and Ø The motion control card independently developed by automatically adjusted, with a maximum width of
TBI screw rods are selected for the modules SunYoung is used. 370 and a minimum width of 160.
Ø XYZ modules as a whole are cast with aluminum Ø The line can be automatically adjusted according to
the product size.

森阳智造SUNYOUNG
在线式螺丝机/技术特点说明
Description of Online Screw Machine/Technical Characteristics

Ø 编程时采用 CCD 视觉教导或者可直接导入 CAD 文件，自动生成锁 螺丝文件，放置多块板时只需 Ø 采用高速吹送式振动盘送料模式，可通用 M0.6-3.0 内的螺丝，在使用不同螺丝时不需要

要编写一块板子的程序，其余会自动匹配生成。 更换送料 器，只需换上相对应螺丝的料槽和相应配件即可。
Ø 锁付螺丝时如有螺丝高度异常、漏锁、以及扭力异常时，CCD相机会自动去该位置拍照识别是否漏 Ø 高速直振吹送式振动盘料仓容量 大，减少频繁加料困扰
锁，如漏锁螺丝机器会自动补锁螺丝，杜绝漏锁问题 Ø It adopts high-speed blowing vibrating disc feed mode, which can be generally used for screws
Ø When programming, CCD visual instruction is used or CAD files can be directly imported to automatically within M6-3.0. when different screws are used, it is not necessary to replace the feeder, just
generate screw locking files. When placing multiple boards, only one board program needs to be written, replace the material slot and corresponding accessories of the corresponding screws.
and the rest will be automatically matched and generated. Ø The high-speed direct vibration blow vibrating disc silo has large capacity and reduces the
Ø During screw locking, if there is abnormal screw height, missing lock and abnormal torque, the CCD trouble of frequent feed.
camera will automatically go to the position to take photos to identify whether there is missing lock. If there
is missing lock screw, the machine will automatically supplement screw locking to eliminate the problem
of missing lock
森阳智造SUNYOUNG
户外模组生产线（贴片装板机）
Outdoor Module Production Line (Chip Mounting Machine)
生产流程
1、治具回流由升降输送机承接成水平放置，输送机下降，机器人取治具放置到组装输送机上并进行定位，压紧定位片。
2、PCB 板流到整形输送机，PCB 上方压紧，下方顶升，让 PCB 处于平整状态并保持一段时间后由翻转机构吸取翻转 180 度。
3、PCB 组装机器人从翻转机构上取 PCB 经过视觉定位后再由机器人的上视觉对治具定位后把 PCB 组装到工装治具上；
4、PCB 组装到治具后对组装的产品再次压紧，确保 PCB 压入治具内，然后再次传感器检测的组装品质。
Manufacturing process
1. The backflow of the fixture is horizontally placed by the lifting conveyor, the conveyor drops, the robot takes the fixture and places it on the assembly
conveyor for positioning, and compresses the positioning piece.
2. The PCB board flows to the shaping conveyor, the upper part of the PCB is pressed, and the lower part is jacked up, so that the PCB is in a flat state and
maintained for a period of time, and then it is absorbed and turned 180 degrees by the turnover mechanism.
3. The PCB assembly robot takes the PCB from the turnover mechanism. After visual positioning, the fixture is positioned by the robot's upper vision, and then
the PCB is assembled on the tooling fixture;
4. After the PCB is assembled to the fixture, press the assembled product again to ensure that the PCB is pressed into the fixture, and then check the assembly
quality of the sensor again.

关键部件
轨道：轨道宽度 1/4 固定轨宽度 686MM，双轨时轨道宽度 280MM
产能要求： 350PCS/H 双轨
CCD 视觉相机： 500 万象素加镜头，用于 MARK 点定位与产品方向检测
定位方式：全自动定位
操控方式： 双轨:两边同时可操作，双轨可生产不同产品
Key components
Track: The track width is 1/4, the fixed track width is 686mm, and the track width is 280mm in case of double track
Capacity requirements: 350pcs/h double track
CCD vision camera: 5-mega pixels plus lens, used for mark point positioning and product direction detection
Positioning mode: full automatic positioning
Control mode: double track: Both sides can be operated at the same time, and the double track can produce different products

森阳智造SUNYOUNG
户外模组生产线（点亮测试机）
Outdoor Module Production 工艺流程参数
在线自动点亮测试工艺流程，接驳在炉后及螺丝机后也可以人工将 LED 模组放
入流水线入口工位（选择方案自动调整轨道宽度/触脚位置）→皮带输送线自动
将模组送入工位→精密定位机构自动定位(后面的模组自动阻挡在测试工位之前）→感应器自动感应定位完成后给出
启动信号开始→完成后给出完成信号→自动输送线将 LED 模组送入后续工位。依此循环。节约人员提高效率。
Process flow parameters
The online automatic lighting test process is connected behind the furnace and the screw machine, and the LED module can
also be placed manually
Enter the entrance station of the assembly line (select the scheme and automatically adjust the track width / foot contact
position) → the belt conveyor line automatically
Send the module to the station → the precision positioning mechanism will automatically locate (the rear module will
automatically block in front of the test station) → the sensor will automatically sense the start signal after the positioning is
completed → the completion signal will be given after the completion → the automatic conveying line will send the LED
module to the subsequent station. Follow this cycle. Save personnel and improve efficiency.

特点分析 ：
1、在线自动点亮测试机，采用单件流的输送方式，独立控制。编程时采用 CCD视觉采集入文件信息，自动生成运行方案。
2、视觉系统采用进口高清工业相机.及自主研发控制系统
3、可加装不良产品存储配套设备，节约人员提高效率（选配）
4、采用全数字化电脑显示以及设置
5、运行情况显示屏实时监控，数据收集分析
6、通用性广，适用于户内、户外表贴
7、更换不同产品，自动调整触脚位置及自动检查位置
8、轨道宽度可根据产品大小自动调整
9、异常报警自动记录，并生成文件可对接 MES 系统
10、自动检测红/绿/蓝/白/横/竖/斜/等，任何一项偏色，偏亮，不亮异常
11、本设备采用一体化设计制造，简洁、美观
Characteristic analysis:
1. The online automatic lighting tester adopts the single piece flow conveying mode and independent control. When programming, CCD vision
is used to collect the file information and automatically generate the operation scheme.
2. The vision system adopts imported HD industrial camera And independently developed control system
3. Auxiliary equipment for storage of defective products can be installed to save personnel and improve efficiency (optional)
4. Full digital computer display and setting
5. Real time monitoring of operation display, data collection and analysis
6. Wide versatility, suitable for indoor and outdoor surface stickers
7. Replace different products, and automatically adjust the foot contact position and automatic inspection position
8. The track width can be automatically adjusted according to the product size
9. The abnormal alarm is automatically recorded and generated into a file, which can be connected to the MES system
10. It automatically detects Red / Green / Blue / White / Horizontal / Vertical / Oblique / etc. Any item is off color, off light or abnormal
11. The equipment applies integrated design and manufacture, which is simple and elegant

森阳智造SUNYOUNG
户外模组生产线（OK/NG筛选机）
Outdoor Module Production Line (OK/NG Screening Machine)

功能说明
设备主要用于缓存测亮机测试结果为 NG 的产品和自动定时抽检，采用低进高处方式向后位机输送产品。
入口为双层轨道，下层为产品入口，上层轨道为 NG 产品和抽检产品收放平台；出口轨道高 900mm 与下板机对接。
优势特点
1） 操作简单的触模屏控制面板。
2） 运行模式：先进先出和直通。
3） 快速,平稳,精确的检索定位（伺服马达传动）。
4） 顺滑及平行的宽度调节（滚珠丝杆）。
Function description
The equipment is mainly used for caching the products whose test result is NG and automatic timing sampling inspection. The products are transported to the rear position machine in the way of low to
high.
The entrance is a double-layer track, the lower layer is the product entrance, and the upper track is the collection and release platform for NG products and sampling products; The exit track is 900mm
high and is connected with the lower plate machine.
Advantages and characteristics
1) Touch screen control panel with simple operation.
2) Operation mode: first in first out and through.
3) Fast, stable and accurate retrieval and positioning (servo motor drive).
4) Smooth and parallel width adjustment (ball screw).
森阳智造SUNYOUNG
户外模组生产线（喷涂治具组装机）
Outdoor Module Production Line (Spraying Fixture Assembly Machine)
生产流程： Manufacturing process:
PCB 输送到位---翻转机构将 PCB 板翻转 180 度---机器人取 PCB 板经定位后放到定位好的治具
PCB is transported in place --- the turnover mechanism turns the PCB board 180 degrees --- the robot takes the PCB board and places it in the fixed position after positioning

Ø 轨道宽度： 1/4 固定轨宽度 1310MM

Ø 产能要求： 350PCS/H 双轨
Ø 取料方式 ：各夹抓独立运行
Ø CCD 视觉相机： 500 万象素加镜头，用于 MARK 点定位， 国内一线品牌海康威视
Ø 气动元件： HLS 系列等
Ø 运动控制： 伺服闭环控制+独立运动控制卡 雷赛/研华
Ø 数据收集： 显示屏实时显示收集异常数据，分析，监控反馈
Ø 光电感应器： CX-444 等 日本欧姆龙、松下
Ø PCB 方向识别： 反向自动检测
Ø 产品夹具定位与检测： 直接来料检测与组装后品质检测
Ø 夹紧方式： 1. 气动夹紧 2. 治具最大 (X)470*(Y)355mm
Ø 工装 ：不同产品分类设置共用工装夹具
Ø 导轨，丝杆： 台湾上银
Ø 操控性： AB 轨产不同产品可独立操控 夹具可共用方可双轨做不同产品
Ø 控制方式： 研华工控+独立操作系统+LCD 显示
Ø 电机 ：400w-700w 等原装进口日本松下等一线品牌
Ø 工作气压： 0.3-0.7Mpa
Ø 轨道调宽方式 ：自动/手动调宽
Ø 软件运行方式 ：软件系统独立运行
Ø 机械臂： EPSON LS6-702S 爱普生
Ø 最大可搬质量： 6kg
Ø 重复定位精度： ±0.08mm
Ø 制动 ：全轴制动
Ø 操作界面： 中文界面
Ø Track width: 1/4 fixed rail width 1310mm
Ø Capacity requirements: 350pcs/h double track
Ø Reclaiming method: each gripper operates independently
Ø CCD visual camera: 5 million pixels plus lens, used for mark point positioning, domestic first-line brand Hikvision
Ø Pneumatic components: HLS series, etc
Ø Motion control: servo closed-loop control + independent motion control kaleisai / Advantech
Ø Data collection: the display screen displays the collected abnormal data, analysis, monitoring and feedback in real time
Ø Photoelectric sensor: cx-444, Omron, Panasonic, etc
Ø PCB direction recognition: reverse automatic detection
Ø Product fixture positioning and inspection: direct incoming inspection and quality inspection after assembly
Ø Clamping mode: 1 Pneumatic clamping 2 Maximum fixture (x) 470 * (y) 355mm
Ø Tooling: common tooling fixtures are set for different product classifications
Ø Guide rail, screw rod: Taiwan Hiwin
Ø Controllability: different products of AB rail products can be operated independently, and the fixture can be shared to make different products with
two rails
Ø Control mode: Advantech industrial control + independent operating system + LCD display
Ø Motor: 400w-700w and other original imported first-line brands such as Panasonic of Japan
Ø Working pressure: 0.3-0.7Mpa
Ø Track width adjustment mode: automatic / manual width adjustment
Ø Software operation mode: the software system operates independently
Ø Manipulator: Epson LS6-702S Epson
Ø Maximum transportable mass: 6kg
Ø Repeated positioning accuracy: ± 0.08mm
Ø Braking: full axle braking
Ø Operation interface: interface in Chinese
森阳智造SUNYOUNG
户外模组生产线（自动装底壳机） 简要流程：
Outdoor Module Production Line (Automatic Cashing Mounting Machine) 1、底壳堆叠放置到输送机，输送到升降机，由升降机逐个升降供料。
2、机器人逐个取底壳进行定位并确定方向后后放置到出料输治具产品槽内。
3、PCB 来料后，需要翻转的由翻转机构吸取 PCB 翻转 180 度后给机器人吸取，如果不需要翻转的，翻转机构平
移到避让位置。
4、翻转机构固定在轨道上，由伺服调整吸盘取料位置。
5、机器人吸取 PCB 经过视觉定位后组装到治具内的底壳上或直接放置到治具槽内。
6、回流升降机流出治具后下降接一个空治具。
Brief process:
1. The bottom cases are stacked and placed on the conveyor, transported to the elevator, and the elevator lifts and feeds
them one by one.
2. The robot takes the bottom cases one by one for positioning and determines the direction, and then places it in the
product slot of the discharge and conveying fixture.
3. After the incoming PCB is turned, it is absorbed by the turning mechanism. After the PCB is turned 180 degrees, it is
absorbed by the robot. If it is not necessary to turn, the turning mechanism is translated to the avoidance position.
4. The turnover mechanism is fixed on the track, and the reclaiming position of the suction cup is adjusted by the servo.
5. After visual positioning, the robot absorbs the PCB and assembles it on the bottom cases in the fixture or directly places
it in the fixture slot.
6. After the reflux elevator flows out of the fixture, it descends to connect with an empty fixture.

底壳放置：
1、底壳堆叠整齐后由人工放置到入料输送机。
2、按最厚 320-160-15mm 计算，每叠要叠 28 片，高度是 15x28mm=420mm。 3、缓
冲叠放可以叠 7 叠，总共可缓存数量是 28x7=196 片。
4、设备运行中可以补料，不需要停机，薄的产品可以叠更多。
Bottom case placement:
1. After bottom cases are stacked neatly, they are manually placed on the feeding conveyor.
2. Based on the maximum thickness of 320-160-15mm, 28 pieces shall be stacked for each
stack, and the height is 15x28mm = 420mm.
3. The buffer stack can be stacked 7 times, and the total number of caches is 28x7=196
pieces.
4. During the operation of the equipment, materials can be replenished without shutdown,
and thin products can be stacked more.

森阳智造SUNYOUNG
户外模组生产线（全自动灌胶机） 系统需求及机器参数：
Outdoor Module Production Line (Fully Automatic Glue Filling Machine) 电源需求：AC220，1PHADE，50/60HZ
内部控制电源：DC24V
X 轴有效行程：500mm
Y 轴有效行程：500mm
Z 轴有效行程：100mm
X 轴传动方式：滚珠导螺杆：HIWAI.W2008FA-4-C5T20
Y 轴传动方式：滚珠导螺杆：HIWAI.1504FA-2-C5T10
Z 轴传动方式：滚珠导螺杆：HIWAI.1504FA-2-C5T10
X 轴导轨：线性滑轨：厂牌：HAIWEI 规格：SR10V
Y 轴导轨：线性滑轨：厂牌：HAIWEI 规格：SR10V
Z 轴导轨：线性滑轨：厂牌：HAIWEI 规格：SR10V
X 轴运行最高速度：MAX 500mm/sec
Y 轴运行最高速度：MAX 500mm/sec
Z 轴运行最高速度：MAX 500mm/sec
重覆精度各轴：±0.025mm
运动控制卡：带 232 接口。
System requirements and machine parameters:
Power demand: AC220, 1PHADE, 50/60Hz
Internal control power supply: DC24V
Effective stroke of X-axis: 500mm
Effective stroke of Y-axis: 500mm
Effective stroke of Z-axis: 100mm
整机的基本设计
X-axis transmission mode: ball guide screw: HIWAI.W2008FA-4-C5T20
1、整个装置主要由滚轮输送链线、输送线、强制定位机构、三轴机构手、控制系统（工控机+PLC）及 CCD 视觉系
Y-axis transmission mode: ball guide screw: HIWAI.1504FA-2-C5T10
统等组成。
Z-axis transmission mode: ball guide screw: HIWAI.1504FA-2-C5T10
2、滚轮输送线采取侧置滚轮输送链形式，以确保在灌胶过程中，治具可随机被控节拍。
X-axis guide rail: linear slide rail: Brand: HAIWEI specification: sr10v
3、强制定位机构的作用是让灌胶件在输送链线上被强制准确定位，为灌胶作好准备。
Y-axis guide rail: linear slide rail: Brand: Haiwei specification: sr10v
4、三轴机械手设计成 X 轴、Y 轴及 Z 轴方向均可移动，均以伺服电机带动滚珠丝杆的方式来实现。
Z-axis guide rail: linear slide rail: Brand: HAIWEI specification: sr10v
Overall basic design
1. The whole device is mainly composed of roller conveyor chain line, conveyor line, forced positioning mechanism, three- Maximum running speed of X-axis: MAX 500mm/sec
axis mechanism, hand control system (industrial computer + PLC) and CCD vision system. Maximum running speed of Y axis: MAX 500mm/sec
2. The roller conveyor line applies the form of side roller conveyor chain to ensure that the fixture can be randomly controlled Maximum speed of Z-axis operation: MAX 500mm / sec
in the process of glue filling. Repetition accuracy of each axis: ± 0.025mm
3. The function of the forced positioning mechanism is to make the glue filling parts forcibly and accurately positioned on the Motion control card: with 232 interface.
conveying chain line to prepare for glue filling.

森阳智造SUNYOUNG
4. The three-axis manipulator is designed to move in the X-axis, Y-axis and Z-axis directions, which is realized by the way
that the servo motor drives the ball screw.
 户外模组生产线（全自动灌胶机）
Outdoor Module Production Line (Fully Automatic Glue Filling Machine)
Ø 控制系统原理：
Ø 供胶系统：
Ø Principles of the control system
Ø Glue supply system:
出胶重量的控制和方式：Control and way of glue output weight
静态混合灌胶头，可以独立控制出胶头的出胶流量。
在泵的范围内，调节触控屏的出胶重量参数就可以任意调节（但对有些胶水必
须在加补偿参数）。
方式：连续出胶、定量出胶和自动出胶
Static mixed glue filling head can independently control glue output flow.
Within the range of the pump, to adjust glue output weight parameters of the touch
screen, you can perfrom any adjustment (but it is required to add compensation
parameters for some glue).
Way: continuous glue delivery, quantitative glue delivery and automatic glue delivery

温度控制：
Temperature control:
可以通过设定温控器的参数来设定胶水的温度，控制模式为 PID。
The glue temperature can be set by setting the parameters of the temperature controller,
with the control mode as PID.
料桶液面的控制：Control over barrel's liquid level:
主剂和固化剂料桶侧面分别装有低液位传感器，当料桶没有料后，传感器分别
给出模拟量信号。
说明： Low liquid level sensors are mounted on the sides of the main agent and curing agent
①、致动器 barrel respectively. When there is no material in the barrel, the sensors give analog
②、主剂计量柱塞泵浦固化剂计量柱塞泵浦 signals respectively.
主剂和固化剂配比的调节 Adjusting main agent and curing agent proportioning
③、比例取样口
调节触控屏的比例参数就可以任意调节，通过触控屏输入参数给 PLC，再通过
④、双液胶枪 无极调速器控制电机，同时通过编码器反馈信（但对有些胶水必须在加补偿参
Description: 数）
① Actuator The proportional parameters of the touch screen can be adjusted freely. Enter
parameters to the PLC through the touch screen, control the motor through the stepless
② Main agent metering plunger, pump curing agent, metering plunger pump
governor, and feed back the signal through the encoder (but compensation parameters
③ Proportional sampling port must be added for some glue)
④ Double liquid glue gun

森阳智造SUNYOUNG
户外模组生产线（自动晾干线）
Outdoor Module Production Line (Automatic Air Drying Line) 可调线体
1、规格：3100mmL*500mmW*2500mmH
2、电机： 东元，1.5kw
3、机身： 专用铝型材
4、传输带：可调宽度50-400MM
5、机架： 40mm*60mm铝型材
6、脚杯：选用不锈钢脚杯，可对线体进行±20mm调整
定位部分
1、主气路： 线体下面部分，不包括安装现场引入部分
2、阻挡装置： 阻挡汽缸，约4套
3、电磁阀调速阀：
4、其他气路附件： Habasit
控制部分
1、调速器：对线体进行调速
2、PLC控制： 三菱FX-3U预留10%扩展
3、传感器：欧姆龙
4、控制电箱尺寸： 待定（与Potting Cell保持一致）
5、设备预留 MES 接口
Adjustable lines
晾干线： （立装）
1. Specification: 3100mmL * 500mmW * 2500mmH
升降机台湾产台创刹车 1.5KW 电机+80 比减速机实现上下升降。
2. Motor: Dongyuan, 1.5kw
120W 台湾台创 1：50 电机传动过渡线体。实现产品工装板的移进移出。
3. Body: special aluminum profile
材料采用 50*50*2.0铁方通和板材加工制作。喷粉电脑灰.三菱 PLC+欧姆龙感应器。TBI 丝杆+双导轨定位。
4. Conveyor belt: adjustable width 50-400mm
动力部分：
5. Frame: 40mm * 60mm aluminum profile
1、机架采用 50*50 方通焊接，插件线铝型材单边导轮链条制作，
6. Foot cup: stainless steel foot cup is selected, and the line can be adjusted by ± 20mm
2、电机采用晨邦 200W 连体电机。
Positioning part
3、本线体 8 米共 9 层，每一层自动调宽。
1. Main gas circuit: the lower part of the line body, excluding the introduction part at the installation site
4、辅料为螺丝，气管以及电缆线（1 批）
2. Blocking device: blocking cylinder, about 4 sets
5、原装亚德客阻挡汽缸
3. Solenoid valve speed regulating valve:
Air drying line: (vertically mounted)
4. Other gas circuit accessories: Habasit
For elevators, Tiaycuane brakes made in Taiwan at 1.5KW motors + 80 ratio reducer to achieve up and down lifting.
Control part
120W Taiwan Tiaycuane 1:50 motor transmission transition line to achieve the move in and out of the product tooling boards.
1. Governor: adjust the speed of the wire body
The material is made of 50 * 50 * 2.0 iron square tubes. Powder spraying computer gray, Mitsubishi PLC + Omron sensors. TBI screws + double guide rail positioning.
2. PLC control: Mitsubishi fx-3u reserves 10% expansion
Power part:
3. Sensor: OMRON
1. 50 * 50 square tubes are used for frames in welding, and the plug-in line is made of aluminum profile unilateral guide wheel chains.
4. Size of control box: to be determined (consistent with potting cell)
2. Chenbang 200W integrated motors are used for motors.
5. MES interface reserved for equipment
3. The line is 8m, with 9 layers in total, and each layer is automatically widened.
4. The auxiliary materials are screws, gas pipes and cables (1 lot)

森阳智造SUNYOUNG
 户外模组自动生产线/设备清单
List of Outdoor Module Automation Production Line/Equipment
序号 设备名称 规格 型号 数量 品牌
No. Equipment description Specification Model Quantity Brand

1 双轨三爪器人（贴牛角） Double track three claw device (attaching SY-SG-TNJ SY-SG-TNJ 1 森阳SunYoung
horns)
2 双轨治具组装一体机 Double rail fixture assembly AIO PCB 板自动装入治具 PCB board automatically mounted with fixtures SY-ZP 1 森阳SunYoung
3 高平移机 High level shifter SY-PY-S SY-PY-S 1 森阳SunYoung

4 前治具双轨升降缓存机 Front fixture double track lifting buffer SY-SJ-8 SY-SJ 1 森阳SunYoung
machine
5 双轨 NG 筛选接驳台 Double track NG screening docking platform SY-SX SY-SX 1 森阳SunYoung

6 双轨治具回流线 Return line of double rail fixture 双轨贴片治具回流满足自动装治具设备,长度 28 米 1 森阳SunYoung

The return flow of dual rail patch fixture meets the requirements of automatic fixture equipment, with a length of 28m
7 冷却缓存机（双轨） Cooling buffer machine (dual track) PCB 板冷却缓存 PCB board cooling buffer SY-HC 1 森阳SunYoung
8 功能测试机（双轨） Function tester (double track) 点亮测试 Lighting test SY-CS 1 森阳SunYoung
9 双轨 NG/OK 筛选机 Double track NG/OK screening machine NG 产品筛选 NG product screening SY-HC/NK 1 森阳SunYoung
10 双轨治具分离机 Double track fixture separator PCB 板、治具分离 PCB board and fixture separation SY-TM 1 森阳SunYoung
11 升降机（双层轨道） Elevator (double-layer track) 治具提升回流 Fixture lifting reflux SY-SJ 2 森阳SunYoung
12 平行移载机 Parallel transfer machine 2.1 米双车平移机 2.1m double car translation machine SY-PY 1 森阳SunYoung
13 双轨接驳台 Double track docking platform 0.8 米双轨接驳台 0.8m double track docking platform SY-JB 1 森阳SunYoung
14 双轨喷涂治具组装机 Double track coating assembly machine PCB 板自动装入治具 PCB board automatically mounted with fixtures SY-PZP 1 森阳SunYoung
15 接驳台 docking platform 1 米双轨双层接驳台 1m double track double-layer docking platform SY-JB 1 森阳SunYoung
16 喷涂机 Spraying machine 双轨喷涂机 Double track spraying machine SY-PT 1 森阳SunYoung
17 烤炉 Oven 2.5 米双轨双层烤炉 2.5m double track double layer oven SY-KL2500 1 森阳SunYoung
18 接驳台 docking platform 1 米双轨双层接驳台 1m double track double layer docking platform SY-JB 1 森阳SunYoung
19 底壳自动组装机 Bottom case automatic assembly unit 自动送底壳 Automatic feed of bottom case 2 森阳SunYoung
20 接驳台 docking platform 1 米双轨接驳台 1m double track docking platform SY-JB1000 1 森阳SunYoung
21 螺丝机 Screw machine 双轨双头螺丝机 Double track double-headed screw machine SY-Q9 2 森阳SunYoung
22 双轨 NG 筛选接驳台 Double track NG screening docking platform 1 米 NG 产品筛选 1m NG product screening SY-SX 1 森阳SunYoung
23 灌胶机 Glue filling machine 双轨灌胶机 Doule track glue filling machine SY-GJ 1 森阳SunYoung
24 接驳台 docking platform 1 米双轨接驳台 1m double track docking platform SY-JB 1 森阳SunYoung
25 晾干线上板升降机 Elevator of air drying line upper plate 9 层大升降机 9-layer big elevator SY-SJ-L 2 森阳SunYoung
26 晾干线 Air drying line 8 米 9 层 8m with 9 layers 2 森阳SunYoung
27 晾干线下板升降机 Elevator of air drying line lower plate 9 层大升降机 9 layers big elevator SY-SJ-L 2 森阳SunYoung
28 接驳台 docking platform 1.2 米双轨双段接驳台 1.2m double track double section docking plaform 1.2SY-JB1200 1 森阳SunYoung
29 螺丝机 Screw machine 双轨双头螺丝机 Double track double-headed screw machine SY-Q9 2 森阳SunYoung
30 接驳台 docking platform 1.2 米双轨接驳台 1.2m double track docking platform SY-JB1200 1 森阳SunYoung
户外模组自动生产线
Outdoor Module Automatic Production Line

技术指标总结
1. 设备需兼容户外不同间距机型的产品；
2. 产能：350pcs/H以上）；
3. 独立轨道设计
4. 所有关键工位采用工控机控制预留MES系统的数据对接功能；
5. 线体主体材质：采用镀锌板方通，烤漆工艺，轨道采用铝型材材质，链条采用不锈钢材质，镀锌板厚度大于1mm，设备照明统一采用LED灯源；
6. 对于点亮测试，打螺丝工位，带有CCD识别定位，采用伺服电机；
7. 气缸，电磁阀采用原装亚德客，导轨上银，PLC使用三菱品牌，普通电机采用东元，伺服电机采用松下或者富士品牌。
8. 所有机台安装漏电自检开关，以及气压自动感应器，软件自带异常停机报警功能，自动记录产能，以及异常报警记录，
方便检修以及发现问题。
10.气源：5Kg/cm2;电源：AC220V，50HZ
Summary of technical indicators
1. The equipment shall be compatible with products of outdoor models with different spacing;
2. Production capacity: above 350pcs/h);
3. Independent track design
4. All key stations are controlled by industrial computers, and the data docking function of MES system is reserved;
5. The main material for wires: galvanized plate square connection and paint baking process are used.
The track is made of aluminum profile, the chain is made of stainless steel, the thickness of galvanized plate is greater than 1mm,
and LED light source is used for equipment lighting uniformly;
6. For lighting test, the screwing station is provided with CCD recognition and positioning, and servo motor is used;
7. The original AirTac is used for cylinder and solenoid valves, Hiwin for guide rails, Mitsubishi brand for PLC,
Dongyuan used for ordinary motors, and Panasonic or Fuji brand used for servo motors.
8. All machines are provided with leakage self inspection switches and automatic air pressure sensors. The software is provided with
abnormal shutdown alarm function to automatically record the production capacity and abnormal alarm records so as to facilitate
maintenance and troubleshooting.
10. Air source: 5kg/cm2; power supply: AC220V, 50Hz

森阳智造SUNYOUNG
离线式螺丝机
Offline Screw Machine 可选：单平台（单头/双头）；双平台（单头/双头）
Optional: Single platform (single head/double head); double platform (single head/double head)

外形尺寸 Overall dimension 1160长*1100宽*1600高 1160L*1100W*1600H

设备重量 Equipment weight 400KG
机器结构 Machine structure 离线式单头螺丝机（具备拆螺丝功能）Offline single head screw machine (with screw removal function)
定位方式 Positioning mode 光学定位 Optical positioning
锁付范围 Locking range 520*320（最大锁付范围），客户可制定 520*320 (maximum locking range), which can be customized.
螺丝范围 Screw range M0.5-M2.0
工作效率 Working efficiency 锁螺丝0.75S~1.3S/颗 拆螺丝：1-1.5S/颗（不同螺丝长度存在时间差距，以实际为准）Screw locking at
0.7S-1.3S/piece and screw removal: 1-1.5S/piece (length of different screws differ in time, which will be based
on actual conditions)
重复精度 Repetition accuracy ±0.02MM
锁付方式 Locking way 夹头锁付式 Clamping chuck locking way
锁付模式 Locking mode 深度模式，扭矩模式，圈数模式 Depth mode, torque mode, number of turns mode
电批类型 Electrc screwdriver ype 伺服电批，每颗螺丝扭力可单独设定，数控显示 Servo electric screwdriver, each screw torque force can be
independently set, with numeric control display
送料方式 Feed way 振动盘+螺丝自动抓取器1个 Vibration disc + 1 screw automatic gripper
运动系统 Motion system 伺服马达+滚珠丝杆+直线滑轨+伺服闭环控制系统（位置精度实时闭环反馈，有偏差自动报警）Servo
motor + ball screw + straight-line slide rail + servo closed loop control system (with position accuracy subject to
real-time feedback, and automatic alarm in case of any deviation)_
控制系统 Control system 工控电脑、WIN7系统 Industrial computers, WIN7 System
编程方式 Programming mode CCD相机影像编程、CAD导入 CCD camera image programming and CAD import
螺丝侦测 Screw detection 光学感应+磁环感应 Optical sensing + magnetic ring sensing
工作气压 Operating air pressure ＞5.0KG/CM²
工作电压 Operating voltage AC220V 50HZ（控制电压：DC24V） AC220V 50HZ (control voltage: DC24V)
最大功率 Maxixum power 2.0KW
气动元件 Pneumatic component 台湾亚德客（默认）AirTac, Taiwan (by default)
直线导轨 Straight-line guide rail 台湾上银（默认）Hiwin, Taiwan (by default)
滚珠丝杆 Ball screw 台湾TBI (默认) TBI, Taiwan (by default)
伺服驱动 Servo driver 日本富士（默认）Fuji, Japan (by default)

运动方式 Motion way 运动控制卡模块1套（SY 自主研发）1 set of motion control card module (independently researched and
developed by SY)
传感器 Sensor 传感器:日本OMRON Sensor: Omron, Japan

显示器 Display 19.5寸 1台 1 set of 19.5-inch

森阳智造SUNYOUNG
离线式螺丝机/技术特点说明
Description of offline screw machine/technical characteristics
Buffer spring
Ring inductor

Servo electric
screwdriver

Limit adjusting block

Internet camera

screwdriver set
Grating ruler

Clamping chuck

Ø 编程时采用 CCD 视觉教导或者可直接导入 CAD 文件，自动生成锁 螺丝文件，放置多块板时只需要编写一 Ø 采用高速吹送式振动盘送料模式，可通用 M0.6-3.0 内的螺丝，在使用不同螺丝时不需要更换送

块板子的程序，其余会自动匹配生成。 料 器，只需换上相对应螺丝的料槽和相应配件即可。
Ø In programming, CCD visual instruction is used or CAD files can be directly imported to automatically generate Ø 高速直振吹送式振动盘料仓容量 大，减少频繁加料困扰
screw locking files. When multiple boards are placed, only one board program needs to be written, and the rest will be Ø It uses high-speed blowing vibrating disc feeding mode, and it can generally use screws within M0.6-3.0.
automatically matched and generated. When different screws are used, it is not necessary to replace the feeder, just replace the material slot and
Ø 锁付螺丝时如有螺丝高度异常、漏锁、以及扭力异常时，CCD相机会自动去该位置拍照识别是否漏锁，如漏 corresponding accessories of the corresponding screws.
锁螺丝机器会自动补锁螺丝，杜绝漏锁问题 Ø The high-speed vibrating silo can reduce the trouble of high-speed direct feeding capacity.
Ø When screws are locked, if there is abnormal screw height, missing lock and abnormal torque, the CCD camera will
automatically go to the position to take photos to identify whether there is any missing lock. If there is missing lock
screw, the machine will automatically supplement screw locking to eliminate the problem of missing lock.

森阳智造SUNYOUNG
离线式螺丝机/技术特点说明
Description of offline screw machine/technical characteristics

Ø 采用丝杆导轨+伺服电机的传动方式，X、Y、Z 轴丝杆在 Ø 配置工控机+显示器的系统模式，产品螺丝孔位以及当前的锁 Ø Y 轴治具平台，最大产品范围 520*500， 最小

其连续运行 12 个月内误差小于 0.02mm 以 内。 付状态，以及产品孔位图都可以实时 显示出来，所有信息都 90*90，手动可调。
Ø Y-axis fixture platform, with the maximum product
Ø 模组选用富士、松下电机，上银 导轨、TBI 丝杆 可以整合 MES 系统。 range at 520*500, and minimum at 90*90, which is
Ø XYZ 模组整体用铝铸造成型 Ø 采用森阳自主研发运动控制卡 manually adjustable.

Ø The transmission mode of screw guide + servo motor is used, Ø The system mode of industrial computer + display is configured,
and the error of X, Y and Z-axis screw is less than 0.02mm the screw hole position of the product and the current locking status,
within 12 months of continuous operation. as well as the product hole bitmap can be displayed in real time,
Ø Fuji and Panasonic motors, Hiwin guide rails and TBI screws and all information can be integrated into the MES system.
are selected for the modules. Ø The motion control card independently developed by SunYoung is
Ø XYZ modules as a whole are formed by aluminum casting. used.

森阳智造SUNYOUNG
自动喷涂机
Automatic Spraying Machine

功能说明
Ø 具有画点,线,面,弧,圆.不规则曲线连续补间及三轴联动等功能；
Ø 固态硬盘的超大储存记忆容量,且软体具有区域阵列，平移旋转运算等功能；
Ø 涂覆量大小粗细、涂覆速度、涂覆时间、停止涂覆时间皆可参数设定、出胶量稳定,不漏滴胶；
Ø 可导入 AUTO CAD 档功能，精确简化操作；
Ø 可选双工作平台设计,能节省放取工件时间,或搭配自动进出料输送机构,提升产能效益及企业生产竞争优势
Ø 依制程需要,可加装工作台定位 PIN、胶枪或底板加热控温装置
Ø 可选多头微调胶筒夹具，多头同时作业，成倍提高工作效率；
Ø 可选 300CC 大料筒或压力桶储胶作业，节省换胶时间。
Ø 可单料盘多治具循环工作，大副提高工作效率。
Ø 森阳独有的高速旋转阀门使点胶的起点和结束涂覆量控制更精确。
Ø 适合对象:手机、电脑外壳、光碟机、印表机、,涂水夹、PC 板、LCD、LED、DVD、数位 相机、开关、连接器、继电器、散热器、半导体等
Ø 电子业、或与 SMT 设备连线快速点/涂胶、时钟、玩具业、医疗器材等需液体点胶和涂覆产品
Ø Function description
Ø It can draw points, lines, faces, arcs and circles Irregular curve continuous interval repair and three-axis linkage;
Ø Large storage and memory capacity of solid-state disk, and the software has the functions of area array, translation and rotation operation, etc;
Ø The coating amount, thickness, coating speed, coating time and stop coating time can be set, and the glue output is stable without glue leakage;
Ø It can import auto CAD file function to accurately simplify operation;
Ø The optional dual working platform design can save the time of placing and taking workpieces, or match with the automatic feeding and discharging conveying
mechanism to improve the productivity efficiency and the competitive advantage of the enterprise
Ø According to the needs of the manufacturing process, worktable positioning pin, glue gun or bottom plate heating and temperature control device can be added
Ø Optional multi head fine-tuning rubber cylinder fixture, multi head operation at the same time, doubling the work efficiency;
Ø 300cc large barrel or pressure barrel can be selected for glue storage to save glue change time.
Ø Single material tray and multiple fixtures can work circularly, and the chief mate can improve work efficiency.
Ø SunYoung's unique high-speed rotary valve makes the start and end of dispensing more accurate.
Ø Suitable objects: mobile phone, computer shell, CD players, printers, water coating clips, PC boards, LCD, LED, DVD, digital cameras, switches, connectors, relays,
radiators, semiconductors, etc.
Ø Electronic industry, or connecting with SMT equipment, fast dispensing/gluing, clocks, toy industry, medical equipment and other products requiring liquid
dispensing and coating.

森阳智造SUNYOUNG
精密点胶机
Precision glue dispenser

技术特点：
SY-JM9 全自动视觉精密灌胶机，使用专用的传动丝杆以及导向导轨延长使用寿命，采用了自动化的操作形式，
可大量节约人力以及胶水的浪费，减少了人工灌胶环节。自动化的移动平台，与传统的 PCB 灌胶工艺相比，
在灌胶过程中无雾不污染环境，自动化程度高。同时设备还采用了自动化编程控制，智能化程度高，简单易
操作。
Technical characteristics:
SY-JM9 automatic visual precision glue filling machine applies special drive screws and guide rails to prolong its
service life. It uses automatic operation form, which can save a lot of manpower and glue waste and reduce manual
glue filling links. Compared with the traditional PCB glue filling process, the automatic mobile platform has no fog,
does not pollute the environment and has a high degree of automation in the glue filling process. Meanwhile, the
equipment also uses automatic programming control, which is highly intelligent, simple and easy to operate.

PCB 灌胶工艺流程
灌胶方式：自动连续灌胶或间接灌胶，双头模式，采用 X、Y、Z 三轴运动控制+单头自动 X、Y 位置修正。
全自动灌胶线流程:
PCB 板放入缓冲接驳线→可调宽度的流水线自动输送到灌胶机工位→强制定位机构→灌胶→自动送出
PCB glue filling process
Glue filling mode: automatic continuous glue filling or indirect glue filling, double headed mode, X, Y and Z-axis
motion control + single head automatic X and Y position correction.
Automatic glue filling line process:
Put the PCB board into the buffer connection line → the assembly line with adjustable width is automatically
transported to the glue filling machine station → forced positioning mechanism → glue filling → automatic delivery.

森阳智造SUNYOUNG
精密点胶机
Precision Glue Dispenser

Glue valve

Precision metering Automatic glue

glue supply system wiping mechanism

Sponge
500CC glue barrel
Pneumatic
clamping claw

Camera (vision system)

Automatic glue
wiping mechanism
Z轴机械结构介绍： 擦胶机构介绍：

Ø 供胶系统：采用精密齿轮泵+伺服传动控制胶量（精密计量系统），精密撞针阀出胶，胶量稳定，流量可 Ø 胶阀每擦固定次数的胶后，移动固定的距离可以使
控，供胶为 300CC 胶桶或 10LL 压力桶。 海绵能长时间使用。

Ø 双头模式：两个独立供胶系统，针对不同胶水选择使用 Ø 擦胶采用海绵，不直接硬夹针头，由海绵的收缩来
包覆针头，不会导致针头损坏，海绵是由双面胶贴
Ø 视觉系统：采用进口相机（自动修正产品位置）保证灌胶的精准度。Mark 点自动定位功能，在偏差范围 在气爪上，方便快速更换。
内自动校正，确保点胶位置准确 An introduction to rubber wiping mechanism:
Ø An introduction to Z-axis mechanical structure: Ø The rubber valve moves a fixed distance after wiping the rubber for a fixed number of times, so that the sponge can be used
Ø Glue supply system: precision gear pump + servo drive is used to control the glue quantity (precision metering for a long time.
system). The glue is delivered by precision needle valve. The glue quantity is stable and the flow is controllable. Ø The sponge is used to wipe the glue without directly clamping the needle. The needle is covered by the shrinkage of the
The glue supply is 300cc glue barrel or 10LL pressure barrel. sponge, which will
Ø Double headed mode: two independent glue supply systems, which can be selected for different glues Ø not cause damage to the needle. The sponge is pasted on the air claw by double-sided adhesive, which is convenient for rapid
Ø Vision system: imported camera (automatic correction of product position) is used to ensure the accuracy of glue replacement.
filling. The mark point automatic positioning function can automatically correct within the deviation range to
ensure the accurate dispensing position.

森阳智造SUNYOUNG
LED模组灌胶机
LED Module Glue Filling Machine

功能介绍：
Ø 可用于户外直插显示屏模组灌胶，也可用于户外表贴P3至P16显示屏 及表贴网格屏灌胶。
Ø 多个灌胶头同时灌胶，设备产能准备效率高，插件屏每小时的产能为
Ø 操作简单、方便、维护成本低调。
Function introduction:
Ø It can be used for glue filling of outdoor direct plug-in display module, and can also be used for glue
filling of outdoor surface placement from P3 to P16 display screens and surface placement grid glue
filling.
Ø Simultaneous glue filling for several glue filling heads. There is high equipment capacity preparation
efficiency, with the hourly capacity of plug-in screen as
Ø The operation is simple and convenient with low maintenance cost.

森阳智造SUNYOUNG
 LED模组灌胶机
LED Module Glue Filling Machine

自动灌胶线工艺流程：
自动灌胶线工艺流程: LED模组放入灌胶流水线→输送线自动输送LED模组到灌胶平台
→快速输送线体升起将要灌胶模组和灌完胶模组运输指定位置下降→平台自动定位将要 Dispensing system:
灌胶模组→后续的阻挡机构自动阻挡后续来板→定位完成自动给出启动灌胶信号自动开 Mixing mode: small dynamic mixing, mixing ratio
始灌胶→给出完成灌胶信号→自动将LED模组送入后段流水线。依此循环。 100:100 - 10, proportioning accuracy ± 2% High precision of X-axis and Z-axis,
Process flow of automatic glue filling line: Measurement method: plunger pump / screw pump / precision positioning of Y-axis and Z-axis,
Process flow of automatic glue filling line: the LED module is put into the glue filling line → gear pump (selected according to the nature of glue), high precision of ± 0.02mm, high precision
the conveying line automatically transports the LED module to the glue filling platform → the glue output 10g-15g / sec, glue dispensing output of Y-axis and Z-axis
fast conveying line body rises and the module to be filled and the specified position of the accuracy (50g ± 2%) 50g ± 1%
module to be filled is lowered → the platform automatically locates the module to be filled →
the subsequent blocking mechanism automatically blocks the subsequent incoming board →
the positioning is completed, the start glue filling signal is given automatically, the glue filling
is started automatically → the completion glue filling signal is given → the LED module is Configuration of conveyance line :
The width of the line is adjustable Cleaning bucket (5L): automatic
sent automatically Rear section assembly line. Follow this cycle.
by 500mm, driven by synchronous cleaning function (cleaning
belt + variable frequency motor, rubber valve and pipeline)
系统需求及机器参数： 电源需求：AC220，50/60HZ
X轴有效行程：500mm
with the speed adjustable.
Y轴有效行程：800mm
Z轴有效行程：100mm
Y轴运行最高速度：MAX 500mm/sec
Z轴运行最高速度：MAX 500mm/sec
重覆精度各轴：+-0.025mm
输送线体:线体宽度500mm 可调 Glue supply system: double barrel
线体流向：左进右出 design, provided with electric mixing
System requirements and machine parameters: power requirements: AC220, 50/60Hz
Control system: touch screen + handheld and heating system, and with liquid
Effective stroke of X-axis: 500mm
box and self-developed control software level sensor as well to ensure the
Effective stroke of Y-axis: 800mm
can achieve rapid operation programming. supply of glue and no solidification
Effective stroke of Z-axis: 100mm
Independent control system is used to after long-term storage.
Maximum running speed of Y-axis: Max 500mm/sec
freely set glue filling speed, glue filling
Maximum speed of z-axis operation: Max 500mm/sec
time and glue amount to ensure stable
Repetition accuracy of each axis: + -0.025mm
glue output.
Conveyance line: the width of the line is 500mm and adjustable
Line flow direction: left in right out

森阳智造SUNYOUNG
LED模组灌胶机
LED Module Glue Filling Machine

自动混胶配胶系统
控制系统实现的功能:
1、出胶量可变 (在泵的能力范围内，调节触控屏的吐出重量就可以任意调节)
2、出胶模式:定量出胶,和连续出胶,出胶头的流量max15g/S
3、连续出胶:有启动开关来控制,按住启动按钮开始出胶一直到 松开按钮.
4、实际出胶速度和出胶体积的显示，A：B的比例误差<2% (1) Actuator
5、出胶比例 100:10～100:100（A，B 两种料的重量比）之间任意调节 (2) Main agent metering
Automatic glue mixing and dispensing system
plunger pump
Functions realized by the control system:
1. The glue output is variable (within the capacity range of the pump, the output weight of the touch
Curing agent metering
screen can be adjusted freely) plunger pump
2. Dispensing mode: quantitative dispensing and continuous dispensing. The flow of dispensing (3) Proportional
head is max15g/s. sampling port
3. Continuous dispensing: It is controlled by a start switch. Press and hold the start button to start
(4) Double liquid glue
dispensing until the button is released.
4. The display of actual dispensing speed and dispensing volume shows that the proportional error
gun
in A:B proportion is less than 2%.
5. The glue delivery ratio is arbitrarily adjusted between 100:10 and 100:100 (the weight ratio of
materials A and B).

森阳智造SUNYOUNG
LED模组灌胶机
LED Module Glue Filling Machine

供料AB料桶配置
A组份：
Ø 料桶容积为30L ，材料：为SUS304 配备电动搅拌系统；配备硅橡胶加热单元（控制模式为PID控制）
Ø 2个液位传感器
Ø 带有高低液位自动报警功能
Ø 1根特氟珑物料输送管，外覆不锈钢编织保护套
Ø 1个定量柱塞泵浦
Ø 物料隔膜泵上料装置，进料口配备过滤网。料桶下料空有Y型过滤阀，防止异物进入泵体。
B组份：
Ø 料桶容积为10L ，材料：为SUS304
Ø 2个液位传感器
Ø 配备物料真空上料装置，进料口配备过滤网，
Ø 料桶下料空有Y型过滤阀，防止异物进入泵体。
Ø 1根特氟珑物料输送管，外覆不锈钢编织保护套管。
Ø 1个定量柱塞泵浦。
Ø 物料隔膜泵上料装置，进料口配备过滤网。
Ø 料桶下料空有Y型过滤阀，防止异物进入泵体。
Ø Feeding barrel configuration
Ø Component A:
Ø The volume of the barrel is 30L, and the material: SUS304 is provided with an electric mixing system; with silicone rubber heating unit (the control
Ø mode is PID control)
Ø 2 level sensors
Ø With automatic alarm function of high and low liquid level
Ø 1 Teflon material delivery pipe covered with stainless steel braided protective sleeve
Ø 1 quantitative plunger pump
Ø Material diaphragm pump feeding device, and the feed inlet is equipped with filter screen. There is a Y-shaped filter valve in the blanking space of
Ø the barrel to prevent foreign matters from entering the pump.
Ø Component B:
Ø The volume of the barrel is 10L, and the material is SUS304
Ø 2 level sensors
Ø Provided with material vacuum feeding device, and the feed inlet is equipped with filter screen,
Ø There is a Y-shaped filter valve in the blanking space of the barrel to prevent foreign matters from entering the pump.
Ø 1 Teflon material delivery pipe covered with stainless steel braided protective sleeve.
Ø 1 quantitative plunger pump.
Ø Material diaphragm pump feeding device, and the feed inlet is equipped with filter screen.
Ø There is a Y-shaped filter valve in the blanking space of the barrel to prevent foreign matters from entering the pump.

森阳智造SUNYOUNG
LED模组灌胶机
LED Module Glue Filling Machine

配比系统：Proportioning system:
A剂：
Agent A:
Ø 泵类型： 精密计量柱塞泵浦
Ø 单位容量： 3.2cc
Ø 驱动元件：伺服电机
Ø 泵浦的出口压力： 0~40bar
Ø 控制模式：闭环控制
Ø Pump type: precision metering plunger pump
Ø Unit capacity: 3.2cc
Ø Driving component: servo motor
Ø Pump outlet pressure: 0 ~ 40bar
Ø Control mode: closed loop control

B剂：Agent B:
Ø 泵类型： 精密计量柱塞泵浦
Ø 单位容量： 1.0cc
Ø 驱动元件：伺服电机
Ø 泵浦的出口压力： 0~40bar
Ø 控制模式：闭环控制。
Ø Pump type: precision metering plunger pump
Ø Unit capacity: 1.0cc
Ø Driving component: servo motor
Ø Pump outlet pressure: 0~40bar
Ø Control mode: closed loop control.

森阳智造SUNYOUNG
LED模组灌胶机
LED Module Glue Filling Machine

出胶系统：
工作模式：采用固定式点胶头，AB胶通过高精度计量泵浦
计量比例输送至混合头，在混合头内经过动态高速混合然
后注入产品
Dispensing system:
Working mode: fixed dispensing head is used, and AB glue is pumped through high-precision metering.
The metering proportion is transmitted to the mixing head, where it passes through dynamic high-speed mixing
before products are injected.

出胶阀：
用于复合型液体吐胶的专门VALVE
主体材质为不锈钢，接触胶水部分为耐腐蚀性进口材料。
使用气源4-7KGF/CM，操作粘度：1-1.000.000CPS，
带有自动回吸功能，保证断胶干净，不拉丝。
外形为四方形32*42MM，长115MM，
适当气压：4～5kg
适用温度：5～60摄氏度
操作速度＜600次/分
Dispensing valve:
Special valve for compound liquid glue dispensing.
The main body is made of stainless steel, and the part in contact with glue is made of corrosion-resistant imported
materials.
Use air source 4-7KGF/CM, operating viscosity: 1-1.000.000CPS,
With automatic suction back function, it can ensure that the glue breaking is clean without wire drawing.
The shape is square 32*42mm, 115mm long,
Appropriate air pressure: 4~5kg
Applicable temperature: 5~60 ℃
Operating speed: < 600 times/min

森阳智造SUNYOUNG
 PART.02 产品展示
Part 02 Product demonstration

节能减排优化器系列：灌胶系统整套解决方案
精密点胶机
在线式三轴喷涂机
Energy saving and emission reduction optimizer series: complete solution to glue filling
system
Precision dispensing machine
On line triaxial spraying machine
灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

线体工作要求 Line working requirements

304天/年，2班/天，11小时/班
304 days/year, 2 shifts/day, 11 hours/shift
设备OEE
92%以上
Equipment OEE
more than 92%

平衡率
Balance rate 85%以上
More than 85%

自动化率目标
Automation rate target 100%（除上下产品和加胶外）
100% (except product feed and delivery and glue adding)

年峰值产能（万台）
Annual peak productivity (10k sets) 25万台
250k sets

每小时产能(台) 45台
Production per hour (set) 45 sers

线体设计CT(S)
80 S
Line design CT (S)

兼容产品换线时间 小于10MIN
Compatible product changeover time Less than 10MIN

灌胶固化站
整线设计使用寿命 大于20年
Glue filling curing station
Designed service life of entire line Less than 20 years

Top side vacuum Front curing and

BOT side vacuum glue Bottom side curing and
hardness test/turn over
glue filling the casing filling hardness check

森阳智造SUNYOUNG
灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Diagram of overall line

List of Xinrui online production line equipment

No. Description V2.0 Specification Qty Unit Remarks

1 Parallel transplanting 4m 1 Set Shared by Bot

machine and Top sides
2 Docking platform With weighing function 1 Set
TOP side
3 Vacuum glue filling Non-standard customization 1 Set
Inlet Turn over, but only grasp the product. Here the machine ZX-1300
assembly line is with lifting. After the product is 4 Docking platform With weighing function 1 Set
turned over, it is put into the fixture, under the fixture
5 Parallel transplanting 2.7m 1 Set
and out of the bottom layer.
machine
6 High lift (in) Double-track 0.6m 1 Set Shared by Bot
and Top sides
7 4-layer vertical oven Double-track 2.7m, 4 layers 1 Set Shared by Bot
and Top sides
8 High lift (out) Double-track 0.6m 1 Set Shared by Bot
and Top sides
Outlet BOT side 9 Hardness test turnover Line provided with cooled 1 Set Shared by Bot
machine air to turn over the position and Top sides
line with lifting
10 Lift With lifting and rotation 1 Set
function
11 Docking platform With weighing function 1 Set
12 Vacuum glue filling Non-standard customization 1 Set
machine ZX-1300
13 Docking platform With weighing function 1 Set
14 Parallel transplanting 2.3m 1 Set
machine

森阳智造SUNYOUNG
灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Hardness test turnover machine

Hardness tester

Z3 axis

Y3 axis
R1 axis

Z3 axis
Turnover
fixture
Z2 axis
Z1 axis
Hardness
tester

X1 axis X2 axis Description of hardness tester:

1. The equipment has 2 conveying guide rails
2. The equipment has 2 groups of XYZ hardness testing and 3
Y1 axis axes
Y2 axis 3. The equipment has a set of turnover mechanism with XYZ and
turnover function
4. PLC control, docking with MES system
Conveya 5. Track mounted cooling fan is used for cooling after the product
nce line 2 is produced from the oven
6. The overturning manipulator grabs the load of 50kg, and the
product is 10kg after glue filling
7. For different products, just replace the fixture

森阳智造SUNYOUNG
灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Diagram of fixture

Product

Fixture

Tray

Tray dimension 480*480mm

森阳智造SUNYOUNG
灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Weighing docking platform

Provided with
weighing sensor

Weighing
function module
With jacking
function
Weighing
function module

Weighing sensor
Accuracy at 3‰ 森阳智造SUNYOUNG
 灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System
Vacuum glue filling
machine Dynamic
blend valve A and B glue point spot check
Equipment features: Rocker
automatic weighing mechanism
1. Screw pump is used for glue A and glue B: control panel
2. Multifunctional high flow AB mixed glue filling, with glue output at
20-40g/S;
3. Proportioning accuracy ± 2%, glue dispensing accuracy ± 2%;
repetition accuracy ± 2%;
4. It is equipped with an automatic suction vacuum pump. Before
suction, it is provided with a full-automatic clamping rotary mixer for Safety protection Pneumatic automatic
the original glue barrel to shake (vibrate) the glue in the barrel in grating switching valve
advance;
5. Double barrel design, i.e. one group of AB barrels works and the
other group of AB barrels stands by for vacuum defoaming so as to
achieve non-stop operation. The material barrels are provided with
mixing devices to place glue liquid precipitation; Feed vacuum
6. AB valve uses dynamic valve, which is compatible with various pump
ratios of 1:1-10:1.
7. Anti curing function of AB valve, automatic interval anti curing of Box vacuum
the equipment, effectively preventing the curing of mixed glue in the pump
mixing pipe; Rubber basket B
(20 units) 60L
8. The automatic cleaning function of AB valve only needs to click the
cleaning switch button to complete the automatic cleaning of the
equipment without dismantling the mixing pipe for cleaning;
9. The product is transported by track, and can be connected with
other equipment at the front and back. Its height from the ground is Vacuum box
electric cabinet
900 ± 20mm, and there is no return line connection;
10. Leybold rotary vane vacuum pump is used, the vacuum value can
be set by itself, and the vacuum degree is adjustable between -
0.01Mpa-0.1Mpa.
11. The vacuum box can be automatically vacuumized, pressure Manually opening Proportioning
maintained and deflated. The vacuum chamber is provided with LED box front door machine electric
lighting. cabinet
12. Consider operation safety and configure safety protection grating. Rubber basket A Automatic
13. Touch screen + PLC control, Chinese (English) operation interface (20 units) 60L cleaning device
in Chinese (English), simple and convenient programming.
14. Provided with automatic glue weighing device and rubber valve
needle head correction device.
森阳智造SUNYOUNG
 灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

3-section vacuum glue filling

machine

Equipment introduction:
There are two groups of three-axis manipulators in No. 1.2 vacuum box, each group is
equipped with a dispensing head, and the lower part is a double station line.
2. Only the wire body of No. 1 and No. 3 vacuum boxes can move the fixture forward.
The vacuum glue filling machine has 4 doors in total.

森阳智造SUNYOUNG
 灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Main components of vacuum glue filling

machine - box Z-axis Y-axis

Relevant technical parameters:

Power demand: AC220, 50 / 60Hz]
Internal control power supply: DC24V
Effective axis formation: 400mm
Effective formation of y-axis: 550mm X-axis
Effective formation of Z axis: 100mm
X-axis transmission mode: ball guide screw with linear
guide rail
Camera
Y-axis transmission mode: ball guide screw with linear
guide rail
Z-axis transmission mode: ball guide screw
X-axis actuator Fuji motor: 400W
Y-axis actuator Fuji motor: 400W
Z-axis actuator Fuji motor: 400W with brake
X-axis guide rail: linear slide rail
Y-axis guide rail: linear slide rail
Single glue valve with needle
Maximum speed of x-axis operation: Max 400mm / sec Conveyor line
correction mechanism
Maximum operating speed of Y axis: Max 400mm / sec
Double station
Maximum speed of z-axis operation: Max 100mm / sec Anti curing rubber
discharge tank
Repetition accuracy of each axis: - 0.02mm
森阳智造SUNYOUNG
 灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System
Box pressure sensor
Weighing and proportioning platform
Vacuum box
Main components of vacuum glue filling Pneumatic evacuation valve
machine - vacuum box Pneumatic exhaust valve

Relevant technical parameters:

1: The vacuum box is made of iron plate welding, internal and Box pressure sensor
external paint baking (or 30 thick aluminum plate processed Weighing and proportioning platform

into plate and assembled with encrypted seals)

Pneumatic evacuation valve
2: All door openings of the box are sealed by sealing strips.
3: Provided with vacuum suction port and exhaust valve.
4: Provided with pressure sensor in the box, negative pressure
detection range -0.0Kpa-100Kpa)
5: Vacuum box provided with Leybold vacuum pump SV300B.

Vacuum Place of Model Air exhaust Motor

pump origin speed power

Leybold, SV300B 240L/min 5.5KW

Germany Vacuum box Pneumatic exhaust valve

森阳智造SUNYOUNG
灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Vacuum glue filling machine - diagram of Chart of formation of the

glue filling principles vacuum system

Name Working condition item Time Second

1 The tray enters and exits the vacuum box and 18 S
completes positioning

3 Glue filling time (840g glue quantity, at the 52.5-5.5 S

speed of 8g/s for single head and 16g/s for
double heads)
Total 70.5 S

This beat takes 840g BOT surface as an example (pouring

glue by aiming at the hole)

森阳智造SUNYOUNG
 灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Vacuum glue filling machine -- A.B automatic Function: Start up and check the proportioning weight
glue weighing and proportioning for the first time to ensure the mixing accuracy
Weighing outlet B
Weighing outlet A
An optical fiber
sensor is added to
monitor the mixing
Description of two-component glue injection weighing
state ratio:
Weighing outlet B
Weighing platform 1: The weighing platform is installed on the spot
inspection platform, as shown in the schematic diagram.
Weighing outlet A Use a special electronic scale.
2: The weighing is automatically controlled and
monitored by the software system.
An optical fiber sensor is added to
monitor the mixing state

Weighing platform

森阳智造SUNYOUNG
灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Vacuum glue filling machine - automatic clamping Function: Pretreating glue precipitation and
rotary mixer shaking glue evenly at the beginning

Name Performance
1 It runs the self-test program automatically every time you start
the machine, and there is an automatic alarm if there is anything
abnormal
2 Full digital display of real-time operation status or operation time
to ensure that the operator can clearly understand the operation
3 The equipment content support platform can be moved and fixed
stably, which can save time and effort in application.
4 The suitable rotation speed can be output according to the
capacity of the barrel.
5 It revolves when it is mixed, and it rotates in all directions at the
same time
6 Door opening stop protection device, which is safe and reliable

森阳智造SUNYOUNG
灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System
Vacuum glue filling machine - charging Dehydration automatic
barrel control mixing

Agent A Agent B Automatic feed inlet

Barrel capacity 60L 60L

Quantity 2 pieces 2 pieces Vacuum pressure meter

Material (SUS304) (SUS304)

Mixing system Yes, mixing Yes, mixing
motor power: motor power:
120W 120W View port
Vacuum Yes, vacuum Yes, vacuum
defoaming pump power: pump power:
device 0.55KW 0.55KW
(including (optional） (optional）
vacuum pump
and system)
High liquid Yes Yes
level alarm
SV16B feed (deforming) vacuum pump
Low liquid level Yes Yes
Vacuum pump Place of origin Model Air extracting speed Motor power
alarm

Leybold, Germany SV16B 15L/min 0.55KW

森阳智造SUNYOUNG
灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Vacuum glue filling machine - proportioning system -

The glue outlet is provided with pressure sensor
screw pump
Rotor and stator
package
Servo motor + gear motor
Agent A Agent B

Pump type Screw pump Screw pump

Unit 6.4cc 6.4cc

capacity
Inlet
Driving 400W gear 400W gear motor Outlet
component motor

Pump 0-4Mbar 0-4Mbar

outlet Screw pumps are used for both materials A and B
pressure

Control Closed loop Closed loop

1: Screw pump uses the rotation of screw (rotor) to absorb and discharge liquid. The
mode
rotor and stator are precisely matched, and the glue containing impurities is easy to
Screw pumps are used for both materials A and B
wear, so the kit of wear-resistant materials should be selected, with the service life at
Proportioning system < 2 years.2: The screw pump uses the secondary metering screw pump, which can
ensure the balance of pipeline pressure and the glue delivery accuracy. The
proportioning accuracy is ± 2%, and the dispensing accuracy is ± 2%.

森阳智造SUNYOUNG
 灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Vacuum glue filling machine

Cleaning system
1. Turn on the cleaning button and automatically inject 1.5-
2kg/cm2 compressed air into the 5-liter cleaning agent barrel.
2. The order of cleaning is: air - cleaning fluid - air (the above is
mainly to clean the mixed rotor and rotor sleeve)

Main components
1 2L cleaning agent barrel
1 set of pressure regulating valve
1 set of pneumatic switching system
1 cleaning valve

森阳智造SUNYOUNG
灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Vacuum glue filling machine - control system (glue

filling system customized by SunYoung)

1. All functions are made into modules.

2. Parameters can be edited
3. Graphic display interface
4. Capable of storing 100 groups of glue filling programs
5. Capable of uploading to EMS system

森阳智造SUNYOUNG
 No. Specification and parameters Parameter values
1 Number of tracks Double tracks
灌胶系统整套解决方案
1 Temperature zone There is one temperature for each 2 layers, and each one
A Complete Set of Solution to the Glue Filling System temperature zone is provided with 4 sets of hot-blast air system
1 Number of layers 4 layers in all

Three dimensional oven 2

3
Specifications
Placement of fixtures
2700*2100*1800 (L*W*H)
Capable of placing 20 units of 480*480 fixtures
4 System control PC control
There are 4 layers in all: each layer can be placed with
Lift five fixtures, so 20 fixtures can be placed by 4 layers
Lift 5 System display Touch screen control
6 Oven temperature adjustable Room temperature at ℃-100℃
7 Temperature accuracy control Detector accuracy at ≤0.5℃
8 Parameter baking program is The program can be stored and called automatically
easy and simple in operation
9 Over-temperature alarm Automatic alarm for stop
10 Constant temperature holding Automatic constant temperature
mode
11 Heating mode Hot-blast air circulation heating
12 Uniform temperature in the 7℃ at 1 meter away from the inlet and outlet of the oven and
oven ±3℃ in the oven
13 Electrothermal conversion ≥95% or more
rate
14 Service life of the heating More than 10 years
system
15 Interface with MES system Capable of achieving MES docking with the plant, with
temperatures, time and barcodes uploaded to MES together
16 CT CT＜70S
17 Product heating/cooling slope <10℃/S
18 Actual temperature of product <40℃
off the machine
19 Noise <70dbs
Temperature zone 2 Double
at Layers 3 and 4 20 Surface temperature of oven <40℃
track equipment
Isolation 1. It shall be no less than two independent temperature zones, one for each two floors, and each temperature
zone shall be provided with 4 sets of hot-blast air systems;
Temperature zone 1 2. The number of thermocouples in the oven shall not be less than 6 and shall be evenly distributed in the oven;
at Layers 1 and 2 3. The oven needs to be provided with at least two waste discharge outlets; and
4. The lift needs high temperature resistance.

森阳智造SUNYOUNG
 灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Three dimensional oven

Calculation method:
It’s known that 1. CT time is 80s;
2. The fixture size is 480*480mm,
Solution: 1 hour is 3600s, and the curing time is 20 minutes or 1200s,
1200s/80s = 15 fixtures, about equal to 20.
The length of the equipment oven is 2700mm, 5*480mm is = 2400mm. There are 4 layers in total, and 5 fixtures are placed on each layer.
4*5 = 20 fixtures has met the requirements for curing minutes.
1. Air drying oven structure: The outer casing is made of 1.5mm cold plates, 1.2mm stainless steel plates (304) are used to make inner
sealing plates, 50mm thick high-quality and high-temperature resistant heat insulation cotton is added in the middle, and adjustable plates
are made in front of oven covers, which can adjust the inlet and outlet of the ovens according to the products.
2. Air transfer device: Two sets of 1/2 HP high-temperature air transfer motors and one set of 7.5-inch multiple wing wind wheels are used
for hot air circulation.
3. Heating device: 24 pieces x 0.3KW ceramic heating pipes are used for each section, which is provided with 90mm mounting brackets
and installed on both sides of the fan to make temperature more uniform and the effect even better (with the power at 7.2KW).
4. Electric control device: RKC temperature controllers and high-quality electrical appliances are used to control temperatures, and the
best domestic contacts and protectors are used to control air transfer motors, and furnace covers are controlled independently.
5. Temperature control range: common temperature is 100 ℃, which can be set at will.
6. It has a 3-phase and 5-wire system.

森阳智造SUNYOUNG
 灌胶系统整套解决方案
A Complete Set of Solution to the Glue Filling System

Parallel transplanting

Description of functions
As there is automatic docking between double track equipment and single
track equipment, the single track of the front section can be distributed to the
double track of the rear section, or the double track of the front section can be
combined to the single track of the rear section.
Characteristics of equipment:
1) There are protective power off switches at the inlet and outlet to prevent
board jamming;
2) There is cover opening protection to prevent accidents; and
3) There are seven modes for your option, which can perform automatic
calculation of distances.

森阳智造SUNYOUNG
自动喷涂机
Automatic Spraying Machine 功能说明
Ø 具有画点,线,面,弧,圆.不规则曲线连续补间及三轴联动等功能；
Ø 固态硬盘的超大储存记忆容量,且软体具有区域阵列，平移旋转运算等功能；
Ø 涂覆量大小粗细、涂覆速度、涂覆时间、停止涂覆时间皆可参数设定、出胶量稳定,不漏滴胶；
Ø 可导入 AUTO CAD 档功能，精确简化操作；
Ø 可选双工作平台设计,能节省放取工件时间,或搭配自动进出料输送机构,提升产能效益及企业生产竞争优势
Ø 依制程需要,可加装工作台定位 PIN、胶枪或底板加热控温装置
Ø 可选多头微调胶筒夹具，多头同时作业，成倍提高工作效率；
Ø 可选 300CC 大料筒或压力桶储胶作业，节省换胶时间。
Ø 可单料盘多治具循环工作，大副提高工作效率。
Ø 森阳独有的高速旋转阀门使点胶的起点和结束涂覆量控制更精确。
Ø 适合对象:手机、电脑外壳、光碟机、印表机、,涂水夹、PC
Ø 板、LCD、LED、DVD、数位 相机、开关、连接器、继电器、散热器、半导体等
Ø 电子业、或与 SMT 设备连线快速点/涂胶、时钟、玩具业、医疗器材等需液体点胶和涂覆产品
Function description
Ø It can draw points, lines, faces, arcs and circles Irregular curve continuous interval repair and three-axis linkage;
Ø Large storage and memory capacity of solid-state disk, and the software has the functions of area array, translation and rotation operation, etc;
Ø The coating amount, thickness, coating speed, coating time and stop coating time can be set, and the glue output is stable without glue leakage;
Ø It can import auto CAD file function to accurately simplify operation;
Ø The optional dual working platform design can save the time of placing and taking workpieces, or match with the automatic feeding and discharging conveying
mechanism to improve the productivity efficiency and the competitive advantage of the enterprise;
Ø According to the needs of the manufacturing process, worktable positioning pin, glue gun or bottom plate heating and temperature control device can be added
Ø Optional multi head fine-tuning rubber cylinder fixture, multi head operation at the same time, doubling the work efficiency;
Ø 300CC large barrel or pressure barrel can be used for glue storage to save glue change time;
Ø Single material tray and multiple fixtures can work circularly, and the chief mate can improve work efficiency;
Ø Senyang's unique high-speed rotary valve makes the start and end of dispensing more accurate and accurate control of coating amount;
Ø Suitable objects: mobile phones, computer cases, CD players, printers, water coating clips, PC plates; LCD, LED, DVD, digital cameras, switches, connectors, relays,
radiators, semiconductors, etc;
Ø Electronic industry or connection with SMT equipment, fast dispensing/gluing, clocks, toy industry, medical equipment and other products requiring liquid
dispensing and coating.

森阳智造SUNYOUNG
多功能机器人插贴机
Multifunctional Robot Insertion and Mounting Machine 异型件贴装机设备是森阳针对显示屏简易牛角座自动贴装而研发的设备，该设备供料方式为振动盘送料；配备了相

机视觉定位和视觉影像系统，并同时装有一套夹爪，在保证了贴装精度的同时也提高了生产效率。 The special-shaped

parts mounting machine is the equipment developed by Sunyoung for automatic mounting of simple horn seat
of display screen.
The feeding mode of the equipment is vibrating disc feeding; Equipped with camera visual positioning and visual
image system, and equipped with a set of clamping claws. This not only ensures the mounting accuracy, but also
improves the production efficiency.

技术参数
Technical parameter
Ø 电源： 220V，50-60HZ
Ø 气源：5Kg/cm2
Ø 产品要求：满足 P1.2/P1.5P1.6/P1.8/P2/P2.5/P3,PCB 板贴装
Ø 线体数量：双轨,自动调宽
Ø 轨道：双轨独立线体，1 定轨，2-3-4 动轨，1-4 轨距离 686mm（可调760），单轨最大可调 500 mm
Ø 重复定位精度：±0.03 mm
Ø 工艺故障率≤2%
Ø 效率：300 片/小时
Ø 贴装头：单贴装头
Ø 供料方式：振动盘供料
Ø 四轴机器人：爱普生
Ø 视觉系统：工业相机（MARK 定位 500W，影像 500W）
Ø 通讯功能：具备标准 SMEMA 通讯协议
Ø WINDOWS 中文操作界面，易学易懂；
Ø Power supply: 220V, 50-60Hz
Ø Air source: 5kg / cm2
Ø Product requirements: meet P1 2/P1. 5P1. 6/P1. 8/P2/P2. 5 / P3, PCB board mounting.
Ø Number of lines: double tracks, automatic width adjustment.
Ø Track: double track independent. Track 1 is fixed track and 2-3-4 are movable tracks. The distance of 1-4 track is 686mm (adjustable 760).
The maximum adjustable distance of single track is 500mm.
Ø Repeated positioning accuracy: ±0.03 mm
Ø Process failure rate ≤ 2%
Ø Efficiency: 300pieces/hour
Ø Mounting head: single mounting head
Ø Feeding mode: vibrating disc feeding
Ø Four axis robot: Epson
Ø Vision system: industrial camera (MARK positioning 500W, image 500W)
Ø Communication function: with standard SMEMA communication protocol

Ø WINDOWS Chinese operation interface, easy to learn and understand;

森阳智造SUNYOUNG
精密点胶机
Precision DispensingMachine

Glue valve

Automatic glue
Precision metering glue wiping mechanism
supply system

Sponge
500CC glue barrel
Pneumatic
clamping jaw

Camera (vision system) Precision thimble valve

Z轴机械结构介绍：Introduction to mechanical structure of Z-axis: 擦胶机构介绍：

Introduction to glue wiping mechanism:
Ø 供胶系统：采用精密齿轮泵+伺服传动控制胶量（精密计量系统），精密撞针阀出
胶，胶量稳定，流量可控，供胶为 300CC 胶桶或 10LL 压力桶。 Ø 胶阀每擦固定次数的胶后，移动固定的距离可以使
海绵能长时间使用。
Ø Glue supply system: precision gear pump + servo drive is used to control
After the glue valve wipes the glue with fixed times, it can move a fixed distance to
the glue usage (precision metering system). The glue is delivered by ensure that the sponge can be used for a long time.
precision needle valve. The glue quantity is stable and the flowrate is
controllable. 300CC glue barrel or 10LL pressure barrel is used to supply Ø 擦胶采用海绵，不直接硬夹针头，由海绵的收缩来
glue. 包覆针头，不会导致针头损坏，海绵是由双面胶贴
在气爪上，方便快速更换。
Ø 双头模式：两个独立供胶系统，针对不同胶水选择使用 The sponge is used to wipe the glue without directly clamping the needle. The
Ø Double-head mode: two independent glue supply systems, which can be needle is covered by the shrinkage of the sponge, which will not cause damage to
selected for different glues. the needle head.
The sponge is pasted on the air claw by double-sided adhesive, which is
convenient for rapid replacement.
Ø 视觉系统：采用进口相机（自动修正产品位置）保证灌胶的精准度。Mark 点自动
定位功能，在偏差范围内自动校正，确保点胶位置准确
Ø Vision system: imported camera (automatic correction of product position)
is adopted to ensure the accuracy of glue filling. The automatic positioning
function for Mark point can automatically correct within the deviation range 森阳智造SUNYOUNG
to ensure the accurate dispensing position.
 PART.02 产品展示
PART. 02 Product Ddisplay

电子电器领域：双液自动配比灌胶线
精密点胶机
多功能插贴一体机
Electronic and Electrical Field: Double Lliquid
Automatic Proportioning Glue Filling Line
Precision dispensing machine
Multifunctional inserting and mounting machine
双液自动配比灌胶线
Double Liquid Automatic Proportioning Glue Filling Line

森阳智造SUNYOUNG
双液自动配比灌胶线
Double Liquid Automatic Proportioning Glue Filling Line

Flow chart of automatic glue filling operation of equipment

1 person No No No No
Zone 1: manpower Zone 2: manpower Zone 3: manpower Zone 4: manpower Zone 5: 1 person for
loading required required required required discharging
loading preheating glue filling curing discharge
area zone area zone area

Ø 整机的工作原理 Working principle of the whole machine

Ø 1、人工将产品放在灌胶流水线上，依次排队进入预烘烤区，然后进入灌胶区，在灌胶定位处，后阻挡器使待灌胶产品停止，底部定们装置可防止产品下陷,确保治具板表面的平整,
2、强制定位机构作用，顶升，使产品固定在输送链线上，前后和左右定位机构作用，使工件强制准确定位；定位后进灌胶，灌胶后送 入烤炉，升降机转线
体，冷却，人工将灌好的整个托盘的产品取出。工装板依次在线体上回流。
3、三轴机械手作用，根据产品工艺要求自动准确灌胶。灌胶时，同时采用双伐四头进行灌胶，以提高工作效率和涂胶均匀性。
4、在灌胶过程中，后续产品被前阻挡器置于定位处之前，
5、完成灌胶后，产品工件随输送链线自动将产品送入烘烤炉中；工装板自动回流。
1. Put the product on the glue filling line manually, line up to enter the pre-baking area in turn, and then enter the glue filling area. At the glue filling position, the rear stopper stops the product to be filled. The bottom fixing device can prevent the product from sinking and ensure the flatness of
the surface of the fixture plate,
2. The forced positioning mechanism is used to jack up and fix the product on the conveying chain line. The front, rear and left and right positioning mechanisms are used to force and accurately position the workpiece; After positioning, glue filling is made, and then send it to the oven. The
elevator rotates the line for cooling. The products on the whole tray are taken out manually after filling. The fixture plates cycles on the line in turn.
3. The three-axis manipulator can automatically and accurately fill the glue according to the product process requirements. During glue filling, double valves and four heads are used for glue filling at the same time, so as to improve work efficiency and glue coating uniformity.
4. In the process of glue filling, the subsequent products are placed before the positioning position by the front stopper,
5. After the completion of glue filling, the product workpiece will automatically be sent to the baking oven along with the conveying chain line; The tooling plate returns automatically.

森阳智造SUNYOUNG
 双液自动配比灌胶线
Double Liquid Automatic Proportioning Glue Filling Line

自动灌胶线的优点：The advantage of automatic glue filling line

1. 可大量节约人力，整线最少2个人可以运作起来。
2. 灌胶工位采用独立双头，可独立任意选择一组头工作，提高了设备的灵活性，可实现不停机的设备保养以及维修，最大限度减少设备故障带来的影响。
3. 灌胶输送线采用上下层回流线体输送方式，宽度为100-500MM可调，托盘尺寸为496×496MM可兼容现有的产品，可实现双灌胶协作灌胶，减少灌胶后输送时间，
提高产能效率。
4. 采用工控机+运动控制卡的控制模式，具备可对接MES系统的通信端口。
5. 采用精密柱塞泵，计量精度高，可以减少胶水的浪费，提高生产的品质。
6. 整机带自动清洗功能，泵浦以及胶阀维护简单。双系统控制，可选择任意一套系统独立工作
7. 机器可对接MES系统，所有生产信息可独立对接上传。
1.The whole line can save a lot of manpower and only requires two persons for operation.
2. The glue filling station adopts independent double heads, which can enable to select a group of heads to work independently, which improves the
flexibility of the equipment, realizes the equipment maintenance and repair without shutdown, and minimizes the impact of equipment failure.
3. The glue filling conveying line adopts the conveying mode of upper and lower return lines, with adjustable width of 100-500mm and tray size of 496
× 496mm is compatible with existing products and can realize collaborative glue filling of double glue filling, reduce the transportation time after glue
filling and improve production efficiency.
4. Adopt the control mode of industrial computer + motion control card, and have the communication port that can connect with MES system.
5. The use of precision plunger pump has high measurement accuracy, which can reduce the waste of glue and improve the quality of production.
6. The whole machine is equipped with automatic cleaning function, and the maintenance of pump and glue valve is simple. With dual system control,
any system can be selected to work independently.
7. The machine can be connected to MES system, and all production information can be connected and uploaded independently.

森阳智造SUNYOUNG
 双液自动配比灌胶线
Double Liquid Automatic Proportioning Glue Filling Line
l 系统介绍 B．系统描述
B. System description
一、 双液自动混胶系统： 本机配备二个独立的工作站，每组有2个独立的胶伐4个出胶头每次可以同时灌注4个产品。
l 框架系统： The machine is equipped with two independent workstations, each group has
l 框架：铝合金，底部装有 4 个脚轮和 4 个可调固定脚垫。 two independent glue valves and four glue outlet heads, and four products can
be poured at the same time each time.
l 封板：A3 材料，烤漆板 控制系统原理： Principle of control system:
l 颜色：电脑白 出胶重量的控制和方式：2组动态混合灌胶头，可以独立控制每组出胶头的出胶流量。
l Double liquid automatic proportioning glue filling line 方式：连续出胶、定量出胶和自动出胶在泵的范围内，调节触控屏的出胶重量参数就可以任意
调节（但对有些胶水必须在加补偿参数）。
l System introduction 温度控制：可以通过设定温控器的参数来设定混合体的温度，控制模式为PID。
l 1. Double liquid automatic glue mixing system: Control and mode of glue output weight: two groups of dynamic mixing glue filling
l Frame system:
heads can control the glue output flow of each group of glue output heads
independently.
l Frame: aluminum alloy, with 4 casters and 4 adjustable fixed foot pads at the bottom. Mode: if continuous glue delivery, quantitative glue delivery and automatic glue
l Sealing plate: A3 material, paint baking plate delivery are within the range of the pump, the glue delivery weight parameters of the
touch screen can be adjusted at will (but compensation parameters must be added
l Color: computer white
for some glue).
Temperature control: the temperature of the mixture can be set by setting the
parameters of the temperature controller, and the control mode is PID.
l 供胶系统： 料桶液面的控制：主剂和固化剂料桶侧面分别装有低液位传感器，当料桶没有料后，传感器分
l A．整体系统图
SY-100工作原理图 别给出模拟量信号。
主剂和固化剂配比的调节：调节触控屏的比例参数就可以任意调节，通过触控屏输入参数给
说明： PLC，再通过伺服电机电机驱动泵浦，同时通过编码器反馈信号（但对有些胶水必须在加补偿
①、致动器 参数）
②、主剂计量柱塞泵浦、固化剂计量柱塞泵浦
③、比例取样口 Control of the liquid level of the material barrel: low liquid level sensors are installed
④、双液胶枪 on the sides of the main agent and curing agent material barrel respectively. When
Glue supply system: there is no material in the material barrel, the sensors give out analog signals
A. Overall system diagram respectively.
Working principle diagram of SY-100
Description: Adjustment of the ratio of main agent and curing agent: It can be adjusted at will by
① Actuator adjusting the proportional parameters of the touch screen. The touch screen can be
② Metering plunger pump of the main agent, metering plunger pump of the curing agent used to input the parameters to PLC. Then the servo motor is used to drive the pump
③ Proportional sampling port and the coder is used to feed back the signal at the same time (but for some glues,
④ Double liquid glue gun
the compensation parameters must be added).

森阳智造SUNYOUNG
双液自动配比灌胶线
Double Liquid Automatic Proportioning Glue Filling Line
C、系统组成
C. System composition
A组份：(1套)
B组份：(1套)
Component A: (1 set)
Component B: (1 set)
² 料桶容积为80L ，材料：为SUS304
² 料桶容积为80L ，材料：为SUS304
² 料桶配备电动搅拌系统 ² 料桶配备电动搅拌系统
² 料桶配备硅橡胶加热单元（控制模式为PID控制） ² 料桶配备硅橡胶加热单元（控制模式为PID控制）
² 料桶2个液位传感器 ² 料桶2个液位传感器
² 料桶带有高低液位自动报警功能。 ² 料桶带有高低液位自动报警功能。
² 1根特氟珑物料输送管，外覆不锈钢编织保护套管。
² 1根特氟珑物料输送管，外覆不锈钢编织保护套管。
² 计量系统采用2个定量柱塞泵浦。
² 计量系统采用2个定量柱塞泵浦。
² 料桶配备物料真空上料装置，进料口配备过滤网。
² 料桶配备物料真空上料装置，进料口配备过滤网。 ² 料桶下料空有Y型过滤阀，防止异物进入泵体。
² 料桶下料空有Y型过滤阀，防止异物进入泵体。 料桶配备充氮管路接口单元
² 料桶配备充氮管路接口单元 ² The volume of the barrel is 80L, and the material is SUS304
² The volume of the barrel is 80L, and the material is SUS304 ² The barrel is equipped with an electric mixing system
² The material barrel is equipped with silicone rubber heating unit (the control mode
² The barrel is equipped with an electric mixing system
is PID control)
² The material barrel is equipped with silicone rubber heating unit (the control
² The material barrel is provided with two liquid level sensors
mode is PID control) ² The material barrel is equipped with automatic alarm function of high and low
² The material barrel is provided with two liquid level sensors liquid level.
² The material barrel is equipped with automatic alarm function of high and low ² 1 piece of Teflon material delivery pipe covered with stainless steel braided
liquid level. protective sleeve.

² 1 piece of Teflon material delivery pipe covered with stainless steel braided ² The metering system adopts two quantitative plunger pumps.
² The material barrel is equipped with material vacuum feeding device, and the feed
protective sleeve.
inlet is equipped with filter screen.
² The metering system adopts two quantitative plunger pumps.
² There is a Y-shaped filter valve in the blanking space of the barrel to prevent
² The material barrel is equipped with material vacuum feeding device, and the foreign matters from entering the pump body.
feed inlet is equipped with filter screen. ² The material barrel is equipped with nitrogen filling pipeline interface unit.
² There is a Y-shaped filter valve in the blanking space of the barrel to prevent
foreign matters from entering the pump body.
² The material barrel is equipped with nitrogen filling pipeline interface unit

森阳智造SUNYOUNG
双液自动配比灌胶线
Double Liquid Automatic Proportioning Glue Filling Line

l Proportioning system:
Agent A (2 sets):
Ø Pump type: precision metering
plunger pump
Ø Unit capacity: 15cc
Ø Driving element: Panasonic servo
motor
Ø Pump outlet pressure: 0 ~ 40bar
Ø Control mode: closed loop control
Ø Agent B (2 sets)
Agent B (2 sets):
Ø Pump type: precision metering
plunger pump
Ø Unit capacity: 15cc
Ø Driving element: Panasonic servo
motor
Ø Pump outlet pressure: 0 ~ 40bar
Ø Control mode: closed loop control
Ø Agent B (2 sets)

森阳智造SUNYOUNG
 双液自动配比灌胶线
Double Liquid Automatic Proportioning Glue Filling Line
Pump parameters:
1: Applicable glue: it can be applied to cyclochlorine resin, silicone, silicone epoxy,
polyimide, liquid crystal polymer, hydroxyl terminated polybutadiene and AB type
potting compound of all kinds of polyurethane.
2: Viscosity range: glue with operating viscosity of 10-20000 CPS.
3: Mixing ratio: the adjustable ratio of dual components is 100:100-100:7
4: Measurement accuracy: ±0.2g for gluing within 20g and ±1% for gluing above 20g
5: Glue flow: 0.5-18g/s adjustable
Hybrid system:
Description:
Ø Adopt dynamic mixing mode.
Ø The mixing chamber has automatic
cleaning function.
Ø The picture of this mixer is a reference
picture.
Ø Mixer model: SY-13-24
Ø Gluing system;
Gluing valve:
Each machine is equipped with 2 backup valves.
The gluing system
Ø Gluing valve
Ø Every machine is equipped with 2 backup valves. Dleaning system (1 set) Warning system:
Ø Special valve for compound liquid glue dispensing. Ø 1) Automatic cleaning Ø Display by sound and color
Ø The main body is made of stainless steel, and the part in contact with the Ø 2) Main components Ø 1: High and low liquid level alarm
glue is made of imported corrosion-resistant imported materials. Ø 3L cleaning agent barrel of material barrel
Ø Pressure regulating Ø 2: Mixture hardening alarm
Ø Air source 4-7KGF/CM, operating viscosity: 1-1.000.000cps. valve Ø 3: Drive motor out of step alarm
Ø With automatic suction back function, it can ensure that the glue breaking Ø Pneumatic switching Ø 4: Low pressure alarm
is clean without glue silk. system Ø 5: Pipeline high pressure alarm
Ø The shape is square 32 * 42mm, 115mm long, Ø Cleaning valve Ø 6. Emergency stop alarm.
Ø Appropriate air pressure: 4~5kg
Ø Applicable temperature: 5~60℃
Ø Operating speed V600/min 森阳智造SUNYOUNG
 双液自动配比灌胶线
Double Liquid Automatic Proportioning Glue Filling Line

II. Dispensing manipulator X-axis actuator (including driver), Panasonic/Fuji servo motor: 400W
1. Outline diagram of manipulator Z-TABLE (it will be adjusted Y-axis actuator (including driver), Panasonic/Fuji servo motor: 400W
according to actual demand) Z-axis actuator (including driver), Panasonic/Fuji servo motor: 400W

X-axis guide rail: linear slide rail: Brand: HAIWEI specification: SR10V
Y-axis guide rail: linear slide rail: Brand: HAIWEI specification: SR10V
Z-axis guide rail: linear slide rail: Brand: HAIWEI specification: SR10V

Maximum running speed of x-axis: Max 500mm/sec

Maximum running speed of Y-axis: Max 500mm/sec
Maximum running speed of Z-axis: Max 500mm/sec
Upper and lower equiangular axonometric
Control system:
Motion control card + industrial computer
Repeated positioning accuracy of each axis: +-0.01mm
Power demand: AC220, 1PHASE, 50/60Hz
Internal control power supply: DC24V
Effective stroke of X-axis: 500mm
Effective stroke of Y-axis: 500mm
Effective stroke of Z-axis: 500mm
X-axis transmission mode: ball driving screw: TBI
Y-axis transmission mode: ball driving screw: TBI
Z-axis transmission mode: ball driving screw: TBI
森阳智造SUNYOUNG
双液自动配比灌胶线
Double Liquid Automatic Proportioning Glue Filling Line

l 烤炉部分技术参数
1. Some technical parameters of oven
Ø 烤炉轨道高度： 轨道工作高度920-950mm ±30mm的可调范围
Ø 烤炉轨道输送速度：所有线体配备调速系统，链速可调范围0-1米/分钟。
Ø 烤炉温度：温度可调范围 常温-100度可调独立温区，温度温差范围±5度
Ø Oven track height: adjustable range of working height of the track is 920-950mm ±30mm.
Ø Conveying speed of the oven track: all lines are equipped with speed regulation system, and the adjustable range of the chain is 0-1m/min.
Ø Oven temperature: The adjustable scope of the temperature. The separate temperature zone is adjustable for the normal temperature to 100 degrees. The
temperature difference range is ±5 degrees.
1、烘干炉结构：1.5MM冷板制作外壳，1.2MM不銹钢板（304）制作内封板，中间加50MM厚优质耐高温隔热棉，炉盖前制作可调节板，可根据产品
调节烤炉进出口。
2、轨道高度900可调范围30MM
3、运风装置：用1台1/2HP耐高温运风马达，用1个7.5寸多翼风轮作热风循环。
4、发热装置：每段用24条×0.3KW陶瓷发热管，配套90MM安装支架,风机两边安装，使温度更均匀，效果更好（功率：7.2KW）共12节炉，炉总功
率在70-90KW。
5、电控装置：RKC温度控制器和优质电器控制温度,国产最好的接触器和保护器控制运风马达，炉盖独立控制。
6、温控范围：室温-100℃，随意设定。
7、总功率：三相五线制，整线总功率在80-100KW
1. Structure of the drying oven: 1.5mm cold plate is used to make the shell, 1.2mm stainless steel plate (304) is used to make the inner sealing plate, 50mm thick
high-quality high-temperature resistant heat insulation wool is added in the middle, and an adjustable plate is made in front of the oven cover, which can adjust
the inlet and outlet of the oven according to the products.
2. Track height 900, adjustable range 30mm
3. Air handling device: one 1/2HP high temperature resistant air handling motor and one 7.5-inch multi-wing wind wheel are used for hot air circulation.
4. Heating device: every section adopts 24 pieces ×0.3KW ceramic heating pipe and equipped with 90MM mounting bracket and installed at two sides of the fans
to make the temperature more uniform and better effect (power: 7.2KW). The furnace has 12 sections with total power of the furnace of 70-90KW.
5. Electric control device: RKC temperature controller and high-quality electrical appliances control the temperature, the best domestic contactors and protectors
control the air handling motor, and the furnace cover is controlled independently.
6. Temperature control range: room temperature-100 ℃, set at will.
7. Total power: three-phase five-wire system, the total power of the whole line is 80-100KW.
森阳智造SUNYOUNG
 双液自动配比灌胶线
Double Liquid Automatic Proportioning Glue Filling Line
Ø 整线流程说明：Description of the whole line process:

1：整线总长预计35976mm（长）*950mm（宽）*1685mm(高).流向从左到右工作。

2：整线分前后双线体交叉臂升降机、一台7.2M预热炉、一台18M烘烤炉、在线式自动灌胶机、以及双

轨三倍速链条线、四个部份组成。其中线体分上下两层，上层为主线体，下层为回流工装线体。

3：机械手行程为500*500*100，夹具精密定位，双线体灌注，能适用100*50--450*450（实用50*50-

450*450mm）的产品.适用50*50的产品需要先确认产品。

4: 灌注系统采用2套4个精密注塞泵进行注胶，每次同时灌4个产品。

配备1组2个80L料桶进行供料。

5：夹具采用工装板496mm*496mm,耐高温电木/铝板制作，单板可

放16个产品（产品尺寸在治具范围内）。可根据不同单板尺寸来设计

通用夹具

1: The total length of the whole line is expected to be 35976mm (L)*950mm (W) * 1685mm (H). The

flow direction is to works from left to right.

2: The whole line is composed of four parts: front and rear double-body cross arm elevator, one

7.2M preheating furnace, one 18M drying oven, on-line automatic glue filling machine, and
Ø l线体部分技术参数 double-track triple speed chain line. The line body is divided into upper and lower layers, the upper
Ø 1. Technical parameters of line body
layer is the main line, and the lower layer is the return tooling line.
Ø 轨道高度： 轨道工作高度920-950mm ±30mm的可调范围
Ø 轨道输送速度：所有线体配备调速系统，链速可调范围0-1米/分钟。 3: The stroke of the manipulator is 500*500*100, the fixture is accurately positioned with pouring
Ø 轨道调整方式：灌胶机台部分自动可调，调整方式在触摸屏上调整。 of double lines, which can be applied to products of 100*50 --450*450 (Practical 50*50-
Ø 线体平整度：治具在线体的接驳顺畅不卡板，线体的工作面水平度可调，保证≤±0.3%
450*450mm). Products applicable to 50*50 need to be confirmed first.
链条方式：整线采用滚链模式，减少磨损。
4: The filling system adopts 2 sets of 4 Precision plug injection pumps for glue injection, and 4
整机配备开门报警停机功能
Track height: adjustable range of working height of the track 920-950mm ± 30mm. products are filled at the same time for each time.
Conveying speed of track: all lines are equipped with speed regulation system, and the chain speed can be adjusted within the range of 0- One group of two 80L barrel are equipped for feeding.
1m/min.
5: The fixture is made of 496mm * 496mm tooling plate and high temperature resistant bakelite /
Track adjustment mode: the glue filling machine can be adjusted automatically and the adjustment is made on the touch screen.
Flatness of the line body: the connection of fixture on the line body is smooth without jamming, and the levelness of working surface of the line aluminum plate, and one single plate can be placed with 16 products (product size is within the
body is adjustable to ensure ≤± 0.3% scope of jig).The universal fixture can be designed according to different size of single plate.。
Chain mode: the whole line adopts chain rolling mode to reduce wear.

森阳智造SUNYOUNG
The whole machine is equipped with door opening alarm and shutdown function.
精密点胶机
Precision Dispensing Machine

技术特点：
Technical features:
SY-JM9 全自动视觉精密灌胶机，使用专用的传动丝杆以及导向导轨延长使用寿命，采用了自动化的操作形
式，可大量节约人力以及胶水的浪费，减少了人工灌胶环节。自动化的移动平台，与传统的 PCB 灌胶工艺相
比，在灌胶过程中无雾不污染环境，自动化程度高。同时设备还采用了自动化编程控制，智能化程度高，简
单易操作。
SY-JM9 automatic visual precision glue filling machine uses special transmission screw rod and
guide rail to prolong its service life. It adopts automatic operation mode, which can save a lot of
manpower and glue waste and reduce manual glue filling links. Compared with the traditional PCB
glue filling process, the automatic mobile platform has no fog, does not pollute the environment
and has a high degree of automation in the glue filling process. At the same time, the equipment
also adopts automatic programming control, which is highly intelligent, simple and easy to operate.
PCB 灌胶工艺流程
PCB glue filling process
灌胶方式：自动连续灌胶或间接灌胶，双头模式，采用 X、Y、Z 三轴运动控制+单头自动 X、Y 位置修正。
全自动灌胶线流程:
PCB 板放入缓冲接驳线→可调宽度的流水线自动输送到灌胶机工位→强制定位机构→灌胶→自动送出
Glue filling mode: automatic continuous glue filling or indirect glue filling, double head mode, X, Y
and Z three-axis motion control + single head automatic X and y position correction of X and Y axis.
Automatic glue filling line process:
Put the PCB board into the buffer connection line→the production line with adjustable width
automatically transports to the station of the glue filling machine→forced positioning
mechanism→glue filling→ automatic delivery.
森阳智造SUNYOUNG
精密点胶机
Precision DispensingMachine

Glue valve

Automatic glue
Precision metering glue wiping mechanism
supply system

Sponge
500CC glue barrel
Pneumatic
clamping jaw

Camera (vision system) Precision thimble valve

Z轴机械结构介绍：Introduction to mechanical structure of Z-axis: 擦胶机构介绍：

Introduction to glue wiping mechanism:
Ø 供胶系统：采用精密齿轮泵+伺服传动控制胶量（精密计量系统），精密撞针阀出
胶，胶量稳定，流量可控，供胶为 300CC 胶桶或 10LL 压力桶。 Ø 胶阀每擦固定次数的胶后，移动固定的距离可以使
海绵能长时间使用。
Ø Glue supply system: precision gear pump + servo drive is used to control
After the glue valve wipes the glue with fixed times, it can move a fixed distance to
the glue usage (precision metering system). The glue is delivered by ensure that the sponge can be used for a long time.
precision needle valve. The glue quantity is stable and the flowrate is
controllable. 300CC glue barrel or 10LL pressure barrel is used to supply Ø 擦胶采用海绵，不直接硬夹针头，由海绵的收缩来
glue. 包覆针头，不会导致针头损坏，海绵是由双面胶贴
在气爪上，方便快速更换。
Ø 双头模式：两个独立供胶系统，针对不同胶水选择使用 The sponge is used to wipe the glue without directly clamping the needle. The
Ø Double-head mode: two independent glue supply systems, which can be needle is covered by the shrinkage of the sponge, which will not cause damage to
selected for different glues. the needle head.
The sponge is pasted on the air claw by double-sided adhesive, which is
convenient for rapid replacement.
Ø 视觉系统：采用进口相机（自动修正产品位置）保证灌胶的精准度。Mark 点自动
定位功能，在偏差范围内自动校正，确保点胶位置准确
Ø Vision system: imported camera (automatic correction of product position)
is adopted to ensure the accuracy of glue filling. The automatic positioning
function for Mark point can automatically correct within the deviation range 森阳智造SUNYOUNG
to ensure the accurate dispensing position.
多功能机器人插贴机
Multifunctional Robot Insertion and Mounting Machine 异型件贴装机设备是森阳针对显示屏简易牛角座自动贴装而研发的设备，该设备供料方式为振动盘送料；配备了相

机视觉定位和视觉影像系统，并同时装有一套夹爪，在保证了贴装精度的同时也提高了生产效率。 The special-shaped

parts mounting machine is the equipment developed by Sunyoung for automatic mounting of simple horn seat
of display screen.
The feeding mode of the equipment is vibrating disc feeding; Equipped with camera visual positioning and visual
image system, and equipped with a set of clamping claws. This not only ensures the mounting accuracy, but also
improves the production efficiency.

技术参数
Technical parameter
Ø 电源： 220V，50-60HZ
Ø 气源：5Kg/cm2
Ø 产品要求：满足 P1.2/P1.5P1.6/P1.8/P2/P2.5/P3,PCB 板贴装
Ø 线体数量：双轨,自动调宽
Ø 轨道：双轨独立线体，1 定轨，2-3-4 动轨，1-4 轨距离 686mm（可调760），单轨最大可调 500 mm
Ø 重复定位精度：±0.03 mm
Ø 工艺故障率≤2%
Ø 效率：300 片/小时
Ø 贴装头：单贴装头
Ø 供料方式：振动盘供料
Ø 四轴机器人：爱普生
Ø 视觉系统：工业相机（MARK 定位 500W，影像 500W）
Ø 通讯功能：具备标准 SMEMA 通讯协议
Ø WINDOWS 中文操作界面，易学易懂；
Ø Power supply: 220V, 50-60Hz
Ø Air source: 5kg / cm2
Ø Product requirements: meet P1 2/P1. 5P1. 6/P1. 8/P2/P2. 5 / P3, PCB board mounting.
Ø Number of lines: double tracks, automatic width adjustment.
Ø Track: double track independent. Track 1 is fixed track and 2-3-4 are movable tracks. The distance of 1-4 track is 686mm (adjustable 760).
The maximum adjustable distance of single track is 500mm.
Ø Repeated positioning accuracy: ±0.03 mm
Ø Process failure rate ≤ 2%
Ø Efficiency: 300pieces/hour
Ø Mounting head: single mounting head
Ø Feeding mode: vibrating disc feeding
Ø Four axis robot: Epson
Ø Vision system: industrial camera (MARK positioning 500W, image 500W)
Ø Communication function: with standard SMEMA communication protocol

Ø WINDOWS Chinese operation interface, easy to learn and understand;

森阳智造SUNYOUNG
 森阳智造SUNYOUNG
多功能机器人插贴机/结构介绍
Multifunctional Robot Insertion and Mounting Machine/Structural Introduction

1、整体结构 1. Overal structure 3、夹爪 Clamping jaw

4、振动盘
Vibration disc

2、送料轨道
Feeding
track
 森阳智造SUNYOUNG
多功能机器人插贴机/结构介绍
Multifunctional Robot Insertion and Mounting Machine/Structural Introduction

5、轨道线体
5. Track body
轨道线体：

轨道自动调宽；1、4 定轨，定轨距离 686MM，最大可调 760MM

能够贴装 PCB 板尺寸

The configuration of D 61 sensors is the
same for cylinders at both sides.
Bumper block 双轨时：长宽 400*300MM；

单轨时：长宽 400*460MM。

Width adjustment 双轨独立运行贴装不同产品

induction of track 2
1-4 Side jacSplit Track body:
trac Side jacking cylinderking
ks:
686, Automatic track width adjustment; 1 and 4 track is fixed track,
ma
xim Split induction
Blocking cylinder Automatic width Anti collision with a distance of 686mm and a maximum adjustable
um
760. adjusting motor induction
Board discharge Width adjustment induction of track 1 distance of 760mm.
induction for
board discharge.
Board requirements induction PCB board size for mounting
In place sensing
Double tracks: length and width 400*300mm;
(board out) direct mode Fixed edge of track 1
Single track: length and width 400 * 460mm.

Double tracks run separately for operation and mounting of

different products.
 PART.02 产品展示
PART.02 Product Display

LED照明领域：LED全自动高速贴片机
照明灯具组装方案
LED lighting field: LED full-Automatic High-
Speed Chip Mounter
Lighting fixture assembly scheme
 LED全自动高速贴片机
LED Full-Automatic High-Speed Chip Mounter

1.贴片机标准尺寸为2700*1430*1400，适用于0.6、0.9、1.2米LED日光灯管一次性贴装，0.5、 1米LED软灯带一次性贴装，球泡灯贴装。PCB尺寸范围60*250—300*1200mm，可满足灯珠电阻同时贴装。
1. The standard size of the chip mounter is 2700 * 1430 * 1400, which is suitable for one-time mounting of 0.6, 0.9 and 1.2m LED fluorescent tubes, one-time mounting of 0.5 and 1m LED soft light strip and mounting of bulb lamps. The size range of
PCB is 60 * 250-300 * 1200mm, which can meet the simultaneous mounting of lamp bead resistance.
2、机器工作效率
贴片机采用森阳独家专利技术群取群贴功能，以至于每小时产能高达12--13万点/时（实际），目前为全球最快速的贴片机厂家。并在生产过程中不会出现抛料现象，大大提高了工作效率。
2. Work efficiency of the machine
The mounter adopts Sunyoung's exclusive patented technology of group taking and group pasting function so that the hourly production capacity is as high as 120000-130000 points/hour (actual). At present, it is manufacturer with fastest mounter in
the world. The material throwing phenomenon will not appear in the production process, which greatly improves the work efficiency.
3、视觉系统采用进口相机5套，保证贴装的精准度。
4、独创间距可任意调节吸嘴结构，吸嘴角度360度旋转，适应各种LED灯板贴装。
3. The vision system adopts 5 sets of imported cameras to ensure the accuracy of mounting.
4. The original spacing can arbitrarily adjust the suction nozzle structure, and the suction nozzle rotates 360 degrees, which is suitable for the mounting of various LED light boards. 森阳智造SUNYOUNG
 LED全自动高速贴片机
LED Full-Automatic High-Speed Chip Mounter SY-G15 LED全自动高速贴片机
(双臂):群取群贴、左右A、B臂交替式贴装并可独立控制
SY-G15 LED full-automatic high-speed chip mounter
森阳SY-G15 LED全自动高速贴片机性能参数表 Performance parameters (Double arms): group taking and group mounting, alternating mounting of left and right A and B arms and independent
table of Sunyoung SY-G15 LED full-automatic high-speed chip mounter control
A.B臂各18个吸嘴共36套吸嘴,CCD视觉MARK.定位。 Arm A and arm B has 18 suction nozzle separately and 36 sets
of suction nozzle in total, CCD vision for MARK positioning.
实际产出：实际产能15万点/小时（30个吸嘴同时贴装时）Actual output: the actual production capacity is 150,000
points/hour (when 30 suction nozzles are mounting at the same time)
导轨传动：最大长度：1.2M Guide rail drive: maximum length: 1.2m
贴片高度 13mm Chip height: 13mm
PCB：最大重量：＜3KG（含贴片元件） PCB: maximum weight: ＜ 3kg (including chip component)
基板容许板翘 <1mm_ Allowable warpage of base plate <1mm
元件跨距：2mm Component span: 2mm
传输：最大速度：＞300mm/秒 Transmission: maximum speed: ＞300mm/S
传送方式：在线式传动 Transmission mode: online transmission
传输方向：（前→→后）(后→→前) Transmission direction: (front → → rear) (rear → → front)
定位方式：光学 Positioning mode: Optical
空气压力：＞5.0KG/ CM2 Air pressure: ＞ 5.0kg/cm2
空气消耗量：＜80PSI(0.5Mpa) /min Air consumption: ＜80PSI(0.5Mpa) /min
规格(配置) Specification (configuration)
外形尺寸:2700（L）*2500（W）*1350（H） 总重量:1700kg Overall size: （L）*2500（W）*1350（H）, total
weight 1700kg
PCB板:尺寸:＜1200MM(L)*250MM（W） 厚度:0.5 mm至5mm 固定方法:可调气动夹紧 PCB board: size: ＜
1200MM(L)*250MM（W） thickness: 0.5mm to 5mm fixing method: adjustable pneumatic clamping
操作系统:Windows XP 输入装置:键盘、鼠标 输出装置:LCD显示器 Operating system: Windows XP input device:
keyboard, mouse output device: LCD display
贴装零件范围:0805.1206。2835，3014，3528，5050.5630.5730LED带装料 Range of mounting parts:0805.1206。
2835，3014，3528，5050.5630.5730 LED strip materials
贴装精度: ± 0.02mmChip Mounting accuracy: ± 0.02mmchip

可放送料器数量:30个（8mmFeeders） Number of feeders available: 30 (8mm Feeders)

使用电源:单相380AC 50Hz 总功率：3 kw Power supply: single phase 380AC 50Hz total power: 3 kW

森阳智造SUNYOUNG
LED全自动高速贴片机
LED Full-Automatic High-Speed Chip Mounter
基本配置 Basic configuration
LED全自动高速贴片机三视图 1.XY轴驱动方式：X,Y,Z轴伺服电机 1. XY axis drive mode: servo motor on X, Y, Z
Three views of LED full-automatic axis
2.德国进口相机 2. Cameras imported from Germany
high-speed chip mounter （1）200万像素CCD加镜头一套，用于MARK定位
(1) A set of 2 million pixel CCD and lens is used for MARK positioning
（2）200万像素CCD加镜头四套，用于吸嘴和飞达的调节
(2) Four set of 2 million pixel CCD and lens and four are used for the adjustment of
suction nozzle and Feeder.
3.工业专用电脑 3. Industrial special computer

4.运动控制卡模块1套:SY 自主研发
4. One set of motion control card module: independently developed by SY
5.日本原装进口气动元件 5. Pneumatic components imported from Japan

6.左、右侧立柱整体铸造 6. Left and right columns are integrally cast

7.横梁:整体开模铸造7. Cross beam: casting by making a mould integrally

8丝杆：原装进口 8. Screw rod: imported with original packaging

8.电机:原装日本松下8. Motor: original Panasonic

9.气动元件：亚德克 9. Pneumatic element: AIRTAC

11.电气控制:SY自主研发11. Electrical control: independently developed by SY
12.传感器:日本OMRON 12. Sensor: Japan OMRON
13.维修工具一套 13. One set of maintenance tools
14.使用环境：温度：25℃±5℃ 14. Operating environment: temperature: 25℃± 5℃

森阳智造SUNYOUNG
照明灯具组装方案
Assembly Scheme of Lighting Fixtures

Elevator
of the
drying line

Automatic Automatic
gluing assembly of
Put the lamp
station light bar
bottom shell
manually

Drying
Automatic output
The position Automatic The drying line is 8 meters and 10 layers. The lamps are station
stack area of
for placing soldering for stacked for drying with 6PCS on each layer and 800PCS
lampshade
soft strip of soft strip can be stored temporarily. In order to facilitate
light bar maintenance, each layer can be discharged
manually independently.

生产流程：
Production process:
人工放灯罩----自动涂胶----自动焊线-----自动装灯条-----自动晾干
Manual placing of lampshade - automatic gluing - automatic welding line - automatic stalling of
lamp strip - automatic drying
森阳智造SUNYOUNG
 照明灯具组装方案
Assembly Scheme of Lighting Fixtures

Z-axis module
Suction cup of
X-axis module the manipulator

Automatic
tin feeding
device

Welding
torch Fixture
Fixture transmissi
on motor

焊锡生产流程
Solder production process
人工将灯条和软带放入治具----按下启动按钮，治具输送到焊锡位焊锡-----焊锡完成后治具输送到待取区-----机械手吸盘吸取灯条放入灯具----治具返回，以此循环
Put the lamp strip and soft strip into the fixture manually ---- press the start button, and the fixture will be transported to the soldering position for soldering ----- after the soldering is
completed, the fixture will be transported to the waiting area ----- the manipulator’s suction cup will suck the lamp strip into the fixture ----- the fixture will return for cycle

森阳智造SUNYOUNG
 照明灯具组装方案
Assembly Scheme of Lighting Fixtures

灯条和软带用专用治具固定，可避免焊点和机械手抓取时出现偏差 采用双焊枪焊软带，提高生产效率
The light strip and soft strip are fixed with special fixture to Double welding guns are used to weld soft
avoid deviation during welding joint and manipulator
strip to improve production efficiency
grasping

森阳智造SUNYOUNG
照明灯具组装方案
Assembly Scheme of Lighting Fixtures

智能晾干线工作原理
特点 Characteristic
Working principle of intelligent drying line
Ø PLC控制系统
Ø 产品进入晾干线后会自动分配到每一层，人工可设置晾干时间，晾干线线体会根据设置时间调节线体运输速度；
Ø 控制面板为LED真彩触摸屏
晾干时间到后，晾干线下板升降机根据先进先出原则将产品输送到后端传送带
Ø 线体宽度自动可调
Ø After entering the drying line, the products will be automatically allocated to each layer. The drying time can be set
Ø 线体长度可根据客户要求定制
manually. The drying line will adjust the transportation speed according to the setting time; When the drying time is due,
Ø 标准配备信号，可与其他设备进行在线接驳
the lower plate elevator of the drying line will transport the products to the rear conveyor belt according to the first in first
Ø PLC control system
out principle.
Ø The control panel is LED true color touch screen.
Ø 根据客户产品特点，为了提高晾干线的使用效率，灯具每次叠放6PCS后再输入晾干线；晾干线线体长度为8米，
Ø The line width is automatically adjustable..
可缓存晾干灯具800PCS，缓存晾干2小时
Ø The length of wire body can be customized according to customer requirements.
Ø According to the customer's product characteristics, in order to improve the use efficiency of the drying line, the lamps are
Ø Standard signal is equipped, which can be connected with other equipment online.
stacked with 6pcs each time and then input into the drying line; The length of the drying line is 8m, and 800 pieces of
lamps can be stored and dried for 2 hours

森阳智造SUNYOUNG
0
PART.03 售后服务
PART.03 After sale service

Ø 中国领先的自动化生产设备解决方案供应商
Ø China's leading supplier of automatic production equipment
solutions

Ø 国家级高新技术企业

Ø National High-tech Enterprise

售后服务
After Sale Service
售后服务承诺
After-sales service commitment
1、对于森阳智能制造装备有限公司出厂的机器，本公司承诺终身维护；整机保修壹年，壹年内对于非人为机器的损坏（易损件除外）均给予免费更换及 维修；
保修期过后，本公司承诺终身维护，只收材料费。
2、首创 7/24 小时无忧服务（每周 7 天每天 24 小时）
3、广东省内当天到达当天解决，广东省外 24 小时到达。
1. For the machines delivered by Sunyoung Intelligent Manufacturing Equipment Co., Ltd, the company promises lifelong maintenance; The whole machine is guaranteed
for one year, and the non-human machine damage (except vulnerable parts) will be replaced and repaired free of charge within one year; After the warranty period, the
company promises lifelong maintenance and only charges material fees.
2. Initiate the 7 / 24-hour worry free service (24 hours a day, 7 days a week)
3. It will be settled on the same day when arriving in Guangdong Province and 24 hours outside Guangdong Province.
联系我们
Contact Us

联系方式
Contact

电话：0755-81460931 0755-81460553 0755-81460528

邮箱：sunyoung-auto@163.com

惠州地址：惠城区沥林镇山陂村中集智谷产业园14栋

深圳地址：宝安区福海街道展城社区会展湾南岸广场L3栋602

Tel: 0755-81460931 0755-81460553 0755-81460528

Email: Sunyoung- auto@163.com

Huizhou address: Building 14, Zhongji Zhigu Industrial Park, Shanpo Village, Lilin Town, Huicheng District

Shenzhen address: 602, Building L3, South Bank Plaza, Exhibition Bay, Zhancheng Community, Fuhai Street,

Bao'an Distric t
 谢 谢 您 的 观 看
用我团队的智慧和长期的艰苦奋斗、为客户提供最佳的产品和服务赢
得尊重、积极参与并体验享受民资复兴。
With the wisdom of my team and long-term hard work, we will provide
customers with the best products and services, win respect, actively
participate in and experience the revival of private capital.

惠州森阳自动化有限公司
深圳市森阳智能制造装备有限公司
Huizhou Sunyoung Automation Co., Ltd
Shenzhen Sunyoung Intelligent Manufacturing Equipment Co., Ltd
惠州地址：惠城区沥林镇山陂村中集智谷产业园14栋
Huizhou address: Building 14, Zhongji Zhigu Industrial Park, Shanpo Village, Lilin Town, Huicheng District
深圳地址：宝安区福海街道展城社区会展湾南岸广场L3栋602
Shenzhen address: 602, Building L3, South Bank Plaza, Exhibition Bay, Zhancheng Community, Fuhai Street, Bao'an District