General Contents

4. After-sales service (Japanese market) 11

5. Scope of construction work and service 12

6. Preconditions 13
6.1 Effective area………………………………………………………………………… 13
6.2 Export control by the Foreign Exchange and Foreign Trade Control Law… …………… 13
6.3 Re-export control by the U.S. Government…………………………………… 13
6.4 European region… ………………………………………………………………… 13
6.5 Intellectual property right………………………………………………………… 13
6.6 Industrial machine dedicated to indoor use… ……………………………… 13
6.7 Improvement………………………………………………………………………… 13
6.8 Registered trademark……………………………………………………………… 13
6.9 Resale 14
6.10 Relocation… ………………………………………………………………………… 14
6.10 Reproduction of documents without permission…………………………… 14
6.11 Establishment date… ……………………………………………………………… 14

7. Preparations and installation 15

7.1 Responsible area when YAMAHA arranges the transportation company.
15
7.1.1 Unloading the product …………………………………………………………… 15
7.1.2 Transportation within factory site… …………………………………………… 15
7.1.3 Securing a delivery route… ……………………………………………………… 15
7.1.4 Dew condensation prevention…………………………………………………… 15
7.1.5 Collection of transportation tools and gears………………………………… 15

7.2 Responsible area when the distributor or customer arranges the

transportation company.…………………………………………………………… 16
7.3 Preparations for power source and air supply source… ………………… 16
7.4 Securing environmental conditions… ………………………………………… 16
7.5 Network… …………………………………………………………………………… 17
7.6 Anti-virus measures………………………………………………………………… 17

8. Inspection and acceptance 18

8.1 Inspection before shipment……………………………………………………… 18
8.2 Inspection after installation… …………………………………………………… 18
8.3 Acceptance…………………………………………………………………………… 18

9. Warranty 19
9.1 Warranty period… ………………………………………………………………… 19
9.2 Warranty coverage and contents… …………………………………………… 19
9.3 Exception to warranty……………………………………………………………… 20
10. Safety 21
10.1 Overview……………………………………………………………………………… 21
10.2 Ensuring the safety………………………………………………………………… 21
10.3 Warning labels… …………………………………………………………………… 22
10.4 Warnings regarding strong magnetic fields… ……………………………… 22
10.5 Keeping hands away from moving parts……………………………………… 23
10.6 Warnings regarding tape cutter………………………………………………… 23
10.7 CE marking…………………………………………………………………………… 24

11. Specifications 25
11.1 Major specifications… …………………………………………………………… 25
11.2 Mounting capability………………………………………………………………… 28
11.3 Mounting accuracy………………………………………………………………… 28
11.4 Applicable components…………………………………………………………… 28
11.5 Component height & mounting restrictions… ……………………………… 29
11.5.1 Height of mountable components……………………………………………… 29
11.5.2 Mounting restrictions……………………………………………………………… 29
11.6 Component mounting restrictions……………………………………………… 30
11.7 Applicable board dimensions… ………………………………………………… 31
11.8 Unmountable areas on board…………………………………………………… 32
11.9 Applicable board thickness… …………………………………………………… 33
11.10 Applicable board weight… ……………………………………………………… 33
11.11 Recommended board material… ……………………………………………… 33
11.12 Allowable board warp……………………………………………………………… 33
11.13 Board slits and holes… …………………………………………………………… 33
11.14 Restrictions on mounting components on boards… ……………………… 34
11.15 Board transport speed… ………………………………………………………… 34
12. General specifications 35
12.1 Safety design………………………………………………………………………… 35
12.2 Emergency stop and error detection systems……………………………… 35
12.3 Pause (interlock) system and error detection system… ………………… 36
12.4 Machine status indication………………………………………………………… 36
12.5 Basic operation of machine……………………………………………………… 37
12.6 Language used for operation screen and user’ s manual… …………… 37
12.7 Configuration of servo control axes…………………………………………… 38
12.8 Configuration of other motors… ……………………………………………… 40
12.9 Vision system (image recognition)……………………………………………… 41
12.9.1 Fiducial camera……………………………………………………………………… 41
12.9.2 Scan camera (standard for HM head)………………………………………… 42
12.9.3 Multi-view camera (standard for FM head / option for HM head)……… 42
12.9.4 Multi-view camera with coplanarity checker (option)……………………… 43
12.9.5 Side-view camera…………………………………………………………………… 43
12.9.6 Smart recognition………………………………………………………………… 44
12.10 Feeder bank configuration… …………………………………………………… 45
12.11 Feeder lane configuration………………………………………………………… 47
12.12 Signal specifications… …………………………………………………………… 49

12.12.1 Machine-to-machine signal specifications (between this machine

and post-process machine)… ………………………………………………………………… 49

12.12.2 Machine-to-machine signal specifications (between this machine

and re-process machine)… …………………………………………………………………… 51
12.13 Carriage type tray supply unit…………………………………………………… 53
12.14 Fixed type tray supply unit… …………………………………………………… 54
12.15 Recovery pallet……………………………………………………………………… 60

13. References and details 62

13.1 Layout configuration… …………………………………………………………… 62
13.2 Nozzle 66
13.3 Nozzle station……………………………………………………………………… 70
13.3.1 For HM Head Nozzle station (2-beam specs.)… …………………………… 70
13.3.2 For FM Head Nozzle station (2-beam specs.)… …………………………… 71
13.3.3 For HM Head Nozzle station (1-beam specs.)… …………………………… 72
13.3.4 For FM Head Nozzle station (1-beam specs.)… …………………………… 73
13.4 Feeder … …………………………………………………………………………… 74
13.4.1 ZS Feeder… ………………………………………………………………………… 74
13.4.2 SS Feeder… ………………………………………………………………………… 78
13.4.2 Feed pitch by feeder button operation… …………………………………… 81
4. After-sales service (Japanese market)
When the equipment is installed in Japan, six kinds of after-sales service plans that are conducted by
YAMAHA about one year after installation of the equipment are available as described below according to
the customer’s requests and the specifications of the target machine units.

Work schedule Discount

Availability Class Name Target Periodic after-sales call
at site right
YAMAHA’s One month / Two months / One-year
Plan S Normal machine specifications Five days
machine is Three months inspection
installed for One month / Two months / One-year
Plan Si IT option specifications Five days
the first time. Three months inspection
One month / Two months / One-year
Plan A Normal machine specifications Three days
Three months inspection
YAMAHA’s IT option specifications One month / Two months / One-year
Plan Ai Five days
machine has (first time) Three months inspection
already been IT option specifications One month / Two months / One-year
Plan Bi Four days
installed. (second or subsequent time) Three months inspection
Normal machine specifications One month / Two months / One-year
Plan C Two days
(cost reduction plan) Three months inspection

* The contents of the work schedule at site are that YAMAHA installs and adjusts the relevant machine and
follows up the customer’s production start-up.
* The after call (only Japan) will telephone from YAMAHA’s CS Section SMT Group.
* The one-year inspection(charged base) is announced from your distributor or special agent when ten
months have elapsed after installation of the machine.
When the customer requires the one-year inspection, the schedule is adjusted, the telephonic diagnosis is
conducted, and the one-year inspection is carried out in the 12th to 14th month after installation of the
machine. At this time, the basic work cost is specially discounted (limited time offer).
* The work beyond the scope of the one-year inspection is estimated separately.
* After the after-sales service shown above has been expired, YAMAHA will offer the periodic maintenance
service or individual after-sales service that is proposed separately.

4. After-sales service (Japanese market)

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5. Scope of construction work and service
The following table describes the work allocation between the customer and YAMAHA.
Actually, this table summarizes the scope of the construction work, service, and utility.
So, the customer needs to check this table.

No. Item YAMAHA Customer Remarks

01 Design and manufacture of machine units

02 Transportation of product

03 Unloading of product

04 Transportation inside work site

05 Dew condensation prevention

06 Securing of transportation route

Preparations for power source and air
07 Including connections to target products
supply source
08 Network Including anti-virus measures

09 Installation environment Including foundation construction work

Including preparations for materials when
10 Inspection before shipment YAMAHA’s standard attendance inspection is
conducted.
11 Installation and adjustment work
Including preparations for materials when
12 Inspection after installation YAMAHA’s standard attendance inspection is
conducted.
13 Operation training

14 Safety management

15 After-sales service

* If there are items other than YAMAHA’s standard items, such as changing of attendance inspection
conditions, they shall be informed beforehand and discussed separately.

5. Scope of construction work and service

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6. Preconditions
6.1 Effective area
This specification assumes that YAMAHA MOTOR Co., Ltd. (hereafter referred to as "YAMAHA") or an
association entrusted by YAMAHA is an interested party in Japan
In a foreign country outside Japan, the contract concluded by the overseas distributor and customer takes
precedence over this specification. So, the contents of this specification become the reference information.

6.2 Export control by the Foreign Exchange and Foreign Trade Control Law
Products and technologies described in this specification are applicable to the control defined in Japanese
Security Trade Control Laws, such as Foreign Exchange and Foreign Trade Control Law. So, such laws
should be observed strictly. Even when YAMAHA submits the Certificate of Non-Applicability (parameter
sheet) about the products and technologies described in this specification to your company, your company
shall be held responsible for judgement of the final non-applicability. Additionally, when the specifications
of the products and technologies described in this specification are changed or when the products or
technologies are built-into other products, this Certificate of Non-Applicability cannot be used.

6.3 Re-export control by the U.S. Government

The products, technologies, and software described in this specification may include U.S. origin products.
Therefore, the re-export control by the U.S. Government shall be observed strictly.

6.4 European region

To export the product to a European country, it is necessary that the product shall conform to the EC machine
directives and EMC directives (CE marking compliance).
For details, see "10.7 CE marking" described later.

6.5 Intellectual property right

The contents described in this specification explain the product specifications.
YAMAHA does not warrant or permit the operation of a third person’s intellectual property right or other
rights.

6.6 Industrial machine dedicated to indoor use

The product described in this specification is an industrial machine dedicated to indoor use. For operation of
the product, various detailed conditions that are described later shall be confirmed.
In particular, the descriptions regarding the safety shall be read thoroughly to strictly observe them.

6.7 Improvement
The contents described in this specification are subject to change without prior notice due to continual
improvement of the product or software.

6.8 Registered trademark

Microsoft, Windows, and Excel are registered trademarks of Microsoft Corporation in the United States and
/ or other countries.

6. Preconditions
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6.9 Resale
When the owner of the product is changed after relocating or reselling the product described in this
specification or the product is relocating the product to another country, the after-sales service and warranty
contents become invalid afterwards.
If the after-sales support is required, the after-sales support service can be continued by concluding the
service contract with our company or one of our distributors.

6.10 Relocation
Please contact YAMAHA or your distributor prior to relocating the product to another country, even if the
product ownership remains unchanged. YAMAHA will investigate to determine the appropriate relocation
work, and will check to see how the relocation will affect the after-sales service and warranty content.
Please note that all after-service and warranty content becomes invalid if the product is exported to another
country.
If desiring a continuation of after-service in such cases, a new service contract must be made with the local
distributor.

6.10 Reproduction of documents without permission

No part of this specification may be reproduced (copied) without written permission of YAMAHA.

6.11 Establishment date

This specification describes the contents established as of September, 2018.

6. Preconditions
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7. Preparations and installation
When the customer arranges a transportation company, be sure to thoroughly understand the

responsible area (conditions) and make the judgement.

See section "7.1" to "7.1.5", Responsible area when YAMAHA arranges the transportation company.
See section "7.2", Responsible area when the distributor or customer arranges the transportation company.

7.1 Responsible area when YAMAHA arranges the transportation company.

The transportation company designated by YAMAHA transports the product to the factory site designated by
the customer.

7.1.1 Unloading the product

To unload the product, the transportation company designated by YAMAHA unloads the product using heavy
machines, such as forklift, crane, and car gondola prepared by the customer.
If the customer is difficult to prepare heavy machines, contact YAMAHA at least one week before the
delivery date.

7.1.2 Transportation within factory site

To transport the product within the customer’s factory site, YAMAHA or the transportation company
designated by YAMAHA transports the product to the installation place at YAMAHA’s own risk. If the
customer unloads and transports the product for some reason, this shall be conducted at the customer’s own
risk.

7.1.3 Securing a delivery route

A delivery route necessary to transport the product is secured. In particular, securing of the opening width,
elimination of stepped portions, securing of the installation place, and relocation of other equipment are
conducted at the customer’s own risk. For details about the width of the opening, see "11. Major
specifications", 11.1 "Outline dimensions" described later.

7.1.4 Dew condensation prevention

To transport the product from a cold environment (about 10°C or less) to a temperature regulated
environment, such as clean room (about 20°C or more), it is necessary to install the product while gradually
balancing the product temperature so as to prevent dew condensation.
In this case, a temporary placing space suitable for the temperature balancing work needs to be secured.
However, when a truck with the temperature regulation function is used, this temperature balancing work is
not needed. When the customer requests this type of truck, YAMAHA will arrange it.

7.1.5 Collection of transportation tools and gears

After the transportation has been completed, the transportation company designated by YAMAHA collects
the waste packing materials, hand lifters, and curing materials.
On the delivery date, the transportation company’s staffs wait until completion of the production line startup
work (waiting at local site until 16:00).

7. Preparations and installation

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7.2 Responsible area when the distributor or customer arranges the transportation company.

The product is delivered to the customer at the shipping place of YAMAHA’s factory.
The transportation work from loading the product onto the truck to delivery at the local installation place is
the responsible area of the company that arranges the transportation company.

* The quantity check of the accessories shall be conducted before loading the product onto the truck
(when both parties’ responsible personnel attend).
YAMAHA shall not be held responsible for missing or damaged accessory during transportation.
* When suspending the machine by a crane, etc., always use a gondola.
(Attaching suspension wires/belts directly to the machine could cause machine damage.)

7.3 Preparations for power source and air supply source

The customer shall complete the air supply source and power source construction work before the delivery
work. The customer connects the air supply source and power source to the product at the customer’s own
risk. For details, see section 11. "Main Specs.".

7.4 Securing environmental conditions

For details about conditions required for the product installation environment, see "11. Major
specifications" described later. The customer needs to secure various environmental conditions before the
delivery work.

* There are various conditions, such as temperature, humidity, altitude, atmosphere, floor conditions,
ambient noise, ambient illumination, immunity (electro magnetic noise resistance), and emission
(electro magnetic noise emission).

7. Preparations and installation

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7.5 Network
For operation of the product connected to the network, it is preconditioned that the product is operated in the
closed network environment that consists of only the product and offline PC prepared by the customer. When
connecting the product to the customer’s in-factory or an external network, the customer shall be held
responsible for such connection work.
YAMAHA shall not be held responsible for any defect arising from the network setting or network
connection if the product is connected to a network other than that consisting of only the product and offline
PC.

7.6 Anti-virus measures

The product uses embedded Microsoft Windows dedicated to industrial machines. On the other hand, it is
already known that there are many computer viruses that attempt invading Windows systems. From this
background, YAMAHA takes the following measures for the product.

According to the reasons shown below, YAMAHA does not take any anti-virus measures.
-1- Protection of system area by Write Filter
The system data of Windows is stored into an area protected by a function called "Write Filter". Even if a computer virus invades
and writes the system data, this data is not saved and the system data is restored to that before computer virus infection when the
power is restarted. (This does not function if the Write Filter function is set disabled,.)

-2- Insensitivity to computer virus infection by originally developed data format (non-sensitized)
Normally, the computer virus infects a general format data file. So, it is thought that the infectivity becomes extremely low for
YAMAHA’s original data that is used for the product. Even if the data is infected, the data can be restored by reinstalling the
application programs and backup data.

-3- Virus check before shipment

The virus check of the product is performed in YAMAHA’s shipping inspection. When the virus infection is not detected and the
product is considered as correct, the "Checked" label is affixed to the USB port.

-4- Reminder not to use USB flash memory with computer virus infection risk
A virus-checked dedicated USB flash memory for data backup is supplied with the product. A generally available USB flash
memory, the virus infection of which has not been checked, shall not be used.

-5- Recommendations for operation in local network

YAMAHA warrants only the operation in the "closed network" that consists of the product and offline PC prepared by the customer.
This prevents virus infection unless the product is connected to the customer’s office LAN or an external internet.
When the customer connects the product to the office LAN at the customer’s own risk, it is recommended to take anti-virus
measures, such as installation of two LAN cards into offline PC and separation of the network system using different IP addresses,
installation of generally available anti-virus software and Microsoft’s patch programs, or stopping of Computer-Browser service.

-6- Correction patch programs disclosed by Microsoft do not apply to the product.
Since the product uses embedded Microsoft Windows dedicated to industrial machines, patch programs intended for general PC OS
that are disclosed by Microsoft do not apply to this product. Note that these patch programs can be installed into the customer’s
offline PC.

-7- Software other than that specified (application or system software) cannot be installed.
Software specified for the target product is only OS (operating system) that is a basic program for the machine and application
program that provides mounter functions. Any software other than that specified cannot be installed into the product. YAMAHA
shall not be held responsible for any defect arising from installation of other software.

7. Preparations and installation

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8. Inspection and acceptance
8.1 Inspection before shipment
The product is inspected with the customer attended at YAMAHA’s factory before shipment. After this
attendance inspection is considered as accepted, the product is shipped to the factory site designated by the
customer.
The following describes the inspection items, inspection methods, and acceptance criteria.

-1- Inspection items

Units and quantities making up this equipment and other conditions stated in the delivery specification shall
be satisfied.
-2- Inspection methods
The mounting test is performed using the materials under the conditions described below.

Customer boards.
* If customer boards are to be used,
please send the boards and
Board for attendance inspection YAMAHA test boards coordinate data (and the
components as well, in some
cases) to Yamaha at least 2 weeks
prior to the inspection date.
Component securing method Two-sided adhesive tape.
As a general rule, the following components
shall be used for the witnessed inspection:
Standard Yamaha square components (0603,
1005, 1608, 2012, 3216; "mm" sizes), and
Witnessed inspection components mini-mold TR & SOP components.
In some cases, dummy SOP and dummy QFP
components may also be used.
* Unless otherwise specified, Yamaha shall
prepare the above components.
* Separate consultations shall be
Number of mountings Total of 2,500 or more components.
required if the customer's
No component mounting errors shall occur in
components or special components
the above inspection process (including
are to be used.
recovery operations).
* The components to be mounted in the witnessed
inspection may be changed depending on the
Acceptance criteria device specifications (cameras, nozzles, feeders,
etc.).
* When the 0402 square chip component ("mm"
size) is included in the inspections, separate
consultation is required regarding the component
supply method and evaluation standard.

8.2 Inspection after installation

After "8.1 Inspection before shipment" has been considered as accepted, the product is shipped to the factory
site designated by the customer and the delivery work is conducted. After the installation and adjustment
work have been completed at the installation site, the inspection with the same contents as described in "8.1
Inspection before shipment" is performed. This inspection is called "Inspection after installation".

8.3 Acceptance
In the same manner as "8.1 Inspection before shipment" described above, when the results of "8.2 Inspection
after installation" satisfy the acceptance criteria, the product is considered as accepted.

8. Inspection and acceptance

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9. Warranty
9.1 Warranty period
The warranty period of the product ends when any of the following applies (whichever comes first).

-1- One year elapses from the time of installation.

-2- 18 months elapse from the time of shipment from YAMAHA’s factory
-3- Total operation hours reach 5,000 hours.

9.2 Warranty coverage and contents

The following describes the warranty coverage and contents.

-1- The warranty coverage of the product is the portions that are described as normal contents of this
delivery specification, that is, the contents stated in "1. Machine configuration" and "3. Arrangements".
The warranty coverage does not include the contents of "2. Custom-order specifications and specific
items". The warranty coverage of the custom-order specifications and specific items shall be discussed
separately.
-2- If any defect or trouble due to YAMAHA’s design or workmanship is found in machine unit, software,
or genuine part, that has been delivered to the customer’s factory with YAMAHA's Scope of
responsibility and considered as accepted, during the warranty period, YAMAHA shall repair or replace
the defective unit, software, or genuine part free of charge.
-3- YAMAHA shall not accept the customer’s compensations for any incidental or consequential losses,
losses due to absence from work, faulty product production, cost losses, and sales opportunity losses
(lost earnings).
-4- If the customer receives a claim regarding compensations for losses due to infringement on patent right,
intellectual property right, or other right resulting from use of products that the customer has
manufactured using this equipment, software, and genuine parts from a third party, YAMAHA shall not
accept the customer’s compensations.
-5- The contents described in this specification explain the specifications of this equipment.
YAMAHA does not warrant or permit the operation of a third person’s patent right, intellectual property
right or other rights.

9. Warranty
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9.3 Exception to warranty
The coverage of this warranty does not include the following terms even during the warranty period.

-01- Defects arising from earthquake, tsunami, lightning, wind or flood damage, or other natural disaster or
force majeure.
-02- Malfunctions and damages arising from fire, pollution, salt damage, dew condensation, or unusual
voltage.
-03- Defects arising from collision, fall, drop, or other accident.
-04- Deteriorations or defects arising from secular change.
Example: Paint or plated portion is discolored or rusted.
-05- Defects arising from worn-out consumable part during normal operation.
Example: D eterioration of consumable parts specified in separate manuals (user’s and maintenance
manuals, and component drawing and list).
-06- Sensuous symptoms, such as sound or vibration that do not adversely affect the quality and functions.
(Unusual noise or excessive vibration is handled separately.)
Example: Controller operation sound or motor rotation sound.
-07- Defects arising from environmental conditions.
Example: D efects arising from air supply source including impurity, oil mist, dew condensation, or dust
or dirt in the atmosphere.
-08- Defects arising from improper environmental conditions, or secular change or deterioration of
environmental conditions.
Example: E quipment vibration arising from installation floor surface with insufficient strength or
defects arising from inclination or deformation of installation floor surface.
-09- Defects arising from negligence, misuse, or mistake of correct operation procedures instructed in the
manuals.
-10- Defects arising from negligence, incomplete steps, mistake of inspection and maintenance procedures
instructed in the manuals.
-11- Problems which occur due to the use of non-Yamaha components (e.g., nozzles) and part supply units
(tape feeders, etc.).
-12- Defects arising from use of lubricants (oil and grease, etc) other than those specified.
-13- Defects arising from modification or specification change made by the customer.
-14- Defects arising from repair or maintenance work made by personnel other than YAMAHA’s engineers
or those specified by YAMAHA.
-15- Defects arising from careless storage at the customer’s factory or warehouse during the storage period.
-16- Defects arising from movement, relocation, or resale without prior notification to YAMAHA after
completion of the acceptance inspection.
-17- Defective parts that have been replaced free of charge are not returned to the place specified by
YAMAHA within 30 days.
* To locate the cause of the trouble, it is necessary to investigate the defective parts. So, please return
the replaced parts as soon as possible.

9. Warranty
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10. Safety
10.1 Overview
This equipment is an industrial machine dedicated to indoor use only.
To ensure that the machine you purchased is used safely and correctly, always comply with the instructions
and rules in separate manual regarding safety.
To maintain the safety of the operator or person working with this machine, it is essential that it (including
external parts feeders) be installed correctly in compliance with the safety standards and onditions of that
country.
Complying with the safety regulations and laws of that country is the responsibility of the customer who
purchased this machine. The supervisor of this machine must take responsibility to ensure all measures have
been taken for machine safety.

10.2 Ensuring the safety

The following describes typical safety instructions, such as warnings and cautions to ensure the safety. For
details, check the manuals.

WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
These are points most essential for protecting the safety of the machine operator, inspector and service
personnel.

Pictorial symbol put down with warning messages

== Examples of warning massages ==

• Never allow any part of your body (hand or head, etc.) to enter within the machine movement range
during operation.
• Safety devices (safety interlocks) that stop machine operation should always be in good operating
condition.
• Always shut off the power and air supply before replacing parts or performing repairs.
• During teaching or when making machine adjustments, always keep alert so that you can stop the
machine whenever needed.

CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor injury, or material loss
or damage to the machine. These points are important for protecting the safety of the machine and data, etc.

Pictorial symbol put down with caution messages

== Examples of caution messages ==

• The work person operating the machine must have been trained in correct machine operation and safety.
• If the component supply unit is installed without stopping the machine, this may cause a part of your
body to be entangled in the machine.

10. Safety
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10.3 Warning labels
To use the YAMAHA machines safely and correctly, warning labels are attached to the machine body and
peripheral equipment. Check that the information on each warning label is clearly legible and comply with
the instructions.

The following 3 types of marks are used on warning labels. Each mark has its own meaning and is typically
used with a pictogram to emphasize the message.

Mark and pictogram

Marks and examples used with pictogram

Warning mark Prohibition mark Instruction mark

WARNING WARNING WARNING

Usage examples

Meaning of the above

Definition Shape/Color
examples
Indicates a hazard, how to Yellow triangle with black Risk of electrical shock
avoid the hazard, and potential border. Pictogram is black on
Warning
consequences of ignoring the yellow.
warning.
Indicates a prohibited action to Red circle with slash. Pictogram Do not modify or disassemble
Prohibition avoid the potential hazard. is black and located behind safety cover switch.
slash.
Indicated an action that must Blue circle. Pictogram is white Read the manual to understand
Instruction be taken to avoid the potential on blue. procedure before starting
hazard. operation.

10.4 Warnings regarding strong magnetic fields

Some machines contain parts generating strong magnetic fields which may cause death, bodily injury, or
device malfunction. Always comply with the following instructions.

* Persons wearing a pacemakers and/or hearing aids or other electronic medical devices should stay
away from the head at all times.
* Persons with implants of magnetic metal should stay away from the head at all times.
* Keep all iron and steel items such as tools and screws, etc., away from strong magnetic field warning
areas.
* Keep items such as magnetic cards, etc., which could be damaged by magnetic forces away from the
head.

Ferromagnetic field warning label

10. Safety
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10.5 Keeping hands away from moving parts
During use of this machine, the customer’s equipment and operating conditions might allow the operator’s
hands to come into contact with moving parts.
Use the following safety measure options to avoid possible danger where openings or gaps are found on the
machine.

Dummy feeder
Use dummy feeders as safety measures to fill a gap between tape feeders. Install dummy feeders on the
feeder plate the same way as normal feeders in order to prevent hands from entering.

One-stop cover (for machines designed for use with feeder exchange carriage, excluding YSM40/YSM40R)
If not using a feeder exchange carriage in the machine that is to be used with feeder exchange carriages,
install a one-stop cover in the position where a feeder exchange carriage is to be installed.

Muzzle plate
Use these plates as a safety measure for the board conveyor entrance and exit openings.
Each plate is movable, so adjust the mounting position to match the boards to be produced.

10.6 Warnings regarding tape cutter

Operating the built-in tape cutter in an incorrect manner can be extremely hazardous.
Always observe the following rules:
* Never supply electrical power and air to the machine while the covers for the tape cutter are removed.
* Tape cutter maintenance tasks must be performed by YAMAHA service personnel.
Tape cutter warning label

10. Safety
YSM20R (SESMK18400-00) v2.001
23
10.7 CE marking
This equipment conforms to the EU Machinery Directive 2006/42/EC (*1) and EMC Directive 2014/30/EU
(*2).
However, this equipment does not bear CE marking if a custom-order item (with the special specifications)
was installed.

*1 Cautions regarding the official language of EU countries and the language used in operation manuals,
CE declarations, operation screen characters, and warning labels when this equipment is installed in an
EU country.
Warning labels only have pictograms or else include warning messages in English, Chinese, Korean and
Japanese language.

*2 Description of EMC (Electro Magnetic Compatibility)

• Electromagnetic immunity (Immunity)
Complies with test standards as specified by EN 61000-6-2.
• Electromagnetic emissions (Emission)
Complies with test standards for ISM category: Group 1, Class A, as specified by EN 55011.

Class A equipment is intended for use in industrial environments. If used in other environments, ensuring
electromagnetic compatibility (EMC) might be difficult. Refer to EN 55011 standards for detailed
information.

10. Safety
YSM20R (SESMK18400-00) v2.001
24
11. Specifications
11.1 Major specifications
Type PV :
YSM20R-2 model : KMK-000
Machine
YSM20R-1 model : KMK-100
type and
Type SV :
model
YSM20R (SV)-2 model : KMK-500
YSM20R (SV)-1 model : KMK-600
Outside
L 1,374 x W1,857 x H1,445 mm (Main unit only)
dimensions
Approx. 2,050kg (Main unit only / 2 beams, Dual-stage specifications)
Approx. 1,950kg (Main unit only / 1 beams, Single-Lane specifications)
Approx. 70kg (32-feeder exchange carriage)
Weight
Approx. 160kg (cATS10)
Approx. 250kg (sATS30)
Approx. 290kg (sATS30NS)
Noise to be
78dB (A) or less
generated

* The dimensions exclude any removable projecting parts.

* For detailed dimensions or dimensions with various options installed, see the figure below.
* The following figure shows the machine with various options installed, such as feeder exchange carriage.

124 1125
686
EL POWER SUPPLY

AIR SUPPLY
742
413

30

CONVEYOR
(SL,DS)
2975
1797
1347

1797
1857
927

658(SL,DS)
435
225

200

30
25
436

187
343

AIR SUPPLY EL POWER SUPPLY

4184
1744(Both Side External CONV.) 1270 1057
(The space necessary (During sATS30NS
1559(R Side External CONV.)
to move cATS10.) 1857 operation)
1559(L Side External CONV.)
864 2975 345
1372(Standard CONV.)
1340(Monitor) 228
1850
1541
1445

1045(Keyboard)

1621
(Hight of Trandport)
900

400

450

AIR SUPPLY 60 140 EL POWER SUPPLY

11. Specifications
YSM20R (SESMK18400-00) v2.001
25
 2
Air supply 0.45 MPa or more (4.5 kgf / cm or more), clean and dry air
source * To maintain a sufficient air flow rate, prepare a supply air hose with an inside diameter of 8mm or more.
* Supply the air with excellent quality that has passed through the air dryer and air filter on the line side
of the air supply source. (The air filter built-into this machine is intended to protect the machine.
To maintain the function and performance of this machine at their optimal levels for an extended period
of time, the air must be kept clean and dry on the line side of the customer’s air supply source.)
* Set pressure to 0.40 MPa (0.39MPa to 0.41MPa).
Air
Average consumption Max consumption
consumption
flow rate YSM20R-2 2Head
High-speed multi- 240 ℓ / min [ANR] 340 ℓ / min [ANR]
purpose (HM) head x 2
YSM20R-2 2Head
Odd-shaped 140 ℓ / min [ANR] 320 ℓ / min [ANR]
components (FM) head x 2
YSM20R-1 1Head
High-speed multi- 130 ℓ / min [ANR] 290 ℓ / min [ANR]
purpose (HM) head x 1
YSM20R-1 1Head
Odd-shaped 80 ℓ / min [ANR] 280 ℓ / min [ANR]
components (FM) head x 1
* When the machine is equipped with the ATS carriage, it is necessary to add approx. 10 liters / min.
(ANR) to the air consumption flow rate shown above.
* "ANR" is an abbreviation of "Atmosphere Normal de Reference" and shows the standard reference
atmospheric status (temperature is 20°C, relative humidity is 65%, and absolute pressure is 101.3 kPa
(1.03 kgf / cm 2 or 760mmHg)).
Power Power requirement : 3-phase AC power, 200 / 208 / 220 / 240 / 380 / 400 / 416 V ± 10%
supply Frequency : 50Hz / 60Hz
Power capacity : 10.4kVA
Average power consumption : 1.9kW (under standard operating conditions)
Power cable Terminal Part No. KLW-M643A-00X
terminal Manufacturers TOYOGIKEN CO.,LTD
size Manufacturers Part No. FPS-80
Bolt diameter M5
a

Max. Terminal width (a) 12.2 mm

Max. Terminal length(b) 6.5 mm
b c Min. Terminal length(c) 7 mm
Tightening torque 2.0-3.0N・m
2
Power Power cable conductor cross-section area : 6mm or more.
supply
connection

L1 Insulated crimp terminal

L2
L3

Ring-tongue crimp terminal

PE

* To prevent electric shock accidents, make sure that the power source is shut down securely
before connecting the power cable.
* Connect the main body grounding cable securely.
* L1, L2, and L3 show the 3-phase AC power cables and PE shows the grounding cable.

11. Specifications
YSM20R (SESMK18400-00) v2.001
26
Environmental Temperature Function assurance : 15 to 35°C
conditions
Accuracy assurance : 20 to 28°C
Humidity Allowable range : 20 to 80% (No condensation)
Optimal range : 50 to 60%
* Keep a humidity of approx. 40% or more as static electricity prevention measures.
* When using an industrial humidifier, use water equivalent to DI water.
Transient voltage
category III
category
Pollution degree degree 2
Atmosphere There shall be no dirt and dust.
There shall be no organic solvent vapor, sulfurous acid gas, chlorine gas, and flammable
gas.
Altitude 1,000 m or less above sea level
* This avoids that the air pressure or cosmic ray adversely affects the insulation
performance.
Installation floor The floor withstanding load capacity shall be approx. 850kg / m 2.
conditions * For the floor withstanding load capacity, consult the specialists who know the installation
place well with the information on equipment weight, floor sharing area, and adjuster foot
positions.
* The floor shall be flat and have sufficient strength so that it does not vibrate during
operation. The floor shall have the concrete strength or its equivalent.
In particular, wooden floor, office floor, and grating are not allowed to use.
* If the floor is not concrete, consult the specialists who know the installation place well and
construct the reinforcement work for the portions where the equipment adjuster feet are
placed.
* When the feeder exchange carriage is shared by different machine models, a flatness of
10mm or less is required for the floor installation areas of all target equipment.
Ambient noise There shall be no significant noise.
Equipment warning beep should be heard without fail.
Ambient light Strong light such as sunlight does not enter the vision system
(optical image processing system).
Noise immunity See "10.7 CE marking".

Noise emission See "10.7 CE marking".

Board 900mm ± 10mm (From the floor surface to the upper surface of the conveyor belt)
transport
height
Input data Number of 12,800 points (Note that the number of mounting points decreases depending on the
mounting points number of boards, the number of blocks, or the number of fiducial marks.)
Component 255 types / board
types
Board data 100 MB / unit

Number of 128 sets / board

fiducial marks
Data entry Data entry unit supplied with the machine main unit
method
Positioning X-axis / Y-axis / 0.001mm
Z-axis
resolution
R-axis 0.001°

External LAN*, 1 port (See "7.5 Network" and "7.6 Anti-virus measures".)
interface
Internal Built-in 4GB flash card *, 1 pc.
memory * For storage of files, such as OS, mounter application software, board data, component data,
vision data, machine information, and production history information, etc.
External USB flash memory with a capacity of 8GB or more *, 1 pc.
memory (Supplied as standard accessory : For data backup)

11. Specifications
YSM20R (SESMK18400-00) v2.001
27
11.2 Mounting capability
YSM20R-2 (2Head) High-speed multi- purpose (HM) head x 2
Type PV : 95,000CPH (0.038 sec / CHIP) * YAMAHA optimal conditions
* Compatibility with sATS30NS, Nonstop feeder exchange system. 0201 or more component
correspondence. Scan camera □ 12 mm specification.
Type SV : 90,000CPH (0.040 sec / CHIP) * YAMAHA optimal conditions
* Not compatibility with sATS30NS, Nonstop feeder exchange system. 03015 or more component
correspondence. Scan camera □ 8 mm specification.

The mounting capability when using the customer's boards and components can be estimated (calculated) by
using the following tools. Consult with YAMAHA for details.
-1- Simple tact simulation program
-2- YAMAHA SMT line support software Y.FacT / P-Tool

11.3 Mounting accuracy

When using YAMAHA standard components for evaluation, test board, and two-faced adhesive tape.
CHIP components ± 0.035mm (± 0.025mm) Cpk ≧ 1.0 (3σ)
QFP components ± 0.035mm (± 0.025mm) Cpk ≧ 1.0 (3σ)

11.4 Applicable components

Components for which normal mounting can be expected when all conditions are good
The mounting capability of this machine is significantly affected not only by the machine performance, but
also by various conditions such as the components and boards. Determining whether or not a given
component can be mounted requires a test operation with an actual sample of the component in question.
Some guidelines for Applicable components are given in the table below.
(Factors which determine whether or not a component can be used include the following: electrode lead's
bend, lift and optical surface condition, ball electrode's deformation and height variations, background color,
glossiness condition, component's weight, pickup nozzle's contact surface condition, and board warp, etc.)

Component type Typical component size Remarks

Square chip components

Cylindrical chip components
Mini-mold transistors * For Type SV, 0.3 x 0.15 mm or more component
0.2 x 0.1mm to 12 x 12mm
Power transistors correspondence.
Aluminum electrolytic capacitors,
etc.
Minimum lead pitch : 0.4mm or less
5 x 4.5mm to 20 x 20mm
(0.22mm gap for a reference lead width of 0.18mm)
Lead electrode components
Minimum lead pitch : 0.5mm or less
(SOP, SOJ, QFP, etc.) 20 x 20mm to 32 x 32mm
(0.28mm gap for a reference lead width of 0.22mm)

Minimum lead pitch : 0.65mm or less

32 x 32mm to 55 x 55mm
(0.35mm gap for a reference lead width of 0.30mm)

Reference : Minimum ball diameter is 0.18mm or larger

Up to 20 x 20mm
Ball electrode components (BGA, Reference : Minimum ball pitch is 0.3mm or larger
etc.)
Reference : Minimum ball diameter is 0.22mm or larger
* Consult us for CSP with micro-ball 20 x 20mm to 32 x 32mm
Reference : Minimum ball pitch is 0.37mm or larger
electrodes.
Reference : Minimum ball diameter is 0.30mm or larger
32 x 32mm to 55 x 55mm
Reference : Minimum ball pitch is 0.5mm or larger

Odd-form components such as

Up to 55 x 100mm Consult us for each component.
connectors, etc.

* When handling components with a size exceeding 12 x 12mm and a thickness exceeding 6.5mm, the HM
head requires a multi-view camera (option).
* The FM head can be used with a multi-view camera (standard).

11. Specifications
YSM20R (SESMK18400-00) v2.001
28
11.5 Component height & mounting restrictions
11.5.1 Height of mountable components
The following describes the height of the components that can be mounted (on the upper side of the board).
High-seed multi (HM) head : 15mm or less
Flexible multi (FM) head : 28mm or less

11.5.2 Mounting restrictions

The correct mounting may not be established according to the relationship between the component size /
height and the nozzle shape.

* In the figure below, since the virtual component (L) is located on the outside of the range I, the correct
mounting is established. If this component is located on the inside of the range, interference may occur.
* In the figure below, since the virtual component (T) is located on the outside of the range II, the correct
mounting is established. If this component is located on the inside of the range, interference may occur.
* An area where any component cannot be mounted may arise around the components that have already
been mounted before carrying into this machine in the same manner as described in the figure below.
* The component presence is not permitted in an area of 3mm from both ends in the transport direction.
support system, programming tool "P-Tool", is prepared to take measures against restrictions on
mounting, such as possibility of interference as described above. Please order this tool. See "3.
Arrangements / -4- Support systems".

HM Head

Head shaft
Max. buffing stroke of 1.5mm
Range II : Height of 7.5mm

(Max. permissible component height)

Range I : Height of 3mm

Nozzle
type 301A
type 302A
type 303A
type 310A
type 311A
type 312A
type 313A
15mm or less

type 314A

Board face
Virtual Virtual component (T)
component (L)
Range I Diameter of 4mm
Mounting Range I (Zone where interference may occur)
component
Range II Diameter of 8mm
Range II (Zone where interference may occur)

11. Specifications
YSM20R (SESMK18400-00) v2.001
29
FM Head

Max. buffing stroke of 1.5mm

Range I : Height of 6.5mm
Range II : Height of 10mm

（Max. permissible component heigh）

Nozzle
type 301A Head shaft
type 302A
type 303A
type 310A
type 311A
type 312A

28mm or less
type 313A
3mm

type 314A

Board face
Virtual
component（L)
Virtual component（T)

Mounting Diameter of 5mm

component Range I Diameter of 8mm
Range II Diameter of 19mm

11.6 Component mounting restrictions

Spacing between
W (width) direction adjacent components
L (length) direction

Spacing between adjacent components

Mountable components
("mm" size)
Standard 30X nozzles Standard 31X nozzles

0603 square chips

311A nozzles W-direction 0.15mm or more
(L0.6 x W0.3mm)
301A nozzle 0.35mm or more
1005 square chips
312A nozzles W-direction 0.15mm or more
(L1.0 x W0.5mm)

* The above values apply under YAMAHA standard conditions

(when using YAMAHA standard evaluation test board, standard components, and two-faced adhesive
tape).
* The above values may not be obtained depending on the shapes and dimensions of tape reels and
components.
* A mounting space smaller than those shown above requires a custom nozzle (consult us).

11. Specifications
YSM20R (SESMK18400-00) v2.001
30
11.7 Applicable board dimensions
YSM20R-2
L size : L50 x W50 (min.) to L810 x W 490 (max.) [dual-stage and single lane model]

YSM20R-1
L size : L50 x W50 (min.) to L810 x W 490 (max.) [single lane model]
M size : L50 x W50 (min.) to L360 x W 490 (max.) [single lane model]
* "L" is a direction along the transport direction while "W" is a direction perpendicular to the transport.
* Maximum dimensions are illustrated below.

YSM20R-2

Single lane model ====> [SL]

Machine layout type

Applicable Maximum PCB (L size) Applicable Maximum PCB (M size)
(See "13. References and details".)

#001 #011
#002 #012 L360 (Standard)
L810 (Option) / L510 (Standard)
#003 #013
#004 #014
#005 #015

W490
W490

#006 #016
#007 #017
#008 #018
#00S #01S
#00T #01T

Dual-stage model ====> [DS]

Machine layout type Applicable Maximum PCB Applicable Maximum PCB

(See "13. References and details".) (For dual-stage transport) (For sigle-stage transport)

#009 #019 L380

#00A #01A
L810
#00B #01B
L380
#00C #01C
W490

#00D #01D
W490

#00E #01E
W490

#00F #01F
#00G #01G
#00U #01U
#00V #01V

YSM20R-1

Single lane model ====> [SL]

Machine layout type

Applicable Maximum PCB (L size) Applicable Maximum PCB (M size)
(See "13. References and details".)

#001 #011
#002 #012 L360 (Standard)
L810 (Option) / L510 (Standard)
#003 #013
#004 #014
#005 #015
W490
W490

#006 #016
#007 #017
#008 #018
#10S #11S
#10T #11T

11. Specifications
YSM20R (SESMK18400-00) v2.001
31
11.8 Unmountable areas on board
As illustrated below, the board includes areas where no components can be mounted due to the interference
with the conveyor rail, particularly with the board clamp claws.
Additionally, 30mm-straight zones expressed by "A" to "D" are required for the board edge to halt against
the stopper. The stopper is installed at a position of "A" to "D" depending on the machine configuration
determined by the conveyor type, board transport direction, and conveyor reference.

3mm Lmm

C Rear D

A B

3mm
"Mounting not possible" range
PCB suppressing PCB suppressing

Dual-stage & single-lane model

A : Right-to-left transport and front conveyor reference
B : Left-to-right transport and front conveyor reference
C : Right-to-left transport and rear conveyor reference
D : Left-to-right transport and rear conveyor reference
* Rear conveyor reference is a special order item.

11. Specifications
YSM20R (SESMK18400-00) v2.001
32
11.9 Applicable board thickness
0.4 to 3.0mm

11.10 Applicable board weight

0.65kg or less per sheet
* Consult us for board weights exceeding 0.65kg.

11.11 Recommended board material

Glass fiber reinforced epoxy resin
* Consult us for other materials.

11.12 Allowable board warp

0.5mm

1.0mm

Upward warp: 0.5mm or less

Downward warp: 1.0mm or less

* Warps which exceed the above values (particularly the upward warp) may significantly reduce the
component mounting accuracy. An excessive warp may cause interference with the head, nozzle,
or camera, so use caution.

11.13 Board slits and holes

The conveyor is equipped with sensors (light transmission type) to check the position of boards being
conveyed. The position of the boards may not be detected correctly if they have slits and holes.
Consult us when using such boards.

11. Specifications
YSM20R (SESMK18400-00) v2.001
33
11.14 Restrictions on mounting components on boards

W direction

Component height
(For details about mountable
component height, see below.)
n
irectio
Ld ar
Re nt
Fro

3.5mm H H 3.5mm
5.5mm 5.5mm

Max.30mm

H：19mm (Dual-stage conveyor)

17.5mm (Single lane)
Upper side of board: See "11.5.1 Height of mountable components".
* No components can be placed in areas of 3mm from both ends in the board transport direction.
See also the figure in "11.8 Unmountable areas on board".

Back side of board: 30mm or less

* No components can be placed in areas of 3.5mm from both ends in the board transport direction.
No components can be mounted in the shaded areas in the above figure.

11.15 Board transport speed

50 to 500mm / sec (Speed setting can be changed.)
* The transport speed may vary depending on the board weight.

11. Specifications
YSM20R (SESMK18400-00) v2.001
34
12. General specifications
12.1 Safety design
This machine conforms to the EU Machinery Directive 2006/42/EC and EMC Directive 2014/30/EU (CE
marking). However, this machine does not bear CE marking if a special order item with custom
specifications is installed. See "10.7 CE marking" for details.

12.2 Emergency stop and error detection systems

To ensure the safety, this machine has an emergency stop system and error detection system shown in the
table below.

Registration Built-in
No. System area and item Remarks
name YSM20R-2 YSM20R-1
Emergency stop on front
01 SB31 ◎ ◎ Push-lock, turn-reset button
operation console
Emergency stop on rear
02 SB31 ◎ ◎ Push-lock, turn-reset button
operation console
03 Front safety cover SQ101 ◎ ◎ Mechanical switch with key

04 Rear safety cover SQ102 ◎ ◎ Mechanical switch with key

Feeder exchange carriage and ATS
05 Front left 32-feeder bank (*1) - △ △
docking check
Feeder exchange carriage docking
06 Front right 32-feeder bank (*1) - △ △
check
Feeder exchange carriage and ATS
07 Rear right 32-feeder bank (*1) - △ △
docking check
Feeder exchange carriage docking
08 Rear left 32-feeder bank (*1) - △ △
check
09 Servo 1 group of control box - ◎ YA1, YA2, UA, PUA axis error detection
10 Servo 2 group of control box - ◎ ◎ YB1, YB2, UB, PUB axis error detection
11 Servo 3 group of control box - ◎ ◎ XA, SCA, XB, SCB axis error detection
AZA and AZB axis error detection, ATS
12 Servo 4 group of control box - △ △
option
ZA1-10, RA1, RA2 (HM head) / ZA1-5,
13 Remote servo 1 of control box - ◎
RA1-5 (FM head) axis error detection
ZB1-10, RB1, RA2 (HM head) / ZB1-5,
14 Remote servo 2 of control box - ◎ ◎
RB1-5 (FM head) axis error detection
CV1-4, W1-4, ATA, ATB, AHA, AHB axis
15 Remote servo 3 of control box - ◎ ◎
error detection
16 Axis interference detection SQ027 ◎ YA and YB axis interference detection

* Meaning of "Built-in" mark ==> ◎ : Provided, △ : Selectable as option

* "Registration name" is the name described in the control wiring diagram for maintenance support (YAMAHA
Support & Service Website).
* (*1) Not available when a fixed feeder plate is used.
* Other hardware-related detection errors include temperature errors, fan stop, and power supply errors.
For details, see the user’s manuals.

12. General specifications

YSM20R (SESMK18400-00) v2.001
35
12.3 Pause (interlock) system and error detection system
To protect the machine or continue the operation, this machine as a pause system and error stop system
shown in the table below.

Registration Built-in
No. System area and item Remarks
name YSM20R-2 YSM20R-1
01 Front left feeder group SQ131 ◎ ◎ Check for feeder setup

02 Front right feeder group (*1) SQ132 △ △ Check for feeder setup

03 Rear right feeder group SQ133 ◎ ◎ Check for feeder setup

04 Rear left feeder group (*1) SQ134 △ △ Check for feeder setup

05 Front head air pressure SP11 ◎ - Air pressure drop

06 Rear head air pressure SP12 ◎ ◎ Air pressure drop

07 Front-side chip dump box SQ196 ◎ ◎ With or without chip dump box

08 Rear-side chip dump box SQ197 ◎ - With or without chip dump box

09 Front-side shaft blow SQ191 ◎ ◎ With or without nozzle

10 Rear-side shaft blow SQ192 ◎ - With or without nozzle

* Meaning of "Built-in" mark ==> ◎ : Provided, △ : Selectable as option, No mark : not available
* "Registration name" is the name described in the control wiring diagram for maintenance support
(YAMAHA Support & Service Website).
* (*1) Not available when a fixed feeder plate is used.
* Other hardware-related detection errors include temperature errors, fan stop, and power supply errors.
For details, see the user’s manuals.

12.4 Machine status indication

The status of this machine is displayed using the signal tower as described in the table below.
According to the shipment destination or the customer’s equipment specifications, the desired lighting
pattern can be selected using Lighting color pattern in "1. Machine configuration".

Lighting color
Lighting
No. Machine status General YAMAHA
portion
Europe standard
01 Emergency stop status, safety cover open, CPU error, etc. Upper portion White Red

02 Pickup error, transport error, component supply run-out, etc. Middle portion Blue Yellow

03 Automatic operation is running. Lower portion Green Green

12. General specifications

YSM20R (SESMK18400-00) v2.001
36
12.5 Basic operation of machine
The basic operation of this machine is performed with the buttons on the operation panel as described in the
table below.
According to the shipment destination or the customer’s equipment specifications, the desired identification
color pattern can be selected using Lighting color pattern in "1. Machine configuration".

Button name Identification color

No. Basic operation General YAMAHA
English Chinese
Europe standard

Designation of active side on the front or rear operation

01 ACTIVE 激活 White White
console

02 Emergency stop status reset and servo ON READY 准备就绪 White White

03 Data reset or mounting order indexing RESET 复位 White White

04 Automatic operation start START 开始 Green Green

05 Automatic operation stop STOP 停机 White Red

ERROR
06 Error lock status reset 清除错误 Blue Yellow
CLEAR

12.6 Language used for operation screen and user’s manual

For language used for operation screens and user’s manual of this equipment, select a desired language from
English, Chinese, Korean, and Japanese.
Select the desired language using Display language in "1. Machine configuration" and Language written in
manual in "3. Arrangements / -1- Accessories".
* When installing this machine in an EU country, see "10.7 CE marking".

12. General specifications

YSM20R (SESMK18400-00) v2.001
37
12.7 Configuration of servo control axes
According to the total number of axes and machine configuration, 16 to 48 axes are controlled by the AC
servo motors.

YSM20R-2 main unit

Registration
No. System area and item Motor name Built-in Remarks
name
01 Frame beam A, left YA1 M01 ◎ Linear motor

02 Frame beam A, right YA2 M02 ◎ Linear motor

03 Frame beam B, right YB1 M03 ◎ Linear motor

04 Frame beam B, left YB2 M04 ◎ Linear motor

05 Frame beam A XA M05 ◎

06 Frame beam B XB M06 ◎

YSM20R-1 main unit

Registration
No. System area and item Motor name Built-in Remarks
name

01 Frame beam A, right YA1 M03 ◎ Linear motor

02 Frame beam A, left YA2 M04 ◎ Linear motor

03 Frame beam A XA M06 ◎

DS conveyor

Registration Motor Built-in

No. System area and item Remarks
name name YSM20R-2

01 Push-up 1 PU1 M07 △ Electromagnetic brake is built-in.

02 Push-up 2 PU2 M08 △ Electromagnetic brake is built-in.

03 Table shift 1 U1 M09 △

04 Table shift 2 U2 M10 △

05 Conveyor 1 CV1 M11 △

06 Conveyor 2 CV2 M12 △

07 Conveyor 3 CV3 M13 △

08 Conveyor 4 CV4 M14 △

09 Conveyor 1 width W1 M15 △

10 Conveyor 2 width W2 M16 △

11 Conveyor 3 width W3 M17 △

12 Conveyor 4 width W4 M18 △

12. General specifications

YSM20R (SESMK18400-00) v2.001
38
SL conveyor

Registration Motor Built-in

No. System area and item Remarks
name name YSM20R-2 YSM20R-1

Electromagnetic brake is
01 Push-up 1 PU1 M08 △ ◎
built-in.

02 Conveyor 1 CV1 M11 △ ◎

03 Conveyor 1 width W1 M15 △ ◎

HM head

Registration Motor Built-in

No. System area and item Remarks
name name YSM20R-2 YSM20R-1

01 HM head 1 up/down ZA1 / ZB1 M31 △ △ Linear motor

02 HM head 2 up/down ZA2 / ZB2 M32 △ △ Linear motor

03 HM head 3 up/down ZA3 / ZB3 M33 △ △ Linear motor

04 HM head 4 up/down ZA4 / ZB4 M34 △ △ Linear motor

05 HM head 5 up/down ZA5 / ZB5 M35 △ △ Linear motor

06 HM head 6 up/down ZA6 / ZB6 M36 △ △ Linear motor

07 HM head 7 up/down ZA7 / ZB7 M37 △ △ Linear motor

08 HM head 8 up/down ZA8 / ZB8 M38 △ △ Linear motor

09 HM head 9 up/down ZA9 / ZB9 M39 △ △ Linear motor

10 HM head 10 up/down ZA10 / ZB10 M40 △ △ Linear motor

11 HM head 1 rotation RA1 / RB1 M41 △ △

12 HM head 2 rotation RA2 / RB2 M42 △ △

13 HM head Scan SCA / SCB M43 △ △ Linear motor

FMhead

Registration Motor Built-in

No. System area and item Remarks
name name YSM20R-2 YSM20R-1

01 FM head 1 up/down ZA1 / ZB1 M51 △ △

02 FM head 2 up/down ZA2 / ZB2 M52 △ △

03 FM head 3 up/down ZA3 / ZB3 M53 △ △

04 FM head 4 up/down ZA4 / ZB4 M54 △ △

05 FM head 5 up/down ZA5 / ZB5 M55 △ △

06 FM head 1 rotation RA1 / RB1 M56 △ △

07 FM head 2 rotation RA2 / RB2 M57 △ △

08 FM head 3 rotation RA3 / RB3 M58 △ △

09 FM head 4 rotation RA4 / RB4 M59 △ △

10 FM head 5 rotation RA5 / RB5 M60 △ △

12. General specifications

YSM20R (SESMK18400-00) v2.001
39
cATS10 / sATS30 / sATS30NS

Registration Motor Built-in

No. System area and item Remarks
name name YSM20R-2 YSM20R-1

Electromagnetic brake is
01 rack up/down AZ1 / AZ2 M71 △ △
built-in.

02 Table back / forth AT1 / AT2 M72 △ △

03 Hook back / forth AH1 / AH2 M73 △ △

04 Supply hook back / forth AHS1 / AHS2 M74 △ △

* Meaning of "Built-in" mark ==> ◎ : Provided, △ : Selectable as option, No mark : not available
* "Motor name" is the name described in the control wiring diagram for maintenance support
(YAMAHA Support & Service Website).

12.8 Configuration of other motors

To cool the control box, motors, and cameras, FAN motors are installed at appropriate positions.

12. General specifications

YSM20R (SESMK18400-00) v2.001
40
12.9 Vision system (image recognition)
The vision system shown in the table below is used to recognize components and board marks.
The number of vision systems and their arrangement can be set according to the size of components to be
mounted and electrical specifications, etc. Select the setting using Fiducial camera / Multi-view camera in
"1. Machine Configuration".
* Actual component mounting is affected by other factors in addition to the image recognition capability.
Determining whether or not a given component can be mounted requires a test operation with an actual
sample of the component in question.

12.9.1 Fiducial camera

Item Remarks

System Fiducial camera

Right side of front head

Left side of front head

YSM20R-2
Right side of rear head
Camera position
Left side of rear head

Right side of head

YSM20R-1
Left side of head

Fieldof view 8 x 8mm

Application Fiducial mark detection, bad mark detection, teaching

Round mark 0.5 to 2mm dia. (YAMAHA recommended), square 0.5 to 2mm, diamond-shaped
0.5 to 2mm.
Mark shape The mark surface must not be scratched or soiled.
The contrast between the mark and the background board must be adequate (clear contrast).
Either of the mark and background can be reflective.

Mark surface Copper foil, gold plating, solder leveler

Glass fiber reinforced epoxy resin boards are ideal.

Background material
* When using ceramic or polyimide boards (flexible types), check to see if they are appropriate.
The detection area dimensions must be within the field-of-view range, and specified by entering
Detection area
their numeric values. (This minimizes wasted vision processing time.)
Within an area of 0.2mm from the outer edge of the mark, there must be no resist, silk
printing, thru-holes, or any pattern with the same optical characteristics as the mark.
Scan range
The mark to be scanned must be the only unique shape in the detection area.
* Specify the detection area so that it contains no similar shapes.
2 points or 4 points on board. It is preferable that the marks are located on the diagonal
Mark layout
line.

12. General specifications

YSM20R (SESMK18400-00) v2.001
41
12.9.2 Scan camera (standard for HM head)

Item Remarks

System Scan camera (with coaxial lighting)

Camera position HM head Bottom side of head

Field of view 18 x 18mm, Width 6mm (Side)

Application Component recognition

Maximum recognizable
12 x 12mm * For Type SV, 8 x 8 mm
size
Minimum recognizable
0201 square chip components ("mm" size)
size
Allowable component
6.5mm
height

Recognizable lead pitch 0.4mm or more

12.9.3 Multi-view camera (standard for FM head / option for HM head)

Item Remarks

Multi-view camera
System * In addition to detecting whether ball electrodes exist or not, the camera also detects whether
they are good or not by side lighting provided as standard.
Front right side of conveyor system
Camera position
Front right side of rear conveyor system

Field of view 50mm

Application Component recognition

55 x 100mm
Maximum recognizable
* Consult us for odd-form components such as long connectors.
size
* Recognition of components larger than 45mm sq. is available by Split recognition.
Minimum recognizable
03015 square chip component ("mm" size)
size

HM head 15mm or less

Allowable component
height
FM head 28mm or less

Recognizable lead pitch 0.3mm or more

Ball electrode size for

φ 0.1mm or more
present/absent judgment
Ball electrode size for
φ 0.15mm or more
pass/fail judgment

12. General specifications

YSM20R (SESMK18400-00) v2.001
42
12.9.4 Multi-view camera with coplanarity checker (option)

Item Remarks

Multi-view camera with coplanarity checker

System * Component recognition performance is the same as that of the multi-view camera
(in 12.9.3) excep for the coplanarity checker function.

Camera position Installed in the multi-view camera for component recognition

Field of view 50mm

Detection of variations in the height direction of multiple row lead electrodes and ball
Application electrodes, that is, the detection of lead coplanarity and linearity. Also called lead float
inspection.
Maximum recognizable
45 x 45mm
size

HM head 15mm or less

Allowable component
height
FM head 28mm or less

Coplanrity detection
± 0.025mm
accuracy

Recognizable lead pitch 0.3mm or more

Recognizable lead width 0.12mm or more

Recognizable ball
φ 0.25mm or more
electrode

12.9.5 Side-view camera

Item Remarks

System Side-view camera

HM head Installed in the scan camera

Camera position
FM head Bottom side of head

Front and back side check for lead components (mini-mold transistors, two-terminal diodes,
Application etc.) with 1.2mm or less thickness
Pickup error detection, soiled nozzle detection, component release check
Maximum recognizable
3.2 x 3.2mm
size
Allowable component
1.2mm or less
height

12. General specifications

YSM20R (SESMK18400-00) v2.001
43
12.9.6 Smart recognition

Item Remarks

System Applicable component size

This function is intended to provide a recognition algorism with high versatility and robustness.
A component shape model is created from the component image that has been captured.
Application The positioning of the component is performed using this component shape model.
This allows the recognition of components that are impossible or difficult to define with existing
algorisms.

Recognition accuracy (3σ) ± 0.03mm, ± 1 deg.

Applicable component
1.0 x 0.5mm to 45 x 45mm
size

12. General specifications

YSM20R (SESMK18400-00) v2.001
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12.10 Feeder bank configuration
The feeder bank configuration of this machine can be selected from those shown in the table below.
Select using Feeder Bank in "1. Machine Configuration".

Number of Layout
Configura- 8mm wide
layout illustration Details
tion tape
YSM20R-2 YSM20R-1
feeders

Rear

#001 32 32
#011 Front right : 32-feeder exchange carriage
#009 #101 164 133 132 101
Front left : 32-feeder exchange carriage
F64 / 64 128 Rear right : 32-feeder exchange carriage
#019 #111 1 32 33 64
Rear left : 32-feeder exchange carriage
#00H
32 32
#01H
Front

Rear

#002 32 32
#012 164 133 132 101 Front right : 32-feeder exchange carriage
#00A #102 Front left : CATS10
#01A #112 Rear right : 32-feeder exchange carriage
33 64 Rear left : 32-feeder exchange carriage
#00J
#01J cATS10 32
Front
F32 / 64
Rear

#005 32 32
#015 164 133 132 101 Front right : 32-feeder exchange carriage
#00D #105 Front left : sATS30 or sATS30NS
#01D #115 Rear right : 32-feeder exchange carriage
33 64 Rear left : 32-feeder exchange carriage
#00M
#01M sATS30 32
Front

96
Rear

#003 32 cATS10
#013 Front right : 32-feeder exchange carriage
164 133
#00B #103 Front left : 32-feeder exchange carriage
#01B #113 Rear right : CATS10
Rear left : 32-feeder exchange carriage
#00K 1 32 33 64

#01K
32 32
Front

F64 / 32

Rear

#006 32 sATS30
#016 Front right : 32-feeder exchange carriage
164 133
#00E #106 Front left : 32-feeder exchange carriage
#01E #116 Rear right : sATS30 or sATS30NS
Rear left : 32-feeder exchange carriage
#00N 1 32 33 64
#01N
32 32
Front

12. General specifications

YSM20R (SESMK18400-00) v2.001
45
 Number of
Layout
Configura- 8mm wide
layout illustration Details
tion tape
YSM20R-2 YSM20R-1
feeders

Rear

#004 32 cATS10
#014 133 Front right : 32-feeder exchange carriage
164
#00C #004 Front left : CATS10
#01C #114 Rear right : CATS10
33 64 Rear left : 32-feeder exchange carriage
#00L
#01L cATS10 32
Front

Rear

#007 32 sATS30
#017 133 Front right : 32-feeder exchange carriage
164
#00F #107 Front left : sATS30 or sATS30NS
#01F #117 Rear right : sATS30 or sATS30NS
33 64 Rear left : 32-feeder exchange carriage
#00P
#01P sATS30 32
Front

F32 / 32 64

Rear

#00S 32 cATS10
#01S 133 Front right : 32-feeder exchange carriage
164
#00U #10S Front left : sATS30 or sATS30NS
#01U #11S Rear right : CATS10
33 64 Rear left : 32-feeder exchange carriage
#00W
#01W sATS30 32
Front

Rear

#00T 32 sATS30
#01T 133 Front right : 32-feeder exchange carriage
164
#00V #10T Front left : CATS10
#01V #11T Rear right : sATS30 or sATS30NS
33 64 Rear left : 32-feeder exchange carriage
#00X
#01X cATS10 32
Front

Rear

70
#008
#018 170 101
#00G #108 Front : 70-feeder fixed plate
N70 / 70 140 Rear : 70-feeder fixed plate
#01G #118
1 70
#00R
#01R 70

Front

12. General specifications

YSM20R (SESMK18400-00) v2.001
46
12.11 Feeder lane configuration
For an overall feeder lane layout, refer to the figure and table stated in "12.10 Feeder bank configuration".
The feeders that can be used by each head may vary depending on the relationship between the head shape
and X-axis movable range and the feeder bank layout.
The feeder set numbers that can be used by each head of the machine are as follows:

Feeder set number

HM head Supply form Head
Table A Table B
1 1 to 55 101 to 155
2 1 to 56 101 to 156
3 1 to 57 101 to 157
4 1 to 58 101 to 158
5 1 to 59 101 to 159
32-feeder exchange carriage
6 2 to 60 102 to 160
7 3 to 61 103 to 161
8 4 to 62 104 to 162
9 5 to 63 105 to 163
10 6 to 64 106 to 164
YSM20R-2
1 1 to 61 101 to 161
2 1 to 62 101 to 162
3 1 to 63 101 to 163
4 1 to 64 101 to 164
5 1 to 65 101 to 165
70-feeder fixed plate
6 2 to 66 102 to 166
7 3 to 67 103 to 167
8 4 to 68 104 to 168
9 5 to 69 105 to 169
10 6 to 70 106 to 170
1 6 to 64 101 to 155
2 5 to 63 101 to 156
3 4 to 62 101 to 157
4 3 to 61 101 to 158
5 2 to 60 101 to 159
32-feeder exchange carriage
6 1 to 59 102 to 160
7 1 to 58 103 to 161
8 1 to 57 104 to 162
9 1 to 56 105 to 163
10 1 to 55 106 to 164
YSM20R-1
1 6 to 70 101 to 161
2 5 to 69 101 to 162
3 4 to 68 101 to 163
4 3 to 67 101 to 164
5 2 to 66 101 to 165
70-feeder fixed plate
6 1 to 65 102 to 166
7 1 to 64 103 to 167
8 1 to 63 104 to 168
9 1 to 62 105 to 169
10 1 to 61 106 to 170

12. General specifications

YSM20R (SESMK18400-00) v2.001
47
 Feeder set number
FM head Supply form Head
Table A Table B
1 1 to 55 101 to 155
2 1 to 57 101 to 157
32-feeder exchange carriage 3 2 to 59 102 to 159
4 4 to 61 104 to 161
5 6 to 63 106 to 163
YSM20R-2
1 1 to 61 101 to 161
2 1 to 63 101 to 163
70-feeder fixed plate 3 2 to 65 102 to 165
4 4 to 67 104 to 167
5 6 to 69 106 to 169
1 6 to 63 101 to 155
2 4 to 61 101 to 157
32-feeder exchange carriage 3 2 to 59 102 to 159
4 1 to 57 104 to 161
5 1 to 55 106 to 163
YSM20R-1
1 6 to 63 101 to 161
2 4 to 61 101 to 163
70-feeder fixed plate 3 2 to 59 102 to 165
4 1 to 57 104 to 167
5 1 to 55 106 to 169

12. General specifications

YSM20R (SESMK18400-00) v2.001
48
12.12 Signal specifications
12.12.1 Machine-to-machine signal specifications (between this machine and post-process machine)

* Next Interface
According to the operating conditions, such as machine combination and signal cable selection, make
appropriate selections from the table shown below.
These specifications must match the selected settings in "12.12.2 Machine-to-machine signal specifications"
(between this machine and pre-process machine: Previous interface).
* When connecting to other company’s machine, the customer shall be held responsible for maintenance of
the functions related to other company’s machine.
Selection
GATE signal ADVANCED (extended) ADVANCED (extended) SMEMA signal
specifications GATE specifications GATE 2 specifications specifications
Next interface connector on
this machine AMP: 206043-1 YAMAHA YV series or YAMAHA YS series (YS) SMEMA signal
(Receptacle 14 pins) YAMAHA X series or later
earlier (YV or earlier) and or later compatible
(X / Xg / YG / YS)
other company’s machine *1 machine

Pin
Class Signal name Signal name Signal name Signal name
No
GATE IN Board BUSY IN
1 DC +24V Status signal input
(com) unloading (com)
showing that the
request signal
PNP input post-process Same as left.
GATE IN input from the BUSY IN machine is loading
2 (Judged as ON when post-process
(input) (input) the board.
the voltage is +24V.) machine
Relay
BA OUT
3 contact Conducted Not used. Status signal output
(output)
output / Closed showing that this
Same as left.
Relay when machine is ready to
turned ON. BA OUT unload the board.
4 contact Not used.
(output)
output
Dedicated to mating Dedicated to mating Dedicated to mating
5 Incorrect Key plug designation designation designation
connection inserted. (Blocked) (Blocked) (Blocked)
prevention
function Dedicated to mating Dedicated to mating Dedicated to mating
6 application designation designation designation
(Receivable) (Receivable) (Receivable)
7 DC 0V Not used. Not used. Not used.
SMEMA
8 Reserved. Reserved. Reserved. Reserved.
specifications
Relay
UR OUT Status signal output
9 contact Conducted Not used.
(output) showing that this
output / Closed
machine is running in Same as left
Relay when
UR OUT the automatic
10 contact turned ON. Not used.
(output) operation mode.
output
LR IN Status signal input
11 DC +24V Not used.
(com) showing that the
post-process
PNP input Same as left
LR IN machine is running in
12 (Judged as ON when Not used. the automatic
(input)
the voltage is +24V.) operation mode.
Not used. Not used. LE IN Signal input
13 DC +24V
*2 *2 (com) showing the
board presence
status at the
PNP input standby position
Not used. Not used. LE IN
14 (Judged as ON when of the post
*2 *2 (input)
the voltage is +24V.) process
machine

*1 : The YS / YG series mounters have already been applicable to the ADVANCED GATE 2 specifications
from the machines shipped in November, 2009. When connecting the YS / YG series mounter shipped
before this date to the line, the machine (except for YS24) needs to be modified.
*2 : This signal can be handled as the counter reset signal input.
(The signal waits for replacement of the magazine rack of the unloader.)

12. General specifications

YSM20R (SESMK18400-00) v2.001
49
[GATE IN] : When this signal turns ON (conducts), this machine judges that the board unloading is
requested from the post-process machine and so unloads the board if the work of this machine has
been completed. The post-process machine output is a relay contact
(dry contact : no-voltage circuit).
[BUSY IN] : This input signal informs this machine that the post-process machine is loading a board.
The post-process machine output is a relay contact (dry contact: no-voltage circuit).
[BA OUT] : This output signal informs the post-process machine that this machine is ready to unload a
board.
[UR OUT] : This output signal informs the post-process machine that this machine is running in automatic
mode.
[LR IN] : This input signal informs this machine that the post-process machine is running in automatic
mode. The post-process machine output is a relay contact (dry contact : no-voltage circuit).
[LE IN] : This signal is used for Advanced (extended) GATE 2 signal specifications when the "inter-machine
board standby function" used between mounters is enabled. This input signal informs this machine
that a board is at the standby position between this machine and post-process machine.
The post-process machine output is a relay contact (dry contact: no-voltage circuit).
The cable with a yellow marking put close to the connector should be used for the machine-to-
machine cable.

Machine-to-machine signal specifications (between this machine and post-process machine)

* Next Interface

I/O BOARD
DC+24V 1
PNP input Relay input
2
3
Relay input Input
4
5
6
7
GND
8
9
Relay input Input
10
DC+24V 11
PNP input Relay input
12
DC+24V 13
PNP input Relay input
14

Next Interface on this machine Previous Interface on post-process machine

Next Interface connector

AMP: 206043-1
(Receptacle 14 pins)

3 1
7 4
11 8
14 12

12. General specifications

YSM20R (SESMK18400-00) v2.001
50
12.12.2 Machine-to-machine signal specifications (between this machine and re-process machine)

* Previous Interface
According to the operating conditions, such as machine combination and signal cable selection, make
appropriate selections from the table shown below.
These specifications must match the selected settings in "12.12.1 Machine-to-machine signal specifications"
(between this machine and post-process machine: Next interface).
* When connecting to other company’s machine, the customer shall be held responsible for maintenance of
the functions related to other company’s machine.
Selection
GATE signal ADVANCED (extended) ADVANCED (extended) SMEMA signal
specifications GATE specifications GATE 2 specifications specifications
Next interface Connector on
this machine AMP: 206043-1 YAMAHA YV series or
YAMAHA X series or SMEMA signal
(Receptacle, 14 pins) earlier (YV or earlier) YAMAHA YS series (YS)
later compatible
and other company’s or later *1
(X / Xg / YG / YS) machine
machine
Pin
Class Signal name Signal name Signal name Signal name
No
Relay GATE Board BUSY Status signal
1 contact Conducted OUT unloading OUT output showing
output / Closed (output) request signal (output) that this
Same as left
Relay when GATE output to the BUSY machine is
2 contact turned ON. OUT pre-process OUT loading the
output (output) machine (output) board.

BA IN Status signal
3 DC +24V Not used. input showing
(com)
that the
PNP input pre-process Same as left
BA IN machine is ready
4 (Judged as ON when Not used.
(input) to unload the
the voltage is +24V.)
board.
ncorrect Dedicated to mating Dedicated to mating Dedicated to mating
5
connection designation (Receivable) designation (Receivable) designation (Receivable)
prevention
function Key plug Dedicated to mating Dedicated to mating Dedicated to mating
6
application inserted. designation (Blocked) designation (Blocked) designation (Blocked)

7 Reserved. Reserved. Reserved. Reserved.

8 Reserved. Reserved. Reserved. Reserved.

Status signal
UR IN
9 DC +24V Not used. input showing SMEMA
(com)
that the specifications
pre-process
Same as left.
PNP input machine is
UR IN
10 (Judged as ON when Not used. running in the
(input)
the voltage is +24V.) automatic
operation mode.
Relay Status signal
LR OUT
11 contact Not used. output showing
Conducted (output)
output that this
/ Closed machine is
Same as left.
Relay when running in the
turned ON. LR OUT automatic
12 contact Not used.
(output) operation
output
mode.
LE OUT Machine-to-
Relay
or machine board
13 contact Not used. Not used.
LS OUT standby status
output
Conducted (output) signal output to
the pre-process
/ Closed
machine or board
when LE OUT
Relay carry-in priority
turned ON. or
14 contact Not used. Not used. lane selection
LS OUT signal output
output
(output) during dual-lane
operation

*1 : The YS / YG series mounters have already been applicable to the ADVANCED GATE 2 specifications
from the machines shipped in November, 2009. When connecting the YS / YG series mounter shipped
before this date to the line, the machine (except for YS24) needs to be modified.

12. General specifications

YSM20R (SESMK18400-00) v2.001
51
[GATE OUT] : When this machine is ready for operation, it outputs this board unloading request ON
(conduct) signal to the pre-process machine.
[BUSY OUT] : This output signal informs the pre-process machine that this machine is loading a board.
[BA IN] : This input signal informs this machine that the pre-process machine is ready to unload a board.
The pre-process machine output is a relay contact (dry contact : no-voltage circuit).
[UR IN] : This input signal informs this machine that the pre-process machine is running in automatic mode.
The pre-process machine output is a relay contact (dry contact: no-voltage circuit).
[LR OUT] : This output signal informs the pre-process machine that this machine is running in automatic
mode.
[LE OUT] : This signal is used for the Advanced (extended) GATE 2 specifications when the "inter-machine
board standby function" used between mounters is enabled. This output signal informs the pre-
process machine that a board is at the standby position between this machine and pre-process
machine. The cable with a yellow marking put close to the connector should be used for the
machine-to-machine cable.
[LS OUT] : This signal is used for the Advanced (extended) GATE 2 signal specifications only when the
"priority lane signal output" setting is enabled.
When using the dual-lane, this output signal is used to select the priority lane on the pre-process
machine that unloads the next board. (Example of pre-process machine: dual-lane branching
conveyors, solder printers, etc.) The cable with a yellow marking put close to the connector should
be used for the machine-to-machine cable.

Machine-to-machine signal specifications (between this machine and pre-process machine)

* Previous Interface

I/O BOARD

1
Input Relay output
2
3 DC+24V
Relay output PNP input
4
5
6
7
8
9 DC+24V
Relay output PNP input
10
11
Input Relay output
12
13
Input Relay output
14

Next Interface on pre-process machine Previous Interface on this machine

Previous Interface connector

AMP: 206043-1
(Receptacle 14 pins)

3 1
7 4
11 8
14 12

12. General specifications

YSM20R (SESMK18400-00) v2.001
52
12.13 Carriage type tray supply unit
The cATS10 is compatible with the YSM20R-2 and YSM20R-1, and can be installed on the front and rear of
the machine.

Unit cATS10 (Carriage type tray supply unit)

Type KLX-000, KLX-100

Outline dimensions L480 x W870 x H1,150 mm

Weight Approx. 160kg

Power supply / air supply source Supplied from this machine

Component pickup head See the illustration on the following page.

Component supply format Tray loaded components

Maximum tray size L335 x W230mm

Allowable height <Tray + components> With a 12.5mm pallet pitch 8.5mm or less
* Height of mountable components
With a 25mm pallet pitch 20mm or less
depends on the head type. For details,
see "11.5.1 Height of mountable
With a 37.5mm pallet pitch 32mm or less
components".
Number of magazine racks that can be stored: 1 set
Number of component types Number of pallets that can be stored: Maximum of 10
* Each magazine rack can be replaced at a time.
Maximum loaading weight (940g) = Standard pallet (approx. 440g) + tray and
Maximum loading weight electronic components (500g or less)
* When special-order pallets are used, check the weight of each pallet itself.
427
1150

905
740
123

479 868

316 51

187
558
16
7

* The magazine racks and pallets are available in two types: standard type and IT-Option type (with
barcode).
* The pallets used for the cATS are identical with the YS pallets.
* One recovery pallet (option) can be used in each magazine rack.
Select using QFP recovery pallet in "1. Machine Configuration".

12. General specifications

YSM20R (SESMK18400-00) v2.001
53
12.14 Fixed type tray supply unit
sATS30 and sATS30NS are compatible with the YSM20R-2 and YSM20R-1, and can be installed on the front
and rear of the machine.

sATS30 sATS30NS
Unit
(Fixed type tray supply unit) (ATS for nonstop tray replacement)

Type KMA-000 KMH-000

Outline dimensions L562 x W899 x H1,542 mm L562 x W1,187 x H1,542 mm

Weight Approx. 250kg Approx. 290kg

Power supply / air supply source Supplied from this machine

Component pickup head See the illustration on the following page.

Component supply format Tray loaded components

Compatible tray size L335 x W230mm or smaller

With a 12.5mm
Allowable height <Tray + components> 8.5mm or less
pallet pitch
* Height of mountable components
With a 25mm
depends on the head type. 20mm or less
pallet pitch
For details, see "11.5.1 Height of
mountable components". With a 37.5mm
32mm or less
pallet pitch
Number of magazine racks that can Number of magazine racks that can
be stored: 2 set be stored: 2 set
Number of component types Number of pallets that can be stored: Number of pallets that can be stored:
Maximum of 30 Maximum of 30
* Each magazine rack can be replaced at a time. * Allow pallet supply at any time by supply station.

Maximum loaading weight (940g) = Standard pallet (approx. 440g) + tray and
Maximum loading weight electronic components (500g or less)
* When special-order pallets are used, check the weight of each pallet itself.
sATS30 sATS30NS

407

455
1572
1542

905
745
120
905
745

562
120

1187
400
562 899
347

385 77
54

525
525

330

* The magazine racks and pallets are available in two types: standard type and IT-Option type (with
barcode).
* The pallets used for the cATS are identical with the YS pallets.
* One recovery pallet (option) can be used in each magazine rack.
Select using QFP recovery pallet in "1. Machine Configuration".

12. General specifications

YSM20R (SESMK18400-00) v2.001
54
Relationship between the tray size / pallet area and the component pickup heads
(Common cATS10 and sATS30)
YSM20R-2 HM head
Table B

H10 337
H9 12 310

210
250
Components in this area can be Components in this area can
picked up with heads H1 to H8, be picked up with all heads.
but cannot be picked up with
heads H9 and H10.

Components in this area cannot

be picked up with any head.

Table A

Components in this area cannot

be picked up with any head.

Components in this area can be

Components in this area can picked up with heads H1 to H8,
be picked up with all heads. but cannot be picked up with
heads H9 and H10.
250
210

H10
H9
310 12
337

12. General specifications

YSM20R (SESMK18400-00) v2.001
55
YSM20R-2 FM head
Table B

337
316
H5

210
250
Components in this area can be Components in this area can
picked up with heads H1 to H4, be picked up with all heads.
but cannot be picked up with
head H5.

Components in this area cannot

be picked up with any head.

Table A

Components in this area cannot

be picked up with any head.

Components in this area can be

Components in this area can picked up with heads H1 to H4,
be picked up with all heads. but cannot be picked up with
head H5.
250
210

H5
316
337

12. General specifications

YSM20R (SESMK18400-00) v2.001
56
YSM20R-1 HM head Rear side

337
H10 12 310
H9

210
250
Components in this area can be
picked up with heads H1 to H8,
but cannot be picked up with Components in this area can
heads H9 and H10. be picked up with all heads.

Components in this area cannot

be picked up with any head.

YSM20R-1 HM head Front side

Components in this area cannot

be picked up with any head.

Components in this area can be

Components in this area can picked up with heads H1 to H8,
be picked up with all heads. but cannot be picked up with
heads H9 and H10.
250
210

H10
H9

310 12
337

12. General specifications

YSM20R (SESMK18400-00) v2.001
57
YSM20R-1 FM head Rear side

337
H5 316

210
250
Components in this area can be
picked up with heads H1 to H4,
but cannot be picked up with Components in this area can
head H5. be picked up with all heads.

Components in this area cannot

be picked up with any head.

YSM20R-1 FM head Front side

Components in this area cannot

be picked up with any head.

Components in this area can be

Components in this area can picked up with heads H1 to H4,
be picked up with all heads. but cannot be picked up with
head H5.
250
210

H5

316
337

12. General specifications

YSM20R (SESMK18400-00) v2.001
58
Allowable component height <tray + component> (Common cATS10, sATS30 and sATS30NS)
When pallet pitch is 12.5mm => 8.5mm or less

Pallet Pitch
(Step in Rack) 5
8.5 or Less
12.5

12.5

12.5 Component

Tray

When pallet pitch is 25mm => 20mm or less

* Height must be 15mm or less when HM heads are used.
Pallet Pitch 15 or Less
(Step in Rack) 5

25 20 or Less

25 Component

Tray

When pallet pitch is 37.5mm => 32mm or less

* This applies only to FM heads.
28 or Less
Pallet Pitch
(Step in Rack) 5

32.0 or Less
37.5

37.5
Component

Tray

12. General specifications

YSM20R (SESMK18400-00) v2.001
59
12.15 Recovery pallet
Sticky Sheet Area

33
2
(s
tic
ky
ar
ea
)
icky area)
246 (st

This pallet is used to collect defective components detected by the image recognition system without
discarding them. One recovery pallet can be set per magazine rack. Note that this reduces the number of
pallets used for component supply.
An adhesive resin sheet attached on the surface of the recovery pallet temporarily holds the components that
were returned and placed on the recovery pallet.

Default setting for the number of components that can be collected: 18

The components like those shown below will not be collected, because it is difficult to hold them on the
adhesive sheet on the recovery pallet.
Center of gravity

H
H
Center of gravity > 2
Protruding part
PGA EP-ROM

The graph and table on the next page show a general guide for components that can be collected or not. This
mainly depends on the component weight and the area that makes contact with the adhesive sheet.

Recoverable component size: ⇒ 5 x 5mm to 45 x 45mm *

* A setting change is required for components larger than this. A setting to accommodate larger components
will reduce the number of components which can be recovered.

Recoverable component height: ⇒ H8.5mm or less (pallet pitch of 12.5mm)

H15mm or less (pallet pitch of 25mm)

12. General specifications

YSM20R (SESMK18400-00) v2.001
60
Relationship of component's weight and the amount of area which contacts the sticky sheet

Connector Relay
X
H

X Y

Component's amount of Y
area contacting the sticky
sheet（mm2）
30

Recoverable Not recoverable

25
PLCC Relay
QFP(208-pin)
20
BGA(292-pin)
15 Connector

10 QFP(208-pin)

5
PGA EP-ROM

0 5 10 15 20
Weight of recovered
component (g)

X
X
H
H

PGA EP-ROM
Y

Component Height H Contact area

X(mm) Y(mm) Weight (g) 2 Remarks
name (mm) (mm )
PLCC 30.0 30.0 4.3 6.8 21.0

Compatible Relay 18.8 12.8 14.2 8.7 23.0 See figure above.
component
QFP208pin 30.6 30.6 4.1 5.5 21.0
examples
BGA292pin 27.0 27.0 2.2 2.7 17.9

Connector 22.5 3.5 5.8 0.8 15.4 See figure above.

QFP100pin 24.7 18.7 2.9 1.7 10.0

Component Height H Contact area

X(mm) Y(mm) Weight (g) 2 Remarks
name (mm) (mm )
Incompatible
PGA 25.0 25.0 8.2 5.8 2.4 See figure above.
component
examples
EP ROM 35.7 14.7 7.1 8.8 3.9 See figure above.

12. General specifications

YSM20R (SESMK18400-00) v2.001
61
13. References and details
13.1 Layout configuration
The layout is composed of items ① to ⑪ shown below.

YSM20R-2 - HM - HM - R - F - DS - 2 - F64/64 - N - N - #009#BN

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪
Layout

No. Item Remarks

YSM20R-2 : 2 beams
① Frame beam type
YSM20R-1 : 1beams
HM : HM head
② Head A
FM : FM head
HM : HM head
③ Head B FM : FM head
N : None
R : Right
④ Conveyor entrance
L : Left
F : Front
⑤ Conveyor reference
R : Rear
DS : Dual stage
⑥ Conveyor type SL3 : Single lane (L360)
SL5 : Single lane (L510)
N : None
Number of multi-view 1A : A (front) side
⑦
cameras 1B : B (rear) side
2 : Front/rear
F64 / 64 : 32-feeder carriage x 4
F32 / 64 : 32-feeder carriage, 1 on front and 2 on rear
⑧ Feeder specficaitions F64 / 32 : 32-feeder carriage, 2 on front and 1 on rear
F32 / 32 : 32-feeder carriage, 1 on front and 1 on rear
N70 / 70 : 70-feeder fixed plate on front and rear
N : Standard 1374mm
E1 : Entrance extension 1559mm
⑨ Conveyor length E2 : Exit extension 1559mm
E3 : Both 1744mm
S : Special order
N : None
CF : cATS10 (Front) NF : sATS30NS (Front)
CR : cATS10 (Rear) NR : sATS30NS (Rear)
C2 : cATS10 (Front and Rear) N2 : sATS30NS (Front and Rear)
SF : sATS30 (Front) NC : sATS30NS (Front) / cATS10 (Rear)
⑩ Tray Supply SR : sATS30 (Rear) CN : cATS10 (Front) / sATS30NS (Rear)
S2 : sATS30 (Front and Rear) SN : sATS30 (Front) / sATS30NS (Rear)
SC : sATS30 (Front) / cATS10 (Rear) NS : sATS30NS (Front) / sATS30 (Rear)
CS : cATS10 (Front) / sATS30 (Rear)
Special order : Other than those above

⑪ Type #xxx#xx

* Rear conveyor reference is a special order item.

13. References and details

YSM20R (SESMK18400-00) v2.001
62
Layouts list (2 Beam)
Number of
Conveyor Conveyor Feeder bank Conveyor Conveyor
Layouts No. Maximum PCB size multi Tray feeder
entrance reference Composition type length
camera

#001 F64 / 64 None

#002 F32 / 64 cATS10 (Front)

#003 F64 / 32 cATS10 (Rear)

#004 F32 / 32 cATS10 (Both)

sATS30 (Front) or
#005 F32 / 64
sATS30NS (Front)
sATS30 (Rear) or
#006 L510mm × W490mm F64 / 32
sATS30NS (Rear)
(Option : L810mm ×W490mm) Single
sATS30 (Front) or
or Lane sATS30NS (Front) /
#007 L360mm × W490mm F32 / 32
sATS30 (Rear) or
sATS30NS (Rear)

#008 N70 / 70 None

sATS30 (Front) or
#00S sATS30NS (Front)
/ cATS10 (Rear)
F32 / 32
1,374mm (Normal) cATS10 (Front) /
#00T None 1,559mm (Entrance sATS30 (Rear) or
1 : Front extension) sATS30NS (Rear)
Right Front
1 : Rear 1,559mm
#009 F64 / 64 None
2 : Both (Exit extension)
#00A F32 / 64 1,744mm (Both) cATS10 (Front)

#00B F64 / 32 cATS10 (Rear)

#00C F32 / 32 cATS10 (Both)

sATS30 (Front) or
#00D F32 / 64
sATS30NS (Front)
sATS30 (Rear) or
#00E F64 / 32
sATS30NS (Rear)
Dual
L810mm x W490mm sATS30 (Front) or
Stage sATS30NS (Front) /
#00F F32 / 32
sATS30 (Rear) or
sATS30NS (Rear)

#00G N70 / 70 None

sATS30 (Front) or
#00U sATS30NS (Front) /
cATS10 (Rear)
F32 / 32
cATS10 (Front) /
#00V sATS30 (Rear) or
sATS30NS (Rear)

13. References and details

YSM20R (SESMK18400-00) v2.001
63
 Number of
Conveyor Conveyor Feeder bank Conveyor Conveyor
Layouts No. Maximum PCB size multi Tray feeder
entrance reference Composition type length
camera

#011 F64 / 64 None

#012 F32 / 64 cATS10 (Front)

#013 F64 / 32 cATS10 (Rear)

#014 F32 / 32 cATS10 (Both)

sATS30 (Front) or
#015 F32 / 64
sATS30NS (Front)
sATS30 (Rear) or
#016 L510mm × W490mm F64 / 32
sATS30NS (Rear)
(Option : L810mm ×W490mm) Single
sATS30 (Front) or
or Lane sATS30NS (Front) /
#017 L360mm × W490mm F32 / 32
sATS30 (Rear) or
sATS30NS (Rear)

#018 N70 / 70 None

sATS30 (Front) or
#01S sATS30NS (Front) /
cATS10 (Rear)
F32 / 32
1,374mm (Normal) cATS10 (Front) /
#01T None 1,559mm (Entrance sATS30 (Rear) or
1 : Front extension) sATS30NS (Rear)
Left Front
1 : Rear 1,559mm
#019 F64 / 64 None
2 : Both (Exit extension)
#01A F32 / 64 1,744mm (Both) cATS10 (Front)

#01B F64 / 32 cATS10 (Rear)

#01C F32 / 32 cATS10 (Both)

sATS30 (Front) or
#01D F32 / 64
sATS30NS (Front)
sATS30 (Rear) or
#01E F64 / 32
sATS30NS (Rear)
Dual
L810mm x W490mm sATS30 (Front) or
Stage sATS30NS (Front) /
#01F F32 / 32
sATS30 (Rear) or
sATS30NS (Rear)

#01G N70 / 70 None

sATS30 (Front) or
#01U sATS30NS (Front) /
cATS10 (Rear)
F32 / 32
cATS10 (Front) /
#01V sATS30 (Rear) or
sATS30NS (Rear)

13. References and details

YSM20R (SESMK18400-00) v2.001
64
Layouts list (1 Beam)
Number of
Conveyor Conveyor Feeder bank Conveyor Conveyor
Layouts No. Maximum PCB size multi Tray feeder
entrance reference Composition type length
camera

#101 F64 / 64 None

#102 F32 / 64 cATS10 (Front)

#103 F64 / 32 cATS10 (Rear)

#104 F32 / 32 cATS10 (Both)

sATS30 (Front) or
#105 F32 / 64
sATS30NS (Front)
sATS30 (Rear) or
#106 F64 / 32
sATS30NS (Rear)
Right sATS30 (Front) or
sATS30NS (Front) /
#107 F32 / 32
sATS30 (Rear) or
sATS30NS (Rear)

#108 N70 / 70 None

sATS30 (Front) or
#10S sATS30NS (Front) /
cATS10 (Rear)
F32 / 32
1,374mm (Normal) cATS10 (Front) /
#10T L510mm × W490mm None 1,559mm (Entrance sATS30 (Rear) or
(Option : L810mm ×W490mm) 1 : Front Single extension) sATS30NS (Rear)
Front
or 1 : Rear Lane 1,559mm
#111 F64 / 64 None
L360mm × W490mm 2 : Both (Exit extension)
#112 F32 / 64 1,744mm (Both) cATS10 (Front)

#113 F64 / 32 cATS10 (Rear)

#114 F32 / 32 cATS10 (Both)

sATS30 (Front) or
#115 F32 / 64
sATS30NS (Front)
sATS30 (Rear) or
#116 F64 / 32
sATS30NS (Rear)
Left sATS30 (Front) or
sATS30NS (Front) /
#117 F32 / 32
sATS30 (Rear) or
sATS30NS (Rear)

#118 N70 / 70 None

sATS30 (Front) or
#11S sATS30NS (Front) /
cATS10 (Rear)
F32 / 32
cATS10 (Front) /
#11T sATS30 (Rear) or
sATS30NS (Rear)

13. References and details

YSM20R (SESMK18400-00) v2.001
65
13.2 Nozzle
"Narrow-pitch" 31X nozzle

Applicable Applicable Parts number

Type Outer shape Components Components
(mm) (inch)

0.35

0.25
0402 01005 KHY-M77A0-A0X,
3110A
3010A
3110A
310A

dedicated dedicated NZL.310 / 3010 / 3110

0.7
0603 0201 KHY-M7710-A4X,

0.3
311A
311A

dedicated dedicated NOZZLE 311A ASSY.

1.2 1005
1608 0402
0.45

KHY-M7720-A3X,
312A
312A

* Default 0603 NOZZLE 312A ASSY.

setting

1.95
2012 0805
KHY-M7730-A2X,
313A 3216 1206
313A

NOZZLE 313A ASSY.

1.25

3225 1210

4
KHY-M7740-A0X,
314A SOP
303A
314A

NOZZLE 303A / 314A AS.

QFP KHY-M7750-A0X,
5.7

315A
304A
315A

(□32mm or less) NOZZLE 304A / 315A AS.

Large component
(□32mm to 45X100mm) KHY-M7780-A0X,
8.9
307A
318A

318A
* HM head can be attached only NOZZLE 307A / 318A AS.
H3 / H8

3
Cylindrical components KHY-M7770-A0X,
317A
* With V-cut NOZZLE 306A / 317A AS.
306A
317A

* Select either nozzle for the head to be used. The nozzle must be selected exclusively.
* According to the restrictions on operating program, 31X nozzle and 30X nozzle cannot be mixed within
one head.

13. References and details

YSM20R (SESMK18400-00) v2.001
66
 Standard 30X nozzle

Applicable Applicable Parts number

Type Outer shape Components Components
(mm) (inch)

0.35

0.25
0402 01005 KHY-M77A0-A0X,
3010A
3010A
3110A
310A

dedicated dedicated NZL.310 / 3010 / 3110

0.65 0603
1005 0201 KHN-M7710-A4X,
301A
301A

0.65
* Default 0402 NOZZLE 301A ASSY.
setting
1.7
1608 0603
KHN-M7720-A3X,
302A 2012 0805
302A

0.9 NOZZLE 302A ASSY.

3216 1206

4
KHY-M7740-A0X,
303A SOP
303A
314A

NOZZLE 303A / 314A AS.

QFP KHY-M7750-A0X,
5.7

304A
304A
315A

(□32mm or less) NOZZLE 304A / 315A AS.

Large component
(□32mm to 45X100mm) KHY-M7780-A0X,
8.9
307A
318A

307A
* HM head can be attached only NOZZLE 307A / 318A AS.
H3 / H8

3
Cylindrical components KHY-M7770-A0X,
306A
306A
317A

* With V-cut NOZZLE 306A / 317A AS.

* Select either nozzle for the head to be used. The nozzle must be selected exclusively.
* According to the restrictions on operating program, 31X nozzle and 30X nozzle cannot be mixed within
one head.

13. References and details

YSM20R (SESMK18400-00) v2.001
67
Installation nozzle (2-beam specs.)

Item Details

Front head * Table A

HM head
Installation nozzle
* Write when no nozzle station is provided.
* According to the restrictions on operating program,
31X nozzle and 30X nozzle cannot be mixed within
one head.
* The initial setting is either 312A or 301A.
* For narrow pitch mounting, install 312A nozzles for
the number of heads. For standard pitch mounting,
install 301A nozzles for the number of heads. (When
no nozzle station is provided.) 12 12 12 12 12 12 12 12 12
H1 H2 H3 H4 H5 H6 H7 H8 H9 H10

Type Outer shape Applicable (Metric)

FM head
3110A 0402

311A 0603

312A 1005 / 1608

313A 2012 / 3216 / 3225

"Narrow-
pitch" 31X 314A SOP
nozzle
315A QFP(□32mm or less)
QFP Left FID Camera

318A * HM head can be attached 24 24 24 24

H1 H2 H3 H4 H5
only H2 / H8
317A Cylindrical components

3010A 0402 Rear head * Table B

HM head
301A 0603 / 1005

302A 1608 / 2012 / 3216

Standard
303A SOP
30X
nozzle 304A QFP(□32mm or less)
QFP
307A * HM head can be attached
only H2 / H8
Left FID Camera Right FID Camera
306A Cylindrical components 12 12 12 12 12 12 12 12 12
H10 H9 H8 H7 H6 H5 H4 H3 H2 H1

FM head

Left FID Camera 24 24 24 24 Right FID Camera

H5 H4 H3 H2 H1

13. References and details

YSM20R (SESMK18400-00) v2.001
68
Installation nozzle (1-beam specs.)

Item Details

Head
Installation nozzle
HM head
* Write when no nozzle station is provided.
* According to the restrictions on operating program,
31X nozzle and 30X nozzle cannot be mixed within
one head.
* The initial setting is either 312A or 301A.
* For narrow pitch mounting, install 312A nozzles for
the number of heads. For standard pitch mounting,
install 301A nozzles for the number of heads. (When
no nozzle station is provided.)

Type Outer shape Applicable (Metric) 12 12 12 12 12 12 12 12 12

H1 H2 H3 H4 H5 H6 H7 H8 H9 H10
3110A 0402
311A 0603
312A 1005 / 1608
313A 2012 / 3216 / 3225 FM head
"Narrow-
pitch" 31X 314A SOP
nozzle 315A QFP(□32mm or less)
QFP
318A * HM head can be attached
only H2 / H8
317A Cylindrical components
3010A 0402
301A 0603 / 1005
302A 1608 / 2012 / 3216
Standard 303A SOP Left FID Camera
30X 24 24 24 24
304A QFP(□32mm or less) H1 H2 H3 H4 H5
nozzle
QFP
307A * HM head can be attached
only H2 / H8
306A Cylindrical components

Automatic Push-up Pin Exchange System None (Standard)

(Matrix Type)
Provided. (Option)
Standard number of push-up pins
Dual Stage 80pics (20 pics / pin stations, 4 pin stations)
Single Lane 40pics (20 pics / pin stations, 2 pin stations)

QFP recovery conveyor

87

KLF-M9400-01X, Dump Station Assy.MU

230

* Counter specs. (C-specs.)

116

* The permissible quantity can be set.

613
78

Applicable component height

HM head (Max. component height, 15 mm)
KLF-M9400-11X, Dump Station Assy.MU
70-feeder fixed, ZS carriage, SS carriage: 15 mm or less * Sensor specs. (S-specs.)
FM head (Max. component height, 28 mm) * "Full" sensor / the permissible quantity can be set.
70-feeder fixed, SS carriage: 28 mm or less
ZS carriage: 15 mm or less
* For combinations other than those shown above, consult your
distributor.

13. References and details

YSM20R (SESMK18400-00) v2.001
69
13.3 Nozzle station
13.3.1 For HM Head Nozzle station (2-beam specs.)
Each table uses one nozzle station. Each of the front and rear nozzle stations can be installed selectively.
The same head numbers that correspond to each station number are applied to the A table and B table.

73 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

74 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

75 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

76 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

Front Side : Custom-order Area

Head Nozzle Type Head Nozzle Type

No. No.
No. Standard Narrow-pitch No. Standard Narrow-pitch
1 39 5 Type304A Type315A
- Custom-order
2 40 - Custom-order
3 1 Type304A Type315A 41 7 Type304A Type315A
4 - Custom-order 42 - Custom-order
5 3 Type304A Type315A 43 9 Type304A Type315A
6 44 - Custom-order
7 - Custom-order 45 1
8 46 2
9 1 47 3
10 2 48 4
11 3 49 5
Type301A Type312A
12 4 50 6
13 5 51 7
Type303A Type314A
14 6 52 8
15 7 53 9
16 8 54 10
17 9 55 3
18 10 56 4
19 57 5
20 58 6
Type3010A Type3110A
21 59 7
22 60 8
- Custom-order
23 61 9
24 62 10
25 63 1
26 64 2
27 1 65 3
28 2 66 4
29 3 67 5
Custom-order Type311A
30 4 68 6
31 5 69 7
Type302A Type313A
32 6 70 8
33 7 71 9
34 8 72 10
35 9 73
- φ13.5 Custom-order
36 10 74
37 1 75 3
Type3010A Type3110A Type307A Type318A
38 2 76 8

* "-" described above shows that there is no initial setting.

* The head numbers corresponding to the station number are different from those of the 1-beam specifications.

13. References and details

YSM20R (SESMK18400-00) v2.001
70
13.3.2 For FM Head Nozzle station (2-beam specs.)
Each table uses one nozzle station. Each of the front and rear nozzle stations can be installed selectively.
The same head numbers that correspond to each station number are applied to the A table and B table.

44 45 46 47 48 1 2 3 4 5 6 7 8 9 10

49 50 51 52 53 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32
54 55 56 57
33 34 35 36 37 38 39 40 41 42 43

Front Side : Custom-order Area

Head Nozzle Type Head Nozzle Type

No. No.
No. Standard Narrow-pitch No. Standard Narrow-pitch
1 - Custom-order 30 4 Type301A Type312A

2 1 Type303A Type314A 31 5 Type304A Type315A

3 - Custom-order 32 5 Type301A Type312A

4 2 Type303A Type314A 33 - Custom-order

5 - Custom-order 34 1 Type3010A Type3110A

6 3 Type303A Type314A 35 1 Custom-order Type311A

7 - Custom-order 36 2 Type3010A Type3110A

8 4 Type303A Type314A 37 2 Custom-order Type311A

9 - Custom-order 38 3 Type3010A Type3110A

10 5 Type303A Type314A 39 3 Custom-order Type311A

11 - 40 4 Type3010A Type3110A
Custom-order
12 - 41 4 Custom-order Type311A

13 1 Type302A Type313A 42 5 Type3010A Type3110A

14 - Custom-order 43 5 Custom-order Type311A

15 2 Type302A Type313A 44 1

16 - Custom-order 45 2

17 3 Type302A Type313A 46 3 Type307A Type318A

18 - Custom-order 47 4

19 4 Type302A Type313A 48 5

20 - Custom-order 49

21 5 Type302A Type313A 50

22 - Custom-order 51 φ13.5 Custom-order

23 1 Type304A Type315A 52

24 1 Type301A Type312A 53 -

25 2 Type304A Type315A 54

26 2 Type301A Type312A 55
φ25 Custom-order
27 3 Type304A Type315A 56

28 3 Type301A Type312A 57

29 4 Type304A Type315A

* "-" described above shows that there is no initial setting.

* The head numbers corresponding to the station number are different from those of the 1-beam
specifications.

13. References and details

YSM20R (SESMK18400-00) v2.001
71
13.3.3 For HM Head Nozzle station (1-beam specs.)

73 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

74 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

75 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

76 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

Front Side : Custom-order Area

Head Nozzle Type Head Nozzle Type

No. No.
No. Standard Narrow-pitch No. Standard Narrow-pitch
1 39 5 Type304A Type315A
- Custom-order
2 40 - Custom-order
3 9 Type304A Type315A 41 3 Type304A Type315A
4 - Custom-order 42 - Custom-order
5 7 Type304A Type315A 43 1 Type304A Type315A
6 44 - Custom-order
7 - Custom-order 45 10
8 46 9
9 10 47 8
10 9 48 7
11 8 49 6
Type301A Type312A
12 7 50 5
13 6 51 4
Type303A Type314A
14 5 52 3
15 4 53 2
16 3 54 1
17 2 55 8
18 1 56 7
19 57 6
20 58 5
Type3010A Type3110A
21 59 4
22 60 3
- Custom-order
23 61 2
24 62 1
25 63 10
26 64 9
27 10 65 8
28 9 66 7
29 8 67 6
Custom-order Type311A
30 7 68 5
31 6 69 4
Type302A Type313A
32 5 70 3
33 4 71 2
34 3 72 1
35 2 73
- φ13.5 Custom-order
36 1 74
37 10 75 8
Type3010A Type3110A Type307A Type318A
38 9 76 3

* "-" described above shows that there is no initial setting.

* The head numbers corresponding to the station number are different from those of the 2-beam
specifications.

13. References and details

YSM20R (SESMK18400-00) v2.001
72
13.3.4 For FM Head Nozzle station (1-beam specs.)

44 45 46 47 48 1 2 3 4 5 6 7 8 9 10

49 50 51 52 53 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32
54 55 56 57
33 34 35 36 37 38 39 40 41 42 43

Front Side : Custom-order Area

Head Nozzle Type Head Nozzle Type

No. No.
No. Standard Narrow-pitch No. Standard Narrow-pitch
1 - Custom-order 30 2 Type301A Type312A

2 5 Type303A Type314A 31 1 Type304A Type315A

3 - Custom-order 32 1 Type301A Type312A

4 4 Type303A Type314A 33 - Custom-order

5 - Custom-order 34 5 Type3010A Type3110A

6 3 Type303A Type314A 35 5 Custom-order Type311A

7 - Custom-order 36 4 Type3010A Type3110A

8 2 Type303A Type314A 37 4 Custom-order Type311A

9 - Custom-order 38 3 Type3010A Type3110A

10 1 Type303A Type314A 39 3 Custom-order Type311A

11 - 40 2 Type3010A Type3110A
Custom-order
12 - 41 2 Custom-order Type311A

13 5 Type302A Type313A 42 1 Type3010A Type3110A

14 - Custom-order 43 1 Custom-order Type311A

15 4 Type302A Type313A 44 5

16 - Custom-order 45 4

17 3 Type302A Type313A 46 3 Type307A Type318A

18 - Custom-order 47 2

19 2 Type302A Type313A 48 1

20 - Custom-order 49

21 1 Type302A Type313A 50

22 - Custom-order 51 φ13.5 Custom-order

23 5 Type304A Type315A 52

24 5 Type301A Type312A 53 -

25 4 Type304A Type315A 54

26 4 Type301A Type312A 55
φ25 Custom-order
27 3 Type304A Type315A 56

28 3 Type301A Type312A 57

29 2 Type304A Type315A

* "-" described above shows that there is no initial setting.

* The head numbers corresponding to the station number are different from those of the 2-beam
specifications.

13. References and details

YSM20R (SESMK18400-00) v2.001
73
13.4 Feeder
13.4.1 ZS Feeder

Details

ZS feeder 4mm wide (KLJ-MCN00-00X, ZS FEEDER ASSY. 4MM)

Dimensions and weight of Length 507mm, Height 228mm, Width 11.5mm

feeder Weight 1.10Kg

Width 4mm, Maximum thickness 0.4mm

Applicable carrier tape Material Emboss

specifications Convex emboss pocket, Maximum size 1mm

Feed pitch setting 1mm

Applicable reel specifications Width 7.95mm or less, 180mm or less

Empty tape feed groove Width 1.7mm, Depth1.7mm

8mm-converted installation 12mm pitch 1

occupied width 16mm pitch 1
ZS feeder 8mm wide (KLJ-MC100-00X, ZS FEEDER ASSY. 8MM)
* ZS feeder 8mm-tape guide is a part dedicated to the ZS feeder.
(SS feeder 8mm-tape guide is not allowed to install.)

Dimensions and weight of Length 507mm, Height 228mm, Width 11.5mm

feeder Weight 0.95Kg

Width 8mm, Maximum thickness 1.0mm

Applicable carrier tape Material Paper / Emboss

specifications Convex emboss pocket, Maximum size 3mm

Feed pitch setting 1mm / 2mm / 4mm / 8mm

Applicable reel specifications Width 14.4mm or less, φ 382mm or less

Empty tape feed groove Width 4.6mm, Depth 3.2mm

8mm-converted installation 12mm pitch 1

occupied width 16mm pitch 1
ZS feeder 12 / 16mm wide (KLJ-MC200-00X, ZS FEEDER ASSY. 12 / 16MM)
*Tape guide is replaced with an included one (GUIDE12) to make the feeder width applicable to 12mm / 16mm.

Dimensions and weight of Length 507mm, Height 228mm, Width 23.5mm

feeder Weight 1.31Kg

Width 12mm, Maximum thickness 1.0mm

12mm Width
Material Paper / Emboss

Applicable carrier tape Width 16mm, Maximum thickness 0.8mm

16mm Width
specifications Material Emboss

Convex emboss pocket, Maximum size 15mm

Feed pitch setting 2mm / 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm

12mm Width Width 18.4mm or less, φ 382mm or less

Applicable reel specifications
16mm Width Width 22.4mm or less, φ 382mm or less

12mm Width Width 8.3mm, Depth 17mm

Empty tape feed groove
16mm Width Width 11.9mm, Depth 17mm

8mm-converted installation 12mm pitch 2

occupied width 16mm pitch 2

13. References and details

YSM20R (SESMK18400-00) v2.001
74
 Details

ZS feeder 24mm wide (KLJ-MC400-00X, ZS FEEDER ASSY. 24MM)

Dimensions and weight of Length 507mm, Height 228mm, Width 31.5mm

feeder Weight 1.47Kg

Width 24mm, Maximum thickness 0.6mm

Applicable carrier tape Material Emboss

specifications Convex emboss pocket, Maximum size 15mm

Feed pitch setting 2mm / 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm

Applicable reel specifications Width 30.4mm or less, φ 382mm or less

Empty tape feed groove Width 20.2mm, Depth 17mm

8mm-converted installation 12mm pitch 3

occupied width 16mm pitch 2
ZS feeder 32mm wide (KLJ-MC500-00X, ZS FEEDER ASSY. 32MM)
* When installing in YS series models, the applicable emboss depth becomes 17mm.

Dimensions and weight of Length 508mm, Height 228mm, Width 39.5mm

feeder Weight 1.76Kg

Width 32mm, Maximum thickness 0.6mm

Material Emboss
Applicable carrier tape
specifications Convex emboss pocket, Maximum size 24mm
Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm / 36mm /
40mm / 44mm / 48mm / 52mm / 56mm
Applicable reel specifications Width 38.4mm or less, φ 382mm or less

Empty tape feed groove Width 25mm, Depth 25mm

8mm-converted installation 12mm pitch 4

occupied width 16mm pitch 3
ZS feeder 44mm wide (KLJ-MC600-00X, ZS FEEDER ASSY. 44MM)
* When installing in YS series models, the applicable emboss depth becomes 17mm.

Dimensions and weight of Length 508mm, Height 228mm, Width 51.5mm

feeder Weight 2.03Kg

Width 44mm, Maximum thickness 0.6mm

Material Emboss
Applicable carrier tape
specifications Convex emboss pocket, Maximum size 24mm
Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm / 36mm /
40mm / 44mm / 48mm / 52mm / 56mm
Applicable reel specifications Width 50.4mm or less, φ 382mm or less

Empty tape feed groove Width 37mm, Depth 25mm

8mm-converted installation 12mm pitch 5

occupied width 16mm pitch 4

13. References and details

YSM20R (SESMK18400-00) v2.001
75
 Details
ZS feeder 56mm wide (KLJ-MC700-00X, ZS Feeder Assy 56mm)
* When installing in YS series models, the applicable emboss depth becomes 17mm.

Dimensions and weight of Length 508mm, Height 228mm, Width 63.5mm

feeder Weight 2.29Kg

Width 56mm, Maximum thickness 0.6mm

Material Emboss
Applicable carrier tape
specifications Convex emboss pocket, Maximum size 24mm
Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm / 36mm /
40mm / 44mm / 48mm / 52mm / 56mm
Applicable reel specifications Width 62.4mm or less, φ 382mm or less

Empty tape feed groove Width 49mm, Depth 25mm

8mm-converted installation 12mm pitch 6

occupied width 16mm pitch 4
ZS feeder 72mm wide (KLJ-MC800-00X, ZS Feeder Assy 72mm)
* When installing in YS series models, the applicable emboss depth becomes 17mm.

Dimensions and weight of Length 508mm, Height 228mm, Width 79.5mm

feeder Weight 2.82Kg

Width 72mm, Maximum thickness 0.6mm

Material Emboss
Applicable carrier tape
specifications Convex emboss pocket, Maximum size 24mm
Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm / 36mm /
40mm / 44mm / 48mm / 52mm / 56mm
Applicable reel specifications Width 89.0mm or less, φ 382mm or less

Empty tape feed groove Width 65mm, Depth 25mm

8mm-converted installation 12mm pitch 7

occupied width 16mm pitch 5
ZS feeder 88mm wide (KLJ-MC900-00X, ZS Feeder Assy 88mm)
* When installing in YS series models, the applicable emboss depth becomes 17mm.

Dimensions and weight of Length 508mm, Height 228mm, Width 95.5mm

feeder Weight 3.23Kg

Width 88mm, Maximum thickness 0.6mm

Material Emboss
Applicable carrier tape
specifications Convex emboss pocket, Maximum size 24mm
Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm / 36mm /
40mm / 44mm / 48mm / 52mm / 56 mm
Applicable reel specifications Width 105.0mm or less, φ 382mm or less

Empty tape feed groove Width 81mm, Depth 25mm

8mm-converted installation 12mm pitch 8

occupied width 16mm pitch 6

13. References and details

YSM20R (SESMK18400-00) v2.001
76
 Details
ZS feeder 104mm wide (KLJ-MCA00-00X, ZS Feeder Assy 104mm)
* When installing in YS series models, the applicable emboss depth becomes 17mm.

Dimensions and weight of Length 508mm, Height 228mm, Width 111.5mm

feeder Weight 3.62Kg

Width 104mm, Maximum thickness 0.6mm

Material Emboss
Applicable carrier tape
specifications Convex emboss pocket, Maximum size 24mm
Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm / 36mm /
40mm / 44mm / 48mm / 52mm / 56mm
Applicable reel specifications Width 121.0mm or less, φ 382mm or less

Empty tape feed groove Width 97mm, Depth 25mm

8mm-converted installation 12mm pitch 10

occupied width 16mm pitch 7

Item Details

Splicing sensor built-in ZS feeder, 8 mm wide KLJ-MC100-10X, ZS FEEDER ASSY.8-S

Splicing sensor built-in ZS feeder, 12 / 16 mm wide KLJ-MC200-10X, ZS FEEDER ASSY.1216S

Splicing sensor built-in ZS feeder, 24 mm wide KLJ-MC400-10X, ZS FEEDER ASSY.24-S

Splicing sensor built-in ZS feeder, 32 mm wide KLJ-MC500-10X, ZS FEEDER ASSY.32-S

Splicing sensor built-in ZS feeder, 44 mm wide KLJ-MC600-10X, ZS FEEDER ASSY.44-S

Splicing sensor built-in ZS feeder, 56 mm wide KLJ-MC700-10X, ZS FEEDER ASSY.56-S

Splicing sensor built-in ZS feeder, 72 mm wide KLJ-MC800-10X, ZS FEEDER ASSY.72-S

Splicing sensor built-in ZS feeder, 88 mm wide KLJ-MC900-10X, ZS FEEDER ASSY.88-S

Splicing sensor built-in ZS feeder, 104 mm wide KLJ-MCA00-10X, ZS FEEDER ASSY.104S

Additional splicing sensor for feeder width of 8 mm KHJ-MC1A5-10X,Splice sensor 8mm

Additional splicing sensor for feeder width of 12 mm or more KHJ-MC2A5-10X,Splice sensor Large

13. References and details

YSM20R (SESMK18400-00) v2.001
77
13.4.2 SS Feeder

Details

SS feeder 8mm wide (KHJ-MC100-0XX, SS feeder Assy 8mm)

Dimensions and weight of Length 425mm, Height 226mm, Width 11.5mm

feeder Weight 0.7Kg

Width 8mm, Maximum thickness 1.0mm

Applicable carrier tape Material Paper / Emboss

specifications Convex emboss pocket, Maximum size 3mm

Feed pitch setting 1mm / 2mm / 4mm / 8mm

Applicable reel specifications Width 14.4mm or less, φ 382mm or less

Empty tape feed groove Width 4.6mm, Depth 3mm

8mm-converted installation 12mm pitch 1

occupied width 16mm pitch 1
SS feeder 12 / 16mm wide (KHJ-MC200-00X, SS FEEDER ASSY. 12 / 16mm)
* Top cover is replaced with an included one to make the feeder width applicable to 12mm / 16mm.

Dimensions and weight of Length 425mm, Height 226mm, Width 23.5mm

feeder Weight 1.2Kg
Width 12mm, Maximum thickness 1.0mm
12mm Width
Material Paper / Emboss
Width 16mm, Maximum thickness 0.8mm
Applicable carrier tape 16mm Width
Material Emboss
specifications
Convex emboss pocket, Maximum size 15mm
12mm Width Feed pitch setting 4mm / 8mm / 12mm / 16mm
16mm Width Feed pitch setting 4mm / 8mm / 12mm / 16mm
12mm Width Width 18.4mm or less, φ 382mm or less
Applicable reel specifications
16mm Width Width 22.4mm or less, φ 382mm or less
12mm Width Width 8.3mm, Depth 17mm
Empty tape feed groove
16mm Width Width 11.9mm, Depth 17mm

8mm-converted installation 12mm pitch 2

occupied width 16mm pitch 2

SS feeder 24mm wide (KHJ-MC400-0XX, SS feeder Assy 24mm)

Dimensions and weight of Length 425mm, Height 226mm, Width 31.5mm

feeder Weight 1.35Kg

Width 24mm, Maximum thickness 0.6mm

Applicable carrier tape Material Emboss

specifications Convex emboss pocket, Maximum size 15mm

Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm

Applicable reel specifications Width 30.4mm or less, φ 382mm or less

Empty tape feed groove Width 20.2mm, Depth 17mm

8mm-converted installation 12mm pitch 3

occupied width 16mm pitch 2

13. References and details

YSM20R (SESMK18400-00) v2.001
78
 Details

SS feeder 32mm wide (KHJ-MC500-0XX, SS feeder Assy 32mm)

Dimensions and weight of Length 425mm, Height 226mm, Width 39.5mm

feeder Weight 1.5Kg

Width 32mm, Maximum thickness 0.6mm

Material Emboss
Applicable carrier tape
specifications Convex emboss pocket, Maximum size 17mm
Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm / 36mm /
40mm / 44mm / 48mm / 52mm / 56mm
Applicable reel specifications Width 38.4mm or less, φ 382mm or less

Empty tape feed groove Width 25mm, Depth 18.5mm

8mm-converted installation 12mm pitch 4

occupied width 16mm pitch 3

SS feeder 44mm wide (KHJ-MC600-0XX, SS feeder Assy 44mm)

Dimensions and weight of Length 425mm, Height 226mm, Width 51.5mm

feeder Weight 1.8Kg

Width 44mm, Maximum thickness 0.6mm

Material Emboss
Applicable carrier tape
specifications Convex emboss pocket, Maximum size 17mm
Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm / 36mm /
40mm / 44mm / 48mm / 52mm / 56mm
Applicable reel specifications Width 50.4mm or less, φ 382mm or less

Empty tape feed groove Width 37mm, Depth 18.5mm

8mm-converted installation 12mm pitch 5

occupied width 16mm pitch 4

SS feeder 56mm wide (KHJ-MC700-0XX, SS feeder Assy 56mm)

Dimensions and weight of Length 425mm, Height 226mm, Width 63.5mm

feeder Weight 2.0Kg

Width 56mm, Maximum thickness 0.6mm

Material Emboss
Applicable carrier tape
specifications Convex emboss pocket, Maximum size 17mm
Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm / 36mm /
40mm / 44mm / 48mm / 52mm / 56mm
Applicable reel specifications Width 62.4mm or less, φ 382mm or less

Empty tape feed groove Width 49mm, Depth 18.5mm

8mm-converted installation 12mm pitch 6

occupied width 16mm pitch 4

13. References and details

YSM20R (SESMK18400-00) v2.001
79
 Details

SS feeder 72mm wide (KHJ-MC800-0XX, SS feeder Assy 72mm)

Dimensions and weight of Length 425mm, Height 226mm, Width 79.5mm

feeder Weight 2.4Kg

Width 72mm, Maximum thickness 0.6mm

Material Emboss
Applicable carrier tape
specifications Convex emboss pocket, Maximum size 17mm
Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm / 36mm /
40mm / 44mm / 48mm / 52mm / 56mm
Applicable reel specifications Width 89.0mm or less, φ 382mm or less

Empty tape feed groove Width 65mm, Depth 18.5mm

8mm-converted installation 12mm pitch 7

occupied width 16mm pitch 5

SS feeder 88mm wide (KHJ-MC900-0XX, SS feeder Assy 88mm)

Dimensions and weight of Length 425mm, Height 226mm, Width 95.5mm

feeder Weight 2.93Kg

Width 88mm, Maximum thickness 0.6mm

Material Emboss
Applicable carrier tape
specifications Convex emboss pocket, Maximum size 17mm
Feed pitch setting 4mm / 8mm / 12mm / 16mm / 20mm / 24mm / 28mm / 32mm / 36mm /
40mm / 44mm / 48mm / 52mm / 56mm
Applicable reel specifications Width 105.0mm or less, φ 382mm or less

Empty tape feed groove Width 81mm, Depth 18.5mm

8mm-converted installation 12mm pitch 8

occupied width 16mm pitch 6

Item Details
Splicing sensor built-in SS feeder, 8 mm wide KHJ-MC100-1XX, SS feeder Assy 8-S

Splicing sensor built-in SS feeder, 12 / 16 mm wide KHJ-MC200-1XX, SS feeder Assy 12 / 16-S

Splicing sensor built-in SS feeder, 24 mm wide KHJ-MC400-1XX, SS feeder Assy 24-S

Splicing sensor built-in SS feeder, 32 mm wide KHJ-MC500-1XX, SS feeder Assy 32-S

Splicing sensor built-in SS feeder, 44 mm wide KHJ-MC600-1XX, SS feeder Assy 44-S

Splicing sensor built-in SS feeder, 56 mm wide KHJ-MC700-1XX, SS feeder Assy 56-S

Splicing sensor built-in SS feeder, 72 mm wide KHJ-MC800-1XX, SS feeder Assy 72-S

Splicing sensor built-in SS feeder, 88 mm wide KHJ-MC900-1XX, SS feeder Assy 88-S

Additional splicing sensor for 8mm width KHJ-MC1A5-10X, Splice sensor 8mm

Additional splicing sensor for 12mm and larger widths KHJ-MC2A5-10X, Splice sensor Large

13. References and details

YSM20R (SESMK18400-00) v2.001
80
13.4.2 Feed pitch by feeder button operation
ZS feeder

[FEED] button
[BACK] button
[FUNC] button

[FEED] or [BACK] [FUNC + FEED] or [FUNC +

Feeder type Set pitch
is pressed once. BACK] are pressed once.
ZS feeder 4mm wide All pitches 1mm 1mm
0 2mm

ZS feeder 8mm wide 1 1mm 1mm

2 or more 2mm
ZS feeder
0 2mm
12/16mm wide, 24mm wide,
32mm wide, 44mm wide, 2mm
56mm wide, 72mm wide, 2 or more Set pitch
88mm wide, 104mm wide

* Pressing the [FEED] or [BACK] button for a long time will enter the continuous feed mode.
* Even when pressing the [FUNC + FEED] or [FUNC + BACK] buttons for a long time, the operation does
not enter the continuous feed mode.

SS feeder

[FEED] button
[BACK] button
[FUNC] button

[FEED] or [BACK] [FUNC + FEED] or [FUNC +

Feeder type Set pitch
is pressed once. BACK] are pressed once
0 2mm 2mm
SS feeder 8mm wide 1 1mm
Set pitch
2 or more 2mm
SS feeder
12/16mm wide, 24mm wide, 0 2mm
32mm wide, 44mm wide, 2mm
56mm wide, 72mm wide, 4 or more Set pitch
88mm wide

* Pressing the [FEED] or [BACK] button for a long time will enter the continuous feed mode.
* Pressing the [FUNC] + [FEED] buttons will feed the tape by the set pitch feed width.
* 1mm-feed of the SS feeder 8mm-wide and 44mm-feed or longer of the SS feeder 32mm-wide or more
may vary depending on the feeder version. So, please contact your distributor for further information.

13. References and details

YSM20R (SESMK18400-00) v2.001
81
 Item Details
Provided. (Option) / Without barcode reader

Function 1: Setup verify

Function 2: Remaining quantity counter

* To operate the setup verify, wireless handy reader is needed.

IT option basic package
Provided. (Option) / With barcode reader
* To operate this package, IT-system is needed.
Function 1: Setup verify
Function 2: Remaining quantity counter

* Barcode reader is assembled into portions before and after the

machine.
None (Standard)
Provided. (Option)
Lot trace output * IT option basic package and T-Tool are needed.
None (Standard)
Provided. (Option)
* IT option basic package is needed.
Automatic setup change-over * Carefully check the price of the fist machine and that or the
second or subsequent machine.
None (Standard)
Provided. (Option)
Material time limit management * IT option basic package and wireless handy reader are needed.
None (Standard)
Provided. (Option)
Bin Code Management Option * IT option basic package is needed.
None (Standard)
Provided. (Standard)
Load Load tolerance
Load control
5N - 13N Set load + / - 2N
(FM head)
14N - 30N Set load + / - 15%

13. References and details

YSM20R (SESMK18400-00) v2.001
82
 Yamaha SMT line support software
Y.FacT

* Requires a separate personal computer,

hub, LAN wiring, etc.For details,
please contact your distributor.

Item Details
P-Tool / programming tool [Configuration elements]
(with USB hardware key) (1) Main unit functions ⇒ Board editor / board explorer /
⇒B oard data creation package & production startup data base editor / feeder viewer
preparation (CAD / CAM support) (2) USB protection key
* Function package of the Y.FacT support software. (also referred to as a "hard key" or "dongle")
* "YVi-OS" is required for editing the checking device (3) ASCII conversion function ⇒
data. CAD-BOM format (2 files)
Compatible BOM: Bill of Materials (parts list)
K88-M4920-B0X, Software Y.FacT P-Tool Assy (4) Line data distribution function
" K88-M4921-71X, FacT Tools instal l" *1 (multiple machine optimization)
" K88-M4923-21X, Box for FD Assy " *1 (5) Common setup optimizing function
" K88-M4926-40X, Registerd Hard-key P-Tool " *1 (6) Visual editor ⇒ simple desktop test mounting
/ automatic measurement of component dimensions
[Function]
Shortens initial data creation time and improves quality.
Manual teaching / P-Tool option
Component image pasting (shape drawing) verify / angle
(Visual editor function extension)
correction / coordinate correction
(* POT2 function import selection)
M-Tool View
(with USB hardware key)

==> Floor Monitoring & Line Monitoring [Configuration elements]

(1) USB protection key
* Function package of the Y.FacT support software. (also referred to as a "hard key" or "dongle")
* "Tool Drive", "Machine Monitoring OP" are required. (2) Floor Monitoring
K88-M4931-00X, Software Y.FacT M-Tool View Assy (3) Line Monitoring
" K88-M4921-71X, FacT Tools install " *1
" K88-M4923-21X, Box for FD Assy " *1
" K88-M4926-P0X, Registered Hard-key M-Tool View" *1
M-Tool / monitoring tool
(with USB hardware key) [Configuration elements]
==> L
 ine management package & Line remote monitoring (1) Main unit functions ⇒ Board editor / board
(general-purpose LAN support) explorer / data base editor / feeder viewer /
single machine optimizing
* Function package of the Y.FacT support software.
(2) USB protection key
(also referred to as a "hard key" or "dongle")
K88-M4920-C0X, Software Y.FacT M-Tool Assy (3) Line control function
" K88-M4921-71X, FacT Tools install " *1 (4) Data communication (transmission / reception)
" K88-M4926-50X, Registered Hard-key M-Tool " *1 (5) "Remaining component quantity" centralized
management monitor (linked to IT option).

13. References and details

YSM20R (SESMK18400-00) v2.001
83
 Item Details

IT-System / server utility program

(with USB hardware key)
* Prerequisite item for S-Tool / IT option.
* For building a LAN system in a machine where [Configuration elements]
S-Tool or IT option is installed. (1) Server system building software
* For installing in the server personal computer. (2) USB protect key
* One of these programs is required for each data (also referred to as a hard key or dongle)
management block (floor units, line units, etc.). (3) Communication utility for each client
K88-M4920-V0X, Software IT-System Assy personal computer other than the S-Tool personal computer
" K88-M4921-90X, IT-System Installation Assy " *1
" K88-M4923-21X, Box for FD Assy " *1
" K88-M4926-B0X, Registered Hard-key System " *1
Tool Drive / server utility program
(with USB hardware key)
[Configuration elements]
* For installing in the server personal computer.
(1) Basic functions ==> board explorer
* "Tool Drive", "Machine Monitoring OP" are required.
(2) Server system building software
K88-M4931-10X, Software Tool Drive Assy
(3) USB protection key
" K88-M4921-71X, FacT Tools install " *1
(also referred to as a "hard key" or "dongle")
" K88-M4923-21X, Box for FD Assy " *1
" K88-M4926-R0X, Registered Hard-key Tool Drive " *1
S-Tool / external navigation
(with USB hardware key)
[Configuration elements]
⇒ Setup task package & mounting components
(1) Basic functions ⇒ Board editor / board
preparation support
explorer / database editor / feeder viewer /
* Support software Y.FacT function package
single machine optimizing
* This function requires the IT-System / server utility
(2) External navigation function software
program.
(3) USB protection key
K88-M4920-L0X , Software Y.FacT S-Tool Assy (also referred to as a hard key or dongle)
" K88-M4921-71X, FacT Tools install " *1 (4) Wired USB to personal computer connection
" KGA-M55B2-00X, Bar-Code-Reader USB" *1 Barcode reader *1 unit
" K88-M4923-21X, Box for FD Assy" *1 (5) Barcode ID label *1 set
" K88-M4928-00X, Tool FDR Pos Assy (Labels) " *1
" K88-M4926-C0X, Registered Hard-key S-Tool " *1

S-Tool / Material time limit management

(with USB hardware key) [Function]
By preventing the use of life-expired printer materials,
* This function requires S-Tool / Set-up navigation.
this function contributes to a higher production quality.
* This function requires the wireless Handy Reader
This function manages the life of materials (solder and tray
function.
components, etc.,) with consideration to factors such as their
storage conditions, and notifies the operator when a material
K88-M4920-S0X, SOFT Y.FacT S-Tlim Assy life has expired or expiration date approaches.
" K88-M4926-F0X, Registerd HK S-Tlim" *1 This function also enhances quality control by maintaining
" K88-M4921-71X, FacT Tools install " *1 information regarding dates when components were received
" K88-M4923-21X, Box for FD Assy" *1 and released from the warehouse.

S-Tool / Bin Code Management Option [Function]

Component characteristics, such as rank of the LED component,
etc. are verified to prevent incorrect setup in the production.
* IT option basic package is needed. Whether or not the rank is used and whether or not the
K88-M4931-20X, Software Y.FacT Srank Assy component applicable to the rank is used that have been preset
" K88-M4926-U00, Registerd HK S-Rank" *1 are verified in the setup phase.
" K88-M4921-71X, FacT Tools install " *1
" K88-M4923-21X, Box for FD Assy" *1

13. References and details

YSM20R (SESMK18400-00) v2.001
84
 Item Details
S-Tool Option / carriage communication cable set
(with license protection key)
* For the external setup work, Carriage external setup
power unit is required.
KHJ-M668B-000, HNS FESCOM 3M
KHJ-M668B-100, HNS FESCOM 5M
KHJ-M668B-200, HNS FESCOM 7M
T-Tool / production record management tool
(with USB hardware key)

⇒ Production lot & product ID record management

[Configuration elements]
(1) Product lot trace software
* Support software Y.FacT function package
(2) USB protection key
K88-M4920-R0X , Software Y.FacT T-Tool Assy (also referred to as a hard key or dongle)
" K88-M4921-A0X, T-Tools install " *1
" K88-M4923-21X, Box for FD Assy " *1
" K88-M4926-D0X, Registerd Hard-key T-Tool " *1

Item Details
Version upgrade P-Tool K88-M4920-F0X, Software Y.FacT Version-Up
(No license protection key) * Only functions for which the customer possesses a license key are activated.
K88-M4920-F0X, Software Y.FacT Version-Up
Version upgrade M-Tool View * Only functions for which the customer possesses a license key are activated.
(No license protection key) * Installation CD-R only
K88-M4921-71X, FacT Tools instal
K88-M4920-F0X, Software Y.FacT Version-Up
Version upgrade M-Tool * Only functions for which the customer possesses a license key are activated.
(No license protection key) * Installation CD-R only
K88-M4921-71X, FacT Tools instal
K88-M4920-P0X, Software IT-System Version-Up
Version upgrade IT-System
* Installation CD-R only
(No license protection key)
K88-M4921-90X, IT-System Installation Assy
K88-M4920-F0X, Software Y.FacT Version-Up
Version upgrade Tool Drive * Only functions for which the customer possesses a license key are activated.
(No license protection key) * Installation CD-R only
K88-M4921-71X, FacT Tools install
K88-M4920-F0X, Software Y.FacT Version-Up
Version upgrade S-Tool
* Installation CD-R only
(No license protection key)
K88-M4921-71X, FacT Tools instal
K88-M4920-U0X, Software T-Tool Version-Up
Version upgrade T-Tool
* Installation CD-R only
(No license protection key)
K88-M4921-A0X, T-Tools install

13. References and details

YSM20R (SESMK18400-00) v2.001
85
 * Installed and operated in the same personal
computer where P-Tool is installed.
Production startup support CAM system.

POT2
[Basic functions]
/ P-Tool external support system
Component & mark & block
image automatic teaching /
(PFA brand)
Desktop test mounting /
automatic measurement of
component dimensions /
automatic polarity check, etc.

Item

Scanner Automatic
Standard Mount
Gerber accuracy teaching & Glass Scanner
Item correction polarity
PLUS kit CAM Variation
gauge Stand
image tool Converter Importer
kit check

Gerber image tool

Gerber image Conversion software ○
KHN-M49D0-01X, POT2 GERBER ASSY

Scanner accuracy correction kit

Scanner accuracy correction software
Accuracy correction tool (Glass gauge, Scanner ○ ○ ○
Stand)
KHN-M49D0-11X, POT2 SCANNER ASSY

Automatic teaching & polarity check

Automatic teaching & polarity check function ○
KHN-M49D0-21X, POT2 AUTO-TCH ASSY

PLUS kit
General-purpose software
Fluorescent sheet ○
KHN-M49D0-31X, POT2 PLUS-KIT ASSY

Standard CAM Converter

Standard CAM Converter Software ○
KHN-M49D0-41X, POT2 STD-CAM ASSY

Mount Variation Importer

Mount Variation Importer function ○
KHN-M49D0-91X, POT2 BOMS ASSY

13. References and details

YSM20R (SESMK18400-00) v2.001
86
Package

Scanner Automatic
Standard Mount
Gerber accuracy teaching & Glass Scanner
Item correction polarity
PLUS kit CAM Variation
gauge Stand
image tool Converter Importer
kit check

○ ○ ○
Gerber set
KHN-M49D0-51X, POT2 GERBER-SET ASY

Gerber set + Standard CAM Converter

KHN-M49D0-A1X, POT2 G-SET S-CAM ASY ○ ○ ○ ○
○ ○ ○ ○
Gerber set + Mount Variation Importer
KHN-M49D0-D1X, POT2 G-SET BOMS ASY
Gerber set + Standard CAM Converter + Mount Variation
Importer
KHN-M49D0-G1X, POT2 G-SET SC BM ASY
○ ○ ○ ○ ○
○ ○ ○ ○ ○
Scanner set
KHN-M49D0-61X, POT2 SCANNER-SET ASY

○ ○ ○ ○ ○ ○
Scanner set + Standard CAM Converter
KHN-M49D0-B1X, POT2 S-SET S-CAM ASY

○ ○ ○ ○ ○ ○
Scanner set + Mount Variation Importer
KHN-M49D0-E1X, POT2 S-SET BOMS ASY
Scanner set + Standard CAM Converter + Mount Variation
Importer
KHN-M49D0-H1X, POT2 S-SET SC BM ASY
○ ○ ○ ○ ○ ○ ○
○ ○ ○
Scanner set (Exclude accuracy correction tool)
KHN-M49D0-L1X, POT2 SS-GL ASY
Scanner set (Exclude accuracy correction tool) + Standard
CAM Converter
KHN-M49D0-M1X, POT2 SS-GL SC ASY
○ ○ ○ ○
Scanner set (Exclude accuracy correction tool) + Mount
Variation Importer
KHN-M49D0-N1X, POT2 SS-GL BM ASY
○ ○ ○ ○
Scanner set (Exclude accuracy correction tool) + Standard
CAM Converter + Mount Variation Importer
KHN-M49D0-P1X, POT2 SS-GL SC BM ASY
○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○
Full set
KHN-M49D0-71X, POT2 FULL-SET ASY

○ ○ ○ ○ ○ ○ ○
Full set + Standard CAM Converter
KHN-M49D0-C1X, POT2 F-SET S-CAM ASY

○ ○ ○ ○ ○ ○ ○
Full set + Mount Variation Importer
KHN-M49D0-F1X, POT2 F-SET BOMS ASY

○ ○ ○ ○ ○ ○ ○ ○
Full set + Standard CAM Converter + Mount Variation Importer
KHN-M49D0-J1X, POT2 F-SET SC BM ASY

○ ○ ○ ○
Full set (Exclude accuracy correction tool)
KHN-M49D0-R1X, POT2 FS-GL ASY
Full set (Exclude accuracy correction tool) + Standard CAM
Converter
KHN-M49D0-S1X, POT2 FS-GL SC ASY
○ ○ ○ ○ ○
Full set (Exclude accuracy correction tool) + Mount Variation
Importer
KHN-M49D0-T1X, POT2 FS-GL BM ASY
○ ○ ○ ○ ○
Full set (Exclude accuracy correction tool) + Standard CAM
Converter + Mount Variation Importer
KHN-M49D0-U1X, POT2 FS-GL SC BM ASY
○ ○ ○ ○ ○ ○
○ ○ ○
Standard CAM set
KHN-M49D0-81X, POT2 STD-CAM-SET ASY

○ ○ ○ ○
Standard CAM set + Mount Variation Importer
KHN-M49D0-K1X, POT2 SC-SET BOMS ASY

Hardware

Scanner Automatic
Standard Mount
Gerber accuracy teaching & Glass Scanner
Item correction polarity
PLUS kit CAM Variation
gauge Stand
image tool Converter Importer
kit check

○
Glass gauge
KHN-M49D0-W0X, POT2 GLASS GAUGE ASY

13. References and details

YSM20R (SESMK18400-00) v2.001
87