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BMC Specifications-3

The document outlines specifications for various equipment including a pump, food-grade tanker loading hose, piping, tool box, operation manuals, and a diesel generator. Key features include materials, dimensions, operational requirements, and safety standards for the diesel generator and its components. Additionally, it emphasizes the need for compliance with environmental regulations and standards for acoustic enclosures.

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ranjithaavin
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0% found this document useful (0 votes)
61 views3 pages

BMC Specifications-3

The document outlines specifications for various equipment including a pump, food-grade tanker loading hose, piping, tool box, operation manuals, and a diesel generator. Key features include materials, dimensions, operational requirements, and safety standards for the diesel generator and its components. Additionally, it emphasizes the need for compliance with environmental regulations and standards for acoustic enclosures.

Uploaded by

ranjithaavin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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6 Head in MWC 10 M

7 Pump inlet/outlet 38 / 51mm with SMS Union


8 Accessories Adjustable ball feet (min. 50mm), one spare
mechanical seal to be provided. Motor having ‘E’/’F
class insulation and IP 55 protection. Pump shall
have SS shroud.
9 Food grade tanker 38 mm - 10 meters.
loading hose pipe
10 Piping for the entire AISI 304 ERW piping 38 mm dia., 1.6 mm thick
plant
11 Tool box with A standard tool box with necessary tools for normal
required maintenance. It should include Electric Tester,
tools Screw Driver Set, Allen Key 3mm & 6mm, Pipe
Wrench 12" Long, Screw Spanner 6", Fix spanner
Set 6 - 27, Gasket for SS Unions / valves- 3 sets
12 Operation manuals 2 set i.e. one in Tamil and one in English
13 P&I Drawing for the Drawing - 3 sets to be attached
complete system
offered
14 Can Tipping Bar Should be a horizontal wooden bar supported on
two legs of MS `B' class pipe with SS cladding and
SS flange on bottom of the pipe for grouting. Top
bar should be made of teak wood 6 “ thick . All MS
surfaces are to be painted with a coat of epoxy
primer followed by two coats of epoxy paint of ivory
color after thorough de-rusting.

Diesel Generator
15 Functional The DG set shall be three phase 25 KVA Air cooled /
requirement Water cooled for 5 KL BMC as per the system
requirement. The engine should be of heavy duty,
industrial type, rated for continuous operation for
the refrigeration system, milk tank agitator & milk
dispatch pump(Single phase), hot water geyser
(approx. 2.0 KW), weighing scale , Lightings, ceiling
fan and bore water pump(approx.2.5 KW).
Diesel Engine The diesel engine should be suitable for Power
Generation application type air cooled and capable of
developing required BHP when running at 1500 rpm
under NTP conditions and not agricultural engine. The
engine should be built to IS 10000/ISO 3046/BS
5514/649 and rated for continuous running of 24 hours
with an overload capacity of 10 % for a period not
exceeding 1 hour in any 12 hours running. Diesel
engine should have valid BIS license and certificate
clearly mentioning use for 'General purpose ' application
as per IS 10001 norms. Engine ratings should be for
operation at full load condition and should be suitable to
take 100% block load. Flywheel& flywheel housing,
Engine Air cooling system with cooling fan & radiator
CAC coolant with recovery bottle, Air intake, fuel and
lubricating oil filters, Oil bath air cleaner, Standard day
fuel tank having capacity suitable for minimum 8 hours
continuous operation. The tank shall be further complete
with standard accessories such as drainpipe, fuel level
indicator, valves, lockable cover, low-level contact &
alarm. This tank to be inside the acoustic enclosure,
Fuel pump with mechanical governor Coupling Exhaust
silencer residential type.

Holding down bolts, MS combination base frame & AVM


pads. Self-starting arrangement with 12V suitable rated
heavy-duty Lead Acid accumulator type battery with
Solid-state battery charging arrangement and cables.
Standard set of tools. First fill of Lubricating oil, First fill
of coolant, Lubricating oil pressure & temp. gauge,
Control panel for engine with engine safety against over
speed, High water & cylinder liner temperature, V-belt
failure, low lub oil pressure, low water level in radiator
auxiliary failure, air cleaner choke indicator.
2 Engine Consist of Ignition key, Starting push button, Lubricating
Instrument oil pressure gauge, Temperature gauge for lubricating
Panel oil RPM meter (Analog type) Battery charging ammeter
(Mechanical
and/or
electronic
gauges)
3 Alternator The engine should be closely / flexible coupled to
suitable self excited, self regulated (through an AVR)
alternator developing required KVA at 0.8 power factor,3
phase, 50 cycle/sec, 415 volts AC power supply under
NTP conditions when running at 1500 RPM. The
alternator should be brushless type, screen protected
and fitted with end shield and ball roller bearings. The
alternator shall have ‘H’ class of insulation. It shall
conform to IS 13364 (part II) 1992 or IS 4722 of 1992
above 20 KVA.
4 Control Panel The diesel generating set should be supplied with
suitable control panel duly pre-wired with the following
instruments: One ammeter with selector switch, One
VIF meter with selector switch, Hour meter, One
suitable capacity MCCB with overload and short circuit
protection to disconnect power supply in case load of
generating set increases beyond permitted limits. The
rupturing capacity of the MCCB should not be less than
30 KA. One set of indicating lamps and control fuses.
The diesel engine and alternator should be mounted on
specially designed combination base plate and MS
structure of extremely rigid fabrication. The base frame
should be suitable for mounting the set on AVM pads
over the foundation.
5 Acoustic DG set should carry a valid approval certificate
Enclosure issued as per CPCB norms complying with the provision
of the Environment (Protection) second Amendment
Rules 2002, vide notification no G. S. R. 371 (E), dated
17th May 2002& amended by GSR 448 (E)
dt.12/07/2004. The Diesel Generator sets shall have a
standard acoustic enclosure of 25 dB (A) insertion loss.
The exhaust pipe with exhaust muffler with insertion
loss of minimum 25 dB (A) is connected to the exhaust
manifold preferably with flexible bellows. The enclosure
could be tailor made suitable for outdoor installation as
per the requirement and depending upon the capacity of
D.G. Set. The enclosure should be aesthetically
designed to perform for optimum noise attenuation and
in no way de rate the performance of the D.G set in
extreme summer conditions.
Acoustic Enclosure should be Environment Friendly
and protected against rodents etc. Temperature of
enclosure should not exceed beyond 50 C of ambient
temperature. All materials used for Acoustic Enclosure
shall be fire resistant /fire retardant grade. The sheet
steel treatment shall consist of degreasing, de-rusting
and phosphating followed by two coats of zinc chromate
primer, followed by two coats of Zinc-pholite surface for
superior corrosion resistance and two coats of finish
paint. All hardware and fittings used shall be passivated
with zinc

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