Hafner 2002
Hafner 2002
Brian J. Hafner, BS; Joan E. Sanders, PhD; Joseph M. Czerniecki, MD; John Fergason, CPO
Department of Bioengineering, Department of Rehabilitation Medicine, University of Washington, Seattle, WA;
Seattle VA Medical Center, 1660 S. Columbian Way, Seattle, WA
                                                                        Figure 1.
BACKGROUND                                                              Crosssections of various energy-storing feet. Each foot is composed
                                                                        of a compressible heel and flexible keel spring. A. Seattle Foot, B.
                                                                        Dynamic Foot, C. STEN Foot, D. SAFE Foot, E. Carbon Copy II
     One of the most important goals of rehabilitation fol-             Foot. Image based on the images of Wing DC, Hittenberg DA. Arch
lowing a transtibial amputation is to return an individual              Phys Med Rehabil 1989;70(4):330–5.
to the highest functional level of ambulation possible. A
successful rehabilitation involves a comprehensive pro-
cess of obtaining an optimum socket design, alignment,                  and clinical applications for each of the above feet have
and choice of prosthetic componentry. Prior to the early                received prior attention and publication (5–7).
1980s, most prosthetic feet were designed with the goal                      In 1987, a radically different type of prosthetic
of restoring basic walking and simple occupational tasks.               device was introduced into the market. The Flex-Foot
Active or athletic amputees, however, demand more than                  (Flex-Foot, Inc., Aliso Viejo, CA; Figure 2A) prosthesis
this minimum “functional level” of ambulation from their                includes both a flexible carbon fiber shank and a heel
prostheses. These individuals have the additional goals of              spring, which allow the entire length of the prosthesis,
being able to run, jump, and participate in sports. The                 rather than solely the foot, to flex, absorb, and return
demand for prostheses capable of higher levels of perfor-               energy to the amputee. This unconventional design is
mance shaped the design and manufacture of the so-                      considered by many to be the most “advanced” energy-
called “energy storing” foot, a foot capable of storing                 storing prosthetic device available. Newer and more
energy during stance and returning it to the amputee to                 sophisticated prosthetic designs such as the Reflex VSP®
assist in forward propulsion in late stance. This foot                  (Flex-Foot, Inc.; Figure 2B) may continue to improve on
design was met with great clinical success and soon                     the performance of the Flex-Foot, but have received little
became a driving force in the design of prosthetic feet.                attention in the literature thus far (8,9). In 1988, another
     The introduction of the Seattle Foot™ in 1981                      design similar to the Flex-Foot, was developed by
brought about the inception of the first so-called “energy-             Springlite (Salt Lake City, UT). The Springlite Advan-
storing” prosthetic foot (ESPF). The Seattle Foot (Seattle              tage DP foot (Figure 2C) utilizes a carbon/epoxy pylon
Limb Systems, Poulsbo, WA) incorporates a flexible                      that flexes under the weight of the amputee but is a
Delrin® (DuPont, Wilmington, DE) keel inside a poly-                    unique one-piece design (the heel spring is fused to the
urethane shell. It is this Delrin keel that flexes during               pylon spring with a compressible urethane elastomer heel
loading, acting as an elastic spring, returning a portion of            web). The Springlite foot, while a commonly used clini-
the input energy to the amputee later in gait.                          cal device, has received little attention in the literature. In
     Other feet followed a pattern similar to the Seattle               2000, another energy-storing foot was introduced. The
Foot and incorporated a flexible keel(s) surrounded by                  Ohio Willow Wood Pathfinder® is similar in concept to
foam and/or a polyurethane cosmesis. Such feet include                  the Flex-Foot Reflex VSP but adds an adjustable heel
the Dynamic (Otto Bock Industries, Minneapolis, MN),                    shock absorber to a composite keel spring system (Fig-
STEN (Kingsley Manufacturing Co., Costa Mesa, CA),                      ure 2D). Such a design allows the foot to be specifically
SAFE (Campbell-Childs, Inc., White City, OR), Carbon                    “tailored” to the activity level and task of the amputee.
Copy II (Ohio Willow Wood Co., Mount Sterling, OH),                          As prosthetic devices become more complex, the
TruStep® (College Park Industries, Inc., Fraser, MI),                   need for understanding the mechanical performance of
Quantum (Hanger Orthopedic Group, Bethesda, MD),                        prostheses becomes ever more critical. Ultimately, both
and others (Figure 1). Specific construction differences                ESPF and conventional prosthetic feet are passive devices
                                                                                                                                       3
Figure 2.
Advanced energy-storing prostheses: A. Modular III, B. Reflex VSP,
C. Advantage DP, and D. Pathfinder.                                  Figure 3.
                                                                     Potential energy derived from a spring in compression corresponds to
                                                                     area A.
and, as such, will never fully attain the performance of the
unamputated limb (an active system with muscular forces
                                                                     Elasticity vs. Viscoelasticity
and sensory feedback). Despite this limitation, there have
                                                                          A compressed (theoretical) elastic spring will return
been significant advances in the devices themselves that
                                                                     100 percent of the potential energy as work when it is
may greatly improve the performance and the activity                 released. This theoretical energy is called the elastic
level of the amputee. To better evaluate and analyze the             potential energy of the spring. An elastic spring will
performance of such devices, one must understand the                 return to its original shape via the same path that was
basic principles upon which they have been designed and              used to compress it, as shown in Figure 3. In reality, no
engineered.                                                          spring is 100 percent efficient. Rather than return to its
                                                                     original state via the same path on the force-deformation
                                                                     curve as when it was compressed, a real spring will
Energy Concepts
                                                                     return via a different path because of friction in the spring
                                                                     and energy lost as heat and/or sound. This behavior,
Principles of Energy Storage                                         called viscoelasticity, is identified by hysteresis, the dif-
     The relationship between work and energy is a fairly            ference between the loading and unloading portions of
simple one, yet the two terms are many times used inter-             the load-deformation curve (Figure 4).
changeably in the literature surrounding ESPF. Energy is                  The energy lost in this system as a result of friction
the capability of a material to do work. In the ideal case,          is equivalent to area B between the two curves (i.e., the
the energy and the work of an object are identical, but in           area under the loading curve minus the area under the
                                                                     unloading curve) and is dissipated as heat and sound.
reality, the work an object performs is always less than
                                                                     This area between the input and output curves is also
the stored energy it possesses because of heat, sound, and
                                                                     known as the dissipated energy and is equivalent to the
other losses. For simplicity, consider the prosthesis as a           input energy minus the output energy:
simple mechanical spring (in reality, it is more accurately
described as a system of springs and other mechanical
components). During gait, work is provided by the
weight of the body to load the spring into compression.
                                                                          Energy, as denoted by many prosthetics researchers
The material of the prosthesis (i.e., the spring) then stores
                                                                     when describing an ESPF, is simply the work input to the
this work as potential energy and can release it as work to
                                                                     prosthesis during different phases of gait. The energy
act upon another object when the compressive force is                stored and returned by a prosthesis is typically calculated
released. Work is calculated by integration of the force-            by integrating under the ankle power-time curve measured
deformation curve generated by compression of the                    with gait analysis equipment, a quantity that approximates
spring (Figure 3). The potential energy of the com-                  the energy measurement derived from a force-deforma-
pressed spring corresponds to area A under the curve.                tion curve. These joint powers are calculated across each
4
Figure 5.
Motion and net muscle action of the foot-ankle complex in walking    Figure 7.
gait.                                                                Keel loading of a prosthesis during terminal stance.
6
(B/A for the heel; D/C for the keel) are simply functions               dissipates energy during terminal stance requires addi-
of these variables. Since both the heel and the keel can                tional energy generation by the amputee’s musculoskele-
store and release energy, their performance features must               tal system to achieve the same propulsion, because this
be separated as done here, though in many literature                    energy is not conserved. With this evaluation method, in
reports, they are not. There are various methods used to                terminal stance the Quantum foot dissipated less energy
calculate or measure these variables (as discussed in the               (was better) than the SACH, while the Dynamic foot dis-
following paragraphs), but the principles remain the same               sipated more energy (was worse) than the SACH (28).
for any method used.                                                    Thus, though the Dynamic foot is an energy-storage-and
     The various methods developed to measure energy                    return device and the SACH foot is not, the Dynamic foot
storage capacity of a prosthesis are often used to classify             rated less favorably in this energy analysis.
or categorize these prostheses into functional groups.                       Kinetic Analysis. Kinetic methods are typically the
Unfortunately, the classification systems currently used                most common method for evaluating the energy-storage-
do not always agree, and a single foot can be placed in                 and return capabilities of a prosthetic device. Most
entirely different categories, depending on the analysis                motion analysis software packages automatically gener-
method used. Each of the reviewed methods measures or                   ate the joint powers from the collected kinetic and kine-
calculates one or more of the energy concepts listed pre-               matic data. Integration of the joint power (ankle moment
viously. The four primary methods of energy analysis of                 times angular acceleration) versus time curve can be used
prosthetic feet include functional, mechanical, kinetic,                to determine the energy absorbed and released by the
and mathematical analyses.                                              device. The total energy is calculated as the sum of areas
     Functional Analysis. The easiest technique that can                under the ankle power-time curve (the sum of areas A, B,
be used to characterize or classify the energy characteris-             C, and D in Figure 8). Using a total energy calculation,
tics of prosthetic devices is a functional method. Such                 Ehara grouped the STEN, SACH, Quantum, and Seattle
techniques use a simple performance test with little com-               LiteFoot as “low energy”; the Dynamic, Carbon Copy II,
putational analysis. One such method, used by Michael,                  Seattle, and SAFE as “intermediate energy”; and the
involved attaching each device to a pogo stick and per-                 SAFE II and Flex-Walk as “high energy” (29,30). Thus,
forming a hopping experiment on each foot (27). The                     the analysis conducted by Ehara ranks the Dynamic foot
mean maximum vertical displacement of the pogo stick                    higher than the SACH, yet Van Jaarsveld reverses this
was measured (ten trials), a feature most closely related
                                                                        ranking (28–30). While Michael ranks the SAFE foot as
to return energy of the keel (area D in Figure 8). With
this criterion, the feet were ranked in order of displace-
ment produced during the hop: SACH, SAFE, STEN,
Carbon Copy II, Seattle, and Flex-Foot (from lesser to
greater displacement). This same ranking corresponded
to subjective clinical evaluations made by the research-
ers. This method does not consider dissipated energy. A
device that requires much energy to deform and has a low
efficiency (but still returns a large amount of energy
compared to similar devices) might still be ranked highly,
although functionally it might be very difficult for an
amputee to use.
     Mechanical Analysis. Mechanical analyses are used
to determine the energy characteristics of the prosthesis
in a method similar to that used for standard engineering
materials. The prosthesis is loaded in a mechanical press
(e.g., an Instron® Testing Machine) while force and
deformation are recorded. Hysteresis is proportional to
the dissipated energy, calculated as area C minus area D,               Figure 8.
                                                                        Representative ankle power-time curve.
the energy “lost” during gait (Figure 8). A prosthesis that
                                                                                                                             7
the lowest performing foot (nearly equivalent to the           ciency) or SACH (49.5 percent of normal total energy;
SACH, which fractured during testing), Ehara places the        31.0 percent efficiency). Czerniecki’s results were only
SAFE as one of the highest performing feet. Similarly,         calculated for the keel section of the foot; performance of
Michael’s test placed the STEN foot as a moderate per-         the heel section was not included. However, Czerniecki’s
former, while Ehara ranked it as the very lowest energy-       rankings of the Flex-Foot better than the Seattle and the
storing foot, below even the “conventional” SACH foot          Seattle better than the SACH are consistent with the
(27,29,30). Clearly, comparison among these types of           ranking from Ehara (29,30).
energy transfer analyses results in confusion.                      Mathematical Analysis. One research group devel-
     The total energy, by definition, incorporates both the    oped an alternative method for analysis of the energy-
stored and returned energy and therefore might be a bet-       storage-and-return characteristics of prostheses. The
ter measure of performance than either alone. However,         instantaneous net power was calculated as the sum of the
high total energy derived through the cost of high stored      translational (force times velocity) and rotational
energy might not be beneficial to the amputee. As the          (moment times angular velocity) joint power components
conservation of energy dictates, large stored energy can       throughout gait (33,34). The energy stored and returned
only be accomplished through an energy loss in the             in the prosthesis was calculated as the time integral of the
amputee-prosthesis system. Using significant amounts of        net power flowing into and out of a fixed point on the
energy from the musculoskeletal system to produce large        prosthesis. The method augments the kinematics methods
amounts of energy in the prosthesis might be metaboli-         (inverse dynamics model) in order to evaluate the energy
cally detrimental for the amputee or could negatively          stored and released in the heel/keel springs, as well as
affect hip or knee wear. The question yet remains as to        that stored and released by the cosmesis material. Prince
what amount of energy storage in the prosthesis is ideal.      (33) demonstrated that the heel stored and returned a sig-
Further, the total energy does not differentiate between       nificant portion of the total stored and returned energy in
the heel and keel sections of the foot. Thus, engineers        the foot (46.6 percent stored energy and 19.3 percent
redesigning a foot would have little information on where      returned energy for the Flex-Foot, 67.5 percent and
to concentrate design enhancements if only the total           55.7 percent for the SACH foot, and 60.2 percent and
energy, as opposed to the keel energy and heel energy,         50.0 percent for the Seattle Foot, respectively). Thus the
were given. Though Ehara’s methods did allow separa-           contribution of the heel-to-energy transfer was signifi-
tion of heel and keel energies in analysis, the separation     cant. Independent analysis of the heel portion of the foot
was not included in the measure for prosthesis ranking         should thus be part of an energy analysis.
(29,30).
     Others have used similar methods to calculate many        Nomenclature and Functional Classification
of the energy variables discussed (12,31,32). Czerniecki
used the joint power method to analyze the total work          Confusion in Literature
and efficiency of running amputees using the SACH,                  The limitations in the completeness of energy charac-
Seattle, and Flex-Foot (12). Efficiency is the ratio of the    terization of prosthetic feet, particularly early on, led to
returned energy to the stored energy (B/A for the heel         an inaccurate nomenclature. Two terms have been used
and D/C for the keel in Figure 8). A device with a large       to describe prosthetic feet that can store and return
dissipated energy would therefore have a relatively low        energy, ESPF and “dynamic elastic response” (DER)
efficiency. Efficiency is usually obtained at the cost of an   foot. The term “ESPF” was first adopted in the late 1980s
increase in stiffness of the spring material. Since effi-      to differentiate feet with a flexible keel design from those
ciency is a calculated ratio, a high efficiency may be         without (typically the SACH foot) (6,27). However, the
obtained at any magnitude of energy storage or return so       term ESPF is an inadequate description, because it con-
long as the ratio approaches unity. Czerniecki avoids this     siders only areas A and C in the ankle power-time curve
limitation by reporting both the efficiency and the total      (Figure 8). The term “DER” foot or “dynamic response”
energy. In that study, the Flex-Foot produced higher total     foot was developed in the early 1990s (2). DER, while
energy (70.0 percent of the normal control) and spring         signifying perhaps the flexing action of the prosthetic
efficiency (84.0 percent efficiency) than either the Seattle   foot, does not describe the loss of energy, but merely the
(63.0 percent of normal total energy; 52.0 percent effi-       transfer of potential energy to kinetic energy. This
8
Table.
HK categorization chart and associated activity level.
                                                                                         Walking                  Sports                   Other
                   Heel         Heel                   Keel         Keel
Categori-                                                                                 Speed                   Activity                Properties
              Accommodation Response              Accommodation Response
 zation                                                                                                                Uneven      Shock         Increased
              (Energy Stg) (Efficiency)           (Energy Stg) (Efficiency)       Slow   Moderate   High   Running
                                                                                                                       Terrain   Absorption   Simulated ROM
  H1K1             High              High              High              High      —        •        •        •              —      —                  •
  H2K1             High              Low               High              High      —        •        •        •              —       •                 •
  H2K3             High              Low               Low               High      •        •        —       —               —       •             —
  H2K2             High              Low               High              Low       •        •        —       —               •       •                 •
  H2K4             High              Low               Low               Low       •        •        —       —               —       •             —
  H1K2             High              High              High              Low       —        —        —       —               —      —              —
  H1K3             High              High              Low               High      —        —        —       —               —      —              —
  H1K4             High              High              Low               High      —        —        —       —               —      —              —
    = Characteristics not suitable for a clinically functional prosthetic foot.
performance and application of advanced prosthetic                                     tion provides a total of five functional foot categories and
devices. Although implicitly understood, the literature                                is tabulated according to functional capacity for future
often fails to designate and differentiate the two energy-                             use. This metric is designed not to be a complete replace-
storing components of a prosthetic foot—the heel and the                               ment, but an augmentation to existing clinical evaluation
keel. Since the major function of an energy-storage-and                                systems, adding a measure of performance that is both
return device is to propel the amputee during gait, the                                functional and technically precise. More extensive
keel performance is often the focus of analysis while the                              research and clinical evaluation are now required to com-
heel is often overlooked. One reason for this oversight                                plete and augment the proposed HK classification sys-
might be that the heel’s returned energy often is not uti-                             tem. While classical engineering methods and gait
lized as an input energy for the keel, but rather simply                               analysis can be used to analyze the accommodation and
dissipated. A future area of research might be examining                               response of these devices, clinical input is required to
energy transfer between these two areas of the foot. The                               determine the functional application and recommended
question of whether the energy stored in the foot during                               usage of each level of the scale.
loading response (heel energy storage) can be transferred
                                                                                            Finally, one must understand that the tools of engi-
into the terminal stance energy release (keel energy
                                                                                       neering methods and gait analysis, while helpful, are only
release) or whether it can only be dissipated needs to be
answered. If prosthetic designs can be modified to more                                a part of the whole design of a successful rehabilitation.
efficiently utilize input energy rather than to dissipate it,                          A performance analysis of the prosthesis may help pre-
then amputee performance might be enhanced.                                            dict the behavior of the device when used by the individ-
     A revised terminology, dubbed energy-storage-and                                  ual, but is not entirely sufficient to analyze the
return, is proposed to accurately describe the function                                performance of an amputee. Future research must con-
and performance of advanced prosthetic devices. While                                  centrate not on analyzing which devices work, but on
this terminology does not necessarily distinguish the                                  analyzing why the devices that do work are successful for
types of prostheses by definition alone, the measured                                  the particular amputee. A vital component to analyzing
magnitudes of the energy transfer parameters can be used                               prosthesis energy transfer should now be to understand
to categorize the devices by functional performance. This                              how much energy absorption and release is appropriate
categorization will then provide a clinical tool for align-                            for the individual, as well as understand how that transfer
ing amputee activity level and device performance in a                                 of energy affects the individual. Questions such as, “Is it
way currently only indirectly discussed in the literature.                             better for the amputee to absorb more or less energy in
A proposed classification system is suggested in order to                              the prosthetic limb than the sound limb (or that of a nor-
rank and categorize energy-storage-and return and con-                                 mal limb)?” must be answered to further develop
ventional feet based upon the accommodation and                                        advanced prosthetic designs. While the performance of
response of each section of the foot. This HK classifica-                              the prosthesis will always be a vital component of
10
prosthetic design, the ultimate goal will always be the                 10. Winter DA. Energy generation and absorption at the ankle
optimum performance and health of the amputee.                              and knee during fast, natural, and slow cadences. Clin
    Toward this end, analysis of energy transfer mecha-                     Orthop 1983;175:147–54.
nisms in an energy-storage-and return prosthesis has                    11. Bresler B, Frankel JP. The forces and moments in the leg
                                                                            during level walking. Trans ASME 1950;72:27–36.
been examined and the fundamental characteristics
                                                                        12. Czerniecki JM, Gitter A, Munro C. Joint moment and mus-
explained. A revised nomenclature and a system for cate-
                                                                            cle power output characteristics of below knee amputees
gorization based upon functional performance have been                      during running: the influence of energy storing prosthetic
suggested for energy-storage-and return prosthetic                          feet. J Biomech 1991;24(1):63–75.
devices. Further input is required from researchers and                 13. Nielsen DH, Shurr DG, Golden JC, Meier K. Comparison
clinicians at large to expand upon the ideas presented                      of energy cost and gait efficiency during ambulation in
here and to further evaluate both amputee and energy-                       below-knee amputees using different prosthetic feet—a
storage-and return prosthesis performance. By maintain-                     preliminary report. J Prosthet Orthot 1989;1(1):24–31.
ing an understanding of the energy principles of the pros-              14. Torburn L, Perry J, Ayyappa E, Shanfield SL. Below-knee
thesis, a consistent and technically accurate                               amputee gait with dynamic elastic response prosthetic feet:
nomenclature, and a method to categorize the energy-                        a pilot study. J Rehabil Res Dev 1990;27(4):369–84.
storage-and return devices according to functional per-                 15. Macfarlane PA, Nielsen DH, Shurr DG, Meier K. Gait
formance, we achieve a better position from which to                        comparisons for below-knee amputees using a Flex-Foot
provide greater care for the amputee and an increased                       versus a conventional prosthetic foot. J Prosthet Orthot
ability to improve upon prosthetic designs.                                 1991;3(4):150–61.
                                                                        16. Colborne GR, Naumann S, Longmuir PE, Berbrayer D.
                                                                            Analysis of mechanical and metabolic factors in the gait of
                                                                            congenital below knee amputees: A comparison of the
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