29
29
29-99 CFDS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Auto Flight System (AFS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
29 Hydraulic Power
29-00 General Engine Driven Pumps (EDPs) are located on the accessory gearbox of each en-
gine. They are of the variable displacement type.
Reservoirs
Each hydraulic system has its own reservoir.
It supplies hydraulic fluid to the system pumps, and is pneumatically pressurized.
The green reservoir is located in the main landing gear bay, the yellow reservoir
in the yellow hydraulic compartment and the blue reservoir above the blue ground
service panel.
All the reservoirs are filled from the green ground service panel.
S S
System System System
Accu Accu Accu
MP MP Cargo Doors
Power
Eng. 2
Transfer Elec
Pump
Eng. 1 Unit Pump
RAT M M
Pump
Eng. 2
Eng. 1 M Fire M
Fire Valve Hand
Valve
Pump
Line Routing
Accumulators
The three systems are not hydraulically connected and where possible are kept
An accumulator, in each circuit helps to maintain a constant pressure during nor- apart to keep to a minimum the effect of engine or tire burst, or other damages.
mal operation by covering transient demands. There are no hydraulic pipes in the passenger cabin or flight compartment.
Power Transfer Unit (PTU)
A bidirectional Power Transfer Unit enables the green system to be powered by
the yellow system or vice versa, without fluid transfer.
The PTU is automatically activated when the differential pressure between the
green and yellow system is higher than 500 psi (34 bars). When the engines are
shut down, the PTU allows the green system to be pressurized using the yellow
electric pump. The PTU is inhibited during the first engine start and is automatical-
ly tested at second engine start.
Priority Valves
In the event of low hydraulic pressure, the priority valves maintain the operation of
essential systems by cutting off hydraulic power to heavy load users.
Engine 2 Pump
ENG 2 PUMP pushbutton controls the engine 2 hydraulic pump.
In normal conditions the engine driven pump 2 pressurizes the yellow system.
When the pushbutton is set to OFF, the pump operates in the depressurized
mode.
A B
B
A
A B
B
29-30 Indication
Electrical Supply
Figure 6:
BUS BAR AC DC
AC DC HOT
A/C SYS ESS ESS
ENG 1 DRIVEN PUMP CTL
ENG 2 DRIVEN PUMP CTL
ENG 1 FIRE SHUT OFF VALVE
ENG 2 FIRE SHUT OFF VALVE
Bl e ELEC PUMP
Blue
Yellow ELEC PUMP
Power Transfer Unit
LEAK MEASUREMENT VALVES
RAT
System Description
Main System
Line Routing
Most of the components of the systems are in the three hydraulic compartments.
The Green system components are in the main landing gear compartment. The
Yellow system components are in the hydraulic compartment in the right belly fair-
ing. The Blue system components are in the hydraulic compartment in the left belly
fairing. The two hydraulic compartments (Blue and Yellow) are forward of the main
landing-gear compartment.
There are three ground service panels, one for each main system. The Blue and
Green ground service panels are in the left belly fairing. The Yellow ground service
panel is in the right belly fairing. All of the ground service panels are aft of the main
landing-gear compartment.
All of the ground service panels have self-sealing connectors for hydraulic power
supply on the ground. The ground service panel of the Green system has a hand
pump, filter and selector valve so that any of the reservoirs can be filled from it.
The ground service panel of the Yellow system has a hand pump and selector
valve. They give an alternate method to operate the cargo doors.
The ground service panel of the Blue system has the ram air turbine control panel.
Figure 8: Line Routing of Forward Part Figure 9: Line Routing of Aft Part
Connections
The manifolds have bobbin type connections for some components. The bobbins
are equipped with a square seal on the component side and an o-ring on the man-
ifold side.
Figure 13: Bobbin Type Connection
Pressure Switch It also makes a supply of fluid available in case of any demand.
The pressure switch monitors the Engine Driven Pump outlet pressure for ECAM The accumulator is precharged with nitrogen to 1885 psi (130 bar) at 20°C. It holds
indications. 0.18 liter (0.047 US gal) of usable fluid when it is full.
The threshold of pressure switch is 1740 psi (120 bar).
Sampling Valve
A check valve downstream of the pump stops the fluid flow to the pump if the
A sampling valve is provided on the HP manifold.
system is pressurized by the Power Transfer Unit (PTU).
Pressure Transducer
The pressure transducer provides data for pressure indication on the ECAM and
sends information to ELAC 1 and 2.
HP Filter
The high pressure filter is equipped with a clogging indicator.
The clogging indicator operates when the differential pressure is higher than 87 ±
8.7 psi (6 ± 0.6 bar).
Accumulator
The accumulator acts as a damper for small changes.
Solenoid Valve
The solenoid valve installed in the Power Transfer Unit supply line stops the Pow-
er Transfer Unit operation.
Priority Valve
The priority valve makes sure that all available hydraulic pressure is sent to the
primary flight controls if pressure in the system is reduced. The priority valve clos-
es at 127 bar (1841.9787 psi) to 130 bar (1885.4901 psi) and opens at 135 bar
(1958.0089 psi) to 140 bar (2030.5278 psi). The system priority valve is installed
on the PTU manifold.
Return Manifold
The return manifold comprises:
• one return filter equipped with a clogging indicator.
• one temperature transmitter which consists of one temperature switch and two
temperature transducers.
The bypass device operates when the pressure differential across the filter ele-
ment is more than 4.0 +0.4 - 0.4 bar (58 +6 -6 psi. It allows fluid to go from the inlet
to the outlet without filtration.
Temperature switch and temperature transducers send data to the ECAM for
warnings.
The filter has a filtration rating of 3 microns.
A
A
B
B
Accumulator
The accumulator is of the cylindrical type with an internal bladder. The metal body
has an outer layer of kevlar to make it stronger. The accumulator is precharged
with nitrogen to 130bar (1885psi) at 20°C.
The accumulator has a total volume of 1 l (0.26 US gal) and the gas precharge
pressure is 130 bar (1885 psi). It holds 0.18 l (0.0475 US gal) of useable fluid when
it is full (at 3000 psi (206 bar)). A gas charging valve and a direct reading pressure
gage are installed on the accumulator.
Figure 11: Green Hydr. Syst. Electronical Power Supply and Monitoring
Level Transmitter
The level transmitter permits:
• Direct reading of the hydraulic fluid level.
• Transmission of the level indication to the cockpit.
It includes an arm fitted with a float which drives a gear train on a magnetic cou-
pling. The synchro transmitter shaft supports a pointer to permit direct reading of
the fluid level.
Filling Filter
The mechanical clogging indicator of the HP filling filter has a thermal lock which
inhibits its operation when the fluid temperature decreases to 0°C (32°F).
The thermal lock releases when the fluid temperature increases to 30°C (86°F).
Most of the system components are installed in the blue hydraulic compartment
located in the left hand belly fairing, forward of the main landing gear compart-
ment.
Reservoir
The reservoir is equipped with a direct reading gauge, a quantity indicator and a
low level switch for ECAM indicating and warning.
Normal fill level: 6l (1.58 US gal)
Maximum gaugeable level: 8l (2.11 US gal)
Low level warning: between 2.0 and 2.3l (0.52 and 0.6 US gal).
Reservoir Pressurization
The reservoir is normally pressurized with air to prevent pump cavitation.
The reservoir is pressurized to 50 psi (3.43 bar) and is sealed to hold the pressure
when there is no air supply.
The threshold of the air pressure switch is 22 psi (1.52 bar).
Electric Pump
With the ELEC PUMP pushbutton set to AUTO, the blue electric pump will run, if
one engine is running, or BLUE PUMP OVRD pushbutton is set to ON, or Nose
Landing Gear is not compressed and AC power is available from APU. With the
last condition, at touch down a time delay relay maintains the pump operation for
two minutes after nose landing gear compression.
The pump outlet pressure is 3000 psi (206 bar) at zero flow.
A temperature switch sends a signal to the ECAM if the pump body temperature
exceeds 165°C.
The electric pump cooling and lubricating flow passes through the case drain filter
installed in the return circuit.
Pulsation
Damper
TEMP. TRANSMITTER
Pressure Transducer
The pressure transducer provides data for pressure indication on the ECAM and
sends information to ELAC 1 and 2.
HP Filter
The high pressure filter is equipped with a clogging indicator.
The clogging indicator operates when the differential pressure is higher than 87 ±
8.7 psi (6 ± 0.6 bar).
Accumulator
The accumulator acts as a damper for small changes. It also makes a supply of
fluid available in case of any demand. The accumulator is precharged with nitro-
gen to 1885 psi (130 bar) at 20°C. It holds 0.18l (0 047 USgal) of useable fluid
when it is full.
Pulsation
Damper
Ground Couplings
On ground it is possible to pressurize the blue hydraulic system from a ground
power unit.
Pulsation
Damper
Blue Hydraulic System Components The ground leakage measurement manifolds of the three hydraulic systems are
identical.
Leakage Measurement Manifold The 2-way spool valves are manually opened for ground maintenance tasks only.
The supply of all the consumers other than the slat motor and the CSM/ G goes
through the leakage measurement manifold.
Figure 5: Leakage Measurement Manifold
MANIFOLD
Priority Valve An anti-spill device is also included in the filter in order to prevent any hydraulic
The priority valve ensures sure that all available hydraulic pressure is sent to the fluid flow when the filter element and the bowl are removed.
primary flight controls if the pressure in the system is reduced.
Accumulator
Fluid Sampling Valve The accumulator is of the cylindrical type with an internal bladder.
The sampling valve makes it possible to take samples of fluid for analysis with the The metal body has an outer layer of kevlar to make it stronger.
system at full pressure. The accumulator is precharged with nitrogen to 1885 psi (130 bar) at 20°C.
The end cap provided with a slot is used as a tool to open the valve. The bladder is made of rubber and isolates the nitrogen gas from the hydraulic flu-
id. It holds 1 liter (0,26 US gal) of usable fluid when it is full.
Leakage Solenoid Valve
The leakage solenoid valve controls the flow of the fluid to the leakage measure-
ment system manifold. It is normally open.
During ground operation of the system, the solenoid valve can be operated from
the maintenance panel 50VU in the flight compartment, to isolate the primary flight
users. In this case, the valve is closed to connect the HP outlet port to the return
port and shut the HP inlet port.
Pressure Switches
Two pressure switches send a low pressure signal at 1450 ± 72.5 psi (95 ± 5 bar)
(pressure decreasing) and send a high pressure signal at 1750 psi (120 bar) (pres-
sure increasing). The pressure switch 2151GN sends information to the FWC and
the Flight Control System. The pressure switch 10CE- 1 sends information to the
Flight Control System only.
Pressure Transducer
The pressure transducer measures the system pressure and sends signals to the
ELAC 1/ 2 for Flight Control System and to the SDAC for ECAM display. The trans-
ducer is a sealed unit.
RAT Actuator
The RAT actuator is installed between the aircraft structure and the RAT leg as-
sembly. It is used for RAT extension and retraction. It is extended by spring force
and retracted by hydraulic power. The jack is mechanically locked in both the ex-
tended and retracted positions. RAT extension is controlled by two solenoids lo-
cated at the top of the actuator. A ground retraction module controls the retraction
of the actuator.
Level Transmitter
It gives a visual indication and sends a signal to the SDAC and to the reservoir
quantity indicator on the green ground service panel for fluid content indication.
Return Manifold Figure 13: Return Manifold, Return Filter and Temp. Transmitter
Filter
The LP return filter has a filtration rating of 3 microns.
The bypass device allows fluid to go from the inlet to the outlet without filtration.
Temperature Transmitter
The temperature transmitter connected to the SDAC comprises:
• a temperature switch which operates at 95 ± 2°C (203 ± 4°F)
• two temperature transmitters which measure fluid temperature between - 55°C
(+ 131°F) and 120°C (248°F).
Most of the system components are installed in the yellow hydraulic compartment, Ground Couplings
located in the right hand belly fairing, forward of the main landing gear compart-
On the ground it is possible to pressurize the yellow hydraulic system from a
ment.
ground power unit.
Reservoir
The reservoir is equipped with a direct reading gauge, a quantity indicator and a
low level switch for ECAM indications and warnings.
Normal fill level: 12 l (3.17 US gal).
Maximum gaugeable level: 18 l (4.76 US gal).
Low level warning: 3 ± 0.4 l (0.79 ± 0.1 US gal).
Reservoir Pressurization
The reservoir is normally pressurized with air to prevent cavitation of the pumps.
The reservoir is pressurized to 50 psi (3.43 bar) and is sealed to hold the pressure
when there is no air supply.
The threshold of the air pressure switch is 22 psi (1.52 bar).
Fire Valve
The yellow system fire valve installed in the right hand wing, inboard of the pylon,
is controlled by ENG2 FIRE pushbutton.
When the valve closes it stops the supply of fluid to the Engine Driven Pump.
PTU Manifold
Quick Disconnect
The quick disconnect is used for maintenance operations to prevent Power Trans-
fer Unit operation.
Priority Valve
The priority valve makes sure that all available hydraulic pressure is sent to the
primary flight controls if pressure in the system is reduced.
Solenoid Valve
The solenoid valve, installed in the Power Transfer Unit supply line, stops the
Power Transfer Unit operation.
Return Manifold
The return manifold comprises:
• a return filter equipped with a clogging indicator.
• a temperature switch and two temperature transducers.
The bypass operates when the differential pressure across the filter is more than
29 ± 2.35 psi (2 ± 0.16 bar).
Temperature switch and probes send data to the ECAM for indication and warn-
ings.
A B
B
High Pressure Manifold The pressure switch 3151GN sends information to the FWC, the flight control sys-
tem and the auto flight system.
The HP manifold has ports which connect it to the other parts:
• A system pressure inlet from pumps and ground supply. Accumulator
• Two outlets to the Leak Measurement System Manifold. The accumulator is of the cylindrical type with an internal bladder. The metal body
• One outlet and one inlet to the PTU manifold. has an outer layer of kevlar to make it stronger. The accumulator is precharged
• One connection to the accumulator/cargo doors selector valve/brake manifold. with nitrogen to 130bar (1885psi) at 20°C.
It holds 1liter (0,26 US gal) of usable fluid when it is full. The bladder is made of
HP Filter rubber and isolates the nitrogen gas from the hydraulic fluid. A nitrogen charging
The filter element is of the replaceable type. It cannot be cleaned. valve (shrader type) and a direct reading pressure gage are installed on the accu-
The filter also includes a clogging indicator which has to be reset manually after mulator.flight control system only.
replacement of the filter element.
Yellow Hydraulic System Electric Pump
An anti- spill device is also included in the filter in order to prevent any hydraulic
fluid flow when the filter element and the bowl are removed. The electric pump assembly includes an electrical motor (115 VAC - 400 Hz - 3
phases), a pump inlet impeller a piston type hydraulic pump and a blower.
The HP filter has a filtration rating of 15 microns.
Pressure Switches
The two pressure switches monitor the system pressure, and send a signal at both
low and high pressure.
A
D
C
C
Yellow Hydraulic System Electric Pump Protection detected the Current Transformer sends a signal to the phase unbalance detector
which stops the supply of electrical power to the electric pump. A test pushbutton
A Current Transformer and a Phase Unbalance Detector give protection if there is is provided on the Phase Unbalance Detector to simulate a malfunction. An indi-
a fault in the electric pump motor or in the supply. The Current Transformer com-
cator light comes on to show that both units have operated correctly.
pares the flow of current in each phase of the AC motor supply. If a difference is
Figure 7: Current Transformator-Phase Unbalance Detector
Engine Fire Valve 28 VDC type motor. An indicator, in the valve housing, shows the valve position
(open or shut).
The fire valve, which is of the ball valve type is installed in the RH wing between
the rear spar and the false rear spar inboard of the pylon. The electric motor is a
Figure 9: EDP Fire Shut Off Valve
Reservoir tem. The reservoir is divided into two parts. The lower part is always full. A transfer
tube enables hydraulic fluid exchange with the upper part which constitutes the flu-
The reservoir is made of two moulded light alloy sections welded together. The top
id reserve.
of the reservoir has a manifold for the components of the air pressurization sys-
Figure 10: Yellow Reservoir
Level Transmitter
The level transmitter permits:
• Direct reading of the hydraulic fluid level.
• Transmission of the level indication to the cockpit.
It includes an arm fitted with a float which drives a gear train on a magnetic cou-
pling. The synchro transmitter shaft supports a pointer to permit direct reading of
the fluid level.
Yellow PTU-Manifold
Components at the manifold:
• Priority valve
• Check Valves
• PTU-solenoid valve
PTU-Solenoid Valve
It allows PTU operation in case of a hydraulic pressure malfunction.
Priority Valve
It stops the supply of fluid to non-essential consumers if the system pressure is too
low. (Close at 1885 psi)
A restrictor limits the airflow and reduces the temperature of the high pressure air Pressure Gage
to a satisfactory level.
An air pressure gage is installed on each hydraulic reservoir to indicate the actual
The restrictor also prevents too much bleed air leakage in case of a leak down- pressure. LOW AIR PRESS warning is generated by the pressure switch if the
stream of the restrictor. pressure is less than 22 psi / (37 psia / 1.52 bar).
Reservoir Pressurization Unit Pressure Relief Valve
The reservoir pressurization unit (RPU) controls the pressure of the air supplied to
A pressure relief valve, installed on each reservoir, relieves pressure to the atmos-
the reservoirs.
phere in the event of a system overpressure.
Pressure Reducing Valve The threshold of the pressure relief valve is 77 psi (5.3 bar).
A pressure reducing valve is fitted to the reservoir pressurization unit.
Manual Depressurization Valve
In normal operation, the delivery pressure of engine 1 has priority over the pres-
A manual depressurization valve is fitted on each ground service panel to depres-
sure supply from the pneumatic manifold.
surize each reservoir.
Pressure reducing valve outlet pressure: 50 psi (3.5 bar).
WARNING: When using the manual depressurization valve put on eye protection
Two check valves prevent any reverse flow. and keep away from the outlet of the valve.
The air can be hot and contain particles of dust and/ or hydraulic fluid.
Ground Connector
Pressurized air from a ground supply cart goes directly to the reservoir pressuri-
zation unit through a ground connector.
FILTER WITH
CLOGGING
INDICATOR
COUPLING SOCKET ... CHECK VALVE
MANUAL
VALV
DRAIN
AUTOMATIC E
DRAIN VALVE
Z151
CLOGGING INDICATOR
Coupling Socket
The coupling socket is used to fill the reservoir from a pressurized ground hydrau-
lic supply.
The coupling socket includes a check valve.
Restrictor
A restrictor located between the coupling socket and the reservoir filling selector
valve protects the system against over pressure.
Hand Pump
The hand pump is used to refill the reservoirs if no ground cart is available.
The hand pump lever is on the yellow ground service panel. A specific filling valve
including a filter and a check valve is installed on the hand pump.
The function of the handpump is equal to handpump in the yellow hydraulic sys-
tem.
Reservoir Filling Selector Valve
Filling Filter The reservoir filling selector valve directs the hydraulic fluid from the supply source
The filter of the reservoir filling system is equipped with a clogging indicator. to the reservoir of the selected system. Do not depressurize the hydraulic reservoir
to refill it.
No bypass possibility on this filter.
In the NEUTRAL position, an internal thermal relief valve protects the selector
valve from thermal expansion of the fluid.
Check Valve
The hydraulic fluid is sent to the reservoirs via a check valve and the filter of the
low- pressure return circuit.
The check valves isolate the main hydraulic systems from the reservoir filling sys-
tem when it is not in use.
Hand Pump
Description
The hand pump is installed on the ground service panel of the green hydraulic sys-
tem. It provides the flow of fluid to fill the reservoirs if a ground supply is not avail-
able. The hand pump is the same as the hand pump installed on the ground
service panel of the Yellow system. The hand pump has two suction connections.
One is for use when the pump is installed in the Green system, the other for instal-
lation in the Yellow system.
The hand pump is a two-stage type. It can supply 40 ml per stroke at low pressure
(LP) or 10 ml per stroke at high pressure (HP). The hand pump operates in the LP
mode up to 20 +5 -5 bar (290 +72 -72 psi). At that pressure, a pressure-operated
valve opens and connects the two large chambers. Thus the supply comes only
from the two small chambers. In the HP mode, the hand pump can supply fluid at
206 bar (3000 psi) nominal pressure.
The pump has a HP pressure relief valve which opens at between 234 and 237.5
bar (3400 and 3445 psi) . Also in the pump are eight check valves which control
the flow of fluid between the chambers of the pump.
The hand pump handle is the same one as is used for the Yellow system pump. It
is kept in the ground service panel of the Yellow hydraulic system.
Forward System
The forward system consists of flexible hoses and rigid pipes connected to a col-
lector tank.
The forward collector tank is attached between the frames 40 and 41 in the yellow
hydraulic compartment.
The components which are drained into the forward collector tank located in the
yellow hydraulic compartment are:
• Blue electric pump
• Yellow electric pump
• Slats Power Control Unit (PCU)
• Green hydraulic reservoir
• Yellow hydraulic reservoir
AFT System
The aft system consists of flexible hoses and rigid pipes connected to a collector
tank.
The aft collector tank is attached to the right side of the keel beam in the main hy-
draulic compartment.
The components which are drained into the aft collector located in the main land-
ing gear compartment are:
• Flaps Power Control Unit (PCU)
• Power Transfer Unit (PTU)
• Constant Speed Motor/Generator (CSM/G) AFT SYSTEM
• Blue hydraulic reservoir
General
The return flow of a hydraulic system is equal to the user’s demand flow plus the
permanent internal leakage.
Even with users at neutral, there is a permanent flow. If the permanent flow
is too high the corresponding system operation will be affected.
The flight controls users are permanently supplied through Leak Measurement
Valves. These valves have to be closed during leak hydraulic system test.
Internal leakage (full system check) is measured for each group of users through
manually operated shut- off valves.
Precautions
Before starting the test make sure that all servocontrols are in their neutral position
and that the spoilers are retracted. Do not forget to disconnect the isolation cou-
pling of the PTU to prevent inadvertent pressurization of the green system by the
PTU.
The internal leakage flow rate is indicated by the flow meter.
If the flow rate is too high, a full system check has to be carried out to find out the
faulty group of hydraulic users (RH wing, LH wing, Tail section, Central section).
Component Check
Each type of hydraulic component has a maximum permitted internal leakage lim-
it.
The total leakage of the components within a section must be less than the
permitted maximum for that section. All together, the total leakages of the
sections must not be more than the leakage permitted for the complete sys-
tem.
If the internal leakage is too high, the faulty component must be identified and re-
placed.
High leakage rate causes an increase of component temperature.
If a servocontrol is considered to be faulty, it must be disconnected and the corre-
sponding hydraulic section rechecked.
If the internal leakage rate is now within the limits, the servocontrol is confirmed
as defective.
TANK DRAINAGE
29-20 Auxiliary Hydraulic Power electric pump supplies the Yellow main hydraulic system and, through the PTU,
also supplies the Green main hydraulic system.
On the ground, the electric pump starts automatically (when the aircraft has AC
General power) if the cargo compartment doors are set to open or close. At the same time,
the PTU and the flight control circuits of the Yellow hydraulic system are isolated.
The auxiliary hydraulic power systems are those which supply the aircraft when Thus, there is no danger of movement of the flight controls when the hydraulic sys-
the supply from the main pumps is not available. The auxiliary systems and their tem is pressurized.
related main systems are:
• the Blue auxiliary system (Ram Air Turbine (RAT) (Ref. 29-22-00), which sup-
plies the Blue hydraulic system,
• the power transfer (Ref. 29-23-00), between the Green and the Yellow hydrau-
lic systems,
• the electric pump (Ref. 29-24-00), which supplies the Yellow hydraulic system.
There is also a hand pump (Ref. 52-36-00) which supplies the hydraulic power of
the cargo compartment doors only.
The power transfer system has a Power Transfer Unit (PTU) which transfers hy-
draulic power (in either direction) between the Green and Yellow hydraulic sys-
tems. The connection between the Green and Yellow sides of the PTU is
mechanical. Thus no hydraulic fluid can get from one system into the other. Oper-
ation of the power transfer system is automatic, with the PTU armed all of the time.
The PTU starts to operate when one of the two hydraulic systems has a pressure
approximately 500 psi (34.47 bar) less than the other system.
Operation of the PTU can be stopped (or the PTU can be disarmed) from the flight
compartment if required. The PTU can also be isolated hydraulically for mainte-
nance to make it possible to pressurize only the Green or the Yellow hydraulic sys-
tem.
The RAT supplies the Blue main hydraulic system with hydraulic power. Deploy-
ment of the RAT into the airflow is automatic when there is a total loss of AC power
(when the aircraft speed is greater than 100 kts). The flight or the maintenance
crew can deploy the RAT from the flight compartment. When the RAT deploys au-
tomatically (or by use of the ELEC OVRD switch), the constant speed motor/gen-
erator (CSM/G) also automatically operates. Thus, the aircraft is supplied with
electrical power and the Blue main system is pressurized. Once deployed, hydrau-
lic power is necessary to retract the RAT. It is only possible to retract the RAT
when the aircraft is on the ground.
The electric pump of the Yellow auxiliary hydraulic system can also supply the Yel-
low main hydraulic system with hydraulic power. Operation of the pump is not au-
tomatic, the pump is switched on from the flight compartment. On the ground, the
WARNING
General
The blue auxiliary hydraulic power system supplies hydraulic power from the ram
air turbine (RAT) to the blue main hydraulic power system.
The RAT is installed in the belly fairing on the left side. When necessary, an actu-
ator extends the RAT into the airflow. The actuator extends the RAT into the air-
flow automatically when there is a total AC failure. (AC bus 1 and AC bus 2
deenergized) and aircraft in flight (>100kts)
It is possible to extend the RAT into the airflow at any point in the flight envelope
of the aircraft.
The maintenance crews can also extend the RAT manually from the flight com-
partment.
It is only possible to retract the RAT when the aircraft is on the ground.
703PP
AC BUS 1
28VDC
HOT BUS AC BUS 2
Automatic
Aircraft Speed Deployment
> 100 Kts
CSM/G
AUTO
701PP
28VDC
HOT BUS
Deploy Signal to
Hydr. Override Solenoids
EXTN
SOL 1
28VDC
BAT 2
Elec. Override
CSM/G
MAN
RAT Description
The main components of the blue auxiliary systems are:
• the RAT,
• the leg assembly with its pivot,
• the hydraulic pump,
• the ejection jack,
• the RAT control panel and
• selector switches to extend the RAT from the flight compartment.
All the components are in the left belly fairing.
The RAT control panel (3GE) is part of the blue ground-service panel in the left
rear belly fairing. The control panel (3GE) has the controls witch operate the RAT
retraction.
A pushbutton switch is installed on the hydraulic control Panel 40VU in the Cock-
pit. This switch permits the pilot to manually select the deployment of the RAT.
When it is on stand-by, the RAT stays retracted in its stow compartment. In an
emergency, the RAT is deployed (automatically or manually) to supply hydraulic
power to the blue main hydraulic system.
The turbine is a constant-speed variable-pitch unit with two blades. The mechan-
ical governor and the pitch-change mechanism are installed in the hub. The tur-
bine is attached to the lower end of the leg assembly and operates the gearbox
which drives the hydraulic pump. The hydraulic pump has a stall protection which
makes sure that the power demand from the pump does not exceed the power
available from the turbine.
An index mechanism installed on the front of the leg assembly locks the turbine
hub assembly in the correct position. The turbine hub has markings which allows
easy alignment between the turbine hub and the index mechanism. This then per-
mits the RAT to be stowed.
During the deployment of the RAT, the index mechanism disengages from the tur-
bine hub when the leg is not more than 10 deg. before full extension. The RAT re-
tracts hydraulically with the hydraulic supply from the blue electric pump or from a
ground supply. The retraction of the RAT is operated by the RAT control panel
(3GE). The RAT can retract only if the turbine is in the correct position and the in-
dex mechanism is engaged. If the index mechanism is not engaged, it is neces-
sary to turn the turbine manually until the index mechanism engages. The RAT will
also not retract if the ground test tool is still attached.
The ejection jack is attached to the top end of the leg assembly and the RAT
mounting frame. The ejection jack extends the RAT into the airflow with the forte
of a spring. Therefore no hydraulic power is necessary to extend the RAT. Hydrau-
lic power is required to retract the RAT. You can retract the RAT only when the
aircraft is on the ground.
Two solenoids and one proximity switch are installed on the top of the ejection
jack. The two solenoids release a lock and the RAT extends. The RAT extends
when at least one solenoid is energized. An extend leck keeps the RAT in the ex-
tended position.
A stow proximity switch gives a signal to the ECAM system if the RAT actuator is
extended. Two links attach the RAT compartment doors to the leg assembly and
open the doors when the RAT extends. The two links also keep the RAT doors
closed when the RAT is in its normal stow position. The stowed proximity sensor
sends a signal to the RAT control panel and the indicator light RAT STOWED
comes on when the RAT is locked in its retracted position.
GEAR BOX
COVER PLATE
Retraction Position
In the retracted position, the RAT is kept in the RAT stow compartment with the
doors closed. The leg assembly has two links which are attached to the stow com-
partment doors and keep them closed. The internal lock in the ejection jack locks
the RAT in the retracted position. The index mechanism on the leg assembly locks
the turbine blades so that they can not turn. The turbine blades are at the fine
pitch.
Extension
The extension of the RAT is controlled by the:
• manual Operation of the pushbutton switch OVRD HYD 2805GE on the HYD
section of the overhead Panel 40VU, or
• manual Operation of the pushbutton switch OVRD ELEC 24XE on the over-
head panel 21VU, or
• automatic control in the event of a total failure of the AC busses 1 and 2.
When the RAT receives an automatic or manual command to extend, one of the
two deploy solenoids operates and releases the internal jack. Spring pressure
causes the ejection jack to extend, which extends the RAT into the airflow. The
RAT compartment doors open with the extension of the RAT. When the RAT ex-
tends, the stowed proximity switch operates and sends a Signal to the ECAM Sys-
tem where the legend RAT OUT appears.
The index mechanism disengages automatically when the RAT is 8 degrees from
its fully extended position. As the RAT is caught by the airstream, the actuator op-
erates as a shock absorber which prevents high-shock loads on the RAT and air-
craft structure. When the rod of the actuator is at its maximum extension,
movement of the turbine assembly stops.
RAM Air Turbine A320 To make sure that sufficient inlet pressure for the RAT is available, the air pres-
sure in the blue system reservoir is monitored. A pressure transmitter is installed
In an emergency, the blue auxiliary system supplies hydraulic power to the air- on the air manifold of the reservoir. The pressure transmitter sends information to
craft. The blue auxiliary system can also supply the aircraft with electrical power the SDAC/FWC. If the air pressure during flight decreases to less than 3.1 bar ab-
through the constant speed motor/generator (CSM/G). The System supplies hy- solute (45 psi) a class 2 warning is given when the aircraft lands.
draulic power in less than 5s from the time it gets the electrical command to extend
the RAT. The hydraulic power available from the RAT (with the landing gear re-
tracted) is sufficient to supply the flight controls and the CSM/G (for electrical pow-
er). When the landing gear is extended, the effect of the nosegear on the airflow
reduces the performance of the RAT. Because of that the CSM/G is automatically
switched off when the landing gear is extended. The aircraft gets its supply of elec-
trical power from the batteries. Thus, the RAT has only to supply hydraulic power
for the flight controls. The RAT is available and will operate through all of the flight
envelope, but it will stall if the airspeed is less than 130 knots.
RAT Description
The main components of the blue auxiliary system are:
• the RAT,
• the leg assembly with its pivot,
• the hydraulic pump,
• the RAT actuator,
• the RAT ground retraction module,
• the RAT ground check module (GCM)
• the RAT control Panel,
• selector switches to extend the RAT from the flight compartment.
The RAT control panel and the selector switches are in the left belly fairing. The
RAT control panel is part of the blue ground-service panel.
When the RAT is in its stowed position, the system is monitored for faults. If a fault
is found, the lower display unit (DU) of the ECAM shows the RAT fault warning.
These faults will cause a RAT fault warning:
• the RAT is not in its stowed position (and no manual or automatic selection has
been made to extend it),
• the change-over valve in the ground check module is in the “ground check” po-
sition (there is an unwanted electrical supply to the change-over valve),
• there is hydraulic pressure in the "retract" side of the RAT jack (the jack control
module is in the wrong configuration).
703PP
AC BUS 1
28VDC
HOT BUS AC BUS 2
Automatic
Aircraft Speed Deployment
> 100 Kts
CSM/G
AUTO
701PP
28VDC
HOT BUS
Deploy Signal to
Hydr. Override Solenoids
EXTN
SOL 1
28VDC
BAT 2
Elec. Override
CSM/G
MAN
Operation
Retracted Position
In the retracted position, the RAT is in the RAT compartment with the doors
closed. The leg assembly is connected to the doors and keeps them closed. The
internal lock in the RAT actuator locks the RAT in the retracted position. The index
lock mechanism on the leg locks the turbine blades so that they can not turn. The
turbine blades are at maximum coarse pitch. A calibrated flow of warm oil from the
high-pressure bleed in the GCM is supplied to the leg assembly and the pump.
Extension
When the RAT gets a command to extend (from automtic or manual selection),
one of the two solenoids operates and releases the retract lock. Spring pressure
extends the actuator witch extends the RAT into the airflow. The contacts of the
stow limit switch close and send a signal to the ECAM system. The compartment
doors open automtically as the RAT extends. The index lock mechanism disen-
gages automatically when the RAT is 5 degrees from its fully extended position.
The turbine can then start to turn.
The turbine blades are in coarse pitch immediately after the RAT is extended. As
the turbine starts, fluid flows from the outlet of the high-pressure pump through the
flow-sensitive valve of the GCM to the low-pressure system. Thus the turbine can
get to its operating speed before the full load of the hydraulic pump is applied. The
gerotor purnp supplies servo pressure as the turbine speed increases and the
blade pitch angle decreases. The flow from the RAT pump increases and closes
the flow-sensitive by-pass valve. At the same time a flow-sensitive valve in the leg
assembly operates and stops the warm oil bleed.
The turbine speed increases to its controlled value (5400 rpm) and the RAT pump
supplies the blue main system of the aircraft.
The solenoid operates the pilot valve and connects the high-pressure supply of the Figure 16: Stow (Retract) Logic
aircraft to the retract side of the RAT actuator. The high-pressure fluid operates
the pressure switch of the ground retraction module and the warning light on the
RAT control panel comes on. Thus there is an indication that the RAT retraction
module is not in its flight position.
The high-pressure supply releases the actuator extend lock and retracts the actu-
ator and RAT assembly into the RAT compartment. Return fluid from the actuator
goes directly into the aircraft low-pressure system. When the RAT gets to its fully
retracted position. The actuator retract lock engages and holds the RAT in place.
At the same time the stow limit switch on the actuator operates and stops the sup-
ply to the solenoid of the RAT ground retraction module. The RAT ground retrac-
tion module goes back to its flight position and stops the high-pressure supply to
the jack. The warning light on the RAT control panel goes off.
If the STOW switch is released during retraction, the supply of electrical power to
the solenoid of the RAT ground retraction module stops. The RAT retraction mod-
ule goes to its flight position and the RAT extends because of actuator spring pres-
sure. The RAT will also go back to its extended position if the retract lock does not
engage.
If the turbine is not correctly lined up, and a STOW selection is made, the RAT will
start to retract. When the leg gets to 8.5 degrees from full extension, the turbine
index switch operates. The supply to the solenoid of the RAT ground retraction
module stops and the module goes to its flight position. The RAT then returns to
its extended position.
NOTE: Note: do not operate the RAT deployment solenoids for more
than 60 sec. You can operate them more than once, but you
must then let them cool down for 30 min.
NOTE: Note: make sure that a second person is on the ground near
the RAT to observe the extension of the RAT.
Note: do not operate the RAT deployment solenoids for
more than 60 seconds. You can operate them more than
once. When the operation time (solenoids energized) is max.
60 seconds, you must let solenoids cool for 30 minutes.
CAUTION: make sure that the RAT is retracted completely before you
release the "RAT stow" switch. If the retraction sequence
stops just before the rat enters the bay in the fairing this will
cause damage to RAT actuator.
JOB SET-UP
Make sure that the warning notices are in position.
Make sure that the safety barriers are in position.
Energized the A/C electrical circuits.
Pressurize the blue hydraulic system.
Make sure that this C/B is closed: 49VU.
RAT STOWAGE AND SERVICING (2) Put the A/C back to the serviceable condition:
- depressurize the blue hydraulic system,
RETRACTION PROCEDURE (continued) - de-energized the A/C electrical circuits,
- if you have completed all work in the deploy area to the RAT, remove
CLOSE-UP
the SAFETY DEVICE-RAT.
Close access:
- close the door of the RAT ground control panel,
- close the access doors,
- remove the warning notices,
- remove the safety barriers.
WARNING: PUT THE SAFETY DEVICES AND THE WARNING The ground checkout unit provides a visual indication of the RAT rpm
NOTICES IN POSITION BEFORE YOU START A TASK and the blue system pressure delivered by the RAT during a ground check.
ON OR NEAR:
- THE FLIGHT CONTROLS, RAT GROUND TEST MOTOR PRESENTATION
- THE FLIGHT CONTROL SURFACES,
To test the RAT performance on ground, a ground test motor must be
- THE L/G AND THE RELATED DOORS,
connected to the RAT gearbox. The RAT ground test motor is driven by
- COMPONENTS THAT MOVE.
a hydraulic ground cart.
MAKE SURE THAT THE TRAVEL RANGES OF THE
FLIGHT CONTROL SURFACES ARE CLEAR BEFORE
YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC
SYSTEM.
MAKE SURE THAT THE SAFETY LOCKS ARE IN
POSITION ON THE L/G.
MAKE SURE THAT THE RAM AIR TURBINE (RAT)
TRAVEL RANGE IS CLEAR BEFORE YOU EXTEND
THE RAT.
PLACE SAFETY BARRIERS IN POSITION AND FIT
THE RAT PROTECTIVE EQUIPMENT AS PER AMM
PROCEDURE.
DO NOT STAND IN FRONT OF OR BESIDE THE RAT
PROPELLER ASSEMBLY DURING THE FUNCTIONAL
TEST.
NOTE: Note: do not operate the RAT deployment solenoids for more RAT GROUND TEST MOTOR PRESENTATION
than 60 sec. You can operate them more than once, but you
must then let them cool down for 30 min.
PTU General
The aircraft has a power transfer system to transfer hydraulic power between the
green and yellow systems. This is necessary if one of the engine pumps fails. It
also makes it possible to pressurize the green system from the yellow system for
maintenance (with the yellow system electric pump).
The power transfer system is always armed when the hydraulic systems are pres-
surized. However, the crew can switch it off if necessary.
The connection between the two systems is mechanical. It is impossible for fluid
to get from one system to the other.
When the isolation coupling is disconnected (during ground maintenance opera-
tions only), there is no transfer of power.
PTU Description
When the pressure differential between the green and yellow systems is greater
than or equal to 500 psi (34.5 bar) , the system with the greater pressure transfers
power to the other system. The power is transferred through the Power Transfer
Unit (PTU). The PTU of the green and yellow systems is connected to the green
and yellow system solenoid valves respectively.
When the yellow electric pump starts because of operation of the cargo doors,
movement of the flight controls is prevented. Electrical power is supplied to the two
solenoid valves 1012GL and 3012GL and the solenoid valve of the yellow leakage
measurement system 3150GP. Thus no hydraulic power is supplied to the green
or yellow systems.
Two solenoid valves (one in each system) keep the PTU either armed or off. The
solenoid valve 1012GL of the green system is connected to the green PTU mani-
fold. The solenoid valve 3012GL of the yellow system is connected to the yellow
PTU manifold. The two solenoid valves operate at the same time. The PTU switch
on the overhead panel 40VU controls the solenoid valves.
S S
System System
Accu Accu
MP MP Cargo Doors
Power
Eng. 2
Transfer Elec
Pump
Eng. 1 Unit Pump
M
Pump
Eng. 2
Eng. 1 M Fire M
Fire Valve Valve Hand
Pump
Power Transfer Unit Components It is used to isolate the secondary flight controls from pressure supply in case of
low hydraulic pressure.
Power Transfer Unit (PTU)
Green PTU Manifold
There are three hydraulic connections on both sides of the PTU:
The green high pressure manifold is connected to the PTU through the green PTU
• High Pressure
manifold.
• Low Pressure
• Case drain Solenoid Valve
The high pressure and case drain connections on the PTU are of the standard It is installed in the PTU supply line.
type union. Only the low pressure connections are self-sealing quick release cou- When the solenoid is energized the valve closes.
plings.
When the solenoid valve is de-energized, the spool moves to open the valve.
Table 1: PTU Performance
Priority Valve
Flow Motor Inlet Pump Outlet Pump The green priority valve is installed on the PTU manifold.
Direction Flow Flow Pressure It is used to isolate the secondary flight controls from pressure supply in case of
low hydraulic pressure.
Yellow to 119 l/min (31.44 95 l/min (25.10 206 bar (2987 psi)
Green USgal/min) Usgal/min) between 20 and 80 l/min Brake Selector Valve
(max.) (max.) (5.28 and 21.13 USgal/min) It allows the normal braking system to be pressurized.
It is fitted to the green PTU manifold.
Green to 76 l/min (20.08 55 l/min (14.53 206 bar (2987 psi)
Yellow USgal/min) USgal/min) between 13 and 55 l/min
Isolation Coupling
(max.) (max.)
An isolation coupling is installed in the PTU manifold of the yellow hydraulic sys-
tem.
Yellow PTU Manifold
It is the only way to isolate the PTU for maintenance operations. There is no trans-
The yellow high pressure manifold is connected to the PTU through the yellow fer of power between the two systems (green and yellow) when the isolation cou-
PTU manifold. The yellow PTU manifold also has a connection to the flap system. pling is disconnected.
Solenoid Valve It is a quick-release coupling which seals automatically when it is disconnected. It
also has a ratchet lock to keep it connected.
It is installed in the PTU supply line, this solenoid valve operates at the same time
with the other solenoid valve (1012GL) installed on the green PTU manifold.
When the solenoid is energized the valve closes.
When the solenoid valve is de-energized, the spool moves to open the valve.
Priority Valve
The yellow priority valve is installed on the PTU manifold.
29-99 CFDS
General
The CFDS SYSTEM REPORT/ TEST menu does not include the hydraulic menu
page.
The purpose of this module is to present the access to the LAST LEG REPORT
of the Auto Flight, Flight Controls, Instrument and Landing Gear systems, in case
of failure of certain hydraulic components.
The hydraulic system components monitored by the AFS, the F/CTL, the INST
and the L/G systems are:
• the pressure switches
• the pressure transmitters
• the temperature transmitters
• the quantity indicators.
ELAC 1,2
SEC 1
BSCU
SDAC 1, 2
ELAC 1,2
SEC 2,3
SDAC 1,2
SDAC 1,2
SDAC 1,2
NEXT
PAGE
SDAC 1,2
FAC 2
SDAC 1,2
NEXT
PAGE
SDAC 1,2
BSCU
FAC 1
SDAC 1,2
Instruments
The blue, yellow and green HP manifold pressure transmitters (2065GN-3065GN
1065GN) send a signal to the System Data Acquisition Concentrator (SDACs) for
ECAM display.
The blue, yellow and green temperature transmitters (2381GR-3381GR-1381GR)
send a signal to the SDACs for ECAM display.
The blue, yellow and green hydraulic quantity indicators (2000GQ-3000QR-
1000GQ) send a signal to the SDACs for ECAM display.
The blue air pressure switch (2387GH) sends a signal to the SDACs for
A320 ECAM display (class 2 failure), if the airpressure in the blue reservoir
decreases to less than 45 PSIA.
The pressure switch gives a signal in flight (flight phases 5, 6, 7) which
is then memorized only and displayed after landing.
(flight phases 8, 9, 10).
NEXT
PAGE
NEXT
PAGE
ELAC 1,2
SEC 1
FAC 1
SDAC 1,2
SERVICING - BLEEDING
SERVICING - HIGH PRESSURE (HP), CASE DRAIN, AND LOW PRESSURE (LP) FILTERS
SERVICING - HIGH PRESSURE (HP), CASE DRAIN, AND LOW PRESSURE (LP) FILTERS
SERVICING - ACCUMULATORS
DAILY CHECKS
MEL/DEACTIVATION
ENVIRONMENTAL PRECAUTIONS
PIPE ROUTING
PIPE IDENTIFICATION
COMPONENT IDENTIFICATION
CONNECTIONS
29-
29-00 Hydraulic Power General 5. In which systems are handpumps installed?
Answer:
4. Between which systems can the PTU transfer power? 8. Name all pneumatic sources which can pressurize the hydraulic tanks?
Answer: Answer:
9. Where is the air pressure manifold installed? 29-10 Main Hydraulic System
Answer: 14.Name the differences between the hydraulic systems of A320 / 321?
Answer:
13.Where are the hydraulic tank levels indicated? 17.For what are the sampling valves used?
Answer: Answer:
18.How can the fire shutoff valve be closed? 22.Where is the oil temperature monitored and indicated?
Answer: Answer:
Answer:
25.For what is the electrical pump used? Which users can be pressurized?
Answer:
21.When is the RAT unlocked and extended?
Answer:
26.For what is the handpump used? Which users can be pressurized? 30.What is the normal position of the manually actuated leak measurement
valves?
Answer:
Answer:
34.How can the RAT be stowed? 38.How is the hydraulic tank level indicated on the ECAM?
Answer: Answer:
40.How is a system low pressure warning displayed on the ECAM? Indicate color
and pressure limit.
Answer:
36.When is the PTU automatically switched on on ground.
Answer:
29-30 Indicating
37.How are the hydraulic pumps (EDP and ELEC pumps) monitored?
Answer:
29-99 CFDS
42.Where can you find hydraulic malfunctions in the CFDS?
Answer: