Platen Creasing and

Cutting Machine
S-110-P
(SUAJADORA PLANA)

OPERATION MANUAL

(MANUAL DE OPERACIÓN)

MARVI INTERNACIONAL
YOKOMATO MACHINERY DEVELOPMENT
 CONTENTS

I. Usage, Performance & Specification . . . . . . . . . . . . . . . . . . . . . (3)

II. Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (4)

III. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5)

IV. Adjustment of pressing and cutting precision . . . . . . . . . . . . . . (7)

V. Troubles shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (8)

VI. Safe operating notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9)

VII. Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (10)

VIII. Maintenance guidance of electrical appliance . . . . . . . . . . . . . . (11)

2
I. Usage Performance and Spec.

This machine is a handing type Semi-automatic Indentation Line-cutter, which ia a new product

designed by absorbing domestic and abroad advance structure. It is combined by base plate,

pressing shelf, air brake clutch driving structure, electrical appliance controlling and pressing and

cutting auto-counter. It can design and produce series of products with different functions against

different requirements. This series of products have the characteristics such as multi-functions,

big pressing and cutting force, convenient and safe operation, etc. It is applied in pressing and

cutting all assortments of formed paperboards, plastic and leather products, even the high quality

and exquisite printing products to make them more exquisite and beautiful and full of the three-

dimensional effects.

Main technological parameters

Name Model S-110-P

Effective area of the Plane 1100 x 800 mm
Working speed 12 ± 2 cuts/h
Delayed adjustment scope 0 – 9.9 min
Adjusting quality of plate gap 27 ± 6
Length of indentation 60 m
Paper - feeding way Manual
Motor power 4.1 Kw
Overall dimension (L x W x H) 1900 x 1800 x 1700 mm
Weight 4500 kg

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II. INSTALLATION
1. Installation
The machine is whole packaged, after buying the machine, only to remove the packaging
box, check accesories and spare parts against packing list, clear away antirust grease coated on
the body, and then install it on the ground, the requeriment of which shall folow against the Fig.
3 in the operation manual.

2. Notes
See the Appendix Fig. 1 when installing the machine. Please notice that the supporter on the
flywheel side of driving shaft shall be on the same level with the motor base and main base (10).
When adjusting the supporting setscrew(11) under the supporter on the flywheel side, note that
the strength should be suitable. It is not too tight or too loose. The standard is the flexible of shank
flywheel. (Note: too tight or too loose will all make the cantilever bend and produce the additional
bending distance when running. The it will lead the damage of supporter rolling shaft).

Fig.1.Main Structure Diagram of the Machine

1. Knob Case 5. Chase shelf 9. Supporter

2. Handle Knob 6. Eccentric Tooth Cover 10. Body
3. Safe Rod 7. Rod 11. Setscrew
4. Safe Protection 8. Big Gear 12. Up and down block

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III. OPERATION OF THE MACHINE
After finishing installing and connecting electrical power, don’t start the machine at once,
shall check as following:
1. Whether each lubricating point is added oil. The machine has changed to add oil by
manual oil-pump centrally, it’s convenient and reliable to operate. When it is on the motionless
conditions, the filling speed of manual oil-pump is slower, continuously adding oil after running
is much better. Add oil 2-3 times at least at every shift. (See Fig. 7)
2. Check whether the safety protecting device is sensitive and reliable, see Appendix Fig. 1.
When the manual castellated clutch (1) is on the connecting conditions, the limited block contacts
with the position-limiting switch fixed on the base, cut off electrical power to ensure the machine
can’t run when it is on the manual operating conditions.
3. Rotate worm axle(2) with wrench (See Appendix Fig. 4) to drive driving shaft (3) to make
pressing shelf run, observe whether it is smooth when moving back and forth, and jams or not.

If the above-mentioned checking is normal, pull clutch wheel out a little (See Appendix
Fig.4) to make castellated clutch on the separating conditions (See Appendix Fig. 2), and then
operation as following:

Appendix Fig. 2
1. Castellated Clutch 2. Position-limiting block
3. Electric Brush Ring 4. Electric Brush
5. Brake Ring 6. Electromagnetic Clutch
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Explanations: (the figure is only for basic diagram)
1. This Diagram is only for basic diagram.
2. Producer determines the basic scale height.
3. The built-in electric pipe should on basis80, and the entrance is higher than the basis80.
4. The diameter of built-in electric pipe is Ø19(3/4)
5. The producer determines the in-power pre-pipe.
Fig. 3 (Basic information diagram)

Appendix Fig. 4
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 A. Start : press the knob on operation knob-case (1) (See Appendix Fig. 1) to make motor
drive flywheel to run blankly.
B. Pressing and cutting: after the flywheel running for a certain time, press “work” knob, the
machine can do continuous pressing and cutting at this time.
C. Urgent stop: see Appendix Fig. 1, push the urgent brake handle(3) forwards or press
handle knob (2) down t cut off and release electricity of single electromagnetic clutch on
the flywheel, pressing shelf can stop at any position at this time.
D. Counting: press the counting functional key on the counting indicating key (1) panel to
count pressing and cutting quantity.

IV. Adjustment of pressing and cutting precision

Before pressing and cutting mass products, test to press the sample paper to observe whether
its depth of pressing and cutting line is even or not, adjust relatively if found the following
situations:
A. The indentation and cutting line of the sample aren’t even on the left and right: adjust
left and right eccentric cover (1) respectively, see Appendix Fig. 5. Adjusting method: loosen
clamping screw (4), back tooth locating plate (3) and safety plate(2), uncouple engagement parts
of tooth surface, and then rotary eccentric cover (1) leftwards or rightwards a little, push tooth
locating plate in to engagement, notice the fixing screw on the fastening locating plate and safety
plate [adjusting quantity and direction against scale(5)].

Appendix Fig. 5
1. Eccentric Cover 2. Safety Plate 3.Tooth Locating Plate
4. Clamping Screw 5. Scale

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 B. The indentation and cutting line of the sample aren’t even on the top and below, adjust
top and below adjusting block (12) of guide rail slot respectively, see Appendix Fig. 1. Adjusting
method: loosen clamping screw of left and right guide rail slot, when the top indentation-line is
too light, loosen below pressing block and adjust it upwards, the left and right adjustment shall
be equal. The upper and below surface gap shall not exceed 0.05mm. At the same time adjust
the eccentric cover (1) on the curved ring supporting base (2) relatively [See Appendix Fig.6]to
ensure the supporting roll wheel moves freely in the curved ring slot [notice: loosen screw (3) first
if the adjusting quantity is big.]

Appendix Fig.6
1. eccentric cover 2. supporting base 3. clamping screw

V. Troubles and shoots

A. Troubles: in the process operating process, the pressing shelf sometimes jams to stop on the
working pole position, commonly called as “break down”. The result to cause this phenomenon is
that the running inertia force of the machine stops when the connecting rod and crank rod are on
the collinear position (that is the “dead point” position in the crank rod structure).
B. Shoots: after causing the above-mentioned trouble, stop starting at once to avoid to burn
out motor, and pull clutch rod (1) after the flywheel stops running completely [See Appendix
Fig.4]to make castellated clutch on the connecting conditions, and then rotary worm shaft (2)
anti-clockwise with wrench [See Appendix Fig. 4], and open pressing shelf slowly.

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VI. Notes for safety operation
The machine is equipped with safety rod (3) on the plane side of body and safety protection
(4) on the top surface of plane surface of pressing shelf, and swing block (See Fig. 1), when
human body or other objects get in dangerous area, pushing safety rod(3) or swing block can
brake urgently and protect human body and the machine. But notice the following items when
operating:
A. Don’t put any things on the tilting surface of base plate to avoid it to drop between
pressing shelf and base plate to destroy the machine.
B. To ensure the curved ring slot is clean and lubricant, and not allow any things to drop in
so as not to influence pressing and cutting precision.
C. Notice whether the clamping screw (3) of curved ring supporting base [See Appendix
Fig.6] is loosened because of quaking, fasten it timely to avoid to destroy the machine.
D. Keep the surface of electric brush ring (3) and electric brush (4) [See Appendix Fig.2]
cleans and touch well so as not to influence the sensitivity of clutch.

VII. Usage
The machine sets three way for user to choose, user can choose different pressing and cutting
ways of continuous, timing and single sheet through the option switch (SAi) on the panel. (See
Electrical Principle Diagram and Panel Scheme).
Connect electric power, the red indicating light (DL1) is lighted and the machine is awaited.
Press starting knob SB3, SB4, KM1 energize and auto-lock, main motor and flywheel run,
the green indicating light (DL2) is lighted.
Continuous pressing and cutting:
Turn the option switch to [continuos], the normally closed of SA1 auto-lock the pressing and
cutting relay, so when opening pressing shelf and touch the position switch at every time, it won’t
break off the auto-lock of relay and be connecting, and the machine works under the automatic
continuous pressing and cutting.

Single sheet pressing and cutting

Turn the timing switch to [single sheet], the normally closed contact and normally open
contact of SA1 aren’t connected, when the machine pressing and cutting once, the normally
closed contact of position switch SQ1 break of the auto-lock of relay and pause pressing and
cutting, after pressing the knob or foot switch, it start to press and cut once again.

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 Delayed pressing and cutting:

Turn the timing switch to [delayed], the normally closed contact of SA1 breaks off auto-lock
of relay, but what is different from single sheet is that the SA1 normally open connecting time
relay SJ, when the position-limiting switch SQ1 cuts off pressing and cutting circuit as well starts
time relay to delay at every time, after finishing to delay, the normally open the time relay starts
clutch circuit automatically. To make it press and cut once automatically and contantly recycle,
the machine works under the open auto delayed way. The length of delayed time can be set by
driving plate on the panel to suit all assortments of products processing.

It fixes a counter JS for accumulative pressing and cutting times, it is counted by position
switch SQ2 to add 1 when pressing and cutting at every time. Press the small key on the left side
of counter to reset, choose the switch SA2 can open or close the counter.

The safety protection of the machine is combined by triangular safety shelf position-limiting
switch XK2, portal pushing rod position-limiting switch XR1 and the normally closed contact of
handle position-limiting switch XK3. Breaking off any contact will stop pressing and cutting.

The knob switch CK1 of manual mixer breaks off motor relay KM1 and connects witch
clutch relay KM3 directly when mixing.

VIII. Electrical Appliance Operation Maintenance Guide

A. Operation guide:

Connect three-phase 220 V current <U, V, W>, motor-testing position switch shall be on the
working position <K>, close air switch <QF1, QF2, QF3> and red indicating light <A> is lighted,
press starting knob <SB3, SB4> green indicating light <KM1> is lighted, the motor starts, choose
switch, <SA2> choose single sheet against requirements, continuous or delayed position, after
flywheel runs normally, press pressing and cutting knob<SB5, SB6> and indicating light <HL3>
is lighted, it works if pressed chosen function and stops if pressed stop knob <KA1>.Touch five
safety protection structures to drive position switches <KT1> and stop pressing and cutting.

B. Maintenance guide:

1. Motor can’t start:

(1) Check whether the three-phase is right and voltage transformer <T> controlling or not.
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(2) Check whether the heat relay <KA1> <15-25> is connecting, press reset knob of heat
relay to connect if not.

(3) Check whether the motor-testing position switch is on the working position, <4-33> is
connecting, worm wheel position switch <18-27> is connecting.

(4) Check whether the stop knob contacts well, press starting knob SB3, SB4 <A1-4> to
connect.

Check whether the AC contacting coil <KM1> is good.

2. Pressing and cutting can’t work:

(1) 5 safety protection position switches <SQ1, SQ2, SQ3, SQ4, SQ5> connect or not, the
machine is flexible or not, adjust it to connect.

(2) Pressing and cutting knob <SB5, SB6> contacts well or not.

(3) Electrical brush contacts well or not.

(4) DC electric power 28V <17-PE, 17-PC> outputs or not.

(5) AC contactor <KA1, KM2> coil is good.

(6) Time relay <KM1> <6-19> connects or not.

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12
Lubricating Pipeline Diagram
 PROCEDIMIENTO PARA DESTRABAR SUAJADORA PLANA
SISTEMA DE EMBRAGUE NEUMÁTICO
PRIMERA OPCIÓN:

IR AL PANEL DE CONTROL Y ABRIRLO POR LA PARTE DE ATRÁS, CON LA MAQUINA APAGADA.

EN LA PARTE DE ABAJO HAY TRES CABLES DE ALIMENTACIÓN COMO SE VEN EN LA SIGUIENTE

FOTO
INVERTIR LAS PUNTAS DE LOS DOS PRIMEROS CABLES, ESTO SE HACE PARA QUE LA MAQUINA
GIRE AL REVÉS, DESPUÉS DE INVERTIRLOS PRENDER EL MOTOR Y TRABAJAR LA MAQUINA
NORMAL PARA QUE LA PLANCHA REGRESE A SU LUGAR.
SI ESTO FUNCIONÓ, APAGAR LA MAQUINA, REGRESAR LOS CABLES A SU LUGAR Y QUEDARA
LISTA PARA CONTINUAR TRABAJANDO NORMALMENTE. SI NO LOGRARON DESTRABARLA,
CONTINUAR CON LA SEGUNDA OPCIÓN.
SEGUNDA OPCION: ABRIR EL PANEL DE CONTROL POR LA PARTE DE ATRÁS, Y MOVER EL
SWITCH DE COLA DE RATA

AL MOVER ESTE SWITCH AL OTRO EXTREMO ESTAMOS ENCLOCHANDO LA MAQUINA. DESPUÉS

DE ENCLOCHARLA DESCUBRIR EL CUADRADO DE LA PUNTA DE FLECHA COMO SE MUESTRA EN
LA SIGUIENTE FOTO QUITANDO LA TAPA CILINDRICA.
CON UNA LLAVE STILSON O PERICA DARLE VUELTA AL CUADRO HACIA ATRÁS DE LA MAQUINA
COMO SE MUESTRA EN LA SIGUIENTE FOTO (GIRANDO AL CONTRARIO DEL GIRO QUE
NORMALMENTE TIENE AL TRABAJAR)

DESPUÉS DE DESTRABAR LA MAQUINA MOVER EL SWITCH DE COLA DE RATA A SU POSICIÓN

ORIGINAL PARA PRENDER LA MAQUINA Y CONTINUAR TRABAJANDO NORMALMENTE,
ENSAMBLANDO LA TAPA CILINDRICA.
        

 
U U Ua A SA1 A1 16 17
V QF2 QF3
W 2
QF1 4
V KA1 11
A2 SB5 SB6
W SB1 6 2
 T KT 
2
A3 0
SB2 SA2 SA2 SQ1 V
220V
7 SA2
K
O Ua SQ2 KM2
8 15 KT 13 O
 SB3 KM1 SB4 SQ3 SQ1 T 
FR
KM1 8a 16
4 SQ4 KM2 22

13
K 9
HL1 SQ5
5 KT1 SQ6
HL2 10 SA3

M2 KM1 
V1 B1 23
U1 W1 Oil pump KA1
FR
M1 24
B HL1 KM1 HL2 KA1 KT1 HL3 PE PC
 
Main Transformer and Short Main Motor Pressing and
Motor Circuit Protection Status Indication Cutting Indication
Time-delayed Counter Clutch

DIAGRAMA ELÉCTRICO
 
SUAJADORA PLANA
S-110-P
       
JJMV
        

 

18
 
29 30 31
15
SA5 SA6 SA7

L1 L2 L3
 

XMT1 XMT2 33 XMT3

14
32 34
KM4 KM5 KM6
 

 

DIAGRAMA ELÉCTRICO
 
SUAJADORA PLANA
S-110-P
       
JJMV
        

 HK4 

U2
HK5
V2
HK6
W2
 

KM4 KM5 KM6

 V6 U8 

U6 V7 W7 W8

15
 

RL6 RL5 RL4 RL3 RL2 RL1

 

DIAGRAMA ELÉCTRICO
 
SUAJADORA PLANA
S-110-P
       
JJMV