Serial Number Range

GS-1530 to SN 59999

GS-1930

Part No. 39529

Rev J28
October 2015
 October 2015

2 GS-1530, GS-1930 Part No. 39529

October 2015

How to Read Your Serial Number

Part No. 39529 GS-1530, GS-1930 3

 October 2015

Table of Contents

204.4 Battery Pack Module (from serial number 35800).....56

This manual is updated frequently. If you have a 205.1 Battery Pack Module Installation (from serial number
printed manual, you can keep it up to date by 18704 to 35799)..................................................................58
downloading new figures from the Genie website at
205.2 Battery Pack Module Installation (from serial number
www.genielift.com. For the most up-to-date parts
35800).................................................................................60
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 206.1 Non-steer Axle, Counterweights and Brake Release
Hand Pump (to SN 29767)..................................................62
206.2 Non-steer Axle, Counterweights and Brake Release
How to Read Your Serial Number..........................................3 Hand Pump (from SN 29768)..............................................64
Parts Stocking List.................................................................7 207.1 Pothole Protection Assembly (to serial number
How to Order Parts................................................................8 1999)...................................................................................66
Service Parts Fax Order Form...............................................9 207.2 Pothole Protection Assembly (from serial number 2000
to 35799).............................................................................68
207.3 Pothole Protection Assembly (from serial number
35800).................................................................................70
Electronic Version 208.1 Power Unit Module (to serial number 1999)..............72
Click on any page number to view the figure. 208.2 Power Unit Module (from serial number 2000 to
16988).................................................................................76
208.3 Power Unit Module (from serial number 16989 to
100 Decals and Paint 35799).................................................................................78
101.1 Decals and Paint........................................................10
208.4 Power Unit Module (from serial number 35800)........80
102.1 Platform Control Box Decals......................................14
209.1 Power Unit Module Installation (to serial number
1999)...................................................................................84
200 Drive Chassis Components
209.2 Power Unit Module Installation (from serial number 2000
201.1 Steer Axle Linkage and Wheels (to serial number
to 35799).............................................................................86
1999)...................................................................................16
209.3 Power Unit Module Installation (from serial number
201.2 Steer Axle Linkage and Wheels (from serial number
35800).................................................................................88
2000 to 25899)....................................................................18
210.1 Hydraulic Power Unit.................................................90
201.3 Steer Axle Linkage and Wheels (from serial number
25900 to 35799)..................................................................20 211.1 Ground Controls (to SN 28695).................................92
201.4 Steer Axle Linkage and Wheels (from serial number 211.2 Ground Controls (from SN 28696 to 45894)..............94
35800 to 42999)..................................................................24 211.3 Ground Controls (from SN 45895).............................96
201.5 Steer Axle Linkage and Wheels (from serial number 212.1 Function Manifold (to serial number 6843)................98
43000 to 59999)..................................................................26 212.2 Function Manifold (from serial number 6844 to
202.1 Ground Controls and Level Sensor Installation (to serial 35799)...............................................................................100
number 1999)......................................................................30 212.3 Function Manifold (from serial number 35800)........102
202.2 Ground Controls and Level Sensor Installation (from 213.1 Brake Release Hand Pump Manifold.......................104
serial number 2000 to 18703)..............................................32
214.1 Hydraulic Hoses and Fittings (to serial number
202.3 Ground Controls and Level Sensor Installation (from 35799)...............................................................................106
serial number 18704 to 35799)............................................34
214.2 Hydraulic Hoses and Fittings (from serial number
202.4 Ground Controls and Level Sensor Installation (from 35800)...............................................................................110
serial number 35800)...........................................................36
215.1 Power Cables - Drive Chassis (to serial number 27543,
203.1 Battery Charger.........................................................40 without contactor)..............................................................114
203.2 Battery Charger, Asia................................................42 215.2 Power Cables - Drive Chassis (from serial number 27544,
203.3 Battery Charger, 220V AC, European........................44 without contactor)..............................................................116
203.4 Battery Charger, Worldwide.......................................46 215.3 Power Cables - Drive Chassis (from serial number 27544,
204.1 Battery Pack Module (to serial number 1999)...........48 with contactor)...................................................................118
204.2 Battery Pack Module (from serial number 2000 to
18703).................................................................................50 300 Scissor Components
301.1 Scissor Assembly, GS-1530, View 1 (to serial number
204.3 Battery Pack Module (from serial number 18704 to
631)...................................................................................120
35799).................................................................................54

4 GS-1530, GS-1930 Part No. 39529

October 2015

Table of Contents (continued)

301.2 Scissor Assembly, GS-1530, View 1 (from serial number 505.1 Voltage Inverter........................................................184
632 to 2130)......................................................................122 506.1 Battery - Maintenance Free.....................................186
302.1 Scissor Assembly, GS-1530, View 2 (to serial number
631)...................................................................................124 Indices
Part Number Index.............................................................188
302.2 Scissor Assembly, GS-1530, View 2 (from serial number
632 to 23567)....................................................................126 Part Description Index.......................................................192
302.3 Scissor Assembly, GS-1530, View 2 (from serial number Cross References
23568 to 50515)................................................................128
Fittings Cross Reference...................................................198
302.4 Scissor Assembly, GS-1530, View 2 (from serial number
50515)...............................................................................130
303.1 Scissor Assembly, GS-1930, View 1 (to serial number
631)...................................................................................132
303.2 Scissor Assembly, GS-1930, View 1 (from serial number
632)...................................................................................134
304.1 Scissor Assembly, GS-1930, View 2 (to serial number
631)...................................................................................136
304.2 Scissor Assembly, GS-1930, View 2 (from serial number
632 to 23567)....................................................................138
304.3 Scissor Assembly, GS-1930, View 2 (from serial number
23568 to 50515)................................................................140
304.4 Scissor Assembly, GS-1930, View 2 (from serial number
50516)...............................................................................142
305.1 Lift Cylinder Assembly, GS-1530, GS-1930 (from serial
number 23568)..................................................................144

400 Platform Components

401.1 Platform Installation.................................................146
402.1 Platform Railings with Entry Chain - Round Tube.....148
403.1 Platform Railings with Entry Gate - Round Tube.....150
404.1 Platform Entry Gate Installation - Round Tube........152
405.1 Platform Extension - Round Tube............................154
406.1 Platform Railings and Platform Extension - Square
Tube...................................................................................156
407.1 Power to Platform....................................................158
408.1 Platform Controls (to serial number 17407).............160
408.2 Platform Controls (from serial number 17408 to
42999)...............................................................................162
408.3 Platform Controls (from serial number 43000 to
51014)...............................................................................164
408.4 Platform Controls (from serial number 51015)........166
409.1 Joystick Controller (to serial number 17407)...........168
409.2 Joystick Controller (from serial number 17408 to
51014)...............................................................................170
409.3 Joystick Controller (from serial number 51015).......172
410.1 Control Cable - Chassis to Platform........................174

500 Accessories
501.1 Alarms, Horn and Flashing Beacon.........................176
502.1 Air Line to Platform..................................................178
503.1 Platform Worklight...................................................180
504.1 Platform Overload Protection..................................182

Part No. 39529 GS-1530, GS-1930 5

 October 2015

Notes

6 GS-1530, GS-1930 Part No. 39529

October 2015

Parts Stocking List

Part No. 39529 GS-1530, GS-1930 7

 October 2015

How To Order Parts

8 GS-1530, GS-1930 Part No. 39529

October 2015

Fax Order Form

Part No. 39529 GS-1530, GS-1930 9

 100 Decals and Paint October 2015

101.1 Decals and Paint

10 GS-1530, GS-1930 Part No. 39529

October 2015 100 Decals and Paint

101.1 Decals and Paint

Item Part No. Description Qty. Item Part No. Description Qty.

-- 1268 PAINT,AEROSOL,GENIE GRAY*** 2A 62054 DECAL,COSMETIC,GENIE

-- 1484 PAINT,AEROSOL,BRIGHT BLUE*** GS-1930**.......................................2

-- 32150 PAINT,WET,GENIE BLUE (1 GL)** 3 40434 DECAL,LANYARD ANCHORAGE

POINT..............................................3
-- 32151 PAINT,WET,GENIE GRAY (1 GL)**
4 43618 DECAL,LABEL-DIRECTION
A 214873 DECAL KIT,1530 COMP,ANSI/CSA ARROWS.........................................2
(North American models)
5 28235 DECAL,POWER TO PLATFORM
B 214875 DECAL KIT,1530 PLAT,ANSI/CSA 115V................................................2
(North American models)
5A 28174 DECAL,POWER TO PLATFORM
C 214876 DECAL KIT,1530 COMP,CE 230V................................................2
(European models)
6 43091 DECAL,DANGER,GENERAL
D 214877 DECAL KIT,1530 PLAT,CE SAFETY...........................................1
(European models)
7 Ref. Label - Platform Control Box.....1
E 214878 DECAL KIT, 1530 COMP, AUS (refer to Figure 102.1)
(Australia models)
8 43090 DECAL,NOTICE, OPER INST,
F 214879 DECAL KIT, 1530 PLAT, AUS PCP.................................................1
(Australia models)
9 46238 DECAL,NOTICE,ERROR LIGHT.....1
G 214880 DECAL KIT, 1930 COMP, ANSI/CSA
(North American models) 10 44736 DECAL,DANGER,TIP-OVER,TILT....1

H 214881 DECAL KIT, 1930 PLAT, ANSI/CSA 11 28236 DECAL,WARN,IMPROPER

(North American models) OPERATION....................................1

I 214882 DECAL KIT, 1930 COMP, CE 12 28176 DECAL,LABEL,MANUAL NOT

(European models) HERE...............................................1
(located inside manual storage box)
J 214883 DECAL KIT, 1930 PLAT, CE
(European models) 13 43092 DECAL,NOTICE,MAX CAP 600
ANSI*...............................................1
K 214884 DECAL KIT,1930 COMP,AUS GS-1530 (ANSI, CSA) (272 kg)
(Australia models)
13A 52062 DECAL,NOTICE,MAX CAP 600
L 214885 DECAL KIT,1930 PLAT,AUS CE/AU..............................................1
(Australia models) GS-1530 (272 kg)
M 214886 DECAL KIT,1932 COMP,AUS 13B 44254 DECAL,NOTICE,MAX CAP 500
(Australia models) ANSI*...............................................1
N 214887 DECAL KIT,1932 PLAT,AUS GS-1930 (ANSI, CSA) (227 kg)
(Australia models) 13C 52061 DECAL,NOTICE,MAX CAP 500
-- 1268 PAINT,AEROSOL,GENIE GRAY*** CE/AU..............................................1
GS-1930 (227 kg)
-- 1484 PAINT,AEROSOL,BRIGHT BLUE***
14 44255 DECAL,DANGER,CRUSHING
-- 32150 PAINT,WET,GENIE BLUE (1 GL)**
HAZARD..........................................4
-- 32151 PAINT,WET,GENIE GRAY (1 GL)**
15 43696 DECAL,DANGER,ELEC
1 44253 DECAL,NOTICE,SIDE HAZARD,GS....................................2
FORCE,ANSI**................................1
16 44220 DECAL,DANGER,BRAKE REL
(ANSI, CSA) (448N)
SAFETY*.........................................1
1A 52060 DECAL-NOTICE,SIDE FORCE
17 44980 DECAL,LABEL,PWR TO CHARGR
GS30CE..........................................1
115V................................................1
(400N)
17A 43658 DECAL,LABEL,PWR TO CHARGR
2 62053 DECAL,COSMETIC,GENIE
230V................................................1
GS-1530**.......................................2

Part No. 39529 GS-1530, GS-1930 11

 100 Decals and Paint October 2015

101.1 Decals and Paint

(continued)

Item Part No. Description Qty.

18 31508 DECAL,DANGER,ELECT
HAZARD,PLUG...............................1
19 43093 DECAL,LABEL,TIRE SPECS..........4
20 72970 DECAL,INSTRUCTIONS-CHARGER
OP...................................................1
21 43616 DECAL,NOTICE,BATTERY
CONNECT.......................................1
22 44737 DECAL,DANGER,TIP-OVER,TRAYS.2
23 43617 DECAL,DANGER,TIP-OVER,BATTERY.1
24 46262 DECAL,DANGER,BATTERY
SAFETY...........................................1
25 65052 DECAL,LABEL,FAULT CODES.......1
(from SN 17408)
26 44753 DECAL, LABEL, LED READOUT.....1
27 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................2
28 82448 DECAL, GROUND CONTROL
PANEL.............................................1
29 28175 DECAL,COMPARTMENT
ACCESS..........................................1
30 28164 DECAL,NOTICE,HAZARDOUS
MAT'LS*...........................................1
31 28171 DECAL,DANGER,NO SMOKING
***....................................................1
32 44994 DECAL,LABEL,DEXRON/FLUID
LEVEL.............................................1
32A 82368 DECAL,LABEL,RYKON/FLUID
LEVEL.............................................1
33 31060 DECAL,DANGER DO NOT ALTER
SWTC..............................................2
34 96472 SERIAL # LABEL,SCISSORS*****...1
35 43619 DECAL,LABEL,SAFETY ARM........1
36 37145 DECAL, MANUAL LOWERING
VALVE..............................................1
37 43089 DECAL,INSTRUCTIONS-OPER,GCP.1
38 65057 DECAL, LABEL, GS30/32...............1
(to SN 17407)
38A 52864 DECAL,JOYSTICK
CONTROLLER................................1
(from SN 17408)

12 GS-1530, GS-1930 Part No. 39529

October 2015 100 Decals and Paint

101.1 Decals and Paint

(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 13

 100 Decals and Paint October 2015

102.1 Platform Control Box Decals

14 GS-1530, GS-1930 Part No. 39529

October 2015 100 Decals and Paint

102.1 Platform Control Box Decals

Item Part No. Description Qty.

1 39612 DECAL,JOYSTICK**.......................1
(Gen 1)
2 52864 DECAL,JOYSTICK
CONTROLLER................................1
(Gen 2)
3 66157 OVERLAY,PLAT CONTROLLER
SLAB...............................................1
(Gen 3)
4 78673 OVERLAY, PLAT CONTRL
BOX,GEN4~....................................1
(Gen 4)

Part No. 39529 GS-1530, GS-1930 15

 200 Drive Chassis Components October 2015

201.1 Steer Axle Linkage and Wheels (to serial number 1999)

16 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

201.1 Steer Axle Linkage and Wheels (to serial number 1999)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78068 STEERING,SRV KIT,GS1530/1930 * 25 39038 CYLINDER,STEERING

steering update kit that includes GS15/GS19.....................................1
bellcrank, steer links, 25 44250 SEAL KIT-FOR
bearings/bushings, pins, rods, and P.N.39038(SCISRS)........................1
hardware needed to fully replace
steering components 26 39586 PIN,.75 DIA X 2.75 LG,CHAMFER...1
1 39250 PIN,.75 DIA X 4.25 LG,GES1360.....2 27 39582 BEARING,.75ID X 1"OD X
1.00"LG...........................................1
2 47189 CAP,FINISHING,BLACK..................2
28 44252 BELLCRNK STEER
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD W/BRGS.GS1519............................1
5.......................................................2 (includes items 11, 12, 13, 27 and 29)
4 47190 WASHER,FINISHING CAP.............2 29 39288 BEARING,.75ID X 1"OD X 2.0"LG...1
5 6097 WASHER,FLAT,USS,3/8",Y.............2
6 45748 ROD END, .250 X 2.75LG...............3
7 6888 SCREW,HHC,1/4-20 X 1.................3
8 6356 WASHER,LOCK,.25 .......................3
9 39240 WASHER,THRUST,.5 X 2.438 X
.25....................................................2
10 18722 BEARING,2.25IDX2.50ODX1.50L*..4
11 47255 BOLT,SHORT SHOULDER..............2
12 47520 WASHER,THRUST .75 X 1.25 X
.06....................................................2
13 38028 NUT,LP NYLOCK,5/8-11.................2
14 39580 BEARING,0.75IDX1.00ODX0.38L....4
15 44251 STEER LNK
ASSY.W/BRGS,GS1519..................2
(includes 2 each item 14)
16 42079 PIN,COTTER,.156 X 2.5..................2
17 44780 NUT,CASTLE,1.125-18 UNEF.........2
18 105122 WHEEL & TIRE ASSY,LP,12"***......2
19 6198 NUT,NYLOCK,1/2-13.......................8
20 39479 SCREW,HHC,1/2-13 X 2.75............8
21 55989-S WELDMENT STEERYOKE LH 30....1
(battery side)
22 44781 KEY,RECTANGULAR,.31X.28X1.25"*.2
23 78221 SRVICE KIT,DRIVE
MOTOR,GS30.................................2
(to SN 45340) (includes drive motor
and connector)
-- 44782 SEAL KIT,DR
MTR.GS15/19,Z20***......................2
-- 44783 BEARING,DRIVE MOTOR
GS15/19..........................................2
24 55990-S WLDMNT,STEERYOKE,RIGHT,PAINT**.1

Part No. 39529 GS-1530, GS-1930 17

 200 Drive Chassis Components October 2015

201.2 Steer Axle Linkage and Wheels (from serial number 2000 to 25899)

18 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

201.2 Steer Axle Linkage and Wheels (from serial number 2000 to 25899)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78068 STEERING,SRV KIT,GS1530/1930 * -- 44782 SEAL KIT,DR

(from SN 2000 to 25899) (includes MTR.GS15/19,Z20***......................2
heavy-duty bellcrank and steer links, 23 55990-S WLDMNT,STEERYOKE,RIGHT,PAINT**.1
and all pins and fasteners) (ground controls side)
1 47189 CAP,FINISHING,BLACK..................2 24 39038 CYLINDER,STEERING
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD GS15/GS19.....................................1
5.......................................................2 -- 44250 SEAL KIT-FOR
3 47190 WASHER,FINISHING CAP.............2 P.N.39038(SCISRS)........................1
4 6097 WASHER,FLAT,USS,3/8",Y.............3 25 6356 WASHER,LOCK,.25 .......................1
5 39250 PIN,.75 DIA X 4.25 LG,GES1360.....1 26 39586 PIN,.75 DIA X 2.75 LG,CHAMFER...1
6 45748 ROD END, .250 X 2.75LG...............2 27 55355 SPACER,.75ID X 1.5OD X
7 6888 SCREW,HHC,1/4-20 X 1.................2 1/4THK............................................2

8 6889 NUT,LP NYLOCK,1/4-20.................1 28 38028 NUT,LP NYLOCK,5/8-11.................2

9 39240 WASHER,THRUST,.5 X 2.438 X 29 52628 BELLCRNK STEER

.25....................................................2 W/BRGS.GS30***............................1
(includes item 14 and items 33 and
10 18722 BEARING,2.25IDX2.50ODX1.50L*..4 34)
11 47255 BOLT,SHORT SHOULDER..............4 29A 78071 BELLCRANK ASSY,SERV KIT
12 47520 WASHER,THRUST .75 X 1.25 X GS30...............................................1
.06....................................................8 (from SN 2000 to 25899) for use
ONLY after installation of 78068
13 48673 STEER LNK
steering service kit, above
ASSY.W/BRGS,GS1519**...............2
left and right sides (from SN 2000 to 30 47464 BOLT, WIDE SHOULDER................1
25899) 31 8538 NUT,LP NYLOCK,3/4-10.................1
13A 78072 SRV KIT,GS30 STEER LINK 32 47521 WASHER,THRUST 1 X 1.75 X
ASSY,L............................................1 .058..................................................2
left (from SN 2000 to 25899) for use
ONLY after installation of 78068 33 47462 BEARING,1.0ID X 1.25OD X
steering service kit, above .38LG...............................................1

13A 78073 SRV KIT,GS30 STEER LINK 34 47548 BEARING,FL,0.75ID X 1 OD X

ASSY,R............................................1 .49....................................................1
right (from SN 2000 to 25899) for use 35 6175 SCREW,HHC,3/8-16 X 1.................1
ONLY after installation of 78068 36 4828 NUT,NYLOCK,3/8-16.......................1
steering service kit, above
37 96317 GROUND STRAP,12"LG***.............1
14 39580 BEARING,0.75IDX1.00ODX0.38L....4 (12 inches) (30.48 cm)
15 42079 PIN,COTTER,.156 X 2.5..................2
16 44780 NUT,CASTLE,1.125-18 UNEF.........2
17 105122 WHEEL & TIRE ASSY,LP,12"***......2
18 6198 NUT,NYLOCK,1/2-13.......................8
19 39479 SCREW,HHC,1/2-13 X 2.75............8
20 55989-S WELDMENT STEERYOKE LH 30....1
(battery side)
21 44781 KEY,RECTANGULAR,.31X.28X1.25"*.2
22 78221 SRVICE KIT,DRIVE
MOTOR,GS30.................................2
(to SN 25899) (includes drive motor
and connector)

Part No. 39529 GS-1530, GS-1930 19

 200 Drive Chassis Components October 2015

201.3 Steer Axle Linkage and Wheels (from serial number 25900 to 35799)

20 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

201.3 Steer Axle Linkage and Wheels (from serial number 25900 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78068 STEERING,SRV KIT,GS1530/1930 * 22 78221 SRVICE KIT,DRIVE

(from SN 25900 to 35799) (includes MOTOR,GS30.................................2
heavy-duty bellcrank and steer links, (includes drive motor and connector)
and all pins and fasteners) -- 44782 SEAL KIT,DR
1 8538 NUT,LP NYLOCK,3/4-10.................1 MTR.GS15/19,Z20***......................2
2 55953 ZERK-GREASE,1/4-28, 23 Ref. Fitting - Connector....................2
STRAIGHT......................................2 (refer to Figure 213.1)
3 39250 PIN,.75 DIA X 4.25 LG,GES1360.....1 24 55990-S WLDMNT,STEERYOKE,RIGHT,PAINT**.1
4 45748 ROD END, .250 X 2.75LG...............2 (ground controls side)

5 6888 SCREW,HHC,1/4-20 X 1.................2 25 Ref. Fitting - Elbow...........................1

(refer to 213.1)
6 6889 NUT,LP NYLOCK,1/4-20.................1
26 6090 SCREW,HHC,1/4-20 X .75..............1
7 39240 WASHER,THRUST,.5 X 2.438 X
.25....................................................2 27 6356 WASHER,LOCK,.25 .......................1

8 18722 BEARING,2.25IDX2.50ODX1.50L*..4 28 39586 PIN,.75 DIA X 2.75 LG,CHAMFER...1

(5.72 x 6.35 x 3.81 cm) (2.66 x 0.75 inch) (6.76 x 1.91 cm)

9 38028 NUT,LP NYLOCK,5/8-11.................4 29 39038 CYLINDER,STEERING

GS15/GS19.....................................1
10 6035 WASHER,FLAT,USS,5/8",Y.............2
-- 44250 SEAL KIT-FOR
11 47520 WASHER,THRUST .75 X 1.25 X P.N.39038(SCISRS)........................1
.06....................................................8
30 55355 SPACER,.75ID X 1.5OD X
12 52629 STEER LNK W/BRGS,GS30...........2 1/4THK............................................2
left and right sides (includes item 13)
31 47548 BEARING,FL,0.75ID X 1 OD X
12A 78072 SRV KIT,GS30 STEER LINK .49....................................................1
ASSY,L............................................1 (0.75 x 1 x 0.38 inch) (1.91 x 2.54 x
left (from SN 25900 to 35799) for use 0.97 cm)
ONLY after installation of 78068
steering service kit, above 32 47255 BOLT,SHORT SHOULDER..............2

12A 78073 SRV KIT,GS30 STEER LINK 33 52628 BELLCRNK STEER

ASSY,R............................................1 W/BRGS.GS30***............................1
right (from SN 25900 to 35799) for use (includes item 13 and items 31 and
ONLY after installation of 78068 36)
steering service kit, above 33A 78071 BELLCRANK ASSY,SERV KIT
13 39580 BEARING,0.75IDX1.00ODX0.38L....4 GS30...............................................1
(1.91 x 2.54 x 0.97 cm) (from SN 25900 to 35799) for use
ONLY after installation of 78068
14 42079 PIN,COTTER,.156 X 2.5..................2 steering service kit, above
15 44780 NUT,CASTLE,1.125-18 UNEF.........2 34 47464 BOLT, WIDE SHOULDER................1
16 105122 WHEEL & TIRE ASSY,LP,12"***......2 35 47521 WASHER,THRUST 1 X 1.75 X
(non-marking) (12 inches) .058..................................................2
17 6198 NUT,NYLOCK,1/2-13.......................8 (2.5 x 4.5 x 0.15 cm)
18 6095 WASHER,FLAT,USS,1/2",Y.............8 36 47462 BEARING,1.0ID X 1.25OD X
.38LG...............................................1
19 8357 SCREW,HHC,1/2-13 X 3.5..............8
(2.5 x 3.2 x 0.76 cm)
20 55989-S WELDMENT STEERYOKE LH 30....1
37 55917 SCREW,YOKE LOCK ALL
(battery side)
SLABS.............................................4
21 44781 KEY,RECTANGULAR,.31X.28X1.25"*.2
38 20912 WASHER,LOCK,.437,PLTD.............4
(0.79 x 0.71 x 3.18 cm)
39 65969 U-BOLT ASSY, HANDLE CATCH.....2

Part No. 39529 GS-1530, GS-1930 21

 200 Drive Chassis Components October 2015

201.3 Steer Axle Linkage and Wheels (from serial number 25900 to 35799)
(continued)

Item Part No. Description Qty.

-- 6034 NUT,HEX,JAM,1/2-13......................2

22 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

201.3 Steer Axle Linkage and Wheels (from serial number 25900 to 35799)
(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 23

 200 Drive Chassis Components October 2015

201.4 Steer Axle Linkage and Wheels (from serial number 35800 to 42999)

24 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

201.4 Steer Axle Linkage and Wheels (from serial number 35800 to 42999)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78068 STEERING,SRV KIT,GS1530/1930 * -- 44782 SEAL KIT,DR

(from SN 35800 to 42999) (includes MTR.GS15/19,Z20***......................2
heavy-duty bellcrank and steer links, 22 55990-S WLDMNT,STEERYOKE,RIGHT,PAINT**.1
and all pins and fasteners) (ground controls side)
1 55953 ZERK-GREASE,1/4-28, 23 65977 PLATE,STEER LINK,RH,GS-30......2
STRAIGHT......................................2 (ground controls side)
2 55355 SPACER,.75ID X 1.5OD X 23A 78073 SRV KIT,GS30 STEER LINK ASSY,R
1/4THK............................................2 (from SN 35800 to 42999) for use
3 6545 PIN,CLEVIS,.75 X 2........................2 ONLY after installation of 78068
4 47520 WASHER,THRUST .75 X 1.25 X steering service kit, above
.06....................................................3 24 6090 SCREW,HHC,1/4-20 X .75..............1
5 4828 NUT,NYLOCK,3/8-16.......................4 25 6356 WASHER,LOCK,.25 .......................1
6 5224 SCREW,HHC,3/8-16 X 2.................4 26 45748 ROD END, .250 X 2.75LG...............2
7 47946 BEARING,1.00IDX1.25ODX0.49L....4 27 39586 PIN,.75 DIA X 2.75 LG,CHAMFER...1
(2.54 x 3.18 x 0.97 cm) 28 39038 CYLINDER,STEERING
8 65976 PLATE,STEER LINK,LH,GS-30.......2 GS15/GS19.....................................1
(battery side) -- 44250 SEAL KIT-FOR
8A 78072 SRV KIT,GS30 STEER LINK P.N.39038(SCISRS)........................1
ASSY,L............................................1 29 47547 BEARING,FL,.75IDX1.25ODX.5 L...2
(from SN 35800 to 42999) for use (1.91 x 2.54 x 1.27 cm)
ONLY after installation of 78068
steering service kit, above 30 78071 BELLCRANK ASSY,SERV KIT
GS30...............................................1
9 47548 BEARING,FL,0.75ID X 1 OD X (includes items 29 and 32)
.49....................................................4
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x 30A 78071 BELLCRANK ASSY,SERV KIT GS30
0.97 cm) (from SN 35800 to 42999) for use
ONLY after installation of 78068
10 66785 PLATE, STEER LINK, SPACER......4 steering service kit, above
11 39240 WASHER,THRUST,.5 X 2.438 X 31 78055 SPACER, POTHOLE ACTUATOR....1
.25....................................................2
32 39581 BEARING,0.75IDX1.00ODX0.50L....2
12 18722 BEARING,2.25IDX2.50ODX1.50L*..4 (1.91 x 2.54 x 1.27 cm)
(5.72 x 6.35 x 3.81 cm)
33 55917 SCREW,YOKE LOCK ALL
13 42079 PIN,COTTER,.156 X 2.5..................2 SLABS.............................................4
14 44780 NUT,CASTLE,1.125-18 UNEF.........2 34 20912 WASHER,LOCK,.437,PLTD.............4
15 105122 WHEEL & TIRE ASSY,LP,12"***......2 35 65969 U-BOLT ASSY, HANDLE CATCH.....2
(non-marking)
-- 6034 NUT,HEX,JAM,1/2-13......................2
16 6198 NUT,NYLOCK,1/2-13.....................10
17 6095 WASHER,FLAT,USS,1/2",Y.............8
18 8357 SCREW,HHC,1/2-13 X 3.5..............8
19 55989-S WELDMENT STEERYOKE LH 30....1
(battery side)
20 44781 KEY,RECTANGULAR,.31X.28X1.25"*.2
(0.79 x 0.71 x 3.18 cm)
21 78221 SRVICE KIT,DRIVE
MOTOR,GS30.................................2
(includes drive motor and connector)

Part No. 39529 GS-1530, GS-1930 25

 200 Drive Chassis Components October 2015

201.5 Steer Axle Linkage and Wheels (from serial number 43000 to 59999)

26 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

201.5 Steer Axle Linkage and Wheels (from serial number 43000 to 59999)

Item Part No. Description Qty. Item Part No. Description Qty.

1 55953 ZERK-GREASE,1/4-28, 24 78221 SRVICE KIT,DRIVE

STRAIGHT......................................2 MOTOR,GS30.................................2
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD (to SN 45340)
5.......................................................2 -- 44782 SEAL KIT,DR
3 4828 NUT,NYLOCK,3/8-16.......................2 MTR.GS15/19,Z20***......................2
(for 78221, 78209, 96388)
4 55355 SPACER,.75ID X 1.5OD X
1/4THK............................................2 -- 44783 BEARING,DRIVE MOTOR
GS15/19..........................................2
5 6545 PIN,CLEVIS,.75 X 2........................2 (for 78221, 78209, 96388)
6 13635-10 PIN,COTTER,.156 X 1.75................3 24A 227782 SNAP RING (55193).......................2
7 38028 NUT,LP NYLOCK,5/8-11.................2 for 78209
8 6035 WASHER,FLAT,USS,5/8",Y.............2 24A 78209 DRIVE MOTOR,12.4 CU
IN/REV***........................................2
9 47946 BEARING,1.00IDX1.25ODX0.49L....4
(from SN 45341 to 54239)
(2.5 x 3.8 x 1 cm)
24B 96388 MOTOR,HYDRAULIC,530,14.0CU.IN*.2
10 47548 BEARING,FL,0.75ID X 1 OD X
(from SN 54240) (includes items 17
.49....................................................4
and 23)
(0.75 x 1.25 x 0.38 inch) (1.9 x 3.2 x
1.27 cm) 25 66750 PLATE,HOSE ROUTING,
BULKHEAD.....................................1
11 6884 SCREW,HHC,1/4-20 X 2.5..............4
26 66829 TUBE, CLAMP, 3/8 (PAIR)...............8
12 6091 NUT,NYLOCK,1/4-20.......................4
27 66986 FORMING,HOSE ROUTING...........1
13A 78072 SRV KIT,GS30 STEER LINK
(to SN 53999)
ASSY,L............................................1
left; from SN 43000 to 43765 27A 96197 FORMING,HOSE
ROUTING,BULKHEAD....................1
13A 78073 SRV KIT,GS30 STEER LINK
(from SN 54000)
ASSY,R............................................1
right; from SN 43000 to 43765 28 78043 WELDMENT, R STEER YOKE,
GS30...............................................1
13B 97056 STEER LINK ASSEMBLY GS-30.....2
(ground controls side)
from SN 43766; left and right sides
(includes items 9 and 10) 28A 78307 WELDMENT,RIGHT YOKE,NIKKEN
(ground controls side)
14 39240 WASHER,THRUST,.5 X 2.438 X
.25....................................................2 29 6356 WASHER,LOCK,.25 .......................2
15 18722 BEARING,2.25IDX2.50ODX1.50L*..4 30 6888 SCREW,HHC,1/4-20 X 1.................2
(5.72 x 6.35 x 3.81 cm) 31 45748 ROD END, .250 X 2.75LG...............2
16 42079 PIN,COTTER,.156 X 2.5..................2 32 39586 PIN,.75 DIA X 2.75 LG,CHAMFER...2
17 44780 NUT,CASTLE,1.125-18 UNEF.........2 33 39038 CYLINDER,STEERING
18 105122 WHEEL & TIRE ASSY,LP,12"***......2 GS15/GS19.....................................1
(non-marking) -- 44250 SEAL KIT-FOR
19 6198 NUT,NYLOCK,1/2-13.......................8 P.N.39038(SCISRS)........................1
20 6095 WASHER,FLAT,USS,1/2",Y.............8 34 39581 BEARING,0.75IDX1.00ODX0.50L....2
(1.91 x 3.18 x 0.97 cm)
21 39479 SCREW,HHC,1/2-13 X 2.75............8
35 78071 BELLCRANK ASSY,SERV KIT
22 78042 WELDMENT,L STEER YOKE,
GS30...............................................1
GS30...............................................1
(includes item 10 and item 34)
(battery side)
36 55917 SCREW,YOKE LOCK ALL
22A 78308 WELDMENT,LEFT YOKE,NIKKEN
SLABS.............................................4
(battery side)
37 20912 WASHER,LOCK,.437,PLTD.............4
23 44781 KEY,RECTANGULAR,.31X.28X1.25"*.2
(0.79 x 0.71 x 3.18 cm)

Part No. 39529 GS-1530, GS-1930 27

 200 Drive Chassis Components October 2015

201.5 Steer Axle Linkage and Wheels (from serial number 43000 to 59999)
(continued)

Item Part No. Description Qty.

38 66778 U-BOLT,SQ BEND, 1/2-13...............2

39 6198 NUT,NYLOCK,1/2-13.......................2

28 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

201.5 Steer Axle Linkage and Wheels (from serial number 43000 to 59999)
(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 29

 200 Drive Chassis Components October 2015

202.1 Ground Controls and Level Sensor Installation (to serial number 1999)

30 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

202.1 Ground Controls and Level Sensor Installation (to serial number 1999)

Item Part No. Description Qty. Item Part No. Description Qty.

1 7339 SCREW,HHC,1/4-20 X .5................5 20 66458 COVER,LOWER CONTROL

2 6356 WASHER,LOCK,.25 .......................7 PANEL***.........................................1
for 1st time replacement on models
3 65299 ENCLOSURE-LVL SENSOR before SN 2000, please also order p/n
W/DECAL**.....................................1 65734 shown on 211.1
4 Ref. Wire Harness............................1 21 14297 SCREW,BHHS,1/4-20 X .75............2
consult factory
5 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
12.7 mm
6 6935 LOCKNUT,ELEC,1/2"......................1
12.7 mm
7 39540 ALARM,STEADY TONE***..............1
does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
-- 83140 ALARM WIRE HARNESS(66151)....1
8A 96948 SWITCH,LIMIT,W/ROLLER
ARM***............................................1
roller arm
8B 88356-126R3 SWITCH,LIMT,W/RLR HEAD
180DG**..........................................1
plunger style roller head
9 16487 SCREW,RHM,10-32 X 1.5...............2
10 6178 NUT,NYLOCK,10-32........................2
11 48672 LEVEL SENSOR LID W/
DECAL(GS).....................................1
refer to 101.1 or 101.2 for list of decals
12 40836 LEVEL
SENSOR,LS60,BLUE,2X4**...........1
-- 23083-S FUSE HOLDER,WATERPROOF.....1
-- 27488 FUSE,1 AMP...................................1
13 66875 SCREW,SH.METAL, HHC,5/16 X
1/2....................................................6
14 14297 SCREW,BHHS,1/4-20 X .75............2
15 6091 NUT,NYLOCK,1/4-20.......................4
16 39232 CABLE,EMERGENCY DOWN........1
includes mounting fasteners
17 47194P PLATE,HANDLE
MOUNTING-PAINTED.....................1
18 Ref. Ground Controls.......................1
refer to Figure 211.1
19 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2

Part No. 39529 GS-1530, GS-1930 31

 200 Drive Chassis Components October 2015

202.2 Ground Controls and Level Sensor Installation (from serial number 2000 to 18703)

32 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

202.2 Ground Controls and Level Sensor Installation (from serial number 2000 to 18703)

Item Part No. Description Qty. Item Part No. Description Qty.

1 8914 SCREW,HHC,1/4-20 X .625..........10 22 66458 COVER,LOWER CONTROL

2 6356 WASHER,LOCK,.25 .......................6 PANEL***.........................................1

3 39540 ALARM,STEADY TONE***..............1

(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
4 45385 PLUG,NYLON 1.12 BLACK
DOMED ..........................................1
(2.85 cm)
5 39907 WIRE CABLE,18/2
SJO,BULK..........................10-inches
(25 cm)
6 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
7 6935 LOCKNUT,ELEC,1/2"......................1
8 48672 LEVEL SENSOR LID W/
DECAL(GS).....................................1
(refer to 101.1 or 102.1 for decal list)
9 6091 NUT,NYLOCK,1/4-20.......................8
10 40836 LEVEL
SENSOR,LS60,BLUE,2X4**...........1
-- 23083-S FUSE HOLDER,WATERPROOF.....1
-- 27488 FUSE,1 AMP...................................1
11 51063 SCREW,PHILLIPS,RHM,10-32 X
1.5....................................................2
12 6607 WASHER,LOCK,#10 PLTD.............2
13 6178 NUT,NYLOCK,10-32........................2
14 39907 WIRE CABLE,18/2
SJO,BULK........................112-inches
(2.85 m)
15 96948 SWITCH,LIMIT,W/ROLLER
ARM***............................................1
-- 19491 CONTACTOR,LIMIT SWITCH.........1
-- 97128 ROLLER ARM,LIMIT SWITCH***.....1
16 47543-S FORMING,LEVEL
SENSOR-PAINTED.........................1
(from SN 12655 to 18703)
17 14297 SCREW,BHHS,1/4-20 X .75............4
18 39232 CABLE,EMERGENCY DOWN........1
(includes mounting fasteners)
19 47194P PLATE,HANDLE
MOUNTING-PAINTED.....................1
20 Ref. Ground Controls.......................1
(refer to Figure 211.1)
21 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2

Part No. 39529 GS-1530, GS-1930 33

 200 Drive Chassis Components October 2015

202.3 Ground Controls and Level Sensor Installation (from serial number 18704 to 35799)

34 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

202.3 Ground Controls and Level Sensor Installation (from serial number 18704 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

1 8914 SCREW,HHC,1/4-20 X .625............5 9 96948 SWITCH,LIMIT,W/ROLLER

2 6091 NUT,NYLOCK,1/4-20.......................6 ARM***............................................1

3 65299 ENCLOSURE-LVL SENSOR -- 19491 CONTACTOR,LIMIT SWITCH.........1

W/DECAL**.....................................1 10 55725 FORMING,LEVEL SENSOR
(refer to figure 101.1 or 101.2 for list ENCLOSURE..................................1
of decals) 11 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4
4 40836 LEVEL 12 47514 PLATE,STEERING STOP MOUNT
SENSOR,LS60,BLUE,2X4**...........1 **......................................................3
GS-1530 (ANSI, CSA, CE)
13 51145 WEAR PAD,3.5 X 1.88 X .25...........1
-- 40836 LEVEL
SENSOR,LS60,BLUE,2X4**...........1 14 7713 NUT,LP NYLOCK,3/8-16.................4
GS-1530 (Australia) (to SN 24997) 15 13918 SCREW,HHC,3/8-16 X 1.75 GRD
4B 40836 LEVEL 8.......................................................2
SENSOR,LS60,BLUE,2X4**...........1 16 14297 SCREW,BHHS,1/4-20 X .75............4
GS-1930 (ANSI, CSA) (to SN 24997)
17 39232 CABLE,EMERGENCY DOWN........1
-- 40836 LEVEL (includes mounting fasteners)
SENSOR,LS60,BLUE,2X4**...........1
18 47232 GROMMET,RUBBER 2 X 2.75........2
GS-1930 (CE, Australia)
(8.08 x 6.99 cm)
-- 40836 LEVEL
19 Ref. Ground Control Panel...............2
SENSOR,LS60,BLUE,2X4**...........1
(refer to Figure 211.1)
GS-1932 (Australia, outdoor)
20 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2
4E 66428 LEVEL SENSOR,LS60
RED,1.5X4*.....................................1 21 66458 COVER,LOWER CONTROL
GS-1530 (Australia) (from SN 24998) PANEL***.........................................1
-- 23083-S FUSE HOLDER,WATERPROOF.....1 22 39540 ALARM,STEADY TONE***..............1
GS-1530 (Australia) (from SN 24998) (does not include 72326 nut)
-- 27488 FUSE,1 AMP...................................1 -- 72326 NUT - PLASTIC,RING FOR
GS-1530 (Australia) (from SN 24998) ALARMS..........................................1
4F 66428 LEVEL SENSOR,LS60 -- 83140 ALARM WIRE HARNESS(66151)....1
RED,1.5X4*.....................................1 (control box only)
GS-1930 (ANSI, CSA) (from SN 23 6175 SCREW,HHC,3/8-16 X 1.................4
24998)
24 6021 WASHER,LOCK,.375......................4
-- 23083-S FUSE HOLDER,WATERPROOF
GS-1930 (ANSI, CSA) (from SN 25 6097 WASHER,FLAT,USS,3/8",Y.............4
24998) 26 45385 PLUG,NYLON 1.12 BLACK
-- 27488 FUSE,1 AMP DOMED ..........................................1
GS-1930 (ANSI, CSA) (from SN (2.8 cm)
24998) 27 12960 CABLE SQUEEZE CONN.,XTRA
5 51063 SCREW,PHILLIPS,RHM,10-32 X LRG.................................................1
1.5....................................................2 (12.7 mm)

6 6178 NUT,NYLOCK,10-32........................2 28 14041 LOCKNUT,ELECTRIC,3/4"..............1

(12.7 mm)
7 39907 WIRE CABLE,18/2
SJO,BULK..........................10-inches 29 39907 WIRE CABLE,18/2
(0.821 mm²) SJO,BULK............................9-inches
(0.821 mm²)
8 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
(12.7 mm)

Part No. 39529 GS-1530, GS-1930 35

 200 Drive Chassis Components October 2015

202.4 Ground Controls and Level Sensor Installation (from serial number 35800)

36 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

202.4 Ground Controls and Level Sensor Installation (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

1 8914 SCREW,HHC,1/4-20 X .625............5 -- 23083-S FUSE HOLDER,WATERPROOF.....1

2 6091 NUT,NYLOCK,1/4-20.......................6 (for 78672)

3 65299 ENCLOSURE-LVL SENSOR -- 27488 FUSE,1 AMP...................................1

W/DECAL**.....................................1 (for 78672)
(to SN 51087) (refer to 101.1 or 102.1 5 51063 SCREW,PHILLIPS,RHM,10-32 X
for list of decals) 1.5....................................................2
3A 78962 LEVEL SENSOR LID AND 6 6178 NUT,NYLOCK,10-32........................2
DECAL.............................................1 7 39907 WIRE CABLE,18/2
(from SN 51088) (refer to 101.1 or SJO,BULK..........................10-inches
102.1 for list of decals) (0.821 mm²)
4 40836 LEVEL 8 7056 CONN,SQUEEZE,1/2NPT
SENSOR,LS60,BLUE,2X4**...........1 .38-.50,SM.......................................1
GS-1530 (ANSI, CSA and CE) (to SN
50443) 9 19491 CONTACTOR,LIMIT SWITCH.........1
-- 40836 LEVEL SENSOR,LS60,BLUE,2X4** 9 96948 SWITCH,LIMIT,W/ROLLER
GS-1930 (Australia, indoor) (to SN ARM***............................................1
48337) 10 55725 FORMING,LEVEL SENSOR
-- 40836 LEVEL SENSOR,LS60,BLUE,2X4** ENCLOSURE..................................1
GS-1930 (CE) (to SN 50443) (to SN 51087)
4C 78674 LEVEL 10A 78960 FORMING,LVL SENSOR
SENSOR,LS60,BLUE,2X3**...........1 ENCLOSURE..................................1
GS-1530 (ANSI, CSA, CE) (from SN (from SN 51088)
50444) 11 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4
-- 78674 LEVEL SENSOR,LS60,BLUE,2X3** 12 51145 WEAR PAD,3.5 X 1.88 X .25...........1
GS-1930 (CE) (from SN 50444)
13 7713 NUT,LP NYLOCK,3/8-16.................4
4E 66428 LEVEL SENSOR,LS60
14 13918 SCREW,HHC,3/8-16 X 1.75 GRD
RED,1.5X4*.....................................1
8.......................................................2
GS-1530 (Australia) (to SN 50443)
15 14297 SCREW,BHHS,1/4-20 X .75............4
-- 66428 LEVEL SENSOR,LS60
RED,1.5X4*.....................................1 16 39232 CABLE,EMERGENCY DOWN........1
GS-1930 (ANSI, CSA) (to SN 50443) (includes mounting fasteners)
-- 66428 LEVEL SENSOR,LS60 17 47232 GROMMET,RUBBER 2 X 2.75........2
RED,1.5X4*.....................................1 (8.08 x 6.99 cm)
GS-1932 (Australia, indoor) (from SN 18 Ref. Ground Control Panel...............2
48338 to 50443) (refer to figure 211.1)
-- 66428 LEVEL SENSOR,LS60 RED,1.5X4* 19 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2
GS-1932 (Australia, outdoor) (to SN
50443) 20 66458 COVER,LOWER CONTROL
PANEL***.........................................1
4J 78672 LEVEL (does not include 72326 nut)
SENSOR,LS60,RED,1.5X3*............1
GS-1530 (Australia) (from SN 50444) 21 39540 ALARM,STEADY TONE***..............1
(does not include 72326 nut)
-- 78672 LEVEL
SENSOR,LS60,RED,1.5X3*............1 -- 72326 NUT - PLASTIC,RING FOR
GS-1930 (ANSI, CSA, Australia ALARMS..........................................1
indoor) (from SN 50444) 22 6175 SCREW,HHC,3/8-16 X 1.................4
-- 78672 LEVEL SENSOR,LS60,RED,1.5X3* 23 6021 WASHER,LOCK,.375......................4
GS-1932 (Australia, outdoor) (from SN 24 6097 WASHER,FLAT,USS,3/8",Y.............4
50444)

Part No. 39529 GS-1530, GS-1930 37

 200 Drive Chassis Components October 2015

202.4 Ground Controls and Level Sensor Installation (from serial number 35800)
(continued)

Item Part No. Description Qty.

25 12960 CABLE SQUEEZE CONN.,XTRA

LRG.................................................1
26 14041 LOCKNUT,ELECTRIC,3/4"..............1
27 39907 WIRE CABLE,18/2
SJO,BULK............................9-inches
(0.821 mm²)

38 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

202.4 Ground Controls and Level Sensor Installation (from serial number 35800)
(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 39

 200 Drive Chassis Components October 2015

203.1 Battery Charger

40 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

203.1 Battery Charger

Item Part No. Description Qty.

-- 66412 CHARGER,120VAC/60HZ,25A 24V***

-- 96214 BATTERY CHARGER,UPGRADE
KIT***
1 40536 SCREW,TIMER,#8 PHMS X.375.....3
2 65432-S CASE ASSY-BATTERY
CHRGR**.........................................1
(includes cover and base)
3 40537 SCREW,CHARGER COVER,#10 X
.5......................................................8
4 62858-S TIMER ASSY-ELECTRONIC,
DMSTC*..........................................1
5 46335 CAPACITOR, 4
MFD,660VAC,39243........................1
6 27262 HEATSINK ASSY W/DIODES
(23442)............................................1
7 13008-6 FUSE ASSY-BOOM CHARGER......1
8 46337 AMMETER, 39243/47906/66412.....1
9 62237 CONTROL-AVS, BATT CHGR.........1
10 62233 CONNECTOR-IEC, BATT CHGR.....1
-- 62234 FUSE,BATT CHGR..........................1
11 51288 IEC PIGTAIL***................................1
12 62231 HEATSINK-CNTRL ASSY,BATT
CHGR..............................................1
13 62232 COVER-BATT CHGR......................1
14 12017 SCREW,RHM,6-32 X .25.................6
15 144161 PLUG,PWR,UK,16AMP,3PIN,BLK...1
16 6666 PLUG,ELECTRICAL,220/50,NOVON.1
17 25388 PLUG,FUSED,250V,13AMP,U.K.**...1
-- 13008-6 FUSE ASSY-BOOM CHARGER......1
refer to BS1362 BUSS TDC180-13A
18 6595 PLUG,ELECTRICAL,DOMESTIC.....1

Part No. 39529 GS-1530, GS-1930 41

 200 Drive Chassis Components October 2015

203.2 Battery Charger, Asia

42 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

203.2 Battery Charger, Asia

Item Part No. Description Qty.

-- 55620 CHARGER-BATT, DUAL VOLT**

Asia (does not include relay)
-- 78109 KIT,RELAY INTERLOCK
(Nikken models only)
-- 96214 BATTERY CHARGER,UPGRADE
KIT***
(includes relay)
-- 48282 POWER CORD, IEC 320 BLANK
-- 6595 PLUG,ELECTRICAL,DOMESTIC
1 52168 CASE ASSEMBLY, 47671
CHARGER.......................................1
(includes cover and base)
2 52169 SHUNT,ELECTRONIC,47671
CHARGER.......................................1
3 52175 SCR ASSY,47671 LESTER
CHARGER.......................................2
4 52170 TIMER
ASSY,ELECTRONIC,47671............1
5 52173 CIRCUIT BREAKER-CHARGER, 8
AMP.................................................2
6 51288 IEC PIGTAIL***................................1
7 6595 PLUG,ELECTRICAL,DOMESTIC.....1
8 52172 AMMETER-47671 CHARGER,25
AMP.................................................1
9 52174 CIRCUIT BREAKER-CHARGER,45
AMP.................................................1
10 52176 RELAY,CHARGR,47671,DPDT,110VDC.1
11 52171 PCB,RELAY DRIVER,CHARGER
47671...............................................1

Part No. 39529 GS-1530, GS-1930 43

 200 Drive Chassis Components October 2015

203.3 Battery Charger, 220V AC, European

44 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

203.3 Battery Charger, 220V AC, European

Item Part No. Description Qty.

-- 66478 BATTERY CHARGER, CONT

EUROPE
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
-- 96214 BATTERY CHARGER,UPGRADE
KIT***
1 69585 CIRCUIT BREAKER,50A,50VAC.....1
2 69580 CASE ASSY,BATT CHARGER
(66478)............................................1
includes cover and mounting brackets
3 69581 TUBE, PLATFORM SPACER
STD-12P..........................................8
4 69582 SCREW,HHC,WASH
HEAD,1/4-20X.63............................4
5 69586 WASHER,STAR,EXTERNAL,.25.....4
6 6357 NUT,HEX,1/4-20..............................4
7 69583 SCREW,HEX INDENT,8-32 X
5/16..................................................2
8 18542 NUT,HEX,8-32.................................2
9 52173 CIRCUIT BREAKER-CHARGER, 8
AMP.................................................2
10 55019 POWER CORD,NOVON***..............1
11 52172 AMMETER-47671 CHARGER,25
AMP.................................................1
12 69584 TRANSFORMER,CHARGER
(66478)............................................1
13 52170 TIMER
ASSY,ELECTRONIC,47671............1

Part No. 39529 GS-1530, GS-1930 45

 200 Drive Chassis Components October 2015

203.4 Battery Charger, Worldwide

46 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

203.4 Battery Charger, Worldwide

Item Part No. Description Qty.

-- 105334 CONNECTOR, IEC CHARGER CORD

for 5-LED battery charger
-- 97059 FUSE,BATTERY CHARGER***
for 5-LED battery charger
1A 105739 CHARGER,BAT,24VDC,H/LO,GEN2.1
-- 144180 MANUAL,OWNERS,CHARGER,105739
1B 219480 KIT,BATTERY CHARGER,24V
(includes 105739 charger, fasteners,
ring terminals and instructions for field
installation)
2 55010 LOCK, CONNECTOR......................1
include fasteners
3 71706 POWER CORD, UK 110..................1
4 55019 POWER CORD,NOVON***..............1
5 55018 POWER CORD,UK-HIGH
VOLTAGE***....................................1
6 55021 POWER CORD,US 110***...............1

Part No. 39529 GS-1530, GS-1930 47

 200 Drive Chassis Components October 2015

204.1 Battery Pack Module (to serial number 1999)

48 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

204.1 Battery Pack Module (to serial number 1999)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Battery Cable Assembly 31 47232 GROMMET,RUBBER 2 X 2.75........2

(refer to Figure 215.1) (5.08 x 7 cm)
2 13002 SCREW,HHC,5/16-18 X 1 GR5 ......8 32 44160 LOCK PIN ASSY,3.00"....................1
3 6037 NUT,HEX,5/16-18,GR5....................8 -- 39469 SPRING,COMPRESSION.485
4 Ref. Battery Cable Assembly...........8 X1.75**............................................1
(refer to Figure 215.1) -- 39470 PIN, LOCK.......................................1
5 5397 WASHER,FLAT,USS,5/16",Y...........1 -- 40835 KNOB,OVAL TAPERED...................1
6 39532 GROUND STRAP............................2 -- 41630 HOUSING,LOCK PIN......................1
7 10587 SCREW,HHC,1/2-13 X.75...............1 33 Ref. Battery Cable Assembly...........1
8 6033 WASHER,LOCK,0.5".......................2 (refer to Figure 215.1)

9 6175 SCREW,HHC,3/8-16 X 1.................1 -- 66397 QUICK DISCONNECT

CASING,BATT**..............................1
10 6097 WASHER,FLAT,USS,3/8",Y.............2 (housing)
11 7713 NUT,LP NYLOCK,3/8-16.................1 34 6357 NUT,HEX,1/4-20..............................4
12 6147 SCREW,RHM,10-32 X 1..................2 35 6145 SCREW,HHC,1/4-20 X 1.5..............2
13 6178 NUT,NYLOCK,10-32........................4 36 Ref. Battery Cable Assembly...........2
14 97055 ECM,SLAB,SERVICE***..................1 (refer to Figure 215.1)
-- 46976 PIGTAIL, ECM TO LINKAGE...........1 -- 19436 CONNECTOR,ANDERSON SB
175,1/0G..........................................2
-- 56302 RELAY,24VDC,40/30A,SEALED***..1
(include contacts with wire)
15 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
37 44716 HANDLE,ANDERSON CONNECTOR
16 39447 SPACER,MODULE,.06 THK............1 SB....................................................1
Quantity listed for this item is
38 11966 SCREW,BHHS,1/4-20 X 1.5............2
approximate. Actual quantity may vary
to ensure proper fit. 39 6090 SCREW,HHC,1/4-20 X .75..............1
17 39244 SPACER,MODULE TRAY................2 40 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................1
18 39297 HINGE WELDMENT,TOP LH..........1
(1.91 cm)
19 5135 CLIP,HAIR PIN .094 X 2.5...............2
41 66717 FUSE BLOCK, ANN & ANL FUSE...1
20 36369 BEARING,0.75IDX1.00ODX0.75L....2 (includes mounting fasteners)
(1.91 x 2.54 x 1.91 cm)
42 6873 SCREW,FHM,10-32 X 1..................2
21 47165 FORMING,ECM LID........................1
43 40833 FUSE,275 AMP,VERY FAST
22 7339 SCREW,HHC,1/4-20 X .5................1 ACTING...........................................1
23 6356 WASHER,LOCK,.25 .......................5 44 66427 SERVICE KIT, BATTERY STOP......2
24 44740 BATT.PAK 45 Ref. Battery Cable Assembly...........2
ASSY.W/DCL(GS15&19).................1 (refer to Figure 215.1)
(includes items 20, 29, 30 and 31)
46 76502 BATTERY,T105 W/LPT,3
25 6578 CABLE TIE,7 3/8"............................1 CAP,DRY**.......................................4
(18.75 cm) (10 3/8 x 7 x 10 1/2 inches) (26.4 x
26 6888 SCREW,HHC,1/4-20 X 1.................4 17.8 x 26.7 cm)
27 6638 WASHER,FLAT,USS,1/4"Y..............8 47 96110 BOOT,CABLE TERMINAL
COVER............................................8
28 6091 NUT,NYLOCK,1/4-20.......................3
48 6889 NUT,LP NYLOCK,1/4-20.................4
29 39474 WEAR PAD,PLATFORM..................1
(2 x 1 x 0.25 inch) (5.1 x 2.5 x 0.64 49 39794 WASHER,FLAT UHMW 2.25 DIA.....2
cm) 50 18385 THREADED ROD,(1/4-20),10.5".....2
30 39579 RIVET,STL,STL,.188 X .45..............2

Part No. 39529 GS-1530, GS-1930 49

 200 Drive Chassis Components October 2015

204.2 Battery Pack Module (from serial number 2000 to 18703)

50 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

204.2 Battery Pack Module (from serial number 2000 to 18703)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Battery Cable Assembly 24 48708 BAT.TRAY ASSY W/WORD

(refer to Figure 215.1) DEC,GS30.......................................1
2 13002 SCREW,HHC,5/16-18 X 1 GR5 ......8 (refer to 205.1 for bearings) (includes
items 26-29)
3 6037 NUT,HEX,5/16-18,GR5....................8
25 6578 CABLE TIE,7 3/8"............................1
4 Ref. Battery Cable Assembly...........8 (18.75 cm)
(refer to Figure 215.1)
26 6889 NUT,LP NYLOCK,1/4-20.................7
5 5397 WASHER,FLAT,USS,5/16",Y...........1
27 19284 SCREW,FHS,1/4-20 X .63...............7
6 39532 GROUND STRAP............................2
28 47232 GROMMET,RUBBER 2 X 2.75........2
7 10587 SCREW,HHC,1/2-13 X.75...............1 (5.1 x 7 cm)
8 6033 WASHER,LOCK,0.5".......................2 29 47793 BUMPER, MODULE TRAY..............1
9 6175 SCREW,HHC,3/8-16 X 1.................1 (0.266 x 1.25 x 0.25 inch) (0.676 x
3.18 x 0.64 cm)
10 6097 WASHER,FLAT,USS,3/8",Y.............1
30 Ref. Battery Cable Assembly...........1
11 7713 NUT,LP NYLOCK,3/8-16.................1
(refer to Figure 215.1)
12 6147 SCREW,RHM,10-32 X 1..................2
-- 66397 QUICK DISCONNECT
13 6178 NUT,NYLOCK,10-32........................4 CASING,BATT**..............................1
-- 55298 WIRE ASSY,CHASSIS CNTRL (housing)
PIGT................................................1 31 6357 NUT,HEX,1/4-20..............................4
(ECM to linkage)
32 6356 WASHER,LOCK,.25 .......................4
-- 56302 RELAY,24VDC,40/30A,SEALED***..1
33 6145 SCREW,HHC,1/4-20 X 1.5..............2
-- 78314 CONNECTOR KIT,ITT
34 Ref. Battery Cable Assembly...........2
CABLE/WIRE..................................1
(refer to Figure 215.1)
14A 105295 KIT,GEN1 TO GEN5 CONTRL
-- 19436 CONNECTOR,ANDERSON SB
SYS***.............................................1
175,1/0G..........................................2
(models with PCB Rev A or Rev B) (to
(includes contacts with wire)
SN 17407)
35 44716 HANDLE,ANDERSON CONNECTOR
14B 97055 ECM,SLAB,SERVICE***
SB....................................................1
(models with PCB Rev C) (to SN
17407) 36 11966 SCREW,BHHS,1/4-20 X 1.5............2
14C 78725 ECU,SLAB,GEN4*** 37 45454 CLAMP,RUB CUSH,0.75,#12 X
(from 17408 to 59999) 3/8*..................................................1
(1.9 cm)
15 66427 SERVICE KIT, BATTERY STOP......4
38 66717 FUSE BLOCK, ANN & ANL FUSE...1
16 47478 BUMPER,RUBBER,1"OD X .461
(includes mounting fasteners)
H......................................................8
(2.5 cm) 39 6873 SCREW,FHM,10-32 X 1..................2
17 6091 NUT,NYLOCK,1/4-20.......................4 40 40833 FUSE,275 AMP,VERY FAST
ACTING...........................................1
18 6638 WASHER,FLAT,USS,1/4"Y..............4
41 Ref. Battery Cable Assembly...........1
19 6090 SCREW,HHC,1/4-20 X .75..............4
(refer to Figure 215.1)
20 18666 CLAMP,1.00,#16 X 1/4,RUB
42 76502 BATTERY,T105 W/LPT,3
CUSH..............................................1
CAP,DRY**.......................................4
(2.5 cm)
(10 3/8 x 71/8 x 10 5/8 inches) (26.4
21 47923 FORMING,ECM LID........................1 x 17.8 x 26.7 cm)
22 11968 SCREW,BHHS,1/4-20 X 1...............1 43 96110 BOOT,CABLE TERMINAL
23 56912 SPRING CLIP,1/4-20,.025-.15X.5.....1 COVER............................................8

Part No. 39529 GS-1530, GS-1930 51

 200 Drive Chassis Components October 2015

204.2 Battery Pack Module (from serial number 2000 to 18703)

(continued)

Item Part No. Description Qty.

44 219492 ASSM,CONTACTOR KIT,GS...........1

(for machines to SN 62710 that have
not had a contactor kit previously
installed)
-- 219493 BRACKET,CONTACTOR,GS...........1
(for machines to SN 62710 that have
not had a contactor kit previously
installed)
-- 219494 HARNESS,CONTACTOR,GS..........1
(for machines to SN 62710 that have
not had a contactor kit previously
installed)

52 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

204.2 Battery Pack Module (from serial number 2000 to 18703)

(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 53

 200 Drive Chassis Components October 2015

204.3 Battery Pack Module (from serial number 18704 to 35799)

54 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

204.3 Battery Pack Module (from serial number 18704 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

1 76502 BATTERY,T105 W/LPT,3 25 Ref. Battery Cable Assembly...........2

CAP,DRY**.......................................4 (refer to Figure 215.1 or 215.2)
2 96110 BOOT,CABLE TERMINAL -- 66397 QUICK DISCONNECT
COVER............................................8 CASING,BATT**..............................2
3 13002 SCREW,HHC,5/16-18 X 1 GR5 ......8 (housing)

4 6037 NUT,HEX,5/16-18,GR5....................8 26 6357 NUT,HEX,1/4-20..............................4

5 Ref. Battery Cable Assembly...........8 27 6356 WASHER,LOCK,.25 .......................4

(refer to Figure 215.1 or 215.2) 28 6145 SCREW,HHC,1/4-20 X 1.5..............2
6 Ref. Battery Cable Assembly...........8 29 Ref. Battery Cable Assembly...........2
(refer to Figure 215.1 or 215.2) (refer to Figure 215.1 or 215.2)
7 6147 SCREW,RHM,10-32 X 1..................2 -- 19436 CONNECTOR,ANDERSON SB
8 6178 NUT,NYLOCK,10-32........................4 175,1/0G..........................................2
(includes contacts with wire)
9 78725 ECU,SLAB,GEN4***........................1
(from 17408 to 59999) 30 44716 HANDLE,ANDERSON CONNECTOR
SB....................................................1
-- 55298 WIRE ASSY,CHASSIS CNTRL
PIGT................................................1 31 11966 SCREW,BHHS,1/4-20 X 1.5............2
(from SN 18704 to 25111) (ECM to 32 45454 CLAMP,RUB CUSH,0.75,#12 X
linkage) 3/8*..................................................1
-- 56302 RELAY,24VDC,40/30A,SEALED***..1 (1.9 cm)

-- 64258 WIRE ASSY,CHASSIS CONTROL 33 66717 FUSE BLOCK, ANN & ANL FUSE...1
PIGT................................................1 (includes mounting fasteners)
(from SN 25112) (ECM to linkage) 34 6873 SCREW,FHM,10-32 X 1..................2
-- 78314 CONNECTOR KIT,ITT 35 40833 FUSE,275 AMP,VERY FAST
CABLE/WIRE..................................1 ACTING...........................................1
10 36369 BEARING,0.75IDX1.00ODX0.75L....2 36 Ref. Battery Cable Assembly...........1
11 6090 SCREW,HHC,1/4-20 X .75..............4 (refer to Figure 215.1 or 215.2)

12 6638 WASHER,FLAT,USS,1/4"Y..............4 37 219492 ASSM,CONTACTOR KIT,GS...........1

(for machines to SN 62710 that have
13 6091 NUT,NYLOCK,1/4-20.......................4 not had a contactor kit previously
14 18666 CLAMP,1.00,#16 X 1/4,RUB installed)
CUSH..............................................1 -- 219493 BRACKET,CONTACTOR,GS...........1
15 48708 BAT.TRAY ASSY W/WORD (for machines to SN 62710 that have
DEC,GS30.......................................1 not had a contactor kit previously
(includes item 10) installed)
16 47923 FORMING,ECM LID........................1 -- 219494 HARNESS,CONTACTOR,GS..........1
(for machines to SN 62710 that have
17 11968 SCREW,BHHS,1/4-20 X 1...............1
not had a contactor kit previously
18 56912 SPRING CLIP,1/4-20,.025-.15X.5.....1 installed)
19 6578 CABLE TIE,7 3/8"............................1
20 6889 NUT,LP NYLOCK,1/4-20.................7
21 19284 SCREW,FHS,1/4-20 X .63...............7
22 47480 FORMING,BATTERY STOP............4
23 47478 BUMPER,RUBBER,1"OD X .461
H......................................................8
(2.5 cm)
24 47232 GROMMET,RUBBER 2 X 2.75........2
(5.1 x 7 cm)

Part No. 39529 GS-1530, GS-1930 55

 200 Drive Chassis Components October 2015

204.4 Battery Pack Module (from serial number 35800)

56 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

204.4 Battery Pack Module (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

1 76502 BATTERY,T105 W/LPT,3 26 19436 CONNECTOR,ANDERSON SB

CAP,DRY**.......................................4 175,1/0G..........................................2
2 96110 BOOT,CABLE TERMINAL (include contacts with wire)
COVER............................................8 27 44716 HANDLE,ANDERSON CONNECTOR
3 13002 SCREW,HHC,5/16-18 X 1 GR5 ......8 SB....................................................1
EE model
4 6037 NUT,HEX,5/16-18,GR5....................8
28 11966 SCREW,BHHS,1/4-20 X 1.5............2
5 Ref. Battery Cable Assembly...........8 EE model
(refer to Figure 215.2)
29 45454 CLAMP,RUB CUSH,0.75,#12 X
6 Ref. Battery Cable Assembly...........8 3/8*..................................................1
(refer to Figure 215.2) EE model
7 6147 SCREW,RHM,10-32 X 1..................2 30 66717 FUSE BLOCK, ANN & ANL FUSE...1
8 6178 NUT,NYLOCK,10-32........................4 (includes mounting fasteners)
9 78725 ECU,SLAB,GEN4***........................1 31 6873 SCREW,FHM,10-32 X 1..................2
(from 17408 to 59999) 32 40833 FUSE,275 AMP,VERY FAST
10 6090 SCREW,HHC,1/4-20 X .75..............4 ACTING...........................................1
11 6638 WASHER,FLAT,USS,1/4"Y..............4 33 47478 BUMPER,RUBBER,1"OD X .461
H......................................................6
12 6091 NUT,NYLOCK,1/4-20.......................4
34 47480 FORMING,BATTERY STOP............3
13 18666 CLAMP,1.00,#16 X 1/4,RUB
CUSH..............................................1 35 Ref. Battery Cable Assembly...........3
(refer to Figure 215.2)
14 47923 FORMING,ECM LID........................1
36 219492 ASSM,CONTACTOR KIT,GS...........1
14A 78321 FORMING,ECM COVER,NIKKEN....1
(for machines to SN 62710 that have
(Nikken models only)
not had a contactor kit previously
15 11968 SCREW,BHHS,1/4-20 X 1...............1 installed)
16 56912 SPRING CLIP,1/4-20,.025-.15X.5.....1 -- 219493 BRACKET,CONTACTOR,GS...........1
17 6578 CABLE TIE,7 3/8"............................1 (for machines to SN 62710 that have
not had a contactor kit previously
18 48708 BAT.TRAY ASSY W/WORD installed)
DEC,GS30.......................................1
(includes item 21) -- 219494 HARNESS,CONTACTOR,GS..........1
(for machines to SN 62710 that have
18A 115426 BAT.TRAY ASSY W/DEC,GS30 NIKN not had a contactor kit previously
19 19284 SCREW,FHS,1/4-20 X .63...............7 installed)
20 6889 NUT,LP NYLOCK,1/4-20.................7
21 47232 GROMMET,RUBBER 2 X 2.75........2
22 Ref. Battery Cable Assembly...........2
(refer to Figure 215.2)
22 66397 QUICK DISCONNECT
CASING,BATT**..............................2
23 6357 NUT,HEX,1/4-20..............................4
EE model
24 6356 WASHER,LOCK,.25 .......................4
EE model
25 6145 SCREW,HHC,1/4-20 X 1.5..............2
26 Ref. Battery Cable Assembly...........2
(refer to Figure 215.2)

Part No. 39529 GS-1530, GS-1930 57

 200 Drive Chassis Components October 2015

205.1 Battery Pack Module Installation (from serial number 18704 to 35799)

58 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

205.1 Battery Pack Module Installation (from serial number 18704 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47255 BOLT,SHORT SHOULDER..............1 25 Ref. Lock Pin Assembly...................1

2 38028 NUT,LP NYLOCK,5/8-11.................2 (refer to Figure 204.1)

3 47548 BEARING,FL,0.75ID X 1 OD X 26 36369 BEARING,0.75IDX1.00ODX0.75L....2

.49....................................................2 (1.91 x 2.5 x 1.91 cm)
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x 27 6033 WASHER,LOCK,0.5".......................2
0.97 cm) 28 39244 SPACER,MODULE TRAY................2
4 47324 BRACKET,BOX 29 39447 SPACER,MODULE,.06 THK............1
HINGE,LH-UP/RH-LO.....................1 Quantity listed for this item is
5 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4 approximate. Actual quantity may vary,
6 6086 NUT,LP NYLOCK,1/2-13.................4 to ensure proper fit.

7 55983 PIN-THREADED SHLDR 30 39297P HINGE WELDMENT,TOP

OFFS,5/8-11....................................2 LH,PAINTED....................................1

8 47323 BRACKET,BOX 31 5135 CLIP,HAIR PIN .094 X 2.5...............2

HINGE,RH-UP/LH-LO.....................1
9 47342 SPACER,MODULE TRAY,.030
THK.................................................2
(0.762 mm) (quantity listed for this
item is approximate. Actual quantity
may vary, to ensure proper fit)
-- 47455 SPACER,MODULE TRAY,.075
THK.................................................2
(1.905 mm) (quantity listed for this
item is approximate. Actual quantity
may vary, to ensure proper fit)
10 33681 SCREW,HHC,3/8-16 X .625............2
11 7713 NUT,LP NYLOCK,3/8-16.................3
12 39470 PIN, LOCK.......................................1
13 39469 SPRING,COMPRESSION.485
X1.75**............................................1
14 41630 HOUSING,LOCK PIN......................1
15 6097 WASHER,FLAT,USS,3/8",Y.............1
16 47227 SCREW,SHS,5/16-18 X .375...........1
17 47228 WASHER,NYLON,.406 X.750
X.032...............................................1
18 6782 NUT,NYLOCK,5/16-18.....................1
19 46347 HANDLE-LOCK,BATT.MOD,LEFT
SIDE................................................1
-- 44733 HANDLE COVER,PLASTIC............1
20 47325 BRACKET,LOCK PIN,LEFT.............1
21 8538 NUT,LP NYLOCK,3/4-10.................1
22 6889 NUT,LP NYLOCK,1/4-20.................1
23 47793 BUMPER, MODULE TRAY..............1
(0.266 I.D. x 1.25 O.D. x 0.25 inch)
(0.676 x 3.18 x 0.64 cm)
24 19284 SCREW,FHS,1/4-20 X .63...............1

Part No. 39529 GS-1530, GS-1930 59

 200 Drive Chassis Components October 2015

205.2 Battery Pack Module Installation (from serial number 35800)

60 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

205.2 Battery Pack Module Installation (from serial number 35800)

Item Part No. Description Qty.

-- 65967 HANDLE-ROTATOR LATCH ASSY

LS
(battery pack side) (includes items
14-20) (EE model)
1 47255 BOLT,SHORT SHOULDER..............1
2 38028 NUT,LP NYLOCK,5/8-11.................2
3 47548 BEARING,FL,0.75ID X 1 OD X
.49....................................................2
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x
0.97 cm)
4 47324 BRACKET,BOX
HINGE,LH-UP/RH-LO.....................1
5 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4
6 6086 NUT,LP NYLOCK,1/2-13.................4
7 55983 PIN-THREADED SHLDR
OFFS,5/8-11....................................2
8 47323 BRACKET,BOX
HINGE,RH-UP/LH-LO.....................1
9 51496 SCREW,HHC,1/2-13 X 1.375..........2
10 47342 SPACER,MODULE TRAY,.030
THK.................................................2
(0.762 mm) (Quantity listed for this
item is approximate. Actual quantity
may vary to ensure proper fit.)
-- 47455 SPACER,MODULE TRAY,.075
THK.................................................2
(1.905 mm) (Quantity listed for this
item is approximate. Actual quantity
may vary to ensure proper fit.)
11 19284 SCREW,FHS,1/4-20 X .63...............1
12 47793 BUMPER, MODULE TRAY..............1
(0.266 I.D. x 1.25 O.D. x 0.25 inch)
(0.676 x 3.18 x 0.64 cm)
13 6889 NUT,LP NYLOCK,1/4-20.................1
14 65982 BRACKET-LATCH MOUNT,BAT
MOD................................................1
15 6782 NUT,NYLOCK,5/16-18.....................1
16 13002 SCREW,HHC,5/16-18 X 1 GR5 ......2
17 13000 SCREW,HHC,5/16-18 X 1.25..........2
18 6002 NUT,LP NYLOCK,5/16-18...............2
19 66871 FORMING, MOD TRAY HANDLE.....1
20 66900 LATCH,ROTARY, W/KNOB,
LEFT................................................1
(battery side)
20A 66901 LATCH,ROTARY,W/KNOB,RIGHT....1
(ground controls side)

Part No. 39529 GS-1530, GS-1930 61

 200 Drive Chassis Components October 2015

206.1 Non-steer Axle, Counterweights and Brake Release Hand Pump (to SN 29767)

62 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

206.1 Non-steer Axle, Counterweights and Brake Release Hand Pump (to SN 29767)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78589 WLDMT, AUS CW, RIGHT...............1 -- 44829 BEARING,BRK,MICO **

GS-1530/1532 CE (under chassis (for p/n 40841 Mico brake)
above right rear wheel) 21B 96416 SERVICE KIT,BRAKE,14.2 IN
-- 78630 WLDMT,AUS CW,LEFT...................1 3***..................................................1
GS-1530/1532 CE (under chassis (1st time replacement for Mico brakes)
above left rear wheel) (must be repaired as a set) (contains
-- 78949 PLATE, AUS. CW, CORNER.........24 two brakes p/n 96257 and mounting
GS-1530/1532 (ladder counterweight) hardware)

1 Ref. Charger - Battery -- 96257 BRAKE,HYDRAULIC***...................2

(refer to Figures 203.1, 203.2 or 203.3) (use after 1st time replacement) (no
seal kit available)
2 39271 CHARGER MOUNT PLATE............1
22 4828 NUT,NYLOCK,3/8-16.......................2
3 6090 SCREW,HHC,1/4-20 X .75..............4
23 12981 SCREW,HHC,3/8-16 X 4.5..............2
4 6638 WASHER,FLAT,USS,1/4"Y..............6
24 39559 CHANNEL,BRAKE RELEASE MNFLD
5 6889 NUT,LP NYLOCK,1/4-20.................4 MT...................................................1
6A 43956 WIRE CABLE,14/3 CON.TPE 25 Ref. Valve, Shuttle............................1
JKT*.................................228-inches (refer to Fig. 213.1)
GS-1530 (2.08 mm2) (5.79 m)
26 Ref. Manifold, Brake Release Hand
6B 43956 WIRE CABLE,14/3 CON.TPE Pump...............................................1
JKT*.................................288-inches (refer to Fig. 213.1)
(2.08 mm2) (7.32 m)
27 Ref. Valve, Hand Pump....................1
7 6935 LOCKNUT,ELEC,1/2"......................1 (refer to Fig. 213.1)
8 7056 CONN,SQUEEZE,1/2NPT 28 Ref. Valve, Check, Pilot-operated.....1
.38-.50,SM.......................................1 (refer to Fig. 213.1)
(12.7 mm)
29 6888 SCREW,HHC,1/4-20 X 1.................2
9 Ref. Electrical Plug, 110V AC..........1
(refer to Figures 203.1, 203.2 or 203.3) 30 6356 WASHER,LOCK,.25 .......................2

10 7713 NUT,LP NYLOCK,3/8-16.................2 31 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2

11 6097 WASHER,FLAT,USS,3/8",Y.............4 32 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4

12 6175 SCREW,HHC,3/8-16 X 1.................2 33 6033 WASHER,LOCK,0.5".......................4

13 96317 GROUND STRAP,12"LG***.............1 34 44742 LADDER WELD W/DECALS

(30.48 cm) GS30MINI........................................1

14 44781 KEY,RECTANGULAR,.31X.28X1.25"*.2
(0.79 x 0.71 x 3.18 cm)
15 44780 NUT,CASTLE,1.125-18 UNEF.........2
16 13635-10 PIN,COTTER,.156 X 1.75................2
17 105122 WHEEL & TIRE ASSY,LP,12"***......2
Solid, Non-marking
18 10598 SCREW,HHC,1/2-13 X 3.................8
19 6095 WASHER,FLAT,USS,1/2",Y...........12
20 6198 NUT,NYLOCK,1/2-13.......................8
21A BRAKE,MICO (40841).....................1
Mico (component no longer available)
(refer to p/n 96416 for 1st time
replacement)
-- 44828 SEAL KIT,BRAKE,MICO***
(for p/n 40841 Mico brake)

Part No. 39529 GS-1530, GS-1930 63

 200 Drive Chassis Components October 2015

206.2 Non-steer Axle, Counterweights and Brake Release Hand Pump (from SN 29768)

64 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

206.2 Non-steer Axle, Counterweights and Brake Release Hand Pump (from SN 29768)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 78589 WLDMT, AUS CW, RIGHT 16B 96416 SERVICE KIT,BRAKE,14.2 IN 3***
GS-1530/1532 CE (under chassis (1st time replacement for Ausco
above right rear wheel) brakes) (must be repaired as a set)
-- 78630 WLDMT,AUS CW,LEFT (contains two brakes p/n 96257 and
GS-1530/1532 CE (under chassis mounting hardware)
above left rear wheel) -- 96257 BRAKE,HYDRAULIC***...................2
-- 78949 PLATE, AUS. CW, CORNER (use after 1st time replacement) (no
GS-1530/1532 (ladder counterweight) seal kit available)

1 Ref. Battery Chargers 17 4828 NUT,NYLOCK,3/8-16.......................2

(refer to Figures 203.1, 203.2 or 203.3) 18 32645 SCREW,HHC,3/8-16 X 5 GRD 5
2 39271 CHARGER MOUNT PLATE............1 ZNC.................................................2

3 8914 SCREW,HHC,1/4-20 X .625............4 19 39657 CHANNEL,BRAKE RELEASE MNFLD

MT...................................................1
4 6091 NUT,NYLOCK,1/4-20.......................8
20 Ref. Valve, Shutt.e...........................1
5A 43956 WIRE CABLE,14/3 CON.TPE (refer to Fig. 213.1)
JKT*.................................228-inches
GS-1530 (2.08 mm2) (5.79 m) 21 Ref. Valve, hand Pump....................1
(refer to Fig. 213.1)
5B 43956 WIRE CABLE,14/3 CON.TPE
JKT*.................................288-inches 22 Ref. Valve, Check, Pilot-operated.....1
GS-1930 (2.08 mm2) (7.32 m) (refer to Fig. 213.1)

6 6935 LOCKNUT,ELEC,1/2"......................1 23 Ref. Valve, Check, Pilot-operated.....1

(Refer to Figure 213.1)
7 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1 24 6090 SCREW,HHC,1/4-20 X .75..............2
(12.7 mm) 25 6356 WASHER,LOCK,.25 .......................2
8 Ref. Electrical Plug, 110V AC..........1 26 6638 WASHER,FLAT,USS,1/4"Y..............2
(refer to Figures 203.1, 203.2 or 203.3) 27 51346 BRACKET,PIGTAIL..........................1
9 Ref. Fitting - Connector....................1 28 33681 SCREW,HHC,3/8-16 X .625............1
(refer to Figures 203.1, 203.2 or 203.3)
29 6097 WASHER,FLAT,USS,3/8",Y.............2
10 44781 KEY,RECTANGULAR,.31X.28X1.25"*.2
(0.79 x 0.71 x 3.18 cm) 30 51288 IEC PIGTAIL***................................1
11 44780 NUT,CASTLE,1.125-18 UNEF.........2 31 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4
12 42079 PIN,COTTER,.156 X 2.5..................2 32 6033 WASHER,LOCK,0.5".......................4
13 105122 WHEEL & TIRE ASSY,LP,12"***......2 33 44742 LADDER WELD W/DECALS
(non-marking) GS30MINI........................................1
14 10598 SCREW,HHC,1/2-13 X 3.................8 34 96317 GROUND STRAP,12"LG***.............2
(30.5 cm)
15 6198 NUT,NYLOCK,1/2-13.......................8
35 7713 NUT,LP NYLOCK,3/8-16.................2
16A BRAKE,AUSCO (66416).................2
Ausco (component no longer 36 6175 SCREW,HHC,3/8-16 X 1.................2
available) (refer to p/n 96416 for first 37 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2
time replacement)
-- 58243 STACK KIT***
(for p/n 66416 Ausco brake)
-- 58286 KEY,WOODRUFF,AUSCO BRAKE***
(for p/n 66416 Ausco brake)
-- 88000 SEAL KIT (66419, 66416, 74297)
(for p/n 66416 Ausco brake)

Part No. 39529 GS-1530, GS-1930 65

 200 Drive Chassis Components October 2015

207.1 Pothole Protection Assembly (to serial number 1999)

66 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

207.1 Pothole Protection Assembly (to serial number 1999)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47161 POTHOLE ACTUATOR,MAIN..........1 23B 88356-126R3 SWITCH,LIMT,W/RLR HEAD

2 47162 POTHOLE ACTUATOR,BACK.........1 180DG**..........................................2
battery side shown; plunger style roller
-- 47273 POTHOLE SLIDER,32 head
bushing
24 7056 CONN,SQUEEZE,1/2NPT
3 6637 SCREW,HHC,1/4-20 X 1.75............4 .38-.50,SM.......................................1
4 6889 NUT,LP NYLOCK,1/4-20.................4 12.7 mm
5 6086 NUT,LP NYLOCK,1/2-13.................8 25 Ref. Wire Harness............................1
consult factory
6 39581 BEARING,0.75IDX1.00ODX0.50L....6
1.91 x 2.54 x 1.27 cm
7 44974 PLATE,POTHOLE PIVOT
W/BEAR'G.......................................4
includes item 6
8 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....8
9 71912 BOLT,SHOULDER,5/8-11 X 1.19
LT.....................................................4
10 47130 POTHOLE WELDMENT,RIGHT......1
ground controls side shown
10A 47129 POTHOLE WELDMENT,LEFT.........1
battery side
11 39244 SPACER,MODULE TRAY..............12
(0.765 x 1.75 x 0.125 inch) (1.94 x
4.45 x 0.318 cm)
12 39580 BEARING,0.75IDX1.00ODX0.38L....4
1.91 x 2.54 x 0.97 cm
13 47191 SCREW,SHS,5/8-11 X 1.25.............2
14 44785 ARM-POTHOLE LINK
W/BEARINGS..................................2
includes item 12
15 39906 BOLT,POTHOLE
SHOULDER**%%%........................2
16 10262 SNAP RING,EXTERNAL,.75 DIA.....2
17 44784 ARM-POTHOLE CRANK
W/BEARINGS..................................2
includes item 6
18 40265 BALL STUD,GAS STRUT
(38593)***........................................4
19 39542 GAS SHOCK,SCISSORS***...........2
20 39593 SCREW,RHM,8-32 X 1.75...............4
21 35461 WASHER,FLAT,MS,#8,Y.................4
22 18605 NUT,NYLOCK,8-32..........................4
23A 96948 SWITCH,LIMIT,W/ROLLER
ARM***............................................2
roller arm

Part No. 39529 GS-1530, GS-1930 67

 200 Drive Chassis Components October 2015

207.2 Pothole Protection Assembly (from serial number 2000 to 35799)

68 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

207.2 Pothole Protection Assembly (from serial number 2000 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47161 POTHOLE ACTUATOR,MAIN..........1 25 40265 BALL STUD,GAS STRUT

2 47162 POTHOLE ACTUATOR,BACK.........1 (38593)***........................................4

3 4266 SCREW,HHC,1/4-20 X 2.................4 26 39542 GAS SHOCK,SCISSORS***...........2

4 6889 NUT,LP NYLOCK,1/4-20.................4 27 55983 PIN-THREADED SHLDR

OFFS,5/8-11....................................1
5 6091 NUT,NYLOCK,1/4-20.......................4
28 51063 SCREW,PHILLIPS,RHM,10-32 X
6 40594 SCREW,FHS,1/4-20 X 1.25.............4 1.5....................................................4
7 41695 RIVET,STL,STL,.188 X .50..............4 29 6146 WASHER,FLAT,MS,#10,Y...............4
8 6086 NUT,LP NYLOCK,1/2-13.................8 30 6178 NUT,NYLOCK,10-32........................4
9 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....8 31A 96948 SWITCH,LIMIT,W/ROLLER
10 47907 BLOCK,MODULE TRAY STOP.......2 ARM***............................................2
(1.5 x 1 inch) (3.8 x 2.5 cm) roller arm
11 39317 STOP PLATFORM ROLLER...........2 31B 88356-126R3 SWITCH,LIMT,W/RLR HEAD
(1.63 x 1 inch) (4.14 x 2.5 cm) 180DG**..........................................2
battery side shown; plunger style roller
12 48324 PLATE,POTHOLE PIVOT
head
W/BEARING....................................4
includes item 13 32 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
13 39581 BEARING,0.75IDX1.00ODX0.50L....4
12.7 mm
1.91 x 2.54 x 1.27 cm
33 Ref. Wire Harness (consult
14 71912 BOLT,SHOULDER,5/8-11 X 1.19
factory).............................................1
LT.....................................................4
serial number specific
15 38028 NUT,LP NYLOCK,5/8-11.................8
16 47130 POTHOLE WELDMENT,RIGHT......1
ground controls side shown
16A 47129 POTHOLE WELDMENT,LEFT.........1
battery pack side
17 48712 ARM-POTHOLE LINK
LWR.W/BEARIN..............................1
(ground controls side, shown)
(includes Item 18)
17A 48711 ARM-POTHOLE LINK
LWR.W/BEARIN..............................1
(battery pack side) (includes Item 18)
18 39580 BEARING,0.75IDX1.00ODX0.38L....6
1.91 x 2.54 x 0.97 cm
19 47255 BOLT,SHORT SHOULDER..............6
20 47520 WASHER,THRUST .75 X 1.25 X
.06..................................................12
21 4828 NUT,NYLOCK,3/8-16.......................4
22 35463 SCREW,FHS,3/8-16 X 1.5...............4
23 48710 ARM-POTHOLE LINK
UPR.W/BEARIN..............................2
includes Item 18
24 48713 ARM-POTHOLE CRANK
W/BEARINGS..................................2
includes Item 18

Part No. 39529 GS-1530, GS-1930 69

 200 Drive Chassis Components October 2015

207.3 Pothole Protection Assembly (from serial number 35800)

70 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

207.3 Pothole Protection Assembly (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47161 POTHOLE ACTUATOR,MAIN..........1 24 4828 NUT,NYLOCK,3/8-16.......................4

1A 78304 NIKKEN POTHOLE ACTUATOR.....1 25 35463 SCREW,FHS,3/8-16 X 1.5...............4
(Nikken models only) (shown) 26 48710 ARM-POTHOLE LINK
2 6115 SCREW,HHC,1/4-20 X 3.5 UPR.W/BEARIN..............................2
(Nikken models only) (includes item 19)
3 78315 POTHOLE ACTUATOR SPACER 27 48713 ARM-POTHOLE CRANK
(Nikken models only) W/BEARINGS..................................2
4 6889 NUT,LP NYLOCK,1/4-20.................6 (includes item 19)

5 47162 POTHOLE ACTUATOR,BACK.........1 28 40265 BALL STUD,GAS STRUT

(38593)***........................................4
6 4266 SCREW,HHC,1/4-20 X 2.................4
29 39542 GAS SHOCK,SCISSORS***...........2
7 6091 NUT,NYLOCK,1/4-20.......................4
30 51063 SCREW,PHILLIPS,RHM,10-32 X
8 40594 SCREW,FHS,1/4-20 X 1.25.............4 1.5....................................................4
9 18605 NUT,NYLOCK,8-32..........................4 31 6146 WASHER,FLAT,MS,#10,Y...............4
10 41695 RIVET,STL,STL,.188 X .50..............4 32 6178 NUT,NYLOCK,10-32........................4
11 6086 NUT,LP NYLOCK,1/2-13.................8 33A 96948 SWITCH,LIMIT,W/ROLLER
12 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....8 ARM***............................................2
roller arm
13 47907 BLOCK,MODULE TRAY STOP.......2
(1.5 x 1 inch) (3.8 x 2.5 cm) 33B 88356-126R3 SWITCH,LIMT,W/RLR HEAD
180DG**..........................................2
14 39317 STOP PLATFORM ROLLER...........2
batter side shown; plunger style roller
(1.63 x 1 inch) (4.14 x 2.5 cm)
head
15 48324 PLATE,POTHOLE PIVOT
34 7056 CONN,SQUEEZE,1/2NPT
W/BEARING....................................4
.38-.50,SM.......................................1
(includes item 14)
(12.7 mm)
16 39581 BEARING,0.75IDX1.00ODX0.50L....4
35 Ref. Wire Harness............................1
(0.75 x 1 x 0.5 inch) (1.91 x 2.54 x
(consult factory)
1.27 cm)
17 71912 BOLT,SHOULDER,5/8-11 X 1.19
LT.....................................................4
18 38028 NUT,LP NYLOCK,5/8-11.................7
19 47130 POTHOLE WELDMENT,RIGHT......1
(ground controls side) (shown)
19A 47129 POTHOLE WELDMENT,LEFT.........1
(battery pack side)
20 48712 ARM-POTHOLE LINK
LWR.W/BEARIN..............................1
(ground controls side) (shown)
(includes item 19)
20A 48711 ARM-POTHOLE LINK
LWR.W/BEARIN..............................1
(battery pack side) (includes 19)
21 39580 BEARING,0.75IDX1.00ODX0.38L....6
(1.91 x 2.54 x 0.97 cm)
22 47255 BOLT,SHORT SHOULDER..............6
23 47520 WASHER,THRUST .75 X 1.25 X
.06..................................................12

Part No. 39529 GS-1530, GS-1930 71

 200 Drive Chassis Components October 2015

208.1 Power Unit Module (to serial number 1999)

72 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

208.1 Power Unit Module (to serial number 1999)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 65736 KIT,5 GALLON HYDRAULIC TANK*** 25 6782 NUT,NYLOCK,5/16-18.....................2

includes breather cap, tank, filler cap, 26A 1263633 KIT, GS MOTOR CONTROLLER
fittings, and strainer REPL...............................................1
1 40832 TANK ONLY,HYDRAULIC (from SN 1 to 16988)(includes motor
GS30/32***......................................1 controller, battery cables and
(19 liters) hardware)
2 42019 TANK BREATHER,NYLON **..........1 26B 823408 MOTOR CONTROLLER,
3 Ref. Hydraulic Hoses and Fittings.....1 DC,24V,300A...................................1
(refer to Figure 213.1) motor controllers sold separately only
in cases where upgrade kits are N/A
4 42280 CLAMP,HOSE,.50............................1 or an upgrade kit has been previously
(1.3 cm) installed
5 39225 ELBOW,90ø,.5 MPT X.5BRB 26C 219497 KIT,CONTACTOR,GS,ALT...............1
PLST................................................1
26D 219556 KIT,CONTACTOR,GS,ALT,W
6 39223 BULKHEAD FITTING,PLASTIC X INV,CTR...........................................1
8**....................................................1 (for machines with inverter option to
7 39226 NIPPLE,PLASTIC .5 NPT X 6"........1 GS3004-62710 that have not had a
(15.2 cm) contactor kit previously installed)
8 39227 PLUG,HEX HEAD-8 PLASTIC........1 26E 233379 KIT, INVERTER JUMPER, GS
9 10107 SCREW,HHC,5/16-18 X .75............6 27 Ref. Hydraulic Power Unit................1
(refer to figure 210.1)
10 6886 WASHER,LOCK,.313......................4
28 39474 WEAR PAD,PLATFORM..................1
11 39438P BRACKET,FILTER MOUNT.............1
(2 x 1 x 0.25 inch) (5.1 x 2.5 x 0.64
12 8914 SCREW,HHC,1/4-20 X .625..........10 cm)
13 6356 WASHER,LOCK,.25 .......................6 29 39579 RIVET,STL,STL,.188 X .45..............2
14 6638 WASHER,FLAT,USS,1/4"Y..............6 30 44739 PWR.UNIT MODULE
15 78622 FILTER ASSY,SAE8,10 ASY.W/DECALS..............................1
MIC,PAPR**.....................................1 (includes items 28, 29 and 41)
-- 44207 FILTER ELEMENT,BETA(10)=200 31 6175 SCREW,HHC,3/8-16 X 1.................3
(fiberglass, optional) 32 6021 WASHER,LOCK,.375......................3
-- 44788 FILTER 33 6700 WASHER,STAR,EXTERNAL,.375....2
ELEMENT,10MICRON,PAPER*......1
34 39447 SPACER,MODULE,.06 THK............1
(paper, standard)
Quantity listed for this item is
16 Ref. Function Manifold.....................1 approximate. Actual quantity may vary
(refer to figure 212.1) to ensure proper fit.
17 Ref. Lock Pin Assembly...................1 35 5135 CLIP,HAIR PIN .094 X 2.5...............2
(refer to figure 209.1)
36 47548 BEARING,FL,0.75ID X 1 OD X
18 39301 BRACKET,CONTROLLER .49....................................................2
MOUNT...........................................1 (0.75 x 1 x 0.38 inch) (1.91 x 2.54 x
19 19815 BRACKET, RELAY MOUNTING......1 0.97 cm)
20 74266 CONTACTOR,LIFT PUMP 24V 37 39298 HINGE WELDMENT,TOP RH..........1
180A**.............................................1 38 39532 GROUND STRAP............................1
74267 for drive contactor
39 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
21 6091 NUT,NYLOCK,1/4-20.......................4
40 6033 WASHER,LOCK,0.5".......................2
22 19871 SCREW,HHC,M5 X 6......................2
41 39518 CLAMP,2.00,#32 X 3/8,RUB
23 19872 WASHER,LOCK,M5,PLTD...............2 CUSH..............................................1
24 5397 WASHER,FLAT,USS,5/16",Y...........2 (5.1 cm)

Part No. 39529 GS-1530, GS-1930 73

 200 Drive Chassis Components October 2015

208.1 Power Unit Module (to serial number 1999)

(continued)

Item Part No. Description Qty.

42 6097 WASHER,FLAT,USS,3/8",Y.............1
43 78585 KIT,ACCUM 180 PSI
PRECHARGE***..............................1
44 55616 STRAINER ASSEMBLY..................1

74 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

208.1 Power Unit Module (to serial number 1999)

(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 75

 200 Drive Chassis Components October 2015

208.2 Power Unit Module (from serial number 2000 to 16988)

76 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

208.2 Power Unit Module (from serial number 2000 to 16988)

Item Part No. Description Qty. Item Part No. Description Qty.

1 39518 CLAMP,2.00,#32 X 3/8,RUB 22B 823408 MOTOR CONTROLLER,

CUSH..............................................1 DC,24V,300A...................................1
(5.1 cm) motor controllers sold separately only
2 78585 KIT,ACCUM 180 PSI in cases where upgrade kits are N/A
PRECHARGE***..............................1 or an upgrade kit has been previously
(includes item 9) installed

3 42019 TANK BREATHER,NYLON **..........1 22C 219556 KIT,CONTACTOR,GS,ALT,W

INV,CTR...........................................1
4 Ref. Hydraulic Hoses and Fittings.....1
(refer to Figure 213.1) 22D 219497 KIT,CONTACTOR,GS,ALT...............1
(to SN 62710)
5 42280 CLAMP,HOSE,.50............................1
(1.3 cm) 22E 233379 KIT, INVERTER JUMPER, GS

6 39225 ELBOW,90ø,.5 MPT X.5BRB 23 39301P BRACKET,CNTRLLER

PLST................................................1 MOUNT,PAINTED............................1

7 39223 BULKHEAD FITTING,PLASTIC X 24 Ref. Hydraulic Power Unit................1

8**....................................................1 (refer to Figure 210.1)

8 39226 NIPPLE,PLASTIC .5 NPT X 6"........1 25 47793 BUMPER, MODULE TRAY..............1

(0.266 I.D. x 1.25 O.D. x 0.25 inch)
9 65736 KIT,5 GALLON HYDRAULIC (0.676 x 3.18 x 0.64 cm)
TANK***...........................................1
26 19284 SCREW,FHS,1/4-20 X .63...............1
-- 40832 TANK ONLY,HYDRAULIC GS30/32***
27 6889 NUT,LP NYLOCK,1/4-20.................1
10 39227 PLUG,HEX HEAD-8 PLASTIC........1
28 6356 WASHER,LOCK,.25 .......................3
11 55616 STRAINER ASSEMBLY..................1
29 47522 SCREW,FHS,1/4-20 X .25
12 74266 CONTACTOR,LIFT PUMP 24V NYLOCK..........................................2
180A**.............................................1
30 8255 SCREW,HHC,3/8-16 X .75..............2
-- 22264 CONTACT,MOVEABLE,19550
RELAY.............................................1 31 6021 WASHER,LOCK,.375......................2

-- 22265 CONTACT,STATIONRY,19550 32 6700 WASHER,STAR,EXTERNAL,.375....2

RELAY.............................................1 33 47232 GROMMET,RUBBER 2 X 2.75........2
-- 23845 SPRING,RETURN...........................1 (8.08 x 6.99 cm)

13 8914 SCREW,HHC,1/4-20 X .625............7 34 48709 PWR UNIT MOD ASSY GS30.........1

(includes items 25-27 and 33)
14 6638 WASHER,FLAT,USS,1/4"Y..............7
35 Ref. Function Manifold.....................1
15 6091 NUT,NYLOCK,1/4-20.......................4 (refer to 212.1 or 212.2)
16 19815 BRACKET, RELAY MOUNTING......1 36 78622 FILTER ASSY,SAE8,10
17 19871 SCREW,HHC,M5 X 6......................2 MIC,PAPR**.....................................1
18 19872 WASHER,LOCK,M5,PLTD...............2 -- 44207 FILTER
ELEMENT,BETA(10)=200................1
19 13002 SCREW,HHC,5/16-18 X 1 GR5 ......2
(fiberglass, optional)
20 5397 WASHER,FLAT,USS,5/16",Y...........2
-- 44788 FILTER
21 6782 NUT,NYLOCK,5/16-18.....................2 ELEMENT,10MICRON,PAPER*......1
22A 1263633 KIT, GS MOTOR CONTROLLER (paper, standard)
REPL...............................................1 37 10107 SCREW,HHC,5/16-18 X .75............2
(from SN 1 to 16988)(includes motor
38 6886 WASHER,LOCK,.313......................2
controller, battery cables and
hardware) 39 39438P BRACKET,FILTER MOUNT.............1

Part No. 39529 GS-1530, GS-1930 77

 200 Drive Chassis Components October 2015

208.3 Power Unit Module (from serial number 16989 to 35799)

78 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

208.3 Power Unit Module (from serial number 16989 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Hydraulic Hoses and Fittings 19 Ref. Hose - Hydraulic.......................1

(refer to Figure 213.1) (refer to Figure 213.1)
2 10107 SCREW,HHC,5/16-18 X .75............4 20 39895 HOSE
3 6886 WASHER,LOCK,.313......................2 END,BARBED,SWIV,JIC,10-12.......1

4 39438P BRACKET,FILTER MOUNT.............1 21 55616 STRAINER ASSEMBLY..................1

5 32339 CLAMP,1.75,#28 X 3/8,RUB 22 5397 WASHER,FLAT,USS,5/16",Y...........2

CUSH*.............................................1 23 6782 NUT,NYLOCK,5/16-18.....................2
(4.45 cm) 24 Ref. Hydraulic Power Unit................2
6 8914 SCREW,HHC,1/4-20 X .625..........10 (refer to Figure 210.1)
7 6356 WASHER,LOCK,.25 .......................4 25 Ref. Fitting - Connector....................2
8 6638 WASHER,FLAT,USS,1/4"Y..............4 (refer to Figure 213.1)

9 78585 KIT,ACCUM 180 PSI 26 Ref. Fitting - Connector....................2

PRECHARGE***..............................1 (refer to Figure 213.1)

10 55789 BRACKET, CONTROLLER 27 47522 SCREW,FHS,1/4-20 X .25

MOUNT...........................................1 NYLOCK..........................................2

11A 1263634 KIT, GS MOTOR CONTROLLER 28 6175 SCREW,HHC,3/8-16 X 1.................2

REPL...............................................1 29 6097 WASHER,FLAT,USS,3/8",Y.............2
(from SN 16989 to 59999) 30 6700 WASHER,STAR,EXTERNAL,.375....2
11B 823408 MOTOR CONTROLLER, 31 47232 GROMMET,RUBBER 2 X 2.75........2
DC,24V,300A...................................1 (8.08 x 6.99 cm)
motor controllers sold separately only
in cases where upgrade kits are N/A 32 48709 PWR UNIT MOD ASSY GS30.........1
or an upgrade kit has been previously (includes item 31)
installed 33 Ref. Function Manifold.....................1
11C 219556 KIT,CONTACTOR,GS,ALT,W (refer to 212.2)
INV,CTR...........................................1 34 78622 FILTER ASSY,SAE8,10
(for machines with inverter option to MIC,PAPR**.....................................1
GS3004-62710 that have not had a
-- 44207 FILTER
contactor kit previously installed)
ELEMENT,BETA(10)=200................1
11D 219497 KIT,CONTACTOR,GS,ALT (fiberglass, optional)
(to SN 62710)
-- 44788 FILTER
11E 233379 KIT, INVERTER JUMPER, GS ELEMENT,10MICRON,PAPER*......1
12 6091 NUT,NYLOCK,1/4-20.......................4 (paper, standard)
13 65736 KIT,5 GALLON HYDRAULIC
TANK***...........................................1
(18.9 liters) (includes items 14-15,
17-18 and 21)
-- 40832 TANK ONLY,HYDRAULIC GS30/32***
14 66204 FILLER CAP(PLUG 1-1/2" NPT
HEX.................................................1
15 78546 BREATHER CAP,HYD. TANK,1/4
NPT.................................................1
16 19273 CLAMP,HOSE,.75 **........................3
(1.9 cm)
17 65318 FITTING KIT-HYDRAULIC TANK.....3
18 39227 PLUG,HEX HEAD-8 PLASTIC........1

Part No. 39529 GS-1530, GS-1930 79

 200 Drive Chassis Components October 2015

208.4 Power Unit Module (from serial number 35800)

80 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

208.4 Power Unit Module (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Hydraulic Hoses and Fittings 13 65736 KIT,5 GALLON HYDRAULIC

(refer to Figure 214.1 or 214.2) TANK***...........................................1
2 10107 SCREW,HHC,5/16-18 X .75............4 (includes items 14, 15, 17-18 and 21)

3 6886 WASHER,LOCK,.313......................2 -- 40832 TANK ONLY,HYDRAULIC GS30/32***

4 55941 BRACKET, FILTER MOUNT 14 66204 FILLER CAP(PLUG 1-1/2" NPT

GS32&46.........................................1 HEX.................................................1

5 32339 CLAMP,1.75,#28 X 3/8,RUB 15 78546 BREATHER CAP,HYD. TANK,1/4

CUSH*.............................................1 NPT.................................................1
(to SN 47626) 16 19273 CLAMP,HOSE,.75 **........................3
5A 39518 CLAMP,2.00,#32 X 3/8,RUB (1.9 cm)
CUSH..............................................1 17 65318 FITTING KIT-HYDRAULIC TANK.....1
(from SN 47627) -- 39223 BULKHEAD FITTING,PLASTIC X
6 8914 SCREW,HHC,1/4-20 X .625..........10 8**....................................................1
7 6356 WASHER,LOCK,.25 .......................4 -- 39225 ELBOW,90ø,.5 MPT X.5BRB
8 6638 WASHER,FLAT,USS,1/4"Y..............4 PLST................................................1

9 78585 KIT,ACCUM 180 PSI -- 39226 NIPPLE,PLASTIC .5 NPT X 6"........1

PRECHARGE***..............................1 18 39227 PLUG,HEX HEAD-8 PLASTIC........1
(from SN 35780 to 47626) (includes (1.277 cm)
item number 5) 19 39889 HOSE,3/4,LOW
9A 78422 ACCUMULATOR,180 PSI PRESSURE,801-12.............6-inches
PRECHARGE*................................1 (15.3 cm)
(from SN 47627) 20 39895 HOSE
10 55789 BRACKET, CONTROLLER END,BARBED,SWIV,JIC,10-12.......1
MOUNT...........................................1 21 55616 STRAINER ASSEMBLY..................1
(to SN 47730)
22 5397 WASHER,FLAT,USS,5/16",Y...........2
10A 78136 FORMING,MOTOR
CONTROLLER................................1 23 6782 NUT,NYLOCK,5/16-18.....................2
(from SN 47731) 24 Ref. Hydraulic Power Unit................2
11A 823408 MOTOR CONTROLLER, (refer to Figure 210.1)
DC,24V,300A...................................1 25 Ref. Fitting - Connector....................2
motor controllers sold separately only (refer to Figure 214.2)
in cases where upgrade kits are N/A
26 Ref. Fitting - Connector....................2
or an upgrade kit has been previously
(refer to Figure 214.2)
installed
27 47522 SCREW,FHS,1/4-20 X .25
11B 1263634 KIT, GS MOTOR CONTROLLER
NYLOCK..........................................2
REPL...............................................1
(for machines to GS3004-62710 that 28 6175 SCREW,HHC,3/8-16 X 1.................2
have not had a contactor kit previously 29 6097 WASHER,FLAT,USS,3/8",Y.............2
installed)
30 6700 WASHER,STAR,EXTERNAL,.375....2
11C 219556 KIT,CONTACTOR,GS,ALT,W
INV,CTR...........................................1 31 47232 GROMMET,RUBBER 2 X 2.75........2
(for machines with inverter option to (8.08 x 6.99 cm)
GS3004-62710 that have not had a 32 48709 PWR UNIT MOD ASSY GS30.........1
contactor kit previously installed) 33 Ref. Function Manifold.....................1
11D 219497 KIT,CONTACTOR,GS,ALT (refer to Figure 212.3)
(to SN 62710) 34 78622 FILTER ASSY,SAE8,10
12 6091 NUT,NYLOCK,1/4-20.......................4 MIC,PAPR**.....................................1

Part No. 39529 GS-1530, GS-1930 81

 200 Drive Chassis Components October 2015

208.4 Power Unit Module (from serial number 35800)

(continued)

Item Part No. Description Qty.

-- 44207 FILTER
ELEMENT,BETA(10)=200................1
(fiberglass, optional)
-- 44788 FILTER
ELEMENT,10MICRON,PAPER*......1
(paper, standard)

82 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

208.4 Power Unit Module (from serial number 35800)

(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 83

 200 Drive Chassis Components October 2015

209.1 Power Unit Module Installation (to serial number 1999)

84 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

209.1 Power Unit Module Installation (to serial number 1999)

Item Part No. Description Qty.

1 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4

2 6033 WASHER,LOCK,0.5".......................2
3 36369 BEARING,0.75IDX1.00ODX0.75L....2
4 44160 LOCK PIN ASSY,3.00"....................1
-- 39469 SPRING,COMPRESSION.485
X1.75**............................................1
-- 39470 PIN, LOCK.......................................1
-- 40835 KNOB,OVAL TAPERED...................1
-- 41630 HOUSING,LOCK PIN......................1
5 Ref. Power Unit Module Tray
Assembly.........................................1
(refer to Figures 208.2 or 208.3)
6 39447 SPACER,MODULE,.06 THK............1
(1.524 mm) (quantity listed for this
item is approximate)
7 5135 CLIP,HAIR PIN .094 X 2.5...............2
(0.239 x 6.35 cm)
8 39244 SPACER,MODULE TRAY................2
(0.765 I.D. x 1.75 O.D. x 0.125 inch)
(1.94 x 4.45 x 0.318 cm)
9 39298P HINGE WELDMENT,TOP
RH,PAINTED...................................1
10 6886 WASHER,LOCK,.313......................4
11 10107 SCREW,HHC,5/16-18 X .75............4
12 39532 GROUND STRAP............................1

Part No. 39529 GS-1530, GS-1930 85

 200 Drive Chassis Components October 2015

209.2 Power Unit Module Installation (from serial number 2000 to 35799)

86 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

209.2 Power Unit Module Installation (from serial number 2000 to 35799)

Item Part No. Description Qty.

1 47331 BRACKET,LOCK PIN,RIGHT..........1

(ground controls side)
2 8538 NUT,LP NYLOCK,3/4-10.................1
3 33681 SCREW,HHC,3/8-16 X .625............2
4 7713 NUT,LP NYLOCK,3/8-16.................3
5 46348 HANDLE-LOCK,PWR MOD.RIGHT
SIDE................................................1
(ground controls side)
-- 44733 HANDLE COVER,PLASTIC............1
6 47227 SCREW,SHS,5/16-18 X .375...........1
7 47228 WASHER,NYLON,.406 X.750
X.032...............................................1
8 6782 NUT,NYLOCK,5/16-18.....................1
9 6097 WASHER,FLAT,USS,3/8",Y.............1
10 39470 PIN, LOCK.......................................1
-- 47332 HANDLE,LOCK PIN,RT...................1
11 39469 SPRING,COMPRESSION.485
X1.75**............................................1
12 41630 HOUSING,LOCK PIN......................1
13 Ref. Power Unit Module Tray
Assembly.........................................1
(refer to Figures 208.2 or 208.3)
14 47548 BEARING,FL,0.75ID X 1 OD X
.49....................................................2
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x
0.97 cm)
15 55983 PIN-THREADED SHLDR
OFFS,5/8-11....................................1
16 47342 SPACER,MODULE TRAY,.030
THK.................................................2
(0.762 mm) (quantity listed for this
item is approximate. Actual quantity
may vary to ensure proper fit)
17 38028 NUT,LP NYLOCK,5/8-11.................2
18 47324 BRACKET,BOX
HINGE,LH-UP/RH-LO.....................1
19 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4
20 6086 NUT,LP NYLOCK,1/2-13.................4
21 47255 BOLT,SHORT SHOULDER..............1
22 47323 BRACKET,BOX
HINGE,RH-UP/LH-LO.....................1

Part No. 39529 GS-1530, GS-1930 87

 200 Drive Chassis Components October 2015

209.3 Power Unit Module Installation (from serial number 35800)

88 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

209.3 Power Unit Module Installation (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. U-Bolt Assembly, Handle Catch 20 47323 BRACKET,BOX

(refer to Figure 201.4) HINGE,RH-UP/LH-LO.....................1
-- 65968 HANDLE-ROTATOR LATCH ASSY
RS
(ground controls side) (includes items
1-7)
1 13002 SCREW,HHC,5/16-18 X 1 GR5 ......2
2 6782 NUT,NYLOCK,5/16-18.....................1
3 6002 NUT,LP NYLOCK,5/16-18...............2
4 13000 SCREW,HHC,5/16-18 X 1.25..........2
5 66901 LATCH,ROTARY,W/KNOB,RIGHT....1
(ground controls side)
5A 66900 LATCH,ROTARY, W/KNOB,
LEFT................................................1
(battery side)
6 66714 FORMING,ROTARY LATCH
MOUNT...........................................1
7 66871 FORMING, MOD TRAY HANDLE.....1
8 19284 SCREW,FHS,1/4-20 X .63...............1
9 47793 BUMPER, MODULE TRAY..............1
(0.266 I.D. x 1.25 O.D. x 0.25 inch)
(0.676 x 3.18 x 0.64 cm)
10 6889 NUT,LP NYLOCK,1/4-20.................1
11 47548 BEARING,FL,0.75ID X 1 OD X
.49....................................................2
(0.75 x 1 x 0.38 inch) (1.91 x 2.54 x
0.97 cm)
12 55983 PIN-THREADED SHLDR
OFFS,5/8-11....................................2
13 47342 SPACER,MODULE TRAY,.030
THK.................................................2
Quantity listed for this item is
approximate. Actual quantity may vary
to ensure proper fit.
-- 47455 SPACER,MODULE TRAY,.075
THK.................................................2
Quantity listed for this item is
approximate. Actual quantity may vary
to ensure proper fit.
14 38028 NUT,LP NYLOCK,5/8-11.................2
15 47324 BRACKET,BOX
HINGE,LH-UP/RH-LO.....................1
16 51496 SCREW,HHC,1/2-13 X 1.375..........2
17 6086 NUT,LP NYLOCK,1/2-13.................4
18 47255 BOLT,SHORT SHOULDER..............1
19 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....4

Part No. 39529 GS-1530, GS-1930 89

 200 Drive Chassis Components October 2015

210.1 Hydraulic Power Unit

90 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

210.1 Hydraulic Power Unit

Item Part No. Description Qty.

-- 65335-S POWER UNIT ASSY-HYDR

MOD.*****
(includes items 1-8)
1 40844 MOTOR,ELECTRIC,24VDC
4.5HP...............................................1
for units before SN 16989, unit
requires bracket 105390
-- 105390 BRACKET, CONTROLLER
MOUNT,SP......................................1
(to SN 16988) not shown, not
included, sold separately
-- 43685 SEAL KIT,LIFT PUMP,BARNES**....1
-- 44777 BEARING,MOTOR..........................1
-- 44778 BEARING,MOTOR,36843,BRUSH
END*................................................1
2 44750 SPRING-BRUSH,40844,
SCISSORS......................................4
3 44752 COVER-BRUSH
INSPEC.40844,SCISS....................4
4 44751 BRUSH,PWR UNIT (40844)**.........4
5 55921 SCREW,SHC,3/8-24 x 1.25''............2
6 6021 WASHER,LOCK,.375......................2
7 6097 WASHER,FLAT,USS,3/8",Y.............2
8 96193 PUMP,4CC GEAR,CCW***..............1
-- 66206 PUMP KIT,BOSCH,GS30***............1
(service kit for Barnes pump) (to SN
16988)

Part No. 39529 GS-1530, GS-1930 91

 200 Drive Chassis Components October 2015

211.1 Ground Controls (to SN 28695)

92 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

211.1 Ground Controls (to SN 28695)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. E-stop.......................................1 10 65734 CONTROL PANEL-LOWER............1

(refer to item 8) (includes decals and mounting
2 96452 CIRCUIT BREAKER,7.0 AMP***.....1 fasterns) (refer to section one for
decals)
3 T114691 ASSY,SWITCH,TOGGLE,SPDT*******.1
(direct replacement for 13037-S and -- 66455 LWR CONTROL PANEL, WLDMT ***
96418)
4 Ref. Contact.....................................2
(refer to item 6)
5 Ref. Base, Push Button....................1
(refer to item 6)
6 96011 KIT, KEYSWITCH***........................1
(this is an update kit; the original key
switch is no longer available from the
supplier. Please note, if this kit has
already been installed on the unit,
refer to the part numbers listed below)
-- 21982 KEY,SINGLE***
-- 37947 KEYS,10 PACK***
-- 83093 KEY SINGLE***
(with boot)
-- 96008-S KEYSWITCH,3 POS. W/KEYS***
-- 96009 WASHER,NITRILE
-- 96010 SCREW,PHILLIPS,PHM,8-32 X.25**
7 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
8A 66761 SERVICE KIT,E-STOP.....................1
(this is an update kit; the original
E-stop button is no longer available
from the supplier. Please note, if this
kit has already been installed on the
unit, refer to the part numbers listed
below)
8B 66812 BUTTON,PUSH,RED MUSHROOM
HEAD...............................................1
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP...........................................1
-- 66818 CONTACT,NC..................................1
9 19506 HOUR METER,10-80 VOLTS***......1
(analog) (includes mounting brackets
and fasteners)
-- 45840 PLUG,NYLON 2.00 BLACK
DOMED...........................................1
-- 56100 HOUR METER,LCD,9-60 VDC***.....1
(digital) (includes mounting brackets
and fasteners)

Part No. 39529 GS-1530, GS-1930 93

 200 Drive Chassis Components October 2015

211.2 Ground Controls (from SN 28696 to 45894)

94 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

211.2 Ground Controls (from SN 28696 to 45894)

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref.Base, Push Button....................1 -- 56100 HOUR METER,LCD,9-60 VDC***

(refer to item 8) (digital) (includes mounting brackets
2 96452 CIRCUIT BREAKER,7.0 AMP***.....1 and fasteners)

3 T114691 ASSY,SWITCH,TOGGLE,SPDT*******.1 10 65734 CONTROL PANEL-LOWER............1

(direct replacement for 13037-S and (includes bracket, decals and
96418) mounting fasteners) (refer to section
one for decals)
4 Ref. Contact
(refer to item 6) -- 66455 LWR CONTROL PANEL, WLDMT ***

5 Ref. Base, Push Button

(refer to item 6)
6A 96011 KIT, KEYSWITCH***........................1
(this is an update kit; the original key
switch is no longer available from the
supplier. Please note, if this kit has
already been installed on the unit,
refer to the part numbers listed below)
-- 21982 KEY,SINGLE***...............................1
-- 37947 KEYS,10 PACK***............................1
-- 96008-S KEYSWITCH,3 POS. W/KEYS***
-- 96009 WASHER,NITRILE
-- 96010 SCREW,PHILLIPS,PHM,8-32 X.25**
6B 83131 KEYSWITCH,3 POS
W/KEYS,LOCKING
(Nikken models)
-- 83093 KEY SINGLE***
(with boot)
-- 85239 NUT,RETAINER (96008)
7 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
8 66761 SERVICE KIT,E-STOP.....................1
(this is an update kit; the original
E-stop button is no longer available
from the supplier. Please note, if this
kit has already been installed on the
unit, refer to the part numbers listed
below)
-- 66812 BUTTON,PUSH,RED MUSHROOM
HEAD
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP
(includes 1 N.C. Contact)
-- 66818 CONTACT,NC
9 19506 HOUR METER,10-80 VOLTS***......1
(analog) (includes mounting brackets
and fasteners)
-- 45840 PLUG,NYLON 2.00 BLACK DOMED

Part No. 39529 GS-1530, GS-1930 95

 200 Drive Chassis Components October 2015

211.3 Ground Controls (from SN 45895)

96 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

211.3 Ground Controls (from SN 45895)

Item Part No. Description Qty.

-- 66761 SERVICE KIT,E-STOP

Complete
1 78144 WELDMENT, LOWER CONTROL
PANEL.............................................1
2 78140 PLATE, LCP, FRONT.......................1
3A 96011 KIT, KEYSWITCH***........................1
3B 96008-S KEYSWITCH,3 POS.W/KEYS***.....1
(includes 1 pair of keys)
-- 83093 KEY SINGLE***
-- 96009 WASHER,NITRILE
3C 83131 KEYSWITCH,3 POS
W/KEYS,LOCKING.........................1
(Nikken models)
-- 83093 KEY SINGLE***
(with boot)
-- 85239 NUT,RETAINER (96008)
4 T114691 ASSY,SWITCH,TOGGLE,SPDT*******.1
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
(sold seperately)
5 96452 CIRCUIT BREAKER,7.0 AMP***.....1
6 66812 BUTTON,PUSH,RED MUSHROOM
HEAD...............................................1
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP
(includes 1 each N.C. contact)
-- 66818 CONTACT,NC
7 19506 HOUR METER,10-80 VOLTS***......1
(digital) (includes mounting bracket)
-- 56100 HOUR METER,LCD,9-60 VDC***
(analog) (includes mounting brackets
and fasteners)
8 47478 BUMPER,RUBBER,1"OD X .461
H......................................................1

Part No. 39529 GS-1530, GS-1930 97

 200 Drive Chassis Components October 2015

212.1 Function Manifold (to serial number 6843)

98 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

212.1 Function Manifold (to serial number 6843)

Item Part No. Description Qty. Item Part No. Description Qty.

A Flow regulator valve 7 39347 COIL,20V W/DIODE,#8 (SCI)***......3

Steer circuit 8 44236 SPACER-DUAL COIL,#8***.............1
B Orifice 9 44174 NUT-COIL SHORT...........................4
Steer circuit
10 44169 VALVE-SOLENOID, 2POS 4
C Relief valve WAY.................................................1
Steering relief
-- 44230 SEAL
D Relief valve KIT-P.N.44169,44172,44171............1
System relief
11 44176 COIL,20V W/DIODE,#10 (SCI)........3
E Orifice
Brake circuit 12 44170 VALVE-SOLENOID
N.O.(SCISSORS)............................1
F Solenoid valve
Steer left/right -- 44228 SEAL KIT, VALVE............................1
G Solenoid valve 13 44247 ORIFICE WASHER,.060",
Platform up SCISSORS......................................1
(1.5 mm)
H Orifice
Brake circuit 14 44175 SPACER-DUAL COIL,#10,
SCISSORS......................................1
I Solenoid valve
Brake circuit 15 105457 KIT,DYN BRAKING VALVE,MINI......1
J Solenoid valve -- 44230 SEAL
Forward/reverse KIT-P.N.44169,44172,44171............1
K Check Valve 16 44178 VALVE,CHECK,5 PSI**...................1
Brake circuit (0.34 bar)
L Check Valve -- 44224 SEAL KIT, VALVE............................1
Steer circuit 17 48659 VALVE,CHECK***............................1
M Diagnostic nipple (from SN 1888)
Testing -- 44227 SEAL KIT, VALVE............................1
N 51678 MANIFOLD-MAIN,GS30,W20 VDC*** 18 48997 NIPPLE,DIAGNOSTIC,#4................1
(non-dynamic braking manifold,
-- 20224 DIAGNOSTIC FEMALE
complete)
Q-DSCNT........................................1
1 62082 VALVE-FLOW REGULATOR 0.75
19 48880 CAP,DIAGNOSTIC NIPPLE.............1
GPM................................................1
(2.8 L/min)
-- 44225 SEAL KIT, VALVE............................1
2 46288 ORIFICE DISC,.040".......................1
(1.02 mm)
3 44166 VALVE,RELIEF,1000PSI(SCISSORS.1
(69 bar)
-- 44227 SEAL KIT, VALVE............................1
4 44167 VALVE,RELIEF,3500PSI(SCISRS)**.1
(241.8 bar)
-- 44226 SEAL KIT-FOR P.N.44167...............1
5 44177 ORIFICE PLUG,.025" **..................1
(to SN 8699) (0.64 mm)
6 44168 VALVE,SOLENOID,3POS 4WAY.....1
-- 44229 SEAL KIT, VALVE............................1

Part No. 39529 GS-1530, GS-1930 99

 200 Drive Chassis Components October 2015

212.2 Function Manifold (from serial number 6844 to 35799)

100 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

212.2 Function Manifold (from serial number 6844 to 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

A Check valve 6 44167 VALVE,RELIEF,3500PSI(SCISRS)**.1

Steer circuit (255 bar)
B Diagnostic nipple -- 44226 SEAL KIT-FOR P.N.44167...............1
Testing 7 44168 VALVE,SOLENOID,3POS 4WAY.....1
C Relief valve -- 44229 SEAL KIT, VALVE............................1
Priority flow
8 52594 COIL,20V DS W/DIODE..................3
D Flow regulator valve
Steer relief 9 44236 SPACER-DUAL COIL,#8***.............1
E Relief valve 10 44174 NUT-COIL SHORT...........................4
Steer relief 11 44169 VALVE-SOLENOID, 2POS 4
F Relief valve WAY.................................................1
System relief -- 44230 SEAL
G Solenoid valve KIT-P.N.44169,44172,44171............1
Steering (right/left) 12 52595 COIL,20V DS W/DIODE,#10
H Solenoid valve SCISR..............................................3
Lift circuit 13 44170 VALVE-SOLENOID
I Solenoid valve N.O.(SCISSORS)............................1
Brake circuit -- 44228 SEAL KIT, VALVE............................1
J Check valve 14 44232 CAVITY PLUG, GS15/19.................1
Plug
15 44175 SPACER-DUAL COIL,#10,
K Solenoid valve SCISSORS......................................1
Forward/reverse
16 105457 KIT,DYN BRAKING VALVE,MINI......1
L Check valve
-- 44230 SEAL
Steer circuit
KIT-P.N.44169,44172,44171............1
M 51678 MANIFOLD-MAIN,GS30,W20 VDC***
17 44178 VALVE,CHECK,5 PSI**...................1
(non-dynamic braking manifold,
(0.34 bar)
complete)
-- 44224 SEAL KIT, VALVE............................1
1 48659 VALVE,CHECK***............................1
-- 44227 SEAL KIT, VALVE............................1
2 48997 NIPPLE,DIAGNOSTIC,#4................1
-- 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
-- 48880 CAP,DIAGNOSTIC NIPPLE.............1
3 44179 VALVE-FLOW REGULATOR 0.5
GPM................................................1
(to SN 11498) (1.8 L/min)
-- 44225 SEAL KIT, VALVE............................1
3A 62082 VALVE-FLOW REGULATOR 0.75
GPM................................................1
(from SN 11499) (2.8 L/min)
4 46288 ORIFICE DISC,.040".......................1
(1.02 mm)
5 65184 VALVE-RELIEF,1500 PSI, RV2........1
(103.4 bar)
-- 44227 SEAL KIT, VALVE............................1

Part No. 39529 GS-1530, GS-1930 101

 200 Drive Chassis Components October 2015

212.3 Function Manifold (from serial number 35800)

102 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

212.3 Function Manifold (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

A Diagnostic nipple 7 52595 COIL,20V DS W/DIODE,#10

Testing (refer to drawing) SCISR..............................................3
B Flow regulator valve 8 44174 NUT-COIL SHORT...........................1
Priority flow (refer to drawing) 9 46216 VALVE,CHECK,IWP-S/CWP PWR
C Relief valve ASSI................................................2
Lift relief (refer to drawing) (0.68 bar)
D Relief valve -- 44224 SEAL KIT, VALVE............................2
Drive relief (refer to drawing) 10 44168 VALVE,SOLENOID,3POS 4WAY.....1
E Orifice -- 44229 SEAL KIT, VALVE............................1
Steer circuit (refer to drawing)
11 52594 COIL,20V DS W/DIODE..................1
F Relief valve
Steering (right/left) (refer to drawing) 12 44236 SPACER-DUAL COIL,#8***.............1
G Solenoid valve 13 44175 SPACER-DUAL COIL,#10,
Drive/Lift circuit (refer to drawing) SCISSORS......................................1
H Check valve 14 105457 KIT,DYN BRAKING VALVE,MINI......1
Drive circuit (refer to drawing) -- 44230 SEAL
I Solenoid valve KIT-P.N.44169,44172,44171............1
Steer circuit (refer to drawing)
J Solenoid valve
Forward/reverse (refer to drawing)
K Check valve
Steer circuit (refer to drawing)
L 66771 MANIFOLD, MAIN, GS30
(non-dynamic braking manifold,
complete)
1 48997 NIPPLE,DIAGNOSTIC,#4................1
-- 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
(Parker part no. PD242)
-- 48880 CAP,DIAGNOSTIC NIPPLE.............1
2 62082 VALVE-FLOW REGULATOR 0.75
GPM................................................1
(2.8 L/min)
-- 44225 SEAL KIT, VALVE............................1
3 65962 VALVE-RELIEF, 3700 PSI #8**........2
(255.1 bar)
-- 44226 SEAL KIT-FOR P.N.44167...............2
4 46288 ORIFICE DISC,.040".......................1
(1.02 mm)
5 65184 VALVE-RELIEF,1500 PSI, RV2........1
(103.4 bar)
-- 44227 SEAL KIT, VALVE............................1
6 44169 VALVE-SOLENOID, 2POS 4
WAY.................................................1
-- 44230 SEAL
KIT-P.N.44169,44172,44171............1

Part No. 39529 GS-1530, GS-1930 103

 200 Drive Chassis Components October 2015

213.1 Brake Release Hand Pump Manifold

104 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

213.1 Brake Release Hand Pump Manifold

Item Part No. Description Qty.

-- 84539 NEEDLE/HOUSING ASSY

W/KNOB***
(includes items 7 and 8)
-- 96461 SERVICE KIT,BRAKE RELEASE
MAN*
(includes items 10, decals, instructions
& miscellaneous hardware)
1 44216 VALVE,SHUTTLE
-- 84394 SEAL KIT,PO CHECK VALVE(84391)
2 84743 VALVE,PILOT OPERATED
ASSEMBLY*
-- 84740 SEAL KIT,HAND PUMP***
-- 84743 VALVE,PILOT OPERATED
ASSEMBLY*
-- 84746 KNOB,PILOT OP VALVE (BLACK)***
3 39877 CONNECTOR,070120-4-4
4 84748 SPRING,HAND PUMP ROD
5 84739 VALVE,HAND PUMP ASSEMBLY***
-- 84740 SEAL KIT,HAND PUMP***
-- 84742 KNOB,HAND PUMP (RED)***
6 44218 VALVE,HAND PUMP**
-- 44224 SEAL KIT, VALVE
-- 58992 KNOB,RED(44218)HP VALVE
7 65763 KNOB,BLACK(44217)CHECK VALVE
8 44217 VALVE,CHECK,PILOT OPERATED***
-- 44233 SEAL KIT-FOR PN. 44217
9 MANIFOLD,BRAKE RELEASE***
(manifolds 39558, 78620 & 96328 are
no longer available, order service kit
96461)
10 105067 MANIFOLD,BRAKE RELEASE
(includes items 2-5)

Part No. 39529 GS-1530, GS-1930 105

 200 Drive Chassis Components October 2015

214.1 Hydraulic Hoses and Fittings (to serial number 35799)

106 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

214.1 Hydraulic Hoses and Fittings (to serial number 35799)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the 16 48880 CAP,DIAGNOSTIC NIPPLE.............1

length of the hose only. Refer to the -- 20224 DIAGNOSTIC FEMALE
'Fittings Cross Reference' to match Q-DSCNT........................................1
Genie part numbers to Parker part
numbers. 17 39874 ELBOW,070220-8-6.........................1
1 39883 CONNECTOR,070102-8-8..............2 18 39873 ELBOW,070220-6-6.........................1
2 51286 HOSE ASSY,FILTER/TANK, 19 39877 CONNECTOR,070120-4-4..............7
GS30...............................................1 20 78860 HOSE ASSY,MAN S1/STEER
(from SN 2000 to 49599) (hose End - CYL,30*...........................................1
barbed, swivel (Parker No. 30682-8), [hose end - female, swivel (Parker No.
hose end - barbed, swivel (Parker No. 10655-4-2), hose end - female, swivel
30682-8) and hose, 3/4 inch push-on, (Parker No. 10655-4-2) and hose, 1/8
Parker No. 801-12) inch thermoplastic medium pressure
2A 78696 HOSE ASSY,FILTER (Parker No. 540N-2)]
TANK,30/2632.................................1 21 78859 HOSE ASSY,MAN S1/STEER
(from SN 49600 to 59999) CYL,30*...........................................1
3 42280 CLAMP,HOSE,.50............................1 [Hose End - Female, Swivel (Parker
No. 10655-4-2), Hose End - Female,
4 65318 FITTING KIT-HYDRAULIC TANK.....1 Swivel (Parker No. 10655-4-2) and
-- 39226 NIPPLE,PLASTIC .5 NPT X 6"........1 Hose, 1/8 inch Thermoplastic Medium
5 46131 CLAMP,HOSE,.63............................1 Pressure (Parker No. 540N-2)]

6 39885 ELBOW,90DEG, .75 HS X.75 22 66159 HOSE ASSY, MAN TO LIFT,

MPT.................................................1 GS30...............................................1
[hose end - female, swivel (Parker No.
7 55616 STRAINER ASSEMBLY..................1 10643-6), hose end - male rigid
8 39500 HOSE ASSY,MANIFOLD/FILTER.....1 (Parker No. 10343-6) and hose, 3/8
[hose end - barbed, swivel (Parker No. inch hydraulic (Parker No. 431-6)]
30682-8) hose end - barbed, swivel 23 47012 FLARE TUBE ASSY,LIFT
(Parker No. 30682-8) and hose, 3/4 CYLINDER......................................1
inch Push-On (Parker No. 801-12)]
24 78861 HOSE ASSY,
9 39498 HOSE ASSY,HYD.TANK/PUMP......1 MAN/HANDPUMP,GS30.................1
[hose end - barbed, swivel (Parker No. [hose end - female, swivel (Parker No.
30682-10-12), hose end - barbed, 10655-4-2), hose rnd - female, swivel
swivel (Parker No. 30682-10-12) and (Parker No. 10655-4-2) and hose, 1/8
hose, 1/2 inch push-on (Parker No. inch thermoplastic medium pressure
801-8)] (Parker No. 540N-2)]
10 Ref. Plug - Hydraulic Tank Drain, 25 39872 TEE,RUN,070428-4.........................2
Plastic, Hex Head, 0.5 inch NPT (1.3
cm)...................................................1 26 39494 HOSE ASSY,MNFLD TO
(refer to 208.1, 208.2 or 208.3) ACCUMULATOR.............................1
[hose end - female, swivel (Parker No.
11 47670 ELBOW,90DEG...............................1 10655-4-2), hose end - female, swivel
12 39876 ELBOW,070220-6-8.........................1 (Parker No. 10655-4-2) and hose, 1/8
inch thermoplastic medium pressure
13 39497 HOSE ASSY,PUMP TO
(Parker No. 540N-2)]
MANIFOLD......................................1
[hose end - female, swivel (Parker No. 27 39879 CONNECTOR,070120-4-8..............1
10643-6), hose end - female, swivel
(Parker No. 10643-6) and hose, 3/8
inch hydraulic (Parker No. 431-6)]
14 39875 ELBOW,070220-4-6.........................2
15 39878 CONNECTOR,070120-6-6..............6

Part No. 39529 GS-1530, GS-1930 107

 200 Drive Chassis Components October 2015

214.1 Hydraulic Hoses and Fittings (to serial number 35799)

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

28 47030 HOSE ASSY,HANDPUMP/LH 38 39870 BULKHEAD,UNION,070601-6.........2

BRAKE............................................1 39 51284 HOSE
[hose end - female, swivel (Parker No. ASSY,MANIFOLD/BULKHEAD........1
10657-4-2), hose end - female, swivel [Hose End - Female, Swivel (Parker
(Parker No. 10657-4-2) and hose, 1/8 No. 10643-6), Hose End - Female,
inch thermoplastic medium pressure Swivel 90 degree (Parker No.
(Parker No. 540-N)] 13943-6) and Hose, 3/8 inch Hydraulic
29 39506 HOSE (Parker No. 431-6)]
ASSY,MANIFOLD/HANDPUMP......1
[hose end - female, swivel (Parker No.
10657-4-2), hose end - female, swivel
(Parker No. 10657-4-2) and hose, 1/8
inch thermoplastic medium pressure
(Parker No. 540-N)]
30 78862 HOSE ASSY, HANDPUMP/R BRAKE
30.....................................................1
31 51283 HOSE
ASSY,MANIFOLD/BULKHEAD........1
[hose end - female, swivel (Parker No.
10643-6), hose end - female, swivel
(Parker No. 10643-6) and hose, 3/8
inch hydraulic (Parker No. 431-6)]
32 39871 ELBOW,070701-6............................2
33 51277 HOSE ASSY,BULKHEAD/DRIVE
MOTOR...........................................2
[Hose End - Female, Swivel (Parker
No. 10643-6), Hose End - Female,
Swivel 45 degree (Parker No.
13743-6) and Hose, 3/8 inch Hydraulic
(Parker No. 431-6)]
34 39880 CONNECTOR,070120-6-10............4
35 51285 HOSE
ASSY,MANIFOLD/BULKHEAD........1
[Hose End - Female, Swivel (Parker
No. 10643-6), Hose End - Female,
Swivel (Parker No. 10643-6) and
Hose, 3/8 inch Hydraulic (Parker No.
431-6)]
36 51278 HOSE ASSY,BULKHEAD/DRIVE
MOTOR...........................................2
[Hose End - Female, Swivel (Parker
No. 10643-6), Hose End - Female,
Swivel 45 degree (Parker No.
13743-6) and Hose, 3/8 inch Hydraulic
(Parker No. 431-6)]
37 51282 HOSE
ASSY,MANIFOLD/BULKHEAD........2
[hose End - female, swivel (Parker No.
10643-6), hose end - female, swivel
90 degree (Parker No. 13943-6) and
hose, 3/8 inch hydraulic (Parker No.
431-6)]

108 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

214.1 Hydraulic Hoses and Fittings (to serial number 35799)

(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 109

 200 Drive Chassis Components October 2015

214.2 Hydraulic Hoses and Fittings (from serial number 35800)

110 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

214.2 Hydraulic Hoses and Fittings (from serial number 35800)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The hose lengths below reflect the 14 66826 HOSE,ASSY, MAN.L/R MOTOR,
length of the hose only. Refer to the GS30...............................................1
'Fittings Cross Reference' to match Hose End - Female, Swivel (Parker
Genie part numbers to Parker part No. 10643-6), Hose End - Female,
numbers. Swivel 45 degree (Parker No.
1 39880 CONNECTOR,070120-6-10............4 13743-6) and Hose, 3/8 inch Hydraulic
(to SN 45340) (Parker No. 431-6); may also use
Genie PN 66826
1A 39878 CONNECTOR,070120-6-6..............4
(from SN 45341) 15 66159 HOSE ASSY, MAN TO LIFT,
GS30...............................................1
2 66827 HOSE ASSY,DRIVE MOTOR, Hose End - Female, Swivel (Parker
GS30...............................................1 No. 10643-6), Hose End - Female,
Hose End - Female, Swivel 45 degree Swivel (Parker No. 10643-6) and
(Parker No. 13743-6), Hose End - Hose, 3/8 inch Hydraulic (Parker No.
Female, Swivel 45 degree (Parker No. 431-6)
13743-6) and Hose, 3/8 inch Hydraulic
(Parker No. 431-6) 16 78860 HOSE ASSY,MAN S1/STEER
CYL,30*...........................................1
3 39875 ELBOW,070220-4-6.........................2 Hose End - Female, Swivel (Parker
4 39225 ELBOW,90ø,.5 MPT X.5BRB No. 10658-4-2), Hose End - Female,
PLST................................................2 Swivel (Parker No. 10658-4-2) and
Hose, 1/8 inch Thermoplastic Medium
5 39223 BULKHEAD FITTING,PLASTIC X
Pressure (Parker No. 540G-2)
8**....................................................1
17 78859 HOSE ASSY,MAN S1/STEER
6 66204 FILLER CAP(PLUG 1-1/2" NPT
CYL,30*...........................................1
HEX.................................................1
Hose End - Female, Swivel (Parker
7 HYDRAULIC TANK No. 10658-4-2), Hose End - Female,
refer to 208.4 Swivel (Parker No. 1JC43-8) and
8 39878 CONNECTOR,070120-6-6..............4 Hose, 1/8 inch Thermoplastic Medium
Pressure (Parker No. 540G-2)
9 55616 STRAINER ASSEMBLY..................1
18 51286 HOSE ASSY,FILTER/TANK,
10 65974 HOSE GS30...............................................1
ASSEMBLY,TANK/PUMP,GS30.......1 (to SN 49599) (Hose End - Female,
Hose End - Barbed, Swivel (Parker Swivel (Parker No. 10658-4-2) and
No. 30682-10-12) and Hose, 3/4 inch Hose, 1/2 inch Push-On (Parker No.
Push-On (Parker No. 801-12) 801-8)
-- 19273 CLAMP,HOSE,.75 **........................1 18A 78696 HOSE ASSY,FILTER
11 55968 ELBOW,070220-10..........................1 TANK,30/2632.................................1
12 39876 ELBOW,070220-6-8.........................1 (from SN 49600) (Hose End - Barbed,
Swivel (Parker No. 30582-8-8) and
13 66826 HOSE,ASSY, MAN.L/R MOTOR, Hose, 1/2 inch Push-On (Parker No.
GS30...............................................1 801-8)
Hose End - Female, Swivel (Parker
No. 10643-6), Hose End - Female, 19 39497 HOSE ASSY,PUMP TO
Swivel 45 degree (Parker No. MANIFOLD......................................1
13743-6) and Hose, 3/8 inch Hydraulic Hose End - Female, Swivel (Parker
(Parker No. 431-6); may also use No. 10643-6), Hose End - Female,
Genie PN 66826 Swivel (Parker No. 10643-6) and
Hose, 3/8 inch Hydraulic (Parker No.
431-6)

Part No. 39529 GS-1530, GS-1930 111

 200 Drive Chassis Components October 2015

214.2 Hydraulic Hoses and Fittings (from serial number 35800)

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

20 78864 HOSE ASSY, MAN/ACCUM, MINI....1 31 78862 HOSE ASSY, HANDPUMP/R BRAKE
Hose End - Female, Swivel (Parker 30.....................................................1
No. 10658-4-2), Hose End - Female, Hose End - Female, Swivel (Parker
Swivel (Parker No. 10658-4-2) and No. 10658-4-2), Hose End - Female,
Hose, 1/8 inch Thermoplastic Medium Swivel (Parker No. 10658-4-2) and
Pressure (Parker No. 540G-2) Hose, 1/8 inch Thermoplastic Medium
21 39879 CONNECTOR,070120-4-8..............1 Pressure (Parker No. 540G-2)

22 13757 TEE,RUN,070432-4.........................1 32 39872 TEE,RUN,070428-4.........................2

(to SN 53809)
22A 39872 TEE,RUN,070428-4.........................1
(from SN 53810)
23 39877 CONNECTOR,070120-4-4..............8
24 78861 HOSE ASSY,
MAN/HANDPUMP,GS30.................1
Hose End - Female, Swivel (Parker
No. 10658-4-2), Hose End - Female,
Swivel (Parker No. 10658-4-2) and
Hose, 1/8 inch Thermoplastic Medium
Pressure (Parker No. 540G-2)
25 39506 HOSE
ASSY,MANIFOLD/HANDPUMP......1
[hose end - female, swivel (Parker No.
10657-4-2), hose end - female, swivel
(Parker No. 10657-4-2) and hose, 1/8
inch thermoplastic medium pressure
(Parker No. 540-N)]
26 39873 ELBOW,070220-6-6.........................1
27 39874 ELBOW,070220-8-6.........................1
28 66945 HOSE ASSY,MNFLD. FILTER.........1
Hose End - Barbed, Swivel (Parker
No. 30682-10-12), Hose End - Barbed,
Swivel (Parker No. 30582-8-8) and
Hose, 3/4 inch Push-On (Parker No.
801-12)
28A 78683 HOSE,ASSY,MNFLD,FILTER..........1
(from SN 49600) (Hose End - Barbed,
Swivel (Parker No. 30682-10-12),
Hose End - Barbed, Swivel (Parker
No. 30582-8-8) and Hose, 3/4 inch
Push-On (Parker No. 801-12)
29 48977 CONN,520120-12-16.......................1
-- 48880 CAP,DIAGNOSTIC NIPPLE.............1
30 47030 HOSE ASSY,HANDPUMP/LH
BRAKE............................................1
Hose End - Female, Swivel (Parker
No. 10658-4-2), Hose End - Female,
Swivel (Parker No. 10658-4-2) and
Hose, 1/8 inch Thermoplastic Medium
Pressure (Parker No. 540G-2)

112 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

214.2 Hydraulic Hoses and Fittings (from serial number 35800)

(continued)

This Page Intentionally Left Blank

Part No. 39529 GS-1530, GS-1930 113

 200 Drive Chassis Components October 2015

215.1 Power Cables - Drive Chassis (to serial number 27543, without contactor)

114 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

215.1 Power Cables - Drive Chassis (to serial number 27543, without contactor)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. Fuse, 275A -- 19436 CONNECTOR,ANDERSON SB

(refer to Figures 204.1, 204.2, 204.3 175,1/0G..........................................1
and 204.4) 5A 49902 BATTERY CABLE
-- 105902 HARNESS,GS15/1930 ASSY.BAT.MOD.GS.........................1
from SN 1 to 12084; chassis wire (from SN 2000) (2 gauge)
harness (PLEASE CONTACT GENIE 6 49903 CABLE
PARTS SALES FOR UNITS BEFORE ASSEMBLY,11"(SCISSORS)...........1
SN 9999) (red, 2 gauge)
-- 105903 HARNESS,GS15/1930 7 49904 CABLE ASSEMBLY,13" RED...........1
from SN 12085 to 17407; chassis wire (2 gauge)
harness
8 49906 CABLE ASSEMBLY,13" BLACK......1
-- 105904 HARNESS,GS30/2632/AUS32 (2 gauge)
from SN 17408 to 27543; chassis wire
harness
-- 105911 E-DOWN HARNESS
from SN 1 to 27543; e-down wire
harness, GS-1930
-- 105977 E-DOWN HARNESS
from SN 1 to 27543; e-down wire
harness, GS-1530
1 44244 BATTERY CABLE ASSY,3.5"
RED.................................................2
(to SN 1999) (2 gauge)
1A 49907 BATTERY CABLE ASSY,
2.5"SCISS........................................2
(from SN 2000) (2 gauge)
2 44243 BATTERY CABLE
ASSY.8"(SCISR)..............................1
(to SN 1999) (2 gauge)
2A 49908 BATTERY CABLE
ASSY.5.75"SCISS...........................1
(from SN 2000) (2 gauge)
3 40552 CABLE
ASSEMBLY,13"(SCISSORS)...........1
(to SN 1999) (2 gauge)
3A 49905 CABLE
ASSEMBLY,12"(SCISSORS)...........1
(from SN 2000) (2 gauge)
4 46263 BATT. CABLE ASSY-CHASSIS,
GS...................................................1
(to SN 1999) (2 gauge)
-- 19436 CONNECTOR,ANDERSON SB
175,1/0G..........................................1
4A 49901 BATT. CABLE ASSY-CHASSIS,
GS...................................................1
(from SN 2000) (2 gauge)
5 46264 BATTERY CABLE
ASSY.BAT.MOD.GS.........................1
(to SN 1999) (2 gauge)

Part No. 39529 GS-1530, GS-1930 115

 200 Drive Chassis Components October 2015

215.2 Power Cables - Drive Chassis (from serial number 27544, without contactor)

116 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

215.2 Power Cables - Drive Chassis (from serial number 27544, without contactor)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. Fuse, 275A 5 49908 BATTERY CABLE

(refer to Figures 204.1, 204.2, 204.3 ASSY.5.75"SCISS................6-inches
and 204.4) 6 49906 CABLE ASSEMBLY,13"
-- 105904 HARNESS,GS30/2632/AUS32 BLACK...............................13-inches
from SN 27544 to 52508; chassis wire 7 49904 CABLE ASSEMBLY,13"
harness RED...................................13-inches
-- 105905 HARNESS,GS30/2632/AUS32 8 40552 CABLE
from SN 52509 to 53999; chassis wire ASSEMBLY,13"(SCISSORS).13-inches
harness
-- 105906 HARNESS,GS30/2632/AUS32
from SN 54000 to 59999; chassis wire
harness
-- 105911 E-DOWN HARNESS
from SN 27544 to 59999; e-down wire
harness, GS-1930
-- 105977 E-DOWN HARNESS
from SN 27544 to 59999; e-down wire
harness, GS-1530
1 46263 BATT. CABLE ASSY-CHASSIS,
GS...................................................1
-- 19436 CONNECTOR,ANDERSON SB
175,1/0G..........................................1
-- 32148 WELDING CABLE #2
BLACK.............................102-inches
-- 32149 WELDING CABLE #2
RED.................................113-inches
2 49902 BATTERY CABLE
ASSY.BAT.MOD.GS.........................1
-- 19436 CONNECTOR,ANDERSON SB
175,1/0G..........................................1
-- 32148 WELDING CABLE #2
BLACK...............................58-inches
-- 32149 WELDING CABLE #2
RED...................................26-inches
3 47476 HARNESS,CHARGING-GS30........1
-- 66411 CONNECTOR, SB 50 AMP
HOUSING........................................1
-- 94340 WIRE,10
GA,RED,GXL***...............108-inches
-- 94341 WIRE,10
GA,BLACK,GXL***.............84-inches
4 49907 BATTERY CABLE ASSY,
2.5"SCISS............................3-inches
from SN 27544 to 52508
4A 78716 BATTERY CABLE
ASSY,RED........................5.5-inches
from SN 52509 to 59999

Part No. 39529 GS-1530, GS-1930 117

 200 Drive Chassis Components October 2015

215.3 Power Cables - Drive Chassis (from serial number 27544, with contactor)

118 GS-1530, GS-1930 Part No. 39529

October 2015 200 Drive Chassis Components

215.3 Power Cables - Drive Chassis (from serial number 27544, with contactor)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. Fuse, 275A -- 94340 WIRE,10

(refer to Figures 204.1, 204.2, 204.3 GA,RED,GXL***...............108-inches
and 204.4) -- 94341 WIRE,10
-- 105904 HARNESS,GS30/2632/AUS32 GA,BLACK,GXL***.............84-inches
from SN 27544 to 52508; chassis wire 7 49906 CABLE ASSEMBLY,13"
harness BLACK...............................13-inches
-- 105905 HARNESS,GS30/2632/AUS32 8 49904 CABLE ASSEMBLY,13"
from SN 52509 to 53999; chassis wire RED...................................13-inches
harness
9 40552 CABLE
-- 105906 HARNESS,GS30/2632/AUS32 ASSEMBLY,13"(SCISSORS).13-inches
from SN 54000 to 59999; chassis wire
harness 10 233371 CABLE ASSY, BATT, 23"RD............1
-- 105911 E-DOWN HARNESS 11 232582 GROUND WIRE ASSY,GS..............1
from SN 27544 to 59999; e-down wire 12 233431 HRNS,CONTACTOR
harness, GS-1930 SIGNL,GS30/32...............................1
-- 105977 E-DOWN HARNESS
from SN 27544 to 59999; e-down wire
harness, GS-1530
1A 49907 BATTERY CABLE ASSY,
2.5"SCISS............................3-inches
from SN 27544 to 52508
1B 78716 BATTERY CABLE
ASSY,RED........................5.5-inches
from SN 52509 to 59999
2 49908 BATTERY CABLE
ASSY.5.75"SCISS................6-inches
3 49902 BATTERY CABLE
ASSY.BAT.MOD.GS.........................1
-- 19436 CONNECTOR,ANDERSON SB
175,1/0G..........................................1
-- 32148 WELDING CABLE #2
BLACK...............................58-inches
-- 32149 WELDING CABLE #2
RED...................................26-inches
4 233368 CABLE ASSY, BATT,69" RED.........1
5 46263 BATT. CABLE ASSY-CHASSIS,
GS...................................................1
-- 19436 CONNECTOR,ANDERSON SB
175,1/0G..........................................1
-- 32148 WELDING CABLE #2
BLACK.............................102-inches
-- 32149 WELDING CABLE #2
RED.................................113-inches
6 47476 HARNESS,CHARGING-GS30........1
-- 66411 CONNECTOR, SB 50 AMP
HOUSING........................................1

Part No. 39529 GS-1530, GS-1930 119

 300 Scissor Components October 2015

301.1 Scissor Assembly, GS-1530, View 1 (to serial number 631)

120 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

301.1 Scissor Assembly, GS-1530, View 1 (to serial number 631)

Item Part No. Description Qty.

1 18384 SNAP RING,EXTERNAL,1.75

DIA.................................................14
(4.4 cm)
2 39127 WASHER,SCIS
ARM,1.79X2.25X.120....................14
(4.5 cm)
3 39094 PIN,1.75 X 8.187"LG.,SCR............14
(20.8 x 4.45 cm)
4 39274 BEARING,1.75IDX2.00ODX2.50L..16
(4.45 x 5.08 x 6.35 cm)
5 44213 ARM-#3 INNER (GS-1530).............1
(bearings are listed in figure 302.1)
6 44161 ARM-#3 OUTER (GS-1530)............1
(includes item 4)
7 14033 SCREW,HHC,3/8-16 X 2.75..........18
8 4828 NUT,NYLOCK,3/8-16.....................18
9 44231 ARM-#2 INNER (GS15/GS19)**......1
10 44162 ARM-#2 OUTR.GS1530 & #3
OUTR..............................................2
(includes item 4)
11 44214 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(bearings are listed in figure 302.1)
12 44746 ARM-#1 OUTER
(GS1530,GS1930)...........................1
(includes item 4)
13 47158 SLIDER BLOCK..............................2
14 39095 PIN,1.75DIAX7.35LG,CHAMFER.....2
(18.66 x 4.445 cm)
15 47599 WEAR PAD, SLIDER.......................2
16 47102 PIN,1.75DIA.X7.94LG, 1HOLE........2
(20.17 x 4.445 cm)

Part No. 39529 GS-1530, GS-1930 121

 300 Scissor Components October 2015

301.2 Scissor Assembly, GS-1530, View 1 (from serial number 632 to 2130)

122 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

301.2 Scissor Assembly, GS-1530, View 1 (from serial number 632 to 2130)

Item Part No. Description Qty.

1 47595 PIN,1.50DIAX21.03LG,2RING........6
(53.41 x 3.81 cm)
2 18383 SNAP RING,EXTERNAL,1.5
DIA***............................................16
(3.81 cm)
3 39835 WASHER,SCIS
ARM,1.54X2.00X.125....................16
4 66055 BEARING,1.50IDX1.77ODX1.25L..44
(3.8 x 4.5 x 3.2 cm)
5 47655 PIN,1.50DIAX7.42LG,2RING..........2
(3.8 x 18.846 cm)
6 4828 NUT,NYLOCK,3/8-16.......................4
7 14033 SCREW,HHC,3/8-16 X 2.75............4
8 47158 SLIDER BLOCK..............................2
9 39095 PIN,1.75DIAX7.35LG,CHAMFER.....2
(4.45 x 19.1 cm)
10 47599 WEAR PAD, SLIDER.......................2
(10.16 x 5.08 x 0.64 cm)
11 48382 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(includes 4 each, item 4)
11A 48678 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(from SN 2131) (includes 4 each, item
4)
12 51763 BEARING,FL,1.75IDX2.25ODX.85L.2
13 47102 PIN,1.75DIA.X7.94LG, 1HOLE........2
(4.45 x 20.17 cm)
14 48381 ARM-#1 OUTER
(GS1530,GS1930)...........................1
(includes 8 each, item 4)
15 48384 ARM-#2 INNER
(GS1530/GS1930)...........................1
(includes 8 each, item 4)
16 48383 ARM-#2 OUTR.GS1530 & #3
OUTR..............................................2
(includes 6 each, item 4)
17 48386 ARM-#3 INNER (GS-1530).............1
(to SN 2130) (includes 4 each, item 4)
17A 48680 ARM-#3 INNER (GS-1530).............1
(from SN 2131) (includes 4 each, item
4)
18 48385 ARM-#3 OUTER (GS-1530)............1
(includes 8 each, item 4)

Part No. 39529 GS-1530, GS-1930 123

 300 Scissor Components October 2015

302.1 Scissor Assembly, GS-1530, View 2 (to serial number 631)

124 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

302.1 Scissor Assembly, GS-1530, View 2 (to serial number 631)

Item Part No. Description Qty. Item Part No. Description Qty.

1 18384 SNAP RING,EXTERNAL,1.75 22 47502 BUMPER,1.25 INCH

DIA...................................................4 O.D.,SCISSORS............................12
(4.44 cm) (3.2 cm)
2 39127 WASHER,SCIS 23 47711 BRACKET,MAIN CABLE
ARM,1.79X2.25X.120......................4 BRIDGE***.......................................1
3 39096 PIN,1.75 X 8.686"LG.,SCR..............2 24 8914 SCREW,HHC,1/4-20 X .625............4
(22.06 x 4.445 cm) 25 47164 SPACER,CABLE BRIDGE...............2
4 6115 SCREW,HHC,1/4-20 X 3.5..............1 26 21121 CABLE TIE,4" BLK,HEAT
5 6638 WASHER,FLAT,USS,1/4"Y..............6 RESISTNT.....................................10
6 6091 NUT,NYLOCK,1/4-20.......................1 Quantity listed for this item is
approximate. Actual quantity may vary
7 Ref. Safety Arm................................1 to ensure proper fit.
(refer to Figure 302.3)
27 39560 CLIP,CABLE TIE MOUNT..............10
8 39275 BEARING,1.75ID X 2"OD X Quantity listed for this item is
.75"LG.............................................4 approximate. Actual quantity may vary
(4.45 x 5.1 x 1.9 cm) to ensure proper fit.
9 Ref. Cable - Manual Lowering.........4
(refer to Figure 202.1)
10 41557-S CABLE BRACKET,PAINTED...........1
11 66465 VALVE,W/20V NC
SOLENOID,MANUAL......................1
-- 84422 COIL-SOLENOID VALVE,20V
DC***...............................................1
(direct replacement for 66467)
12 7339 SCREW,HHC,1/4-20 X .5................2
13 6356 WASHER,LOCK,.25 .......................2
14 47012 FLARE TUBE ASSY,LIFT
CYLINDER......................................1
15 66098 CABLE TIE,9" X .5...........................1
16 47046 CABLE TIE MOUNT........................1
17 Ref. Hydraulic Hoses and Fittings.....1
(refer to Figure 213.1)
18 48685 CYLINDER ASSY,LIFT,GS1530......1
(complete)
-- 39274 BEARING,1.75IDX2.00ODX2.50L
(4.5 x 5.1 x 6.4 cm)
-- 39878 CONNECTOR,070120-6-6..............1
-- 44249 SEAL KIT 46221 & 46222(SCISR)...1
-- 55559 ORIFICE,LONG, .046......................1
(1.17 mm)
19 4828 NUT,NYLOCK,3/8-16.......................4
20 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................4
21 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1

Part No. 39529 GS-1530, GS-1930 125

 300 Scissor Components October 2015

302.2 Scissor Assembly, GS-1530, View 2 (from serial number 632 to 23567)

126 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

302.2 Scissor Assembly, GS-1530, View 2 (from serial number 632 to 23567)

Item Part No. Description Qty. Item Part No. Description Qty.

1 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....2 -- 78910 SEAL KIT, 55715 DY LIFTCYL........1

2 6097 WASHER,FLAT,USS,3/8",Y.............2 (Dong Yang)

3 4828 NUT,NYLOCK,3/8-16.......................6 21A 55715 CYLINDER-LIFT,GS30....................1

(included in update kit 58125, from SN
4 45226 ROD END,.375 X 3.69.....................2 23568)
5 39096 PIN,1.75 X 8.686"LG.,SCR..............2 22 6019 SCREW,HHC,3/8-16 X 1.25 GRD
(23.37 x 4.445 cm) (to SN 2130) 5.......................................................4
5A 47666 PIN,1.50DIAX8.95LG,1HOLE..........2 23 39270P POTHOLE ACTUATOR PUSHER
(22.73 x 3.81 cm) (from SN 2131) WLDMT...........................................1
6 47502 BUMPER,1.25 INCH 24 47573P PLATE,LIFT ARM CAM GS1530.....1
O.D.,SCISSORS............................14
(3.2 cm) 25 6090 SCREW,HHC,1/4-20 X .75..............2

7 6115 SCREW,HHC,1/4-20 X 3.5..............1 26 39127 WASHER,SCIS

ARM,1.79X2.25X.120......................1
8 6638 WASHER,FLAT,USS,1/4"Y..............6
27 47711P BRACKET,MAIN CABLE BRIDGE....1
9 6091 NUT,NYLOCK,1/4-20.......................3
28 8914 SCREW,HHC,1/4-20 X .625............4
10 Ref. Safety Arm................................3
(refer to Figure 302.3) 29 47164 SPACER,CABLE BRIDGE...............2

11 39274 BEARING,1.75IDX2.00ODX2.50L....4 30 21121 CABLE TIE,4" BLK,HEAT

RESISTNT.....................................10
12 Ref. Cable - Manual Lowering.........4 Quantity listed for this item is
(refer to Figure 202.1 or 202.2) approximate. Actual quantity may vary
13 41557-S CABLE BRACKET,PAINTED...........1 to ensure proper fit.
14 66465 VALVE,W/20V NC 31 39560 CLIP,CABLE TIE MOUNT..............10
SOLENOID,MANUAL......................1 Quantity listed for this item is
approximate. Actual quantity may vary
-- 84422 COIL-SOLENOID VALVE,20V
to ensure proper fit.
DC***...............................................1
(direct replacement for 66467)
15 7339 SCREW,HHC,1/4-20 X .5................2
16 6356 WASHER,LOCK,.25 .......................2
17 47012 FLARE TUBE ASSY,LIFT
CYLINDER......................................1
18 66098 CABLE TIE,9" X .5...........................1
19 47046 CABLE TIE MOUNT........................1
20 Ref. Hydraulic Hoses and Fittings.....1
(refer to Figure 213.1)
21 58125 CYLINDER UPDATE GS-1530**.....1
(to SN 23569) (complete)
-- 39274 BEARING,1.75IDX2.00ODX2.50L....1
(to SN 2130)
-- 39878 CONNECTOR,070120-6-6..............1
-- 44249 SEAL KIT 46221 & 46222(SCISR)...1
(Texas Hydraulic)
-- 45071 BEARING,1.5IDX1.75ODX1.5L.......1
(from SN 2131)
-- 55559 ORIFICE,LONG, .046......................1
(1.1684 mm)

Part No. 39529 GS-1530, GS-1930 127

 300 Scissor Components October 2015

302.3 Scissor Assembly, GS-1530, View 2 (from serial number 23568 to 50515)

128 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

302.3 Scissor Assembly, GS-1530, View 2 (from serial number 23568 to 50515)

Item Part No. Description Qty.

1 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....2

2 6097 WASHER,FLAT,USS,3/8",Y...........10
3 4828 NUT,NYLOCK,3/8-16.....................16
4 45226 ROD END,.375 X 3.69.....................2
(0.95 x 8.2 cm)
5 47666 PIN,1.50DIAX8.95LG,1HOLE..........2
(from SN 2131) (22.73 x 3.81 cm)
6 47502 BUMPER,1.25 INCH
O.D.,SCISSORS............................14
(to SN 50514) (3.2 cm)
7 11966 SCREW,BHHS,1/4-20 X 1.5............2
8 55487 CROSS TUBE COLAR, GS30\32.....1
9 6888 SCREW,HHC,1/4-20 X 1.................7
10 6638 WASHER,FLAT,USS,1/4"Y..............7
11 6091 NUT,NYLOCK,1/4-20.......................5
12 55336 CHOCK STOP CUSHION...............1
13 Ref. Lift Cylinder Assembly..............1
(refer to Figure 305.1)
14 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................6
15 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1
16 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................8
17 47573P PLATE,LIFT ARM CAM GS1530.....1
18 8514 SCREW,FHS,1/4-20 X .75...............2
19 39127 WASHER,SCIS
ARM,1.79X2.25X.120......................1
20 18383 SNAP RING,EXTERNAL,1.5
DIA***..............................................1
21 28443 CABLE TIE,11.5" BLACK................2
(29.2 cm)
22 66098 CABLE TIE,9" X .5...........................2
(22.9 cm)
23 47164 SPACER,CABLE BRIDGE...............2
24 47711P BRACKET,MAIN CABLE BRIDGE....1
(to SN 50515)
25 39560 CLIP,CABLE TIE MOUNT..............10
Quantity listed for this item is
approximate. Actual quantity may vary
to ensure proper fit.
26 58000 SAFETY CHOCK,SCISSOR...........1

Part No. 39529 GS-1530, GS-1930 129

 300 Scissor Components October 2015

302.4 Scissor Assembly, GS-1530, View 2 (from serial number 50515)

130 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

302.4 Scissor Assembly, GS-1530, View 2 (from serial number 50515)

Item Part No. Description Qty.

1 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....2

2 6097 WASHER,FLAT,USS,3/8",Y...........10
3 4828 NUT,NYLOCK,3/8-16.....................12
4 45226 ROD END,.375 X 3.69.....................2
(0.95 x 8.2 cm)
5 47666 PIN,1.50DIAX8.95LG,1HOLE..........2
(22.73 x 3.81 cm) (from SN 2131)
6 47502 BUMPER,1.25 INCH
O.D.,SCISSORS............................14
(3.2 cm)
7 11966 SCREW,BHHS,1/4-20 X 1.5............2
8 55487 CROSS TUBE COLAR, GS30\32.....1
9 6888 SCREW,HHC,1/4-20 X 1.................7
10 6638 WASHER,FLAT,USS,1/4"Y..............7
11 6091 NUT,NYLOCK,1/4-20.......................5
12 55336 CHOCK STOP CUSHION...............1
13 Ref. Lift Cylinder Assembly..............1
(refer to Figure 205.1)
14 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................6
15 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1
16 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................8
17 47573P PLATE,LIFT ARM CAM GS1530.....1
18 8514 SCREW,FHS,1/4-20 X .75...............2
19 39127 WASHER,SCIS
ARM,1.79X2.25X.120......................1
20 18383 SNAP RING,EXTERNAL,1.5
DIA***..............................................1
21 28443 CABLE TIE,11.5" BLACK................2
(29.2 cm)
22 78687 FORMING, CABLE BRIDGE,
UPPER............................................1
23 66098 CABLE TIE,9" X .5...........................2
24 78686 FORMING,CABLE
BRIDGE,MAIN***.............................1
25 39560 CLIP,CABLE TIE MOUNT..............10
(quantity listed for this item is
approximate. Actual quantity may vary
to ensure proper fit)
26 58000 SAFETY CHOCK,SCISSOR...........1
(includes 2 each, items 2, 3 and 14)

Part No. 39529 GS-1530, GS-1930 131

 300 Scissor Components October 2015

303.1 Scissor Assembly, GS-1930, View 1 (to serial number 631)

132 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

303.1 Scissor Assembly, GS-1930, View 1 (to serial number 631)

Item Part No. Description Qty.

1 18384 SNAP RING,EXTERNAL,1.75

DIA.................................................20
2 39127 WASHER,SCIS
ARM,1.79X2.25X.120....................20
3 39094 PIN,1.75 X 8.187"LG.,SCR............20
(20.8 x 4.445 cm)
4 39274 BEARING,1.75IDX2.00ODX2.50L..22
(4.45 x 5.08 x 6.35 cm)
5 46244 ARM-#4 INNR, PLATFORM
(1930)..............................................1
(includes 2 each, item 4)
6 44161 ARM-#3 OUTER (GS-1530)............1
(includes 4 each, item 4)
7 14033 SCREW,HHC,3/8-16 X 2.75..........30
8 4828 NUT,NYLOCK,3/8-16.....................30
9 44215 ARM-#3 INNER (GS-1930).............1
(includes 2 each, item 4)
10 44162 ARM-#2 OUTR.GS1530 & #3
OUTR..............................................4
(includes 3 each, item 4)
11 44231 ARM-#2 INNER (GS15/GS19)**......1
(includes 2 each, item 4)
12 44214 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(includes 2 each, item 4)
13 44746 ARM-#1 OUTER
(GS1530,GS1930)...........................1
(includes 4 each, item 4)
14 47158 SLIDER BLOCK..............................2
15 39095 PIN,1.75DIAX7.35LG,CHAMFER.....2
(18.67 x 4.445 cm)
16 47599 WEAR PAD, SLIDER.......................2
(5.72 x 11.43 x 0.64 cm)
17 47102 PIN,1.75DIA.X7.94LG, 1HOLE........2
(4.45 x 20.17 cm)

Part No. 39529 GS-1530, GS-1930 133

 300 Scissor Components October 2015

303.2 Scissor Assembly, GS-1930, View 1 (from serial number 632)

134 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

303.2 Scissor Assembly, GS-1930, View 1 (from serial number 632)

Item Part No. Description Qty.

1 47595 PIN,1.50DIAX21.03LG,2RING........9
(53.92 x 3.81 cm)
2 18383 SNAP RING,EXTERNAL,1.5
DIA***............................................22
(3.81)
3 39835 WASHER,SCIS
ARM,1.54X2.00X.125....................22
4 66055 BEARING,1.50IDX1.77ODX1.25L..64
5 47655 PIN,1.50DIAX7.42LG,2RING..........2
(19.38 x 3.81 cm)
6 4828 NUT,NYLOCK,3/8-16.......................4
7 14033 SCREW,HHC,3/8-16 X 2.75............4
8 47158 SLIDER BLOCK..............................2
9 39095 PIN,1.75DIAX7.35LG,CHAMFER.....2
(19 x 4.445 cm)
10 47599 WEAR PAD, SLIDER.......................2
11 48382 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(to SN 2130) (includes 4 each, item 4)
11A 48678 ARM-#1 INNER
W/DECALS,GS15/19.......................1
(from SN 2131) (includes 4 each, item
4)
12 51763 BEARING,FL,1.75IDX2.25ODX.85L.2
(4.45 x 5.08 x 6.35 cm)
13 47102 PIN,1.75DIA.X7.94LG, 1HOLE........2
(20.17 x 4.445 cm)
14 48381 ARM-#1 OUTER
(GS1530,GS1930)...........................1
(includes 8 each, item 4)
15 48384 ARM-#2 INNER
(GS1530/GS1930)...........................1
(includes 8 each, item 4)
16 48383 ARM-#2 OUTR.GS1530 & #3
OUTR..............................................4
(includes 6 each, item 4)
17 48387 ARM-#3 INNER (GS-1930).............1
(to SN 2130) (includes 8 each, item 4)
17A 48681 ARM-#3 INNER (GS-1930).............1
(from SN 2131) (includes 8 each, item
4)
18 48388 ARM-#4 INNR. PLATFORM
(1930)..............................................1
(includes 4 each, item 4)
19 48385 ARM-#3 OUTER (GS-1530)............1
(includes 8 each, item 4)

Part No. 39529 GS-1530, GS-1930 135

 300 Scissor Components October 2015

304.1 Scissor Assembly, GS-1930, View 2 (to serial number 631)

136 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

304.1 Scissor Assembly, GS-1930, View 2 (to serial number 631)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47164 SPACER,CABLE BRIDGE...............4 22 18384 SNAP RING,EXTERNAL,1.75

2 8914 SCREW,HHC,1/4-20 X .625............8 DIA...................................................4
(4.44 cm)
3 6638 WASHER,FLAT,USS,1/4"Y............10
23 39127 WASHER,SCIS
4 39440P BRKT,UPPER CABLE ARM,1.79X2.25X.120......................4
BRIDGE,GRAY................................1
24 39096 PIN,1.75 X 8.686"LG.,SCR..............2
5 6115 SCREW,HHC,1/4-20 X 3.5..............1 (23.37 x 4.445 cm)
6 6091 NUT,NYLOCK,1/4-20.......................1 25 47230 BUMPER,RUBBER.......................20
7 Ref. Safety Arm................................1 (3.2 cm)
(refer to Figure 302.3) 26 47711P BRACKET,MAIN CABLE BRIDGE....1
8 39275 BEARING,1.75ID X 2"OD X (to SN 50515)
.75"LG.............................................4 26 78686 FORMING,CABLE
9 Ref. Cable - Manual Lowering.........4 BRIDGE,MAIN***.............................1
(refer to Figure 202.1) (from SN 50516)
10 41557-S CABLE BRACKET,PAINTED...........1 27 21121 CABLE TIE,4" BLK,HEAT
RESISTNT.....................................10
11 66465 VALVE,W/20V NC
1
SOLENOID,MANUAL......................1 (10.2 cm)
11 84422 COIL-SOLENOID VALVE,20V 28 39560 CLIP,CABLE TIE MOUNT..............10
DC***...............................................1 1
(direct replacement for 66467)
Footnotes
12 7339 SCREW,HHC,1/4-20 X .5................2
1: Quantity listed for this item is approximate.
13 6356 WASHER,LOCK,.25 .......................2
Actual quantity may vary to ensure proper fit.
14 47012 FLARE TUBE ASSY,LIFT
CYLINDER......................................1
15 66098 CABLE TIE,9" X .5...........................1
16 47046 CABLE TIE MOUNT........................1
17 Ref. Hydraulic Hoses and Fittings.....1
(refer to Figure 213.1)
18 58145 CYLINDER UPDATE GS-1930........1
(to SN 23567) (complete)
-- 39274 BEARING,1.75IDX2.00ODX2.50L....1
(4.5 x 5.1 x 6.4 cm)
-- 39878 CONNECTOR,070120-6-6..............1
-- 44249 SEAL KIT 46221 & 46222(SCISR)...1
(Taxes Hydraulic)
-- 55558 ORIFICE,LONG, .037***..................1
(0.94 mm)
-- 55715 CYLINDER-LIFT,GS30....................1
(included in update kit 58145, used
from SN 23568)
19 4828 NUT,NYLOCK,3/8-16.......................4
20 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................4
21 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1

Part No. 39529 GS-1530, GS-1930 137

 300 Scissor Components October 2015

304.2 Scissor Assembly, GS-1930, View 2 (from serial number 632 to 23567)

138 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

304.2 Scissor Assembly, GS-1930, View 2 (from serial number 632 to 23567)

Item Part No. Description Qty. Item Part No. Description Qty.

1 47164 SPACER,CABLE BRIDGE...............4 -- 78910 SEAL KIT, 55715 DY LIFTCYL........1

2 8914 SCREW,HHC,1/4-20 X .625............8 (Dong Yang)

3 6638 WASHER,FLAT,USS,1/4"Y............12 20 4828 NUT,NYLOCK,3/8-16.......................6

4 39440P BRKT,UPPER CABLE 21 6019 SCREW,HHC,3/8-16 X 1.25 GRD

BRIDGE,GRAY................................1 5.......................................................4

5 6115 SCREW,HHC,1/4-20 X 3.5..............1 22 39270P POTHOLE ACTUATOR PUSHER

WLDMT...........................................1
6 6091 NUT,NYLOCK,1/4-20.......................3
23 47566-S PLATE,LIFT ARM CAM
7 Ref. Safety Arm................................3 1930,32,46.......................................1
(refer to Figure 302.3)
24 39127 WASHER,SCIS
8 47502 BUMPER,1.25 INCH ARM,1.79X2.25X.120......................1
O.D.,SCISSORS............................22
(3.2 cm) 25 6090 SCREW,HHC,1/4-20 X .75..............2

9 39275 BEARING,1.75ID X 2"OD X 26 39096 PIN,1.75 X 8.686"LG.,SCR..............2

.75"LG.............................................4 (to SN 2130) (23.37 x 4.445 cm)
(4.45 x 5.08 x 1.91 cm) 26A 47666 PIN,1.50DIAX8.95LG,1HOLE..........2
10 Ref. Cable - Manual Lowering.........4 (from SN 2131) (22.73 x 3.81 cm)
(refer to Figure 202.1 or 202.2) 27 47711P BRACKET,MAIN CABLE BRIDGE....1
11 41557-S CABLE BRACKET,PAINTED...........1 28 45226 ROD END,.375 X 3.69.....................2
12 66465 VALVE,W/20V NC (0.95 x 8.2 cm)
SOLENOID,MANUAL......................1 29 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....2
-- 84422 COIL-SOLENOID VALVE,20V 30 6097 WASHER,FLAT,USS,3/8",Y.............2
DC***...............................................1 31 21121 CABLE TIE,4" BLK,HEAT
(direct replacement for 66467) RESISTNT.....................................10
13 7339 SCREW,HHC,1/4-20 X .5................2 1
(10.2 cm)
14 6356 WASHER,LOCK,.25 .......................2
32 39560 CLIP,CABLE TIE MOUNT..............10
15 47012 FLARE TUBE ASSY,LIFT 1
CYLINDER......................................1
16 66098 CABLE TIE,9" X .5...........................1
Footnotes
17 47046 CABLE TIE MOUNT........................1
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.
18 Ref. Hydraulic Hoses and Fittings.....1
(refer to Figure 213.1)
19 58145 CYLINDER UPDATE GS-1930........1
(to SN 23567)
-- 39274 BEARING,1.75IDX2.00ODX2.50L....1
(to SN 2130)
-- 39878 CONNECTOR,070120-6-6..............1
-- 44249 SEAL KIT 46221 & 46222(SCISR)...1
(Texas Hydraulic)
-- 45071 BEARING,1.5IDX1.75ODX1.5L.......1
(from Sn 2131)
-- 55558 ORIFICE,LONG, .037***..................1
(0.94 mm)
-- 55715 CYLINDER-LIFT,GS30....................1
(included in update kit 58145, used
from SN 23568)

Part No. 39529 GS-1530, GS-1930 139

 300 Scissor Components October 2015

304.3 Scissor Assembly, GS-1930, View 2 (from serial number 23568 to 50515)

140 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

304.3 Scissor Assembly, GS-1930, View 2 (from serial number 23568 to 50515)

Item Part No. Description Qty. Item Part No. Description Qty.

1 39440P BRKT,UPPER CABLE Footnotes

BRIDGE,GRAY................................1 1: Quantity listed for this item is approximate.
1 47164 SPACER,CABLE BRIDGE...............2 Actual quantity may vary to ensure proper fit.
2 8914 SCREW,HHC,1/4-20 X .625............4
3 6638 WASHER,FLAT,USS,1/4"Y............11
4 11966 SCREW,BHHS,1/4-20 X 1.5............2
5 55487 CROSS TUBE COLAR, GS30\32.....1
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................6
7 6097 WASHER,FLAT,USS,3/8",Y...........10
8 4828 NUT,NYLOCK,3/8-16.......................8
9 58000 SAFETY CHOCK,SCISSOR...........1
10 6888 SCREW,HHC,1/4-20 X 1.................3
11 6091 NUT,NYLOCK,1/4-20.......................5
12 55336 CHOCK STOP CUSHION...............1
13 Ref. Lift Cylinder Assembly..............1
(refer to Figure 305.1)
14 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................8
15 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1
16 47566P PLATE,LIFT ARM CAM,PAINTED....1
17 39127 WASHER,SCIS
ARM,1.79X2.25X.120......................1
18 8514 SCREW,FHS,1/4-20 X .75...............2
19 47502 BUMPER,1.25 INCH
O.D.,SCISSORS............................16
(3.2 cm)
20 47666 PIN,1.50DIAX8.95LG,1HOLE..........2
(22.73 x 3.81 cm)
21 28443 CABLE TIE,11.5" BLACK................1
(29.2 cm)
22 66098 CABLE TIE,9" X .5...........................4
(22.9 cm)
23 8914 SCREW,HHC,1/4-20 X .625............4
24 47711P BRACKET,MAIN CABLE BRIDGE....1
(to SN 50515)
25 45226 ROD END,.375 X 3.69.....................2
(0.95 x 8.2 cm)
26 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....2
27 39560 CLIP,CABLE TIE MOUNT..............10
1

Part No. 39529 GS-1530, GS-1930 141

 300 Scissor Components October 2015

304.4 Scissor Assembly, GS-1930, View 2 (from serial number 50516)

142 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

304.4 Scissor Assembly, GS-1930, View 2 (from serial number 50516)

Item Part No. Description Qty. Item Part No. Description Qty.

1 39440P BRKT,UPPER CABLE Footnotes

BRIDGE,GRAY................................1 1: Quantity listed for this item is approximate.
1 47164 SPACER,CABLE BRIDGE...............2 Actual quantity may vary to ensure proper fit.
2 8914 SCREW,HHC,1/4-20 X .625............4
3 6638 WASHER,FLAT,USS,1/4"Y............11
4 11966 SCREW,BHHS,1/4-20 X 1.5............2
5 55487 CROSS TUBE COLAR, GS30\32.....1
6 6175 SCREW,HHC,3/8-16 X 1.................4
7 6097 WASHER,FLAT,USS,3/8",Y.............6
8 4828 NUT,NYLOCK,3/8-16.......................4
9 58000 SAFETY CHOCK,SCISSOR...........1
10 6888 SCREW,HHC,1/4-20 X 1.................3
11 6091 NUT,NYLOCK,1/4-20.......................5
12 55336 CHOCK STOP CUSHION...............1
13 Ref. Lift Cylinder Assembly..............1
(refer to Figure 305.1)
14 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................8
15 39270P POTHOLE ACTUATOR PUSHER
WLDMT...........................................1
16 47566-S PLATE,LIFT ARM CAM
1930,32,46.......................................1
17 39127 WASHER,SCIS
ARM,1.79X2.25X.120......................1
18 8514 SCREW,FHS,1/4-20 X .75...............2
19 47502 BUMPER,1.25 INCH
O.D.,SCISSORS............................16
(3.2 cm)
20 47666 PIN,1.50DIAX8.95LG,1HOLE..........2
(22.73 x 3.81 cm)
21 28443 CABLE TIE,11.5" BLACK................1
(29.2 cm)
22 78687 FORMING, CABLE BRIDGE,
UPPER............................................1
23 66098 CABLE TIE,9" X .5...........................2
24 78686 FORMING,CABLE
BRIDGE,MAIN***.............................1
25 45226 ROD END,.375 X 3.69.....................2
(0.95 x 8.2 cm)
26 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....2
27 39560 CLIP,CABLE TIE MOUNT..............10
1

Part No. 39529 GS-1530, GS-1930 143

 300 Scissor Components October 2015

305.1 Lift Cylinder Assembly, GS-1530, GS-1930 (from serial number 23568)

144 GS-1530, GS-1930 Part No. 39529

October 2015 300 Scissor Components

305.1 Lift Cylinder Assembly, GS-1530, GS-1930 (from serial number 23568)

Item Part No. Description Qty.

-- 58146 CYL.ASSY,1530***
(includes orifice and fitting)
-- 58147 CYL.ASSY,1930
(includes orifice and fitting)
1 55715 CYLINDER-LIFT,GS30....................1
-- 66469 SEAL KIT, 55715 TX LIFTCYL
(Texas Hydraulic)
-- 78910 SEAL KIT, 55715 DY LIFTCYL........1
(Dong Yang)
2 55558 ORIFICE,LONG, .037***..................1
GS-1930 (0.94 mm)
2 55559 ORIFICE,LONG, .046......................1
GS-1530 (1.17 mm)
3 39878 CONNECTOR,070120-6-6..............1
4 Ref. Hose Assembly........................1
(refer to Figure 214.1 or 214.2)
5 28443 CABLE TIE,11.5" BLACK................3
(29.21 cm)
6 Ref. Wire Harness (consult
factory).............................................3
7 Ref. Cable - Manual Platform
Lowering..........................................3
(refer to Figure 202.3 or 202.4)
8 44973 NUT,COIL (39909)...........................1
9 84422 COIL-SOLENOID VALVE,20V
DC***...............................................1
(direct replacement for 66467)
10 66465 VALVE,W/20V NC
SOLENOID,MANUAL......................1
-- 44979 SEAL KIT,39909,PLAT LWR
VALVE*............................................1
11 41557-S CABLE BRACKET,PAINTED...........1
12 7339 SCREW,HHC,1/4-20 X .5................2
13 6356 WASHER,LOCK,.25 .......................2
14 65738 BUSHING 1.5X1.75X2.5.................4
(4.45 x 5.1 x 6.35 cm)

Part No. 39529 GS-1530, GS-1930 145

 400 Platform Components October 2015

401.1 Platform Installation

146 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

401.1 Platform Installation

Item Part No. Description Qty.

1 39095 PIN,1.75DIAX7.35LG,CHAMFER.....4
(18.67 x 4.445 cm)
2 47160 BLOCK, PLATFORM ANCHOR.......2
3 14033 SCREW,HHC,3/8-16 X 2.75............4
4 4828 NUT,NYLOCK,3/8-16.......................4
5 131426 SLIDER BLOCK,PLATFORM..........2
6 36874 SCREW,BHHS,3/8-16 X 2.5............8
7 6021 WASHER,LOCK,.375......................8
8 Ref. Platform Assembly...................8
(refer to 402.1, 403.1, 404.1, 405.1,
and 406.1)

Part No. 39529 GS-1530, GS-1930 147

 400 Platform Components October 2015

402.1 Platform Railings with Entry Chain - Round Tube

148 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

402.1 Platform Railings with Entry Chain - Round Tube

Item Part No. Description Qty. Item Part No. Description Qty.

1 39046 WELDMENT,PLATFORM 18C 48671 PLAT.ASY.W/DECALS(GS-1930)CE.1

RAILING,30.....................................2 (includes items 16, 2 each, items 17,
2 39478 SCREW,HHC,3/8-16 X 2 FULL 20, 4 each, items 15 and 21, 28 each,
THRD...............................................4 item 22)

3 8178 SCREW,HHC,3/8-16 X 2.5..............4 19 47231 TAPE,NON-SKID,DIE CUT,4"X

16"...................................................2
4 6097 WASHER,FLAT,USS,3/8",Y.............8 (10.2 x 40.6 cm)
5 4828 NUT,NYLOCK,3/8-16.......................4 20 39474 WEAR PAD,PLATFORM..................2
6 39341-S PLATFORM RAIL SNAP PIN (5.1 x 2.5 x 0.64 cm)
BRACKET........................................2 21 39310 WEAR/GUIDE PAD MAIN
7 47138 PIN,SNAP,ENTRY RAIL..................2 PLATFORM.....................................4
8 39342P WELDMENT,PLATFORM GATE 22 T113787 RIVET,ALUM,STL,.188 X .250......30
30.....................................................1
9 47224 TUBING,PVC,1",BLACK***.16-inches
(41 cm)
10 96163 LINK, OPEN-END............................2
11 39509 CHAIN,3/16,OPEN LINK 22.5"........1
(54.6 cm)
12 39510 RIGID EYE SNAP............................1
13 47188 FOAM,CLOSED CELL
1.75X.250X18"................................1
(3.5 x 0.64 x 46 cm)
14 33550 TAPE,WARNING,BLK/YEL, 50'***....1
(1 roll)
15 39317 STOP PLATFORM ROLLER...........4
(4.14 x 2.5 cm)
16 47098 TAPE,NON-SKID,DIE CUT,4"X
40"...................................................4
(10.2 x 101.6 cm)
17 45840 PLUG,NYLON 2.00 BLACK
DOMED...........................................2
(5.1 cm)
18 46248 PLAT. ASSY.W/DECALS
GS-1530..........................................1
(ANSI, CSA) (includes items 16, 2
each, items 17, 20, 4 each, items 15
and 21, 28 each, item 22)
18A 48670 PLAT.ASY.W/DECALS(GS-1530)CE.1
(includes items 16, 2 each, items 17,
20, 4 each, items 15 and 21, 28 each,
item 22)
18B 44741 PLAT. ASSY.W/DECALS
GS-1930..........................................1
(ANSI, CSA) (includes items 16, 2
each, items 17, 20, 4 each, items 15
and 21, 28 each, item 22)

Part No. 39529 GS-1530, GS-1930 149

 400 Platform Components October 2015

403.1 Platform Railings with Entry Gate - Round Tube

150 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

403.1 Platform Railings with Entry Gate - Round Tube

Item Part No. Description Qty. Item Part No. Description Qty.

-- 46978 SWING GATE-INSTALL 25 6019 SCREW,HHC,3/8-16 X 1.25 GRD

KIT-GS15/1930 5.......................................................4
round tube 26 39310 WEAR/GUIDE PAD MAIN
1 6708 SCREW,HHC,3/8-16 X 2.25............4 PLATFORM.....................................4
2 6097 WASHER,FLAT,USS,3/8",Y...........16 (5.08 x 5.03 x 2.54 cm)

3 4828 NUT,NYLOCK,3/8-16.......................8 27 39046 WELDMENT,PLATFORM

RAILING,30.....................................2
4 47370 WELDMENT,ENTRY RAIL 30.........1
(ANSI, CSA)
5 47188 FOAM,CLOSED CELL
1.75X.250X18"................................1
(3.5 x 0.64 x 46 cm)
6 33550 TAPE,WARNING,BLK/YEL, 50'***....1
(1 roll)
7 47524 HINGE,CLOSING (SPRING) 4 X
4.......................................................1
8 47148 BRACKET,HINGE MOUNTING**.....1
9 6091 NUT,NYLOCK,1/4-20.....................12
10 6090 SCREW,HHC,1/4-20 X .75............12
11 47138 PIN,SNAP,ENTRY RAIL..................1
12 47785 BUMPER,RUBBER,.63 X .63H.......1
(from SN 2394)
13 39603 WELDMENT,SWING GATE 30........1
13A 51326 WELDMENT,FULL SWING GATE
CE....................................................1
14 47598 WEATHERSTRIP,SWING
GATE..................................18-inches
15 14033 SCREW,HHC,3/8-16 X 2.75............4
16 47523 HINGE,4 X 4....................................1
17 39608 BRACKET,LATCH SUPPORT.........1
18 T113787 RIVET,ALUM,STL,.188 X .250......24
19 39317 STOP PLATFORM ROLLER...........4
(4.14 x 2.5 cm)
20 47098 TAPE,NON-SKID,DIE CUT,4"X
40"...................................................4
(10.2 x 101.6 cm)
21 45840 PLUG,NYLON 2.00 BLACK
DOMED...........................................2
(5.1 cm)
22 Ref Platform Assembly....................2
(refer to Figure 405.1)
23 47231 TAPE,NON-SKID,DIE CUT,4"X
16"...................................................2
(10.2 x 40.6 cm)
24 39474 WEAR PAD,PLATFORM..................2
(5.1 x 2.5 x 0.64 cm)

Part No. 39529 GS-1530, GS-1930 151

 400 Platform Components October 2015

404.1 Platform Entry Gate Installation - Round Tube

152 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

404.1 Platform Entry Gate Installation - Round Tube

Item Part No. Description Qty.

1 8178 SCREW,HHC,3/8-16 X 2.5..............4

2 6097 WASHER,FLAT,USS,3/8",Y...........12
3 4828 NUT,NYLOCK,3/8-16.....................14
4 51320 FORMING,FULL SWING HINGE
ANSI................................................1
(ANSI)
4A 51325 FORMING,FULL SWING HINGE
CE....................................................1
(CE)
5 6090 SCREW,HHC,1/4-20 X .75..............8
6 6091 NUT,NYLOCK,1/4-20.......................8
7 47524 HINGE,CLOSING (SPRING) 4 X
4.......................................................1
8 47523 HINGE,4 X 4....................................1
9 28487 SCREW,BHHS,3/8-16 X 1...............6
10 47138 PIN,SNAP,ENTRY RAIL..................1
11 51314 WELDMENT,FULL SWING GATE
ANSI................................................1
(ANSI)
11A 51326 WELDMENT,FULL SWING GATE
CE....................................................1
(CE)
12 51319 FORMING,FULL SWING CATCH
ANSI................................................1
(ANSI)
12A 51324 FORMING,FULL SWING CATCH
CE....................................................1
(CE)
13 14033 SCREW,HHC,3/8-16 X 2.75............4
14 66375-S BRACKET, FULL HT SWING
GATE...............................................2

Part No. 39529 GS-1530, GS-1930 153

 400 Platform Components October 2015

405.1 Platform Extension - Round Tube

154 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

405.1 Platform Extension - Round Tube

Item Part No. Description Qty. Item Part No. Description Qty.

1 47363 SCREW,RHM,8-32 X .50.................3 31 39474 WEAR PAD,PLATFORM..................3

2 35461 WASHER,FLAT,MS,#8,Y.................6 32 T113787 RIVET,ALUM,STL,.188 X .250........6
3 18605 NUT,NYLOCK,8-32..........................3 33 47374 TAPE,NON-SKID,DIE CUT,4"X
4 39796 WELDMENT, ALUM,JOYSTICK 32"...................................................3
GUARD............................................1 34 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5 6090 SCREW,HHC,1/4-20 X .75............10 5.......................................................2

6 6886 WASHER,LOCK,.313......................4 35 44745 PLAT. EXTENSION

ASSY.W/NONSKI............................1
7 Ref. Platform Controls......................4 (includes items 31, 32 and 33)
(refer to 408.1 , 408.2, 408.3 and
408.4) 36 44744 PLAT.EXT. RAILING
ASSY.W/DECLS..............................1
8 44743 MANUAL BOX W/DECALS***..........1 (includes 4 each, items 5 and 8-10)
9 6091 NUT,NYLOCK,1/4-20.......................7 37 66866 BUTTON,JOYSTICK
10 6638 WASHER,FLAT,USS,1/4"Y............11 MOUNT,BRASS***..........................3
11 47227 SCREW,SHS,5/16-18 X .375...........1 38 11968 SCREW,BHHS,1/4-20 X 1...............3
12 47222 WASHER,SHOULDER,NYLON.......1 39 47218 DRAW
LATCH,OVER-CENTER***..............1
13 6002 NUT,LP NYLOCK,5/16-18...............1
40 47389 PLUG,ROUND TUBING,1"..............2
14 46260 FOOTPEDAL W/NON-SKID
TAPE,GS.........................................1
-- 47225 TAPE,NON-SKID,DIE
CUT,1.38X1.5..................................1
15 7713 NUT,LP NYLOCK,3/8-16.................1
16 6097 WASHER,FLAT,USS,3/8",Y.............1
17 41630 HOUSING,LOCK PIN......................1
18 39469 SPRING,COMPRESSION.485
X1.75**............................................1
19 39470 PIN, LOCK.......................................1
20 47167 BRACKET,FOOT PEDAL
SUPPORT.......................................1
21 6889 NUT,LP NYLOCK,1/4-20.................2
22 51692 SCREW,BHSC,5/8-11 X 1...............4
23 65167 BRACKET ASSY-ROLLER,
PLTFRM***......................................2
(includes items 22, 24 and 26)
24 51367 PIN, THREADED ROLLER..............4
25 47163 ROLLER,PLATFORM
EXTENSION....................................4
26 21279 BUTTON, .800 O.D. X .281..............4
27 51290 PLATFORM LANYARD....................1
(includes items 22, 24 and 26)
28 39429 SCREW,BHHS,3/8-16 X 1.75..........8
29 6021 WASHER,LOCK,.375......................8
30 96413 WLDMT,LOCKING ROLLER
SUPPORT.......................................1

Part No. 39529 GS-1530, GS-1930 155

 400 Platform Components October 2015

406.1 Platform Railings and Platform Extension - Square Tube

156 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

406.1 Platform Railings and Platform Extension - Square Tube

Item Part No. Description Qty. Item Part No. Description Qty.

1 66685 BRACKET,PLAT CONTROL BOX 18A 97038 GS30 MAIN DECK ASSY,1530
SLAB...............................................1 CE....................................................1
2 Ref. Platform Controls......................1 18B 97039 GS30 MAIN DECK ASSY,1930
(refer to Figure 408.4 or 409.3) ANSI................................................1
3 5224 SCREW,HHC,3/8-16 X 2.................8 (and CSA)

4 6021 WASHER,LOCK,.375....................12 18C 97040 GS30 MAIN DECK ASSY,1930

CE....................................................1
5 5397 WASHER,FLAT,USS,5/16",Y...........8
19 96246 WELDMENT,ROLLER
6 51692 SCREW,BHSC,5/8-11 X 1...............4 BRACKET,LT***...............................1
7 6036 WASHER,LOCK,.625 PLTD............4 (battery pack side)
8 96247 WELDMENT,ROLLER 20 51290 PLATFORM LANYARD....................1
BRACKET,RT***..............................1 (battery pack side)
(ground controls side) 21 97037 GS30 EXT. DECK ASSY SQ RAIL...1
9 96199 PIN, ROLLER..................................4 -- 39474 WEAR PAD,PLATFORM..................1
10 47163 ROLLER,PLATFORM (5.1 x 2.5 x 0.64 cm)
EXTENSION....................................4 -- 47098 TAPE,NON-SKID,DIE CUT,4"X
11 21279 BUTTON, .800 O.D. X .281..............4 40"...................................................1
(20.3 mm) (10.16 x 101.6 cm)
12 97034 GS30 RIDGID MAIN SIDE SQ -- 66951 WELDMENT, EXT. PLATFORM.......1
RAIL.................................................2 -- T113787 RIVET,ALUM,STL,.188 X .250........1
13 66883 FORMING, HALF GATE HINGE......1 22 44743 MANUAL BOX W/DECALS***..........1
14 66949 WELDMENT, CHAIN ENTRY -- 6090 SCREW,HHC,1/4-20 X .75..............4
GATE...............................................1
(shown) -- 6091 NUT,NYLOCK,1/4-20.......................7

14A 97280 CHAIN GATE KIT,GS30...................1 -- 6638 WASHER,FLAT,USS,1/4"Y..............4

15 66551 WELDMENT, HALF GATE...............1 23 97035 GS30 RIDGID EXT. SQ RAIL

ASSY...............................................1
-- 22446 SPRING,COMPRESSION .835 X (includes item 22)
2.......................................................1
for 65990-S 24 8255 SCREW,HHC,3/8-16 X .75..............4

-- 4828 NUT,NYLOCK,3/8-16.......................1
for 65990-S
-- 5224 SCREW,HHC,3/8-16 X 2.................1
for 65990-S
-- 65990-S KIT,GATE LATCH.............................1
includes 22446, 5224, 4828, and
66544, listed below
-- 66544 LATCH HANDLE
for 65990-S
16 78107 FORMING, HALF GATE CATCH.....1
17 104804 HINGE, SPRING, LONG LEG.........2
(includes mounting fasteners)
-- 6091 NUT,NYLOCK,1/4-20.......................2
-- 6637 SCREW,HHC,1/4-20 X 1.75............2
-- 6638 WASHER,FLAT,USS,1/4"Y..............2
18 97036 GS30 MAIN DECK ASSY,1530
ANSI................................................1
(CSA)

Part No. 39529 GS-1530, GS-1930 157

 400 Platform Components October 2015

407.1 Power to Platform

158 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

407.1 Power to Platform

Item Part No. Description Qty. Item Part No. Description Qty.

1 10775 T-BOX,2.75 X 4.5 X 2.0....................1 19 96236 PLATE,AC ADAPTER,DIN/UK***.....1

2 7127 SCREW,PHILLIPS,PHM,6-32 X 20 33724 KIT,GASKET,UK POWER TO
.75....................................................2 PLAT................................................1
3 45437 COVER,GFCI,WEATHERPROOF....1
(North America) (includes gasket and
mounting fasteners)
4 45546 SCREW,RHM,6-32 X .5...................4
5 13585 OUTLET,110V GFCI***....................1
(North America)
6 6918 WIRE CABLE,16/3
SJO,BULK........................228-inches
GS-1530 (5.79 m)
6A 6918 WIRE CABLE,16/3
SJO,BULK........................288-inches
GS-1930 (7.32 m)
7 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................2
(12.7 mm)
8 33759 SCREW,PHILLIPS,PHM,8-32
X.375...............................................4
9 96247 WELDMENT,ROLLER
BRACKET,RT***..............................1
10 6090 SCREW,HHC,1/4-20 X .75..............3
11 6091 NUT,NYLOCK,1/4-20.......................3
12 6935 LOCKNUT,ELEC,1/2"......................1
13 6595 PLUG,ELECTRICAL,DOMESTIC.....1
13A 144161 PLUG,PWR,UK,16AMP,3PIN,BLK...1
13B 6666 PLUG,ELECTRICAL,220/50,NOVON.1
13C 25388 PLUG,FUSED,250V,13AMP,U.K.**...1
13D Ref. No Plug - Consult Factory........1
14 6626 WIRE CAP,ORANGE.......................3
15 10777 COVER,BLANK...............................1
16 33724 KIT,GASKET,UK POWER TO
PLAT................................................1
(includes one each p/n 66355 and
66356)
-- 66346 GASKET, UK RECEPTACLE
2.9 x 2.9 inches
-- 66355 GASKET, UK & DIN PWR. TO PLAT.
4.6 x 2.9 inches
-- 66356 GASKET, UK RECEPTACLE
2.9 x 2.9 inches
17 T112563 SVC KIT,UK
RECEPT.REPLACEMENT...............1
18 66353 RECEPTACLE, DIN, 220V 50A.......1

Part No. 39529 GS-1530, GS-1930 159

 400 Platform Components October 2015

408.1 Platform Controls (to serial number 17407)

160 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

408.1 Platform Controls (to serial number 17407)

Item Part No. Description Qty. Item Part No. Description Qty.

-- KIT,CONTROL BOX UPDATE,GS30 9 66410 TOGGLE SWITCH,

(this kit upgrades untis from Gen 1 PREWIRED***.................................1
thru 3 to Gen 4) obsolete, see 105295 10 27246 BOOT,TOGGLE
for upgrade to Gen 5 SWITCH,SHORT*............................1
-- 105295 KIT,GEN1 TO GEN5 CONTRL SYS*** 11 46253 PCB,ASSY,LED,GS JOYSTICK.......1
(this kit upgrades units from Gen 1
thru 4 to Gen 5)
-- 58914 BOX, GRAY SCISSOR
CONTROLLERS
-- 65298 PLATFRM CNTRLS W/DECALS
GS30
1 Ref. Joystick Controller
(refer to Figure 409.1)
2 46267 NUT-STRAIN RELIEF-GS
JOYSTICK~.....................................1
3 105295 KIT,GEN1 TO GEN5 CONTRL
SYS***.............................................1
4 46266 STRAIN RELIEF-GS
JOYSTICK**~..................................1
5 46254 COIL CORD ASSY,GS
JOYSTICK***...................................1
(includes connector)
6 Ref. Base, Switch.............................2
(refer to items 7 or 8)
7 66761 SERVICE KIT,E-STOP.....................1
(to SN 36365) (this is an update kit;
the original E-stop button is no longer
available from the supplier. Please
note, if this kit has already been
installed on the unit, refer to the part
numbers listed below)
-- 66812 BUTTON,PUSH,RED MUSHROOM
HEAD
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP
-- 66818 CONTACT,NC
8 66762 SERVICE KIT,E-DOWN 3246..........1
(to SN 36365) (this is an update kit;
the original black push button is no
longer available from the supplier.
Please note, if this kit has already
been installed on the unit, refer to the
part numbers listed below)
-- 66813 BUTTON,PUSH,BLACK W/SEAL***
-- 66815 BASE, W/1 N.O. CONTACTS***
-- 66816 CONTACT,N.O.

Part No. 39529 GS-1530, GS-1930 161

 400 Platform Components October 2015

408.2 Platform Controls (from serial number 17408 to 42999)

162 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

408.2 Platform Controls (from serial number 17408 to 42999)

Item Part No. Description Qty.

-- 65298 PLATFRM CNTRLS W/DECALS

GS30
1 66157 OVERLAY,PLAT CONTROLLER
SLAB...............................................1
2 Ref. Joystick Controller....................1
(refer to Figure 409.2)
3 62223 COIL CORD-JOYSTICK, SLABS.....1
(includes connector)
-- 78314 CONNECTOR KIT,ITT CABLE/WIRE
4 51860 ALARM ASSY.12VDC,ITT...............1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
5 66158 PC BOARD,PLAT CNTRL,SLAB.....1
6 Ref. Base, Push Button....................1
(refer to item 7)
7 66761 SERVICE KIT,E-STOP.....................1
(to SN 36365) (this is an update kit;
the original E-stop button is no longer
available from the supplier. Please
note, if this kit has already been
installed on the unit, refer to the part
numbers listed below)
-- 66812 BUTTON,PUSH,RED MUSHROOM
HEAD
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP
(contact with base)
-- 66818 CONTACT,NC

Part No. 39529 GS-1530, GS-1930 163

 400 Platform Components October 2015

408.3 Platform Controls (from serial number 43000 to 51014)

164 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

408.3 Platform Controls (from serial number 43000 to 51014)

Item Part No. Description Qty.

-- 78805 BOX,MOLDED UPPER CONTROL

-- 96421 PLAT CONTRL,G4,DEC,IPCB,32/46
1 66812 BUTTON,PUSH,RED MUSHROOM
HEAD...............................................1
2 Ref. Decal - Overlay, Platform
Controls...........................................1
(refer to Figure 101.1)
3 66817 BASE WITH 1 NC CONTACT,
E-STOP...........................................1
-- 66818 CONTACT,NC..................................1
4 72254 ACTUATR,SWITCH,UNDER
OVERLAY*~.....................................1
5 51860 ALARM ASSY.12VDC,ITT...............1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
6 62223 COIL CORD-JOYSTICK, SLABS.....1
(includes connector)
-- 78314 CONNECTOR KIT,ITT CABLE/WIRE
7 66843 INSERT, 3/8-16 X .5........................1
8 8255 SCREW,HHC,3/8-16 X .75..............4
9 6021 WASHER,LOCK,.375......................4
10 66685 BRACKET,PLAT CONTROL BOX
SLAB...............................................1
11 66158 PC BOARD,PLAT CNTRL,SLAB.....1
12 Ref. Joystick Controller....................1
(refer to Figure 409.2)

Part No. 39529 GS-1530, GS-1930 165

 400 Platform Components October 2015

408.4 Platform Controls (from serial number 51015)

166 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

408.4 Platform Controls (from serial number 51015)

Item Part No. Description Qty.

-- 78892 BOX,MOLDED UPPER CONTROL

-- 96020 ADAPTER, HARNESS
(connects Gen 4 platform controls with
deutsch connector to machines to SN
53999)
-- 96420 PLAT CONTRL,G4,DEC,IPCB,MINI
1 66812 BUTTON,PUSH,RED MUSHROOM
HEAD...............................................1
2 Ref. Decal - Overlay, Platform
Controls...........................................1
(refer to Figure 101.1)
3 66817 BASE WITH 1 NC CONTACT,
E-STOP...........................................1
-- 66818 CONTACT,NC..................................1
4 78904 PC BOARD,SLAB,GEN 4................1
5 51860 ALARM ASSY.12VDC,ITT...............1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
6 62223 COIL CORD-JOYSTICK, SLABS.....1
(to SN 53999) (includes connector)
-- 78314 CONNECTOR KIT,ITT CABLE/WIRE
(to SN 53999)
6A 144065 KIT,GEN 5 COIL CORD...................1
(from SN 54000) (kit, includes
connector, coil cord, instructions,
dielectric grease and cable tie; see
below)
6B 78314 CONNECTOR KIT,ITT CABLE/WIRE
(from SN 54000)
7 8255 SCREW,HHC,3/8-16 X .75..............4
8 6021 WASHER,LOCK,.375......................4
9 66685 BRACKET,PLAT CONTROL BOX
SLAB...............................................1
10 Ref. Joystick Controller....................1
(refer to Figure 409.3)

Part No. 39529 GS-1530, GS-1930 167

 400 Platform Components October 2015

409.1 Joystick Controller (to serial number 17407)

168 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

409.1 Joystick Controller (to serial number 17407)

Item Part No. Description Qty. Item Part No. Description Qty.

-- The GS-1530 and GS-1930 Models -- 46272 FLANGE-JOYSTICK

were produced using one of two MOUNTING,44988..........................1
different styles of control handles: one 13 31526 O-RING,BOOT,CONTROLLER.......1
with a metal function enable switch
lever, and the other with a plastic 14 46227 SHAFT ASSY, JOYSTICK***...........1
function enable switch lever. A serial 15 21434 SPRING & BUSHING
number break is not available. KIT,RETURN***...............................1
-- 44792 HANDLE HALF SET-FOR 44988 16 19731 GEAR, SLAVE, MS4,45048.............1
(includes items 1-4 and 21) (for
17 19720 CASTING,45049, 40612..................1
models with metal function enable
switch) 18 43040 NUT,JS,36867/42032/44988/40612.1
(for models with metal function enable
-- 44988 JOYSTICK W/ENCODER CARD-GS
switch)
(complete)
19 46275 HANDLE HALF-BACKSIDE,GS
-- 65805 ENCODER W/PIGTAIL, 44988
JYSTK.............................................1
-- 69537 BEARING,JOYSTICK (57890) for models with metal function enable
1 46274 HANDLE HALF,ENABLE switch
SW.SIDE-GS...................................1 20 ROCKER ASSEMBLY,45049...........1
(for models with metal function enable for models with metal function enable
switch) switch (Part No Longer Available)
2 46270 PUSHBUTTON-FUNC.ENABL.W/ORING.1 21 46268 BOOT-THUMB ROCKER, 44988
(for models with metal function enable RED**..............................................1
switch) (for models with metal function enable
3 46269 LEVER,FUNC.ENABL.SWITCH,METAL.1 switch)
(for models with metal function enable
switch)
4 46271 NUT-MOUNTING,PUSH
BUTTON-44988...............................1
5 Ref. Joystick Handle Set..................1
(refer to Figure 409.2)
6 19722 MICROSWITCH-V319M***..............2
7 43038 BOOT-THUMB ROCKER**
BLACK.............................................1
(for models with plastic function enable
switch)
8 65178 ROCKER ASSY W/ROLLPIN***......1
(for models with plastic function enable
switch)
9 52050 PUSHBUTTON-FUNC.ENABL.W/ORING.1
(for models with plastic function enable
switch)
10 52042 LEVER,FUNC ENABLE
SWITCH,RGE**...............................1
(for models with plastic function enable
switch)
11 52043 NUT,JOYSTICK,44988, RGE..........1
(for models with plastic function enable
switch)
12 27134 BOOT,CONTROLLER.....................1
includes 46272

Part No. 39529 GS-1530, GS-1930 169

 400 Platform Components October 2015

409.2 Joystick Controller (from serial number 17408 to 51014)

170 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

409.2 Joystick Controller (from serial number 17408 to 51014)

Item Part No. Description Qty.

-- 62161 JOYSTICK CONTROLLER

(complete) (verify OEM P/N prior to
ordering, label located on bottom of
joystick)
-- 62161H JOYSTICK CONTROLLER
aftermarket joystick replacement
1 58293 HANDLE KIT,GS JYSTK,BOTH
HALVE.............................................1
Complete
2 52050 PUSHBUTTON-FUNC.ENABL.W/ORING.1
includes mounting hardware
3 52042 LEVER,FUNC ENABLE
SWITCH,RGE**...............................1
4 46271 NUT-MOUNTING,PUSH
BUTTON-44988...............................1
5 52043 NUT,JOYSTICK,44988, RGE..........1
6 52529 GASKET-JOYSTICK........................1
7 21427 BOOT,CONTROLLER**...................1
8 52527 POTENTIOMETER MOUNT
PLATE..............................................1
9 65179 POTENTIOMETER (62161)***........1
10 52525 SHAFT ASSY,JOYSTICK................1
11 21434 SPRING & BUSHING
KIT,RETURN***...............................1
12 65180 CASTING-JOYSTICK, GS2032.......1
13 19722 MICROSWITCH-V319M***..............2
14 65178 ROCKER ASSY W/ROLLPIN***......1
15 19710 BOOT, PROTECTIVE, 45049
BLACK.............................................1

Part No. 39529 GS-1530, GS-1930 171

 400 Platform Components October 2015

409.3 Joystick Controller (from serial number 51015)

172 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

409.3 Joystick Controller (from serial number 51015)

Item Part No. Description Qty.

-- 78903 JOYSTICK,SINGL AXIS,HALL,SLAB*

OEM joystick (verify OEM P/N prior to
ordering, label located on bottom of
joystick)
-- 78903H JOYSTICK,SINGL AXIS,POT,SLAB
aftermarket joystick
1 105171 KIT,JOYSTICK ENABLE SWITCH....1
2 105115 KIT,JOYSTICK STEER SWITCH.....1
3 105109 TURNSWITCH
ACTUATOR,JOYSTICK**................1
4 97015 BOOT,THUMB ROCKER***.............1
5 97014 JOYSTICK HANDLE SET,
COMPLETE.....................................1
6 97013 BOOT, JOYSTICK~..........................1
7 105172 KIT, PLATFORM PC
RECEPT/SOC.................................1

Part No. 39529 GS-1530, GS-1930 173

 400 Platform Components October 2015

410.1 Control Cable - Chassis to Platform

174 GS-1530, GS-1930 Part No. 39529

October 2015 400 Platform Components

410.1 Control Cable - Chassis to Platform

Item Part No. Description Qty.

1 Ref. Platform Control Box - Complete

(refer to Figures 408.1, 408.2, 408.3
or 408.4)
2 96019 ADAPTER, HARNESS
(to SN 53999) (connects Gen 4
platform controls with deutsch
connector to machine harness with
round connector)
3 44749 CONTROL CABLE ASSY.,
GS-1530..........................................1
(to SN 6843)
-- 51618 WIRE ASSEMBLY,GS1530..............1
(from SN 6844) (connects Gen 2 and
Gen 3 platform controls with round
connector to machine harness with
deutsch connector)
-- 96012 WIRE ASSEMBLY, GS1530.............1
(from SN 54000)
3A 46273 CNTRL/CABLE
ASSY(OLD)GS,1930.......................1
(to SN 6843)
-- 51619 CABLE ASSEMBLY,1930
CONTROL.......................................1
(from 6844)
-- 96013 WIRE
ASSEMBLY,GS1930/1932/2032......1
(from 54000)
4 96020 ADAPTER, HARNESS....................1
(from SN 54000)
5 Ref. Electronic Control Module........1
(refer to Figure 204.1, 204.2, 204.3 or
204.4)
6 14297 SCREW,BHHS,1/4-20 X .75............2
(to SN 53999)
7 6091 NUT,NYLOCK,1/4-20.......................2
(to SN 53999)
8 47867 BRACKET,JOYSTICK QUICK
DISCNT...........................................1
(to SN 53999)
9 65430 SCREW,PHS,6-32 X 0.25................3
(to SN 53999)
10 12344 NUT,NYLOCK,6-32..........................3
(to SN 53999)
11 Ref. Platform....................................3
(refer to Figures 402.1, 403.1, 404.1,
405.1 or 406.1)
12 64258 WIRE ASSY,CHASSIS CONTROL
PIGT................................................1
(to SN 53999)

Part No. 39529 GS-1530, GS-1930 175

 500 Accessories October 2015

501.1 Alarms, Horn and Flashing Beacon

176 GS-1530, GS-1930 Part No. 39529

October 2015 500 Accessories

501.1 Alarms, Horn and Flashing Beacon

Item Part No. Description Qty.

A 47676 GS SLAB AC BEACON

(includes wiring harness and
installation instructions)
-- 47663 HARNESS,BEACON ACCESSORY,
SLAB
-- 48371 INSTALLATION INSTRC.BEACON
B 47892 GS SLAB AC MOTION ALARM
(includes wiring harness and
installation instructions)
-- 47662 HARNESS,ALARM ACCESSORY
-- 47679 INSTALLATION INSTRUCT.,ALARM
C 40826 GS SLAB AC HORN
(includes wiring harness and
installation instructions)
-- 105992 HORN HARNESS
-- 47680 INSTALLATION INSTRC.HORN
1 81579 HORN,24VDC,SPADE
TERMINALS***................................1
(automotive style)
2 8914 SCREW,HHC,1/4-20 X .625............3
3 6638 WASHER,FLAT,USS,1/4"Y..............1
4 6091 NUT,NYLOCK,1/4-20.......................3
5 18963 ALARM,INTERMITTENT TONE
6-30V*..............................................1
(does not include 72326 nut) (104 dB)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
6 66909 STROBE,BEACON,W/OUT
HARDWARE**.................................1
(amber)
-- 58973 LIGHT,REPLACEMENT BULB
(39676)............................................1
7 6606 SCREW,RHM,10-32 X .75...............2
8 6178 NUT,NYLOCK,10-32........................2

Part No. 39529 GS-1530, GS-1930 177

 500 Accessories October 2015

502.1 Air Line to Platform

178 GS-1530, GS-1930 Part No. 39529

October 2015 500 Accessories

502.1 Air Line to Platform

Item Part No. Description Qty.

-- 40829 GS SLAB AC 1530 AIR TO PLAT

-- 47086 GS SLAB AC 1930 AIR TO PLAT
1 27903 HOSE,LOW PRESSURE,.375
ID,BLK..............................275-inches
GS-1530
1A 27903 HOSE,LOW PRESSURE,.375
ID,BLK..............................340-inches
GS-1930
2 27902 CLAMP,HOSE,2 EAR, 5/8...............2
3 27904 HOSE
END,BARBED,RIGID,90DEG6-6.....1
4 27895 COUPLER,1/4"SERIES 3/8 MPT.....1
5 27900 BULKHEAD,FEMALE X 6 X 6.........2
(includes mounting fasteners)
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................2
7 4828 NUT,NYLOCK,3/8-16.......................2
8 47077-S BRACKET,AIRLINE MOUNTING.....1
9 27894 PLUG,1/4"SERIES,3/8 MPT............1
10 27901 HOSE END,BARBED,RIGID,-6-6.....1

Part No. 39529 GS-1530, GS-1930 179

 500 Accessories October 2015

503.1 Platform Worklight

180 GS-1530, GS-1930 Part No. 39529

October 2015 500 Accessories

503.1 Platform Worklight

Item Part No. Description Qty.

A 55572 GS SLAB AC 1530 WORK LIGHT

-- 105971 WORKLIGHT PIGTAIL ASSY
(chassis)
-- 105972 WORKLIGHT CABLE,GS15XX
(linkset) GS-1530
B 55691 GS SLAB AC 1930 WORK LIGHT
-- 105971 WORKLIGHT PIGTAIL ASSY
(chassis)
-- 105973 WORKLIGHT CABLE,GS19/20XX
(linkset) GS-1930
1 28443 CABLE TIE,11.5" BLACK................2
2 69229 NUT,WING 5/16-18..........................1
3 6886 WASHER,LOCK,.313......................1
4 65435 SPACER, .35ID X .785OD X .435.....2
5 33784 CLAMP,1.31,#21 X 1/4,RUB
CUSH..............................................1
(3.3 cm)
6 50793 SCREW,HHC,5/16-18 X 2...............1
7 6782 NUT,NYLOCK,5/16-18.....................1
8 65439 BOLT,CARRIAGE,5/16-18 X
2.0,G2..............................................1
9 144011 WORKLIGHT,24V,COIL CORD.......1
10 65721 COIL
CORD,WORKLIGHT(144011).........1
11 144011 WORKLIGHT,24V,COIL CORD.......1

Part No. 39529 GS-1530, GS-1930 181

 500 Accessories October 2015

504.1 Platform Overload Protection

182 GS-1530, GS-1930 Part No. 39529

October 2015 500 Accessories

504.1 Platform Overload Protection

Item Part No. Description Qty.

-- 51328 GS SLAB AC LOAD SENSOR

(from SN 17409)
-- 66446 GS SLAB AC LD SENSOR (RLY)
(to SN 17408)
1 51152 TEE,RUN 070432-6*****..................1
2 51153 REDUCER,070123-6-4...................1
2 51508 NUT,070110-6.................................1
3 78873 HOSE ASSY, HANDPUMP/L
BRAKE,32.......................................1
Hose End - Female JIC Swivel (Parker
10655-4-2), Hose End - Female JIC
Swivel (Parker 10655-4-2) and Hose,
1/8" Thermoplastic Medium Pressure
(Parker 540N-2)
4 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH..............................................1
(2.85 cm)
5 8914 SCREW,HHC,1/4-20 X .625............1
6 6353 SCREW,RHM,1/4-20 X .5................1
7 6638 WASHER,FLAT,USS,1/4"Y..............1
8 51154 CONNECTOR,070103-4-4..............1
9 51151 SWITCH,PRESS 2500-6000 PSI
ADJ..................................................1
(172.4 - 413.7 bar)
10 Ref. Bracket - Filter Mount...............1
(refer to Figure 208.1, 208.2, 208.3 or
208.4)

Part No. 39529 GS-1530, GS-1930 183

 500 Accessories October 2015

505.1 Voltage Inverter

184 GS-1530, GS-1930 Part No. 39529

October 2015 500 Accessories

505.1 Voltage Inverter

Item Part No. Description Qty.

1 66807 FUSE/WIRE ASSY,

GS30/GS2632.................................1
2 66466 BUTT SPLICE, 6-GA.......................1
3 55726 FUSE,50 AMP.................................1
4 55747 FUSE HOLDER,INLINE,GS............1
5 51147 BOOT,CABLE
TERMINAL,LG,RED,2/0..................1
6 4828 NUT,NYLOCK,3/8-16.......................1
7 54074 SCREW,FHS,3/8-16 X 1,ZINC........1
8 INVERTER
component no longer available
9 55748 BOOT,CABLE TERMINAL,SMALL...2
10 55734 FORMING,INVERTER
MOUNTING,GS30...........................1
11 6091 NUT,NYLOCK,1/4-20.......................2
12 6638 WASHER,FLAT,USS,1/4"Y..............4
13 6090 SCREW,HHC,1/4-20 X .75..............2
14 4828 NUT,NYLOCK,3/8-16.......................2
15 6097 WASHER,FLAT,USS,3/8",Y.............1
16 6175 SCREW,HHC,3/8-16 X 1.................1

Part No. 39529 GS-1530, GS-1930 185

 500 Accessories October 2015

506.1 Battery - Maintenance Free

186 GS-1530, GS-1930 Part No. 39529

October 2015 500 Accessories

506.1 Battery - Maintenance Free

Item Part No. Description Qty.

-- 66380 CHARGER,MAINT. FREE-GS

1 105150 BATTERY,MAINTENANCE
FREE,6V***.....................................4
2 10107 SCREW,HHC,5/16-18 X .75............8
3 18503 NUT,LOCKING-LG.FLANGE,5/16-18.8
4 Ref. Battery Charger........................8
(refer to Figure 203.1)

Part No. 39529 GS-1530, GS-1930 187

 October 2015

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

10107 ........................73–74, 77, 79, 18542 ........................45 27904 ........................179 39310 ........................149, 151
81–82, 85, 187 18605 ........................67, 71, 155 28161 ........................12 39317 ........................69, 71, 149, 151
10262 ........................67 18666 ........................51–52, 55, 57 28164 ........................12 39341-S .....................149
104804 ......................157 18722 ........................17, 19, 21–22, 28171 ........................12 39342P ......................149
105067 ......................105 25, 27–28 28174 ........................11–12 39347 ........................99
105109 ......................173 18963 ........................177 28175 ........................12 39429 ........................155
105115 ......................173 19273 ........................79, 81–82, 111– 28176 ........................11–12 39438P ......................73–74, 77, 79
105122 ......................17, 19, 21–22, 112 28235 ........................11–12 39440P ......................137, 139, 141,
25, 27–28, 63, 65 19284 ........................51–52, 55, 57, 28236 ........................11–12 143
105150 ......................187 59, 61, 77, 89 28443 ........................129, 131, 141, 39447 ........................49, 59, 73–74, 85
105171 ......................173 19436 ........................49, 51–52, 55, 143, 145, 181 39469 ........................49, 59, 85, 87,
105172 ......................173 57, 115, 117, 119 28487 ........................153 155
105295 ......................51–52, 161 19491 ........................33, 35, 37–38 29868 ........................35, 37–38 39470 ........................49, 59, 85, 87,
105334 ......................47 19506 ........................93, 95, 97 31060 ........................12 155
105390 ......................91 19710 ........................171 31508 ........................12 39474 ........................49, 73–74, 149,
105457 ......................99, 101, 103 19720 ........................169 31526 ........................169 151, 155, 157
105739 ......................47 19722 ........................169, 171 32148 ........................117, 119 39478 ........................149
10587 ........................49, 51–52 19731 ........................169 32149 ........................117, 119 39479 ........................17, 19, 27–28
105902 ......................115 19815 ........................73–74, 77 32150 ........................11–12 39494 ........................107–108
105903 ......................115 19871 ........................73–74, 77 32151 ........................11–12 39497 ........................107–108, 111–
105904 ......................115, 117, 119 19872 ........................73–74, 77 32339 ........................79, 81–82 112
105905 ......................117, 119 20224 ........................99, 101, 103, 32645 ........................65 39498 ........................107–108
105906 ......................117, 119 107–108 33550 ........................149, 151 39500 ........................107–108
105911 ......................115, 117, 119 20912 ........................21–22, 25, 27–28 33681 ........................59, 65, 87 39506 ........................108, 112
10597 ........................49, 59, 61, 63, 21121 ........................125, 127, 137, 33724 ........................159 39509 ........................149
65, 67, 69, 71, 139 33759 ........................159 39510 ........................149
73–74, 85, 87, 89 21279 ........................155, 157 33784 ........................181 39518 ........................73–74, 77, 81–82
105971 ......................181 21427 ........................171 35461 ........................67, 155 39532 ........................49, 51–52, 73–
105972 ......................181 21434 ........................169, 171 35463 ........................69, 71 74, 85
105973 ......................181 214873 ......................11–12 36369 ........................49, 55, 59, 85 39540 ........................31, 33, 35, 37–38
105977 ......................115, 117, 119 214875 ......................11–12 36874 ........................147 39542 ........................67, 69, 71
10598 ........................63, 65 214876 ......................11–12 37145 ........................12 39559 ........................63
105992 ......................177 214877 ......................11–12 37947 ........................93, 95 39560 ........................125, 127, 129,
10775 ........................159 214878 ......................11–12 38028 ........................17, 19, 21–22, 131, 137, 139,
10777 ........................159 214879 ......................11–12 27–28, 59, 61, 141, 143
115426 ......................57 214880 ......................11–12 69, 71, 87, 89 39579 ........................49, 73–74
11966 ........................49, 51–52, 55, 214881 ......................11–12 39038 ........................17, 19, 21–22, 39580 ........................17, 19, 21–22,
57, 129, 131, 214882 ......................11–12 25, 27–28 67, 69, 71
141, 143 214883 ......................11–12 39046 ........................149, 151 39581 ........................25, 27–28, 67,
11968 ........................51–52, 55, 57, 214884 ......................11–12 39094 ........................121, 133 69, 71
155 214885 ......................11–12 39095 ........................121, 123, 133, 39582 ........................17
12017 ........................41 214886 ......................11–12 135, 147 39586 ........................17, 19, 21–22,
12344 ........................175 214887 ......................11–12 39096 ........................125, 127, 137, 25, 27–28
1263633 ....................73–74, 77 21618 ........................183 139 39593 ........................67
1263634 ....................79, 81–82 219480 ......................47 39127 ........................121, 125, 127, 39603 ........................151
1268 ..........................11–12 219492 ......................52, 55, 57 129, 131, 133, 39608 ........................151
12960 ........................35, 38 219493 ......................52, 55, 57 137, 139, 141, 39612 ........................15
12981 ........................63 219494 ......................52, 55, 57 143 39657 ........................65
13000 ........................61, 89 219497 ......................73–74, 77, 79, 39223 ........................73–74, 77, 81– 39794 ........................49
13002 ........................49, 51–52, 55, 81–82 82, 111–112 39796 ........................155
57, 61, 77, 89 219556 ......................73–74, 77, 79, 39225 ........................73–74, 77, 81– 39835 ........................123, 135
13008-6 .....................41 81–82 82, 111–112 39870 ........................108
131426 ......................147 21982 ........................93, 95 39226 ........................73–74, 77, 81– 39871 ........................108
13585 ........................159 22264 ........................77 82, 107–108 39872 ........................107–108, 112
13635-10 ...................27–28, 63 22265 ........................77 39227 ........................73–74, 77, 79, 39873 ........................107–108, 112
13757 ........................112 22446 ........................157 81–82 39874 ........................107–108, 112
13918 ........................35, 37–38 227782 ......................27–28 39232 ........................31, 33, 35, 37–38 39875 ........................107–108, 111–
14033 ........................121, 123, 133, 23083-S .....................31, 33, 35, 37–38 39240 ........................17, 19, 21–22, 112
135, 147, 151, 232582 ......................119 25, 27–28 39876 ........................107–108, 111–
153 233368 ......................119 39244 ........................49, 59, 67, 85 112
14041 ........................35, 38 233371 ......................119 39250 ........................17, 19, 21–22 39877 ........................105, 107–108,
14297 ........................31, 33, 35, 37– 233379 ......................73–74, 77, 79 39270P ......................125, 127, 129, 112
38, 175 233431 ......................119 131, 137, 139, 39878 ........................107–108, 111–
144011 ......................181 23845 ........................77 141, 143 112, 125, 127,
144065 ......................167 25388 ........................41, 159 39271 ........................63, 65 137, 139, 145
144161 ......................41, 159 27134 ........................169 39274 ........................121, 125, 127, 39879 ........................107–108, 112
144180 ......................47 27246 ........................93, 95, 97, 161 133, 137, 139 39880 ........................108, 111–112
1484 ..........................11–12 27262 ........................41 39275 ........................125, 137, 139 39883 ........................107–108
16487 ........................31 27488 ........................31, 33, 35, 37–38 39288 ........................17 39885 ........................107–108
18383 ........................123, 129, 131, 27894 ........................179 39297 ........................49 39889 ........................81–82
135 27895 ........................179 39297P ......................59 39895 ........................79, 81–82
18384 ........................121, 125, 133, 27900 ........................179 39298 ........................73–74 39906 ........................67
137 27901 ........................179 39298P ......................85 39907 ........................33, 35, 37–38
18385 ........................49 27902 ........................179 39301 ........................73–74 40265 ........................67, 69, 71
18503 ........................187 27903 ........................179 39301P ......................77 40434 ........................11–12

188 GS-1530, GS-1930 Part No. 39529

October 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

40536 ........................41 44250 ........................17, 19, 21–22, 46273 ........................175 47520 ........................17, 19, 21–22,
40537 ........................41 25, 27–28 46274 ........................169 25, 69, 71
40552 ........................115, 117, 119 44251 ........................17 46275 ........................169 47521 ........................19, 21–22
40594 ........................69, 71 44252 ........................17 46288 ........................99, 101, 103 47522 ........................77, 79, 81–82
40826 ........................177 44253 ........................11–12 46335 ........................41 47523 ........................151, 153
40829 ........................179 44254 ........................11–12 46337 ........................41 47524 ........................151, 153
40832 ........................73–74, 77, 79, 44255 ........................11–12 46347 ........................59 47543-S .....................33
81–82 44716 ........................49, 51–52, 55, 57 46348 ........................87 47547 ........................25
40833 ........................49, 51–52, 55, 57 44733 ........................59, 87 46976 ........................49 47548 ........................19, 21–22, 25,
40835 ........................49, 85 44736 ........................11–12 46978 ........................151 27–28, 59, 61,
40836 ........................31, 33, 35, 37–38 44737 ........................12 47012 ........................107–108, 125, 73–74, 87, 89
40844 ........................91 44739 ........................73–74 127, 137, 139 47566-S .....................139, 143
41557-S .....................125, 127, 137, 44740 ........................49 47030 ........................108, 112 47566P ......................141
139, 145 44741 ........................149 47046 ........................125, 127, 137, 47573P ......................127, 129, 131
41630 ........................49, 59, 85, 87, 44742 ........................63, 65 139 47595 ........................123, 135
155 44743 ........................155, 157 47077-S .....................179 47598 ........................151
41695 ........................69, 71 44744 ........................155 47086 ........................179 47599 ........................121, 123, 133,
42019 ........................73–74, 77 44745 ........................155 47098 ........................149, 151, 157 135
42079 ........................17, 19, 21–22, 44746 ........................121, 133 47102 ........................121, 123, 133, 47655 ........................123, 135
25, 27–28, 65 44749 ........................175 135 47662 ........................177
42280 ........................73–74, 77, 107– 44750 ........................91 47129 ........................67, 69, 71 47663 ........................177
108 44751 ........................91 47130 ........................67, 69, 71 47666 ........................127, 129, 131,
4266 ..........................69, 71 44752 ........................91 47138 ........................149, 151, 153 139, 141, 143
43038 ........................169 44753 ........................12 47148 ........................151 47670 ........................107–108
43040 ........................169 44777 ........................91 47158 ........................121, 123, 133, 47676 ........................177
43089 ........................12 44778 ........................91 135 47679 ........................177
43090 ........................11–12 44780 ........................17, 19, 21–22, 47160 ........................147 47680 ........................177
43091 ........................11–12 25, 27–28, 63, 65 47161 ........................67, 69, 71 47711 ........................125
43092 ........................11–12 44781 ........................17, 19, 21–22, 47162 ........................67, 69, 71 47711P ......................127, 129, 137,
43093 ........................12 25, 27–28, 63, 65 47163 ........................155, 157 139, 141
43616 ........................12 44782 ........................17, 19, 21–22, 47164 ........................125, 127, 129, 47785 ........................151
43617 ........................12 25, 27–28 137, 139, 141, 47793 ........................51–52, 59, 61,
43618 ........................11–12 44783 ........................17, 27–28 143 77, 89
43619 ........................12 44784 ........................67 47165 ........................49 47867 ........................175
43658 ........................11–12 44785 ........................67 47167 ........................155 47892 ........................177
43685 ........................91 44788 ........................73–74, 77, 79, 82 47188 ........................149, 151 47907 ........................69, 71
43696 ........................11–12 44792 ........................169 47189 ........................17, 19 47923 ........................51–52, 55, 57
43956 ........................63, 65 44828 ........................63 47190 ........................17, 19 47946 ........................25, 27–28
44160 ........................49, 85 44829 ........................63 47191 ........................67 4828 ..........................19, 25, 27–28,
44161 ........................121, 133 44973 ........................145 47194P ......................31, 33 63, 65, 69, 71,
44162 ........................121, 133 44974 ........................67 47218 ........................155 121, 123, 125,
44166 ........................99 44979 ........................145 47222 ........................155 127, 129, 131,
44167 ........................99, 101 44980 ........................11–12 47224 ........................149 133, 135, 137,
44168 ........................99, 101, 103 44988 ........................169 47225 ........................155 139, 141, 143,
44169 ........................99, 101, 103 44994 ........................12 47227 ........................59, 87, 155 147, 149, 151,
44170 ........................99, 101 45071 ........................127, 139 47228 ........................59, 87 153, 157, 179,
44174 ........................99, 101, 103 45226 ........................127, 129, 131, 47230 ........................137 185
44175 ........................99, 101, 103 139, 141, 143 47231 ........................149, 151 48282 ........................43
44176 ........................99 45385 ........................33, 35 47232 ........................35, 37–38, 49, 48324 ........................69, 71
44177 ........................99 45437 ........................159 51–52, 55, 57, 48371 ........................177
44178 ........................99, 101 45454 ........................49, 51–52, 55, 77, 79, 81–82 48381 ........................123, 135
44179 ........................101 57, 129, 131, 47255 ........................17, 19, 21–22, 48382 ........................123, 135
44207 ........................73–74, 77, 79, 82 141, 143 59, 61, 69, 71, 48383 ........................123, 135
44213 ........................121 45546 ........................159 87, 89 48384 ........................123, 135
44214 ........................121, 133 45748 ........................17, 19, 21–22, 47273 ........................67 48385 ........................123, 135
44215 ........................133 25, 27–28 47323 ........................59, 61, 87, 89 48386 ........................123
44216 ........................105 45840 ........................93, 95, 149, 151 47324 ........................59, 61, 87, 89 48387 ........................135
44217 ........................105 46131 ........................107–108 47325 ........................59 48388 ........................135
44218 ........................105 46216 ........................103 47331 ........................87 48659 ........................99, 101
44220 ........................11–12 46227 ........................169 47332 ........................87 48670 ........................149
44224 ........................99, 101, 103, 105 46238 ........................11–12 47342 ........................59, 61, 87, 89 48671 ........................149
44225 ........................99, 101, 103 46244 ........................133 47363 ........................155 48672 ........................31, 33
44226 ........................99, 101, 103 46248 ........................149 47370 ........................151 48673 ........................19
44227 ........................99, 101, 103 46253 ........................161 47374 ........................155 48678 ........................123, 135
44228 ........................99, 101 46254 ........................161 47389 ........................155 48680 ........................123
44229 ........................99, 101, 103 46260 ........................155 47455 ........................59, 61, 89 48681 ........................135
44230 ........................99, 101, 103 46262 ........................12 47462 ........................19, 21–22 48685 ........................125
44231 ........................121, 133 46263 ........................115, 117, 119 47464 ........................19, 21–22 48708 ........................51–52, 55, 57
44232 ........................101 46264 ........................115 47476 ........................117, 119 48709 ........................77, 79, 81–82
44233 ........................105 46266 ........................161 47478 ........................51–52, 55, 57, 97 48710 ........................69, 71
44236 ........................99, 101, 103 46267 ........................161 47480 ........................55, 57 48711 ........................69, 71
44243 ........................115 46268 ........................169 47502 ........................125, 127, 129, 48712 ........................69, 71
44244 ........................115 46269 ........................169 131, 139, 141, 48713 ........................69, 71
44247 ........................99 46270 ........................169 143 48880 ........................99, 101, 103,
44249 ........................125, 127, 137, 46271 ........................169, 171 47514 ........................35 107–108, 112
139 46272 ........................169 48977 ........................112

Part No. 39529 GS-1530, GS-1930 189

 October 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

48997 ........................99, 101, 103 55019 ........................45, 47 65, 69, 71, 73– 65736 ........................73–74, 77, 79,
49901 ........................115 55021 ........................47 74, 77, 79, 81– 81–82
49902 ........................115, 117, 119 55298 ........................51–52, 55 82, 125, 127, 65738 ........................145
49903 ........................115 55336 ........................129, 131, 141, 129, 131, 137, 65763 ........................105
49904 ........................115, 117, 119 143 139, 141, 143, 6578 ..........................49, 51–52, 55, 57
49905 ........................115 55355 ........................19, 21–22, 25, 151, 153, 155, 65805 ........................169
49906 ........................115, 117, 119 27–28 157, 159, 175, 6595 ..........................41, 43, 159
49907 ........................115, 117, 119 55487 ........................129, 131, 141, 177, 185 65962 ........................103
49908 ........................115, 117, 119 143 6095 ..........................21–22, 25, 27– 65967 ........................61
50793 ........................181 55558 ........................137, 139, 145 28, 63 65968 ........................89
51063 ........................33, 35, 37–38, 55559 ........................125, 127, 145 6097 ..........................17, 19, 35, 37– 65969 ........................21–22, 25
69, 71 55572 ........................181 38, 49, 51–52, 65974 ........................111–112
51145 ........................35, 37–38 55616 ........................74, 77, 79, 81– 59, 63, 65, 74, 65976 ........................25
51147 ........................185 82, 107–108, 79, 81–82, 87, 65977 ........................25
51151 ........................183 111–112 91, 127, 129, 65982 ........................61
51152 ........................183 55620 ........................43 131, 139, 141, 65990-S .....................157
51153 ........................183 55691 ........................181 143, 149, 151, 66055 ........................123, 135
51154 ........................183 55715 ........................127, 137, 139, 153, 155, 185 6606 ..........................177
51277 ........................108 145 6115 ..........................71, 125, 127, 6607 ..........................33
51278 ........................108 55725 ........................35, 37–38 137, 139 66098 ........................125, 127, 129,
51282 ........................108 55726 ........................185 6145 ..........................49, 51–52, 55, 57 131, 137, 139,
51283 ........................108 55734 ........................185 6146 ..........................69, 71 141, 143
51284 ........................108 55747 ........................185 6147 ..........................49, 51–52, 55, 57 66157 ........................15, 163
51285 ........................108 55748 ........................185 6175 ..........................19, 35, 37–38, 66158 ........................163, 165
51286 ........................107–108, 111– 55789 ........................79, 81–82 49, 51–52, 63, 66159 ........................107–108, 111–
112 55917 ........................21–22, 25, 27–28 65, 73–74, 79, 112
51288 ........................41, 43, 65 55921 ........................91 81–82, 143, 185 66204 ........................79, 81–82, 111–
51290 ........................155, 157 55941 ........................81–82 6178 ..........................31, 33, 35, 37– 112
51314 ........................153 55953 ........................21–22, 25, 27–28 38, 49, 51–52, 66206 ........................91
51319 ........................153 55968 ........................111–112 55, 57, 69, 71, 6626 ..........................159
51320 ........................153 55983 ........................59, 61, 69, 87, 89 177 66346 ........................159
51324 ........................153 55989-S .....................17, 19, 21–22, 25 6198 ..........................17, 19, 21–22, 66353 ........................159
51325 ........................153 55990-S .....................17, 19, 21–22, 25 25, 27–28, 63, 65 66355 ........................159
51326 ........................151, 153 56100 ........................93, 95, 97 62053 ........................11–12 66356 ........................159
51328 ........................183 56302 ........................49, 51–52, 55 62054 ........................11–12 6637 ..........................67, 157
51346 ........................65 56912 ........................31, 33, 35, 37– 62082 ........................99, 101, 103 66375-S .....................153
5135 ..........................49, 59, 73–74, 85 38, 51–52, 55, 62161 ........................171 6638 ..........................49, 51–52, 55,
51367 ........................155 57, 63, 65 62161H ......................171 57, 63, 65, 73–
51496 ........................61, 89 58000 ........................129, 131, 141, 62223 ........................163, 165, 167 74, 77, 79, 81–
51508 ........................183 143 62231 ........................41 82, 125, 127,
51618 ........................175 58125 ........................127 62232 ........................41 129, 131, 137,
51619 ........................175 58145 ........................137, 139 62233 ........................41 139, 141, 143,
51678 ........................99, 101 58146 ........................145 62234 ........................41 155, 157, 177,
51692 ........................155, 157 58147 ........................145 62237 ........................41 183, 185
51763 ........................123, 135 58243 ........................65 62858-S .....................41 66380 ........................187
51860 ........................163, 165, 167 58286 ........................65 6353 ..........................183 66397 ........................49, 51–52, 55, 57
52042 ........................169, 171 58293 ........................171 6356 ..........................17, 19, 21–22, 66410 ........................161
52043 ........................169, 171 58914 ........................161 25, 27–28, 31, 66411 ........................117, 119
52050 ........................169, 171 58973 ........................177 33, 49, 51–52, 66412 ........................41
52060 ........................11–12 58992 ........................105 55, 57, 63, 65, 66427 ........................49, 51–52
52061 ........................11–12 6002 ..........................61, 89, 155 73–74, 77, 79, 66428 ........................35, 37–38
52062 ........................11–12 6019 ..........................17, 19, 27–28, 81–82, 125, 127, 66446 ........................183
52168 ........................43 125, 127, 129, 137, 139, 145 66455 ........................93, 95
52169 ........................43 131, 137, 139, 6357 ..........................45, 49, 51–52, 66458 ........................31, 33, 35, 37–38
52170 ........................43, 45 141, 151, 155, 55, 57 66465 ........................125, 127, 137,
52171 ........................43 179 64258 ........................55, 175 139, 145
52172 ........................43, 45 6021 ..........................35, 37–38, 73– 65052 ........................12 66466 ........................185
52173 ........................43, 45 74, 77, 91, 147, 65057 ........................12 66469 ........................145
52174 ........................43 155, 157, 165, 65167 ........................155 66478 ........................45
52175 ........................43 167 65178 ........................169, 171 66544 ........................157
52176 ........................43 6033 ..........................49, 51–52, 59, 65179 ........................171 66551 ........................157
5224 ..........................25, 157 63, 65, 73–74, 85 65180 ........................171 6666 ..........................41, 45, 159
52525 ........................171 6034 ..........................22, 25 65184 ........................101, 103 66685 ........................157, 165, 167
52527 ........................171 6035 ..........................21–22, 27–28 65298 ........................161, 163 66714 ........................89
52529 ........................171 6036 ..........................157 65299 ........................31, 35, 37–38 66717 ........................49, 51–52, 55, 57
52594 ........................101, 103 6037 ..........................49, 51–52, 55, 57 65318 ........................79, 81–82, 107– 66750 ........................27–28
52595 ........................101, 103 6086 ..........................59, 61, 67, 69, 108 66761 ........................93, 95, 97, 161,
52628 ........................19, 21–22 71, 87, 89 65335-S .....................91 163
52629 ........................21–22 6090 ..........................21–22, 25, 49, 65430 ........................175 66762 ........................161
52864 ........................12, 15 51–52, 55, 57, 65432-S .....................41 66771 ........................103
5397 ..........................49, 51–52, 73– 63, 65, 127, 139, 65435 ........................181 66778 ........................28
74, 77, 79, 81– 151, 153, 155, 65439 ........................181 66785 ........................25
82, 157 157, 159, 185 6545 ..........................25, 27–28 66807 ........................185
54074 ........................185 6091 ..........................27–28, 31, 33, 65721 ........................181 66812 ........................93, 95, 97, 161,
55010 ........................47 35, 37–38, 49, 65734 ........................93, 95 163, 165, 167
55018 ........................47 51–52, 55, 57, 66813 ........................161

190 GS-1530, GS-1930 Part No. 39529

October 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page

66815 ........................161 78071 ........................19, 21–22, 25, 8514 ..........................129, 131, 141,
66816 ........................161 27–28 143
66817 ........................93, 95, 97, 161, 78072 ........................19, 21–22, 25, 8516 ..........................127, 129, 131,
163, 165, 167 27–28 139, 141, 143
66818 ........................93, 95, 97, 161, 78073 ........................19, 21–22, 25, 85239 ........................95, 97
163, 165, 167 27–28 8538 ..........................19, 21–22, 59, 87
66826 ........................111–112 78107 ........................157 88000 ........................65
66827 ........................111–112 78109 ........................43 88356-126R3 .............31, 67, 69, 71
66829 ........................27–28 78136 ........................81–82 8914 ..........................33, 35, 37–38,
66843 ........................165 78140 ........................97 65, 73–74, 77,
66866 ........................155 78144 ........................97 79, 81–82, 125,
66871 ........................61, 89 78209 ........................27–28 127, 137, 139,
66875 ........................31 78221 ........................17, 19, 21–22, 141, 143, 177,
66883 ........................157 25, 27–28 183
66900 ........................61, 89 78304 ........................71 94340 ........................117, 119
66901 ........................61, 89 78307 ........................27–28 94341 ........................117, 119
66909 ........................177 78308 ........................27–28 96008-S .....................93, 95, 97
66945 ........................112 78314 ........................51–52, 55, 163, 96009 ........................93, 95, 97
66949 ........................157 165, 167 96010 ........................93, 95
66951 ........................157 78315 ........................71 96011 ........................93, 95, 97
66986 ........................27–28 78321 ........................57 96012 ........................175
6700 ..........................73–74, 77, 79, 78422 ........................81–82 96013 ........................175
81–82 78546 ........................79, 81–82 96019 ........................175
6708 ..........................151 78585 ........................74, 77, 79, 81–82 96020 ........................167, 175
6782 ..........................59, 61, 73–74, 78589 ........................63, 65 96110 ........................49, 51–52, 55, 57
77, 79, 81–82, 78622 ........................73–74, 77, 79, 96163 ........................149
87, 89, 181 81–82 96193 ........................91
6873 ..........................49, 51–52, 55, 57 78630 ........................63, 65 96197 ........................27–28
6884 ..........................27–28 78672 ........................37–38 96199 ........................157
6886 ..........................73–74, 77, 79, 78673 ........................15 96214 ........................41, 43, 45
81–82, 85, 155, 78674 ........................37–38 96236 ........................159
181 78683 ........................112 96246 ........................157
6888 ..........................17, 19, 21–22, 78686 ........................131, 137, 143 96247 ........................157, 159
27–28, 49, 63, 78687 ........................131, 143 96257 ........................63, 65
129, 131, 141, 78696 ........................107–108, 111– 96317 ........................19, 63, 65
143 112 96388 ........................27–28
6889 ..........................19, 21–22, 49, 78716 ........................117, 119 96413 ........................155
51–52, 55, 57, 78725 ........................51–52, 55, 57 96416 ........................63, 65
59, 61, 63, 67, 78805 ........................165 96420 ........................167
69, 71, 77, 89, 78859 ........................107–108, 111– 96421 ........................165
155 112 96452 ........................93, 95, 97
6918 ..........................159 78860 ........................107–108, 111– 96461 ........................105
69229 ........................181 112 96472 ........................12
6935 ..........................31, 33, 63, 65, 78861 ........................107–108, 112 96948 ........................31, 33, 35, 37–
159 78862 ........................108, 112 38, 67, 69, 71
69537 ........................169 78864 ........................112 97013 ........................173
69580 ........................45 78873 ........................183 97014 ........................173
69581 ........................45 78892 ........................167 97015 ........................173
69582 ........................45 78903 ........................173 97034 ........................157
69583 ........................45 78903H ......................173 97035 ........................157
69584 ........................45 78904 ........................167 97036 ........................157
69585 ........................45 78910 ........................127, 139, 145 97037 ........................157
69586 ........................45 78949 ........................63, 65 97038 ........................157
7056 ..........................31, 33, 35, 37– 78960 ........................37–38 97039 ........................157
38, 63, 65, 67, 78962 ........................37–38 97040 ........................157
69, 71, 159 81579 ........................177 97055 ........................49, 51–52
7127 ..........................159 8178 ..........................149, 153 97056 ........................27–28
71706 ........................47 823408 ......................73–74, 77, 79, 97059 ........................47
71912 ........................67, 69, 71 81–82 97128 ........................33
72254 ........................165 82368 ........................12 97280 ........................157
72326 ........................31, 33, 35, 37– 82448 ........................12 T112563 ....................159
38, 163, 165, 8255 ..........................77, 157, 165, 167 T113787 ....................149, 151, 155,
167, 177 83093 ........................93, 95, 97 157
72970 ........................12 83131 ........................95, 97 T114691 ....................93, 95, 97
7339 ..........................31, 49, 125, 127, 83140 ........................31, 35
137, 139, 145 8357 ..........................21–22, 25
74266 ........................73–74, 77 84394 ........................105
76502 ........................49, 51–52, 55, 57 84422 ........................125, 127, 137,
7713 ..........................35, 37–38, 49, 139, 145
51–52, 59, 63, 84539 ........................105
65, 87, 155 84739 ........................105
78042 ........................27–28 84740 ........................105
78043 ........................27–28 84742 ........................105
78055 ........................25 84743 ........................105
78068 ........................17, 19, 21–22, 25 84746 ........................105
84748 ........................105

Part No. 39529 GS-1530, GS-1930 191

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Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING,.75ID X 1"OD X 1.00"LG.....17 BRACKET,BOX HINGE,LH-UP/RH-LO.......59,
A BEARING,.75ID X 1"OD X 2.0"LG.....17 61, 87, 89
BEARING,0.75IDX1.00ODX0.38L...17, 19, 21– BRACKET,BOX HINGE,RH-UP/LH-LO.......59,
ACCUMULATOR,180 PSI PRECHARGE*...81–
22, 67, 69, 71 61, 87, 89
82
BEARING,0.75IDX1.00ODX0.50L...25, 27–28, BRACKET,CNTRLLER MOUNT,PAINTED....77
AC T UAT R , S W I T C H , U N D E R
67, 69, 71 BRACKET,CONTACTOR,GS.....52, 55, 57
OVERLAY*~.....165
BEARING,0.75IDX1.00ODX0.75L...49, 55, 59, BRACKET,CONTROLLER MOUNT.....73–74
ADAPTER, HARNESS.....167, 175
85 BRACKET,FILTER MOUNT.....73–74, 77, 79
ALARM ASSY.12VDC,ITT.....163, 165, 167
BEARING,1.00IDX1.25ODX0.49L.....25, 27–28 BRACKET,FOOT PEDAL SUPPORT.....155
ALARM WIRE HARNESS(66151).....31, 35
BEARING,1.0ID X 1.25OD X .38LG.....19, 21– BRACKET,HINGE MOUNTING**.....151
ALARM,INTERMITTENT TONE 6-30V*.....177
22 BRACKET,JOYSTICK QUICK DISCNT.....175
ALARM,STEADY TONE***.....31, 33, 35, 37–38
BEARING,1.50IDX1.77ODX1.25L.....123, 135 BRACKET,LATCH SUPPORT.....151
AMMETER, 39243/47906/66412.....41
BEARING,1.5IDX1.75ODX1.5L.....127, 139 BRACKET,LOCK PIN,LEFT.....59
AMMETER-47671 CHARGER,25 AMP......43,
BEARING,1.75ID X 2"OD X .75"LG...125, 137, BRACKET,LOCK PIN,RIGHT.....87
45
139 BRACKET,MAIN CABLE BRIDGE.....127, 129,
ARM-#1 INNER W/DECALS,GS15/19......121,
BEARING,1.75IDX2.00ODX2.50L.....121, 125, 137, 139, 141
123, 133, 135
127, 133, 137, 139 BRACKET,MAIN CABLE BRIDGE***.....125
ARM-#1 OUTER (GS1530,GS1930)........121,
BEARING,2.25IDX2.50ODX1.50L*......17, 19, BRACKET,PIGTAIL.....65
123, 133, 135
21–22, 25, 27–28 BRACKET,PLAT CONTROL BOX SLAB....157,
ARM-#2 INNER (GS15/GS19)**.....121, 133
BEARING,BRK,MICO **.....63 165, 167
ARM-#2 INNER (GS1530/GS1930).....123, 135
BEARING,DRIVE MOTOR GS15/19.....17, 27– BRACKET-LATCH MOUNT,BAT MOD.....61
ARM-#2 OUTR.GS1530 & #3 OUTR........121,
28 BRAKE,AUSCO (66416).....65
123, 133, 135
BEARING,FL,.75IDX1.25ODX.5 L.....25 BRAKE,HYDRAULIC***.....63, 65
ARM-#3 INNER (GS-1530).....121, 123
BEARING,FL,0.75ID X 1 OD X .49.......19, 21– BRAKE,MICO (40841).....63
ARM-#3 INNER (GS-1930).....133, 135
22, 25, 27–28, 59, 61, 73–74, 87, 89 BREATHER CAP,HYD. TANK,1/4 NPT........79,
ARM-#3 OUTER (GS-1530).....121, 123, 133,
BEARING,FL,1.75IDX2.25ODX.85L....123, 135 81–82
135
BEARING,JOYSTICK (57890).....169 BRKT,UPPER CABLE BRIDGE,GRAY.....137,
ARM-#4 INNR, PLATFORM (1930).....133
BEARING,MOTOR.....91 139, 141, 143
ARM-#4 INNR. PLATFORM (1930).....135
BEARING,MOTOR,36843,BRUSH END*.....91 BRUSH,PWR UNIT (40844)**.....91
ARM-POTHOLE CRANK W/BEARINGS.....67,
BELLCRANK ASSY,SERV KIT GS30....19, 21– BULKHEAD FITTING,PLASTIC X 8**...73–74,
69, 71
22, 25, 27–28 77, 81–82, 111–112
ARM-POTHOLE LINK LWR.W/BEARIN.....69,
BELLCRNK STEER W/BRGS.GS1519.....17 BULKHEAD,FEMALE X 6 X 6.....179
71
BELLCRNK STEER W/BRGS.GS30***......19, BULKHEAD,UNION,070601-6.....108
ARM-POTHOLE LINK UPR.W/BEARIN.....69,
21–22 BUMPER, MODULE TRAY.......51–52, 59, 61,
71
BLOCK, PLATFORM ANCHOR.....147 77, 89
ARM-POTHOLE LINK W/BEARINGS.....67
BLOCK,MODULE TRAY STOP.....69, 71 BUMPER,1.25 INCH O.D.,SCISSORS.....125,
ASSM,CONTACTOR KIT,GS.....52, 55, 57
BOLT, WIDE SHOULDER.....19, 21–22 127, 129, 131, 139, 141, 143
ASSY,SWITCH,TOGGLE,SPDT*******.......93,
BOLT,CARRIAGE,5/16-18 X 2.0,G2.....181 BUMPER,RUBBER.....137
95, 97
BOLT,POTHOLE SHOULDER**%%%.....67 BUMPER,RUBBER,.63 X .63H.....151
BOLT,SHORT SHOULDER.......17, 19, 21–22, BUMPER,RUBBER,1"OD X .461 H......51–52,
B 59, 61, 69, 71, 87, 89 55, 57, 97
BALL STUD,GAS STRUT (38593)***....67, 69, BOLT,SHOULDER,5/8-11 X 1.19 LT.....67, 69, BUSHING 1.5X1.75X2.5.....145
71 71 BUTT SPLICE, 6-GA.....185
BASE WITH 1 NC CONTACT, E-STOP......93, BOOT, JOYSTICK~.....173 BUTTON, .800 O.D. X .281.....155, 157
95, 97, 161, 163, 165, 167 BOOT, PROTECTIVE, 45049 BLACK.....171 BUTTON,JOYSTICK MOUNT,BRASS***.....155
BASE, W/1 N.O. CONTACTS***.....161 BOOT,CABLE TERMINAL COVER.......49, 51– BUTTON,PUSH,BLACK W/SEAL***.....161
BAT. TRAY ASSY W/DEC,GS30 NIKN.....57 52, 55, 57 BUTTON,PUSH,RED MUSHROOM
BAT.TRAY ASSY W/WORD DEC,GS30......51– BOOT,CABLE TERMINAL,LG,RED,2/0.....185 HEAD.....93, 95, 97, 161, 163, 165, 167
52, 55, 57 BOOT,CABLE TERMINAL,SMALL.....185
BATT. CABLE ASSY-CHASSIS, GS..........115, BOOT,CONTROLLER.....169 C
117, 119 BOOT,CONTROLLER**.....171
CABLE ASSEMBLY,11"(SCISSORS).....115
BATT.PAK ASSY.W/DCL(GS15&19).....49 BOOT,THUMB ROCKER***.....173
CABLE ASSEMBLY,12"(SCISSORS).....115
BATTERY CABLE ASSY, 2.5"SCISS........115, BOOT,TOGGLE SWITCH,SHORT*......93, 95,
CABLE ASSEMBLY,13" BLACK........115, 117,
117, 119 97, 161
119
BATTERY CABLE ASSY,3.5" RED.....115 BOOT-THUMB ROCKER** BLACK.....169
CABLE ASSEMBLY,13" RED.....115, 117, 119
BATTERY CABLE ASSY,RED.....117, 119 BOOT-THUMB ROCKER, 44988 RED**.....169
CABLE ASSEMBLY,13"(SCISSORS).......115,
BATTERY CABLE ASSY.5.75"SCISS.......115, BOX, GRAY SCISSOR CONTROLLERS.....161
117, 119
117, 119 BOX,MOLDED UPPER CONTROL.....165, 167
CABLE ASSEMBLY,1930 CONTROL.....175
BATTERY CABLE ASSY.8"(SCISR).....115 BRACKET ASSY-ROLLER, PLTFRM***.....155
CABLE ASSY, BATT, 23"RD.....119
BATTERY CABLE ASSY.BAT.MOD.GS.....115, BRACKET, CONTROLLER MOUNT.....79, 81–
CABLE ASSY, BATT,69" RED.....119
117, 119 82
CABLE BRACKET,PAINTED.....125, 127, 137,
BATTERY CHARGER, CONT EUROPE.....45 BRACKET, CONTROLLER MOUNT,SP.....91
139, 145
BATTERY CHARGER,UPGRADE KIT***....41, BRACKET, FILTER MOUNT GS32&46.......81–
CABLE SQUEEZE CONN.,XTRA LRG......35,
43, 45 82
38
BATTERY,MAINTENANCE FREE,6V***.....187 BRACKET, FULL HT SWING GATE.....153
CABLE TIE MOUNT.....125, 127, 137, 139
BATTERY,T105 W/LPT,3 CAP,DRY**..........49, BRACKET, RELAY MOUNTING.....73–74, 77
51–52, 55, 57 BRACKET,AIRLINE MOUNTING.....179

192 GS-1530, GS-1930 Part No. 39529

 October 2015

Part Description Index (continued)

CABLE TIE,11.5" BLACK...129, 131, 141, 143, CONNECTOR, IEC CHARGER CORD.....47 DECAL,DANGER,BRAKE REL SAFETY*...11–
145, 181 CONNECTOR, SB 50 AMP HOUSING.....117, 12
CABLE TIE,4" BLK,HEAT RESISTNT.......125, 119 DECAL,DANGER,CRUSHING HAZARD.....11–
127, 137, 139 CONNECTOR,070102-8-8.....107–108 12
CABLE TIE,7 3/8".....49, 51–52, 55, 57 CONNECTOR,070103-4-4.....183 DECAL,DANGER,ELEC HAZARD,GS....11–12
CABLE TIE,9" X .5.....125, 127, 129, 131, 137, CONNECTOR,070120-4-4.......105, 107–108, DECAL,DANGER,ELECT HAZARD,PLUG....12
139, 141, 143 112 DECAL,DANGER,GENERAL SAFETY......11–
CABLE,EMERGENCY DOWN........31, 33, 35, CONNECTOR,070120-4-8.....107–108, 112 12
37–38 CONNECTOR,070120-6-10.....108, 111–112 DECAL,DANGER,NO SMOKING ***.....12
CAP,DIAGNOSTIC NIPPLE........99, 101, 103, CONNECTOR,070120-6-6.......107–108, 111– DECAL,DANGER,TIP-OVER,BATTERY.....12
107–108, 112 112, 125, 127, 137, 139, 145 DECAL,DANGER,TIP-OVER,TILT.....11–12
CAP,FINISHING,BLACK.....17, 19 CONNECTOR,ANDERSON SB 175,1/0G...49, DECAL,DANGER,TIP-OVER,TRAYS.....12
CAPACITOR, 4 MFD,660VAC,39243.....41 51–52, 55, 57, 115, 117, 119 DECAL,INSTRUCTIONS-CHARGER OP.....12
CASE ASSEMBLY, 47671 CHARGER.....43 CONNECTOR-IEC, BATT CHGR.....41 DECAL,INSTRUCTIONS-OPER,GCP.....12
CASE ASSY,BATT CHARGER (66478).....45 CONTACT,MOVEABLE,19550 RELAY.....77 DECAL,JOYSTICK CONTROLLER.....12, 15
CASE ASSY-BATTERY CHRGR**.....41 CONTACT,N.O......161 DECAL,JOYSTICK**.....15
CASTING,45049, 40612.....169 CONTACT,NC....93, 95, 97, 161, 163, 165, 167 DECAL,LABEL,DEXRON/FLUID LEVEL.....12
CASTING-JOYSTICK, GS2032.....171 CONTACT,STATIONRY,19550 RELAY.....77 DECAL,LABEL,FAULT CODES.....12
CAVITY PLUG, GS15/19.....101 CONTACTOR,LIFT PUMP 24V 180A**......73– DECAL,LABEL,MANUAL NOT HERE.....11–12
CHAIN GATE KIT,GS30.....157 74, 77 DECAL,LABEL,PWR TO CHARGR 115V....11–
CHAIN,3/16,OPEN LINK 22.5".....149 CONTACTOR,LIMIT SWITCH.....33, 35, 37–38 12
CHANNEL,BRAKE RELEASE MNFLD CONTROL CABLE ASSY., GS-1530.....175 DECAL,LABEL,PWR TO CHARGR 230V....11–
MT.....63, 65 CONTROL PANEL-LOWER.....93, 95 12
CHARGER MOUNT PLATE.....63, 65 CONTROL-AVS, BATT CHGR.....41 DECAL,LABEL,RYKON/FLUID LEVEL.....12
CHARGER,120VAC/60HZ,25A 24V***.....41 COUPLER,1/4"SERIES 3/8 MPT.....179 DECAL,LABEL,SAFETY ARM.....12
CHARGER,BAT,24VDC,H/LO,GEN2.....47 COVER,BLANK.....159 DECAL,LABEL,TIRE SPECS.....12
CHARGER,MAINT. FREE-GS.....187 COVER,GFCI,WEATHERPROOF.....159 DECAL,LABEL-DIRECTION ARROWS......11–
CHARGER-BATT, DUAL VOLT**.....43 COVER,LOWER CONTROL PANEL***......31, 12
Check Valve.....99 33, 35, 37–38 DECAL,LANYARD ANCHORAGE POINT...11–
Check valve.....101, 103 COVER-BATT CHGR.....41 12
CHOCK STOP CUSHION....129, 131, 141, 143 COVER-BRUSH INSPEC.40844,SCISS.....91 DECAL,NOTICE, OPER INST, PCP.....11–12
CIRCUIT BREAKER,50A,50VAC.....45 CROSS TUBE COLAR, GS30\32.....129, 131, DECAL,NOTICE,BATTERY CONNECT.....12
CIRCUIT BREAKER,7.0 AMP***.....93, 95, 97 141, 143 DECAL,NOTICE,ERROR LIGHT.....11–12
CIRCUIT BREAKER-CHARGER, 8 AMP....43, CYL.ASSY,1530***.....145 DECAL,NOTICE,HAZARDOUS MAT'LS*.....12
45 CYL.ASSY,1930.....145 DECAL,NOTICE,MAX CAP 500 ANSI*......11–
CIRCUIT BREAKER-CHARGER,45 AMP.....43 CYLINDER ASSY,LIFT,GS1530.....125 12
CLAMP,1.00,#16 X 1/4,RUB CUSH......51–52, CYLINDER UPDATE GS-1530**.....127 DECAL,NOTICE,MAX CAP 500 CE/AU.....11–
55, 57 CYLINDER UPDATE GS-1930.....137, 139 12
CLAMP,1.13,#18 X 1/4,RUB CUSH.....183 CYLINDER,STEERING GS15/GS19.....17, 19, DECAL,NOTICE,MAX CAP 600 ANSI*......11–
CLAMP,1.31,#21 X 1/4,RUB CUSH.....181 21–22, 25, 27–28 12
CLAMP,1.75,#28 X 3/8,RUB CUSH*.....79, 81– CYLINDER-LIFT,GS30.....127, 137, 139, 145 DECAL,NOTICE,MAX CAP 600 CE/AU.....11–
82 12
CLAMP,2.00,#32 X 3/8,RUB CUSH......73–74, D DECAL,NOTICE,SIDE FORCE,ANSI**......11–
77, 81–82 12
DECAL KIT, 1530 COMP, AUS.....11–12
CLAMP,HOSE,.50.....73–74, 77, 107–108 DECAL,POWER TO PLATFORM 115V......11–
DECAL KIT, 1530 PLAT, AUS.....11–12
CLAMP,HOSE,.63.....107–108 12
DECAL KIT, 1930 COMP, ANSI/CSA.....11–12
CLAMP,HOSE,.75 **.....79, 81–82, 111–112 DECAL,POWER TO PLATFORM 230V......11–
DECAL KIT, 1930 COMP, CE.....11–12
CLAMP,HOSE,2 EAR, 5/8.....179 12
DECAL KIT, 1930 PLAT, ANSI/CSA.....11–12
CLAMP,RUB CUSH,0.75,#12 X 3/8*.....49, 51– DECAL,WARN,CRUSH HAZARD HAND.....12
DECAL KIT, 1930 PLAT, CE.....11–12
52, 55, 57, 129, 131, 141, 143 DECAL,WARN,IMPROPER OPERATION...11–
DECAL KIT,1530 COMP,ANSI/CSA.....11–12
CLIP,CABLE TIE MOUNT.........125, 127, 129, 12
DECAL KIT,1530 COMP,CE.....11–12
131, 137, 139, 141, 143 DECAL-NOTICE,SIDE FORCE GS30CE....11–
DECAL KIT,1530 PLAT,ANSI/CSA.....11–12
CLIP,HAIR PIN .094 X 2.5.....49, 59, 73–74, 85 12
DECAL KIT,1530 PLAT,CE.....11–12
CNTRL/CABLE ASSY(OLD)GS,1930.....175 DIAGNOSTIC FEMALE Q-DSCNT.....99, 101,
DECAL KIT,1930 COMP,AUS.....11–12
COIL CORD ASSY,GS JOYSTICK***.....161 103, 107–108
DECAL KIT,1930 PLAT,AUS.....11–12
COIL CORD,WORKLIGHT(144011).....181 Diagnostic nipple.....99, 101, 103
DECAL KIT,1932 COMP,AUS.....11–12
COIL CORD-JOYSTICK, SLABS......163, 165, DRAW LATCH,OVER-CENTER***.....155
DECAL KIT,1932 PLAT,AUS.....11–12
167 DRIVE MOTOR,12.4 CU IN/REV***.....27–28
DECAL, GROUND CONTROL PANEL.....12
COIL,20V DS W/DIODE.....101, 103
DECAL, LABEL, GS30/32.....12
COIL,20V DS W/DIODE,#10 SCISR...101, 103 E
DECAL, LABEL, LED READOUT.....12
COIL,20V W/DIODE,#10 (SCI).....99
DECAL, MANUAL LOWERING VALVE.....12 E-DOWN HARNESS.....115, 117, 119
COIL,20V W/DIODE,#8 (SCI)***.....99
DECAL,COMPARTMENT ACCESS.....12 ECM,SLAB,SERVICE***.....49, 51–52
COIL-SOLENOID VALVE,20V DC***........125,
DECAL,COSMETIC,GENIE GS-1530**......11– ECU,SLAB,GEN4***.....51–52, 55, 57
127, 137, 139, 145
12 ELBOW,070220-10.....111–112
CONN,520120-12-16.....112
DECAL,COSMETIC,GENIE GS-1930**......11– ELBOW,070220-4-6.....107–108, 111–112
CONN,SQUEEZE,1/2NPT .38-.50,SM.......31,
12 ELBOW,070220-6-6.....107–108, 112
33, 35, 37–38, 63, 65, 67, 69, 71, 159
DECAL,DANGER DO NOT ALTER SWTC....12 ELBOW,070220-6-8.....107–108, 111–112
CONNECTOR KIT,ITT CABLE/WIRE....51–52,
DECAL,DANGER,BATTERY SAFETY.....12 ELBOW,070220-8-6.....107–108, 112
55, 163, 165, 167
ELBOW,070701-6.....108

Part No. 39529 GS-1530, GS-1930 193

 October 2015

Part Description Index (continued)

ELBOW,90DEG, .75 HS X.75 MPT.....107–108 GASKET, UK RECEPTACLE.....159 HOSE ASSY,DRIVE MOTOR, GS30........111–
ELBOW,90DEG......107–108 GASKET-JOYSTICK.....171 112
ELBOW,90ø,.5 MPT X.5BRB PLST......73–74, GEAR, SLAVE, MS4,45048.....169 HOSE ASSY,FILTER TANK,30/2632.........107–
77, 81–82, 111–112 GROMMET,RUBBER 2 X 2.75.......35, 37–38, 108, 111–112
ENCLOSURE-LVL SENSOR W/DECAL**...31, 49, 51–52, 55, 57, 77, 79, 81–82 HOSE ASSY,FILTER/TANK, GS30....107–108,
35, 37–38 GROUND STRAP.....49, 51–52, 73–74, 85 111–112
ENCODER W/PIGTAIL, 44988.....169 GROUND STRAP,12"LG***.....19, 63, 65 HOSE ASSY,HANDPUMP/LH BRAKE.....108,
GROUND WIRE ASSY,GS.....119 112
F GS SLAB AC 1530 AIR TO PLAT.....179 HOSE ASSY,HYD.TANK/PUMP.....107–108
GS SLAB AC 1530 WORK LIGHT.....181 HOSE ASSY,MAN S1/STEER CYL,30*.....107–
FILLER CAP(PLUG 1-1/2" NPT HEX....79, 81–
GS SLAB AC 1930 AIR TO PLAT.....179 108, 111–112
82, 111–112
GS SLAB AC 1930 WORK LIGHT.....181 HOSE ASSY,MANIFOLD/BULKHEAD.....108
FILTER ASSY,SAE8,10 MIC,PAPR**.....73–74,
GS SLAB AC BEACON.....177 HOSE ASSY,MANIFOLD/FILTER.....107–108
77, 79, 81–82
GS SLAB AC HORN.....177 HOSE ASSY,MANIFOLD/HANDPUMP.....108,
FILTER ELEMENT,10MICRON,PAPER*.....73–
GS SLAB AC LD SENSOR (RLY).....183 112
74, 77, 79, 82
GS SLAB AC LOAD SENSOR.....183 HOSE A S S Y, M N F L D TO
FILTER ELEMENT,BETA(10)=200........73–74,
GS SLAB AC MOTION ALARM.....177 ACCUMULATOR.....107–108
77, 79, 82
GS30 EXT. DECK ASSY SQ RAIL.....157 HOSE ASSY,MNFLD. FILTER.....112
FITTING KIT-HYDRAULIC TANK.....79, 81–82,
GS30 MAIN DECK ASSY,1530 ANSI.....157 HOSE ASSY,PUMP TO MANIFOLD.........107–
107–108
GS30 MAIN DECK ASSY,1530 CE.....157 108, 111–112
FLANGE-JOYSTICK MOUNTING,44988....169
GS30 MAIN DECK ASSY,1930 ANSI.....157 HOSE END,BARBED,RIGID,-6-6.....179
FLARE TUBE ASSY,LIFT CYLINDER......107–
GS30 MAIN DECK ASSY,1930 CE.....157 HOSE END,BARBED,RIGID,90DEG6-6.....179
108, 125, 127, 137, 139
GS30 RIDGID EXT. SQ RAIL ASSY.....157 HOSE END,BARBED,SWIV,JIC,10-12........79,
Flow regulator valve.....99, 101, 103
GS30 RIDGID MAIN SIDE SQ RAIL.....157 81–82
FOAM,CLOSED CELL 1.75X.250X18".....149,
HOSE,3/4,LOW PRESSURE,801-12.....81–82
151
H HOSE,ASSY, MAN.L/R MOTOR, GS30.....111–
FOOTPEDAL W/NON-SKID TAPE,GS.....155
112
FORMING, CABLE BRIDGE, UPPER......131, HANDLE COVER,PLASTIC.....59, 87
HOSE,ASSY,MNFLD,FILTER.....112
143 HANDLE HALF SET-FOR 44988.....169
HOSE,LOW PRESSURE,.375 ID,BLK.....179
FORMING, HALF GATE CATCH.....157 HANDLE HALF,ENABLE SW.SIDE-GS.....169
HOUR METER,10-80 VOLTS***.....93, 95, 97
FORMING, HALF GATE HINGE.....157 HANDLE HALF-BACKSIDE,GS JYSTK.....169
HOUR METER,LCD,9-60 VDC***.....93, 95, 97
FORMING, MOD TRAY HANDLE.....61, 89 HANDLE KIT,GS JYSTK,BOTH HALVE.....171
HOUSING,LOCK PIN.....49, 59, 85, 87, 155
FORMING,BATTERY STOP.....55, 57 HANDLE,ANDERSON CONNECTOR SB...49,
HRNS,CONTACTOR SIGNL,GS30/32.....119
FORMING,CABLE BRIDGE,MAIN***.......131, 51–52, 55, 57
HYDRAULIC TANK.....111–112
137, 143 HANDLE,LOCK PIN,RT.....87
FORMING,ECM COVER,NIKKEN.....57 HANDLE-LOCK,BATT.MOD,LEFT SIDE.....59
FORMING,ECM LID.....49, 51–52, 55, 57 HANDLE-LOCK,PWR MOD.RIGHT SIDE.....87 I
FORMING,FULL SWING CATCH ANSI.....153 HANDLE-ROTATOR LATCH ASSY LS.....61 IEC PIGTAIL***.....41, 43, 65
FORMING,FULL SWING CATCH CE.....153 HANDLE-ROTATOR LATCH ASSY RS.....89 INSERT, 3/8-16 X .5.....165
FORMING,FULL SWING HINGE ANSI.....153 HARNESS,ALARM ACCESSORY.....177 INSTALLATION INSTRC.BEACON.....177
FORMING,FULL SWING HINGE CE.....153 HARNESS,BEACON ACCESSORY, INSTALLATION INSTRC.HORN.....177
FORMING,HOSE ROUTING.....27–28 SLAB.....177 INSTALLATION INSTRUCT.,ALARM.....177
FORMING,HOSE ROUTING,BULKHEAD...27– HARNESS,CHARGING-GS30.....117, 119 INVERTER.....185
28 HARNESS,CONTACTOR,GS.....52, 55, 57
FORMING,INVERTER MOUNTING,GS30..185 HARNESS,GS15/1930.....115 J
FORMING,LEVEL SENSOR HARNESS,GS30/2632/AUS32....115, 117, 119
JOYSTICK CONTROLLER.....171
ENCLOSURE.....35, 37–38 HEATSINK ASSY W/DIODES (23442).....41
JOYSTICK HANDLE SET, COMPLETE.....173
FORMING,LEVEL SENSOR-PAINTED.....33 HEATSINK-CNTRL ASSY,BATT CHGR.....41
JOYSTICK W/ENCODER CARD-GS.....169
FORMING,LVL SENSOR ENCLOSURE.....37– HINGE WELDMENT,TOP LH.....49
JOYSTICK,SINGL AXIS,HALL,SLAB*.....173
38 HINGE WELDMENT,TOP LH,PAINTED.....59
JOYSTICK,SINGL AXIS,POT,SLAB.....173
FORMING,MOTOR CONTROLLER.....81–82 HINGE WELDMENT,TOP RH.....73–74
FORMING,ROTARY LATCH MOUNT.....89 HINGE WELDMENT,TOP RH,PAINTED.....85
FUSE ASSY-BOOM CHARGER.....41 HINGE, SPRING, LONG LEG.....157 K
FUSE BLOCK, ANN & ANL FUSE.......49, 51– HINGE,4 X 4.....151, 153 KEY SINGLE***.....93, 95, 97
52, 55, 57 HINGE,CLOSING (SPRING) 4 X 4.....151, 153 KEY,RECTANGULAR,.31X.28X1.25"*........17,
FUSE HOLDER,INLINE,GS.....185 HORN HARNESS.....177 19, 21–22, 25, 27–28, 63, 65
FUSE HOLDER,WATERPROOF.....31, 33, 35, HORN,24VDC,SPADE TERMINALS***.....177 KEY,SINGLE***.....93, 95
37–38 HOSE ASSEMBLY,TANK/PUMP,GS30.....111– KEY,WOODRUFF,AUSCO BRAKE***.....65
FUSE,1 AMP.....31, 33, 35, 37–38 112 KEYS,10 PACK***.....93, 95
FUSE,275 AMP,VERY FAST ACTING........49, HOSE ASSY, HANDPUMP/L BRAKE,32.....183 KEYSWITCH,3 POS W/KEYS,LOCKING....95,
51–52, 55, 57 HOSE ASSY, HANDPUMP/R BRAKE 97
FUSE,50 AMP.....185 30.....108, 112 KEYSWITCH,3 POS. W/KEYS***.....93, 95, 97
FUSE,BATT CHGR.....41 HOSE ASSY, MAN TO LIFT, GS30....107–108, KIT, GS MOTOR CONTROLLER REPL......73–
FUSE,BATTERY CHARGER***.....47 111–112 74, 77, 79, 81–82
FUSE/WIRE ASSY, GS30/GS2632.....185 HOSE ASSY, MAN/ACCUM, MINI.....112 KIT, INVERTER JUMPER, GS.....73–74, 77, 79
HOSE ASSY, MAN/HANDPUMP,GS30.....107– KIT, KEYSWITCH***.....93, 95, 97
G 108, 112 KIT, PLATFORM PC RECEPT/SOC.....173
HOSE ASSY,BULKHEAD/DRIVE KIT,5 GALLON HYDRAULIC TANK***........73–
GAS SHOCK,SCISSORS***.....67, 69, 71
MOTOR.....108 74, 77, 79, 81–82
GASKET, UK & DIN PWR. TO PLAT......159

194 GS-1530, GS-1930 Part No. 39529

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Part Description Index (continued)

KIT,ACCUM 180 PSI PRECHARGE***.......74, NIPPLE,PLASTIC .5 NPT X 6".......73–74, 77, PCB,ASSY,LED,GS JOYSTICK.....161
77, 79, 81–82 81–82, 107–108 PCB,RELAY DRIVER,CHARGER 47671.....43
KIT,BATTERY CHARGER,24V.....47 NUT - PLASTIC,RING FOR ALARMS...31, 33, PIGTAIL, ECM TO LINKAGE.....49
KIT,CONTACTOR,GS,ALT........73–74, 77, 79, 35, 37–38, 163, 165, 167, 177 PIN, LOCK.....49, 59, 85, 87, 155
81–82 NUT,070110-6.....183 PIN, ROLLER.....157
KIT,CONTACTOR,GS,ALT,W INV,CTR.......73– NUT,CASTLE,1.125-18 UNEF........17, 19, 21– PIN, THREADED ROLLER.....155
74, 77, 79, 81–82 22, 25, 27–28, 63, 65 PIN,.75 DIA X 2.75 LG,CHAMFER.......17, 19,
KIT,CONTROL BOX UPDATE,GS30.....161 NUT,COIL (39909).....145 21–22, 25, 27–28
KIT,DYN BRAKING VALVE,MINI.........99, 101, NUT,HEX,1/4-20.....45, 49, 51–52, 55, 57 PIN,.75 DIA X 4.25 LG,GES1360....17, 19, 21–
103 NUT,HEX,5/16-18,GR5.....49, 51–52, 55, 57 22
KIT,GASKET,UK POWER TO PLAT......159 NUT,HEX,8-32.....45 PIN,1.50DIAX21.03LG,2RING.....123, 135
KIT,GATE LATCH.....157 NUT,HEX,JAM,1/2-13.....22, 25 PIN,1.50DIAX7.42LG,2RING.....123, 135
KIT,GEN 5 COIL CORD.....167 NUT,JOYSTICK,44988, RGE.....169, 171 PIN,1.50DIAX8.95LG,1HOLE....127, 129, 131,
KIT,GEN1 TO GEN5 CONTRL SYS***.......51– NUT,JS,36867/42032/44988/40612.....169 139, 141, 143
52, 161 NUT,LOCKING-LG.FLANGE,5/16-18.....187 PIN,1.75 X 8.187"LG.,SCR.....121, 133
KIT,JOYSTICK ENABLE SWITCH.....173 NUT,LP NYLOCK,1/2-13.....59, 61, 67, 69, 71, PIN,1.75 X 8.686"LG.,SCR.......125, 127, 137,
KIT,JOYSTICK STEER SWITCH.....173 87, 89 139
KIT,RELAY INTERLOCK.....43 NUT,LP NYLOCK,1/4-20.....19, 21–22, 49, 51– PIN,1.75DIA.X7.94LG, 1HOLE..121, 123, 133,
KNOB,BLACK(44217)CHECK VALVE.....105 52, 55, 57, 59, 61, 63, 67, 69, 71, 77, 89, 155 135
KNOB,HAND PUMP (RED)***.....105 NUT,LP NYLOCK,3/4-10.....19, 21–22, 59, 87 PIN,1.75DIAX7.35LG,CHAMFER.....121, 123,
KNOB,OVAL TAPERED.....49, 85 NUT,LP NYLOCK,3/8-16.....35, 37–38, 49, 51– 133, 135, 147
KNOB,PILOT OP VALVE (BLACK)***.....105 52, 59, 63, 65, 87, 155 PIN,CLEVIS,.75 X 2.....25, 27–28
KNOB,RED(44218)HP VALVE.....105 NUT,LP NYLOCK,5/16-18.....61, 89, 155 PIN,COTTER,.156 X 1.75.....27–28, 63
NUT,LP NYLOCK,5/8-11.....17, 19, 21–22, 27– PIN,COTTER,.156 X 2.5.....17, 19, 21–22, 25,
L 28, 59, 61, 69, 71, 87, 89 27–28, 65
NUT,NYLOCK,1/2-13.....17, 19, 21–22, 25, 27– PIN,SNAP,ENTRY RAIL.....149, 151, 153
LADDER WELD W/DECALS GS30MINI.....63,
28, 63, 65 PIN-THREADED SHLDR OFFS,5/8-11......59,
65
NUT,NYLOCK,1/4-20.....27–28, 31, 33, 35, 37– 61, 69, 87, 89
LATCH HANDLE.....157
38, 49, 51–52, 55, 57, 65, 69, 71, 73–74, 77, PLAT CONTRL,G4,DEC,IPCB,32/46.....165
LATCH,ROTARY, W/KNOB, LEFT.....61, 89
79, 81–82, 125, 127, 129, 131, 137, 139, 141, PLAT CONTRL,G4,DEC,IPCB,MINI.....167
LATCH,ROTARY,W/KNOB,RIGHT.....61, 89
143, 151, 153, 155, 157, 159, 175, 177, 185 PLAT. ASSY.W/DECALS GS-1530.....149
LEVEL SENSOR LID AND DECAL.....37–38
NUT,NYLOCK,10-32.....31, 33, 35, 37–38, 49, PLAT. ASSY.W/DECALS GS-1930.....149
LEVEL SENSOR LID W/ DECAL(GS).....31, 33
51–52, 55, 57, 69, 71, 177 PLAT. EXTENSION ASSY.W/NONSKI.....155
LEVEL SENSOR,LS60 RED,1.5X4*.....35, 37–
NUT,NYLOCK,3/8-16.....19, 25, 27–28, 63, 65, PLAT.ASY.W/DECALS(GS-1530)CE.....149
38
69, 71, 121, 123, 125, 127, 129, 131, 133, 135, PLAT.ASY.W/DECALS(GS-1930)CE.....149
LEVEL SENSOR,LS60,BLUE,2X3**.....37–38
137, 139, 141, 143, 147, 149, 151, 153, 157, PLAT.EXT. RAILING ASSY.W/DECLS.....155
LEVEL SENSOR,LS60,BLUE,2X4**.....31, 33,
179, 185 PLATE, AUS. CW, CORNER.....63, 65
35, 37–38
NUT,NYLOCK,5/16-18........59, 61, 73–74, 77, PLATE, LCP, FRONT.....97
LEVEL SENSOR,LS60,RED,1.5X3*.....37–38
79, 81–82, 87, 89, 181 PLATE, STEER LINK, SPACER.....25
LEVER,FUNC ENABLE SWITCH,RGE**..169,
NUT,NYLOCK,6-32.....175 PLATE,AC ADAPTER,DIN/UK***.....159
171
NUT,NYLOCK,8-32.....67, 71, 155 PLATE,HANDLE MOUNTING-PAINTED.....31,
LEVER,FUNC.ENABL.SWITCH,METAL.....169
NUT,RETAINER (96008).....95, 97 33
LIGHT,REPLACEMENT BULB (39676).....177
NUT,WING 5/16-18.....181 PLATE,HOSE ROUTING, BULKHEAD.......27–
LINK, OPEN-END.....149
NUT-COIL SHORT.....99, 101, 103 28
LOCK PIN ASSY,3.00".....49, 85
N U T - M O U N T I N G , P U S H PLATE,LIFT ARM CAM 1930,32,46....139, 143
LOCK, CONNECTOR.....47
BUTTON-44988.....169, 171 PLATE,LIFT ARM CAM GS1530......127, 129,
LOCKNUT,ELEC,1/2".....31, 33, 63, 65, 159
NUT-STRAIN RELIEF-GS JOYSTICK~.....161 131
LOCKNUT,ELECTRIC,3/4".....35, 38
PLATE,LIFT ARM CAM,PAINTED.....141
LWR CONTROL PANEL, WLDMT ***.....93, 95
O PLATE,POTHOLE PIVOT W/BEAR'G.....67
PLATE,POTHOLE PIVOT W/BEARING......69,
M O-RING,BOOT,CONTROLLER.....169
71
Orifice.....99, 103
MANIFOLD, MAIN, GS30.....103 PLATE,STEER LINK,LH,GS-30.....25
ORIFICE DISC,.040".....99, 101, 103
MANIFOLD,BRAKE RELEASE.....105 PLATE,STEER LINK,RH,GS-30.....25
ORIFICE PLUG,.025" **.....99
MANIFOLD,BRAKE RELEASE***.....105 PLATE,STEERING STOP MOUNT **.....35
ORIFICE WASHER,.060", SCISSORS.....99
MANIFOLD-MAIN,GS30,W20 VDC***...99, 101 PLATFORM LANYARD.....155, 157
ORIFICE,LONG, .037***.....137, 139, 145
MANUAL BOX W/DECALS***.....155, 157 PLATFORM RAIL SNAP PIN BRACKET.....149
ORIFICE,LONG, .046.....125, 127, 145
MANUAL,OWNERS,CHARGER,105739.....47 PLATFRM CNTRLS W/DECALS GS30.....161,
OUTLET,110V GFCI***.....159
MICROSWITCH-V319M***.....169, 171 163
OVERLAY, PLAT CONTRL BOX,GEN4~.....15
MOTOR CONTROLLER, DC,24V,300A......73– PLUG,1/4"SERIES,3/8 MPT.....179
OVERLAY,PLAT CONTROLLER SLAB.......15,
74, 77, 79, 81–82 PLUG,ELECTRICAL,220/50,NOVON....41, 45,
163
MOTOR,ELECTRIC,24VDC 4.5HP.....91 159
MOTOR,HYDRAULIC,530,14.0CU.IN*.......27– PLUG,ELECTRICAL,DOMESTIC....41, 43, 159
28 P PLUG,FUSED,250V,13AMP,U.K.**.....41, 159
PAINT,AEROSOL,BRIGHT BLUE***.....11–12 PLUG,HEX HEAD-8 PLASTIC.......73–74, 77,
PAINT,AEROSOL,GENIE GRAY***.....11–12 79, 81–82
N PAINT,WET,GENIE BLUE (1 GL)**.....11–12 PLUG,NYLON 1.12 BLACK DOMED .....33, 35
NEEDLE/HOUSING ASSY W/KNOB***.....105 PLUG,NYLON 2.00 BLACK DOMED.....93, 95,
PAINT,WET,GENIE GRAY (1 GL)**.....11–12
NIKKEN POTHOLE ACTUATOR.....71 149, 151
PC BOARD,PLAT CNTRL,SLAB.....163, 165
NIPPLE,DIAGNOSTIC,#4.....99, 101, 103 PLUG,PWR,UK,16AMP,3PIN,BLK.....41, 159
PC BOARD,SLAB,GEN 4.....167

Part No. 39529 GS-1530, GS-1930 195

 October 2015

Part Description Index (continued)

PLUG,ROUND TUBING,1".....155 SCREW,FHS,1/4-20 X .25 NYLOCK.....77, 79, SCREW,RHM,6-32 X .25.....41

POTENTIOMETER (62161)***.....171 81–82 SCREW,RHM,6-32 X .5.....159
POTENTIOMETER MOUNT PLATE.....171 SCREW,FHS,1/4-20 X .63...51–52, 55, 57, 59, SCREW,RHM,8-32 X .50.....155
POTHOLE ACTUATOR PUSHER 61, 77, 89 SCREW,RHM,8-32 X 1.75.....67
WLDMT....125, 127, 129, 131, 137, 139, 141, SCREW,FHS,1/4-20 X .75...129, 131, 141, 143 SCREW,SH.METAL, HHC,5/16 X 1/2.....31
143 SCREW,FHS,1/4-20 X 1.25.....69, 71 SCREW,SHC,3/8-24 x 1.25''.....91
POTHOLE ACTUATOR SPACER.....71 SCREW,FHS,3/8-16 X 1,ZINC.....185 SCREW,SHS,5/16-18 X .375.....59, 87, 155
POTHOLE ACTUATOR,BACK.....67, 69, 71 SCREW,FHS,3/8-16 X 1.5.....69, 71 SCREW,SHS,5/8-11 X 1.25.....67
POTHOLE ACTUATOR,MAIN.....67, 69, 71 SCREW,HEX INDENT,8-32 X 5/16.....45 SCREW,TIMER,#8 PHMS X.375.....41
POTHOLE SLIDER,32.....67 SCREW,HHC,1/2-13 X 1.25 GR5....49, 59, 61, SCREW,YOKE LOCK ALL SLABS.......21–22,
POTHOLE WELDMENT,LEFT.....67, 69, 71 63, 65, 67, 69, 71, 73–74, 85, 87, 89 25, 27–28
POTHOLE WELDMENT,RIGHT.....67, 69, 71 SCREW,HHC,1/2-13 X 1.375.....61, 89 SEAL KIT (66419, 66416, 74297).....65
POWER CORD, IEC 320 BLANK.....43 SCREW,HHC,1/2-13 X 2.75.....17, 19, 27–28 SEAL KIT 46221 & 46222(SCISR)....125, 127,
POWER CORD, UK 110.....47 SCREW,HHC,1/2-13 X 3.....63, 65 137, 139
POWER CORD,NOVON***.....45, 47 SCREW,HHC,1/2-13 X 3.5.....21–22, 25 SEAL KIT, 55715 DY LIFTCYL....127, 139, 145
POWER CORD,UK-HIGH VOLTAGE***.....47 SCREW,HHC,1/2-13 X.75.....49, 51–52 SEAL KIT, 55715 TX LIFTCYL.....145
POWER CORD,US 110***.....47 SCREW,HHC,1/4-20 X .5.....31, 49, 125, 127, SEAL KIT, VALVE.....99, 101, 103, 105
POWER UNIT ASSY-HYDR MOD.*****.....91 137, 139, 145 SEAL KIT,39909,PLAT LWR VALVE*.....145
PUMP KIT,BOSCH,GS30***.....91 SCREW,HHC,1/4-20 X .625.....33, 35, 37–38, SEAL KIT,BRAKE,MICO***.....63
PUMP,4CC GEAR,CCW***.....91 65, 73–74, 77, 79, 81–82, 125, 127, 137, 139, SEAL KIT,DR MTR.GS15/19,Z20***.....17, 19,
PUSHBUTTON-FUNC.ENABL.W/ORING.169, 141, 143, 177, 183 21–22, 25, 27–28
171 SCREW,HHC,1/4-20 X .75.......21–22, 25, 49, SEAL KIT,HAND PUMP***.....105
PWR UNIT MOD ASSY GS30.....77, 79, 81–82 51–52, 55, 57, 63, 65, 127, 139, 151, 153, 155, SEAL KIT,LIFT PUMP,BARNES**.....91
PWR.UNIT MODULE ASY.W/DECALS......73– 157, 159, 185 SEAL KIT,PO CHECK VALVE(84391).....105
74 SCREW,HHC,1/4-20 X 1.....17, 19, 21–22, 27– SEAL KIT-FOR P.N.39038(SCISRS).....17, 19,
28, 49, 63, 129, 131, 141, 143 21–22, 25, 27–28
Q SCREW,HHC,1/4-20 X 1.5....49, 51–52, 55, 57 SEAL KIT-FOR P.N.44167.....99, 101, 103
SCREW,HHC,1/4-20 X 1.75.....67, 157 SEAL KIT-FOR PN. 44217.....105
QUICK DISCONNECT CASING,BATT**.....49,
SCREW,HHC,1/4-20 X 2.....69, 71 SEAL KIT-P.N.44169,44172,44171.....99, 101,
51–52, 55, 57
SCREW,HHC,1/4-20 X 2.5.....27–28 103
SCREW,HHC,1/4-20 X 3.5..71, 125, 127, 137, SERIAL # LABEL,SCISSORS*****.....12
R 139 SERVICE KIT, BATTERY STOP.....49, 51–52
RECEPTACLE, DIN, 220V 50A.....159 SCREW,HHC,3/8-16 X .625.....59, 65, 87 SERVICE KIT,BRAKE RELEASE MAN*.....105
REDUCER,070123-6-4.....183 SCREW,HHC,3/8-16 X .75....77, 157, 165, 167 SERVICE KIT,BRAKE,14.2 IN 3***.....63, 65
Ref Platform Assembly.....151 SCREW,HHC,3/8-16 X 1.....19, 35, 37–38, 49, SERVICE KIT,E-DOWN 3246.....161
RELAY,24VDC,40/30A,SEALED***.......49, 51– 51–52, 63, 65, 73–74, 79, 81–82, 143, 185 SERVICE KIT,E-STOP.....93, 95, 97, 161, 163
52, 55 SCREW,HHC,3/8-16 X 1.25 GRD 5.....17, 19, SHAFT ASSY, JOYSTICK***.....169
RELAY,CHARGR,47671,DPDT,110VDC.....43 27–28, 125, 127, 129, 131, 137, 139, 141, 151, SHAFT ASSY,JOYSTICK.....171
Relief valve.....99, 101, 103 155, 179 SHUNT,ELECTRONIC,47671 CHARGER.....43
RIGID EYE SNAP.....149 SCREW,HHC,3/8-16 X 1.50,GR5.....127, 129, SLIDER BLOCK.....121, 123, 133, 135
RIVET,ALUM,STL,.188 X .250...149, 151, 155, 131, 139, 141, 143 SLIDER BLOCK,PLATFORM.....147
157 SCREW,HHC,3/8-16 X 1.75 GRD 8.....35, 37– SNAP RING (55193).....27–28
RIVET,STL,STL,.188 X .45.....49, 73–74 38 SNAP RING,EXTERNAL,.75 DIA......67
RIVET,STL,STL,.188 X .50.....69, 71 SCREW,HHC,3/8-16 X 2.....25, 157 SNAP RING,EXTERNAL,1.5 DIA***..123, 129,
ROCKER ASSEMBLY,45049.....169 SCREW,HHC,3/8-16 X 2 FULL THRD.....149 131, 135
ROCKER ASSY W/ROLLPIN***.....169, 171 SCREW,HHC,3/8-16 X 2.25.....151 SNAP RING,EXTERNAL,1.75 DIA....121, 125,
ROD END, .250 X 2.75LG...17, 19, 21–22, 25, SCREW,HHC,3/8-16 X 2.5.....149, 153 133, 137
27–28 SCREW,HHC,3/8-16 X 2.75.....121, 123, 133, Solenoid valve.....99, 101, 103
ROD END,.375 X 3.69......127, 129, 131, 139, 135, 147, 151, 153 SPACER, .35ID X .785OD X .435.....181
141, 143 SCREW,HHC,3/8-16 X 4.5.....63 SPACER, POTHOLE ACTUATOR.....25
ROLLER ARM,LIMIT SWITCH***.....33 SCREW,HHC,3/8-16 X 5 GRD 5 ZNC.....65 SPACER,.75ID X 1.5OD X 1/4THK.......19, 21–
ROLLER,PLATFORM EXTENSION.....155, 157 SCREW,HHC,5/16-18 X .75.....73–74, 77, 79, 22, 25, 27–28
81–82, 85, 187 SPACER,CABLE BRIDGE........125, 127, 129,
SCREW,HHC,5/16-18 X 1 GR5 .....49, 51–52, 137, 139, 141, 143
S 55, 57, 61, 77, 89 SPACER,MODULE TRAY.....49, 59, 67, 85
SAFETY CHOCK,SCISSOR.....129, 131, 141, SCREW,HHC,5/16-18 X 1.25.....61, 89 SPACER,MODULE TRAY,.030 THK......59, 61,
143 SCREW,HHC,5/16-18 X 2.....181 87, 89
SCR ASSY,47671 LESTER CHARGER.....43 SCREW,HHC,M5 X 6.....73–74, 77 SPACER,MODULE TRAY,.075 THK......59, 61,
SCREW,BHHS,1/4-20 X .75.....31, 33, 35, 37– SCREW,HHC,WASH HEAD,1/4-20X.63.....45 89
38, 175 SCREW,PHILLIPS,PHM,6-32 X .75.....159 SPACER,MODULE,.06 THK......49, 59, 73–74,
SCREW,BHHS,1/4-20 X 1...51–52, 55, 57, 155 SCREW,PHILLIPS,PHM,8-32 X.25**.....93, 95 85
SCREW,BHHS,1/4-20 X 1.5.....49, 51–52, 55, SCREW,PHILLIPS,PHM,8-32 X.375.....159 SPACER-DUAL COIL,#10, SCISSORS......99,
57, 129, 131, 141, 143 SCREW,PHILLIPS,RHM,10-32 X 1.5....33, 35, 101, 103
SCREW,BHHS,3/8-16 X 1.....153 37–38, 69, 71 SPACER-DUAL COIL,#8***.....99, 101, 103
SCREW,BHHS,3/8-16 X 1.75.....155 SCREW,PHS,6-32 X 0.25.....175 SPRING & BUSHING KIT,RETURN***.....169,
SCREW,BHHS,3/8-16 X 2.5.....147 SCREW,RHM,1/4-20 X .5.....183 171
SCREW,BHSC,5/8-11 X 1.....155, 157 SCREW,RHM,10-32 X .75.....177 SPRING CLIP,1/4-20,.025-.15X.5....31, 33, 35,
SCREW,CHARGER COVER,#10 X .5.....41 SCREW,RHM,10-32 X 1.....49, 51–52, 55, 57 37–38, 51–52, 55, 57, 63, 65
SCREW,FHM,10-32 X 1.....49, 51–52, 55, 57 SCREW,RHM,10-32 X 1.5.....31 SPRING CLIP,3/8-16,.05-.20X.73.....35, 37–38

196 GS-1530, GS-1930 Part No. 39529

 October 2015

Part Description Index (continued)

SPRING,COMPRESSION .835 X 2.....157 VALVE,PILOT OPERATED ASSEMBLY*.....105 WEAR PAD,PLATFORM.........49, 73–74, 149,
SPRING,COMPRESSION.485 X1.75**......49, VALVE,RELIEF,1000PSI(SCISSORS.....99 151, 155, 157
59, 85, 87, 155 VALVE,RELIEF,3500PSI(SCISRS)**.....99, 101 WEAR/GUIDE PAD MAIN PLATFORM.....149,
SPRING,HAND PUMP ROD.....105 VALVE,SHUTTLE.....105 151
SPRING,RETURN.....77 VALVE,SOLENOID,3POS 4WAY........99, 101, WEATHERSTRIP,SWING GATE.....151
SPRING-BRUSH,40844, SCISSORS.....91 103 WELDING CABLE #2 BLACK.....117, 119
SRV KIT,GS30 STEER LINK ASSY,L....19, 21– V A L V E , W / 2 0 V N C WELDING CABLE #2 RED.....117, 119
22, 25, 27–28 SOLENOID,MANUAL......125, 127, 137, 139, WELDMENT STEERYOKE LH 30...17, 19, 21–
SRV KIT,GS30 STEER LINK ASSY,R.........19, 145 22, 25
21–22, 25, 27–28 VALVE-FLOW REGULATOR 0.5 GPM.....101 WELDMENT, ALUM,JOYSTICK GUARD.....155
SRVICE KIT,DRIVE MOTOR,GS30......17, 19, VALVE-FLOW REGULATOR 0.75 GPM.....99, WELDMENT, CHAIN ENTRY GATE.....157
21–22, 25, 27–28 101, 103 WELDMENT, EXT. PLATFORM.....157
STACK KIT***.....65 VALVE-RELIEF, 3700 PSI #8**.....103 WELDMENT, HALF GATE.....157
STEER LINK ASSEMBLY GS-30.....27–28 VALVE-RELIEF,1500 PSI, RV2.....101, 103 WELDMENT, LOWER CONTROL PANEL.....97
STEER LNK ASSY.W/BRGS,GS1519.....17 VALVE-SOLENOID N.O.(SCISSORS)........99, WELDMENT, R STEER YOKE, GS30.....27–28
STEER LNK ASSY.W/BRGS,GS1519**.....19 101 WELDMENT,ENTRY RAIL 30.....151
STEER LNK W/BRGS,GS30.....21–22 VALVE-SOLENOID, 2POS 4 WAY......99, 101, WELDMENT,FULL SWING GATE ANSI.....153
STEERING,SRV KIT,GS1530/1930 *....17, 19, 103 WELDMENT,FULL SWING GATE CE......151,
21–22, 25 153
STOP PLATFORM ROLLER....69, 71, 149, 151 W WELDMENT,L STEER YOKE, GS30.....27–28
STRAIN RELIEF-GS JOYSTICK**~.....161 WELDMENT,LEFT YOKE,NIKKEN.....27–28
WASHER,FINISHING CAP.....17, 19
STRAINER ASSEMBLY......74, 77, 79, 81–82, WELDMENT,PLATFORM GATE 30.....149
WASHER,FLAT UHMW 2.25 DIA.....49
107–108, 111–112 WELDMENT,PLATFORM RAILING,30.....149,
WASHER,FLAT,MS,#10,Y.....69, 71
S T R O B E , B E A C O N , W / O U T 151
WASHER,FLAT,MS,#8,Y.....67, 155
HARDWARE**.....177 WELDMENT,RIGHT YOKE,NIKKEN.....27–28
WASHER,FLAT,USS,1/2",Y......21–22, 25, 27–
SVC KIT,UK RECEPT.REPLACEMENT.....159 WELDMENT,ROLLER BRACKET,LT***.....157
28, 63
SWING GATE-INSTALL KIT-GS15/1930.....151 WELDMENT,ROLLER BRACKET,RT***....157,
WASHER,FLAT,USS,1/4"Y.......49, 51–52, 55,
SWITCH,LIMIT,W/ROLLER ARM***.....31, 33, 159
57, 63, 65, 73–74, 77, 79, 81–82, 125, 127,
35, 37–38, 67, 69, 71 WELDMENT,SWING GATE 30.....151
129, 131, 137, 139, 141, 143, 155, 157, 177,
SWITCH,LIMT,W/RLR HEAD 180DG**......31, WHEEL & TIRE ASSY,LP,12"***.....17, 19, 21–
183, 185
67, 69, 71 22, 25, 27–28, 63, 65
WASHER,FLAT,USS,3/8",Y......17, 19, 35, 37–
SWITCH,PRESS 2500-6000 PSI ADJ.....183 WIRE ASSEMBLY, GS1530.....175
38, 49, 51–52, 59, 63, 65, 74, 79, 81–82, 87,
WIRE ASSEMBLY,GS1530.....175
91, 127, 129, 131, 139, 141, 143, 149, 151,
T WIRE ASSEMBLY,GS1930/1932/2032.....175
153, 155, 185
WIRE ASSY,CHASSIS CNTRL PIGT....51–52,
T-BOX,2.75 X 4.5 X 2.0.....159 WASHER,FLAT,USS,5/16",Y.....49, 51–52, 73–
55
TANK BREATHER,NYLON **.....73–74, 77 74, 77, 79, 81–82, 157
WIRE ASSY,CHASSIS CONTROL PIGT.....55,
TANK ONLY,HYDRAULIC GS30/32***........73– WASHER,FLAT,USS,5/8",Y.....21–22, 27–28
175
74, 77, 79, 81–82 WASHER,LOCK,#10 PLTD.....33
WIRE CABLE,14/3 CON.TPE JKT*.....63, 65
TAPE,NON-SKID,DIE CUT,1.38X1.5.....155 WASHER,LOCK,.25 .....17, 19, 21–22, 25, 27–
WIRE CABLE,16/3 SJO,BULK.....159
TAPE,NON-SKID,DIE CUT,4"X 16".....149, 151 28, 31, 33, 49, 51–52, 55, 57, 63, 65, 73–74,
WIRE CABLE,18/2 SJO,BULK....33, 35, 37–38
TAPE,NON-SKID,DIE CUT,4"X 32".....155 77, 79, 81–82, 125, 127, 137, 139, 145
WIRE CAP,ORANGE.....159
TAPE,NON-SKID,DIE CUT,4"X 40"....149, 151, WASHER,LOCK,.313....73–74, 77, 79, 81–82,
WIRE,10 GA,BLACK,GXL***.....117, 119
157 85, 155, 181
WIRE,10 GA,RED,GXL***.....117, 119
TAPE,WARNING,BLK/YEL, 50'***.....149, 151 WASHER,LOCK,.375....35, 37–38, 73–74, 77,
WLDMNT,STEERYOKE,RIGHT,PAINT**.....17,
TEE,RUN 070432-6*****.....183 91, 147, 155, 157, 165, 167
19, 21–22, 25
TEE,RUN,070428-4.....107–108, 112 WASHER,LOCK,.437,PLTD......21–22, 25, 27–
WLDMT, AUS CW, RIGHT.....63, 65
TEE,RUN,070432-4.....112 28
WLDMT,AUS CW,LEFT.....63, 65
THREADED ROD,(1/4-20),10.5".....49 WASHER,LOCK,.625 PLTD.....157
WLDMT,LOCKING ROLLER SUPPORT.....155
TIMER ASSY,ELECTRONIC,47671.....43, 45 WASHER,LOCK,0.5".....49, 51–52, 59, 63, 65,
WORKLIGHT CABLE,GS15XX.....181
TIMER ASSY-ELECTRONIC, DMSTC*.....41 73–74, 85
WORKLIGHT CABLE,GS19/20XX.....181
TOGGLE SWITCH, PREWIRED***.....161 WASHER,LOCK,M5,PLTD......73–74, 77
WORKLIGHT PIGTAIL ASSY.....181
TRANSFORMER,CHARGER (66478).....45 WASHER,NITRILE.....93, 95, 97
WORKLIGHT,24V,COIL CORD.....181
TUBE, CLAMP, 3/8 (PAIR).....27–28 WASHER,NYLON,.406 X.750 X.032.....59, 87
TUBE, PLATFORM SPACER STD-12P.....45 WASHER,SCIS ARM,1.54X2.00X.125.....123,
TUBING,PVC,1",BLACK***.....149 135 Z
TURNSWITCH ACTUATOR,JOYSTICK**....173 WASHER,SCIS ARM,1.79X2.25X.120.....121, ZERK-GREASE,1/4-28, STRAIGHT.....21–22,
125, 127, 129, 131, 133, 137, 139, 141, 143 25, 27–28
U WASHER,SHOULDER,NYLON.....155
WASHER,STAR,EXTERNAL,.25.....45
U-BOLT ASSY, HANDLE CATCH.....21–22, 25
WASHER,STAR,EXTERNAL,.375........73–74,
U-BOLT,SQ BEND, 1/2-13.....28
77, 79, 81–82
WASHER,THRUST .75 X 1.25 X .06.....17, 19,
V 21–22, 25, 69, 71
VALVE,CHECK***.....99, 101 WASHER,THRUST 1 X 1.75 X .058.....19, 21–
VALVE,CHECK,5 PSI**.....99, 101 22
VALVE,CHECK,IWP-S/CWP PWR ASSI.....103 WASHER,THRUST,.5 X 2.438 X .25.....17, 19,
VALVE,CHECK,PILOT OPERATED***.....105 21–22, 25, 27–28
VALVE,HAND PUMP ASSEMBLY***.....105 WEAR PAD, SLIDER.....121, 123, 133, 135
VALVE,HAND PUMP**.....105 WEAR PAD,3.5 X 1.88 X .25.....35, 37–38

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Fitting Cross References

198 GS-1530, GS-1930 Part No. 39529

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Fitting Cross References (Continued)

Part No. 39529 GS-1530, GS-1930 199

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200 GS-1530, GS-1930 Part No. 39529

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Part No. 39529 GS-1530, GS-1930 201

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202 GS-1530, GS-1930 Part No. 39529

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Part No. 39529 GS-1530, GS-1930 203

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204 GS-1530, GS-1930 Part No. 39529

Parts Manual

Rev J28
Part No.
39529
GS-1530 to SN 59999
GS-1930