Tank mounted return line filter RE 51424/11.

09 1/14

Type 10 TEN 0040 to 0100

Size according to DIN 24550: 0040 to 0100

Nominal pressure 10 bar [145 psi]
Filter_83_d

Table of contents Features

Content Page The tank mounted return line filters are designed for installation
Features 1 on fluid tanks. They serve the separation of solid materials from
the whole fluid flowing back to the tanks.
Ordering code, standard types 2, 3
They distinguish themselves by the following:
Mating connectors according to IEC 60947-5-2, symbols 4
– Special highly efficient filter media
Function section 5
– Adsorption of very fine particles across a broad pressure
Technical data 6, 7
differential range
Characteristic curves 8
– High dirt holding capacity thanks to large specific filter area
Unit dimensions 9
– Good chemical resistance of the filter elements
Options 10
– High collapse resistance of the filter elements
Maintenance indicator, pressure gauge 11 (e.g. in case of cold start)
Spare parts 12 – Filter ratings: 3…100 μm
Installation, operating and maintenance instructions 13 – By default equipped with mechanical-optical maintenance in-
Classification according to pressure equipment dicator with memory function
directive 97/23/EC 13
Use in explosive areas according to
directive 94/9/EC (ATEX) 14

Information on available spare parts:

www.boschrexroth.com/spc
2/14 Bosch Rexroth AG Hydraulics 10 TEN RE 51424/11.09

Ordering code

of the filter
10 TE N A 00

Nominal pressure Complementary details

10 bar [145 psi] = 10 without = No additional
Series details
Tank mounted return F= Ventilation filter
line filter = TE FN = Ventilation filter with
Filter element surge protection
Filter element according NB = without bypass
to DIN 24550 =N R110 = Return pipe
Size 110 mm [4.33 inch]
0040 = 0040 S= Filling port
0063 = 0063 (only without V display)
0100 = 0100 Connection
Filter rating in µm nominal Connec- Size
Stainless steel wire mesh, cleanable tion 0040 0063-0100
G10, G25, G40, G100 = G…
R3 = G3/4 • x
Paper, non-cleanable, P10 = P10
Absolute (ISO 16889) R4 = G1 x •
Micro glass, non-cleanable 1 1/16-
H3XL, H6XL, H10XL, H20XL = H…XL U4 = 12 UN-2B x x
Pressure differential [SAE 12]
max.admissible pressure differential of the filter element 1 5/16-
30 bar [435 psi] (with bypass valve 3.5 bar [51 psi]) =A U9 = 12 UN-2B x x
[SAE 16]
Element model
Standard adhesive T = 100 °C [212 °F] = 0… • = Standard port
Standard material = …0 x = Possible ports
Maintenance indicator Seal
Maintenance indicator mech./optical, specify switching pressure
M= NBR seal
2.2 bar [32 psi] = V2,2
Pressure gauge right 0-6 bar [0-87 psi] = MR V= FKM seal
Pressure gauge left 0-6 bar [0-87 psi] = ML
Maintenance indicator, mech./optical switching pressure 2.2 bar [32 psi] Order example:
+ pressure gauge right 0-6 bar [0-87 psi] = MRV2,2 10TEN0100-H0XLA00-V2,2-M-R4
Maintenance indicator, mech./optical switching pressure 2.2 bar [32 psi]
+ pressure gauge left 0-6 bar [0-87 psi] = MLV2,2

Further models, e.g. filter media, connections, are available at request.

of the filter element

1. A00 0
Filter element Seal
Design = 1. M= NBR seal
Size V= FKM seal
0040 = 0040 Bypass valve
0063 = 0063 0= At filter element always 0
0100 = 0100 Pressure differential
Filter rating in µm Max. admissible pressure differential
Nominal of the filter element
Stainless steel wire mesh, cleanable: A00 = 30 bar [435 psi]
G10, G25, G40, G100 = G…
Paper, non-cleanable, P10 = P10
Absolute (ISO 16889)
Micro glass, non-cleanable: Order example:
H3XL, H6XL, H10XL H20XL = H…XL 1.0100 H10XL-A00-0-M
RE 51424/11.09 10 TEN Hydraulics Bosch Rexroth AG 3/14

Standard types

Tank mounted return line filter, filtration rating 20 μm, 10 µm and 3 µm

Flow in l/min [gpm]
Filter type with 33 mm2/s [155 SUS] and Port/Material no.
Δp = 0.5 bar [7.25 psi]
10TEN0040-H20XLA00-V2,2-M-… 65 [17.2] ..R3 R928040042 ..U4 R928040138
10TEN0063-H20XLA00-V2,2-M-… 90 [23.8] ..R4 R928040043 ..U9 R928040139
10TEN0100-H20XLA00-V2,2-M-… 105 [27.7] ..R4 R928040044 ..U9 R928040140
10TEN0040-H10XLA00-V2,2-M-… 48 [12.5] ..R3 R928019844 ..U4 R928040132
10TEN0063-H10XLA00-V2,2-M-… 78 [20.6] ..R4 R928019845 ..U9 R928040133
10TEN0100-H10XLA00-V2,2-M-… 92 [24.3] ..R4 R928019846 ..U9 R928040134
10TEN0040-H3XLA00-V2,2-M-… 20 [5.3] ..R3 R928019855 ..U4 R928040120
10TEN0063-H3XLA00-V2,2-M-… 38 [10] ..R4 R928019856 ..U9 R928040121
10TEN0100-H3XLA00-V2,2-M-… 54 [14.5] ..R4 R928019857 ..U9 R928040122

Filter material/Material no.

Element type
H3XL H10XL H20XL
1.0040 …A00-0-M R928005835 R928005837 R928005838
1.0063 …A00-0-M R928005853 R928005855 R928005856
1.0100 …A00-0-M R928005871 R928005873 R928005874

Ordering code, standard types: Electronic switching element for maintenance indicator

ABZ F V 1X –DIN
Rexroth plant construction accessories Mark for
Filter –DIN = DIN and SAE model
Maintenance indicator Component series
Electronic switching element with 1X = Component series 10 to 19
1 switching point (changeover) (10 to 19; identical installation
round plug-in connection M12x1 = E1SP-M12X1 and connection dimensions)

Electronic switching element with

2 switching points (normally open/normally closed), 75 %, 100 %,
round plug-in connection M12x1; 3 LED = E2SP-M12X1
Electronic switching element Material no.
Electronic switching element with ABZFV-E1SP-M12X1-1X/-DIN R901025339
2 switching points (normally open/normally closed), 75 %, 100 %,
signal suppression until 30 °C [86 °F] ABZFV-E2SP-M12X1-1X/-DIN R901025340
round plug-in connection M12x1; 3 LED = E2SPSU-M12X1 ABZFV-E2SPSU-M12X1-1X/-DIN R901025341

Order example:
Tank mounted return line filter with mechanical-optical maintenance indicator for pnom. = 10 bar [145 psi] with bypass valve,
size 0100, with filter element 10 μm and electronic switching element M12x1 with 1 switching point for hydraulic fluid mineral oil
HLP according to DIN 51524.
Filter: 10TEN0100-H10XLA00-V2,2-MR4 Material no.: R928019537
Maintenance indicator: ABZFV-E1SP-M12X1-1X/-DIN Material no.: R901025339
4/14 Bosch Rexroth AG Hydraulics 10 TEN RE 51424/11.09

Mating connectors according to IEC 60947-5-2 (dimensions in mm [inch])

For electronic switching element with round plug-in connection M12x1

Mating connector suitable for K24 4-pin, M12x1

Ø19,6 ������
with screw connection, cable gland Pg9.

M12x1
Material no. R900031155

Mating connector suitable for K24-3m 4-pin, M12x1 54 ������

with potted-in PVC cable, 3 m long.
Line cross-section: 4 x 0.34 mm2

Ø19,6 ������
M12x1
Core marking: 1 Brown
2 White
3 Blue
4 Black 41,5 ������
Material no. R900064381
For more round plug-in connections, see data sheet RE 08006.

Symbols
Switching element Plug-in connector

3(–)
2
4

1(+)
Return line filter with ABZFV-E1SP-M12X1-1X/-DIN
bypass and mechanical
Switching element Plug-in connector
indicator
Circuit diagram drawn
in plugged Switching
A condition at point 100 %
temp. > 30 °C K2 LED red
2
(op. mode) 100%
Electronic switching element
4
30 °C / 20 °C Switching
for maintenance indicator 86 °F / 68 °F K1 point 75 %
on / off 75% LED red 1(+)
S1
75% S2-100% Stand-by
B K1 K2 LED green 3(–)

ABZFV-E2SPSU-M12X1-1X/-DIN

Switching element Plug-in connector

Circuit diagram drawn in elongated
state (op. mode)
Switching
100% point 100 %
LED red
2
75% 4
Switching
point 75 %
LED red
1(+)

Stand-by
LED green
3(–)

ABZFV-E2SP-M12X1-1X/-DIN
RE 51424/11.09 10 TEN Hydraulics Bosch Rexroth AG 5/14

Function, section

The tank mounted return line filters are designed for direct at-
tachment to the fluid tank.
7
5
They basically consist of filter head (1), filter bowl (2), cov-
er (3), filter element (4) as well as mechanical optical main-
tenance indicator (5). Bypass valves (6) are integrated in the
filter covers.
Via port I, the hydraulic fluid reaches the filter element (4)
where it is cleaned according to the filtration rating. The dirt
particles filtered out settle in the filter element (4). Via port O, 1 3
the filtered hydraulic fluid enters the tank.
The basic version of the return line filters contains a mechan-
ical-optical maintenance indicator (5) or alternatively or ad-
ditionally a pressure gauge (see chapter Options). Electric I
switching elements for maintenance indicators (7) as well as
the ventilation filter (8), the surge protection (9) and the return
pipe (10) are to be stated separately.
8
6

9
2

10

O
6/14 Bosch Rexroth AG Hydraulics 10 TEN RE 51424/11.09

Technical data (For applications outside these parameters, please consult us!)
general
Installation position Vertical
Ambient temperature range °C [°F] –30 to +100 [–22 to +212]
Size Size 0040 0063 0100
Weight kg 1.4 1.6 1.8
[lbs] [3.09] [3.53] [3.97]
Material Filter cover Carbon fiber reinforced plastic
Filter head Aluminum
Filter bowl Carbon fiber reinforced plastic
Optical maintenance indicator (V2,2) Aluminum
Electronic switching element Plastic PA6
Pressure gauge Plastic

hydraulic
Maximum operating pressure bar [psi] 10 [145]
Cracking pressure of the bypass valve bar [psi] 3.5 ± 0.35 [50.7 ± 5]
Response pressure of the maintenance indicator bar [psi] 2.2 ± 0.25 [31.9 ± 3.6]
Type of pressure measurement of the maintenance indicator Backpressure
Hydraulic fluid temperature range °C [°F] –10 to +100 [+14 to +212]
Fatigue strength according to ISO 10771 Load cycles > 105 with max. operating pressure

electrical (electronic switching element)

Electrical connection Round plug-in connection M12x1, 4-pin
Contact load, direct voltage A max. 1
Voltage range E1SP-M12x1 V DC/AC max. 150
E2SP V DC 10 to 30
max. switching power with resistive load 20 VA; 20 W; (70 VA)
Switching type E1SP-M12x1 Changeover
E2SP-M12x1 Normally open contact at 75 % of the response pressure,
Normally closed contact at 100 % of the response pressure
E2SPSU-M12x1 Normally open contact at 75 % of the response pressure,
Normally closed contact at 100 % of the response pressure
Signal interconnection at 30 °C [86 °F],
Return switching at 20 °C [68 °F]
Display via LEDs in the electronic switching element E2SP... Stand-by (LED green); 75 % switching point (LED yellow)
100 % switching point (LED red)
Protection class according to EN 60529 IP 65
For direct voltage above 24 V, spark extinguishing is to be provided for protecting the switching contacts.
Weight Electronic switching element:
– with round plug-in connection M12x1 kg [lbs] 0,1 [0.22]
RE 51424/11.09 10 TEN Hydraulics Bosch Rexroth AG 7/14

Technical data (For applications outside these parameters, please consult us!)

Filter element
Glass fiber paper H..XL Single-use element on the basis of inorganic fiber
Filtration ratio according to Achievable oil cleanliness
ISO 16889 according to ISO 4406
up to Δp = 5 bar [72.5 psi] (SAE-AS 4059)
Particle separation H20XL β20(c) ≥ 200 19/16/12 … 22/17/14
H10XL β10(c) ≥ 200 17/14/10 … 21/16/13
H6XL β6(c) ≥ 200 15/12/10 … 19/14/11
H3XL β5(c) ≥ 200 13/10/8 … 17/13/10
Admissible pressure differential bar [psi] 30 [435]
Size Size 0040 0063 0100
Weight kg 0.21 0.30 0.38
[lbs] [0.46] [0.66] [0.84]

Seal material for hydraulic fluids

Mineral oils Ordering code
Mineral oil HLP according to DIN 51524 M

Flame-resistant hydraulic fluids Ordering code

Emulsions HFA-E according to DIN 24320 M
Synthetic water solutions HFA-S according to DIN 24320 M
Water solutions HFC according to VDMA 24317 M
Phosphoric acid esters HFD-R according to VDMA 24317 V
Organic esters HFD-U according to VDMA 24317 V

Fast biodegradable hydraulic fluid Ordering code

Triglycerides (rape seed oil) HETG according to VDMA 24568 M
Synthetic esters HEES according to VDMA 24568 V
Polyglycols HEPG according to VDMA 24568 V
 8/14 Bosch Rexroth AG Hydraulics 10 TEN RE 51424/11.09

Characteristic curves (measured with mineral oil HLP46 according to DIN 51524 at T = 40 °C) [104 °F]) H3XL, H10XL

H3XL H10XL
10TEN0040-H3XL... 10TEN0040-H10XL...
3,0 3,0
Pressure differential in bar [psi] →

Pressure differential in bar [psi] →

[40] [40]
2,5 2,5
[30] 2,0 [30] 2,0

[20]
1,5 1,5
[20]
1,0 1,0
[10] [10]
0,5 0,5
[0] [0]
10 20 30 40 50 0 10 20 30 40 50

[0] [5] [10] [13] [0] [5] [10] [13]

Flow in l/min [gpm] → Flow in l/min [gpm] →

10TEN0063-H3XL... 10TEN0063-H10XL...
3,0 3,0
Pressure differential in bar [psi] →
Pressure differential in bar [psi] →

[40] [40]
2,5 2,5
[30] [30]
2,0 2,0

1,5 [20] 1,5

[20]
1,0 1,0
[10] [10]
0,5 0,5

[0] [0]
0 20 40 60 80 0 10 20 30 40 50 60 70

[0] [5] [10] [15] [20] [0] [5] [10] [15] [18]

Flow in l/min [gpm] → Flow in l/min [gpm] →

10TEN0100-H3XL... 10TEN0100-H10XL...
3,0 3,0
Pressure differential in bar [psi] →
Pressure differential in bar [psi] →

[40] [40]
2,5 2,5
[30] 2,0 [30] 2,0

[20]
1,5 [20]
1,5

1,0 1,0
[10] [10]
0,5 0,5

[0] [0]
0 20 40 60 80 100 0 20 40 60 80 100

[0] [5] [10] [15] [20] [25] [0] [5] [10] [15] [20] [25]
Flow in l/min [gpm] → Flow in l/min [gpm] →

An optimal filter design and the design with other filter 190 mm2/s [881 SUS]
media and filtration ratings are enabled by our computer 68 mm2/s [315 SUS]
program “BR Filter Select”. 33 mm2/s [155 SUS]
RE 51424/11.09 10 TEN Hydraulics Bosch Rexroth AG 9/14

Unit dimensions (dimensions in mm [inch])

A3
D1

152 ������
88 ������

C1
19 ������

B2
A1

B1

A2
C3
C2

86 ������
11 ������ 116 ������
109 ������

70 ������

Filter housing for filter elements in accordance with DIN 24550

Type Con- C1 2)
10 TEN tent in l A1 A2 A3 1) B1 B2 C2 C3 D1
Size [gal] Standard U… (SAE J1926)
0.6 103 230 100 SAE 12 16
0040 G3/4
[0.16] [4.06] [9.06] [3.94] 1 1/16-12 UN-2B [0.63]
0.8 163 290 160 110 79 38 25
0063
[0.21] [6.42] [11.42] [6.30] [4.33] [3.11] SAE 16 [1.50] [0.98] 18
G1
1.2 253 380 250 1 5/16-12 UN-2B [0.71]
0100
[0.32] [9.96] [14.96] [9.84]
1) Servicing height for filter element replacement
2) Standard port
10/14 Bosch Rexroth AG Hydraulics 10 TEN RE 51424/11.09

Options

3a

I I
4

3b
5

Option Position Ordering code Example

Optical indicator 1 V2,2 10TEN0040-H20XLA00-V2,2-M-R3
Pressure gauge left 3b ML 10TEN0040-H20XLA00-ML-M-R3
Pressure gauge right 3a MR 10TEN0040-H20XLA00-MR-M-R3
ventilation filter 4 F 10TEN0040-H20XLA00-V2,2-M-R3-F
Ventilation filter + surge protection 4+5 FN 10TEN0040-H20XLA00-V2,2-M-R3-FN
Return pipe 6 R110 10TEN0040-H20XLA00-V2,2-M-R3-R110
Electric switching element 2 See chapter ordering code, standard types
RE 51424/11.09 10 TEN Hydraulics Bosch Rexroth AG 11/14

Maintenance indicator (dimensions in mm [inch])

Electronic switching element M12x1 80 ������

18 ������
6 4 2 5

36 ������
82 ������
3

������
8
1

������
18
M30x1,5
SW46 ����������

7
p1
40 ������

1. Mechanical-optical maintenance indicator; 5. Round connector M12x1, 4-pin

max. tightening torque MA max. = 50 Nm [36.88 lb-ft] 6. Locking ring, DIN 471-16x1
2. Switching element with locking ring for electrical 7. Nameplate
maintenance indicator (rotatable by 360°); plug-in
connection M12x1 or according to DIN EN 175201-804
Note:
3. Housing with three LEDs: 24 V =
Presentation contains mechanical optical maintenance‑
Green: Stand-by indicator (1) and electronic switching element (2).
Yellow: Switching point 75 % Round connector M12x1 (item 6)
Red: Switching point 100 % For connection e.g. to ABZFV-E1SP-M12x1
(see page 3).
4. Optical indicator bistable
Switching elements with increased switching power
at request.

Pressure gauge
Yellow
Red

3
Green
2 4
40
60
20
1 5
80
psi
bar
0 6
12/14 Bosch Rexroth AG Hydraulics 10 TEN RE 51424/11.09

Spare parts

Mechanical optical
maintenance indicator ABZ F V RV2 1X DIN

Rexroth plant construction accessories DIN = Mark for DIN and

Filter SAE model
Maintenance indicator Seal material
M= See table on page 7
Mechanical optical maintenance indicator
V= See table on page 7
for return line filters
Switching point 2.2 bar [31.9 psi] = RV2 Component series
1X = Component series 10 to 19
(10 to 19; identical installation
and connection dimensions)
Mechanical optical
Material no.
maintenance indicator
ABZFV-RV2-1X/M-DIN R901025310

Pressure gauge

Type Material no.

M010 0-6 bar R928019224

Ventilation filter element

Type Material no.

71.001 P5-S00-0-0 R928019705

Seal kit
D 10TEN 0040-0100

Seal kit
Seal
Series 10 TEN M= NBR seal
Size V= FKM seal
NG00040-0100 0040-0100

Seal kit Material no.

D10TEN0040-0100-M R928028013
RE 51424/11.09 10 TEN Hydraulics Bosch Rexroth AG 13/14

Installation, operating and maintenance instructions

Installation of the filter Element exchange

When installing the filter make sure that: – Switch off the system, the filter must be discharged on the
a) the required servicing height for removing the filter ele- pressure side.
ment item 4 and the filter bowl item 2 is available, – Remove the screws at the filter cover and pull the latter
b) the installation opening for assembling the filter in the tank upwards.
cover is not too large so that unobjectionable sealing is – Remove the filter element item 4 from the lower spigot in
guaranteed, the filter bowl by turning it slightly.
c) the filter is assembled on the tank cover without – Check the O-rings at the filter cover and at the filter bowl
tension stress. for damage. If necessary, they are to be renewed.
The filter is designed with a two-part housing. It is to be in- – Replace filter elements H...XL, clean the filter element
stalled into the tank with the filter bowl downward. It is rec- with material G ….
ommended to lead return pipes as of a length of ca. 150 mm – The efficiency of the cleaning process depends on the
[5.91 in] in a bracket in order to avoid oscillations caused by characteristics of contamination and the amount of the
the fluid flow in the tank. It is to be ensured that in case of pressure differential before the filter element exchange. If
maintenance works, the filter bowl and the return pipe are the differential pressure after the filter element exchange
pulled out of the filter head together. exceeds 50 % of the value before the filter element ex-
Connection of the electrical maintenance indicator change, the G… element also needs to be replaced.
The filter is generally equipped with mechanical optical main- – Check whether the type designation or material number
tenance indicator. The electrical maintenance indicator is on the replacement element corresponds to the type des-
connected via the electrical switching element with 1 or 2 ignation/material number on the nameplate of the filter.
switching points, which is attached to the mechanical optical – Install replaced or cleaned filter element on the spigot
maintenance indicator and held by means of the locking ring. again by slightly turning it.
When must the filter element be exchanged or cleaned – Re-assemble the filter in reverse order as described above.
respectively?
Upon start-up in cold condition, the red pushbutton of the op-
tical maintenance indicator may jump out and an electrical
signal of the electrical indicator is output. Only push the red
pushbutton in again after the operating temperature has been
reached. If it jumps out again immediately or if the electrical
signal has not gone out at operating temperature, the filter el-
ement must be exchanged or cleaned respectively after the
end of the shift.

Classification according to pressure equipment directive 97/23/EC

The tank mounted return line filters according to RE 51424
are pressure holding equipment according to article 1, sec-
tion 2.1.4 of the Pressure Equipment Directive 97/23/EC
(PED). As the maximum operating pressure does not exceed
10 bar [145.0 psi],they are - according to annex II diagram
4 of the PED - produced according to article 3, paragraph 3
“good engineering practice” and not provided with a CE mark.
14/14 Bosch Rexroth AG Hydraulics 10 TEN RE 51424/11.09

Use in explosive areas according to directive 94/9/EC (ATEX)

The tank mounted return line filters according to RE 51424 ment may - according to DIN EN 60079-14 - in intrinsically
are no equipment or components in the sense of directive safe electrical circuits (EEx ib] be used in systems for device
94/9/EC and are not provided with a CE mark. group II, category 2G (zone 1) and category 3G (zone 2) with-
When using the tank mounted return line filters size 0040 to out marking and certification. The operating equipment is as-
0100 according to RE 51424 in explosive areas, potential signed to explosion group II B and temperature class T5.
equalization has to be ensured.
According to DIN EN 50020, the electrical maintenance indi-
cators are simple, electrical operating equipment not having
own voltage sources. This simple, electrical operating equip-

Possible circuit according to DIN EN 60079-14

Explosive area,
zone 1
Related operating
equipment
I01
Intrinsically safe
U01 Ex ib
operating equipment

With electrical maintenance indicators with two switching points, switching units with
two intrinsically safe input circles must be used.

Bosch Rexroth Filtration Systems GmbH © This document, as well as the data, specifications and other informa-
Hardtwaldstraße 43, 68775 Ketsch, Germany tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
POB 1120, 68768 Ketsch, Germany may not be reproduced or given to third parties without its consent.
Phone +49 (0) 62 02 / 6 03-0 The data specified above only serve to describe the product. No state-
Fax +49 (0) 62 02 / 6 03-1 99 ments concerning a certain condition or suitability for a certain applica-
brfs-support@boschrexroth.de tion can be derived from our information. The information given does not
www.eppensteiner.de release the user from the obligation of own judgment and verification. It
must be remembered that our products are subject to a natural process
of wear and aging.