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Malcom RCX Series

The document details the specifications and options for various models of the RCX series Reflow Checkers, including adjustable arms for conveyor attachment, heat-resistant jackets, thermocouples, and memory units. It outlines the measuring temperature ranges, battery types, and operational times for each model, as well as additional features such as data transmission methods and monitoring capabilities. The document serves as a comprehensive guide for selecting and utilizing the Reflow Checker systems for soldering processes.
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0% found this document useful (0 votes)
82 views4 pages

Malcom RCX Series

The document details the specifications and options for various models of the RCX series Reflow Checkers, including adjustable arms for conveyor attachment, heat-resistant jackets, thermocouples, and memory units. It outlines the measuring temperature ranges, battery types, and operational times for each model, as well as additional features such as data transmission methods and monitoring capabilities. The document serves as a comprehensive guide for selecting and utilizing the Reflow Checker systems for soldering processes.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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䛆Conveyor Attachment System䛇

At the time of purchase, two Adjustable Arms are included in one Conveyor Attachment System, selectable
from size S, M and L according to the PC board width.㻌 㻌 (When the size is not specified, S+S are provided.)
Width Variation
S + S:
S + M:
80䡚140 mm
124䡚205 mm
M+M RCX-1 series
M + M:
M + L:
136䡚270 mm
198䡚340 mm
REFLOW CHECKER
S + L: 193䡚275 mm
L + L: 213䡚410 mm S M L S+S L+L
䛆HRJ-1 Heat Resistant Jacket䛇 (Option)
䖃 Optional Heat-Resistant Jackets designed for high-temperature 㻌 and long-term use.
䖃 Available for a painting tunnel oven, drying oven and etc.
䖃 Combined with RCX-S, the suitable Heat-Resistant Jacket is selectable according to the following table.

HRJ-1 + RCX-S
100Υ 60 minutes
150Υ 35 minutes
250Υ 20 minutes
300Υ 18 minutes

䛆K-type Thermocouple with Connector䛇 (Option)


䖃 Malcom's K-type Thermocouple and Connector match the soldering temperature range,
㻌 㻌 using a lot of our know-how.
䖃 Micro connector and Miniature connector are moist suitable for use in a reflow oven, using the material with
㻌 㻌 high heat resistance at 280 Υ.
䖃 A teflon-coated thermocouple is optimal for flow soldering.
䛆RCX-SV䛇 䛆RCX-R䛇
䛆RCX-O䛇
䛆Easy Attachment Thermocouple䛇 (Option)
Easy attachment thermocouple will offer simplified attachment work and enhance accuracy of temperature
measurement.
Attachment by a smaller amount of solder or adhesive is
possible by a small copper plate welded to the tip of
thermocouple.
Everyone can attach thermocouple to PC board 䛆RCX-W䛇
with ease. 䛆RCX-T䛇
* The curing time depends on the adhesive’s spec.

䛆About the RCX series AAA Battery䛇 䛆RCX-C䛇


Model Battery type Operation time (examples)
RCX-1, RCX-S, FCX-50 Manganese battery, Alkaline battery, Ni-MH battery Minimum 10 hours (900mAh)
RCX-O Ni-MH battery * Approx. 40 minutes (900mAh)
RCX-C Ni-MH battery * Approx. 30 minutes (900mAh)
RCX-W, RCX-SV, RCX-R Manganese battery, Alkaline battery, Ni-MH battery
Approx. 5 hours (900mAh)
RCX-T Manganese battery, Alkaline battery, Ni-MH battery

Soldering Process Devices Representative


LED Manufacturing Devices
Bio-Technology Products

Malcom Company Limited


15-10, Honmachi 4-Chome, Shibuya-ku,
Malcom offers New concept Reflow Oven Measurement System.
Tokyo 151-0071 Japan
Tel: 81-3-3320-5611 Fax : 81-3-3320-5866 Add your choice of Module to RCX-1 Memory Unit.
E-mail : whq@malcom.co.jp
RCX-1 Reflow Checker Special Feature for RCM-S Memory Unit
䖃 Thermocouple check function is equipped.
䖃 Memorize up to 20 profiles, making it possible for continuous
It often happens that we fail to measure temperature without knowing
measurement of some production lines. (Please fully the breaking of thermocouple.
cool down RCM-S memory unit before next measurement.)
䖃 AAA batteries are available.
䖃 Built-in Battery Monitoring function.
Specifications
LED lights will notify a breaking of
Measuring temp. range 0䡚500 Υ *1
thermocouple before measurement.
Max. measuring time Approx. 10 hours *1 *2
Sampling time (sec.) 0.05 䡡 0.1 䡡 0.2 䡡 0.5 䡡 1.0 䡡 2.0 䡡 4.0 䡡 8.0 (Arbitrary set up possible)
Temp. accuracy 㼼 1 Υ *3
Measuring points 1䡚6 point Do I need to prepare special battery for this Reflow Checker?
Input Thermocouple JIS-K 1kȍmax. (ijmm under 10m)
Cooling fun Model: RCF-3 (100䡚240V) 240 (D) x 350 (W) x 160 (H) mm
Power supply AAA batteries, Manganese batteries, Alkaline battery, Ni-MH battery
Data Transmission Method USB
No, AAA batteries are available.
Main unit: 170 (D) x 50 (W) x 18 (H) mm
Outer dimensions
Heat resistant case for RCX-1: 245 (D) x 65 (W) x 25 (H) mm
Weight Approx. 550g (Conveyor attachment system is not included.)

* 1㻌 It differs from the heat resistant time of memory unit. I powered off the Reflow Checker by accident before transferring test result to my PC.
* 2㻌 It is the experimental value by AAA battery. The max. measuring time depends on battery capacity.
* 3 The errors of thermocouple and reference junction temperature are not included in the temperature accuracy.
Our Reflow Checker is equipped
TMR-1 System Program with fail-proof button.
Evaluate and control reflow process from different angles, 㻌 Additionally, it can store up to 20 data
not only temperature control of a reflow oven.
The temperature profile prediction function helps smoothly
even after its turn-off
examine a profile. i.e. you will be freed from the burden
䖃 Simultaneously display Profile & Data of Temperature, of data transfer to your PC after each
㻌 㻌 Wind Speed, O2 Concentration on the same screen. measurement.
䖃 Profile Support function offers easy profile creation.
䖃 TPD files, the file format of TAM series, are viewable.
Don't know the level of battery charge remaining. When should I charge it?
The color of the battery lamp
indicates the level of battery
charge remaining.
It is recommended that you
change when the lamp indicates
"yellow".
RCX-1 Packing List

Prediction setting
Analysis Data Conveyor Attachment Cooling Fan
RCM-S Main Unit Heat Resistant Case
System S+S Model : RCF-3

TMR-1 Software USB Cable K type Thermocouple with Short-Pin 5pcs.


ŽŶŶĞĐƚŽƌϬ͘ϮɌ㻌 x 50cm 9pcs.
RCX-C Reflow Checker Memory Unit with Observation Monitor RCX-T Reflow Checker Memory Unit with additional 6 channels
䖃 A Removal Camera is directly mounted on a PC board, which offers viewing from various points. 䖃 Add RCX-T Reflow Checker Memory Unit to RCX-S Reflow Checker Memory Unit providing 12 points
䖃 Monitoring from upper, side & diagonal are also possible with a Imaging Mirror. measurement.
䖃 Can be used as 12 channels to study profiles, trial production and evaluation, for normal production,
employed as 6 channels.
TMR-1 RCX-T Measurement Data

1608 image example POP image example

Camera Set Up

0.5mm pitch
0402 image example CSP image example Specifications
Specifications from upper face
Measuring temp. range 0䡚500Υ㻌 * 1
Max. measuring time Video recording for approx. 10 minutes *1
Max. measuring time Approx. 5 hours㻌 * 1 * 2
Camera number of pixels 300 thousand pixels
0.05, 0.1, 0.2, 0.5, 1.0, 2.0, 4.0, 8.0 Arbitrary setup possible,
Sampling time (sec)
Approx. 4 (W) x 3 (H) mm (WD10 㼼 2mm) ~ Approx. 55 (W) x 41 (H) mm (WD300 㼼 Synchronized with RCM-S main unit.
Camera field size
2mm)
Temp. accuracy 㼼1Υ *3
Lighting LED
Measuring points 1䡚12 points
Power supply Supplied from RCM-S main unit , Ni-MH battery (AAA battery x 3pcs.)
Input Thermocouple JIS-K 1kȍmax. (ijmm under 10m)
Heat resistant case for main unit: 360 (D) x 65 (W) x 25 (H) mm
Outer dimensions Supplied from RCM-S main unit
Heat resistant case for camera unit: 84 (D) x 44 (W) x 17.5 (H) mm Power supply
AAA batteries, Manganese batteries, Alkaline battery, Ni-MH battery
Data transmission method Video: USB Main unit: 180 (D) x 100 (W) x 18 (H) mm (with RCM-S main unit)
Outer dimensions
RCM-S main unit + Camera unit: Approx 800g (Conveyor attachment system is not Heat resistant case: 250 (D) x 114 (W) x 25 (H) mm
Weight included.) Weight Approx. 1000g㻌 (Conveyor attachment system is not included.)
Camera unit: Approx. 150g (Conveyor attachment system is not included.)
* 1㻌 It differs from the heat resistant time of memory unit.
* The measuring temperature range and the maximum measuring time are time in which heat resistance is not considered, * 2㻌 It is the experimental value by AAA battery. The max. measuring time depends on battery capacity.
and they cannot be measured in the reflow oven. * 3 The errors of thermocouple and reference junction temperature are not included in the temperature accuracy.
* Manganese batteries and alkaline batteries are not available.

RCX-O Reflow Checker Memory Unit RCX-R Reflow Checker Memory Unit With Wireless LAN Connection
with O2 Concentration Monitor Wireless LAN makes it possible to show you
A module to measure O2 Concentration. the temperature profile in real time.
䖃 Measure O2 Concentration of the important point on a PC board. 䖃 You can change the device settings while checking
䖃 Take measurement in the same reflow conditions as that of during production. 㻌 㻌 the temperature profile.
䖃 The measurement range is selectable. 䖃 Check the temperature profile in real time on a PC.
(50 ppm䡚5,000 ppm or 1,000 ppm䡚10,000 ppm) 䖃 Increase efficiency of studying temperature profiles.
Specifications 䖃 The built-in memory function avoids losing data.
Max. measuring time Ni-MH battery Approx. 40 minutes *1 䖃 Complies with wireless LAN standards.
0.05, 0.1, 0.2, 0.5, 1.0, 2.0, 4.0, 8.0 Arbitrary setup possible
Sampling time (sec.)
Synchronized with RCM-S main unit. Specifications
Oxygen measuring principle Zirconia limiting current method
Wireless LAN Protocol: 802.11b/g/n / Security: WPA/WPA2 / Encryption: WEP/TKIP/AES
Oxygen measuring range 50ppm䡚5000ppm or 1000ppm䡚10000ppm
Oxygen measurement 50 ppm 䡚 1000 ppm㼼5%FS / 1000 ppm 䡚 5000 ppm㼼10%FS Power supply Supplied from RCM-S main unit
accuracy 1000 ppm 䡚 5000 ppm㼼5%FS
Power supply Supplied from RCM-S main unit, Ni-MH battery (AAA battery x 3pcs.)
Main unit: 195 (D) x 40 (W) x 13 (H) mm
Outer dimensions
Main unit: 336 (D) x 50 (W) x 18 (H) mm (with RCM-S main unit) Heat resistant case: 370 (D) x 65 (W) x 25 (H) mm
Outer dimensions
Heat resistant case: 370 (D) x 65 (W) x 25 (H) mm
Weight Approx. 950g (Conveyor attachment system is not included.)
Weight Approx. 100g (RCM-S main unit is not included.)
* The measuring temperature range and the maximum measuring time are time in which heat resistance is not considered,
and they cannot be measured in the reflow oven.
* Manganese batteries and alkaline batteries are not available.
RCX-SV Reflow Checker Memory Unit RCP-200 Reflow Checker
with Substrate Vibration Monitor 䖃 High Heat Resistance, Excellent Performance and
㻌 㻌 Directly Transfer Data to a PC.
Two Vibration modules on a PC board, measuring in a reflow oven.
䖃 The GOLD color surface reduces radiant heat,
䖃 Check the status of a PC board when moving from machine to machine.
㻌 㻌 increasing heat resistance.
䖃 Analyze defective soldering due to Vibration.
䖃 Exclusive Cooling Unit effectively cools down
䖃 Measure the vibration from the entrance to exit of a reflow oven.
㻌 㻌 a memory unit and Convenient Storage Case available.
䖃 How variances in wind speed affects Vibration.
䖃 Proprietary Heat Resistant Micro Connector makes it 㻌 㻌
Specifications 㻌 㻌 possible to measure at 6 points.
Max. measuring time Approx. 3 hours (Ni-MH battery) Memory Unit Model : G-Six Heat Resistant Case
0.05, 0.1, 0.2, 0.5, 1.0, 2.0, 4.0, 8.0
Sampling time (sec.)
Arbitrarily set up possible (synchronized to RCM-S)
Measuring points 2 points
Measuring range / Resolution /
Accuracy 㼼2.0g (1.0 g = 9.806 65 m/s2) / 0.001g (1.0 g = 9.806 65 m/s2)

Measurement accuracy 㼼0.005g (1.0 g = 9.806 65 m/s2)


Power supply Supplied from RCM-S main unit, AAA batteries x 3pcs.
Main unit: 221 (D) x 50 (W) x 18 (H) mm (with RCM-S main unit, Sensors
are not included) Measuring temp.
Outer dimensions 0Υ䡚300Υ Input Thermocouple JIS-.ȍPD[
Sensor: 45 (D) x 35 (W) x 19 (H) mm range
Heat resistant case: 360 (D) x 65 (W) x 25 (H) mm Max. measuring Approx. 90 minutes (sampling time: 0.5 sec.)
Power supply Lithium ion battery
Approx. 800g including RCM-S main unit & batteries, time Approx. 15 minutes (sampling time: 0.05 sec.)
Weight
Conveyor attachment system is not included. Sampling time 0.05, 0.1, 0.2, 0.5, 1.0, 2.0, 4.0, 8.0 Data transmission
USB
The specifications are subject to change without notice. (sec.) (Arbitrary setup possible) method
* 1㻌 It differs from the heat resistant time of memory unit. Temp. accuracy 㼼2Υ Outer dimensions 200 (D) x 50 (W) x 15 (H) mm
* 2㻌 It is the experimental value by AAA battery. The max. measuring time depends on battery capacity.
* 3 It does not include thermocouple error and reference junction temperature error. Measuring points 1䡚6 point Weight Approx. 400g

* The measuring accuracy does not include the error of thermocouple.


RCX-W Reflow Checker Memory Unit * The maximum measuring time does not consider the thermal resistance, and this is not the time
allowed for measurement inside the reflow furnace.
with Air Velocity Monitor
A module for Wind Speed measurement. TL-12X Thermo Logger
䖃 A wind speed sensor mounted on a PC board measures wind 䖃 Optional Heat-Resistant Jackets designed for high-temperature and long-term use.
㻌 㻌 speed of the important point. 䖃 Available for a painting tunnel oven, drying oven and etc.
䖃 Take measurement in the same reflow conditions as that of during 㻌 䖃 Combined with RCM-S, the suitable Heat-Resistant Jacket is selectable according
㻌 㻌 production. to the following table.
䖃 Measure wind speed from upper or side directions.
Heat Resistant Jacket for TL-12X + RCM-S
100Υ 350 minutes
150Υ 200 minutes
200Υ 160 minutes
250Υ 120 minutes
300Υ 100 minutes

Specifications
Specifications
0.05, 0.1, 0.2, 0.5, 1.0, 2.0, 4.0, 8.0
Sampling Time (sec.) Memory unit RCM-S
* Arbitrarily set up possible
Wind speed measuring range 0.1䡚5m/s Measuring temp. range 0䡚500 Υ *1

Wind speed measurement Max. measuring time Approx. 10 hours *1 *2


accuracy 㼼(5% + 0.1m/s) of the indicated value
Sampling time (sec.) 0.05 䡡 0.1 䡡 0.2 䡡 0.5 䡡 1.0 䡡 2.0 䡡 4.0 䡡 8.0 (Arbitrary set up possible)
Supplied from RCM-S main unit, Temp. accuracy 㼼 1 Υ *3
Power supply
AAA batteries, Manganese batteries, Alkaline battery, Ni-MH battery
Measuring points 1䡚6 point
Main unit (w/o Heat resistant case) 220 (D) x 50 (W) x 18 (H) mm (with RCM-S
Outer dimensions main unit) Input Thermocouple JIS-K 1kȍmax. (ijmm under 10m)
Heat resistant case: 370 (D) x 65 (W) x 25 (H) mm
Power supply AAA batteries, Manganese batteries, Alkaline battery, Ni-MH battery
Data transmission method USB
Data Transmission Method USB
Weight Approx. 800g (Conveyor Attachment System is not included.)
Outer dimensions Main unit: 170 (D) x 50 (W) x 18 (H) mm

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