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                    Designation: D 5363 – 03
                   Standard Specification for
                   Anaerobic Single-Component Adhesives (AN)1
                   This standard is issued under the fixed designation D 5363; the number immediately following the designation indicates the year of
                   original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
                   superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope                                                                        and Opaque Liquids (and the Calculation of Dynamic
   1.1 This specification covers single-component anaerobic                     Viscosity)
adhesives suitable for locking, sealing, and retaining threaded               D 770 Specification for Isopropyl Alcohol
or cylindrical assemblies. The adhesives are cured to a solid                 D 907 Terminology of Adhesives
state when confined between closely fitting active metal                      D 1084 Test Methods for Viscosity of Adhesives
surfaces.                                                                     D 1193 Specification for Reagent Water
   1.2 This specification is intended to be a means of classify-              D 2693 Specification for Ethylene Glycol
ing anaerobic adhesives. It is not intended for engineering                   D 3951 Practice for Commercial Packaging
design purposes.                                                              D 4562 Test Method for Shear Strength of Adhesives Using
   1.3 This specification is intended to replace Military Speci-                Pin-and-Collar Specimen
fications MIL-S-22473, MIL-S-46163, and MIL-R-46082.                          D 4800 Guide for Classifying and Specifying Adhesives
   1.4 The values stated in SI units are to be regarded as the                D 5648 Test Method for Torque-Tension Relationship of
standard.                                                                       Adhesives Used on Threaded Fasteners (Lubricity)
                                                                              D 5649 Test Method for Torque Strength of Adhesives Used
                                                  iTeh Standards
   1.5 The following safety hazards caveat pertains only to the
test methods portion, Section 7, of this specification. This                    on Threaded Fasteners
standard does not purport to address all of the safety concerns,              D 5657 Test Method for Fluid Tightness Ability of Adhe-
                                             (https://standards.iteh.ai)
if any, associated with its use. It is the responsibility of the user
of this standard to establish appropriate safety and health
                                                                                sives Used on Threaded Fasteners
                                                                              E 122 Practice for Calculating Sample Size to Estimate.
                                                 Document Preview
practices and determine the applicability of regulatory limita-                 With a Specified Tolerable Error, the Average for a
tions prior to use.                                                             Characteristic of a Lot or Process
                                                                              2.2 Military Standards:
2. Referenced Documents                                                       MIL-STD-105 Sampling Procedures and Tables for Inspec-
   2.1 ASTM Standards: 2                                             ASTM D5363-03
                                                                                tion by Attributes4
                                                                              MIL-STD-129 Marking for Shipment and Storage4
   A https://standards.iteh.ai/catalog/standards/sist/c0ab6737-06ac-405b-a509-96b62be8578a/astm-d5363-03
       109/A 109M Specification for Steel, Strip, Carbon, (0.25
      Maximum Percent) Cold-Rolled                                            MIL-STD-810 Environmental Test Methods and Engineer-
   B 36/B 36M Specification for Brass Plate, Sheet, Strip, and                  ing Guides4
      Rolled Bar                                                              MIL-STD-118 Commercial Packaging of Supplies and
   B 209 Specification for Aluminum and Aluminum-Alloy                          Equipment4
      Sheet and Plate                                                         2.3 Federal Standards:
   B 633 Specification for Electrodeposited Coatings of Zinc                  FED-STD-313 Material Safety Data Sheets, Preparation
      on Iron and Steel                                                         and Submission of4
   D 56 Test Method for Flash Point by Tag Closed Tester                      2.4 Federal Specifications:
   D 439 Specification for Automotive Gasoline3                               FF-N-836 Nut: Square, Hexagon, Cap, Slotted, Castle,
   D 445 Test Method for Kinematic Viscosity of Transparent                     Knurled, Welding and Single Ball Seat4
                                                                              PPP-B-636 Box, Shipping, Fiberboard4
                                                                              QQ-P-416 Plating, Cadmium, Electrodeposited4
                                                                              2.5 Military Specifications:
   1
     This specification is under the jurisdiction of ASTM Committee D14 on    MIL-R-46082 Retaining Compounds, Single-Component,
Adhesives and is the direct responsibility of Subcommittee D14.60 on Adhesive
                                                                                Anaerobic4
Material Classification System.
   Current edition approved Dec. 1, 2003. Published January 2004. Originally  MIL-S-22473 Sealing, Locking, Retaining Compounds;
approved in 1993. Last previous edition approved in 1997 as D 5363 – 97.        Single-Component4
   2
     For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
                                                                                                4
the ASTM website.                                                                                 Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,
   3
     Withdrawn.                                                                              Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
                                                                                         1
                                                                    D 5363 – 03
  MIL-S-46163 Sealing, Lubricating, and Wicking Com-                        torque is most often defined as the torque measured at 180°
    pounds: Thread-Locking, Anaerobic, Single-Component4                    rotation of the nut. However, for purposes of this specification,
  MIL-T-5624 Turbine Fuel, Aviation, Grades JP-4 and JP-54                  the definition of prevailing torque as the average of the four
  2.6 U.S. Department of Transportation (DOT):                              torques measured at 90, 180, 270, and 360° rotation of the nut
  Code of Federal Regulations, Parts 100 to 199 , Department                is also acceptable.
    of Transportation Rules and Regulations for the Transpor-
    tation of Explosives and Other Dangerous Articles5                      4. Classification
  2.7 Society of Automotive Engineers:                                        4.1 Anaerobic adhesives are classified into groups in accor-
  SAE J311 Fluid for Passenger Care Type Automatic Trans-                   dance with their performance properties. These groups are
    missions, Information Report6                                           subdivided into classes and grades, as shown in Table AN.
  SAE J429 Mechanical and Material Requirements for Ex-                       NOTE 1—For example, the designation AN 0411 would indicate:
    ternally Threaded Fasteners6                                             AN           =    anaerobic adhesive (from Guide D 4800),
  SAE AMS 2629 Jet Reference Fuel6                                           04 (Group)   =    retaining compound,
                                                                             1 (Class)    =    low strength, and
3. Terminology                                                               1 (Grade)    =    viscosity of 100–500 mPa.
   3.1 Definitions—Some terms in this specification are de-                      5. Requirements
fined in Terminology D 907.                                                         5.1 General Requirements—General requirements are prop-
   3.1.1 active metal surface, n— relative to anaerobic adhe-                    erties that are inherent in every lot of adhesive produced, but
sives, a metal surface that initiates the formation of free                      may be tested in accordance with Table AN at a frequency
radicals within anaerobic adhesives.                                             agreed on by the purchaser and the manufacturer in order to
   3.1.2 anaerobic adhesive, n—an adhesive that is kept in the                   verify specification conformance.
uncured state by oxygen, as in air, and that cures in the absence                   5.1.1 Ultraviolet Fluorescence—The uncured adhesive
of oxygen when exposed to metal ions, especially copper or                       shall fluoresce under ultraviolet illumination when tested in
iron.                                                                            accordance with 7.1.
                                         iTeh Standards
   3.1.3 Newtonian behavior, n—the property of a liquid in                          5.1.2 Color and Workmanship—The color supplied shall be
which its viscosity is constant over a stated range of strain                    the color for the given group, class, and grade, as specified in
rates. (Compare non-Newtonian behavior.)                                         Table AN. The uncured adhesive shall be smooth and homo-
                                    (https://standards.iteh.ai)
   3.1.4 non-Newtonian behavior, n—the property of a liquid
in which its viscosity is not constant over a stated range of
                                                                                 geneous after shaking, free from lumps, caked material, and
                                                                                 particles of foreign matter when examined in accordance with
                                        Document Preview
strain rates. (Compare Newtonian behavior.)
   3.1.5 thixotropy, n—in a liquid, the property of thinning
when subjected to strains greater than the yield strain and of
                                                                                 7.2.
                                                                                    5.1.3 Flash Point— The uncured adhesive shall have a flash
                                                                                 point above 93°C when tested in accordance with 7.3.
rethickening with time upon subsequent rest.                                        5.1.4 Storage Stability—The strength shall conform to the
   3.1.5.1 Discussion—The liquid must exhibit yieldASTM                  to be D5363-03
                                                                                 properties specified for the given class in Table AN. The
      https://standards.iteh.ai/catalog/standards/sist/c0ab6737-06ac-405b-a509-96b62be8578a/astm-d5363-03
thixotropic.     If the liquid is deformed more than the yield strain,           viscosity shall increase no more than 50 % above the upper-
the underlying elastic network is disrupted and its viscosity is                 most limit for the given grade in Table AN when tested in
reduced. The network reestablishes itself in time when at rest.                  accordance with 7.12.
   3.2 Definitions of Terms Specific to This Standard:                              5.1.5 Toxicity—The supplier shall furnish a Material Safety
   3.2.1 breakaway torque—the initial torque required to break                   Data Sheet (MSDS) in accordance with FED-STD-313 so that
the bond, measured at the first movement between the nut and                     the user can evaluate the safety of the material for the proposed
the bolt, when unscrewing an unseated assembly.                                  use.
   3.2.2 prevailing torque, n—the torque measured at 180°                           5.1.6 Solvent Resistance—The average strength of each
rotation of the nut.                                                             adhesive, after solvent immersion testing in accordance with
   3.2.2.1 Discussion—Prevailing torque was originally de-                       7.11, shall meet the requirements specified for the given class
fined in MIL-S-46163 and MIL-S-22473 as the average of the                       in Table AN.
four torques measured at 90, 180, 270, and 360° rotation of the                     5.1.7 Hot Strength— The average strength of each adhesive,
nut. Studies have shown that the torque measured at 180°                         after hot-strength testing in accordance with 7.8, shall meet the
rotation of the nut is statistically equivalent to the average of                requirements specified for the given class in Table AN.
the torque measured at the four 1⁄4 turns. Since measuring the                      5.1.8 Heat Aging—The average strength of each adhesive,
torque at the one angle of rotation is more efficient, prevailing                after heat-aging testing in accordance with 7.9, shall meet the
                                                                                 requirements specified for the given class in Table AN.
   5
                                                                                    5.1.9 Cold Strength— The average strength of each adhe-
     Available from U.S. Government Printing Office Superintendent of Documents,
732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401.
                                                                                 sive, after cold-strength testing in accordance with 7.10, shall
   6
     Available from Society of Automotive Engineers (SAE), 400 Commonwealth      meet the requirements specified for the given class in Table
Dr., Warrendale, PA 15096-0001.                                                  AN.
                                                                        2
                                                                  TABLE AN Basic Properties—Anaerobic Adhesives
                                                                               Group 1 Products
                                                                                         Strength at
                                                                                                                        Solvent
                                                                                           Standard                                  Hot Strength    Heat Aging    Cold Strength     Speed of
                                                                                                                       Resistance
                                                                                         Conditions,      Viscosity                     (5.1.7),       (5.1.8),       (5.1.9),     Cure (5.2.2),
                                                                                                                         (5.1.6),
    Group           Description           Class   Description   Grade   Color (5.1.2)     Prevailing       (5.2.1),                   Prevailing     Prevailing     Prevailing      Prevailing
                                                                                                                       Prevailing
                                                                                            Torque         mPa·s                     Torque, N·m,   Torque, N·m,   Torque, N·m,    Torque, N·m,
                                                                                                                      Torque, N·m,
                                                                                           Strength                                       min            min            min            min
                                                                                                                           min
                                                                                        (5.2.3.1), N·m
     01     Threadlocking and retaining    1                     1         green         17.0–42.4         10–25         17.0           10.2A           8.5A           17.0            8.5
               adhesives; slow curing;                           0
              Newtonian flow
                                                                    iTeh Standards
            properties
                                           2                     1          red           11.3–28.2        10–25          11.3           6.8A           5.6A           11.3            5.6
                                                                 2        orange          11.3–28.2        40–80          11.3           6.8A           5.6A           11.3            5.6
                                                                 ttps://standards.iteh.
                                                                 3
                                                                 4
                                                                            red
                                                                            red
                                                                                          11.3–28.2
                                                                                          11.3–28.2
                                                                                                          100–250
                                                                                                         1000–10000
                                                                                                                          11.3
                                                                                                                          11.3
                                                                                                                                         6.8B
                                                                                                                                         6.8B
                                                                                                                                                        5.6A
                                                                                                                                                        5.6A
                                                                                                                                                                       11.3
                                                                                                                                                                       11.3
                                                                                                                                                                                       5.6
                                                                                                                                                                                       5.6
                                                                                                                                                                                                   D 5363 – 03
                                                                 0
                                                                   Document Preview
3
                                           3                     1         yellow          7.9–19.8       100–200          7.9           4.7B           3.9A            7.9            3.9
                                                                 0
                                           4                     1          blue           4.5–11.3        10–25           4.5           2.7A           2.3A            4.5            2.3
                                                                 2          blue           4.5–11.3       100–250          4.5           2.7B           2.3A            4.5            2.3
                                                                 3          blue  ASTM D5363-03
                                                                                           4.5–11.3      1000–10000        4.5           2.7A           2.3A            4.5            2.3
                                                                 0
                                           5                     1
                                                                  //standards.iteh.ai/catalog/standards/sist/c0ab6
                                                                           purple      2.3–5.6     10–25        2.3                      1.3A           1.1A            2.3            1.1
                                                                 2ac-405b-a509-96b62be8578a/astm-d5363-
                                                                           purple      2.3–5.6    100–250       2.3                      1.3B           1.1A            2.3            1.1
                                                                 0
                                           6                     1         brown           1.1–2.8         10–25           1.1           0.7A           0.6A            1.1            0.6
                                                                 2         brown           1.1–2.8        100–250          1.1           0.7B           0.6A            1.1            0.6
                                                                 3         brown           1.1–2.8       1000–10000        1.1           0.7A           0.6A            1.1            0.6
                                                                 0
                                           7                     1         yellow          0.8–1.5        100–250          0.8           0.4A           0.4A            0.8            0.4
                                                                 0
                                           0        other        0
                                                                           TABLE AN Continued
                                                                          Groups 2 and 3 Products
                                                                           Strength at Standard Conditions, Torque Strength                    Solvent Resistance        Hot Strength (5.1.7),
                                                                                            (5.2.3.1), N·m                         Viscosity    (5.1.6), N·m, min             N·m, minA
                                                                 Color
    Group     Description      Class   Description   Grade                                                                          (5.2.1),
                                                                (5.1.2)            Steel                      Plated                mPa·s              Steel                     Steel
                                                                            Break       Prevail         Break       Prevail                    Break           Prevail   Break        Prevail
     02      Threadlocking      1                     1          red      16.9–39.5    16.9–56.5       5.6–39.5    4.5–56.5       6000–8000     8.4             8.4       8.4          8.4C
               adhesives;                             0
               fast curing;
               Newtonian
            flow properties
                                2                     1          red      16.9–39.5    16.9–56.5       4.5–39.5    4.5–56.5        400–600      8.4             8.4        8.4         8.4A
                                                                iTeh Standards
                                                      0
                                3                     1          blue     11.3–22.6        5.6–17.0    3.4–22.6        2.3–22.6    110–150       5.6             2.8       5.6         2.8C
                                                      0
                                4       wicking       1          blue      2.3–11.3        2.3–11.3    1.1–11.3    1.1–11.3         10–30        1.1             1.1       1.1         1.1C
                                5       wicking
                                                      0
                                                      1      ttps://standards.iteh.
                                                                 blue      2.3–11.3    11.3–22.6       1.7–22.6        1.7–22.6     10–30        1.1             5.6       1.1         5.6C
                                                                                                                                                                                                 D 5363 – 03
                                                      0
                                6       wicking       1
                                                               Document Preview
                                                                green      2.3–16.9    17.0–56.5       1.1–11.3    8.5–56.5         10–30        1.1            8.5        1.1         8.5A
4
                                                      0
                                0        other        0
     03      Threadlocking      1                     1         purple     3.4–11.3        1.1–11.3    1.1–11.3    0.6–11.3       at 2 rpm $     1.7             0.5       1.7         0.5C
               adhesives;                             0                                                                              5000
               fast curing;                                                 ASTM D5363-03                                         at 20 rpm
                thixotropic                                                                                                       800–1600
            flow properties;                                 //standards.iteh.ai/catalog/standards/sist/c0ab6
                lubricating
                                2                     1       ac-405b-a509-96b62be8578a/astm-d5363-
                                                                  blue    7.9–22.6   2.3–22.6  1.1–22.6  0.6–22.6                 at 2 rpm $     3.9             1.1       3.9         1.1B
                                                                                                                                     5000
                                                                                                                                  at 20 rpm
                                                                                                                                  800–1600
                                                      0
                                3                     1          red      11.3–28.2        11.3–33.9   5.6–28.2        5.6–28.2   at 2 rpm $     5.6             5.6       5.6         5.6A
                                                                                                                                      5000
                                                                                                                                   at 20 rpm
                                                                                                                                  1200–2400
                                                      0
                                0        other        0
                                                                   TABLE AN Continued
                                                                  Groups 2 and 3 Products
    Group     Description      Class   Description        Grade         Color              Heat Aging                    Cold Strength            Speed of Cure
                                                                        (5.1.2)             (5.1.8),                        (5.1.9),                 (5.2.2),
                                                                                           N·m, minA                       N·m, min                 N·m, min
                                                                                             Steel                           Steel                     Steel
                                                                                    Break            Prevail      Break              Prevail   Break           Prevail
     02     Threadlocking       1                           1            red         8.4              8.4C         8.4                8.4       8.4             8.4
               adhesives;                                   0
               fast curing;
                                                        iTeh Standards
               Newtonian
            flow properties
                                2                           1            red         8.4                8.4A       8.4                   8.4    8.4               8.4
                                                     ttps://standards.iteh.
                                                            0
                                                                                                              C
                                3                           1            blue        5.6                2.8        5.6                   2.8    5.6               2.8
                                                            0
                                                                                                                                                                         D 5363 – 03
                                4       wicking                                                         1.1C
                                                       Document Preview
                                                            1            blue        1.1                           1.1                   1.1    1.1               1.1
5
                                                            0
                                5       wicking             1            blue        1.1                5.6C       1.1                   5.6    1.1               5.6
                                                            0
                                                                                                          A
                                6       wicking             1           green        1.1                8.5        1.1                   8.5    1.1               8.5
                                                            0
                                0        other              0       ASTM D5363-03
                                                     //standards.iteh.ai/catalog/standards/sist/c0ab6
                                                                                                              C
     03      Threadlocking      1                           1          purple        1.7        0.5                1.7                   0.5    1.7               0.5
               adhesives;                                   0
               fast curing;                           ac-405b-a509-96b62be8578a/astm-d5363-
                thixotropic
            flow properties;
                lubricating
                                2                           1            blue        3.9                1.1B       3.9                   1.1    3.9               1.1
                                                            0
                                3                           1            red         5.6                5.6A       5.6                   5.6    5.6               5.6
                                                            0
                                0        other              0
                                                                                  TABLE AN Continued
                                                                    iTeh Standards
                                                                                    Group 4 Products
                                                                                     Strength at Standard                      Solvent
                                                                                                                                          Hot Strength Heat Aging Cold Strength Speed of Cure
                                                                                  Conditions, Shear Strength    Viscosity    Resistance
    Group        Description       Class   Description   Grade    Color (5.1.2)                                                           (5.1.7), MPa, (5.1.8), MPa, (5.1.9), MPa, (5.2.2), MPa,
                                                                 ttps://standards.iteh.
                                                                                   (5.2.3.2), ASTM D 4562    (5.2.1), mPa·s (5.1.6), MPa,
                                                                                                                                               min           min           min           min
                                                                                           MPa, min                              min
                                                                                                                                               6.9A         10.3A
                                                                                                                                                                                                    D 5363 – 03
        04   retaining adhesives    1                     1          green                    13.8              100–500          10.3                                      13.8
                                                                   Document Preview
                                                          2          green                    13.8              400–800          10.3         10.3A         12.4A          13.8
6
                                                          0
                                    2                     1          green                  24.1              1500–2500        10.3           6.9A         10.3A         17.2
                                                          0
                                    0        other        0
                   otherB,C
    A
        00                          0        other        0
                                                                                ASTM D5363-03
      Test temperature = 150°F.
    B
      Test temperature = 93°C.                                   //standards.iteh.ai/catalog/standards/sist/c0ab6
    C
      Test temperature = 121°C.
                                                                  ac-405b-a509-96b62be8578a/astm-d5363-