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DB 534regel GB

The GEMÜ 534 2/2-way globe control valve is designed for precise flow control in demanding applications, compatible with various GEMÜ positioners. It features low maintenance with a self-adjusting gland packing, operates with a wide range of media, and has a maximum temperature of 180°C. The valve is available in multiple configurations and materials, making it suitable for various industrial needs.

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0% found this document useful (0 votes)
19 views12 pages

DB 534regel GB

The GEMÜ 534 2/2-way globe control valve is designed for precise flow control in demanding applications, compatible with various GEMÜ positioners. It features low maintenance with a self-adjusting gland packing, operates with a wide range of media, and has a maximum temperature of 180°C. The valve is available in multiple configurations and materials, making it suitable for various industrial needs.

Uploaded by

sl196
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Globe Control Valve,

Metal

Construction
The GEMÜ 534 2/2-way globe control valve is designed for demanding
flow control applications. It can be paired with the GEMÜ 1434 µPos,
GEMÜ 1435 ePos positioners or the GEMÜ 1436 cPos positioner and
process controller dependent on the control requirements (for features
see page 8). The positioners are specially designed for GEMÜ valves and
achieve optimum results when used as a system. The valve spindle is
sealed by a self-adjusting gland packing providing low maintenance and
reliable sealing even after a long service life with high cycle duties. GEMÜ 534
A wiper ring protects the gland packing against contamination and damage. + 1434 µPos

Features
• Linear or modified equal-percentage control characteristics
• Kv values from approx. 0.16 - 140 m³/h, depending on nominal size,
valve seat and regulating cone design
• PID control system can be implemented with GEMÜ 1436
• Suitable for inert, corrosive*, liquid and gaseous media and steam
• Flanged bodies in SG iron GGG 40.3 and stainless steel 1.4408 to
EN 1092 and ANSI 125/150
• Valve body DN 15 - 100, pressure rating to PN 40
• Max. operating temperature 180°C

Advantages
• Simple and fast commissioning
• Valve and positioner are optimally adapted to each other.
(For positioner details please refer to the relevant data sheets)
GEMÜ 534
• Standard gland packing suitable for vacuum up to 20 mbar (abs.) + 1435 ePos
*see information on working medium on page 2

Sectional drawing

GEMÜ 534
+ 1436 cPos

534
Technical data

Working medium Control medium


Corrosive, inert, gaseous and liquid media and steam which Inert gases, max. 60 °C
have no negative impact on the physical and chemical proper-
ties of the body and seal material. Filling volume Actuator size 0: 0.050 dm³
Actuator size 1: 0.125 dm³
Max. perm. pressure of working medium see table Actuator size 2: 0.625 dm³
Media temperature -10° to 180 °C
Max. permissible viscosity 600 mm²/s (cSt)

Ambient conditions
Max. ambient temperature 60 °C

Maximum permissible seat leakage class


Seat seal Standard Test procedure Leakage rate Test medium
PTFE DIN EN 60534-4 1 VI air
Metal DIN EN 60534-4 1 IV air

Pressure / temperature correlation for globe valve bodies


Connection Material Max. allowable operating pressures in bar at temperature °C*
code code RT 100 150 200 250 300
8 37 16.0 16.0 14.5 13.4 12.7 11.8
10 37 25.0 25.0 22.7 21.0 19.8 18.5
11 37 40.0 40.0 36.3 33.7 31.8 29.7
39 37 19.0 16.0 14.8 13.6 12.0 10.2
8 90 16.0 16.0 15.5 14.7 13.9 11.2
39 90 17.0 16.0 14.8 13.9 12.1 10.2
* The valves can be used down to -10°C    RT = Room Temperature    All pressures are gauge pressures.
Pressure/temperature correlation for connection code 48: DN 15 - 40 see connection code 10, DN 50 see connection code 8.

Example Kv value diagram


linear equal-percentage modified
100 100
The adjacent diagram shows the
90 90
80 80 approximative curve of the Kv value
characteristic. The characteristic
Kv values [%]

Kv values [%]

70 70
60 60 may deviate dependent on valve
50 50 body, nominal size, regulating cone
40 40 and valve stroke.
30 30
20 20
10 10
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Stroke [%] Stroke [%]

Note:
Regulating needle: RAxxx - RCxxx (reduced valve seat)
Regulating cone: DN 15 - DN 50
Regulating cage: DN 65 - DN 100

Regulating cone
Regulating needle Regulating cage

534 2
Correlation Kv value, operating pressure, regulating cone number
Valve body material: 1.4408 (code 37) and GGG 40.3 (code 90)
Nominal size Regulating cone number
Kv value Operating Actuator
[m³/h] pressure [bar] * size equal-
DN linear
percentage (mod.)
12.0 0 RS021 RS031
15 4.0
40.0 1 RS020 RS030
6.0 0 RS022 RS032
20 6.3
20.0 1 RS023 RS033
25 10.0 10.0 1 RS024 RS034
7.0 1 RS028 RS038
32 16.0
20.0 2 RS025 RS035
4.5 1 RS029 RS039
40 25.0
12.0 2 RS026 RS036
3.0 1 RS363 RS353
50 40.0
10.0 2 RS027 RS037
65 63.0 7.0 2 - RS350
80 90.0 5.0 2 - RS351
100 140.0 2.5 2 - RS352
* Observe the pressure / temperature correlation

Correlation Kv value, operating pressure, regulating cone number


Valve body material: 1.4408 (code 37)
Nominal size Regulating cone number
Kv-Wert Operating Actuator
[m³/h] pressure [bar] ** size equal-
DN linear
percentage (mod.)
0.1* 40 1 RA101 RA301
0.16* 40 1 RB101 RA302
0.25* 40 1 RB102 RB302
0.40* 40 1 RB103 RB301
15
0.63* 40 1 RC101 RC301
1.00* 40 1 RC102 RC302
1.60 40 1 RD101 RD301
2.50 40 1 RE101 RE301
1.60 40 1 RD102 RD302
20 2.50 40 1 RE102 RE302
4.00 40 1 RF101 RF301
2.50 40 1 RE103 RE303
25 4.00 40 1 RF102 RF303
6.30 40 1 RG101 RG301
4.00 40 1 RF103 RF302
32 6.30 40 1 RG102 RG302
10.00 16 1 RH102 RH301
6.30 40 1 RG103 RG303
40 10.00 18 1 RH101 RH302
16.00 11 1 RJ101 RJ302
10.00 16 1 RH103 RH303
50 16.00 12 1 RJ102 RJ301
25.00 16 2 RK101 RK301
* metal seated (with no soft seat)    ** Observe the pressure / temperature correlation

3
534
Order data

Body configuration Code Control function Code


2/2-way body D Normally closed (NC) 1
Double acting (DA) 3*
Double acting (normally open) 8*
Connection Code
* R-No. on request
Flanges EN 1092 / PN16 / form B,
length EN 558, series 1,
ISO 5752, basic series 1 8
Flanges EN 1092 / PN25 / form B,
length EN 558, series 1 Actuator size Flow Code
ISO 5752, basic series 1 10 Actuator 0 piston ø 50 mm under the seat 0
Flanges EN 1092 / PN40 / form B, Actuator 1 piston ø 70 mm under the seat 1
length EN 558, series 1
ISO 5752, basic series 1 11 Actuator 2 piston ø 120 mm under the seat 2
Flanges ANSI CLASS 125/150 RF,
length EN 558, series 1,
ISO 5752, basic series 1 39
Flanges drilled according to JIS 20K (DN 15 - 40),
Flanges drilled according to JIS 10K (DN 50),
length EN 558, series 10,
ASME/ANSI B 16.10 table 1, column 16 48
Flow under the seat

Valve body material Code


1.4408, Investment casting 37
Regulating cone R-No.
EN-GJS-400-18-LT (GGG 40.3) SG iron 90
For the regulating cone no. (R-No.) - linear or equal-percentage
(mod.) please refer to the table

Seat seal Code


PTFE 5
PTFE, glass fibre reinforced 5G Version Code
Steel (standard up to Kv value 1.00 m³/h) 10* Gland packing PTFE / PTFE
suitable for contact with food according
* R-No. on request to EU Regulation 1935/2004 2013

Order example 534 25 D 10 37 5 1 1 RS034 -


Type 534
Nominal size 25
Body configuration (code) D
Connection (code) 10
Valve body material (code) 37
Seat seal (code) 5
Control function (code) 1
Actuator size (code) 1
Regulating cone (R-No.) RS034
Version (Code) -
For the technical data and order data of the positioners please refer to data sheets GEMÜ 1434, 1435 and 1436.
Please also note the table on the last page.

Version for food contact


For food contact, the product must be ordered with the following ordering options:
Version code 2013
Seat seal code 5, 5G, 10
Valve body material code 37

534 4
Actuator dimensions / Installation dimensions [mm]

Actuator dimensions
Actuator size øB M A2 G
0+3 72 M16x1 70 G 1/4
1+4 96 M16x1 86 G 1/4
2 168 M22x1.5 149 G 1/4

Installation dimensions [mm] / weight of valve [kg]


Actuator size 0 + 3 Actuator size 1 + 4 Actuator size 2
SW1
DN CT Weight CT Weight CT Weight
metric
15 36 190 3.1 218 3.6 - 7.8
20 41 197 4.1 225 4.6 320 8.6
25 46 208 5.0 236 5.5 331 9.3
32 55 - - 241 7.7 336 10.9
40 60 - - 252 9.0 347 11.9
50 75 - - 260 11.8 355 14.0
65 75 - - - - 383 -
80 75 - - - - 398 -
100 75 - - - - 419 -

M
G
A2
G
CT

SW 1

5
534
Dimensions - GEMÜ 534 [mm]

GEMÜ 534 with 1434 µPos

Actuator Control 42
DN øB HAR
size function
0 1 72 294
15
1 1 96 322
0 1 72 301
20
1 1 96 329
0 1 72 312
25
1 1 96 340 ØB

HAR
32 1 1 96 345
40 1 1 96 356
50 1 1 96 364

534 6
GEMÜ 534 with 1435 ePos

DN Actuator Control 170


øB HAW HAR LAR LAR
size function 90
0 1 72 251 278 118
15 1 96 279 306 118
1

90
3 and 8 96 303 330 118
0 1 72 258 285 118
1 96 286 313 118
1 ØB
20 3 and 8 96 310 337 118

HAR
1 168 408 413 138

HAW
2
3 and 8 168 427 432 138
0 1 72 269 296 118
1 96 297 324 118
1
25 3 and 8 96 321 348 118
1 168 419 424 138
2
3 and 8 168 438 443 138
1 96 302 329 118
1
3 and 8 96 326 353 118
32
1 168 424 429 138
2
3 and 8 168 443 448 138
1 96 313 340 118
1
3 and 8 96 337 364 118
40
1 168 435 440 138
2
3 and 8 168 454 459 138
1 96 321 348 118
1
3 and 8 96 345 372 118
50
1 168 443 448 138
2
3 u. 8 168 462 467 138
1 168 369 374 138
65 2
3 and 8 168 388 393 138
1 168 369 374 138
80 2
3 and 8 168 388 393 138
1 168 369 374 138
100 2
3 and 8 168 388 393 138

7
534
Dimensions - GEMÜ 534 [mm]

GEMÜ 534 with 1436 cPos

Actuator Control 88 64,5


DN øB HAR
size function
0 1, 3 72 347
15 1 96 351
1
3 96 375
0 1, 3 72 354
1 96 358
1
20 3 96 382
ØB

HAR
1 168 480
2
3 168 499
0 1, 3 72 365
1 96 369
1
25 3 96 393
1 168 492
2
3 168 510
1 96 374
1
3 96 398
32
1 168 496
2
3 168 515
1 96 385
1
3 96 409
40
1 168 508
2
3 168 526
1 96 393
1
3 96 417
50
1 168 516
2
3 168 534
1 168 442
65 2
3 168 460
1 168 442
80 2
3 168 460
1 168 442
100 2
3 168 460

534 8
Body dimensions [mm]

Flanges, connection code 8, 10, 11, 39, 48


Valve body material 1.4408 (code 37), EN-GJS-400-18-LT (code 90)
Connection code 8, 10, 11 Connection code 39 Connection code 48
Weight
DN
Number of
FTF øD øK øL FTF øD øK øL FTF øD øK øL [kg]
bolts

15 4 130 95 65 14 130 90 60.3 15.9 108 95 70 15 2.2


20 4 150 105 75 14 150 100 69.9 15.9 117 100 75 15 3.0
25 4 160 115 85 14 160 110 79.4 15.9 127 125 90 19 3.7
32 4 180 140 100 18 180 115 88.9 15.9 - - - - 5.3
40 4 200 150 110 18 200 125 98.4 15.9 165 140 105 19 6.3
50 4 230 165 125 18 230 150 120.7 19.0 203 155 120 19 8.4
For materials see overview on page 10

D
K
FTF

Flanges. connection code 8, 39


Valve body material 1.4408 (code 37), EN-GJS-400-18-LT (code 90)
Connection code 8 Connection code 39
Weight
DN FTF øD øK øL
Number of
øD øK øL
Number of [kg]
bolts bolts

65 290 185 145 18 4 180 139.7 19 4 12.7


80 310 200 160 18 8 190 152.4 19 4 15.4
100 350 220 180 18 8 230 190.5 19 8 23.0
For materials see overview on page 10
L

D
K

FTF

9
534
Overview of metal bodies for GEMÜ 534
Connection
8 10 11 39 48
code
Material
37 90 37 37 37 90 37
code
DN 15 - X - X X X X
DN 20 - X - X X X X
DN 25 - X - X X X X
DN 32 - X X X X X -
DN 40 - X X X X X X
DN 50 X X - - X X X
DN 65 X X - - X X -
DN 80 X X - - X X -
DN 100 X X - - X X -

534 10
Specication sheet
for designing regulating cones for globe valves

Project (customer) Valve/TAG number

Date Telephone

Contact person E-Mail

Technical requirements

Medium 1)

1st operating point 2nd operating point 3rd operating point


Requirement characteristic
maximum ow medium ow minimum ow
Media temperature 4) °C °C °C

Inlet pressure bar(g) bar(g) bar(g)


Outlet pressure bar(g) bar(g) bar(g)
Flow rate 2, 3)

in [m³/h] for liquids m³/h m³/h m³/h

Gases 6) Nm³/h Nm³/h Nm³/h

in [kg/h] for steam kg/h kg/h kg/h

Type

Required valve DN

Max. operating pressure


Valve body / Actuator

Ambient temperature 5)

Max. media temperature

Connection

Body material

Seat seal PTFE Other

Double acting
Control function NC (normally closed) DA (double acting)
(normally open)

Control pressure min max


Regulating

Characteristic linear modied equal-percentage


cone

Other

1) Liquid or gas? about 10% of the max. Kv value on account of the valve opening
For media other than water or air, it is necessary to give data behaviour. Other positioning ratios are possible on request or in
for the density and viscosity (with unit of measurement) of the the selection of standard regulating cones.
medium. Otherwise we will assume data for standard conditions. 4) The media temperature range must be specied for steam
2) For steam especially, the minimum or maximum ow rate should applications. T = 20 °C is assumed unless specied otherwise.
be assigned to the appropriate inlet or outlet pressure. The 5) This data is not absolutely necessary. A room temperature
temperature of the medium should also be taken into account. of 20 °C is assumed unless specied otherwise.
3) GEMÜ recommends a positioning ratio of 1 : 10 (e.g. minimum 6) Basis: standard conditions 0 °C, 1013.25 mbar.
ow rate is 10 m³/h and the maximum ow rate is 100 m³/h). If conditions differ, please specify them.
Please note that the valve only controls reliably from a ow of

11
534
Positioner functions / features
1434 µPos 1435 ePos 1436 cPos
Controller type
Positioner X X X
Process controller X

All rights including copyright and industrial


property rights are expressly reserved.
Control air flow
Version 1 15 l/min 50 l/min 150 l/min
Version 2 90 l/min 200 l/min
Operation
Local display / keypad X X
Status display X X X
Web browser user X
Field bus (Profibus DP, Device Net) X
Signal
24V DC / 3-wire X X X
Body
Plastic X X
Aluminium / industrial X
Functions
Automatic initialisation X X X

Should there be any doubts or misunderstandings, the German


Alarm / error outputs X X

version of this data sheet is the authoritative document!


Min/max positions adjustable X X

GEMÜ 1434 µPos not available for actuator size 2

Other GEMÜ control valves

GEMÜ 532 GEMÜ 554


+ 1435 ePos + 1435 ePos
GEMÜ 530
Subject to alteration · 12/2018 · 88342375

+ 1435 ePos GEMÜ 550


GEMÜ 514
+ 1434 µPos + 1434 µPos

For further globe valves, accessories and other products, please see our Product Range catalogue and Price List.
Contact GEMÜ.

VALVES, MEASUREMENT
AND CONTROL SYSTEMS

GEMÜ Gebr.Müller · Apparatebau GmbH & Co.KG · Fritz-Müller-Str. 6-8 · D-74653 Ingelfingen-Criesbach · Telefon +49(0)7940/123-0 · Telefax +49(0)7940/123-192
info@gemue.de · www.gemu-group.com

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