Din en 755-7
Din en 755-7
DIN EN 755-7
                                                                                                                                                                                                                                     D
                                                                                                          ICS 77.150.10                                                                                        Supersedes
                                                                                                                                                                                                               DIN EN 7557:200907
                                                                                                                                                               Translation by DIN-Sprachendienst.
                                                                                                                                           In case of doubt, the German-language original shall be considered authoritative.
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                                                                                                                                                                                                                                     09.16   2577543
                                                                                                      DIN EN 755-7:2016-10
                                                                                                      National foreword
                                                                                                      This document (EN 755-7:2016) has been prepared by Technical Committee CEN/TC 132 “Aluminium and
                                                                                                      aluminium alloys” (Secretariat: AFNOR, France).
                                                                                                      The responsible German body involved in its preparation was DIN-Normenausschuss Nichteisenmetalle (DIN
                                                                                                      Standards Committee Nonferrous Metals), Working Committee NA 066-01-04 AA Strangpresserzeugnisse.
Amendments
                                                                                                      a)   a new Clause 2 “Normative references” has been included and the numbering of the paragraphs
                                                                                                           following has been updated accordingly;
                                                                                                      b) in Subclause 4.2 “Diameter — Round tube”, a correction has been made and paragraphs 2 and 4 have
                                                                                                         been added.
Previous editions
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                                                                                                      EUROPEAN STANDARD                                                           EN 755-7
                                                                                                      NORME EUROPÉENNE
                                                                                                      EUROPÄISCHE NORM                                                            June 2016
English Version
                                                                                                      CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
                                                                                                      European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
                                                                                                      concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
                                                                                                      member.
                                                                                                      This European Standard exists in three official versions (English, French, German). A version in any other language made by
                                                                                                      translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
                                                                                                      Centre has the same status as the official versions.
                                                                                                      CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
                                                                                                      Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
                                                                                                      Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
                                                                                                      United Kingdom.
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                                                                                                      © 2016 CEN     All rights of exploitation in any form and by any means reserved                                Ref. No. EN 755-7:2016 E
                                                                                                                     worldwide for CEN national Members.
                                                                                                      DIN EN 755-7:2016-10
                                                                                                      EN 755-7:2016 (E)
Contents Page
                                                                                                      European foreword....................................................................................................................................................... 3
                                                                                                      1            Scope .................................................................................................................................................................... 4
                                                                                                      2            Normative references .................................................................................................................................... 5
                                                                                                      3            Alloy groups ...................................................................................................................................................... 5
                                                                                                      4            Tolerances on dimensions ........................................................................................................................... 5
                                                                                                      4.1          General ................................................................................................................................................................ 5
                                                                                                      4.2          Diameter - Round tube .................................................................................................................................. 5
                                                                                                      4.3          Width, depth or width across flats - squares, rectangles, hexagons, octagons ......................... 6
                                                                                                      4.4          Wall thickness variation (eccentricity) ................................................................................................... 7
                                                                                                      4.5          Length .................................................................................................................................................................. 8
                                                                                                      4.6          Squareness of cut ends .................................................................................................................................. 9
                                                                                                      5            Tolerances on form ........................................................................................................................................ 9
                                                                                                      5.1          General ................................................................................................................................................................ 9
                                                                                                      5.2          Straightness....................................................................................................................................................... 9
                                                                                                      5.3          Convexity-Concavity .................................................................................................................................... 10
                                                                                                      5.4          Twist ................................................................................................................................................................. 11
                                                                                                      5.5          Angularity ....................................................................................................................................................... 12
                                                                                                      5.6          Corner and fillet radii ................................................................................................................................. 13
                                                                                                      5.7          Depth of dents for round tube ................................................................................................................. 14
                                                                                                      Annex A (informative) Wall thickness variation (eccentricity) ................................................................. 15
                                                                                                      A.1   General ............................................................................................................................................................. 15
                                                                                                      A.2   Specifying round tube sizes and tolerances ....................................................................................... 15
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                                                                                                                                                                                         EN 755-7:2016 (E)
European foreword
                                                                                                      This document (EN 755-7:2016) has been prepared by Technical Committee CEN/TC 132 “Aluminium
                                                                                                      and aluminium alloys”, the secretariat of which is held by AFNOR.
                                                                                                      This European Standard shall be given the status of a national standard, either by publication of an
                                                                                                      identical text or by endorsement, at the latest by December 2016, and conflicting national standards
                                                                                                      shall be withdrawn at the latest by December 2016.
                                                                                                      Attention is drawn to the possibility that some of the elements of this document may be the subject of
                                                                                                      patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent
                                                                                                      rights.
The following technical modifications have been introduced during the revision:
                                                                                                      EN 755 comprises the following parts under the general title Aluminium and aluminium alloys —
                                                                                                      Extruded rod/bar, tube and profiles:
                                                                                                      According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
                                                                                                      following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
                                                                                                      Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
                                                                                                      France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
                                                                                                      Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland,
                                                                                                      Turkey and the United Kingdom.
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                                                                                                      EN 755-7:2016 (E)
                                                                                                      1 Scope
                                                                                                      This European Standard specifies the tolerances on dimensions and form for aluminium and aluminium
                                                                                                      alloy extruded seamless tubes with an outside diameter (OD) from 8 mm to 450 mm (round tube,
                                                                                                      see Figure 1) or with a cross section contained within a circumscribing circle (CD) from 10 mm to
                                                                                                      350 mm (other than round tube, see Figure 2), supplied in straight lengths.
                                                                                                      This European Standard only applies to tube produced by the seamless die/mandrel method of
                                                                                                      extrusion. This standard applies to extruded seamless tube for general engineering applications only.
                                                                                                      The temper designations used in this part are according to EN 515.
                                                                                                      This European Standard does not apply to:
                                                                                                      — extruded tubes produced by porthole/bridge method (EN 755-8),
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                                                                                                      2 Normative references
                                                                                                      The following documents, in whole or in part, are normatively referenced in this document and are
                                                                                                      indispensable for its application. For dated references, only the edition cited applies. For undated
                                                                                                      references, the latest edition of the referenced document (including any amendments) applies.
                                                                                                      EN 755-1:2016, Aluminium and aluminium alloys — Extruded rod/bar, tube and profiles — Part 1:
                                                                                                      Technical conditions for inspection and delivery
                                                                                                      3 Alloy groups
                                                                                                      For the purposes of this European Standard, the alloys are distributed into two groups which
                                                                                                      correspond to varying degrees of difficulty when manufacturing the products.
                                                                                                      The division into group I and group II of the most commonly used general engineering alloys is
                                                                                                      specified in Table 1. Grouping of other alloys is subject to agreement between supplier and purchaser.
4 Tolerances on dimensions
4.1 General
                                                                                                      When outside diameter OD, inside diameter ID, and wall thickness t, (or their equivalent dimensions in
                                                                                                      other than round tube) are all specified, standard tolerances shall apply to any two of these dimensions,
                                                                                                      but not to all three. As a result, the purchaser shall only state two nominal dimensions on any given
                                                                                                      order.
                                                                                                      4.2 Diameter - Round tube
                                                                                                      Mean diameter is defined as the average of two diameter measurements taken at right angles to each
                                                                                                      other at any position along the length.
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                                                                                                      The maximum allowable deviation of diameter at any point from the specified diameter is the maximum
                                                                                                      difference measured at any point along the length of the tube ie it is inclusive of any ovality in the cross
                                                                                                      section.
                                                                                                      The tolerances on diameter are specified in Table 2.
                                                                                                      As detailed in EN 755-1:2016, Clause 4, if the original order does not make clear the nature of the
                                                                                                      diameter tolerances required, the supplier shall interpret them as inclusive of any ovality (i.e. maximum
                                                                                                      allowable deviation at any point from the specified diameter in Table 2). However, the diameter
                                                                                                      tolerances may be expressed as both mean and inclusive of ovality if this is specifically requested by the
                                                                                                      purchaser.
4.3 Width, depth or width across flats - squares, rectangles, hexagons, octagons
The tolerances on width, depth or width across flats are specified in Table 3.
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                                                                                                      The tolerances on wall thickness variation (eccentricity) are specified in Table 4 for round tubes and in
                                                                                                      Table 5 for other than round tubes.
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                                                                                                                              -                          3                                          ±10
                                                                                                                              3                          5                                          ±9
                                                                                                                              5                          -                                          ±8
                                                                                                                   NOTE         Round tube dimensions can be expressed in three different ways i.e. outside diameter
                                                                                                                   (OD) × wall thickness (t), inside diameter (ID) × t (where t is the nominal wall thickness) and OD × ID.
                                                                                                                   Depending of the way of ordering the tube the values in Table 4 should be understood as follows
                                                                                                                   (see Annex A for further explanation):
                                                                                                                   —   for tubes specified as OD x t or ID x t the values are allowable variation at any point;
                                                                                                                   — for tubes specified as OD x ID the above values are allowable variation from the calculated mean
                                                                                                                   wall thickness.
                                                                                                                   a   For OD greater than 150 mm together with and OD/t ratio of more than 10, the
                                                                                                                   tolerance on wall thickness variation shall be subjected to agreement between supplier and
                                                                                                                   purchaser.
4.5 Length
                                                                                                      If fixed lengths are to be supplied, this shall be stated on the order. The maximum allowable tolerances
                                                                                                      on fixed length are specified in Table 6.
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                                                                                                        Outside diameter or
                                                                                                             diameter of                                         Tolerances on fixed length
                                                                                                        circumscribing circle
                                                                                                                   Up to and
                                                                                                         Over                   L ≤ 2 000    2 000 < L ≤ 5 000   5 000 < L ≤ 10 000 10 000 < L ≤ 15 000 15 000 < L ≤ 25 000
                                                                                                                   including
                                                                                                      If no fixed length is specified in the order, seamless tubes may be delivered in random lengths. The
                                                                                                      length range and the tolerances on the random length shall be subject to agreement between supplier
                                                                                                      and purchaser.
                                                                                                      4.6 Squareness of cut ends
                                                                                                      The squareness of cut ends shall be within half of the fixed-length tolerance range specified in Table 6
                                                                                                      for both fixed and random lengths (e.g. for a fixed-length tolerance of +10
                                                                                                                                                                                0 mm, the squareness of cut
                                                                                                      ends shall be within 5 mm).
                                                                                                      5 Tolerances on form
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5.1 General
                                                                                                      Tolerances on form for O and Tx510 tempers shall be subject to agreement between supplier and
                                                                                                      purchaser.
                                                                                                      5.2 Straightness
                                                                                                      Deviations from straightness, hs and ht, shall be measured as shown in Figure 3 with the tube placed on
                                                                                                      a horizontal baseplate so that its mass decreases the deviation.
                                                                                                      The straightness tolerances of round tubes are specified in Table 7 (The straightness tolerance ht
                                                                                                      applies to the whole length, e.g. for a length of 6 m the maximum deviation from straightness ht is the
                                                                                                      value given in the table multiplied by 6 m).
                                                                                                      The straightness tolerance ht of other than round tubes shall not exceed 1,5 mm/m length. Local
                                                                                                      deviations hs from straightness shall not exceed 0,6 mm/300 mm length.
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                                                                                                      Key
                                                                                                      1 base plate
                                                                                                      2 straight edge
                                                                                                      The straightness tolerances for tubes having a wall thickness less than 1,5 % of the specified outside
                                                                                                      diameter shall be subject to agreement between supplier and purchaser.
                                                                                                      5.3 Convexity-Concavity
                                                                                                      The convexity-concavity of other than round tube shall be measured as shown in Figure 4. The
                                                                                                      convexity-concavity tolerances are specified in Table 8.
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                                                                                                      Key
                                                                                                      1 straight edge
                                                                                                      2 base plate
                                                                                                                        30               60               0,40                       0,30
                                                                                                                        60               100              0,60                       0,40
                                                                                                                        100              150              0,90                       0,60
                                                                                                                        150              200               1,2                       0,80
                                                                                                                        200              350               1,8                       1,2
5.4 Twist
                                                                                                      Twist T shall be measured as shown in Figure 5 by placing the tube on a flat base plate, the tube resting
                                                                                                      under its own mass and measuring the maximum distance at any point along the length between the
                                                                                                      bottom surface of the tube and the base plate surface.
                                                                                                      Twist tolerances are specified in Table 9 as a function of the width W and the length L of the tube.
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                                                                                                      Key
                                                                                                      1 base plate
5.5 Angularity
                                                                                                      The deviation from square of square and rectangular tubes shall be measured as shown in Figure 6. The
                                                                                                      maximum allowable deviation from square is specified in Table 10 as a function of tube depth B. In case
                                                                                                      of rectangular tubes, the tolerance on squareness shall apply to the shorter side of the tube.
                                                                                                      The maximum allowable deviation in an angle other than a right angle (hexagonal tubes, octagonal
                                                                                                      tubes) shall be included within the width across flats tolerances, see Table 3.
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                                                                                                      Sharp corners and fillet radii may be slightly rounded unless otherwise indicated on the drawing. The
                                                                                                      maximum allowable radii are specified in Table 11.
                                                                                                      When corner or fillet radius is specified, the maximum allowable deviation from the nominal value is
                                                                                                      specified in Table 12.
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Table 12 — Maximum allowable deviation from specified corner and fillet radii
                                                                                                                   Specified radius
                                                                                                                                       Maximum allowable deviation from nominal value of the radius
                                                                                                                         mm
                                                                                                                         ≤5                                     ±0,5 mm
                                                                                                                         >5                                      ±10 %
                                                                                                      It is recognized in certain applications that the depth of surface dents can be an important factor
                                                                                                      particularly for round tube with large diameter to wall thickness ratios. In such cases, the maximum
                                                                                                      allowable depth of dents shall be subject to agreement between supplier and purchaser.
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                                                                                                                                                      Annex A
                                                                                                                                                   (informative)
                                                                                                      A.1 General
                                                                                                      Wall thickness variation tolerances for round tube can be the source of a lot of confusion. In particular
                                                                                                      as to whether quoted values are based on the nominal or mean wall thickness. This present section is
                                                                                                      included in the standard to provide some guidelines as to when each of these possibilities is more
                                                                                                      appropriate.
                                                                                                      It is evident that round tube dimensions can be expressed in three different ways i.e. outside diameter
                                                                                                      (OD) × wall thickness (t), inside diameter (ID) × t (where t is the nominal wall thickness) and OD × ID.
                                                                                                      Since all three dimensions interact in any given size tube, it is only possible to apply tolerances to any
                                                                                                      two of the parameters depending on which are the most important for the application of the tube in
                                                                                                      question. The choice of the dimensional parameters has a very significant effect on how the wall
                                                                                                      thickness variation is expressed.
                                                                                                      The method of measuring wall thickness t is the same whether the given tube is specified as OD × t,
                                                                                                      ID × t or OD × ID and is shown in Figure A.1. The tube wall thickness is measured around the
                                                                                                      circumference of the tube and the maximum (tmax) and minimum (tmin) values established.
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Figure A.1 — Minimum and maximum values of the tube wall thickness
                                                                                                      For tube that is specified as either OD × t or ID × t, the nominal wall thickness t can be used as the basis
                                                                                                      for calculating and expressing the wall thickness variation tolerance. The tolerance can be expressed as
                                                                                                      the difference (in millimetres) between the maximum and minimum values permissible for the tube i.e.
                                                                                                      at any point, maximum wall thickness variation, deviation or concentricity:
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                                                                                                      Alternatively, the difference can be expressed as a percentage of the nominal wall thickness which is
                                                                                                      normally divided by two to give a plus and minus tolerance. This percentage is normally expressed on
                                                                                                      a ± basis as follows:
                                                                                                           t max − t min
                                                                                                                         × 100 %                                                                           (A.2)
                                                                                                                2t
                                                                                                      In the case of tubes specified as OD × ID, there is no nominal wall thickness available to allow the same
                                                                                                      method of wall thickness variation calculation as that described in A.2.2. As a result, it is necessary to
                                                                                                      use the measured tmax and tmin values to give a wall thickness difference which is then used to calculate a
                                                                                                      percentage of the mean wall thickness.
                                                                                                              t max − t min
                                                                                                                                × 100 %                                                                    (A.3)
                                                                                                           (t max + t min ) / 2
                                                                                                      This value may then be divided by two to give a plus/ minus value for the tolerance.
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Bibliography
[1] EN 515, Aluminium and aluminium alloys — Wrought products — Temper designations
                                                                                                      [2]   EN 755-8, Aluminium and aluminium alloys — Extruded rod/bar, tube and profiles — Part 8:
                                                                                                            Porthole tubes, tolerances on dimensions and form
                                                                                                      [3]   EN 13957, Aluminium and aluminium alloys — Extruded round, coiled tube for general
                                                                                                            applications — Specification
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