Steering
Steering
T6 rev1.2 02.06 MY
Steering system lay-out
The machine has center-articulated power steering with two steering cylinders. The inward section of a converter
mounted double pump (P301) delivers oil to a hydraulically controlled steering main valve (V302). The steering
servo pressure is controlled with proportional valves (V310). Turning the control lever on the left-hand side that is
connected to the chair module causes the proportional valve to open and let the servo pressure to enter the main
valve spool end. The hydraulic pressure is directed through steering main valve, to steering cylinders. If the
steering lever is in neutral position, the steering system oil flows through the steering main valve (V302) to the
bucket main valve (V304).
The steering cylinders are connected in a crosswise manner and can not be separately controlled.
Safety interlocks
If machine steering is stopped because of a situation that does not occur in normal usage the function that
prevents the steering must be disabled and the steering joystick returned into middle position before steering is
possible. For example, using the parking brake stops steering. In that case, the parking brake must be released
and the steering joystick returned into middle position. Only then is it possible to steer the machine again. The
systems that prevent steering in the following situations are as follows:
Line to brake
charging valve
Line to brake
charging valve
Line to brake
charging valve
Line to brake
charging valve
Line to brake
charging valve
Line to brake
charging valve
Line to brake
charging valve
X1176
X1176
X1176
X1176
- Emergency stop is not active STEERING RIGHT
12 11 1 2
LJ2 - The steering joystick’s analogy voltage ratings are inside the calibrated values
15/12
- Both direction switches are not activated at the same time
C303 BU
274 WT
258 WT
601 WT
STEERING FEEDBACK
1 XJ18 - Parking brake is released
1
3
- Door is closed OHJAUKSEN FEEDBACK
274 WT
0,75
601 WT
0,75
0,75
4
KAASUPOLJIN
1
3 13 7 10 8 12 12 22 23 19
STEERING LEFT LIMIT
XC3 XC3 XC3 XC3 XC3 XC3 XC1 XC3 XC3 XC2 5 OHJAUKSEN VASEN RAJA
GND in2 in1 +5V in GND in in in in
CHAIR MODULE
143 WT
622 WT
M110 BU
14 X148 15 X148
277 WT
0,75
0,75
0,75
278 WT
*R-C
M109 BU
M105 BU
*R-C
1
1
279 VL
280 VL
403 WT
439a WT 439a WT 439a WT
X119 4 X119 3 X119 6 Interlock 142
1
M110 BU
0,75 0,75 0,75
Outputs are active
143 WT
622 WT
BU
1
1 5 4 1 5 4 1 5 4
1,5
1,5
1,5
when:
K092 K091 K0175GND0.1
All control system I/O –
2 3 2 3 2 3
X2166 2 X2166 1 X2166 4 modules are up and
M109 BU M109 BU
622 WT
JGND16 running (display not need
M110 BU
1 1
143 BK
14/19 EMERGENCY
to be running).
1
280 GN
279 GN
282 GN
282 GN
1
STOP STATE
0,35
6
Note! Output is not active
1,5
1,5
1,5
622 BN J403.1
X41 0,35
XJ17a 4/25 during few seconds after
S008
4/29
10 X117 X117 X117 X117 * M110 BU main switch is turned on.
J1 14 15 16 17 0,35
4/18 9 XJ17b
280 GN
279 GN
282 GN
1
X41 4 1 3
7 1 1
282 GN
Y322 Y323
439 WT
2 RIGHT 2 *
0,75
LEFT
S360
STEERING LEFT LIMIT
EMERGENCY STOP
J439.2
4/25
1 2 3 5 3-56010890-16
X1176
X1176
X1176
X1176
- Emergency stop is not active STEERING RIGHT
12 11 1 2
LJ2 - The steering joystick’s analogy voltage ratings are inside the calibrated values
15/12
- Both direction switches are not activated at the same time
C303 BU
274 WT
258 WT
601 WT
STEERING FEEDBACK
1 XJ18 - Parking brake is released
1
3
- Door is closed OHJAUKSEN FEEDBACK
274 WT
0,75
601 WT
0,75
0,75
4
KAASUPOLJIN
1
3 13 7 10 8 12 12 22 23 19
STEERING LEFT LIMIT
XC3 XC3 XC3 XC3 XC3 XC3 XC1 XC3 XC3 XC2 5 OHJAUKSEN VASEN RAJA
GND in2 in1 +5V in GND in in in in
CHAIR MODULE
143 WT
622 WT
M110 BU
14 X148 15 X148
277 WT
0,75
0,75
0,75
278 WT
*R-C
M109 BU
M105 BU
*R-C
1
1
279 VL
280 VL
403 WT
439a WT 439a WT 439a WT
X119 4 X119 3 X119 6 Interlock 142
1
M110 BU
0,75 0,75 0,75
Outputs are active
143 WT
622 WT
BU
1
1 5 4 1 5 4 1 5 4
1,5
1,5
1,5
when:
K092 K091 K0175GND0.1
All control system I/O –
2 3 2 3 2 3
X2166 2 X2166 1 X2166 4 modules are up and
M109 BU M109 BU
622 WT
JGND16 running (display not need
M110 BU
1 1
143 BK
14/19 EMERGENCY
to be running).
1
280 GN
279 GN
282 GN
282 GN
1
STOP STATE
0,35
6
Note! Output is not active
1,5
1,5
1,5
622 BN J403.1
X41 0,35
XJ17a 4/25 during few seconds after
S008
4/29
10 X117 X117 X117 X117 * M110 BU main switch is turned on.
J1 14 15 16 17 0,35
4/18 9 XJ17b
280 GN
279 GN
282 GN
1
X41 4 1 3
7 1 1
282 GN
Y322 Y323
439 WT
2 RIGHT 2 *
0,75
LEFT
S360
STEERING LEFT LIMIT
EMERGENCY STOP
J439.2
4/25
1 2 3 5 3-56010890-16
X1176
X1176
X1176
X1176
- Emergency stop is not active STEERING RIGHT
12 11 1 2
LJ2 - The steering joystick’s analogy voltage ratings are inside the calibrated values
15/12
- Both direction switches are not activated at the same time
C303 BU
274 WT
258 WT
601 WT
STEERING FEEDBACK
1 XJ18 - Parking brake is released
1
3
- Door is closed OHJAUKSEN FEEDBACK
274 WT
0,75
601 WT
0,75
0,75
4
KAASUPOLJIN
1
3 13 7 10 8 12 12 22 23 19
STEERING LEFT LIMIT
XC3 XC3 XC3 XC3 XC3 XC3 XC1 XC3 XC3 XC2 5 OHJAUKSEN VASEN RAJA
GND in2 in1 +5V in GND in in in in
CHAIR MODULE
143 WT
622 WT
M110 BU
14 X148 15 X148
277 WT
0,75
0,75
0,75
278 WT
*R-C
M109 BU
M105 BU
*R-C
1
1
279 VL
280 VL
403 WT
439a WT 439a WT 439a WT
X119 4 X119 3 X119 6 Interlock 142
1
M110 BU
0,75 0,75 0,75
Outputs are active
143 WT
622 WT
BU
1
1 5 4 1 5 4 1 5 4
1,5
1,5
1,5
when:
K092 K091 K0175GND0.1
All control system I/O –
2 3 2 3 2 3
X2166 2 X2166 1 X2166 4 modules are up and
M109 BU M109 BU
622 WT
JGND16 running (display not need
M110 BU
1 1
143 BK
14/19 EMERGENCY
to be running).
1
280 GN
279 GN
282 GN
282 GN
1
STOP STATE
0,35
6
Note! Output is not active
1,5
1,5
1,5
622 BN J403.1
X41 0,35
XJ17a 4/25 during few seconds after
S008
4/29
10 X117 X117 X117 X117 * M110 BU main switch is turned on.
J1 14 15 16 17 0,35
4/18 9 XJ17b
280 GN
279 GN
282 GN
1
X41 4 1 3
7 1 1
282 GN
Y322 Y323
439 WT
2 RIGHT 2 *
0,75
LEFT
S360
STEERING LEFT LIMIT
EMERGENCY STOP
J439.2
4/25
1 2 3 5 3-56010890-16
The emergency steering activates automatically when the engine stops or stalls in unusual way. This funcition
allow the operator to safely steer the unit out of the way of danger. So when the engine stops suddenly the
system activates and an electric pump which generates oil pressure to allow the steering to function for a few
additional seconds. The amount of time that pump fuctions is 10 seconds.
Emergency steering is allowed to function, even when the parking brake is on. When the emergency stop is
active, the emergency steering will not function.
The symbol to the left on the main window shows the status of the emergency steering. The symbol is grey
when emergency steering is not activated, and becomes darker when emergency steering is activated.
Safety interlocks
The diagnostic chain for steering is shown from left to right with symbols:
- Voltage of steering joystick (0,5....4,5V)
-The value of the CAN message converted into percentages (0...100%),
when moving the steering joystick to any extreme position, the value
should be 100%
- Information on the module:
0 = the programme does not control output,
1 = the programme controls output
-The feedback current that travels through the valve’s coil
(approx. 360...750 mA)
A black arrow appears next to the steering symbol on the left hand side
of the window; the arrow points to the left or right depending on the steering direction.
The information window shows the minimum and maximum currents of the steering
valve when turning to the left (L) and right (R).
Sandvik Mining and Construction
T6 rev1.2 02.06 MY
Testing the movement of Steering System 19
Only perform maintenance work when the machine is parked. Use the
appropriate tools for the task. Replace or repair faulty tools and
equipment. When performing maintenance and repair work, make sure
there are no unauthorised persons in the working area.
4. Release hydraulic pressure from both left and right steer hydraulic
circuits. This can be done safely by using a capillary test hose into
the steer test points. Gradually screw the quick connects on to
release the pressure in a control manner. Use an oil drain contain
to collect any oil.
10. Release hydraulic pressure from both left and right steer
hydraulic circuits.
This can be done safely by using a capillary test hose into
the steer test points. Gradually screw the quick connects on
to release the pressure in a control manner.
Use an oil drain contain to collect any oil.
11. Remove the cap from the manifold block and reconnect
the rod side cylinder hose to the block, use new O--ring.