Druck Calibration Solutions
Portfolio Review
Ahed Karmoul
Product Specialist - MEAT Region
Copyright 2019 Baker Hughes Company. All rights reserved. The information contained in this document is company confidential and proprietary
property of Baker Hughes and its affiliates. It is to be used only for the benefit of Baker Hughes and may not be distributed, transmitted,
May 4, 2020 reproduced, altered, or used for any purpose without the express written consent of Baker Hughes.
Druck Range of Products
2 Copyright 2019 Baker Hughes Company. All rights reserved.
How do people perform Calibration
Test Tools Portable
Calibrators
Lab Benches
Copyright 2019 Baker Hughes Company. All rights reserved.
3
Portable Calibrators
Test Tools Portable Calibrators & Communicators
Hand Pumps
Portable Pressure Calibrators
Pressure / Temperature Reference Indicators
Loop, Electrical, Temperature,
Multifunction Calibrators / Field Communicators
Frequency, Calibrators
4 Copyright 2019 Baker Hughes Company. All rights reserved.
Workshop Calibrators
Pressure Controllers Calibration Management
Software
Temperature Calibrators
Copyright 2019 Baker Hughes Company. All rights reserved.
5
Our 3 Process Calibration ranges
Elite - state-of-the-art calibration, communication and data integration
on the move
• Modular design
• Multi-function communication & calibration solution
Expert - Our high performance range providing incredible calibration
capability
• High performance
• High accuracy
Essential - The day-to-day test and calibration tools you can rely on
• Easy to use
• Core function for test and calibration
Copyright 2019 Baker Hughes Company. All rights reserved.
6
Hand Pump Top Level Specification
Hydraulic: uses liquid
Pneumatic: uses Air Can generate high pressure
Can generate vacuum Cannot generate vacuum
PV 411A
PV 210 PV 211 PV 212
Two-in-One
Pneumatic Pneumatic Hydraulic
Pneumatic & Hydraulic
-1 to 3 bar -1 to 40 bar 0 to 1000 bar
-1 to 40 bar pneumatic
0 to 700 bar Hydraulic
Copyright 2019 Baker Hughes Company. All rights reserved.
7
Copyright 2019 Baker Hughes Company. All rights reserved.
8
Test Kits
+ =
Copyright 2019 Baker Hughes Company. All rights reserved.
9
DPI 705E
New Pressure & Temperature Indicator
The DPI 705E is a hand-held battery powered digital pressure and temperature
indicator designed to provide a visual pressure or temperature reading which
can be displayed in multiple units.
Total 1 year uncertainty down to 0.05% full scale (FS) over temperature range of
-10 C to +50 C
Hazardous Area (Intrinsically safe) version
Can be used with these optional accessories:
Druck plug and play PM 700E external remote pressure sensors
Druck pneumatic and hydraulic hand pumps PV210, PV211, PV212, PV411A
Druck remote plug and play RTD-PROBE /(Resistance Temperature Detector)
sensor
10 Copyright 2019 Baker Hughes Company. All rights reserved.
Loop Calibrators
Description
• High accuracy loop calibrator
• Measure source mA and measure V
• Continuity check
Key innovations
• 0.01% rdg for 1 year over 17 to 27oC
• 24V loop power supply
• Simple menu-driven interface
• Dual mA and % readout, linear or flow
• Auto Step and Ramp for single handed loop tests
• Span check step between 0% and 100% for zero/span
adjustment Value / benefit
• Valve check drive valves open, 50%, closed
• HART loop resistor • Small compact easy to carry
• High accuracy exceeds all loop and transmitter
Approval accuracies
• Essential personal tool for process technicians
• ATEX and IEC for hazardous area use • Time saving features Step, Span check, Valve check etc
• Auto Step and Ramp allows a single technician to make
end to end loop checks.
Copyright 2019 Baker Hughes Company. All rights reserved.
11
DPI 800 Series Handheld Test Tools
Description
• DPI 802 Pressure Loop Calibrator
• DPI 812 RTD Loop Calibrator
• DPI 822 Thermocouple Loop Calibrator
• DPI 832 Electrical Loop Calibrator
• DPI 842 Frequency Loop Calibrator
• DPI 880 Mutifunction Calibrator
Key innovations
• Rugged, lightweight, weatherproof
• Measure and source Value / benefit
• Simple to use and cost effective test and calibration tools
• All inclusive accuracy for 1 yr
• Combines primary parameter eg Pressure, RTD,
• Large graphic and backlit display
Thermocouple, with mA measurement, 24 V loop power
• Data logging option and switch test
• IDOS pressure modules
• RS 232 interface
Copyright 2019 Baker Hughes Company. All rights reserved.
12
DPI 800 / 802 Pressure Loop Calibrator
Description
• Ranges from 25 mbar to 700 bar
• Accuracy from 0.05% FS
• High precision version from 0.01% FS
• One or two internal ranges
• IDOS plug and play external pressure modules
Markets
• Process plants
• Utilities – Power, Gas, Water
• Service companies
• Industrial
Key innovations
• Size and weight
• Rugged and weatherproof
• All inclusive accuracy for 1 yr, 0 to 50oC
• Large graphic and backlit display Value / benefit
• Data logging option
• IDOS pressure modules • Calibrate a transmitter and print results in 5 minutes
• RS 232 interface • Test a switch and print a report in 5 minutes
• One annual calibration – saves money and less downtime
• One item to carry that solves most pressure applications
Copyright 2019 Baker Hughes Company. All rights reserved.
13
DPI 812 / 822 Temperature Loop Calibrator
Copyright 2019 Baker Hughes Company. All rights reserved.
14
DPI 832 / 842 Electrical Loop Calibrator
Copyright 2019 Baker Hughes Company. All rights reserved.
15
DPI 880 Multifunction Calibrator
Description
• Measure and Source mA, V, mV, Hz, ohms
• Measure and simulate 8 RTDs and 12 thermocouples
• Measure Pressure via plug and play IDOS modules
Markets
• Process plants
• Utilities – Power, Gas, Water
• Service companies
• Industrial
Key innovations
• Size and weight
• Rugged and weatherproof
• All inclusive accuracy for 1 yr
• Large graphic and backlit display Value / benefit
• Data logging option • Calibrate a transmitter and print results in 5 minutes
• IDOS pressure modules • Test a switch and print a report in 5 minutes
• RS 232 interface • One annual calibration – saves money and less downtime
• One item to carry that solves most process/instrument
applications
Copyright 2019 Baker Hughes Company. All rights reserved.
16
IDOS UPM Remote Pressure Sensors
IDOS remote sensors add or extend measuring
capability of any IDOS compatible instrument eg
DPI 800 series, DPI620, PACE
Requires no calibration or setup with host
instrument
No limit to number of remotes used
Choice of standard (0.025% FS) or premier
accuracy (0.01% FS)
Copyright 2019 Baker Hughes Company. All rights reserved.
17
Expert Range
DPI 611 DPI612
Your touch, our technology
Copyright 2019 Baker Hughes Company. All rights reserved.
18
Calibration
Pressure 4 20
20 barg mA
+ + =
PV 211
Pneumatic DPI104 UPS Series
-1 to 40 bar Range: 20 barg DPI 611
Copyright 2019 Baker Hughes Company. All rights reserved.
19
DPI 611
• Generates 0 to 20 bar/300 psi in less than 30 seconds &
Creates 95% vacuum
• Simplified touch screen interface
• Fast, three touch set-up for any application
• Calculates PASS/FAIL errors, documents results and
interfaces with Calibration Software
Copyright 2019 Baker Hughes Company. All rights reserved.
20
DPI 611 Pressure Calibrator
mA Measurement
Light weight, one hand carry! Robust Design
24V Loop Power
Switch Contacts.
Copyright 2019 Baker Hughes Company. All rights reserved.
21
DPI 611 DPI 612
DPI 611 DPI 612
Copyright 2019 Baker Hughes Company. All rights reserved.
22
DPI 612 Family
Base Unit
• Three models available:
95% vacuum to 20bar/300 psi
95% vacuum to 100 bar/1500 psi
0 to 1000 bar/15000 psi
Copyright 2019 Baker Hughes Company. All rights reserved.
23
DPI 612 New Pressure Calibrator!
• Robust and Easy to Use with Interchangeable Pressure Sensors (Modules).
One of these
Base unit pressure modules
Without reference (Different Ranges)
Copyright 2019 Baker Hughes Company. All rights reserved.
24
DPI 612 New Pressure Calibrator!
• How to change the range of the calibrator?
Simply change this
With different module with a different range
You can select your new range
from the 31 ranges in the table
100 bar calibrator
Min Range: 25 mbar
25
Copyright 2019 Baker Hughes Company. All rights reserved.
Max Range: 1000 bar
DPI 612 New Pressure Calibrator!
Robust and Easy to Use with 31 Interchangeable Pressure Sensors
(Modules), with high accuracy!
DPI 612 automatically recognises the module, no set-up or calibration is required!
Copyright 2019 Baker Hughes Company. All rights reserved.
26
DPI 612
For Example: we need a 35 bar calibrator
• Three models available:
- 95% vacuum to 20bar
- 95% vacuum to 100 bar
- 0 to 1000 bar
Which device to select?
95% vacuum to 100 bar
Copyright 2019 Baker Hughes Company. All rights reserved.
27
Overpressure Problem
• External Pressure Relief Valves ,can be installed, and prevents from overpressure
Copyright 2019 Baker Hughes Company. All rights reserved.
28
DPI 612 DPI 620
Copyright 2019 Baker Hughes Company. All rights reserved.
29
DPI 620G Multifunction Calibrator & Process Communicator!
More features added to the calibrator:
1- Pressure Calibrator “Vacuum to 1000 bar”.
2- Full Electrical Calibrator.
2- Temperature Calibrator.
3- Process Communicator: HART, Fieldbus and Profibus.
Copyright 2019 Baker Hughes Company. All rights reserved.
30
DPI 620G Multifunction Calibrator
DPI 620G system is designed to be a modular
system, where you can use the modules of the
system alone or integrate them together to have
more capabilities.
The modularity will give a benefit of:
1- Ease to use: no need to carry heavy instrument all the time.
2- The system is upgradable: You can buy the modules together or buy
one and upgrade in the future >> less cost of ownership.
Copyright 2019 Baker Hughes Company. All rights reserved.
31
DPI 620G Multifunction Calibrator
- Loop Calibrator
- Temperature Calibrator
- Electrical Calibrator
- 28V Loop Source
- HART Communicator
- Foundation Fieldbus Communicator
- Profibus Communicator
Copyright 2019 Baker Hughes Company. All rights reserved.
32
What is Special in DPI 620Genii?
• Very light weight, only 575 g including battery,
• 4 instruments (Calibrator, Communicator, Power Supply, HART Resistor.
• Touch Screen with Swipe Technology.
• HART Communicator, includes HART Resistor, and Power Supply, all in two-wire connection.
• Reliable:
• 28V Power Supply from Lithium Battery: Power High Impedance Instruments.
• HART Communicator, can be updated by user on site!
• Low Cost of Ownership:
• 4 instruments in the price in one!
• Can be upgraded to include pressure calibration capability
“Everything you wished for in a Portable Calibrator and Communicator!”
Copyright 2019 Baker Hughes Company. All rights reserved.
33
Pressure Stations
Designed for stand-alone or
integrated operation.
PV621G 20 bar pneumatic
PV 621 PV 622 PV 623
PV622G 100 bar pneumatic
PV623G 1000 bar hydraulic
Very easy to use. No more
struggling with hand pumps!
Copyright 2019 Baker Hughes Company. All rights reserved.
34
Use
pressure
station as
pump!
Copyright 2019 Baker Hughes Company. All rights reserved.
35
DPI 620 Calibration & Communication System
+ + =
DPI 620G Pressure Station Complete pressure
One of these
Calibrator Calibrator with HART, FF
pressure modules
& Communicator and Profibus
(Different Ranges)
Communicator!
Copyright 2019 Baker Hughes Company. All rights reserved.
36
Module Carrier
MC620G module carrier securely
attaches to the DPI620G + +
Carrier holds up to two PM620
modules which can be changed as
and when required
System is rated for use to 400 bar gas
pressure and 1000 bar hydraulic
pressure =
Both pressure ports are fitted with
Complete 2-channel
safety valves which close when the pressure Indicator with
module is removed
HART, FF and Profibus
The interchangeable pressure fittings
provide different size connection and Communicator!
can be replaced if damaged. They
rotated freely to prevent over
tightening
Copyright 2019 Baker Hughes Company. All rights reserved.
37
Pressure accessories
• Dirt moisture traps
• Pressure release valves
• Pneumatic hose kits
• Hydraulic hose kits
• BSP, NPT and Metric adaptor sets
• Comparator adaptor
• Module port blanking plug
• DPI 104 gauge adaptor
• Carrying and transit cases
Copyright 2019 Baker Hughes Company. All rights reserved.
38
DPI 620 Genii IS
Available for Hazardous Areas!
Druck DPI 620 Genii IS
The Druck DPI620 Genii IS is an Intrinsically Safe
version of the DPI620 Genii Multifunction
Calibrator and Field Communicator
• ATEX and IECEx approvals for use in
hazardous zones 1 and 2 where potentially
explosive gas/air mixtures can occur.
Copyright 2019 Baker Hughes Company. All rights reserved.
39
DPI 620 Genii IS
Major update to DPI620-IS based on VOC
(Voice of Customer)
• Genii interface and touch screen technology with improved daylight
readability of display
• Operating temperature increased from -10 to 40oC
to -10 to 50 oC.
• Improved battery management
• Fully featured HART communicator
• Foundation Fieldbus and Profibus options
• Backwards compatible with IS pressure bases, modules and module
carrier
Copyright 2019 Baker Hughes Company. All rights reserved.
40
DPI 620 Genii IS
Improved Battery Management
• Easy to detach battery pack – no tools required
• Approved for “hot” swopping in hazardous
areas
• Spare battery packs can be carried in hazardous
areas
• Batteries are charged independently in a safe
area via charging station – Genii can remain in
active service
• LED charge indicator shows battery condition
without the need to connect / turn ON Genii
Copyright 2019 Baker Hughes Company. All rights reserved.
41
DPI 620 Genii IS
Backwards compatible with the DPI 620 IS pressure system
• PM620-IS high accuracy pressure modules with 31 ranges
from 25 mbar / 10 inH20 trough to 1000 bar / 15000 psi
• PV62X-IS pressure generating stations:
• PV621-IS vacuum to 20 bar / 300 psi (pneumatic)
• PV622-IS vacuum to 100 bar / 1500 psi (pneumatic)
• PV623-IS 0 to 1000 bar / 15000 psi (hydraulic)
• MC620-IS pressure module carrier
Copyright 2019 Baker Hughes Company. All rights reserved.
42
How to Use Druck Portable Calibrators
Watch the Video Playslist Here
https://www.youtube.com/playlist?list=PLJVoK
P7vtHfu-7xlUyx5fDCDJKMqph9j1
Copyright 2019 Baker Hughes Company. All rights reserved.
43
Copyright 2019 Baker Hughes Company. All rights reserved.
44
Dry Block and Liquid Bath Temperature Calibrators
Copyright 2019 Baker Hughes Company. All rights reserved.
45
Why do we offer Temperature Calibrators?
pressure parameters, but cannot generate a
reference temperature
Dry block and liquid bath calibrators generate
real heat to stimulate temperature sensors. The
temperature generated has a known accuracy
and can therefore be used as a reference to test
and calibrate other temperature devices
Copyright 2019 Baker Hughes Company. All rights reserved.
46
Dry Block Temperature Calibrators
Dry TC165 Dry block temperature calibrator -35oC to 165oC
DryTC650 Dry block temperature calibrator ambient to 650oC
• Temperature range from -35°C to 650°C
• Accuracy from 0.2°C
• Stability 0.05°C
• Rapid heating and cooling
• Light weight and robust for field use
• Choice of interchangeable well inserts
• Easy to set-up and use
DryTC 650 DryTC 165
Copyright 2019 Baker Hughes Company. All rights reserved.
47
Liquid Bath Temperature Calibrators
LiquidTC165 Liquid bath temperature calibrator -35oC to 165oC
LiquidTC255 Liquid bath temperature calibrator ambient to 255oC
• Temperature range from -35°C to 255°C
• Accuracy from 0.1°C
• Stability 0.05°C
• Large bath for irregular and multiple devices
• Multi-purpose – liquid bath, black body
source, dry block
• Interchangeable bath – simplifies fluid
changes
• Light weight and robust for field use
• Leak-proof bath cover for transportation
LiquidTC 165
LiquidTC 255
Copyright 2019 Baker Hughes Company. All rights reserved.
48
Sleeves and inserts
Dry inserts
DryTC 28 mm x 150 mm
LiquidTC 60 mm x 163 mm
Interchangeable liquid bath
0.32 lt insert (0.45 lt without)
Infrared insert adaptor for Liquid
baths
Copyright 2019 Baker Hughes Company. All rights reserved.
49
PACE Series of Pressure Controllers & Indicators
Copyright 2019 Baker Hughes Company. All rights reserved.
50
PACE Pressure Controllers
51 Copyright 2019 Baker Hughes Company. All rights reserved.
PACE Pressure Controller
What is the Pressure Controller
• The pressure controller is a device that controls
the supplied pressure to the desired pressure
within the range very precisely and stably.
• Using the controller, you can achieve very small
steps of pressure in a matter of seconds.
Accuracy from: 0.0016%Rdg + 0.0033% FS Control stability: 0.001% of absolute range FS
For Example, if we use a 2 bar module to For the same module (2 bar), the control
control 20 mbar of pressure, then the stability will be 2 Pa (the final pressure will
accuracy would be 0.00006632 bar = 6.63 Pa! vary in +/- 2 Pa.
52 Copyright 2019 Baker Hughes Company. All rights reserved.
PACE Pressure Controller
• The system consists of the chassis and the control module.
• We have two models, one model can accept only one control module, while the second
one can accept up to two control modules
53 Copyright 2019 Baker Hughes Company. All rights reserved.
Fast Pressure control on PACE controller
Watch the Video Here
https://youtu.be/wvc9X5pPYuk
54 Copyright 2019 Baker Hughes Company. All rights reserved.
Very Low Pressure Calibration
Watch the Video Here
https://youtu.be/osd1LLF9ZVQ
Very low pressure calibration (1 Pa)
with PACE controller
55 Copyright 2019 Baker Hughes Company. All rights reserved.
Test Benches
56 Copyright 2019 Baker Hughes Company. All rights reserved.
Test Benches
- We are offering test benches to fit any requirement in terms of
ranges.
- No standard solution is offered. We are making customized solution
which will meet the different needs for different ranges, and
different lab dimensions.
- Our calibration software will provide the true solution for making
fully automatic calibration, along with calibration reports generation.
57 Copyright 2019 Baker Hughes Company. All rights reserved.
Test Benches
58 Copyright 2019 Baker Hughes Company. All rights reserved.
4Sight2 Calibration Software
What is 4Sight?
• 4SightTM
Calibration.
Asset Management Calibration Management Scalable
Distributed Plant Management Automatic Work Scheduling Multi User
Asset Tracking Integrated with Calibrators Flexible
Scheduling Generate Calibration Certificates Enterprise level to Local
Copyright 2019 Baker Hughes Company. All rights reserved.
59
60 Copyright 2019 Baker Hughes Company. All rights reserved.
Fully Automated Calibration
• Watch the Video Here
Fully Automatic Calibrating pressure transmitter with PACE
& Genii using 4Sight2 Software:
https://drive.google.com/file/d/1AHB8KMeAHLp5MnAfNs9
bxIAdOSPrH4oA/view?usp=sharing
61 Copyright 2019 Baker Hughes Company. All rights reserved.
Fully Automated Calibration
• Watch the Video Here
Automatic Calibration of Temperature Transmitter
https://drive.google.com/file/d/13-
JfvWOqqXP5j0jfxA1esQUs3Kw47Tqo/view?usp=sharing
62 Copyright 2019 Baker Hughes Company. All rights reserved.
What is 4Sight2 Software?
• 4SightTM
Calibration.
Asset Management Calibration Management Scalable
Distributed Plant Management Automatic Work Scheduling Multi User
Asset Tracking Integrated with Calibrators Flexible
Scheduling Generate Calibration Certificates Enterprise level to Local
4Sight2:
- Ensures data integrity
- Improves information flow, automates processes
- provides a calibration management tool for quickly
analyzing data enabling continuous improvement
search and find options.
Copyright 2019 Baker Hughes Company. All rights reserved.
63
4Sight2 Calibration
Software can improve
your calibration process
efficiency up to 50%
Ahed Karmoul
64 Copyright 2019 Baker Hughes Company. All rights reserved.