Instruction Book Part 2 of 2
Instruction Book Part 2 of 2
Part 2 of 2
M-3425A
Generator Protection
PROTECTION
Generator Protection
M-3425A
Integrated Protection System® for Generators of All Sizes
Unit shown with optional M-3925A Target Module and M-3931 HMI (Human-Machine Interface) Module.
–2–
M-3425A Generator Protection Relay
PROTECTIVE FUNCTIONS
Device Setpoint
Number Function Ranges Increment Accuracy†
Phase Distance (three-zone mho characteristic)
Circle Diameter #1,#2,#3 0.1 to 100.0 Ω 0.1 Ω 0.1 Ω or 5%
(0.5 to 500.0 Ω) ( 0.5 Ω or 5%)
Offset #1,#2,#3 –100.0 to 100.0 Ω 0.1 Ω 0.1 Ω or 5%
21 (–500.0 to 500.0 Ω) ( 0.5 Ω or 5%)
Impedance Angle #1,#2,#3 0° to 90° 1° 1°
Load Encroachment Blinder #1,#2,#3
Angle 1° to 90° 1° 1°
R Reach 0.1 to 100 Ω
Time Delay #1,#2,#3 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Out-of-Step Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Overcurrent Supervision 0.1 to 20 A 0.1 A 0.1 A or 2%
(0.02 to 4 A) 0.01 A 0.02 A or 2%
When out-of-step blocking on Zone 1 or Zone 2 is enabled, Zone 3 will not trip and it will be used to detect the
out-of-step condition for blocking Function 21 #1 and/or 21 #2.
Volts / Hz
Definite Time
Pickup #1, #2 100 to 200% 1% 1%
Time Delay #1, #2 30 to 8160 Cycles 1 Cycle 25 Cycles
24
Inverse Time
Pickup 100 to 200% 1% 1%
Characteristic Curves Inverse Time #1–#4 — —
Time Dial: Curve #1 1 to 100 1
Time Dial: Curves #2–#4 0.0 to 9.0 0.1
Reset Rate 1 to 999 Sec. 1 Sec. .02 Sec. or 1%
(from threshold of trip)
The percent pickup is based on nominal VT secondary voltage and nominal system frequency settings. The
pickup accuracy stated is only applicable from 10 to 80 Hz, 0 to 180 V, 100 to 150% V/Hz and a nominal voltage
setting of 120 V.
Phase Undervoltage
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–3–
M-3425A Generator Protection Relay
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–4–
M-3425A Generator Protection Relay
50 Pickup
BF-Ph
50 Phase Current 0.10 to 10.00 A 0.01 A 0.1 A or 2%
BF 50
(0.02 to 2.00 A) ( 0.02 A or 2%)
BF-N
Neutral Current 0.10 to 10.00 A 0.01 A 0.1 A or 2%
(0.02 to 2.00 A) ( 0.02 A or 2%)
Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
50BF can be initiated from designated M-3425A output contacts or programmable control/status inputs.
Definite Time Overcurrent
–5–
M-3425A Generator Protection Relay
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–6–
M-3425A Generator Protection Relay
Phase Overvoltage
Multi-purpose input that may be used for turn-to-turn stator ground protection, bus ground protection, or as an
extra Phase-Phase, or Phase-Ground voltage input.
VT Fuse-Loss Detection
A VT fuse-loss condition is detected by using the positive and negative sequence components
60 of the voltages and currents. VT fuse-loss output can be initiated from internally generated
FL logic, and/or from input contacts.
Alarm Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Three Phase VT
Fuse Loss Detection Enable/Disable
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–7–
M-3425A Generator Protection Relay
Definite Time*
Pickup 0.5 to 240.0 A 0.1 A 0.1 A or 3%
(0.1 to 48.0 A) ( 0.02 A or 3%)
Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or 1%
67N Inverse Time*
Pickup 0.25 to 12.00 A 0.01 A 0.1 A or 3%
(0.05 to 2.40 A) ( 0.02 A or 3%)
Characteristic Curve Definite Time/Inverse/Very Inverse/Extremely Inverse/IEC Curves
Moderately Inverse/Very Inverse/Extremely Inverse/IEEE Curves
Time Dial 0.5 to 11.0 0.1 3 Cycles or 5%
0.05 to 1.10 (IEC Curves) 0.01
0.5 to 11 (IEEE curves) 0.01
Directional Element
Max Sensitivity Angle (MSA) 0 to 359° 1°
Polarizing Quantity 3Vo (calculated), VN or VX
*Directional control for 67NDT or 67NIT may be disabled.
VX polarization cannot be used if 25 function is enabled.
3Vo polarization can only be used with line-ground VT configuration.
Operating current for 67N can be selected as 3Io (calculated) or IN (Residual CT).
If 87GD is enabled, 67N with IN (Residual CT) operating current will not be available.
Out of Step (mho characteristic)
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–8–
M-3425A Generator Protection Relay
Frequency Accumulation
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–9–
M-3425A Generator Protection Relay
IPSlogicTM
IPSlogic uses element pickups, element trip commands, control/status input state changes,
IPS output contact close signals to develop 6 programmable logic schemes.
The AUX input is provided for monitoring the integrity of the trip circuit. This input can be used for nominal trip
coil voltages of 24 V dc, 48 V dc, 125 V dc and 250 V dc.
Nominal Settings
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–10–
M-3425A Generator Protection Relay
Sync Check
25D
Dead Check
Dead Voltage Limit 0 to 60 V 1V 0.5 V or ±0.5%
Dead Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or 1%
25S
Sync Check
Phase Angle Window 0° to 90° 1° 1°
25 Upper Voltage Limit 60 to 140 V 1V 0.5 V or ±0.5%
Lower Voltage Limit 40 to 120 V 1V 0.5 V or ±0.5%
Delta Voltage Limit 1.0 to 50.0 V 0.1 V 0.5 V or ±0.5%
Delta Frequency Limit 0.001 to 0.500 Hz 0.001 Hz 0.0007 Hz or ±5%
Sync Check Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or ±1%
Various combinations of input supervised hot/dead closing schemes may be selected. The 25 function cannot be
enabled if the 59D function with VX or 67N function with VX is enabled.
Field Ground Protection
59D and 27TN function should be disabled when the 64S function is enabled. 59N may be applied when this
function is enabled.
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–11–
M-3425A Generator Protection Relay
Description
The M-3425A Generator Protection Relay is suitable for all generator ratings and prime movers. Typical
connection diagrams are illustrated in Figure 4, M-3425A One-Line Functional Diagram (configured for phase
differential), and Figure 5, One-Line Functional Diagram (configured for split-phase differential).
Configuration Options
The M-3425A Generator Protection Relay is available in either a Base or Comprehensive package of
protective functions. This provides the user with flexibility in selecting a protective system to best suit the
application. Additional Optional Protective Functions may be added at the time of purchase at per-function
pricing.
The Human-Machine Interface (HMI) Module, Target Module, or redundant power supply can be selected at
time of purchase.
When the Field Ground (64F) Premium Protective Function is purchased, an external coupler module
(M-3921) is provided for isolation from the dc field voltages.
When 100% Stator Ground (64S) protection using low-frequency injection is purchased, an external band
pass filter and frequency generator is provided.
Metering
The relay provides metering of voltages (phase, neutral and sequence quantities), currents (phase, neutral
and sequence quantities), real power, reactive power, power factor and impedance measurements.
Metering accuracies are:
Voltage: 0.5 V or 0.5%, whichever is greater
0.8 V or 0.75%, whichever is greater (when both RMS and Line-Ground to Line-Line are
selected)
Current: 5 A rating, 0.1 A or 3%, whichever is greater
1 A rating, 0.02 A or 3%, whichever is greater
Power: 0.01 PU or 2% of VA applied, whichever is greater
Frequency: 0.02 Hz (from 57 to 63 Hz for 60 Hz models; from 47 to 53 Hz for 50 Hz models)
0.1 Hz beyond 63 Hz for 60 Hz models, and beyond 53 Hz for 50 Hz models
Volts/Hz: 1%
Oscillographic Recorder
The oscillographic recorder provides comprehensive data recording of all monitored waveforms, storing up to
416 cycles of data. The total record length is user-configurable from 1 to 16 partitions. The sampling rate is 16
times the power system nominal frequency (50 or 60 Hz). The recorder may be triggered using either the
designated control/status inputs, trip outputs, or using serial communications. When untriggered, the recorder
continuously stores waveform data, thereby keeping the most recent data in memory. When triggered, the
recorder stores pre-trigger data, then continues to store data in memory for a user-defined, post-trigger delay
period. The data records can be stored in either Beckwith Electric format or COMTRADE format.
Target Storage
Information associated with the last 32 trips is stored. The information includes the function(s) operated, the
functions picked up, input/output status, time stamp, and phase and neutral currents at the time of trip.
–12–
M-3425A Generator Protection Relay
Calculations
Current and Voltage RMS Values: Uses Discrete Fourier Transform algorithm on sampled voltage and current
signals to extract fundamental frequency phasors for relay calculations. RMS calculation for the 50, 51N, 59
and 27 functions, and the 24 function are obtained using the time domain approach to obtain accuracy over a
wide frequency band. When the RMS option is selected, the magnitude calculation for 59 and 27 functions is
accurate over a wide frequency range (10 to 80 Hz). When the DFT option is selected, the magnitude
calculation is accurate near nominal frequency (50 Hz/60 Hz) but will degrade outside the nominal frequency.
For 50 and 51N functions the DFT is used when the frequency is 55 Hz to 65 Hz for 60 Hz (nominal) and 45 Hz
to 55Hz for 50 Hz (nominal), outside of this range RMS calculation is used.
Sensing Inputs
Five Voltage Inputs: Rated for a nominal voltage of 50 V ac to 140 V ac at 60 Hz or 50 Hz. Will withstand 240 V
continuous voltage and 360 V for 10 seconds. Source voltages may be line-to-ground or line-to-line connected.
Phase sequence ABC or ACB is software selectable. Voltage transformer burden less than 0.2 VA at 120 V ac.
Seven Current Inputs: Rated nominal current (IR) of 5.0 A or 1.0 A at 60 Hz or 50 Hz. Will withstand 3IR
continuous current and 100IR for 1 second. Current transformer burden is less than 0.5 VA at 5 A, or 0.3 VA
at 1 A.
Control/Status Inputs
The control/status inputs, INPUT1 through INPUT6, can be programmed to block any relay protective function,
to trigger the oscillograph recorder, to operate one or more outputs or can be an input into IPSlogic. To provide
breaker status LED indication on the front panel, the INPUT1 control/status input contact must be connected to
the 52b breaker status contact.
The optional expanded I/O includes an additional 8 programmable control/status inputs (INPUT7 through
INPUT14).
▲ CAUTION: The control/status inputs should be connected to dry contacts only, and are internally connected
(wetted) with a 24 V dc power supply.
Output Contacts
Any of the functions can be individually programmed to activate any one or more of the eight programmable
output contacts OUTPUT1 through OUTPUT8. Any output contact can also be selected as pulsed or latched.
IPSlogic can also be used to activate an output contact.
The optional expanded I/O includes an additional 15 programmable output contacts (OUTPUT9 through
OUTPUT23). These contacts are configurable only using IPScom software.
The eight output contacts (six form ‘a’ and two form ‘c’), the power supply alarm output contact (form ‘b’), the self-
test alarm output contact (form ‘c’) and the optional 15 expanded I/O output contacts (form 'a') are all rated per
ANSI/IEEE C37.90-1989 for tripping. Make 30 A for 0.2 seconds, carry 8 A, break 6 A at 120 V ac, break 0.5 A at
48 V dc; 0.3 A, 125 V dc; 0.2 A, 250 V dc with L/R=40 mSec.
–13–
M-3425A Generator Protection Relay
IPSlogic
This feature can be programmed utilizing the IPScom® Communications Software. IPSlogic takes the contact
input status and function status, and by employing (OR, AND, and NOT) boolean logic and a timer, can
activate an output or change setting profiles.
Communication
Communications ports include rear panel RS-232 and RS-485 ports, a front panel RS-232 port, a rear-panel
IRIG-B port and an Ethernet port (optional). The communications protocol implements serial, byte-oriented,
asynchronous communication, providing the following functions when used with the Windows™-compatible
M-3820D IPScom® Communications Software. MODBUS and BECO 2200 protocols are supported providing:
• Interrogation and modification of setpoints
• Time-stamped information for the 32 most recent trips
• Real-time metering of all quantities measured
• Downloading of recorded oscillographic data and Sequence of Events Recorder data.
The optional Ethernet port can be purchased with MODBUS over TCP/IP and BECO2200 over TCP/IP
protocols or with the IEC 61850 protocol.
IRIG-B
The M-3425A Generator Protection Relay can accept either modulated or demodulated IRIG-B time clock
synchronization signal. The IRIG-B time synchronization information is used to correct the hour, minutes,
seconds, and milliseconds information.
–14–
M-3425A Generator Protection Relay
Temperature
Controller M-3425A
R1 IN X
C Alarm/Trip
IN RTN
R2
Impulse Voltage
IEC 60255-5 5,000 V pk, +/- polarity applied to each independent circuit to earth
5,000 V pk, +/- polarity applied between each independent circuit
1.2 by 50 μs, 500 ohms impedance, three surges at 1 every 5 seconds
Insulation Resistance
IEC 60255-5 > 100 Megaohms
–15–
M-3425A Generator Protection Relay
Electrical Environment
Electrostatic Discharge Test
EN 60255-22-2 Class 4 (8 kV)—point contact discharge
EN 60255-22-2 Class 4 (15kV)–air discharge
■ NOTE: The signal is applied to the digital data circuits (RS-232, RS-485, IRIG-B, Ethernet communication
port and field ground coupling port) through capacitive coupling clamp.
Radiated Susceptibility
ANSI/IEEE 25-1000 Mhz @ 35 V/m
C37.90.2
Output Contacts
ANSI/IEEE Make 30 A for 0.2 seconds, off for 15 seconds for 2,000 operations, per Section 6.7.1,
Tripping
C37.90.0 Output Performance Requirements
Atmospheric Environment
Temperature
IEC 60068-2-1 Cold, –20° C
IEC 60068-2-2 Dry Heat, +70° C
IEC 60068-2-3 Damp Heat, +40° C @ 93% RH
Mechanical Environment
Vibration
IEC 60255-21-1 Vibration response Class 1, 0.5 g
Vibration endurance Class 1, 1.0 g
–16–
M-3425A Generator Protection Relay
Compliance
UL-Listed per 508 – Industrial Control Equipment
UL-Listed Component per 508A Table SA1.1 Industrial Control Panels
CSA-Certified per C22.2 No. 14-95 – Industrial Control Equipment
CE Safety Directive – EN61010-1:2001, CAT II, Pollution Degree 2
Physical
Without Optional Expanded I/O
Size: 19.00" wide x 5.21" high x 10.20" deep (48.3 cm x 13.2 cm x 25.9 cm)
Mounting: The unit is a standard 19", semiflush, three-unit high, rack-mount panel design, conforming to
ANSI/EIA RS-310C and DIN 41494 Part 5 specifications. Vertical or horizontal panel-mount options are
available.
Approximate Weight: 17 lbs (7.7 kg)
Approximate Shipping Weight: 25 lbs (11.3 kg)
External Connections
M-3425A external connection points are illustrated in Figures 2 and 3.
–17–
3
2
BECKW IT H ELECT RIC CO . INC. W A RNING! CO NT A CT W IT H T ERMINA L S MA Y CA US E EL ECT RIC S HO CK MODEL: M-3425A FIRMWARE: D-0150
R
6 19 0 118 t h AV E NO . FO R CO NT A CT RA T INGS S EE INS T RUCT IO N MA NUA L
R
5 0 Hz 6 0 Hz S ERIA L NO .
8 3 F4
L A RGO , FL 3 3 7 7 3 727- 5 4 4 - 23 26
L IS T ED NRT L / C
IND.CO NT .EQ LR 8 9 4 6 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
IRIG- B COM 2
COM2 RS 2 3 2
ETHERNET
!
24
48 - + - + IN
6
IN
5
IN
4
IN
3
IN
2
IN
1
IN
RT N
125
! P/ S S ELF- T EST 8 7 6 5 4 3 2 1
250 RS 4 8 5 (5 2 b)
1 A UX COM 3 INPUTS A LA RMS OUT PUTS
V V V
A B C VN IA IB IC PS2 PS1
–18–
IN Ia Ib Ic PS 2 PS 1
! F IE L D G N D VA B VB C VC A
COUPLER + - + -
F1 F2
4
3 A MP,2 5 0 V ( 3 A B)
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
64 VX 65 64S 18 - 5 6 18 - 5 6
64F 0 .0 1A NO M 85 265 85 265
F3 F4
RA T ED V O L T A GE
RAT ED CURRENT
6 0 - 14 0 V A C,5 0 / 6 0 Hz 1A ,NO M 5 A ,NO M
M-3425A Generator Protection Relay
IN IN IN IN IN IN IN IN IN
RT N 14 13 12 11 10 9 8 7
C R US 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
83F4 INPUTS OUT PUTS
2 LIST ED
IND. CONT . EQ .
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
IRIG- B COM 2
RS 2 3 2
1 24 IN IN IN IN IN IN IN
48 - + - +
COM 2 ! 125
6 5 4 3 2 1 RT N
ETHERNET 250
P/ S S ELF- T EST 8 7 6 5 4 3 2 1
RS 4 8 5 (5 2 b) !
A UX COM 3 INPUTS A LA RMS OUT PUTS
V V V
A B C VN IA IB IC IN Ia Ib Ic PS 2 PS 1 PS2 PS1
! F IE L D G N D VA B VB C VC A
COUPLER + - + -
F1 F2
–19–
3 A MP,2 5 0 V ( 3 A B)
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
64 VX 65 64S 18 - 5 6 18 - 5 6
64F 0 .0 1A NO M 85 265 85 265
F3 F4
RA T ED V O L T A GE
4 3 RAT ED CURRENT
6 0 - 14 0 V A C,5 0 / 6 0 Hz 1A ,NO M 5 A ,NO M
■ NOTES:
1. See M-3425A Instruction Book Section 2.3, Setpoints and Time Settings, subsection for 64B/F Field Ground Protection.
2. Before making connections to the Trip Circuit Monitoring input, see M-3425A Instruction Book Section 5.5, Circuit Board Switches and
Jumpers, for the information regarding setting Trip Circuit Monitoring input voltage. Connecting a voltage other than the voltage that the unit is
configured to may result in mis-operation or permanent damage to the unit.
3. 8 WARNING: ONLY DRY CONTACTS must be connected to inputs (terminals 5 through 10 with 11 common and terminals 68
through 75 with 66 and 67 common) because these contact inputs are internally wetted. Application of external voltage on these
inputs may result in damage to the units.
4. 8 WARNING: The protective grounding terminal must be connected to an earthed ground any time external connections have been
made to the unit.
M-3425A Generator Protection Relay
M-3425A Generator Protection Relay
Targets CT
50 50
(Optional) BFPh DT
Integral HMI VT (Note 1)
(Optional)
CT (Residual)
Metering (Note 4)
87
Waveform Capture
25 52
VT Gen
IRIG-B
Front RS232
Communication
81R 81A 81 27 59 24 M
Rear RS232
Communication (Metering) VT (Note 1)
Rear Ethernet
Port (Optional)
Rear RS-485 (Note 3)
Communication M-3921
59X +
Multiple Setting
Groups
-
Programmable I/O
64F 64B
27
Self Diagnostics
CT (Neutral)
59D Line Side 87 50 50N 51N (Notes 2 & 5)
Voltage 27
27 GD BFN
(Software Select) 59D 64S 59N R
32 TN
R
–20–
M-3425A Generator Protection Relay
Targets CT (Residual)
(Optional) (Note 5)
Integral HMI
(Optional) 25 52
VT Gen
Metering
Waveform Capture
81R 81A 81 59 27 24 M
IRIG-B
(Metering)
50 CT (Note 3)
Front RS232 DT
Communication
Rear RS232
Communication VT (Note 1)
Rear Ethernet
Port (Optional)
(Note 2)
Rear RS-485 M-3921
Communication 59X +
Multiple Setting
Groups -
Self Diagnostics
CT
78 60FL 51V 50/27 40 32 21 50 49 46 M
Dual Power Supply
(Optional) (Metering)
Breaker
Monitoring
Trip Circuit
Monitoring 3V O (Calculated)
(Note 4)
VX
Event Log 67N
VN 67N Polarization
(Software Select)
VX 3V O (Calculated)
–21–
M-3425A Generator Protection Relay
17.48 [44.4]
ACTUAL
5.21 [13.23]
ACTUAL
Rear View
10.20 [25.91]
19.00
[48.26]
19.00 [48.26]
0.33
18.34 [46.58] [0.84]
2.35 [5.96]
1.35 [3.42]
■ NOTE: Panels for vertical mounting are available (See Figure 8).
–22–
M-3425A Generator Protection Relay
PANEL CUTOUT
.12
17.50± .00
[44.5 +.30 -.00]
9.97
[25.32]
19.00
[48.26]
.25 X .45 SLOT [.64 X 1.14]
4 PLACES
OUTPUTS
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
COM 1
RELAY BRKR
TARGET
TARGET
4.00 OK CLOSED TARGET PS 2
RESET
[10.16]
TIME OSC. DIAG PS 1
6.96 SYNC TRIG
[17.68]
M-3425A
GENERATOR PROTECTION
R
B EC KWIT H
CO . INC .
E L EC T R IC
OUTPUTS
Made in U.S.A. EXIT ENTER OUT 1 OUT 3 OUT 5 OUT 7
1.48 OUT 2 OUT 4 OUT 6 OUT 8
3.76
0.33 18.34
[0.84] [46.58]
–23–
M-3425A Generator Protection Relay
5.65
[14.40]
5.59
0.40 [1.02] X 2.25 1.67 [14.20]
0.27 [0.68] [5.72] [4.24] Actual
Slot (4X)
19.00
[48.26]
18.34
[46.58] 17.5
[44.45]
17.31
[43.97]
Actual
■ NOTES:
1. When mounted vertically, the target module will be located at the top and all front-panel text will be
horizontally aligned. Consult Beckwith Electric Co. for details.
2. Expanded I/O not avilable on vertical mount chassis model.
Figure 8 Vertical Mounting Dimensions (Without Expanded I/O)
–24–
M-3425A Generator Protection Relay
18.34
.33 [46.6]
[.84] 17.68
[44.91]
1.48
[3.76]
2.25
[5.72]
5.28
[13.40]
\U+2205.28 (4X)
RECOMMENDED CUTOUT
STANDARD 3 UNIT PANEL M-3425A
18.34
.33 [46.6]
[.84] 17.68
[44.91]
1.48
[3.76]
7.03
[17.86]
4.00
[10.16]
\U+2205.28 (4X)
RECOMMENDED CUTOUT
4 UNIT PANEL M-3425A (EXTENDED I/O)
TOLERANCE: .XX±.015
–25–
M-3425A Generator Protection Relay
PROTECTION RELAY
M-3425A
PROCESSOR
Excitation
System
Squarewave
Generator Gen.
Rotor
Signal COUPLING
Measurement NETWORK
and Processing (M-3921)
Shaft
Ground
Brush
Ground/Machine Frame
NOTES:
1. The above circuit measures insulation resistance (Rf) between rotor field winding and ground (64F).
2. Relay injects 15 V squarewave (Vout) and measures return signal (Vf) to calculate Rf.
3. The injection frequency can be set (0.1 to 1.0 Hz) based on the rotor capacitance, in order to
improve accuracy.
4. The signal rise time is analyzed to determine if shaft brushes are lifting or open (64B).
5. May also be applied on generators with brushless excitation with a grounding brush and pilot
ground fault detection brush.
Function Specification
Field/Exciter Supply Voltage Rating (Terminal (3) to (2)):
• 60 to 1200 V dc, continuous
• 1500 V dc, 1 minute
Operating Temperature: –20° to +70°, Centigrade
–26–
M-3425A Generator Protection Relay
Voltage Withstand
Isolation
4 kV ac for 1 minute, all terminals to case
Impulse Voltage
IEC 60255–5, 5,000 V pk, 1.2 by 50 μs, 0.5 J, 3 positive and 3 negative impulses at 5 second
intervals per minute
Electrical Interference
Electrostatic Discharge Test
IEC 61000-4-2 Class 4 (8 kV)—point contact discharge
Radiated Susceptibility
ANSI/IEEE 25-1000 Mhz @ 20 V/m
C37.90.2
Atmospheric Environment
IEC 60068–2–1 Cold, –20° C
IEC 60068–2–2 Dry Heat, +70° C
IEC 60068–2–3 Damp Heat, +40° C @ 93% RH
Enclosure Protection
NEMA 1, IEC IPC-65
–27–
M-3425A Generator Protection Relay
BECKWIT H
CO. INC.
EL ECT RIC
Made in U.S.A.
9.06 [23.01]
3.54 [9.0]
MOUNTING PATTERN
WITHOUT TABS
–28–
M-3425A Generator Protection Relay
The 100% stator ground fault protection is provided by injecting an external 20 Hz signal into the neutral of the
generator. The protection is provided when the machine is on-line as well as off-line (provided that the 20 Hz
generator and relay are powered on.) This scheme requires the following external components in addition to
M-3425A protection system:
• 20 Hz Signal-generator (BECO Part No. 430-00426) (Siemens 7XT33)
• Band-pass filter. (BECO Part No. 430-00427) (Siemens 7XT34)
• 20 Hz Measuring Current Transformer, 400/5 A CT (BECO Part No. 430-00428)
(ITI-CTW3-60-T50-401)
The voltage signal generated by the 20 Hz signal-generator is injected into the secondary of the generator
neutral grounding transformer through a band-pass filter. The band-pass filter passes the 20 Hz signal and
rejects out-of-band signals. The output of the 20 Hz band-pass filter is connected to the VN input of the
M-3425A relay through a suitable voltage divider, that limits the M-3425A to O 200 V ac (the voltage generator
may be bypassed if the expected 50/60 Hz voltage during a phase-to-ground fault of the generator is O 200 V.)
The 20Hz current is also connected to the IN input of the M-3425A, through the 20Hz current transformer.
When the generator is operating normally (no ground fault) only a small amount of 20 Hz current will flow as a
result of the stator capacitance to ground. When a ground fault occurs anywhere on the generator stator
windings the 20 Hz current will increase. The 64S function will issue a trip signal after a set time delay when the
measured 20 Hz current exceeds the pickup current.
For cases where the Load Resistor (RN) is small, the Undervoltage Inhibit should not be enabled, as the
voltage will be small.
The 59N function (90 to 95%) should also be used in conjunction with 64S protection to provide backup.
20 Hz
Supply
Generator Voltage
20 Hz DC AC
1A1 +VAux VA(L1)
Band Pass
1A2 -VAux VB(L2)
Filter
1A3 VC(L3)
1B1 1B4 4A1
2A1 External
Bl
2A3 Block
1A1
3A2 Device
Neutral 400A
RN 1A3 1A4 Wiring Operative
Grounding 5A 3A3
L K Shielded
Transformer 4A3 3A1
l k
400/5 A
High *
20 Hz CT Voltage
M-3425A
Low Max. 200 V
Voltage 44 45
59N
VN
52 53
IN
* For applications with a transformer secondary rating that will result in 50/60 Hz phase
ground fault voltages >200 V ac, use the "High Voltage" connection for the 59N Function.
–29–
M-3425A Generator Protection Relay
Auxillary Voltage
Rated auxiliary voltage UH ac 3x (100/110 V ac), 50/60 Hz 1x (110 to 230 V ac), 50/60 Hz
Permissible variations ac 80 to 130 V ac 80 to 265 V ac
OR
Rated auxiliary voltage UH dc 110 to 220 V dc
Permissible Variations dc 88 to 253 V dc
20 Hz Output Voltage
Connections (4A1-4A3)
Output Voltage approx. 25 V rectangular; 20 Hz 0.2 Hz
Load Capability, continuous 75 VA
■ NOTE: If the input voltage is slowly increased, appearance of the output voltage may last up to 1 minute.
Alarm Relay
Connections (3A1-3A3)
Switching capacity MAKE/BREAK 20W/VA
Switching voltage for O30 s 250 V dc
Permissible current MAKE 5A
Permissible current BREAK 1A
Test Voltage
2.8 kV dc
■ NOTE: The device may produce up to 20 W power losses during service. In order to prevent heat pockets,
the dissipation of the losses must not be restricted. The minimum clearance above and below the
device to other units or walls is 100 mm or 4 inches. In cubicles, the device shall be installed in the
bottom area.
–30–
M-3425A Generator Protection Relay
Dimensions in mm
■ NOTE: Detailed Mounting information is contained in the M-3425A Instruction Book Chapter 5, Installation
Section 5.6.
–31–
M-3425A Generator Protection Relay
■ NOTE: The device may produce up to 75 W power losses during service. In order to prevent heat pockets,
the dissipation of the losses must not be restricted. The minimum clearance above and below the
device to other units or walls is 100 mm or 4 inches. In cubicles, the device shall be installed in the
bottom area.
–32–
M-3425A Generator Protection Relay
■ NOTE: Detailed Mounting information is contained in the M-3425A Instruction Book Chapter 5, Installation
Section 5.
–33–
M-3425A Generator Protection Relay
(4) SLOTS
0.40 X 0.66
© @
H1 H2
0.62-- I. 5.75 .1 6
---.1
n 5.50
j
1.12--1 I. 7.00 ..I
–34–
M-3425A Generator Protection Relay
–35–
© 2001 Beckwith Electric Co.
Printed in U.S.A. (#01-67) (04.25.03) 800-3425A-SP-06 07/08
WARNING
DANGEROUS VOLTAGES, capable of causing death or serious
injury, are present on the external terminals and inside the equip-
ment. Use extreme caution and follow all safety rules when han-
dling, testing or adjusting the equipment. However, these internal
voltage levels are no greater than the voltages applied to the exter-
nal terminals.
– This sign warns that the area is connected to a dangerous high voltage, and you
must never touch it.
– This sign means that you should refer to the corresponding section of the operation
manual for important information before proceeding.
The following features, described in this Instruction Book, are only available for firmware version
D-0150-V01.00.34 and later:
TABLE OF CONTENTS
M-3425A Generator Protection
Instruction Book
Chapter 1 Introduction
1.1 Instruction Book Contents ................................................................. 1–1
1.2 M-3425A Generator Protection Relay ................................................ 1–2
1.3 Accessories ........................................................................................ 1–4
Chapter 2 Application
2.1 Configuration ....................................................................................... 2–2
Profiles ................................................................................................ 2–3
Functions ............................................................................................ 2–3
Special Considerations ........................................................................ 2–3
Relay System Setup .......................................................................... 2–3
2.2 System Diagrams ............................................................................... 2–8
2.3 Setpoints and Time Settings ........................................................... 2–14
21 Phase Distance ........................................................................... 2–14
24 Overexcitation Volts/Hz .............................................................. 2–18
25 Sync Check ................................................................................. 2–21
27 Phase Undervoltage .................................................................... 2–25
27TN Third Harmonic Undervoltage, Neutral .................................. 2–26
32 Directional Power ........................................................................ 2–29
40 Loss of Field ............................................................................... 2–33
46 Negative Sequence Overcurrent ................................................. 2–37
49 Stator Overload Protection ......................................................... 2–39
50/50N Instantaneous Overcurrent,Phase & Neutral Circuits ........ 2–42
50BF Generator Breaker Failure/HV Breaker Flashover ................. 2–44
50DT Definite Time Overcurrent (for split-phase differential) ........ 2–46
50/27 Inadvertant Energizing ........................................................... 2–47
51N Inverse Time Neutral Overcurrent ............................................ 2–49
51V Inverse Time Phase Overcurrent with
Voltage Control/Restraint ................................................................. 2–50
59 Phase Overvoltage ...................................................................... 2–52
59D Third Harmonic Voltage Differential ......................................... 2–53
59N Overvoltage, Neutral Circuit or Zero Sequence ...................... 2–55
59X Multipurpose Overvoltage (Turn-to-Turn Stator Fault
or Bus Ground Protection) ............................................................... 2–56
60FL VT Fuse Loss ......................................................................... 2–58
64B/F Field Ground Protection ........................................................ 2–61
64F Field Ground Protection ............................................................ 2–61
64B Brush Lift-Off Detection ........................................................... 2–63
64S 100% Stator Ground Protection by Low Frequency
Signal Injection ................................................................................. 2–64
i
M-3425A Instruction Book
Chapter 3 Operation
3.1 Front Panel Controls ............................................................................ 3–1
Alphanumeric Display .......................................................................... 3–1
Screen Blanking .................................................................................. 3–1
Arrow Pushbuttons .............................................................................. 3–1
Exit Pushbutton ................................................................................... 3–1
Enter Pushbutton ................................................................................. 3–1
Target & Status Indicators and Controls .............................................. 3–1
Power Supply #1 (#2) LED ................................................................... 3–2
Relay OK LED ..................................................................................... 3–2
Oscillograph Recorded LED ................................................................. 3–2
Breaker Closed LED ............................................................................ 3–2
Target Indicators and Target Reset ..................................................... 3–2
Time Sync LED ................................................................................... 3–2
Diagnostic LED .................................................................................... 3–2
Accessing Screens ............................................................................. 3–2
Default Message Screens .................................................................. 3–2
3.2 Initial Setup Procedure/Settings ........................................................ 3–5
3.3 Setup Unit Data ................................................................................... 3–5
Setup Unit Data Entry .......................................................................... 3–5
Setup Unit Features That Do Not Require Data Entry .......................... 3–6
3.4 Setup System Data ............................................................................. 3–6
Configure Relay Data ........................................................................... 3–7
Setpoints and Time Settings ............................................................... 3–7
Oscillograph Recorder Data ................................................................. 3–8
Communications Settings .................................................................... 3–8
3.5 Status/Metering ................................................................................... 3–9
3.6 Target History ..................................................................................... 3–10
ii
Table of Contents
iii
M-3425A Instruction Book
Chapter 1
1-1 M-3925A Target Module ..................................................................... 1–4
1-2 M-3931 Human-Machine Interface (HMI) Module ............................. 1–4
Chapter 2
2-1 Setup System Dialog Box ................................................................. 2–6
2-2 Selection Screen for Expanded Input ............................................... 2–7
2-3 Pulse Relay Expanded Output Screen .............................................. 2–7
2-4 Latch Relay Expanded Output Screen .............................................. 2–7
2-5 One-Line Functional Diagram ............................................................. 2–8
2-6 Alternative One-Line Functional Diagram
(configured for split-phase differential) .............................................. 2–9
2-7 Three-Line Connection Diagram ....................................................... 2–10
2-8 Function 25 Sync Check Three-Line Connection Diagram ............. 2–11
2-9 Function 59X Turn-to-Turn Fault Protection Three-Line
Connection Diagram ......................................................................... 2–12
2-10 Function 67N, 59D, 59X (Bus Ground) Three-Line
Connection Diagram ......................................................................... 2–13
2-11 Selection Screen for Expanded I/O Initiate .................................... 2–14
2-12 Phase Distance (21) Coverage ........................................................ 2–16
2-13 Phase Distance (21) Function Applied for System Backup ........... 2–16
2-14 Phase Distance (21) Setpoint Ranges ............................................ 2–17
2-15 Example of Capability and Protection Curves (24) ......................... 2–19
2-16 Volts-per-Hertz (24) Setpoint Ranges .............................................. 2–20
2-17 Sync Check Logic Diagrams ........................................................... 2–23
2-18 Sync Check (25) Setpoint Ranges .................................................. 2–24
2-19 Phase Undervoltage (27) Setpoint Ranges ..................................... 2–25
2-20 Third-Harmonic Undervoltage (27TN) Protection Characteristics ... 2–26
2-21 27TN Blocking Regions .................................................................... 2–27
2-22 Third Harmonic Undervoltage, Neutral Circuit (27TN)
Setpoint Ranges ............................................................................... 2–27
2-23 Tripping on Reverse Power Flow
(Over Power with Negative Pickup) ................................................. 2–29
2-24 Tripping on Low Foward Power
(Under Power with Positive Pickup) ................................................ 2–31
2-25 Tripping on Overpower (Over Power with Positive Pickup) ........... 2–31
iv
Table of Contents
Chapter 2 (cont'd)
2-26 Tripping on Over Reactive Power with Element #3
(Over Power, Positive Pickup and Directional Power Sensing
Set to Reactive) ............................................................................... 2–32
2-27 Directional Power, 3-Phase (32) Setpoint Ranges .......................... 2–32
2-28 Loss of Field (40) Protective Approach 1 ....................................... 2–35
2-29 Loss of Field (40) Protective Approach 2 ....................................... 2–35
2-30 Loss of Field (40) Setpoint Ranges ................................................ 2–36
2-31 Negative Sequence Overcurrent Inverse Time Curves .................. 2–38
2-32 Negative Sequence Overcurrent (46) Setpoint Ranges .................. 2–38
2-33 Time Constant, Function 49 ............................................................ 2–39
2-34 49 Function Overload Curves .......................................................... 2–40
2-35 Stator Thermal Protection (49) Setpoint Ranges ............................ 2–41
2-36 Instantaneous Overcurrent (50) Setpoint Ranges ........................... 2–43
2-37 Instantaneous Neutral Overcurrent (50N) Setpoint Ranges ........... 2–43
2-38 Breaker Failure Logic Diagram ........................................................ 2–44
2-39 Breaker Failure (50BF) Setpoint Ranges ........................................ 2–45
2-40 Definite Time Overcurrent (50DT) Setpoint Ranges ....................... 2–46
2-41 Inadvertent Energizing Function Logic Diagram ............................. 2–48
2-42 Inadvertent Energizing (50/27) Setpoint Ranges ............................ 2–48
2-43 Inverse Time Neutral Overcurrent (51N) Setpoint Ranges ............. 2–49
2-44 Voltage Restraint (51VR) Characteristic ......................................... 2–51
2-45 Inverse Time Overcurrent with Voltage Control/Voltage
Restraint (51VC/VR) Setpoint Ranges ............................................ 2–51
2-46 Phase Overvoltage (59) Setpoint Ranges ....................................... 2–52
2-47 Third Harmonic Overvoltage Scheme for Generator
Ground-Fault Protection ................................................................... 2–54
2-48 Third Harmonic Voltage Differential (59D) Setpoint Ranges .......... 2–54
2-49 Overvoltage, Neutral Circuit or Zero Sequence (59N)
Setpoint Ranges ............................................................................... 2–55
2-50 Turn-to-Turn Stator Winding Fault Protection ................................. 2–57
2-51 Multipurpose Overvoltage (59X) Setpoint Ranges .......................... 2–57
2-52 Fuse Loss (60FL) Function Logic .................................................... 2–59
2-53 Fuse Loss (60FL) Setpoint Ranges ................................................. 2–60
2-54 M-3921 Field Ground Coupler .......................................................... 2–62
2-55 Field Ground Protection (64B/F) Setpoint Ranges ......................... 2–63
v
M-3425A Instruction Book
Chapter 2 (cont'd)
2-56 64S Function Component Connection Diagram .............................. 2–66
2-57 64S Function Time Delay Pickup Current Correlation .................... 2–67
2-58 100% Stator Ground Protection (64S) Setpoint Ranges ................ 2–67
2-59 Residual Directional Overcurrent (67N) Trip Characteristics .......... 2–68
2-60 Residual Directional Overcurrent (67N) Setpoint Ranges ............... 2–70
2-61 Out-of-Step Relay Characteristics ................................................... 2–72
2-62 Out-of-Step Protection Settings ....................................................... 2–72
2-63 Out-of-Step (78) Setpoint Ranges ................................................... 2–73
2-64 Example of Frequency (81) Trip Characteristics ............................ 2–75
2-65 Frequency (81) Setpoint Ranges ..................................................... 2–75
2-66 Frequency Accumulator (81A) Example Bands .............................. 2–77
2-67 Frequency Accumulator (81A) Setpoint Ranges ............................. 2–77
2-68 Rate of Change of Frequency (81R) Setpoint Ranges ................... 2–78
2-69 Differential Relay (87) Operating Characteristics ............................ 2–80
2-70 Phase Differential (87) Setpoint Ranges ......................................... 2–80
2-71 Ground Differential (87GD) Setpoint Ranges .................................. 2–81
Chapter 3
3-1 M-3425A Front Panel ......................................................................... 3–3
3-2 Screen Message Menu Flow ............................................................. 3–3
3-3 Main Menu Flow ................................................................................. 3–4
vi
Table of Contents
Chapter 4
4-1 Multiple System Addressing Using
Communications Line Splitter ............................................................ 4–2
®
4-2 IPScom Menu Selections ................................................................ 4–6
4-3 IPScom Program Icon ........................................................................ 4–8
4-4 New Device Profile Dialog Box .......................................................... 4–9
4-5 Communication Dialog Box .............................................................. 4–10
4-6 Setup System Dialog Box ............................................................... 4–11
4-7 Expanded Input Active State ........................................................... 4–12
4-8 Pulse Relay Expanded Output Screen ............................................ 4–12
4-9 Latch Relay Expanded Output Screen ............................................ 4–12
4-10 Relay Setpoints Dialog Box ............................................................. 4–13
4-11 Typical Setpoint Dialog Box ............................................................ 4–13
4-12 Expanded I/O Initiate ....................................................................... 4–13
4-13 All Setpoints Table Dialog Box (Partial) ......................................... 4–14
4-14 Configure Dialog Box (Partial) ......................................................... 4–15
4-15 Configure Dialog Box Partial
(shown with Expanded Input/Outputs) ............................................. 4–16
4-16 Unit Date/Time Dialog Box .............................................................. 4–17
4-17 Target Dialog Box ............................................................................. 4–18
4-18 Trigger Events Screen with Expanded I/O ..................................... 4–19
4-19 Event Log Viewer ............................................................................. 4–19
4-20 Event Download Screen ................................................................... 4–20
4-21 Setup Oscillograph Recorder ........................................................... 4–20
4-22 Retrieve Oscillograph Record Dialog ............................................... 4–20
4-23 Profile Switching Method Dialog ...................................................... 4–20
4-24 Select Active Profile ........................................................................ 4–21
4-25 Copy Active Profile .......................................................................... 4–21
®
4-26 About IPScom Dialog Box ............................................................. 4–21
4-27 Primary Status Dialog Box .............................................................. 4–22
4-28 Secondary Status Dialog Box .......................................................... 4–22
4-29 Accumulator Status Screen ............................................................. 4–23
4–30 Phase Distance Dialog Box ............................................................. 4–23
4-31 Loss of Field Dialog Box ................................................................. 4–24
4-32 Out of Step Dialog Box ................................................................... 4–24
vii
M-3425A Instruction Book
Chapter 4 (cont.)
4-33 Phasor Dialog Box ........................................................................... 4–25
4-34 Sync Scope Screen ......................................................................... 4–25
4-35 Function Status Screen ................................................................... 4–26
4-36 IPSutil™ Main Menu Flow ............................................................... 4–29
4-37 Warning Message ............................................................................. 4–30
4-38 IPSutility Reset Relay Message ..................................................... 4–30
4-39 Monitor Status Screen ..................................................................... 4–31
4-40 Calibration Dialog Box ...................................................................... 4–31
4-41 Communication Dialog Box .............................................................. 4–32
4-42 Relay Comm Port Settings .............................................................. 4–32
4-43 Ethernet Settings .............................................................................. 4–32
4-44 Unit Date/Time Dialog Box .............................................................. 4–32
4-45 Change Communication Access Code Dialog Box ......................... 4–33
4-46 Change User Access Code Dialog Box .......................................... 4–33
4-47 Setup Dialog Box ................................................................................4–33
Chapter 1
1-1 M-3425A Device Functions .................................................................. 1–3
Chapter 2
2-1 Input Activated Profile ....................................................................... 2–3
2-2 Impedance Calculation ..................................................................... 2–17
2-3 Voltage Control Time Settings ......................................................... 2–34
2-4 Delta/Wye Transformer Voltage-Current Pairs ................................ 2–51
2-5 Typical Frequency Settings ............................................................. 2–63
2-6 Typical Brush Lift-Off Settings ........................................................ 2–64
2-7 Low Frequency Signal Injection Equipment Part Number
Cross Reference .................................................................................2–66
Chapter 3
3-1 Recorder Partitions .............................................................................. 3–8
Chapter 4
4-1 Dead-Sync Time .................................................................................. 4–3
4-2 Protective System Firmware Association ............................................ 4–9
4-3 Microsoft Windows Keyboard Shortcuts .............................................4–28
viii
Table of Contents
Chapter 5 Installation
5.1 General Information ............................................................................ 5–1
5.2 Mechanical/Physical Dimensions ...................................................... 5–2
5.3 External Connections ....................................................................... 5–10
5.4 Commissioning Checkout ................................................................ 5–16
5.5 Circuit Board Switches and Jumpers .............................................. 5–21
Chapter 6 Testing
6.1 Equipment/Test Setup ........................................................................ 6–2
6.2 Functional Test Procedures ............................................................... 6–6
Power On Self Tests ......................................................................... 6–7
21 Phase Distance .............................................................................. 6–8
24 Volts per Hertz, Definite Time ......................................................... 6–9
24 Volts per Hertz, Inverse Time ........................................................6–10
25D Dead Check ................................................................................6–12
25S Sync Check ................................................................................6–14
27 Phase Undervoltage .......................................................................6–16
27TN Third-Harmonic Undervoltage, Neutral .......................................6–17
32 Directional Power, 3-Phase ............................................................ 6–21
40 Loss of Field .................................................................................. 6–24
46 Negative Sequence Overcurrent Definite Time ..............................6–26
46 Negative Sequence Overcurrent Inverse Time ..............................6–27
49 Stator Overload Protection ......................................................... 6–28
50 Instantaneous Phase Overcurrent .............................................. 6–30
50BF/50BF-N Breaker Failure .......................................................... 6–31
50/27 Inadvertant Energizing ........................................................... 6–33
50DT Definite Time Overcurrent for Split-Phase Differential ......... 6–34
50N Instantaneous Neutral Overcurrent ......................................... 6–35
51N Inverse Time Neutral Overcurrent .......................................... 6–36
51V Inverse Time Phase Overcurrent with
Voltage Control/Restraint ................................................................. 6–37
59 RMS Overvoltage, 3-Phase ........................................................ 6–39
59D Third-Harmonic Voltage Differential ......................................... 6–40
59N Overvoltage, Neutral Circuit or Zero Sequence ...................... 6–41
59X Multipurpose Overvoltage ............................................................6–42
60FL VT Fuse Loss Detection ............................................................6–43
64F Field Ground Protection ............................................................... 6–44
64B Brush Lift Off Detection ...............................................................6–46
64S 100% Stator Ground Protection by Injection ............................... 6–47
67N Residual Directional Overcurrent, Definite Time ..........................6–49
67N Residual Directional Overcurrent, Inverse Time .......................... 6–51
78 Out of Step ....................................................................................6–53
81 Frequency ......................................................................................6–55
81A Frequency Accumulator ..............................................................6–56
81R Rate of Change of Frequency .................................................. 6–57
ix
M-3425A Instruction Book
Appendices
Appendix A: Configuration Record Forms ......................................... A–1
Appendix B: Communications ............................................................ B–1
Appendix C: Self-Test Error Codes ................................................... C–1
Appendix D: Inverse Time Curves .................................................... D–1
Appendix E: Layup and Storage ........................................................ E–1
Appendix F: Declaration of Conformity ............................................. F–1
x
Table of Contents
Chapter 5
5-1 M-3425A Mounting Dimensions – Horizontal Chassis ..................... 5–2
5-2 M-3425A Mounting Dimensions – Horizontal
Chassis (Expanded I/O) ..................................................................... 5–3
5-3 M-3425A Panel Mount Cutout Dimensions .......................................... 5–4
5-4 M-3425A Mounting Dimensions – Vertical Chassis ........................ 5–5
5-5 (H2) Mounting Dimensions ................................................................. 5–6
5-6 (H3) Mounting Dimensions for GE L-2 Cabinet ................................ 5–7
5-7 (H4) Mounting Dimensions ................................................................. 5–8
5-8 (H5) Mounting Dimensions ................................................................. 5–9
5-9 Optional Dual Power Supply ............................................................ 5–10
5-10 Expanded I/O Power Supply ............................................................ 5–10
5-11 External Connections ....................................................................... 5–11
5-12 Three-Line Connection Diagram ....................................................... 5–12
5-13 Function 25 Sync Check Three-Line Connection Diagram ............. 5–13
5-14 Function 59X Turn-to-Turn Fault Protection Three-Line
Connection Diagram ......................................................................... 5–14
5-15 Function 67N, 59D, 59X (Bus Ground), Three-Line
Connection Diagram ......................................................................... 5–15
5-16 M-3425A Circuit Board ........................................................................5–23
5-17 M-3425A Circuit Board (Expanded I/O) ........................................... 5–24
5-18 Low Frequency Signal Injection Equipment Typical Connections .... 5–25
5-19 20 Hz Frequency Generator Housing Panel Surface Mount .......... 5–26
5-20 20 Hz Frequency Generator Housing Panel Flush Mount ...............5–27
5-21 20 Hz Band Pass Filter Housing Panel Surface Mount ................. 5–28
5-22 20 Hz Band Pass Filter Housing Panel Flush Mount ...................... 5–29
5-23 20 Hz Measuring Current Transformer 400-5 A CT ........................ 5–30
Chapter 6
6-1 Voltage Inputs: Configuration V1 ......................................................... 6–3
6-2 Voltage Inputs: Configuration V2 ......................................................... 6–3
6-3 Current Inputs: Configuration C1 .......................................................... 6–4
6-4 Current Inputs: Configuration C2 .......................................................... 6–4
6-5 Current Configuration C3 ...................................................................... 6–5
6-6 64S Test Configuration ........................................................................ 6–5
6-7 Field Ground Coupler ..........................................................................6–45
6-8 Status LED Panel ............................................................................... 6–70
6-9 M-3925A Target Module Panel ...........................................................6–71
xi
M-3425A Instruction Book
Chapter 6 (cont'd)
6-10 M-3931 Human/Machine Interface (HMI) Module ................................6–71
6-11 COM1/COM2 Loopback Plug ..............................................................6–72
6-12 RS-485 2-Wire Testing ........................................................................6–74
6-13 Current Input Configuration .................................................................6–79
6-14 Voltage Input Configuration ................................................................6–79
6-15 Voltage Input Configuration ................................................................6–79
6-16 Voltage Input Configuration ................................................................6–80
Appendix A
A-1 Human-Machine Interface (HMI) Module ........................................... A–6
A-2 Communication Data & Unit Setup Record Form ............................. A–7
A-3 Functional Configuration Record Form ............................................ A–10
A-4 Setpoint & Timing Record Form ...................................................... A–28
Appendix B
B-1 Null Modem Cable: M-0423 ................................................................ B–2
B-2 RS-232 Fiber Optic Network .............................................................. B–3
B-3 RS-485 Network ................................................................................... B–4
B-4 COM2 Pinout for Demodulated TTL Level Signal ............................. B–4
Appendix D
D-1 Volts/Hz (24) Inverse Time Curve Family #1 (Inverse Square) ....... D–2
D-2 Volts/Hz (24) Inverse Time Family Curve #2 ................................... D–3
D-3 Volts/Hz (24IT) Inverse Time Curve Family #3 ................................ D–4
D-4 Volts/Hz (24IT) Inverse Time Curve Family #4 ................................ D–5
D-5 BECO Definite Time Overcurrent Curve ........................................... D–8
D-6 BECO Inverse Time Overcurrent Curve ............................................ D–9
D-7 BECO Very Inverse Time Overcurrent Curve ................................. D–10
D-8 BECO Extremely Inverse Time Overcurrent Curve ........................ D–11
D-9 IEC Curve #1 – Inverse .................................................................. D–12
D-10 IEC Curve #2 – Very Inverse ......................................................... D–13
D-11 IEC Curve #3 – Extremely Inverse ................................................ D–14
D-12 IEC Curve #4 – Long Time Inverse .................................................. D–15
D-13 IEEE Inverse Time Overcurrent Curves ............................................ D–16
D-14 IEEE Very Inverse Time Overcurrent Curves .................................... D–17
D-15 IEEE Extremely Inverse Time Overcurrent Curves ........................... D–18
xii
Table of Contents
Chapter 5
5-1 Jumpers ............................................................................................ 5–21
5-2 Dip Switch SW-1 .............................................................................. 5–22
5-3 Trip Circuit Monitor Input Voltage Select Jumper Configuration .... 5–22
Chapter 6
6-1 Output Contacts ............................................................................... 6–68
6-2 Input Contacts .................................................................................. 6–69
Appendix A
A-1 Relay Configuration Table .................................................................. A–2
Appendix B
B-1 Communication Port Signals ............................................................. B–2
Appendix C
C-1 Self-Test Error Codes ........................................................................ C–1
®
C-2 IPScom Error Messages ................................................................. C–2
Appendix D
D-1A M-3425A Inverse Time Overcurrent Relay Characteristic Curves ... D–6
xiii
M-3425A Instruction Book
xiv
Installation – 5
5 Installation
The person or group responsible for the installation If during the commissioning of the M-3425A Generator
of the relay will find herein all mechanical information Protection Relay, additional tests are desired, Chapter
required for physical installation, equipment ratings, 6, Testing, may be consulted.
and all external connections in this chapter. For
The operation of the relay, including the initial setup
reference, the Three-Line Connection Diagrams are
procedure, is described in Chapter 3, Operation,
repeated from Chapter 2, Application. Further, a
for HMI front panel users and in Chapter 4, Remote
commissioning checkout procedure is outlined using
Operation, when using a personal computer. Section
the HMI option to check the external CT and VT
3.1, Front Panel Controls, details the front panel
connections. Additional tests which may be desirable
controls.
at the time of installation are described in Chapter
6, Testing. Section 3.2, Initial Setup Procedure/Settings, details
the HMI setup procedure. This includes details
Service Conditions and Conformity to CE necessary for input of the communications data, unit
Standard setup data, configure relays data, the individual
Stating conformance to CE Standard EN 61010-1 setpoints and time settings for each function, and
2001, operation of this equipment within the following oscillograph recorder setup information. Section 3.5,
service conditions does not present any known Status/Metering, guides the operator through the
personnel hazards outside of those stated herein: status and metering screens, including monitoring
the status. Section 3.6 includes information on viewing
• 5° to 40° Centigrade the target history.
• Maximum relative humidity 80% for
temperatures up to 31° C, decreasing in a
linear manner to 50% relative humidity at
40° C.
5–1
M-3425A Instruction Book
5.2 Mechanical/Physical
Dimensions
5.21 [13.23]
ACTUAL
Rear View
10.20 [25.91]
19.00
[48.26]
19.00 [48.26]
0.33
18.34 [46.58] [0.84]
2.35 [5.96]
1.35 [3.42]
5–2
Installation – 5
PANEL CUTOUT
.12
17.50± .00
[44.5 +.30 -.00]
9.97
[25.32]
19.00
[48.26]
.25 X .45 SLOT [.64 X 1.14]
4 PLACES
OUTPUTS
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
COM 1
RELAY BRKR
TARGET
TARGET
4.00 OK CLOSED TARGET PS 2
RESET
[10.16]
TIME OSC. PS 1
6.96 SYNC TRIG
[17.68]
M-3425A
GENERATOR PROTECTION
R
B EC KWIT H
CO . INC .
E L EC T R IC
OUTPUTS
Made in U.S.A. EXIT ENTER OUT 1 OUT 3 OUT 5 OUT 7
1.48 OUT 2 OUT 4 OUT 6 OUT 8
3.76
0.33 18.34
[0.84] [46.58]
5–3
M-3425A Instruction Book
18.34
.33 [46.6]
[.84] 17.68
[44.91]
1.48
[3.76]
2.25
[5.72]
5.28
[13.40]
\U+2205.28 (4X)
RECOMMENDED CUTOUT
STANDARD 3 UNIT PANEL M-3425A
18.34
[46.6]
.33
[.84] 17.68
[44.91]
1.48
[3.76]
7.03
[17.86]
4.00
[10.16]
\U+2205.28 (4X)
RECOMMENDED CUTOUT
4 UNIT PANEL M-3425A (EXTENDED I/O)
TOLERANCE: .XX±.015
5–4
Installation – 5
5.65
[14.40]
5.59
0.40 [1.02] X 2.25 1.67 [14.20]
0.27 [0.68] [5.72] [4.24] Actual
Slot (4X)
19.00
[48.26]
18.34
[46.58] 17.5
[44.45]
17.31
[43.97]
Actual
5–5
M-3425A Instruction Book
.39
[0.99] 1.91 2.25
[4.85] [5.71]
.261 [0.66]
Diameter
4 Holes
8.72
[22.15]
Recommended
Panel Cutout
Dimensions
18.21
[46.25] 2.80 2.80
19.00 [7.12] [7.12]
[48.26]
8.72
[22.15]
Max. Depth
of Unit:
10.50
[26.67]
6.19
[15.72]
n NOTE: Dimensions in
brackets are in centimeters. Front View
Figure 5-5 (H2) Mounting Dimensions
5–6
Installation – 5
.75 6.13
[15.57]
1.04 5.56
[2.64] [14.12]
.261 [0.66]
Diameter
6 Holes
8.72
[22.15]
Recommended
Panel Cutout
Dimensions
18.50
[46.99]
2.80 2.80
[7.12] [7.12]
20.78
[52.78]
15.56
[39.52]
8.72
[22.15] 7.78
[19.76]
Max. Depth
of Unit:
10.50
[26.67]
2.60
[6.60]
1.14
7.63
[19.38]
Front View
n NOTE: Dimensions in brackets
are in centimeters.
5–7
M-3425A Instruction Book
Ø.281
[Ø0.71]
10 HOLES
9.70
[24.64]
Recommended
19.89 Panel Cutout
[50.52] Dimensions
20.78
[52.78] 3.48 3.48
[8.84] [8.84]
17.72
[45.00]
9.94
[25.24] 9.70
[24.64]
2.15
[5.47]
.45
[1.13]
.41
[1.04] 1.13
[2.87] 6.69
[16.99] 7.81
8.63 [19.84]
[21.92]
■ NOTE: Dimensions in
brackets are in centimeters.
Front View
Figure 5-7 (H4) Mounting Dimensions
5–8
Installation – 5
∅ .28
[∅ 0.71]
10 HOLES
9.70
[24.64]
20.78
[52.78]
19.89
[50.52]
3.53 3.53
[8.97] [8.97]
17.72
[45.00]
9.94
[25.24] 9.70
[24.64]
2.15
[5.47]
.45
[1.13]
.41
[1.04]
1.13
[2.87]
6.69
[16.99]
7.81
[19.84]
8.63
[21.92]
5–9
M-3425A Instruction Book
Ic PS 2 PS 1 PS2 PS1
5.3 External Connections + - + -
F1 F2
3 A MP,2 5 0 V ( 3 A B)
58 59 60
18 - 5 6
61 62 63
18 - 5 6
Relay Outputs
85 265 85 265
F4
F3
All outputs are shown in the de-energized state for
standard reference. Relay standard reference is defined
as protective elements in the non-trip, reconnection
and sync logic in the non-asserted state, or power to
+ - +- the relay is removed. Output contacts #1 through #4
are high speed operation contacts. The power supply
Figure 5-9 Optional Dual Power Supply
relay (P/S) is energized when the power supply is OK.
The self-test relay is energized when the relay has
When the M-3425A with expanded I/O is equipped performed all self-tests successfully.
with two (not redundant) power supplies, the power
supplies must be powered from the same source.
Replacement Fuses
F1–F4 replacement fuses must be fast-acting 3
Amp, 250 V (3AB) Beckwith Electric Part Number
420-00885.
5–10
Installation – 5
5–11
BECKW IT H ELECT RIC CO . INC.
6 19 0 118 t h AV E NO . W A RNING! CO NT A CT W IT H T ERMINA L S MA Y CA US E EL ECT RIC S HO CK MODEL: M-3425A FIRMWARE: D-0150
L A RGO , FL 3 3 7 7 3 727- 5 4 4 - 23 26 FO R CO NT A CT RA T INGS S EE INS T RUCT IO N MA NUA L
5 0 Hz 6 0 Hz S ERIA L NO .
66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 97
IN IN IN IN IN IN IN IN IN
RT N 14 13 12 11 10 9 8 7
C R US 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
INPUTS OUT PUTS
2
83F4
LIST ED
IND. CONT . EQ .
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
IRIG- B COM 2
RS 2 3 2
1
!
24
48 - + - + IN
6
IN
5
IN
4
IN
3
IN
2
IN
1
IN
RT N
COM 2 125
! P/ S S ELF- T EST 8 7 6 5 4 3 2 1
ETHERNET 250 RS 4 8 5 (5 2 b)
A UX COM 3 INPUTS A LA RMS OUT PUTS
V V V
A B C VN IA IB IC IN Ia Ib Ic PS 2 PS 1 PS2 PS1
F IE L D G N D VA B
! VB C VC A
- -
COUPLER + +
F1 F2
3 A MP,2 5 0 V ( 3 A B)
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
64 VX 65 64S 18 - 5 6 18 - 5 6
64F 0 .0 1A NO M 85 265 85 265
F3 F4
4 RA T ED V O L T A GE
6 0 - 14 0 V A C,5 0 / 6 0 Hz
3 1A ,NO M
RAT ED CURRENT
5 A ,NO M
Figure 5-11 External Connections
!
■ NOTES:
1. See Section 2.3, Setpoints and Time Settings, subsection for 64B/F Field Ground Protection.
2. Before making connections to the Trip Circuit Monitoring input, see Section 5.5, Circuit Board Switches and Jumpers, for the information
regarding setting Trip Circuit Monitoring input voltage. Connecting a voltage other than the voltage that the unit is configured to may result
in mis-operation or permanent damage to the unit.
3. 8 WARNING: ONLY DRY CONTACTS must be connected to inputs (terminals 5 through 10 with 11 common and terminals 68
through 75 with 66 and 67 common) because these contact inputs are internally wetted. Application of external voltage on these
inputs may result in damage to the units.
4. 8 WARNING: The protective grounding terminal must be connected to an earthed ground any time external connections have
been made to the unit.
M-3425A Instruction Book
1 Wire to split phase differential CTs for 4 Alarm output can be grouped to a single alarm
use with 50DT split phase function. at the discretion of user.
A B C
2 Required generator breaker status input 5 Available control output to service other relays
Other (52b). Contact is closed when generator for VT Fuse Loss can be designated.
Relays M-3425A
breaker is open. Use unit breaker 6 Input contact number is designated by user.
1
50 51 contact if no generator breaker present.
3 Output contact pairs designated by
1 user.
48 49
WARNING: ONLY dry contact inputs must be
M-3425A connected because these contact inputs are
1 internally wetted. Application of external
46 47
39 38 41 40 43 42 voltage on these inputs may result in
damage to the units.
NOTE : M-3425A current terminal polarity marks
( . ) indicate "entering" current direction when
A B C M-3425A
Three VT Wye-Wye primary current is "from" the generator to the
10
52 Alternate Connection system. If CT connections differ from those
52b
Gen 11
shown, adjust input terminals.
A A
B B
C C
42 43 40 41 38 39 42 43 40 41 38 39
Generator
M-3921 a b c a b c
Field Ground
Coupler Module Other Other
Relays M-3425A Relays M-3425A
Other
a b c Relays M-3425A 59 58 59 58
58 59
57 56 57 56
56 57
OR OR
55 54 55 54
54 55
M-3425A M-3425A
45 44 52 53
R OR
High Impedance Grounding R Low Impedance Grounding
5–12
Installation – 5
M-3425A
65 Used when Generator
VX
Side VTs are connected
Line-Ground.
64
A B C M-3425A
52 10
52b
Gen 11
A B C
M-3425A
39
Three VT Wye-Wye
38 Connection
41
40
43
42
OR
M-3425A
42
A B C
43 Two VT Open-Delta
Connection
40
41
38
39
Generator
5–13
M-3425A Instruction Book
A B C M-3425A
10
52
52b
Gen 11
A B C
M-3425A
VX
65
R
64
Generator
a b c
Line to Neutral
Voltage Rated
Cable
M-3425A
M-3425A
52 53
OR R
45 44
Figure 5-14 Function 59X Turn to Turn Fault Protection Three-Line Connection Diagram
5–14
Installation – 5
Bus Section
A
M-3425A
53
R Residual CT I N input can be connected
52 either at Neutral or as Residual.
M-3425A
67N
65 64 Connection
59X A B C M-3425A
Bus Ground
52 10
52b
Gen
11
A B C
M-3425A
VX
65
R
64
67N, 59D
Connection
a b c
M-3425A
I N input can be connected
52 53
either at Neutral or as Residual.
OR
M-3425A
45 44
R
Figure 5-15 Function 67N, 59D, 59X (Bus Ground) Three-Line Connection Diagram
5–15
M-3425A Instruction Book
During field commissioning, check the following to 3RD HARMONIC DIFF RATIO
ensure that the CT and VT connections are correct. __________
1. Press ENTER. After a short delay, the Press ENTER once more to display the
unit should display line side Third Harmonic Voltage:
2. Press the right arrow button until the unit 8. Press ENTER to display Stator Low
displays: Frequency Injection (20 Hz) Voltage:
3. Press ENTER. The unit should display: 9. Display positive, negative and zero
sequence voltages. Press ENTER until
the unit displays:
VOLTAGE STATUS
VOLT curr freq v/hz J
POS SEQUENCE VOLTAGE
_____ Volts
4. Press ENTER. The unit should display
either V A , V B , V C (line-to-ground
connections) or VAB, VBC, VCA (line-to-line The positive sequence voltage should be
or line-ground to line-line connections). VPOSy VA y VB y VC or VAB y VBC y VCA.
5. Press ENTER to display the Neutral The zero sequence voltage should be
Voltage: VZEROy0.
If the negative sequence voltage shows
NEUTRAL VOLTAGE a high value and the positive sequence
_____ Volts voltage is close to zero, the phase
sequence is incorrect and proper phases
The neutral voltage should be near zero must be reversed to obtain correct phase
volts. sequence. If the phase sequence is
incorrect, frequency- and power-related
functions will not operate properly and
6. Press ENTER to display VX Voltage:
the Frequency Status menu will read
DISABLE.
VX VOLTAGE
_____ Volts If positive, negative and zero sequence
voltages are all present, check the polarities
of the VT connections and change
connections to obtain proper polarities.
5–16
Installation – 5
12. Press ENTER until the unit displays: 19. Press ENTER for the unit to display:
13. Press ENTER until the unit displays: 20. Press ENTER for the unit to display:
Compare these currents with the Negative sequence current should near
measured values using a meter. If there zero amperes.
is a discrepancy, check the CT
connections to the rear terminal block of
24. Press ENTER to display:
the unit.
ZERO SEQUENCE CURRENT
17. Press ENTER for the unit to display: ______ Amps
18. Press ENTER for the unit to display: 25. Press ENTER to display:
Differential current should be near zero Press ENTER once more to display:
amps. If a significant amount of
differential current is present, check the F49 THERMAL CURRENT #2
CT polarities. ______ Amps
5–17
M-3425A Instruction Book
26. Press EXIT, then the Right arrow to 35. Press ENTER to display:
display:
POWER FACTOR
FREQUENCY STATUS __ Lag/Lead
volt curr FREQ v/hz J
36. Press EXIT and then right arrow to
display:
27. Press ENTER to display:
IMPEDANCE STATUS
FREQUENCY
I powr IMPED sync brkr J
________ Hz
29. Press EXIT, then right arrow to display: Press ENTER once more to display:
31. Press EXIT, then right arrow to display: 38. Press ENTER to display:
32. Press ENTER to display real power and 39. Press ENTER to display:
check its sign. The unit should display:
FIELD GND RESISTANCE
REAL POWER ______ Ohms
________ PU _______ W
The sign should be positive for forward 40. Press EXIT and then right arrow to
power and negative for reverse power. If display:
the sign does not agree with actual
conditions, check the polarities of the SYNC CHECK STATUS
three neutral-end CTs and/or the PTs. I powr imped SYNC brkr J
33. Press ENTER for the unit to display: 41. Press ENTER to display:
34. Press ENTER for the unit to display: 42. Press ENTER to display:
5–18
Installation – 5
DELTA FREQUENCY FL I6 I5 I4 I3 I2 I1
_____ Hz HI
81A #1 ACC. STARTUP TIME 56. Press EXIT, then right arrow until unit
00-20XX 00:00:00:000 displays:
Pressing ENTER will display a status RELAY TEMPERATURE
screen for each of the six elements. I TEMP count powerup J
49. Press EXIT, then right arrow until unit 57. Press ENTER to display:
displays:
RELAY TEMPERATURE
IN/OUT STATUS
________ C
I freq_acc I/O timer J
5–19
M-3425A Instruction Book
58. Press EXIT, then right arrow until unit 66. Press ENTER to display:
displays:
COMM ERROR CODE (LAST)
COUNTERS __________
I temp COUNT powerup J
67. Press ENTER to display:
59. Press ENTER to display:
COMM PACKET COUNTER
__________
OUTPUT COUNTER 1
__________
68. Press ENTER to display:
Pressing ENTER will display a status
screen for each of the 23 outputs. COMM RX ERROR COUNTER
__________
RST LOCATION
0000 CBR=___ BBR=___
5–20
Installation – 5
■ NOTE: Short circuit protection (100 ma limit) is incorporated on pins 1 and 9 when used for +/- 15V.
Table 5-1 Jumpers
5–21
M-3425A Instruction Book
1 2 3 4
Switches should not be changed
X X X Open (up) while unit is energized.
X Closed (down)
3 up 4 up Run Mode
3 up 4 down Initialize EEPROM to default* See Caution Below
3 down 4 up Initialize Access Codes and Communication*
3 down 4 down Factory Use
2 up Flash Update Disable (Factory Default)
2 down Flash Update Enable
1 up Dual Power Supply Unit
1 down Single Power Supply Unit
*Af t er power up, t he OK LED light remains of f and t he Diagnost ic LED will light when
operat ion has been sat isf act orily complet ed..
▲ CAUTION: A loss of calibration, setpoints, and configuration will occur when the EEPROM is initialized to
default.
24 V dc A to B A to B A to B
48 V dc B to C A to B A to B
125 V dc B to C B to C A to B
250 V dc* B to C B to C B to C
Table 5-3 Trip Circuit Monitor Input Voltage Select Jumper Configuration
5–22
SW1
LED4 LED3 LED2 LED1
P1
1
+ + + +
SW2
R17
R21
J52
SW1 1 5
C17 4 1
C46
+
+
L14
L18
L20
L15
L17
L19
L16
L21
C45
U6
R124
+
+
R141
Q11
+
E151
R19
Q3
E149
20
+
TP1 2 26 2 P11 R75
P5 +
E150
25 19
2 10 1 1 C10
P9 C253
J80
1 9 U10 U9 R14
+
1 8 1 4 1 9 5
E158
E154
E159
P4 TP4 J57
1
1
+
J70 1
1
P7
R15
1
R16
C31 R148 Q20
16 5 8 10 18 10 J95 C252
9 C7
R18
J6
L30 L31 L34 L35 6 C8 JP3 R145
C84 E122
E115
U1 E147 R149 C214
C121
C38 R200
C13
J4
C20
R98
J72
C199
R144 C33
E124
U7
L32
R50 R62 R42 R38 R88 R89 R87 TP2 +
C150
R156
+ TP3
E127
C116
E123
J71
C266
J82
A
C22
E181
C23
E116
C120
R147 C117
A B C
U3 R100
L33
BT1 E163 E182
+
R2
J1
C200
C220
C81
C148 E165
CO.INC.
CB
C219
+
U4
C228
C24
R210
D72
+
+ C265
R3
+ 1 C218 + E161
R131
J74
D80
J3
U19 E126
C201
U33
+
C29 E119 R181
C30 R143 E187 C35 C32 C124
C119
C118 J56 C15 U37 C212 E135 U38
R142
D34 D40 D30 D28 D25 D27 D23 E105 E183 1 E2 E1 Q12
C224
+
U45 U41 C B A E164 JP1
R13
R65
R45
J16
R53
R32
J63 E166
R41
R36
C216
E133
R34
E132 E134 J17
C123
C112 1 2
E110 C211
C122
U51
R205
R209
J62
C225
A B C
R220
C6 Q2
R44
R83
R40
R52
R35
R37
R64
R33
C305 U35 E107 U25A
C66 C72 C62 C60 C56 C58 C54
J102
C158 D5 R146 C301
U36
D42
Q25
J75
J45
C9 J76 C300
U35A
D3 C209 C4
C108 C107 R91 U14
D41
R92 +
R208
D6 C217 U25
1
+
C303 U24
C169
+
+
U11
ELECTRIC
E30 1 J14
BECKWITH
U16 C125
J60 C67 C73 C63 C61 C57 C59 C55 TP6 D48 C205 R20
+
BE#450-00226 P-1947 REV.
D4 R206 J2
C304 1 C208 C210 R10
C159 C307 C308 E200 U18
J47
R114
C19
C204 U23
C115 J48
C160
R30
J96
R115
C154
1
B A C
L36
C43 J68
1
E129 C39 + J69 J67 J78 E143
+ J49
E93 C3
C14
2 C203
U5
Y1
U2 U8 D13
B C
U22
C161
J46
+
U12
C75 U20
A
C48
E112
E120
R49
R57
R26
C206
R60
C42 C11
R6
C16 J19
C168
E113 U26 IC,SMT,SO-44 U13
Q8 R120 R72 R71 R25
+
+
+
+
R11
C147
R8
+
R5
R61
R56
R27
E47 E48
R133
J54
J5
R132
R48
D12
R7
Q10
R121
R22
C34
R122
C64 C70 C52 R31 C50
C41 D75
C68 J73 C85 C49
+
R140
E180
J51
C27 D76 1
C B A
D11 R4
R9
R123 TP5 D62 C86 D64
C
D61 D63
R79
J50 C B A
J53
C40 D9 R117
R12
B
1
J5
+
R134
R118
R119
K9
A
C65 K10 D56 D55 K6 K5 K4 K3 K2 K1
C25
C71 C53 C69 C51
J79 K8
R152 R150 R151 C221 C222
R256
K7 D54
J61 C B A
J61
C223 2 D60 D57
T1 RT2 R257 D59
U44 Q1
R197
C167 C166 C165 C164 C163 C162
C92
C145
C126
D94
C94
C93
R185
C91
U27 U28 U29 U30 U31 U32
C95
R190
U34
D93
C151 R153 R154
C96
L9 J18
R155 A B C
R194
D90
R184
D91
C97
D18 R130 R129 R128 R127 R126 R125
C136
C129
D46
C131
C140
A
A
R1
A
R29
C250
C149
D92
B
B
B
D96 L4 L3 C76 C78 C80
R183
L13 L5 L7 L8 C47 C74 C82
C
C
C
R68
R69
R70
D95
R67
R66
R24
L28
C128
L12
C37
C36
C146
C127
C135
C138
C132
C141
C142
C143
L38
VR25
L6 L10 L11
5 1
VR3
VR20
R182
VR18
VR17
VR16
VR21
VR15
VR14
VR13
VR12
VR11
VR22
VR19
C133
C144
C137
P2 C83 C260 VR1 L27 VR4 L26 VR5 L25 VR6 L24 VR7 L23 VR8 L22
C79
VR9
P3
5–23
Installation – 5
D16
R16
U7
+
R13
D19
D17
R31
R40
R32
R25
R20
R4
R11
C94
C32
C74
C96
C76
C59
C40
C22
C10
C34
R14 D11
U2 U1
U5 U4
+
U12 U10 U13 U11 U9 U8 U6 U3 C103
R46
R47
R44
R45
D36
D28
D37
D29
D24
D18
D9
D3
BECKWITH
CO. INC. C31
ELECTRIC
P-1982 REV 3
BE# 450-00232
RV14
FB10
+
C57
C58
C56
D38
D32
D25
D20
D10
D31
D39
D4
R6
C53
R21
R12
R33
R41
R26
R34
FB11
R42
C68
C85
C69
C52
C38
C21
C9
C84
R3
D35 D33 D27 D22 D13 D6 D2 D40 D34 D30 D26 D21 D12 D5 D1
C98 C82 C99 C83 C63 C44 C24
R38
R29
R30
R37
R24
R19
R8
C12
M-3425A Instruction Book
RV22 RV18 RV23 RV19 RV15 RV11 RV8 RV5 K14 K12 K10 K8 K6 K4 K2 K15 K13 K11 K9 K7 K5 K3 K1
FB9 FB7 FB5 FB8 FB6 FB4 FB3 FB2 FB1
C92 C80 C66 C50 C36 C19 C7 C106 C105 C90 C78 C64 C48 C29 C17
C5
C93 RV21 C81 RV17 C67 RV13 C51 RV10 C37 RV7 C20 RV4 C8 RV2 RV24 C91 RV20 C79 RV16 C65 RV12 C49 RV9 C30 RV6 C18 RV3 C6 RV1
5–24
Figure 5-17 M-3425A Circuit Board (Expanded I/O)
Installation – 5
20 Hz
Supply
Generator Voltage
20 Hz DC AC
1A1 +VAux VA(L1)
Band Pass
1A2 -VAux VB(L2)
Filter
1A3 VC(L3)
1B1 1B4 4A1
2A1 External
Bl
2A3 Block
1A1
3A2 Device
Neutral 400A
RL 59N 1A3 1A4 Wiring Operative
Grounding 5A 3A3
L K Shielded
Transformer 4A3 3A1
l k High
400/5 A Voltage
20 Hz CT
M-3425A
Low Max. 200 V
Voltage 44 45
VN
52 53
IN
5–25
M-3425A Instruction Book
, , .
Connector modules
Connectors:
Connectors :
Dimensions in mm
5–26
Installation – 5
t Mounting pial.
Mounling plate
220
t-
l-
...""...
""
t-
,.... , ,
~
N
•
t-
l- ,
r::t-::t- ;.
t-~ ~ .M-
Ir-
t-t - ....".---L' L
- -- -- - 'M
t-t
--;7- - - - -
~
Connector modules
+2
Connectors:
R1
fl1 5 or M4
50rM4
max.. 1.5 mm 2.
Screwed terminal for max
Twin spring crimp connector in paral-
lel for max. 1.5 mm2.,
Panel cut-out
cut - out
Dimensions in mm
5–27
M-3425A Instruction Book
225 172
r
I"
220 ."I,
-.
Side view
.-• - - - 31 .8 !:O.3
i--
1: 0 .3
, , .,a
"
W
m
;i
N
o>iI
«*II -
L;..
L;.' - 31 .8 !0.3
,!O.3
Distance piece *)
Dimensions in mm
Top view
5–28
Installation – 5
I' ~ ~ ~
~ ~
~ ~
'I Set square *)
, ,
CD
1I ++
+-+ ~ ~
~ ~
~ ~
~
~ +++-+
., ~~"
32 Dimensions in mm
..,
M4(4x)
.,
5–29
M-3425A Instruction Book
5–30
Testing – 6
6 Testing
6–1
M-3425A Instruction Book
No calibration is necessary, as the M-3425A 6. For relays with the 64F/B option:
Generator Protection Relay is calibrated and fully
a. Resistor decade box capable of 500
tested at the factory. If calibration is necessary
ohms to 150 kOhms, able to step in
because of a component replacement, follow the 100 ohm increments.
auto calibration procedure detailed in Section 6.4,
Auto Calibration (or see Section 4.7, Calibration b. Capacitors ranging from 0.15 mf to
subsection for units without an HMI). These test 10 mf.
procedures are based on the prerequisite that the 7. For relays with the 64S option:
functions are enabled and have settings as described
a. 20 Hz Voltage Generator (variable) 0
in Chapter 2, Application, and that the unit is fitted
to 40 V.
with the optional HMI module.
b. 20 Hz Current Generator (variable) 0
to 40 mA.
Equipment Required
Setup
The following equipment is required to carry out the
test procedures: 1. Connect system power to the power input
terminals 62 (hot) and 63 (neutral). The
relay can be ordered with a nominal input
1. Two Digital Multimeters (DMM) with 10 power supply of 110/120/230/240 Vac,
A current range. 110/125/220/250 Vdc or 24/48 Vdc. An
2. 120 V ac or 0 to 125 V dc variable optional redundant power supply is
supply for system power. available.
6–2
Testing – 6
■ NOTE: The phase angles shown here use leading angles as positive and lagging angles as nega-
tive. Some manufacturers of test equipment have used lagging angles as positive, in which case
VB=120 V a120° and VC=120 V a240°. Similarly other voltages and currents phase angles should
be adjusted. These test configurations are for ABC phase rotation. They must be adjusted appropriate-
ly for ACB phase rotation.
39
Hot
Voltage
Input 1 VA = 120 V ac Ð0°
38
Neutral
41
Hot
Voltage
Input 2 VB = 120 V ac Ð120°
40
Neutral
43
Hot
VC = 120 V ac Ð120°
42
Neutral
45
Hot
Voltage
Input 3 VN
44
Neutral
65
Hot
VX
64
Neutral
39
Hot
Voltage Input 1
120 Ð30 VAB = 120Ð0°
38
Neutral
41
VBC = 120Ð120°
Neutral 40
Voltage Input 2
120 Ð90 43
Hot
VCA = 120Ð120°
42
45
Hot
Voltage Input 3
0 to 20 V ac VN
180 Hz 44
Neutral
6–3
M-3425A Instruction Book
Polarity 55
57
59
Polarity 47
49
51
IC ∠120°
50
Current Input 3
53
IN
52
6–4
Testing – 6
Polarity 55
Current Input 1 aø I 0°
54 a
57
o
bø I 120
56 b
59
o
cø I 240
58 c
Polarity 47
•
Current Input 2 AØ 46 I 0°
A
49
•
o
BØ 48 I 120
B
51
•
o
CØ 50 I 240
C
45
20 Hz
Voltage Source
(Variable) 44
53
20 Hz
Current Source
(Variable) 52
6–5
M-3425A Instruction Book
6–6
Testing – 6
1. Apply proper power to the power input terminals (60 HOT and 61 NEUTRAL).
2. The following sequence of actions will take place in the following order:
a. The unit will display the following:
POWER ON SELFTESTS
XXXXXXxxxxxxxxxxx
3. The power-on self-tests end with the unit displaying the system date, time and default logo.
4. If there are any recorded targets they are then displayed.
6–7
M-3425A Instruction Book
Test Setup:
1. Determine the Function 21 Phase Distance settings to be tested.
2. Enter the Function 21 Phase Distance settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
6. The level of current at which pickup operation is to be expected for an individual setting is
determined as follows:
a. Define “reach” as R ohms = (P ohms + O ohms) [O, usually set at zero ohms].
b. For Line-Ground configuration, define “current” as I = ((Selected Voltage)I R ohms). The
voltage level may be selected based on the desired test current level. For Line-Line
configuration, define “current” as I = ((Selected Voltage/S3) I R ohms).
Pickup Test:
1. Set the three-phase voltages to the Selected Voltage value from Step 6b above.
2. Set the phase angle between the voltage and current inputs at (A) degrees from settings above
(for Line-Line configuration, set the phase angle at (A–30°).
3. Press and hold the TARGET RESET pushbutton, then slowly increase the three-phase input
currents until the 21 PHASE DISTANCE LED illuminates, or the pickup indicator illuminates on
the IPScom Function Status screen.
The level at which the 21 PHASE DISTANCE actuates should be equal to I calculated in Step 6
with the resulting impedance 0.1 ohms or 5%.
4. Release the TARGET RESET pushbutton, then decrease the three-phase input currents. The
assigned OUTPUT LEDs will extinguish.
5. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately 110% of the current (I) found in Step 6, and start timing. The contacts will
close after D cycles within 1 cycle or 1%.
6–8
Testing – 6
■ NOTE: It would be efficient to disable the 24 Definite Time element with the lower pickup setting
first and test the higher setting operation, since the lower setting operation can be tested without
disabling the higher setting.
Test Setup:
1. Determine the Function 24 Voltz/Hz Definite Time settings to be tested.
2. Enter the Function 24 Voltz/Hz Definite Time settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. The Volts per Hertz pickup level at a percentage setting at Nominal Frequency (50 or 60 Hz) is:
Pickup voltage = (P% ÷ 100) x (Nominal Voltage) where the Nominal Values have been
programmed in the system setup data described in Section 2.1, Configuration and are recorded on
Figure A-3, Functional Configuration Record Form.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the voltage on Phase A
until the 24 VOLTS/Hz LED illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen. The voltage level of operation will equal to P volts ±1%.
2. Release the TARGET RESET pushbutton, then decrease the Phase A voltage. The assigned
OUTPUT LED(s) will extinguish.
3. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately (P + 10 volts) volts, and start timing. The contacts will close after D cycles
± 25 cycles.
3. Repeat Pickup Test and Time Test for Phase B and C.
6–9
M-3425A Instruction Book
Test Setup:
1. Determine the Function 24 Voltz/Hz Inverse Time settings to be tested.
2. Enter the Function 24 Voltz/Hz Inverse Time settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Enter a Function 24 Voltz/Hz Definite Time Pickup #1 setting of 200%, with a Delay of 1200
cycles.
4. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
5. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
6. The Volts/Hz pickup level of a percentage setting at nominal frequency (50 or 60 Hz) is: Pickup
voltage = (P% ÷ 100) x (Nominal Voltage) where the Nominal Values have been programmed in
the system setup data described in Section 2.1, Configuration and are recorded on Figure A-3,
Functional Configuration Record Form.
7. Test levels may be chosen at any percentages of Nominal Voltage which are a minimum of 5%
higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated in
Step 6.)
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the voltage on Phase A
until the 24 VOLTS/Hz LED light illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen. The voltage level of operation will equal P volts ±1%.
2. Release the TARGET RESET pushbutton, then decrease the Phase A voltage. The assigned
OUTPUT LED(s) will extinguish.
3. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply a voltage equal to the chosen test level calculated in Step 6 to Phase A and start timing.
The operating time will be as read from the appropriate Inverse Curve Family and K (Time Dial)
setting (refer to Appendix D, Inverse Time Curves). The measured time should be within the time
corresponding to 1% of the pickup value.
6–10
Testing – 6
6–11
M-3425A Instruction Book
6–12
Testing – 6
6–13
M-3425A Instruction Book
6–14
Testing – 6
4. Remove the phase angle difference and start timing. The contacts will close after SD cycles
within –1 to +3 cycles or 1 %.
6–15
M-3425A Instruction Book
■ NOTE: If 27 #1 and 27 #2 have different pickup settings, it would be efficient to disable the one with the
higher setting first and test the lower setting operation. The higher setting operation could then be
tested without disabling the lower setting.
Test Setup:
1. Determine the Function 27 Phase Undervoltage settings to be tested.
2. Enter the Function 27 Phase Undervoltage settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly decrease the Phase A input voltage
until the 27 PHASE UNDERVOLTAGE LED illuminates, or the pickup indicator illuminates on the
IPScom Function Status screen.
The voltage level should be equal to P volts ±0.5 V or ± 0.5%. When both RMS and Line-Ground
to Line-Line is selected, the accuracy is 0.8V or 0.75%.
2. Release the TARGET RESET pushbutton, then increase the Phase A input voltage to the nominal
voltage, the OUTPUT LEDs will extinguish.
3. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately (P – 1) volts and start timing.
The contacts will close after D cycles ± 20 cycles or 1%(RMS), or 1 cycle or 0.5% (DFT),
whichever is greater.
3. Repeat Pickup Test and Time Test for Phase B and C.
6–16
Testing – 6
■ NOTE: If 27TN #1 and 27 #2 have different pickup settings, it would be efficient to disable the one
with the higher setting first and test the lower setting operation. The higher setting operation could
then be tested without disabling the lower setting.
Test Setup:
1. Determine the Function 27TN Third-Harmonic Undervoltage, Neutral settings to be tested.
2. Enter the Function 27TN Third-Harmonic Undervoltage, Neutral settings to be tested utilizing
either the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-2, Voltage Inputs: Configuration V2.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly decrease the neutral voltage input
until the 27TN/59D 100% STATOR GND LED illuminates, or the pickup indicator illuminates on
the IPScom Function Status screen. The voltage level should be equal to P volts ±0.1 V or ±1%.
2. Release the TARGET RESET pushbutton, then increase the neutral voltage to nominal voltage.
The OUTPUT LED(s) will extinguish.
3. Press TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately (P – 1) volts and start timing. The contacts will close after D cycles within
1 cycle or 1%.
6–17
M-3425A Instruction Book
3. Adjust three phase voltage and current inputs to obtain a Power Real p.u. value greater than FP.
4. Enable the Forward Power Block utilizing either the HMI or IPScom Communications Software.
5. Decrease the applied three phase current until the OUTPUT LED(s) extinguishes.
The Power Real p.u. value should be equal to FP ±0.01 PU or ±2%.
6. Utilizing either the HMI or IPScom Communications Software disable the Forward Power Block
and then enable the Reverse Power Block.
7. Adjust three phase voltage and current inputs to obtain a Power Real p.u. value greater than RP.
8. Decrease the applied three phase current until the OUTPUT LED(s) extinguishes.
The Power Real p.u. value should be equal to RP ±0.01 PU or ±2%.
9. Enable the Reverse Power Block utilizing either the HMI or IPScom Communications Software.
6–18
Testing – 6
■ NOTE: The POWER Reactive var value can be obtained utilizing either the HMI (Status/
Power Status) or IPScom® Communications Software (Relay/Monitor/Secondary Status).
3. Adjust three phase voltage and current inputs to obtain a Power Reactive var value greater than
–VAR.
The 27TN/59D 100% STATOR GND LED will illuminate, then the OUTPUT LED will illuminate
when the delay setting has timed out.
4. Enable the Lead VAR Block utilizing either the HMI or IPScom® Communications Software.
5. Adjust the applied three phase current phase angles until the OUTPUT LED(s) extinguishes.
The Power Reactive var value should be equal to –VAR ±0.01 PU or ±2%.
6. Utilizing either the HMI or IPScom® Communications Software disable the Lead VAR Block and
then enable the Lag VAR Block.
7. Adjust three phase voltage and current inputs to obtain a Power Reactive var value greater than
+VAR.
8. Adjust the applied three phase current phase angles until the OUTPUT LED(s) extinguishes.
The Power Reactive var value should be equal to +VAR ±0.01 PU or ±2%.
9. Disable the Lag VAR Block utilizing either the HMI or IPScom Communications Software.
6–19
M-3425A Instruction Book
6–20
Testing – 6
■ NOTE: It would be efficient to disable the element with the lower pickup setting first and test the
higher setting operation, since the lower setting operation can be tested without disabling the higher
setting.
Test Setup:
1. Determine the Function 32 Directional Power settings to be tested.
2. Enter the Function 32 Directional Power settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
6. The level of current at which operation is to be expected for an individual power setting is given by
multiplying the PU pickup value (P above) by the Nominal Current value previously input to the
relay. The Nominal Current value is described in Section 2.1, Configuration and should be
recorded on Figure A-3, Functional Configuration Record Form.
7. Set the three phase voltages to the Nominal Voltage. The Nominal Voltage value previously
input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional
Configuration Record Form.
6–21
M-3425A Instruction Book
6–22
Testing – 6
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately 110% of the pickup current and start timing. The contacts will close after D
cycles within +16 cycles or ±1%.
6–23
M-3425A Instruction Book
■ NOTE: It would be efficient to disable the function with the higher “reach” (diameter minus offset)
setting first (lower current) and test the lower “reach” setting operation. Since the higher setting
operation can be tested without disabling the lower setting, the 40 functions will be enabled when
the tests are complete.
Test Setup:
1. Determine the Function 40 Loss of Field settings to be tested.
2. Enter the Function 40 Loss of Field settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
■ NOTE: For proper testing, use I ≤ 3 x CT rating.
6. The level of current at which operation is to be expected for an individual setting is as follows:
a. Define “reach” as R ohms = (P - O ohms) where O is usually negative.
b. Define “trip current” as I = (Selected Voltage ÷ R ohms). The voltage level may be selected
based on the desired test current level.
c. Define “offset current” as IO = (Selected Voltage ÷ O ohms).
7. Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from Step 6, and
set the phase angle between the voltage and current inputs to 90° (current leading voltage).
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the three-phase currents
until the 40 LOSS OF FIELD LED illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen. The level will be equal to “I” calculated in Step 6 with the resulting
impedance within 0.1 ohms or 5%.
6–24
Testing – 6
2. If the offset setting is negative, continue to increase the three-phase currents until the 40 LOSS
OF FIELD LED light extinguishes, or the pickup indicator extinguishes on the IPScom® Function
Status screen. The level will be equal to “IO” calculated in Step 6 with the resulting offset
impedance within ±0.1 ohms or ±5%.
3. Release the TARGET RESET pushbutton.
4. Decrease the three-phase currents. The OUTPUT LED(s) will extinguish.
5. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from Step 6, and set
the phase angle between the voltage and current inputs to 90° (current leading voltage).
3. Apply I + 10% Amps and start timing. Contacts will close after D cycles K1 cycle or K1%.
6–25
M-3425A Instruction Book
■ NOTE: Although no voltage input is required for the testing of the 46 function, it is suggested that
Nominal Voltage be applied to restrain the functions which use both voltage and current inputs for
operation.
Test Setup:
1. Determine the Function 46 Negative Sequence Overcurrent Definite Time settings to be tested.
2. Enter the Function 46 Negative Sequence Overcurrent Definite Time settings to be tested utilizing
either the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1 (Modified).
Modify Configuration C1 by exchanging Current Input 2 and 3 (Phase B current = Input 3 and
Phase C current = Input 2).
■ NOTE: For proper testing, use I ≤ 3 x CT rating.
5. The level of current at which operation is to be expected for an individual setting is given by;
Pickup current = (P% ÷ 100) x Nominal Current previously input to the relay. The Nominal
Current value is described in Section 2.1, Configuration and should be recorded on Figure A-3,
Functional Configuration Record Form.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the three-phase currents
until the NEG SEQ OVERCURRENT 46 LED illuminates, or the pickup indicator illuminates on the
IPScom Function Status screen. The level will be equal to pickup current calculated in Step 5
±0.5% of 5 A.
2. Release the TARGET RESET pushbutton.
3. Decrease the three-phase currents. The OUTPUT LED(s) will extinguish.
4. Press TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply current of at least (1.1 x pickup) amps and start timing. The contacts will close after D
cycles within 1 cycle or 1%.
6–26
Testing – 6
Test Setup:
1. Determine the Function 46 Negative Sequence Overcurrent Inverse Time settings to be tested.
2. Enter the Function 46 Negative Sequence Overcurrent Inverse Time settings to be tested utilizing
either the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1 (Modified).
Modify Configuration C1 by exchanging Current Input 2 and 3 (Phase B current = Input 3 and
Phase C current = Input 2).
■ NOTE: For proper testing, use I ≤ 3 x CT rating.
5. The current pickup level at a percentage setting is: Pickup current = (P% ÷ 100) x Nominal
Current previously input to the relay.
a. Test levels may be chosen at any percentages of Nominal Current which are a minimum of
5% higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated
in amps.)
b. The Nominal Current value is described in Section 2.1, Configuration and should be
recorded on Figure A-3, Functional Configuration Record Form.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply currents equal to the chosen test levels calculated in Step 5 and start timing. The operating
time will be as read from Figure 2-31, Negative Sequence Inverse Time Curves, negative
sequence current in % of Nominal Current and appropriate K (Time Dial) setting, or the maximum
trip time (whichever is faster).
■ NOTE: If retesting is required, power should be removed from the unit or wait R seconds before the next
test to assure resetting of the timer.
6–27
M-3425A Instruction Book
2. Enter the Function 49 Stator Overload settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
5. Calculate t (time to trip in minutes) for the desired test settings as follows:
Where:
t = t x In
( IL2 w IPL2
IL2 w Imax2 )
Where: t = time to trip in minutes
τ = time constant
IL= relay current (applied)
IPL = pre-load current
Imax = maximum allowed continuous overload current
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the current until the
STATOR OVERLOAD 49 LED illuminates or the pickup indicator illuminates on the IPScom
Function Status screen.
The current level of operation will be (Imax) Amps 0.1 A ( 0.02 Amp for 1 A CT) or 3%.
2. Release the TARGET RESET pushbutton, then decrease the current. The OUTPUT LED will
extinguish.
3. Press TARGET RESET button to remove targets.
6–28
Testing – 6
2. Determine the 49 Stator Overload 49 #1 and 49 #2 current values. If the either value is greater
than 0.00 A, then remove power from the relay and then reapply power to reset the current values.
3. Apply a three phase current (I) to the relay greater than (Imax) Amps and start timing.
The time to trip should be t minutes 5 %.
2. Determine the 49 Stator Overload 49 #1 and 49 #2 current values. If the either value is greater
than 0.00 A, then remove power from the relay and then reapply power to reset the current values.
3. Apply a three phase preload current to the relay equal to (IO) Amps and allow current readings to
stabilize.
4. Apply a three phase current (I) to the relay greater than (Imax) Amps and start timing.
The time to trip should be t minutes 5 %.
6–29
M-3425A Instruction Book
■ NOTE: Although no voltage input is required for the testing of the 50 function, it is suggested that Nominal
Volts be applied to restrain the functions which use both voltage and current inputs for operation.
Test Setup:
1. Determine the Function 50 Instantaneous Phase Overcurrent settings to be tested.
2. Enter the Function 50 Instantaneous Phase Overcurrent settings to be tested utilizing either the
HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
Pickup Test:
1 Press and hold the TARGET RESET pushbutton, then slowly increase Current Input 3 (Phase C)
until the PHASE OVERCURRENT 50 LED illuminates, or the pickup indicator illuminates on the
IPScom Function Status screen.
The current level of operation will be (P) amps ±0.1 amps or ±3%.
2. Release the TARGET RESET pushbutton.
3. Decrease the current input. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately 110% of P amps and start timing. The operating time will be 1 cycle or 1%.
3. Reduce Current Input 3, to 0 amps.
4. Test may be repeated using Current Inputs 1 (Phase A) and 2 (Phase B) individually.
6–30
Testing – 6
Test Setup:
1. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
2. Connect test current inputs as shown in Figure 6-5, Current Inputs: Configuration C3. Current
Input #2 only.
6–31
M-3425A Instruction Book
6–32
Testing – 6
6–33
M-3425A Instruction Book
■ NOTE: Although no voltage input is required for the testing of the 50DT function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the
test and enabled after the tests are complete.
Test Setup:
1. Determine the Function 50DT Definite Time Overcurrent settings to be tested.
2. Enter the Function 50DT Definite Time Overcurrent settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable the functions listed above. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-4, Current Inputs: Configuration C2.
5. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage. The Nominal Voltage value
previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3,
Functional Configuration Record Form.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the Phase A Current Input
until the PHASE OVERCURRENT 50 LED illuminates, or the pickup indicator illuminates on the
IPScom Function Status screen.
The current level of operation will be (A) amps ±0.1 amps or ±3%.
2. Release the TARGET RESET pushbutton.
3. Decrease the Phase A Current Input. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately 110% of A amps and start timing. The operating time will be 1 cycle or
1%, whichever is greater.
3. Reduce Phase A Current Input to 0 amps.
4. Repeat Steps 2 and 3 for Phase B & C.
5. If testing is complete, enable any functions disabled for this test.
6–34
Testing – 6
■ NOTE: Although no voltage input is required for the testing of the 50N function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation.
Test Setup:
1. Determine the Function 50N Instantaneous Neutral Overcurrent settings to be tested.
2. Enter the Function 50N Instantaneous Neutral Overcurrent settings to be tested utilizing either the
HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase Current Input IN (terminals
53 and 52) until the NEUTRAL O/C 50N/51N LED illuminates, or the pickup indicator illuminates
on the IPScom Function Status screen.
The current level of operation will be (P) amps ±0.1 amps or ±3%.
2. Release the TARGET RESET pushbutton.
3. Decrease Current Input IN. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately 110% of P amps to Current Input IN (terminals 53 and 52) and start timing.
The operating time will be D cycles ±1 Cycle or ±1%.
3. Reduce Current Input IN to 0 amps.
6–35
M-3425A Instruction Book
■ NOTE: Although no voltage input is required for the testing of the 51N function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation.
Test Setup:
1. Determine the Function 51N Inverse Time Neutral Overcurrent settings to be tested.
2. Enter the Function 51N Inverse Time Neutral Overcurrent settings to be tested utilizing either the
HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Refer to Appendix D, Figures D5–D12, or Tables D-1A and D-1B. Test levels may be chosen in
terms of multiples of pickup value and associated time in seconds. (Suggest 4 or 5 test levels
chosen and calculated in amps.)
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply current equal to the chosen test level calculated in Step 6 to Current Input IN (Terminals 53
and 52) and start timing.
Operating time will be within ±3 cycles or ±3% whichever is greater.
3. Repeat Steps 2 and 3 for all test levels chosen. The tested points verify the operating times of the
function.
6–36
Testing – 6
Test Setup:
1. Determine the Function 51V Inverse Time Phase Overcurrent settings to be tested.
2. Enter the Function 51V Inverse Time Phase Overcurrent settings to be tested utilizing either the
HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1
6. Test levels may be chosen at any ampere values which are a minimum of 50% higher than the
pickup amps, P Amps. It is suggested that the user select 4 or 5 test levels to verify curve.
Pickup Test:
1. If Voltage Control or Voltage Restraint is enabled, then disable 51V Voltage Control/Restraint
utilizing either the HMI or IPScom Communications Software.
2. Press and hold the TARGET RESET pushbutton, then slowly increase the Phase A Current
Input until the PHASE OVERCURRENT 51V LED illuminates, or the pickup indicator illuminates
on the IPScom Function Status screen.
The current level of operation will equal P Amps ±0.1A or ±1%.
3. Release the TARGET RESET pushbutton.
4. Reduce the Phase A Current Input to 0 amps. The assigned OUTPUT LED(s) will extinguish.
5. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. If Voltage Control or Voltage Restraint is enabled, then disable 51V Voltage Control/Restraint
utilizing either the HMI or IPScom Communications Software.
6–37
M-3425A Instruction Book
3. Apply current equal to the chosen test level calculated in Step 6 to Phase A Current Input and
start timing. The operating time will be as read from the appropriate Inverse Curve Family and K
(Time Dial) setting in Appendix D, Figures D-5 through D-8, or Tables D-1A through D-1B. The
accuracy specified is valid for currents above 1.5 times the pickup current.
4. Reduce Phase A Current Input to 0 amps. The OUTPUT LED(s) will extinguish.
5. Press the TARGET RESET pushbutton to reset targets.
6. Repeat Steps 3, 4 and 5 for all test levels chosen.
6–38
Testing – 6
■ NOTE: If 59 #1 and 59 #2 have different pickup settings, it would be efficient to disable the one with the
lower setting first and test the higher setting operation. The lower setting operation could then be
tested without disabling the higher setting.
Test Setup:
1. Determine the Function 59 RMS Overvoltage settings to be tested.
2. Enter the Function 59 RMS Overvoltage settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage.
The Nominal Voltage value previously input to the relay is described in Section 2.1 and should
be recorded on Figure A-3, Functional Configuration Record Form.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the Phase A Voltage Input
until the 59 PHASE OVERVOLTAGE LED illuminates, or the pickup indicator illuminates on the
IPScom Function Status screen.
The voltage level of operation should be equal to P Volts ±0.5 V or ±0.5%. When both RMS and
Line-Ground to Line-Line is selected, the accuracy is 0.8V or 0.75%
2. Release the TARGET RESET pushbutton.
3. Decrease the Phase A Voltage Input to Nominal Voltage. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply (P+1) Volts to the Phase A (B,C) Voltage Input and start timing. The contacts will close
after D cycles 1 cycle or 1% (DFT) or within +20 cycles or 1% (RMS).
3. Reduce Phase A (B,C) Voltage Input to Nominal Voltage.
4. Repeat Steps 2 and 3 for Phase B & C.
6–39
M-3425A Instruction Book
Test Setup:
1. Determine the Function 59D Third-Harmonic Voltage Differential settings to be tested.
2. Enter the Function 59D Third-Harmonic Voltage Differential settings to be tested utilizing either
the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect a voltage input to VN at 180 Hz (150 Hz for 50 Hz unit) terminal numbers 44 and 45.
Pickup Test:
■ NOTE: If 3VO is being used, then use anyone of the phase voltages or all three at zero sequence.
1. Apply a voltage greater than VN to the selected line side voltage (VX or 3VO ) at 180 Hz (150 Hz for
50 Hz unit).
2. Press and hold the TARGET RESET pushbutton, then slowly increase Voltage Input VN until the
59D THIRD HARM VOLT DIFF LED illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen.
2. Release the TARGET RESET pushbutton.
3. Decrease the Voltage Input (VX or 3V0) to less than the ratio pickup level. The OUTPUT LED(s) will
extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply a voltage greater than the ratio pickup level and start timing. The contacts will close after D
cycles within 1 cycle or 1%.
6–40
Testing – 6
■ NOTE: If 59N #1 and 59N #2 have different pickup settings, it would be efficient to disable the one with
the lower setting first and test the higher setting operation. The lower setting operation could then
be tested without disabling the higher setting.
Test Setup:
1. Determine the Function 59N RMS Overvoltage settings to be tested.
2. Enter the Function 59N RMS Overvoltage settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect a voltage input to VN terminal numbers 44 and 45.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase Voltage Input VN until the
59N NEUT/GND OVERVOLT LED illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen.
The voltage level of operation should be equal to P Volts ±0.5 V or ±0.5%.
2. Release the TARGET RESET pushbutton.
3. Decrease the Voltage Input VN to 0 volts. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply (P+1) Volts and start timing. The contacts will close after D cycles within 1 cycle or
1%. When 64S is purchased, the time delay accuracy is –1 to +5 cycles.
6–41
M-3425A Instruction Book
■ NOTE: If 59X #1 and 59X #2 have different pickup settings, it would be efficient to disable the one with
the lower setting first and test the higher setting operation. The lower setting operation could then
be tested without disabling the higher setting.
Test Setup:
1. Determine the Function 59X Overvoltage settings to be tested.
2. Enter the Function 59X Overvoltage settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect a voltage input to VX terminal numbers 64 and 65.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase Voltage Input VX until the
59N NEUT/GND OVERVOLT LED illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen.
The voltage level of operation should be equal to P Volts ±0.5 V or ±0.5%.
2. Release the TARGET RESET pushbutton.
3. Decrease the Voltage Input VX to 0 volts. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply (P+1) Volts and start timing. The contacts will close after D cycles within 1 cycle or
1%.
6–42
Testing – 6
■ NOTE: It is necessary for “FL” to be designated as an initiating input (see Section 2.3, Setpoints and
Time Settings) before this function can be tested.
■ NOTE: Refer to Figure 2-52, Fuse Loss (60FL) Function Logic, for single phase and three phase fuse
loss.
Test Setup:
1. Determine the Function 60FL VT Fuse Loss Detection settings to be tested.
2. Enter the Function 60FL VT Fuse Loss Detection settings to be tested utilizing either the HMI or
IPScom® Communications Software. (FL initiate must be selected for this test.)
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
6. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage. The Nominal Voltage value
previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3,
Functional Configuration Record Form.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Disconnect the Phase A (B,C) Voltage Input and start timing. The 60FL V.T. FUSE LOSS LED
and Output Z LEDs will illuminate, or the pickup indicator illuminates on the IPScom Function
Status screen.
The operating time will be D cycles within 1 cycle or 1%.
3. Reconnect the Phase A (B,C) Voltage Input.
4. Press the TARGET RESET pushbutton to reset targets.
5. Repeat Steps 2, 3 and 4 for Phase B and C.
6–43
M-3425A Instruction Book
Test Setup:
1. Determine the Function 64F Field Ground Protection settings to be tested.
2. Enter the Function 64F Field Ground Protection settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect an M-3921 Field Ground Coupler and decade box as described in Figure 6-7, Field
Ground Coupler.
5. Set decade box resistance to 10% greater than pickup P kOhms.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly decrease the resistance on the
decade box until the FIELD GND/BRUSH LIFT 64F/B LED illuminates or the pickup indicator on
the IPScom Function Status screen illuminates.
The level of operation will be P kOhms ±1 kOhms or ±10%.
2. Release the TARGET RESET pushbutton.
3. Increase the resistance on the decade box. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Set the resistance on the decade box to 90% of P and start timing. The operating time will be
after D cycles, within ±(2/IF + 1).
6–44
Testing – 6
M-3425A
DC Supply
Field Ground
Detection
Squarewave Vout 3
Generator 37 5
Coupling
35 4 Network 2
M-3921 *
Signal Test Switch
Measurement Vf
and Rf
Processing Cf
36 1 1
Discrete Capacitor to
simulate Field Winding
Rear Terminal Capacitance
Block Pin No.
6–45
M-3425A Instruction Book
Test Setup:
1. Determine the Function 64F Field Ground Protection settings to be tested.
2. Enter the Function 64F Field Ground Protection settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect a M-3921 Field Ground Coupler and the test equipment described in Figure 6-7, Field
Ground Coupler.
5. Set Rf to open (infinity) and Cf to 1 μF.
Pickup Test:
1. Access the FIELD GND MEAS. CIRCUIT display under the VOLTAGE menu in STATUS. Set the
pickup (P) to 110% of the displayed value.
Refer to Section 3.3, Status/Metering, for details that describe how to access the STATUS MENU
which contains the FIELD GND MEAS. CIRCUIT value in mV.
2. Press and hold the TARGET RESET pushbutton, then Open the Test Switch. The FIELD GND/
BRUSH LIFT 64F/B LED will illuminate or the pickup indicator on the IPScom Function Status
screen will illuminate.
3. Close the Test Switch. The FIELD GND/BRUSH LIFT 64F/B LED will extinguish or the pickup
indicator on the IPScom Function Status screen will extinguish.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Remove the capacitance connected to the decade box and start timing. The operating time will be
after D cycles, within ±(2/IF + 1) sec.
6–46
Testing – 6
6–47
M-3425A Instruction Book
Timer Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Adjust the 20 Hz Voltage Generator to apply 25 Volts to terminals 44 and 45.
3. Step the 20 Hz current applied to terminals 52 and 53 to a value greater than P and start timing.
The contacts will close after D cycles within 1 cycle or 1%. Time delay accuracy in cycles is
based on 20 Hz frequency.
6–48
Testing – 6
* VX cannot be selected if Function 25 (Sync) is enabled. 3VO can only be used with Line-Ground VT.
Test Setup:
1. Determine the Function 67NDT Residual Directional Overcurrent, Definite Time settings to be
tested.
2. Enter the Function 67N Residual Directional Overcurrent, Definite Time settings to be tested
utilizing either the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Disable the Directional Element.
5. Connect inputs for the polarization type and operating current selected for testing.
6–49
M-3425A Instruction Book
Directional Test:
1. Enable the Directional Element utilizing either the HMI or IPScom Communications Software.
2. Press the TARGET RESET pushbutton to reset targets.
3. Set the voltage of the selected polarization type to the Nominal Voltage (If 3V0 is selected, use
any one of the phase voltages, or all three in zero sequence.) The Nominal Voltage value
previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3,
Functional Configuration Record Form.
4. Set the current angle to an angle greater than 100° from MSA.
5. Apply current 10% greater than P to the input of the selected operating current.
6. Press and hold the TARGET RESET pushbutton, then slowly swing the angle of the selected
operating current applied towards the MSA until the GND DIFF/DIR O/C 87GD/67N LED
illuminates, or the function status indicator on the Monitor Function Status screen indicates that
the function has picked up.
The angle should be equal to A –90° or +90°, depending to which side of MSA the current has
been set.
7. Release the TARGET RESET pushbutton.
8. Swing the current angle away from the MSA. The OUTPUT LED will extinguish.
Timer Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Disable the Directional Element utilizing either the HMI or IPScom Communications Software.
3. Apply P +10% Amps to the input of the selected operating current, and start timing. The contacts
will close after D cycles within –1 to +3 cycles or 1%.
6–50
Testing – 6
* VX cannot be selected if Function 25 (Sync) is enabled. 3VO can only be used with Line-Ground VT.
Test Setup:
1. Determine the Function 67N Residual Directional Overcurrent, Inverse Time settings to be tested.
2. Enter the Function 67N Residual Directional Overcurrent, Inverse Time settings to be tested
utilizing either the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Disable Directional Element.
5. Refer to Appendix D, Inverse Time Curves, and IEC equations below to calculate test times for
levels represented on the graphs. It is suggested that 4 or 5 test levels be chosen.
t=TD x [M
0.14
0.02
-1 ] t=TD x [M-1 ]
13.5
t=TD x [M -1 ]
80
2 t=TD x [M-1 ]
120
6–51
M-3425A Instruction Book
Directional Test:
1. Enable Directional Element.
2. Press the TARGET RESET pushbutton to reset targets.
3. Apply Nominal Voltage to the input of the selected Polarization Type. If 3V0, use any one of the
phase voltages, or all three at zero sequence.
The Nominal Voltage value previously input to the relay is described in Section 2.1 and should
be recorded on Figure A-3, Functional Configuration Record Form.
4. Set the current angle to an angle greater than 100° from MSA.
5. Apply current 10% greater than PI3, (for type 3, use P) to all three phases.
6. Press and hold the Target Reset pushbutton, then slowly swing the angle of the selected
operating current towards the MSA until the GND DIFF/DIR O/C 87GD/67N LED illuminates, or
the function status indicator on the Monitor Function Status screen indicates that the function
has picked up.
The angle should be equal to A –90° or +90°, depending to which side of MSA the current has
been set.
7. Release the TARGET RESET pushbutton.
8. Swing the current angle away from the MSA. The OUTPUT LED will extinguish.
6–52
Testing – 6
78 Out of Step
Test Setup:
1. An accurate stopwatch is required for this test.
2. Determine the Function 78 Out of Step settings to be tested.
3. Establish communications with the relay utilizing IPScom® Communications Software.
4. Enter the Function 78 Out of Step settings to be tested utilizing IPScom Communications
Software.
5. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
6. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
7. Connect test current inputs as shown in Figure 6-4, Current Inputs: Configuration C1.
8. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage.
The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be
recorded on Figure A-3, Functional Configuration Record Form.
Pickup Test:
1. Disable the Function 78 Out of Step TRIP ON MHO EXIT setting, then set the delay, D, to a
minimal setting (2–3 cycles).
2. Open the IPScom Out-of-Step Dialog Box, Figure 4-32 (Relay/Monitor/Out of Step Dialog Box).
3. While monitoring the Positive Sequence Impedance, set the magnitude and phase angle of the
Input Currents to a point similar to point Z0 in Figure 2-61.
4. Press and hold the TARGET RESET pushbutton, then sweep the current angle towards point Z1.
When the impedance passes through point Z1, verify that the 78 OUT OF STEP LED illuminates,
or the function status indicator on the Monitor Function Status screen indicates that the function
has picked up.
6–53
M-3425A Instruction Book
5. Pause testing until the delay timer has time to expire, then continue to sweep the current angle to
point Z2, and verify output Z operates as point Z2 is crossed, and resets after the seal-in time
delay.
6. If testing is complete, then reduce voltages and currents to zero.
6–54
Testing – 6
■ NOTE: It would be efficient to disable the elements with the settings nearest to nominal frequency first
(testing over or underfrequency functions).
Test Setup:
1. Determine the Function 81 Frequency settings to be tested.
2. Enter the Function 81 Frequency settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage (nominal frequency). The
Nominal Voltage value previously input to the relay is described in Section 2.1 and should be
recorded on Figure A-3, Functional Configuration Record Form.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase/decrease the Input
Voltage (VA, VB, and VC ) Frequency until the FREQUENCY/ROCOF 81/81R LED illuminates or the
function status indicator on the Monitor Function Status screen indicates that the function has
picked up.
The frequency level will be equal to P Hz ±0.02 Hz only if P is within 3 Hz of Fnom, otherwise,
0.1 Hz.
2. Increase/decrease the Input Voltage (VA, VB, and VC ) Frequency to nominal input frequency. The
OUTPUT LED(s) will extinguish.
3. Press TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply (P + or – 0.5) Hz and start timing. The contacts will close after D cycles within 2 cycles
or 1%, whichever is greater.
6–55
M-3425A Instruction Book
81A Frequency Accumulator (Band #1, #2, #3, #4, #5, #6)
VOLTAGE INPUTS: V1
CURRENT INPUTS: None
TEST SETTINGS: High Pickup (#1 only) P Hz (50.00 to 67.00)
50 Hz Relay (40.00 to 57.00)
Low Pickup P Hz (50.00 to 67.00)
50 Hz Relay (40.00 to 57.00)
Delay D Cycles (3 to 360,000)
Acc Status Cycles (0 to 360,000)
Programmed Outputs Z OUT (1 to 8)
Expanded I/O (9 to 23)
Test Setup:
1. Determine the Function 81A Frequency Accumulator settings to be tested.
2. Enter the Function 81A Frequency Accumulator settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage (nominal frequency). The
Nominal Voltage value previously input to the relay is described in Section 2.1 and should be
recorded on Figure A-3, Functional Configuration Record Form.
Output Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Set the frequency to a value between the upper and lower limits of the selected band under test
and start timing.
3. Utilizing either the HMI (Status/81A Accumulator Status) or IPScom Communications Software
(Relay/Monitor/Accumulator Status), verify that the Accumulator Status value for the band under
test is incrementing.
Output Contacts Z will close after D cycles within 2 cycles or 1%.
4. Repeat Steps 1 to 3 for the remaining bands if desired.
6–56
Testing – 6
Test Setup:
1. It is recommended that the 81 Function be used to establish a window of operation for the 81R
Function which is smaller than the actual sweep range of the frequency applied. This is
accomplished as follows:
■ NOTE: The frequencies given are suggested for testing rates below 10 Hz/Sec. Higher rates will require
consideration of the capabilities of the test equipment involved.
a. Enable the 81#1 with a unique Output assigned, a Pickup Setting of 1 Hz greater than the
minimum frequency of the ramp and a time delay and seal-in time setting at minimum (This
will result in an operational window that is free of erroneous Hz/Sec measurements when the
voltage source begins or ends the sweep.).
b. Enable the 81#2 with a unique Output assigned, a Pickup Setting of 1 Hz less than the
maximum frequency of the ramp and a time delay and seal-in time setting at minimum (This
will result in an operational window that is free of erroneous Hz/Sec measurements when the
voltage source begins or ends the sweep.).
■ NOTE: Using this setup, it is important to remember that the 81 elements being used will be operating in
the 81R blocking regions, and the 81R contact operation must be distinguished from the 81
contacts.
c. Utilizing a jumper, connect the 81#1 and 81#2 assigned Outputs to a unique Input.
d. Set the 81R Function to block on this input.
2. Determine the Function 81R Rate of Change of Frequency settings to be tested.
3. Enter the Function 81R Rate of Change of Frequency settings to be tested utilizing either the HMI
or IPScom Communications Software.
4. Disable all other functions prior to testing with the exception of Function 81. Refer to Section 3.2,
Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe
disabling/enabling functions.
■ NOTE: Testing of the 81R function requires a 3-phase voltage source capable of smoothly sweeping the
frequency of all voltages at a variable rate, continuously.
5. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
6. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage (nominal frequency).
The Nominal Voltage value previously input to the relay is described in Section 2.1 and should
be recorded on Figure A-3, Functional Configuration Record Form.
6–57
M-3425A Instruction Book
Pickup Test:
1. Calculate the time for the pickup setting, then apply a sweep rate of 25% less than the Pickup (P)
to all three phases.
2. Press and hold the TARGET RESET pushbutton, then slowly decrease the sweep time until the
FREQUENCY/ROCOF 81/81R LED illuminates, or the function status indicator on the Monitor
Function Status screen indicates that the function has picked up.
The level should be equal to P 0.05 Hz/Sec. or 5 %.
3. Release the TARGET RESET pushbutton, then increase the sweep time. The OUTPUT LED will
extinguish.
Timer Test:
1. Press the TARGET RESET pushbutton to reset targets.
2. Apply Nominal Voltage to all three phases at a sweep rate 25% below P. The Nominal Voltage
value previously input to the relay is described in Section 2.1 and should be recorded on Figure
A-3, Functional Configuration Record Form.
3. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
4. Apply a sweep rate 25% above P and start timing. The contacts will close after D cycles within
+20 cycles.
6–58
Testing – 6
■ NOTE: Although a voltage input is not required for the testing of the 87 function, it is suggested that
Nominal Voltage be applied to restrain the functions which use both voltage and current inputs for
operation.
Test Setup:
1. Determine the Function 87 Phase Differential settings to be tested.
2. Enter the Function 87 Phase Differential settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-5, Current Inputs: Configuration C3.
Timer Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply a current level to Current Input 2 (IA ) at least 10% greater than the minimum current pickup
level and start timing. The contacts will close after D cycles within 1 cycle or ±1%. When the
Time Delay is set to 1 cycle, the relay operation is less than 1-1/2 cycles.
6–59
M-3425A Instruction Book
Slope Test:
1. Define a representative number of testing points to verify the trip curve.
2. For each Ia (Current Input 1) test point defined in Step 1, calculate the expected operating
current IA (Current Input 2) as follows:
(IA-Ia) > (IA +I a) x Slope/100 ÷2
Difference in currents is greater than sum of the currents times the per unit slope ÷2
or IA = [(1+K) ÷ (1-K)] x Ia where K = S/200 and where S is % slope input above.
■ NOTE: For tests above the restraint current {(IA+Ia)/2} value of 2X Nominal Current; use a slope % value
equal to 4 times the input slope value (S) for these computations.
3. Set Current Input 1 (Ia ) and Current Input 2 (IA ) to the values chosen in Step 1 and calculated in
Step 2 respectively.
4. Press and hold the TARGET RESET pushbutton, then slowly increase either Current Input 1 or 2
until the PHASE DIFF CURRENT 87 LED illuminates, or the function status indicator on the
Monitor Function Status screen indicates that the function has picked up.
The current level of operation will be equal to IA ±0.1 A or ±2% slope calculation. The difference in
current must be greater than minimum pickup current for proper operation.
5. Release the TARGET RESET pushbutton, then decrease the larger CURRENT. The OUTPUT
LED(s) will extinguish.
6. Press TARGET RESET pushbutton to reset targets.
6–60
Testing – 6
Test Setup:
1. Determine the Function 87GD Ground Differential settings to be tested.
2. Enter the Function 87GD Ground Differential settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect a current input to IN terminals 53 and 52.
5. Connect a current input to IA terminals 46 and 47, or IB terminals 48 and 49.
Timer Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply a current level to Current Input IN at least 10% greater than the minimum current pickup
level and start timing. The contacts will close after D cycles within +1 to -2 cycles or ±1%.
3. Decrease the Current Input IN to 0 Amps.
6–61
M-3425A Instruction Book
6–62
Testing – 6
BM Breaker Monitoring
Test Setup:
1. Determine the Breaker Monitoring Function settings to be tested (Input Initiate or Output Initiate).
2. Enter the Breaker Monitoring Function settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Connect a current input to IA terminals 46 and 47, IB terminals 48 and 49, and IC terminals 50 and
51.
4. Connect inputs for the polarization type selected for testing.
Accumulator Test:
1. Apply a current value that considers Timing Method and Pickup Setting to current input IA.
2. Place a jumper between the designated input or output contact selected as initiate.
3. Utilizing either the HMI (Status/Breaker Monitor Accumulator Status) or IPScom Communications
Software (Relay/Monitor/Accumulator Status), verify that the Accumulator Status value for Phase
A increments in D cycles 1 cycles or 1%.
4. Remove the jumper placed in Step 2.
5. Decrease applied IA current to 0 amps.
6. If desired, repeat test for IB and IC.
Pickup Test:
1. Apply a current value that considers Timing Method and Pickup Setting to current input IA.
■ NOTE: If the target pickup setting is a large value (0 to 50,000) the Preset Accumulator Settings feature
can be used to pre-set the accumulator values to just below the target setting.
6–63
M-3425A Instruction Book
2. Utilizing either the HMI (Status/Breaker Monitor Accumulator Status) or IPScom Communications
Software (Relay/Monitor/Accumulator Status) to monitor the accumulator value, place a jumper
between the designated input or output contact selected as initiate and then remove the jumper.
Following the time out of the Delay the accumulator will increment, repeat the placement and
removal of the jumper as necessary to increment the accumulator to a point where the pickup
setting is exceeded.
3. When the accumulator value exceeds the pickup value the OUTPUT LED(s) will illuminate, or the
function status indicator on the Monitor Function Status screen indicates that the function has
picked up.
The output contacts Z will operate in D cycles 1 cycle or 1% from the last initiate.
4. If desired, repeat test for IB and IC.
6–64
Testing – 6
Test Setup:
1. Determine the Trip Circuit Monitoring function settings to be tested.
2. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
3. Connect a DC voltage supply capable of supplying 24/48/125/250 V dc (marked on the rear of the
relay) to terminals 1 (–) and 2 (+) on the relay.
4. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
Pickup Test:
1. Apply the applicable DC voltage (24/48/125/250 V dc marked on the rear of the relay) to terminals
1 and 2.
2. Enable the Trip Circuit Monitoring function and then enter the settings to be tested utilizing either
the HMI or IPScom Communications Software.
3. Remove the DC voltage applied in Step 1. The OUTPUT LED will illuminate, or the function status
indicator on the Monitor Function Status screen will indicate that the Trip Circuit Monitoring
function has actuated.
The contacts will close after D cycles within 1 cycle or 1%.
4. Simulate a 52b contact open by connecting a jumper between terminal 11 (INRTN) and terminal 10
(IN1) which. The BRKR CLOSED and OUTPUT LEDs on the front of the relay should extinguish.
Also, the function status indicator on the Monitor Function Status screen will indicate that the
Trip Circuit Monitoring function has cleared and the Secondary Status screen will indicate that the
breaker is closed.
5. Remove the jumper installed in Step 4.
The contacts will close after D cycles within 1 cycle or 1%.
6–65
M-3425A Instruction Book
Test Setup:
1. Refer to Figure 2-75, IPSlogic Function Setup, for logic gate configurations.
2. Select gate configuration (AND/OR/NAND/NOR) for Output Initiate, Function Initiate, Blocking
Inputs and Inputs Main.
3. Select Initiating Inputs for each gate (if AND gate is selected, ensure at least two outputs are
chosen). It will be necessary to enable and operate other functions to provide inputs for the
Function Initiate and Output Initiate gates.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Connect a jumper from IN RTN (Terminal 11) to the designated Inputs (Terminals 1–6) for the
IPSlogic gates and start timing. The IPS LOGIC LED and the OUTPUT LED will illuminate, or the
function status indicator on the Monitor Function Status screen indicates that the function has
picked up.
The operating time will be D cycles ±1 cycle or 1%.
6–66
Testing – 6
6–67
M-3425A Instruction Book
Output Relay Test (Output Relays 1–23 and 25) 3. If the relay is already in the Diagnostic
■ NOTE: This test does not include testing of Mode, then go to Step 4.
Power Supply Relay (Output Relay 24). If the relay is NOT in the Diagnostic
Mode, then enter the relay diagnostic
1. Ensure the protected equipment is in a
mode by performing the steps described
configuration/state that can support relay
in the Entering Relay Diagnostic Mode
output testing. section of this chapter, then go to Step 4.
2. Confirm the positions of the outputs in
4. Ensure that the Diagnostic Menu is
the unoperated or OFF position. This
selected to OUTPUT (Upper Case).
can be accomplished by connecting a
DMM (Digital Multimeter) across the OUTPUT TEST (RELAY)
appropriate contacts and confirming open OUTPUT input led target
or closed. The de-energized or OFF button disp
position for outputs 1 through 25 are com1 com2 com3 clock
listed in Table 6-1. led cal factory
RELAY OUTPUT NORM ALLY OPEN NORM ALLY CLOSED
NUM BER CONTACT CONTACT* If OUTPUT is not selected (Upper Case),
then use the Right/Left arrow pushbuttons
1 33- 34 --
to select OUTPUT.
2 31- 32 --
5. Press ENTER, the relay will display the
3 29- 30 --
following:
4 27- 28 --
5 25- 26 --
RELAY NUMBER
1
6 23- 24 --
7 21- 20 21- 22
8 17- 18 18- 19 6. Select the Output Relay (from Table 6-1)
9 104- 105 -- to be tested, utilizing the Up/Down arrow
pushbuttons.
10 102- 103 --
11 100- 101 -- 7. Press ENTER. The following will be
displayed for the selected relay:
12 98- 99 --
13 96- 9 7 -- RELAY NUMBER 1
14 94- 95 --
OFF on
15 92- 93 --
16 90- 91 -- 8. Select ON (Upper Case) utilizing the
17 88- 89 -- Right arrow pushbutton. The relay will
18 86- 87 -- respond as follows:
19 84- 85 -- a. Output relay energizes (On position)
20 82- 83 -- b. Appropriate red OUTPUT LED
illuminates, if equipped.
21 80- 81 --
If testing all output relays, then press
22 78- 79 --
EXIT to return to the output relay
23 76- 77 -- selection menu, then repeat Steps 6, 7
Powe r Supply (24) -- 12- 13 and 8 for each output relay.
Se lf-Te s t (25) 14- 15 15- 16 9. The DMM can now be used to verify that
*" Normal" posit ion of t he cont act corresponds t o t he OFF (de-energized) st at e of t he the output relay contact is in the operated
relay. or ON position. The readings should be
the opposite of the initial reading
Table 6-1 Output Contacts determined in Step 2.
10. When output relay testing is complete
then restore all output relays to their de-
energized or OFF positions listed in Table
6-1 and press EXIT to return to the
Diagnostic Menu.
6–68
Testing – 6
11 66 or 67 71
12 66 or 67 70
13 66 or 67 69
14 66 or 67 68
6–69
M-3425A Instruction Book
3. Ensure that the Diagnostic Menu is 10. When input testing is complete then
selected to INPUT (Upper Case). insure all jumpers have been removed
and press EXIT to return to the Diagnostic
INPUT TEST (RELAY) Menu.
output INPUT led target
button disp 11. If all Diagnostic Testing is complete,
com1 com2 com3 clock then exit the diagnostic menu by pressing
led cal factory EXIT, PRESS EXIT TO EXIT
DIAGNOSTIC MODE is displayed, then
press EXIT a second time.
If INPUT is not selected (Upper Case),
then use the Right/Left arrow pushbuttons
to select INPUT. Status LED Test
4. Press ENTER. The following is displayed: The STATUS LED TEST menu enables the user to
check the front-panel LEDs individually.
INPUT NUMBER
1
pushbuttons.
TIME OSC. DIAG PS 2
SYNC TRIG
6. Press ENTER. The following is displayed
for the selected relay:
INPUT NUMBER 1
CIRCUIT OPEN M-3425A
GENERATOR PROTECTION
7. If no external control/status inputs are
connected to the relay, then place a
jumper between the IN RTN terminal BECKWITH CO. INC.
ELECTRIC
(terminal #11 for Inputs 1–6, and either
Made in U.S.A.
terminal #66 or #67 for Inputs 7–14) and
the IN1 terminal (terminal #10). See Table
6-2 for terminals for inputs 2 through 14.
Figure 6-8 Status LED Panel
Alternatively, if this specific input is
being used in this application and the 1. If the relay is already in the Diagnostic
external wiring is complete, the actual Mode, then go to Step 2.
external control/status input contact can
be manually closed. This will test the If the relay is NOT in the Diagnostic
input contact operation and the external Mode, then enter the relay diagnostic
wiring to the input contacts. mode by performing the steps described
in the Entering Relay Diagnostic Mode
The following is immediately displayed: section of this chapter, then go to Step 2.
INPUT NUMBER 1 2. Ensure that the Diagnostic Menu is
CIRCUIT CLOSED selected to LED (Upper Case).
STATUS LED TEST
8. Remove the jumper between the IN RTN
terminal (terminal #11 for Inputs 1–6, output input LED target
and either terminal #66 or #67 for Inputs button disp
7–14) and the IN1 terminal (terminal #10). com1 com2 com3 clock
led cal factory
The following is immediately displayed:
INPUT NUMBER 1 If LED is not selected (Upper Case),
CIRCUIT OPEN then use the Right/Left arrow pushbuttons
to select LED.
9. If testing all inputs, press EXIT to return 3. Press ENTER. LED #1 (RELAY OK)
to the input selection menu, then repeat illuminates and the following is displayed:
Steps 5, 6, 7 and 8 for each input.
STATUS LED TEST
LED NUMBER 1 = ON
6–70
Testing – 6
4. If testing all Status LEDs, press the 3. Press ENTER. Target LED #1 lights and
right arrow pushbutton to toggle through the following is displayed:
the remaining LEDs illustrated in Figure
TARGET LED TEST
6-8, with the exception of the PS1 &
PS2 LEDs. LED NUMBER 1 = ON
OUTPUTS
a
OUT 1 OUT 3 OUT 5 OUT 7
OUT 2 OUT 4 OUT 6 OUT 8
a
Figure 6-9 M-3925A Target Module Panel
a
a
6–71
M-3425A Instruction Book
2. Ensure that the Diagnostic Menu is 2. Ensure that the Diagnostic Menu is
selected to BUTTON (Upper Case). selected to DISPLAY TEST (Upper
Case).
BUTTON TEST
output input led target DISPLAY TEST
BUTTON disp output input led target
com1 com2 com3 clock button DISP
led cal factory com1 com2 com3 clock
led cal factory
If BUTTON is not selected (Upper Case),
then use the Right/Left arrow pushbuttons If DISP is not selected (Upper Case),
to select BUTTON. then use the Right/Left arrow pushbuttons
to select DISP.
3. Press ENTER. The following is displayed:
3. Press ENTER, the unit will display a
BUTTON TEST sequence of test characters until EXIT
0 is pushed.
■ NOTE: Pressing the EXIT pushbutton will exit 4. After the test has cycled through
from this test, and therefore should be completely, press EXIT to return to the
last pushbutton tested. If it is pushed Diagnostic Menu.
before this test sequence is completed, 5. If all Diagnostic Testing is complete,
the test may be restarted by pushing then exit the diagnostic menu by pressing
ENTER. Notice that the word EXIT is EXIT, PRESS EXIT TO EXIT
displayed temporarily before the test DIAGNOSTIC MODE is displayed, then
sequence is exited. press EXIT a second time.
6–72
Testing – 6
1. If the relay is already in the Diagnostic 8. Ensure that the Diagnostic Menu is
Mode, then go to Step 2. selected to COM2 LOOPBACK TEST
(Upper Case).
If the relay is NOT in the Diagnostic
Mode, then enter the relay diagnostic COM2 LOOPBACK TEST
mode by performing the steps described output input led target
in the Entering Relay Diagnostic Mode button disp
section of this chapter, then go to Step 2. com1 COM2 com3 clock
2. Ensure that the Diagnostic Menu is led cal factory
selected to COM1 LOOPBACK TEST
(Upper Case). If COM2 is not selected (Upper Case),
then use the Right/Left arrow pushbuttons
COM1 LOOPBACK TEST to select COM2.
output input led target
button disp 8. Press ENTER, then repeat Steps 3
COM1 com2 com3 clock through 6 for COM2.
led cal factory
COM3 Test (2-Wire)
If COM1 is not selected (Upper Case), The COM3 Echo Test 2-Wire allows the user to test
then use the Right/Left arrow pushbuttons the RS-485 rear terminal connections for proper
to select COM1.
operation.
3. Press ENTER. The following is displayed:
■ NOTE: This test requires a PC with an RS-485
COM1 LOOPBACK TEST converter and terminal emulator software
CONNECT LOOPBACK PLUG installed.
4. Connect the loop-back plug to COM1, 1. If the relay is already in the Diagnostic
the front-panel RS-232C connector. Mode, then go to Step 2.
5. Press ENTER, the relay will initiate the If the relay is NOT in the Diagnostic
loopback test. Mode, then enter the relay diagnostic
mode by performing the steps described
If the COM Port passes the loopback in the Entering Relay Diagnostic Mode
test the following will be displayed: section of this chapter, then go to Step
COM1 LOOPBACK TEST 2.
-DONE- 2. Ensure that the Diagnostic Menu is
selected to COM3 ECHO TEST 2 WIRE
If the COM Port fails the loopback test (Upper Case).
the following will be displayed:
COM3 ECHO TEST 2 WIRE
COM1 LOOPBACK TEST output input led target
RX–TX FAIL button disp
com1 com2 COM3 clock
6. Press EXIT to return to the DIAGNOSTIC led cal factory
Menu.
7. If all Diagnostic Testing is complete, If COM3 is not selected (Upper Case),
then exit the diagnostic menu by pressing then use the Right/Left arrow pushbuttons
EXIT, PRESS EXIT TO EXIT to select COM3.
DIAGNOSTIC MODE is displayed, then 3. Press ENTER. The following is displayed:
press EXIT a second time.
COM3 ECHO TEST 2WIRE
IDLING...9600, N, 8, 1
6–73
M-3425A Instruction Book
6–74
Testing – 6
b. If the clock was NOT running the 3. Press ENTER, the following will be
following will be displayed: displayed:
CLOCK TEST FLASH RELAY OK LED
CLOCK START OFF on
6–75
M-3425A Instruction Book
6–76
Testing – 6
6–77
M-3425A Instruction Book
5. Press ENTER, the following will be 3. Ensure that the Diagnostic Menu is
displayed: selected to CAL (upper case).
60 HZ CALIBRATION FLASH RELAY OK LED
nom_f 3rdh_f 64S_F output input led target
button disp
6. Ensure that 64S_F is selected (Upper com1 com2 com3 clock
Case). led CAL factory
If 64S_F is not selected (Upper Case),
then use the Right/Left arrow pushbuttons If CAL is not selected (Upper Case),
to select 64S_F. then use the Right/Left arrow pushbuttons
to select CAL.
7. Press ENTER, the following will be
displayed: 4. Press ENTER, the following will be
displayed:
INPUT 20 HZ
PRESS ENTER TO CALIBRATE 60 HZ CALIBRATION
60_HZ field_gnd
8. Connect VN=10.0 V ( 0.01 V) 20 Hz,
IN=10.0 mA ( 0.01 mA) 20 Hz. See 5. Ensure that the 60 HZ Calibration Menu
Figure 6-6. is selected to FIELD_GND (Upper Case).
9. Press ENTER, the following will be If FIELD_GND is not selected (Upper
displayed while the 64S is calibrated: Case), then use the Right arrow
pushbutton to select FIELD_GND.
CALIBRATING
WAIT 6. Press ENTER, the following will be
displayed:
When the calibration is complete, the CONNECT 1 KOHM REF.
following will be displayed: PRESS ENTER TO CALIBRATE
CALIBRATING
DONE
7. Set the decade box for 1 kΩ resistance,
10. Remove the voltage from VN and IN. then press ENTER, the following will be
displayed:
11. Remove the calibration source inputs.
CALIBRATING
WAIT
Field Ground Calibration
Field Ground Calibration only applies to units 8. When the calibration is complete the
purchased with the 64F Field Ground option. following will be displayed:
Calibration is necessary for long cable lengths
CALIBRATING
(greater than 100 feet) to compensate for cabling
DONE
losses from the M-3425A and the M-3921 Coupler
module, and therefore should be accomplished in
9. Press ENTER, the unit will display the
system, after all wiring is complete.
next resistance in the calibration
1. Connect the M-3921 Field Ground Coupler sequence to be tested.
box as shown in Figure 6-7, Field Ground
Coupler. 10. Set the decade box to the resistance
specified by the HMI, then press ENTER.
2. If the relay is already in the Diagnostic When the display shows DONE press
Mode, then go to Step 3. ENTER.
If the relay is NOT in the Diagnostic 11. Repeat Step 10 until the calibration is
Mode, then enter the relay diagnostic complete for 100 kΩ.
mode by performing the steps described
in the Entering Relay Daignostic Mode 12. Press EXIT twice to exit the Diagnostic
section of this chapter, then go to Step 3. Mode.
6–78
Testing – 6
Polarity 55 47
Ia IA
54 46
57 49
Ib IB
56 48
Current Input
59 51
Ic IC
58 50
53
IN
52
39
Hot
Voltage
Input VA
38
Neutral
41
VB
40
43
VC
42
65
VX
64
45
Hot
Voltage
Input VN
44
Neutral
65
Hot
VX
64
Voltage Neutral
Input 45
Hot
VN
44
Neutral
Figure 6-15 Voltage Input Configuration
6–79
M-3425A Instruction Book
39
Hot
Voltage
Input VA
38
Neutral
41
VB
40
43
VC
42
6–80
Appendix – A
This Appendix contains photocopy–ready forms for Figure A-3, Functional Configuration Record Form
recording the configuration and setting of the reproduces the Configure Relay menus. For each
M-3425A Generator Protection Relay. The forms function or setpoint, refer to the configuration you
can be supplied to field service personnel for have defined using the Relay Configuration Table,
configuring the relay, and kept on file for future and circle whether it should be enabled or disabled,
reference. the output contacts it will activate, and the inputs
that will block its operation.
A copy of the Relay Configuration Table (Table
A-1) is provided to define and record the blocking Figure A-4, Setpoint & Timing Record Form allows
inputs and output configuration. For each function; recording of the specific values entered for each
check the D (disabled) column or check the output enabled setpoint or function. The form follows the
contacts to be operated by the function, and check main menu selections of the relay.
the inputs designated to block the function operation.
Unpurchased or unavailable functions will not be
Figure A-2, Communication Data & Unit Setup visible within the menus. If a function is DISABLED,
Record Form reproduces the Communication and the input/output screens for that function will not be
Setup unit menus. This form records definition of displayed.
the parameters necessary for communication with
the relay, as well as access codes, user logo lines,
date & time setting, and front panel display operation.
A–1
M-3425A Instruction Book
D O U T P U T S I N P U T S
FUNCTION
8 7 6 5 4 3 2 1 FL 6 5 4 3 2 1
21 2
1
24
2
25
27 2
1
27TN
2
32 2
1
40
2
DEF
46
INV
49
1
50
2
50BF
50N
1
50DT
2
50/27
51N
51V
59 2
59D
59N 2
Check each box applicable : ✓ (See page A-1 for information on using this table.)
D Column = Function Disabled.
OUTPUTS Columns =Designated function output(s)
fl Column = Function blocked by fuse loss.
INPUTS Columns =Designated function blocking input(s)
A–2
Appendix – A
D O U T P U T S I N P U T S
FUNCTION
8 7 6 5 4 3 2 1 FL 6 5 4 3 2 1
59X
60FL
64B
1
64F
2
DEF
67N
INV
64S
78
2
81
3
3
81A
4
1
81R
2
1
87
2
87GD
BM
TCKT
3
IPS
4
Check each box applicable : ✓ (See page A-1 for information on using this table.)
D Column = Function Disabled.
OUTPUTS Columns =Designated function output(s)
fl Column = Function blocked by fuse loss.
INPUTS Columns =Designated function blocking input(s)
A–3
M-3425A Instruction Book
21 2
1
24
2
25
27 2
1
27TN
2
32 2
1
40
2
DEF
46
INV
49
1
50
2
50BF
50N
1
50DT
2
50/27
51N
51V
59 2
59D
59N 2
A–4
Appendix – A
59X
60F L
64B
1
64F
2
DEF
67N
INV
64S
78
2
81
3
3
81A
4
1
81R
2
1
87
2
87GD
BM
TCKT
3
IPS
4
A–5
M-3425A Instruction Book
A. All heavily bordered screens are either MENU screens which have horizontal choices
(made with right - left arrows) or screens displaying a result of a choice previously made.
B. Dashed boxes enclose screens which bound areas that pushbutton ENTER will
move in. In order to move out of one of the dotted boxes it is necessary to either push EXIT or
make a menu choice change using the Right - Left arrow.
C. The Up/Down arrows only adjust value or letter (lower/upper case) inputs; they do not move within
the menus or between menu displays.
D. The Right/Left arrows are used only to make horizontally displayed choices. These can be either
menu choices or input value digit choices. The previous choice or location in a menu is highlighted
immediately.
E. The ENTER pushbutton records the setting change (whatever is in that screen when ENTER is
pressed will be installed in memory) and moves down within a menu. The operator will notice that
after the last menu item, ENTER moves to the top of the same menu but does not change menu
positions.
F. Pressing EXIT at any time will exit the display screen to the last screen containing a horizontal
choice. (Return to the preceding menu).
a
a
a
EXIT ENTER
G. The symbol or in a screen indicates additional horizontal menu choices are available in the
indicated direction. As previously described, the Right and Left arrows will move the operator to
those additional choices.
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–6
Appendix – A
COMMUNICATION
targets osc_rec COMM
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
Figure A-2 Communication Data & Unit Setup Record Form (page 1 of 3)
A–7
M-3425A Instruction Book
COMMUNICATION
targets osc_rec COMM
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
Figure A-2 Communication Data & Unit Setup Record Form (page 2 of 3)
A–8
Appendix – A
SETUP UNIT
SETUP exit
SERIAL NUMBER
vers SN access number DATE & TIME
TIME error eth_ver
SERIAL NUMBER
________ DATE & TIME
01-Jan-2001 12:00:00
ALTER ACCESS CODES DATE & TIME
vers sn ACCESS number ________ YEAR
ENTER ACCESS CODE
LEVEL#1 level#2 level#3 DATE & TIME
JAN feb mar apr may
jun jul aug sep oct
LEVEL #1
nov dec
________
ENTER ACCESS CODE DATE & TIME
level#1 LEVEL#2 level#3 ________ DATE
Figure A-2 Communication Data & Unit Setup Record Form (page 3 of 3)
A–9
M-3425A Instruction Book
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
VOLTAGE_RELAY
59 #1 RELAY OUTPUT
27 #1 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
o8 o7 o6 o5 o4 o3 o2 o1
o14 o13 o12 o11 o10 o9
o14 o13 o12 o11 o10 o9
o19 o18 o17 o16 o15
o19 o18 o17 o16 o15 o23 o22 o21 o20
o23 o22 o21 o20
59 #2 PHASE OVERVOLTAGE
27 #2 PHASE UNDERVOLTAGE disable ENABLE
disable ENABLE
59 #2 BLOCK INPUT
27 #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1
fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7
i11 i10 i9 i8 i7 i14 i13 i12
i14 i13 i12
59 #2 RELAY OUTPUT
27 #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1
o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9
o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15
o19 o18 o17 o16 o15 o23 o22 o21 o20
o23 o22 o21 o20
59 #3 PHASE OVERVOLTAGE
27 #3 PHASE UNDERVOLTAGE disable ENABLE
disable ENABLE
59 #3 BLOCK INPUT
27 #3 BLOCK INPUT fl i6 i5 i4 i3 i2 i1
fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7
i11 i10 i9 i8 i7 i14 i13 i12
i14 i13 i12
59 #3 RELAY OUTPUT
27 #3 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1
o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9
o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15
o19 o18 o17 o16 o15 o23 o22 o21 o20
o23 o22 o21 o20
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–10
Appendix – A
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
VOLTAGE_RELAY
59X #1 OVERVOLTAGE
disable ENABLE
A–11
M-3425A Instruction Book
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
VOLTAGE_RELAY
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–12
Appendix – A
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
CURRENT_RELAY
A–13
M-3425A Instruction Book
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
CURRENT_RELAY
50DT#1 DEF TIME OVERCURR
disable ENABLE 51N NTRL OVERCURRNT INV
disable ENABLE
50DT#1 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 51N BLOCK INPUT
i11 i10 i9 i8 i7 fl i6 i5 i4 i3 i2 i1
i14 i13 i12 i11 i10 i9 i8 i7
i14 i13 i12
50DT#1 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 51N RELAY OUTPUT
o14 o13 o12 o11 o10 o9 o8 o7 o6 o5 o4 o3 o2 o1
o19 o18 o17 o16 o15 o14 o13 o12 o11 o10 o9
o23 o22 o21 o20 o19 o18 o17 o16 o15
o23 o22 o21 o20
A–14
Appendix – A
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
CURRENT_RELAY
A–15
M-3425A Instruction Book
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
FREQUENCY_RELAY 81 #4 FREQUENCY
disable ENABLE
81 #1 FREQUENCY
81 #4 BLOCK INPUT
disable ENABLE
fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7
81 #1 BLOCK INPUT
i14 i13 i12
fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7
81 #4 RELAY OUTPUT
i14 i13 i12
o8 o7 o6 o5 o4 o3 o2 o1
o14 o13 o12 o11 o10 o9
81 #1 RELAY OUTPUT
o19 o18 o17 o16 o15
o8 o7 o6 o5 o4 o3 o2 o1
o23 o22 o21 o20
o14 o13 o12 o11 o10 o9
o19 o18 o17 o16 o15
o23 o22 o21 o20
81R #1 RATE OF CHNG FREQ
disable ENABLE
81 #2 FREQUENCY
81R #1 BLOCK INPUT
disable ENABLE
fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7
81 #2 BLOCK INPUT
i14 i13 i12
fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7
81R #1 RELAY OUTPUT
i14 i13 i12
o8 o7 o6 o5 o4 o3 o2 o1
o14 o13 o12 o11 o10 o9
81 #2 RELAY OUTPUT
o19 o18 o17 o16 o15
o8 o7 o6 o5 o4 o3 o2 o1
o23 o22 o21 o20
o14 o13 o12 o11 o10 o9
o19 o18 o17 o16 o15
o23 o22 o21 o20
81R #2 RATE OF CHNG FREQ
disable ENABLE
81 #3 FREQUENCY
81R #2 BLOCK INPUT
disable ENABLE
fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7
81 #3 BLOCK INPUT
i14 i13 i12
fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7
81R #2 RELAY OUTPUT
i14 i13 i12
o8 o7 o6 o5 o4 o3 o2 o1
o14 o13 o12 o11 o10 o9
81 #3 RELAY OUTPUT
o19 o18 o17 o16 o15
o8 o7 o6 o5 o4 o3 o2 o1
o23 o22 o21 o20
o14 o13 o12 o11 o10 o9
o19 o18 o17 o16 o15
o23 o22 o21 o20
A–16
Appendix – A
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
FREQUENCY_RELAY
81A #4 FREQ ACCUMULATOR
81A #1 FREQ ACCUMULATOR disable ENABLE
disable ENABLE
81A #4 BLOCK INPUT
81A #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1
fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7
i11 i10 i9 i8 i7 i14 i13 i12
i14 i13 i12
81A #4 RELAY OUTPUT
81A #1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1
o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9
o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15
o19 o18 o17 o16 o15 o23 o22 o21 o20
o23 o22 o21 o20
81A #5 FREQ ACCUMULATOR
81A #2 FREQ ACCUMULATOR disable ENABLE
disable ENABLE
81A #5 BLOCK INPUT
81A #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1
fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7
i11 i10 i9 i8 i7 i14 i13 i12
i14 i13 i12
81A #5 RELAY OUTPUT
81A #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1
o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9
o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15
o19 o18 o17 o16 o15 o23 o22 o21 o20
o23 o22 o21 o20
81A #6 FREQ ACCUMULATOR
81A #3 FREQ ACCUMULATOR disable ENABLE
disable ENABLE
81A #6 BLOCK INPUT
81A #3 BLOCK INPUT fl i6 i5 i4 i3 i2 i1
fl i6 i5 i4 i3 i2 i1 i11 i10 i9 i8 i7
i11 i10 i9 i8 i7 i14 i13 i12
i14 i13 i12
81A #6 RELAY OUTPUT
81A #3 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1
o8 o7 o6 o5 o4 o3 o2 o1 o14 o13 o12 o11 o10 o9
o14 o13 o12 o11 o10 o9 o19 o18 o17 o16 o15
o19 o18 o17 o16 o15 o23 o22 o21 o20
o23 o22 o21 o20
A–17
M-3425A Instruction Book
CONFIGURE RELAY
CONFIG sys stat
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–18
Appendix – A
CONFIGURE RELAY
CONFIG sys stat
32 #3 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7
i14 i13 i12
32 #3 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
o14 o13 o12 o11 o10 o9
o19 o18 o17 o16 o15
o23 o22 o21 o20
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–19
M-3425A Instruction Book
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
LOSS_OF_FIELD_RELAY 40 #2 LOSS OF FIELD
disable ENABLE
40 #1 LOSS OF FIELD
disable ENABLE 40 #2 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
40 #1 BLOCK INPUT i11 i10 i9 i8 i7
fl i6 i5 i4 i3 i2 i1 i14 i13 i12
i11 i10 i9 i8 i7
i14 i13 i12 40 #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
40 #1 RELAY OUTPUT o14 o13 o12 o11 o10 o9
o8 o7 o6 o5 o4 o3 o2 o1 o19 o18 o17 o16 o15
o14 o13 o12 o11 o10 o9 o23 o22 o21 o20
o19 o18 o17 o16 o15
o23 o22 o21 o20
40VC #2 LOF WITH VC
disable ENABLE
40VC #1 LOF WITH VC
disable ENABLE 40VC #2 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
40VC #1 BLOCK INPUT i11 i10 i9 i8 i7
fl i6 i5 i4 i3 i2 i1 i14 i13 i12
i11 i10 i9 i8 i7
i14 i13 i12 40VC #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
40VC #1 RELAY OUTPUT o14 o13 o12 o11 o10 o9
o8 o7 o6 o5 o4 o3 o2 o1 o19 o18 o17 o16 o15
o14 o13 o12 o11 o10 o9 o23 o22 o21 o20
o19 o18 o17 o16 o15
o23 o22 o21 o20
CONFIGURE RELAY
V.T._FUSE_LOSS_RELAY
A–20
Appendix – A
CONFIGURE RELAY
CONFIG sys stat
21 #3 BLOCK INPUT
21 #1 PHASE DISTANCE
disable ENABLE fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7
21 #1 BLOCK INPUT i14 i13 i12
fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7 21 #3 RELAY OUTPUT
i14 i13 i12 o8 o7 o6 o5 o4 o3 o2 o1
o14 o13 o12 o11 o10 o9
21 #1 RELAY OUTPUT o19 o18 o17 o16 o15
o8 o7 o6 o5 o4 o3 o2 o1 o23 o22 o21 o20
o14 o13 o12 o11 o10 o9
o19 o18 o17 o16 o15
78 OUT OF STEP
o23 o22 o21 o20
disable ENABLE
78 BLOCK INPUT
21 #2 PHASE DISTANCE
fl i6 i5 i4 i3 i2 i1
disable ENABLE
i11 i10 i9 i8 i7
i14 i13 i12
21 #2 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
78 RELAY OUTPUT
i11 i10 i9 i8 i7
o8 o7 o6 o5 o4 o3 o2 o1
i14 i13 i12
o14 o13 o12 o11 o10 o9
o19 o18 o17 o16 o15
21 #2 RELAY OUTPUT
o23 o22 o21 o20
o8 o7 o6 o5 o4 o3 o2 o1
o14 o13 o12 o11 o10 o9
o19 o18 o17 o16 o15
o23 o22 o21 o20
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–21
M-3425A Instruction Book
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
FIELD_GND_RELAY
CONFIGURE RELAY
64F#1 FIELD GROUND STATOR_GND_RELAY
disable ENABLE
64S 100% STATOR GROUND
64F #1 BLOCK INPUT disable ENABLE
fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7 64S BLOCK INPUT
i14 i13 i12 fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7
64F #1 RELAY OUTPUT i14 i13 i12
o8 o7 o6 o5 o4 o3 o2 o1
o14 o13 o12 o11 o10 o9 64S RELAY OUTPUT
o19 o18 o17 o16 o15 o8 o7 o6 o5 o4 o3 o2 o1
o23 o22 o21 o20 o14 o13 o12 o11 o10 o9
o19 o18 o17 o16 o15
o23 o22 o21 o20
64F #2 FIELD GROUND
disable ENABLE
CONFIGURE RELAY
64F #2 BLOCK INPUT
SYNC_CHECK_RELAY
fl i6 i5 i4 i3 i2 i1
i11 i10 i9 i8 i7
i14 i13 i12 25S SYNC CHECK
disable ENABLE
64F #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 25S BLOCK INPUT
o14 o13 o12 o11 o10 o9 fl i6 i5 i4 i3 i2 i1
o19 o18 o17 o16 o15 i11 i10 i9 i8 i7
o23 o22 o21 o20 i14 i13 i12
A–22
Appendix – A
CONFIGURE RELAY
CONFIG sys stat
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–23
M-3425A Instruction Book
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
IPS_LOGIC_RELAY
IPSL #4 IPS LOGIC
disable ENABLE
IPSL #1 IPS LOGIC
disable ENABLE IPSL #4 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
IPSL #1 BLOCK INPUT i11 i10 i9 i8 i7
fl i6 i5 i4 i3 i2 i1 i14 i13 i12
i11 i10 i9 i8 i7
i14 i13 i12 IPSL #4 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
IPSL #1 RELAY OUTPUT o14 o13 o12 o11 o10 o9
o8 o7 o6 o5 o4 o3 o2 o1 o19 o18 o17 o16 o15
o14 o13 o12 o11 o10 o9 o23 o22 o21 o20
o19 o18 o17 o16 o15
o23 o22 o21 o20
IPSL #5 IPS LOGIC
disable ENABLE
IPSL #2 IPS LOGIC
disable ENABLE IPSL #5 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
IPSL #2 BLOCK INPUT i11 i10 i9 i8 i7
fl i6 i5 i4 i3 i2 i1 i14 i13 i12
i11 i10 i9 i8 i7
i14 i13 i12 IPSL #5 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
IPSL #2 RELAY OUTPUT o14 o13 o12 o11 o10 o9
o8 o7 o6 o5 o4 o3 o2 o1 o19 o18 o17 o16 o15
o14 o13 o12 o11 o10 o9 o23 o22 o21 o20
o19 o18 o17 o16 o15
o23 o22 o21 o20
IPSL #6 IPS LOGIC
disable ENABLE
IPSL #3 IPS LOGIC
disable ENABLE IPSL #6 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
IPSL #3 BLOCK INPUT i11 i10 i9 i8 i7
fl i6 i5 i4 i3 i2 i1 i14 i13 i12
i11 i10 i9 i8 i7
i14 i13 i12 IPSL #6 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
IPSL #3 RELAY OUTPUT o14 o13 o12 o11 o10 o9
o8 o7 o6 o5 o4 o3 o2 o1 o19 o18 o17 o16 o15
o14 o13 o12 o11 o10 o9 o23 o22 o21 o20
o19 o18 o17 o16 o15
o23 o22 o21 o20
A–24
Appendix – A
SETUP SYSTEM
config SYS stat
LATCHED OUTPUTS
V.T. CONFIGURATION o8 o7 o6 o5 o4 o3 o2 o1
in ap cpy volt curr VT o14 o13 o12 o11 o10 o9
o19 o18 o17 o16 o15
V.T. CONFIGURATION o23 o22 o21 o20
line_line line_ground
line_gnd_to_line_line
Inputs 7 to 14 and Outputs
9 to 23 must be set through
DELTA-Y TRANSFORM IPScom®.
D_YTX rot mag splt
DELTA-Y TRANSFORM
dis delta_ab delta_ac Q NOTE: Unpurchased or unavailable func-
tions will not be visible within the menus.
A–25
M-3425A Instruction Book
SETUP SYSTEM
config SYS stat
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–26
Appendix – A
SETUP SYSTEM
config SYS stat
V.T. VX RATIO
vt vt_n VT_X ct ct_n
V.T. VX RATIO
________ :1
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–27
M-3425A Instruction Book
VOLTAGE RELAY
VOLT curr freq v/hz
27 #1 DELAY 59 #1 PICKUP
________ Cycles ________ Volts
27 #2 PICKUP 59 #1 DELAY
________ Volts ________ Cycles
27 #3 PICKUP 59 #2 PICKUP
________ Volts ________ Volts
27 #3 DELAY 59 #2 DELAY
________ Cycles ________ Cycles
59 #3 PICKUP
________ Volts
59 #3 DELAY
________ Cycles
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–28
VOLTAGE RELAY Appendix – A
VOLT curr freq v/hz
27TN #1 POS SEQ VOLT BLK 27TN #2 POS SEQ VOLT BLK
disable ENABLE ________ Volts
59D DELAY
59N NEUTRAL OVERVOLTAGE ________ Cycles
NUTRL_OVER vol_diff
59N #1 PICKUP
________ Volts
59N #1 DELAY
________ Cycles
59N #2 PICKUP
________ Volts
59N #2 DELAY
________ Cycles
59N #3 PICKUP
________ Volts
59N #3 DELAY
________ Cycles
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–30
Appendix – A
CURRENT RELAY
volt CURR freq v/hz
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–31
M-3425A Instruction Book
CURRENT RELAY
volt CURR freq v/hz
51V CURVE
bedef beinv bevinv beeinv
ieci iecvi iecei ieclti
minv vinv einv
A–32
Appendix – A
CURRENT RELAY
volt CURR freq v/hz
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–33
M-3425A Instruction Book
FREQUENCY RELAY
volt curr FREQ v/hz
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–34
Appendix – A
FREQUENCY RELAY
volt curr FREQ v/hz
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–35
M-3425A Instruction Book
VOLTS PER HERTZ RELAY
volt curr freq V/HZ
POWER RELAY
PWR lof fuse dist
32 #1 PICKUP 32 #3 DELAY
________ PU ________ Cycles
32 #2 PICKUP
________ PU
32 #2 DELAY
________ Cycles
32 # 2 TARGET LED
disable ENABLE
Q NOTE: Unpurchased or unavailable func-
32 #2 UNDER/OVER POWER tions will not be visible within the menus.
over under
A–36
Appendix – A
LOSS OF FIELD RELAY
pwr LOF fuse dist
40 LOSS OF FIELD
LOF
40 #1 DIAMETER 40 #2 DELAY
________ Ohms ________ Cycles
40 #2 OFFSET
________ Ohms
60FL DELAY
________ Cycles
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–37
M-3425A Instruction Book
PHASE DISTANCE RELAY
pwr lof fuse DIST
21 PHASE DISTANCE
DIST ostp 21#2 OC SUPERVISION
disable ENABLE
21#1 DIAMETER
________ Ohms 21#2 OC SUPERVISION
________ Amps
21#1 OFFSET
________ Ohms 21#2 OUT OF STEP BLOCK
disable enable
21#1 IMPEDANCE ANGLE
________ Degrees 21#2 DELAY
________ Cycles
21#1 LOAD ENCROACHMENT
disable ENABLE 21#3 DIAMETER
________ Ohms
21#1 LOAD ENCR ANGLE
________ Degrees 21#3 OFFSET
________ Ohms
21#1 LOAD ENCR R REACH
________ Ohms 21#3 IMPEDANCE ANGLE
________ Degrees
21#1 OC SUPERVISION
disable ENABLE 21#3 LOAD ENCROACHMENT
disable ENABLE
21#1 OC SUPERVISION
________ Amps 21#3 LOAD ENCR ANGLE
________ Degrees
21#1 OUT OF STEP BLOCK
disable enable 21#3 LOAD ENCR R REACH
________ Ohms
21#1 DELAY
________ Cycles 21#3 OC SUPERVISION
disable ENABLE
21#2 DIAMETER
________ Ohms 21#3 OC SUPERVISION
________ Amps
21#2 OFFSET
________ Ohms 21#3 DELAY
________ Cycles
21#2 IMPEDANCE ANGLE
________ Degrees 21#3 OUT OF STEP DELAY
________ Cycles
21#2 LOAD ENCROACHMENT
disable ENABLE
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–38
Appendix – A
PHASE DISTANCE RELAY
pwr lof fuse DIST
78 OUT OF STEP
dist OSTP
78 IMPEDANCE ANGLE
________ Degrees
78 DELAY
________ CYCLES
64F # 2 DELAY
________ Cycles
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–39
M-3425A Instruction Book
64S PICKUP
mAmps
64S DELAY
________ Cycles
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–40
Appendix – A
BREAKER MONITOR
BRKR trpckt ipslog
TCM DELAY
________ Cycles
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–41
M-3425A Instruction Book
IPS LOGIC
brkr trpckt IPSLOG
IPS LOGIC
USE IPSCOM TO CONFIGURE
Q NOTE: Unpurchased or unavailable functions will not be visible within the menus.
A–42
Communications: Appendix – B
B Appendix B–Communications
The M-3425A Generator Protection Relay For detailed information on IPScom communications,
incorporates three serial ports and an optional RJ45 refer to Chapter 4, Remote Operation.
Ethernet port for intelligent, digital communication
with external devices. Equipment such as RTU's, Serial Ports
data concentrators, modems, or computers can be
interfaced for direct, on-line, real time data acquisition The relay has both front and rear panel RS-232 ports
and control. Generally, all data available to the and a rear RS-485 port. The front and rear panel
operator through the front panel of the relay with the RS-232 ports are 9-pin (DB9S) connector configured
optional M-3931 Human-Machine Interface module as DTE (Data Terminal Equipment) per the EIA-
is accessible remotely through the BECO 2200 or 232D standard. Signals are defined in Table B-1,
MODBUS data exchange protocol. These protocol Communication Port Signals .
documents and the database-specific protocol The 2-wire RS-485 port is assigned to the rear panel
document are available from the factory or from our terminal block pins 3 (–) and 4 (+).
website at www.beckwithelectric.com.
Each communication port may be configured to
The M-3820D IPScom® Communication Software operate at any of the standard baud rates (300,
package has been supplied for communication to 600, 1200, 2400, 4800, and 9600). The RS-485
any IBM compatible computer running under port shares the same baud rate with COM 2 (for
Microsoft® Windows 95 or higher. COM1 see Section 5.4, Circuit Board Switches and
The communication protocols implement serial, byte Jumpers).
oriented, asynchronous communication and can be A null modem cable is also shown in Figure B-1, Null
used to fulfill the following communications functions: Modem Cable: M-0423, if direct connection to a PC
• Real time monitoring of line status. (personal computer) is desired.
• Interrogation and modification of setpoints.
• Downloading of recorded oscillograph data. Optional Ethernet Port
• Reconfiguration of relay functions. The M-3425A, when equipped with the optional
Ethernet port can be accessed from a local network.
■ NOTE: The following restrictions apply for When the ethernet port is enabled, the COM2 serial
MODBUS protocol use: port (RS-232) is unavailable for communications.
The demodulated IRIG-B may still be used via the
1. MODBUS protocol is not supported on COM2 Port when ethernet is enabled. Although the
COM1.
ethernet connection speed is faster than the RS-232
2. Parity is supported on COM2 and COM3; port (can be up to 10 Mbps), the ethernet module
valid selections are 8,N,2; 8,O,1; 8,E,1; connects internally through the COM2 serial
8,N,1; 8,O,2 or 8,E,2. connection and is therefore limited to connection
3. ASCII mode is not supported (RTU only). speeds up to 9600 bps.
4. Standard baud rates from 300 to 9600 Either port COM2 (Ethernet) or COM3 may be used
are supported. to remotely set and interrogate the relay using a
5. Only the following MODBUS commands local area network, modem or other direct serial
are supported: connection.
a. read holding register (function 03)
b. read input register (function 04)
c. force single coil (function 05)
d. preset single register (function 06)
B–1
M-3425A Instruction Book
M-3425A
COM1/COM2 PC
DB9P DB9S
1 1 DCD
RX 2 2 RX
TX 3 3 TX
4 4 DTR
SGND 5 5 SGND
6 6 DSR
RTS 7 7 RTS
CTS 8 8 CTS
9 9 RI
B–2
Communications: Appendix – B
PC Master
Echo Cancel On
25 pin or
9-25 pin Straight-Through Cable
REP
OFF
T R
FOC FOC
FOC FOC
R T R T R T
B–3
M-3425A Instruction Book
- + - +
PC Master
B(-) 200 Ω*
A(+)
Twisted
RS-232 to RS-485 2-wire
converter or RS-485 PC Card
▲ CAUTION: Due to the possibility of ground potential difference between units, all units should be mounted
in the same rack. If this is not possible, fiber optics with the appropriate converters should be used for
isolation.
■ NOTE: Each address on the network must be unique. Only the last physical slave on the network should
have the termination resistor installed. This may be completed externally or using a jumper internal
to the unit. See Section 5.5, Circuit Board Switches and Jumpers.
COM2
IRIG-B Pin 6
TTL Source
Pin 5
B–4
Self-Test Error Codes Appendix – C
C–1
M-3425A Instruction Book
Invalid Data This error results if incorrect or out- of- range data is entered.
Unknown System Error This error could be caused by a malfunction of the control.
User Cancel This message displays when the escape (ESC) key is pressed.
C–2
Inverse Time Curves: Appendix– D
Q NOTE: Table D-1A and D-1B on pages D–6 and D–7 contains a list of the data that characterizes Definite
Time, Inverse Time, Very Inverse Time, and Extremely Inverse Time Overcurrent Curves.
D–1
M-3425A Instruction Book
10000.00
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D–2
Inverse Time Curves: Appendix– D
10000
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D–3
M-3425A Instruction Book
1000000
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D–4
Inverse Time Curves: Appendix– D
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D–5
M-3425A Instruction Book
M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time
1. 6 0 0.60539 3.81903 2 . 8 12 2 8 3 . 8 3 5 62
2.50 0.33018 1. 2 6 5 6 1 0 . 8 4 19 0 1. 0 8 2 2 1
2.70 0.31057 1. 0 6 8 7 1 0 . 7 13 3 4 0 . 9 0 6 26
D–6
Inverse Time Curves: Appendix– D
M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time
D–7
M-3425A Instruction Book
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Inverse Time Curves: Appendix– D
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D–9
M-3425A Instruction Book
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Inverse Time Curves: Appendix– D
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D–11
M-3425A Instruction Book
100
10
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1
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0.8
0.6
1 0.4
Seconds
Time in
0.2
.05
0.1
0.01
1 10 100
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t=TD x [M
0.14
0.02
-1 ]
Figure D-9 IEC Curve #1 Inverse
D–12
Inverse Time Curves: Appendix– D
100
10
1 1.1
Seconds
1
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0.9
0.8
0.6
0.4
0.2
0.1
.05
0.01
1 10 100
Current in Multiples of Pickup
[M-1 ]
13.5
t=TD x
D–13
M-3425A Instruction Book
100
10
1
Seconds
Time in
1.1
1
0.9
0.8
0.6
0.1
0.4
0.2
0.01 .05
1 10 100
Current in Multiples of Pickup
[M -1 ]
80
t=TD x 2
D–14
Inverse Time Curves: Appendix– D
1000
100
10
Seconds
1.1
Time in
1
0.9
0.8
0.6
0.4
0.2
1
.05
0.1
1 10 100
Current in Multiples of Pickup
[M-1 ]
120
t=TD x
D–15
M-3425A Instruction Book
100
10
15
12
10
10
8
6
1 5
Seconds
Time in
44
3
22
0.1
0.5
0.01
1 10 100
Current in Multiples of Pickup
D–16
Inverse Time Curves: Appendix– D
100
10
15
12
10
1
58
Seconds
Time in
6
5
4
3
0.1 1
0.5
0.01
1 10 100
Current in Multiples of Pickup
D–17
M-3425A Instruction Book
100
10
1
Seconds
Time in
15
12
10
58
6
5
4
3
0.1
2
0.5
0.01
1 10 100
Multiple of Pickup
D–18
Appendix E – Layup and Storage
Appendix E includes the recommended storage Layup of the M-3425A requires verifying that the
parameters, periodic surveillance activities and layup system clock is stopped. The steps necessary to
configuration for the M-3425A Generator Protection verify system clock status are as follows:
Relay.
▲ CAUTION: Do not use the diagnostic mode in
relays that are installed in an active protection
Storage Requirements (Environment) scheme.
The recommended storage environment parameters
for the M-3425A are: For units with the optional HMI panel:
• The ambient temperature where the 1. Verify that the Power Supply (PS) fuses
M-3425A is stored is within a range of 5° are installed.
C to 40° C
2. Determine the unit power supply rating
• The maximum relative humidity is less by observing the check box below the
than or equal to 80% for temperatures up PS terminals on the rear of the unit.
to 31° C, decreasing to 31° C linearly to
50% for relative humidity at 40° C. 3. Apply power to the unit consistant with
the rating determined in Step 2 (see
• The storage area environment is free of Section 5.3 , External Connections). The
dust, corrosive gases, flammable unit will enter the selftest mode.
materials, dew, percolating water, rain and
solar radiation. 4. When the selftests are complete, then
press ENTER to begin main menu.
Storage Requirements (Periodic Surveillance 5. Press the right arrow pushbutton until
During Storage) SETUP UNIT is displayed.
The M-3425A power supply contains electrolytic 6. Press ENTER to access the SETUP
capacitors. It is recommended that power be applied UNIT menu.
to the relay (PS1 and optional PS2 redundant power 7. Press the right arrow pushbutton until
supply when installed and PS2 on extended output DIAGNOSTIC MODE is displayed.
units) every three to five years for a period of not
less than one hour to help prevent the electrolytic 8. Press ENTER. A reset warning will be
capacitors from drying out. displayed:
PROCESSOR WILL RESET!
Layup Configuration ENTER KEY TO CONTINUE
The M-3425A includes a removable lithium battery
backed TIMEKEEPER® module (Beckwith Electric WARNING: All relay functions and protection
component U25, Figure 5-16). The TIMEKEEPER will be inoperative while the relay is in diagnostic
module is the M-3425A real-time clock and also mode.
provides power to the unit’s nonvolatile memory
9. Press ENTER. Unit will now reset and
when power is not applied to the unit.
DIAGNOSTIC MODE will be temporarily
displayed, followed by OUTPUT TEST
(RELAY). This is the beginning of the
diagnostic menu.
E–1
M-3425A Instruction Book
10. Press the right arrow pushbutton until 4. Install IPScom TM Communications
the following is displayed: Software (see Section 4.2, Installation
and Setup) on a PC that includes the
CLOCK TEST following:
I com1 com2 com3 CLOCK
• Microsoft WindowsTM 95 Operating
11. Press ENTER. The following is System or above
displayed: • Equipped with a serial port
CLOCK TEST 5. Connect a null modem cable from COM1
03-JAN-1998 09:00:00.000 of the relay to the PC serial port.
6. Open communications with the relay (see
12. If the clock is running, press ENTER to Section 4.3 Operation, Activating
stop the clock. The following is Connections).
displayed:
7. Select “Relay/Setup/Set Date/Time” from
CLOCK TEST the menu bar. IPScom will display the “Unit
-CLOCK STOP- Date/Time Dialog Screen” Figure 4-16.
8. Verify that “Start Clock” is displayed,
NOTE: When the relay clock is stopped, the
then proceed as follows:
seconds will be displayed as 80.
a. If “Start Clock” is displayed, then
13. Press ENTER and verify the relay clock select “Save” and go to Step 9.
is stopped. A display similar to the b. If “Stop Clock” is displayed, then
following is shown with the seconds select “Stop Clock” and then select
stopped: “Save”.
CLOCK TEST 9. Close communications with the unit by
03-JAN-09:01:80.000 selecting “Comm” from the menu bar
and then select “Exit”.
14. When the clock has been verified to be
10. Disconnect the null modem cable and
stopped, then press EXIT until the
following message appears: then remove power from the unit. The
unit can now be placed in storage.
PRESS EXIT TO
EXIT DIAGNOSTIC MODE
Storage of the M-3425A greater than five years
may require replacement of the lithium battery prior
15. Press EXIT again to exit DIAGNOSTIC
to placing the unit in service. Contact Beckwith
MODE. The relay will reset and normal
Electric Customer Service for replacement
running mode will resume.
procedure.
NOTE: Pressing any button other than EXIT will
return the user to DIAGNOSTIC MODE.
E–2
Declaration of Conformity: Appendix – F
F–1
DECLARATION OF CONFORMITY
( in accordance to ISO/IEC 17050-1:2004 )
The manufacturer hereby declares under our sole responsibility that the M-3425A product conforms to the following product standard
as of January 14th, 2004 in accordance to Directive 2004/108/EC for equipment incorporated into stationary installations:
BS EN 50263:2000
Electromagnetic compatibility ( EMC )
Product standard for measuring relays and protection equipment
Electromagnetic Immunity
1 MHz Disturbance
EN 60255-22-1:1988
( ANSI C37.90.1:2002 )
Fast Transients 5ns/50ns Bursts @ 5kHz for 15ms 300ms for 1 min.
2kV power supply lines and earth 2kV signal data and control lines
EN 60255-22-4:2002
Surge 1Kv Line to Line coupling, 2Kv Line to Earth coupling power supply lines 12Ω source impedance
EN 61000-4-5:1995
EN 61010-1: 2001 Safety requirements for electrical equipment for measurement, control, and
laboratory use Part 1. General requirements European Safety Directive
Manufacturers Contact:
Engineering Manager
6190 118th Ave North
Largo, FL 33773-3724
Tel ( 727 ) 544-2326
Legal Information
Patent Indemnification
The Seller shall not be liable for any property
The units described in this manual are covered by damages whatsoever or for any loss or damage
U.S. Patents, with other patents pending. arising out of, connected with, or resulting from
Buyer shall hold harmless and indemnify the Seller, this contract, or from the performance or breach
its directors, officers, agents, and employees from thereof, or from all services covered by or furnished
any and all costs and expense, damage or loss, under this contract.
resulting from any alleged infringementof United In no event shall the Seller be liable for special,
States Letters Patent or rights accruing thereform or incidental, exemplary, or consequential damages,
trademarks, whether federal, state, or common law, including but not limited to, loss of profits or
arising from the Seller’s compliance with Buyer’s revenue, loss of use of the equipment or any
designs, specifications, or instructions. associated equipment, cost of capital, cost of
purchased power, cost of substitute equipment,
facilities or services, downtime costs, or claims or
All rights reserved by Beckwith Electric Co., Inc. No reproduction may be made without prior written approval
of the Company.
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