Installation manual

CLOSER / MAG

CLOSER CAT

CLOSER
OPENER FOR RACK-DRIVEN SLIDING MOTOR

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Index

1. WARNINGS AND GENERAL SAFETY INSTRUCTIONS .......................................................................... pag. 01

2. PRODUCT DESCRIPTION AND INTENDED USE........ ............................................................................ pag. 02

2.1 TECHNICAL FEATURES .............................................................................................................. pag. 02
2.2 PACK CONTENTS................ ................................................................................................................... pag. 02
2.3 DIMENSIONS ........................................................................................................................................... pag. 02

3. INSTALLATION ................................................................................................................................................. pag. 03

3.1 PRELIMINARY CHECKS .............................................................................................................................pag. 03
3.2 ELECTRICAL SET-UP ................................................................................................................................ pag. 03
3.2.1 STANDARD INSTALLATION........................................................................................................... pag. 03
3.2.2 ELECTRICAL CABLE SPECIFICATIONS........................................................................................pag. 03
3.3 PRELIMINARY INSTALLATION WORK AND MASONRY FOR ANCHOR PLATE.......................................pag. 04
3.4 INSTALLATION OF THE GEAR MOTOR .....................................................................................................pag. 04
3.5 ASSEMBLING THE RACK........................................................................................................................... pag. 05
3.5.1 INSTALLING THE TOOTHED RACK B120..................................................................................... pag. 05
3.5.2 WELDING METAL TOOTHED RACK B120......................................................................................pag. 05
3.6 ASSEMBLING THE LIMIT-SWITCH BRACKETS..........................................................................................pag. 06
3.6.1 PVC BRACKETS FOR TOOTHED RACK B120.............................................................................. pag. 06
3.6.2 UNIVERSAL STEEL BRACKETS.....................................................................................................pag. 06
3.7 ASSEMBLY THE CHAIN................................................................................................................................pag. 07
3.7.1 LIMIT-BRACKETS FIXING FOR CHAIN-DRIVING MOTOR............................................................ pag. 08

4. ELECTRICAL WIRING ................................................................................................................................... pag. 08

5. START-UP ..................................................................................................................................................... pag. 08

6. RELEASE PROCEDURE FOR MANUAL OPERATION ................................................................................ pag. 09

6.1 HOW TO UNLOCK THE MOTOR FOR MANUAL OPERATING..................................................................pag. 09
6.2 HOW TO RESTORE THE AUTOMATIC WORKING....................................................................................pag. 09

7. MAINTENANCE ................................................................................................................................................ pag. 09

8. DISPOSAL ........................................................................................................................................................ pag. 09

9. CLOSER MAG INSTALLATION MANUAL......................................................................................................... pag. 10

10. EXPLODED VIEW DIAGRAM........................................................................................................................... pag. 13

11. EU DECLARATION OF CONFORMITY .......................................................................................................... pag. 14

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1. WARNINGS AND GENERAL SAFETY INSTRUCTIONS

This manual contains important safety information.

An incorrect installation or an improper use may cause serious damages to persons or
objects. Read this manual carefully and completely.
Pay particular attention to the sections marked by the symbol:

Always disconnect main power supply before operating

in the automatic gate.
Make sure that the earth system is perfectly working and always connect
the automatic gate to it.

The installation of automatic gates and doors must fully comply with the require-
ments set forth in 2006/42/EC Directive, with particular reference to EN 12453
standards.
The final connection to the electrical mains, testing and start-up of the automation
must be performed by skilled and qualified personnel (professional gate installers),
who is responsible for carrying out the risks analysis and verifying the compliance of
the system with the current safety standards.

This product is exclusively designed and manufactured for the intended use speci-
fied in this manual.
Any other use than stated could compromise the integrity and the safety of the pro-
duct and therefore is strictly prohibited.
The automation is designed to move driveway gates and not intended to be used
for any other purpose.

Do not let children play with the radio transmitters and any other device which
could accidentally start the gate automation.
Use exclusively original parts by manufactured by Proteco for maintenance.
Do not carry out any alteration on the components of the automatic gate.
Proteco SRL will not accept liability for any components and/or additional devices
used in-conjunction with the automation that has not been produced exclusively
by Proteco.

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 2. PRODUCT DESCRIPTION AND INTENDED USE
CLOSER gear motor is designed to automate residential or commercial sliding gate with rack. Any other use than above described has
to be considered as inappropriate and strictly prohibited. All models feature an irreversible gearing system that locks the gate when it is in
its fully closed position. Therefore no additional lock is needed.
In case of a power failure the motor lock can be released to move the gate manually (see section 6).

2.1 TECHNICAL FEATURES

CLOSER 5/MAG/CAT CLOSER 6 CLOSER 8/MAG/CAT CLOSER 15/MAG
Power Supply V 230V~50-60Hz 24V dc 230V~50-60Hz 230V~50-60Hz
Current A 1,2-1,7A 0,7 -10A 1,2-2A 3A
Motor Power W 250W 80W 300W 600W
Capacitor µF 8µF - 10µF 20µF
Thermic Protection C° 150°C - 150°C 150°C
Maximum Thrust N 350N 500N 440N 1000N
Class IP Protection IP 44 44 44 44
Revolutions (speed) rpm 1400 rpm 1600 rpm 1400 rpm 1400 rpm
Opening Speed m/min 8,5 m/min 5-9 m/min 8,5 m/min 8,5 m/min
Gate maximum Weight Kg 500 Kg 650 Kg 800 Kg 1500 Kg
Duty Cycle % 40% 80% 40% 40%

2.2 PACK CONTENTS

CLOSER / MAG CLOSER CAT
1
9 10

2
1

2
9
12
11
fixing pack fixing pack
3 4 5 3 4 5

6 7 8 10 6 7 8 13

01 Gear motor CLOSER 01 Gear motor CLOSER CAT

02 MPIS01 Anchor plate 02 MPIS01 Motor bracket
03 SCH0190 Release key 03 SCH0190 Release key
04 MVI1060AZ Galvanized M10x60 bolts to fasten the motor 04 MVI1060AZ Screw M10x60 for motor-anchor plate fixing
05 MDAM10Z Nut Ø10 for motor-anchor plate fixing 05 MDAM10Z Nut M10 for motor-anchor plate fixing
06 MRO10Z Washer Ø10 for motor-anchor plate fixing 06 MRO10Z Washer Ø10 for motor-anchor plate fixing
07 MVI0510BZ Screw M5x10 for cover 07 MVI0510BZ Screw M5x10 for cover
08 MSPM01 Rubber protection 08 MSPM01 Rubber protection,
MMO02 Spring, MMO02 Spring,
MMA01 Cilinder MMA01 Cilinder
09 MSLF01S/D Limit switch brackets and screws 09 SSLF0370 Limit switch brackets
10 MPC06 Cable grommet SH70 10 SSAS02 Fixing kit for chain
11 MCT02 Chain 3/8 inches
12 SPIS0370 Chain railing
2.3 DIMENSIONS 13 MPC06 Cable grommet SH70

CLOSER CLOSER CAT

300 mm
310 mm

m
0m
23
205 m
m 20
5m mm
2 m 230

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3. INSTALLATION
3.1 PRELIMINARY CHECKS
Before the installation, to ensure correct working of the automation, please check the followings:

• Make sure the gate’s structure is suitable to be automated

• Check the weight, dimensions and type of the gate is appropriate to this type of automation
• Ensure the gate is able to open and close smoothly and is free of obstacles that may cause the gate to derail
• Check the ground and all surfaces for the installation are sutiable for stable and safe fixing of the gate automation
• Make sure the installation area for the automation is wide enough to accommodate the anchor plate and that the motor can be accessed easily in
the event of power cuts.
• Ensure the location where the automation is installed is not exposed to flood hazards; if in doubt raise the automation above ground level
• In cases where the automation has to be installed in a vehicle path or parking area, it is reccomended to protect it against accidental damage
• Ensure an efficient earth connection is in place
• Make sure the surfaces for photocells fixing areas are flat and smooth enough to allow a perfect alignment between transmitting and receiving
units. They must both directly see each other as they are not reflective.

3.2 ELECTRICAL SET-UP

3.2.1 STANDARD INSTALLATION

Fig. 1

C
D
B

A
C

3.2.2 ELECTRICAL CABLES SPECIFICATIONS

The cables required the electrical set-up (not included in the pack) may very according to quantity and type of devices installed.

230V
A Safety edge 2x0,50 mm²
B Power Supply 2x1,50 + terra
C Photocells rx 4x0,50 mm²
C¹ Photocells tx 2x0,50 mm²
D Key-switch 2x0,50 mm²
E Flashing light 2x0,50 mm²

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 3.3 PRELIMINARY INSTALLATION WORK Fig. 2
259 mm
AND MASONRY FOR ANCHOR PLATE

Check the fixing height of the rack on the gate and calculate the height of concrete 31 h mm
base for the motor accordingly.
177 mm
a) Dig the foundation pit for the gear motor whilst considering the anchor plate
dimensions. Give an extra 5cm area extra on each side. Pay attention to
measurements shown in Fig. 2

b) Provide one or more ducts for the electrical cables so that they can reach the
motor slot just out of the anchor plate.

17
7
+
50
c) Set concrete into the pit. Ensure this is level ad smooth out the surface.

m
m
mm
Wait for the concrete to get solidify (this may take a few days) (Fig. 2) 259 + 50

d) Fix the plate to the concrete using suitable plugs. Please refer to Fig. 3 recom- Fig. 3
mended distance.

e) Cut the cable ducts above the anchor plate level and route the cables for
accessories and electrical mains wiring. Let the cables run at least 30-50 cm out
from the ducting to allow easy wiring to the control panel.
70 mm

3.4 INSTALLATION OF THE GEAR MOTOR Fig. 4 Fig. 5

a) Fix the motor to the anchor plate using the M10 screws, washers and nuts
provided as shown in Fig. 5 so that an height adjustment from 15 to 30 mm is
possible (Fig. 6)

b) Use a spirit-level to make sure that the gear motor is perfectly level (Fig. 7-8), if it
is not adjust the four grub screws accordingly and then tighten the M10 screws.
Apply the lock-nuts on both sides of the motor base (Fig. 8).

c) Release the gear motor for manual operation as illustrated in section 6 of this
manual.
120 mm

Fig. 6 Fig. 7 Fig. 8

68 mm

30 mm 15 mm

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 3.5 ASSEMBLING THE RACK Fig. 9

3.5.1 INSTALLING THE TOOTHED RACK B120- PVC

RACK M4 20X26MM WITH INNER STEEL FRAME (0.5M
SECTION)

a) Move the gate manually to its open position.

b) Align the first section of the rack to the gate edge and lower it on the pinion.
Use a spirit-level to make sure it is perfectly right.

c) Fix this first section of rack to the gate with the provided self-tapping screws. Fix
the screws in the middle of the slot as illustrated (Fig. 9).

d) Close the gate manually for about 1/2 meter, join the second section of rack to
first one and place it on the motor drive pinion cog.

e) Keep the rack perfectly flat and fix it to the gate.

f) Repeat the same procedure until the gate is fully covered.

g) In case the last section of rack partially comes out from the rack edge, do not cut
it. Add a bracket as a gate extension to support the last bit of rack (Fig. 10).

h) Now, to prevent the gate weights on the pinion, tighten the 4 fixing points of the
motor to lower it for 1-2 mm and then fasten the lock-nuts.

Fig. 10
3.5.2 WELDING METAL TOOTHED RACK B102 - STEEL
RACK M4 12X30MM (1M SECTIONS)

a) Move the gate manually to its open position.

Fig. 11
b) Assemble the three threaded stand-offs on the first section of rack, positioning in
the middle of the slot (Fig. 11).

c) Align the first section of the rack to the gates edge and lower it on the pinion.
Use a spirit-level to ensure the rack is perfectly straight and level.

d) Weld the threaded stand-off to the gate (Fig. 12).

e) Move the gate manually, checking that the rack is always resting on the motors
drive pinion cog, and weld second and third stand-offs.
Fig. 12
f) Place the second section of rack side by side with the first one, using an
upside-down section of rack to synchronise the rack teeth as illustrated (Fig. 13).

g) Move the gate manually and weld the three threaded stand-offs.

h) Repeat the same procedure until the gate is fully covered.

i) In case the last section of rack partially comes out from the rack edge, do not cut
it. Add a bracket as a gate extension to support the last bit of rack (Fig.10).

j) Now, to prevent the gate weights on the pinion, tighten the 4 fixing points of the
motor to lower it for 1-2 mm and then fasten the lock-nuts.

Check the gate always reaches the mechanical stops keeping the alignment between
the rack and the motor drive pinion cog. Ensure that there are no friction points in the
gates complete travel.

Fig. 13

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 3.6 ASSEMBLING THE LIMIT-SWITCH BRACKETS Fig. 14

3.6.1 PVC BRACKETS FOR TOOTHED RACK B120

a) Identify closing and opening brackets according to the motor position against the
gate (Fig. 14).
OPENING CLOSING
limit-switch limit-switch
b) Manually close the gate up to 3 cm before the closing mechanical stop.

c) Place the closing bracket on the rack and slide it until the limit-switch is activated
(Fig. 15)

d) Mark the bracket position onto the rack, slightly open the gate and fix the bracket Motor on the RIGHT
to the rack.

e) Manually open the gate (gate end aligned to the pillar edge).

f) Place the opening bracket on the rack and slide it until the limit-switch is activated
(Fig. 16). CLOSING OPENING
limit-switch limit-switch
g) Mark the bracket position onto the rack, slightly close the gate and fix the bracket
to the rack.

Motor on the LEFT

Fig. 15 Fig. 16
Click Click

Motor on the RIGHT Motor on the RIGHT

OPENING limit-switch CLOSING limit-switch

Once the assembling of the limit brackets to rack is completed, open and close the gate manually to check that the brackets always activate the limit-switch
system before the gate reaches its mechanical stops. This checking is important to preserve the correct working of the automation and continued good mechani-
cal condition of the gate.

3.6.2 UNIVERSAL STEEL BRACKETS Fig. 17

a) Identify closing and opening bracket according to the motor position against the
gate (Fig. 17).
OPENING CLOSING
b) Manually close the gate up to 3 cm before the closing mechanical stop. limit-switch limit-switch

c) Place the 2 screw fixings loosely on the closing limit bracket.

d) Place the closing bracket on the rack and slide it until the limit-switch is activated
(Fig. 18). Motor on the RIGHT

e) Screw the 2 screws tightly to anchor the bracket onto the rack.

f) Manually open the gate (gate end aligned with the edge of the pillar).

g) Place the 2 screws fixing loosely on the opening limit bracket. CLOSING OPENING
limit-switch limit-switch
h) Place the opening bracket on the rack and slide it until the limit-switch is activated
(Fig. 19).

i) Screw the 2 screws tightly to anchor the bracket onto the rack.
Motor on the LEFT

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 Fig. 18 Fig. 19
Click Click

Motor on the RIGHT Motor on the RIGHT

OPENING limit-switch CLOSING limit-switch

Once the assembling of the limit brackets to rack is completed, open and close the gate manually to check that the brackets always activate the limit-switch
system before the gate reaches its mechanical stops. This checking is important to preserve the correct working of the automation and continued good mechani-
cal condition of the gate.

3.7 ASSEMBLY THE CHAIN

Fig. 20
Please use the brackets provided in the pack to fix the chain to the gate.

a) Fix the chain-holding brackets on the gate ends as shown in Fig. 20.

b) Fasten the first thread bar to the bracket using the nuts and washers provided as
shown in Fig. 21. Make sure that the holed end of the bar is facing to the motor.

c) Fix the second threaded bar and the spring to the other bracket using the provided
nut and washer as shown in Fig. 23. Again make sure that the holed end of the
bar is facing the motor.

d) Place the chain on the gate to calculate suitable length and then cut it so you can
fasten the chain to the 2 bars. Fig. 21

e) Fasten the chain to the first bar using the joint as in Fig. 21.
Release the motor (please refer to section 6 of this manual) and insert the chain
in railing bracket between the motor’s pinion and the metal cylinder (Fig. 24).
Run the chain to the second bar.

f) Fasten the chain to the second bar using the joint. Strain the chain by tightening 1st threaded bar
the bolts on both bars. The chain tightening is good if when the chain is pressed,
no matter where, the spring can still compress.

Fig. 24

chain
Fig. 22

Fig. 23

2nd threaded bar

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 Fig. 25
3.7.1 LIMIT BRACKETS FIXING FOR CHAIN-DRIVING
MOTOR
OPENING CLOSING
Please pay attention when fixing limit-brackets, once fixed to the gate no further limit-switch limit-switch
adjustments are possible. We recommend the following procedure:

a) Drive the gate manually to almost complete open/close position, make sure that the
gate doesn’t touch its mechanical stop yet.
Motor on the RIGHT
b) Place the limit bracket on the gate and slide it along the gate till it meets the
limit-switch.

c) Now fix the limit-bracket on the gate and repeat on the other side.
CLOSING OPENING
limit-switch limit-switch

Motor on the LEFT

Fig. 26 Click
Click Click
Click Fig. 27

Motor on the RIGHT Motor on the LEFT

OPENING CLOSING
limit-switch limit-switch

Once the assembling of the limit brackets to rack is completed, open and close the gate manually to check that the brackets always activate the limit-switch
system before the gate reaches its mechanical stops. This checking is important to preserve the correct working of the automation and continued good mechani-
cal condition of the gate.

4. ELECTRICAL WIRING Fig. 28

Insert the electrical cables into the control panel’s case by piercing the rubber
membrane and place the cable grommet in its purpose fabricated seat on the
motor’s base (Fig. 28).
Follow the control panel’s instruction manual to proceed with the correct cable
wiring.

5. START-UP
Power the system and proceed with a careful checking of the gear motor working
and of all the accessories and safety devices connected to the system.
In particular make sure that the electric limit-switch is always activated in opening
and closing before the gate reaches its mechanical stops.
Lift the motor cover down and close it with the four side screws.
Hand over this instructions manual to the end user and demonstrate the correct use
of the automation and how to release the motor for manual operation of the gate in
the event of power cuts.

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 6. RELEASE PROCEDURE FOR MANUAL OPERATION
Always cut the main power of the system during the release Fig. 29
and re-locking procedure to avoid any accidental activation of the gate.

6.1 HOW TO UNLOCK THE MOTOR FOR MANUAL OPERATING

a) Insert the key and turn it anti-clockwise (Fig. 29).
b) Open and close the gate manually as required.

6.2 HOW TO RESTORE THE AUTOMATIC WORKING

a) Turn the key clockwise, take it out.
b) Manually move the gate until it re-engages the locking system.
c) Restore power to the automation system.

Always keep the release key together with the instruction manual in a
safe place.

7. MAINTENANCE
Check the correct working of the automation at least twice a year, pay particular attention to the safety devices, the torque force produced, the release system
for manual operation and to all the mechanical moving parts. Any components displaying significant wear should be obtained from Proteco or associated
agents and replaced immediately.

8. DISPOSAL
Do not pollute the environment

Some components may contain polluting substances. Ensure materials are passed to authorised collection centres, according to the laws and regulations in force
in your locality for safe disposal.

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9. CLOSER MAG INSTALLATION MANUAL

Rack Fittings
Rack B120 Cam (PA6 + 30%SF), screws are included.
Rack B114 Cam (metal), screws are included.
Rack B102 Cam (metal), screws are included.

Assembling the CAM (PA6 + 30%SF)

Description Pieces
1) Magnet holder 2
1) Magnet 2
1 1) Screw TBEI 4x10 4
1) Bolt M4 4
1) Washer M4 4
2) Cam in PA6 + 30%SF 2
2) Screw 3,5x9,5 6

CAM PA6 + 30%SF - assembly steps:

-Put the magnet inside its seat.
-Determine the position, LH or RIH CAM.
-Fix the magnet holder to the CAM using the fittings supplied.
-Use holes no. 2 for Closer 5/8. Use holes no. 3 for Closer 15.

1
2
3
In case of RH cam the white strip MUST NOT
be visible.
RH Cam

In case of LH cam the white strip MUST be

visible.
10 LH Cam

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 Fit the cam to rack B120 using screws 3,5x9,5
provided (A).
Use the existing holes on the rack (B).

Assembling the metal CAM

Description Pieces
1)Metal Cam 2
1)Pin M6x16 4
2)Magnet holder 2
2 2)Magnet 2
2)Screw TBEI 4x10 4
2)Bolt M4 4
2)Washer M4 4

Metal CAM - assembly steps:

-Put the magnet inside its seat.
A -Determine the position, LH or RIH CAM.
B -Fix the magnet holder to the CAM using the fittings supplied.
-Use holes B to complete the assembling.

11

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 In case of RH cam the white strip MUST NOT
RH Cam be visible.

In case of LH cam the white strip MUST be

visible.

LH Cam

Fit pins 6x16 to the metal cam. Put the cam

on the rack B114 or B102. After choosing
the right position, fix it closing the pins
previously fitted.

ATTENTION: Follow carefully the

programming procedure outlined in the
pcb's manual.

ATTENTION:
Make sure the mag limit switch wires are properly connected to the terminal. Refer to the wiring table
included in the pcb's programming manual.

12

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10. EXPLODED
VIEW DIAGRAM
33
1

230V

4 4

13
34 24V 230V
12

12 12
5 6
12 25
30
7
6 9 25
9
29
32
6 8
27 26
6 39

12
12
40
14 27
40
15
10
40 16
11 17
41 40
37
41 42
41
42 28
41
42
42 18
19
42 20

42
43
42 36

35 36
20 36
38
31

22
20

24
13

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 11. EU DECLARATION OF CONFORMITY

In accordance with Annex II B of Machinery Directive 2006/42/CE

The Legal representatives of

Proteco S.r.l. via Neive 77 12050 Castagnito (CN) Italia

tel (+39) 0173210111 fax (+39) 0173210199
www.proteco.net info@proteco.net

hereby declare that the products listed below:

Closer 5, Closer 6, Closer 8, Closer 15

Closer 5 MAG, Closer 8 MAG, Closer 15 MAG,
Closer 5 CAT, Closer 8 CAT

Electromechanical gearmotor for rack/chain-driven sliding gate and accessories

comply the following Essential Requirements of Directive 2006/42/CE Allegato I (Direttiva Macchine):
1.1.2 - 1.1.3 - 1.1.5 - 1.2.1 - 1.2.2 - 1.2.3 - 1.2.6 - 1.3.2 - 1.3.4 - 1.3.9 - 1.4.1 - 1.4.2.1 -1.5.1 -
1.5.4 - 1.5.6 -1.5.8 - 1.5.13 - 1.6.1 - 1.6.4 - 1.7.1 1.7.3 1.7.4

are in conformity with the following directives:

2014/35/UE (LVD)
2014/30/UE (EMC)
2011/65/CE (RoHS2)

The above listed products are delivered, limitedly to the applicable parts, according to the
following standards:

EN 12453
Industrial, commercial and garage doors and gates. Safety in use power operated doors. Requirements.
EN 60335-1
Household and similar electrical appliances - Safety - Part 1: General requirements.
EN 60335-2-103
Household and similar electrical appliances - Safety - Part 2-103: Particular requirements for drives for gates, doors and windows.

They also state that:

- the relevant technical documentation is compiled in accordance with part B of Annex VII of directive
2006/42/CE

- the relevant technical documentation is compiled and preserved by Proteco S.r.l.

Which undertakes to transmit it by mail in response to a reasoned request by the national authorities.

- the partly completed machinary must not be put into service until the final machinery into which it is to
be incorporated has been declared in conformitywith the provisions of the dorective 2006/42/CE

Gallo Marco
Managing Director

Castagnito, il 27.05.2019

14

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 Via Neive 77, 12050 Castagnito (CN)
+39 0173 210132 www.euromaticgate.net
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