Catalogue

No page
1. Machine appearance picture----------------------------------------------------- 2
2. General information & specifications------------------------------------------ 3
3. The use of tool machine---------------------------------------------------------- 4
4. The porterage and the installment of machine-------------------------------- 4
5. The main structure and principle of machine--------------------------------- 5
6. Lubricating of machine---------------------------------------------------------- 7
7. Usage and adjustment of machine and regulation---------------------------- 7
8. Expeling of the honing whet of quality blemish------------------------------ 15
9. Annex table------------------------------------------------------------------------ 23
10. Electrical Parts-------------------------------------------------------------------- 26

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 SECTION 1
Machine appearance picture

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 SECTION 2
GENERAL INFORMATION & SPECIFICATIONS
Model HM2000 HMJ2000 HML2000

Project
Diameter Range Φ 3-60mm Φ 3-60mm Φ 6-100mm
Spindle Speeds 250-2500r/min 700 、 1400 、 250-2500r/min
1900r/min
Stroke Length Range 0-160mm 0-150mm 0-280mm
Stroke Speed 80-310t/min 90、140t/min 80-310t/min
Spindle Motor 1.5Kw 0.75Kw 2.2Kw
Stroke Motor 0.75Kw 0.55Kw 1.5Kw
Coolant Pump AB-25 90W AB-25 90W AB-25 90W
25 L/min 25 L/min 25L/min
Coolant Capacity 40L 40L 40L
Floor Space 1300x850x1300 1300x850x1300 1650x850x1300
Floor Weight 600Kg 560 Kg 620 Kg
Note:
These are all standard configurations and, if different, please refer to the
contract or technology agreement.

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 SECTION 3

The use of tool machine

The honing machine mainly useds for bore inside precise spare parts to
process, the super honing process.The work piece is in the honing process, work piece
of the adoption is gentle to clip to hold, fixing automatically, the honing stone grain is
smaller than the honing pressure, and adopt professional honing oil to cooling,
transform is small that can acquire higher size accuracy, several accuracy and the
surface rough degree, is process bore inside the nicety efficiently, thin long bore and
blind bore of important craft means, and because work piece for honing to whet
process and honing whet a head to make opposite back and forth and revolve sport,
making the work piece processed surface to have a net line of cross, being
advantageous to a lubricant film to keep, and removing sand after grinding
phenomenon, raising service life thus.
Because the high performance whets to anticipate and the automatic honing
whet the development of tool machine, the honing whets of the application will
acquire to expand more and more and greatly.

SECTION 4

The porterage and the installment of machine

4.1, the porterage of machine
Because the center of packing box scaleboard of the machine is incline toward
one side, two fork arms which rise a heavy fork car want to press machine over-wrap
a box up appointed of a side and parts of forks go into gearing box scaleboard under,
so then can be safe to raise put fair and softly on the car.The machine must be bind on
the car firmly and reliable, but can not damage a packing box.
Allow to use a fork car to let go of fairly and softly and in scheduling to install
position and lightly the machine just in principle.Use hoist to promise that it can't
press in the machine at mourning a steel wire rope of outside cover and double lead
track work on the stage, otherwise needing to damage machine. Machine base two
side 4 M10 screw used for installing GB825—76 ring bolt.

4.2, installing of machine

The machine should install on the base of firm and dependable, should have
space of being no less than the 1 M around, easy to adjust, operate and
maintain.Adjusting spindle level, allow a biggest anteversion of spindle cape not more
than 3 °s to avoiding that honing oil reflux to machine inside, then the mat is steady,
allowing not to pack a anchor screw, but four feet of machine all should are firm

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ground, can not rock.
Tear down fixed bolt of fuel tank inside base, pull up and wipe fuel tank,
infuse into 30 litre around honing oil, push back the fuel tank to the inside base, after
positioned, and combined oil pipeline firmly and the plug of electrical power of oil
pump.
Open the electricity door of cabinet , and check components whether is good
or not, whether the on-line has a breakdown of taking off the line or not, open the box
cover of checking motor、oil pump, safe switch and a on-line of operation panel of
transducer whether is intacted or not.Above-mentioned external appearance of check
of passing, the three mutually 380 vs 50 Hz power supply will connect into the
specified position of machine , and should ground line to connect a location of
machine dependablely according to the request of national electricity rules .
Should make the electricity cabinet on the side fan absorb breeze when the
machine tries to circulate, and after setting go the oil pump motor, oil-mouth should
oil out.
See a spindle of turning a direction should go counter clockwise from the front
of machine, from the behind the cover of machine to see downward to the change
direction of stroke belt is counter clockwise.

SECTION 5

The main structure and principle of machine

That machine mainly composed of from the parts of machine、 spindle box、
stroke parts 、auto-stop parts and cool-liquid pump parts, the open and shut down part
of pedal, electricity parts' etc.

5.1, bed body of machine

Bed body is composed of base, worktable, top cover etc. establish a cooling
box, electricity cabinet of inside base and left and right both sides of worktable which
install two straight-guide, stroke slippery body fixed on rolling straight-bearing base,
the right side of guide have two limited switches, in order to avoiding the stroke
sport exceed extreme limit position. on the top of Stroke slippery body can install
general honing clamp and cool-pipeline etc..When the back cover bring up, cut off
power supply, the machine can't start an operation, operating personnel by protection
while adjusting or maintaining .(Figure 1)

5.2, spindle box

5.2.1, spindle:Use two 7006 and one 6206 bearings which installed on the body
of box, is taken to drive with a many wedge belt by the motor YP-50-4s, the change
frequency and adjust speed of motor and transducer electronics control system to
move, the spindle locates the spindle box lower part where is partial to right position,
pushing pole installed in the spindle bore, there is a adjustment set has been set in the
front of spindle, it has 4 adjustment bolts in front and back and both sides, the purpose

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which used for adjusting the inclination jump and parallel jump of honing tools.
5.2.2, feed handwheel:Located on the right upper of spindle box, connect with a
feed arm which on the behind of spindle box by a screw, the maximum expanding
amount of honing stone can be adjusted by use of the feed handwheel.
5.2.3, light press handwheel: Located on the right upper of spindle box, cutting
pressure can be adjusted by use of light press handwheel when to the eyelet, soft
material bore, rough bore and the precision honing.
5.2.4, heavy pressure handwheel: Located on the left lower of spindle box,
cutting pressure can be adjusted by use of heavy pressure handwheel when need of a
great deal cutting (Figure 2).

5.3, stroke parts

It located on the right back of the machine, and it composed of motor and stroke
drive organization、stroke pole etc, it connected with trimming which installed on the
slider by trimming lock tightly equipment , accordingly, to drive the part which
installed on the clamp of slider to do the straight to-and-fro movement. (Figure 3)

5.4, automatic parking organization

BE constituted by the lever, close switch and zero adjustment hand's round's etc.s,
the organization's before the factory already basic adjust settle, don't need to operate
adjustment generally.(Figure 4)

5.5, the parts of cool liquid pump

Cool liquid pump is a common centrifugal pump, installed on the fuel tank of
base of inner part, cool liquid lead on the part by through the bear press pipeline 、oil
flow divider valve、 and adjustable plastic pipe, there are two discharge control valves
on the flow divider valve, adjusting distributary control branch valve of its flux.

5.6, open and shut down parts of the pedal

The pedal organization locates the front inside of the machine base, and it
connect with the automatic stop part by use of a pole, after trampled pedal to start
spindle motor and bulge out the honing stone(When honing by hands), or start spindle
motor and stroke motor(when honing in the mechanic operating)

5.7, electricity parts

Electricity parts composed of electric appliances control box, control panel,
button station, and safe switch etc.
The electric appliances control box locates in the back of base, and there are
transducer、transformer、over loading protector etc. Power supply is three mutually a
380 vs, the factory power inputs from here, and be subjected to a main power switch
control.Transducer connects to a figures display, it can respectively show and regulate
a spindle rotate speed and stroke speed.

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 SECTION 6

Lubricating of machine
6.1, the spindle drive part
According to the suggestion of table 1, lubricating partition time, using with the
handmade lubrication point, according to figure 5 show of the each lubrication point
to add oil.(Attention:Don't make the oil on the leather belt and pulley, all lubrications
have to carry on while shutting down time.
The spindle both sides according to an suggestion of applied circumstance to
infuse the No.3 lithium lubricating grease once. )

6.2, the double guide worktable and stroke drive part

The two sides of double guide slippery body which have 2 straight roll bearings ,
and a straight roll bearing of stroke pole, model number all is LB304564.The
suggestion that according to machine application's circumstance, every three years,
after cleaned and add full No.3 lithium lubricating grease.
The deep channel ball bearing of stroke organization bearing base, because it
obturated in the bearing base, the fixed number of year of cleaning and changing No.3
lithium oil can be prolonged.

SECTION 7
Usage and adjustment of machine and regulation
7.1, the usage and adjustment of machine
7.1.1, the installment of honing head, fixing and adjustment
7.1.1.1, the installment of honing head
a、Press"All stop" switch, turn on the power switch, at this time "power supply
designation" light of front-panel bright, the way choice switch stirs to"adjust" position,
turning the discharge control valve, closing cooling liquid.
b、Choosing honing pole and honing stone by diameter and length to assemble.
c、Turn the spindle to make the big adjustment bolt upward (the bolt is in 12
o'clock position) to make honing component tight point in 9 o'clock position, pull up
chock, insert spindle bore, put into the bottom, turn honing component 1/4 turn in
clockwise.
d、Make wedge with promote axle groove clench the teeth, push away honing
package finally (picture 6), step on the lower footboard and check that pushes one to
move backward, if confirm clenching the teeth correctly, rotate the big adjustment
screw.

7.1.1.2, the honing whet heart stalk to fix whole

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 a、Turn a principal axis to establish soon in every minute 200 become or so,
adjust to slice to pare a pressure knob to"1" lightly, heavy slice to pare a pressure
knob"0".
b、Will with request of the honing whet the correction set that the size blocks
together put in can absorb to twist of the tongs, then the set go to have the honing
whets of heart stalk up.
c、Trample pedal to follow a hour hand to turn into also to the hand round, arrive
honing to whet indicator to point the needle agreeable hour hand or so into 3 spaces,
then release pedal.
d、Agreeable the hour hand turn to always stop to press to twist to release to
target device, again press"start" press twist, slowly open honing to whet oil discharge
a control press twist, provide an ample cooling liquid to honing to whet and lead
inside and correction set.
e、The way switch stirs "move" file, the prison prison holds tight tongs and
correction set to combine to trample pedal slowly. Arrive when the principal axis start
turning to move, make correction set the return hurtle a distance, then gradually the
enlargement hurtle distance length, until whet with honing about similar to the
correction set, press the most long of calculate, reverse a correction set multifariously,
if the correction set is on the heart stalk too tight with go to hold not to live or the
honing whet indicator to move too quickly, the decrease slices to pare pressure.If the
honing whets indicator to point needle immobility or moves too slowly, the increment
slices to pare pressure.Stop fixing after reversing a few correction set whole combine
the check honing whet and lead , until each one leads and the top of the oil stone to
have a straight line contact work piece at least.

Warning:
Whet heart stalk from the honing have to release pedal first before dismantling
a correction set up.The honing whets heart stalk to press after making allies"always
stop" press to twist.

7.1.1.3, the cancellation honing whet heart stalk flutter

Remove heart stalk, the flutter has to revise heart stalk and honing to whet
before, choosing suitable of to medium the suit top heart stalk, trample next step sole,
rise tightly to medium set, make use of to pack at slippery the body seek a positive
form of 100 cent form and principal axis adjust a set to come forward after 8 tight and
solid bolts, adjust to in set of the turn-over center make it turn round center with
principal axis heavy match, request a set in the rightness at 2:00 up of the circle jump
about to be no bigger than a 0.03 mms.
The correction set can use an iron casting manufacturing, to medium the set
can use 45 steels manufacturing, wall thick and commendable work piece bore path of
1/3-1/6.Inside set bore diameter customer can according to is processed the bore path
of spare parts to choose.(Figure 7)

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7.1.2, the principal axis turn soon, the adjustment of the blunt distance velocity
The tool machine spindle of the HMJ2000 type all adopts a J type to take to
change to take to adjust much to control soon with blunt distance, the principal axis
turns soon for each divide 700 and 1400 with 1900 turn three files, blunt distance
velocity is each divide 90 with 140 times two files.Have to turn off power supply
while adjusting to change to take soon.
HM2000 type, the tool machine principal axis of the HML2000 type electrical
engineering with blunt the distance electrical engineering all adopts to change a
machine control, press was grown by bore path and bore of the honing grinder's piece
check from the principal axis turn to recommend form soon and bluntly the distance
velocity recommend form(table two) to should data, in changing a conventor machine
derivation of numerically operating front-panel enactment numeral operation
front-panel usage

Be explained as follows:
a 、 Turn power on a switch, "power supply designation" light is bright,
press"start"ing press twist, start an indicator bright, the oil pumps a start, the tool
machine gets in to need machine appearance.
b、Recommend watch to check of the data press table three convert to frequency.
c、Agreeable the hour hand revolve to change a conventor machine front-panel a
top a knob a manifestation a value would along with increment, go against a hour
hand to revolve would along with decrease, until need initial value, then complete
enactment.I am detailed to see change the conventor machine usage manual.

Warning:
Customer can adjust a principal axis to turn soon with blunt distance velocity,
other parameters all set for the my plant, the customer cans not change, if is special to
request have to in my plant the contact be sent professional personnel and customer
by the my plant to study to solve together.
The principal axis turns to recommend form to recommend form(table two) to
show with blunt distance velocity soon.

7.1.3, the blunt distance length adjust

a、Measure a work piece bore and whet a length, their winning a long length is
the biggest blunt distance length.The blunt distance length of least has to be big in
their length of bad.Under the most condition, the blunt distance length should is both
in a long length.For the blind bore spare parts, the biggest blunt distance length should
be a bore to grow, plusing to back knife slot, subtracting 2/3 whet long.If the work
piece sank bore or big outstanding part longly, shortenning blunt distance length to
increase a stability.For take the spare parts usage that the string connects bore to
connect a row of the integral whole to whet, the blunt distance length should be equal
to always whet a distance that the length subtracts a string to connect a bore.For
taking the spare parts that the string connects bore to use the string of single to

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connect to whet the biggest blunt distance length should be equal to a string connect
step noodles length or whet the length of alone, choose longer an among them.
b、Cover a cover after opening tool machine.The which covers cover and right
side plank behind has a safe switch, covering cover after opening, the power supply is
cut off.With promise a Human body safety.
c、Loose open a blunt distance to drive the clipping of organization tight
bolt(figure 8), turn to move to roll flower knob, make silk pole screw the pointing of
mother's thread aim at blunt distance length surveyor's rod of clip tight bolt tightly
towards shoulding engrave a degree.
d、Cover a cover after covering, the safe switch touches a head to be pressed
down at this time, the power supply connects.

7.1.4, the blunt distance position adjust

7.1.4.1, pack the work piece to the honing to whet heart stalk up.
Attention:
In order not to dangerous and damage tool machine, all work piece has to put in
the wreath hold the tongs again pack heart stalk.
a、Loose open frame tightly solid bolt, ambulation frame, make the file claw of
frame and slippery the file claw of the body be apart from slightly big in work piece
length, then bring up a frame.
b、Have already put to arrive honing to whet heart stalk into the work piece set of
tongs, press"always stop" press to twist, insuring the power supply cuts off.
c、Trampling the pedal agreeable hour hand turns into to the hand round, making
the honing whet indicator to read a number to"2" or so, then release pedal.
d、Loose open a slippery body to lock a tight hand handle, move after, make the
file claw aim at in the work piece, lock a tight hand handle.
e、Move a frame, take side toward the work piece, but the frame file want to stay
to have enough cleft between work piece and claw, in order to prevent clip a tight
work piece, this cleft is about a 0.8 mms.After tuning up, the tight frame tightly solid
bolt.
f、Loosen to open file claw, make file claw contact a work piece carry but close
to bore of position, then lock tight file claw.
Attention:
Hurtling distance file the hard quality metal alloy of the claw a slice don't
certainly get in touch with an oil stone and lead.
g、Lift a frame, whet a pole to dismantle a work piece up from the honing .

7.1.4.2, adjust blunt distance position equal with super distance"A" and"B".(figure
9)The A, B whets for the honing around long of 1/3.
a、The close cools off the liquid discharge total valve, releasing "always stop" to
press to twist, press"start" press twist.Stir a way choice a switch to arrive "adjust"
position.

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 b、Press"order to move" press twist blunt distance slippery the body moves
slow-movingly and in front and back, before observing, empress super distance
whether equality;Then loosen to open a slippery body to lock a tight hand handle,
move slippery body position, make super distance"A" and"B" equal.Move quantity
can from the work pedestal left side of the surveyor's rod reads up.
Note:
Adjust for assurance right, move slippery the body keep a blunt distance pole
static, the best way is to make blunt the distance pole move to front(empress) extreme
position adjust slippery body position.

c、If need to be adjusted more accurately, the tightly solid slippery body then
locks a tight hand handle, loose open to lock tight screw mother turn to move to roll
flower tiny adjust a hand round combine observation left side blunt distance position
the surveyor's rod read a number, attaining the position needed tightly solid lock tight
screw a mother behind(figure 10)

7.1.5, twist a support position to adjust

a、Pack the work piece into a furniture and install heart stalk.
b、Let go of a frame.
c、Loosen to open to twist a support of inside hexangular bolt, the ambulation
twists to tongs just under, tightly inside hexangular bolt.
d、Loosen to open to twist the support hexangular bolt inside the horizontal beam,
twist to pay plank to stretch out distance according to the tongs all of the adjustments,
afresh the tight bolt

7.1.6, adjusting of indicator

The honing whets the adjustment of indicator, the tool machine parks the car,
adjusting to press hand round and heavy pressure hand round to zero lightly, the
honing whets 0 of indicator at hour hand 6 point positions, adjust honing to whet
indicator to point needle to engrave in 0 on-line, adjust a step as follows:
a、If don't in zero point needle to engrave on-line, is shown as diagram loose
open inside the hexangular bolt, point the needle to the indicator to heading up to slip
to move to the biggest position, then get down ambulation, be indicator to point
needle to become full a turn, continue to get down ambulation, arrive indicator to
point needle to engrave in 0 on-line, the tight bolt chase indicator fixedly on this
position.
b、While pushing forward to the hand round, being to enter to relax to the hand
round, pointing the needle should return to 0 to engrave line, if point needle not to
return to turn-over to move very slow-moving, then should dismantle honing to whet
indicator from the tool machine, check it whether work from such as, again can clean
and lubricate a watch module.(figure 11, figure 12)

7.1.7, the honing whet adjusting of pressure

The pressure adjusts a hand round cent heavy pressure and press a hand round

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lightly, adjusting pressure and always wanting since the childhood, pressing and
needing gradually and fluently a hour hand and revolving increment and slicing and
paring pressure, be used for eyelet honing and whet and the precision honing is a
beard from press and start adjusting lightly, for the sail mold bigger bore path and the
longer work piece, can start adjusting by heavy pressure, adjust pressure have to
increase gradually, in order to acquire the best slice and pare an efficiency, several
accuracy and the surface rough degree.
Honing'S whetting pressure should be adjusted and whet by producing good
honing result enough, the heavier pressure will cause the oil stone wear away
excessively, the lighter honing whets pressure and produces honing and whets and
dubs out probably but work piece don't the honing whet of result, an increment or
lower honing and whet pressures all don't over 1/2 engrave a degree, know getting
valid honing whets pressure.

7.2, the maintenance adjustment of tool machine

7.2.1, the cylinder lead the maintenance adjustment that the track wears away
Whet a few short work piece over a long period of time such as the repeated
honing , usually make two cylinder forms lead a track creation to wear away trace
obviously, can lead cylinder at this time track's ising opposite can immediately
recover good movement appearance in rolling over bearings to revolve 20 °s
straightly.Because the bearings its structure of the straightly rolling over of the
adoption is on the circumference to separate 60 °s cloth a row to all roll bead
straightly each time.(Figure 15)A great deal of usage can immediately appear 60 °s all
the cloth wear away to take, as long as make the cylinder lead a track to revolve an
angle, once hid to wear away to take.

7.2.2, enter to the hand axle toward the maintenance adjustment of cleft
Adjusted to press a hand round to 0 lightly when tool machine parked the car, the
heavy pressure hand round arrived 4, to tool machine direction push forward hand
round, if the indicator is more than two spaces, the stalk then needs to be adjusted
toward the cleft.After opening while adjusting cover, loosen to open an adjustment set
up of regulate screw mother, then push forward lightly to the hand round, direct an
adjustment set by hand to carry after depending to the set, and turn to move an
adjustment set slightly, make to regulate screw mother have a new contact to order,
then tight it.In the set of enter have to turn to move to the stalk from such as, if have
any obvious resistance creation or set with enter to turn to move together for stalk, re-
adjust an above-mentioned adjustment set so.(Figure 16)

7.2.3, the honing whet to cool off oil of filter and replace
The honing whets bore to process quality and efficiency to whet in the honing oil
of cleanness have very a toll-gate to fasten, see a tool machine usage circumstance,
suggestion monthly fuel tank percolation the layer replace once, the degree pumped
oil from the fuel tank to unload every quarter, forcing percolation after the fuel tank
outside drew out with the oil of several filter papers percolation machine, the

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whereabouts suspends of miscellaneous quality particle, will filter of swim to infuse
cleanly into the fuel tank, and add part of new honings to whet oil.Everyday fuel tank
percolation box the take care of up of iron scraps the clearance is clean.
7.3, the usage of the tool machine electricity operation piece
This machine has five kinds of operation methods:(Note:The feet step a start in
order to hang file, the feet step circulation start for don't hang file)
Serial the hand fixed-point,(from The feet Tool machine work
number move, adjust measure) step a start appearance
In fixed time
1 Auto In fixed time The feet Principal axis, the blunt
step a start distance act, time stop
2 Auto Fixed-point The feet Principal axis, the blunt
step a start distance act, zero shut down
3 Moves In fixed time The feet The principal axis action
step a start hurtles distance immobility
time to stop
4 Moves Fixed-point The feet The principal axis action
step a start hurtles distance immobility
zero to shut down
5 Adjust Arbitrarily The feet The blunt distance point
step a start moves sport

When tool machine electrical engineering circulated, if need to be parked the car
urgently, press"always stop" press to twist.The tool machine electrical engineering
stops movement.
Above operation the way can be chosen a control by the electricity switch of
front-panel, paying respects to electricity principle diagram, front-panel decoration.I
am each to press knob function elucidation as follows:
a、The SA1-power switch of the power switch knob useds for connecting with
close power supply, beating while"open"ing position, "power supply designation"
light is bright.
b、Start SB3-press that start press twist, "prepare designation" the light is bright,
meaning the tool machine always gets in touch with a machine operation, oil pump,
change a machine start, the tool machine gets in to need machine appearance.
The way choice switch SA3-that knob contain three positions, choosing 3 kinds in
order to shut down a way automatically.
c、Match with automatic parking organization while stiring toward"fixed-point",
carry out zero to shut down;Stir to"in fixed time", and"lock switch" stir to"open"
"time designation" light bright, can carry out to control to shut down in fixed time at
this time.Is a size auto while stiring toward"from measure" the control shut down a
way.(Special indent, don't explain to have no namely while ordering goods)
d 、 The way choice switch SA2-that knob contain three positions, stiring
toward"auto", then the choice is mobile blunt distance;While stiring toward"move",

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then the choice hand moves a blunt distance;While stiring toward"adjust" press"order
to move" press twist, can order to move slowly and soon move blunt distance, for the
purpose of examination hurtle distance position and the adjustment of length.
e、Time adjusts KT1-time adjustment to adopt a number to show time after the
electric appliances, pressing numerical switch to prepare to place key in fixed
time(time second).
f、Order to move SB4-should press to twist is a SA2 while adjusting file, order to
move blunt distance electrical engineering, used for turning to move slowly and soon,
examine blunt distance position.
g、Reset SB1-tool machine when zero shut down a way automatically and shut
down a way in fixed time, pressing should press to twist to make the tool machine
reset a parking.
h、Always stop SB2-should press to twist an adoption red to take to shut lock
nasty stop press twist, press this knob light(make choice of purchase) and power
supply indicator in addition to working, the rest all loses an electricity after the coils
of of electric appliances, the electrical engineering stops to turn.
i 、 Principal axis electrical engineering with blunt the distance electrical
engineering change a machine numeral an operation front-panel-difference for control
principal axis electrical engineering and blunt the distance electrical engineering
change a conventor machine derivation of control operation front-panel, detailed see
change the conventor machine usage manual.

7.4, regulation
7.4.1, step sole is a tool machine principal axis is the only start switch with blunt
distance electrical engineering, oil the pump starts as soon as, can not trample to step
at will.

7.4.2, was honing to whet a top of the to don't install work piece or correction set,
forbid to trample to step sole, in order to prevent damage honing to whet.

7.4.3, tool machine various adjustments let go of a frame to push to pull a slippery a
body by hand after completing, the check slip file claw and honing of the body frame
whet , honing to whet a pole to have have no the collision imagine.

7.4.4, when the start honing whet, should be slow-moving to trample next step sole,
fix first to stab to the work piece bore hair, if meet an excrescent circumstance, can
press"always stop" press twist.

7.4.5, be the honing whet amount of remaining small in 0.005 mms, suggest the usage
controls in fixed time or the feet step circulation to start function.

7.4.6, press to process work piece the bore path size and shape, the choice
dissimilarity clips to hold tool, the honing whets a head, can the another line order.

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 SECTION 8
Expeling of the honing whet of quality blemish
a、The oval bore check chooses to use of the honing whet a pole and need to be
processed whether bore is consistent or not, had better whet and honing to the
honing to whet a pole direction part to revise bore path size.If whet Be reducing
stress under, appear to stop slicing to pare phenomenon, then choose to use to whet
more and softly.
b、Trumpet bore had better whet and honing to whet a pole direction, the part
corrects bore size accurately.Reduce a route of travel, if valid, appropriate then fix
short whet a length.If the trumpet form continues to exist, then continuing to cut
short to whet, correcting excessively the item drum form.
c、Drum form bore whet and honing to whet a pole direction parts of schoolses
definite bore path size, increment route of travel.If valid, the usage takes to grow to
whet the of stick, correcting excessively will appear trumpet bore.
d、The bore that d, trumpet bore and drum form bore combine this is the
familiar trouble in the honing work the piece the bore which have many horizontal
bores(for example valve body), the cancellation way is to shorten honing to whet a
length and increment route of travel.If the problem still exists, then using to whet
more and softly.
e、The form bore(or wave form bore) usage grows series tool, bending bore to
correct may cause form bore, be flection drive correct behind form the bore can
press above-mentioned way to correct.
f、Taper bore whet and honing to whet a pole direction parts of schoolses
definite bore path size, if is moveses honing to whet, then usually reverse a work, if
is an automatic honing to whet, then regulate the position of route of travel, whet a
both ends to peep out a work piece bore part as far as possible with etc., or make to
whet of more partses cut through bore of small carry.
g、 Whet to change bluntness, whet not to slice to pare to use to revise a
machine to tidy up to whet a surface;Increase pressure;The decrease revolves speed
and increment back and forth speed, using to whet more and softly.
h、Whet a burden enlargement to whet and material to glue, use to revise a
machine to tidy up to whet a surface;Increase route of travel speed;The usage is
softer to whet.
i、Slice to pare slowness if slice to pare slowness not to whet to change
bluntness to cause, then increase to revolve speed.Increase pressure;The usage is
softer to whet;The usage whets more and roughly.
j、Glue(the honing whet surface and spare parts to glue) to reduce stress;Turn
down to revolve speed;The usage whets more and softly;The usage whets more and
very closely;Check the quality that the honing whets a liquid.
k、Surface rough degree whets and honing to the honing to whet a pole to lead
too greatly to correct bore path size accurately;The increment revolves speed;Reduce
stress;The usage whets more and closely;Check the quality that the honing whets a
liquid

- 15 -
- 16 -
 F

- 17 -
 0
.
8
A

0
.
00
6A
0
.8
φDh6

φdH5

8
0
3.2
3.2

φ
0
.
00
6A

3
.
2

6
.
3
φD

φd
6.3

8
0
6.3

- 18 -
- 19 -
 6
0°

- 20 -
Control Panel Ⅰ＆Ⅱ

- 21 -
Control Panel Ⅲ

- 22 -
 SECTION 9 Annex table

Item Description Lubricant Procedure Intervals

A Feed screw（3） Sae #20 Oil Brush on Mthly
B Push rod（2） Sae #20 Oil Brush on Mthly
C Pedal linkage（3） Sae #20 Oil Brush on Mthly
D Manual rod linkage Sae #20 Oil Brush on Mthly
E Brake linkage Sae #20 Oil Brush on Mthly
F Damping piston #20 Oil Fill Often
G Linkage #3 Lithium base Filling gun Mthly
grease
H Light press.Contronl fork Sae #20 Oil Brush on Mthly

Table Ⅰ

Spindle Converter Digital Operation Stroke Converter Digital Operation panel

Panel
Display Frequency = Spindle Speed/20 Display Frequency = Stroke Rate/5.5

Table Ⅱ

- 23 -
 Honing Machine Appendix
Item Name Quantity Remarks

1 Truing Shelf 1

2 Lifting Bolt M10 4

3 Honing Oil Optional

4 Work Light 1

5 Mandrel Assembly Optional

6 Work Holder 1

7 Honing Stone Optional

Table Ⅲ

Honing Machine Easily Worn Units Catalogue

Item Type Name Quantity Remarks
1 HM2000-2013 Stroke Rod 1 Stroke Unit
2 HM2000-2029 Adjustable Knob 1 Stroke Unit
3 HM2000-2016 Button 1 Stroke Unit
4 HM2000-5038 Fine Adjustment Handle 1 Auto Stroke Unit
HMJ2000 Manifold J-Type
5 Spindle Belt 1 Ф 825*23.4
HMJ2000 Manifold J-Type
6 Stroke Belt 1 Ф 700*28
7 HML2000 Manifold J-Type
Spindle Belt 1 Ф 825*23.4
8 HML2000 Manifold J-Type
Stroke Belt 1 Ф 1050*28

Tabel Ⅳ

- 24 -
 Honing Machine Bearing Catalogue
Item Code Name Size Quantity Location
25 51202 Ball Bearing 15*32*12 1 Spindle Box
23 6002-2Z Centripetal 15*32*9 1 Spindle Box
Bearing
60 7006AC Centripetal 30*55*13 2 Spindle Box
Bearing
74 6206-2RS Centripetal 30*62*16 1 Spindle Box
Bearing
25 6004-2Z Centripetal 20*42*12 2 Stroke Unit
Bearing
43 HK1516 Needle Bearing 15*21*16 2 Stroke Unit
76 6203-2Z Centripetal 17*40*12 2 Stroke Unit
Bearing
63 LB304564 Liner Motion 30*45*64 1 Stroke Unit
Bearing
3 LB304564 Liner Motion 30*45*64 4 Auto Stroke
Bearing Unit

Table Ⅴ

- 25 -
 SECTION 10 Electrical Parts
1. Honing Machine Electrical Unit Catalogue
Item Code Name Type Quantity Remarks
1 KM1 AC Contactor LC1-D12-F7C 1
2 KM2 AC Contactor LC1-D12-F7C 1
3 Contactor LADN11C 2
auxiliary Contacts
4 Mini-Circuit OSMC32N1C3 2 1PCS 3A
Breaker
5 Mini-Circuit OSMC32N1C6 2 1PCS 6A
Breaker
6 QF1 Mini-Circuit OSMC32N3C16 1 3PCS 16A
Breaker
7 FR thermal overload LR2D1304C 1 0.4A-0.63A
relay
8 Installed base LA7-D1064 1
9 ST3 Stroke Switch XCMD2110L1 1
10 KT2 Analog Timer AH3-3 1 0-10S 110V AC
11 KT1 Digital Display T2D-Y2 1 0-99.9S 110V AC
Time Relay
12 KA Mini-Relay MY2NJ 1 110V AC
13 SA1 Three-Phrase LW42B25M 1016-G 1
SWitch
14 TC Control BK-300 300VA AC380V/AC220V、
Transformer AC110V、AC24V
15 YA Electromagnet MQ2-0.7N 1
16 ST1, ST2, Mini-Stroke RZ-15GW22S-B3 3
ST4 Switch
17 HL1 Indicator Lamps XB2BVB4LC 1
18 HL2 Indicator Lamps XB2BVB3LC 1
19 HL3 Indicator Lamps XB2BVF5LC 1
20 SB2 Exigency stop XB2 BS542C 1
button
21 SB3 Start Button XB2 BA31C 1
22 SB1 Reset Button XB2 BA42C 1
23 Open contacts ZB2-BE101C 1
Button
24 SB4 Fix Button XB2 BA21C 1
25 Open contacts ZB2-BE101C 1
Button

- 26 -
Item Code Name Type Quantity Remarks
26 SA2、SA3 Universal LW6-2/B071 2
Change-over
Switch
27 Tachometer MT4W-DV-4N 2 100-240VAC
28 INV1 Spindle Converter V7AT42P2 1 400V AC/2.2KW
29 M1 Spindle Motor YP-50-1.5-4 1 380V AC/1.5KW
30 INV2 Stroke Converter V7AT41P5 1 400V AC/1.5KW
31 M2 Sroke Motor Y80M2-4 1 380V AC/0.75KW
32 M3 Pump Motor AB-25-90 1 380V AC/90W
33 M4 Cooling fan 100FZY2-S 1 220AC
34 R Adjustable 2.2KΩ 2
potentiometer
35 R Brake Resist 200Ω 200W 1

Note:
These are all standard configurations and, if different, please refer to the
contract or technology agreement.

- 27 -
2.The Electrical Schematics.

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