Moteur M33
Moteur M33
The WISE15 ECU has two wire harness slots, in which the gray stands for the engine side and
the black stands for the gen-set control panel, each with 76 pins.
The engine wire harness includes engine sensors, fuel injectors and electrically controlled fan
pins, which have been installed before delivery.
The gen-set wire harness includes the functional pins of the gen-set, and OEM fabricat es the
wire harness according to the functional needs of the gen-set.
Terminal diagram
WISE15-P160 Powerkit Terminal Diagram
X1-37
Engine Speed Output Signal (PWM) X1-19 Water in Fuel Lamp No need to
X1-23 connect lamps if
controlled by CAN
X1-35 Diagnostic Lamp
Water in Fuel Sensor I_A_WFS
S 2 X1-12
+
1 G_R_WFS
Q 3 X1-32
X1-48 Idle to Rated Switch
5V_FSS
n X2-51
I_F_FSS O_V_24V The Max Current is 3A
Fan speed sensor X2-43 X2-24 1 1
G_R_FSS X2-30 O_V_24V
X2-74 2 2 The Max Current is 4A
5V_BPTS
P X2-64
& I_A_BPS X2-68 The sum of x2-56 and x2-74 shall less than 6A
Intake press-temp sensor I_A_BTS X2-26
t G_R_BPTS X2-34
U
O_V_24V
t I_A_CTS X2-56
X2-27 Fan control Output
Coolant temperature sensor G_R_CTS X2-33 X2-40 O_T_FAN (Electromagnetic/Silicone fan)
U
P 5V_RAILPS
X2-52 O_S_FAN2 Fan Relay 2 (Electromagnetic fan)
Rail pressure sensor I_A_RAILPS X2-66 X2-76
G_R_RAILPS X2-55
U
5V_OPTS X2-03 O_V_24V
P X2-63 X2-06 O_T_MEUN Metering Unit
& I_A_OPS X2-67
Oil press-temp sensor I_A_OTS X2-25
t G_R_OPTS 6-cylider 4-cylinder
U X2-47 H
X2-12
n I_F_CRSPOS X2-13 L Injector 1 Injector 1
Crankshaft speed sensor X2-59 H
I_F_CRSENG X2-14
(Magneto electric) U X2-60 X2-15 L Injector 2
G_C_CRS X2-73 H
X2-16 Injector 3 Injector 4
X2-17 L
X2-18 H
L Injector 4
X2-19
n 5V_CAS X2-53 X2-20 H
L Injector 5 Injector 3
Camshaft speed sensor I_F_CAS X2-41 X2-21
X2-22 H
(Hall) G_R_CAS X2-35 L Injector 6 Injector 2
U X2-23
Body
Fuse
T15 switch 2
30 switch 2
Normal voltage
terminal load Other loads
Normal
voltage
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Fault Diagnosis
Diagnostic request switch Pin No.: X1-60
Diagnostic lamp Pin No.: X1-35 Figure 2.7.1E-Fault Diagnosis
Functional description: Once the diagnostic request switch is pressed, ECU will flash
and the read number of lights will be the flash code. The switch is required to be
self-resetting.
Note:
When the diagnosis switch is off, the diagnostic lamp will stay on. If the switch fails to
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reset automatically, the diagnostic lamp may stay on due to the diagnostic switch off.
Each flash code consists of 3 bits, for example: 3-2-1, the flashing diagram is as follows:
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CAN communication
Pin No.: X1-42, X1-43
Functional description: It is used for information exchange bet ween engine ECU and
other CAN nodes on the gen-set control card.
Note:
The twisted- n-
side ECU;
If the CAN wire is shielded, the shielded wire must be grounded at one end only and t he
other end is left unconnected. Two-end grounding is forbidden. In order to prevent the i n-
fluence on ECU as a result that the current int erferenc e from the ground voltage differ-
ence is coupled to CAN wire.
CAN flashing
Pin No.: X1-45, X1-46
Functional description: It is used for data transmission bet ween external e quipment
and ECU and is mainly used for data flashing and reading of engine fault codes.
2P connector
Pin No.: X2-24, X2-74
Functional description: It is used as 24V power supply for relays/lamps of PowerKit
plug, the sum voltage of X2-56 and X2-74 shall less than 6A.
Diagnostic interface
Diagnostic interface connector has a standard OBD II 16-pin interface: square
Part number: AMP 179631-1/2 Terminal: 776001-1.
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WISEC10B supports 6 cylinder or 8 cylinder diesel engine, for more than 8 cylinder diesel
engine (16M33 has 16 cylinders), 2 pieces of WISE C10B controller with master -slave are
needed.
The WISE C10B electric control unit (ECU) has eight wire socket slots, which are inscribed on
the side of the ECU socket. Before the engine leaves the factory, 8 wiring harness slots have
been inserted, and 31P integrated interfac e and 47P connector are reserved, and the pin
definition is shown below. In order to facilitate the customer connection, all slots have been
connected to the customer. The customer only needs to define t he connec ted switches and
relays according to the 31P integration interface and the 47P connector.
Terminal diagram
1
2 30A
3
4
5
9 Term. 30 (BAT+)
10
11
12 Ignition switch
13 10A
14
15
16
17 30A
18
19 Term. 31 (BAT-)
20
21
22
23
24
25
26
27
28
29
30
Notice:
For each supply power pins, the respective distance from 31P integrated connector to V1 or V2 is the same, and the respective total
length should not exceed 0.5m.
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G_G_DBS1
11
1
2
3
4
5
6
41 7
8
9
10
11
120
12
13
14
15
16
To prevent any damage to ECU, it is forbidden to carry out hot plugging operation on ECU.
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Plugs
The naming rules of the pin of the controller: the pin of plug1 is 1.01 to 1.36, the pin of plug 2 is
2.01 to 2.48, the pin of plug 3 is 3.01-3.48, and the pin of plug 4 is 4.01-4.36.
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4.06/4.10/4.13/ 4.06/4.10/4.13/
9#/10#/11#/12 22#/23#/24#/25
Battery - 4.11/4.16/4.09/ 4.11/4.16/4.09/
#/13#/14#/15# #/26#/27#/28#
4.12 4.12
Functional description: ECU main power (24V DC)
Operating voltage range: 9-32V
A 30A fuse is required for the main power supply (both for power and T15, see
the attachment of pin definition)
Positive pole of the ECU power shall be connected to positive pole of the battery
via battery switch, and the power line of E CU shall be connected separately, DO
NOT share with other actuators. The purpose of battery switch installed in pos i-
tive pole is to ensure the power supply will be completely cut off when the switch
is disconnected, but if the s witch is connected to the negative pole, when t he
negative switch is disconnected, ECU and other electric devices will have a
constant current and cause battery loss if any of the lines on the PowerKit is
grounded.
Negative pole of ECU shall be c onnected with negative pole of t he battery only,
in order to prevent voltage difference from being caused between ECU ground
and battery ground by the conductor impedance when large current flows
through t he PowerKit, and prevent ECU ground drifting, or even bias on c ollec-
tion of sensor signals.
The distance between ECU power supply pin and V1/V2 should be same, and
the length shall no longer than 0.5m. Wiring sections please refer to terminal
diagram.
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Battery switch
30A 30A
+
4.01
-
4.01
4.04
4.04
4.07
4.07
+
4.11
-
4.11
4.16 4.16
4.09
4.09
4.12 4.12
2.28
Starter
Chassis
Figure 2.7.2E-ECUand battery connection diagram
7 7
Fuse 10A
Fuse
T15 switch 31P Integrated
ECU T15 Special relay connector
4.36
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Fault Diagnosis
Diagnostic request switch Pin No.:
28#/31# (47Pconnector) Figure 2.7.2H-Fault Diagnosis
Diagnostic lamp Pin No.: 11#/12# (47Pconnector)
Functional description: Once the diagnostic request switch is pressed, ECU will flash
and the read number of lights will be the flash code. The switch is required to be
self-resetting.
Note:
When the diagnosis switch is off, the diagnostic lamp will stay on. If the switch fails to
reset automatically, the diagnostic lamp may stay on due to the diagnostic switch off.
Each flash code consists of 3 bits, for example: 1-1-2-1, the flashing diagram is as fol-
lows:
CAN message:
Fault diagnostic lamp can be cont rolled by DM1 message, it will be controlled by
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DM1Single message when there s one fault, and by DM1Multi when there re multiple
faults.
If the lamp is controlled by CAN message, the pins don t need to be connected.
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Cycle
Name ID Type Byte Bit Parameter CAN Resolution
time
Pre-heating 00: Lamp off
SHUTDN 0x18FEE400 1000ms Tx Byte 4 2-1
Lamp 01: Lamp on
Water in fuel alarm function
Water in fuel sensor Pin No.:
2.16/2.42/2.04 (Master ECU), 3#
(47P connector)
Water in fuel lamp is controlled by Figure 2.7.1K-Water in Fuel Alarm
CAN communication
CAN1: Connect diagnostic device such as DiagSmart, flash, calibrate, etc.
Master ECU: 4.29/4.28/4.15, 47P connector: 36#/37#
Slave ECU: 4.29/4.28/4.15, 47P connector: 40#/41#
CAN2: Communication between ECU and meter, etc.
CAN3: Communication between master ECU and slave ECU.
Connection requirements:
If the shielded wire is used for the CAN line, make sure that the shielded line is
grounded only at one end and left open at the other end. Do not connect the two
ends to ground. This prevents interference caused by the current to ECU.
Before delivery, CAN bus related pins of master and slave ECU have already
been connected to 47P connector, customer only need to connect CAN met er to
38#&39# of 47P connector.
In order to ensure data transmission of dual ECU, and meet the requirements of
diagnostic software such as DiagSmart, it is necessary to connect the flash pins
of master ECU to OBD connector.
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Diagnostic interface
Diagnostic interface connector has a standard OBD II 16-pin interface: square
Part number: AMP 179631-1/2 Terminal: 776001-1
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Its system type is all-electronic single pulse speed and clos e loop position structure, provided
with functions of non-corres ponding or corresponding control, speed and rated speed during
running maximum fuel supply control, emergency stop and etc.
e-
quirements.
The Electromagnetic Actuator is the executive element of the electronic governor. C2002
speed Controller that is single-loop control mode can matching all kinds of electromagnetic
actuator, such as A800C-W, A900C-W, A1000C-W-d1, A2000C-W-d1, A08A-W, A1AWL,
A1AWT, A3A-W, A3B, CA2-W.
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The Speed Pick-up of the Electromagnetic Governor is Speed Pick -up of magnetoelectricity,
inner structure of which are made of sensor, loop, alnico and plug. Its structure ref ers to Figure
2.8.4A. The gap bet ween the magnetic speed sensor and the ring gear teeth should not be any
smaller than 0.02 in. (0.45 mm). Usually, backing out the speed sensor 3/4 turn after touching
the ring gear tooth will achieve a satisfactory air gap.
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1-Air Filter
2-Turbocharger
3-Air Inlet Pipe before Intercooler
4-Intercooler
5- Air Inlet Pipe After Intercooler
1-Exhaust Port
2-Exhaust Manifold
3-Turbocharger
4-Exhaust Pipe
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