Orthopantomograph® OP100 D

Orthoceph® OC100 D
Installation & Adjustments Manual

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Copyright Code: 63547-IMG rev 2 Date: 12 June 2007
Document code: 63547-IMG1TPH-1 rev 2

Copyright © 06/2007 by PaloDEx Group Oy.

All rights reserved.

Orthopantomograph® and Orthoceph® are registered trademarks of

Instrumentarium Dental. U.S. patents 4,641,336; 5,016,264;
5,425,065, 5,444,754, 6,731,717 and 6,829,326. German patent
4,344,745. Finnish patents 112594 and 114383. Windows® is
trademark of Microsoft Corporation in the United States of America
and other countries. Pentium® is a registered trademark of Intel
Corporation. Iomega® Jaz® is a registered trademark of Iomega Corp.

Documentation, trademark and the software are copyrighted with all

rights reserved. Under the copyright laws the documentation may not
be copied, photocopied, reproduced, translated, or reduced to any
electronic medium or machine readable form in whole or part, without
the prior written permission of Instrumentarium Dental.

The original language of this manual is English.

Instrumentarium Dental reserves the right to make changes in

specification and features shown herein, or discontinue the product
described at any time without notice or obligation. Contact your
Instrumentarium Dental representative for the most current
information.

Manufactured by Instrumentarium Dental

Nahkelantie 160 (P.O. Box 20)
FI-04300 Tuusula
FINLAND
Tel. +358 45 7882 2000
Fax. +358 9 851 4048

For service, contact your local distributor.

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Table of Contents
1 Introduction .............................................................................................. 1
1.1 General ................................................................................................................. 1
1.2 Markings and abbreviations .................................................................................. 2
1.3 Radiation protection guidelines ............................................................................. 3
1.4 Manufacturer’s liability........................................................................................... 4
2 Pre installation ......................................................................................... 5
2.1 OP100 D / OC100 D layout models ...................................................................... 5
2.2 Differences between right and left handed units ................................................... 6
2.3 Checking the site................................................................................................... 7
2.4 Tools and hardware ............................................................................................ 10
3 OP100 D shipment ................................................................................. 11
3.1 Unpacking the column......................................................................................... 11
3.2 Unpacking the carriage ....................................................................................... 12
3.3 Installation options .............................................................................................. 16
4 Panoramic unit assembly...................................................................... 17
4.1 Wall mount bracket ............................................................................................. 17
4.2 Column unit ......................................................................................................... 18
4.3 Vertical carriage .................................................................................................. 21
4.4 Transportation bolts & supports .......................................................................... 23
4.5 Vertical carriage cables....................................................................................... 27
4.6 Control panel....................................................................................................... 28
4.7 Remote exposure button..................................................................................... 29
5 Installing the cephalostat kit................................................................. 31
5.1 Unpacking the crate ............................................................................................ 31
5.2 Installing the arm angle ....................................................................................... 31
5.3 Assembling the cephalostat kit............................................................................ 32
5.4 Installing the cephalostat kit ................................................................................ 34
5.5 Removing the cephalostat head cover................................................................ 35
5.6 Removing the transport supports ........................................................................ 35
5.7 Fastening the camera holder .............................................................................. 36
5.8 Adjusting the cephalostat arm............................................................................. 36
6 Connections ........................................................................................... 39
6.1 Connecting to the mains voltage......................................................................... 39
6.2 Permanent installation to mains voltage ............................................................. 41
6.3 Installation of pc system...................................................................................... 43
6.3.1 Site selection.......................................................................................................43
6.3.2 Parts needed to connect PC hardware to OP100 D unit.....................................43
6.3.3 PCI Board and optical fibres installation .............................................................43
6.3.4 Software installation ............................................................................................45
7 Connecting and disconnecting the ccd camera ................................. 47
8 Alignment of the unit ............................................................................. 49
8.1 Panoramic beam check and alignment ............................................................... 49
8.1.1 OP100 D units.....................................................................................................49
8.1.2 OC100 D units.....................................................................................................51

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 8.2 Image layer check ............................................................................................... 53
8.3 Light projectors.................................................................................................... 56
8.4 Midsagittal light ................................................................................................... 56
8.5 Frankfort FH light ................................................................................................ 57
8.6 Layer light............................................................................................................ 57
8.7 Adjusting the cephalostat collimator.................................................................... 58
8.8 Cephalostat beam check and alignment ............................................................. 59
8.9 Adjusting the secondary collimator ..................................................................... 62
8.10 Test images......................................................................................................... 63
8.11 Calibrating the detection sensitivity..................................................................... 64
8.12 Calibrating the AEC............................................................................................. 66
8.13 Ear rod alignment................................................................................................ 67
8.14 Adjusting the laser light ....................................................................................... 69
8.15 Calibrating the nasion frequency......................................................................... 69
8.16 Installing cephalostat covers ............................................................................... 70
9 Checking the operation ......................................................................... 73
9.1 Dose settings ...................................................................................................... 73
9.2 Quality assurance test......................................................................................... 73
9.3 AEC principles..................................................................................................... 74
9.4 Panel functions.................................................................................................... 75
10 User training & review of radiation safety rules................................ 77
11 Changing the layout of the ceph head ............................................... 79
11.1 Changing the ceph head from right to left sided ................................................. 79
11.2 Changing the ceph head from left to right sided ................................................. 80
12 Appendix A, changing the layout of the panoramic unit.................. 83
12.1 Changing the panoramic unit from right to left handed ....................................... 83
12.2 Positioning panel................................................................................................. 83
12.3 Control panel....................................................................................................... 83
12.4 FH light projector................................................................................................. 84
12.5 Layer light projector............................................................................................. 86
12.6 Changing the panoramic unit from left to right handed ....................................... 87
12.7 Positioning panel................................................................................................. 88
12.8 Control panel....................................................................................................... 88
12.9 FH light projector................................................................................................. 88
12.10Layer light projector ............................................................................................ 91
13 Appendix B, installing the base plate ................................................ 93
14 Appendix C, repacking instructions................................................... 95
14.1 Introduction ......................................................................................................... 95
14.2 Repacking OP100 D / OC100 D ......................................................................... 95
14.2.1 Repacking the vertical carriage...........................................................................95
14.3 Repacking the column & base plate.................................................................... 97
14.4 Repacking the cephalostat.................................................................................. 98
15 Appendix D, OP100 D installation
check list................................................................................................. 99

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 1 Introduction

1 Introduction
1.1 GENERAL
Orthopantomograph® OP100 D is software controlled diagnostic
panoramic dental x-ray equipment for producing high quality digital
images of dentition and TM-joints.

This manual covers the installation of panoramic unit, PC system and

optical link between PC and OP100 D unit. As the manufacturer we
strongly recommend that you read this manual before installation. For
information about how to use the OP100 D unit and CliniView software
please refer to the appropriate manuals.

Following manuals and documents are shipped with the OP100 D:

• OP100 D Installation & Adjustments Manual

• OP100 D User Manual
• OP100 D User Program Manual
• Installation and User Manual for CliniView software

These manuals and future updates will be available on request from

Instrumentarium Dental.

As the manufacturer we strongly recommend that you review the

OP100 D manuals before using this equipment.

Use only approved cables and plugs.

Mains connector types:

NEMA 6-15P or similar Hospital grade (US)

HBL8215C or similar Hospital grade (JAPAN)

Power supply cord:

For UL-countries: SJT, SJTO, SJO, ST, SO or STO, AWG 14x3

H05VV-F3G 10-16A 250V (CE)

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1 Introduction

1.2 MARKINGS AND ABBREVIATIONS

The following markings are used in this manual:

NOTE!
Contains useful information for the reader about the unit and its use.

CAUTION!
Contains important instructions. If these instructions are not observed,
malfunction of the unit or damage to the unit or other property may
occur.

WARNING!
Contains warnings and instructions about the safety of the unit. if
these warnings are not respected, serious risks and injury may be
caused to the patient and operator.

The following abbreviations may be used in this manual.

PC Personal computer
HD Hard disk
Hz Hertz; cycles per second
MHz Millions of hertz
CPU Central processing unit (computer)
RAM Random access memory
MB Mega bytes
GB Giga bytes
CCD Charge-coupled device
CD-R Compact disc (read)
CD-RW Compact disc (read and write)
DVD-RW Digital Versatile Disc (read and write)
HDD High density drive
PCI Peripheral Component Interconnect
LAN Local Area Network

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 1 Introduction

1.3 RADIATION PROTECTION GUIDELINES

X-ray equipment may cause injury if used improperly. The instructions
contained in this manual must be read and followed when operating
the Orthopantomograph® OP100 D. All government regulations
pertaining to radiation safety must be observed.

NOTE!
For USA: Many provisions of these regulations are based on
recommendations of the National Council on Radiation Protection and
Measurements. Recommendations for dental x-ray protection are
published in NCRP Report #35 available from NCRP Publications,
7910 Woodmont Avenue, Suite 1016, Bethesda, MD 20814.

During the exposure the operator must protect himself/herself by

either staying behind a protective wall or use other means for personal
protection and stay at least 2 meters (7 ft.) from the radiation source
yet maintaining visible contact with the patient and technique factors.
This allows immediate termination of radiation by the release of the
exposure button in the event of a malfunction or disturbance.

Personal radiation monitoring and protective devices are available and

recommended for staff members. It is also recommended to provide
the patient with a protective apron. Consult physician before taking
images of pregnant patients.

Fig 1.1. Caution information on Control panel

WARNING!
Orthopantomograph OP100 D must not be used in rooms where an
explosion hazard exists.

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1 Introduction

1.4 MANUFACTURER’S LIABILITY

As a manufacturer we can only assume liability of safe and reliable
operation of this unit when

• Installation of OP100 D unit, PCI board and optical link between

PC and OP100 D unit was performed according to the OP100 D
Installation & Adjustments Manual and
• Unit is used according to the OP100 D User Manual
• CliniView PC software was installed according to the Installation
& User Manual for CliniView Software.
• CliniView PC software is used according to the “Installation and
User Manual for CliniView Software”.
• Maintenance and repairs are performed by a qualified
Orthopantomograph Dealer and
• Original or authorized spare parts are used and

If service on the unit is performed, work order describing the type and
extent of repair, must be provided by the service technician. This must
contain information of changes of nominal data or work range
performed. The work order must furthermore indicate the date of
repair, the name of the company concerned and a valid signature.
User should keep this work order for future references.

NOTE!
For PC system: Instrumentarium Dental can guarantee OP100 D PCI
board and CliniView software compatibility with other PC hardware
and software only if that configuration been tested by Instrumentarium
Dental. Any later changes to the hardware and software may void this
test.

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 2 Pre installation

2 Pre installation

NOTE!
This unit is designed for fixed installation only, therefore mobile
installation is prohibited!

2.1 OP100 D / OC100 D LAYOUT MODELS

OP100 D is available in standard wall mount and optional free
standing models.

OP100 D

Dimensions in millimeters and inches:

Fig 2.1. OP100 D Wall mount, standard column and free standing, standard column

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2 Pre installation

OC100 D DIMENSIONS

2.2 DIFFERENCES BETWEEN RIGHT AND LEFT

HANDED UNITS

OP100 D is designed to be universal, i.e. every model can be

operated from the left or from the right side of the unit; the way of
patient positioning and operation can be changed during the
installation and later at any time. This applies also to the field
upgrades.

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 2 Pre installation

OC100 D

LL Controls on the left side of unit. Left sided operator’s view for
panoramic patient positioning. Cephalostat arm on the left.
Controls and ceph arm can be reversed any later date.
RR Controls on the right side of unit. Right sided operator’s view
for panoramic patient positioning. Cephalostat arm on the
right. Controls and ceph arm can be reversed any later date.
LR Controls on the left side of unit. Left side operator’s view for
panoramic patient positioning, cephalostat arm on the right.
Controls and ceph arm can be reversed any later date.
RL Controls on the right side of unit. Right side operator’s view
for panoramic patient positioning, cephalostat arm on the
left. Controls and ceph arm can be reversed any later date.

2.3 CHECKING THE SITE

Patient Access Area:

OP100 D should have a minimum clearance of 80 inches/203cm

(wide) and 61 inches/155cm for the patient entry, patient positioning
and for servicing the unit.

Radiation Shielding:

Follow the governmental and local regulations for radiation shielding

of the x-ray room.

Location:

OP100 D unit is normally installed next to the wall. The operation is

either from the left or right side of the unit. The swivel joint of the wall
bracket allows the unit to be installed at an angle, e.g. in the corner
when the space is limited. OP100 D PC hardware can be located
almost anywhere in the dental office. Limited factor is actually fibre
optic cable which is either 10m or 20m long.

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2 Pre installation

CAUTION!
Do not locate PC hardware closer than 2 meters from the OP100 D
unit otherwise patient could have a possibility to touch the PC
hardware during exposure.

Door width: A minimum door width of 32 inches/80cm is required to

bring OP100 D crates and boxes into the installation room.

Height: Minimum room height is 93 inches/235 cm for standard

column.

Wall: The wall and mounting hardware must sustain a pull of 350 lbs./
1500N, from each wall bracket bolt. If the wall is constructed with
metal, an optional support plate (part #9955) may be used to help
support this style of construction. Wall brackets are predrilled at 16
inch and 12 inch / 406mm and 305mm centers. Optional Wall mount
short (part #60564) does not have the swivel and it brings the unit
about 3’’/76mm closer to the wall.

60564

Fig 2.2. Support plate mounted Fig 2.3. Wall mount, short (for special
behind the wall use).

Floor: The floor must withstand the minimum weight of 120 lbs/sqft/
500kg/m2.

Free Standing:

An optional base plate allows a free standing installation in sites where

the wall mount is not used. For maximum stability, wall mounting is
recommended in addition to the base plate.

Exposure button:

Some local building codes will require a remote exposure button. If

needed order part # 69961. If necessary, the control panel and coiled
cord can also be remote mounted on the wall with an additional holder
(part #61228, not included).

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 2 Pre installation

NOTE!
OP100 D can be programmed so that the exposure can be initiated
only from the remote exposure button, except in Test (T) mode. See
OP100 D Service Program Manual or Service Manual for details.

Radiation Safety:

During the exposure the operator must use a radiation shielded

protective wall or use other means for personal protection and stay at
least 7 ft. / 2 meters from the radiation source yet maintaining visible
contact with the patient and technique factors.

Mains voltage:

Verify the mains voltage (3 wire: single-phase, 110V or 230V with

protective ground).

Voltage: Voltage range:

230 Vac line 185-245 Vac

110 Vac line 90-123 Vac

Fuses: Verify that the OP100 D power is supplied through a circuit

breaker with current rating of max. 16 A slow blow.

Voltage: Fuse:

230 Vac line 10 A Slow blow

110 Vac line 15 A Slow blow

NOTE!
Some countries may have regulations on fault current protection. Such
regulations must be observed.

Protective ground:

Verify the protective ground.

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2 Pre installation

2.4 TOOLS AND HARDWARE

NOTE!
All screws, bolts, nuts and washers used in OP100 D are Metric sizes!

The following tools are required during the installation:

• Metric Allen wrench set

• Electric drill, drill bits (8 mm & 10 mm or equal)
• Mounting hardware for wall bracket
• Level
• Flat screw drivers
• Pozidrive or phillips screwdrivers (PZD-1 and PZD-2) (Phillips
PH-1 and PH-2)
• Pliers
• Wrenches, 13 mm and 19 mm
• Tape measure
• Ball & pin phantom, product # 69980
• Fluorescent tool OP100 D #68662

Make sure that you have all tools and items needed prior to
installation!

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 3 OP100 D shipment

3 OP100 D shipment

OP100 D COLUMN CARRIAGE Cephalostat

Packages (Wooden (Card board) package
crate)

Size (LxWxH) 230,5 x 36 x 98 x 98 x 71 65 x 74 x 122

cm: ft: 35 3,2 x 3,2 x 2,3 2.1 x 2.4 x 4.0
Gross weight 110 kg / 106 kg 85 kg
approx.: 242 lbs 234 lbs 187 lbs
Net weight 85 kg / 187 lbs 89 kg 76kg
approx.: 168 lbs 196 lbs

Orthopantomograph® OP100 D shipment consists of 2 packages.

Orthoceph® OC100 D shipment consists of 3 packages.

3.1 UNPACKING THE COLUMN

The column is packed front side up and supported with styrofoam
plates.

Move the cardboard box near the mounting location and cut the metal
straps.

NOTE!
During lifting the packages use assistance.

Card board box: Open the cover of the package and remove the top
styrofoam pieces and use them as supports under the column. Rotate
the package upside down. Remember to keep the cover beside the
package so that the column can flow down from the package.

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3 OP100 D shipment

Lift the column and place it front side upwards over the styrofoam
plates.

3.2 UNPACKING THE CARRIAGE

Card board box on a pallet contains the complete vertical carriage and
the accessories.

Move the crate near the installation site and cut the tie straps. Move or
lift the crate aside from the wooden pallet.

Remove the crate top by removing the staples from sides and lifting
the top away.

Remove the staples holding the card board bottom flaps. Unfold the
flaps.

Lift the styrofoam top (H) with accessories and set aside.

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 3 OP100 D shipment

C
A

From the styrofoam bottom (G), remove the wall mount assembly (C)
and a bag of column accessories (A).

Locate all the accessories and check against the packing list
enclosed.

Tilt the carriage assembly and the styrofoam bottom so that it is

standing on its back.

Remove the styrofoam bottom by tilting the carriage slightly and

pulling out the foam.

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3 OP100 D shipment

CAUTION!
Do not lift or otherwise apply force on the CCD camera! Damage to
the unit and/or degrade to imaging quality may occur if done so!

Tilt the carriage up to its normal position. Remove the 2 rear styrofoam
package supports (F) from the rear of the carriage. The carriage will
be standing on its own.

Remove the package support (D) from CCD camera and package
support (E) from the main support / the rotating unit. Do not remove
supports (C) at this time.

Remove the main support cover (2 screws) and carriage top plate (4
screws).

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 3 OP100 D shipment

NOTE!
When the top plate has been removed, it is easier to make sure that
the carriage has been safely installed to the column.

The carriage can be moved against the column and lifted from the
lower shelf handles and from main support.

CAUTION!
Do not lift or otherwise apply force on the CCD camera or the
tubehead (X)! Damage to unit and/or degrade to imaging quality may
occur if done so!

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3 OP100 D shipment

3.3 INSTALLATION OPTIONS

BASE PLATE

OP100 D / OC100 D can be installed on the base plate for example in

exhibitions. The support arm may be installed on either side as
required by the installation side of the cephalostat.

WALL MOUNT SHORT

Optional wall mount short (part #60564) without the swivel allows the
installation 3”, 76mm closer to the wall.

60564

REMOTE EXPOSURE BUTTON

Part #69961 for the remote exposure. Kit consists of the button with
cable, holder and mounting screws.

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 4 Panoramic unit assembly

4 Panoramic unit assembly

OP100 D installation requires two persons. Some assistance may be
needed when lifting the column from its crate.

4.1 WALL MOUNT BRACKET

The wall bracket should be mounted between 83’’/ 2108mm and 86.5”/
2200mm measured from the floor. It has four mounting holes to the
wall with 16”/ 406mm and 12”/ 305mm center distances.

Before mounting the wall bracket, check from the user which side he/
she wants to position the patient. Should the factory assembly need to
be changed, refer then to the Appendix A after installing the column
and vertical carriage. Use two 8x75mm bolts for mounting the wall
bracket.

WARNING!
If there is any doubt that the wall will not withstand the pull, use anchor
plates or optional base plate.

OC100 D requires a minimum distance of 440mm/17.3” on panoramic

side and 1460mm/57.4” on cephalostat side measured from the wall
bracket center point (for detailed space requirements, refer to the
chapter 2 Pre installation). Mark two holes with 16”/ 406mm (or 12”/
305mm) apart from each other. There is no need to erect column unit
for marking the holes.

NOTE!
OP100 D can be installed in the corner. The wall bracket has a swivel
joint that allows the mounting on either wall.

Drill suitable holes according to mounting hardware. Insert plugs if

necessary.

If there is any doubt that the wall cannot withstand the pull, then drill
through the wall and use threaded bars and an optional support plate
(part # 9955) or other support on the other side of the wall.

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4 Panoramic unit assembly

Fig 4.1. Column bracket

Fig 4.2. Wall bracket

Install the wall bracket and tighten the bolts.

4.2 COLUMN UNIT

If the optional base plate is used, refer to the Appendix C for installing
the base plate.

Remove the 2 nuts and 6 washers (A) from the rear column top so that
the column bracket bolts can slide up and down in the grooves of the
column.

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 4 Panoramic unit assembly

Erect the column unit directly to the column bracket. Insert big
washers first, then match bolts to the column bracket and insert
remaining 2 washers and nuts (see Fig 23). Tighten the nuts by hand.
Avoid “walking” the column unit over the floor, as this may damage the
floor finish.

Visually check from the rear that the steel cables are in the grooves of
the pulleys (B).

Use level to check that the column unit is vertical in all directions.
Move the column base to adjust.

Tighten the mounting nuts (A). Do not overtighten!

WARNING!
Maximum torque for the wall bracket mounting nuts of the column (a)
is 20nm/15 ft. lbs., do not overtighten.

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4 Panoramic unit assembly

Tighten the swivel joint bolt and the swivel securing bolt.

Remove the tapes and plastics securing the cables.

Fig 4.3. Column to vertical carriage cables

Fig 4.4. Trim panel removal

Undo the screws and remove 2 trim panels.

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 4 Panoramic unit assembly

4.3 VERTICAL CARRIAGE

Move the carriage next to the column.

There are two bolts on the carriage and matching holes on the column
sliding carriage. Lift the vertical carriage against the column and make
sure the bolts are in the grooves before releasing the vertical carriage.

Fig 4.5. Do not lift from parts marked “X”!

Fig 4.6. Carriage mounting bolts (top) and matching grooves

CAUTION!
Do not lift from the CCD camera or from the tube head assembly,
mechanical damage may occur if done so.

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4 Panoramic unit assembly

NOTE!
For U.S.A:
After installation make sure that the green Carriage top cover and the
reference plate are on the same level. When OK loosen the reference
plate located on the left side of the column.

Remove the package supports around the lower shelf.

Remove the lower shelf trim cover by undoing 6 M3 screws and move
the cover aside.

Fig 4.7. Lower shelf trim cover Fig 4.8. Carriage lower trim cover
removal removal

Open the two side cabinet doors. Remove the carriage lower trim
panel by undoing 2 M4 screws, one from each side, disconnect the
protective ground wire and move the panel aside.

Fig 4.9. Carriage mounting bolts (bottom)

Insert 4 M8 x 30 bolts with washers through the lower shelf cast to

column and tighten the bolts firmly.

USA models only: remove the orange guide plate from the column
groove, if in place.

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 4 Panoramic unit assembly

If needed, loosen the wall mount swivel bolts and set the column to the
desired angle, ±45° in reference to the wall. Retighten the wall mount
swivel.

Check that the main support is horizontal by using the level over the
main support top. If necessary, adjust by moving the lower end of
column (or by adjusting the base plate, if used).

Locate 5 mounting holes in the column base. Drill 3 holes to the floor 2
to front and 1 to center rear. Install the anchor plugs. Insert the
6x45mm bolts and secure them.

4.4 TRANSPORTATION BOLTS & SUPPORTS

Fig 4.10. Steps for releasing the rotating unit

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4 Panoramic unit assembly

Remove the painted transportation security bolt to release the linear

movement and the rotation (step 1, Fig 36 and Fig 37).

Move the linear movement away from the column (step 2, Fig 36 and
Fig 38) by turning by hand the fly wheel on the main support.

Turn the rotating unit counterclockwise (ccw.) (step 3, Fig 36 and Fig
39). Check that the tube head is not touching the mirror. When a
“click” is heard, the rotation limiters have been set.

Fig 4.11. Transportation security bolt for the main support and rotating unit

Fig 4.12. Fly wheel for linear movement

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 4 Panoramic unit assembly

Fig 4.13. Turning the rotating unit

CAUTION!
Do not try to turn the rotating unit clockwise, as this will twist the
cables and will cause damage to the rotating unit.

Move the linear movement towards the column about 50 mm / 2

inches (step 4) to avoid the collision of the CCD camera and the head
support. While turning, make sure that the CCD camera is not
touching the head support. Move the head support away if needed.

Remove the sliding carriage locking plate (A) by opening the 3 M8

bolts securing it.

Remove 4 M6 screws (B) from column back that secure the counter
weight. The matching nut plates inside the column grooves can be left
there.

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4 Panoramic unit assembly

Fig 4.14. Counter weight M6 screws

removal

Fig 4.15. Counter weight security bolt

removal with OP100 D units.

OP100 D models: undo the counter weight security bolt (C). Bolt is
located under or over the rear support assembly depending on the
column type. Store this bolt and the locking plate for future use.

OC100 D models: the counter weight security bolt will be removed

later, after the cephalostat has been assembled.

Remove the plywood transportation plate from under the carriage

bottom plate by undoing the screws.

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 4 Panoramic unit assembly

Fig 4.16. Transportation plate removal

Refit the main support cover and tighten the screws.

Refit the carriage top plate and upper trim cover (if removed) and
tighten the screws.

4.5 VERTICAL CARRIAGE CABLES

WARNING!
Do not connect to the line voltage until instructed to do so.

Right side: push the protective ground wire X 122 and the power cord
connector X 101 from the rear of sliding carriage through a small hole
so that they can be reached from the front. Push the cable with X 117
connector through the same hole. Connect the X 117 sockets
together.

NOTE!
Connectors X 102 and X 117 are similar. Do not mix them.

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4 Panoramic unit assembly

Connect the protective ground wire to the line filter box, located in
vertical carriage chassis and connect X 101 sockets together. There is
a matching ground wire lead coming from the line filter box.

Left side: Push the cable connector X 102 from the rear of sliding
carriage through a small hole so that it can be reached from front.
Connect the X 102 sockets together. Connect the protective ground
wire (yellow/green) to the terminal above the cable opening.

From the rear of the vertical carriage push the excess cable slacks into
the carriage.

Insert 2 side trim panels and tighten 6 M4 screws.

Connect the protective ground wire to the carriage lower trim panel,
refit the trim panel and tighten the two screws.

The lower shelf cover will be refitted after the layer light checking.

4.6 CONTROL PANEL

Connect the control panel cable to the connector on the bottom plate
of the vertical carriage. Tighten two connector screws using fingers.

Insert the control panel into the holder on the side cabinet door.

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 4 Panoramic unit assembly

4.7 REMOTE EXPOSURE BUTTON

An optional remote exposure button (required in some states) can be
wired.

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4 Panoramic unit assembly

Locate the remote exposure button, part code 69961, with the cable
and its holder.

Use the holder as a template to mark two holes. Drill the holes to the
wall and mount the holder with the screws provided.

Secure the cable to the wall or floor.

Remove the hatch at the lower rear of the column by undoing 2 M4

screws. Locate the terminal strip connector X103.

Remove the plastic cap on the hatch hole. Feed the cable through the
strain relief, then through the hatch hole. Fix the strain relief to the
hatch.

Cut the excess length of the cable away. Remove some insulator from
the cable ends. Connect the cable ends to the two available connector
terminals. Tighten the strain relief. Refit the hatch to the column.

Place the exposure button to the holder.

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 5 Installing the cephalostat kit

5 Installing the cephalostat kit

This manual covers the installation of the left handed OC100 D unit.
However right-handed unit installation is similar otherwise the
exception is mentioned.

5.1 UNPACKING THE CRATE

Lift up the outer part of the polystyrene box pressing at the same time
the ceph head. Next lift the cephalostat head from the crate. Note the
location of the CCD camera.

CAUTION!
The camera must not be dropped or exposed to impacts.

5.2 INSTALLING THE ARM ANGLE

If the unit is mounted on the base plate fasten the cephalostat support
prior to installing the cephalostat arm.

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5 Installing the cephalostat kit

Install the cephalostat arm angle to the carriage.

NOTE!
The four bolts in the middle of the arm angle are for mounting. The rest
of the bolts are for adjusting the arm.

Fasten the support piece to the carriage.

5.3 ASSEMBLING THE CEPHALOSTAT KIT

Route the cables through the arm angle. Note the right hole.

NOTE!
The thick U-shaped external piece is assembled only in the right-
handed cephalostat. Shown below. The thin one is for the left handed
installations. Refer to chapter Changing the layout of the ceph head.

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 5 Installing the cephalostat kit

Tighten the arm angle to the cephalostat head. Attach the cover.

Route the cables through the

cephalostat arm. Tighten the
cephalostat arm to the arm
angle. The mounting holes of the
arm are closer to each other at
the ceph head end than at the
column end.

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5 Installing the cephalostat kit

5.4 INSTALLING THE CEPHALOSTAT KIT

CAUTION!
This step requires two service persons.

Lift the cephalostat assembly to the column. Take care that the cable
goes in the cavity of the arm angle. Tighten the screws.

Attach the cables to the side box chassis.

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 5 Installing the cephalostat kit

5.5 REMOVING THE CEPHALOSTAT HEAD COVER

Loosen the screw next to the ceph arm angle and the screws below
the up/down panel. Then loosen the screw under the control panel.
Remove the cephalostat head cover.

5.6 REMOVING THE TRANSPORT SUPPORTS

Remove the ear holder, CCD camera and secondary collimator
transport supports below the cephalostat head.

NOTE!
Take care that the transport supports do not fall while removing.

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5 Installing the cephalostat kit

5.7 FASTENING THE CAMERA HOLDER

Attach first the camera holder cover. Then tighten the screws holding
the camera holder on the cephalostat head.

Fasten the cover to the camera holder with the screws. Rotate the
green handle to have an access to all screws.

5.8 ADJUSTING THE CEPHALOSTAT ARM

Check with a level that the ceph arm and the ceph head are in
horizontal position.

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 5 Installing the cephalostat kit

To adjust the cephalostat arm

loosen a little the bolts A on the arm
angle. Then twist the bolt B and at
the same time help by hand the arm
to move up until the ceph arm is
horizontal.

To adjust the ceph head twist the bolts C. In the example the two
upper bolts have been tightened and so obtained a small tilt.

Finally tighten firmly the bolts A.

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5 Installing the cephalostat kit

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 6 Connections

6 Connections
6.1 CONNECTING TO THE MAINS VOLTAGE

WARNING!
Do not connect to the line voltage until instructed to do so.

Undo the screw from the top plate and under the side box cover of the
vertical carriage. Open the cover. Locate the Power Supply Board.
There is a jumper for the line voltage selection available.

OP100 D can be used with either 110 VAC or 230 VAC nominal line
voltage.

Fig 6.1. Power supply board: Line voltage selection with jumper connector

CAUTION!
Read the information on the yellow sticker!

230 VAC:

If the unit is connected to nominal 230 VAC line, make sure that the
OP100 D is wired for that voltage:

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6 Connections

110 VAC:

If the unit is connected to nominal 110 VAC line, make sure that the
OP100 D is wired for that voltage:

Make sure that the power line is as specified in the Section 2 Pre
installation before connecting OP100 D to the mains voltage.

Make sure that the excess length of the power cord is properly placed
or shorten cord as necessary.

Verify that you have a good protective ground with the unit.

Plug the mains cable to the mains voltage line and proceed to Section
Installation of PC system.

If you have to change the power cord plug, follow the local regulations
to change and wire the plug.

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 6 Connections

COLOR CODES OF THE POWER CABLE

YELLOW/GREEN Protective ground

BLUE Neutral or L1
BLACK or BROWN Phase or L2

6.2 PERMANENT INSTALLATION TO MAINS

VOLTAGE

OP100 D and OC100 D can be installed permanently to mains

voltage. See chapter 2.3 for supply mains voltage and fuse
requirements.

Normally the unit is installed non-permanently with power supply cord

and mains plug. Electric current passes trough the both mains fuses
(F1 and F2).

Permanently installed unit is connected straight to the branch circuit

and so that electric current passes trough only one mains fuse (F1).

WARNING!
Only a qualified technician is permitted to carry out these connections.

Disconnect the main cable from the mains.

Remove the plug from the main cable.

Remove the blue cord from the right side of the fuse F2.

Remove the connector from the left side of the fuse F2 and connect
the free blue cable to the cable connector.

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6 Connections

Fig 6.2. Circuit diagram 1. Cable connections in non-permanently installed unit.

Connect the removed blue cable to right side of the fuse F2 next to the
left-sided blue cable.

Fig 6.3. Circuit diagram 2. Cable connection in permanently installed unit.

Use only approved cables.

Power supply cords type:

H05VV-F3G 10-16A 250V (CE) or similar and for UL-countries SJT,

SJTO, SJO, ST, SO or STO AWG 14x3.

NOTE!
Instructions for mains voltage connection are in chapter 2.3 “Checking
the site”.

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 6 Connections

6.3 INSTALLATION OF PC SYSTEM

6.3.1 Site selection

OP100 D PC hardware can be located almost anywhere in the dental

office. Limited factor is actually fibre optic cable, which is either 10m or
20m long.

CAUTION!
Do not locate PC hardware closer than 2 meters from the OP100 D
unit otherwise patient could have a possibility to touch the PC
hardware during exposure.

6.3.2 Parts needed to connect PC hardware to OP100 D

unit

Inventory the contents of the boxes after unpacking them and ensure
that you have the following parts:

FIBRE OPTIC CABLES (2 optical fibres)

PCI BOARD

6.3.3 PCI Board and optical fibres installation

Before you start installing PCI Board and optical fibres:

• Ensure that you have an acceptable computer as described in

User & Technical Manual or Installation Manual for CliniView
software and parts described in previous section.
• Refer to the PC manufacturer manuals supplied with the PC in
case you need more instructions about PC hardware.

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6 Connections

To install PCI board inside PC and fibre optical cable between PC and
OP100 D, unit proceed as follows:

Switch off the power from PC (CPU) and disconnect it from the power
supply line.

Open PC (CPU) cover according to the manuals supplied with PC.

CAUTION!
Touch the metal on the back of your computer with one hand to
discharge any static electricity. With your other hand, handle the PCI
board by the metal bracket or edges and remove it from the antistatic
bag.

Locate the Peripheral Component Interconnect (PCI) bus inside the

computer and insert the PCI board to the PCI bus. Refer to the
manuals supplied with PC to locate the PCI bus.

Fig 6.4. Insert the PCI board into the PCI bus

Tighten the screws connecting the board to the computer.

Close the PC (CPU) cover.

Connect PC (CPU) again to the power supply line and switch the
power on.

Connect PC to OP100 D unit by means of 2 optical fibres. This is the

connection from PCI board to top back of the OP100 D unit. One of the
two optical fibre terminals both in PC and OP100 D unit is receiver and
one is transmitter. Proceed as follows:

• Connect both optical fibre connectors to the optical fibre terminals

in OP100 D unit and switch the unit on.

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 6 Connections

• Connect the receiver end of the optical fibre to the transmitter

terminal of the PC, and transmitter end of the optical fibre to the
receiver terminal of the PC. Transmitter terminal is the one, which
emits light so it is bright and receiver terminal receives light so it is
dark.

Fig 6.5. Locate the PCI board optical Fig 6.6. Locate the receivers and
fibre connectors on the back transmitters
of the computer.

Fig 6.7. Connect optical fibre connectors to the PCI board terminals

Now the system is mechanically ready for operation.

6.3.4 Software installation

Refer to Installation Manual and User Manual for CliniView software

when installing CliniView software.

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6 Connections

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 7 Connecting and disconnecting the ccd camera

7 Connecting and disconnecting the ccd

camera
OC100 D unit can be equipped with 1 or 2 cameras. If the unit is
equipped with 1 cephalostat camera the same camera can be used for
pan and ceph imaging. Another possibility is to use 2 cameras at the
place all the time. In this case the unit is equipped with 1 pan and 1
ceph camera.

Panoramic camera

To remove the CCD camera from rotating unit press the knob
downwards (Figure 1). Push slightly the camera from below (Figure 2)
so that it comes off from the top. Lift the camera a little and pull it away
(Figure 3).

To install the camera back to the rotating unit proceed as stated above
in reverse order.

Cephalostat camera

To remove the CCD camera from the cephalostat head press the
knob on the handle and turn it 360 degrees counter-clockwise (Figure
1). Press the clips on the both sides of the camera (Figure 2) and
lower the camera.

CAUTION!
Hold the camera while pressing the clips in order that the camera
won´t fall. The camera must not be dropped or exposed to impacts.

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7 Connecting and disconnecting the ccd camera

To install the camera back to the cephalostat head lift the camera to
holder until a click is heard. Then press the knob on the handle and
turn it 360 degrees clockwise.

CAUTION!
The camera must not be dropped or exposed to impacts.

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 8 Alignment of the unit

8 Alignment of the unit

NOTE!
Dim the room and unit lights when using the fluorescent tool.

NOTE!
OP100 D and OC100 D have different kind of collimators. Adjustment
processes are also different and instructed separately.

8.1 PANORAMIC BEAM CHECK AND ALIGNMENT

Panoramic collimator has been adjusted at the factory. However, it is
recommended that the beam alignment is verified during the
installation.

Locate the power switch under the carriage. Turn the power switch to
the “I “position. The green light will go on and unit will make a self
check.

Remove the bite block and chin rest from the lower shelf.

This section is divided into two parts. Section 8.1.1 is only for the basic
panoramic unit and section 8.1.2 is only for the cephalostat unit.

8.1.1 OP100 D units

NOTE!
The beam is recommended to align first approximately with the
fluorescent tool. After that the accurate alignment is easiest to do with
CliniView software.

Select the panoramic collimator from the tube head. To stop the
rotation movement set “Pr 68 InS” to “EPS”. Go to the User
programming mode. Select program “Pr 68 InS” and press “OK”.
Select the exposure without movement option “EPS” and press “OK”.
Exit programming without switching the power off. See the OP100 D
User Program Manual for details.

Attach the fluorescent tool in front of the panoramic camera after

prepared CliniView for the panoramic image capturing (refer to
Installation manual and User Manual for CliniView). Make an exposure
and verify that the beam is vertical and in the middle of the tool /
screen´s image.

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8 Alignment of the unit

Fig 8.1. Beam alignment tool in panoramic camera head

If needed adjust the beam from the collimator as instructed later in this
chapter.

From the control panel select Program P1 (Standard Panoramic

Procedure), Manual mode “M” and 73kV / 5mA and 0.1s values.

Computer preparation:

• Switch on PC.
• Start Windows 2000 software.
• Start the CliniView software. Refer to the “Installation Manual and
User Manual for CliniView software” to get instructions how to use
the Cliniview software.
• Press “Start image capturing” button to get ready for an exposure.

Make an exposure and note the location of the beam from the image
on the PC display.

The center line of the beam should be vertical and the beam should be
centered. Note that the beam is V-shaped: lower end of the beam is
narrower. You can use software measurement tool and zoom feature
to check that the beam alignment is correct. Refer to the Installation
manual and User manual for CliniView software.

Check the beams vertical place by taking a normal panoramic image

with lowest values. Check that the empty area around the image is
equal in size.

If needed adjust the beam in the following order:

Twisted beam: Loosen the collimator fixing screws (A) and turn the
collimator until the beam is vertical. Tighten the fixing screws (A).

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 8 Alignment of the unit

Horizontal adjustment: Turn the horizontal adjustment screw (B)

until the beam is centered.

Vertical adjustment: Turn the vertical adjustment screw (C) until the
lower end of the beam is (2 ± 0,7) mm above the lower frame of the
image on the PC display.

8.1.2 OC100 D units

NOTE!
The beam is recommended to align first approximately with the
fluorescent tool. After that the accurate alignment is easiest to do with
CliniView software.

Select the panoramic collimator from the tube head. To stop the
rotation movement set “Pr 68 InS” to “EPS”. Go to the User
programming mode. Select program “Pr 68 InS” and press “OK”.
Select the exposure without movement option “EPS” and press “OK”.
Exit programming without switching the power off. See the OP100 D
User Program Manual for details.

Attach the fluorescent tool in front of the panoramic camera or prepare

CliniView for the panoramic image capturing (refer to Installation
Manual and User Manual for CliniView). Make an exposure and verify
that the beam is vertical and in the middle of the tool / screen´s image.

Fig 8.2. Beam alignment tool in panoramic camera head

From the control panel select Program P1 (Standard Panoramic

Procedure), Manual mode “M” and 73kV / 5mA and 0.1s values.

Computer preparation:

• Switch on PC.
• Start Windows 2000 software.
• Start the CliniView software. Refer to the User Manual for
CliniView Software to get instructions how to use the Cliniview
software.
• Press “Start image capturing” button to get ready for an exposure.

Make an exposure and note the location of the beam from the image
on the PC display.

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8 Alignment of the unit

The center line of the beam should be vertical and the beam should be
centered. Note that the beam is V-shaped: lower end of the beam is
narrower. You can use software measurement tool and zoom feature
to check that the beam alignment is correct. Refer to the Installation
Manual and User manual for CliniView software.Check the beams
vertical place by taking a normal panoramic image with lowest values.
Check that the empty area around the image is equal in size.

To adjust tilt of the collimator, loosen the screws indicated in the

images below. Slide the collimator to have an access to all screws.
Twist the collimator to adjust the beam vertically.

To move the collimator sideways loosen the 4 screws (A) and twist the
screw B. Finally tighten the 4 screws.

A A A A

C
Screw c is for vertical adjustment of the panoramic slot plate.

Adjustment of the cephalostat slot plate is instructed in chapter 8.7.

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 8 Alignment of the unit

8.2 IMAGE LAYER CHECK

Verify the OP100 D panoramic image layer.

Switch the power off, wait 15 s and switch on. This will clear any Pr 68
InS settings.

Remove the bite block, if installed. Insert the ball-pin tool (part
#69981). Select the panoramic collimation from the tube head.

Select program P1, manual mode “M” and smallest kV/mA values.

Computer preparation:

• Switch on PC.
• Start Windows software.
• Start the CliniView software. Refer to the User Manual for
CliniView Software to get instructions how to use the Cliniview
software.
• Press “Take OP x-ray” button to get ready for an exposure.

Make the exposure.

From the image on the PC display, check for the ball symmetry and
that the left and right pins have an equal distance from the ball.
Distance between right and left pin should be 60mm. Distance
tolerance is ±1 mm. You can use CliniView software measurement
tool to check that the beam alignment is correct.

Check for the ball symmetry from the image on the PC display.

Case A: ball symmetrical, equal distance between the pins.

Case B/C: ball compressed / elognated, equal distance between the

pins.

Case D/E: ball symmetrical, unequal distance between the pins.

If the ball is not symmetrical, adjust the image layer. Locate the linear
switch S17 in the corner of the main support. Move S17 towards the
column, if the ball is compressed, away if elognated.

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8 Alignment of the unit

Fig 8.3. Switch S17:reference point for ball roundness

Fig 8.4. Sinus rest: reference for pin symmetry

Check that the left and right pins have an equal distance from the ball.
Tolerance is ±0.2mm. If not, center the patient positioning and adjust
from the sinus rest. Remove the chin rest, loosen the sinus rest
screws and move the sinus rest sideways. Tighten the screws.

After any adjustments verify the image layer. Take a test image and
readjust when necessary.

S 17

IOC-ADJ

Remove the tool.

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 8 Alignment of the unit

Fig 8.5. L= (60 +/- 1.0) mm

NOTE!
Measurements can be done only with CliniView Measure/Line
function.

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8 Alignment of the unit

8.3 LIGHT PROJECTORS

Verify the positioning lights alignment. Midsagittal light is located
under the mirror. Frankfort light is located on the left or right side of the
mirror and it has vertical movement. Layer light is located inside the
lower shelf.

8.4 MIDSAGITTAL LIGHT

Midsagittal light should be checked after verifying the panoramic layer.

Insert the chin rest and bite block. Switch the positioning lights on.
Check the mid sagittal light line from the mirror or behind the unit.
Verify that the light line is centered at the bite block rod and head
support locking knob.

If the beam is not centered, adjust the projector holder. Remove the
mirror cover. Bend the projector holder plate.

If the beam is not vertical, adjust the projector assembly. Loosen the
center set screw of projector assembly, rotate the assembly until the
light is vertical and tighten the screw.
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 8 Alignment of the unit

If the beam is not centered to the head support, adjust the head
support bracket. Remove the main support cover. Loosen 4 M8 bolts
securing the head support bracket. Adjust the bracket and tighten the
bolts firmly.

8.5 FRANKFORT FH LIGHT

Press the light switch. Check that the Frankfort light line is visible and
the lever for height adjustment moves freely to mechanical stops.
Check that the light beam is bright enough and that it is horizontal by
using the head support or water level as a reference.

If the beam is not parallel to the head support, bend the FH mirror. For
other adjustments refer to the OP100 D Service Manual.

8.6 LAYER LIGHT

Press the light switch. Check that the occlusal light is visible. Check
that the light line is next to the chin rest, behind the side groove and
vertical.

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8 Alignment of the unit

If adjustment is necessary, refer to the Appendix A 2.4 Layer Light

Projector.

8.7 ADJUSTING THE CEPHALOSTAT COLLIMATOR

When selected the cephalostat collimator the beam should go by the
panoramic camera until it reaches the cephalostat camera. Check the
beam course as follows:

Select the cephalometric collimator from the tube head. To stop the
rotation movement set “Pr 68 InS” to “EPS”. Go to the User
programming mode. Select program “Pr 68 InS” and press “OK”.
Select the exposure without movement option “EPS” and press “OK”.
Exit programming without switching the power off. See the OP100 D
User Program Manual for details.

Attach the fluorescent tool in front of the panoramic camera. Make an

exposure and verify that the beam goes near the verge of the
panoramic CCD camera without hitting it however. Beam should be
shown in the lower right corner.

Fig 8.6. Beam alignment tool in panoramic camera head

If the beam hits the CCD

camera, adjust the collimator
horizontally. Loosen the two
midmost screws on the front
side and adjust the course of the
beam from the screw on the left
side. After adjustment tighten
the screws on the front side.
Check that there is no rotational
effect in the ceph slot plate after
adjustment.

Fig 8.7. Arrows point to the adjustment

screws

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 8 Alignment of the unit

8.8 CEPHALOSTAT BEAM CHECK AND

ALIGNMENT

Detach both covers of the secondary

collimator. Detach the cable (a) connected to
the secondary collimator. Loosen the screws
(b) and remove the secondary collimator.

Attach the fluorescent tool to the cephalostat

camera and slide it to the lowest position.
Check that the cephalostat collimator has been
selected. Darkening the room would increase
the visibility of the beam on the fluorescent
tool.

In sw. 1.4.13:

Select the program P6 and Pr68Ins, EPS and

exposure values 85kV/12mA. Drive
movements in to the correct position by
pressing the patient positioning button. Press
the exposure button and observe the
fluorescent tool. The beam should be upright,
in the middle of the tool and the bottom end of
the beam should match with the fluorescent
tool horizontal mark at the bottom.

In sw. 1.4.11:

Press OK for a while to get to User Program Mode. Select the

program “Pr68Ins” and choose “nCh” with the arrow keys. Exit the
program by pressing OK and select the program 6 (P6). Select the
Test mode and press the exposure button when the unit drives to the
beam alignment check position.

Press OK for a while to get to User Program Mode. Select the program
“Pr68Ins” and choose “EPS” with the arrow keys. Exit the program by
pressing OK.

Press the exposure button and observe the fluorescent tool. The beam
should be upright, in the middle of the tool and the bottom end of the
beam should match with the fluorescent tool horizontal mark at the
bottom.

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8 Alignment of the unit

Fig 8.8. Beam alignment tool in cephalostat camera head

First if the beam is not upright, this

has to be corrected by ensuring the
cephalostat head is correctly leveled
and then adjust the tilt using the
collimator screws if necessary. The Lock Adjust
bottom screw is the turning point and
the top screw securing the
adjustment. The side screw is used to
adjust the tilt. If you had to make big
correction, the adjustment at chapter
8.7 (beam passing the pan camera
head) has to be repeated.

Turning point
Fig 8.9. Arrows point to the
adjustment screws.

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 8 Alignment of the unit

Secondly, if the bottom of the beam

does not match with the fluorescent tool
horizontal mark at the bottom, adjust the
height of the beam with the bottom
adjustment screw. Although the final
adjustment of the beam height on the
camera is done by secondary
collimator, this step is obligatory to
ensure the beam will reach the beam
alignment board sensors.

Fig 8.10. Arrow points to the

height adjustment
screw.

In case the beam is not in the middle on the tool follow the ensuing
instructions.

1 First make the rough adjustment for the angle from ceph arm
connection point.
2 After observing the beam in the alignment tool make the fine
tuning by rotating the code disc on the rotating unit. Loosen the
screws and rotate the disc slightly. If needed turn the linear
movement motor to have access to both code disk screws.

The second microswitch (see image below) from the left affects to this
rotating movement.

NOTE!
Rotate the code disk only slightly.

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8 Alignment of the unit

The beam too much right Rotate code disc clockwise

The beam too much left Rotate code disc
counterclockwise

Repeat the beam alignment test.

8.9 ADJUSTING THE SECONDARY COLLIMATOR

Attach the secondary collimator vertically in place and connect the
cable. Check that edges of secondary collimator and CCD sensor are
vertically parallel, as in picture below.

Drive the unit to the center position. Select the program P6 and
Pr68Ins, EPS and exposure values 57kV/2mA/0.2s. Drive movements
in to the correct position by pressing the patient positioning button.

NOTE!
In the older sw. 1.4.11 select the nCh in PR 68 Ins, go to the lateral
imaging program P6 and select Test mode. Then press the exposure
button until movement stops, then release exposure button. Go back
to the PR 68 Ins and choose EPS mode.

Start CliniView and click the “Start image capturing session” button.
Take an exposure. White unexposed area must not be visible on the
screen in any place.To adjust tilt loosen the screw a and tighten the
opposite screw a on the other side as needed.

To adjust the secondary collimator horizontally, loosen the screw

shown in the picture below. There is one hole in the frame. Guide a flat
screwdriver trough the hole against the end of the threaded rod. Hold

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 8 Alignment of the unit

with your hand the toothed wheel and the same time turn with the
screwdriver the threaded rod.

Select the lateral projection program (P6) and make an exposure with
maximum exposure values. At this point the exposure value has to be
85kV and 12mA. Observe the led lights on the board on the secondary
slot. The middle one should illuminate during the entire exposure. If
there is problem with the leds, please verify the secondary collimator
position with fluorecent tool and then adjust the detection sensitivity if
necessary.

NOTE!
The secondary collimator has been adjusted horizontally in the factory
and it is rare that this adjustment has to be done during the upgrade/
installation.

8.10 TEST IMAGES

Make an cephalometric exposure and check that the exposed area is
within the image window. There should be a narrow white area all
around the exposure of the beam. If necessary, adjust the secondary
collimator vertically to adjust the height of the beam. If there still is a
problem with the beam alignment, correct the tilt of the ceph head and
repeat the whole OCD beam alignment procedure.

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8 Alignment of the unit

8.11 CALIBRATING THE DETECTION SENSITIVITY

Prioritize the initial factory
settings, but if needed
adjust the channel
sensitivity from R10, R4
and R16. These three
trimmers effects to the Trimmers for
beam detection in ceph detection sensitivity
secondary collimator. By R4, R10, R16
turning trimmers clockwise,
the sensors are getting less
sensitive (higher
resistance). By turning the
trimmers counter clockwise,
the sensors are getting
more sensitive (lower
resistance).

For units with s/n 79974 or higher (Trimmers value 20K)

Turn trimmers R10, R4 and R16 counter clockwise to the minimum

value.

To adjust the detection sensitivity, drive the unit to the center position.
Select the program P6 and Pr68Ins, EPS and exposure values 57kV/
2mA. Drive movements in to the correct position by pressing the
patient positioning button.

NOTE!
In the older sw. 1.4.11 select the nCh in PR 68 Ins, go to the lateral
imaging program P6 and select Test mode. Then press the exposure
button until movement stops, then release exposure button. Go back
to the PR 68 Ins and choose EPS mode.

Make an exposure and check that the middle channel barely detects
the radiation by illuminating the LED H2. LED:s H1 and H3 do not
illuminate. If needed, adjust with trimmer R10.

Move the secondary collimator by screwing 10mm to the right from the
centre position. Then select the program Pr68Ins, EPS and exposure
values 60kV/2,5mA. Make an exposure and adjust the left channel
trimmer R4 so that the LED H1 barely illuminates.

Move the secondary collimator 10 mm to the left from the center

position. Then select the program Pr68Ins, EPS and exposure values
60kV/2,5mA. Make an exposure and adjust the right channel trimmer
R16 so that the LED H3 barely illuminates.

Take ceph image with maximum exposure values. Neither H1 nor H3

is allowed to illuminate at the same time with H2 (Except wery shortly
in the beginning of exposure).

Take a ceph image without radiation. LED:s H1, H2 and H3 are not
allowed to illuminate.

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 8 Alignment of the unit

Calibration using copper filter (code68797) according to IEC

61223-3-4 or DIN 6868

To adjust the detection sensitivity, drive the unit to the center position.
Select the program P6 and Pr68Ins, EPS and exposure values 85kV/
8mA. Drive movements in to the correct position by pressing the
patient positioning button.

Fix the copper filter 68797 at the tube head cover.

Make an exposure and check that the middle channel barely detects
the radiation by illuminating the LED H2. LED:s H1 and H3 do not
illuminate. If needed, adjust with trimmer R10.

Remove the copperfilter when adjusting the side channels. Move the
secondary collimator by screwing 10mm to the right from the centre
position. Then select the program Pr68Ins, EPS and exposure values
60kV/2,5mA. Make an exposure and adjust the left channel trimmer
R4 so that the LED H1 barely illuminates.

Move the secondary collimator 10 mm to the left from the center

position. Then select the program Pr68Ins, EPS and exposure values
60kV/2,5mA. Make an exposure and adjust the right channel trimmer
R16 so that the LED H3 barely illuminates.

Take ceph image with maximum exposure values. Neither H1 nor H3

is allowed to illuminate at the same time with H2 (Except in the
beginning in the beginning of exposure).

Take a ceph image without radiation. LED:s H1, H2 and H3 are not
allowed to illuminate.

For units with s/n up to 79973 (Trimmers value 1K)

Turn trimmers R10, R4 and R16 clockwise to the maximum value.

To adjust the detection sensitivity, drive the unit to the center position.
Select the program P6 and Pr68Ins, EPS and exposure values 57kV/
2mA. Drive movements in to the correct position by pressing the
patient positioning button.

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8 Alignment of the unit

NOTE!
In the older sw. 1.4.11 select the nCh in PR 68 Ins, go to the lateral
imaging program P6 and select Test mode. Then press the exposure
button until movement stops, then release exposure button. Go back
to the PR 68 Ins and choose EPS mode.

Make an exposure and check that the middle channel barely detects
the radiation by illuminating the LED H2. LED:s H1 and H3 do not
illuminate. If needed, adjust with trimmer R10.

Move the secondary collimator by screwing 10mm to the right from the
centre position. Then select the program Pr68Ins, EPS and exposure
values 60kV/2,5mA. Make an exposure and adjust the left channel
trimmer R4 so that the LED H1 barely illuminates.

Move the secondary collimator 10 mm to the left from the center

position. Then select the program Pr68Ins, EPS and exposure values
60kV/2,5mA. Make an exposure and adjust the right channel trimmer
R16 so that the LED H3 barely illuminates.

Take ceph image with maximum exposure values. Neither H1 nor H3

is allowed to illuminate at the same time with H2 (Except wery shortly
in the beginning of exposure).

Take a ceph image without radiation. LED:s H1, H2 and H3 are not
allowed to illuminate.

8.12 CALIBRATING THE AEC

The AEC has been adjusted during the manufacturing so that this
chapter can be skiped in a normal installation. If you want to check
this, here are the quik instructions for the procedure. The more
detailed instructions you can find in the upgrade manual (code 64504).

Open the CliniView program and activate the image acquisition by

pressing “Start image capturing” button. Calibrate the Automatic
Exposure Control (AEC) after adjusting the unit. Attach (with tape e.g.)
the Al calibration tool in front of the tube head panoramic collimator.
Select the program Pr68Ins, FrE and exposure values 73kV/12mA.
The exposure time should be increased by pushing the right arrow
button so that the frequency can be read more easily (Exposure time
longer). Adjust the gain trimmer (R10) on the Pan AEC terminal board
so that the time display shows 144kHz (± 3 kHz) during the exposure.

CAUTION!
When ever checking the AEC frequency, the optical link condition has
to be OK. (Optical wires connected and PC powered on.)

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 8 Alignment of the unit

8.13 EAR ROD ALIGNMENT

Fasten the ear rods with the screws.

Ear holder center pins and the focus must be aligned on the same line.
The procedure is as follows:

Turn the ear rods on the lateral view position. Make the exposure.

Both ear pin holders have a small metal pin and circle that will be seen
on the image: the rings and pins on the image should be exposed
within each other. Larger ring represents the tube side, and smaller
ring the CCD camera side.

If the pins cross each other, the alignment must be done.

HORISONTAL ADJUSTMENT

Loosen the 4 locking screws (A) on the ear holder assembly.

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8 Alignment of the unit

NOTE!
There is only one point from where the screws can be twisted. Rotate
the ear holder assembly to have an access to all locking screws.

Adjust with the eccentric cam screw (B). The amount of rotation can
be seen on the scale after marking the starting position.

VERTICAL ADJUSTMENT

Loosen the 4 locking screws (C) from sides of the ear holder
assembly. Adjust with the screw (D) at the end of the ear holder
assembly. The amount of the vertical movement can be seen on the
scale after marking the starting position.

Make the exposure and re-align, if necessary.

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 8 Alignment of the unit

8.14 ADJUSTING THE LASER LIGHT

Adjust the laser light so that the beam goes horizontally through the
both ear rods.

There is a special tool (code 68719) for laser light alignment. This tool
needs to be ordered separately.

8.15 CALIBRATING THE NASION FREQUENCY

Can be checked but not necessary during installation. Connect the
frequency meter to the ceph terminal board test points TP52 (NASIO
FRQ) (a) and TP60 (GND) (b). Slide the nasion support to the furthest
position from the ear rods. Adjust with the trimmer R109 (c) the
reading of the frequency meter to 4000 Hz (± 25 Hz). Slide the nasion
support to the closest position to the ear rods. Adjust with the trimmer
R146 (d) the reading of the frequency meter to 2000 Hz (± 25 Hz).
Check the readings again and repeat the adjusting if needed.

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8 Alignment of the unit

8.16 INSTALLING CEPHALOSTAT COVERS

Fasten the ceph head cover and the ceph head control panel.

Fasten the covers of the secondary collimator. Attach first the white
cover and tighten it with the screws. Then place the gray cover against
the white one, lift it upwards and tighten the screw on the bottom of the
secondary collimator.

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 8 Alignment of the unit

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8 Alignment of the unit

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 9 Checking the operation

9 Checking the operation

9.1 DOSE SETTINGS
For optimum patient dose and image quality the initial dose settings
can be verified and set for the OP100 D. Actually these settings affect
signal to noise ratio of the image. You can reduce noise level for every
program by increasing dose setting. This increases however patient
dose. Decreasing dose setting increases noise but reduces patient
dose.

Set the image dose in “Pr 52 CCo” individually for each imaging
program P1 to P9 or use those programmed. These changes affect to
every pre programmed patient symbols. See the OP100 D User
Program Manual for details.

You can also change the contrast and brightness of the image with PC
CliniView software after an exposure. Refer to the “Installation & User
Manual” for CliniView Software in order to make image manipulations.

9.2 QUALITY ASSURANCE TEST

The Orthopantomograph OP100 D can produce a self diagnosing
image for checking that OP100 D digital system, OP100 D unit, PC
hardware with connections and CliniView software, works properly.

Remove the bite fork with bite fork rod.

Set the primary collimator to the QA position (Move the lever up and to
the left). QA selection is indicated in control panel with lowest kV/mA
values (57kV/2mA) and a moving indicators in the AEC dose scale.

Fig 9.1. OP100 D QA collimator selection

Press the start button in the patient positioning panel. The rotating unit
turns towards the column.

Computer preparation:

• Switch on PC.
• Start Windows software.
• Start the CliniView software. Refer to the “Installation and User
manual for CliniView software” to get instructions how to use
CliniView software.

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9 Checking the operation

• Select test image patient from the patient database.

• Press “Take PanImage” button to get ready for an exposure.

Press and hold the exposure button. The rotating unit will remain
stationary while exposure with increasing kVp/mA values.

QA image appears on the PC display.

Check that you have 15 blocks in the image and their dose is
increasing smoothly from light to dark. If you do not have these blocks
or the image does not appear on the display contact your local dealer.

If everything is as described then the system is working properly.

Set the primary collimator back to the panoramic position and insert
the bite block.

9.3 AEC PRINCIPLES

The signal to noise ratio of the image with the automatic exposure
control (AEC) is controlled by the AEC-offset and the dose setting.
The AEC setting is a sum of these settings.

The dose setting (five LED’s on the control panel) allows the user to
modify the AEC range without changing the AEC-offset. The dose
settings are referred to as numbered from -2 to 2 with 0 being the
midmost LED on the dose setting display.

The effect of changing the AEC-offset is identical to the changing of

the dose setting, the sum of the numbers defines the signal to noise
ratio of the picture. Changing the dose setting from 0 to 1 has the
same effect as changing the AEC-offset from 5 to 6 (i.e. AEC 5+1 =
AEC 6+0) in Pr52CCO program mode. The basic procedure is to set
the AEC-offset to such value that the signal to noise ratio of the picture
is optimum with the dose setting at the middle LED (0). This gives the
user the possibility to change the signal to noise ratio by adjusting the
dose setting.

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 9 Checking the operation

Fig 9.2. Dose scale. Reference point in the middle

NOTE!
AEC dose has intermediate values, i.e. 1/2-steps. These are indicated
when two lights are lit.

9.4 PANEL FUNCTIONS

Control panel and positioning panel functions are explained in the
OP100 D User Manual, Section 2 Controls. Verify the correct
operation of the unit.

Check that all the covers and knobs are in place and secured.

Switch the OP100 D power on.

Check the following operations from the control panel with arrow keys:

• Selection of imaging programs

• Selection of AEC with dose adjustment
• Manual procedure and selection of exposure factors
• Exposure counter value with OK key

Check the following operations from the patient positioning panel:

• Carriage up and down with acceleration, stop at end limit

switches
• Lights on and off key
• Patient positioning key
• Start position key
• Select one of the TMJ programs and test the TMJ pointer
movement with occlusal correction keys

Check the following operations from OP100 D tube head:

• Selection of QA and panoramic collimators

• Operation of the “Ready” light

Check the following operations with the exposure button:

• Select Test procedure

• Select Manual or AEC mode. Make the exposure. Prematurely
release exposure button. Operation must be stopped.

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9 Checking the operation

Check the following operations with the remote exposure button, if

equipped:

• Select Test procedure

• Select Manual or AEC mode. Make the exposure. Prematurely
release exposure button. Operation must be stopped.

Fill out the documents required. For future purposes, it is advised to fill
out the OP100 D Configuration Form. Dispose of packages and clean
the scrap from site.

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 10 User training & review of radiation safety rules

10 User training & review of radiation

safety rules
The customer should be given basic training covering at least the
following:

Location of the power switch and main fuses. Switching the OP100 D
power on and off.

Functions of Control and Positioning panels:

• Selecting imaging procedures

• Differences between Automatic and Manual exposure control
• Basic failure codes and how to interpret and correct them.
• How to read Exposure counter

Patient positioning and the use of accessories and disposables:

• Panoramic, TMJ lateral, TMJ PA, Maxillary Sinus

• Ortho Zone and Ortho TMJ, when applicable

Take few patient x-rays.

Review typical errors in patient positioning.

Review monthly user maintenance and annual maintenance schedule.

See OP100 D Service Manual Maintenance.

Briefly review User Manuals. Leave this OP100 D Installation &

Adjustments Manual and OP100 D User Manual at site.

Review the programming of the control panel functions, if preferred.

Review the local and governmental safety rules and codes with the
user and the owner of OP100 D.

Advise the user to provide the patient with radiation protection apron.

Review the use of software.

OP100 D IS READY FOR USE

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10 User training & review of radiation safety rules

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 11 Changing the layout of the ceph head

11 Changing the layout of the ceph head

11.1 CHANGING THE CEPH HEAD FROM RIGHT TO
LEFT SIDED

If the unit is delivered right sided and it has to be changed to left sided,
make the following changes to the unit.

To attach the ceph unit on the left side, the thick U-shaped external
piece should be removed and replced with the similar thin one.

Switch the jumper X15 in CPU board, from R to L position.

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11 Changing the layout of the ceph head

Change the cephalostat head main cable connection as shown in

picture below. Pull the cable from the ceph arm and trough the cable
hole in the ceph head. Set the cable to lay over the circuit boards and
behind the motor to other side of the ceph head. Connect the cable.

WARNING!
Handle the fiber optic cable carefully!

11.2 CHANGING THE CEPH HEAD FROM LEFT TO

RIGHT SIDED

If the unit is delivered left sided and it has to be changed to right sided,
make the following changes to the unit.

Remove the thin U-shape plate and replace it with the thick U-shaped
external piece between the ceph head and the arm angle.

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 11 Changing the layout of the ceph head

Switch the jumper X15 in CPU board, from L to R position.

Change the cephalostat head main cable connection as shown in

picture below. Pull the cable from the ceph arm and trough the cable
hole in the ceph head. Set the cable to lay behind the motor to cable
connection.

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11 Changing the layout of the ceph head

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 12 Appendix A, changing the layout of the panoramic

12 Appendix A, changing the layout of the

panoramic unit
12.1 CHANGING THE PANORAMIC UNIT FROM
RIGHT TO LEFT HANDED

Read this chapter if the unit is supplied for the right handed operation
but the left handed operation is required. The following settings for the
patient positioning must be reversed: positioning panel, control panel
with holder, Frankfort light and layer light assemblies.

12.2 POSITIONING PANEL

Remove the 6 M3 screws in the lower shelf trim cover and remove the
cover.

Locate the side trim panel and undo the two M4 nuts with washers.
Remove the panel.

Disconnect the positioning panel cables X 47 / R and X 48 / R from the

positioning panel connectors X 47 (X 1) and X 48 (X 2), respectively.

Undo the two M4 nuts from the positioning panel assembly and place
it on the other side so that the vertical carriage movement buttons are
towards to the column. Tighten the nuts.

Connect the other pair of positioning panel cables (X 47 / L and X 48 /

L) to the panel connectors X 47 (X 1) and X 48 (X 2).

Replace the side trim panel and tighten the nuts.

Check the panel operation. If there is no operation, make sure that the
cables are not reversed.

12.3 CONTROL PANEL

Remove the control panel from its holder. Open the right cabinet door
and undo the two M4 nuts located inside. Remove the holder.

Remove the plastic plug from the other cabinet door by pushing it from
inside out. Insert the plastic plugs into the cabinet door holes.

Install the control panel holder and tighten the nuts. Place the control
panel in the holder and close the doors.
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12 Appendix A, changing the layout of the panoramic unit

Connect the control panel cable to the bottom plate. Plug in the
connector and tightening the two connector screws using fingers.

12.4 FH LIGHT PROJECTOR

Remove the projector lever. Undo the M3 screw with 1.5 mm Allen
wrench.

Open the side cabinet doors in the vertical carriage and undo the two
M4 screws that hold the carriage trim cover. Remove the cover by
pulling it out first from lower end, then upper end and lift the cover
aside. Some models have additional 2 screws at the top, behind the
side cabinet covers.

Disconnect the projector cable connector X 118/R from the FH

projector assembly.

Remove the light shield by undoing the screw.

Push down the projector to its lowest position and undo the 2 screws
of the projector assembly.

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 12 Appendix A, changing the layout of the panoramic

Push up the projector and while holding the assembly, remove the
screw. Remove the projector assembly.

Remove the projector mounting screw from the CPU side of the
support assembly. Insert it to the opposite side.

Insert the projector support assembly to the right side of chassis and
tighten the 3 screws.

NOTE!
If the screw is tightened too much, the projector assembly doesn’t
move up and down.

Move the projector shaft to the second hole closest to the CPU board.

Connect the projector cable socket to X 118/L.

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12 Appendix A, changing the layout of the panoramic unit

Check the FH light operation.

12.5 LAYER LIGHT PROJECTOR

Remove the projector assembly which is attached by 2 M4 screws.

Mark the position of the holder to the projector housing.

Release the holder by removing the M4 stop screw. Turn the holder to
its mirror position. Reinsert and tighten the M4 screw.

The lens assembly should not be removed. If it has been loosened,

adjust so that there is a 2 mm spacing between the lens assembly and
the projector housing.

Place the assembly to the right side of the lower shelf. Tighten the M4
mounting screws.

Undo two M4 screws and remove the mirror assembly. Note that the
mirror chassis is asymmetrical.

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 12 Appendix A, changing the layout of the panoramic

Undo the screw securing the mirror and turn the mirror about 180
degrees. Reinsert and tighten the screw.

Refit the mirror assembly. Tighten the screws.

Adjust the light beam by moving the mirror assembly and be moving or
rotating the projector assembly.

The principle is to adjust the light so that it comes out from the center
of the lower shelf mirror. To set light vertically rotate the projector
assembly. To set the light anterior or posterior in respect to the chin
support move the mirror and the projector assembly. To focus adjust
the lens assembly.

Check that the light beam illuminates vertically behind the slit groove
of the chin rest. If necessary, adjust the mirror by loosening the M4
screw and turn the mirror. Turn or shift the projector and check the
position of the lamp. Tighten the screw.

Mount the lower shelf trim panel and tighten the screws.

12.6 CHANGING THE PANORAMIC UNIT FROM LEFT

TO RIGHT HANDED

Read this chapter if the unit is supplied for the left handed use but the
right handed use is required. The following settings for the patient
positioning must be reversed: positioning panel, control panel with
holder, Frankfort light and layer light assemblies.

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12 Appendix A, changing the layout of the panoramic unit

12.7 POSITIONING PANEL

Remove the 6 M3 screws in the lower shelf trim cover and remove the
cover.

Locate the side trim panel and undo the two M4 nuts with washers.
Remove the panel.

Disconnect the positioning panel cables X 47 / L and X 48 / L from the

positioning panel connectors X 47 (X 1) and X 48 (X 2), respectively.

Undo the two M4 nuts from the positioning panel assembly and place
it on the other side so that the vertical carriage movement buttons are
towards to the column. Tighten the nuts.

Connect the other pair of positioning panel cables (X 47 / R and X 48 /

R) to the panel connectors X 47 (X 1) and X 48 (X 2).

Replace the side trim panel and tighten the nuts.

Check the panel operation. If there is no operation, make sure that the
cables are not reversed.

12.8 CONTROL PANEL

Remove the control panel from its holder. Open the left cabinet door
and undo the two M4 nuts located inside. Remove the holder.

Remove the plastic plug from the other cabinet door by pushing it from
inside out. Insert the plastic plugs into the cabinet door holes.

Install the control panel holder and tighten the nuts. Place the control
panel in the holder and close the doors.

Connect the control panel cable to the bottom plate. Plug in the
connector and tightening the two connector screws using fingers.

12.9 FH LIGHT PROJECTOR

Remove the projector lever. Undo the M3 screw with 1.5 mm Allen
wrench.

Open the side cabinet doors in the vertical carriage and undo the two
M4 screws that hold the carriage trim cover. Remove the cover by
pulling it out first from lower end, then upper end and lift the cover

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 12 Appendix A, changing the layout of the panoramic

aside. Some models have additional 2 screws at the top, behind the
side cabinet covers.

Disconnect the projector cable connector X 118/L from the FH

projector assembly.

Remove the light shield by undoing the screw.

Push down the projector to its lowest position and undo the 2 screws
of the projector assembly.

Push up the projector and while holding the assembly, remove the
screw. Remove the projector assembly.

Remove the projector mounting screw from the CPU side of the
support assembly. Insert it to the opposite side.

Insert the projector support assembly to the right side of chassis and
tighten the 3 screws.

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12 Appendix A, changing the layout of the panoramic unit

NOTE!
If the screw is tightened too much, the projector assembly doesn’t
move up and down.

Move the projector shaft to the second hole closest to the CPU board.

Connect the projector cable socket to X 118/R.

Check the FH light operation. See section 5.4 Light Projectors.

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 12 Appendix A, changing the layout of the panoramic

12.10LAYER LIGHT PROJECTOR

Remove the projector assembly which is attached by 2 M4 screws.

Mark the position of the holder to the projector housing.

Release the holder by removing the M4 stop screw. Turn the holder to
its mirror position. Reinsert and tighten the M4 screw.

The lens assembly should not be removed. If it has been loosened,

adjust so that there is a 2 mm spacing between the lens assembly and
the projector housing.

Place the assembly to the left side of the lower shelf. Tighten the M4
mounting screws.

Undo two M4 screws and remove the mirror assembly. Note that the
mirror chassis is asymmetrical.

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12 Appendix A, changing the layout of the panoramic unit

Undo the screw securing the mirror and turn the mirror about 180
degrees. Reinsert and tighten the screw.

Refit the mirror assembly. Tighten the screws.

Adjust the light beam by moving the mirror assembly and be moving or
rotating the projector assembly.

The principle is to adjust the light so that it comes out from the center
of the lower shelf mirror. To set light vertically rotate the projector
assembly. To set the light anterior or posterior in respect to the chin
support move the mirror and the projector assembly. To focus adjust
the lens assembly.

Check that the light beam illuminates vertically behind the slit groove
of the chin rest. If necessary, adjust the mirror by loosening the M4
screw and turn the mirror. Turn or shift the projector and check the
position of the lamp. Tighten the screw.

Mount the lower shelf trim panel and tighten the screws.

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 13 Appendix B, installing the base plate

13 Appendix B, installing the base plate

Open the crate. Lift the base plate from the crate and place it on the
floor. Locate the column mounting holes in all four corners and in the
rear center.

Lift the base plate with forks up and align the four threaded holes to
the column base plate. Insert M8 x 20 bolts and washers provided.
Insert 2 washers with each bolt. Tighten the bolts firmly.

Insert 6 leveling pads into the base plate, if not in place.

Erect the column unit. Insert the fifth M8 x 20 bolt with 2 washers in the
rear center. Tighten the bolt. Insert the triMm cover around the
column, if equipped. Avoid walking the base plate on floor.

Use level to check that the column unit is vertical. Base plate can be
leveled by turning the four adjustment screws located in all corners.
When leveled adjust the two remaining screws against floor.

Insert the trim plugs: 6 with the OP100 D.

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13 Appendix B, installing the base plate

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 14 Appendix C, repacking instructions

14 Appendix C, repacking instructions

14.1 INTRODUCTION
Steps 2.1 and 2.2 give brief instruction on how to repack the OP100 D
e.g. after the show. Repacking of OC100 D is described shortly in step
2.3.

Manufacturer recommends that the distributor or dealer should keep a

set OP100 D / OC100 D transportation hardware in the case of
repacking the units.

14.2 REPACKING OP100 D / OC100 D

NOTE!
If the unit is equipped with the cephalostat remove/repack it at first
according to the chapter 2.3.

14.2.1 Repacking the vertical carriage

Switch the power off. Remove PC connection and all accessories.

Remove the main support cover, carriage lower trim cover and lower
shelf cover.

Insert the plywood transportation plate underneath the carriage.

CAUTION!
Mains switch and fuse mounts may damage without the poly wood
transportation plate.

Press a spring loaded pin through a hole in main support center.

Rotate to see it and press it to pass the limiter. Turn the rotating unit
clockwise and, while rotating move by hand the linear movement -
watch for the mirror. Reinsert M8 bolt to lock the rotating unit, linear
plate and the main support together.

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14 Appendix C, repacking instructions

CAUTION!
Make sure that the bolt is properly secured to the main support to
avoid damage to the mirror cover.

Remove the column trim covers, disconnect the cables and push them
halfway out, remove the cable guides if needed and pull out the
cables. Reinsert the cable guides if needed and column trim covers, or
pack them separately with screws.

Remove the 4 carriage mounting bolts underneath the lower shelf.

Reinsert the carriage lower trim cover, or pack it separately.

Insert the styrofoam pieces over the handles.

Insert the big counter weight bolt now, if not already in place.

CAUTION!
If the carriage is removed without the counter weight bolt, counter
weight will immediately fall down inside the column. Damage to the
unit or person may occur.

Remove the carriage. Two persons are required. Do not lift from the
THA(Tube Head Assembly) nor CCD camera! Pull out the lower end
slightly, raise the assembly until it releases and lower it to the floor.

NOTE!
If the assembly does not come out, the top bolts may be too tight.
Remove carriage top cover and top front cover to loosen the top bolts
slightly. You may have to loosen the nuts, too. Make sure that the
carriage does not fall.

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 14 Appendix C, repacking instructions

Insert the foam supports under and over the CCD camera. Insert the
foam supports to the carriage top and bottom.

Tilt the carriage over its back. Tilt the carriage a little bit to the side and
slide the bottom styrofoam piece over the carriage. Make sure the
head support is not bent against supports. Move or lift the carriage
with bottom styrofoam over the bottom card board box. Flip and staple
or tape the box flanges.

Remove the wall mount assembly, if attached. Column will stand on its
own. Insert the wall mount assembly into the slot at the bottom
styrofoam. Insert a package of screws into slot at the bottom
styrofoam.

Lift the top styrofoam piece over the carriage. Insert all the
accessories, tools, mounting hardware, etc.

Place a card board sheet over the styrofoam. Lift the cardboard top
over the box. Lift the package over the wooden pallet and secure with
ties.

14.3 REPACKING THE COLUMN & BASE PLATE

Check that the counter weight bolt is secured. Insert 4 M6 bolts to nut
plates to secure the counter weight play to column.

Secure the sliding carriage with a plate to the counter weight security
bolt, use washers on both sides of the plate, pull down the sliding
carriage to tension the cables and tighten the plate bolts.

CAUTION!
Steel cables may get jammed, if the sliding carriage is not properly
secured.

Tape the cables (coming out from the sides of the column) over the
sliding carriage.

Remove remote exposure cable if equipped.

Floor mount: Remove the floor mount bolts if equipped. Insert the bolts
into carriage crate. Tilt the column over styrofoam supports with back
side down. Check that the mains cable lies free and that the column is
not pressing it.

Base plate: Loosen the base plate to column bolts, remove the rear
center bolt if equipped. Leave the leveling pads and trim plugs with the
base plate. Tilt the column over styrofoam supports with back side
down. Check that the mains cable lies free and that the column is not
pressing it. Remove the mounting bolts. Release the base plate.

Pack the base plate. While holding the base plate, remove the bolts.
Lift the base plate into the crate. Insert a bag of mounting bolts &
washers into the crate. Place the crate cover and fix the screws.

A. Pack the column into wooden crate. Lift the column into the crate
over the styrofoam pieces. Place the mains cable so that it is not

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14 Appendix C, repacking instructions

crunched. Place styrofoam pieces over the column. Place the crate
cover and fix the screws.

B. Pack the column into card board box. Lift the column into the crate
over the styrofoam pieces. Place the mains cable. Place styrofoam
pieces over the column. Insert wooden studs on sides. Insert plywood
plates on topand bottom. Fold the flaps and staple the card board box.
Place the box over a pallet and fix the ties.

14.4 REPACKING THE CEPHALOSTAT

CAUTION!
This step requires two service persons.

Switch the power off. Disconnect the cephalostat cables in the vertical
carriage and remove it from the side box chassis. Remove the CCD
camera.

Remove the secondary collimator covers and the camera holder

cover. Reinstall the transport supports below the cephalostat head.

Check that the counter weight bolts are in place.

Loosen the screws which secure the ceph arm to arm angle behind
the column. Remove carefully the ceph head with the ceph arm.

Remove the ceph arm from the ceph head while feeding the cables
out. Remove the both arm angles.

Use the original polystyrene packages to protect the ceph head. Put
the ceph accessories into the original polystyrene box. Place the
protected ceph head into the polystyrene box. Finally put the
polystyrene cover on the package and pack the polystyrene box into
the card board.

Make sure you have all the accessories packed before closing the
crate.

CAUTION!
The CCD camera must not be dropped or exposed to impacts.

NOTE!
If you don’t have the original shipping crates, use any protective
material to avoid possible transportation damages.

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 15 Appendix D, OP100 D installation check list

15 Appendix D, OP100 D installation

check list
• Level the column. Bolt the unit first to wall with 2 bolts and then to
floor with 3 bolts. Optionally use the base plate with 5 screws.
• Carriage properly installed: top screws behind the slot, bottom
screws secured.
• Connect electrical cables. Select line voltage & check fuses.
• Caution with mirror! Remove carriage transportation bolt, reinstall
rotation limiters (when needed), remove counter weight
transportation bolts (1+4). Remove wooden plate.
• Connect unit to grounded power supply, use fault current
protection where required.
• Install PC hardware, fibre optical cables and CliniView.
• Panoramic beam collimation test: Check that the panoramic x-ray
beam is aligned.
• Check the positioning light adjustments.
• Verify panoramic layer adjustment with ball-pin phantom image:
round ball & equal pin distances.
• Program User programs as necessary.
• Program Service programs as necessary.
• Check the operation of the control panel and patient positioning
panel(s), and check that the vertical carriage moves smoothly,
and stops at the limit switch.
• Make the Quality Assurance test image and verify that the
equipment works properly.
• Clear the cumulative exposure counter value from “Pr 61 CLC”.
• Set the Preventive Service Counter to “On” in the program Pr 59
PSE.
• Fill necessary regulatory forms.
• Install remaining covers.
• Clean the unit.
• Give user training.
• Check several examples of the customers images to verify the
correct operation of the unit.

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15 Appendix D, OP100 D installation check list

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Instrumentarium Dental reserves the right to make changes in specification and features shown herein, or discontinue the product described at any time without notice or obligation. Contact your
Instrumentarium Dental representative for the most current information.

Copyright © 06/2007 by PaloDEx Group Oy. All rights reserved.

Instrumentarium Dental
P.O.Box 20, FI-04301 Tuusula, Finland
Tel. +358 45 7882 2000
Fax +358 9 851 4048

Americas:
Instrumentarium Dental Inc.
Milwaukee, Wisconsin, U.S.A.
Tel. 800 558 6120
Fax 414 481 8665

Orthopantomograph® OP100 D
Orthoceph® OC100 D
Installation & Adjustments Manual, English

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