Serial Number Range
GR-12 from SN GR10-20000 to
GR16-40865
GR-15 from SN GR16P-40866 to
GR16P-44699
from SN GRP-44700
GR-20 from SN GRR-101
Part No. 227660
Rev C25
April 2019
April 2019
2 GR-12,GR-15,GR-20 Part No. 227660
April 2019
How to Read Your Serial Number
Part No. 227660 GR-12,GR-15,GR-20 3
April 2019
Table of Contents
308.1 Lifting Chain Assembly, GR-15..................................62
This manual is updated frequently. If you have a 309.1 Lifting Chain Assembly, GR-20..................................64
printed manual, you can keep it up to date by
310.1 Sequencing Cable.....................................................66
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 311.1 Mast Covers...............................................................68
information, visit the Parts Lookup System on the 312.1 Control Cable Assembly; GR-12, GR-20...................70
Genie website at www.genielift.com. 313.1 Control Cable Assembly, GR-15................................72
314.1 Bellows, CE and Australia Models.............................74
How to Read Your Serial Number..........................................3
400 Hydraulic Components
Parts Stocking List.................................................................7
401.1 Hydraulic Power Unit and Lift Cylinder......................76
How to Order Parts................................................................8
402.1 Function Manifold......................................................78
Service Parts Fax Order Form...............................................9
403.1 Brake Release Manifold.............................................80
404.1 Hydraulic Hoses and Fittings.....................................82
Electronic Version 500 Platform Components
Click on any page number to view the figure. 501.1 Standard Platform......................................................84
502.1 Gated Entry Platform (AWP)......................................88
503.1 Platform with Extension Deck....................................90
100 Decals 504.1 Platform Extension and Gates...................................94
101.1 Decals with Words, Standard and AWP Platform; ANSI,
505.1 Platform Controls, 2 Speed Lift..................................96
CSA.....................................................................................10
506.1 Platform Controls, Proportional Lift............................98
102.1 Decals with Words, Standard Platform; AUS.............14
507.1 Joystick Controller...................................................100
103.1 Decals with Symbols, Standard and AWP Platform; Asia
and South America..............................................................18 508.1 Platform Overload Assembly...................................102
104.1 Decals with Symbols, Standard Platform; CE............20 509.1 Power to Platform....................................................104
200 Base Components 600 Accessories
201.1 Steer Axle Linkage and Wheels.................................22 601.1 Workstation Tray......................................................106
202.1 Non-steer Axle...........................................................24 602.1 Flashing Beacon......................................................108
203.1 Pothole Protection Assembly.....................................26 603.1 PCON Guard...........................................................110
204.1 Battery Pack and Counterweight Brackets................28 Indices
205.1 Ground Control Module Components (to serial number Part Number Index.............................................................112
GR14-29566).......................................................................30 Part Description Index.......................................................115
205.2 Ground Control Module Components (from serial number
GR14-29567, GRR-101)......................................................32 Cross References
206.1 Power Unit Components............................................36 Fittings Cross Reference...................................................120
207.1 Ground Control Panel................................................38
208.1 Battery Charger.........................................................40
209.1 Electrical Wiring (to SN GR14-29741).......................42
210.1 Electrical Wiring (from SN GR14-29742, GRR-101)...44
300 Mast Components
301.1 Number 1 Column Assembly.....................................46
302.1 Number 2 Column Assembly.....................................50
303.1 Number 3 Column Assembly.....................................52
304.1 Number 4 Column Assembly; GR-15, GR-20............54
305.1 Number 5 Column Assembly; GR-20.........................56
306.1 Carriage Assembly....................................................58
307.1 Lifting Chain Assembly, GR-12..................................60
4 GR-12,GR-15,GR-20 Part No. 227660
April 2019
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 227660 GR-12,GR-15,GR-20 5
April 2019
Notes
6 GR-12,GR-15,GR-20 Part No. 227660
April 2019
Parts Stocking List
Part No. 227660 GR-12,GR-15,GR-20 7
April 2019
How To Order Parts
8 GR-12,GR-15,GR-20 Part No. 227660
April 2019
Fax Order Form
Part No. 227660 GR-12,GR-15,GR-20 9
100 Decals April 2019
101.1 Decals with Words, Standard and AWP Platform; ANSI, CSA
10 GR-12,GR-15,GR-20 Part No. 227660
April 2019 100 Decals
101.1 Decals with Words, Standard and AWP Platform; ANSI, CSA
Item Part No. Description Qty. Item Part No. Description Qty.
-- 220001GT DECAL KIT,SAFETY/INSTR,WORDS 26 82366GT DECAL,CHEVRON RANDO HD.............1
(models with 2 speed controller) (includes
27 82975GT DECAL,DANGER,COLLISION
items 1-10, 12, 14, 17, 19, 21, 22, 23,
HAZARD.................................................1
25-27, 33-41, 46, 54 and 55) to SN 34999
28 97810GT DECAL,COSMETIC,GENIE GR-12***.....2
1 28174GT DECAL, POWER TO PLATFORM GR-12
230V**.....................................................2
(option) 29 97811GT DECAL,COSMETIC,GENIE GR-15***.....2
GR-15
2 28175GT DECAL,WARNING-COMPART
ACCESS.................................................1 30 97812GT DECAL,COSMETIC,GENIE GR-20***.....2
GR-20
3 28235GT DECAL,POWER TO PLATFORM 115V
(option) 31 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
only for sliding mid-rail gate
4 28236GT DECAL,WARN,IMPROPER
OPERATION...........................................1 32 97828GT DECAL-NOTICE,MAX CAP-350#,STD*..1
GR-20 (models with standard or extension
5 28373GT DECAL,FORK LIFT POCKET.................2 deck platform)
6 31508GT DECAL,DANGER,ELECT 33 114325GT DECAL,BATTERY CONN DIAG,GR.......1
HAZARD,PLUG.......................................1
34 133013GT DECAL,DANGER,ELECTROCUTION,GR.1
7 31788GT DECAL,DANGER,BATTERY
SAFETY***..............................................1 35 133014GT DECAL,GENERAL
SAFETY,RUNABOUT*............................1
8 38122GT DECAL,LABEL, OM STORAGE..............1
36 133092GT DECAL,CRUSH HAZARD,USE
9 38149GT DECAL,LABEL,PATENTS.......................1 SAFETY..................................................1
10 40434GT DECAL,LANYARD ANCHORAGE 37 133144GT DECAL,LABEL-TRANSPORT
POINT.....................................................1 DIGRAM..................................................2
11 43658GT DECAL,LABEL,PWR TO CHARGR 38 133277GT DECAL,LABEL,EMERGENCY
230V........................................................1 LOWERING............................................1
12 44736GT DECAL,DANGER,TIP-OVER,TILT..........1 39 133585GT OPERATING INST,PLAT,GR...................1
13 44980GT DECAL,LABEL,PWR TO CHARGR 115V (models with 2 speed lift controller) to SN
14 52475GT DECAL,LABEL,TRANSPORT 34999
TIEDOWN*..............................................3 40 133586GT DECAL,INSTRUCTIONS-OPER,GCP.....1
15 52865GT DECAL,ANNUAL INSP***.......................1 41 133596GT DECAL,LABEL,FAULT CODES..............1
16 52996GT DECAL,COSMETIC,GENIE LOGO........1 42 137605GT DECAL,E-STOP,GR/GRC/GS PCON.....1
(models with narrow platform) 43 137635GT E-STOP, GR/GRC/GS GCON.................1
17 72086GT DECAL,LABEL,LIFTING EYE.................1 to SN GRP-54305 and GRR-3283
18 72155GT DECAL,MAX CAPACITY (350LB),GR.....1 44 137636GT DECAL, UI, GR/GRC/GS PCON............1
GR-12, GR-15 & GR-20 (models with (models with 2 speed lift controller) to SN
narrow platform) 34999
19 72159GT DECAL,TIP-OVER,BATTERIES,GR.......1 45 137656GT DECAL,PROPEL,GR/GRC/GS,PCON.....1
20 72171GT DECAL,SIDE FORCE,100,GR,ANSI......1 46 227765GT DECAL,COSMETIC,GENIE,GR/QS.......1
21 72184GT DECAL,COSMETIC,GENIE 47 1256702GT DECAL, UI, GS/GR, PROP LIFT............1
RUNABOUT............................................2 (models with proportional speed controller)
(models with standard or extension deck from SN 35000
platform) 48 1256703GT DECAL, STD, PROP LIFT, UI, SVC........1
22 72188GT DECAL,DIRECTIONAL ARROWS,GR....2 (models converted from 2 speed to
proportional speed controller)
23 72832GT DECAL,DANGER,DO NOT ALTER
SWTC.....................................................1 49 1256915GT OPERATING INST,PLAT,GR...................1
(models with proportional speed controller)
24 72850GT DECAL,DANGER,MAX CAP
TRAY,WRD..............................................1 50 1257923GT DECAL, SMARTLINK
GR-12 & GR-15 (models with work tray PROPORTIONAL....................................2
option) (models with proportional speed controller)
25 72970GT DECAL,INSTRUCTIONS-CHARGER 51 1270489GT DECAL,WHEEL LOAD,GR/GRC............4
OP...........................................................1
Part No. 227660 GR-12,GR-15,GR-20 11
100 Decals April 2019
101.1 Decals with Words, Standard and AWP Platform; ANSI, CSA
(continued)
Item Part No. Description Qty.
52 1272242GT DECAL,MACHINE
REGISTRATION/OWNER TRANSFER....1
53 1280819GT DECAL,WARNING,CANCER AND
REPRODUCTIVE HARM, PROP 65.......1
54 1283228GT DECAL,GR GCON, TECH PRO.............1
from SN GRP-54306 and GRR-3284
55 T107029GT DECAL,DANGER,BRAKE REL
SAFETY..................................................1
56 T107894GT DECAL,LABEL,TIRE SPEC,GR/GRC.....4
57 T108736GT DECAL-NOTICE,MAX CAP-500.............1
GR-12 & GR-15 (models with standard or
extension deck platform)
12 GR-12,GR-15,GR-20 Part No. 227660
April 2019 100 Decals
101.1 Decals with Words, Standard and AWP Platform; ANSI, CSA
(continued)
This Page Intentionally Left Blank
Part No. 227660 GR-12,GR-15,GR-20 13
100 Decals April 2019
102.1 Decals with Words, Standard Platform; AUS
14 GR-12,GR-15,GR-20 Part No. 227660
April 2019 100 Decals
102.1 Decals with Words, Standard Platform; AUS
Item Part No. Description Qty. Item Part No. Description Qty.
-- DECAL KIT,SAFETY/INSTR,WORDS 28 97812GT DECAL,COSMETIC,GENIE GR-20***.....2
(models with 2 speed controller) (includes GR-20
items 1-10, 12, 14, 16, 17, 19-21, 23-25, 29 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
31-38, 43, 44, 52 and 53) to SN 34999
30 97828GT DECAL-NOTICE,MAX CAP-350#,STD*..1
1 28174GT DECAL, POWER TO PLATFORM GR-20 (models with standard or extension
230V**.....................................................2 platform)
(option)
31 114325GT DECAL,BATTERY CONN DIAG,GR.......1
2 28175GT DECAL,WARNING-COMPART
ACCESS.................................................1 32 133013GT DECAL,DANGER,ELECTROCUTION,GR.1
3 28235GT DECAL,POWER TO PLATFORM 115V 33 133092GT DECAL,CRUSH HAZARD,USE
(option) SAFETY..................................................1
4 28236GT DECAL,WARN,IMPROPER 34 133144GT DECAL,LABEL-TRANSPORT
OPERATION...........................................1 DIGRAM..................................................2
5 28373GT DECAL,FORK LIFT POCKET.................2 35 133277GT DECAL,LABEL,EMERGENCY
LOWERING............................................1
6 31508GT DECAL,DANGER,ELECT
HAZARD,PLUG.......................................1 36 133298GT DECAL,GENERAL SAFETY,GRC,AUS...1
7 31788GT DECAL,DANGER,BATTERY 37 133586GT DECAL,INSTRUCTIONS-OPER,GCP.....1
SAFETY***..............................................1 38 133596GT DECAL,LABEL,FAULT CODES..............1
8 38122GT DECAL,LABEL, OM STORAGE..............1 39 137605GT DECAL,E-STOP,GR/GRC/GS PCON.....1
9 38149GT DECAL,LABEL,PATENTS.......................1 40 137635GT E-STOP, GR/GRC/GS GCON.................1
10 40434GT DECAL,LANYARD ANCHORAGE to SN GRP-54305 and GRR-3283
POINT.....................................................1 41 137636GT DECAL, UI, GR/GRC/GS PCON............1
11 43658GT DECAL,LABEL,PWR TO CHARGR (models with 2 speed lift controller) to SN
230V........................................................1 34999
12 44736GT DECAL,DANGER,TIP-OVER,TILT..........1 42 137656GT DECAL,PROPEL,GR/GRC/GS,PCON.....1
13 44980GT DECAL,LABEL,PWR TO CHARGR 115V 43 227391GT DECAL,INST,OP,PLAT,GR,AUS..............1
(models with 2 speed lift controller) to SN
14 52475GT DECAL,LABEL,TRANSPORT 34999
TIEDOWN*..............................................3
44 227765GT DECAL,COSMETIC,GENIE,GR/QS.......1
15 52865GT DECAL,ANNUAL INSP***.......................1
45 1256702GT DECAL, UI, GS/GR, PROP LIFT............1
16 72086GT DECAL,LABEL,LIFTING EYE.................1 (models with proportional speed controller)
17 72159GT DECAL,TIP-OVER,BATTERIES,GR.......1 from SN 35000
18 72182GT DECAL,SIDE 46 1256703GT DECAL, STD, PROP LIFT, UI, SVC........1
FORCE,GR,CE&AUS,WRD....................1 (models converted from 2 speed to
proportional speed controller)
19 72184GT DECAL,COSMETIC,GENIE
RUNABOUT............................................2 47 1256915GT OPERATING INST,PLAT,GR...................1
(models with proportional speed controller)
20 72188GT DECAL,DIRECTIONAL ARROWS,GR....2
47 1256916GT OPERATING INST,PLAT,GR,AUS...........1
21 72832GT DECAL,DANGER,DO NOT ALTER
(models with proportional speed controller)
SWTC.....................................................1
48 1257923GT DECAL, SMARTLINK
22 72850GT DECAL,DANGER,MAX CAP
PROPORTIONAL....................................2
TRAY,WRD..............................................1
(models with proportional speed controller)
GR-12 & GR-15 (models work station tray
option) 49 1270489GT DECAL,WHEEL LOAD,GR/GRC............4
23 72970GT DECAL,INSTRUCTIONS-CHARGER 50 1272242GT DECAL,MACHINE
OP...........................................................1 REGISTRATION/OWNER TRANSFER....1
24 82366GT DECAL,CHEVRON RANDO HD.............1 51 1283228GT DECAL,GR GCON, TECH PRO.............1
from SN GRP-54306 and GRR-3284
25 82975GT DECAL,DANGER,COLLISION
HAZARD.................................................1 52 T107029GT DECAL,DANGER,BRAKE REL
SAFETY..................................................1
26 97810GT DECAL,COSMETIC,GENIE GR-12***.....2
GR-12 53 T107894GT DECAL,LABEL,TIRE SPEC,GR/GRC.....4
27 97811GT DECAL,COSMETIC,GENIE GR-15***.....2
GR-15
Part No. 227660 GR-12,GR-15,GR-20 15
100 Decals April 2019
102.1 Decals with Words, Standard Platform; AUS
(continued)
Item Part No. Description Qty.
54A T108739GT DECAL, MAX CAP-227 KR,GR,AUS......1
GR-12 & GR-15 (models with standard or
extension platform)
54B T108740GT DECAL, MAX CAP-159 KR,GR,AUS......1
GR-20 (models with standard platform)
16 GR-12,GR-15,GR-20 Part No. 227660
April 2019 100 Decals
102.1 Decals with Words, Standard Platform; AUS
(continued)
This Page Intentionally Left Blank
Part No. 227660 GR-12,GR-15,GR-20 17
100 Decals April 2019
103.1 Decals with Symbols, Standard and AWP Platform; Asia and South America
18 GR-12,GR-15,GR-20 Part No. 227660
April 2019 100 Decals
103.1 Decals with Symbols, Standard and AWP Platform; Asia and South America
Item Part No. Description Qty. Item Part No. Description Qty.
-- 220002GT DECAL KIT,SAFETY/INSTR,SYM 25 97873GT DECAL-DANGER,MAX
(models with 2 speed controller) (includes CAP-TRAY,SYM*....................................1
items 1-3, 6, 8, 9, 10-16, 18, 27-33 & 38) 26 97873GT DECAL-DANGER,MAX
to SN 34999 CAP-TRAY,SYM*....................................1
1 28174GT DECAL, POWER TO PLATFORM GR-12 & GR-15 (models with work station
230V**.....................................................2 tray)
(option) 27 97899GT DECAL,WARN,SAFETY CHOCK***.......1
2 28235GT DECAL,POWER TO PLATFORM 115V 28 114334GT DECAL,SYM-ELEC HAZARD,PLUG......1
(option)
29 114338GT DECAL,SYM-TIP-OVER,TILT ALARM.....1
3 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................1 30 133015GT DECAL,DANGER,ELEC.HAZ SYMB......1
4 43658GT DECAL,LABEL,PWR TO CHARGR 31 133144GT DECAL,LABEL-TRANSPORT
230V........................................................1 DIGRAM..................................................2
5 44980GT DECAL,LABEL,PWR TO CHARGR 115V 32 133146GT DECAL,SYM-TIPOVER,BATTERIES,GR.1
6 52475GT DECAL,LABEL,TRANSPORT 33 133147GT DECAL,SYM-TIPOVER,LIMIT
TIEDOWN*..............................................3 SWITCH..................................................1
7 52996GT DECAL,COSMETIC,GENIE LOGO........1 34 137605GT DECAL,E-STOP,GR/GRC/GS PCON.....1
(models with narrow platform) 35 137635GT E-STOP, GR/GRC/GS GCON.................1
8 72086GT DECAL,LABEL,LIFTING EYE.................1 to SN GRP-54305 and GRR-3283
9 72184GT DECAL,COSMETIC,GENIE 36 137636GT DECAL, UI, GR/GRC/GS PCON............1
RUNABOUT............................................2 (models with 2 speed lift controller) to SN
(models with standard or extension deck 34999
platform) 37 137656GT DECAL,PROPEL,GR/GRC/GS,PCON.....1
10 72188GT DECAL,DIRECTIONAL ARROWS,GR....2 38 227765GT DECAL,COSMETIC,GENIE,GR/QS.......1
11 82473GT DECAL,SYMBOL-COMP ACCESS........1 39 1256702GT DECAL, UI, GS/GR, PROP LIFT............1
12 82481GT DECAL,SYMBOL-BATTERY SAFETY.....1 (models with proportional speed controller)
from SN 35000
13 82487GT DECAL, SYMBOL - READ THE
MANUAL.................................................2 40 1256703GT DECAL, STD, PROP LIFT, UI, SVC........1
(models converted from 2 speed to
14 82495GT DECAL,SYMBOL-BRAKE REL proportional speed controller)
SAFETY..................................................1
41 1257923GT DECAL, SMARTLINK
15 82614GT DECAL,DANGER,COLLISION PROPORTIONAL....................................2
HAZARD.................................................1
(models with proportional speed controller)
16 82666GT DECAL,LABEL,FORKLIFT POCKET......2 42 1270489GT DECAL,WHEEL LOAD,GR/GRC............4
17 82835GT DECAL,DANGR,159 KG CAP,STD 43 1272242GT DECAL,MACHINE
PLT..........................................................1 REGISTRATION/OWNER TRANSFER....1
(models with narrow platform)
44 1283228GT DECAL,GR GCON, TECH PRO.............1
18 82836GT LABEL,AUXILIARY LOWERING.............1 from SN GRP-54306 and GRR-3284
19 82966GT DECAL,SIDE FORCE,GR - ANSI,SYM...1
(ANSI models)
20 97810GT DECAL,COSMETIC,GENIE GR-12***.....2
GR-12
21 97811GT DECAL,COSMETIC,GENIE GR-15***.....2
GR-15
22 97812GT DECAL,COSMETIC,GENIE GR-20***.....1
GR-20
23 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
24 97832GT DECAL-DANGER,MAX CAP-227
KG***.......................................................1
GR-12 & GR-15 (ANSI models with
standard or extension deck platform)
Part No. 227660 GR-12,GR-15,GR-20 19
100 Decals April 2019
104.1 Decals with Symbols, Standard Platform; CE
20 GR-12,GR-15,GR-20 Part No. 227660
April 2019 100 Decals
104.1 Decals with Symbols, Standard Platform; CE
Item Part No. Description Qty. Item Part No. Description Qty.
-- 220002GT DECAL KIT,SAFETY/INSTR,SYM 26 133015GT DECAL,DANGER,ELEC.HAZ SYMB......1
(models with 2 speed controller) (includes
27 133144GT DECAL,LABEL-TRANSPORT
items 1-3, 6-15, 17, 23-29 & 34) to SN
DIGRAM..................................................2
34999
28 133146GT DECAL,SYM-TIPOVER,BATTERIES,GR.1
1 28174GT DECAL, POWER TO PLATFORM
230V**.....................................................2 29 133147GT DECAL,SYM-TIPOVER,LIMIT
(option) SWITCH..................................................1
2 28235GT DECAL,POWER TO PLATFORM 115V...2 30 137605GT DECAL,E-STOP,GR/GRC/GS PCON.....1
(option) 31 137635GT E-STOP, GR/GRC/GS GCON.................1
3 40434GT DECAL,LANYARD ANCHORAGE to SN GRP-54305 and GRR-3283
POINT.....................................................1 32 137636GT DECAL, UI, GR/GRC/GS PCON............1
4 43658GT DECAL,LABEL,PWR TO CHARGR (models with 2 speed controller) to SN
230V........................................................1 34999
5 44980GT DECAL,LABEL,PWR TO CHARGR 33 137656GT DECAL,PROPEL,GR/GRC/GS,PCON.....1
115V........................................................1 34 227765GT DECAL,COSMETIC,GENIE,GR/QS.......1
6 52475GT DECAL,LABEL,TRANSPORT 35 1256702GT DECAL, UI, GS/GR, PROP LIFT............1
TIEDOWN*..............................................3 (models with proportional speed controller)
7 72086GT DECAL,LABEL,LIFTING EYE.................1 from SN 35000
8 72184GT DECAL,COSMETIC,GENIE 36 1256703GT DECAL, STD, PROP LIFT, UI, SVC........1
RUNABOUT............................................2 (models converted from 2 speed to
(models with standard or extension deck proportional speed controller)
platform) 37 1257923GT DECAL, SMARTLINK
9 72188GT DECAL,DIRECTIONAL ARROWS,GR....2 PROPORTIONAL....................................2
(models with proportional speed controller)
10 82473GT DECAL,SYMBOL-COMP ACCESS........1
38 1270489GT DECAL,WHEEL LOAD,GR/GRC............4
11 82481GT DECAL,SYMBOL-BATTERY SAFETY.....1
39 1272242GT DECAL,MACHINE
12 82487GT DECAL, SYMBOL - READ THE REGISTRATION/OWNER TRANSFER....1
MANUAL.................................................2
40 1283228GT DECAL,GR GCON, TECH PRO.............1
13 82495GT DECAL,SYMBOL-BRAKE REL from SN GRP-54306 and GRR-3284
SAFETY..................................................1
41A T108737GT DECAL-DANGER,MAX CAP-227 KG.....1
14 82614GT DECAL,DANGER,COLLISION GR-12 & GR-15 (Australia models with
HAZARD.................................................1 standard or extension deck platform)
15 82666GT DECAL,LABEL,FORKLIFT POCKET......2 41B T108738GT DECAL-DANGER,MAX CAP-159 KG.....1
16 82830GT DECAL,DANGER,SIDE FORCE CE GR-20 (Australia models with standard
GR...........................................................1 platform)
(CE models)
17 82836GT LABEL,AUXILIARY LOWERING.............1
18 97810GT DECAL,COSMETIC,GENIE GR-12***.....2
GR-12
19 97811GT DECAL,COSMETIC,GENIE GR-15***.....2
GR-15
20 97812GT DECAL,COSMETIC,GENIE GR-20***.....2
GR-20
21 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
22 97873GT DECAL-DANGER,MAX
CAP-TRAY,SYM*....................................1
GR-12 & GR-15 (models with work station
tray)
23 97899GT DECAL,WARN,SAFETY CHOCK***.......1
24 114334GT DECAL,SYM-ELEC HAZARD,PLUG......1
25 114338GT DECAL,SYM-TIP-OVER,TILT ALARM.....1
Part No. 227660 GR-12,GR-15,GR-20 21
200 Base Components April 2019
201.1 Steer Axle Linkage and Wheels
22 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
201.1 Steer Axle Linkage and Wheels
Item Part No. Description Qty.
1 12343GT SCREW,HHC,1/4-20 X 3
2 6638GT WASHER,FLAT,USS,1/4"Y
3 6091GT NUT,NYLOCK,1/4-20
4 78736GT CLAMP,2 HOSE,PLASTIC,5/8................4
5 124122GT FORMING, DRIVE HOSE GUARD.........1
6 66770GT FITTING,STRAIGHT DRIVE-IN ZERK
7 105565GT WASHER,THRUST, GS
8 105092GT BOLT,CARRIAGE,3/8-16X1.25,GR5
9 4828GT NUT,NYLOCK,3/8-16
10 8255GT SCREW,HHC,3/8-16 X .75
11 6097GT WASHER,FLAT,USS,3/8",Y
12 47548GT BEARING,FL,0.75ID X 1 OD X .49.........4
13 57998GT ASSY,WHEEL & TIRE,GR......................2
grey, non-marking
14 145084GT WELDMENT, STEER YOKE, LH, GR.....1
GR-12 & GR-15
14 145086GT WELDMENT, STEER YOKE, LH, GR20
GR-20
15 6198GT NUT,NYLOCK,1/2-13
16 9145GT SCREW,HHC,1/2-13 X 2.5,GR5.............8
17 57996GT MOTOR, 10.0 CU IN/REV DRIVE...........2
-- 65616GT SEAL KIT PWR WHL MOTOR
18 96423GT RUE RING,3/4 PIN..................................2
19 96907GT PIN,CLEVIS,0.75 X 3.25"
20 105547GT CYLINDER,GS/GR STEER***................1
-- 105550GT KIT,STEER CYL SEAL
21 5361GT PIN,COTTER,.125 X 1.5
22 69548GT NUT,CASTLE(57996)GR
23 69547GT KEY,DRIVE MOTOR(57996)
24 6545GT PIN,CLEVIS,.75 X 2
25 5361GT PIN,COTTER,.125 X 1.5
26 18396GT BEARING,1.5IDX1.75ODX1.0L..............4
27 145083GT WELDMENT, STEER YOKE, RH, GR.....1
GR-12 & GR-15
27 145085GT WELDMENT, STEER YOKE, RT, GR20
GR-20
28 107359GT TIE ROD ASSY W/BRNGS,GR2............1
(includes item 12)
29 106924GT GROMMET,RUBBER .38X.2X1.75.........2
30 109581GT SCREW,SET,HS1/4-20X.625W/PATCH
Part No. 227660 GR-12,GR-15,GR-20 23
200 Base Components April 2019
202.1 Non-steer Axle
24 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
202.1 Non-steer Axle
Item Part No. Description Qty.
1 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
2A 822685GT FIELD KIT,REAR COVER,GR
(origal PN 100914 no longer available) (use
kit 822685 for first time replacement, kit
includes mounting hardware) to SN 30431
2B 822586GT FORMING,REAR COVER,GR................1
from SN 30432
3 6888GT SCREW,HHC,1/4-20 X 1
4A 822685GT FIELD KIT,REAR COVER,GR.................2
(origal PN 96113 no longer available) (use
kit 822685 for first time replacement, kit
includes mounting hardware) to SN 30431
4B 822587GT BRACKET,REAR COVER,GR
from SN 30432
5 100808GT PLATE, BRAKE SPACER, GR20............2
GR-20
6 215550GT BRAKE,1.5IN/FT SHAFT,W/ORIFICE.....1
replaced 145307 from GR12-24138
-- 226432GT ORIFICE,0.025 DISK,.375 OD
7 42360GT SCREW,SHC,1/2-13 X 4 ZINC...............8
8 6198GT NUT,NYLOCK,1/2-13
9 57998GT ASSY,WHEEL & TIRE,GR......................2
grey, non-marking
10 69548GT NUT,CASTLE(57996)GR........................2
11 5361GT PIN,COTTER,.125 X 1.5.........................2
12 69547GT KEY,DRIVE MOTOR(57996)...................2
13 105440GT GROMMET,RUBBER 2.5 X 3.0..............2
Part No. 227660 GR-12,GR-15,GR-20 25
200 Base Components April 2019
203.1 Pothole Protection Assembly
26 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
203.1 Pothole Protection Assembly
Item Part No. Description Qty.
1 100489GT WELDMENT, POTHOLE GUARD, RT.....1
(power unit side)
2A 1260045GT KIT, GR PHG SPACER UPDATE............2
(to SN GR15-36988)
2B 1259993GT SPACER,.781IDX1.5ODX.375THK
(replaced 55355) (from SN-36989)
3 96642GT BEARING,.75ID X 1.0OD X 1.38LG.......2
4 96541GT CAM FOLLOWER,1.125X.375,DELRIN..2
5 100492GT PLATE, POTHOLE LOWER LINK...........2
6 96422GT RUE RING,5/8 PIN..................................8
7 96135GT PIN,CLEVIS,.625 X 1.88,ZINC PL..........8
8 22261GT WASHER,FLAT,.650 X 1.312 X.095
9 100834GT GAS SPRING, GR..................................2
10A 1260045GT KIT, GR PHG SPACER UPDATE............2
(to SN GR15-36988)
10B 1260030GT SPACER, .82IDX1.0 ODX1.00 LG
(replaced 100915) (from SN-36989)
11 96423GT RUE RING,3/4 PIN..................................2
12 78060GT PIN,CLEVIS,.75 DIA. X 4.00...................2
13 12016GT PIN,COTTER,.125 X .75.........................2
14 34742GT PIN,CLEVIS,.375 X 1.75 LG...................2
15 107370GT UPPER POTHOLE LINK ASSY
W/BRNG.................................................2
(includes item 3)
16 64154GT BOLT,CARRIAGE,3/8-16 X1.00,G5
17 105060GT GROUND STRAP, 8"LG..........................2
18 6097GT WASHER,FLAT,USS,3/8",Y
19 7713GT NUT, LP NYLOCK, 3/8-16
20 100488GT WELDMENT, POTHOLE GUARD, LT.....1
(ground controls side)
21A 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5.....4
(to SN GR15-36988)
21B 54239GT SCREW,PHILLIPS,PHM,10-32 X 2.0
(from SN GR15-36989) (replaced 49775)
22 75144GT WASHER,FLAT,SAE 1/4,ZINC................4
23 15513GT NUT,HEX,10-32......................................4
24A 96948GT SWITCH,LIMIT,W/ROLLER ARM***.......2
-- 19491GT CONTACTOR,LIMIT SWITCH
-- 97128GT ROLLER ARM,LIMIT SWITCH***
24B 87561GT CABLE SQUEEZE CONN 2 WIRE
25 1260031GT SPACER, LIMIT SWITCH
(from SN GR15-36989)
26 78086GT BALL STUD, GAS STRUT, 3/8-16..........4
Part No. 227660 GR-12,GR-15,GR-20 27
200 Base Components April 2019
204.1 Battery Pack and Counterweight Brackets
28 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
204.1 Battery Pack and Counterweight Brackets
Item Part No. Description Qty. Item Part No. Description Qty.
1 7713GT NUT, LP NYLOCK, 3/8-16 18A 229212GT BATT CVR ASSY,GR,WORDS,ANSI......1
GR-20 (USA, Canada, Australia)
2A 15086GT WASHER,FLAT,.375 X 1.5 X .125 -- 100986GT PLATE,BATT. TRAY LATCH HANDLE
GR-15 -- 23396GT SPRING,CONTROL CABLE, AWP
2B 6097GT WASHER,FLAT,USS,3/8",Y -- 96699GT SLEEVE,TANK SUPPORT
GR-20 (bushing)
3 5224GT SCREW,HHC,3/8-16 X 2 18B 107134GT BATTERY COVER ASSY,SYMBOLS......1
GR-20 (Europe, Asia, South America)
4 100809GT CAST,CWT, MAST..................................1 18B 229213GT BATT CVR ASSY,GR,SYM,ANSI............1
GR-20 (Asia, South America)
5 100913GT FORMING, CABLE BRIDGE..................1 -- 100986GT PLATE,BATT. TRAY LATCH HANDLE
6 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2 -- 23396GT SPRING,CONTROL CABLE, AWP
7 6091GT NUT,NYLOCK,1/4-20 -- 96699GT SLEEVE,TANK SUPPORT
8A 124151GT WLDMT,CW SUPPORT,LT......................2 (bushing)
GR-15 & GR-20 (non-steer end, ground
18C 229214GT BATT CVR ASSY,GR,SYM,CE
controls side)
(Europe)
8B 124152GT WLDMT,CW SUPPORT,RT.....................1
-- 100986GT PLATE,BATT. TRAY LATCH HANDLE
GR-15 & GR-20 (non-steer end, power unit
side) -- 124962GT GROMMET,RUBBER,1.0 X 1.25X1.5
(bushing)
9A 109840GT COUNTERWEIGHT,CAST,GR15............2
GR-15 -- 23396GT SPRING,CONTROL CABLE, AWP
9B 109839GT COUNTERWEIGHT,CAST,GR20............2 -- 96699GT SLEEVE,TANK SUPPORT
GR-20 18D 231191GT ASSY, BATTERY COVER, EE
10 7713GT NUT, LP NYLOCK, 3/8-16 EE option
11 124105GT BOLT,CARRIAGE,3/8-16 X 6.00,G2 19 124962GT GROMMET,RUBBER,1.0 X 1.25X1.5
GR-15
12 100352GT FORMING, CWT BRACKET...................2
GR-15 & GR-20 (non-steer end)
13 8177GT SCREW,HHC,1/2-13 X 1.5
14 6198GT NUT,NYLOCK,1/2-13
15 Ref. Battery Cables
(refer to 209.1)
16A 76502GT BATTERY,T105 W/LPT,3 CAP,DRY**......4
(dry battery)
-- 137769GT BATTERY WATERING HAND PUMP
-- 137770GT BATTERY WATERING KIT, 24V UNIV
(to watch the installation video, copy and
paste this link to your web browser)
https://www.youtube.com/watch?v=13zTtl-hWik
-- 18503GT NUT,LOCKING-LG.FLANGE,5/16-18
16B 105150GT BATTERY, AGM, 6V, (TROJAN) ***.........4
(option)
-- 137769GT BATTERY WATERING HAND PUMP
-- 137770GT BATTERY WATERING KIT, 24V UNIV
(to watch the installation video, copy and
paste this link to your web browser)
https://www.youtube.com/watch?v=13zTtl-hWik
-- 18503GT NUT,LOCKING-LG.FLANGE,5/16-18
17 47569GT HINGE,11"X 2.5"X.44"............................1
18A 107133GT BATTERY COVER ASSY,WORDS..........1
(USA, Canada, Australia)
Part No. 227660 GR-12,GR-15,GR-20 29
200 Base Components April 2019
205.1 Ground Control Module Components (to serial number GR14-29566)
30 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
205.1 Ground Control Module Components (to serial number GR14-29566)
Item Part No. Description Qty. Item Part No. Description Qty.
-- 25 Ref. BATTERY CHARGER
(refer to 208.1)
1 145286GT FORMING,GROUND CONTROLS
TRAY.......................................................1 26 6889GT NUT,LP NYLOCK,1/4-20
2 4828GT NUT,NYLOCK,3/8-16 27 105573GT HINGE,ACCESS DOOR***.....................2
3 5397GT WASHER,FLAT,USS,5/16",Y 28 43137GT SCREW,PHM,1/4-20 X .75.....................4
4 6175GT SCREW,HHC,3/8-16 X 1 29 66398GT TERM CONTACT,#1/0 GA,SB175..........2
5 228406GT ASSY,LVL SNSR W/ CONNECTOR........1 30 T110712GT GRND CNTRL COVR,WORDS
-- 105142GT LEVEL SENSOR,LS60,RED,1.5 DIA ANSI,EN..................................................1
USA and Canada models with word decals;
-- 60440GT CONN,RECEP 3 WAY, 14-18GA English
-- 60441GT LOCK,RECEP 3 WAY,14-18GA -- T110713GT GRND CONTROL COVER ASSY, SYMB
6 6637GT SCREW,HHC,1/4-20 X 1.75 Europe, Asia and S. America models with
symbol decals
7 39469GT SPRING,COMPRESSION.485 X1.75**
-- T115403GT GRND CNTRL COVR,WORDS ANSI,FR
8 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG Canada models with word decals; French
9 6091GT NUT,NYLOCK,1/4-20 31 66094GT NUT-THIN HEAVY HEX, 1/4-20
10 9116GT BOLT,CARRIAGE,1/4-20x1.25,G2 32 8915GT SCREW,HHC,1/4-20 X 1.25
11 96452GT CIRCUIT BREAKER,7.0 AMP***............1 33 145284GT FORMING,FUSE BRACKET..................1
12A 96008-SGT KEYSWITCH,3 POS. W/KEYS***...........1 34 6782GT NUT,NYLOCK,5/16-18
includes retaining ring and set of keys
35 18503GT NUT,LOCKING-LG.FLANGE,5/16-18
-- 83093GT KEY SINGLE***
36 66717GT FUSE BLOCK, ANN & ANL FUSE..........1
-- 85239GT NUT,RETAINER (96008)
37 6873GT SCREW,FHM,10-32 X 1
-- 96009GT WASHER,NITRILE
38 6178GT NUT,NYLOCK,10-32
-- 96010GT SCREW,PHILLIPS,PHM,8-32 X.25**
39 124449GT TILT SENSOR TEST TOOL....................1
12B 83131GT KEYSWITCH,3 POS
W/KEYS,LOCKING.................................1 40 39540GT ALARM,STEADY TONE***......................1
-- 85239GT NUT,RETAINER (96008).........................1 -- 72326GT NUT - PLASTIC,RING FOR ALARMS
12C 37947GT KEYS,10 PACK*** 41 7265GT RIVET,STEEL,P, .25 X .375
13 66812GT BUTTON,PUSH,RED MUSHROOM 42A 1257203GT KIT,MTR CNTRLR
HEAD......................................................1 REPLACEMENT,GR%............................1
kit includes installation instructions, new
-- 66817GT BASE WITH 1 NC CONTACT, E-STOP motor controller (PN 823408), harness,
-- 66818GT CONTACT,NC battery cables, and new fasteners.
14 Ref. GROUND CONTROL PANEL 42B 823408GT MOTOR CONTROLLER, DC,24V,300A
(refer to 207.1) motor controllers sold separately only in
cases where upgrade kits are N/A or an
15 145280GT FORMING, CONTROL PANEL, GR........1
upgrade kit has been previously installed
16 75041GT SCREW,PHILLIPS,PHM,10-32 X 1
42C 232573GT RESISTOR, 200 OHM 10 WATT
17 145279GT FORMING,LEVEL SENSOR MOUNT,
42D 232535GT KIT,CONTACTOR,GR
GR...........................................................1
-- 232848GT CONTACTOR ASSY,GR
18 T106788GT FORMING, CHARGER MOUNT
BRACKET...............................................2 42E 1257035GT KIT,BATT. CABLE ASSY., GR
from SN 29743
-- T110723GT FORMING, CHARGER MOUNT, GR
(power to platform recepticle plug option) 43 81579GT HORN,24VDC,SPADE TERMINALS***....1
19 96950GT INVERTER,24VDC,110/230 VAC***.......1
20 18504GT NUT,LOCKING-LG.FLANGE,1/4-20
21 124232GT WELDMENT,COVER SUP.CONT...........1
22 57881GT LATCH, RUBBER, 3-13/32 X 1-7/8.........2
23 45546GT SCREW,RHM,6-32 X .5
24 12344GT NUT,NYLOCK,6-32
Part No. 227660 GR-12,GR-15,GR-20 31
200 Base Components April 2019
205.2 Ground Control Module Components (from serial number GR14-29567, GRR-101)
32 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
205.2 Ground Control Module Components (from serial number GR14-29567, GRR-101)
Item Part No. Description Qty. Item Part No. Description Qty.
A 124449GT TILT SENSOR TEST TOOL....................1 18B 1272975GT FORMING, CHARGER MOUNT
(EE units option, from SN GR16P-44174)
1 145286GT FORMING,GROUND CONTROLS
TRAY.......................................................1 18C 1275663GT FORMING, BATT CHARGER MOUNT
(from SN GR16P-44174)
2 4828GT NUT,NYLOCK,3/8-16
19 96950GT INVERTER,24VDC,110/230 VAC***.......1
3 5397GT WASHER,FLAT,USS,5/16",Y
4 6175GT SCREW,HHC,3/8-16 X 1 20 18504GT NUT,LOCKING-LG.FLANGE,1/4-20
21A 124232GT WELDMENT,COVER SUP.CONT...........1
5A 228406GT ASSY,LVL SNSR W/ CONNECTOR........1
to SN 44173
to SN 40225
21B 1278386GT WELDMENT,COVER SUPPORT, GND
-- 105142GT LEVEL SENSOR,LS60,RED,1.5 DIA
CNTRL....................................................1
-- 60440GT CONN,RECEP 3 WAY, 14-18GA from SN 44174
-- 60441GT LOCK,RECEP 3 WAY,14-18GA 22 57881GT LATCH, RUBBER, 3-13/32 X 1-7/8.........2
5B 823368GT SENSOR,LEVEL,UNIVERSAL...............1 23 45546GT SCREW,RHM,6-32 X .5
from SN 40226
24 12344GT NUT,NYLOCK,6-32
6A 6637GT SCREW,HHC,1/4-20 X 1.75
to SN 40225 25 Ref. BATTERY CHARGER
(refer to 208.1)
6B 8179GT SCREW,HHC,1/4-20 X 2.25
26 6889GT NUT,LP NYLOCK,1/4-20
from SN 40226
27 105573GT HINGE,ACCESS DOOR***.....................2
7 39469GT SPRING,COMPRESSION.485 X1.75**
28 43136GT SCREW,PHM,1/4-20 X .625...................4
8A 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
to SN 40225 29 19436GT CONNECTOR,ANDERSON SB
175,1/0G.................................................2
8B 6091GT NUT,NYLOCK,1/4-20
from SN 40226 -- 66397GT QUICK DISCONNECT
CASING,BATT**......................................4
9 6091GT NUT,NYLOCK,1/4-20
-- 66398GT TERM CONTACT,#1/0 GA,SB175..........4
10 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2
30 229215GT GRND CNTRL COVR,WORDS
11 96452GT CIRCUIT BREAKER,7.0 AMP***............1
ANSI,EN..................................................1
12 96008-SGT KEYSWITCH,3 POS. W/KEYS***...........1 USA and Canada models with word decals,
-- 37947GT KEYS,10 PACK*** English
-- 83093GT KEY SINGLE*** -- 229216GT GRND CNTRL COVR,WORDS ANSI,FR
Canada models with word decals; French
-- 85239GT NUT,RETAINER (96008)
-- 229217GT GRND CONTROL COVER ASSY, SYMB
-- 96009GT WASHER,NITRILE Europe, Asia and S. America models with
-- 96010GT SCREW,PHILLIPS,PHM,8-32 X.25** symbol decals
13 66812GT BUTTON,PUSH,RED MUSHROOM 31 66094GT NUT-THIN HEAVY HEX, 1/4-20
HEAD......................................................1 32 8915GT SCREW,HHC,1/4-20 X 1.25
-- 66817GT BASE WITH 1 NC CONTACT, E-STOP 33 145284GT FORMING,FUSE BRACKET..................1
-- 66818GT CONTACT,NC 34 6782GT NUT,NYLOCK,5/16-18
14 Ref. GROUND CONTROL PANEL 35 18503GT NUT,LOCKING-LG.FLANGE,5/16-18
(refer to 207.1)
36 66717GT FUSE BLOCK, ANN & ANL FUSE..........1
15 145280GT FORMING, CONTROL PANEL, GR........1
37 105273GT SCREW,HEX HD,NO SLOT,#14X.50
16 77677GT SCREW,PHILLIPS,PHM,10-24 X 1
38 6178GT NUT,NYLOCK,10-32
17A 145279GT FORMING,LEVEL SENSOR MOUNT,
GR...........................................................1 39 39540GT ALARM,STEADY TONE***......................1
to SN 40225 (to SN GR16P-41763) (72326 plastic nut
not included, order separately)
17B 1264298GT FORMING BRACKET UTSG..................1
from SN 40226 (not shown) -- 72326GT NUT - PLASTIC,RING FOR ALARMS
for 39540
18A T106788GT FORMING, CHARGER MOUNT
BRACKET...............................................2 40 7265GT RIVET,STEEL,P, .25 X .375
-- T110723GT FORMING, CHARGER MOUNT, GR 41 9116GT BOLT,CARRIAGE,1/4-20x1.25,G2
(power to platform recepticle plug option)
Part No. 227660 GR-12,GR-15,GR-20 33
200 Base Components April 2019
205.2 Ground Control Module Components (from serial number GR14-29567, GRR-101)
(continued)
Item Part No. Description Qty.
42A 1257203GT KIT,MTR CNTRLR
REPLACEMENT,GR%............................1
from SN 5001 to 29742; kit includes
installation instructions, new motor
controller (PN 823408), harness, battery
cables, and new fasteners. For machines
that do not already have contactors
installed, must also order 219897.
-- 232573GT RESISTOR, 200 OHM 10 WATT
-- 232580GT HARNESS,DIODE JUMPER
-- 823408GT MOTOR CONTROLLER, DC,24V,300A
motor controllers sold separately only in
cases where upgrade kits are N/A or an
upgrade kit has been previously installed
42B 232535GT KIT,CONTACTOR,GR
from SN 5001
-- 232848GT CONTACTOR ASSY,GR
43 81579GT HORN,24VDC,SPADE TERMINALS***....1
44 1270456GT CONTACTOR,DRIVE,24V,180A..............1
45 162273GT SPACER,MOUNTING.............................1
46 49373GT SCREW,PHILLIPS,PHM,M5X.8X25.......2
47 219384GT FORMING,GR CONTACTOR MOUNT....1
48 39540GT ALARM,STEADY TONE***......................1
not shown (from SN GR16P-41764) (72326
plastic nut not included, order separately)
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
for 39540
34 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
205.2 Ground Control Module Components (from serial number GR14-29567, GRR-101)
(continued)
This Page Intentionally Left Blank
Part No. 227660 GR-12,GR-15,GR-20 35
200 Base Components April 2019
206.1 Power Unit Components
36 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
206.1 Power Unit Components
Item Part No. Description Qty. Item Part No. Description Qty.
1 78622GT FILTER ASSY,SAE8,10 MIC,PAPR**......1 32 96709GT GROMMET,SLAB HYD TANK***
-- 44207GT FILTER ELEMENT,BETA(10)=200 33 100510GT TUBE ASSY, DRAW...............................1
(fiberglass, optional upgrade)
-- 44788GT FILTER ELEMENT,10MICRON,PAPER*
(paper, standard)
2 7265GT RIVET,STEEL,P, .25 X .375
3 T110714GT POWER UNIT CVR ASSY, WORDS
EN...........................................................1
USA and Canada models with word decals;
English
-- T110715GT POWER UNIT COVER ASSY, SYMB
Europe, Asia and S. America models with
symbol decals
-- T115404GT POWER UNIT CVR ASSY, WORDS FR
Canada models with word decals; French
4 57881GT LATCH, RUBBER, 3-13/32 X 1-7/8.........2
5 45546GT SCREW,RHM,6-32 X .5
6 12344GT NUT,NYLOCK,6-32
7 124233GT WELDMENT,COVER SUP.HYD..............1
8 105573GT HINGE,ACCESS DOOR***.....................2
9 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2
10 6091GT NUT,NYLOCK,1/4-20
11 Ref. MANIFOLD,FUNCTION...................1
(refer to 402.1)
12 6021GT WASHER,LOCK,.375
13 6175GT SCREW,HHC,3/8-16 X 1
14 Ref. MANIFOLD,BRAKE RELEASE
(refer to 403.1)
15 6884GT SCREW,HHC,1/4-20 X 2.5
16 6356GT WASHER,LOCK,.25
17 6090GT SCREW,HHC,1/4-20 X .75
18 96905GT BOLT,CARRIAGE,1/4-20 X 2.5,G2
19 6638GT WASHER,FLAT,USS,1/4"Y
20 6889GT NUT,LP NYLOCK,1/4-20
21 Ref. Motor
(refer to 401.1)
22 Ref. Pump
(refer to 401.1)
23 161001GT WELDMENT, HYD TRAY........................1
24 124728GT CLAMP,0.44,#7X1/4,RUB CUSH............1
25 6638GT WASHER,FLAT,USS,1/4"Y
26 96699GT SLEEVE,TANK SUPPORT......................2
27 9116GT BOLT,CARRIAGE,1/4-20x1.25,G2
28 100484GT HYD. TANK, POLYETHELENE................1
29 78546GT BREATHER CAP,HYD.TANK,1/4 NPT.....1
30 66204GT FILTER CAP (PLUG 1-1/2" NPT HEX
31 96855GT CLAMP,HOSE,1 EAR,1-1/16***
Part No. 227660 GR-12,GR-15,GR-20 37
200 Base Components April 2019
207.1 Ground Control Panel
38 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
207.1 Ground Control Panel
Item Part No. Description Qty.
A 137692GT GCON, GR/GRC/GS...............................1
Complete (models with 2 speed lift
controller) to SN 34999
-- 137673GT LABEL, SERIAL, GC21-19.....................1
B 1256721GT GCON,STD,PROP LIFT..........................1
(models with proportional lift controller)
1 T106366GT ENCLOSURE,GC27-25/GC21-19,FRNT.1
2 137637GT SCREW,PHM,4-20X.5, 48-2 TRI-L
3 T106372GT ENCLOSURE, GC21-19, BK..................1
4A 137604GT PCBA, GC21-19......................................1
(models with 2 speed lift controller) to SN
34999
-- T106362GT COVER, RJ45, GC27-25/GC21-19
replaced 137584
-- T106363GT ADAPTER, RJ45, GC27-25/GC21-19
replaced 137655
4B 1256719GT PCBA,GCON STD,PROP LIFT
(models with proportional lift controller and
units converted from 2 speed lift controller
to proportional speed controller)
5 137562GT DECAL,MEMBRANE, GR/GRC/GS
GCON.....................................................1
6 137668GT SCREW,PHM,6-19X.75, 48-2 TRI-L
Part No. 227660 GR-12,GR-15,GR-20 39
200 Base Components April 2019
208.1 Battery Charger
40 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
208.1 Battery Charger
Item Part No. Description Qty. Item Part No. Description Qty.
A 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK 10B 1272975GT FORMING, CHARGER MOUNT.............1
B 25388GT PLUG,FUSED,250V,13AMP,U.K.** from SN GR16P-44174
11 218073GT CORD REEL,SPRING REWIND.............1
C 6595GT PLUG,ELECTRICAL,DOMESTIC
D 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A, IP44
E 97059GT FUSE,BATTERY CHARGER***
F 1278183GT CABLE ASSY,CHARGER,US110
includes US 110V plug (from SN
GR16P-44174)
F 1278187GT CABLE ASSY,CHARGER,UNTERM
without plug (from SN GR16P-44174)
G 139318GT BUSHING,STRAIN RELIEF,.875/.30
from SN GR16P-44174
1A 105739GT CHARGER,BAT,24VDC,H/LO GEN2......1
to SN GR16P-44173
-- 105334GT CONNECTOR, IEC CHARGER CORD
-- 144180GT MANUAL,OWNERS,CHARGER,105739
-- 219480GT KIT,BATTERY CHARGER,24V
(includes 105739 charger, fasteners, ring
terminals and instructions for field
installation)
1B 1264372GT CHARGER,24V,650W,USB.....................1
from SN GR16P-44174
-- 1272844GT CABLE,CHARGER, DC, W/ BTS
for AGM 'maintenance free' batteries
-- 1273576GT CABLE ASSY,CHARGER/BATTERY
for standard 'flooded' batteries
-- 1278183GT CABLE ASSY,CHARGER,US110
power supply cord (ANSI/CSA models)
-- 1278187GT CABLE ASSY,CHARGER,UNTERM
power supply cord; wall terminal not
included, order separately
-- 1279428GT KIT,DC BLOCK ASSEMBLY
2 55010GT LOCK, CONNECTOR.............................1
to SN GR16P-44173
3 71706GT POWER CORD, UK 110, 115"................1
to SN GR16P-44173
4 55019GT POWER CORD,NOVON, 8"....................1
to SN GR16P-44173
5 55018GT POWER CORD,UK-HIGH VOLTAGE,
8".............................................................1
to SN GR16P-44173
6 55021GT POWER CORD,US 110, 8".....................1
to SN GR16P-44173
7 48282GT POWER CORD, IEC 320 BLANK, 79".....1
to SN GR16P-44173
8 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2.........4
9 18504GT NUT,LOCKING-LG.FLANGE,1/4-20.......4
10A T106788GT FORMING, CHARGER MOUNT
BRACKET...............................................1
to SN GR16P-44173
Part No. 227660 GR-12,GR-15,GR-20 41
200 Base Components April 2019
209.1 Electrical Wiring (to SN GR14-29741)
42 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
209.1 Electrical Wiring (to SN GR14-29741)
Item Part No. Description Qty.
A 40833GT FUSE,275 AMP,VERY FAST ACTING
B 109758GT HARNESS, REC PLUG
-- 109758GT HARNESS, REC PLUG
1 100801GT BATTERY CABLE ASSY, GR..................1
to SN 29741
2 137608GT HARNESS, GR POWER CONTROL......1
3 137726GT SWITCH ASSY, LIMIT, LOAD SENSE.....1
4 T107890GT POWER CABLE, GR BASE,
DOMESTIC.............................................1
ANSI
-- T107891GT POWER CABLE,GR BASE,INTRNATION
CE
5A 137761GT HARNESS, GR-12 MAST ANSI..............1
GR-12, ANSI
-- 137737GT HARNESS, GR-12 MAST CE
GR-12, CE
5B 137762GT HARNESS, GR-15 MAST ANSI..............1
GR-15, ANSI
-- 137727GT HARNESS, GR-15 MAST CE
GR-15, CE
5C 137763GT HARNESS, GR-20 MAST ANSI
GR-20, ANSI
-- 137738GT HARNESS, GR-20 MAST CE
GR-20,CE
6 137729GT ASSY, DOM J-BOX, PLAT GR................1
ANSI
-- 137732GT ASSY, CE J-BOX, GR
CE
7 137731GT WIRE ASSY, STD/EXT PLAT. GR...........1
8 137755GT HARNESS, GR, SW SNSRS W/O LS.....1
ANSI
-- 137609GT HARNESS,GR, SW SNSRS W/ LS
CE
9 137607GT HARNESS, GR FUNCTION
MANIFOLD.............................................1
to SN 2591
-- 87747GT CONN,RECEP 8 WAY BLK,1 BUSS
to SN 25914
10 T107892GT ASSY, POTHOLE HARNESS, GR..........1
11 137728GT WIRE ASSY, DOWN LIMIT SW..............1
Part No. 227660 GR-12,GR-15,GR-20 43
200 Base Components April 2019
210.1 Electrical Wiring (from SN GR14-29742, GRR-101)
44 GR-12,GR-15,GR-20 Part No. 227660
April 2019 200 Base Components
210.1 Electrical Wiring (from SN GR14-29742, GRR-101)
Item Part No. Description Qty.
A 40833GT FUSE,275 AMP,VERY FAST ACTING
B 109758GT HARNESS, REC PLUG
1 826935GT BATTERY CABLE ASSY, GR..................1
2 137608GT HARNESS, GR POWER CONTROL......1
3 137726GT SWITCH ASSY, LIMIT, LOAD SENSE.....1
4 T107890GT POWER CABLE, GR BASE,
DOMESTIC.............................................1
ANSI
-- T107891GT POWER CABLE,GR BASE,INTRNATION
CE
5A 137761GT HARNESS, GR-12 MAST ANSI..............1
GR-12, ANSI
-- 137737GT HARNESS, GR-12 MAST CE
GR-12, CE
5B 137762GT HARNESS, GR-15 MAST ANSI..............1
GR-15, ANSI
-- 137727GT HARNESS, GR-15 MAST CE
GR-15, CE
5C 137763GT HARNESS, GR-20 MAST ANSI
GR-20, ANSI
-- 137738GT HARNESS, GR-20 MAST CE
GR-20,CE
6A 137729GT ASSY, DOM J-BOX, PLAT GR................1
ANSI
6B 137732GT ASSY, CE J-BOX, GR
CE
7 137731GT WIRE ASSY, STD/EXT PLAT. GR...........1
8A 137755GT HARNESS, GR, SW SNSRS W/O LS.....1
ANSI, to SN 40225
8B 1263397GT HARNESS, GR/GRC SW SNSRS..........1
ANSI, from SN 40226
8C 137609GT HARNESS,GR, SW SNSRS W/ LS
CE, to SN 40225
8D 1263398GT HARNESS, GR/GRC SW SNSRS W/LS
CE, from SN 40226
9 1251910GT HARNESS, GR FUNC. MANIFOLD
10 T107892GT ASSY, POTHOLE HARNESS, GR..........1
11 137728GT WIRE ASSY, DOWN LIMIT SW..............1
12 HARNESS, GR QS PAD EXT.................1
(never used)
13 137760GT HARNESS, GR QS PAD EXT.................1
QS Models only
Part No. 227660 GR-12,GR-15,GR-20 45
300 Mast Components April 2019
301.1 Number 1 Column Assembly
46 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
301.1 Number 1 Column Assembly
Item Part No. Description Qty. Item Part No. Description Qty.
-- 90337GT BOE LUBE..............................................1 18 5397GT WASHER,FLAT,USS,5/16",Y
aluminum dry lubricant 19 35714GT SCREW,FHS,3/8-16 X 2.25
1 107023GT LIFTING EYE ASSEMBLY......................1 20A 35709GT BLOCK,SLIDE,UPPER...........................2
2 Ref. Mast Cover, Number 1 Column GR-12
(refer to 311.1) 20B 35709GT BLOCK,SLIDE,UPPER...........................3
3 Ref. Upper Chain Terminal, Number 1 GR-15
Column 21A 100711GT COLUMN #1 MACHINED, 57..................1
(refer to 307.1, 308.1 & 309.1) GR-12 & GR-15
4A 100778GT PLATE, MAST FLAP CLAMP..................4 21B 100380GT COL 1 MACHINED, 72.5
GR-12 GR-20
4B 100778GT PLATE, MAST FLAP CLAMP..................6 22 4828GT NUT,NYLOCK,3/8-16
GR-15
22 6022GT NUT,HEX,3/8-16
4C 100778GT PLATE, MAST FLAP CLAMP..................8
GR-20 23 38013GT SHIM NUT,ADJUSTER...........................4
GR-12 & GR-15
5A 38730GT NUT,WELD,ANGLE,1/4" T-SLOT............4
GR-12 24 40946GT BOLT,SHIM.............................................4
GR-12 & GR-15
5B 38730GT NUT,WELD,ANGLE,1/4" T-SLOT............6
GR-15 25 38011GT SHIM,SIDE PAD......................................4
GR-12 & GR-15
5C 38730GT NUT,WELD,ANGLE,1/4" T-SLOT............8
GR-20 26 Ref. Lift Cylinder
(refer to 401.1)
6 100379GT BLOCK, MAST SLIDER, GR20..............2
GR-20 27 1268235GT SCREW,HHC,5/8-11 X 8.00
7 6175GT SCREW,HHC,3/8-16 X 1 28 38028GT NUT,LP NYLOCK,5/8-11
GR-20 29 100483GT PLATE, CYLINDER MOUNT...................4
8 6021GT WASHER,LOCK,.375 30 38601GT SCREW,HHC,1/2-13 X 7.5
GR-20
31 6086GT NUT,LP NYLOCK,1/2-13
9 6097GT WASHER,FLAT,USS,3/8",Y
32A 107131GT MAST STIFFENER ASSY, GR12/15......1
10 8915GT SCREW,HHC,1/4-20 X 1.25 GR-12 & GR-15
GR-20
32B 107132GT MAST STIFFENER ASSY,GR20
11 25926GT WASHER,FLAT,M6 PLTD. GR-20
GR-20
33 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
12 22699GT WASHER,FLAT,M10,ZINC PLTD.
GR-20 34 8516GT SCREW, HCC, 3/8-16 X 1.50
13 35991GT NUT,WELD 1/4-20, PLATED L.L.** 35A 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM
for limit switch 25050
14A 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......3
GR-12 35B 87561GT CABLE SQUEEZE CONN 2 WIRE
for limit switch 96948
14B 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......4
GR-15 36 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5
GR-12, GR-15 & GR-20
14C 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......5
GR-20 37 6607GT WASHER,LOCK,#10 PLTD
15 40735GT SPACER, 1/4ID3/8OD, .875LG 38 15513GT NUT,HEX,10-32
GR-20 39 11808GT SCREW,HHC,1/4-20 X .375
16A 38016GT ROLLER,PLASTIC,AWP96**................16 replaced 11808
GR-12 39 38979GT SCREW,PHM,1/4-20X.5 PHIL
16B 38016GT ROLLER,PLASTIC,AWP96**................12 replaced 11808
GR-15 40 69575GT COVER,LIMIT SWITCH W/DECAL GR...1
16C 38016GT ROLLER,PLASTIC,AWP96**..................4 41 96948GT SWITCH,LIMIT,W/ROLLER ARM***.......1
GR-20
-- 19491GT CONTACTOR,LIMIT SWITCH
17 4828GT NUT,NYLOCK,3/8-16
-- 97128GT ROLLER ARM,LIMIT SWITCH***
17 6022GT NUT,HEX,3/8-16
42 Ref. Upper Sequencing Cable Bracket
(refer to 310.1)
Part No. 227660 GR-12,GR-15,GR-20 47
300 Mast Components April 2019
301.1 Number 1 Column Assembly
(continued)
Item Part No. Description Qty.
43 7713GT NUT, LP NYLOCK, 3/8-16
44 6052GT WASHER,SHIM,.5 X .875 X .063
45 35706GT BOLT,ROLLER,.470"(SHORT)
46 40004GT SCREW,SHC,1/4-20 X .375 BLK
47 41055GT WASHER,T-SLOT
48 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
301.1 Number 1 Column Assembly
(continued)
This Page Intentionally Left Blank
Part No. 227660 GR-12,GR-15,GR-20 49
300 Mast Components April 2019
302.1 Number 2 Column Assembly
50 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
302.1 Number 2 Column Assembly
Item Part No. Description Qty.
1 45425GT SCREW,FHS,3/8-16 X .75
2A 35707GT SHAFT,LIFTING CHAINS,20MM DIA......2
GR-12
2B 35707GT SHAFT,LIFTING CHAINS,20MM DIA......3
GR-15
2C 35707GT SHAFT,LIFTING CHAINS,20MM DIA......4
GR-20
3 38709GT WASHER,SHIM,.938 X 1.37 X .048
4 38447GT PULLEY W/BEARINGS..........................2
5 Ref. Mast Cover, Column Number 2
(refer to 311.1)
6 6175GT SCREW,HHC,3/8-16 X 1
GR-20
7 6021GT WASHER,LOCK,.375
GR-20
8 6097GT WASHER,FLAT,USS,3/8",Y
9 100379GT BLOCK, MAST SLIDER, GR20............16
GR-20
10 Ref. Upper Slider Block
(refer to 301.1)
11 38011GT SHIM,SIDE PAD......................................4
12 Ref. Control Cable Pulley
(refer to 312.1 & 313.1)
13 100381GT COL 2 MACHINED, 72.5.........................1
GR-20
14 100712GT COLUMN #2 MACHINED, 57..................1
GR-12 & GR-15
15 Ref. Pulley Bracket
(refer to 310.1)
16 Ref. Roller
(refer to 301.1)
17 35706GT BOLT,ROLLER,.470"(SHORT)
18 7713GT NUT, LP NYLOCK, 3/8-16
19A 35710GT BLOCK,SLIDE,LOWER..........................2
GR-12
19B 35710GT BLOCK,SLIDE,LOWER..........................3
GR-15
20 11808GT SCREW,HHC,1/4-20 X .375
21 35991GT NUT,WELD 1/4-20, PLATED L.L.**
22A 57809GT PLATE, LIMIT SWITCH ROLL GR..........1
GR-12 & GR-15
22B 100858GT FORMING, LIMIT SWITCH ROLL..........1
GR-20
Part No. 227660 GR-12,GR-15,GR-20 51
300 Mast Components April 2019
303.1 Number 3 Column Assembly
52 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
303.1 Number 3 Column Assembly
Item Part No. Description Qty. Item Part No. Description Qty.
1 45425GT SCREW,FHS,3/8-16 X .75 28 100673GT WELDMENT, PH ACTUATOR.................1
2A 35707GT SHAFT,LIFTING CHAINS,20MM DIA......2 (to SN GR15-38900)
GR-12 29 12016GT PIN,COTTER,.125 X .75
(to SN GR15-38900)
2B 35707GT SHAFT,LIFTING CHAINS,20MM DIA......3
GR-15 30 Ref. Mast Slider Block
(refer to 302.1)
2C 35709GT BLOCK,SLIDE,UPPER...........................4
GR-20 31 Ref. Pulley Bracket
(refer to 310.1)
3A 35722GT SPACER,SHAFT,.310.............................1
GR-12 32 Ref. Lower Slide Block
(refer to 302.1)
3B 35722GT SPACER,SHAFT,.310.............................2
GR-15 & GR-20 33A 1257714GT WELDMENT, PHG ACTUATOR..............1
4 35711GT SPACER,SHAFT,.840"LG.......................2 (from SN GR15-38901)
GR-12 & GR-15 33B 1260891GT KIT,GR PHG REPLACEMENT................1
5 38447GT (to SN GR15-38900) (update kit)
PULLEY W/BEARINGS..........................2
34 100714GT COLUMN #5 MACHINED, 57..................1
6 38316GT SPACER,.560 AWP MAST......................1
GR-12
7 38709GT WASHER,SHIM,.938 X 1.37 X .048
8 Ref. Mast Cover, Column Number 3
(refer to 311.1)
9 35706GT BOLT,ROLLER,.470"(SHORT)
10 Ref. Roller
(refer to 301.1)
11 6052GT WASHER,SHIM,.5 X .875 X .063
12 6097GT WASHER,FLAT,USS,3/8",Y
13 7713GT NUT, LP NYLOCK, 3/8-16
14 100713GT COLUMN #3 MACHINED, 57..................1
15 Ref. Upper Slide Block
(refer to 301.1)
16 6175GT SCREW,HHC,3/8-16 X 1
17 6021GT WASHER,LOCK,.375
18 Ref. Mast Slider Block
(refer to 302.1)
19 Ref. Control Cable Pulley
(refer to 312.1 & 313.1)
20 100382GT COL 3 MACHINED, 72.5.........................1
GR-20
21 101718GT BOLT,CARRIAGE,3/8-16 X .75,G2
22 100942GT BLOCK, PH ACTUATOR GUIDE............1
(to SN GR15-38900)
23 6637GT SCREW,HHC,1/4-20 X 1.75
(to SN GR15-38900)
24 6638GT WASHER,FLAT,USS,1/4"Y
(to SN GR15-38900)
25 6091GT NUT,NYLOCK,1/4-20
(to SN GR15-38900)
26 WELDMENT, PHG ACTUATOR..............1
(to SN GR15-38900) (if original refer to
update kit item 33)
27 235340GT SPRING,COMPRESSION......................2
(to SN GR15-38900)
Part No. 227660 GR-12,GR-15,GR-20 53
300 Mast Components April 2019
304.1 Number 4 Column Assembly; GR-15, GR-20
54 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
304.1 Number 4 Column Assembly; GR-15, GR-20
Item Part No. Description Qty. Item Part No. Description Qty.
1 45425GT SCREW,FHS,3/8-16 X .75 38 Ref. Roller, GR-15
(refer to 301.1)
2 35707GT SHAFT,LIFTING CHAINS,20MM DIA......1
39 35706GT BOLT,ROLLER,.470"(SHORT)
3 35722GT SPACER,SHAFT,.310
40 100715GT COLUMN #6 MACHINED, 57
4 35715GT PULLEY,SMALL CHAIN..........................2
GR-15
5 35711GT SPACER,SHAFT,.840"LG
6 37686GT SPACER,SHAFT,1.400
7 Ref. Mast Cover, Number 4 Column
(refer to 311.1)
8 57264GT NUT, 1/4-20 T
9 109500GT PLATE, MAST FLAP CLAMP, 5-6...........2
10 40004GT SCREW,SHC,1/4-20 X .375 BLK
11 41055GT WASHER,T-SLOT
12 38709GT WASHER,SHIM,.938 X 1.37 X .048
13 38447GT PULLEY W/BEARINGS..........................2
14 38316GT SPACER,.560 AWP MAST
15 Ref. Mast Cover, Number 4 Column
(refer to 311.1)
16 Ref. Mast Flap Clamp
(refer to 301.1)
17 38730GT NUT,WELD,ANGLE,1/4" T-SLOT............2
18 6175GT SCREW,HHC,3/8-16 X 1
19 6021GT WASHER,LOCK,.375
20 6097GT WASHER,FLAT,USS,3/8",Y
21 100383GT COL 4 MACHINED, 72.5.........................1
GR-20
22 4828GT NUT,NYLOCK,3/8-16
23 5397GT WASHER,FLAT,USS,5/16",Y
24 35714GT SCREW,FHS,3/8-16 X 2.25
25 Ref. Mast Slider Block
(refer to 303.1)
26 7339GT SCREW,HHC,1/4-20 X .5
27 35991GT NUT,WELD 1/4-20, PLATED L.L.**
28 Ref. Upper Sequencing Bracket
(refer to 301.1)
29 Ref. Control Cable Pulley
(refer to 312.1 & 313.1)
30 8915GT SCREW,HHC,1/4-20 X 1.25
31 25926GT WASHER,FLAT,M6 PLTD.
32 40735GT SPACER, 1/4ID3/8OD, .875LG
33 22699GT WASHER,FLAT,M10,ZINC PLTD.
34 Ref. Pulley Bracket
(refer to 310.1)
35 7713GT NUT, LP NYLOCK, 3/8-16
36 Ref. Lower Slide Block
(refer to 302.1)
37 6052GT WASHER,SHIM,.5 X .875 X .063
Part No. 227660 GR-12,GR-15,GR-20 55
300 Mast Components April 2019
305.1 Number 5 Column Assembly; GR-20
56 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
305.1 Number 5 Column Assembly; GR-20
Item Part No. Description Qty.
1 45425GT SCREW,FHS,3/8-16 X .75
2 35707GT SHAFT,LIFTING CHAINS,20MM DIA......1
3 37686GT SPACER,SHAFT,1.400
4 35715GT PULLEY,SMALL CHAIN..........................2
5 35711GT SPACER,SHAFT,.840"LG
6 35722GT SPACER,SHAFT,.310
7 Ref. Mast Cover, Column Number 5
(refer to 311.1)
8 109500GT PLATE, MAST FLAP CLAMP, 5-6...........2
9 40004GT SCREW,SHC,1/4-20 X .375 BLK
10 41055GT WASHER,T-SLOT
11 57264GT NUT, 1/4-20 T
12 4828GT NUT,NYLOCK,3/8-16
13 5397GT WASHER,FLAT,USS,5/16",Y
14 35714GT SCREW,FHS,3/8-16 X 2.25
15 100384GT COL 5 MACHINED, 72.5.........................1
GR-20
16 6175GT SCREW,HHC,3/8-16 X 1
17 6021GT WASHER,LOCK,.375
18 6097GT WASHER,FLAT,USS,3/8",Y
19 100386GT FORMING, PULLEY BRKT
20 100379GT BLOCK, MAST SLIDER, GR20
Part No. 227660 GR-12,GR-15,GR-20 57
300 Mast Components April 2019
306.1 Carriage Assembly
58 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
306.1 Carriage Assembly
Item Part No. Description Qty.
-- 8920GT RIVET,ALUM,ALUM,P,.156 X .375
1 69855GT RIVET,ALUM,ALUM,.25 X 1.125 AL
2A 100744GT CARRIAGE, 3 & 5 COLUMN..................1
GR-12 & GR-20
-- Ref. Carriage Sequencing Cable Assembly
(refer to 310.1)
2B 100745GT CARRIAGE, 4 & 6 COLUMN..................1
GR-15
-- Ref. Carriage Sequencing Cable Assembly
(refer to 310.1)
3 57195GT GUIDE, SLIDER CARRIAGE..................2
4 35734GT FORMING, SEQUENCING, CARR, ZN...1
5 6091GT NUT,NYLOCK,1/4-20
6 6090GT SCREW,HHC,1/4-20 X .75
7 7713GT NUT, LP NYLOCK, 3/8-16
8 6097GT WASHER,FLAT,USS,3/8",Y
9 6052GT WASHER,SHIM,.5 X .875 X .063
10 Ref. Roller
(refer to 301.1)
11 35706GT BOLT,ROLLER,.470"(SHORT)
12 38005GT SLIDE BLOCK,CARRIAGE%%..............1
13 8920GT RIVET,ALUM,ALUM,P,.156 X .375
14 100777GT FORMING, CARRIAGE FLAP MOUNT...1
15 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
16 100752GT COVER, CARRIAGE...............................1
17 6638GT WASHER,FLAT,USS,1/4"Y
18 6888GT SCREW,HHC,1/4-20 X 1
Part No. 227660 GR-12,GR-15,GR-20 59
300 Mast Components April 2019
307.1 Lifting Chain Assembly, GR-12
60 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
307.1 Lifting Chain Assembly, GR-12
Item Part No. Description Qty.
1 35714GT SCREW,FHS,3/8-16 X 2.25
2 5397GT WASHER,FLAT,USS,5/16",Y
3 4828GT NUT,NYLOCK,3/8-16
4 35699GT CHAIN TERMINAL CASTING,#1............2
5 40550GT CHAIN ASSY#1,57"COL. S-SERIES......2
(includes items 4 and 20)
-- 41247GT CHAIN,STD.LEAF(LG)53.5"S-SERIE
53.5 inches
6 6534GT PIN,GROOVED- .200 X .75*...................8
7 40945GT SCREW,FHS,1/4-20 X 2.25
8 35697GT CHAIN TERM,CLEVIS CYL.,ZINC..........1
9 41246GT CHAIN ASSY.#2 COL. (CYLINDER).......1
(includes items 8 and 20)
-- 41247GT CHAIN,STD.LEAF(LG)53.5"S-SERIE
53.5 inches
10 41248GT CHAIN ASSY. #2 COL.CWP/SP.............1
(includes items 11 and 20)
-- 41247GT CHAIN,STD.LEAF(LG)53.5"S-SERIE
53.5 inches
11 35695GT CHAIN TERM,PULLEY SUPORT-ZINC...2
(double slot)
12 Ref. Carriage
(refer to 306.1)
13 Ref. Number 3 Column
(refer to 303.1)
14 11890GT GLIDE BUTTON,SIDE,GLL,.100 TK.......2
15 35712GT NUT,NYLOCK,3/8-24
16 35698GT CHAIN TENSION ROCKER
CAST.ZINC.............................................2
17 35705GT BOLT-ROCKER, S-SERIES
18 6095GT WASHER,FLAT,USS,1/2",Y
19 6086GT NUT,LP NYLOCK,1/2-13
20 38187GT CHAIN TERM.LWR.SS(2 SLOT)*...........4
(includes item 6)
21 Ref. Number 2 Column
(refer to 302.1)
22 Ref. Number 1 Column
(refer to 301.1)
Part No. 227660 GR-12,GR-15,GR-20 61
300 Mast Components April 2019
308.1 Lifting Chain Assembly, GR-15
62 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
308.1 Lifting Chain Assembly, GR-15
Item Part No. Description Qty.
1 35699GT CHAIN TERMINAL CASTING,#1............2
2 40550GT CHAIN ASSY#1,57"COL. S-SERIES......2
(includes items 1 and 18)
3 6534GT PIN,GROOVED- .200 X .75*...................8
4 40945GT SCREW,FHS,1/4-20 X 2.25
5 35714GT SCREW,FHS,3/8-16 X 2.25
6 5397GT WASHER,FLAT,USS,5/16",Y
7 4828GT NUT,NYLOCK,3/8-16
8 35697GT CHAIN TERM,CLEVIS CYL.,ZINC..........1
9 41246GT CHAIN ASSY.#2 COL. (CYLINDER).......1
(includes items 8 and 18)
10 41248GT CHAIN ASSY. #2 COL.CWP/SP.............1
(includes items 11 and 18)
-- 41247GT CHAIN,STD.LEAF(LG)53.5"S-SERIE
53.5 inches
11 35695GT CHAIN TERM,PULLEY SUPORT-ZINC...2
(double slot)
12 38980GT CHAIN TERM,PULLEY
SUPPORT-ZNC.......................................2
(single slot)
13 41250GT CHAIN ASSY.SMALL CHAIN CWP/SP...2
(includes items 12 and 14)
-- 41249GT CHAIN,SMALL,53.5"
53.5 inches
14 38986GT PIN,GROOVED,.200 X .50*....................4
15 Ref. Carriage
(refer to 306.1)
16 41224GT CHAIN TERM.LWR.SS(1 SLOT).............2
(includes item 14)
17 35754GT COLUMN #6, 57" SUPER SERIES**
(refer to 304.1)
18 38187GT CHAIN TERM.LWR.SS(2 SLOT)*...........4
(includes item 3)
19 Ref. Number 3 Column
(refer to 303.1)
20 11890GT GLIDE BUTTON,SIDE,GLL,.100 TK.......3
21 35712GT NUT,NYLOCK,3/8-24
22 35698GT CHAIN TENSION ROCKER
CAST.ZINC.............................................3
23 35705GT BOLT-ROCKER, S-SERIES....................3
24 6097GT WASHER,FLAT,USS,3/8",Y
25 6086GT NUT,LP NYLOCK,1/2-13
26 Ref. Number 2 Column
(refer to 302.1)
27 Ref. Number 1 Column
(refer to 301.1)
Part No. 227660 GR-12,GR-15,GR-20 63
300 Mast Components April 2019
309.1 Lifting Chain Assembly, GR-20
64 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
309.1 Lifting Chain Assembly, GR-20
Item Part No. Description Qty. Item Part No. Description Qty.
1 35699GT CHAIN TERMINAL CASTING,#1............2 28 Ref. Number 1 Column
(refer to 301.1)
2 37385GT CHAIN ASSY#1,72.5"COL.S-SERIES.....2
(includes items 1 and 18)
-- 35704-6813GT CHAIN,STD.LEAF AL544,68.13"
68.5 inches
3 6534GT PIN,GROOVED- .200 X .75*.................12
4 40945GT SCREW,FHS,1/4-20 X 2.25....................1
5 35697GT CHAIN TERM,CLEVIS CYL.,ZINC..........1
6 37384GT CHAIN ASSY#2,72.5"COL.S-SERIES.....1
(includes items 5 and 18)
-- 35704-6813GT CHAIN,STD.LEAF AL544,68.13"
68.5 inches
7 37386GT CHAIN ASSY,72.5"COL. S-SERIES.......3
(includes items 8 and 18)
-- 35704-6813GT CHAIN,STD.LEAF AL544,68.13"
68.5 inches
8 35695GT CHAIN TERM,PULLEY SUPORT-ZINC...3
(double slot)
9 35714GT SCREW,FHS,3/8-16 X 2.25
10 5397GT WASHER,FLAT,USS,5/16",Y
11 4828GT NUT,NYLOCK,3/8-16............................10
12 38980GT CHAIN TERM,PULLEY
SUPPORT-ZNC.......................................2
(single slot)
13 37387GT CHAIN ASSY,72.5COL.(SM)S-SERIE.....2
(includes items 12 and 16)
-- 35703-6813GT CHAIN,STD.LEAF AL522,68.13"
68.5 inches
14 38986GT PIN,GROOVED,.200 X .50*....................4
15 Ref. Carriage
(refer to 306.1)
16 41224GT CHAIN TERM.LWR.SS(1 SLOT).............1
(includes item 14)
17 Ref. Number 5 Column
(refer to 305.1)
18 38187GT CHAIN TERM.LWR.SS(2 SLOT)*...........8
(includes item 3)
19 Ref. Number 4 Column
(refer to 304.1)
20 Ref. Number 3 Column
(refer to 303.1)
21 11890GT GLIDE BUTTON,SIDE,GLL,.100 TK.......4
22 35712GT NUT,NYLOCK,3/8-24
23 35698GT CHAIN TENSION ROCKER
CAST.ZINC.............................................4
24 35705GT BOLT-ROCKER, S-SERIES
25 6095GT WASHER,FLAT,USS,1/2",Y
26 6198GT NUT,NYLOCK,1/2-13
27 Ref. Number 2 Column
(refer to 302.1)
Part No. 227660 GR-12,GR-15,GR-20 65
300 Mast Components April 2019
310.1 Sequencing Cable
66 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
310.1 Sequencing Cable
Item Part No. Description Qty. Item Part No. Description Qty.
1 6090GT SCREW,HHC,1/4-20 X .75 17C 8849GT SPRING, TENSION CABLE....................6
2 6091GT NUT,NYLOCK,1/4-20 GR-20
3 35734GT FORMING, SEQUENCING, CARR, ZN...1
4 100905GT SPACER,TUBE,1/4X3/8X.40" LG...........3
GR-15
4A 100905GT SPACER,TUBE,1/4X3/8X.40" LG...........2
GR-12
5 100386GT FORMING, PULLEY BRKT.....................1
6 6888GT SCREW,HHC,1/4-20 X 1
7 6356GT WASHER,LOCK,.25
8 12906GT WASHER,FENDER,.25 X 1.25 X.062
9 35991GT NUT,WELD 1/4-20, PLATED L.L.**
10 11808GT SCREW,HHC,1/4-20 X .375
11A 35733GT PULLEY,SEQUENCING,NYLATRON.....2
GR-12
11B 35733GT PULLEY,SEQUENCING,NYLATRON.....3
GR-15
11C 35733GT PULLEY,SEQUENCING,NYLATRON.....4
GR-20
12A 124081GT CABLE ASSY,SEQ,MAST,GR12&15......1
GR-12 (includes item 14)
12B 124081GT CABLE ASSY,SEQ,MAST,GR12&15......3
GR-15 (includes item 14)
12C 100409GT CABLE ASSY,SEQ,MAST,GR20.............4
GR-20 (includes item 14)
13A 58382GT CABLE
ASSY,SEQ,CARRIAG,GR12/15..............1
GR-12, GR-15 (includes item 14)
13B 58381GT CABLE ASSY,SEQ,CARRIAGE,GR20....1
GR-20 (includes item 14)
14A 57147GT BRACKET,SEQUENCING,UPPER,ZI***..2
GR-12
14B 57147GT BRACKET,SEQUENCING,UPPER,ZI***..3
GR-15
14C 57147GT BRACKET,SEQUENCING,UPPER,ZI***..4
GR-20
15 38979GT SCREW,PHM,1/4-20X.5 PHIL
replaced 7339
15 7339GT SCREW,HHC,1/4-20 X .5
16A 38234GT BUSHING,FLANGE,3/8 OD X 1/4 ID......4
GR-12
16B 38234GT BUSHING,FLANGE,3/8 OD X 1/4 ID......6
GR-15
16C 38234GT BUSHING,FLANGE,3/8 OD X 1/4 ID......8
GR-20
17A 8849GT SPRING, TENSION CABLE....................2
GR-12
17B 8849GT SPRING, TENSION CABLE....................3
GR-15
Part No. 227660 GR-12,GR-15,GR-20 67
300 Mast Components April 2019
311.1 Mast Covers
68 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
311.1 Mast Covers
Item Part No. Description Qty.
1A 100770GT FLAP, MAST COVER #5,#6....................1
GR-12 (column #3)
1B 100770GT FLAP, MAST COVER #5,#6....................1
GR-15 (column #4)
1C 100770GT FLAP, MAST COVER #5,#6....................1
GR-20 (column #5)
2A 100769GT FLAP, MAST COVER #2, #4...................1
GR-12 (column #2)
2B 100769GT FLAP, MAST COVER #2, #4...................1
GR-15 (column #2)
2C 100769GT FLAP, MAST COVER #2, #4...................2
GR-20 (column #2 and #4)
3A 100767GT FLAP, MAST COVER #1.........................1
GR-12 (column #1)
3B 100767GT FLAP, MAST COVER #1.........................1
GR-15 (column #1)
3C 100767GT FLAP, MAST COVER #1.........................1
GR-20 (column #1)
4A 100768GT FLAP, MAST COVER #3.........................1
GR-15 (column #3)
4B 100768GT FLAP, MAST COVER #3.........................1
GR-20 (column #3)
5A 40004GT SCREW,SHC,1/4-20 X .375 BLK............6
GR-12
5B 40004GT SCREW,SHC,1/4-20 X .375 BLK............8
GR-15
5C 40004GT SCREW,SHC,1/4-20 X .375 BLK..........10
GR-20
6A 41055GT WASHER,T-SLOT...................................6
GR-12
6B 41055GT WASHER,T-SLOT...................................8
GR-15
6C 41055GT WASHER,T-SLOT.................................10
GR-20
7A 38730GT NUT,WELD,ANGLE,1/4" T-SLOT............6
GR-12
7B 38730GT NUT,WELD,ANGLE,1/4" T-SLOT............8
GR-15
7C 38730GT NUT,WELD,ANGLE,1/4" T-SLOT..........10
GR-20
Part No. 227660 GR-12,GR-15,GR-20 69
300 Mast Components April 2019
312.1 Control Cable Assembly; GR-12, GR-20
70 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
312.1 Control Cable Assembly; GR-12, GR-20
Item Part No. Description Qty.
1 8915GT SCREW,HHC,1/4-20 X 1.25
2 25926GT WASHER,FLAT,M6 PLTD.
3A 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......4
GR-12
3B 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......5
GR-20 (shown)
4 40735GT SPACER, 1/4ID3/8OD, .875LG
5 22699GT WASHER,FLAT,M10,ZINC PLTD.
6 35991GT NUT,WELD 1/4-20, PLATED L.L.**
7 Ref. HARNESS, GR-xx MAST
(refer to 209.1) (GR-12, GR-15 & GR-20,
ANSI & CE)
8 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........2
9 6091GT NUT,NYLOCK,1/4-20
10 7339GT SCREW,HHC,1/4-20 X .5
11 124166GT FORMING,CABLE BRKT,GR..................1
12 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................1
13 107023GT LIFTING EYE ASSEMBLY......................1
14 8516GT SCREW, HCC, 3/8-16 X 1.50
15 4828GT NUT,NYLOCK,3/8-16
Part No. 227660 GR-12,GR-15,GR-20 71
300 Mast Components April 2019
313.1 Control Cable Assembly, GR-15
72 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
313.1 Control Cable Assembly, GR-15
Item Part No. Description Qty.
1 8915GT SCREW,HHC,1/4-20 X 1.25
2 25926GT WASHER,FLAT,M6 PLTD.
3 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......4
4 40735GT SPACER, 1/4ID3/8OD, .875LG
5 22699GT WASHER,FLAT,M10,ZINC PLTD.
6 35991GT NUT,WELD 1/4-20, PLATED L.L.**
7 Ref. HARNESS, GR-xx MAST
(refer to 209.1) (GR-12, GR-15 & GR-20,
ANSI & CE)
8 23396GT SPRING,CONTROL CABLE, AWP.........1
9 60746GT BUSHING, STRAIN RELIEF, 1"..............1
10 69529GT BRACKET,CONTROL CABLE
W/BUSHIN..............................................1
(includes item 9)
Part No. 227660 GR-12,GR-15,GR-20 73
300 Mast Components April 2019
314.1 Bellows, CE and Australia Models
74 GR-12,GR-15,GR-20 Part No. 227660
April 2019 300 Mast Components
314.1 Bellows, CE and Australia Models
Item Part No. Description Qty.
1 6090GT SCREW,HHC,1/4-20 X .75
2 6091GT NUT,NYLOCK,1/4-20
3 44264-SGT PLATE, UPPER BELLOW MNT, CE.......1
4 6271GT RIVET,STL,STL.MAN,P,.25 X .25
5 75144GT WASHER,FLAT,SAE 1/4,ZINC
6 35991GT NUT,WELD 1/4-20, PLATED L.L.**
7 69838GT BRACKET, BELLOWS MOUNT, CE.......1
8 40004GT SCREW,SHC,1/4-20 X .375 BLK
9 44372GT BELLOW, CE..........................................1
10 44263-SGT FORMING, LOWER BELLOW
MNT,CE...................................................1
11 8255GT SCREW,HHC,3/8-16 X .75
12 7713GT NUT, LP NYLOCK, 3/8-16
13 69384-SGT MOUNT,LOWER
BELLOW,CE,RUNABOUT......................1
14 Ref., Lifting Eye Plate
(refer to 301.1)
15 8516GT SCREW, HCC, 3/8-16 X 1.50
16 4828GT NUT,NYLOCK,3/8-16
17 44266GT FORMING, BELLOW BRKT,CE,LH........1
Part No. 227660 GR-12,GR-15,GR-20 75
400 Hydraulic Components April 2019
401.1 Hydraulic Power Unit and Lift Cylinder
76 GR-12,GR-15,GR-20 Part No. 227660
April 2019 400 Hydraulic Components
401.1 Hydraulic Power Unit and Lift Cylinder
Item Part No. Description Qty.
-- PUMP,4CC GEAR,CCW 228192
Parker (component no longer available)
-- 229453GT SEAL KIT,PUMP,PARKER (228192)
for Parker pump 228192
1 105387GT MOTOR,24DC,ADV.................................1
(includes items 2-6)
-- 43685GT SEAL KIT,LIFT PUMP,BARNES**
-- 44777GT BEARING,MOTOR
-- 44778GT BEARING,MOTOR,36843,BRUSH END*
-- 52915GT BRUSH LEAD ASSEMBLY KIT(48504)
-- 58934GT BRUSH BOX ASSEMBLY
2 44750GT SPRING-BRUSH,40844, SCISSORS.....4
3 44752GT COVER-BRUSH
INSPEC.40844,SCISS............................4
4 52913GT SCREW,HH TAPETITE THRD8-32X.50
5 44751GT BRUSH,PWR UNIT (40844)**.................4
6 52914GT SCREW,HHTAPTITE THREAD8-32X.38
7A 80949GT CYLINDER, LIFT 41" STROKE, DY*......1
GR-12, GR-15
-- 80941GT SEAL KIT,DONYANG CYL (35736)**
(for 80949)
7B 100400GT CYLINDER,LIFT, 70" STROKE...............1
GR-20
-- 80943GT SEAL KIT,DONYANG CYL (35737)*
for 100400
8 48905GT CONNECTOR, 520120-4........................2
9 52943GT NUT,SOLENOID VALVE COIL................1
10 38068GT KNOB,PUSH/PULL,RED........................1
11 84422GT COIL-SOLENOID VALVE,20V DC***......1
12 66465GT VALVE,W/20V NC
SOLENOID,MANUAL..............................1
(includes items 9 and 11)
13 35725GT VALVE,FLOW CONTROL
PREAS.COMP.........................................1
1 gpm, L/min
14 35726GT VALVE,HYDRAULIC CHECK..................1
15 32317GT SCREW,HHC,3/8-24 X 1 GR 8 YEL........2
16 6021GT WASHER,LOCK,.375
17A PUMP,4CC GEAR,CCW 228192
Parker (component no longer available)
-- 229453GT SEAL KIT,PUMP,PARKER (228192)
for Parker pump 228192
17B 96193GT PUMP,4CC GEAR,CCW***
pump ID 9510090001
-- 233641GT SEAL KIT,BOSCH PUMP
For Bosch PN 9510090001
-- 85197GT SEAL KIT,BOSCH PUMP***
For Bosch PN 9510290001
Part No. 227660 GR-12,GR-15,GR-20 77
400 Hydraulic Components April 2019
402.1 Function Manifold
78 GR-12,GR-15,GR-20 Part No. 227660
April 2019 400 Hydraulic Components
402.1 Function Manifold
Item Part No. Description Qty.
-- 105462GT KIT,DYN.BRAKING MANIF,MINI
Use the letter callouts to cross-reference
with the Service Manual.
-- 49612GT O-RING KIT (ORFS FITTINGS)
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
(A, Testing)
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT
(pressure gauge not included)
-- 48880GT CAP,DIAGNOSTIC NIPPLE
2 84386GT CHECK DISK, NO SPRING....................1
(B, Steer circuit)
3 65962GT VALVE-RELIEF, 3700 PSI #8**...............1
(C, Lift relief)
-- 44226GT SEAL KIT-FOR P.N.44167
4 46216GT VALVE,CHECK,IWP-S/CWP PWR
ASSI........................................................1
(D, Drive circuit)
-- 44227GT SEAL KIT, VALVE
5 44172GT VALVE,SOLENOID,3POS 4WAY***........1
(E, Drive forward/reverse)
-- 44174GT NUT-COIL SHORT
-- 44230GT SEAL KIT-P.N.44169,44172,44171
-- 84385GT COIL,20VDC DEUTCSH W/DIODE
(sold separately)
6 44168GT VALVE,SOLENOID,3POS 4WAY............1
(F, Steer left/right)
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 77709GT COIL,#8 20VDC,DEUTSCH W/DIOD
(sold separately)
7 84384GT PRTY,FLOW CNTRL VALVE,.75 GPM.....1
(G, Steer Circui)t (0.75 gpm / 2.8 L/min,
1500 psi / 103.4 bar)
-- 1261888GT SEAL KIT (84384)
for 84384
8 44169GT VALVE-SOLENOID, 2POS 4 WAY..........1
(H, Platform up)
-- 44174GT NUT-COIL SHORT
-- 44230GT SEAL KIT-P.N.44169,44172,44171
-- 84385GT COIL,20VDC DEUTCSH W/DIODE
(sold separately)
9 65962GT VALVE-RELIEF, 3700 PSI #8**...............1
(I, System relief)
-- 44226GT SEAL KIT-FOR P.N.44167
Part No. 227660 GR-12,GR-15,GR-20 79
400 Hydraulic Components April 2019
403.1 Brake Release Manifold
80 GR-12,GR-15,GR-20 Part No. 227660
April 2019 400 Hydraulic Components
403.1 Brake Release Manifold
Item Part No. Description Qty.
-- 105067GT MANIFOLD,BRAKE RELEASE
(includes items 1, 3 and 4)
1 84743GT VALVE,PILOT OPERATED
ASSEMBLY*............................................1
-- 84740GT SEAL KIT,HAND PUMP***
-- 84746GT KNOB,PILOT OP VALVE (BLACK)***
2 39877GT CONNECTOR,070120-4-4......................3
3 84748GT SPRING,HAND PUMP ROD...................1
4 84739GT VALVE,HAND PUMP ASSEMBLY***......1
-- 84740GT SEAL KIT,HAND PUMP***
-- 84742GT KNOB,HAND PUMP (RED)***
Part No. 227660 GR-12,GR-15,GR-20 81
400 Hydraulic Components April 2019
404.1 Hydraulic Hoses and Fittings
82 GR-12,GR-15,GR-20 Part No. 227660
April 2019 400 Hydraulic Components
404.1 Hydraulic Hoses and Fittings
Item Part No. Description Qty. Item Part No. Description Qty.
-- 21121GT CABLE TIE,4" BLK,HEAT RESISTNT 24 100722GT HOSE, ASSY, RT BRAKE.......................1
-- 91734GT CABLE TIE,4" YELLOW (components: 48805, 48805 and 48751 @
14.5 inches)
-- 91739GT CABLE TIE,4" RED
25 22664GT ELBOW,070220-12-10............................1
1 61264GT ELBOW,90D,520220,6-10.......................4
2 109836GT HOSE,ASSY,MOTOR CROSSOVER......1
(components: 48812, 48812 and 56776 @
38 inches)
3 109837GT HOSE,ASSY,RT DRIVE MOTOR............1
(components: 39890, 48812 and 56776 @
88 inches)
4 39877GT CONNECTOR,070120-4-4......................7
5 109838GT HOSE,ASSY,LT DRIVE MOTOR.............1
(components: 39890, 48812 and 56776 @
92 inches)
6 13921GT ELBOW,070220-4-4................................5
7 100805GT HOSE,ASSY,LC. TO MAN, VENT...........1
(components: 78855, 78855 and 78852 @
37 inches)
8 100720GT HOSE, ASSY, RT STEER.......................1
(components: 78855, 78855 and 78852 @
65 inches)
9 100719GT HOSE, ASSY, LT STEER........................1
(components: 78855, 78855 and 78852 @
69 inches)
10 100724GT HOSE, ASSY, LIFT CYL. TO MAN..........1
(components: 78855, 78855 and 78852 @
33 inches)
11 100723GT HOSE, ASSY, BRAKE............................1
(components: 48805, 48806 and 48751 @
9.5 inches)
12 39878GT CONNECTOR,070120-6-6......................3
13 45374GT PLUG,HEX HEAD,090109A-4................2
14 39881GT CONNECTOR,070120-4-6......................2
15 39873GT ELBOW,070220-6-6................................1
16 100726GT HOSE, ASSY, MAN TO FILTER..............1
(components: 96406, 105045 and 75631
@ 15 inches)
17 39876GT ELBOW,070220-6-8................................2
18 96398GT CONNECTOR, 070120-12-8...................1
19 100486GT TUBE ASSY,RETURN............................1
20 Ref. Diagnostic Nipple
(refer to 402.1)
21 100725GT HOSE, ASSY, PRESSURE.....................1
(components: 39890, 39890 and 56776 @
33 inches)
22 100510GT TUBE ASSY, DRAW...............................1
23 100721GT HOSE, ASSY, LT BRAKE........................1
(components: 48805, 48805 and 48751 @
32 inches)
Part No. 227660 GR-12,GR-15,GR-20 83
500 Platform Components April 2019
501.1 Standard Platform
84 GR-12,GR-15,GR-20 Part No. 227660
April 2019 500 Platform Components
501.1 Standard Platform
Item Part No. Description Qty. Item Part No. Description Qty.
-- 226778GT PLAT ASSY,STD,GR12/15,ANSI/ASIA -- 10777GT COVER,BLANK
GR-12 & GR-15; Asia & S. America (includes gasket, blank cover and mounting
Symbols fasteners)
-- 226780GT PLAT ASSY,STD,GR20,ANSI/ASIA -- T112561GT PLATE,UK,POWER TO PLAT
GR-20; Asia and S. America Symbols 8 13585GT OUTLET, 110V........................................1
-- T115616GT PLAT ASSY,STD,GR12/15,ANSI/CSA -- T112560GT RECEPTACLE,UK,110V
GR-12 & GR-15; USA & Canada, English
Words 9 7057GT CONN. SQZ,1/2NPT .39-.56 MED.
-- T115618GT PLAT ASSY,STD,GR12/15,CSA FR 10 Ref. Wire Harness Assembly
GR-12 & GR-15; Canada, French Words (refer to 209.1)
-- T115620GT PLAT ASSY,STD,GR12/15,CE 11 4828GT NUT,NYLOCK,3/8-16
GR-12 & GR-15; Europe, Symbols 12 6175GT SCREW,HHC,3/8-16 X 1
-- T115622GT PLAT ASSY,STD,GR12/15,AUS 13 124949GT FORMING,T-JUNCTION MOUNT...........1
GR-12 & GR-15; Australia, Words
14 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS
-- T115634GT PLAT ASSY,STD,GR20,ANSI/CSA
GR-20; USA and Canada, English 15 10775GT T-BOX,2.75 X 4.5 X 2.0...........................1
-- T115646GT PLAT ASSY,STD,GR20,CSA FR -- 69919GT JUNCTION BOX, 4 OUTLET, DEEP
GR-20; Canada, French (2 openings, CE)
-- T115648GT PLAT ASSY,STD,GR20,CE 16 Ref. Wire Harness Assembly
GR-20; Europe, Symbols (refer to 209.1)
-- T115650GT PLAT ASSY,STD,GR20,AUS 17A 22832GT SCREW,HHC,3/8-16 X 6
GR-20; Australia, Words GR-12
1 107262GT STD PLAT RAILING ASSY,CE SY,GR.....1 17B 6605GT SCREW,HHC,3/8-16 X 3.5,GR5
GR-15
1A 100827GT WELDMENT, STD PLAT RAIL................1
17C 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
1A 107262GT STD PLAT RAILING ASSY,CE SY,GR.....1 GR-20
1B 100827GT WELDMENT, STD PLAT RAIL 18 Ref. Carriage
1B 107262GT STD PLAT RAILING ASSY,CE SY,GR.....1 (refer to 306.1)
2 Ref. PLATFORM CONTROLS 19 6637GT SCREW,HHC,1/4-20 X 1.75
(refer to 505.1 or 506.1) 20 6091GT NUT,NYLOCK,1/4-20
3 107272GT INST.STORAGE BOX ASSY'WORDS.....1 21A 124624GT PLATFORM SUPPORT ASSY,ANSI.......1
USA, Canada & Australia USA & Canada
-- 38728GT INSTRUCTION TUBE,AWP96 21B PLATFORM SUPPORT ASSY,CE
Europe, Asia & S. America Europe & Australia (refer to 508.1)
4 7265GT RIVET,STEEL,P, .25 X .375....................3 22 124576GT BOLT,CARRIAGE,1/4-20X1.00 G5
5A 100960GT WLDM,PLAT SPCR 23 38586GT CLAMP,PLATFORM MOUNT..................2
W/LNYD,ANSI,TAL..................................1
GR-12; USA & Canada 24 7713GT NUT, LP NYLOCK, 3/8-16
5B 100957GT WLDMT,PLAT SPACER W/LNYD, CE 25 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8........4
GR-12; Europe & Australia 26 115419GT TOEBOARD ASSY W/DEC, STD,GR.....1
5C 1261228GT WLDT,ANSI&AWP PLAT,GR12/15 27 24537GT TAPE,NON-SKID,DIE CUT,6"X 2'...........4
GR-12 & GR-15; replaced 100956 from SN
28 100883GT TUBE, SLIDING MIDRAIL......................1
GR15-37684; USA and Canada
29 41292GT MID-RAIL GUIDE WITH LOOM..............2
6A 100958GT TUBE,PLATFORM
SPACER,ANSI,TALL...............................1 -- 31146GT WIRE LOOM,.413"
GR-12; USA & Canada NON-SLIT***.............................16-inches
6B 100952GT TUBE, PLATFORM SPACER, CE 30 6888GT SCREW,HHC,1/4-20 X 1
GR-12; Europe & Australia 31 6638GT WASHER,FLAT,USS,1/4"Y
6C 1264278GT SPACER,ANSI&AWP,PTD,GR12/15 32 T115617GT DECAL PLT,STD,GR12/15,ANSI/CSA.....1
GR-12 & GR-15; replaced 100951 from SN GR-12 & GR-15; USA & Canada; English
GR15-37684
-- 226779GT DCL PLT,STD,GR12/15,ASIA/S.AM
7 45437GT COVER,GFCI,WEATHERPROOF..........1 GR-12 & GR-15; Asia & S. America
(includes gasket and mounting fasteners)
Part No. 227660 GR-12,GR-15,GR-20 85
500 Platform Components April 2019
501.1 Standard Platform
(continued)
Item Part No. Description Qty.
-- 226781GT DCL PLT,STD,GR20,ASIA/S.AM
GR-20; Asia & S. America
-- T115619GT DECAL PLT,STD,GR12/15,CSA FR
GR-12 & GR-15; USA & Canada; French
-- T115621GT DECAL PLT,STD,GR12/15,CE
GR-12 & GR-15; Europe
-- T115623GT DECAL PLT,STD,GR12/15,AUS
GR-12 & GR-15; Australia
-- T115635GT DECAL PLT,STD,GR20,ANSI/CSA
GR-20; USA & Canada; English
-- T115647GT DECAL PLT,STD,GR20,CSA FR
GR-20; USA & Canada; French
-- T115649GT DECAL PLT,STD,GR20,CE
GR-20; Europe
-- T115651GT DECAL PLT,STD,GR20,AUS
GR-20; Australia
33 11805GT WASHER,FLAT,MS,#6,Y
34 38600GT RIVET,STL,STL,.156 X .50
35 47218GT DRAW LATCH,OVER-CENTER***
(includes keeper and latch)
-- 62819GT KEEPER, OVER CENTER LATCH TMZ
36 6550GT U-BOLT,3/8 X 1 YZ
GR-20
37 6022GT NUT,HEX,3/8-16
GR-20
38 6090GT SCREW,HHC,1/4-20 X .75
86 GR-12,GR-15,GR-20 Part No. 227660
April 2019 500 Platform Components
501.1 Standard Platform
(continued)
This Page Intentionally Left Blank
Part No. 227660 GR-12,GR-15,GR-20 87
500 Platform Components April 2019
502.1 Gated Entry Platform (AWP)
88 GR-12,GR-15,GR-20 Part No. 227660
April 2019 500 Platform Components
502.1 Gated Entry Platform (AWP)
Item Part No. Description Qty. Item Part No. Description Qty.
-- 226800GT PLAT,AWP NRW,GR,ANSI/ASIA 29 6175GT SCREW,HHC,3/8-16 X 1
GR-12, GR-15 & GR-20; Asia & S. 30 38586GT CLAMP,PLATFORM MOUNT
America, Symbols
31 T115627GT DCL PLT,AWP
-- T115626GT PLAT,AWP NRW,GR,ANSI/CSA NW,GR12/15,ANS/CSA..........................1
GR-12, GR-15 & GR-20; USA & Canada, GR-12,GR-15 & GR-20; USA & Canada,
English English
-- T115628GT PLAT,AWP NRW,GR,CSA FR -- T114176GT DCL PLT ASSY,GATED,NRW,AWP,SYM
GR-12, GR-15 & GR-20; Canada, French GR-12, GR-15 & GR-20; Asia & S.
1 Ref. Carriage America, Symbols
(refer to 306.1) -- T115629GT DCL PLT,AWP NW,GR12/15,CSA FR
2 22832GT SCREW,HHC,3/8-16 X 6 GR-12, GR-15 & GR-20; USA & Canada,
GR-12 French
3 1261228GT WLDT,ANSI&AWP PLAT,GR12/15 32 227120GT FORMING,PLAT CTRL ADPTER...........1
GR-12 & GR-15; replaced 124126 from SN 33 T114174GT DECAL PLT,JYSTK,AWP
GR15-37684 GATED,WRD...........................................1
4 4828GT NUT,NYLOCK,3/8-16 GR-12,GR-15 & GR-20; USA & Canada,
English
5 1264278GT SPACER,ANSI&AWP,PTD,GR12/15.......1
GR-12 -- 226801GT DCL PLT,JYSTK,AWP NW,SY ANSI
GR-12, GR-15 & GR-20; Asia & S.
6 6550GT U-BOLT,3/8 X 1 YZ
America, Symbols
7 6022GT NUT,HEX,3/8-16
-- T114175GT DECAL PLT,JYSTK,AWP GATED,FR
8 145177GT WELDMENT, PLATFORM GATED GR-12, GR-15 & GR-20; USA & Canada,
NRW.......................................................1 French
9 6091GT NUT,NYLOCK,1/4-20
10 12013GT SHIM,.375 X .063
11 6884GT SCREW,HHC,1/4-20 X 2.5
12 226802GT GAS STRUT,20LB,13"EXT-9"CLOSED....1
-- 65874GT CONNECTOR, NYLON END (35893)**
13 40265GT BALL STUD,GAS STRUT (38593)***......2
14 37719GT BUSHING,1.5 X 3/8 OD X 1/4 ID............4
15 824461GT ASM, ARM, LOWER PIVOT NRW..........1
replaced 145168
16 38338GT PIN,SPRING,.25X.75 ZINC PLATED......1
17 824457GT ASM, UPPER GATE ARM NRW.............1
replaced 145174
18 145266GT BRACKET,GATE STOP,GR,NRW...........1
19 4266GT SCREW,HHC,1/4-20 X 2
20 37732GT PIN,PULL................................................1
21 57116GT HOUSING, LATCH, AWP/IWP/CWP.......1
22 26787GT KNOB......................................................1
-- 2095GT SCREW,SET,HS 10-32 X.25
23 26780GT PLATE,HINGE.........................................2
24 57138GT LATCH ROTATOR, GATED
PLATFORM.............................................1
25 26785GT BUMPER,RUBBER.................................1
26 6888GT SCREW,HHC,1/4-20 X 1
27 229076GT TOEBOARD W/DECALS, NARROW......1
28 24537GT TAPE,NON-SKID,DIE CUT,6"X 2'...........2
Part No. 227660 GR-12,GR-15,GR-20 89
500 Platform Components April 2019
503.1 Platform with Extension Deck
90 GR-12,GR-15,GR-20 Part No. 227660
April 2019 500 Platform Components
503.1 Platform with Extension Deck
Item Part No. Description Qty. Item Part No. Description Qty.
-- 226782GT PLAT ASSY,EXT,GR12/15,ANSI/ASIA -- T115668GT PLAT ASSY,EXTGTD,GR20,CE
(models with mdirail entry) GR-12 & GR-15; (models with gate entry) GR-20; Europe,
Asia & S. America, Symbols Symbols
-- 226796GT PLAT ASSY,EXT,GR20,ANSI/ASIA -- T115669GT PLAT ASSY,EXTGTD,GR20,AUS
(models with midrail entry) GR-20; Asia & (models with gate entry) GR-20; Australia
S. America, Symbols
1 Ref. Platform Controls
-- 226798GT PLAT ASSY,EXTGTD,GR12/15,ANSI (refer to 505.1 or 506.1)
(models with gate entry) GR-12 & GR-15; 2 109833GT WELDMENT,INNER PUSH RAIL,LH......1
Asia & S. America, Symbols (ground control side)
-- 226799GT PLAT ASSY,EXTGTD,GR20,ANSI 3 6884GT SCREW,HHC,1/4-20 X 2.5
(models with gate entry) GR-20; Asia & S.
America, Symbols 4 12013GT SHIM,.375 X .063
-- T115624GT PLAT ASSY,EXT,GR12/15,ANSI/CSA 5 6091GT NUT,NYLOCK,1/4-20
(models with midrail entry) GR-12 & GR-15; 6 109834GT WELDMENT,INNER PUSH RAIL,RH.....1
USA & Canada, English (power unit side)
-- T115636GT PLAT ASSY,EXT,GR12/15,CSA FR 7 T115625GT DECAL PLT,EXT,GR12/15,ANSI/CSA.....1
(models with midrail entry) GR-12 & GR-15; GR-12 & GR-15; USA & Canada, English
Canada, French
-- 226795GT DCL PLT,EXT,GR12/15,ASIA/S.AM
-- T115638GT PLAT ASSY,EXT,GR12/15,CE GR-12 & GR-15; Asia & S. America,
(models with midrail entry) GR-12 & GR-15; Symbols
Europe, Symbols
-- 226797GT DCL PLT,EXT,GR20,ASIA/S.AM
-- T115640GT PLAT ASSY,EXT,GR12/15,AUS GR-20; Asia & S. America, Symbols
(models with midrail entry) GR-12 & GR-15;
Australia -- T115637GT DECAL PLT,EXT,GR12/15,CSA FR
GR-12 & GR-15; Canada, French
-- T115642GT PLAT ASSY,EXTGTD,GR12/15,ANSI
(models with gate entry) GR-12 & GR-15; -- T115639GT DECAL PLT,EXT,GR12/15,CE
USA & Canada, English GR-12 & GR-15; Europe, Symbols
-- T115643GT PLT ASSY,EXTGTD,GR12/15,CSA FR -- T115641GT DECAL PLT,EXT,GR12/15,AUS
(models with gate entry) GR-12 & GR-15; GR-12 & GR-15; Australia
Canada, French -- T115653GT DECAL PLT,EXT,GR20,ANSI/CSA
-- T115644GT PLAT ASSY,EXTGTD,GR12/15,CE GR-20; USA & Canada, English
(model with gate entry) GR-12 & GR-15; -- T115655GT DECAL PLT,EXT,GR20,CSA FR
Europe, Symbols GR-20; Canada, French
-- T115645GT PLAT ASSY,EXTGTD,GR12/15,AUS -- T115663GT DECAL PLT,EXT,GR20,CE
(models with gate entry) GR-12 & GR-15; GR-20; Europe, Symbols
Australia
-- T115665GT DECAL PLT,EXT,GR20,AUS
-- T115652GT PLAT ASSY,EXT,GR20,ANSI/CSA GR-20; Australia
(models with midrail entry) GR-20; USA &
8 47218GT DRAW LATCH,OVER-CENTER***..........1
Canada, English
(includes keeper and latch)
-- T115654GT PLAT ASSY,EXT,GR20,CSA FR
-- 62819GT KEEPER, OVER CENTER LATCH TMZ
(models with midrail entry) GR-20; Canada,
French 9 71315GT RIVET,DRIVE, .25 X .25
-- T115662GT PLAT ASSY,EXT,GR20,CE 10 124576GT BOLT,CARRIAGE,1/4-20X1.00 G5
(models with midrail entry) GR-20; Europe, 11 47225GT TAPE,NON-SKID,DIE CUT,1.38X1.5......1
Symbols
12 124555GT WELDMENT,INNER DECK EXT,GR.......1
-- T115664GT PLAT ASSY,EXT,GR20,AUS
(models with midrail entry) GR-20; Australia 13 124020GT WELDMENT,FOOT PEDAL,GR..............1
-- T115666GT PLAT ASSY,EXTGTD,GR20,ANSI 14 38011GT SHIM,SIDE PAD......................................4
(models with gate entry) GR-20; USA & 15 40946GT BOLT,SHIM
Canada, English
16 38013GT SHIM NUT,ADJUSTER
-- T115667GT PLAT ASSY,EXTGTD,GR20,CSA FR
17 7713GT NUT, LP NYLOCK, 3/8-16
(models with gate entry) GR-20; Canada,
French 18 21280GT BOLT-ROLLER,3/8-24 X 1.69-ZINC
19 11906GT ROLLER-NYLATRON, 1.625" O.D..........2
Part No. 227660 GR-12,GR-15,GR-20 91
500 Platform Components April 2019
503.1 Platform with Extension Deck
(continued)
Item Part No. Description Qty.
-- 21279GT BUTTON, .800 O.D. X .281
20 6097GT WASHER,FLAT,USS,3/8",Y
21 6175GT SCREW,HHC,3/8-16 X 1
22 6091GT NUT,NYLOCK,1/4-20
23 6035GT WASHER,FLAT,USS,5/8",Y
24 33720GT BEARING,FLANGE,3/8 ( AWP & ST)
25 69466GT SPRING, EXTENSION .375 X .20..........1
26 7339GT SCREW,HHC,1/4-20 X .5
27 124020GT WELDMENT,FOOT PEDAL,GR..............1
28 6052GT WASHER,SHIM,.5 X .875 X .063
29 4828GT NUT,NYLOCK,3/8-16
30 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
31 69397GT SLIDE BLOCK, EXT. PLATFORM...........2
32 6090GT SCREW,HHC,1/4-20 X .75
33 124625GT OUTER DECK ASSY W/DECALS
34 124580GT BOLT,CARRIAGE,1/4X.75,G5
35 100655GT WELDMENT, RAIL, OUTER DECK........1
36 24537GT TAPE,NON-SKID,DIE CUT,6"X 2'...........4
37 6638GT WASHER,FLAT,USS,1/4"Y
38A 124624GT PLATFORM SUPPORT ASSY,ANSI.......1
USA & Canada
38B PLATFORM SUPPORT ASSY,CE
Europe & Australia (refer to 508.1)
92 GR-12,GR-15,GR-20 Part No. 227660
April 2019 500 Platform Components
503.1 Platform with Extension Deck
(continued)
This Page Intentionally Left Blank
Part No. 227660 GR-12,GR-15,GR-20 93
500 Platform Components April 2019
504.1 Platform Extension and Gates
94 GR-12,GR-15,GR-20 Part No. 227660
April 2019 500 Platform Components
504.1 Platform Extension and Gates
Item Part No. Description Qty.
1 Ref. Inner Deck Platform Rails
(refer to 503.1)
2 824458GT ASM, UPPER SWING GATE..................1
replaced 109513
3 6884GT SCREW,HHC,1/4-20 X 2.5
4 12013GT SHIM,.375 X .063
5 6091GT NUT,NYLOCK,1/4-20
6 109504GT TUBE, FIXED TOP RAIL, EXT PLAT......1
7 37719GT BUSHING,1.5 X 3/8 OD X 1/4 ID
8 80306GT U-BOLT, 3/8-16 X 3 X 2.375
9 6022GT NUT,HEX,3/8-16
10 4828GT NUT,NYLOCK,3/8-16
11 109505GT WLDMT,SLIDG MID RAIL,EXT PLAT.....1
12 40265GT BALL STUD,GAS STRUT (38593)***......2
13 226802GT GAS STRUT,20LB,13"EXT-9"CLOSED....1
-- 65874GT CONNECTOR, NYLON END (35893)**
14 109517GT FLATBAR, LINK, SWING GATE..............2
15 ASM, LOWER SWING GATE..................1
available soon, replaced 145272
-- 145193GT ASM, TUBE GR GATED
(includes items 5, 12, 22 and 23)
16 26787GT KNOB......................................................1
-- 2095GT SCREW,SET,HS 10-32 X.25
17 6889GT NUT,LP NYLOCK,1/4-20
18 57138GT LATCH ROTATOR, GATED
PLATFORM.............................................1
19 57116GT HOUSING, LATCH, AWP/IWP/CWP.......1
20 37732GT PIN,PULL................................................1
21 38338GT PIN,SPRING,.25X.75 ZINC PLATED......2
22 145189GT BRACKET,GATE STOP..........................1
23 4266GT SCREW,HHC,1/4-20 X 2
Part No. 227660 GR-12,GR-15,GR-20 95
500 Platform Components April 2019
505.1 Platform Controls, 2 Speed Lift
96 GR-12,GR-15,GR-20 Part No. 227660
April 2019 500 Platform Components
505.1 Platform Controls, 2 Speed Lift
Item Part No. Description Qty. Item Part No. Description Qty.
A 1258335GT KIT, SL PROP UPGRD, ANSI, GR 13A T114178GT PLAT CONTROL BRKT
(For 2 speed to proportional lift conversion. ASSY,GR/GRC.......................................1
Software upgrade is required and available USA, Canada, Australia
on-line or refer to 506.1 for USB flash drive) 13B 145344GT FORMING, PLAT CONTROL, GR/GRC
to SN 34999 Europe, Asia, S. America
B 1258336GT KIT, SL PROP UPGRD, AUS, GR 14 235464GT KIT,COIL CORD,CONTRLR,SL1000......1
(For 2 speed to proportional lift conversion. includes item 15
Software upgrade is required and available
on-line or refer to 506.1 for USB flash drive) -- 137697GT TERMINAL, PIN, AU, 18-20GA
to SN 34999 -- 231921GT KIT,CONN,RECEPT W/PIN AND LOCK
C 1258340GT KIT, SL PROP UPGRD, CE, GR -- 231922GT KIT,CONN,PLUG W/SCKT AND LOCK
(For 2 speed to proportional lift conversion.
Software upgrade is required and available -- 60444GT CONN,RECEP 6 WAY,14-18GA
on-line or refer to 506.1 for USB flash drive) -- 60445GT LOCK,RECEP 6 WAY,14-18GA
to SN 34999
-- 60757GT PLUG,SEAL,12-18 GA
D 1258517GT KIT, SL PROP UPGRD, ANSI SYM G
15 137699GT PLUG, 6POS ECO PWR........................1
(For 2 speed to proportional lift conversion.
Software upgrade is required and available 16 Ref., JOYSTICK
on-line or refer to 506.1 for USB flash drive) refer to 507.1
to SN 34999 17 229845GT SCREW,BHSCS,M5X10,SS
E 137633GT PCON, GR/GRC/GS apply Loctite 243 or equivelant before
(models with 6 button, 2 speed controller) installation
(complete platform control box with coil
cord, bracket not included) to SN 34999
-- 219205GT FLASH DRIVE,SL1K1.0 SOFTWARE
(models with 6 button, 2 speed controller)
(complete platform control box with coil
cord, bracket not included) to SN 34999
F 137587GT HARNESS, ESTOP, GR/GRC/GS PCON
1 137656GT DECAL,PROPEL,GR/GRC/GS,PCON.....1
2A 39540GT ALARM,STEADY TONE***......................1
order 72326 mounting ring separately
2B 72326GT NUT - PLASTIC,RING FOR ALARMS
for 39540
3A 137636GT DECAL, UI, GR/GRC/GS PCON............1
(models with 6 button, 2 speed controller)
to SN 34999
3B 1256703GT DECAL, STD, PROP LIFT, UI, SVC........1
(units converted from 6 button, 2 speed lift
to 4 button, proportional controller)
4 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1
-- 66817GT BASE WITH 1 NC CONTACT, E-STOP
5 137605GT DECAL,E-STOP,GR/GRC/GS PCON.....1
6 T106368GT ENCLOSURE, GC14-1, TOP..................1
7 137642GT LABEL, GR/GRC/GS PCON...................1
8 T106373GT CAP,BUTTON,K12..................................4
9 137522GT PCBA, GC14-1........................................1
10 137637GT SCREW,PHM,4-20X.5, 48-2 TRI-L
11 T106370GT ENCLOSURE,GC14-1/GC16-1, BOT.....1
12 137640GT SCREW,PHM,8-16X.75, 48-2 TRI-L
Part No. 227660 GR-12,GR-15,GR-20 97
500 Platform Components April 2019
506.1 Platform Controls, Proportional Lift
98 GR-12,GR-15,GR-20 Part No. 227660
April 2019 500 Platform Components
506.1 Platform Controls, Proportional Lift
Item Part No. Description Qty.
A 1256727GT PCON,STD,PROP LIFT,GR/GS..............1
(complete platform control box with coil
cord, bracket not included) from SN 35000
-- 1258731GT FLASH DRIVE,SL1K2.0 SOFTWARE
(For proportional lift or upgrade kits only.
Software update available on-line. Flash
drive sold separately.)
-- 137587GT HARNESS, ESTOP, GR/GRC/GS PCON
1 137656GT DECAL,PROPEL,GR/GRC/GS,PCON.....1
2A 39540GT ALARM,STEADY TONE***......................1
order 72326 mounting ring separately
2B 72326GT NUT - PLASTIC,RING FOR ALARMS
for 39540
3A 1256702GT DECAL, UI, GS/GR, PROP LIFT............1
(models with 4 button, proportional
controller)
3B REF:DECAL,STD,PROP LIFT,UI,SVC.....1
(units converted from 6 button, 2 speed lift
to 4 button, proportional controller, refer to
505.1)
4 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1
-- 66817GT BASE WITH 1 NC CONTACT, E-STOP
5 137605GT DECAL,E-STOP,GR/GRC/GS PCON.....1
6 1256656GT ENCLOSURE,STD 4-BUTTON,TOP
7 (component no longer available)
8 T106373GT CAP,BUTTON,K12..................................6
9 1256725GT PCBA,PCON STD,PROP LIFT...............1
10 137637GT SCREW,PHM,4-20X.5, 48-2 TRI-L
11 T106370GT ENCLOSURE,GC14-1/GC16-1, BOT.....1
12 137640GT SCREW,PHM,8-16X.75, 48-2 TRI-L
13A T114178GT PLAT CONTROL BRKT
ASSY,GR/GRC.......................................1
USA, Canada, Australia
13B 145344GT FORMING, PLAT CONTROL, GR/GRC
Europe, Asia and S. America
14 235464GT KIT,COIL CORD,CONTRLR,SL1000......1
includes item 15
-- 231921GT KIT,CONN,RECEPT W/PIN AND LOCK
-- 231922GT KIT,CONN,PLUG W/SCKT AND LOCK
15 137699GT PLUG, 6POS ECO PWR........................1
16 Ref., JOYSTICK......................................1
refer to 507.1
17 229845GT SCREW,BHSCS,M5X10,SS
apply Loctite 243 or equivalent before
installation
Part No. 227660 GR-12,GR-15,GR-20 99
500 Platform Components April 2019
507.1 Joystick Controller
100 GR-12,GR-15,GR-20 Part No. 227660
April 2019 500 Platform Components
507.1 Joystick Controller
Item Part No. Description Qty.
-- 137634GT JOYSTICK, HALL EFFECT, SINGLE
-- 214544GT KIT,BOOT,JOYSTICK,SL1000
joystick boot
1 235463GT KIT,SWITCH,JYSTK,SL1000..................1
function enable and steer switches
2 235463GT KIT,SWITCH,JYSTK,SL1000..................1
function enable and steer switches
3 229092GT ROCKER,2 SWITCH..............................1
4 229093GT BOOT, 2 SWITCH, SILICON...................1
5 229086GT SCREW, SELF TAP................................5
6 229087GT HANDLE HALF,RIGHT,W/TOP
SWITCH..................................................1
6A 229091GT SCREW,GRUB,M5X8MM,HLF DOG,BZP
for 229087
7 229088GT HANDLE HALF,LEFT,W/TOP SWITCH....1
7A 229090GT SCREW,GRUB,M5X8MM CUP(BLK)
for 229088
8 229089GT TRIGGER, EXTENDED..........................1
squeeze handle
8 229094GT SPRING, HANDLE TRIGGER................1
Part No. 227660 GR-12,GR-15,GR-20 101
500 Platform Components April 2019
508.1 Platform Overload Assembly
102 GR-12,GR-15,GR-20 Part No. 227660
April 2019 500 Platform Components
508.1 Platform Overload Assembly
Item Part No. Description Qty.
1 124626GT PLATFORM SUPPORT ASSY,CE
SYM........................................................1
Europe & Australia
2 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
3 6021GT WASHER,LOCK,.375
4 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG
5 100530GT WELDMENT, LOAD SENSE
CARRIAGE.............................................2
6 1254350GT ASSY,LOWER LINK,GR.........................1
(includes bearings, 39581)
-- 39581GT BEARING,0.75IDX1.00ODX0.50L..........4
7 13002GT SCREW,HHC,5/16-18 X 1 GR5
8 45748GT ROD END,.250 X 2.75 LG
9 124680GT PIN,0.75DIAX5.13LG,CHAMFER...........4
10 6782GT NUT,NYLOCK,5/16-18
11 4828GT NUT,NYLOCK,3/8-16
12 61975GT RETAINER,SPRING,1.21 X .375............2
13 61974GT SPRING,COMP,1" OD,232 LB/IN............1
14 1254351GT ASSY,PIVOT LINK,GR............................1
(includes bearings, 39581)
-- 39581GT BEARING,0.75IDX1.00ODX0.50L..........4
15 15513GT NUT,HEX,10-32
16 6607GT WASHER,LOCK,#10 PLTD
17 35461GT WASHER,FLAT,MS,#8,Y
18 6638GT WASHER,FLAT,USS,1/4"Y
19 75041GT SCREW,PHILLIPS,PHM,10-32 X 1
20 99183GT SWITCH, ROLLER PLUNGER LIMIT.....1
21 100825GT FORMING, LIMIT SWITCH CARRIER....1
22 100824GT FORMING, SPRING CARRIER..............1
23 8352GT SCREW,HHC,3/8-16 X 3.75 GD 5
24 100550GT WELDMENT, PLAT SUPPORT EXT.......1
25 100826GT FORMING, LOADSENSE COVER.........1
26 6097GT WASHER,FLAT,USS,3/8",Y
Part No. 227660 GR-12,GR-15,GR-20 103
500 Platform Components April 2019
509.1 Power to Platform
104 GR-12,GR-15,GR-20 Part No. 227660
April 2019 500 Platform Components
509.1 Power to Platform
Item Part No. Description Qty.
A DOMESTIC 110V
refer to 501.1
B 105812GT COVER,T-BOX LOCKABLE....................1
EE rated (not shown)
1 69919GT JUNCTION BOX, 4 OUTLET, DEEP.......1
UK and CE units
2 66355GT GASKET, UK & DIN PWR. TO PLAT.......1
3 96236GT PLATE,AC ADAPTER,DIN/UK***............1
4 66353GT RECEPTACLE, DIN, 220V 50A...............1
5 66356GT GASKET, UK RECEPTACLE..................1
2.88 in x 2.88 inch
6 T112563GT SVC KIT,UK
RECEPT.REPLACEMENT......................1
-- 33759GT SCREW,PHILLIPS,PHM,8-32 X.375.......4
-- 66355GT GASKET, UK & DIN PWR. TO PLAT.......1
4.63 inch x 2.88 inch
-- T112560GT RECEPTACLE,UK,110V.........................1
-- T112561GT PLATE,UK,POWER TO PLAT.................1
4.63 inch x 2.88 inch
7 10777GT COVER,BLANK.......................................1
includes gasket
8 6626GT WIRE CAP,ORANGE
9 105448GT FIELD ASSY,REC.CHARGER PLUG.....1
includes items 10-13
10 105483-SGT PLATE,AC ADAPTER(ANSI/CSA)..........1
11 105117GT PLUG,FLG INLET,15A/125V,2PWGD.....1
12 105118GT GASKET,(BOOT) FLANGE INLET
PLG.........................................................1
13 48282GT POWER CORD, IEC 320 BLANK, 79".....1
14 Ref. Power Cable
refer to 209.1 and 210.1
15 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK..........1
16 1280665GT PLUG, TYPE F, 230A, 50HZ, 16A,
IP44.........................................................1
17 25388GT PLUG,FUSED,250V,13AMP,U.K.**.........1
-- 65737GT FUSE,13 AMP,220V PLUG***
18 6595GT PLUG,ELECTRICAL,DOMESTIC...........1
19 6935GT LOCKNUT,ELEC,1/2"..............................1
20 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
Part No. 227660 GR-12,GR-15,GR-20 105
600 Accessories April 2019
601.1 Workstation Tray
106 GR-12,GR-15,GR-20 Part No. 227660
April 2019 600 Accessories
601.1 Workstation Tray
Item Part No. Description Qty.
1 107351GT WORKSTATION TRAY ASSY,CE SY......1
GR-12 & GR-15; Standard & Extension
Deck Platform, Europe
2 4828GT NUT,NYLOCK,3/8-16
3 5224GT SCREW,HHC,3/8-16 X 2
4A 107350GT WORKSTATION TRAY ASSY,ANSI
WRD.......................................................1
GR-12 & GR-15; Standard & Extension
Deck Platform, USA, Canada, Australia
4B 107126GT WORKSTATION TRAY ASSY,ANSI SY
GR-12 & GR-15; Standard & Extension
Deck Platform, Asia, South America
5 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
6A 229077GT WORKSTATION TRAY ASSY,ANSI
WRD.......................................................1
GR-12 & GR-15; Narrow Platform, USA,
Canada
6B 229078GT WORKSTATION TRAY ASSY, ANSI SYM
GR-12 & GR-15; Narrow Platform, Asia,
South America
Part No. 227660 GR-12,GR-15,GR-20 107
600 Accessories April 2019
602.1 Flashing Beacon
108 GR-12,GR-15,GR-20 Part No. 227660
April 2019 600 Accessories
602.1 Flashing Beacon
Item Part No. Description Qty.
A 100696-SGT ACCESSORY,BEACON,GR....................1
from SN 20000 to 41929
B 230645GT GUARD,BEACON,NARROW
EE option only
1A 231931GT STROBE,BEACON, AC COMP 12-80V...2
from SN 20000 to 41929
-- 105556GT LENS,FLASHING BEACON
for 231931
-- 105557GT BULB,FLASHING BEACON
for 231931
1B 1271092GT BEACON, LED, ASSEMBLY, 21"............1
from SN 41930
1B 1271093GT BEACON, LED, ASSEMBLY, 38"............1
from SN 41930
2 49816GT SCREW,PHILLIPS,PHM,10-32 X .75......4
3 6178GT NUT,NYLOCK,10-32...............................4
4 80085-SGT BRACKET,BEACON
MOUNT,GR,PTD,BL...............................1
5 45470GT CLAMP,0.31,#5 X 1/4,RUB CUSH..........2
6 38600GT RIVET,STL,STL,.156 X .50
Part No. 227660 GR-12,GR-15,GR-20 109
600 Accessories April 2019
603.1 PCON Guard
110 GR-12,GR-15,GR-20 Part No. 227660
April 2019 600 Accessories
603.1 PCON Guard
Item Part No. Description Qty.
1 1283768GT KIT,PCON GUARD,SLAB/GR
includes installation instructions
-- 1279627GT WELDMENT, PCON GUARD..................1
2 Ref. PCON, GR/GRC/GS........................1
refer to 505.1 or 506.1
3 Ref. FORMING, PLAT CONTROL,
GR/GRC..................................................4
refer to 505.1 or 506.1 (holes drilled for
PCON Guard option from SN 49026)
4 7265GT RIVET,STEEL,P, .25 X .375....................4
Part No. 227660 GR-12,GR-15,GR-20 111
April 2019
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
100352GT .................29 105448GT .................105 1256702GT ...............11–12, 15–16, 137608GT .................43, 45
100379GT .................47–48, 51, 57 105462GT .................79 19, 21, 99 137609GT .................43, 45
100380GT .................47–48 105483-SGT ..............105 1256703GT ...............11–12, 15–16, 137633GT .................97
100381GT .................51 105547GT .................23 19, 21, 97 137634GT .................101
100382GT .................53 105550GT .................23 1256719GT ...............39 137635GT .................11–12, 15–16,
100383GT .................55 105556GT .................109 1256721GT ...............39 19, 21
100384GT .................57 105557GT .................109 1256725GT ...............99 137636GT .................11–12, 15–16,
100386GT .................57, 67 105565GT .................23 1256727GT ...............99 19, 21, 97
100400GT .................77 105573GT .................31, 33–34, 37 1256915GT ...............11–12, 15–16 137637GT .................39, 97, 99
100409GT .................67 105739GT .................41 1256916GT ...............15–16 137640GT .................97, 99
100483GT .................47–48 105812GT .................105 1257035GT ...............31 137642GT .................97
100484GT .................37 106924GT .................23 1257203GT ...............31, 34 137656GT .................11–12, 15–16,
100486GT .................83 107023GT .................47–48, 71 1257714GT ...............53 19, 21, 97, 99
100488GT .................27 107126GT .................107 1257923GT ...............11–12, 15–16, 137668GT .................39
100489GT .................27 107131GT .................47–48 19, 21 137673GT .................39
100492GT .................27 107132GT .................47–48 1258335GT ...............97 137692GT .................39
100510GT .................37, 83 107133GT .................29 1258336GT ...............97 137697GT .................97
100530GT .................103 107134GT .................29 1258340GT ...............97 137699GT .................97, 99
100550GT .................103 107262GT .................85–86 1258517GT ...............97 137726GT .................43, 45
100655GT .................92 107272GT .................85–86 1258731GT ...............99 137727GT .................43, 45
100673GT .................53 107350GT .................107 1259993GT ...............27 137728GT .................43, 45
100696-SGT ..............109 107351GT .................107 1260030GT ...............27 137729GT .................43, 45
100711GT .................47–48 107359GT .................23 1260031GT ...............27 137731GT .................43, 45
100712GT .................51 107370GT .................27 1260045GT ...............27 137732GT .................43, 45
100713GT .................53 10775GT ...................85–86 1260891GT ...............53 137737GT .................43, 45
100714GT .................53 10777GT ...................85–86, 105 1261228GT ...............85–86, 89 137738GT .................43, 45
100715GT .................55 109500GT .................55, 57 1261888GT ...............79 137755GT .................43, 45
100719GT .................83 109504GT .................95 1263397GT ...............45 137760GT .................45
100720GT .................83 109505GT .................95 1263398GT ...............45 137761GT .................43, 45
100721GT .................83 109517GT .................95 1264278GT ...............85–86, 89 137762GT .................43, 45
100722GT .................83 109581GT .................23 1264298GT ...............33–34 137763GT .................43, 45
100723GT .................83 109758GT .................43, 45 1264372GT ...............41 137769GT .................29
100724GT .................83 109833GT .................91–92 1268235GT ...............47–48 137770GT .................29
100725GT .................83 109834GT .................91–92 1270456GT ...............34 13918GT ...................85–86
100726GT .................83 109836GT .................83 1270489GT ...............11–12, 15–16, 13921GT ...................83
100744GT .................59 109837GT .................83 19, 21 139318GT .................41
100745GT .................59 109838GT .................83 1271092GT ...............109 144161GT .................41, 105
100752GT .................59 109839GT .................29 1271093GT ...............109 144180GT .................41
100767GT .................69 109840GT .................29 1272242GT ...............12, 15–16, 19, 21 145083GT .................23
100768GT .................69 114325GT .................11–12, 15–16 1272844GT ...............41 145084GT .................23
100769GT .................69 114334GT .................19, 21 1272975GT ...............33–34, 41 145085GT .................23
100770GT .................69 114338GT .................19, 21 1273576GT ...............41 145086GT .................23
100777GT .................59 115419GT .................85–86 1275663GT ...............33–34 145177GT .................89
100778GT .................47–48 11805GT ...................86 1278183GT ...............41 145189GT .................95
100801GT .................43 11808GT ...................47–48, 51, 67 1278187GT ...............41 145193GT .................95
100805GT .................83 11890GT ...................61, 63, 65 1278386GT ...............33–34 145266GT .................89
100808GT .................25 11906GT ...................91–92 1279428GT ...............41 145279GT .................31, 33–34
100809GT .................29 12013GT ...................89, 91–92, 95 1279627GT ...............111 145280GT .................31, 33–34
100824GT .................103 12016GT ...................27, 53 1280665GT ...............41, 105 145284GT .................31, 33–34
100825GT .................103 12343GT ...................23 1280819GT ...............12 145286GT .................31, 33–34
100826GT .................103 12344GT ...................31, 33–34, 37 1283228GT ...............12, 15–16, 19, 21 145344GT .................97, 99
100827GT .................85–86 124020GT .................91–92 1283768GT ...............111 15086GT ...................29
100834GT .................27 124081GT .................67 12906GT ...................67 15513GT ...................27, 47–48, 103
100858GT .................51 124105GT .................29 13002GT ...................103 161001GT .................37
100883GT .................85–86 124122GT .................23 133013GT .................11–12, 15–16 162273GT .................34
100905GT .................67 124151GT .................29 133014GT .................11–12 18396GT ...................23
100913GT .................29 124152GT .................29 133015GT .................19, 21 18503GT ...................29, 31, 33–34
100942GT .................53 124166GT .................71 133092GT .................11–12, 15–16 18504GT ...................31, 33–34, 41
100952GT .................85–86 124232GT .................31, 33–34 133144GT .................11–12, 15–16, 19436GT ...................33–34
100957GT .................85–86 124233GT .................37 19, 21 19491GT ...................27, 47–48
100958GT .................85–86 124449GT .................31, 33–34 133146GT .................19, 21 20224GT ...................79
100960GT .................85–86 124555GT .................91–92 133147GT .................19, 21 2095GT .....................89, 95
100986GT .................29 124576GT .................85–86, 91–92 133277GT .................11–12, 15–16 21018GT ...................85–86
101718GT .................53 124580GT .................92 133298GT .................15–16 21121GT ...................83
105060GT .................27 124624GT .................85–86, 92 133585GT .................11–12 21279GT ...................92
105067GT .................81 124625GT .................92 133586GT .................11–12, 15–16 21280GT ...................91–92
105092GT .................23 124626GT .................103 133596GT .................11–12, 15–16 214544GT .................101
105117GT .................105 124680GT .................103 13585GT ...................85–86 215550GT .................25
105118GT .................105 124728GT .................37 137522GT .................97 218073GT .................41
105142GT .................31, 33–34 124949GT .................85–86 137562GT .................39 219205GT .................97
105150GT .................29 124962GT .................29 137587GT .................97, 99 219384GT .................34
105273GT .................33–34 1251910GT ...............45 137604GT .................39 219480GT .................41
105334GT .................41 1254350GT ...............103 137605GT .................11–12, 15–16, 220001GT .................11–12
105387GT .................77 1254351GT ...............103 19, 21, 97, 99 220002GT .................19, 21
105440GT .................25 1256656GT ...............99 137607GT .................43 22261GT ...................27
112 GR-12,GR-15,GR-20 Part No. 227660
April 2019
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page Part Number Page
226432GT .................25 33759GT ...................105 41246GT ...................61, 63 55019GT ...................41
22664GT ...................83 34742GT ...................27 41247GT ...................61, 63 55021GT ...................41
226778GT .................85–86 35461GT ...................103 41248GT ...................61, 63 56912GT ...................25, 31, 33–34,
226779GT .................85–86 35695GT ...................61, 63, 65 41249GT ...................63 59, 71
226780GT .................85–86 35697GT ...................61, 63, 65 41250GT ...................63 57116GT ...................89, 95
226781GT .................86 35698GT ...................61, 63, 65 41292GT ...................85–86 57138GT ...................89, 95
226782GT .................91–92 35699GT ...................61, 63, 65 42360GT ...................25 57147GT ...................67
226795GT .................91–92 35703-6813GT ..........65 4266GT .....................89, 95 57195GT ...................59
226796GT .................91–92 35704-6813GT ..........65 43136GT ...................33–34 57264GT ...................55, 57
226797GT .................91–92 35705GT ...................61, 63, 65 43137GT ...................31 57809GT ...................51
226798GT .................91–92 35706GT ...................48, 51, 53, 55, 59 43658GT ...................11–12, 15–16, 57881GT ...................31, 33–34, 37
226799GT .................91–92 35707GT ...................51, 53, 55, 57 19, 21 57996GT ...................23
226800GT .................89 35709GT ...................47–48, 53 43685GT ...................77 57998GT ...................23, 25
226801GT .................89 35710GT ...................51 44168GT ...................79 58381GT ...................67
226802GT .................89, 95 35711GT ...................53, 55, 57 44169GT ...................79 58382GT ...................67
22699GT ...................47–48, 55, 71, 73 35712GT ...................61, 63, 65 44172GT ...................79 58934GT ...................77
227120GT .................89 35714GT ...................47–48, 55, 57, 44174GT ...................79 6019GT .....................47–48, 85–86,
227391GT .................15–16 61, 63, 65 44207GT ...................37 92, 103, 107
227765GT .................11–12, 15–16, 35715GT ...................55, 57 44226GT ...................79 6021GT .....................37, 47–48, 51,
19, 21 35722GT ...................53, 55, 57 44227GT ...................79 53, 55, 57, 77,
22832GT ...................85–86, 89 35725GT ...................77 44229GT ...................79 103
228406GT .................31, 33–34 35726GT ...................77 44230GT ...................79 6022GT .....................47–48, 86, 89, 95
229076GT .................89 35733GT ...................67 44263-SGT ................75 6035GT .....................92
229077GT .................107 35734GT ...................59, 67 44264-SGT ................75 60440GT ...................31, 33–34
229078GT .................107 35754GT ...................63 44266GT ...................75 60441GT ...................31, 33–34
229086GT .................101 35991GT ...................47–48, 51, 55, 44372GT ...................75 60444GT ...................97
229087GT .................101 67, 71, 73, 75 44736GT ...................11–12, 15–16 60445GT ...................97
229088GT .................101 37384GT ...................65 44750GT ...................77 6052GT .....................48, 53, 55, 59, 92
229089GT .................101 37385GT ...................65 44751GT ...................77 60746GT ...................73
229090GT .................101 37386GT ...................65 44752GT ...................77 60757GT ...................97
229091GT .................101 37387GT ...................65 44777GT ...................77 6086GT .....................47–48, 61, 63
229092GT .................101 37686GT ...................55, 57 44778GT ...................77 6090GT .....................37, 59, 67, 75,
229093GT .................101 37719GT ...................89, 95 44788GT ...................37 86, 92
229094GT .................101 37732GT ...................89, 95 44980GT ...................11–12, 15–16, 6091GT .....................23, 29, 31, 33–
229212GT .................29 37947GT ...................31, 33–34 19, 21 34, 37, 53, 59,
229213GT .................29 38005GT ...................59 45374GT ...................83 67, 71, 75, 85–
229214GT .................29 38011GT ...................47–48, 51, 91–92 45425GT ...................51, 53, 55, 57 86, 89, 91–92, 95
229215GT .................33–34 38013GT ...................47–48, 91–92 45437GT ...................85–86 6095GT .....................61, 65
229216GT .................33–34 38016GT ...................47–48 45470GT ...................109 6097GT .....................23, 27, 29, 47–
229217GT .................33–34 38028GT ...................47–48 45546GT ...................31, 33–34, 37 48, 51, 53, 55,
229453GT .................77 38068GT ...................77 45748GT ...................103 57, 59, 63, 92,
229845GT .................97, 99 38122GT ...................11–12, 15–16 46216GT ...................79 103
230645GT .................109 38149GT ...................11–12, 15–16 47218GT ...................86, 91–92 61264GT ...................83
231191GT .................29 38187GT ...................61, 63, 65 47225GT ...................91–92 6175GT .....................31, 33–34, 37,
231921GT .................97, 99 38234GT ...................67 47548GT ...................23 47–48, 51, 53,
231922GT .................97, 99 38316GT ...................53, 55 47569GT ...................29 55, 57, 85–86,
231931GT .................109 38338GT ...................89, 95 48282GT ...................41, 105 89, 92
232535GT .................31, 34 38447GT ...................51, 53, 55 4828GT .....................23, 31, 33–34, 6178GT .....................31, 33–34, 109
232573GT .................31, 34 38586GT ...................85–86, 89 47–48, 55, 57, 61974GT ...................103
232580GT .................34 38600GT ...................86, 109 61, 63, 65, 71, 61975GT ...................103
232848GT .................31, 34 38601GT ...................47–48 75, 85–86, 89, 6198GT .....................23, 25, 29, 65
233641GT .................77 38709GT ...................51, 53, 55 92, 95, 103, 107 6271GT .....................75
23394GT ...................47–48, 71, 73 38728GT ...................85–86 48880GT ...................79 62819GT ...................86, 91–92
23396GT ...................29, 73 38730GT ...................47–48, 55, 69 48905GT ...................77 6356GT .....................37, 67
235340GT .................53 38979GT ...................47–48, 67 48997GT ...................79 64154GT ...................27
235463GT .................101 38980GT ...................63, 65 49373GT ...................34 6534GT .....................61, 63, 65
235464GT .................97, 99 38986GT ...................63, 65 49612GT ...................79 6545GT .....................23
24537GT ...................85–86, 89, 92 39469GT ...................31, 33–34 49613GT ...................79 6550GT .....................86, 89
25388GT ...................41, 105 39540GT ...................31, 33–34, 97, 99 49816GT ...................109 65616GT ...................23
25926GT ...................47–48, 55, 71, 73 39581GT ...................103 51063GT ...................27, 47–48 65737GT ...................105
26780GT ...................89 39873GT ...................83 5224GT .....................29, 107 65874GT ...................89, 95
26785GT ...................89 39876GT ...................83 52475GT ...................11–12, 15–16, 6595GT .....................41, 105
26787GT ...................89, 95 39877GT ...................81, 83 19, 21 65962GT ...................79
28174GT ...................11–12, 15–16, 39878GT ...................83 52865GT ...................11–12, 15–16 6605GT .....................85–86
19, 21 39881GT ...................83 52913GT ...................77 6607GT .....................47–48, 103
28175GT ...................11–12, 15–16 40004GT ...................48, 55, 57, 69, 75 52914GT ...................77 66094GT ...................31, 33–34
28235GT ...................11–12, 15–16, 40265GT ...................89, 95 52915GT ...................77 66204GT ...................37
19, 21 40434GT ...................11–12, 15–16, 52943GT ...................77 6626GT .....................105
28236GT ...................11–12, 15–16 19, 21 52996GT ...................11–12, 19 66353GT ...................105
28373GT ...................11–12, 15–16 40550GT ...................61, 63 5361GT .....................23, 25 66355GT ...................105
29868GT ...................103 40735GT ...................47–48, 55, 71, 73 5397GT .....................31, 33–34, 47– 66356GT ...................105
31146GT ...................85–86 40833GT ...................43, 45 48, 55, 57, 61, 6637GT .....................31, 33–34, 53,
31508GT ...................11–12, 15–16 40945GT ...................61, 63, 65 63, 65 85–86
31788GT ...................11–12, 15–16 40946GT ...................47–48, 91–92 54239GT ...................27 6638GT .....................23, 37, 53, 59,
32317GT ...................77 41055GT ...................48, 55, 57, 69 55010GT ...................41 85–86, 92, 103
33720GT ...................92 41224GT ...................63, 65 55018GT ...................41 66397GT ...................33–34
Part No. 227660 GR-12,GR-15,GR-20 113
April 2019
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page
66398GT ...................31, 33–34 824461GT .................89 T106363GT ...............39
66465GT ...................77 82473GT ...................19, 21 T106366GT ...............39
66717GT ...................31, 33–34 82481GT ...................19, 21 T106368GT ...............97
66770GT ...................23 82487GT ...................19, 21 T106370GT ...............97, 99
66812GT ...................31, 33–34, 97, 99 82495GT ...................19, 21 T106372GT ...............39
66817GT ...................31, 33–34, 97, 99 8255GT .....................23, 75 T106373GT ...............97, 99
66818GT ...................31, 33–34 82614GT ...................19, 21 T106788GT ...............31, 33–34, 41
6782GT .....................31, 33–34, 103 82666GT ...................19, 21 T107029GT ...............12, 15–16
6833GT .....................71 826935GT .................45 T107890GT ...............43, 45
6873GT .....................31 82830GT ...................21 T107891GT ...............43, 45
6878GT .....................29, 33–34, 37, 41 82835GT ...................19 T107892GT ...............43, 45
6884GT .....................37, 89, 91–92, 95 82836GT ...................19, 21 T107894GT ...............12, 15–16
6888GT .....................25, 59, 67, 85– 82966GT ...................19 T108736GT ...............12
86, 89 82975GT ...................11–12, 15–16 T108737GT ...............21
6889GT .....................31, 33–34, 37, 95 83093GT ...................31, 33–34 T108738GT ...............21
6935GT .....................105 83131GT ...................31 T108739GT ...............16
69384-SGT ................75 8352GT .....................103 T108740GT ...............16
69397GT ...................92 84384GT ...................79 T110712GT ...............31
69466GT ...................92 84385GT ...................79 T110713GT ...............31
69529GT ...................73 84386GT ...................79 T110714GT ...............37
69547GT ...................23, 25 84422GT ...................77 T110715GT ...............37
69548GT ...................23, 25 84739GT ...................81 T110723GT ...............31, 33–34
69575GT ...................47–48 84740GT ...................81 T112560GT ...............85–86, 105
69838GT ...................75 84742GT ...................81 T112561GT ...............85–86, 105
69855GT ...................59 84743GT ...................81 T112563GT ...............105
69919GT ...................85–86, 105 84746GT ...................81 T114174GT ...............89
7056GT .....................47–48, 105 84748GT ...................81 T114175GT ...............89
7057GT .....................85–86 8516GT .....................47–48, 71, 75 T114176GT ...............89
71315GT ...................91–92 85197GT ...................77 T114178GT ...............97, 99
71706GT ...................41 85239GT ...................31, 33–34 T115403GT ...............31
72086GT ...................11–12, 15–16, 87561GT ...................27, 47–48 T115404GT ...............37
19, 21 87747GT ...................43 T115616GT ...............85–86
72155GT ...................11–12 8849GT .....................67 T115617GT ...............85–86
72159GT ...................11–12, 15–16 8915GT .....................31, 33–34, 47– T115618GT ...............85–86
72171GT ...................11–12 48, 55, 71, 73 T115619GT ...............86
72182GT ...................15–16 8920GT .....................59 T115620GT ...............85–86
72184GT ...................11–12, 15–16, 90337GT ...................47–48 T115621GT ...............86
19, 21 9116GT .....................31, 33–34, 37 T115622GT ...............85–86
72188GT ...................11–12, 15–16, 9145GT .....................23 T115623GT ...............86
19, 21 91734GT ...................83 T115624GT ...............91–92
72326GT ...................31, 33–34, 97, 99 91739GT ...................83 T115625GT ...............91–92
7265GT .....................31, 33–34, 37, 96008-SGT ................31, 33–34 T115626GT ...............89
85–86, 111 96009GT ...................31, 33–34 T115627GT ...............89
72832GT ...................11–12, 15–16 96010GT ...................31, 33–34 T115628GT ...............89
72850GT ...................11–12, 15–16 96135GT ...................27 T115629GT ...............89
72970GT ...................11–12, 15–16 96193GT ...................77 T115634GT ...............85–86
7339GT .....................55, 67, 71, 92 96236GT ...................105 T115635GT ...............86
75041GT ...................31, 103 96398GT ...................83 T115636GT ...............91–92
75144GT ...................27, 75 96422GT ...................27 T115637GT ...............91–92
76502GT ...................29 96423GT ...................23, 27 T115638GT ...............91–92
7713GT .....................27, 29, 48, 51, 96452GT ...................31, 33–34 T115639GT ...............91–92
53, 55, 59, 75, 96541GT ...................27 T115640GT ...............91–92
85–86, 91–92 96642GT ...................27 T115641GT ...............91–92
77677GT ...................33–34 96699GT ...................29, 37 T115642GT ...............91–92
77709GT ...................79 96709GT ...................37 T115643GT ...............91–92
78060GT ...................27 96855GT ...................37 T115644GT ...............91–92
78086GT ...................27 96905GT ...................37 T115645GT ...............91–92
78546GT ...................37 96907GT ...................23 T115646GT ...............85–86
78622GT ...................37 96948GT ...................27, 47–48 T115647GT ...............86
78736GT ...................23 96950GT ...................31, 33–34 T115648GT ...............85–86
80085-SGT ................109 97059GT ...................41 T115649GT ...............86
80306GT ...................95 97128GT ...................27, 47–48 T115650GT ...............85–86
80941GT ...................77 97810GT ...................11–12, 15–16, T115651GT ...............86
80943GT ...................77 19, 21 T115652GT ...............91–92
80949GT ...................77 97811GT ...................11–12, 15–16, T115653GT ...............91–92
81579GT ...................31, 34 19, 21 T115654GT ...............91–92
8177GT .....................29 97812GT ...................11–12, 15–16, T115655GT ...............91–92
8179GT .....................33–34 19, 21 T115662GT ...............91–92
822586GT .................25 97815GT ...................11–12, 15–16, T115663GT ...............91–92
822587GT .................25 19, 21 T115664GT ...............91–92
822685GT .................25 97828GT ...................11–12, 15–16 T115665GT ...............91–92
823368GT .................33–34 97832GT ...................19 T115666GT ...............91–92
823408GT .................31, 34 97873GT ...................19, 21 T115667GT ...............91–92
82366GT ...................11–12, 15–16 97899GT ...................19, 21 T115668GT ...............91–92
824457GT .................89 99183GT ...................103 T115669GT ...............91–92
824458GT .................95 T106362GT ...............39
114 GR-12,GR-15,GR-20 Part No. 227660
April 2019
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BOLT,CARRIAGE,3/8-16X1.25,GR5.....23 CHAIN TERMINAL CASTING,#1.....61, 63, 65
( BOLT,ROLLER,.470"(SHORT)........48, 51, 53, CHAIN,SMALL,53.5".....63
55, 59 CHAIN,STD.LEAF AL522,68.13".....65
(component no longer available).....99
BOLT,SHIM.....47–48, 91–92 CHAIN,STD.LEAF AL544,68.13".....65
BOLT-ROCKER, S-SERIES.....61, 63, 65 CHAIN,STD.LEAF(LG)53.5"S-SERIE.....61, 63
A BOLT-ROLLER,3/8-24 X 1.69-ZINC.....91–92 CHARGER,24V,650W,USB.....41
ACCESSORY,BEACON,GR.....109 BOOT, 2 SWITCH, SILICON.....101 CHARGER,BAT,24VDC,H/LO GEN2.....41
ADAPTER, RJ45, GC27-25/GC21-19.....39 BRACKET, BELLOWS MOUNT, CE.....75 CHECK DISK, NO SPRING.....79
ALARM,STEADY TONE***.....31, 33–34, 97, 99 B R A C K E T , B E A C O N CIRCUIT BREAKER,7.0 AMP***.....31, 33–34
ASM, ARM, LOWER PIVOT NRW.....89 MOUNT,GR,PTD,BL.....109 CLAMP,0.31,#5 X 1/4,RUB CUSH.....109
ASM, LOWER SWING GATE.....95 BRACKET,CONTROL CABLE W/BUSHIN....73 CLAMP,0.44,#7X1/4,RUB CUSH.....37
ASM, TUBE GR GATED.....95 BRACKET,GATE STOP.....95 CLAMP,0.50,#8 X 1/4,RUB CUSH.....71
ASM, UPPER GATE ARM NRW.....89 BRACKET,GATE STOP,GR,NRW.....89 CLAMP,2 HOSE,PLASTIC,5/8.....23
ASM, UPPER SWING GATE.....95 BRACKET,REAR COVER,GR.....25 CLAMP,HOSE,1 EAR,1-1/16***.....37
ASSY, BATTERY COVER, EE.....29 BRACKET,SEQUENCING,UPPER,ZI***.....67 CLAMP,PLATFORM MOUNT.....85–86, 89
ASSY, CE J-BOX, GR.....43, 45 BRAKE,1.5IN/FT SHAFT,W/ORIFICE.....25 COIL,#8 20VDC,DEUTSCH W/DIOD.....79
ASSY, DOM J-BOX, PLAT GR.....43, 45 BREATHER CAP,HYD. TANK,1/4 NPT.....37 COIL,20VDC DEUTCSH W/DIODE.....79
ASSY, POTHOLE HARNESS, GR.....43, 45 BRUSH BOX ASSEMBLY.....77 COIL-SOLENOID VALVE,20V DC***.....77
ASSY,LOWER LINK,GR.....103 BRUSH LEAD ASSEMBLY KIT(48504).....77 COL 1 MACHINED, 72.5.....47–48
ASSY,LVL SNSR W/ CONNECTOR.....31, 33– BRUSH,PWR UNIT (40844)**.....77 COL 2 MACHINED, 72.5.....51
34 BULB,FLASHING BEACON.....109 COL 3 MACHINED, 72.5.....53
ASSY,PIVOT LINK,GR.....103 BUMPER,RUBBER.....89 COL 4 MACHINED, 72.5.....55
ASSY,WHEEL & TIRE,GR.....23, 25 BUSHING, STRAIN RELIEF, 1".....73 COL 5 MACHINED, 72.5.....57
BUSHING,1.5 X 3/8 OD X 1/4 ID.....89, 95 COLUMN #1 MACHINED, 57.....47–48
BUSHING,FLANGE,3/8 OD X 1/4 ID.....67 COLUMN #2 MACHINED, 57.....51
B BUSHING,STRAIN RELIEF,.875/.30.....41 COLUMN #3 MACHINED, 57.....53
BALL STUD, GAS STRUT, 3/8-16.....27 BUTTON, .800 O.D. X .281.....92 COLUMN #5 MACHINED, 57.....53
BALL STUD,GAS STRUT (38593)***.....89, 95 BUTTON,PUSH,RED MUSHROOM COLUMN #6 MACHINED, 57.....55
BASE WITH 1 NC CONTACT, E-STOP......31, HEAD.....31, 33–34, 97, 99 COLUMN #6, 57" SUPER SERIES**.....63
33–34, 97, 99 CONN,RECEP 3 WAY, 14-18GA.....31, 33–34
BATT CVR ASSY,GR,SYM,ANSI.....29 CONN,RECEP 6 WAY,14-18GA.....97
BATT CVR ASSY,GR,SYM,CE.....29 C CONN,RECEP 8 WAY BLK,1 BUSS.....43
BATT CVR ASSY,GR,WORDS,ANSI.....29 CABLE ASSY,CHARGER,UNTERM.....41
CONN,SQUEEZE,1/2NPT .38-.50,SM.......47–
BATTERY CABLE ASSY, GR.....43, 45 CABLE ASSY,CHARGER,US110.....41
48, 105
BATTERY COVER ASSY,SYMBOLS.....29 CABLE ASSY,CHARGER/BATTERY.....41
CONN. SQZ,1/2NPT .39-.56 MED......85–86
BATTERY COVER ASSY,WORDS.....29 CABLE ASSY,SEQ,CARRIAG,GR12/15.....67
CONNECTOR, 070120-12-8.....83
BATTERY WATERING HAND PUMP.....29 CABLE ASSY,SEQ,CARRIAGE,GR20.....67
CONNECTOR, 520120-4.....77
BATTERY WATERING KIT, 24V UNIV.....29 CABLE ASSY,SEQ,MAST,GR12&15.....67
CONNECTOR, IEC CHARGER CORD.....41
BATTERY, AGM, 6V, (TROJAN) ***.....29 CABLE ASSY,SEQ,MAST,GR20.....67
CONNECTOR, NYLON END (35893)**......89,
BATTERY,T105 W/LPT,3 CAP,DRY**.....29 CABLE SQUEEZE CONN 2 WIRE....27, 47–48
95
BEACON, LED, ASSEMBLY, 21".....109 CABLE TIE,4" BLK,HEAT RESISTNT.....83
CONNECTOR,070120-4-4.....81, 83
BEACON, LED, ASSEMBLY, 38".....109 CABLE TIE,4" RED.....83
CONNECTOR,070120-4-6.....83
BEARING,.75ID X 1.0OD X 1.38LG.....27 CABLE TIE,4" YELLOW.....83
CONNECTOR,070120-6-6.....83
BEARING,0.75IDX1.00ODX0.50L.....103 CABLE,CHARGER, DC, W/ BTS.....41
CONNECTOR,ANDERSON SB 175,1/0G...33–
BEARING,1.5IDX1.75ODX1.0L.....23 CAM FOLLOWER,1.125X.375,DELRIN.....27
34
BEARING,FL,0.75ID X 1 OD X .49.....23 CAP,BUTTON,K12.....97, 99
CONTACT,NC.....31, 33–34
BEARING,FLANGE,3/8 ( AWP & ST).....92 CAP,DIAGNOSTIC NIPPLE.....79
CONTACTOR ASSY,GR.....31, 34
BEARING,MOTOR.....77 CARRIAGE, 3 & 5 COLUMN.....59
CONTACTOR,DRIVE,24V,180A.....34
BEARING,MOTOR,36843,BRUSH END*.....77 CARRIAGE, 4 & 6 COLUMN.....59 CONTACTOR,LIMIT SWITCH.....27, 47–48
BELLOW, CE.....75 CAST,CWT, MAST.....29
CORD REEL,SPRING REWIND.....41
BLOCK, MAST SLIDER, GR20......47–48, 51, CHAIN ASSY#1,57"COL. S-SERIES.....61, 63 COUNTERWEIGHT,CAST,GR15.....29
57 CHAIN ASSY#1,72.5"COL.S-SERIES.....65
COUNTERWEIGHT,CAST,GR20.....29
BLOCK, PH ACTUATOR GUIDE.....53 CHAIN ASSY#2,72.5"COL.S-SERIES.....65
COVER, CARRIAGE.....59
BLOCK,SLIDE,LOWER.....51 CHAIN ASSY,72.5"COL. S-SERIES.....65
COVER, RJ45, GC27-25/GC21-19.....39
BLOCK,SLIDE,UPPER.....47–48, 53 CHAIN ASSY,72.5COL.(SM)S-SERIE.....65
COVER,BLANK.....85–86, 105
BOE LUBE.....47–48 CHAIN ASSY. #2 COL.CWP/SP.....61, 63
COVER,GFCI,WEATHERPROOF.....85–86
BOLT,CARRIAGE,1/4-20 X .75,G2.......29, 33– CHAIN ASSY.#2 COL. (CYLINDER).....61, 63 COVER,LIMIT SWITCH W/DECAL GR......47–
34, 37, 41 CHAIN ASSY.SMALL CHAIN CWP/SP.....63
48
BOLT,CARRIAGE,1/4-20 X 2.5,G2.....37 CHAIN TENSION ROCKER CAST.ZINC.....61,
COVER,T-BOX LOCKABLE.....105
BOLT,CARRIAGE,1/4-20X1.00 G5.......85–86, 63, 65
COVER-BRUSH INSPEC.40844,SCISS.....77
91–92 CHAIN TERM,CLEVIS CYL.,ZINC....61, 63, 65
CYLINDER, LIFT 41" STROKE, DY*.....77
BOLT,CARRIAGE,1/4-20x1.25,G2........31, 33– CHAIN TERM,PULLEY SUPORT-ZINC......61, CYLINDER,GS/GR STEER***.....23
34, 37 63, 65
CYLINDER,LIFT, 70" STROKE.....77
BOLT,CARRIAGE,1/4X.75,G5.....92 CHAIN TERM,PULLEY SUPPORT-ZNC.....63,
BOLT,CARRIAGE,3/8-16 X .75,G2.....53 65
BOLT,CARRIAGE,3/8-16 X 6.00,G2.....29 CHAIN TERM.LWR.SS(1 SLOT).....63, 65 D
BOLT,CARRIAGE,3/8-16 X1.00,G5.....27 CHAIN TERM.LWR.SS(2 SLOT)*.....61, 63, 65 DCL PLT ASSY,GATED,NRW,AWP,SYM.....89
Part No. 227660 GR-12,GR-15,GR-20 115
April 2019
Part Description Index (continued)
DCL PLT,AWP NW,GR12/15,ANS/CSA.....89 DECAL,DANGER,ELEC.HAZ SYMB.....19, 21 DECAL,SYMBOL-BATTERY SAFETY.....19, 21
DCL PLT,AWP NW,GR12/15,CSA FR.....89 D E C A L , D A N G E R , E L E C T DECAL,SYMBOL-BRAKE REL SAFETY....19,
DCL PLT,EXT,GR12/15,ASIA/S.AM.....91–92 HAZARD,PLUG.....11–12, 15–16 21
DCL PLT,EXT,GR20,ASIA/S.AM.....91–92 DECAL,DANGER,ELECTROCUTION,GR...11– DECAL,SYMBOL-COMP ACCESS.....19, 21
DCL PLT,JYSTK,AWP NW,SY ANSI.....89 12, 15–16 DECAL,TIP-OVER,BATTERIES,GR.....11–12,
DCL PLT,STD,GR12/15,ASIA/S.AM.....85–86 DECAL,DANGER,MAX CAP TRAY,WRD....11– 15–16
DCL PLT,STD,GR20,ASIA/S.AM.....86 12, 15–16 DECAL,WARN,IMPROPER OPERATION...11–
DECAL KIT,SAFETY/INSTR,SYM.....19, 21 DECAL,DANGER,SIDE FORCE CE GR.....21 12, 15–16
DECAL KIT,SAFETY/INSTR,WORDS...11–12, DECAL,DANGER,TIP-OVER,TILT........11–12, DECAL,WARN,SAFETY CHOCK***.....19, 21
15–16 15–16 DECAL,WARNING,CANCER AND
DECAL PLT,EXT,GR12/15,ANSI/CSA.....91–92 DECAL,DANGR,159 KG CAP,STD PLT.....19 REPRODUCTIVE HARM, PROP 65.....12
DECAL PLT,EXT,GR12/15,AUS.....91–92 DECAL,DIRECTIONAL ARROWS,GR.......11– DECAL,WARNING-COMPART ACCESS....11–
DECAL PLT,EXT,GR12/15,CE.....91–92 12, 15–16, 19, 21 12, 15–16
DECAL PLT,EXT,GR12/15,CSA FR.....91–92 DECAL,E-STOP,GR/GRC/GS PCON....11–12, DECAL,WHEEL LOAD,GR/GRC.....11–12, 15–
DECAL PLT,EXT,GR20,ANSI/CSA.....91–92 15–16, 19, 21, 97, 99 16, 19, 21
DECAL PLT,EXT,GR20,AUS.....91–92 DECAL,FORK LIFT POCKET.....11–12, 15–16 DECAL-DANGER,MAX CAP-159 KG.....21
DECAL PLT,EXT,GR20,CE.....91–92 DECAL,GENERAL SAFETY,GRC,AUS......15– DECAL-DANGER,MAX CAP-227 KG.....21
DECAL PLT,EXT,GR20,CSA FR.....91–92 16 DECAL-DANGER,MAX CAP-227 KG***.....19
DECAL PLT,JYSTK,AWP GATED,FR.....89 D E C A L , G E N E R A L DECAL-DANGER,MAX CAP-TRAY,SYM*...19,
DECAL PLT,JYSTK,AWP GATED,WRD.....89 SAFETY,RUNABOUT*.....11–12 21
DECAL PLT,STD,GR12/15,ANSI/CSA.....85–86 DECAL,GR GCON, TECH PRO.....12, 15–16, DECAL-NOTICE,MAX CAP-350#,STD*.....11–
DECAL PLT,STD,GR12/15,AUS.....86 19, 21 12, 15–16
DECAL PLT,STD,GR12/15,CE.....86 DECAL,INST,OP,PLAT,GR,AUS.....15–16 DECAL-NOTICE,MAX CAP-500.....12
DECAL PLT,STD,GR12/15,CSA FR.....86 DECAL,INSTRUCTIONS-CHARGER OP....11– DIAGNOSTIC FEMALE Q-DSCNT.....79
DECAL PLT,STD,GR20,ANSI/CSA.....86 12, 15–16 DOMESTIC 110V.....105
DECAL PLT,STD,GR20,AUS.....86 DECAL,INSTRUCTIONS-OPER,GCP...11–12, DRAW LATCH,OVER-CENTER***....86, 91–92
DECAL PLT,STD,GR20,CE.....86 15–16
DECAL PLT,STD,GR20,CSA FR.....86 DECAL,LABEL, OM STORAGE......11–12, 15– E
DECAL, MAX CAP-159 KR,GR,AUS.....16 16
E-STOP, GR/GRC/GS GCON....11–12, 15–16,
DECAL, MAX CAP-227 KR,GR,AUS.....16 DECAL,LABEL,EMERGENCY
19, 21
DECAL, POWER TO PLATFORM 230V**...11– LOWERING.....11–12, 15–16
ELBOW,070220-12-10.....83
12, 15–16, 19, 21 DECAL,LABEL,FAULT CODES......11–12, 15–
ELBOW,070220-4-4.....83
DECAL, SMARTLINK PROPORTIONAL.....11– 16
ELBOW,070220-6-6.....83
12, 15–16, 19, 21 DECAL,LABEL,FORKLIFT POCKET.....19, 21
ELBOW,070220-6-8.....83
DECAL, STD, PROP LIFT, UI, SVC......11–12, DECAL,LABEL,LIFTING EYE....11–12, 15–16,
ELBOW,90D,520220,6-10.....83
15–16, 19, 21, 97 19, 21
ENCLOSURE, GC14-1, TOP.....97
DECAL, SYMBOL - READ THE MANUAL...19, DECAL,LABEL,LOWER MIDRAIL...11–12, 15–
ENCLOSURE, GC21-19, BK.....39
21 16, 19, 21
ENCLOSURE,GC14-1/GC16-1, BOT.....97, 99
DECAL, UI, GR/GRC/GS PCON.....11–12, 15– DECAL,LABEL,PATENTS.....11–12, 15–16
ENCLOSURE,GC27-25/GC21-19,FRNT.....39
16, 19, 21, 97 DECAL,LABEL,PWR TO CHARGR 115V....11–
ENCLOSURE,STD 4-BUTTON,TOP.....99
DECAL, UI, GS/GR, PROP LIFT.....11–12, 15– 12, 15–16, 19, 21
16, 19, 21, 99 DECAL,LABEL,PWR TO CHARGR 230V....11–
DECAL,ANNUAL INSP***.....11–12, 15–16 12, 15–16, 19, 21 F
DECAL,BATTERY CONN DIAG,GR.....11–12, DECAL,LABEL,TIRE SPEC,GR/GRC...12, 15– FIELD ASSY,REC.CHARGER PLUG.....105
15–16 16 FIELD KIT,REAR COVER,GR.....25
DECAL,CHEVRON RANDO HD.....11–12, 15– DECAL,LABEL,TRANSPORT TIEDOWN*..11– FILTER ASSY,SAE8,10 MIC,PAPR**.....37
16 12, 15–16, 19, 21 FILTER CAP (PLUG 1-1/2" NPT HEX.....37
DECAL,COSMETIC,GENIE GR-12***...11–12, DECAL,LABEL-TRANSPORT DIGRAM.....11– FILTER ELEMENT,10MICRON,PAPER*.....37
15–16, 19, 21 12, 15–16, 19, 21 FILTER ELEMENT,BETA(10)=200.....37
DECAL,COSMETIC,GENIE GR-15***...11–12, DECAL,LANYARD ANCHORAGE POINT...11– FITTING,STRAIGHT DRIVE-IN ZERK.....23
15–16, 19, 21 12, 15–16, 19, 21 FLAP, MAST COVER #1.....69
DECAL,COSMETIC,GENIE GR-20***...11–12, DECAL,MACHINE REGISTRATION/OWNER FLAP, MAST COVER #2, #4.....69
15–16, 19, 21 TRANSFER.....12, 15–16, 19, 21 FLAP, MAST COVER #3.....69
DECAL,COSMETIC,GENIE LOGO......11–12, DECAL,MAX CAPACITY (350LB),GR.....11–12 FLAP, MAST COVER #5,#6.....69
19 DECAL,MEMBRANE, GR/GRC/GS GCON...39 FLASH DRIVE,SL1K1.0 SOFTWARE.....97
DECAL,COSMETIC,GENIE RUNABOUT....11– DECAL,POWER TO PLATFORM 115V......11– FLASH DRIVE,SL1K2.0 SOFTWARE.....99
12, 15–16, 19, 21 12, 15–16, 19, 21 FLATBAR, LINK, SWING GATE.....95
DECAL,COSMETIC,GENIE,GR/QS.....11–12, DECAL,PROPEL,GR/GRC/GS,PCON.......11– FORMING BRACKET UTSG.....33–34
15–16, 19, 21 12, 15–16, 19, 21, 97, 99 FORMING, BATT CHARGER MOUNT.......33–
DECAL,CRUSH HAZARD,USE SAFETY....11– DECAL,SIDE FORCE,100,GR,ANSI.....11–12 34
12, 15–16 DECAL,SIDE FORCE,GR - ANSI,SYM.....19 FORMING, BELLOW BRKT,CE,LH.....75
DECAL,DANGER,BATTERY SAFETY***....11– DECAL,SIDE FORCE,GR,CE&AUS,WRD..15– FORMING, CABLE BRIDGE.....29
12, 15–16 16 FORMING, CARRIAGE FLAP MOUNT.....59
DECAL,DANGER,BRAKE REL SAFETY....12, DECAL,SYM-ELEC HAZARD,PLUG.....19, 21 FORMING, CHARGER MOUNT.....33–34, 41
15–16 DECAL,SYM-TIP-OVER,TILT ALARM.....19, 21 FORMING, CHARGER MOUNT
DECAL,DANGER,COLLISION HAZARD.....11– DECAL,SYM-TIPOVER,BATTERIES,GR....19, BRACKET.....31, 33–34, 41
12, 15–16, 19, 21 21 FORMING, CHARGER MOUNT, GR.....31, 33–
DECAL,DANGER,DO NOT ALTER DECAL,SYM-TIPOVER,LIMIT SWITCH.....19, 34
SWTC.....11–12, 15–16 21
116 GR-12,GR-15,GR-20 Part No. 227660
April 2019
Part Description Index (continued)
FORMING, CONTROL PANEL, GR......31, 33– HARNESS, GR-20 MAST ANSI.....43, 45 KNOB,HAND PUMP (RED)***.....81
34 HARNESS, GR-20 MAST CE.....43, 45 KNOB,PILOT OP VALVE (BLACK)***.....81
FORMING, CWT BRACKET.....29 HARNESS, GR/GRC SW SNSRS.....45 KNOB,PUSH/PULL,RED.....77
FORMING, DRIVE HOSE GUARD.....23 HARNESS, GR/GRC SW SNSRS W/LS.....45
FORMING, LIMIT SWITCH CARRIER.....103 HARNESS, REC PLUG.....43, 45 L
FORMING, LIMIT SWITCH ROLL.....51 HARNESS,DIODE JUMPER.....34
LABEL, GR/GRC/GS PCON.....97
FORMING, LOADSENSE COVER.....103 HARNESS,GR, SW SNSRS W/ LS.....43, 45
LABEL, SERIAL, GC21-19.....39
FORMING, LOWER BELLOW MNT,CE.....75 HINGE,11"X 2.5"X.44".....29
LABEL,AUXILIARY LOWERING.....19, 21
FORMING, PLAT CONTROL, GR/GRC.....97, HINGE,ACCESS DOOR***.....31, 33–34, 37
LATCH ROTATOR, GATED PLATFORM.....89,
99 HORN,24VDC,SPADE TERMINALS***......31,
95
FORMING, PULLEY BRKT.....57, 67 34
LATCH, RUBBER, 3-13/32 X 1-7/8.......31, 33–
FORMING, SEQUENCING, CARR, ZN......59, HOSE, ASSY, BRAKE.....83
34, 37
67 HOSE, ASSY, LIFT CYL. TO MAN......83
LENS,FLASHING BEACON.....109
FORMING, SPRING CARRIER.....103 HOSE, ASSY, LT BRAKE.....83
LEVEL SENSOR,LS60,RED,1.5 DIA.....31, 33–
FORMING,CABLE BRKT,GR.....71 HOSE, ASSY, LT STEER.....83
34
FORMING,FUSE BRACKET.....31, 33–34 HOSE, ASSY, MAN TO FILTER.....83
LIFTING EYE ASSEMBLY.....47–48, 71
FORMING,GR CONTACTOR MOUNT.....34 HOSE, ASSY, PRESSURE.....83
LOCK, CONNECTOR.....41
FORMING,GROUND CONTROLS TRAY....31, HOSE, ASSY, RT BRAKE.....83
LOCK,RECEP 3 WAY,14-18GA.....31, 33–34
33–34 HOSE, ASSY, RT STEER.....83
LOCK,RECEP 6 WAY,14-18GA.....97
FORMING,LEVEL SENSOR MOUNT, GR..31, HOSE,ASSY,LC. TO MAN, VENT.....83
LOCKNUT,ELEC,1/2".....105
33–34 HOSE,ASSY,LT DRIVE MOTOR.....83
FORMING,PLAT CTRL ADPTER.....89 HOSE,ASSY,MOTOR CROSSOVER.....83
FORMING,REAR COVER,GR.....25 HOSE,ASSY,RT DRIVE MOTOR.....83 M
FORMING,T-JUNCTION MOUNT.....85–86 HOUSING, LATCH, AWP/IWP/CWP.....89, 95 MANIFOLD,BRAKE RELEASE.....81
FUSE BLOCK, ANN & ANL FUSE....31, 33–34 HYD. TANK, POLYETHELENE.....37 MANUAL,OWNERS,CHARGER,105739.....41
FUSE,13 AMP,220V PLUG***.....105 MAST STIFFENER ASSY, GR12/15.....47–48
FUSE,275 AMP,VERY FAST ACTING.....43, 45 I MAST STIFFENER ASSY,GR20.....47–48
FUSE,BATTERY CHARGER***.....41 MID-RAIL GUIDE WITH LOOM.....85–86
INST.STORAGE BOX ASSY'WORDS.....85–86
MOTOR CONTROLLER, DC,24V,300A......31,
INSTRUCTION TUBE,AWP96.....85–86
G 34
INVERTER,24VDC,110/230 VAC***.....31, 33–
MOTOR, 10.0 CU IN/REV DRIVE.....23
GAS SPRING, GR.....27 34
MOTOR,24DC,ADV.....77
GAS STRUT,20LB,13"EXT-9"CLOSED......89,
M O U N T , L O W E R
95 J BELLOW,CE,RUNABOUT.....75
GASKET, UK & DIN PWR. TO PLAT......105
JOYSTICK, HALL EFFECT, SINGLE.....101
GASKET, UK RECEPTACLE.....105
JUNCTION BOX, 4 OUTLET, DEEP.....85–86, N
GASKET,(BOOT) FLANGE INLET PLG.....105
105
GCON, GR/GRC/GS.....39 NIPPLE,DIAGNOSTIC,#4.....79
GCON,STD,PROP LIFT.....39 NUT - PLASTIC,RING FOR ALARMS...31, 33–
GLIDE BUTTON,SIDE,GLL,.100 TK.....61, 63, K 34, 97, 99
65 KEEPER, OVER CENTER LATCH TMZ.....86, NUT, 1/4-20 T.....55, 57
GRND CNTRL COVR,WORDS ANSI,EN....31, 91–92 NUT, LP NYLOCK, 3/8-16...27, 29, 48, 51, 53,
33–34 KEY SINGLE***.....31, 33–34 55, 59, 75, 85–86, 91–92
GRND CNTRL COVR,WORDS ANSI,FR....31, KEY,DRIVE MOTOR(57996).....23, 25 NUT,CASTLE(57996)GR.....23, 25
33–34 KEYS,10 PACK***.....31, 33–34 NUT,HEX,10-32.....27, 47–48, 103
GRND CONTROL COVER ASSY, SYMB....31, KEYSWITCH,3 POS W/KEYS,LOCKING.....31 NUT,HEX,3/8-16.....47–48, 86, 89, 95
33–34 KEYSWITCH,3 POS. W/KEYS***.....31, 33–34 NUT,LOCKING-LG.FLANGE,1/4-20.....31, 33–
GROMMET,RUBBER .38X.2X1.75.....23 KIT, GR PHG SPACER UPDATE.....27 34, 41
GROMMET,RUBBER 2.5 X 3.0.....25 KIT, SL PROP UPGRD, ANSI SYM G.....97 NUT,LOCKING-LG.FLANGE,5/16-18....29, 31,
GROMMET,RUBBER,1.0 X 1.25X1.5.....29 KIT, SL PROP UPGRD, ANSI, GR.....97 33–34
GROMMET,SLAB HYD TANK***.....37 KIT, SL PROP UPGRD, AUS, GR.....97 NUT,LP NYLOCK,1/2-13.....47–48, 61, 63
GROUND STRAP, 8"LG.....27 KIT, SL PROP UPGRD, CE, GR.....97 NUT,LP NYLOCK,1/4-20.....31, 33–34, 37, 95
GUARD,BEACON,NARROW.....109 KIT,BATT. CABLE ASSY., GR.....31 NUT,LP NYLOCK,5/8-11.....47–48
GUIDE, SLIDER CARRIAGE.....59 KIT,BATTERY CHARGER,24V.....41 NUT,NYLOCK,1/2-13.....23, 25, 29, 65
KIT,BOOT,JOYSTICK,SL1000.....101 NUT,NYLOCK,1/4-20.....23, 29, 31, 33–34, 37,
H KIT,COIL CORD,CONTRLR,SL1000.....97, 99 53, 59, 67, 71, 75, 85–86, 89, 91–92, 95
KIT,CONN,PLUG W/SCKT AND LOCK......97, NUT,NYLOCK,10-32.....31, 33–34, 109
HANDLE HALF,LEFT,W/TOP SWITCH.....101
99 NUT,NYLOCK,3/8-16.....23, 31, 33–34, 47–48,
HANDLE HALF,RIGHT,W/TOP SWITCH.....101
KIT,CONN,RECEPT W/PIN AND LOCK.....97, 55, 57, 61, 63, 65, 71, 75, 85–86, 89, 92, 95,
HARNESS, ESTOP, GR/GRC/GS PCON....97,
99 103, 107
99
KIT,CONTACTOR,GR.....31, 34 NUT,NYLOCK,3/8-24.....61, 63, 65
HARNESS, GR FUNC. MANIFOLD.....45
KIT,DC BLOCK ASSEMBLY.....41 NUT,NYLOCK,5/16-18.....31, 33–34, 103
HARNESS, GR FUNCTION MANIFOLD.....43
KIT,DYN.BRAKING MANIF,MINI.....79 NUT,NYLOCK,6-32.....31, 33–34, 37
HARNESS, GR POWER CONTROL.....43, 45
KIT,GR PHG REPLACEMENT.....53 NUT,RETAINER (96008).....31, 33–34
HARNESS, GR QS PAD EXT.....45
K I T , M T R C N T R L R NUT,SOLENOID VALVE COIL.....77
HARNESS, GR, SW SNSRS W/O LS.....43, 45
REPLACEMENT,GR%.....31, 34 NUT,WELD 1/4-20, PLATED L.L.**.......47–48,
HARNESS, GR-12 MAST ANSI.....43, 45
KIT,PCON GUARD,SLAB/GR.....111 51, 55, 67, 71, 73, 75
HARNESS, GR-12 MAST CE.....43, 45
KIT,STEER CYL SEAL.....23 NUT,WELD,ANGLE,1/4" T-SLOT.....47–48, 55,
HARNESS, GR-15 MAST ANSI.....43, 45
KIT,SWITCH,JYSTK,SL1000.....101 69
HARNESS, GR-15 MAST CE.....43, 45
KNOB.....89, 95 NUT-COIL SHORT.....79
Part No. 227660 GR-12,GR-15,GR-20 117
April 2019
Part Description Index (continued)
NUT-THIN HEAVY HEX, 1/4-20.....31, 33–34 PLATE, POTHOLE LOWER LINK.....27 S
PLATE, UPPER BELLOW MNT, CE.....75
SCREW, HCC, 3/8-16 X 1.50.....47–48, 71, 75
O PLATE,AC ADAPTER(ANSI/CSA).....105
SCREW, SELF TAP.....101
PLATE,AC ADAPTER,DIN/UK***.....105
O-RING KIT (ORFS FITTINGS).....79 SCREW,BHSCS,M5X10,SS.....97, 99
PLATE,BATT. TRAY LATCH HANDLE.....29
OPERATING INST,PLAT,GR.....11–12, 15–16 SCREW,FHM,10-32 X 1.....31
PLATE,HINGE.....89
OPERATING INST,PLAT,GR,AUS.....15–16 SCREW,FHS,1/4-20 X 2.25.....61, 63, 65
PLATE,UK,POWER TO PLAT.....85–86, 105
ORIFICE,0.025 DISK,.375 OD.....25 SCREW,FHS,3/8-16 X .75.....51, 53, 55, 57
PLATFORM SUPPORT ASSY,ANSI.....85–86,
OUTER DECK ASSY W/DECALS.....92 SCREW,FHS,3/8-16 X 2.25......47–48, 55, 57,
92
OUTLET, 110V.....85–86 61, 63, 65
PLATFORM SUPPORT ASSY,CE.....85–86, 92
SCREW,GRUB,M5X8MM CUP(BLK).....101
PLATFORM SUPPORT ASSY,CE SYM.....103
SCREW,GRUB,M5X8MM,HLF DOG,BZP...101
P PLT ASSY,EXTGTD,GR12/15,CSA FR.......91–
SCREW,HEX HD,NO SLOT,#14X.50.....33–34
PCBA, GC14-1.....97 92
SCREW,HH TAPETITE THRD8-32X.50.....77
PCBA, GC21-19.....39 PLUG AND CAP KIT-SERVICE,ORFS*.....79
SCREW,HHC,1/2-13 X 1.5.....29
PCBA,GCON STD,PROP LIFT.....39 PLUG, 6POS ECO PWR.....97, 99
SCREW,HHC,1/2-13 X 2.5,GR5.....23
PCBA,PCON STD,PROP LIFT.....99 PLUG, TYPE F, 230A, 50HZ, 16A, IP44.....41,
SCREW,HHC,1/2-13 X 7.5.....47–48
PCON, GR/GRC/GS.....97 105
SCREW,HHC,1/4-20 X .375.....47–48, 51, 67
PCON,STD,PROP LIFT,GR/GS.....99 PLUG,ELECTRICAL,DOMESTIC.....41, 105
SCREW,HHC,1/4-20 X .5.....55, 67, 71, 92
PIN,0.75DIAX5.13LG,CHAMFER.....103 PLUG,FLG INLET,15A/125V,2PWGD.....105
SCREW,HHC,1/4-20 X .75.......37, 59, 67, 75,
PIN,CLEVIS,.375 X 1.75 LG......27 PLUG,FUSED,250V,13AMP,U.K.**.....41, 105
86, 92
PIN,CLEVIS,.625 X 1.88,ZINC PL.....27 PLUG,HEX HEAD,090109A-4.....83
SCREW,HHC,1/4-20 X 1.....25, 59, 67, 85–86,
PIN,CLEVIS,.75 DIA. X 4.00.....27 PLUG,PWR,UK,16AMP,3PIN,BLK.....41, 105
89
PIN,CLEVIS,.75 X 2.....23 PLUG,SEAL,12-18 GA.....97
SCREW,HHC,1/4-20 X 1.25.....31, 33–34, 47–
PIN,CLEVIS,0.75 X 3.25".....23 POWER CABLE, GR BASE, DOMESTIC....43,
48, 55, 71, 73
PIN,COTTER,.125 X .75.....27, 53 45
SCREW,HHC,1/4-20 X 1.75.....31, 33–34, 53,
PIN,COTTER,.125 X 1.5.....23, 25 POWER CABLE,GR BASE,INTRNATION...43,
85–86
PIN,GROOVED,.200 X .50*.....63, 65 45
SCREW,HHC,1/4-20 X 2.....89, 95
PIN,GROOVED- .200 X .75*.....61, 63, 65 POWER CORD, IEC 320 BLANK, 79"...41, 105
SCREW,HHC,1/4-20 X 2.25.....33–34
PIN,PULL.....89, 95 POWER CORD, UK 110, 115".....41
SCREW,HHC,1/4-20 X 2.5....37, 89, 91–92, 95
PIN,SPRING,.25X.75 ZINC PLATED.....89, 95 POWER CORD,NOVON, 8".....41 SCREW,HHC,1/4-20 X 3.....23
PLAT ASSY,EXT,GR12/15,ANSI/ASIA........91– POWER CORD,UK-HIGH VOLTAGE, 8".....41 SCREW,HHC,3/8-16 X .75.....23, 75
92 POWER CORD,US 110, 8".....41
SCREW,HHC,3/8-16 X 1.....31, 33–34, 37, 47–
PLAT ASSY,EXT,GR12/15,ANSI/CSA.....91–92 POWER UNIT COVER ASSY, SYMB.....37 48, 51, 53, 55, 57, 85–86, 89, 92
PLAT ASSY,EXT,GR12/15,AUS.....91–92 POWER UNIT CVR ASSY, WORDS EN.....37
SCREW,HHC,3/8-16 X 1.25 GRD 5.....47–48,
PLAT ASSY,EXT,GR12/15,CE.....91–92 POWER UNIT CVR ASSY, WORDS FR.....37
85–86, 92, 103, 107
PLAT ASSY,EXT,GR12/15,CSA FR.....91–92 PRTY,FLOW CNTRL VALVE,.75 GPM.....79
SCREW,HHC,3/8-16 X 1.75,GRD.8.....85–86
PLAT ASSY,EXT,GR20,ANSI/ASIA.....91–92 PULLEY W/BEARINGS.....51, 53, 55
SCREW,HHC,3/8-16 X 2.....29, 107
PLAT ASSY,EXT,GR20,ANSI/CSA.....91–92 PULLEY,ELEC.CNTRL.CABLE,AWP....47–48,
SCREW,HHC,3/8-16 X 3.5,GR5.....85–86
PLAT ASSY,EXT,GR20,AUS.....91–92 71, 73
SCREW,HHC,3/8-16 X 3.75 GD 5.....103
PLAT ASSY,EXT,GR20,CE.....91–92 PULLEY,SEQUENCING,NYLATRON.....67
SCREW,HHC,3/8-16 X 6.....85–86, 89
PLAT ASSY,EXT,GR20,CSA FR.....91–92 PULLEY,SMALL CHAIN.....55, 57
SCREW,HHC,3/8-24 X 1 GR 8 YEL.....77
PLAT ASSY,EXTGTD,GR12/15,ANSI.....91–92 PUMP,4CC GEAR,CCW 228192.....77 SCREW,HHC,5/16-18 X 1 GR5.....103
PLAT ASSY,EXTGTD,GR12/15,AUS.....91–92 PUMP,4CC GEAR,CCW***.....77 SCREW,HHC,5/8-11 X 8.00.....47–48
PLAT ASSY,EXTGTD,GR12/15,CE.....91–92 SCREW,HHTAPTITE THREAD8-32X.38.....77
PLAT ASSY,EXTGTD,GR20,ANSI.....91–92 Q SCREW,PHIL,PHM,10-24 X.38,SEMS....85–86
PLAT ASSY,EXTGTD,GR20,AUS.....91–92
QUICK DISCONNECT CASING,BATT**.....33– SCREW,PHILLIPS,PHM,10-24 X 1.....33–34
PLAT ASSY,EXTGTD,GR20,CE.....91–92
34 SCREW,PHILLIPS,PHM,10-32 X .75.....109
PLAT ASSY,EXTGTD,GR20,CSA FR.....91–92 SCREW,PHILLIPS,PHM,10-32 X 1.....31, 103
PLAT ASSY,STD,GR12/15,ANSI/ASIA.......85– SCREW,PHILLIPS,PHM,10-32 X 2.0.....27
86 R SCREW,PHILLIPS,PHM,8-32 X.25**.....31, 33–
PLAT ASSY,STD,GR12/15,ANSI/CSA.....85–86 RECEPTACLE, DIN, 220V 50A.....105 34
PLAT ASSY,STD,GR12/15,AUS.....85–86 RECEPTACLE,UK,110V.....85–86, 105 SCREW,PHILLIPS,PHM,8-32 X.375.....105
PLAT ASSY,STD,GR12/15,CE.....85–86 REF:DECAL,STD,PROP LIFT,UI,SVC.....99 SCREW,PHILLIPS,PHM,M5X.8X25.....34
PLAT ASSY,STD,GR12/15,CSA FR.....85–86 RESISTOR, 200 OHM 10 WATT.....31, 34 SCREW,PHILLIPS,RHM,10-32 X 1.5....27, 47–
PLAT ASSY,STD,GR20,ANSI/ASIA.....85–86 RETAINER,SPRING,1.21 X .375.....103 48
PLAT ASSY,STD,GR20,ANSI/CSA.....85–86 RIVET,ALUM,ALUM,.25 X 1.125 AL.....59 SCREW,PHM,1/4-20 X .625.....33–34
PLAT ASSY,STD,GR20,AUS.....85–86 RIVET,ALUM,ALUM,P,.156 X .375.....59 SCREW,PHM,1/4-20 X .75.....31
PLAT ASSY,STD,GR20,CE.....85–86 RIVET,DRIVE, .25 X .25.....91–92 SCREW,PHM,1/4-20X.5 PHIL.....47–48, 67
PLAT ASSY,STD,GR20,CSA FR.....85–86 RIVET,STEEL,P, .25 X .375......31, 33–34, 37, SCREW,PHM,4-20X.5, 48-2 TRI-L....39, 97, 99
PLAT CONTROL BRKT ASSY,GR/GRC.....97, 85–86, 111 SCREW,PHM,6-19X.75, 48-2 TRI-L.....39
99 RIVET,STL,STL,.156 X .50.....86, 109 SCREW,PHM,8-16X.75, 48-2 TRI-L.....97, 99
PLAT,AWP NRW,GR,ANSI/ASIA.....89 RIVET,STL,STL.MAN,P,.25 X .25.....75 SCREW,RHM,6-32 X .5.....31, 33–34, 37
PLAT,AWP NRW,GR,ANSI/CSA.....89 ROCKER,2 SWITCH.....101 SCREW,SET,HS 10-32 X.25.....89, 95
PLAT,AWP NRW,GR,CSA FR.....89 ROD END,.250 X 2.75 LG.....103 SCREW,SET,HS1/4-20X.625W/PATCH.....23
PLATE, BRAKE SPACER, GR20.....25 ROLLER ARM,LIMIT SWITCH***.....27, 47–48 SCREW,SHC,1/2-13 X 4 ZINC.....25
PLATE, CYLINDER MOUNT.....47–48 ROLLER,PLASTIC,AWP96**.....47–48 SCREW,SHC,1/4-20 X .375 BLK.....48, 55, 57,
PLATE, LIMIT SWITCH ROLL GR.....51 ROLLER-NYLATRON, 1.625" O.D......91–92 69, 75
PLATE, MAST FLAP CLAMP.....47–48 RUE RING,3/4 PIN.....23, 27 SEAL KIT (84384).....79
PLATE, MAST FLAP CLAMP, 5-6.....55, 57 RUE RING,5/8 PIN.....27 SEAL KIT PWR WHL MOTOR.....23
118 GR-12,GR-15,GR-20 Part No. 227660
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Part Description Index (continued)
SEAL KIT, VALVE.....79 TUBE, PLATFORM SPACER, CE.....85–86 WELDMENT,COVER SUPPORT, GND
SEAL KIT,BOSCH PUMP.....77 TUBE, SLIDING MIDRAIL.....85–86 CNTRL.....33–34
SEAL KIT,BOSCH PUMP***.....77 TUBE,PLATFORM SPACER,ANSI,TALL.....85– WELDMENT,FOOT PEDAL,GR.....91–92
SEAL KIT,DONYANG CYL (35736)**.....77 86 WELDMENT,INNER DECK EXT,GR.....91–92
SEAL KIT,DONYANG CYL (35737)*.....77 WELDMENT,INNER PUSH RAIL,LH.....91–92
SEAL KIT,HAND PUMP***.....81 U WELDMENT,INNER PUSH RAIL,RH.....91–92
SEAL KIT,LIFT PUMP,BARNES**.....77 WIRE ASSY, DOWN LIMIT SW......43, 45
U-BOLT, 3/8-16 X 3 X 2.375.....95
SEAL KIT,PUMP,PARKER (228192).....77 WIRE ASSY, STD/EXT PLAT. GR.....43, 45
U-BOLT,3/8 X 1 YZ.....86, 89
SEAL KIT-FOR P.N.44167.....79 WIRE CAP,ORANGE.....105
UPPER POTHOLE LINK ASSY W/BRNG.....27
SEAL KIT-P.N.44169,44172,44171.....79 WIRE LOOM,.413" NON-SLIT***.....85–86
SENSOR,LEVEL,UNIVERSAL.....33–34 WLDM,PLAT SPCR W/LNYD,ANSI,TAL.....85–
SHAFT,LIFTING CHAINS,20MM DIA....51, 53, V 86
55, 57 VALVE,CHECK,IWP-S/CWP PWR ASSI.....79 WLDMT,CW SUPPORT,LT.....29
SHIM NUT,ADJUSTER.....47–48, 91–92 VALVE,FLOW CONTROL PREAS.COMP......77 WLDMT,CW SUPPORT,RT.....29
SHIM,.375 X .063.....89, 91–92, 95 VALVE,HAND PUMP ASSEMBLY***.....81 WLDMT,PLAT SPACER W/LNYD, CE.....85–86
SHIM,SIDE PAD.....47–48, 51, 91–92 VALVE,HYDRAULIC CHECK.....77 WLDMT,SLIDG MID RAIL,EXT PLAT.....95
SLEEVE,TANK SUPPORT.....29, 37 VALVE,PILOT OPERATED ASSEMBLY*.....81 WLDT,ANSI&AWP PLAT,GR12/15........85–86,
SLIDE BLOCK, EXT. PLATFORM.....92 VALVE,SOLENOID,3POS 4WAY.....79 89
SLIDE BLOCK,CARRIAGE%%.....59 VALVE,SOLENOID,3POS 4WAY***.....79 WORKSTATION TRAY ASSY, ANSI
SPACER, .82IDX1.0 ODX1.00 LG.....27 VALVE,W/20V NC SOLENOID,MANUAL.....77 SYM.....107
SPACER, 1/4ID3/8OD, .875LG.......47–48, 55, VALVE-RELIEF, 3700 PSI #8**.....79 WORKSTATION TRAY ASSY,ANSI SY.....107
71, 73 VALVE-SOLENOID, 2POS 4 WAY.....79 WORKSTATION TRAY ASSY,ANSI WRD....107
SPACER, LIMIT SWITCH.....27 WORKSTATION TRAY ASSY,CE SY.....107
SPACER,.560 AWP MAST.....53, 55
SPACER,.781IDX1.5ODX.375THK.....27
W
SPACER,ANSI&AWP,PTD,GR12/15.....85–86, WASHER,FENDER,.25 X 1.25 X.062.....67
89 WASHER,FLAT,.375 X 1.5 X .125.....29
SPACER,MOUNTING.....34 WASHER,FLAT,.650 X 1.312 X.095.....27
SPACER,SHAFT,.310.....53, 55, 57 WASHER,FLAT,M10,ZINC PLTD.....47–48, 55,
SPACER,SHAFT,.840"LG.....53, 55, 57 71, 73
SPACER,SHAFT,1.400.....55, 57 WASHER,FLAT,M6 PLTD......47–48, 55, 71, 73
SPACER,TUBE,1/4X3/8X.40" LG.....67 WASHER,FLAT,MS,#6,Y.....86
SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....25,WASHER,FLAT,MS,#8,Y.....103
31, 33–34, 59, 71 WASHER,FLAT,SAE 1/4,ZINC.....27, 75
SPRING CLIP,3/8-16,.05-.20X.73,ZAG.....103 WASHER,FLAT,USS,1/2",Y.....61, 65
SPRING, EXTENSION .375 X .20.....92 WASHER,FLAT,USS,1/4"Y.......23, 37, 53, 59,
SPRING, HANDLE TRIGGER.....101 85–86, 92, 103
SPRING, TENSION CABLE.....67 WASHER,FLAT,USS,3/8",Y......23, 27, 29, 47–
SPRING,COMP,1" OD,232 LB/IN.....103 48, 51, 53, 55, 57, 59, 63, 92, 103
SPRING,COMPRESSION.....53 WASHER,FLAT,USS,5/16",Y.....31, 33–34, 47–
SPRING,COMPRESSION.485 X1.75**......31, 48, 55, 57, 61, 63, 65
33–34 WASHER,FLAT,USS,5/8",Y.....92
SPRING,CONTROL CABLE, AWP.....29, 73 WASHER,LOCK,#10 PLTD.....47–48, 103
SPRING,HAND PUMP ROD.....81 WASHER,LOCK,.25.....37, 67
SPRING-BRUSH,40844, SCISSORS.....77 WASHER,LOCK,.375....37, 47–48, 51, 53, 55,
STD PLAT RAILING ASSY,CE SY,GR........85– 57, 77, 103
86 WASHER,NITRILE.....31, 33–34
STROBE,BEACON, AC COMP 12-80V.....109 WASHER,SHIM,.5 X .875 X .063....48, 53, 55,
SVC KIT,UK RECEPT.REPLACEMENT.....105 59, 92
SWITCH ASSY, LIMIT, LOAD SENSE.....43, 45 WASHER,SHIM,.938 X 1.37 X .048.....51, 53,
SWITCH, ROLLER PLUNGER LIMIT.....103 55
SWITCH,LIMIT,W/ROLLER ARM***.....27, 47– WASHER,T-SLOT.....48, 55, 57, 69
48 WASHER,THRUST, GS.....23
WELDMENT, HYD TRAY.....37
WELDMENT, LOAD SENSE CARRIAGE....103
T WELDMENT, PCON GUARD.....111
T-BOX,2.75 X 4.5 X 2.0.....85–86 WELDMENT, PH ACTUATOR.....53
TAPE,NON-SKID,DIE CUT,1.38X1.5.....91–92 WELDMENT, PHG ACTUATOR.....53
TAPE,NON-SKID,DIE CUT,6"X 2'....85–86, 89, WELDMENT, PLAT SUPPORT EXT.....103
92 WELDMENT, PLATFORM GATED NRW.....89
TERM CONTACT,#1/0 GA,SB175.....31, 33–34 WELDMENT, POTHOLE GUARD, LT.....27
TERMINAL, PIN, AU, 18-20GA.....97 WELDMENT, POTHOLE GUARD, RT.....27
TIE ROD ASSY W/BRNGS,GR2.....23 WELDMENT, RAIL, OUTER DECK.....92
TILT SENSOR TEST TOOL.....31, 33–34 WELDMENT, STD PLAT RAIL.....85–86
TOEBOARD ASSY W/DEC, STD,GR.....85–86 WELDMENT, STEER YOKE, LH, GR.....23
TOEBOARD W/DECALS, NARROW.....89 WELDMENT, STEER YOKE, LH, GR20.....23
TRIGGER, EXTENDED.....101 WELDMENT, STEER YOKE, RH, GR.....23
TUBE ASSY, DRAW.....37, 83 WELDMENT, STEER YOKE, RT, GR20.....23
TUBE ASSY,RETURN.....83 WELDMENT,COVER SUP.CONT.....31, 33–34
TUBE, FIXED TOP RAIL, EXT PLAT.....95 WELDMENT,COVER SUP.HYD.....37
Part No. 227660 GR-12,GR-15,GR-20 119
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Fitting Cross References
120 GR-12,GR-15,GR-20 Part No. 227660
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Fitting Cross References (Continued)
Part No. 227660 GR-12,GR-15,GR-20 121
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Fitting Cross References (Continued)
122 GR-12,GR-15,GR-20 Part No. 227660
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Fitting Cross References (Continued)
Part No. 227660 GR-12,GR-15,GR-20 123
April 2019
Fitting Cross References (Continued)
124 GR-12,GR-15,GR-20 Part No. 227660
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Fitting Cross References (Continued)
Part No. 227660 GR-12,GR-15,GR-20 125
April 2019
Fitting Cross References (Continued)
126 GR-12,GR-15,GR-20 Part No. 227660
Parts Manual from SN GR10-20000 to GR16-40865
Rev C24
Part No.
227660
from SN GR16P-40866 to GR16P-44699
GR-12,GR-15,GR-20 from SN GRP-44700
from SN GRR-101