4.

After-sales service (Japanese market) 9

5. Scope of construction work and service 10

6. Preconditions 11
6.1 Effective area …………………………………………………… 11
6.2 Export control by the Foreign Exchange and Foreign Trade Control Law … 11
6.3 Re-export control by the U.S. Government ………………… 11
6.4 European region ……………………………………………… 11
6.5 Intellectual property right ……………………………………… 11
6.6 Industrial machine dedicated to indoor use ………………… 11
6.7 Improvement …………………………………………………… 11
6.8 Registered trademark ………………………………………… 11
6.9 Resale …………………………………………………………… 12
6.10 Relocation ……………………………………………………… 12
6.11 Reproduction of documents without permission …………… 12
6.12 Establishment date …………………………………………… 12

7. Preparations and installation 13

7.1 Responsible area when YAMAHA arranges the transportation
company. …………………………………………………………………… 13
7.1.1 Unloading the product ………………………………………… 13
7.1.2 Transportation within factory site …………………………… 13
7.1.3 Securing a delivery route ……………………………………… 13
7.1.4 Dew condensation prevention ………………………………… 13
7.1.5 Collection of transportation tools and gears ………………… 13
7.2 Responsible area when the distributor or customer arranges the
transportation company. …………………………………………………………… 14

7.3 Preparations for power source and air supply source ……… 14
7.4 Securing environmental conditions …………………………… 14
7.5 Network ………………………………………………………… 15
7.6 Anti-virus measures …………………………………………… 15

8. Inspection and acceptance 16

8.1 Inspection before shipment …………………………………… 16
8.2 Inspection after installation …………………………………… 16
8.3 Acceptance ……………………………………………………… 16
9. Warranty 17
9.1 Warranty period ………………………………………………… 17
9.2 Warranty coverage and contents …………………………… 17
9.3 Exception to warranty ………………………………………… 18

10. Safety 19
10.1 Overview ………………………………………………………… 19
10.2 Ensuring the safety …………………………………………… 19
10.3 Warning labels ………………………………………………… 20
10.4 Cautions on opening and clearance ………………………… 20
10.5 CE marking ……………………………………………………… 21

11. Specifications 22
11.1 Major specifications …………………………………………… 22
11.2 Printing section (3S head) …………………………………… 26
11.2.1 Printing section ……………………………………………………………………… 26
11.2.2 3S head ……………………………………………………………………………… 26
11.2.3. 3S head - Additional set …………………………………………………………… 27
11.2.4 3S head - Additional squeegee …………………………………………………… 28

11.3 Mark recognition section ……………………………………… 29

11.3.1 Board vision camera (CCD camera unit for board mark recognition) ………… 29
11.3.2 Mask vision camera (CCD camera unit for mask mark recognition) ………… 30

11.4 Cleaning system ……………………………………………… 31

11.5 Applicable board specifications ……………………………… 32
11.5.1 Target board dimensions ………………………………………………………… 32
11.5.2 Board specifications ……………………………………………………………… 34
11.5.3 Restrictions on components on back side of board …………………………… 35
11.5.4 Restrictions on slit board and through hole in board …………………………… 36
11.5.5 Permissible board dimensions for buffer ………………………………………… 36

11.6 Board transport specifications ………………………………… 37

11.7 Applicable mask specifications ……………………………… 38
11.7.1 Mask frame dimensions and mask references ………………………………… 38
11.7.2 Mask specifications ………………………………………………………………… 39

11.8 Board support system ………………………………………… 41

11.8.1 Matrix backup and flat type general-purpose backup ………………………… 41
11.8.2 Backup plate (when the customer manufactures the jig) ……………………… 43

11.9 Signal specifications …………………………………………… 45

11.9.1 Machine-to-machine signal specifications (between this machine and post-process
machine) ……………………………………………………………………… 45
11.9.2 Machine-to-machine signal specifications (between this machine and pre-process
machine) ……………………………………………………………………… 47

11.10 Safety design …………………………………………………… 49

11.10.1 Emergency stop system and error detection system …………………………… 49
11.10.2 Pause (interlock) system and error detection system ………………………… 50
11.10.3 Configuration of servo control axes ……………………………………………… 51
11.10.4 Configuration of general-purpose motor ………………………………………… 51
11.10.5 Configuration of other motors …………………………………………………… 51

12. Option specifications 52

12.1 Air-conditioner specifications ………………………………… 52
12.1.1 Air-conditioner general specifications …………………………………………… 52
12.1.2 Eternal view of air-conditioner …………………………………………………… 54

12.2 Transformer for overseas voltage (for air-conditioner) …… 55

12.3 2-dimension inspection specifications ……………………… 56

12.4 PCB vaccum suction & warp prevention system specifications56

12.4.1 Warp prevention system …………………………………………………………… 56

12.4.2 PCB vaccum system ……………………………………………………………… 57

12.5 PSC system specifications …………………………………… 59

12.5.1 Common items ……………………………………………………………………… 59
12.5.2 Syringe type head specifications ………………………………………………… 61
12.5.3 Pod type head specifications ……………………………………………………… 62

12.6 Solder remaining quantity detection function ……………… 63

12.7 Material time limit management ……………………………… 63
12.8 Printing section (double squeegee head) …………………… 63
12.8.1 Printing section ……………………………………………………………………… 63
12.8.2 Double squeegee head …………………………………………………………… 63
12.8.3 Double squeegee head - Settings at shipment ………………………………… 64
12.8.4 Double squeegee head - Additional set ………………………………………… 65
12.8.5 Double squeegee head - Additional squeegee ………………………………… 66

12.9 Carry-out side extension conveyor …………………………… 67

12.10 UPS (Uninterruptible Power Supply) system ……………… 67
4. After-sales service (Japanese market)
When the equipment is installed in Japan, six kinds of after-sales service plans that are conducted by
YAMAHA about one year after installation of the equipment are available as described below according to
the customer’s requests and the specifications of the target machine units.

Work schedule Discount

Availability Class Name Target Periodic after-sales call
at site right
YAMAHA’s One month/Two months/ One-year
Plan S Normal machine specifications Three days
machine is Three months inspection
installed for One month/Two months/ One-year
Plan Si IT option specifications Three days
the first time. Three months inspection
One month/Two months/ One-year
Plan A Normal machine specifications Two days
Three months inspection
YAMAHA’s One month/Two months/ One-year
machine has
already been
Plan Ai IT option specifications (first time) Four days

IT option specifications (second or

Three months inspection
One month/Two months/ One-year
4
Plan Bi Three days
installed. subsequent time) Three months inspection
Normal machine specifications One month/Two months/ One-year
Plan C One days
(cost reduction plan) Three months inspection

* The contents of the work schedule at site are that YAMAHA installs and adjusts the relevant machine and
follows up the customer’s production start-up.
* The after call (only Japan) will telephone from YAMAHA’s Service Engineering Gr.
* The one-year inspection(charged base) is announced from your distributor or special agent when ten
months have elapsed after installation of the machine.
When the customer requires the one-year inspection, the schedule is adjusted, the telephonic diagnosis is
conducted, and the one-year inspection is carried out in the 12th to 14th month after installation of the
machine. At this time, the basic work cost is specially discounted (limited time offer).
* The work beyond the scope of the one-year inspection is estimated separately.
* After the after-sales service shown above has been expired, YAMAHA will offer the periodic maintenance
service or individual after-sales service that is proposed separately.
5. Scope of construction work and service
The following table describes the work allocation between the customer and YAMAHA. Actually, this table
summarizes the scope of the construction work, service, and utility. So, the customer needs to check this
table.

No. Item YAMAHA Customer Remarks

01 Design and manufacture of machine units

02 Transportation of product

03 Unloading of product

04 Transportation inside work site

05 Dew condensation prevention

06 Securing of transportation route

Preparations for power source and air
07 Including connections to target products
supply source
08 Network Including anti-virus measures

5
09 Installation environment Including foundation construction work
Including preparations for materials when
10 Inspection before shipment YAMAHA’s standard attendance inspection is
conducted.
11 Installation and adjustment work
Including preparations for materials when
12 Inspection after installation YAMAHA’s standard attendance inspection is
conducted.
13 Operation training

14 Safety management

15 After-sales service

* If there are items other than YAMAHA’s standard items, such as changing of attendance inspection
conditions, they shall be informed beforehand and discussed separately.
6. Preconditions
6.1 Effective area
This specification assumes that YAMAHA MOTOR Co., Ltd. (hereafter referred to as “YAMAHA”) or an
association entrusted by YAMAHA is an interested party in Japan
In a foreign country outside Japan, the contract concluded by the overseas distributor and customer takes
precedence over this specification. So, the contents of this specification become the reference information.

6.2 Export control by the Foreign Exchange and Foreign Trade Control Law
Products and technologies described in this specification are applicable to the control defined in Japanese
Security Trade Control Laws, such as Foreign Exchange and Foreign Trade Control Law. So, such laws
should be observed strictly. Even when YAMAHA submits the Certificate of Non-Applicability (parameter
sheet) about the products and technologies described in this specification to your company, your company
shall be held responsible for judgement of the final non-applicability. Additionally, when the specifications
of the products and technologies described in this specification are changed or when the products or
technologies are built-into other products, this Certificate of Non-Applicability cannot be used.

6.3 Re-export control by the U.S. Government

The products, technologies, and software described in this specification may include U.S. origin products.
Therefore, the re-export control by the U.S. Government shall be observed strictly.

6.4 European region 6

To export the product to a European country, it is necessary that the product shall conform to the EC machine
directives and EMC directives (CE marking compliance).
For details, see “10.7 CE marking” described later.

6.5 Intellectual property right

The contents described in this specification explain the product specifications.
YAMAHA does not warrant or permit the operation of a third person’s intellectual property right or other
rights.

6.6 Industrial machine dedicated to indoor use

The product described in this specification is an industrial machine dedicated to indoor use. For operation of
the product, various detailed conditions that are described later shall be confirmed.
In particular, the descriptions regarding the safety shall be read thoroughly to strictly observe them.

6.7 Improvement
The contents described in this specification are subject to change without prior notice due to continual
improvement of the product or software.

6.8 Registered trademark

Microsoft, Windows, and Excel are registered trademarks of Microsoft Corporation in the United States and/
or other countries.
6.9 Resale
When the owner of the product is changed after relocating or reselling the product described in this
specification, the after-sales service and warranty contents become invalid afterwards. If the owner who has
taken over the product wants to continue the after-sales service, it is necessary to conclude the service
contract with YAMAHA.

6.10 Relocation
When the product operation or installation place is moved without changing the owner, this shall be
informed to YAMAHA or your local distributor beforehand.
Note that YAMAHA will always help to relocate the product.
If desiring a continuation of after-service in such cases, a new service contract must be made with the local
distributor.

6.11 Reproduction of documents without permission

No part of this specification may be reproduced (copied) without written permission of YAMAHA.

6.12 Establishment date

This specification describes the contents established as of May, 2012.

6
7. Preparations and installation
Cautions on arrangement of transportation company
Recently, the customer’s own arrangement of the transportation company is increasing.When the customer
arranges a transportation company, be sure to thoroughly understand the responsible area (conditions) and
make the judgement.

7.1 Responsible area when YAMAHA arranges the transportation company.

The transportation company designated by YAMAHA transports the product to the factory site designated by
the customer.

7.1.1 Unloading the product

To unload the product, the transportation company designated by YAMAHA unloads the product using heavy
machines, such as forklift, crane, and car gondola prepared by the customer.
If the customer is difficult to prepare heavy machines, contact YAMAHA at least one week before the
delivery date.

7.1.2 Transportation within factory site

To transport the product within the customer’s factory site, YAMAHA or the transportation company
designated by YAMAHA transports the product to the installation place at YAMAHA’s own risk. If the
customer unloads and transports the product for some reason, this shall be conducted at the customer’s own
risk.

7.1.3 Securing a delivery route

A delivery route necessary to transport the product is secured. In particular, securing of the opening width,
elimination of stepped portions, securing of the installation place, and relocation of other equipment are 7
conducted at the customer’s own risk. For details about the width of the opening, see [11. Major
specifications], 11.1"Outline dimensions" described later.

7.1.4 Dew condensation prevention

To transport the product from a cold environment (about 10°C or less) to a temperature regulated
environment, such as clean room (about 20°C or more), it is necessary to install the product while gradually
balancing the product temperature so as to prevent dew condensation.
In this case, a temporary placing space suitable for the temperature balancing work needs to be secured.
However, when a truck with the temperature regulation function is used, this temperature balancing work is
not needed. When the customer requests this type of truck, YAMAHA will arrange it.

7.1.5 Collection of transportation tools and gears

After the transportation has been completed, the transportation company designated by YAMAHA collects
the waste packing materials, hand lifters, and curing materials.
On the delivery date, the transportation company’s staffs wait until completion of the production line start-
up work (waiting at local site until 17:00).
The transportation company designated by YAMAHA always provides hand lifters, handspikes, simple
curing materials.
7.2 Responsible area when the distributor or customer arranges the transportation company.

The product is delivered to the customer at the shipping place of YAMAHA’s factory.
The transportation work from loading the product onto the truck to delivery at the local installation place is
the responsible area of the company that arranges the transportation company.

* The quantity check of the accessories shall be conducted before loading the product onto the truck (when
both parties’ responsible personnel attend).
YAMAHA shall not be held responsible for missing or damaged accessory during transportation.
* When suspending the machine by a crane, etc., always use a gondola.
(Attaching suspension wires/belts directly to the machine could cause machine damage.)

7.3 Preparations for power source and air supply source

The customer shall complete the air supply source and power source construction work before the delivery
work. The customer connects the air supply source and power source to the product at the customer’s own
risk. For details, see section 11. "Main Specs.".

7.4 Securing environmental conditions

For details about conditions required for the product installation environment, see [11. Major
specifications], 11.7"Ambient environment" described later. The customer needs to secure various
environmental conditions before the delivery work.

* There are various conditions, such as temperature, humidity, altitude, atmosphere, floor conditions,
ambient noise, ambient illumination, immunity (electro magnetic noise resistance), and emission (electro
magnetic noise emission).

7
7.5 Network
For operation of the product connected to the network, it is preconditioned that the product is operated in the
closed network environment that consists of only the product and offline PC prepared by the customer. When
connecting the product to the customer’s in-factory or an external network, the customer shall be held
responsible for such connection work.
YAMAHA shall not be held responsible for any defect arising from the network setting or network
connection if the product is connected to a network other than that consisting of only the product and offline
PC.

7.6 Anti-virus measures

The product uses embedded Microsoft Windows dedicated to industrial machines. On the other hand, it is
already known that there are many computer viruses that attempt invading Windows systems. From this
background, YAMAHA takes the following measures for the product.

According to the reasons shown below, YAMAHA does not take any anti-virus measures.
-1- Protection of system area by Write Filter
The system data of Windows is stored into an area protected by a function called “Write Filter”. Even if a computer virus invades
and writes the system data, this data is not saved and the system data is restored to that before computer virus infection when the
power is restarted. (This does not function if the Write Filter function is set disabled,.)

-2- Insensitivity to computer virus infection by originally developed data format (non-sensitized)
Normally, the computer virus infects a general format data file. So, it is thought that the infectivity becomes extremely low for
YAMAHA’s original data that is used for the product. Even if the data is infected, the data can be restored by reinstalling the
application programs and backup data.

-3- Virus check before shipment

The virus check of the product is performed in YAMAHA’s shipping inspection. When the virus infection is not detected and the
product is considered as correct, the “Checked” label is affixed to the USB port.

-4- Reminder not to use USB flash memory with computer virus infection risk
A virus-checked dedicated USB flash memory for data backup is supplied with the product. A generally available USB flash
memory, the virus infection of which has not been checked, shall not be used.
7
-5- Recommendations for operation in local network
YAMAHA warrants only the operation in the “closed network” that consists of the product and offline PC prepared by the customer.
This prevents virus infection unless the product is connected to the customer’s office LAN or an external internet.
When the customer connects the product to the office LAN at the customer’s own risk, it is recommended to take anti-virus
measures, such as installation of two LAN cards into offline PC and separation of the network system using different IP addresses,
installation of generally available anti-virus software and Microsoft’s patch programs, or stopping of Computer-Browser service.

-6- Correction patch programs disclosed by Microsoft do not apply to the product.
Since the product uses embedded Microsoft Windows dedicated to industrial machines, patch programs intended for general PC OS
that are disclosed by Microsoft do not apply to this product. Note that these patch programs can be installed into the customer’s
offline PC.

-7- Software other than that specified (application or system software) cannot be installed.
Software specified for the target product is only OS (operating system) that is a basic program for the machine and application
program that provides mounter functions. Any software other than that specified cannot be installed into the product. YAMAHA
shall not be held responsible for any defect arising from installation of other software.
8. Inspection and acceptance
8.1 Inspection before shipment
The product is inspected with the customer attended at YAMAHA’s factory before shipment. After this
attendance inspection is considered as accepted, the product is shipped to the factory site designated by the
customer.
The following describes the inspection items, inspection methods, and acceptance criteria.

-1- Inspection items

Units and quantities making up this equipment and other conditions stated in the delivery specification shall
be satisfied.

-2- Inspection methods

The printing test is performed using the materials under the conditions described below.

Board for attendance inspection YAMAHA’s test board or customer’s board

* When using the customer’s board, relevant board and mark coordinate
data shall be submitted to YAMAHA at least two weeks before the
inspection date.
Mask (stencil) for attendance inspection YAMAHA’s test mask (stencil) or customer’s mask (stencil)
* When using the customer’s mask, relevant mask and mark coordinate
data shall be submitted to YAMAHA at least two weeks before the
inspection date.
Solder paste for attendance inspection YAMAHA’s solder paste or customer’s solder paste
* When using the customer’s solder paste, relevant solder paste shall be
submitted to YAMAHA at least two weeks before the inspection date.
Printing method for attendance inspection 5-board continuous printing

-3- Acceptance criteria

There shall be no positional deviation, excess solder spreading, blur, and solder bridge in the print results
obtained by means of the inspection methods shown above.
* The details of the acceptance criteria need to be discussed separately.
8
8.2 Inspection after installation
After “8.1 Inspection before shipment” has been considered as accepted, the product is shipped to the factory
site designated by the customer and the delivery work is conducted. After the installation and adjustment
work have been completed at the installation site, the inspection with the same contents as described in “8.1
Inspection before shipment” is performed. This inspection is called “Inspection after installation”.

8.3 Acceptance
In the same manner as “8.1 Inspection before shipment” described above, when the results of “8.2 Inspection
after installation” satisfy the acceptance criteria, the product is considered as accepted.
9. Warranty
9.1 Warranty period
The warranty period of the product ends when any of the following applies (whichever comes first).

-1- One year elapses from the time of installation.

-2- 18 months elapse from the time of shipment from YAMAHA’s factory
-3- Total operation hours reach 5,000 hours.

9.2 Warranty coverage and contents

The following describes the warranty coverage and contents.

-1- The warranty coverage of the product is the portions that are described as normal contents of this
delivery specification, that is, the contents stated in “1. Machine configuration” and “3. Arrangements”.
The warranty coverage does not include the contents of “2. Custom-order specifications and specific
items”. The warranty coverage of the custom-order specifications and specific items shall be discussed
separately.
-2- If any defect or trouble due to YAMAHA’s design or workmanship is found in machine unit, software,
or genuine part, that has been delivered to the customer’s factory using proper procedures and
considered as accepted, during the warranty period, YAMAHA shall repair or replace the defective unit,
software, or genuine part free of charge.
-3- YAMAHA shall not accept the customer’s compensations for any incidental or consequential losses,
losses due to absence from work, faulty product production, cost losses, and sales opportunity losses
(lost earnings).
-4- If the customer receives a claim regarding compensations for losses due to infringement on patent right,
intellectual property right, or other right resulting from use of products that the customer has
manufactured using this equipment, software, and genuine parts from a third party, YAMAHA shall not
accept the customer’s compensations.
-5- The contents described in this specification explain the specifications of this equipment.
YAMAHA does not warrant or permit the operation of a third person’s patent right, intellectual property
right or other rights.

9
9.3 Exception to warranty
The coverage of this warranty does not include the following terms even during the warranty period.

-01- Defects arising from earthquake, tsunami, lightning, wind or flood damage, or other natural disaster or
force majeure.
-02- Malfunctions and damages arising from fire, pollution, salt damage, dew condensation, or unusual
voltage.
-03- Defects arising from collision, fall, drop, or other accident.
-04- Deteriorations or defects arising from secular change.
Example: Paint or plated portion is discolored or rusted.
-05- Defects arising from worn-out consumable part during normal operation.
Example: Deterioration of consumable parts specified in separate manuals (user’s and maintenance
manuals, and component drawing and list).
-06- Sensuous symptoms, such as sound or vibration that do not adversely affect the quality and functions.
(Unusual noise or excessive vibration is handled separately.)
Example: Controller operation sound or motor rotation sound.
-07- Defects arising from environmental conditions.
Example: Defects arising from air supply source including impurity, oil mist, dew condensation, or dust
or dirt in the atmosphere.
-08- Defects arising from improper environmental conditions, or secular change or deterioration of
environmental conditions.
Example: Equipment vibration arising from installation floor surface with insufficient strength or
defects arising from inclination or deformation of installation floor surface.
-09- Defects arising from negligence, misuse, or mistake of correct operation procedures instructed in the
manuals.
-10- Defects arising from negligence, incomplete steps, mistake of inspection and maintenance procedures
instructed in the manuals.
-11- Defects arising from use of parts other than genuine parts (for example, squeegee), improper mask
(stencil) or improper solder paste, etc.
-12- Defects arising from use of lubricants (oil and grease, etc) other than those specified.
-13- Defects arising from modification or specification change made by the customer.
-14- Defects arising from repair or maintenance work made by personnel other than YAMAHA’s engineers
or those specified by YAMAHA.
-15- Defects arising from careless storage at the customer’s factory or warehouse during the storage period.
-16- Defects arising from movement, relocation, or resale without prior notification to YAMAHA after 9
completion of the acceptance inspection.
-17- Defective parts that have been replaced free of charge are not returned to the place specified by
YAMAHA within 30 days.
* To locate the cause of the trouble, it is necessary to investigate the defective parts. So, please return
the replaced parts as soon as possible.
10. Safety
10.1 Overview
This equipment is an industrial machine dedicated to indoor use only.
To ensure that this equipment is operated safely and correctly, always comply with the instructions and rules
about safety described in separate manuals.
When delivering this equipment, YAMAHA installs and adjusts the equipment according to the safety
standards and conditions defined in each country.
Additionally, when operating this equipment, the customer shall be held responsible for strict observation of
the safety laws and regulations in relevant country.
It is extremely important that proper safety measures are always taken for operators and work personnel
handling this equipment to protect them and ensure the work safety.

10.2 Ensuring the safety

The following describes typical safety instructions, such as warnings and cautions to ensure the safety. For
details, check the manuals.

== Examples of warning massages ==

• Never allow any part of your body (hand or head, etc.) to enter within the machine movement range
during operation.
• Safety devices (safety interlocks) that stop machine operation should always be in good operating
condition.
• Always shut off the power and air supply before replacing parts or performing repairs.
• During teaching or when making machine adjustments, always keep alert so that you can stop the
machine whenever needed.
Pictorial symbol put down with warning messages

== Examples of caution messages ==

• The work person operating the machine must have been trained in correct machine operation and safety.
• If the component supply unit is installed without stopping the machine, this may cause a part of your
body to be entangled in the machine.
Pictorial symbol put down with caution messages

10
10.3 Warning labels
In this equipment, warning labels shown below are attached close to portions needing special caution so as
to ensure the safety.
Pay special attention to the instructions stated in the warning labels during operation. For details, check the
manuals.

10.4 Cautions on opening and clearance

When this equipment is operated actually, an opening or a clearance that allows your hand to enter any
movable part of the equipment (hazard source) may be produced depending on the equipment prepared by
the customer or operating conditions. To take safety measures against such hazard, use appropriate option
10
parts shown below.
■ Safeguards for board carry-in and carry-out ports
Muzzle plate: Conveyor safety cover
㱺 [B00125] Muzzle plate in “1. Machine configuration”

10.5 CE marking
This equipment conforms to the EU Machinery Directive 2006/42/EC (*1) and EMC Directive 2004/108/EC
(*2).
However, this equipment does not bear CE marking if a custom-order item (with the special specifications)
was installed.

Example of label to be attached when the equipment does not

include any custom-order item and conforms to the CE marking

*1 Cautions regarding the official language of EU countries when this equipment is installed in an EU
country.
10
Except for warning labels, the user’s manuals, CE declarations, and operation screen messages are written
in English only.
Warning labels only have pictograms or else include warning messages written in Chinese, Korean and
Japanese in addition to English.

*2 Description of EMC (Electro Magnetic Compatibility)

• Immunity (Electro Magnetic Susceptibility)
This equipment complies with the test standards as specified by EN 61000-6-2.
• Emission (Electro Magnetic Interference)
This equipment complies with the test standards for ISM category: Group 1, Class A, as specified by
EN 55011.
(Class A equipment is intended for use in industrial environments. If used in other environments, it may
become potentially difficult to ensure both the emission (electro magnetic interference) and
electromagnetic compatibility (EMC). Refer to EN 55011 standards for detailed information.)
11. Specifications
11
11.1 Major specifications
Outside L1,640 x W1,640 x H 1,400 mm (Height and depth exclude projections, such as monitor, keyboard,
dimensions and signal tower, etc.)
L1,973× W1,640 × H1,400mm (carry-out side extension conveyor)
Main body Approx. 1,500 kg (with standard specifications)
weight Approx. 80 kg (air-conditioner)
Approx. 60 kg (overseas voltage transformer: for air-conditioner)
Noise to be 78dB (A) or less
produced

* The dimensions exclude any removable projection parts.

* For details about detailed dimensions or dimensions with various options installed, see the figure below.
* The following figure shows the machine with various options installed, such as air-conditioner.

805
TRANS CE TEMP CON. ASSY
(OPTION) (OPTION)
990 55

EL. Pw.
500
375
340

1370 Air

1640
520 450
264

135
795

Air

1640 157 1640

1100
450
1850

520
1400
1400

(Height of Transport)
900
595

425
343

Air 40 185 EL. Pw. EL. Pw. 145

Air supply 0.45 MPa or more (4.5 kgf/cm 2 or more), clean and dry air
source * Supply the air with excellent quality that has passed through the air dryer and air filter on the line
side of the air supply source. (The air filter built-into this machine is intended to protect the
machine. To maintain the function and performance of this machine at their optimal levels for an
extended period of time, it is necessary to keep the clean and dry status on the line side of the
customer’s air supply source.)
Air connection NITTO’s HI coupler 30SH socket side
coupler
(Attached to
D

the main body)

A
L

D: Φ26.5 mm, T: Φ11.3 mm, L:76.5 mm, A:34 mm

* To maintain a sufficient air flow rate, use 3/8-inch air hose (inside diameter is Φ8 mm or more).
Air 190 liters/min. (ANR) (Standard specifications)
consumption
flow rate
290 liters/min. (ANR) (PCB vaccum suction clamp option is used.)
* "ANR" is an abbreviation of "Atmosphere Normal de Reference" and shows the standard reference 11
atmospheric status (temperature is 20°C, relative humidity is 65%, and absolute pressure is 101.3
kPa (1.03 kgf/cm2 or 760 mmHg)).
Power supply Power supply frequency 3-phase AC 200/208/220/240/380/400/416V ±10%, 50Hz / 60Hz
<Printer main body>
Power capacity: 3.0 kVA
Average power consumption: 1.0 kW (Only the main body is operated under standard conditions.)

Voltage Supply : 200V Voltage Supply : 380V

W W

P2 P1 P2 P1
240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

0
TMxx TCxx TMxx TCxx
primary side primary side primary side primary side
Tx Tx

240 240
220 220
Sx Rx 208 Sx Rx 208
P2 P2
200 200
190 190 Sx
0 0
240 240
240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

0
220 220
208 208
P2 P1 P2 P1 P1 P2 P1 P2 P1 P1
200 Sx 200
V U 190 V U 190
0 Rx 0 Rx

Voltage Supply : 208V Voltage Supply : 400V

W W

P2 P1 P2 P1
240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

0
TMxx TCxx TMxx TCxx
primary side primary side primary side primary side
Tx Tx

240 240
220 220
Sx Rx 208 Sx Rx 208
P2 P2
200 200 Sx
190 190
0 0
240 240
240
220
208
200
190

240
220
208
200
190

240
220
208
200

240
190

220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

0
220 220
208 Sx 208
P2 P1 P2 P1 P1 P2 P1 P2 P1 P1
200 200
V U 190 V U 190
0 Rx 0 Rx

Voltage Supply : 220V Voltage Supply : 416V

W W

P2 P1 P2 P1
240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

TMxx TCxx TMxx TCxx

primary side primary side primary side primary side
Tx Tx

240 240
220 220
Sx Rx 208 Sx Rx 208 Sx
P2 P2
200 200
190 190
0 0
240 240
240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

220 Sx 220
208 208
P2 P1 P2 P1 P1 P2 P1 P2 P1 P1
200 200
V U 190 V U 190
0 Rx 0 Rx

Voltage Supply : 240V

P2 P1
240
220
208
200
190

240
220
208
200
190
0

Tx
primary side
TMxx TCxx
primary side 50Hz 60Hz
240
220
Sx Rx 208
P2
200
190
0
240 Sx
240
220
208
200
240
220
208
200
190

240
220
208
200
190

190

240
220
208
200
190
0

0
0

220
208
P2 P1 P2 P1 P1
200
V U 190
0 Rx
Power supply connection Power supply cable Conductor cross-sectional area is 3.5 mm 2 or more.

11
L1 (1) Insulation sheathed crimp terminal
L2 (2)
U L3 (3)
V
W

Green

Crimp round terminal

Earth

* To prevent electric shock accident, make sure that the main power supply is shut down
securely before connecting the power supply.
* Connect the main body grounding cable securely.
* The air-conditioner needs another power supply that is separated from the printer main
body.

Environmental conditions Temperature Function assurance: 15 to 30°C

Accuracy assurance: 20 to 28°C
Recommended operating temperature: 23 to 26°C
Humidity Function assurance: 20 to 80% (No dew condensation allowed.)
Recommended operating humidity: 40 to 60%
* Keep a humidity of approx. 40% or more as static electricity
prevention measures.
* When using an industrial humidifier, use water equivalent to DI
water.
Transient voltage category Category III
Degree of contamination Degree 2
Atmosphere There shall be no dirt and dust.
There shall be no organic solvent vapor, sulfurous acid gas,
chlorine gas, and flammable gas.
Altitude 1,000 m or less above sea level
* This avoids that the air pressure or cosmic ray adversely affects
the insulation performance.
Installation floor status The floor withstanding load capacity shall be approx. 500 kg/m2.
* For the floor withstanding load capacity, consult the specialists
who know the installation place well with the information on
equipment weight, floor sharing area, and adjuster foot positions.
* The floor shall be flat and have sufficient strength so that it
does not vibrate during operation.
The floor shall have the concrete strength or its equivalent.
In particular, wooden floor, office floor, and grating are not
allowed to use.
* If the floor is not concrete, consult the specialists who know the
installation place well and construct the reinforcement work for
the portions where the equipment feet are placed.
Ambient noise There shall be no significant noise.
Equipment operation sound and alarm sound can be heard
without fail.
Ambient light Strong light, such as sunlight does not enter the vision system.
Immunity/Electro magnetic See “10.5 CE marking”.
resistance or electro
magnetic susceptibility
Emission/electro magnetic See “10.5 CE marking”.
noise production or
electro magnetic
noninterference
Board transport speed 50 to 550 mm/sec.: 50Hz/60Hz
(Transport speed settings at shipment, Low-speed: 200 mm/ sec., High-speed: 400 mm/sec.)
* The transport speed may vary depending on the board weight, etc. 11
Printing capability 11.0 sec./cycle
* YAMAHA’s optimal conditions: L 180 x W 130 board size, squeegee speed 100 m/sec.,
rolling stroke 40 mm, over-stroke 10 mm, board hold flap is used., board separation
distance 2 mm, board separation speed 2 mm/sec., cleaning work is not performed.

To verify the printing capability with the customer’s board, mask, and solder paste, the
separate evaluation experiment is needed. For details, contact YAMAHA.
Printing accuracy (YAMAHA’ Printing accuracy (3s): ± 0.025 mm
s evaluation test board, Position repeatability (3s): ± 0.005 mm
standard mask, and
standard solder paste are
used.)

Signal tower color TYPE A TYPE B TYPE A is YAMAHA’s standard specifications while TYPE B is often
specifications used in the EU area.
Red lamp While lamp Emergency stop status (emergency stop button or safety cover
switch is activated.)
Yellow lamp Blue lamp Stop status due to error stop (recognition error or board clamp
error, etc.) or interlock.
Green lamp Green lamp Automatic operation is running.
Operation panel button TYPE A TYPE B TYPE A is YAMAHA’s standard specifications while TYPE B is often
color specifications used in the EU area.
White White READY (Emergency stop status or servo ON)
White White RESET (Data reset)
Green Green START (Automatic operation start)
Red White STOP (Automatic operation stop)
Yellow Blue ERROR CLEAR (Error lock status cancellation)
Languages used on Selected from Japanese, English, Chinese, and Korean.
display screens and in Make desired selections using [B00092] Display language and [B00098] Language written in
manuals manual in “1. Machine configuration”.
When installing this equipment in an EU country, see “10.5 CE marking”.
Entry data 100MB/machine
Data entry method: Data entry unit supplied with the machine main unit

Minimum positioning X-axis/Y-axis/Z-axis: 0.001 mm

resolution settings R-axis: 0.001°

Mask and board X: ±6.4 mm

correction ranges Y: ±10 mm
R: ±1.0°

External interface LAN 1 port (See “7.8 Network” and “7.9 Anti-virus measures”.)
Internal memory Built-in 1GB Flash Card * 1 pc.
* For storage of files, such as OS, printer application software, board data, mask data, squeegee
data, vision data, machine information, and production history information, etc.
External memory USB flash memory with a capacity of 1GB or more * 1 pc.
(Supplied as standard accessory.: For data backup)
Board transport height 900 mm ± 10 mm (From the floor level to the top surface of the transport belt.)
11.2 Printing section (3S head)
11.2.1 Printing section 11
Item Specifications

Printing application pressure (printing AC servomotor + compression spring drive

pressure) producing system
Printing pressure control method Load cell sensor is built-into the application pressure producing
system to construct the feedback control circuit.

Printing pressure setting range Setting range: 5 to 200N

Control accuracy: In a range of 5 to 100N, ±2N (feedback control)
In a range of 100 to 200N, ±2% (feedback control)
Squeegee printing direction Direction perpendicular to the board transport direction (conveyor
width direction)
Squeegee printing speed setting range Setting range: 2 to 200 mm/sec.

Squeegee up/down drive system AC servomotor

* Doubles as printing application pressure (printing pressure)
producing system.
Solder drip prevention effect can be expected using the
deceleration setting of the up/down speed.
Relationship between squeegee and Mask surface follow-up effect to support one point of the
mask squeegee center in the horizontal direction is produced (floating
in the rotation direction).
Board separation process pattern 10 steps/program
* The board separation speed and board separation distance
shown below are combined to sequentially execute up to ten
steps.
Board separation distance setting Setting range 0.01 to 5.00 mm
Control unit 0.01 mm

Board separation speed setting Setting range 0.01 to 20.00 mm/sec.

Control unit 0.01 mm/sec.

11.2.2 3S head
Item Specifications
Squeegee configuration One squeegee configuration
* Both ends (blade parts) of one dedicated squeegee are used in
the forward and backward squeegee printing directions.
* Easy cleaning work and reduction of waste solder are expected.
Attack angle Variable change from 45° to 65°
* It is expected to set optimal conditions and improve the filling
ability according to the viscosity and thixotropy of the solder.
Squeegee Metal squeegee or urethane squeegee (hardness 90)

Settable rolling Attack angle 45° 55° 65°

stroke (*)
Board width is 50mm or less 50mm or less 50mm or less
440mm or less.
Board width is 50mm or less 46mm or less 40mm or less
460mm.
Over stroke 5 to 15mm

* If the board width exceeds 440mm, the settable rolling stroke may vary depending on the attack angle.
* For details about double squeegee head (option), see “12.8.2 Double squeegee head”.
11.2.3. 3S head - Additional set
12 kinds of squeegee and holder sets for the 3S head installed in the machine at shipment from the factory
are provided. Select a desired squeegee and holder set using [B00004] Squeegee & holder set installed at
11
shipment in “1 Machine configuration”.
* Only one squeegee & holder set is installed in the 3S head.
The metal squeegee is equipped with the cover that protects the blade separated from the 3S head.
Squeegee & holder sets with different materials and lengths can be additionally arranged as spare parts for
the 3S head to be included in the machine.
Set additional options using [B00501] to [B00556] Spare squeegee & holder set in “3. Arrangements/ -1-
Squeegee & holder”.

Squeegee
Metal squeegee & holder set Urethane squeegee & holder set
length
"KHT-M71A0-00X, Metal Assy 3S 530" "KHT-M71B0-00X, Urethane Assy 3S 530"
B00004 B00501 B00004 B00551
530
530mm
530

"KHT-M71A0-10X, Metal Assy 3S 440" "KHT-M71B0-10X, Urethane Assy 3S 440"

B00004 B00502 B00004 B00552
440
440mm
440

"KHT-M71A0-20X, Metal Assy 3S 400" "KHT-M71B0-20X, Urethane Assy 3S 400"

B00004 B00503 B00004 B00553
400
400mm
400

"KHT-M71A0-30X, Metal Assy 3S 350" "KHT-M71B0-30X, Urethane Assy 3S 350"

B00004 B00504 B00004 B00554
350
350mm
350

"KHT-M71A0-40X, Metal Assy 3S 300" "KHT-M71B0-40X, Urethane Assy 3S 300"

B00004 B00505 B00004 B00555
300
300mm
300

"KHT-M71A0-50X, Metal Assy 3S 250" "KHT-M71B0-50X, Urethane Assy 3S 250"

B00004 B00506 B00004 B00556
250
250mm
250
11.2.4 3S head - Additional squeegee
18 kinds of replacement squeegee single units (excluding the holder) for the 3S head are provided. Set
additional options using [B00511] to [B00566] Spare squeegee single unit in “3. Arrangements/ -1- Squeegee
11
& holder”.
3S metal normal blade single unit
Reference
Class Size/Part No., Part name
No.
530 KHT-M71AA-A0X,
B00511 530mm

30
Metal SQG Weld 3S 530

440 KGY-M71EA-A0X,
B00512 440mm

30
Metal SQG Weld 3S 440

400 KGY-M71DA-A0X,
B00513 400mm

30
Metal SQG Weld 3S 400

350 KGY-M71CA-A0X,
B00514 350mm

30
Metal SQG Weld 3S 350

300 KGY-M71BA-A0X,
B00515 300mm
30

Metal SQG Weld 3S 300

250 KGY-M71AA-A0X,
B00516 250mm
30

Metal SQG Weld 3S 250

3S metal thin plate blade single unit for half-etching mask

Reference
Class Size/Part No., Part name
No.
530 KHT-M71AA-B0X,
B00521 530mm Metal SQG(S) Weld 3S 530
30

440 KGY-M71EA-B0X,
B00522 440mm Metal SQG(S) Weld 3S 440
30

400 KGY-M71DA-B0X,
B00523 400mm Metal SQG(S) Weld 3S 400
30

350 KGY-M71CA-B0X,
B00524 350mm Metal SQG(S) Weld 3S 350
30

300 KGY-M71BA-B0X,
B00525 300mm Metal SQG(S) Weld 3S 300
30

250 KGY-M71AA-B0X,
B00526 250mm Metal SQG(S) Weld 3S 250
30

3S urethane squeegee single unit

Reference
Class Size/Part No., Part name
No.
530 30 KHT-M71BB-00X,
B00561 530mm
Urethane SQG 3S 530
440 30 KGY-M71K3-A0X,
B00562 440mm
Urethane SQG 3S 440
400 30 KGY-M71J3-A0X,
B00563 400mm
Urethane SQG 3S 400
350 30 KGY-M71H3-A0X,
B00564 350mm
Urethane SQG 3S 350
300 30 KGY-M71G3-A0X,
B00565 300mm
Urethane SQG 3S 300
250 30 KGY-M71F3-A0X,
B00566 250mm
Urethane SQG 3S 250
11.3 Mark recognition section
The machine is equipped with a vision camera system shown in the table below to recognize the board mark 11
and mask mark, and inspect the printed solder paste.
Make desired selections using [B00012] Board FID mark vision camera, [B00013] Print mask vision camera,
[B00011] Print inspection camera in “1. Machine configuration”.
11.3.1 Board vision camera (CCD camera unit for board mark recognition)

Item Remarks
Board FID mark vision camera (standard)
System
* FID: An abbreviation of fiducial
Layout area CX-axis above conveyor

Field-of-view 5mm x 5mm

Application Fiducial mark detection, bad mark detection, and teaching

Circle Φ 0.5 to 2 mm (YAMAHA’s recommendation), Square Φ 0.5 to 2 mm, Rhombus Φ 0.5
to 2 mm
• The difference between the bright and dark portions on the mark side and background
board side shall be sufficient. (The contrast shall be clear.)
• There shall be no scratch on the mark surface.
Kinds of marks
• It is accepted that the light reflector is located on either the mark side or background side.
• There shall be no resist, silk print, and other pattern with optical property similar to the
mark in an area with a width of 0.2 mm from the outer periphery of the mark (doughnut
shape or frame shape). A shape to be scanned shall be unique within the detection area.
* Set a detection area so that similar shapes are not included.
Mark surface Copper foil, gold plating, solder leveler (plating)

Glass fiber reinforced epoxy resin board is optimal.

Background material
* For ceramic or polyimide (flexible boards), the verification test is needed.
Enter numeric values within the field-of-view range to set a detection area. (This eliminates
Detection area
waste image processing time.)
Mark layout 2 points or 4 points on board (It is preferable that the marks are located on the diagonal line.)
11.3.2 Mask vision camera (CCD camera unit for mask mark recognition)
Item Remarks 11
System Mask mark vision camera (standard)

Layout area Side surface of main stopper, MS-axis

Field-of-view Approx. 10 mm x 7.5 mm

Application Mask mark detection (Marks created on the back side of the mask are detected.)
Marks are formed so that images can be detected on the board contact side of the mask
(back side and top side).
Squeegee slide surface of mask

Board contact surface of mask

Non-through hole (half-etching concave part) Through hole Through hole type
Black resin filling type Black resin filling type (* Outside of solder paste application area)

• The difference between the bright and dark portions on the mark and mask surface shall
be sufficient. (The contrast shall be clear.)
• It is preferable that the mark is the black resin (carbon) filling or through hole (* outside of
Mark specifications the solder paste application area).
It is accepted that the bright and dark portions on the mark and mask surface are
reversed.
When the raw material of the mask is resin or mesh woven fabric, the optical transparency
shall be checked carefully.
• Circle Φ 0.5 to 2 mm (YAMAHA’s recommendation), Square Φ 0.5 to 2 mm, Rhombus Φ 0.5
to 2 mm
• There shall be no scratch and contamination on the mark surface.
• There shall be no pattern with optical property similar to the mark in an area with a width
of 0.2 mm from the outer periphery of the mark (doughnut shape or frame shape). The
mark shape shall be unique in the field-of-view.
Mark position Back side of mask (Board surface side)
2 points or 4 points in a range of X: Mask center ± 255 and Y: Mask center ± 230.
* It is preferable that the mask mark position corresponds to the board recognition mark.

* For details about print inspection camera, see “12.3 Print inspection camera specifications”.
11.4 Cleaning system
This cleaning system is intended to automatically clean the board contact surfaces (back side and top side) 11
of the mask after mask separation. (The manual cleaning is also possible.)
Fine solder paste residue is removed through the wiping with the non-woven fabric and suction cleaning
with the blower.
The wet or dry wiping can be selected and the speed and the number of repetition cycles can also be set.
According to the board print cycles and elapsed time, the cleaning process program is executed
intermittently.
Set an applicable length (board length in the conveyor transport direction or width of cleaning non-woven
fabric) of the cleaning system at shipment from the factory using [B0052] Cleaner head & non-woven fabric
roll in “1 Machine configuration”.

Item Specifications

System Cleaning in cooperation between dry/wet non-woven fabric wiping and

blower suction
Intermittent Print count • Cleaning is performed at intervals of printed boards set in the program.
operation setting Cleaning method: Auto/Manual/Auto and Manual are used together.
control Automatic cleaning mode: Wet/dry/Wet and Wet are used together.
* Print count Elapsed time • Cleaning is performed when the elapsed time reaches the machine stop
setting and setting time or standby time set in the program.
elapsed time Cleaning method: Auto/Manual
setting can be Automatic cleaning mode: Wet/Dry
used together.
Cleaning non-woven fabric Width of non-woven fabric: 530 mm/440 mm/360 mm/260 mm
Outside diameter of roll: Approx. 90 mm (Approx. 30 mm roll)
Core paper tube: Inside diameter, 25.4 mm, Paper thickness, 2 mm
* Set desired items using [B00052] Cleaner head & non-woven fabric roll
and [B00296 to B00299] BEMCOT paper roll for cleaning (spare) in “1.
Machine configuration”.
* Be sure to use the cleaning non-woven fabric specified by YAMAHA
that is set as described above. If other non-woven fabric is used, this
may cause insufficient cleaning effect or malfunction. In particular, if the
cleaning head specifications do not meet the width, serious trouble may
occur in the machine unit.
Solvent tank Front and rear, 550cc each
Solvent designation Ethyl alcohol or isopropyl alcohol
CAUTION: Use of solvent other than that shown above may cause,
• Higher toxicity for human body.
• Stronger flammability.
• Damage to equipment part, electric circuit, or other plastic tube, or
promotion of deterioration.
In the worst case, fire may occur.
So, do not use other solvent. Particularly, never use acetone.
Dry wiping Forward movement speed setting: 1 to 225 m/sec.
Backward movement speed setting: 1 to 225 m/sec.
Forward and backward movement repetition cycles can be set.
Wet wiping Forward movement speed setting: Specified by the machine.
Backward movement speed setting: 1 to 225mm/sec.
Forward and backward movement repetition cycles can be set.

* The board count control and elapsed time control can be set enabled at the same time.
11.5 Applicable board specifications
11.5.1 Target board dimensions 11
Maximum board size: L 510mm x W 460mm
Minimum board size: L 50mm x W 50mm
* The target mask to be combined with the board may vary as shown in the table below.
* “L” is a direction along the transport direction while “W” is a direction perpendicular to the transport
direction.
* A printing area (L 600mm) or a board transport (L 610mm) can be supported as a custom-order item.

1. Mask size is L750 x W750mm.

㱺 Board size L50 x W50mm (minimum) to L510 x W460mm (maximum)
Center reference (Center basis) Front reference (Front-edge basis)

L750 Rear L750 Rear

PCB:L510(max) PCB:L510(max)
PCB:W460(max)

PCB:W460(max)
PCB:L50

W750
W750

(min)
PCB:W50
(min)

PCB:L50
(375)

(min)

PCB:W50
(min)

145
Front Front
(375) (375)
2. Mask size is L736 x W736mm.
㱺 Board size L50 x W50mm (minimum) to L510 x W460mm (maximum)
Center reference (Center basis) Front reference (Front-edge basis)

L736 Rear L736 Rear

PCB:L510(max) PCB:L510(max)
PCB:W460(max)

PCB:W460(max)
W736

PCB:L50
W736

(min)
PCB:W50
(min)

PCB:L50
(min)
(368)

PCB:W50
(min)

138

Front Front
(368) (368)
3. Mask size is L750 x W650mm.
㱺 Board size L50 x W50mm (minimum) to L510 x W350mm (maximum)
Center reference (Center basis) Front reference (Front-edge basis)

L750 Rear L750 Rear

PCB:W250(max)
PCB:W350(max)

PCB:L510(max)
PCB:L510(max) PCB:L510(max)
PCB:W250(max)

PCB:L50
W650

W650

(min)
PCB:W50

PCB:L50
(min)
(min)

PCB:W50
(min)
(325)

150

Front Front
(375) (375)
4. Mask size is L650 x W550mm.
㱺 Board size L50 x W50mm (minimum) to L330 x W250mm (maximum)
Center reference (Center basis) Front reference (Front-edge basis)
11
L650 Rear L650 Rear

PCB:W250(max) PCB:L330(max) PCB:L330(max)

PCB:W250(max)
W550

W550
PCB:L50
(min)

PCB:W50
PCB:L50

(min)
(min)

PCB:W50
(275)

(min)

150
Front Front
(325) (325)
5. Mask size is L600 x W550mm.
㱺 Board size L50 x W50mm (minimum) to L330 x W250mm (maximum)
For this mask size, [B00071] Mask clamp adapter (left and right paired set) in “1 Machine configuration” is required.

Center reference (Center basis) Front reference (Front-edge basis)

L600 Rear L600 Rear

PCB:L330(max) PCB:L330(max)

PCB:W250(max)
PCB:W250(max)
W550

W550
PCB:L50
(min)
PCB:W50

PCB:L50
(min)

(min)

PCB:W50
(275)

(min)

150
Front Front
(300) (300)
6. Mask size is L550 x W550mm.
㱺 Board size L50 x W50mm (minimum) to L330 x W250mm (maximum)
For this mask size, [B00071] Mask clamp adapter (left and right paired set) in “1 Machine configuration” is required.

Center reference (Center basis) Front reference (Front-edge basis)

L550 Rear L550 Rear

PCB:L330(max) PCB:L330(max)
PCB:W250(max)

PCB:W250(max)
W650

W650

PCB:L50
(min)
PCB:W50

PCB:L50
(min)

(min)
PCB:W50
(325)

(min)

200

Front Front
(275) (275)
11.5.2 Board specifications
The target board includes non-printable areas as illustrated below. (This non-printable area is used as
measures for the printed board inspection operation mode or the transport conditions of the surface mounter
11
that becomes a post-process machine.) Additionally, 8mm-straight zones expressed by “A” to “D” are
required to bring the mask in contact with the stopper.
The machine is moved to the "A" to "D" portion according to the board transport direction and conveyor
reference of the machine configuration. (Either the front side or rear side of the conveyor transport system of
the connected production line machines is set to the fixed reference. The conveyor of the printer also needs
to be adjusted to this setting.)
* "L" is a direction along the transport direction while “W” is a direction perpendicular to the transport
direction.

3mm L

C Rear D

W Transport direction

A B
Non-printable area
3mm

Board material : Glass fiber reinforced epoxy resin (For other materials, contact YAMAHA separately.)
Board thickness : 0.4 to 3.0 mm (For boards with a thickness of 1 mm or less, a PCB vaccum suction clamp
system (including warp prevention system: option) is required.)
Board weight : 1.0 kg/sheet or less (If the board weight exceeds this level, contact YAMAHA separately.)
Board warpage : Upper side ≤ 1.0 mm, Lower side ≤ 0.5 mm
Notch prohibited area : Board transport direction : Right SY Left, front reference : A=8mm
Board transport direction : Left Right, front reference : B=8mm
Board transport direction : Right Left, rear reference : A,C=8mm
Board transport direction : Left Right, rear reference : B,D=8mm
11.5.3 Restrictions on components on back side of board
In the double-side mounting process or jig transport printing process, there are projections (components or
jigs) on the back side of the board before the printing work. The following shows allowable dimensions of
11
such projections.
* "L" is a direction along the board transport direction while "W" is a direction perpendicular to the
transport direction.
Height from back side of board: 25 mm or less
0 mm or less in an area of 4 mm from both ends in the board width directio
18 mm or less in an area of 4 to 8 mm from the conveyor end on the fixed side.

When the front is the conveyor reference:

W direction

ion
ir ect
Ld ar
Re nt
Fro

18mm

4mm 4mm

8mm

25mm

When the rear is the conveyor reference:

W direction

ion
ir ect
Ld ar
Re nt
Fro

18mm

4mm 4mm

8mm

25mm
11.5.4 Restrictions on slit board and through hole in board
Slit width: 3 mm or less 11
Through hole diameter: 3 mm or less
Sensors (reflection and transmitted light types) are laid out on the conveyor so as to check the position of the
board to be transported.
If the target board has slits or holes, the board cannot be detected correctly.
For such boards, contact YAMAHA separately.

11.5.5 Permissible board dimensions for buffer

Permissible board size for entrance and exit conveyor (standard) buffer: L330mm x W460mm
Permissible board size for carry-out side extension conveyor (option) buffer: L510mm x W460mm

Max Max Max Max Max Max

L330×W460 L510×W460 L330×W460 L510×W460 L510×W460 L330×W460 Board transport
direction

Stopper Stopper

Standard specifications Carry-out side extension

conveyor specifications
11.6 Board transport specifications
In this equipment, the printed board at the print position and the next printing board at the standby position 11
or in the upstream process are transported almost at the same time.
When the printed board at the print position starts unloading and the next printing board at the standby
position or in the upstream process starts loading, the main stopper moves to the upstream side of the printed
board while it remains moved down. When the main stopper reaches the upstream side of the printed board,
it is moved up to physically separate the unloading printed board from the loading next printing board.
When the printed board reaches the conveyor exit position sensor, the main stopper moves to the normal
board clamp position while it remains moved up.

Printed board

Next printing board

Carry-out conveyor Carry-in conveyor

Main conveyor
Main stopper

Main stopper moves to the upstream side.

Printed board reaches the exit position of the main conveyor.

Main stopper starts moving to the board clamp position.

Main stopper reaches the board clamp position.

Transport direction
(right → left flow)

* When the customer manufactures the board backup jig, see “11.8.2 Backup plate (when the customer
manufactures the jig)” for further information
11.7 Applicable mask specifications
11.7.1 Mask frame dimensions and mask references 11
Mask size Maximum board size (squeegee size) Mask reference X-direction Y-direction
Center Center
L750×W750 L510×W460 (L530 squeegee) Center side of Center
A 145 B 230
machine
Center Center
L736×W736 L510×W460 (L530 squeegee) Center side of Center
A 138 B 230
machine
Center Center
L750×W650 L510×W350 (L530 squeegee) Center side of Center
A 150 B 175
machine
Center Center
L650×W550 L330×W250 (L350 squeegee) Center side of Center
A 150 B 125
machine
Center Center
L600×W550* L330×W250 (L350 squeegee) Center side of Center
A 150 B 125
machine
Center Center
L550×W650* L330×W250 (L350 squeegee) Center side of Center
A 200 B 125
machine

* These mask sizes are supported only when an optional mask adapter is used.

B
Standard position A
A: Distance from the outer frame of the mask
B: Distance from the mask center
Mask reference: Front
(Standard position: Position where is aligned with the center of the board on the front)
11.7.2 Mask specifications
An appropriate mask maintaining the complete metal part shown below is used according to the target board
and squeegee length to be used.
11
• Length of complete metal part (L) = Squeegee length + 30 mm or more
• Width of complete metal part (W) = Board width + 110 mm or more

Width of complete metal part (W) = Board width + 110mm or more

Mask reference (Position to be adjusted to the board center)

Frame

Tensioner

Tensioner & metal adhesion part

(750)

40 or less
Complete metal part
L
30±5
(750)

Length of complete metal part (L) = Squeegee length + 30 or more

L750 × W750 center reference (Maximum board size L510 × W460, Squeegee L530)

Mask reference (Position to be adjusted to the board center)

Frame

Tensioner

Tensioner & metal adhesion part

min 570
750

40 or less

min 560
30±5
750

* Grind the board surface side of the mask frame.

Positional accuracy of mask reference X,Y ≤ 2 mm, R-direction ± 0.3°
L736 × W736 center reference (Maximum board size L510 × W460, Squeegee L530)

Mask reference (Position to be adjusted to the board center)

Frame

Tensioner

Tensioner & metal adhesion part

min 570
736

40 or less

min 560
30±5
736

* Grind the board surface side of the mask frame.

Positional accuracy of mask reference X, Y ≤ 2 mm, R-direction ± 0.3°
 L750 × W650 center reference (Maximum board size L510 × W350, Squeegee L530)
Mask reference (Position to be adjusted to the board center)

Frame
11
Tensioner

Tensioner & metal adhesion part

min 460
650

40 or less
min 560
30±5
750

* Grind the board surface side of the mask frame.

Positional accuracy of mask reference X, Y ≤ 2 mm, R-direction ± 0.3°
L650 × W550 center reference (Maximum board size L330 × W250, Squeegee L350)
Mask reference (Position to be adjusted to the board center)

Frame

Tensioner

Tensioner & metal adhesion part

min 360
550

40 or less

min 380
30±5
650

* Grind the board surface side of the mask frame.

Positional accuracy of mask reference X, Y ≤ 2 mm, R-direction ± 0.3°
L600 × W550 center reference (Maximum board size L330 × W250, Squeegee L350)
Mask reference (Position to be adjusted to the board center)

Frame

Tensioner

Tensioner & metal adhesion part

min 360
550

40 or less

min 380
30±5
600

* Grind the board surface side of the mask frame.

Positional accuracy of mask reference X, Y ≤ 2 mm, R-direction ± 0.3°
L550 × W650 center reference (Maximum board size L330 × W250, Squeegee L350)
Mask reference (Position to be adjusted to the board center)

Frame

Tensioner

Tensioner & metal adhesion part

min 360
650

40 or less

min 380
30±5
550

* Grind the board surface side of the mask frame.

Positional accuracy of mask reference X, Y ≤ 2 mm, R-direction ± 0.3°
11.8 Board support system
11.8.1 Matrix backup and flat type general-purpose backup 11
This backup supports the board from the lower portion against the printing pressure, at which the squeegee
pushes the board from the upper portion during printing. Five kinds of backups are provided as shown in the
table below.
Make desired selections using [B00061 to B00067] Matrix backup XXXXX in “1. Machine configuration”.
* Normally, “AL-14” is used. When necessary, change or add the backup.
“Iron-14” and “Iron-7” can use the magnetic force fixed type magnet pin.
“Flat type general-purpose backup” does not need any pins. This ensures easy setup work.
“Flat type general-purpose backup” can be used together with the pins.
"KHT-M3350-AOX,Matrix P Set

• Aluminum

223
• 14×7zigzag
B00061

448
Matrix backup (14mm-pitch serial layout, half-period deviation,

223
AL-14 7mm-pitch spacing arrangement orthorhombic lattice)
Aluminum, 14 × 7
7

• Front and rear, 2-plate configuration

14 7
(Standard setting)
10

(Front board end face)

510

64
55 • Aluminum
×200pc
φ1.5

φ3

• O-ring attached to φ3-insertion part

B00062 "KHT-M3330-00X,Support Block Set"

Flat type general-
purpose backup ×9pcs Aluminum
89

(Option) With positioning pin

159 55 3.5
33

×6pcs * Be sure to install the flat type general-purpose

159 55 3.5
backup within the outer shape of the matrix. If the
159 19 backup projects, it may interfere with the conveyor
frame.
×6pcs
55
6

B00063 "KHT-M3350-BOX,Matrix P Set AL7"

Matrix backup
• Aluminum
AL-7
223

Aluminum, 7 × 7 • 7×7 lattice

448

(Option) (7mm-pitch serial layout, 7mm-pitch spacing

223

arrangement square lattice)

7

• Front and rear, 2-plate configuration

7 7
10

(Front board end face)

510

64
55 • Aluminum
×200pc
φ1.5

φ3

• O-ring attached to φ3-insertion part

B00066 "KHT-M3350-COX,Matrix P Set FE14"
Matrix backup
Iron-14
t
Iron
11

223
t
Support for magnet
Iron, 14 × 7
t
14×7 zigzag

448
(Option)
(14mm-pitch serial layout, half-period deviation,

223
7mm-pitch spacing arrangement orthorhombic lattice)

7
14 7 t
Front and rear, 2-plate configuration

10
(Front board end face)
510

64
55 t
Aluminum
×200pc

φ1.5

φ3
t
O-ring attached to φ3-insertion part
55
10
5pcs t
Horizontal position of magnet pin

φ13
B00067 "KHT-M3350-DOX,Matrix P Set FE7"
Matrix backup t
Iron
Iron-7

223
t
Support for magnet
Iron, 7 × 7
t
7×7 lattice

448
(Option)
(7mm-pitch serial layout, 7mm-pitch spacing
223
arrangement square lattice)
7

7 7
10

(Front board end face)

510

64
55 t
Aluminum
×200pc
φ1.5

φ3

t
O-ring attached to φ3-insertion part

55
10
5pcs t
Horizontal position of magnet pin
φ13
 11.8.2 Backup plate (when the customer manufactures the jig)
When the customer manufactures the backup jig, make the design while referring to the cautions shown
below.
Manufacture specifications of backup jig to be placed on 7×7 lattice matrix plate
11
<R 㱻 L common high-speed simultaneous transport specifications>
P7x72=504
444
+0.03
2x2282-F3 +0.01
P7x31=217

Matrix pin hole

Backup jig is made straight

when viewed from the side surface.
(Pin detection sensor monitoring
range)

(4 or more)
4 or more
* 234
227
219
P7x31=217

(W-12 or less)

( Board size W)
Board size W
*9
2

incorrect installation prevention pin, 4 or more

0

(8 or more)

Relief of general-purpose surface support jig

8 or more
(Front board end face) 8
Relief,
238
* 231
210
* 189
182
154
* 147
126
* 105

* 105
126
* 147
154
182
* 189
210
* 231
238
98
70
* 63
42
* 35
14

14
* 35
42
* 63
70
98
7
0
7

4 or more

2×12-M5x0.8 Board center

Through hole Board size L Relief of main stopper 55±0.05

(Portions marked Board size L to 510 18-F3 ( 67)

<General-purpose surface support
with an asterisk (*)) jig incorrect installation prevention pin>

1) The backup jig is so designed that it does not protrude the dimensions of the shaded portion shown in this
drawing.
2) In an area of 8 mm from the front board end, the main stopper moves in the X direction during
production.
A clearance of 8 mm or more from the board end is put in the Y direction.
When the clearance is less than 8 mm, the high-speed simultaneous transport is not performed if the
interlock sensor responds.
If the interlock sensor does not respond, the high-speed simultaneous transport is performed and the
support jig may interfere with the main stopper.
For details about manufacture specifications of support jig that makes the interlock sensor respond,
consult separately.
3) An area of 4 mm from the board end on the rear side is monitored by the pin detection sensor.
The backup jig is designed to be straight when viewed from the side surface.
4) ø3-matrix pin hole is used as knock hole for positioning.
5) The knock pin uses ø3h8-pin and its projection dimension is approx. 4 mm. The pitch tolerance of the
knock pin hole is ±0.02 or less.
(For the hole dimension tolerance, S7 and P7 are appropriate for aluminum and iron, respectively.)
6) General-purpose surface support jig incorrect installation prevention pins are provided at 18 locations on
the front of the matrix plate. A relief (depth is 4 mm or more and height is 4 mm or more) is provided at
this position on the back side of the jig.
 Manufacture specifications of backup jig to be placed on 14×7 zigzag matrix plate
<R 㱻 L common high-speed simultaneous transport specifications>
P14×36=504
11
P14×34=490
444 +0.03
2x1158-F3 +0.01
Matrix pin hole
P14×15=210
P14×15=210

Backup jig is made straight

when viewed from the side surface.
(Pin detection sensor monitoring range)

(4 or more)
4 or more
* 234
227
219
P14×15=210
P14×15=210

(Board size W)
(W-12 or less)
Board size W
*9
2

incorrect installation prevention pin, 4 or more

0

Relief of general-purpose surface support jig

(8 or more)
8 or more
(Front board end face) 8 Relief,
4 or more
238
* 231
210
* 189
182
154
* 147
126
* 105

* 105
126
* 147
154
182
* 189
210
* 231
238
98
70
* 63
42
* 35
14

14
* 35
42
* 63
70
98
7
0
7

2×12-M5x0.8 Board center

Relief of main stopper
Through hole Board size L 18-F3 55±0.05

(Portions marked Board size L to 510 <General-purpose surface support 67

jig incorrect installation prevention pin>
with an asterisk (*))

1) The backup jig is so designed that it does not protrude the dimensions of the shaded portion shown in this
drawing.
2) In an area of 8 mm from the front board end, the main stopper moves in the X direction during
production.
A clearance of 8 mm or more from the board end is put in the Y direction.
When the clearance is less than 8 mm, the high-speed simultaneous transport is not performed if the
interlock sensor responds.
If the interlock sensor does not respond, the high-speed simultaneous transport is performed and the
support jig may interfere with the main stopper.
For details about manufacture specifications of support jig that makes the interlock sensor respond,
consult separately.
3) An area of 4 mm from the board end on the rear side is monitored by the pin detection sensor.
The backup jig is designed to be straight when viewed from the side surface.
4) ø3-matrix pin hole is used as knock hole for positioning.
5) The knock pin uses ø3h8-pin and its projection dimension is approx. 4 mm. The pitch tolerance of the
knock pin hole is ±0.02 or less.
(For the hole dimension tolerance, S7 and P7 are appropriate for aluminum and iron, respectively.)
6) General-purpose surface support jig incorrect installation prevention pins are provided at 18 locations on
the front of the matrix plate. A relief (depth is 4 mm or more and height is 4 mm or more) is provided at
this position on the back side of the jig.
11.9 Signal specifications
11.9.1 Machine-to-machine signal specifications (between this machine and 11
post-process machine)
* NEXT INTERFACE
According to the operating conditions, such as machine combination and signal cable selection, make
appropriate selections from the table shown below.
The next interference specifications need to match to the selection of the "11.8.2 Machine-to-machine signal
specifications" (between this machine and pre-process machine: Previous interface).
* When connecting to other company’s machine, the customer shall be held responsible for maintenance of
the functions related to other company’s machine.
Selection
Next interface connector on GATE signal ADVANCED (extended) ADVANCED (extended) SMEMA signal
this machine AMP: 206043-1 specifications GATE specifications GATE 2 specifications specifications
(Receptacle 14 pins)
YAMAHA YV series or YAMAHA X series or YAMAHA YS series (YS) SMEMA signal
earlier (YV or earlier) and later (X/Xg/YG/YS) or later compatible
other company’s machine machine
Pin
Class Signal name Signal name Signal name Signal name
No.
DC +24V GATE IN Board BUSY IN Status signal Same as left.
1 (com) unloading (com) input showing
request signal that the
PNP input (Judged as GATE IN input from the BUSY IN post-process
ON when the voltage is (input) post-process (input) machine is
2 machine loading the
+24V.)
board.
Relay Conducted/ Not used. BA OUT Status signal Same as left.
3 contact Closed (output) output showing
output when that this
turned ON. machine is
Relay Not used. BA OUT
ready to unload
4 contact (output)
the board.
output
Incorrect Key plug Dedicated to mating Dedicated to mating Dedicated to mating
5 connection inserted. designation designation designation
prevention (Blocked) (Blocked) (Blocked)
function
Dedicated to mating Dedicated to mating Dedicated to mating
application
6 designation designation designation
(Receivable) (Receivable) (Receivable)
7 DC 0V Not used. Not used. Not used.
8 Reserved. Reserved. Reserved. Reserved.
Relay Conducted/ Not used. UR OUT Status signal Same as left SMEMA
9 contact Closed (output) output showing specifications
output when that this
turned ON. machine is
Relay Not used. UR OUT
running in the
contact (output)
10 automatic
output
operation
mode.
DC +24V Not used. LR IN Status signal Same as left
11
(com) input showing
that the
PNP input (Judged as Not used. LR IN
post-process
ON when the voltage is (input)
machine is
+24V.)
12 running in the
automatic
operation
mode.
DC +24V Not used. Not used. LE IN Signal input
13
*2 *2 (com) showing the
board presence
PNP input (Judged as Not used. Not used. LE IN
status at the
ON when the voltage is *2 *2 (input)
standby
14 +24V.)
position of the
post process
machine
*1 The YS/YG series mounters have already been applicable to the ADVANCED GATE 2 specifications
from the machine shipped in November, 2009. When connecting the YS/YG series mounter shipped
before this date to the line, the machine (except for YS24) needs to be modified. 11
*2 This signal can be handled as the counter reset signal input. (The signal waits for replacement of the
magazine rack of the unloader.)
[GATE IN]: It is judged that the unloading is requested from the post-process machine when this signal
turns ON (conducts). When the work of this machine has been completed, the board is unloaded.
The post-process machine outputs the relay contact (dry contact: no-voltage circuit).
[BUSY IN]: This input signal informs this machine that the post-process machine is loading the board. The
post-process machine outputs the relay contact (dry contact: no-voltage circuit).
[BA OUT]: This output signal informs the post-process machine that this machine is ready to unload the
board.
[UR OUT]: This output signal informs the post-process machine that this machine is running in the
automatic operation mode.
[LR IN]: This input signal informs this machine that the post-process machine is running in the automatic
operation mode. The post-process machine outputs the relay contact (dry contact: no-voltage
circuit).
[LS IN]: This input signal informs this machine that there is no board at the standby position of the
prost-process machine and the post-process machine is ready to receive the board. The post-
process machine outputs the relay contact. The cable with the yellow marking put close to the
connector is used for the machine-to-machine cable.

Machine-to-machine signal specifications (between this machine and post-process machine)

* Next Interface

I/O BOARD
DC+24V 1
PNP input Relay input
2
3
Relay input Input
4
5
6
7
GND
8
9
Relay input Input
10
DC+24V 11
PNP input Relay input
12
DC+24V 13
PNP input Relay input
14

Next Interface on this machine Previous Interface on post-process machine

Next Interface connector

AMP: 206043-1
(Receptacle 14 pins)

3 1
7 4
11 8
14 12
11.9.2 Machine-to-machine signal specifications (between this machine and
pre-process machine) 11
* PREVIOUS INTERFACE
According to the operating conditions, such as machine combination and signal cable selection, make
appropriate selections from the table shown below.
The previous interference specifications need to match to the selection of the "11.9.1 Machine-to-machine
signal specifications" (between this machine and post-process machine: Next interface).
* When connecting to other company’s machine, the customer shall be held responsible for maintenance of
the functions related to other company’s machine.
Selection
Next interface Connector on GATE signal ADVANCED (extended) ADVANCED (extended) SMEMA signal
this machine AMP: 206043-1 specifications GATE specifications GATE 2 specifications specifications
(Receptacle, 14 pins)
YAMAHA YV series or YAMAHA X series or later YAMAHA YS series (YS) SMEMA signal
earlier (YV or earlier) (X/Xg/YG/YS) or later *1 compatible
and other company’s machine
machine

Pin
Class Signal name Signal name Signal name Signal name
No
Relay Conducted/ GATE Board BUSY Status signal Same as left
1 contact Closed OUT unloading OUT output showing
output when (output) request signal (output) that this
Relay turned ON. GATE output to the BUSY machine is
2 contact OUT pre-process OUT loading the
output (output) machine (output) board.

DC +24V Not used. BA IN Status signal Same as left

3 (com) input showing that
the pre-process
PNP input (Judged as Not used. BA IN machine is ready
4 ON when the voltage (input) to unload the
is +24V.) board.
ncorrect Dedicated to mating Dedicated to mating Dedicated to mating
5
connection designation (Receivable) designation (Receivable) designation (Receivable)
prevention Key plug Dedicated to mating Dedicated to mating Dedicated to mating
6 function inserted. designation (Blocked) designation (Blocked) designation (Blocked)
application
7 Reserved. Reserved. Reserved. Reserved.

8 Reserved. Reserved. Reserved. Reserved.

DC +24V Not used. UR IN Status signal Same as left.

9 SMEMA
(com) input showing
specifications
that the
PNP input (Judged as Not used. UR IN pre-process
ON when the voltage (input) machine is
10 is +24V.) running in the
automatic
operation mode.
Relay Conducted/ Not used. LR OUT Status signal Same as left.
11 contact Closed (output) output showing
output when that this
Relay turned ON. Not used. LR OUT machine is
contact (output) running in the
12 output automatic
operation
mode.
Relay Conducted/ Not used. Not used. LE OUT Machine-to-
13 contact Closed (output) machine board
output when standby signal
turned ON. status signal
Relay Not used. Not used. LE OUT output from this
contact (output) machine.
14
output (Mounter only)
*1 The YS/YG series mounters have already been applicable to the ADVANCED GATE 2 specifications
from the machine shipped in November, 2009. When connecting the YS/YG series mounter shipped
before this date to the line, the machine (except for YS24) needs to be modified. 11
[GATE OUT]: When this machine is ready for operation, it outputs this board unloading request ON (conduct)
signal to the pre-process machine.
[BUSY OUT]: This output signal informs the pre-process machine that this machine is loading the board.
[BA IN]: This input signal informs this machine that the pre-process machine is ready to unload the
board. The pre-process machine outputs the relay contact (dry contact: no-voltage circuit).
[UR IN]: This input signal informs this machine that the pre-process machine is running in the
automatic operation mode. The pre-process machine outputs the relay contact (dry contact:
no-voltage circuit).
[LR OUT]: This output signal informs the pre-process machine that this machine is running in the
automatic operation mode.
[LE OUT]: This signal is used for the ADVANCED (extended) GATE2 specifications. This signal is used
when the machine-to-machine board standby function that is used between the mounters is set
enabled.
This output signal informs the pre-process machine that the board between this machine and
pre-process machine is in the standby status. The cable with the yellow marking put close to
the connector is used for the machine-to-machine cable.

Machine-to-machine signal specifications (between this machine and pre-process machine)

* PREVIOUS INTERFACE

I/O BOARD

1
Input Relay output
2
3 DC+24V
Relay output PNP input
4
5
6
7
8
9 DC+24V
Relay output PNP input
10
11
Input Relay output
12
13
Input Relay output
14

Next Interface on pre-process machine Previous Interface on this machine

Previous Interface connector

AMP: 206043-1
(Receptacle 14 pins)

3 1
7 4
11 8
14 12
11.10 Safety design
This equipment conforms to the EU Machinery Directive 2006/42/EC (*1) and EMC Directive 2004/108/EC 11
(CE marking).
However, this equipment does not bear CE marking if a custom-order item (with the special specifications)
was installed.
For details, see “10.5 CE marking”.
11.10.1 Emergency stop system and error detection system
To ensure the safety, emergency stop system and error detection system shown in the table below are
provided.

Registration
No. System area and item Built-in Remarks
name
Emergency stop on front operation
01 SB31 Push-lock and turn-reset switch
console
Emergency stop on rear operation
02 SB32 Push-lock and turn-reset switch
console
Emergency stop on Carry-out side
03 SB33 Push-lock and turn-reset switch
extension conveyor (*1)
Emergency stop on Carry-out side
04 SB34 Push-lock and turn-reset switch
extension conveyor (*2)
05 Upper safety cover on front SQ050 Mechanical switch with key

06 Lower safety cover on front SQ051 Mechanical switch with key

07 Safety cover on rear SQ052 Mechanical switch with key

Safety cover of carry-out side
08 SQ054 Mechanical switch with key
extension conveyor (*1)
Safety cover of carry-out side
09 SQ055 Mechanical switch with key
extension conveyor (*2)
10 Servo 1 group of servo control box SRV1 Y/Z/MS-axis error detection

11 Servo 2 group of servo control box SRV2 PU/SY/W1/W2-axis error detection

12 Servo 3 group of servo control box SRV3 X1/X2/FX/FP-axis error detection

13 Servo 4 group of servo control box SRV4 SZ/CX/W3/SR-axis error detection

14 Board table Y SQ021 Y-axis over-travel detection

Board camera (& inspection
15 SQ002 Camera axis over-travel detection
camera)

* Meaning of “Built-in” mark ==> : Provided. X: None : Option selection

* “Registration name” is described in the control wiring diagram for the maintenance support (Y-DO Web
site).
* (*1) These items are used when the carry-out side extension conveyor (option) is installed on the right.
The items become invalid when the board transport direction is right → left flow. The items (*1) and (*2)
are set exclusively.
* (*2) These items are used when the carry-out side extension conveyor (option) is installed on the left.
The items become invalid when the board transport direction is left → right flow. The items (*1) and (*2)
are set exclusively.
* In addition to these items, temperature error, fan stop, and power supply error are provided as hardware
related error detection items.
For details, see the user’s manuals.
11.10.2 Pause (interlock) system and error detection system
To protect the machine or continue the operation, pause system and error detection system shown in the table
below are provided.
11
Registration
No. System area and item Built-in Remarks
name
01 Board table Y SQ022 Front interference detection

02 Board table Y SQ023 Rear interference detection

03 Board table X1 SQ032 Confirmation of X1-axis movement safety area

04 Board table X2 SQ033 Confirmation of X2-axis movement safety area

05 Board table Z SQ219 Confirmation of Z-axis movement safety area

Confirmation of squeegee back/forth
06 Squeegee (*1) SQ359
movement safety area
Confirmation of squeegee swing rotation safety
07 Squeegee (*1) SQ111
area
Confirmation of solder paste supply left/right
08 PSC unit SQ353
movement safety area
Detection of interference in left/right movement
09 Main stopper and mask camera SQ211
area
10 Board push-up SQ212 Detection of pin/block interference

11 Automatic cleaning system VACGD Confirmation of vacuum suction force

12 Suction blower/inverter AL0AL1 Error detection

13 Air-conditioner ACAL Error detection

14 Supply air pressure AIRPR Air pressure drop

* Meaning of “Built-in” mark ===> : Provided. : None : Option selection

* “Registration name” is described in the control wiring diagram for the maintenance support (Y-DO Web site).
* (*1) This is used when the 3S head is installed and disabled when the double squeegee head is installed.
* In addition to these items, XY-axis soft limit setting and board transport error are provided as software
error detection items.
For details, see the user’s manuals.
11.10.3 Configuration of servo control axes
According to the total number of axes and machine configuration, 13 to 15 axes are controlled by the AC
servo motors.
11
Control axis Motor Built-
No. Area and item Remarks
name name in
01 Board table Y Y M01

02 Board table X1 X1 M02

03 Board table X2 X2 M03

04 Board table Z Z M04 Electromagnetic brake is built-in.

05 Push-up PU M05 Electromagnetic brake is built-in.

06 Main stopper and mask camera MS M06

07 Entrance conveyor width W1 M07

08 Board table conveyor width W2 M08 Electromagnetic brake is built-in.

09 Exit conveyor width W3 M09

10 Squeegee back/forth SY M10 Electromagnetic brake is built-in.

Board camera (& inspection
11 CX M11
camera)
12 Squeegee up/down SZ M12 Electromagnetic brake is built-in.

13 Squeegee swing rotation (*1) SR M13 Electromagnetic brake is built-in.

14 PSC pot holder up/down (*2) FP M18

15 PSC left/right movement FX M19

Total number of axes 13 to 15

* Meaning of “Built-in” mark ===> : Provided. : None : Option selection

* “Motor name” is described in the control wiring diagram for the maintenance support (Y-DO Web site).
* (*1) This is disabled when the double squeegee head is installed.
* (*2) This is disabled when the syringe type PSC is installed.
11.10.4 Configuration of general-purpose motor
Total number of motors, 4 motors

Built-
No. Area and item Motor name Remarks
in
01 Entrance conveyor M14 Variable speed brushless DC motor

02 Board table conveyor M15 Variable speed brushless DC motor

03 Exit conveyor M16 Variable speed brushless DC motor

Suction blower (Automatic cleaning
04 M17
system)
Total number of axes 4

* Meaning of “Built-in” mark ===> : Provided. : None : Option selection

* “Motor name” is described in the control wiring diagram for the maintenance support (Y-DO Web site).
11.10.5 Configuration of other motors
To cool the control box, motors, and cameras, FAN motors are installed at appropriate positions.
12. Option specifications
12.1 Air-conditioner specifications
12.1.1 Air-conditioner general specifications
This air-conditioner keeps the temperature environment of the solder paste on the mask at a constant level to
improve and stabilize the printing quality.
12
Prepare a power supply separated from the printer main body.
* Make desired selections using [B00101] Air-conditioner in “1. Machine configuration”.
Model AP-650F-B-CE

Air temperature control range (°C) 22 to 28 *

Air temperature control accuracy (°C) ±1

Performance
Air flow volume (m3/min.) Approx. 4
Operating ambient temperature and
20 to 30°C, 30 to 70% RH *
humidity ranges (°C, % RH)
Exterior Baking finish (Munsell No.20Y8.5/1)

Product weight (kg) Approx. 80

Outside dimensions (W x D x H) (mm) 450 x 500 x 1400

Discharge duct connection port diameter (mm) 100

Power supply/frequency 3-phase AC 200V ±10%, 50/60 Hz

Max. operation current (A) 8.7

Power supply
Power capacity (kVA) 4.5

Average power consumption kW 2.13

Compressor Rotary type (0.65kW)

Refrigerant R407C

Condenser Fine and tube type forced air-cooling

Cooler Fine and tube type

Unit details
Heater Sheath heater with fan (1.8kW)

Fan Sirocco fan (0.2kW)

Refrigerant control method Capillary tube

Temperature control unit Digital setting, digital indication, and PID control
Overcurrent relay (motor protector)
Compressor
High-pressure switch
Heater Overheat prevention thermostat x 2
Protection
devices Control air fan Over-current relay

Main circuit Earth leakage circuit breaker

Operation circuit Circuit protector

Weekly timer One week, Minimum setting unit: 1 min.

Temperature sensor PT100Ω

Standard Drain tank Tank is built into the machine. (11 L)

accessories Alarm buzzer Water full level alarm, temperature alarm

Sensor separation Connector connection

Air volume adjustment mechanism Already adjusted at shipment

* The air temperature control range may vary depending on the ambient working temperature and
humidity.
When the ambient humidity is 30%, the temperature inside the printer is controlled in a range of 22°C to 28°
C at an ambient temperature range of 20°C to 30° so that no dew condensation occurs.
When the ambient humidity is 70% and the ambient temperature is 20°C to 25°C, the temperature inside the
printer can be controlled in a range of 22°C to 28°C.
When the ambient temperature is 25°C to 30°C, the minimum controllable temperature inside the printer is
limited to 22°C to 26°C.
Additionally, when the temperature inside the printer is set to a level lower than the ambient temperature,
dew condensation may occur on the air-conditioner duct or the cover top surface of the duct installation 12
portion.
If any dew condensation occurs, change the set temperature to the minimum temperature or more, at which
no dew condensation occurs. For details, see the drawing below.

Controllable temperature and non-dew

condensing control temperature
28.0

27.0
Control temperature (°C)

26.0
Minimum temperature at humidity
of 30%
25.0 Minimum temperature at humidity
of 70%
Non-dew condensing minimum
24.0
temperature at humidity of 50%
Non-dew condensing minimum
23.0 temperature at humidity of 60%
Non-dew condensing minimum
temperature at humidity of 70%
22.0
20 21 22 23 24 25 26 27 28 29 30
Ambient temperature (°C)
12.1.2 Eternal view of air-conditioner
237.8 344

12
450 500
85.3

Φ100 Air
1400

Air
400
12.2 Transformer for overseas voltage (for air-conditioner)
This transformer is required when operating the air-conditioner with an overseas power supply (other than
3-phase AC 200V).
* Make desired selections using [B00103] Transformer (for air-conditioner) in “1. Machine configuration”.

12
Power supply 3-phase AC 200/208/220/240/380/400/416V ±10%

Frequency 50Hz/60Hz

Voltage Supply : 200V Voltage Supply : 380V

W W

P2 P1 P2 P1
240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

0
TMxx TCxx TMxx TCxx
primary side primary side primary side primary side
Tx Tx

240 240
220 220
Sx Rx 208 Sx Rx 208
P2 P2
200 200
190 190 Sx
0 0
240 240
240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

0
220 220
208 208
P2 P1 P2 P1 P1 P2 P1 P2 P1 P1
200 Sx 200
V U 190 V U 190
0 Rx 0 Rx

Voltage Supply : 208V Voltage Supply : 400V

W W

P2 P1 P2 P1
240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

TMxx TCxx 0 TMxx TCxx

primary side primary side primary side primary side
Tx Tx

240 240
220 220
Sx Rx 208 Sx Rx 208
P2 P2
200 200 Sx
190 190
0 0
240 240
240
220
208
200
190

240
220
208
200
190

240
220
208
200

240
190

220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

0
220 220
208 Sx 208
P2 P1 P2 P1 P1 P2 P1 P2 P1 P1
200 200
V U 190 V U 190
0 Rx 0 Rx

Voltage Supply : 220V Voltage Supply : 416V

W W

P2 P1 P2 P1
240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

TMxx TCxx TMxx TCxx

primary side primary side primary side primary side
Tx Tx

240 240
220 220
Sx Rx 208 Sx Rx 208 Sx
P2 P2
200 200
190 190
0 0
240 240
240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

220 Sx 220
208 208
P2 P1 P2 P1 P1 P2 P1 P2 P1 P1
200 200
V U 190 V U 190
0 Rx 0 Rx

Voltage Supply : 240V

P2 P1
240
220
208
200
190

240
220
208
200
190
0

Tx
primary side
TMxx TCxx
primary side 50Hz 60Hz
240
220
Sx Rx 208
P2
200
190
0
240 Sx
240
220
208
200
190

240
220
208
200
190

240
220
208
200
190

240
220
208
200
190
0

0
0

220
208
P2 P1 P2 P1 P1
200
V U 190
0 Rx
12.3 2-dimension inspection specifications
Item Specifications

System 2-dimension inspection camera (option)

Layout area CX-axis above conveyor, side surface of board FID mark recognition camera

Field-of-view Approx. 30 x 22.5 mm 12

Trouble shown below is detected after the solder paste has been printed.
• Positional deviation (positional tolerance over, protrusion)
• Excess solder spread (excessive solder)
• Blur (insufficient solder, non-solder)
Application • Solder bridge (adjacent pads are connected, insufficient clearance)
* Inspection target data is created for printing pads of the circuit patterns formed on the
board for electronic components, such as square chip parts, mini-mold TR, SOP, QFP,
AL electrolytic capacitors, BGA, CSP, and connectors. This inspection data is
compared with the actually printed solder paste status to conduct the inspection.
0.45 sec./field-of-view
* This speed may become longer depending on various image processing parameters or
Inspection speed
the number of components to be inspected.
* This speed includes a field-of-view movement of 30 mm.
Number of
512 field-of-views or 12,800 pads/board
inspection areas
Inspection
18.7μm/pixel
resolution
• Automatic conversion entry using the Garber data conversion function (+ parameter
Inspection data setting)
creation and entry • Automatic creation and entry using the mask scan function (+ parameter setting)
• Manual entry using the teaching function (+ parameter setting)
• Troubles classified by different colors are graphically displayed on the LCD monitor on
Inspection result
the operation console. (Zoom-in/out possible, sequential display)
output
• Trouble data is transferred to the external server or PC through the LAN.
The difference between the bright and dark portions on the solder paste to be printed
and the background (board and printing pad) shall be sufficient. (The contrast shall be
clear.)
Background • YAMAHA’s recommended board materials: Glass fiber reinforced epoxy resin +
conditions surface dark color resist process
* For white ceramic or polyimide (flexible) board, the verification test is needed.
• YAMAHA’s recommended printing pad materials: Copper foil, gold plating, and solder
plating

12.4 PCB vaccum suction & warp prevention system specifications

This PCB vaccum suction & warp prevention system is required to print a thin board with a thickness of 1.0
mm or less.
12.4.1 Warp prevention system
This warp prevention system is used when an upward warpage board needs to be corrected so that the PCB
vaccum suction system (option) clamps the board.
Drive unit: Air cylinder
Warp correction position: Center of board
Warp correction area: Area with a width of 5 mm and a length of 510 mm
12.4.2 PCB vaccum system
When clamping a board using the PCB vaccum system, the pickup jig on the back side of the board must be
manufactured so that it meets the board manufactured by the customer.
*2

4 12
2
3

35
5
1
*3

29 38±0.02
30

67±0.04
8
No. Specifications Remarks

PCB vaccum jig (upper) To be prepared by the customer.

PCB vaccum jig (lower) To be prepared by the customer.

Manifold KHT-M9401-00X

Block support KGY-M94A2-00X (For board width W: 68 mm or more) *1

Stepped pin 90990-43J009

*1 When the board width is W50 to 68 mm, contact YAMAHA.

*2 On the movable rail side, the portion 4 mm apart from the end of the board is monitored by the pin
detection sensor.
Make the design so that the PCB vaccum jig is in parallel to the movable rail side when viewed from the
side surface of the PCB vaccum jig.
*3 Make the design so that the PCB vaccum jig is in parallel to the movable rail side when viewed from the
side surface of the PCB vaccum jig.
Do not put a dent as shown in an example stated in the Fig. below.

(Incorrect example)

MS interlock sensor

MS interlock sensor

* If there is a dent on the side surface of the pick-up jig, the MS interlock sensor may not respond and the
PCB vaccum jig may interfere with the mask camera axis.
PCB vaccum jig (To be prepared by the customer)

when the transport direction is right → left

130 or more

L (Board length) There shall be no tapped hole and other hole in Φ25-area.
Rear 10 or more

10 12

(W - 8) or less

W (board width)
*1 2-M4 through hole

*2 2-(diameter of 6.0 mm to
*1 Tapped hole to install the block
6.012 mm) through hole
support . This tapped hole is
4 or more

necessary only for the board

pickup jig (lower) .

9
35 or more
17

*2 Hole to press-fit the stepped pin .

This hole is necessary only for the
board pickup jig (lower)) .
4

Front 8.0 to 8.015 mm x 9.0 mm slotted hole, through hole

196 or less
(Mouth chamfering on back side, C 1.5)

150 to 510

when the transport direction is left → right

130 or more There shall be no tapped hole and other hole in Φ25-area.
L (Board length)
10 or more
Rear
10

W (Board width)
*1 2-M4 through hole

(W-8) or less
*2 2-(diameter of 6.0 mm to
6.012 mm) through hole
4 or more
9

35 or more
17
4

Front 8.0 to 8.015 mm x 9.0 mm slotted hole, through hole 196 or less
(Mouth chamfering on back side, C 1.5)

150 to 510

* When using the PCB vaccum jig shown in the Figs. above, the high-speed simultaneous transport
described in “11.6 Board transport specifications” is not performed.
12.5 PSC system specifications
This PSC (Print Stability Control) system is intended to automatically supply the solder paste onto the mask
and keep the solder rolling width (Y-direction) on the mask at a constant level during production so as to
stabilize the printing quality.
There are two kinds of head specifications (syringe type or pod type) are available. Desired specifications
are selected before shipment from the factory. Note that the PSC system cannot be retrofitted after the
machine has been shipped. 12
12.5.1 Common items
Item Specifications
Used: Operations , and shown below
are performed.
Solder supply during setup work
Solder replenishment during continuous
PSC used/not used (board data) production Notes 1 and 2
Detection of rolling width (Y-direction) on
mask
Solder supply part
Not used : Operations , and are
not performed.
Printed boards interval/feedback change-over
Supply mode (Select a desired supply mode with the
machine data.)
Setting range: 10 to 20 mm
Target rolling width
Control accuracy: ± 1.0 mm (feedback mode)
Scanning method by optical sensor (fixed in
Detection method
Detection of rolling width X-direction) Note 3
(Y-direction) on mask Repetition accuracy of sensor single unit: ±
Detection accuracy
0.5 mm (3σ) Note 4
Method AC servomotor + belt drive
Head left/right movement
(FX-axis) Stroke ± (squeegee length -50)/2 from center Note 5

Restrictions
The printing head is limited to the 3S head.
In the feedback mode, the mask is limited to the metal mask.
(The mesh mask and resin mask do not apply to the PSC system.)
Applicable solder paste
It is necessary to check each solder paste before using it.
The viscosity of the solder paste needs to be in a range of 170 to 220 Pa S.
Note 1
The tact extends approx. 3.5 sec. + (squeegee length (mm) - 50)/100 hours at only the replenishment
timing during solder replenishment in the feedback supply mode.
Note 2
Solder supply position : The default value of A is determined by the following formulas.
For boards with a board width of 439 to 460 mm, the SY-axis soft limit over occurs depending on the
board data setting. So, it is necessary to set the board data as shown in the table below so that the
12
distance from the mask center to the solder supply position does not exceed 239.5 mm. Additionally,
when a plus value is entered in [Mask reference offset] of the board data, it is necessary to make the
setting by considering this value.

Solder supply position A = B +C/2+D Maximum: 239.5

> W/2+A
239.5 = > W/2+A
239.5 =

Solder supply part

Center of mask frame

Center of mask frame

Rear
Rear

Squeegee over stroke: B Target rolling width: C Board width: W Solder supply position: A
A = B + C/2 + D

Board data Supply position

Squeegee over Target rolling Solder supply Solder supply from center of
Board width: W stroke: B width: C position offset: position: A mask frame:
(5 to 15) (10 to 20) D W/2 + A

430 10 20 0 20 235.0 (OK)

439 10 20 0 20 239.5 (OK)

460 10 20 0 20 250.0 (OK)

460 10 20 -10.5 9.5 239.5 (OK)

Note 3
The detection of the rolling width on the mask utilizes the reflection of the mask surface. So, it is
necessary that no solder scraping residue remains on the mask surface before and after the solder. When
the board length is L 175 mm or less and [Forward movement start offset] in the board data is used, the
solder scraping residue remains on the mask surface under the detection sensor.
In this case, it is necessary to stop using [Forward movement start offset].

Note 4
The rolling width on the mask increases or decreases depending on the amount of solder sticking to the
squeegee, causing a variation in detection width to occur.
If a variation in detection width occurs, enter a minus percentage to [Squeegee up speed] of the board
data to stabilize the shape. At this time, the tact may extend. So, carefully check this point.
[Squeegee up speed] -20%: Tact extends approx. 1.7 sec. -40%: Tact extends approx. 5.5 sec.

Note 5
For the kind of squeegee to be set for the board data, set the same length of the actually installed
squeegee. Additionally, when using the mask adapter, the head left/right stroke is limited to ±165 mm or
less from the center.
12.5.2 Syringe type head specifications
Item Specifications

Discharge method Air is pressurized to the syringe.

Manual setting with the regulator of the cover part.

12
Discharge pressure Make the adjustment so that the discharge amount is 2.5 cc/2 sec.
<0.02 to 0.4 MPa> --- Normally, 0.15 to 0.25 MPa
Low remaining solder amount is detected.
Solder run-out alarm
Unattached syringe is also detected. (Capacitance type proximity sensor)
SEMCO’s 6oz. 173 cc Cartridges
Applicable syringe
Musashi Engineering’s PB-170C barrel
Recommended plunger
Note: The inside of Syringe MUSASHI Engineering PP-W1 Barrel plunger
requires a plunger.
Syringe holder, 1 set
Parts supplied with head Syringe container and piston, 2 pcs. each
Nozzle, 2 pcs., φ6-shaft for cleaning, 1 pc.

Range of labeling on the syringe

Range of labeling
100mm from the top

Margin 6mm

Sensors for remaining quantity

detection of the syringe

Range of labeling prohibit

72mm from the bottom
12.5.3 Pod type head specifications
Item Specifications

Discharge method Solder pod container is pushed into the pod adapter.

Discharge drive (FP-axis) Battery-less full absolute motor + ball screw

Solder run-out alarm

Alarm is given if the solder remaining amount height inside the pod becomes 5 mm.
(Unattached pod adapter detection function is also provided.) 12
Applicable container dimensions
Outside diameter (including the
67 mm or less
flange part)
Difference in inside diameter
1.0 mm or less
between the entrance and rear
Height (except for cover) 74.5 mm or less

Solder volume contained in pod 500g

Manufacturer (Solder shipment
Symbol Order quantity
destination country)
Kinds of pod adapters (by Senju Material Industry (Japan) S-*
solder pod container)
Tamura (Japan) T-*
Note 6
Kinki Yoki
HI-resist container (BRS-150)
Available manufacturers
Tamura (Japan)
Koki (Japan)
Nihon Genma (Japan) B-*
Nihon Almit (Japan)
Harima Chemicals (Japan)
Nihon Handa (Japan)
Solder Coat (Japan)
Nihon Superior (Japan)
HI-resist container (BRS-150)

Spare parts Paste nozzle Assy

Packing Assy, Adapter

Packing Assy, Adapter 2 sets/adapter including
Parts supplied with head <Consumable part> spare parts
φ6, 10, and 15 shafts for cleaning 1 pc. each

Note 6
The solder container shape may vary depending on the shipment destination country even when the
manufacturer and solder type are the same.
So, pay special attention to the solder shipment destination country.
An adapter applicable to a container other than the solder manufacturer and solder shipment destination
country is handled as a custom-order adapter.
If such adapter is needed immediately, select B-* adapter applicable to the HI resist container and fill the
spare HI-resist container (BRS-150) with solder to use it. If a large amount of containers are needed,
directly contact Tokyo Office of Kinki Yoki (03-5451-6222).
12.6 Solder remaining quantity detection function
This function detects the rolling diameter of the solder on the mask to prevent print trouble by giving
relevant alarm. This function utilizes the sensor system previously described in “12.5 PSC system
specifications” Make the setting in " 1. Machine configuration, Solder remaining quantity detection”.

12.7 Material time limit management 12

Usage of expired materials is suppressed to achieve the improvement of the production quality.
The expiration date is managed by considering the storage status of the materials, such as solder or tray
components. This function informs the operator if materials have passed the specified expiration date.
Additionally, as the information on storage, retrieval, and status change of the material storage place is
retained, this can be utilized for the quality control.
* To use this function, a wireless handy reader function is required.

12.8 Printing section (double squeegee head)

12.8.1 Printing section
For details about printing section, see “11.2.1 Printing section”.
12.8.2 Double squeegee head
Item Specifications
Squeegee configuration 2-squeegee configuration
* Two squeegees are individually used for the forward and
backward movements in the squeegee printing direction.
Double squeegee change-over method Valid printing squeegee is changed by two pneumatic drive
cylinders.
Attack angle Fixed at 55°.

Squeegee Metal squeegee or urethane squeegee (Hardness is 90.)

Rolling stroke 50 mm or less

Over stroke (*) Board width is 450 5 to 15 mm

mm or less.
Board width is 460 5 to 10 mm
mm.

* If the board width exceeds 450 mm, the settable rolling stroke decreases at a rate of 0.5 mm/1mm-board
width.
12.8.3 Double squeegee head - Settings at shipment
12 kinds of squeegee & holder sets for the double squeegee head that are installed at shipment are available
as shown in the table below. Make desired selections using [B00004] Squeegee & holder set installed at
shipment in “1. Machine configuration”.
* Two sets of the same squeegee & holder sets are combined and they are installed on the double squeegee.
At this time, the front and rear mounting knobs are individually moved by the offset to install the
squeegee & holder sets. 12
For the metal squeegee, a protective cover is provided on the blade portion that is separated from the
double squeegee head.
Squeegee length Metal squeegee & holder set Metal squeegee & holder set
2 sets of "KHT-M71C0-00X, Metal Assy 2 sets of "KHT-M71E0-00X, Urethane Assy
W-SQG 530" W-SQG 530"
530 far side SQG
far side SQG
530mm
530

near side SQG near side SQG

2 sets of "KHT-M71C0-10X, Metal Assy 2 sets of "KHT-M71E0-10X, Urethane Assy

W-SQG 440" W-SQG 440"
440 far side SQG
far side SQG
440mm
440

near side SQG near side SQG

2 sets of "KHT-M71C0-20X, Metal Assy 2 sets of "KHT-M71E0-20X, Urethane Assy

W-SQG 400" W-SQG 400"
400 far side SQG
far side SQG
400mm
400

near side SQG near side SQG

2 sets of "KHT-M71C0-30X, Metal Assy 2 sets of "KHT-M71E0-30X, Urethane Assy

W-SQG 350" W-SQG 350"
350 far side SQG
far side SQG
350mm
350

near side SQG near side SQG

2 sets of "KHT-M71C0-40X, Metal Assy 2 sets of "KHT-M71E0-40X, Urethane Assy

W-SQG 300" W-SQG 300"
300 far side SQG
far side SQG
300mm
300

near side SQG near side SQG

2 sets of "KHT-M71C0-50X, Metal Assy 2 sets of "KHT-M71E0-50X, Urethane Assy

W-SQG 250" W-SQG 250"
250 far side SQG
far side SQG
250mm
250

near side SQG near side SQG

12.8.4 Double squeegee head - Additional set
18 kinds of squeegee single units (not including the holder) for replacement of the double squeegee are
available as shown in the table below. Make the setting additionally using [B00611 to B00666] Spare
squeegee & holder set in “3. Arrangement/-1- Squeegee & holder”.
* The squeegee & holder set can be arranged by set. (Actually, two sets of the same squeegee & holder sets
need to be installed in the head.)
Squeegee length Metal squeegee & holder set Metal squeegee & holder set
12
"KHT-M71C0-00X, Metal Assy W-SQG 530" "KHT-M71E0-00X, Urehtane Assy W-SQG 530"
B00601 B00651
530mm 530

530

"KHT-M71C0-10X, Metal Assy W-SQG 440" "KHT-M71E0-10X, Urethane Assy W-SQG 440"
B00602 B00652
440mm 440

440

"KHT-M71C0-20X, Metal Assy W-SQG 400" "KHT-M71E0-20X, Urethane Assy W-SQG 400"
B00603 B00653
400mm 400

400

"KHT-M71C0-30X, Metal Assy W-SQG 350" "KHT-M71E0-30X, Urethane Assy W-SQG 350"
B00604 B00654
350mm 350

350

"KHT-M71C0-40X, Metal Assy W-SQG 300" "KHT-M71E0-40X, Urethane Assy W-SQG 300"
B00605 B00655
300mm 300

300

"KHT-M71C0-50X, Metal Assy W-SQG 250" "KHT-M71E0-50X, Urethane Assy W-SQG 250"
B00606 B00656
250mm 250

250
12.8.5 Double squeegee head - Additional squeegee
18 kinds of squeegee single units (not including the holder) for replacement of the double squeegee are
available as shown in the table below. Make the setting additionally using [B00611 to B00666] Spare
squeegee & holder set in “3. Arrangement/-1- Squeegee & holder”.
Normal metal squeegee single unit for double squeegee head

Reference No Class Size/Part No., Part name 12

530
"KHT-M71C3-00X, Metal SQG 530"
B00611 530mm

40
One-side only : One side only

440
"KGY-M71R3-01X, Metal SQG 440"
B00612 440mm

40
One-side only : One side only

400
"KGJ-M7183-03X, Metal SQG 400"
B00613 400mm

40
One-side only : One side only

350
"KGJ-M7173-03X, Metal SQG 350"
B00614 350mm

40
One-side only : One side only

300
"KGJ-M71A3-01X, Metal SQG 300"
B00615 300mm
40

One-side only : One side only

250
"KGJ-M7193-01X, Metal SQG 250"
B00616 250mm
40

One-side only : One side only

Thin metal squeegee for half etching mask for double squeegee head

Reference No Class Size/Part No., Part name

530
"KHT-M71C3-10X, Metal SQG(S)
B00621 530mm
40

530" One-side only : One side only

440
"KGY-M71R3-10X, Metal SQG(S)
B00622 440mm
40

440" One-side only : One side only

400
"KGJ-M7183-10X, Metal SQG(S)
B00623 400mm
40

400" One-side only : One side only

350
"KGJ-M7173-10X, Metal SQG(S)
B00624 350mm
40

350" One-side only : One side only

300
"KGJ-M71A3-10X, Metal SQG(S)
B00625 300mm
40

300" One-side only : One side only

250
"KGJ-M7193-10X, Metal SQG(S)
B00626 250mm
40

250" One-side only : One side only

Urethane squeegee single unit for double squeegee head

Reference No Class Size/Part No., Part name

530 7
"KHT-M71E3-00X, Urethane SQG
B00661 530mm
40

530" One-side only : One side only

440 7
"KGY-M71W3-00X, Urethane SQG
B00662 440mm
40

440" One-side only : One side only

400 7
"KGJ-M710C-E0X, SQG 400"
B00663 400mm
40

One-side only : One side only

 350 7
"KW3-M7126-00X, SQG M"
B00664 350mm

40
One-side only : One side only

300 7
"KGJ-M71C3-00X, Urethane SQG
B00665 300mm

40
300" One-side only : One side only

B00666 250mm
250 7
"KGJ-M71B3-00X, Urethane SQG 12

40
250" One-side only : One side only

12.9 Carry-out side extension conveyor

The printing quality can be checked visually on the carry-out side extension conveyor immediately after
printing.
This conveyor is effective for the pilot production or initial lot production.
Make a desired selection using [B00033] Carry-out side extension conveyor in “1. Machine configuration”.
* The external view of the machine may vary depending on the board transport direction.
* See also “11.5.5 Permissible board dimensions for buffer”.

12.10 UPS (Uninterruptible Power Supply) system

This UPS system is intended to protect the machine data.
Make the setting using [B00086] UPS system in “1. Machine configuration”.