Tractor Manuals Scotland

DPerkins

Service Data:

\- ,

Part 2: CUlTent Products

up to 8,70 IItres (530 cu in)

TN.l1VPerkins
Perkins Group of Companies
Peterborough PE1 5NA England

Printed in England TPD 1361 E

T6\RI1VPerkins
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 Tractor Manuals Scotland

Perkins Service Data Booklet

Part 2: Current products up to 8,7 litres (530 cu in)

100 Series
4.41
Prima/500 Series
700 Series
900 Series
Phaserl1 000 Series
Peregrine/1300 Series

PubUcationTPD 1361E, Issue 1.

(c) Proprietary Information of Perkins Group Limited, all rights reserved.
The information is correct at the time of going to press.
Published in February 1997 by Technical Publications,
Perkins International Limited, Peterborough PEl 5NA, England

Perkins Service Data Booklet Part 2, 1997 00.01

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 Tractor Manuals Scotland

Foreword
The PerkinsServiceDataBookletcontainsthe datawhichis mostcommonlyusedby
experiencedmechanicsandtechnicians.
The bookletcontainsinformationfor PerkinsPeterboroughenginesand is availableIntwo parts:

Pari 1: Malure producls up 108,85 llires (540 cu In)

4.108
3.152Series
4.203 Series
4.236Series
6.3544Series
V8.540Series
Contents
Pari 2: Currenl products up 108,7 IIlres (530 cu In)
100Series General information
4.41 Perkins companies
Prima/SO~ Series Ust of Perkins service publications
700 Series
Powerpart recommended consumable products
900 Series
Phaser/l000Saries Engine number location guide
Peregrina/1300Series Basic fault finding guide
The bookletshouldbe usedtogetherwith the relevantUser'sHandbook,WorkshopManual Turbocharger fault guide
and Service Bulletins. General safety precautions
Any recommendations for future issues of the booklet should be sent to Technical
Publications Department.
Engine data 2
Maintenance Schedules
Basic technical data
Fuel pump codes
Recommended torque tensions
Cylinder head torque sequence

General data 3
Specification of engine fluids
Standard torque settings
Conversion tables
Atomiser information
Turbocharger waste-gate settings
Thermostat ratings
Compression test data

00.02 Perkins Service Data Booklet Part 2; 1997 Perkins Service Data Booklet Part 2, 1997 00.03
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General information

Perkins companies . 1.02

List of Perkins service publications . 1.03

POWERPART recommended consumable products . 1.04

Engine number location guide . 1.05

Engine number guide . 1.06

Basic fault-finding guide . 1.08

Turbocharger fault guide 1.10

General safety precautions 1.12

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Perkins Service Data Booklet Part 2, 1997 1.01
 Tractor Manuals Scotland
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Perkins companies United Kingdom
List of Perkins service publications
Perkins International Ltd,
Australia
Eastfield, Peterborough PE1 5NA,
Engine type Users Handbook Workshop Manual
Perkins Engines Australia Pty. Ltd, England.
Suite 2, 364 Main Street, Telephone: 0044 (0) 173367474
Mornington 3931, Victoria, Australia. Telex: 32501 Perken G 4.41 TPD 13t9E(I) TPD 1322E (1)
Telephone: 0061 (0) 59751877 Fax: 0044 (0) 1733582240
Telex: Perkoil AA30816 100 Series 100816243-0695 (I) 1339/2192E(1)
United States of America
Fax: 0061 (0) 5971305
Perkins International - North America 513/9/95 (1)
France
12025 Tech Center Drive
Mateurs Perkins S.A., Livonia Prima/50D Series TPD 0295 1260EFG (6) TPD 01921273 (1)
9·11 Avenue Michelet, Michigan 48150 TPD 0295 1260EIS (7)
93583 Saint Ouen, ceoex, France. USA
Telephone: 0033 (t) 40104270 Telephone: 001 3132665427 TPD 08951313E (I)
Telex: 642924F Fax: 001 3132662700
Fax: 0033 (1) 40-10-42-45 700 Series TPD 1336El1) TPD 1359E (1)
Germany Perkins Engines Latin America Inc,
TPD 1336S (5)
Suite 620,
Perkins Motoren GmbH, 999, Ponce de Leon Boulevard,
SaaJaackerstrasse 4, Coral Gables, 900 Series TPD 1325E (1) TPD 1345E (1)
63801 Kleinostheim, Florida 33134, U.S.A. TPD 1325F (2)
Germany. Telephone: 001 3054427413
Telephone: 0049 6027 5010 Telex: 32501 Perken G TPD 1325G (3)
Fax: 0049 6027 501124 Fax: 0013054427419 TPD 13251(4)
Hong Kong TPD 1325S (5)
Perkins International Ltd, In addition to the above companies, there are
Varity Asia/Pacific, Perkins distributors in most countries. Perkins Phaser/10DO Series TPD 1328E (1) TPD 1312E (1)
Suite 3301 International Ltd, Peterborough or one of the TPD 06961261EFG (6)
Convention Plaza, above companies can provide details.
1 Harbour road,
Peregrine/130D Series TPD 1315E (1) TPD 1347E(I)
Wanchai
Hong Kong. TPD 1315F (2)
Telephone: 852 2588 1883
TPD 1315G (3)
Fax: 852 2827 2311
TPD 13151(4)
Haly
TPD 1314E (1)
Motori Perkins S.p.A.,
Via Socrate 8,
22070 Casnate con Bemale (Como), Italy.
Telephone: 0039 (0) 31 584633 or 564625
(1) Printed in English
Telex: 380658 Perkit I
(2) Printed In French
Fax: 0039 (0) 31 249092 or 564145
(3) Printed in German.
Japan (4) Printed in Ualian.
(5) Printed in Spanish.
Varlty (Japan) K.K.,
(6) Printed in English, French and German.
Reinanzaka Building, 5th Floor,
(7) Printed In English, Italian and Spanish.
14-2 Akasaka, 1-chome, Minato-ku,
Tokyo 107, Japan.
Telephone: 0081 (0) 3 586 7377
Telex: Perkoil J2424823
Fax: 0081 (0) 3 582 1596

1.02 Perkins Service Data Booklet Part 2, 1997

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Data Booklet Part 2, 1997 1.03
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POWERPART recommended POWERPART Liquid gasket POWERPART recommended POWERPART Threadlock (hydrauliclpnuemallc)
consumable products To seal flat faces of components where no joint is consumable products Continued To retain and seal pipe connections with tine
used. Especially suitable for aluminium threads, Especially suitable for hydraulic and
Perkins have made available the products POWERPART Threadlock
components. Currently Lactlte 51B. Part number pneumalic systems. Currently Laclite 542. Part
recommendedbelow In order to assist in the To retain small fasteners where easy removal is number 21820542.
correct operation,service and maintenanceof your 21820518.
necessary. Currently Loctite 222&. Part number
engine and your machine. The Instructions for the POWERPART Nullock 21820=. POWERPART Threadlock (pipe)
use of each product are given on the outside of To retain and seal pipe connections with coarse
each container. These products are available from To retain and seal threaded fasteners and cup POWERPART Thre.dlock (heavy duty)
threads. Pressure systems can be used
your Perkinsdistributor. plugs where easy removal Is necessary. Currently To provide a heavy duty seal to components that Immediately. Currently Loctite 575. Part number
Loctite 242e. Part number 21820242. have a light inter1erence fit. Currently Loctlte 262.
POWERPART Anlllr .... 21820575.
POWERPART Platelock Part number 21820262.
Protects the cooling system against frost and
Medium strength anaerobic threadlock for tight
corrosion. Part number 1 litre 21825166 or 51itres
fitted metal surfaces. Suitable for metal plated
21825167.
surfaces and stainless steel. Currently Loctlte 243.
POWERPART Atomlser thread sealant Part number 21826039. Engine number location guide
To seal the threads of the atomiser into the cylinder POWERPART Repel
head. Currently Hylomar Advance Formulation. Engine type Position
Dries damp equipment and gives protection against
POWERPART Chl •• 1 corrosion. Passes through dirt and corrosion to
lubricate and to-assist removal of components. 100 Series 83
Allows easy removal of old gaskets and joints.
Currently Loctlte chisel. Part number 21825163. Currently Loctite repel. Part number 21825164. 4.41 A3
POWERPART Compound POWERPART Retainer (high strength)
PrIma/SaO Series A2.
To seal the outer diameter of seals. Currently To retain components which have an interference
Locllte Forma Gasket No 2. Part number 1861147. tit. Currently Loctite 638. Part number 21820636. 700 Series 82

POWERPART Easy Flush POWERPART Retainer (oil tolerant) 900 Series A1

Cleans the cooling system. Part number 21 82501 . To retain components which have a transition fit.
Phaser/l000 Series A30rB1
Currently Loctite 603. Part number 21820603.
POWERPART Gasket eliminator Peregrine/1300 Series A4
POWERPART Silicone adhe8ive
Improves flange sealing when a gasket is not used.
It provides a seal with temperature resistance that An RTV silicone adhesive for application where low Notes:
is flexible in positions where vibration and pressure pressure tests occur before the adhesive sets. Illustration A shows the left side when looked at
occur. Currently Loctlte 515. Part number Used for sealing flange where oil resistance is from the flywheel end of the engine.
21826040. needed and movement of the joint occurs.
Illustration B shows the right side when looked at
Currently Loctite 5900. Part number 21826038. from the flywheel end of the engine, and the rear
POWERPART Jointing compound
POWERPART Silicone rubber sealant view of the engine.
Universal jointing compound which seals joints.
Currently Hylomar. Part number 1861155 or Silicone rubber sealant which prevents leakage
1861117. through gaps. Currently Hylosil. Part number
1861108.
POWERPART Lay-Up 1
POWERPART Studlock
A diesel fuel additive for protection against
corrosion. Part number 1772204. To permanently retain large fasteners and studs.
Currently Loctite 270. Part number 21820270.
POWERPART Lay-Up 2
Protects the inside of the engine and oj other Continued
closed systems. Part number 1762811.
POWERPART Lay-Up 3
Protects outsid~ metal parts. Part number 1734115.

1.04 Perkins Service Data Booklet Part 2, '1-997 Perkins Service Data Booklet Part 2, 1997 1.05
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Engine number guide For engines made offer 1974 C Compensated F Made in France H Horizontal P TIming chain
Example of an engine number is TU20300U510256F CC Charge cooled Fed. Federal N Narrow ITootend T Turbocharged
TU Engine Family and type code, see Table 1 D Direct injection G Gasolene or gas (8elt driven water pump) V Vee form

20300 Parts list number or 80S order reference number

U Country of manufacture code, see Table 2 Table 2 • Country of manufacture code
510256 Engine serial number
This code indicates the country of manufacture of the basic engine.
F Year of manufacture code, see Table 3
A Argentina H Group M Mexico U United Kingdom
Table 1 - Engine Family and Type Code
B Brazil HM Indonesia MX Mexico V Pakistan
A Phaserl1004 E 4.10B LE G4.236TW 6.3544 C Australia HK Iraq N USA W Iran
AA Naturally EA 4.99 LF 4.248TX C6.3544 0 Germany HU Hungary P Poland X Peru
aspirated EB 4.107 LG 4.2482TY H6.3544 E Spain J Japan S India Y Yugoslavia
AB Turbocharged EC T4.107 LH C4.236TZ HT6.3544 F France K Korea SA South Africa
AC Compensated ED 4.108 LJ T4.236U 700 Series G Greece L Italy T Turkey
AD Charge cooled EE T4.108 LK D4.236UA 704·26
AE Fed. Charge G 4.154/200 LL 4.38UB 704·30
cooled Table 3 - Year of manufacture code
GA 4.154 LM 4.41W Peregrlne/13DO
AG Narrow front end GB 4.135 N 4.31B WA 6.466
naturally aspirated GC 4.182
This code indicates the year of manufacture. The letters I, 0, Q, A and Z will not be used.
NA 4.270 WB T6.466
AH Narrow front end GO 4.25 NB 4.300 WC CC6.466 A 1974 H 1981 S 1988 A 1995
turbocharged GE 4.30 NC 4.318 WO T6.67 1975 J 1989
B 1982 T B 1996
New Phaser/1004 H 4.165 ND 4.3182 WE CC6.67 C 1976 K 1963 U 1990 C 1997
AJ Naturally HA 4.165 P 6.305 WF T6.76 D 1977 L 1984 V 1991 D 1998
aspirated J 4.203 PA P6 WG CC6.76 E 1978 M 1985 W 1992 E 1999
AK Turbocharged JA P4 PB 6.288 WH T6.87 F 1979 N 1986 X 1993 F 2000
AM turbocharged JB 4.192 PC 6.305 WJ CC6.87 G 1980 P 1987 Y 1994 G 2001
intercooled JC P4.192 PD PF6.305 X VB.S40
AP Naturally JD 4.203 R 6.247 XA V8.510
aspirated JE D4.203 RA 6.247 XB TV8.510
AO Turbocharged JF G4.203 T 6.354 XC V8.540
B Primal500 JG 4.2032 TA 6.306 XD V8.605
BA Naturally K Perama/lOo TB 6.335 XE TV8.540
aspirated KA 2 cyl. 0,4 litres TC 6.354 Y Phaser/1006
BB Turbocharged KB 3 cyl. 0,6 litres TO H6.354 YA Naturally
BC Gasolene KC 3 cyl. 0,9litres TE T6.354 aspirated
C 3.152 KD 3 cyl. 1,0 lltres TF H6.354 YB Turbocharged
CA P3 KE 3cyl.1,5litres TG 6.3541 YC Compensated
CB 3.144 KF 4 cyl. 1,9 litres TH T6.3541 YD Charge cooled
CC P3.144 KG 3 cyl. 1,2 litres TJ 6.3542 YE Fed. Charge
CD 3.152 KH 3 cyl. 1,3litres TK C6.3542 cooled
CE D3.152 KJ 3 cyl. 1,5lilres D TL 6.3543 New Phaser/l006
CF G3.152 KK 4 cyl.1,9lilres D
CG P3.152 KL 3 cyl. O,71itres
™
TN
C6.3543 YG
H6.3543
Naturally
aspirated
CJ 3.1522 KN 2 cyI. 0,5 lhres TP T6.3543 YH Turbocharged
CM 3.1524 KR 4 cyl. 2,2 litres TO HT6.3543 YK Turbocharged
CN T3.1524 L 4.236 TR 6.372 intercooled
C 900 Series LA 4.212 TS 6.3723 Z VB.640
CP 3.27 LB G4.212 rr TCe.3541 ZA V8.640
CR T3.27 LC 4.224 TU T6.3544 ZB TV8.640
CS 3.25 LD 4.236 TV 6.3724

1.06
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Perkins Service Data Booklet Par12. 1997 1.07
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Basic fault-finding guide List of possible causes 44 Piston rings are not tree Of they are worn or
broken.
The chart below Is given to assist in the correct diagnosis at basic engine faults. 1 Battery capacity low.
45 Valve stems and/or guides are worn.
2 Bad electrical connections.
Problems and possible causes 46 Crankshaft bearings are worn or damaged.
3 Fault in starter motor.
Possible causes 47 Lubricating oil pump is worn.
Problem 4 Wrong grade of lubricating oil.
48 Relief valve does not close.
The starter motor turns the engine too slowly 1,2,3,4 5 Starter motor turns engine too slowly.
49 Relief valve does not open.
The engine does not start 5,6,7,8,9,10,12,13,14,15,17,34,35,36,37,38, 6 Fuel tank empty.
50 Relief valve spring is broken.
40, 42, 43, 44 7 Fault in slop control.
51 Fault In suction pipe of lubricating all pump.
The engine is difficult to start 5,7,8,9,10,11,12,13,14,15,16,17,19,34,36,37, 8 Restriction in a fuel pipe.
3B, 40, 42, 43, 44 52 Piston is damaged.
9 Fault in fuel 11ftpump,
B, 9, 10, 11,12,13, 16, 17, lB, 19,20,21,34,36,37, 53 Piston height is incorrect.
Not enough power 10 Dirty fuel filter element.
3B, 39, 42, 43, 44, 61, 63, 64 54 Flywheel housing or flywheel is not aligned
11 Restriction in filter/cleaner or air induction
correctly.
Misfire B, 9, 10, 12, 13, 15, 20, 22, 34, 36, 37, 3B,39, 40, 41, system.
43 55 Fault in thermostat or thermostat is of an
12 Air in fuel system. incorrect type.
High fuel consumption 11,13,15, 17, is. 19,21,22,34,36,37,38,39,40, 13 Fault in atomisers or atomisers of an Incorrect
42,43, 44, 63 56 Restriction In coolant passages.
type.
11,13,15, 17,19,21,22,34,36,37,38,39,40,42, 57 Fault in water pump.
Black exhaust smoke 14 Cold start system used incorrectly.
43, 44, 61, 63 58 Valve stem seal Is damaged (it there is one
15 Fault in cold start system.
fitted).
Blue or white exhaust smoke 4,15,21,23,36,37,38,39,42,44,45,52, 5B, 62 16 Restriction in fuel tank vent.
59 Restriction in sump strainer.
The pressure of the lubricating oil is too low 4,24, 25, 26, 46, 47, 48, 50, 51,59 17 Wrong type or grade of fuel used.
60 Valve spring is broken.
The engine knocks 9,13,15, 17,20,22,23,36,37,40,42,44,46,52,53, 18 Restricted movement of engine speed control. 61 Turbocharger impeller is damaged or dirty.
60 19 Restriction In exhaust pipe. 62 Lubricating oil seal of turbocharger leaks.
The engine runs erratically 7,8,9,10,11,12, 13, 15, 16, lB, 20, 22, 23, 34, 38, 20 Engine temperature is too high.
40, 41, 44, 52, 60 63 Induction system leaks (turbocharged engines),
21 Engine temperature is too low. 64 Turbocharger waste-gate does not work
Vibration 13,18,20,27,28,34, 3B, 39, 40, 41, 44, 52,54
22 Valve tip clearances are incorrect correctty (If there is one fitted).
The pressure at the lubricating oil is too high 4,25,49
23 To much 011or oil oi wrong specification used in
The engine temperature is too high 11,13,15,19,27,29,30,32,34,36,37,39,52,55, wet type oil cleaner.
56,57,64 24 Not enough lubricating oil in sump.
Crankcase pressure 31, 33, 39, 42, 44, 45, 52 25 Defective gauge.
Bad compression 11, 22, 37, 39, 40, 42, 43, 44, 45, 53, 60 26 Dirty lubricating oil filter element.
The eng,ine starts and stops 10,11,12 27 Fan damaged.
28 Fault in engine mounting or flywheel housing.
29 Too much lubricating oil in sump.
30 Restriction in air or water passages of radiator.
31 Restriction in breather pipe.
32 Insufficient coolant in system.
33 Vacuum pipe leaks or tault in exhauster.
34 Fault in fuel injection pump.
35 Broken drive on fuel Injection pump.
36 Timing of fuel injection pump is incorrect.
37 Valve timing is incorrect.
38 Bad compression.
39 Cylinder head gasket leaks.
40 Valves are not free.
41 Wrong high-pressure pipes.
42 Worn cylinder bores.
43 Leakage between valves and seats.

1.08 Perkins Service Data Booklet Part 2, 1997 Perkins Service Data Bocddet Part 2. 1997 1.09
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Turbocharger fault guide List of possible causes 40 Crack in backplate of compressor.

The chart below is given to assist in the correct diagnosis of turbocharger faults. 1 Element of the air filler dirty
If the inside of the induction manifold is wet, check that there is not a fuel leak from the fuelled starting 2 Restricted crankcase breather
aid, if there is one fitted, 3 Element of the air filter not fitted, or not sealing
correctly. Loose connection to turbocharger.
Problems and possible causes
4 Internal distortion or restriction in pipe from air
filter to turbocharger.
Problem Possible causes
5 Damaged/restricted crossover pipe,
Not enough power 1,4,5,6,7,8,9,10,11, 18,20,21,22,25,26,27, turbocharger to induction manifold.
28, 34, 35, 38 6 Restriction between air filter and turbocharger.
Black smoke 1,4,5,6,7,8,9,10,11,18,20,21,22,25,26,27, 7 Restriction in exhaust system.
28, 34, 35, 36 8 Turbocharger loose or clamps/setscrews loose.
Blue smoke 1,2,4,6,8,9,17,19,20,21,22,30,31,32,34 9 Induction manifold has cracks, is loose, or has
flange distortion.
High lubricating oil consumption 2, B, 15, 17, 19,20, 2B, 29, 31, 32, 34
10 Exhaust manifold has cracks, is loose, or has
Too much lubricating oil at turbine end 2,7, B, 17, 19,20,22, 2B, 30, 31, 32 flange distortion.
Too much lubricating oil at compressor end 1,2,4,5,6, B, 19,20,21,28,31,32 11 Restricted exhaust system.
12 Delay of lubricating oil to turbocharger at engine
Not enough lubrication B, 12, 14, 15, 16,23,24,29,32,33,37, 3B
start.
Lubricating oil in the exhaust manifold 2,7,17, is. 19,20,22, 2B, 31, 32 13 Insufficient lubrication.
Inside of the induction manifold wet 1,2,3,4,5,6, B, 10, 11, 17, ts, 19,20,21, 2B, 32, 14 Dirty lubricating oil.
34,39,40 15 Incorrect lubricating oil.
Damaged compressor impeller 3,4,6, B, 12, 15, 16,20,21,23,24,29,32,33,37, 3B 16 Restricted lubricating oil supply pipe.
Damaged turbine rotor 7, B, 12, 13, 14, 15, 16, 18,20,22,23,24,25,27,29, 17 Restricted lubricating oil drain pipe.
32, 33. 37, 3B 18 Turbine housing damaged or restricted.
Rotating assembly does not turn freely 3,6,7, B, 12, 13, 14, 15, 16, 18,20,21,22,23,24,29, 19 Leakage from turbocharger seals.
32,33,37, 38 20 Worn turbocharger bearings.
Worn bearings, bearing bores, journals 6,7, B, 12, 13, 14, 15, 16, 23, 24, 29, 33, 37, 3B 21 Excessive dirt in compressor housing.
22 Excessive carbon behind turbine rotor.
Noise from turbocharger 1,3,4,5,6,7, B, 9,10,11,12,13,14,15,16, lB, 20,
21, 22, 23, 24, 29, 32, 33, 34, 37, 3B 23 Engine speed raised too rapidly at initial start.
24 Insufficient engine idle period.
Sludge or carbon deposit in bearing housing 2,11,13,14,15,17,18,24,29,33,37,3B
25 Faulty fuel injection pump.
26 Worn or damaged atomisers.
27 Valves burned.
28 Worn piston rings.
29 Lubricating oil leakage from supply pipe.
30 Excessive preservation fluid {on initial engine
start).
31 Excessive engine idle period.
32 Restriction in turbocharger bearing housing.
33 Restriction in lubricating oil filter.
34 Wet type air cleaner: Restricted, dirty element,
viscosity of oil to lowlhigh.
35 Waste-gate actuator faulty or damaged.
36 Waste-gate valve not free.
37 Engine stopped too soon from high load.
38 Insufficient lubricating oil.
39 Fuel leakage from fuelled starting aid.

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1.10 Perkins Service Data Part 2,1997 Perkins Data Booklet Part 2, 1997 1.11
 Tractor Manuals Scotland
1 2
General safety precautions
Diesel fuel and IliM'icating all (especially used
These. safety precautions are Important. You
must refer also to the local regulations in the lubricating oil) can damage the skin of certain
persons. Protect your hands with gloves or a
country of use. Some items only reter 10specific
applications. special solution to protect the skin.
Only use these engines in the type of Do not wear clothing which Is contaminated by
application for which they have been designed. lubricating oil. Do not put material which is
contaminated with oil into the pockets of clothing.
Do not changethe specificationof the engine.
Do not smoke when you put fuel in the tank. Discard used lubricating oil in accordance with
local regulations to prevent contamination.
Clean away fuel which has been spill. Material
which has been contaminated by fuel must be Ensure that the control lever of the transmission
movedto a safe place. drive is in the "out-ct-drive"position before the
engine is started. Engine data
Do not put fuel in the tank while the engine runs
(unless it is absolutely necessary). The combustible material 01 some components
of the engine (tor example certain seals) can
00 not clean, add lubricating oil, or adjust the become extremely dangerous if it is burned. 100 Series 2.02
engine while it runs (unless you have had the Never allow this burnt material to come into
correct training; even then extreme care must be contact with the skin or with the eyes. 4.41 .... 2.08
used to prevent injury).
Read and use the instructions relevant to lift
Do not make adjustments that you do not equipment. Prima/SOOSeries . 2.13
understand.
Wear a face mask if the glass fibre cover of the
Ensure that the engine does not run in a location turbocharger is to be removed or fitted. 700 Series 2.17
where it can cause a concentration of toxic
emissions. Always use a safety cage to protect the operator 900 Series 2.21
when a component is to be pressure tested in a
Other persons must be kept at a safe distance container of water. Fit safety wires to secure the
white the engine or auxiliary equipment is in Phaser/1000 Series 2.25
plugs which seal the hose connections of a
operation. component which is to be pressure tested. Peregrine/1300 Series .... 2.33
Do not permit loose clothing or long hair near Do not allow compressed air to contact your
moving parts. skin. If compressed air enters your skin, obtain
Keep away from moving parts during engine medical help immediately.
operation. Warning! Some moving parts cannot Turbochargers operate at high speed and at high
be seen clearly while the engine runs. temperatures. Keep fingers, tools and debris
Do not operate the engine if a safety guard has away from the inlet and outtet ports of the
been removed. turbocharger and prevent contact with hot
Do not remove the filler cap or any component of surfaces.
the cooling system while the engine is hot and Fit only genuine Perkins parts.
while the coolant is under pressure, because
dangerous hot coolant can be discharged.
Do not use salt water or any other coolant which
can cause corrosion in the closed circuit of the
cooling system.
Do not allow sparks or fire near the batteries
(especially when the batteries are on charge)
because the gases from the electrolyte are highly
flammable. The battery fluid is dangerous to the
skin and especially to the eyes.
Disconnect the battery terminals before a repair
is made to the electrical system.
Only one person must control the engine.
Ensure that the engine is operated only 'rom the
control panel or from the operators position.
If your skin comes into contact with high-
pressure fuel, obtain medical assistance
immediately.

1.12 Perkins Service Data Booklet Part 2, 1997 Perkins Service Data Booklet Part 2, 1997 2.01
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2100 Series Tractor Manuals Scotland 100 Series 2

aaslc technical data Basic technical data continued

Horse power Compression rauo
• 102.04, 102.05 8,2 kW (11.0 bhp) -102.04,103.10,103.13 23:1
• 103.06, 103.D7 12,3 kW (16.5 bhp) -102.05, 103.D7, 103.09 24:1
-103.09 .. 16,5 kW (21.5 bhp) -103.06 23.5:1
-103.10 .......... 17,5 kW (23.5 bhp) -103.12,103.15 (KE), 104.19 (KK) 22.5:1
-103.12 . 19,6 kW (26.5 bhp) ·103.15 (KJ), 104.22 ... 19:1
-103.13 . 20,9 kW (28.0 bhp) ·104.19 (KF) 22:1
·103.15 (KE) .. 23,5 kW (31.5 bhp) Cubic capacity
·103.15 (KJ) 24,6 kW (33.0 bhp) -102.04 .. 0,4 Inres (24.4 in3)
·104.19 (KK) 32,6 kW (44.0 bhp) -102.05 0,511tres (30.5 in3)
-104.19 (KF) 31,3 kW (42.0 bhp) -103.06 0,6 IItres (36.6 in3)
-104.22 ..... 37,3 kW (50.0 bhp) -103.D7 c.znres (42.7 in3)
Number of cylinders -103.09 0,9 litres (54.9 in3)
• 102.04, 102.05 . ·103.10 1,0 litres (61,0 in3)
'103.06, 103.Q7,103.09, 103.10, 103.12, 103.13, 103.15 .....• , ••..... ·103.12 1.anees (73.3 in3)
'104.19,104.22 ·103.13 1,31ltres (79.3 in3)
Cycle ........ 4 stroke -103.15 (KE), 103.15 (KJ) 1,5 IItres (91.5 in3)
Induction system Naturally aspirated -104.19 (KK), 104.19 (KF) 1,9l1tres (116.0 in3)
Combustion system -104.22 (KR) , ,." . 2,2l1tros (134.3 in3)
-103.15 (KJ), 104.19 (KK) Direct injection Firing order
- remainder Indirect injection . 102.04, 102.05 .. 1-2
Nominal bore '103.06, 103.07, 103.09, 103.10,103.12,103.13,103.15 .. ,. 1-2·3
· 102.04, 103.06 64 mm (2.5 in) ·104.19,104.22 .. 1·3-4·2
• 102.05, 103.07 67 mm (2.6 in) Valve tip clearances
-103.09 72 mm (2.6 in) • Inlet (hot or cold) .... 0,22 mm (0.008 in)
-103.10 75 mm (3.0 in) - Exhaust (hot or cold) 0,22 mm (0,008 in)
·103.12 82 mm (3.2 in) Lubricating oil pressure at maximum engine speed and normal engine temperature
·103.13,103.15 (KE), 103.15 (KJ), 104.19 (KK), 104.19 (KF), 104.22 84 mm (3.3 in) '102.04,02.05,103.06,103.07,103.09,103.10 2901490kPa (42171Ibmn2)3,0/5,0 kgflcm2
Stroke '103.12,103.13,103.15,
• 102.04, 102.05, 103.06, 103.Q7 64 mm (2.5 in) 104.19,104.22 . 241/359 kPa (35/52 Ibf/in2) 2,513,7 kgf/cm2
·103.09,103.10 72 mm (2.8 in) Coolant temperature
·103.12,103.13 60 mm (3.2 in) '102.04,02.05,103.06,103.07 .... 87°C (189 OF)
·103.15,104.19 90 mm (3.5 in) -103.09,103.10 . 95 °C (203 OF)
·104.22 . 100 mm (3.9 in) -103.12,103.13,,103.15,104.19,104.22 93°C (199 OF)

Continued Continued

2.D2 Perkins Service Data Booklet Part 2, 1997 Perkins Service Data Booklet Part 2, 1997 2,03
Tractor Manuals Scotland - Please Do Not Copy
 2100 Series Tractor Manuals Scotland
100 Series 2
Basic technical data continued
Thermostat starts to open Preventive maintenance periods
~horizontal type . , . These preventive maintenance periods apply to average conditions of operation. Check the periods given
69/73'C (156/163 'F) by the manufacturer of the equipment In which the engine is installed. Use the periods which are shortest.
- vertical type . 80/84'C (176/183 'F) When the operation of the engine must conform to the local regulations these periods and procedures may
Thennostat fully open need to be adapted to ensure correct operation of the engine.

~horizontal type It is good preventive maintenance to check for leakage and loose fasteners at each service.
. 82'C (180 'F)
- vertical type .. , , . .. .. 95'C (203 'F) Maintenance schedules
Direction of rotation . Clockwise from front A Every day or every 8 hours o Every 200 hours or 6 months
B First service 20/50 hours E Every 400 hours or 12 months
Idling speed , BOOto 1200 according to the application C Every 100 hours or 3 months F Every 600 hours or 18 months
Location of maximum no-load speed ....... None
The schedules which follow must be applied at the interval (hours or months) which occur first.
Location of number 1 cylinder . . . .. Crankshaft pulley end
Location of engine timing marks .... , A B CD E F Operation
Crankshaft, camshaft gear and idler gears
Atomiser codes
-102.04,102.05,103.06,
.......•........
103.07
Part numbers only
131406340
· ··
Check the level of coolant (top up with coolant only)
Check concentration of coolant

· .
-103.09,103.10 . .... 131406330 Renew coolant (fill slowly, ensure correct quantity is used)
-103.12,103.13,103.15 (KE), 04.19 (KF), 104.22 ... 131406360 Check engine lubricating oil level
-103.15 (KJ), 104.19 (KK)
Fuel pump codes
....
. None, one pump supplied which is adjusted by shims
131406370
··
··
Renew engine lubricating oil (fill slowly, ensure correct quantity is used)
Renew engine oil filter
Location of fuel pump code ... ,
Location of fuel pump timing marks .... . . . . .. Front crankshaft pulley and timing case
None
·· . Drain water from fuel filter and pre-filter
Renew fuel filter canister (N,B. air vent screws on tllter and fuel pump)
Belt tension .•....
Belt deflection at longest free length ..
5 kg! (lbQ
5 mm (0.2 in)
··· ·
Check tension of alternator drive belt
Check alternator drive belt for wear

· ··
Renew alternator drive belt

· Check and adjust idle speed (1)

Tighten cylinder head (1)

·· Check and adjust valve clearances (1)

Check electrical systems (1)

· Check all nuts and bolts for tightness

·· ··
Check injectors for performance (1)
Clean air filter (earlier check may be necessary)
Renew air filter element

·· · Check and correct any leaks or engine damage

(1) By a person who has had the correct training.

..
The operations above are to be carried out by trained personnel with reference to the Workshop Manual
where necessary. These preventive maintenance periods apply to average conditions at operation. Check
the periods given by the manufacturer of the equipment in which the engine is installed. If necessary, use
the shorter periods.
The oil change interval will change with the amount of sulphur in the fuel (see the table on page 3.03 and
the fuel specification). The interval to change the canister of the lubricating oil filter is not affected.

2,04 Perkins Service Data Booklet Part 2, 1997

Tractor Manuals Scotland - Please DoService
Perkins Not Copy
Data Booklet Part 2, 1997 2.05
 Tractor Manuals Scotland
2100 Series 100 Series 2

Recommended torque tensions Cylinder head torque sequence

The torque tensions below apply to components lubricated lightly with clean engine oil before they are fitted. Caution: This operation must be done by a person
Torque with the correct training. If in doubt, refer to the
Description Thread
workshop manual.
size Nm Ibfft kgfm
Setsorews, cylinder head, refer to head tightening sequence 1 Lightly lubricate the threads and the thrust faces
of the setscrews.
Plug, lubricating oil sump 34 25 3,5 2 Gradually and evenly tighten the setscrews to the
Atomlser correct torque in the correct sequence shown in the
·102.04.102.05,103.06,103.07,103.09,103.10 81 60 8,3 tables below
·103.12,103.13,103.15 (KE), 104.19 (KF), 104.22 65 47 6,5 Torque
Setscrew, atomiser clamp Engine type
·103.15 (KJ), 104.19 (KK) 23 17 2,3 Nm Ibfft kgfm

Nuts, high-pressure fuel pipes 102·4,102·4,103·6,103·7 37 27 3,7

·102,04,102.05,103.06,103.07,103.09,103.10 23 17 2,3 103·9,103·10 51 37 5,2
·103.12,103.13,103.15,104.19,104.22 19 14 2,0
103·12, 103·13, 103·15,
Setscrews, main bearing 104·19,104-22 92 67 9,2
- holder, upper and lower
102.04,102.05,103.06,103.07,103.09,103.10 21 16 2,1
Engine type Sequence
- holder, to cylinder block
102.04,102.05,103.06,103.07,103.09,103.10 28 20 2,8 2 cylinder Illustration A
- holder, hexagonal hole type 3 cylinder Illustration B
103.12,103.13,103.15,104.19,104.22 26 20 2,8
4 cylinder Illustration C
- holder, hexagonal bolt type
103.12,103.13,103.15,104.19,104.22 51 38 5,2
Note: Release the cylinder head setscrews evenly
Nuts, connecting rods and gradually in the reverse sequence to that shown
·102.04,102.05, 103.06, 103.07 23 17 2,3 in (A).
·103.09,103.10 32 23 3,2
·103.12,103.13,103.15,104.19,104.22 51 38 5,2
Nut, crankshaft pulley
·102.04,102.05,103.06,103.07,103.09,103.10 122 90 12
·103.12,103.13,103.15,104.19,104.22 305 224 31
Setscrews, flywheel to crankshaft
·102.04,102.05,103.06,103.07 75 54 7,5
·103.09,103.10,103.12,103.13,103.15,104.19,104.22 65 47 6,5

Perkins Service Data Booklet Part 2, 1997 2.07

2,05 Tractor
Perkins Service Data Manuals
Booklet Part 2. 1997 Scotland - Please Do Not Copy
 Tractor Manuals Scotland
24.41 4.41 2

Basic technical data Preventive maintenance periods

Horse power .. , . 60 kW (81 bhp) These preventive maintenance periods apply to average conditions of operation. Check the periods given
by the manufacturer of the equipment in which the engine is installed. Use the periods which are shortest.
Number of cylinders . . ... 4 When the operation of the engine must conform to the local regulations these periods and procedures may
Cycle Four stroke need to be adapted to ensure correct operation of the engine.
Induction system . Naturally aspirated It is good preventive maintenance to check for leakage and loose fasteners at each service.
Combustion system Direct injection Maintenance schedules
Nominal bore 101 mm (3.98 in) A First service at 20/40 hours o Every 400 hours or 12 months
B Every day or every 8 hours E Every 2000 hours
Stroke . 127 mm (5.00 in) C Every 200 hours or 6 months
Compression ratio ,. ..... 15.3:1
The schedules which follow must be applied at the interval (hours or months) which occur first.
Cubic capacity 407 litres (248 in3)
Firing order . ... 1-3-4-2 A B C 0 E Operation
Valve tip clearances
··. · Check the amount of coolant

·
- Inlet (cold) . Check the concentration of the coolant (2)
0,20 mm (0.008 in)
- Exhaust (cold) . Check the drive belt of the alternator
0,45 mm (0.018 in)

· · ··
Lubricating oil pressure Clean the sediment chamber and the strainer of the fuel lift pump
- maximum engine speed and Check for water in the pre-filter (1)

· ·
normal engine temperature ... Renew the elements of the fuel filter
207/414 kPa (30/60 Ibflin') 2,1/4,2 kgf/cm'
Ensure that the atomisers are checked (3)
Coolant temperature . .. . . . . .. .. . . 60°C (140 OF) Ensure that the idle speed is checked and adjusted, if it is necessary (3)

···
Thermostat starts to open . 77/85 °C (170/185 OF)
Check the amount of lubricating oil in the sump
Thermostat fully open . 92198 °C (197/208 OF) Check the lubricating oil pressure at the gauge (1)
Direction of rotation
Idling speed
. . . . •. Clockwise from front
See application manual
·· ·· Renew the engine lubricating oil (4) (5)
Renew the canister of the lubricating oil filter (4)

Location of maximum no-load speed Fuel injection pump data plate · Clean the engine breather system

·· .
Clean the air cleaner or empty the dust bowl of the air filter
Location of number 1 cylinder .. . , . . . . .. Crankshaft pulley end - extremely dusty conditions

·
Location of engine timing marks - normal conditions
Marks on the pulley/damper or crankshaft,
Clean or renew the air filter element, if it has not been indicated earlier
camshaft gear, fuel pump gear and idler gears
Atomiser codes
Fuel pump codes ..
. . ..
.. .. . . . . .. .. . . ..
HD, HL, HU, HZ, NP
AD, BD, CD, DO, FD
·· Check the engine mounts
Check all hoses and connections

Location of fuel pump code Fuel injection pump data plate · · Ensure that the valve tip clearances of the engine are checked and, if

·
necessary, adjusted (3)
Location of fuel pump timing marks Fuel pump flange and timing case Ensulj,8 that the alternator, the starter motor are checked (3)
Belt tension .... 45 N (10 Ibf) 4,5 kgf (1) If one is fitted.
Belt deflection at longest free length 10 mm (3/8 in) (2) Renew the antifreeze every 2 years. If a coolant inhibitor is used instead of antifreeze, it should
be renewed every 6 months.
(3) By a person who has had the correct training.
(4) The lubricating oil and the filter canister must be renewed every 250 hours or 12 months for
applications where the engine normally runs at full load for periods of more than 20 minutes, for
example: generating sets or water pumps.
(5) The oil change interval will change with the amount of sulphur in the fuel (see the table on page
3.03 and the fuel specification). The interval to change the canister of the'lubncetlnq oil filter is
not affected.

2,08 Perkins Service Data Booklet Part 2. 1997 Perkins Service Data Booklet Part 2, 1997 2,09
Tractor Manuals Scotland - Please Do Not Copy
24.41 Tractor Manuals Scotland
4.41 2
Fuel pump codes and timing
Recommended torque tensions
CAY fuel Injection pump The torque tensions below apply to components lubricated lightly with clean engine oil before they are fitted.
Type ........ DPA Torque
Description Thread
Direction of rotation from drive end .. Clockwise size Nm Iblft kgfm
Outlet for number 1 cylinder letterKW· Setscrews, cylinder head, refer 10head tightening sequence 1I2UNF 110 80 11,1
Static timing Plug, lubricating oil sump 3/4 UNF 34 25 3,5
The engine check angle must be used with special tool MS.67B and with the engine set with number 1 Setscrews, atomiser clamp M8 12 9 1,2
piston et top dead centre (TOe) on the compression stroke. The pump is checked with the pump set at the Union nuts, high-pressure fuel pipes M12 22 16 2,2
start of injection for number 1 cylinder.
Setscrews, main bearings 5/8 UNF 250 185 26,0
The code letters are included in the setting code stamped on the data plate of the fuel injection pump. Some
fuel pumps may have the setting code stamped on a modification plate which is fastened to the flange of the Nuts, connecting rods 1/2UNF 125 92 12,7
pump. If a modification plate is fitted, use the code letters stamped on this plate. A typical setting code is Setscrews, crankshaft pulley 7I1eUNF 115 85 11,8
2643DOOOADI2I2420; in this example the code letters are "AD". Setscrews, flywheel to crankshaft 1/2 UNF 105 T7 10,7

Fuel pump code Engine check Pump mark

letters angle (degrees) angle (degrees)
AD 280.5 291
BD 280.5 293
CD 280.5 287
FD 286 296
Stanadyne fuel injection pump
Type ................. Sianadyne DB2
Outlet for number 1 cylinder a o'clock position as seen from the rear of the pump
Direction of rotation from drive end .... Clockwise
Fuel system . . .. , . .. Self-vent
Static timing
The engine check angle must be used with special tool MS.67B and with the engine set with the piston of
the number 1 cylinder at top dead centre (TOG) on the compression stroke. The pump is checked with the
pump set at the start of injection for the number one cylinder.

Engine check angle Pump mark angle

(degrees) (degrees)
286 297

2.10 Perkins Service Data Booklet Part 2, 1997

Tractor Manuals Scotland - Please DoService
Perkins Not Copy
Data Booklet Part 2, 1997 2.11
 Tractor Manuals Scotland
24.41 Prima/500 Series 2

Cylinder head torque sequence Basic technical data

Horse power .... 36,51059,7 kW (49 to 80 bhp)
Caution: This operation must be done by a person
Number of cylinders
with the correct training. If in doubt, refer to the
workshopmanual. Cycle Four stroke
It is important that the studs and the three different Induction system Naturally aspirated or-turbocharged
lengths of setscrews are fitted in their correct
Combustion system Direct injection
positions.
Nominal bore 84,5 mm (3.33 in)
Fastener Fastener Illustration
type length mm (in) and position Stroke 88,9 mm (3.50 in)

Setscrew Compression ratio

Short A 5,6,11,12,16,
17,21,22 - Prima naturally aspirated 18.1:1
Setscrew Medium A 1,2,3,4,7,8, - Prima turbocharged .. 17.2:1
9,10,13,15, 18, - 500 Series.. .. . 17:1
20
Setscrew Cubic capacity . t,994litres (122 in3)
Long A 14,19
Firing order . '-3-4-2
1 Lightly lubricate the threads and the thrust faces
Valve tip clearances Refer to the workshop manual
of the setscrews.
2 Gradually and evenly tighten the setscrews to Lubricating oil pressure
110 Nm (80 Ibf tt) 11,1 kgf m in the sequence shown - maximum engine speed and
in (A). Repeat to ensure that all the setscrews are normal engine temperature 250 kPa (36 Ibl/ln2) 2,5 kgl/cm2
tightened to the correct torque.
Coolant temperature . . . .. 60°C (140 OF)
3 Use the special angle gauge MS.1531 to tighten
the setscrews, in the correct sequence (A), a further Thermostat starts to open
part of a turn according to the length of the
• Prima 85/89 °C (185/192 oF)
setscrews see the table below
- 500 Series 77/85 °C (1701185 oF)
Fastener Further part of a tum
Thermostat fully open
A 5,6,11,12,16,
- Prima 99/102 °C (2101215 oF)
17,21,22 150 or 2 1/2 flats
0

- 500 Series 92/98 °C (197/208 OF)

A 1,2,3,4,7,8,9,
10,13,15,18,20 180 or 3 flats
0 Direction of rotation Clockwise trom front
A 14,19 210° or 3 112flats Idling speed 820 to 1050 revlmin
Location of maximum no-load speed .... None
4 If the special angle gauge MS.1531 is not
available, make a suitable mark on the cylinder head Location of number 1 cylinder ... . . . • . . . . . .. Crankshaft pulley end
in line with a corner of each setscrew (B). Make
Location of engine timing marks Timing pin method
another mark, at the correct angle (counter-
clockwise), on the edge of the flange of each Atomiser codes ... JC, JD, RG, JP. RL
fastener according to the length of the setscrew.
Fuel pump codes None
Tighten each setscrew in the correct sequence until
the marks on the flange are next to, and in line with, Location of fuel pump code ..••... , .. , None
the marks on the cylinder head.
Location of fuel pump timing marks Timing pin method, camshaft and flywheel
Note: Release the cylinder head setscrews evenly
and gradually in the reverse sequence to that shown Belt tension
in (A). - new belt 440 N (100 Ibl) 45,0 kg!
- after 20 hours service 355 N (80 Ibl) 3,6 kg!
Belt deflection at longest free length 9,5 mm (0.375 in)

Perkins Service Data Booklet Part 2, 1997 2.13

Tractor Manuals Scotland - Please Do Not Copy
2,12 Perkins Service Data Booklet Part 2, 1997
2 Prima/500Series Tractor Manuals Scotland Prima/500Series 2

Preventive maintenance periods Recommended torque tensions

These. preventive maintenance periods apply to average conditions of operation. Check the periods given The torque tensions below apply to components lubricated lightly with clean engine oil before they are fitted.
by the manufacturer of the equipment in which the engine is installed. Use the periods which are shortest.
When the operation of the engine must conform to the local regulationsthese periods and procedures may Torque
need to be adaptedto ensure correct operationof the engine.
Thread
Description Nm Ibfft kgfm
Iiis good prevenl!ve maintenance to check:for leakage and loose fasteners at each S81Vice. size
Setscrews, cylinder head, see cytl1der head torque sequence M12
Maintenance schedules
Sump plUg 1/4BSP 43 32 4.4
A First service at 25/50 hours E Every 400 hours or 6 months
B Every day or every 8 hours
Setscrew, atomiser clamp M10 43 32 4.4
F Every 800 hours or 12 months
C Everyweek G Every 1600 hours or 24 months Union nut, high pressure fuel pipes M12 22 16 2.2
D Every month H Every 2000 hours or 30 months Setscrews, main bearing M12 112 83 11.4
The schedules which follow must be applied at the interval (hours or months) which occur first. Nuts, big end bearing 11/32 UNF 47 35 4,8
Front pulley, refer to the workshop manual
ABC 0 E F G H Operation Setscrews, flywheel 7/16 UNF 65 48 6,6

·· . . Check the amount of coolant

Check the concentration of the coolant

· · ·
Renew the coolant
Check the drive belt of the alternator

. Renew the drive belt of the alternator

··
Drain water from the fuel pre-fifter
Renew the canister of the fuel filter
Clean the sediment chamber of the fuel lift pump

··
··
Check the amount of lubricating oil in the sump

·· ··
Check the lubricating oil pressure at the gauge (1)
Renew the engine lubricating oit (3)
Renew the canister of the lubricating all filter

·· .
Clean the air cleaner or empty the dust bowl of the air filter
- extremely dusty conditions

·. ·
- normal conditions
Clean or renew the air filter element, if it has not been indicated earlier
Clean the engine breather
Check the performance of the glow plugs

· · · Ensure idle speed is checked and adjusted, if necessary (2)

Ensure that the valve tip clearances of the engine are checked and, if
necessary, adjusted (2) ,

· Ensure that the timing belt is checked for wear, damage and the correct

··
tension (2)
Ensure that the timing belt is renewed (2)
Ensure that the alternator and the starter motor are checked (2)

(1) If there is one fitted.

(2) By a person who has had the correct training.
(3) The oil ch~nge interval will change with the amount of sulphur in the fuel (see the table on page
3.03 and the fuel specification). The Interval to change the canister of the lubricating oil filter is not
affected.

2.14 Perkins Service Data Booklet Part 2, 1997 Perkins Service Data Booklet Part 2, 1997 2.15
Tractor Manuals Scotland - Please Do Not Copy
2 Prima/SOO Series Tractor Manuals Scotland
700 Series 2
Cylinder head torque sequence
Caution: Refer to Section 12 of the workshop
Basic technical data
manual before following these instructions. There is
a special timing pin fitted to the engine that must be Horse power
fitled in the correct position. If it is not, the engine will -704-26 431047 kW (57.7 to 63.0 bhp)
be damaged.
- 704-30 43 kW (57.7 bhp)
1 Lightlylubricate the threads and the thrust faces
of the cylinder head setscrews. Number of cylinders
2 Fit the setscrews in their correct positions and Cycle Four stroke
tighten them finger tight.
Induction system Naturally aspirated
Setscrew Illustration Combustion system
type and position Indirect injection
- 704-26
Short A 1 t06 - 704-30 Direct injection
Long A 7 to 10 Nominal bore

3 Gradually and evenly tighten the setscrews to 50 - 704-26 91.0 mm (3.58 in)
Nm (37 Ibf ft) 5,1 kgf m, in the correct sequence (A). - 704-30 97.0 mm (3.82 in)
4 Tighten the setscrews to 100 Nm (741bf ft) 10,2
Stroke 100 mm (3.90 in)
kgf m, in the correct sequence (A).
5 Use the special angle gauge MS.1531 to tighten Compression ratio
the setscrews, in the correct sequence, a further - 704-26 .. 22:1
quarter of a turn (90°).
- 704-30 .. 17.5:1
If the special angle gauge MS 1531 is not available,
make a suitable mark on the cylinder head in line Cubic capacity
with a corner of each setscrew (B). Make another
-704-26 "" 2,6 litres (159 in3)
mark, at 90° (counter-clockwise), on the edge of the
flange of each setscrew. Tighten each setscrew in Note: Release the cylinder head setscrews evenly - 704-30 3,0 lhree (183 inS)
the correct sequence until the marks on the flange and gradually in the reverse sequence to that shown F.iringorder 1-3-4-2
are next to, and in line with, the marks on the in (A).
cylinder head. Valve tip clearances
Caution: If the original setscrews have been fitted - Inlet (cold) 0,35 mm (0.014 in)
again, mark the top of each setscrew with a centre - Exhaust (cold) 0,35 mm (0.014 in)
punch to indicate it has been tightened in service. A
maximum of four centre punch marks is permitted. Lubricating oil pressure
- maximum engine speed and
normal engine temperature 420 kPa (61 Ibflin2) 4,3 kgf/cm2
Coolant temperature 60 °C (140 oF)
Thermostat starts to open 82 °C (179 OF)
Thermostat fully open 95 °C (203 OF)
Direction of rotation ... ClockWise from front
Idling speed Refer to the User's Handbook of the application
Location of maximum no-load speed Fuel pump data plate
Location of number 1 cylinder ... Crankshaft pulley end
Location of engine timing marks .. Crankshaft pulley

Continued

2.16 Perkins Service Data Booklet Part 2, 1997

Tractor Manuals Scotland - Please Do Service
Perkins Not Copy
Data Booklet Part 2, 1997 2_17
 Tractor Manuals Scotland
2700 Series 700 Series 2

Basic technical data Continued Preventive maintenance periods

Atomiser codes , ..•.... UA,UB These preventive maintenance periods apply to average conditions of operation. Check the periods given
Fuel pump codes , . by the manufacturer of the equipment in which the engine is installed. Use the periods which are shortest.
AJ, BJ
When the operationof the engine must confonn to the local regulationsthese periods and proceduresmay
Location of fuel pump code Fuel pump data plate need to be adapted to ensure correct operation of the engine. It is good preventive maintenance to check
Location of fuel pump timing marks . for leakage and loose fasteners at each service.
. None
Belt tenslon , , .. 45 N (10 Ibf) 4,5 kgf
Maintenance schedule
Belt deflection at longest run ... 10 mm (3/8 in)
t The schedules which follow must be applied at the interval (hours or months) which occur first.
A First service at 25/50 hours F Every 500 hours or 12 months (704~26)

i
B Every day or every 8 hours G Every 1000 hours
C Every 250 hours or 6 months (704~30) H Every 2000 hours
, D Every 250 hours or 6 months (704~26) J Every 3000 hours
E Every 500 hours or 12 months (704~30)

A B CD E F G H J Operation

· · ·· Check the amount of coolant

··
Check the concentration of the coolant (3)
Check the condition of the drive belt

· · ·· . Drain water from the fuel pre-filter (1)

Renew the canister of the fuel filter and renew the fuel strainer
Ensure that the atomisers are checked (2) a/ways use new clamps on 704-30

· Ensure that the idle speed is checked and adjusted, it it is necessary (2)

·
·· · ····
Check the amount of lubricating oil in the sump
Check the lubricating oil pressure at the gauge (1)
Renew the engine lubricating oil (5) (4)
Renew the canister of the lubricating oil filter

··· ·
Clean the air cleaner or empty the dust bowl of the air filter

i ··
-extremely dusty conditions
-normal conditions
Clean or renew the air filter element, if this has not been indicated earlier

I · · Ensure that the valve tip clearances of the engine are checked and, if
necessary, adjusted (2)

·· Check all hoses and connections

·
Remove and clean the engine breather pipe)
Renew the engine breather (2)

·· ·
Ensure that the alternator, the starter motor, etc. are checked (2)
Ensure that the glow plugs are checked (2)

· Inspect the electrical system (2)

(1) If one is fitted.

(2) By a person who has had the correct training.
(3) Renew the antifreeze every 2 years.
(4) The oil change interval will change if a lubricating oil sump with a capacity of less than 8litres is used,
If there is doubt, contact Technical Services, Perkins International Limited, Peterborough,
(5) The oil change interval will change with the sulphur content of the fuel (see the table on page 3.03 and
the Fuel Specification in section 5). The interval to change the canister of the lubricating oil filter is not
affected.

2,18 Perkins Service DataTractor Manuals

Booklet Part 2, 1997 Scotland - Please Do Service
Perkins Not Copy
Data Booklet Part 2,1997 2,19
 Tractor Manuals Scotland
2700 Series 900 Series 2
Basic technical data
Recommended torque tensions
Horsepower .. 39,5 kW (53 bhp)
The torque tensions below apply to components lubricated lightly with clean engine oil before they are fitted
Number of cylinders ... , ........... 3
Thread Torque
Description
Cycle ...... Four stroke
size Nm Ibtft kgtm
Setscrews, cylinder head, refer to head tightening sequence Ml1 Induction system Naturally aspirated
Plug, lubricating oil sump 3/4 UNF 34 25
Combustionsystem , . . .. Direct injection
3,5
Setscrews, atomiser clamp M8 12 9 1,2 Nominal bore . . .. ... 95 mm (3.74 in)
Union nuts, hlqh-pressure fuel pipes M12 22 16 2,2 Stroke . 127 mm (5.00 in)
Setscrews, main bearings M14 147 108 15,0 Compression ratio ............. 17.5:1
Nuts, connecting rods M9 54 40 5,5 Cubic capacity ... . , .. 2,7litres (164.76 in2)
Setscrews, crankshaft pulley M16 185 136 19,0 Firing order .. 1·2·3
Setscrews, flywheel to crankshaft M12 100 77 10,7
Valve tip clearances
Cylinder head torque sequence - Inlet (cold) 0,20 mm (0.008 in)
Caution: This operation must be done by a person Exhaust 0,45 mm (0;018 in)
with the correct training. If in doubt, refer to the
Lubricating oil pressure
workshop manual.
M maximum engine speed and
1 Lightly lubricate the threads and the thrust faces
normal engine temperature ... 207/414 kPa (30/60 Ibl/in2) 2,114,2 kgt/cm2
of the setscrews.
2 Gradually and evenly tighten the setscrews to 70 Coolant temperature 60°C (140 OF)
Nm (521bf ft) 7,1 kgf m in the correct sequence, Thermostat starts to open ... 80/84 °C (1761183 OF)
shown in (A).
Thermostat fully open . 96°C (205 OF)
3 Tighten the setscrews to 100 Nm (741bf ft) 10,2
kgf m in the correct sequence, shown in (A). Direction of rotation .. ClockWise from front
4 Repeat stage 3. Idling speed . , .. 750 rev/min
Note: Release the cylinder head setscrews evenly
Location of maximum no-load speed Fuel pump data plate
and gradually in the reverse sequence to that shown
in (A). Location of number 1 cylinder Crankshaft pulley end
Location of engine timing marks Crankshaft, fuel pump gear, camshaft gear, idler gears,
and alignment of holes in the flywheel backplate
Atomiser codes KB
Fuel pump codes AN·BN
Location of fuel pump code Left side of pump from rear of engine
Location of fuel pump timing marks Fuel pump flange
Belt tension . 45 N (10 Ibl) 4,5 kgt
Belt deflection at longest run 10 mm (3/8 in)

Perkins Service Data Booklet Part 2, 1997 2.21

2.20 Perkins Service DataTractor Manuals
Booklet Part 2,1997 Scotland - Please Do Not Copy
2900 Series Tractor Manuals Scotland 900 Series 2

Preventive maintenance periods Fuel pump codes

These preventive maintenance periods apply to average conditions of operation. Check the periods given
Lucas fuel injection pump
by the manufacturer of the equipment In which the engine Is installed. Use the periods which are shortest.
When the operation of the engine must conform to the local regulations these periods and procedures may Type...... . . lucas DP 200
need to be adaptedto ensure correct operationof the engine. Direction of rotation from drive end ClockWise
It Is good preventive maintenance to check for leakage and loose fasteners at each service. Outlet for number 1 cy1inder Letter"U·
Maintenance schedules Static timing
A First service at 25/50 hours E Every 1000 hours An example of the pump code is 2644AOOOAN/2I2270. The fuel pump code begins with the pump part
B Every day or every 8 hours F Every 2000 hours number, followed by two letters, -than a number for the governor spring position and lastly the maximum no-
C Every 200 hours or 4 months G Every 4000 hours load speed. For identification purposes, only the two code lettersare used. This information can be lound on
o Every 500 hours or 12 months the data plate of the fuel pump. The mark on the flange of the pump can be checked with timing tool
The schedules which follow must be applJed at the interval (hours or months) which occur first. MS.67B. The lock angle is set with timing tool MS.67B.
The fuel injection pump is timed to the engine with the engine set at TOC No.1 cylinder on the compression
A B CD E F G Operation stroke.

·· Check the amount of coolant Fuel pump code Pump mark

· ··
Check the concentration of the coolant (1) letters angle (degrees)
Check the drive belt of the alternator
AN 89

· · ·. Drain water from the fuel pre-filter

Renew the elements of the fuel filter
Ensure that the atomlsers are checked (3) Recommended torque tensions
BN 88

· Ensure idle speed is checked and adjusted, if necessary (3) The torque tensions below apply to components lubricated lightly with clean engine oil before they are fitted.

···· ·
Torque
Check the amount of lubricating aU in the sump Description Thread
Check the lubricating oil pressure at the gauge (2) size Nm Ibfft kg! m

· ·
Renew the engine lubricating oil (4) Setscrews, cylinder head M12/M14

· .
Renew the canister of the lubricating all filter
Sump plug 3/4 UNF 34 25 3,5
Clean external vent holes on breather valve
Renew the engine breather valve Atomiser clamp M8 22 16 2,2
Union nuts, high-pressure fuel pipes M12 22 16 2,2

·· ·
Clean the air cleaner or empty the dust bowl at the air filter
Main bearing 9/16 UNF 152 112 15,5
- extremely dusty conditions
7/16 UNF 77 57 7,9

·
- normal conditions Big end bearing
Clean or renew the air filter element, if it has not been indicated earlier Crankshaft pulley 7/8 UNF 325 240 33,2

·· Check the engine mounts

Check all hoses and connections (also includes breather pipe)
Flywheel 1I2UNF 105 77 10.7

· · Ensure that the valve tip clearances of the engine are checked and, it

· .
necessary, adjusted (3)
Check all electrical cables and connections (5)
Ensure that the alternator and the starter motor are checked (3)

(1) Renew the antifreeze every 2 years. if a coolant inhibitor is used instead of antifreeze, it 'should be
renewed every 6 months.
(2) If there is one fitted
(3) By a person who has had the correct training.
(4) The oil change interval will change with the amount of sulphur in the fuel (see the table on page
3.03 and the fuel specification). The interval to change the canister of the lubricating oil filter Is not
affected.
(5) Caution: If there is a failure in the electrical circuit for the cold start advance, the engine wiDrun
continuously with the timing in the fuJ/yadvanced position and damage the engine.

2.22 Perkins Service Data Booklet Part 2, 1997 Perkins Service Data Booklet Part 2, 1997 2.23
Tractor Manuals Scotland - Please Do Not Copy
 2900Series Tractor Manuals Scotland
Phaser/1000 Series 2
CautIon: This operation must be done by a person
with the cotreatraining. If in dOUbt, refer to the Basic technical data
workshop manual.
Horse power . . ..........••........................ , 50,7 kW (681210bhp)
Thera are two types of cylinder head gasket in use:
Number of cylinders
Part number 3681E026,
- AA, AB, AC, AD, AG, AH, AE .
a brown 'soft' gasket with beads of red sealant.
Part number 3681E028, - YA, YB, YC, YO, YE
a black laminated steel gasket. Cycle Four stroke
In service, engines fitted with gasket, part number
Induction system
3681 E026, can also use gasket, part number
3681E026. Engines fjtted with gasket, part number -AA,AG, YA .•.•... '. . . . . . Naturally aspirated
3681 E028, must use only this gasket. -AB, AH, VB , .. , .• " ... , . Turbocharged
-AG, YG . . .. .. . . . . .. .. . . Compensated
Tighten the studs into the cylinder block to 25 Nm
(18 Ib!ft) 2,5 kg! m, - AD, YO, AE, YE Turbochargedlintercooied
Combustion system Direct injection
1 Lightly lubricate the threads and the thrust faces
of the fasteners. Nominal bore .... 100 mm (3.937 in)
2 Fit the fasteners in their correct positions and Stroke 127 mm (5,000 In)
tighten them finger tight.
Note: From engine number 3084508, two studs and Compression ratio
nuts (A10 and A11) were replaced by setscrews. - AA, AG, VA (some VA engines are 17.5:1) . 16,5:1
· AB, AC, AD, AH, YB, YO, YC (some YO engines are 17.5:1 or 17.25:1) 16:1
Gasket type and Illustration -AE, YE " ". 17.5:1
fastener type and position Cubic capacity
3681E026 and - AA, AB, AG, AD, AG, AH, AE , 4 litres (243 ina)
3681E028 up to 308449B
- YA, YB, YG, YO, YE 6 fltres (365 in3)
setscrew A 1 t08
nut 5 Use the special angle gauge MS.1531 to tighten Firing order
A9to 12
setscrews A 1 to AS, in the correct sequence a - AA, AB, AG, AD, AG, AH, AE 1-3-4-2
3681E028 from 306450B
further one flat (60").
setscrew A 1 to 8, 10, 11 - YA, YB, YG, YO, YE 1-5-3-6-2-4
6 Repeat stage 5.
nut A9,12
7 Gradually and evenly tighten the setscrews in Valve tip clearances
postnons A9 to A 12 only in the sequence shown in - Inlet (cold) 0,20 mm (0,006 in)
3 Gradually and evenly tighten the setscrews in
(A) to the values shown the table opposite. - Exhaust (cold) .... 0,45 mm (0.Q18in)
positions Alto AS only in the sequence shown in (A)
to the values shown the table below S Repeat stage 7,
Lubricating oil pressure max engine speed and normal engine temperature
9 Use the special angle gauge MS.1531 to tighten
Gasket type and Torque the setscrews A9 to A12 in the correct sequence, a - with cooling jets 280 kPa (40 Ibflin2) 2,8 kgf/cm2
fastener positlon further one flat (60"), · without cooling jets ... 207 kPa (30 IbMn') 2,1 kgl/crn'
Nm Ibfft kg!m
If the special angle gauge MS.1531 is not available Coolant temperature ... 60 °G (140 oF)
3681E026 for stages 5, 6 and 9, make a suitable mark on Ihe
Thermostat starts to open
A HaS cylinder head in line with a comer of each fastener
90 66 9,2
A 9 to 12 (8). Make another mark, at 60 (counter-clockwise),
C · single wax type (6 cylinder engines) 67175 °G (152/167 OF)
60 44 6,1 on the edge at the flange of each fastener. Tighten
3681E028 · twin wax type (4 cylinder engines) 77/85 °C (170/185 OF)
each fastener in the correct sequence until the
A t to B 70 52 7,1 marks on the flange are next to, and in line with, the Continued
A 9to 12 50 37 5,1 marks on the cylinder head.
Note: Release the cylinder head fasteners evenly
4 Repeal stage 3. and gradually in the reverse sequence to that shown
in (A).

2,24
Perkins Service Data BOOklet Part 2, 1997
Tractor Manuals Scotland - Please Do Not
Perkins ServiceCopy
Data Booklet Part 2, 1997 2,25
 Tractor Manuals Scotland
2 Phaser/1000 Series Phaser/1000 Series 2
Basic technical data continued Preventive maintenance periods
Thermostat fully open Caution: On short distance operation with frequent starts and stops the hours of operation are more
important than the distance.
- single wax type (6 cylinder engines) 85/88 °C (185/190 oF)
These preventive maintenance periods apply to average conditions of operation. Check the periods given
• twin wax type (4 cylinder engines) 92/98 °C (197/208 OF) by the manufacturer of the equipment in which the engine is installed. Use the periods which are shortest.
Direction of rotation .... When the operation of the engine must conform to the local regulations these periods and procedures may
Clockwise from front
need to be adapted to ensure correct operation of the engine.
Idling speed . Refer to application User's Handbook
It is good preventive maintenance to check for leakage and loose fasteners at each service.
Location of maximum no-load speed .. , , . . . . . . . .. Fuel injection pump data plate
Mainten.ance schedule - 1000 Series
Locallon of number 1 cylinder , . Crankshaft pulley end
Location of engine liming marks
A First service at 20/40 hours o Every 400 hours or 12 months
Fuel pump gear, Crankshaft, main idler gear and camshaft gear B Every day or every 8 hours E Every 2000 hours
Atomiser codes , . C Every 200 hours or 6 months
~~~~~4~A~~~~~.~M~~
NK. NL, NM, NN, NP, NA, NS, NT, NU, NV, NW, AD, AE. AF, AH, AK, The schedules which follow must be applied at the interval (hours or months) which occur first.

AM, AN, AP, AA, AS, AT, AU A B CD E Operation

Fuel pump codes ..... ,
~~~~~~L_~~~~~~~~ ·· · Check the amount of coolant

· ·
Check the concentration of the coolant (2)
EK, EM, FC, FK, FL, FM, GC, GK, GL, GM, HC. HK, HL, HM, JK, JL,
Check the drive bell(s)
KK, KM. LC, LK, LN. LM, MC, MK, MM, NC, PK. AK, AM, SM, TK,

···
Clean the sediment chamber and the strainer of the fuel lift plMnp
TM, UK, VK, VL, WM. XK. XM, YK, ZK, 2M
Check for water in the pre-filter (1)
Location of fuel pump code ..

· ·
Fuel injection pump data plate Renew the elements of the fuel filter(s)
Location of fuel pump timing marks Ensure that the atomlsers are checked (3)
. . . .. Locked pump method Ensure that the idle speed is checked and adjusted, if it is necessary (3)
or fuel pump mounting flange and timing case
Belt tension ...
355 N (80 Ibt) 36 kgt ·
··
Check the amount of lubricating oil in the sump
Check the lubricating oil pressure at the gauge (1)
Belt deflection at longest run .... , .....•......
10 mm (3/8 in) ·· ·· Renew the engine lubricating oil (4) (5)
Renew the canister(s) of the lubricating oil filter (4)

· Clean the engine breather system

· ··
Clean the air cleaner or empty the dust bowl of the air filter
- extremely dusty conditions
- normal conditions

·· Clean or renew the air filter element, if it has not been indicated earlier
Ensure that the turbocharger impeller and turbocharger compressor naslnq are
cleaned (3)

· · Clean the compressor air filter (1)

Ensure that the exhauster or compressor (1) is checked (3)

· · Ensure that the valve tip clearances of the engine are checked and, if
necessary, adjusted (3)

· Ensure that the alternator, the starter motor are checked (3)

(1) If one is fitted.

(2) Renew the antifreeze every 2 years. If a coolant inhibitor is used instead of antifreeze, it should
be renewed every 6 months.
(3) By a person who has had the correct training.
(4) The lubricating oil and the filter canister{s) must be renewed every 250 hours or 12 morrths for
applications where the engine normally runs at full toad for periods of more than 20 minutes; for
example, generator sets or water pumps.
(5) The oil change interval will change with the amount of sulphur In the fuel (see the table on page
3.03 and the fuel specification in section 5). The interval to change the canister of the lubricating oil
filter is not affected.

2.26 Perkins Service Data Booklet Part 2, 1997 2.27

Perkins Service DataTractor Manuals
Booklet Part 2, 1997 Scotland - Please Do Not Copy
2 Phaser/1000 Series Tractor Manuals Scotland Phaser/1000 Series 2
Maintenance schedule - Phase.
Fuel pump codes
A First service af1000/2000km (60011200 miles) or 20/40 hours
B Every day or every B hours Lucas fuel injection pump
C Every 10000 krn (6,250 miles) 200 hours or 6 months Type
DPAor DPS
o Every 20000 km (12,500 miles) 400 hours or 12 months Clockwise
Direction of rotation from drive end
E Every 100000 km (62,500 miles) or 2000 hours
Outlet for number 1 cylinder
The schedules which follow must be applied at the interval (kilometres, miles, hours or months) which Lener"W"
occurfirst. AA, AB, AC, AD
Letter ·Y·
VA, VB, YC, YD .
A B CD E Operation The engine check angle must be used with special tool MS.67B and wi~h the engine.set with number 1

·· · Check the amount of coolant piston at top dead centre (TDG) on the compression stroke. The pump ISchecked With the pump set at the

· ·
Check the concentration 01the coolant (2) start of Injection for number 1 cylinder.
Check the drive belt(s) The code letters are included in the setting code stamped on the data plate of the fuel injection pump. Some

· ··
fuel pumps may have the setting code stamped on a modification plate ~hich is fastened to t~e flange ?f the
Clean the sediment chamber and the strainer of the fuel lift pump pump. If a modification plate is fitted, use the code letters stamped on thiS plate. A typical setting code IS
Check for water in the pre-filter (1) 2643C601BMl4/2860; in this example the code letters are ~BM".

· ·
Renew the elements of the fuel filter(s)
Ensure that the atomisers are checked (3)
Ensure that the idle speed is checked and adjusted, if it Is necessary (3) Engine check Pump mark
Fuel pump code angle angle

···· ·
letters (degrees) (degrees)
Check the amount of lubricating oil in the sump
Check the lubricating oil pressure at the gauge (1) 336
AK 325.5

· ·
Renew the engine lubricating oil (4) (5)
AM 282.25 292
Renew the canister(s) of the lubricating oil filter (4)
BM 282.25 290.5

· Renew the gauze element of the engine breather system

Clean the air cleaner or empty the dust bowl of the air filter
CM 280.5
282.25
291.5
290.5

·· · - extremely dusty conditions

- normal conditions
DM
FK 325.5 336

·· Clean or renew the air tilter etement, if it has not been indicated earlier
Ensure that the turbocharger impeller and turbocharger compressor casing are
cleaned (3)
GK
GM
HK
324
282.25
327
336
292
336
HM 262.25 291

· · Clean the compressor air filter (1)

Ensure that the exhauster or compressor (1) is checked (3)
JK
KK
325.5
325
334
334

· · Ensure that the valve tip clearances of the engine are checked and, if
LK
MK
326.5
325
337.5
336

·
necessary, adjusted (3)
Ensure that the alternator, the starter motor are checked (3) PK 326 334
RK 327.5 336
(1) If one is fitted. 343
UK 332
(2) Renew the antifreeze every 2 years. If a coolant inhibitor is used instead 01 antifreeze, it should
be.renewed every 6 months.
(3) By a person who has had the correct training.
(4) The lubricating oil and the filter canister(s) must be renewed every 250 hours or 12 months for
applications where the engine normally runs at full load for periods of more than 20 minutes.
(5) The oil change Interval win change with the amount of sulphur in the fuel (see the table on page
3.03 and the fuel specification in section 5). The interval to change the canister of the lubricating oil
filter is not affected.

2.28 Perkins Service Data Booklet Part 2, 1997 Perkins Service Data Booklet Part 2, 1997
Tractor Manuals Scotland - Please Do Not Copy
 Tractor Manuals Scotland Phaser/1000 Series 2
2 Phaser/1000 Series

Recommended torque tensions

Bosch 'uellnJectlon pump
The torque tensions below apply to components lubricated lightly wi1h clean engine oil before they are tltted.
Type ... EPVE
OUtletfor number 1 cylinder "C" Torque
Direction of 'rotation from drive end . Clockwise Thread
Description Nm Ibfft kgfm
Fuel system. Self-vent size

Static timing Setscrews, cylinder head, refer to head tighlenl1g sequence 112 UNF
Sump plug 3/4 UNF 34 25 3,5

Setscrew, atomiser clamp MB 16 9 1,2

The engine check angle must be used with special tool MS.67B and with the engine set with number 1
piston at top dead centre (TOC) on compression stroke. The pump mark angle and the piston displacement Union nut, Injector pipe M12 20 14 1,9
are checked with the pump plunger set at 1,00 mm (0.039 in) plunger 11ft. Setscrews, main bearing, 4 cy1inder 5/B UNF 250 lB5 25,0
Note: It there are no marks on the pump flange or on the timing case, refer to the workshop manual. Setscrews, main bearing, 6 cylinder 265 196 27,0
The code letters are included in the setting code stamped on the side of the fuel injection pump. Some fuel Nuts, big end bearing 1/2 UNF 125 92 12,7
pumps may have the setting code stamped on a modification plate which is fastened to the flange of the Setscrews, big end bearing 155 114 15,B
pump. If a modification plate is fitted, use the code letters stamped on this plate. A typical setting code is 7/16 UNF 407 85 11,B
2643J603DKl1/3020; in this example the code letters are "OK". Front pulley
Setscrews, flywheel 1/2 UNF lOB 77 10,7
Fuel pump Engine check angie Pump mark angle
code letters (degrees) (degrees)
BK 30B 314
CK 30B 314
OK 307 313
EK 30B.5 315.5
EK(I) 306.5 315.5
EM 2BB.5 295.5
FM 2BB.75 295
JM(3)
JM (2) (3)
SK(3)
(1) Engines to bUIld hsts YA80433 and YA50360 WIth the moditlcatlon plate
stamped J609.
(2) Engines to build lists AD70229 and AD70230.
(3) For an engine which does not have pump timing marks which have
been put on in the factory.

2.30 Perkins Service Data Booklet Part 2, 1997 Perkins Service Data Booklet Part 2, 1997 2.31
Tractor Manuals Scotland - Please Do Not Copy
 Tractor Manuals Scotland
2 Phaser/1000 Series Phaser/1000 Series 2
Cylinder head torque sequence Cylinder head torque sequence
4 cylinder engines 6 cylinder engines

Csution: Thisoperationmust be done by a person Caution: Thisooeretionmust be done by a person

with the correct training. If in doubt, refer to the with the correct training. If in doubt, refer to the
workshop manual. workshopmanual.
It is important that the studs and the three different It is important that the studs and the three different
lengths of setscrews are fitted in their correct lengths of setscrews are fitted in their correct
positions. positions

Fastener Fastener illustration Fastener Fastener Illustration

type length mm (in) and position type length mm (in) and position

Setscrew Short A 5,6,11,12,16, Setscrew Short A 5,6,11,12,16,

17,21,22 17,21,22,26,
27,31,32
Setscrew Medium A 1, 2, 3, 4, 7, 8, 9, Fastener Further part of a turn
10,13,15, 18,20
Setscrew Medium A 1,2,3,4,7,8,9,
10,13,14,15, A 5,6,11,12,16,17,
Setscrew Long A 14,19, 21"22,26,27, 31,32 150 or 2 1/2 flats
18,19,20,23,25, 0

1 Lightly lubricate the threads of the cylinder head 28,30 A 1,2,3,4,7,8,9,10,

setscrews and the thrust faces of the setscrew. Setscrew Long A 24,29 13,14,15,18,19,20, 180 or 3 flats
0

2 Gradually and evenly tighten the setscrews to 23, 25, 28, 30

110 Nm (80 Ibf ft) 11,1 kgf m in the sequence shown 1 Lightly lubricate the threads of the cylinder head A 24,29 210 0 or 31/2 flats
in (A). Repeat to ensure that all the setscrews are setscrews and the thrust faces of the setscrew.
tightened to the correct torque. 2 Gradually and evenly tighten the setscrews to 4 If the special angle gauge MS 1531 is not
3 Use the special angle gauge MS.1531 to tighten 110 Nm (80 Ibf tt) 11,1 kgf m in the sequence shown available, make a suitable mark on the cylinder head
the setscrews, in the correct sequence (A), a further in (A). Repeat to ensure that all the setscrews are in line with a corner of each setscrew (B). Make
part of a tum according to the length of the tightened to the correct torque. another mark, at the correct angle (counter-
setscrews, see the table below 3 Use the special angle gauge MS 1531 to tighten clockwise), on the edge of the flange of each
the setscrews, in the correct sequence (A), a further fastener according to the length of the setscrew.
Fastener Further part of a turn Tighten each setscrew in the correct sequence until
part of a turn according to the length of the
setscrews, see the table opposite. the marks on the flange are next to, and in line with,
A 5,6,11,12,16, the marks on the cylinder head.
17,21,22 150 or 21/2 flats
0
Note: Release the cylinder head setscrews evenly
A 1,2,3,4,7,8,9, and gradually in the reverse sequence to that shown
10,13,15,18,20 180 or 3 flats
0 in (A).
A 14,19, 210 or 3 1/2 flats
0

4-. If the special angle gauge MS.1531 is not

available, make a suitable mark on the cylinder head
in line with a corner of each setscrew (8). Make
another mark, at the correct angle (counter-
clockWise), on the edge of the flange of each
fastener according to the length of the setscrew.
Tighten each setscrew in the correct sequence until
the marks on the flange are next to, and in line with,
the marks on the cylinder head.
Note: Release the cylinder head setscrews evenly
and gradually in the reverse sequence to that shown
in (A).

2,32 Perkins Service Data Booklet Part 2, 1997 2,33

Perkins Service DataTractor Manuals
Booklet Part 2, 1997 Scotland - Please Do Not Copy
 2 Peregrine/1300 Series Tractor Manuals Scotland
Peregrine/1300 Series 2
Basic technical data
Preventive maintenance periods
Horse power 119/224 kW (160/300 bhp) Caution: On short distance operation with frequent starts and stops the hours of operation are more
Number of cylinders ................. 6 important than the distance.
Cycle. , ... "." ... ,.,., .. Fourstroke These preventivemaintenanceperiods applyto averageconditionsof operation.Check~e periodsgiven
Induction system by the manufacturer of the equipment in which the engine is installed. Use the pe~lodS which are shortest.
Turbocharged or Turbocharged/charge cooled
When the operation of the engine must conform to the local regulations these penods and procedures may
Combustion system Diracl injection need to be adapted to ensure correct operation of the engine.
Nominal bore It is good preventive maintenance to check for leakage and loose fasteners at each service.
- WB. we. WF. WG 109.2 mm (4.301 in) Maintenance schedules
-WD.WE 114.3 mm (4.500 in) A Every day or every 8 hours
-WH.WJ _. B Every 450 hours or 6 months or 19 300 km (12 000 miles)
116.5 mm (4.590 in) C Every 900 hours or 12 months or 38600 km (24 000 mites)
Stroke o Every 3600 hours or 24 months or 154 400 km (96 000 miles)
- WB. we. WF. WG. WHoWJ E Every 4950 hours or 193 100 km (120 000 miles)
135.9 mm (5.350 in) F Every 6750 to 7500 hours or 290000/322000 km (t80 000/200 000 miles)
-WD.WE 118.9 mm (4.680 in) G Annually
Compression ratio The schedules which follow must be applied at the interval (hours or months) which occur first.
-WB.We
16.5:1 A B CD E F G Operation
- WD. WE. WF. WG. WHoWJ
Cubic capacity
15.8:1
·· . Check the amount of coolant
Check the intercooler and the coolant radiator for debris
- WB. we. WF. WG 7.6 litres (466 in') . Renew the canister of the coolant fitter (3)
Renew the coolant (4)
-WD.WE 6, 7litres (408 in3)
· Check the condition of the drive bett
-WH.WJ
Firing order
......••••.••.•.........• _... . .. 8.7 litres (530 in")
·. Drain water from the fuel pre-filter (1)
Renew the canister of the fuel filter and renew the fuel strainer
Valve tip clearances
- Inlet (cold)
1-5-3-6-2-4
· Ensure that the atomisers are checked (2)
Ensure that the idle speed Is checked and adjusted, if it is necessary (2)

·· ·
0.64 mm (0.25 in)
- Exhaust (cold) 0.64 mm (0.25 in) Check the amount of lubricating oil in the sump
Check the lubricating oil pressure at the gauge (1)
Lubricating oil pressure
Renew the engine lubricating oil (5)
- maximum engine speed and
normal engine temperature .... , · Renew the canister of the lubricating oil filter

Coolant temperature
Thermostat starts to open
345/497 kPa (50172 Ibf/in') 3.5/5.1 kgf/cm'
98.8 -c (210 OF) · . Clean or renew the air filter element (or earlier if in extemely dusty conditions)

Ensure that the valve tip clearances of the engine are checked and, if necessary,
82 -c (180 OF))

·
adjusted (2)
Thermostat fully open ,." ..••.... 94 -c (202 OF) Ensure that the turbocharger impeller and the turbocharger compressor casing are
Direction of rotation """""""" cleaned (2)
Idling speed
Clockwise from front
700 rev/min · Ensure that the alternator, the starter motor, and the turbocharger, etc. are
checked (2)

..
Location of maximum no-toad speed Emissions label, If one is fitted
Inspect !he thermostat (2)
.Lccattcn of number 1 cylinder Crankshaft pulley end Inspect the electrical system (2)
Location of engin.B timing marks EmisSions label, if one is fitted. if not see the workshop manual
(1) If there is one fitted.
Atomiser codes .. B. e. D. F. G. H. J. K. L. M. N. p. R. S. T. U. W. AB. AD. AE. AF (2) By a person who has had the correct training,
Fuel pump codes Identified by part number (3) Also if the coolant system has been drained.
(4) The system should be flushed and a new filter canister fitted
Fuel pump codes Fuel pump governor data plate (5) The oil change interval will change with the sulph~r content of th~ lu,el (s~e ,the ~able on page 3.03 and
Location of fuel pump timing marks fuel specification), The interval to change the canister of the lubricating all filter IS not affected
Timing pin method
Belt tension .. ,,... Automatic tensioner

2_34 Perkins Service Data Booklet Part 2, 1997

Perkins Service Data Booklet Part 2, 1997 2.35
Tractor Manuals Scotland - Please Do Not Copy
2 Peregrine/1300 Series Tractor Manuals Scotland Peregrine/1300 Series 2

Recommended torque tensions

Fuel pump codes
The torque tensions below apply to components lubricated lightly with clean engine oil before they are fitted.
Fuel Injection pump
Torque
Type ........ P3000 or P7100 in line
Thread
Outlet for number 1 cylinder . ,. The outlet nearest to the front of the engine Description Nm IbfH kgfm
size
Direction 01 rotation from drive end Clockwise
Setscrews, cylinder head, see torque sequence
Fuel system ,. , .... , ...••. Belt-vent
Sump plug
68 50 6,9
Static timing chart 26 19 2,6
Setscrew, atomlser clamp
40 30 4,2
Union nut, high·pressure fuel pipes
Static Static Static 156 115 15,9
Setscrews. main bearing
Pump part number timing Pump part number timing Pump part number timing 156 115 '5,9
BTDC BTDC BTDC Setscrews, big end bearing
Setscrews, crankshaft pulley/damper assembly 136 100 13,8
1817 593 C91 17' 1820 271
C91 C 15' 1823 109 C91 13" 136 100 13,8
Setscrews, flywheel
1818 694 C91 15' 1820 271
C91 D 17' 1823 109 C91 A 13'
1818 694 C91 A 15' 1820 271
C91 E 17' 1823 135 C91 13'
1819 913 C91 15' 1820 271
C91 F 17' 1823 135 C91 A 13'
1819 914 C91 IS' 1820 271 C91 G 17' 1823 136 C91 13'
1819 915 C91 10' 1820 271 C91 H 17' 1823 136 C91 A 13'
1819916 C91 11' 1820 271 C91 J 17' 1823 137 C91 13'
1819 917 C91 13" 1820 271 C91 K 17' 1823 137 C91 A 13'
1819 918 C91 13' 1820 271 C91 L 17' 1823 138 C91 A 13"
1819 919 C91 13' 1820 271 C91 M 17' 1823 309 C91 20'
1819 920 C91 13' 1820 271 C91 N 17' 1823 309 C91 A 20'
1819 921 C91 12' 1820 271 C91 P 17' 1823 369 C91 24'
1819 922 C91 12' 1820 271 C91 Q 17' 1823 369 C91 A 24'
1819 923 C91 12' 1820 888 C91 15' 1823 388 C91 14'
1819 924 C91 15' 1820 904 C91 12' 1823 837 C91 14'
1820 268 C91 12' 1821 048 C91 15' 1823 837 C91 A 14'
1820 267 C91 12' 1821 048 C91 A 15' 1823 837 C91 B 14'
1820 268 C91 20" 1821 048 C91 B 15' 1823 837 C91 C 14'
1820 268 C91 A 20' 1821 048 C91 C 12' 1823 837 C91 D 14'
1820 269 C91 17" 1821 958 C91 12" 1823 837 C91 E 14'
1820 269 C91 A 17' 1822 011 C91 17' 1823 837 C91 F 14'
1820 269 C91 B 17" 1822 012 C91 17' 1823 837 C91 G 14"
1820 269 C91 C 20' 1822 012 C91 A 17' 1823 837 est H 14'
1820 269 C91 D 20' 1822 140 C91 17' 1823 837 C91 J 14'
1820 269 C91 E 17" 1822 169 C91 15" 1823 837 C92 D 14'
1820 271 C91 15' 1822 370 C91 20" 1823 959 C91 12"
1820 271 C91 A 15' 1823 105 C91 12'
1820 271 C91 B 15' 1823 105 C91 A 12'

Perkins Service Data Booklet Part 2, 1997 2.37

2.36 Perkins Service Data Booklet Part 2, 1997
Tractor Manuals Scotland - Please Do Not Copy
 Tractor Manuals Scotland GENERAL DATA 3
2 Peregrine/1300 Series
Cylinder head torque sequence
1 Lightly lubricate the threads and the thrust faces
of the cylinder head setscrews with clean engine
lubricationoil.
2 Engage all the setscrews in their correct
posttions, except the end setscrews (A20 and A21),
tighten the setscrews finger tight.
3 Put a 0,13 mm(0.005 in)feelergauge (C2)
between the rocker lever (C3) for the Inlet valve of
number one cylinder and the first mounting bracket
(Ci) of the rocker shaft.
4 Put another 0,13 mm (0.005 in) feeler gauge
between the rocker lever for the exhaust valve of
number six cylinder and the last bracket of the
rocker shaft. 7, Remove both of the feeler gauges. General data
5 Fit and tighten the end setscrews (A20) and 8 Check the rocker shaft for free movement.
(A21) of the rocker shaft assembly. Tighten the 3.02
setscrews finger-tight. Specification of engine fluids .............................•...•.•.....
6 Evenly and gradually tighten all the cylinder head Standard torque settings - except Peregrine/1300 Series , . 3.04
setscrews as follows:
• 150 Nm (110 Ibf ft) 15 kgf m in the sequence Standard torque settings - Peregrine/1300 Series . 3.04
shown in (A).
• 210 Nm (1551bf ft) 21,5 kgf m in the sequence How to check the specific gravity of the coolant . 3.05
shown in (A).
• 225 Nm (165l1:>ftt) 23 kgf min the sequence Conversion tables 3.06
shown in (B).
Atomiser information - except Peregrine/1300 Series , . 3.08

Atomiser information - Peregrine/1300 Series 3.12

Turbocharger waste-gate settings 3.13

Thermostat ratings , 3.13

Compression test data 3.14

Perkins Service Data Booklet Part 2, 1.997 3.01

2.38
Tractor
Perkins Service Data Manuals
Booklet Part 2, 1997 Scotland - Please Do Not Copy
 Tractor Manuals Scotland
3 GENERAL DATA GENERAL DATA 3

Specification of engine fluids Fuel specification

Minimum lubricating oil specification Viscosity
• 100 Series, 500 Series, 700 Series .........•.... 2,5/4.5 centistokes at 40 "C
100 Series - 4.41, 900 Series, Phaser/l000 Series, Peregrinell300 Series 2.Ql4.5contistokes at 40 °C
o NaturaJly aspirated _.. API CCISE or CCMC 01 or MIL L 46152 Density . . . . . .. 0,835/0,855 kg/rrtre
- Naturally aspirated, heavy duty ................•. API CD/SE or.CCMC 02 or MIL L 2104C (1) . .. 85% at 350 "C
Distillation
4.41
Aviation kerosene fuels JP5 and JPB only, refer to user's handbook
- Naturally aspirated API CC/SE
- Naturally aspirated, heavy duty Cetane number
API CD/SE (1)
- 4.41, Phaser/1000 Series, Peregrine/1300Series 50 minimum
Prima/500 Series
·100 Series, 500 Series, 700 Series, 900 Series 45 minimum
- Naturally aspirated .. API CC/SE
- Naturally aspirated, heavy duty Sulphur (1)
API CD/SE or CCMC P02 (1)
- Turbocharged '" -100 Series ., . 0.5% of mass, maximum
API CD/SE or CCMC PD2
700 Series ·4.41,500 Series, 700 Series, 900 Series,
Phaser/1000 Series, Peregrine/1300 Series 0,2% of mass, maximum
• Naturally aspirated ..... API CC/SE
- Naturally aspirated, heavy duty API CO/SE or CCMC 04 (1)
(1) The oil change interval will change with the amount of sulphur in the fuel (see the table below and the
900 Series
fuel specification)
- Naturally aspirated . API CC/SE
- Naturally aspirated, heavy duty API CD/SE or CCMC D4 (1)
Phaser/100D Series Amount of sulphur in the fuel
Oil change interval
%
-Naturally aspirated .............•........ .................. API CC/SE
• Naturally aspirated, heavy duty . API CO/SE or CCMC 04 (1) <0,5 Nonna!
- Turbocharged, 4 cylinder .. API CO/SE or CCMC D4 0,5-1,0 3/4 of normal
- Turbocharged, 6 cylinder ...... CCMC 05
Peregrine/1300 Series >1,0 1/2 of normal
• All API CO/SE or CCMC 05
(1) Not recommended during the first 20 to 50 hours or for light load applications. Coolant specification
Recommended coolant POWERPART antifreeze
Concentration of antifreeze
- 100 Series .. ·12 °C (10 OF) 25%, -18 °C (0 oF) 33%
-25 °C (-13 OF) 40%, ·37 -c (·34 oF) 50%
- 4.41,500 Series, 700 Series, 900 Series,
Phaser/1000 Series, Peregrine/1300 Series ....... 50%
Corrosion inhibitor mixture Refer to user's handbook
Part numbers for the inhibitor are shown in the table below'

Quantity
Part number
litres
·22 -4 14 32 50 68 8S 104 122~F
0,6 1815586Cl
Ambient temperature
1,0 1815587 Cl

208.0 1815583 ci

Coolant capacity .. See application user's handbook

Tractor Manuals Scotland - Please Do Service

Not Copy
3.02 Perkins Service Data Booklet Part 2, 1997 Perkins Data Booklet Part 2, 1997 3.03
 Tractor Manuals Scotland
3 GENERAL DATA GENERAL DATA 3

Standard torque settings - Standard torque settings - How to check the specific gravity of the
except Peregrlne/1300 Series Peregrine/1300 Series coolant
General notes For mixtures which contain inhibited ethylene glycol:
General note
1 Ensurethat the machineis on level ground.
1 For 'service', use the nominal torque value. Torque values below apply to components 2 Operate the engine until it is warm enough to
Tolerances to be within ±25% of nominal. lubricated with clean engine oil before they are
fitted.
open the thennostat. Continue to run the engine o
If there are changes to phosphated surfaces or until the coolant has circulated the cooling system.
to threadtolerances,the torquevalues must 3 Stop the engine.
change. Flanged head fasteners
4 Allow the engine to cool until the temperature of
Torque values in these tables are for 'dry Nominal torque the coolant is below 140 of (60 "C].
threads'. Thread size
Nm [bfn kgfm Warningl Do not drain the coolant while the engine 1.041.051.061.07 LOB 1.091.101.11

4 These values are not suitable for Merwin C3 is still hot and the system is under pressure C
type fasteners. M6xl,00 11 8.0 1,1 because dangerous hot coolant can be discharged.
M8 x 1,25 24 18.0 2,5 Specific gravity chart
Ml0xl,50 5 Remove the filler cap of the cooling system.
Studs 49 36.0 5,0
6 Drain some coolant from the cooling system into A = Percentage antifreeze by volume
M12xl,75 83 61.0 8,4
a suitable container. B = Mixture temperature in Fahrenheit
Nominal torque M16x2,OO 209 154.0 21,3
Thread size C = Specific gravity
7 Use a special coolant hydrometer that will check
Nm [bfft kgfm 0= Mixture temperature in Celsius
Non~flanged head fasteners the temperature and the specific gravity of the
M6 x 1,00 5 3,7 0,51 coolant, follow the manufacturer's instructions.
MB x 1,25 11 8,1 1,12 Nominal torque Note: If a special coolant hydrometer is not
Thread size
Ml0xl,50 18 13,3 1,84 Nm [bfn available, put a hydrometer and a separate
kgfm
M12xl,75 25 18.4 2,55 thermometer into the antifreeze mixture and check
M6xl,00 8 6.0 0,8 the readings on both instruments. Compare the
Setscrews and nuts M8 x 1,25 20 15.0 2,1 readings with the chart (A).
Ml0x 1,50 41 30.0 4,1 B Adjust the strength of the mixture as necessary.
Nominal torque M12xl,75 69 51.0 7,1
Thread size Note: If it is necessary to fill or replenish the
M16 x 2,00 174 128.0 17,7
Nm lbf ft kgfm coolant system in service, mix the coolant to the
correct strength before it is added to the coolant
M6 x 1,00 9 6,6 0,92 system.
M8 x 1,25 22 16,2 2,24
Ml0xl,50 44 32.5 4,49 Protection against frost is as follows:
M12 x 1,75 78 57.5 7,95
M14 x 2,00 124 Antifreeze/water Protection down to
91.5 12,64
M16x 2,00 190 140.0 (% by volume) ('C)
19,37
50/50 ·35
Pipe threaded fasteners 60/40 ·40
Nominal torque
Thread size
Nm lbf ft kgfm
1/8" PTF 9,5 7.0 0,97
1/4" PTF 17,0 12.5 1,73
3/8" PTF 30,0 22.1 3,06
3/4" PTF 45,0 33.2 4,59

3.04
Tractor
Perkins Service Data Manuals
Booklet Part 2, 1997 Scotland - Please Do Service
Perkins Not Copy
Data Booklet Part 2, 1997 3.05
 Tractor Manuals Scotland GENERAL DATA 3
3 GENERAL DATA
Conversion tables continued
Conversion tables
Pounds Kilograms Kilograms Pounds Gallons Litres Litres Gallons
Inch Miles Kilometres Kilometres Miles
Inch mm mm inch
Fraction
0.1 0.05 0.1 0.22 1 4.55 1 0.22
1 1.61 1 0.62
0.2 0.09 0.2 0.44 2 9.09 2 0.44
1/4 0.25 6.4 1 0.04
2 3.22 2 1.24 0.3 0.14 0.3 0.66 3 13.64 3 0.66
1/2 0.5 12.7 2 0.08
3 4.83 3 1.86 0.4 0.18 0.4 0.88
3/4 4 18.18 4 0.88
0.75 19.1 3 0.12
4 6.44 4 2.49 0.5 0.23 0.5 1.1
5 22.73 5 1.1
1 1 25.4 4 0.16 0.27 0.6
5 8.05 5 3.10 0.6 1.32
6 27.28 6 1.32
2 2 50.8 5 0.20 0.7 0.32 0.7 1.54
6 9.66 6 3.73
7 31.82 7 1.54
3 3 76.2 6 0.24 0.8 0.36 0.8 1.76
7 11.27 7 4.35
0.9 0.41 0.9 1.98 8 36.37 8 1.76
4 4 101.6 7 0.28
8 12.87 8 4.97
5 1 0.45 1 2.2 9 40.92 9 1.98
5 127.0 8 0.31
9 14.48 9 5.59
2 0.91 2 4.41 10 45.46 10 2.2
6 6 152.4 9 0.35
10 16.09 10 6.21 1.36 3
3 6.61
7 7 177.8 10 0.39
20 32.19 20 12.43 4 1.81 4 8.82
8 8 203.2 20 0.79 Pints Litres
30 48.28 30 18.64 5 2.27 5 11.02
9 9 228.6 30 1.18 6
40 64.37 40 24.85 6 2.72 13.23
0.5 0.27
10 10 254.0 40 1.57 7 3.18 7 15.43
50 80.47 50 31.07 1 0.55
20 20 508.0 50 1.97 8 3.63 8 17.64
100 160.93 100 62.14 2 1.1
30 30 762.0 100 3.94 9 4.08 9 19.84
4.54 10 22.05 . 3 1.65
40 40 1016.0 1000 39.37 10
20 9.07 20 44.09 4 2.2
30 13.61 30 66.14 5 2.75
Feet Metres Metres Feet
40 18.14 40 88.18
50 22.68 50 110.23
1 0.31 1 3.28
2 0.61 2 6.56
3 0.91 3 9.84
4 1.22 4 13.12
5 1.25 5 16.4
6 1.83 6 19.69
7 2.13 7 22.97
8 2.44 8 26.25
9 2.74 9 29.53
10 3.05 10 32.81
20 6.1 20 65.62
30 9.15 30 98.43
40 12.19 40 92.19
50 15.24 50 164.04

Perkins ServIce Data Booklet Part 2, 1997 3.07

3.06 Perkins Service Oata Booklet Pert 2. 1997
Tractor Manuals Scotland - Please Do Not Copy
 Tractor Manuals Scotland
3 GENERALDATA GENERALDATA 3

Atomiser Information· except PeregrineJ1300 Series Atomiser Information· except Peregrlnel1300 Series continued
Set and reset pressure Set and reset pressure
Code Holder Nozzle atm (lbtlin2) MP. Code Holder Nozzle atm (bf{ln2) MP.
AB BKBl67S5151! BOLL15056435/ 175 2573 17,7 HA 2646466 2646854 215 3161 21,B
OKlL6752930 Oll15086705
HB 2646466 2646B55 215 3161 21,B
AC 2646460 2646677 175 2573 17,7 HC 2645A302 2645A602 245 3602 24,8
BG BKB408D5224 BDN128D6236 135 1985 13,7 HO 2645A301 2645A601 260 3822 26.4
BU BKBl6785151 BDlL15056435 175 2573 17,7 HE 2645A302 2645A603 230 33Bl 23,3
BV BKBl6785151 BDll15056513 170 2499 17,2 HH 2645A302 2645K603 250 3675 25,3
CR BKBl6755151 BOll15086513 170 2499 17,2 HK 26456466 2645A605 215 3161 21,8
CF BKBl6785299 BOlL15086507 185 2720 18,7 Hl 2645A302 2645K602 230 33B1 23,3
C5 BKBl6755151 BOll15086554 170 2499 17,2 HM 2645A301 2645K603 250 3675 25,3
CU BKBl67851511 BOll15056556/ 175 2573 17,7 HN 2646467 2646850 240 3528 24.3
OKll6752930 Oll15056556
00 HP 2645A302 2645A602 225 330B 22,8
BKB3585258 BOl11086133 120 1764 12,2
OE HR 2645A302 2645A605 270 3969 27,4
BKB3555258 BOL11086267 120 1764 12,2
OF BKBl6755151 H5 2646466 26456844 200 2940 20,3
BOll15086558 170 2499 17,2
oi, BKBl6755299 BOll1508Y6545 210 30B7 21,3
HT lR867014 J86801019 200 2940 20,3

OM BKBl6755151 HU 2645A302 2645K604 220 3234 22,3

BOlL15OS6561 175 2573 17,7
ON BKBl67S5299 HX 2645A301 2645K603 210 3087 21,3
BOLL15086554 170 2499 17,2
EA HY 2646466 2646B45 175 2573 17,7
BKBl6755299! BOll15056591/ 215 3161 21,B
OKll6752930 OlL15056649 HZ 2645A302 2645K603 230 3381 23,3
EE 2646466 2646B25 190 2739 19,3 JA lRB67014 JB6801057 220 3234 22,3
EG 2646466 2646826 210 3087 21,3 J8 2645A302 2645A60B 250 3675 25,3
FC 2646466 2646831 210 3087 21,3 JC lRB67030 JB6801062 225 3308 22,B
Fl BKBl6755299 BOll15056673 200 2940 20,3 JO lRB67030 JB6B01062 225 3308 22,B
FN BKBl6785299 BDll15056639 195 2867 19,8 JE 2645A302 2645A60B 220 3234 22,3
F5 BKBl6755299 BOll15056674 170 2499 17,2 JF 2645A304 2645A606 250 3675 25,3
FW 2646466 2646826 185 2720 18,7 JG 2645A304 2645A607 230 3381 23,3
FY 2646460 2646842 175 2573 17,7 JH LRB67014 J86B01084 250 3675 25,3
GC BKB35505259 BOL11056709 170 2499 17,2 JJ 2645A302 2645A611 250 3675 25,3
GO BKBl67S5299 BOll15086730 200 2940 20,3 JK 2645A302 2645A613 220 3234 22,3
GG 2646466 2646845 210 3087 21,3 JL 2645A304 2645A614 250 3675 25,3
GH BKBl6755299 BOlL1508673B 210 3087 21,3 JP 2645P301 2645P601 360 5292 36,5
GK 2646572 2646782 275 4043 27,9 JR 2645A304 2645A615 250 3675 25,3
Gl 2646460 2646844 175 2573 17,7 J8 2645A304 2645A612 250 3675 25,3
GM 2646466 264684B 185 2720 18,7 JT 2645A304 2645A616 250 3675 25,3
GS 2646475 2646850 252 3704 25,5 JU 2645A302 2645A617 220 3234 22,3
GW BKB355D525B BOll15086709 170 2499 17,2 JV 2645A302 2645A61B 250 3675 25,3
GX 2645F301 2645F601 250 3675 25,3 JY 2645A302 2645A621 250 3675 25,3
GY 2646522 2646724 150 2205 15,2 JZ 2645A301 2645A522 230 3381 23,3
HA 2646466 2646854 215 3161 21,B KB 2645A30B 2645A624 300 4410 30,4
KE 2645A311 2645A627 290 4236 29,4

Continued Continued

3.08 Perkins Service Data Booklet Part 2, 1997 Perkins Service Data Booklet Part 2,1997 3.09
Tractor Manuals Scotland - Please Do Not Copy
3 GENERAL DATA Tractor Manuals Scotland GENERAL DATA 3
Atomiser Information· except Peregrine/1300 Series continued Atomiser information· except Peregrlnel1300 Series continued
Set and reset pressure Set and reset pressure
Code Holder Nozzle atm (lbflin2) MPa Code Holder Nozzle abn (lW.,2) MPa

KF 2645A311 2645A628 295 4337 29,9 RT 264;F308 2645F616 250 3675 25,3
KG 2645A314 2645A629 300 4410 30,4 RU 2645F310 2645F617 250 3675 25,3
KH 2645A314 2645A630 290 4263 29,4 RV 2645F311 2645F610 250 3675 25,3
KJ 2645A315 2645A631 250 3675 25,3 RW 2645F312 2645F614 250 3675 25,3
KK 2645A312 2645A632 300 4410 30,4 RX 2645F313 2645F617 250 3675 25,3
KL 2645A312 2645A633 300 4410 30,4 RZ 2645F619 250 3675 25,3
KN 2645A315 2645A635 290 4263 29,4 US 2646522 2646724 150 2205 15,2
KP 2645A311 2645A636 290 4263 29,4 VA 2645M301 2645M601 185 2720 18,7
LM 2645A313 2645A634 290 4263 29,4 VB HB54S693 NL550 170 2499 17,2
NS 2645L301 2645L602 195 2867 20,3 VJ BKBL54S5312 SOUL15056573 170 2499 17,2
NC 2645L302 2645L603 170 2499 17,2 VN 2646562 2646862 200 2940 20,3
NO 2645L301 2645L604 175 2573 17,7 VU 2645C564 26466866 225 3308 22,8
NH 2645L304 2645L606 230 3381 23,3 VW 2646562 2646869 210 3087 21,3
NJ 2645L304 2645L607 220 3234 22,3 WW 2645C302 2645C602 240 3528 24,3
NK 2645L305 2645L609 225 3308 22,8 WY 2645C303 2645C605 235 3455 23,8
NL 2645L305 2645L608 225 3308 22,8 WZ 2646568 2646869 210 3087 21,3
NM 2645L304 2645L611 230 3381 23,3 XA 2645C303 2645K601 230 3381 23,3
NN 2645L303 2645L612 230 3381 23,3 XB 2645C303 2645K604 235 2455 23,8
NP 2645L304 2645L613 230 3381 23,3 XC 2645C305 2645C608 175 2573 17,7
NR 2645L303 2645L614 230 3381 23,3 XO 2645C306 2645C609 170 2499 17,2
NS 2645L303 2645L612 250 3675 25,3 XG 2645C305 2645C615 210 3087 21,3
NT 2645L304 2645L615 230 3381 23,3 XX 2645C3Q7 2645C613 245 3602 24,8
NU 2645L303 2645L605 220 3234 22,3 XV 2646568 2646864 210 3087 21,3
NV 2645L304 2645L616 220 3234 22,3 xz 2645C308 2645C614 220 3234 22,3
NW 2645L303 2645L613 290 4263 29,4 Y 2646460 2646672 175 2573 17,7
NX 2645L306 2645L617 290 4263 29,4 YA 2645C3Q8 2645C618 240 3528 24,3
NY 2645L306 2645L618 290 4263 29,4 YB 2645C304 2645C616 155 2279 15,7
RS 2645F304 2645F606 250 3675 25,3 YO 2645C310 2645C618 240 3528 24,3
RO 2645F303 2645F603 250 3675 25,3
RE 2645F304 2645F604 250 3675 25,3
RF 2645F304 2645F605 250 3675 25,3
RG 2645F305 2645F607 225 3308 22,8
RH 2645F304 2645F608 250 3675 25,3
AK 2645F304 2645F610 270 3969 27,4
AM 2645F306 2645F611 250 3675 25,3
RM 2645F306 2645F611 250 3675 25,3
RP 2645F309 2645F611 250 3675 25,3
RR 2645F307 2645F614 250 3575 25,3
RS 2645F307 2645F615 250 3675 25,3

Continued

3.10 Perkins Service Data Booklet Part 2, 1997 Perkins Service Data Booklet Part 2, 1997 3,11
Tractor Manuals Scotland - Please Do Not Copy
 Tractor Manuals Scotland
3 GENERAL DATA GENERAL DATA 3

Atomiser information - Peregrine and 1300 Series Turbocharger waste-gate settings

Atomiser pressures for engine models WD, WE, WF, WG, WH, WJ
Waste-gate test pressure for rod movement of 1,00 mm (0.039 in)
- set and reset ............ . . . .. 245/255 aim (3600/3750 tbf/in') 25/26 Mpa
The turbocharger part number is on the turbocharger identification plate, which is fitted to the body of the
- service limit , .. , ............. 197 aim (2900 Ibmn') 20 Mpa turbocharger.

Code Waste-gate pressure Waste-gate pressure

Holder Nozzle
Turbocharger Turbocharger
B 1820834C91 1820835C1 part number part number
C 1820836C92 1820837C1 kPa Ibflin2 kgf/cm2 kPa Ibf/in2 kgf/cm2
D 1820838C91 1820839C1 2674A053 113/120 16.4/17.4 1,15/1,22 2674A098 96 13.9 0,98
F 1820842C91 1820843C1 2674A054 110/120 16.0/17.4 1,1211,22 2674A104 99/106 14.3/15.4 0,99/1,07
G 1820844C91 1820845C1 2674A055 120/130 17.4/18.9 1,2211,32 2674A105 99/106 14.3/15.4 0,99/1,07
2674A056 120/130 17.4/18.9 1,2211,32 2674A106 99/106 14.3/15.4 0,9911,07
H 1820846C91 1820847C1
2674A057 1181126 17.1/18.3 1,20/1,28 2674A108 99/106 14.3/15.4 0,99/1,07
J 1820848C91 1820849C1
2674A058 118/126 17.1/18.3 1,20/1,28 2674A122 99/106 14.3/15.4 0,99/1,07
K 1820890C91 1820891C1 1,0211,11
2674A059 118/126 17.1/18.3 1,20/1,28 2674A128 101/109 14.6/15.8
L 1820892C91 1820893C1 2674A062 113/120 16.4/17.4 1,15/1,22 2674A129 101/109 14.6/15.8 1,0211,11
M 1820894C91 1820895C1 2674A063 92198 13.3/14.2 0,93/0,99 2674A130 113/120 16.4/17.4 1,15/1,22
N 1822141C91 1822142C1 2674A064 110/103 15.9/14.9 1,11/1,04 2674A131 101/109 14.6/15.8 1,0211,11
P 1822143C92 1822144C1 2674A067 120/130 17.4/18.9 1,2211,32 2674A138 113/120 16.4117.4 1,15/1,22
2674A068 110/103 15.9/14.9 1,11/1,04 2674A139 120/130 17.4118.9 1,2211,32
R 1822349C91 1820835C1
2674A072 120/130 17.4/18.9 1,2211,32 2674A143 99/106 14.3/15.4 0,99/1,07
S 1822351C91 1820839C1
2674A075 118/126 17.1/18.3 1,20/1,28 2674A144 113/120 16.4/17.4 1,15/1,22
T 1822352C91 1820843C1 16.4117.4 1,15/1,22
2674A077 113/120 16.4/17.4 1,15/1,22 2674A146 113/120
U 1822527C91 1822526C1 2674A079 120/130 17.4/18.9 1,2211,32 2674A149 133/143 19.3/20.7 1,35/1,45
V 1823282C91 1820837C1 2674A081 88/98 12.8/14.2 0,90/1.00 2674A150 145/155 21.0/22.5 1,47/1,58
W 1823148C91 1822144C1 2674A082 88/92 12.8/13.5 0,90/0,93 2674A304 105 15.2 1,04
AB 1823757C91 1820835C1 2674A084 118/128 17.1/18.6 1,20/1,30 2674A305 105 15.2 1,04
2674A085 88198 12.8/14.2 0,90/1.00 2674A308 96 13.9 0,98
AD 1823761C91 1820837C1
2674A086 118/126 17.1/18.3 1,20/1,28 2674A311 145 21.0 1,47
AE 1823763C91 1820841C1
2674A087 101/109 14.7/15.8 1,03/1,09 2674A313 96 13.9 0,98
AF 1823765C91 1820845C1 21.0 1,47
2674A089 150 21.8 1,52 2674A314 145
2674A093 110 15.9 1,11 2674A315 150 21.8 1,52
2674A094 105 12.5 1,04 2674A316 96 13.9 0,98
2674A095 145 21.0 1,47 2674A701 155 22.5 1,58
2674A096 150 21.8 1,52

Thermostat ratings

Nominal temperature "Start to open" "Fully open" Minimum valve lift,

stamped on thermostat by-pass valve temperature temperature fully open

82°C 77/85°C 92198°C 9mm

(180°F) (170/185 OF) (198/208 OF) (0.35 in)
71°C 67/75°C 85/88°C 9mm
(160 OF) (153/167 oF) (185/190 OF) (0.35 in)

3.12
Tractor
Perkins Service Data Manuals
Booklet Part 2,1997 Scotland - Please Do Not
Perklns Copy
Service Data Booklet Part 2, 1997 3.13