Cummins 8.3 Partsbook
Cummins 8.3 Partsbook
C8.3
CONSTRUCTION
This Warranty covers any failures of the Parts, under normal use and service, which result from defects in
material or factory workmanship (Warrantable Failures). The Coverage is for six months or the specified
maintenance interval, whichever occurs first, after the date of first installation.
This Warranty is made to all Owners in the chain of distribution and Coverage continues to all
subsequent Owners until the end of the periods of Coverage.
Cummins will pay for all parts and labor needed to repair the damage to the Engine resulting from the
Warrantable Failure.
Cummins will pay for the lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the Warrantable Failure.
Cummins will pay reasonable labor costs for Engine removal and reinstallation when necessary to repair a
Warrantable Failure.
At the time when the parts are installed, Owner is responsible for the preparation of a written record containing
the following: (1) the date of installation of the parts; (2) the Engine serial number; (3) the Engine miles, hours or
kilometers of operation; (4) the parts installed; and (5) the location of the parts in the Engine. The purpose of this
record is to protect Owner's interests and support any claim for a Warrantable Failure.
Owner is responsible for the operation and maintenance of the Engine as specified in Cummins Operation and
Maintenance Manuals. Owner is also responsible for providing proof that all recommended maintenance has
been performed.
Before expiration of the applicable Warranty, Owner must notify a Cummins distributor, authorized dealer or
other repair location approved by Cummins of any Warrantable Failure and make the Engine available for repair
by such facility. Owner must also deliver the Engine to the repair facility. Locations in the United States and
Canada are listed in the United States and Canada Sales and Service Directory; other locations are listed in the
Cummins International Sales and Service Directory.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items
provided during Warranty repairs unless such items are not reusable due to a Warrantable Failure.
Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a
result of a Warrantable Failure.
Owner is responsible for non-Engine repairs and for "downtime" expenses, cargo damage, fines, all applicable
taxes, all business costs and other losses resulting from a Warrantable Failure.
Cummins is not responsible for failures or damage resulting from what Cummins determines to be abuse or
neglect, including but not limited to: operation without adequate coolant or lubricants; overfueling; overspeeding;
lack of maintenance of lubricating, cooling or air intake systems; improper storage, starting, warm-up, run-in or
shutdown practices; unauthorized modifications of the Engine. Cummins is also not responsible for failures
caused by incorrect fuel, or by water, dirt or other contaminants in the fuel.
Except for fuel pumps, Cummins does not warrant parts supplied by Cummins which bear the name of another
company. This category of parts includes, but is not limited to: hydraulic pumps, alternators, starters, fans, air
conditioning compressors, clutches, filters, power steering pumps, transmissions, torque converters, marine
gears, air cleaners and non-Cummins air compressors and Engine compression brakes.
Page ii
Cummins Engine Co., Inc.
New Parts Warranty
Midrange
Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to
show that consumption exceeds Cummins published standards.
Parts used to repair a Warrantable Failure may be new Cummins parts, Cummins approved rebuilt parts or
repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins.
A new Cummins or Cummins approved rebuilt part used to repair a Warrantable Failure assumes the identity of
the part it replaced and is entitled to the remaining Coverage hereunder.
This Warranty does not apply to parts furnished by Cummins at no charge to the Owner.
Cummins Inc. reserves the right to interrogate Electronic Control Module (ECM) data for purposes of failure
analysis.
THIS WARRANTY IS THE SOLE WARRANTY MADE BY CUMMINS IN REGARD TO THESE PARTS.
CUMMINS MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state
or from province to province.
Page iii
Customer Service Information
This Customized Parts Catalog contains part information for the following Cummins engine:
Engine Data
Certain basic engine components have been matched to give optimum performance to your engine. The part
numbers listed in this catalog for these components are for a standard engine configuration. When ordering any
of the Control Parts List (CPL) components listed below, please order by part description and engine serial
number. Reference to the CPL number stamped on the engine data (name) plate will also help identify the
proper service parts for your engine.
This catalog was compiled using the most current information as of 29-Nov-2012.
User Information
• Part numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
• Reference numbers appearing on art pages are for publication use only.
• Assembly content is shown by part number indentation.
• Options are engineered production part groupings, specifically used for compiling engine orders.
• Option numbers are for reference only and are not sold for service.
• Use assembly and not option content to determine service parts replacement.
• Always specify engine model and serial number when ordering parts from this catalog.
• Parts listed in this catalog may be superseded by improved parts with new part numbers. Service parts you
receive may differ in part number from those ordered because of substitution with newer equivalent
replacement parts.
Page iv
Table of Contents
Page No. Page No.
Accessory Drive Pulley.............................................2 Fuel Pump Coupling................................................54
Aftercooler Plumbing.............................................122 Fuel Shutoff Valve...................................................62
Agency Approval.......................................................6 Fuel System Accessories........................................56
Air Fuel Control Plumbing.......................................44 Fuel System Accessories........................................58
Air Intake Heater.......................................................4 Injector....................................................................84
Alternator.................................................................30 Jacket Water Aftercooler.......................................106
Alternator Drive.......................................................34 Latchout Oil Pre Supply..........................................66
Alternator Location..................................................32 Lifting Bracket.........................................................68
Base Fuel Pump......................................................52 Lube Oil Pump........................................................74
Block Vent Plumbing.............................................124 Mechanical Tachometer Drive................................38
Camshaft.................................................................82 Oil Level Gauge......................................................72
Crankcase Breather................................................18 Oil Pan....................................................................78
Crankshaft And Main Bearings...............................16 Performance Parts..................................................80
Cylinder Block.........................................................14 Rocker Lever...........................................................10
Cylinder Block Cover...............................................76 Service Repair Kits................................................134
Cylinder Head.........................................................96 Service Repair Kits................................................135
Debris Shield.........................................................100 Starter Motor Mounting...........................................98
Engine Oil Cooler....................................................70 Starting Motor........................................................102
Exhaust Connection..............................................132 Thermostat..............................................................28
Exhaust Manifold...................................................112 Thermostat Housing..............................................114
Exhaust Manifold Gasket......................................110 Throttle Lever........................................................116
Fan Drive.................................................................40 Turbocharger...........................................................90
Fan Drive.................................................................42 Turbocharger...........................................................92
FLYWHEEL.............................................................64 Turbocharger Location..........................................104
Flywheel Housing....................................................50 Turbocharger Plumbing.........................................118
Freon Compressor..................................................20 Valve Cover...........................................................120
Front Gear Cover....................................................12 Valve Tappets...........................................................8
Front Gear Drive.....................................................24 Vibration Damper....................................................22
Fuel Drain Location.................................................26 Water Inlet Connection..........................................126
Fuel Filter................................................................46 Water Outlet Connection.......................................128
Fuel Filter Plumbing................................................48 Water Pump..........................................................130
Fuel Injector............................................................86 Option Number Index .......................................... A-1
Fuel Injector............................................................88 Part Number Index .............................................. B-1
Fuel Plumbing.........................................................60
Page 1
Group No. 09.03 Accessory Drive Pulley Option No. AD9003
Page 2
Group No. 09.03 Accessory Drive Pulley Option No. AD9003
Ref Part Number Part Name Req Remarks
No.
Accessory Drive Pulley
Page 3
Group No. 10.02 Air Intake Heater Option No. AH9048
Page 4
Group No. 10.02 Air Intake Heater Option No. AH9048
Ref Part Number Part Name Req Remarks
No.
AIR INTAKE HEATER
Page 5
Group No. 01.06.1 Agency Approval Option No. AP9534
Page 6
Group No. 01.06.1 Agency Approval Option No. AP9534
Ref Part Number Part Name Req Remarks
No.
Agency Approval
Page 7
Group No. 04.01 Valve Tappets Option No. BP9717
Page 8
Group No. 04.01 Valve Tappets Option No. BP9717
Ref Part Number Part Name Req Remarks
No.
Valve Tappets
Page 9
Group No. 03.01 Rocker Lever Option No. BP9795
Page 10
Group No. 03.01 Rocker Lever Option No. BP9795
Ref Part Number Part Name Req Remarks
No.
Rocker Lever
Page 11
Group No. 01.06 Front Gear Cover Option No. BP9827
Page 12
Group No. 01.06 Front Gear Cover Option No. BP9827
Ref Part Number Part Name Req Remarks
No.
Front Gear Cover
Page 13
Group No. 01.01 Cylinder Block Option No. BP9896
Page 14
Group No. 01.01 Cylinder Block Option No. BP9896
Ref Part Number Part Name Req Remarks
No.
Cylinder Block
Page 15
Group No. 01.02 Crankshaft And Main Bearings Option No. BP9896
Page 16
Group No. 01.02 Crankshaft And Main Bearings Option No. BP9896
Ref Part Number Part Name Req Remarks
No.
Crankshaft
Page 17
Group No. 03.02 Crankcase Breather Option No. BR9002
Page 18
Group No. 03.02 Crankcase Breather Option No. BR9002
Ref Part Number Part Name Req Remarks
No.
Crankcase Breather
Page 19
Group No. 17.08 Freon Compressor Option No. CF9020
Page 20
Group No. 17.08 Freon Compressor Option No. CF9020
Ref Part Number Part Name Req Remarks
No.
Freon Compressor
Page 21
Group No. 01.02.2 Vibration Damper Option No. DA9051
Page 22
Group No. 01.02.2 Vibration Damper Option No. DA9051
Ref Part Number Part Name Req Remarks
No.
Vibration Damper
Page 23
Group No. 09.04 Front Gear Drive Option No. DF9063
Page 24
Group No. 09.04 Front Gear Drive Option No. DF9063
Ref Part Number Part Name Req Remarks
No.
Front Gear Drive
Page 25
Group No. 06.07 Fuel Drain Location Option No. DL9036
Page 26
Group No. 06.07 Fuel Drain Location Option No. DL9036
Ref Part Number Part Name Req Remarks
No.
Fuel Drain Location
Page 27
Group No. 08.07 Thermostat Option No. EC9002
Page 28
Group No. 08.07 Thermostat Option No. EC9002
Ref Part Number Part Name Req Remarks
No.
Thermostat
Page 29
Group No. 13.02 Alternator Option No. EE9253
Page 30
Group No. 13.02 Alternator Option No. EE9253
Ref Part Number Part Name Req Remarks
No.
Alternator
Page 31
Group No. 13.02.3 Alternator Location Option No. EH9169
Page 32
Group No. 13.02.3 Alternator Location Option No. EH9169
Ref Part Number Part Name Req Remarks
No.
Alternator Location
Page 33
Group No. 13.02.2 Alternator Drive Option No. EH97067
Page 34
Group No. 13.02.2 Alternator Drive Option No. EH97067
Ref Part Number Part Name Req Remarks
No.
Alternator Drive
Page 35
Group No. 13.02.3 Alternator Drive Option No. EH97067
Page 36
Group No. 13.02.3 Alternator Drive Option No. EH97067
Ref Part Number Part Name Req Remarks
No.
Alternator Drive
Page 37
Group No. 15.06 Mechanical Tachometer Drive Option No. EI9020
Page 38
Group No. 15.06 Mechanical Tachometer Drive Option No. EI9020
Ref Part Number Part Name Req Remarks
No.
Mechanical Tachometer Driv
Page 39
Group No. 08.03 Fan Drive Option No. FA9117
Page 40
Group No. 08.03 Fan Drive Option No. FA9117
Ref Part Number Part Name Req Remarks
No.
Fan Drive
Page 41
Group No. 08.03 Fan Drive Option No. FA9706
Page 42
Group No. 08.03 Fan Drive Option No. FA9706
Ref Part Number Part Name Req Remarks
No.
Fan Drive
Page 43
Group No. 05.01.5 Air Fuel Control Plumbing Option No. FE9806
Page 44
Group No. 05.01.5 Air Fuel Control Plumbing Option No. FE9806
Ref Part Number Part Name Req Remarks
No.
Air Fuel Control Plumbing
Page 45
Group No. 06.04 Fuel Filter Option No. FF90218
Page 46
Group No. 06.04 Fuel Filter Option No. FF90218
Ref Part Number Part Name Req Remarks
No.
Fuel Filter
Page 47
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF9766
Page 48
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF9766
Ref Part Number Part Name Req Remarks
No.
Fuel Filter Plumbing
Page 49
Group No. 16.01 Flywheel Housing Option No. FH9518
Page 50
Group No. 16.01 Flywheel Housing Option No. FH9518
Ref Part Number Part Name Req Remarks
No.
Flywheel Housing
Page 51
Group No. 05.21 Base Fuel Pump Option No. FP97617
Page 52
Group No. 05.21 Base Fuel Pump Option No. FP97617
Ref Part Number Part Name Req Remarks
No.
Base Fuel Pump
Page 53
Group No. 09.01 Fuel Pump Coupling Option No. FP97838
Page 54
Group No. 09.01 Fuel Pump Coupling Option No. FP97838
Ref Part Number Part Name Req Remarks
No.
Fuel Pump Coupling
Page 55
Group No. 05.19 Fuel System Accessories Option No. FS9090
Page 56
Group No. 05.19 Fuel System Accessories Option No. FS9090
Ref Part Number Part Name Req Remarks
No.
Fuel System Accessories
Page 57
Group No. 05.19 Fuel System Accessories Option No. FS9142
Page 58
Group No. 05.19 Fuel System Accessories Option No. FS9142
Ref Part Number Part Name Req Remarks
No.
Fuel System Accessories
Page 59
Group No. 06.03 Fuel Plumbing Option No. FT9947
Ref Part Number Part Name Req Remarks
No.
Fuel Plumbing
Page 60
NOTES
Page 61
Group No. 05.06 Fuel Shutoff Valve Option No. FV9176
Page 62
Group No. 05.06 Fuel Shutoff Valve Option No. FV9176
Ref Part Number Part Name Req Remarks
No.
Fuel Shutoff Valve
OPTION FV9176
Valve Activation: Electrical
Engine Design Phase: Current Product
Valve Manufacturer: Syncro- Start
Shutoff Valve Supplier: Customer
Unique Characteristics: Horizontal mounted.
Solenoid Lever Design: N/A
Bolt-on Governor: No
Fuel Pump Manufacturer/Model: Bosch
P3000,
Bosch P7100
Pump Governor Type: RQVK
Engine Family: C Series
Solenoid bracket mounted to forward pump
mounting flange on outside of pump.
Direct link fuel pump.
Shutdown Lever: PN3929322.
1 3930252 Bracket, Solenoid 1
2 3925883 Screw, Hex Flange Head Cap 1 M8 x 1.25 x 16
Page 63
Group No. 16.02 FLYWHEEL Option No. FW9107
Page 64
Group No. 16.02 FLYWHEEL Option No. FW9107
Ref Part Number Part Name Req Remarks
No.
FLYWHEEL
Page 65
Group No. 06.03 Latchout Oil Pre Supply Option No. FX9018
Page 66
Group No. 06.03 Latchout Oil Pre Supply Option No. FX9018
Ref Part Number Part Name Req Remarks
No.
Latchout Oil Pre Supply
OPTION FX9018
Injection Pump Oil Supply
External Oiling Provision: Yes
Latch Out Provision: No
Air Compressor Provision: No
Connection Hose Material: M213
Restricted Fuel Pump Governor: RQVK
Structure Language: 02 EBM
Location/Length/Orientation: #3 Hole/
370mm/ 1:00
Engine Family: C Series
Restricted Fuel Pump Mfg/Model:
Bosch P3000
Bosch P7100
1 3918002 Screw, Banjo Connector 1 M10 x 1.00 x 19
2 3918190 Washer, Sealing 2
3 3924053 Hose, Flexible 1
4 3931928 Elbow, Male Adapter 1
Page 67
Group No. 17.06 Lifting Bracket Option No. LA9006
Page 68
Group No. 17.06 Lifting Bracket Option No. LA9006
Ref Part Number Part Name Req Remarks
No.
Lifting Bracket
Page 69
Group No. 07.05 Engine Oil Cooler Option No. LC9028
Page 70
Group No. 07.05 Engine Oil Cooler Option No. LC9028
Ref Part Number Part Name Req Remarks
No.
Engine Oil Cooler
Page 71
Group No. 07.02 Oil Level Gauge Option No. LG9310
Page 72
Group No. 07.02 Oil Level Gauge Option No. LG9310
Ref Part Number Part Name Req Remarks
No.
Oil Level Gauge
Page 73
Group No. 07.06 Lube Oil Pump Option No. LP9710
Page 74
Group No. 07.06 Lube Oil Pump Option No. LP9710
Ref Part Number Part Name Req Remarks
No.
Lube Oil Pump
OPTION LP9710
Engine Design Phase: Current Product
Pump Drive: Non-Crank Concentric
Body Material: Cast iron Body
Flow Rate@Pump Speed (GPM @ RPM):
27.5 @ 2200
Gear Type: Steel HCR Gear
Piston Cooling Method: Saddle Jet
Engine Families: C Series
Cylinders -
Engine Aspiration: 6
Naturally Aspirated: 6
Turbocharged: 6
Jacket Water Aftercooled: 6
Sea Water Aftercooled: 6
Charge Air Cooled: 6
3802278 Kit, Lube Pump 1
1 (3948071) Pump, Lubricating Oil 1
2 3900677 Screw, Hexagon Head Cap 4 M8 x 1.25 x 30
Page 75
Group No. 01.08 Cylinder Block Cover Option No. OB9008
Page 76
Group No. 01.08 Cylinder Block Cover Option No. OB9008
Ref Part Number Part Name Req Remarks
No.
Cylinder Block Cover
OPTION OB9008
Engine Family: C Series
Fill Tube Supplier: No fill provided
Oil Fill Location: Fuel Pump Side
Functional w/Dual Power Ratings: Yes
Restricted Breather Type: Open
Fuel Type: Diesel
Drain provision for 50DN Alternator: No
Breather Provision: No
Engine Design Phase: Current Product
For use when no side oil fill is specified.
1 3905401 Plug, Expansion 1
Page 77
Group No. 07.01 Oil Pan Option No. OP9013
Page 78
Group No. 07.01 Oil Pan Option No. OP9013
Ref Part Number Part Name Req Remarks
No.
Oil Pan
Page 79
Group No. 01.04 Performance Parts Option No. PP1845
Page 80
Group No. 01.04 Performance Parts Option No. PP1845
Ref Part Number Part Name Req Remarks
No.
Connecting Rod And Piston
Page 81
Group No. 01.07 Camshaft Option No. PP1845
Page 82
Group No. 01.07 Camshaft Option No. PP1845
Ref Part Number Part Name Req Remarks
No.
Camshaft
Page 83
Group No. 06.01 Injector Option No. PP1845
Page 84
Group No. 06.01 Injector Option No. PP1845
Ref Part Number Part Name Req Remarks
No.
Fuel Injector
Page 85
Group No. 06.01.1 Fuel Injector Option No. PP1845
Page 86
Group No. 06.01.1 Fuel Injector Option No. PP1845
Ref Part Number Part Name Req Remarks
No.
Fuel Injector
OPTION PP1845
Performance Parts for: 6CTA8.3 Litre
Engine Family: C Series
Reference CPL#: 1845
Certified By: EPA,CARB
Structure Code: 02 EBM
Cylinders: 6
Exh Mfld Type: Dry
Aspiration: Jacket Water Aftercooled
Engine Certification Status: Approved
Fuel Pump Model: Bosch P3000
Certification Year: 1997
High Pressure Fuel Line ID (mm): 1.8
Unique Characteristics: With edge filter
injectors
Catalytic Converter Required: No
Cylinder Head Valve Material: Premium
Base Turbocharger ID17:
3533132
3535617
3535787
3538422.
3802648 Injector 6 Recon Equivalent 3802648 RX
1 (3926787) Injector 1 Sold In Higher Level Assy/Kit
2 3909886 Seal, Injector 1
3 3905154 Disc, Intermediate 1
4 3905155 Retainer, Injector Nozzle 1
5 3915118 Spindle, Injector 1
6 3915119 Spring, Compression 1
7 3923261 Seal, Injector 1
8 Shim See Group 06.01.2
9 3919721 Nozzle, Injector 1
Page 87
Group No. 06.01.2 Fuel Injector Option No. PP1845
Page 88
Group No. 06.01.2 Fuel Injector Option No. PP1845
Ref Part Number Part Name Req Remarks
No.
Fuel Injector
OPTION PP1845
Engine Family: C Series
Reference CPL#: 1845
Certified By: EPA,CARB
Structure Code: 02 EBM
Cylinders: 6
Exh Mfld Type: Dry
Aspiration: Jacket Water Aftercooled
Engine Certification Status: Approved
Fuel Pump Model: Bosch P3000
Certification Year: 1997
High Pressure Fuel Line ID (mm): 1.8
Unique Characteristics: With edge filter
injectors
Catalytic Converter Required: No
Cylinder Head Valve Material: Premium
Base Turbocharger ID17:
3533132
3535617
3535787
3538422.
8 3905156 Shim A/R 1.00 mm Thick
8 3905157 Shim A/R 1.04 mm Thick
8 3905158 Shim A/R 1.08 mm Thick
8 3905159 Shim A/R 1.10 mm Thick
8 3905160 Shim A/R 1.14 mm Thick
8 3905161 Shim A/R 1.18 mm Thick
8 3905162 Shim A/R 1.20 mm Thick
8 3905163 Shim A/R 1.24 mm Thick
8 3905164 Shim A/R 1.28 mm Thick
8 3905165 Shim A/R 1.30 mm Thick
8 3905166 Shim A/R 1.34 mm Thick
8 3905167 Shim A/R 1.38 mm Thick
8 3905168 Shim A/R 1.40 mm Thick
8 3905169 Shim A/R 1.44 mm Thick
8 3905170 Shim A/R 1.48 mm Thick
8 3905171 Shim A/R 1.50 mm Thick
8 3905172 Shim A/R 1.54 mm Thick
8 3905173 Shim A/R 1.58 mm Thick
8 3905174 Shim A/R 1.60 mm Thick
8 3905175 Shim A/R 1.64 mm Thick
8 3905176 Shim A/R 1.68 mm Thick
8 3905177 Shim A/R 1.70 mm Thick
8 3905178 Shim A/R 1.74 mm Thick
8 3905180 Shim A/R 1.78 mm Thick
8 3905181 Shim A/R 1.80 mm Thick
8 3905182 Shim A/R 1.84 mm Thick
8 3905183 Shim A/R 1.88 mm Thick
8 3905184 Shim A/R 1.90 mm Thick
8 3905185 Shim A/R 1.94 mm Thick
8 3905186 Shim A/R 1.98 mm Thick
Page 89
Group No. 10.05 Turbocharger Option No. PP97087
Page 90
Group No. 10.05 Turbocharger Option No. PP97087
Ref Part Number Part Name Req Remarks
No.
Turbocharger
OPTION PP97087
Engine Family: C Series
Exhaust Outlet Location: HMFO
Base ID17 Turbocharger: 3535617
Turbocharger Type: Wastegate
Turbo Model: HX40W
Fixed Compressor Outlet Orientation (deg):
20
Compressor Angle (shipping deg): 200
Turbine Angle (deg): 0
SPIG Orientation: 180 deg.
Compression Brake Capable: No
Engine Cylinders: 6
Engine Aspiration: Jacket Water Aftercooled,
Turbocharged
Actuator Position: up 30 deg (high)
CRR: 320 deg.
3802649 Kit, Turbocharger 1 Recon Equivalent 3802649 RX
1 3519807 Gasket, Turbocharger 1 Holset P/N 3914388
2 (3535617) Turbocharger 1 Sold In Higher Level Assy/Kit
3 3755843 Gasket, Turbocharger 1
4 3818823 Stud, Double End Plain 4 M10 x 1.5-6H Both Ends
5 3818824 Nut, Hexagon Flange 4 M10 x 1.50
Page 91
Group No. 10.06 Turbocharger Option No. PP97087
Page 92
Group No. 10.06 Turbocharger Option No. PP97087
Ref Part Number Part Name Req Remarks
No.
Turbocharger
OPTION PP97087
Engine Family: C Series
Exhaust Outlet Location: HMFO
Base ID17 Turbocharger: 3535617
Turbocharger Type: Wastegate
Turbo Model: HX40W
Fixed Compressor Outlet Orientation (deg):
20
Compressor Angle (shipping deg): 200
Turbine Angle (deg): 0
SPIG Orientation: 180 deg.
Compression Brake Capable: No
Engine Cylinders: 6
Engine Aspiration: Jacket Water Aftercooled,
Turbocharged
Actuator Position: up 30 deg (high)
CRR: 320 deg.
(3535619) Turbocharger 1
(3535617) Turbocharger 1
1 3503100 Bearing, Turbocharger 2
2 3596402 Nut, Lock 1
3 3519163 Screw, Drive 2
4 3519302 Shield, Turbocharger Heat 1
5 3522879 Shaft and Wheel 1
6 3527566 Ring, Retaining 1
7 (3527619) Dataplate 1 Sold In Higher Level Kits
8 3528104 Baffle, Oil 1
9 (3528177) End, Adjusting Link 1 Holset Part Sold Only in Kits
10 3592050 Nut, Hexagon Flange 2
11 3528221 Ring, Retaining 1 Holset Part Sold Only in Kits
12 (3528414) Nut, Regular Hexagon Jam 1 Holset Part Sold Only In Kits
13 3528933 Seal, O Ring 1
14 3530556 Screw, Hexagon Head Set 5 M8 x 1.25 x 20
15 3530923 Plate, Oil Seal 1
16 3530924 Slinger, Oil 1
17 3593678 Actuator, Turbocharger 1 Sold In Higher Level Assy/Kit
18 3595651 Bearing, Tur Thrust 1
19 3532217 Collar, Thrust 1
20 3599592 Impeller, Tur Compressor 1
21 3535811 Housing, Compressor 1
3532632 Housing, Tur Bearing 1
22 3522597 Pin, Roll 1
23 (3532631) Housing, Tur Bearing 1
24 3528010 Connection, Adapter 1
25 3504967 Washer, Plain 3 Holset Part Sold Only in Kits
26 3532195 Spacer, Mounting 3
27 3532196 Spacer, Mounting 1
28 3539209 Screw, Hexagon Head Set 1
29 3533328 Bracket, Actuator 1
30 3534291 Screw, Hexagon Head Set 2
31 3598205 Housing, Turbine 1
32 3533163 Ring, Retaining 1
33 3534309 Plate, Clamping 2 Customers Order P/N 2839879
34 3535243 Gasket, Adapter 1
35 3756754 Seal, Split Ring 1
36 3758848 Seal, Split Ring 1
37 3759917 Screw, Hexagon Head Set 6 M8 x 1.25 x 12
38 3762259 Ring, Retaining 4
39 3037236 Seal, O Ring 1 Ref. SPT 97T10
40 3920801 Connector, Female 1
Page 93
Group No. 10.06 Turbocharger Option No. PP97087
Ref Part Number Part Name Req Remarks
No.
41 3755843 Gasket, Turbocharger 1
42 3519807 Gasket, Turbocharger Holset P/N 3914388
Page 94
NOTES
Page 95
Group No. 02.01 Cylinder Head Option No. PP9833
Page 96
Group No. 02.01 Cylinder Head Option No. PP9833
Ref Part Number Part Name Req Remarks
No.
Cylinder Head
Page 97
Group No. 13.05.1 Starter Motor Mounting Option No. SM9706
Page 98
Group No. 13.05.1 Starter Motor Mounting Option No. SM9706
Ref Part Number Part Name Req Remarks
No.
Starter Motor Mounting
Page 99
Group No. 15.03 Debris Shield Option No. SR9002
Page 100
Group No. 15.03 Debris Shield Option No. SR9002
Ref Part Number Part Name Req Remarks
No.
Debris Shield
Page 101
Group No. 13.05 Starting Motor Option No. ST9330
Page 102
Group No. 13.05 Starting Motor Option No. ST9330
Ref Part Number Part Name Req Remarks
No.
Starting Motor
Page 103
Group No. 10.06.1 Turbocharger Location Option No. TB9352
Page 104
Group No. 10.06.1 Turbocharger Location Option No. TB9352
Ref Part Number Part Name Req Remarks
No.
Turbocharger Location
Page 105
Group No. 10.01 Jacket Water Aftercooler Option No. TB9757
Page 106
Group No. 10.01 Jacket Water Aftercooler Option No. TB9757
Ref Part Number Part Name Req Remarks
No.
Jacket Water Aftercooler
Page 107
Group No. 10.06.1 Jacket Water Aftercooler Option No. TB9757
Page 108
Group No. 10.06.1 Jacket Water Aftercooler Option No. TB9757
Ref Part Number Part Name Req Remarks
No.
Jacket Water Aftercooler
Page 109
Group No. 10.06.1 Exhaust Manifold Gasket Option No. TB9789
Page 110
Group No. 10.06.1 Exhaust Manifold Gasket Option No. TB9789
Ref Part Number Part Name Req Remarks
No.
Exhaust Manifold Gasket
Page 111
Group No. 10.06.1 Exhaust Manifold Option No. TB9809
Page 112
Group No. 10.06.1 Exhaust Manifold Option No. TB9809
Ref Part Number Part Name Req Remarks
No.
Exhaust Manifold
Page 113
Group No. 08.07 Thermostat Housing Option No. TH9008
Page 114
Group No. 08.07 Thermostat Housing Option No. TH9008
Ref Part Number Part Name Req Remarks
No.
Thermostat Housing
Page 115
Group No. 05.02 Throttle Lever Option No. TL9005
Page 116
Group No. 05.02 Throttle Lever Option No. TL9005
Ref Part Number Part Name Req Remarks
No.
Throttle Lever
Page 117
Group No. 10.06.2 Turbocharger Plumbing Option No. TP9709
Page 118
Group No. 10.06.2 Turbocharger Plumbing Option No. TP9709
Ref Part Number Part Name Req Remarks
No.
Turbocharger Plumbing
OPTION TP9709
Structure Code: 02 EBM
Engine Cylinders: 6
Engine Family: C Series
Turbo Exhaust Location: HMFO
Oil Filter Mounted Location: On Engine
Manifold Type: Dry
Turbo Drain Line Routing: Outboard
Block Drain Location: Front Drain
1 3900630 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 20
2 (3937706) Gasket, Oil Drain 1 Replace With 5264569
3 3918562 Hose, Flexible 1
3919687 Connector, Female 2
4 3037236 Seal, O Ring 1 Ref. SPT 97T10
5 (3284244) Connector, Female 1 M12 x 1.50(Ext) x 5/8-18(Int)
6 3924389 Washer, Sealing 2 7.2mm
3928629 Connection, Tur Oil Drain 1
7 3928624 Seal, O Ring 2
8 3926842 Connection, Tur Oil Drain 1
Page 119
Group No. 03.01.1 Valve Cover Option No. VC9014
Page 120
Group No. 03.01.1 Valve Cover Option No. VC9014
Ref Part Number Part Name Req Remarks
No.
Valve Cover
Page 121
Group No. 10.01.1 Aftercooler Plumbing Option No. WA9703
Page 122
Group No. 10.01.1 Aftercooler Plumbing Option No. WA9703
Ref Part Number Part Name Req Remarks
No.
Aftercooler Plumbing
Page 123
Group No. 08.13.1 Block Vent Plumbing Option No. WH9006
Page 124
Group No. 08.13.1 Block Vent Plumbing Option No. WH9006
Ref Part Number Part Name Req Remarks
No.
Block Vent Plumbing
Page 125
Group No. 08.07.1 Water Inlet Connection Option No. WI9007
Page 126
Group No. 08.07.1 Water Inlet Connection Option No. WI9007
Ref Part Number Part Name Req Remarks
No.
Water Inlet Connection
Page 127
Group No. 08.07.1 Water Outlet Connection Option No. WO9004
Page 128
Group No. 08.07.1 Water Outlet Connection Option No. WO9004
Ref Part Number Part Name Req Remarks
No.
Water Outlet Connection
Page 129
Group No. 08.01 Water Pump Option No. WP9028
Page 130
Group No. 08.01 Water Pump Option No. WP9028
Ref Part Number Part Name Req Remarks
No.
Water Pump
Page 131
Group No. 11.01.1 Exhaust Connection Option No. XS9080
Page 132
Group No. 11.01.1 Exhaust Connection Option No. XS9080
Ref Part Number Part Name Req Remarks
No.
Exhaust Connection
OPTION XS9080
Engine Design Phase: Current Product
Engine Family: C Series
Support Flange Bolt Pattern: 2-M14
92.50mm apart
Exhaust Manifold Type: Dry
Exhaust Pipe Diameter (in.): 4.00
Connection Orientation: TBD
Mounting Flange to Turbo: 4 Bolt
Restricted Cylinders: 6
Maximum Moment Load (in-lbs): 0
Turbo Connection: 101.72mm
Restricted Turbocharger Location: HMFO
Restricted Turbo Model: HX40, HX40W,
WH1E.
1 S 910 B Plug, Pipe 1 1/4 NPT
2 3902460 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 25
3 3905216 Clamp, V Band 1
4 3910994 Pipe, Exhaust Outlet 1
5 3917923 Brace, Exh Out Connection 1
Page 133
Group No. 17.01 Service Repair Kits Option No. 3800558
Ref Part Number Part Name Req Remarks
No.
SERVICE GASKET SET
OPTION 3800558
LOWER ENGINE GASKET SET
NOTE: Gasket set contains 'ONLY' a dry
flywheel housing seal. For wet flywheel
housings, use this gasket set plus 4955372
seal.
Set, Lower Engine Gasket
3358252 Gasket, Gear Housing 1
3901798 Washer, Sealing 1
3902089 Seal, O Ring 1
3905928 Nozzle, Piston Cooling 6
3912473 Seal, Rectangular Ring 1
3913994 Seal, O Ring 1
3914095 Seal, Rectangular Ring 1
3914308 Gasket, Lub Oil Clr Cover 1
3915772 Seal, Rectangular Ring 1
3916042 Gasket, Hydraulic Pump 1
3916284 Seal, O Ring 1
3917779 Gasket, Gear Cover 1
3917780 Gasket, Gear Cover 1
3918174 Gasket, Oil Cooler Core 1
3918340 Gasket, Hydraulic Pump 1
3920773 Washer, Sealing 1 M18
3928031 Nozzle, Piston Cooling 12
3929011 Gasket, Lub Oil Clr Cover 1
3934410 Valve, Bypass 1
3938160 Gasket, Oil Pan 1
3939258 Gasket, Cover Plate 1
3939352 Gasket, Oil Suc Connection 1
3939353 Gasket, Rear Cover 1
3969697 Seal, O Ring 1
4025270 Kit, Front Seal Service 1 Includes Installation Tool
4089342 Kit, Crankshaft Seal 1
Page 134
Group No. 17.01 Service Repair Kits Option No. 4025271
Ref Part Number Part Name Req Remarks
No.
SERVICE GASKET SET
OPTION 4025271
UPPER ENGINE SET
STANDARD THICKNESS
Set, Upper Engine Gasket
145530 Seal, O Ring 2
3902425 Washer, Sealing 2 M22
3902466 Seal, Rectangular Ring 1
(3903380) Seal, Banjo Connector 7 6.2mm
3903546 Seal, O Ring 1
3905449 Seal, Rocker Lever Cover 1
3906695 Seal, Rectangular Ring 1
3909397 Seal, O Ring 1
3909886 Seal, Injector 6
3910824 Seal, O Ring 6 9.25 x 1.78
3911941 Gasket, Turbocharger 1
3914310 Gasket, Thermostat Housing 1
3914708 Lockplate 12
3917892 Gasket, Connection 1
3918779 Gasket, Connection 1
3921440 Gasket, Int Manifold Cover 1
3927642 Seal, Valve Stem 12
3932063 Gasket, Exhaust Manifold 6
3936993 Gasket, Int Manifold Cover 1
3937142 Seal, Injector 6
(3937706) Gasket, Oil Drain 1 Replace With 5264569
3938267 Gasket, Cylinder Head 1
3963983 Washer, Sealing 4 12mm
3963988 Washer, Sealing 2 M14
Page 135
NOTES
Page 136
Option Index
Option No. Description Page No.
3800558...............................................Service Repair Kits.......................................................................................................134
4025271...............................................Service Repair Kits.......................................................................................................135
AD9003................................................Accessory Drive Pulley.....................................................................................................2
AH9048................................................Air Intake Heater..............................................................................................................4
AP9534................................................Agency Approval..............................................................................................................6
BP9717................................................Valve Tappets..................................................................................................................8
BP9795................................................Rocker Lever..................................................................................................................10
BP9827................................................Front Gear Cover...........................................................................................................12
BP9896................................................Cylinder Block..........................................................................................................14, 16
BR9002................................................Crankcase Breather.......................................................................................................18
CF9020................................................Freon Compressor.........................................................................................................20
DA9051................................................Vibration Damper...........................................................................................................22
DF9063................................................Front Gear Drive.............................................................................................................24
DL9036................................................Fuel Drain Location........................................................................................................26
EC9002................................................Thermostat.....................................................................................................................28
EE9253................................................Alternator........................................................................................................................30
EH9169................................................Alternator Location.........................................................................................................32
EH97067..............................................Alternator Drive........................................................................................................34, 36
EI9020..................................................Mechanical Tachometer Drive........................................................................................38
FA9117................................................Fan Drive........................................................................................................................40
FA9706................................................Fan Drive........................................................................................................................42
FE9806................................................Air Fuel Control Plumbing..............................................................................................44
FF90218...............................................Fuel Filter.......................................................................................................................46
FF9766.................................................Fuel Filter Plumbing.......................................................................................................48
FH9518................................................Flywheel Housing...........................................................................................................50
FP97617..............................................Base Fuel Pump.............................................................................................................52
FP97838..............................................Fuel Pump Coupling.......................................................................................................54
FS9090................................................Fuel System Accessories...............................................................................................56
FS9142................................................Fuel System Accessories...............................................................................................58
FT9947.................................................Fuel Plumbing................................................................................................................60
FV9176................................................Fuel Shutoff Valve..........................................................................................................62
FW9107...............................................FLYWHEEL....................................................................................................................64
FX9018................................................Latchout Oil Pre Supply..................................................................................................66
LA9006.................................................Lifting Bracket.................................................................................................................68
LC9028................................................Engine Oil Cooler...........................................................................................................70
LG9310................................................Oil Level Gauge..............................................................................................................72
LP9710.................................................Lube Oil Pump................................................................................................................74
OB9008................................................Cylinder Block Cover......................................................................................................76
OP9013................................................Oil Pan............................................................................................................................78
PP1845................................................Performance Parts.................................................................................80, 82, 84, 86, 88
PP97087..............................................Turbocharger............................................................................................................90, 92
PP9833................................................Cylinder Head.................................................................................................................96
SM9706................................................Starter Motor Mounting...................................................................................................98
SR9002................................................Debris Shield................................................................................................................100
ST9330................................................Starting Motor...............................................................................................................102
TB9352................................................Turbocharger Location.................................................................................................104
TB9757................................................Jacket Water Aftercooler......................................................................................106, 108
TB9789................................................Exhaust Manifold Gasket.............................................................................................110
TB9809................................................Exhaust Manifold..........................................................................................................112
TH9008................................................Thermostat Housing.....................................................................................................114
TL9005.................................................Throttle Lever...............................................................................................................116
TP9709................................................Turbocharger Plumbing................................................................................................118
VC9014................................................Valve Cover..................................................................................................................120
WA9703...............................................Aftercooler Plumbing....................................................................................................122
WH9006...............................................Block Vent Plumbing....................................................................................................124
WI9007.................................................Water Inlet Connection.................................................................................................126
WO9004...............................................Water Outlet Connection..............................................................................................128
WP9028...............................................Water Pump.................................................................................................................130
XS9080................................................Exhaust Connection.....................................................................................................132
Page A-1
NOTES
Page 2
Part Index
Part No. Description Page No. Part No. Description Page No.
118227...............Dowel, Ring..........................................70 3755843.............Gasket, Turbocharger....................90, 92
143066...............Plug, Expansion...................................14 3756754.............Seal, Split Ring.....................................92
145530...............Seal, O Ring...............................122, 135 3758848.............Seal, Split Ring.....................................92
156075...............Plug, Expansion.............................14, 96 3759917.............Screw, Hexagon Head Set...................92
3004258.............Plug, Expansion...................................14 3762259.............Ring, Retaining.....................................92
3008464.............Plug, Pipe.............................................96 3800328.............Kit, Cylinder Liner.................................14
3008466.............Plug, Pipe.............................................96 3800974.............Kit, Water Pump.................................130
3008468.............Plug, Pipe.......................................70, 96 3802085.............Valve, Exhaust.....................................96
3008469.............Plug, Pipe.............................................70 3802275.............Valve, Intake........................................96
3027685.............Screw, Hexagon Head Cap..................38 3802278.............Kit, Lube Pump.....................................74
3032693.............Plug, Expansion...................................96 3802429.............Set, Piston Ring...................................80
3035960.............Ring, Retaining.....................................40 3802648.............Injector.................................................86
3037236.............Seal, O Ring.................................92, 118 3802649.............Kit, Turbocharger.................................90
3052061.............Screw, Hexagon Head Cap..................32 3818823.............Stud, Double End Plain........................90
3093730.............Screw, Hex Flange Head Cap............130 3818824.............Nut, Hexagon Flange...........................90
3201562.............Seal, O Ring.........................................70 3826094.............Strainer, Fuel........................................58
3282059.............Clip.......................................................60 3863988.............Washer, Sealing.......................26, 48, 56
3282081.............Screw, Hex Flange Head Cap........34, 36 3897329.............Ball.......................................................46
3282141.............Screw, Banjo Connector......................60 3900227.............Screw, Hexagon Head Cap..................82
3282372.............Stud......................................................54 3900257.............Pin, Dowel............................................14
3282406.............Tee, Street Pipe...................................44 3900589.............Nut, Hexagon Flange.....................44, 54
3284244.............Connector, Female.............................118 3900628.............Screw, Hex Flange Head Cap..............78
3285323.............Pump, Water......................................130 3900630.............Screw, Hex Flange Head Cap......56, 118
3289113.............Belt, V Ribbed................................34, 36 3900631.............Screw, Hex Flange Head Cap..............32
3358252.............Gasket, Gear Housing........................134 3900677.............Screw, Hexagon Head Cap..................74
3401544.............Element, Lub Oil Filter..........................70 3900955.............Plug, Expansion...................................72
3503100.............Bearing, Turbocharger.........................92 3900965.............Plug, Expansion...................................96
3504967.............Washer, Plain.......................................92 3901177.............Collet, Valve...................................96, 96
3519163.............Screw, Drive.........................................92 3901249.............Screw, Hex Flange Head Cap..18, 24, 68
3519302.............Shield, Turbocharger Heat...................92 3901445.............Screw, Hex Flange Head Cap..............54
3519807.............Gasket, Turbocharger....................90, 92 3901617.............Screw, Twelve Point Cap.....................10
3522597.............Pin, Roll................................................92 3901693.............Clamp, Retaining..................................10
3522879.............Shaft and Wheel...................................92 3901717.............Lever, Rocker.......................................10
3527566.............Ring, Retaining.....................................92 3901764.............Ring, Retaining.....................................10
3527619.............Dataplate..............................................92 3901798.............Washer, Sealing.................................134
3528010.............Connection, Adapter............................92 3901846.............Pin, Dowel............................................14
3528104.............Baffle, Oil..............................................92 3901865.............Screw, Hex Flange Head Cap..............78
3528177.............End, Adjusting Link..............................92 3901969.............Plug, Expansion...................................14
3528221.............Ring, Retaining.....................................92 3902089.............Seal, O Ring...............................130, 134
3528414.............Nut, Regular Hexagon Jam..................92 3902112.............Screw, Hex Flange Head Cap......84, 114
3528933.............Seal, O Ring.........................................92 3902116.............Screw, Hex Flange Head Cap..............12
3530556.............Screw, Hexagon Head Set...................92 3902254.............Valve, Exhaust.....................................96
3530923.............Plate, Oil Seal......................................92 3902332.............Key, Plain Woodruff.............................82
3530924.............Slinger, Oil............................................92 3902425.............Washer, Sealing...........................96, 135
3532195.............Spacer, Mounting.................................92 3902460.............Screw, Hex Flange Head Cap......20, 132
3532196.............Spacer, Mounting.................................92 3902466.............Seal, Rectangular Ring..............120, 135
3532217.............Collar, Thrust........................................92 3902468.............Cap, Filler...........................................120
3532631.............Housing, Tur Bearing...........................92 3902588.............Insert, Rocker Lever.............................10
3532632.............Housing, Tur Bearing...........................92 3902662.............Nut, Hexagon Flange.....................20, 54
3533163.............Ring, Retaining.....................................92 3902663.............Screw, Hex Flange Head Cap..............20
3533328.............Bracket, Actuator..................................92 3903112.............Screw, Hex Flange Head Cap..............20
3534291.............Screw, Hexagon Head Set...................92 3903200.............Screw, Hexagon Head Cap..................68
3534309.............Plate, Clamping....................................92 3903293.............Nut, Regular Hexagon Jam..................46
3535243.............Gasket, Adapter...................................92 3903380.............Seal, Banjo Connector.......................135
3535617.............Turbocharger..................................90, 92 3903464.............Screw, Hex Flange Head Cap..............54
3535619.............Turbocharger........................................92 3903475.............Seal, Rectangular Ring........................38
3535811.............Housing, Compressor..........................92 3903546.............Seal, O Ring.......................................135
3539209.............Screw, Hexagon Head Set...................92 3903924.............Pin, Timing...........................................12
3592050.............Nut, Hexagon Flange...........................92 3903990.............Screw, Hex Flange Head Cap..............42
3593678.............Actuator, Turbocharger........................92 3904181.............Plug, Threaded.....................................50
3595651.............Bearing, Tur Thrust..............................92 3904386.............Plug, Threaded.....................................96
3596402.............Nut, Lock..............................................92 3904483.............Pin, Dowel............................................16
3598205.............Housing, Turbine..................................92 3904519.............Brace, Tube..........................................60
3599592.............Impeller, Tur Compressor....................92 3904711.............Brace, Tube..........................................60
3600494.............Clamp, Hose......................................122 3904716.............Insert, Valve.........................................96
3638582.............Draincock...........................................106 3904849.............Ring, Retaining.....................................12
Page B-1
Part Index
Part No. Description Page No. Part No. Description Page No.
3905154.............Disc, Intermediate................................86 3914132.............Adapter, Angle Drive............................38
3905155.............Retainer, Injector Nozzle......................86 3914308.............Gasket, Lub Oil Clr Cover..................134
3905194.............Rod, Push............................................10 3914310.............Gasket, Thermostat Housing.....114, 135
3905216.............Clamp, V Band...................................132 3914708.............Lockplate....................................104, 135
3905308.............Shaft, Tachometer Drive......................38 3914868.............Plate, Cover.........................................24
3905401.............Plug, Expansion.............................14, 76 3914942.............Tube, Air.............................................104
3905449.............Seal, Rocker Lever Cover..........120, 135 3915118.............Spindle, Injector...................................86
3905860.............Screw, Banjo Connector......................48 3915119.............Spring, Compression............................86
3905870.............Support, Rocker Lever.........................10 3915488.............Coupling, Elbow Hose..........................58
3905928.............Nozzle, Piston Cooling.......................134 3915506.............Valve, Intake........................................96
3906081.............Sleeve, Wear........................................16 3915772.............Seal, Rectangular Ring................12, 134
3906100.............Washer, Spring....................................10 3915800.............Seal, Rectangular Ring........................38
3906216.............Nut, Hexagon Flange...........................78 3915872.............Brace, Alternator..................................32
3906412.............Spring, Valve........................................96 3916042.............Gasket, Hydraulic Pump....................134
3906436.............Tube, Water Inlet................................122 3916284.............Seal, O Ring.......................................134
3906439.............Plate, Clamping..................................122 3916361.............Screw, Banjo Connector......................56
3906440.............Bracket, Lifting.....................................68 3917320.............Crankshaft, Engine...............................16
3906619.............Plug, Pipe.......................................14, 70 3917333.............Hub, Tac Drive Coupling......................38
3906695.............Seal, Rectangular Ring................46, 135 3917394.............Connection, Water Transfer...............122
3906715.............Screw, Hex Flange Head Cap............128 3917716.............Brace, Tube..........................................60
3906733.............Screw, Hex Flange Head Cap..............22 3917717.............Brace, Tube..........................................60
3907177.............Seal, Rectangular Ring........................14 3917729.............Screw, Hex Flange Head Cap..............96
3907206.............Washer, Plain.......................................10 3917740.............Brace, Tube..........................................60
3907740.............Clamp, Spring Hose.............................18 3917746.............Isolator, Vibration.................................60
3907741.............Clip.......................................................18 3917747.............Isolator, Vibration.................................60
3907769.............Screw, Hexagon Head Cap..................40 3917749.............Isolator, Vibration.................................60
3907860.............Screw, Hex Flange Head Cap........70, 78 3917779.............Gasket, Gear Cover...........................134
3907861.............Bracket, Front Lifting............................68 3917780.............Gasket, Gear Cover...........................134
3907998.............Screw, Round Head Cap.....................12 3917892.............Gasket, Connection............................135
3908095.............Plate, Cover.........................................50 3917923.............Brace, Exh Out Connection................132
3908110.............Plug, Threaded.......................................4 3918002.............Screw, Banjo Connector......................66
3908402.............Tube, Water Outlet.............................122 3918109.............Screw, Hex Flange Head Cap....106, 108
3908612.............Screw, Drive...........................................6 3918113.............Shield, Dust........................................100
3908763.............Tee, Plain Adapter.............................124 3918174.............Gasket, Oil Cooler Core...............70, 134
3908830.............Insert, Valve.........................................96 3918176.............Hose, Plain...........................................26
3909394.............Draincock...........................................108 3918188.............Washer, Sealing...................................60
3909397.............Seal, O Ring.......................................135 3918190.............Washer, Sealing...................................66
3909557.............Bushing, Reducing Pipe.......................44 3918215.............Adapter, Tac Takeoff Drive..................38
3909669.............Tube, Breather.....................................18 3918240.............Bracket, Freon Compressor.................20
3909886.............Seal, Injector..........................84, 86, 135 3918334.............Head, Lub Oil Filter..............................70
3910248.............Plug, O Ring.........................................50 3918340.............Gasket, Hydraulic Pump....................134
3910260.............Seal, O Ring.........................................50 3918521.............Clamp, Hose......................................126
3910265.............Elbow, Male Adapter............................44 3918537.............Tube, Fuel Supply................................56
3910279.............Clamp, Injector.....................................84 3918562.............Hose, Flexible....................................118
3910509.............Clamp, Hose........................................58 3918616.............Hose, Plain...........................................18
3910686.............Brace, Tube..........................................60 3918776.............Gear, Crankshaft..................................16
3910739.............Bearing, Ball.........................................40 3918777.............Gear, Camshaft....................................82
3910778.............Decal..........................................106, 108 3918779.............Gasket, Connection....................128, 135
3910824.............Seal, O Ring...............................120, 135 3918785.............Brace, Tube..........................................60
3910960.............Washer, Plain.......................................78 3918786.............Isolator, Vibration.................................60
3910994.............Pipe, Exhaust Outlet..........................132 3918986.............Assembly TLA, Crankshaft...................16
3911446.............Screw, Banjo Connector......................48 3919433.............Shaft, Rocker Lever.............................10
3911901.............Valve, Check......................................124 3919434.............Rivet.....................................................10
3911925.............Coupling, Plain Hose..........................124 3919435.............Shaft, Rocker Lever.............................10
3911941.............Gasket, Turbocharger........................135 3919624.............Pulley, Accessory Drive.........................2
3912072.............Screw, Self Tapping Metal.............18, 50 3919677.............Manifold, Oil.........................................10
3912473.............Seal, Rectangular Ring................50, 134 3919683.............Housing, Timing Pin.............................12
3912625.............Coupling, Elbow Hose..........................96 3919687.............Connector, Female.............................118
3912900.............Plug, Expansion...................................96 3919721.............Nozzle, Injector....................................86
3912976.............Retainer, Valve Spring.........................96 3920408.............Ft Seal Ser Kit W/Sleeve......................16
3913366.............Screw, Hex Flange Head Cap..............54 3920447.............Screw, Hex Flange Head Cap........32, 50
3913638.............Screw, Hex Flange Head Cap..............78 3920595.............Manifold, Fuel.......................................60
3913994.............Seal, O Ring.................................12, 134 3920622.............Screw, Hex Flange Head Cap..............54
3913995.............Housing, Timing Pin.............................12 3920692.............Ring, Retaining.....................................80
3914037.............Screw, Banjo Connector......................56 3920706.............Plug, Expansion...................................14
3914095.............Seal, Rectangular Ring......................134 3920762.............Hose, Elbow.......................................126
Page B-2
Part Index
Part No. Description Page No. Part No. Description Page No.
3920773.............Washer, Sealing.................................134 3929803.............Tube, Injector Fuel Supply...................60
3920778.............Bracket, Freon Compressor.................20 3929804.............Tube, Injector Fuel Supply...................60
3920801.............Connector, Female...............................92 3929805.............Tube, Injector Fuel Supply...................60
3920854.............Screw, Captive Washer Cap................60 3929806.............Tube, Injector Fuel Supply...................60
3921415.............Brace, Tube..........................................60 3930252.............Bracket, Solenoid.................................62
3921416.............Brace, Tube..........................................60 3930319.............Washer, Insulating.................................4
3921440.............Gasket, Int Manifold Cover.................135 3930320.............Screw, Hex Flange Head Cap................4
3921719.............Connection, Oil Suction........................78 3930383.............Support, Fuel Pump.............................54
3921927.............Seal, Oil................................................12 3930678.............Tube, Vent..........................................124
3922040.............Head, Cylinder.....................................96 3930825.............Hose, Plain...........................................58
3922072.............Plug, Expansion...................................14 3930827.............Hose, Plain...........................................18
3922639.............Screw, Hex Flange Head Cap............120 3930841.............Support, Fuel Pump.............................54
3923044.............Retainer, Fan Hub................................40 3930903.............Cover, Valve.......................................120
3923261.............Seal, Injector........................................86 3930910.............Plug, Threaded.....................................70
3923478.............Camshaft..............................................82 3930911.............Seal, O Ring.........................................70
3923527.............Clamp, Spring Hose.............................26 3930942.............Filter, Fuel............................................46
3923564.............Guide, Valve Stem...............................96 3931063.............Filter, Fuel............................................46
3924053.............Hose, Flexible......................................66 3931077.............Cover, Lub Oil Cooler...........................70
3924386.............Clamp, T Bolt.....................................104 3931084.............Plug, Threaded.....................................70
3924389.............Washer, Sealing.................................118 3931342.............Dataplate................................................6
3924591.............Connection, Water Outlet...................128 3931380.............Gear, Fuel Pump..................................54
3924725.............Screw, Banjo Connector......................48 3931404.............Tube, Air Fuel Control..........................44
3924726.............Valve, Check........................................60 3931623.............Tappet, Valve.........................................8
3924731.............Aftercooler..................................106, 108 3931928.............Elbow, Male Adapter............................66
3925186.............Screw, Flat Head Cap....................34, 36 3932063.............Gasket, Exhaust Manifold..........110, 135
3925230.............Cover, Gear..........................................12 3932180.............Manifold, Exhaust...............................112
3925402.............Screw, Hex Flange Head Cap..............40 3933359.............Connector, Banjo.................................26
3925570.............Damper, Vibration................................22 3933384.............Cover, Rear..........................................50
3925883.............Screw, Hex Flange Head Cap12, 62, 122 3934046.............Pin, Piston............................................80
3925955.............Adapter, Filter Head.............................46 3934159.............Head, Lub Oil Filter..............................70
3926048.............Seal, O Ring.........................................14 3934278.............Valve, Bypass......................................70
3926273.............Support, Fuel Pump.............................54 3934410.............Valve, Bypass..............................70, 134
3926429.............Lever, Rocker.......................................10 3934864.............Nut, Connecting Rod............................80
3926518.............Housing, Gear......................................12 3934921.............Lever, Rocker.......................................10
3926534.............Housing, Thermostat..........................114 3935113.............Connection, Vent..................................18
3926722.............Seal, Rectangular Ring........................54 3935715.............Camshaft..............................................82
3926776.............Pump, Fuel Injection............................52 3936331.............Seal, Rectangular Ring........................18
3926779.............Injector.................................................84 3936337.............Adapter, Filter Head.............................46
3926787.............Injector...........................................84, 86 3936365.............Valve, Pressure Relief..........................70
3926840.............Cover, Gear..........................................12 3936993.............Gasket, Int Manifold Cover.............4, 135
3926842.............Connection, Tur Oil Drain...................118 3937142.............Seal, Injector......................................135
3926846.............Screw, Hex Flange Head Cap..............12 3937342.............Tube, Fuel Supply................................48
3926855.............Pulley, Fan...........................................40 3937438.............Screw, Rkr Lever Adjusting..................10
3926863.............Screw, Hex Flange Head Cap..............12 3937553.............Tensioner, Belt.....................................34
3926865.............Spacer, Mounting.................................78 3937613.............Clamp, Hose........................................18
3926872.............Bracket, Belt Tensioner..................34, 36 3937706.............Gasket, Oil Drain........................118, 135
3927155.............Support, Camshaft Thrust....................82 3938056.............Hose, Plain...........................................44
3927317.............Coupling, Elbow Hose..........................44 3938160.............Gasket, Oil Pan..................................134
3927335.............Tag, Instruction......................................4 3938267.............Gasket, Cylinder Head.................96, 135
3927611.............Brace, Tube..........................................78 3938655.............Gasket, Acc Drive Cover......................24
3927642.............Seal, Valve Stem....................96, 96, 135 3939258.............Gasket, Cover Plate.....................56, 134
3927692.............Nut, Heavy Hexagon............................10 3939352.............Gasket, Oil Suc Connection.........78, 134
3928031.............Nozzle, Piston Cooling.................14, 134 3939353.............Gasket, Rear Cover.....................50, 134
3928624.............Seal, O Ring.......................................118 3939570.............Screw, Captive Washer Cap................48
3928629.............Connection, Tur Oil Drain...................118 3942895.............Support, Fan........................................40
3928639.............Thermostat...........................................28 3942896.............Support, Fan........................................40
3928870.............Bolt, Connecting Rod...........................80 3944153.............Bearing, Main.......................................16
3928895.............Dipstick.................................................72 3944154.............Bearing, Main.......................................16
3928896.............Tube, Oil Gauge...................................72 3944155.............Bearing, Main.......................................16
3929011.............Gasket, Lub Oil Clr Cover............70, 134 3944156.............Bearing, Main.......................................16
3929161.............Piston, Engine......................................80 3944157.............Bearing, Main.......................................16
3929418.............Support, Alternator...............................32 3944158.............Bearing, Main.......................................16
3929537.............Screw, Hexagon Head Cap................104 3944159.............Bearing, Main.......................................16
3929800.............Tube, Injector Fuel Supply...................60 3944160.............Bearing, Main.......................................16
3929801.............Tube, Injector Fuel Supply...................60 3944161.............Bearing, Main.......................................16
3929802.............Tube, Injector Fuel Supply...................60 3944162.............Bearing, Main.......................................16
Page B-3
Part Index
Part No. Description Page No. Part No. Description Page No.
3944163.............Bearing, Crankshaft Thrust..................16 3978494.............Brace, Fuel Pump................................54
3944164.............Bearing, Crankshaft Thrust..................16 3979349.............Gasket, Gear Housing..........................12
3944165.............Bearing, Crankshaft Thrust..................16 3991043.............Hose, Plain...........................................44
3944166.............Bearing, Crankshaft Thrust..................16 3991085.............Spring, Valve........................................96
3944167.............Bearing, Crankshaft Thrust..................16 3991153.............Head, Cylinder.....................................96
3945329.............Bushing................................................14 3991306.............Screw, Hex Flange Head Cap..............50
3945917.............Kit, PDC...............................................16 3991513.............Tube, Air Fuel Control..........................44
3945918.............Kit, PDC...............................................16 3992092.............Gasket, Connection..............................70
3945919.............Set, Main Bearing.................................16 3999822.............Piston, Engine......................................80
3945920.............Kit, PDC...............................................16 4025270.............Kit, Front Seal Service.......................134
3945921.............Kit, PDC...............................................16 4089342.............Kit, Crankshaft Seal...........................134
3945967.............Plunger, Prs Regulator.........................70 4920051.............Lever, Throttle....................................116
3948071.............Pump, Lubricating Oil...........................74 4931643.............Plug, Pipe.............................................14
3948095.............Liner, Cylinder......................................14 4932229.............Flywheel...............................................64
3950661.............Bearing, Connecting Rod.....................80 4932230.............Flywheel...............................................64
3960043.............Screw, Hex Flange Head Cap..............96 4933317.............Plug, Pipe.............................................56
3963983.............Washer, Sealing...........................56, 135 4933532.............Plug, Pipe.............................................14
3963988.............Washer, Sealing.................................135 4939923.............Decal......................................................6
3963990.............Washer, Sealing...................................48 4940670.............Hose, Plain.........................................122
3965147.............Pulley, Alternator..................................32 4942278.............Seal, Banjo Connector.........................60
3965283.............Motor, Starting....................................102 4942710.............Screw, Captive Washer Cap................64
3966976.............Screw, Hex Flange Head Cap..............70 4944137.............Bushing................................................80
3968466.............Screw, Twelve Point Cap.....................98 4947898.............Rod, Engine Connecting......................80
3968732.............Kit, Cylinder Block................................14 4980085.............Seal, Rectangular Ring........................46
3969697.............Seal, O Ring.......................................134 4988747.............Pump, Fuel Transfer............................56
3969698.............Seal, O Ring.........................................54 4989115.............Head, Fuel Filter...................................46
3970407.............Hose, Plain.........................................104 4989116.............Head, Fuel Filter...................................46
3970655.............Spring, Compression............................70 4992508.............Plug, Threaded.....................................78
3970810.............Screw, Hex Flange Head Cap..............14 4997265.............Screw, Hex Flange Head Cap..............54
3970852.............Rod, Engine Connecting......................80 5259499.............Seal, Oil................................................50
3970955.............Cap, Main Bearing...............................14 5260128.............Alternator..............................................30
3971410.............Block, Cylinder.....................................14 5266555.............Oil Drain Plug/Right Side.....................78
3971411.............Block, Cylinder.....................................14 5266599.............Cover, Rear..........................................50
3973071.............Plug, Threaded.....................................78 5272335.............Hub, Fan..............................................40
3973308.............Housing, Flywheel................................50 5282920.............Clamp, Hose........................................44
3973509.............Gasket, Oil Pan....................................78 62392.................Washer, Plain.......................................38
3974262.............Valve, Check......................................124 70622.................Clip.......................................................18
3974291.............Pan, Oil................................................78 S 1000 A............Elbow, Male Adapter..........................124
3974815.............Core, Cooler.........................................70 S 910 B..............Plug, Pipe...........................................132
3976903.............Gear, Flywheel Ring.............................64 S 923 E..............Draincock.............................................14
3978022.............Tensioner, Belt.....................................36 S 967.................Bushing, Reducing Pipe.......................58
Page B-4
NOTES
Page 5
Cummins Inc.
Box 3005
Columbus, Indiana, U.S.A., 47202
Registered Office
Cummins Ltd.
49 - 51 Gresham Road,
Staines,
Middlesex TW18 2BD,
England
Registration 573951 England
Copyright© 2012
Cummins Inc.