28/06/2021

KLINAGROPRODUKT LLC
15 Vysokovsky proezd
141607 Klin ‐ Moscow region ‐Russian Federation
P.IVA/CF ‐
CLI21_9566

ATTENTION OF
Mr. Vadim Olegovich Medvedev

OFFER
Nr. 1817‐21 Rev. 0

BAUSANO EXTRUDERS AND

ACCESSORIES FOR THE PRODUCTION
OF "PEKOPLAST" PIPES (STANDARD
AND REINFORCED)
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

OFFER DETAIL

ITEM DESCRIPTION QTY TOTAL PRICE

Offer composed as follows:

A) SECTION OF ACCESSORIES FOR THE PRODUCTION OF

REINFORCED PIPES 90/117/160/219 MM.
02‐01‐050 MATERIAL FEEDER TYPE WS/160 1

01‐01‐130 TWIN SCREW EXTRUDER MOD. MD 90/36 1

01‐05‐115 ELECTRICAL CABINET MD 90/36 + INVERTER 1

01‐06‐110 AIR CONDITIONER FOR ELECTRICAL CABINET MD 92 1

01‐05‐540 UNINTERRUPTED POWER SUPPLY SYSTEM FOR PLC 1

11‐03‐570 DIEHEAD FOR PVC PIPES TYPE PV 250 (160‐250) 1

11‐03‐572 HEAD TROLLEY PV . 1

11‐03‐575 ADAPTER FOR EXTENDED RANGE .. 1

01‐05‐500 ADDITIONAL ZONES FOR MD CABINET 10

11‐03‐820 DIE (BUSH & PIN) DIA. 80X5 mm 1

11‐03‐820 DIE (BUSH & PIN) DIA. 104X5 mm. 1

11‐03‐830 DIE (BUSH & PIN) DIA. 150X 5 mm. 1

11‐03‐840 DIE (BUSH & PIN) DIA. 209X5 mm. 1

09‐02‐080 VACUUM SIZING BENCH FOR PIPE BT‐250/2/9 1

11‐50‐040 CALIBRATOR PVC 80 mm. 1

11‐50‐050 CALIBRATOR PVC 104 mm. 1

11‐50‐060 CALIBRATOR PVC 150 mm. 1

3
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

11‐50‐070 CALIBRATOR PVC 209 mm. 1

CNL21_3727 PRE‐HEATING OVEN TYPE FE 1800 1

DEFILER SYSTEM SPIRAL MACHINE TYPE AC.T
CNL21_3728 1
23/18/300/80
02‐01‐050 MATERIAL FEEDER TYPE WS/160 1

01‐01‐130 TWIN SCREW EXTRUDER MOD. MD 90/36 1

01‐05‐115 ELECTRICAL CABINET MD 90/36 + INVERTER 1

01‐06‐110 AIR CONDITIONER FOR ELECTRICAL CABINET MD 92 1

01‐05‐540 UNINTERRUPTED POWER SUPPLY SYSTEM FOR PLC 1

CNL21_3729 SPECIAL VACUUM MUC‐ON DIE HEAT TT COEX IGN219 1

01‐05‐500 ADDITIONAL ZONES FOR MD CABINET 8

COEXTRUSION DIE SET FOR THE PIPES 80/104/150/209
CNL21_3730 4
mm.
09‐20‐080 COOLING TANK FOR PIPE BTR‐250/9 1

11‐50‐040 CALIBRATOR PVC 90 mm. 1

11‐50‐050 CALIBRATOR PVC 114 mm. 1

11‐50‐060 CALIBRATOR PVC 160 mm. 1

11‐50‐070 CALIBRATOR PVC 219 mm. 1

CNL21_3731 INK JET PRINTING UNIT 1

CNL21_3733 SET OF SUGGESTED SPARE PARTS (18.000,00 Euro) 1

CNL21_3736 ACCEPTANCE TESTS OF THE LINE AT BAUSANO SITE 1

TECHNICAL ASSISTANCE TO START‐UP AND TRAINING ON
ASSISTENZA 1
THE LINE AT THE CUSTOMER'S SITE
Total Amount Section A 1.544.280,00 €

4
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

B) SECTION OF ACCESSORIES FOR THE PRODUCTION OF

PIPES 279/325/385/426/486/530/590/ MM.
02‐01‐050 MATERIAL FEEDER TYPE WS/160 1

01‐01‐195 TWIN SCREW EXTRUDER MD 125/36 PLUS 1

01‐05‐175 ELECTRICAL CABINET MD 125/36 + INVERTER 1

01‐06‐160 AIR CONDITIONER FOR ELECTRICAL CABINET MD 125‐130 1

01‐05‐540 UNINTERRUPTED POWER SUPPLY SYSTEM FOR PLC 1

11‐03‐610 DIEHEAD FOR PVC PIPES TYPE PV 630 (400‐630) 1

11‐03‐612 HEAD TROLLEY PV . 1

11‐03‐615 ADAPTER FOR EXTENDED RANGE 160‐630 1

01‐05‐500 ADDITIONAL ZONES FOR MD CABINET 18

11‐03‐850 DIE (BUSH & PIN) DIA. 279x31 mm. 1

11‐03‐850 DIE (BUSH & PIN) DIA. 328x8 mm 1

11‐03‐850 DIE (BUSH & PIN) DIA. 385x31 mm. 1

11‐03‐860 DIE (BUSH & PIN) DIA. 426x10 mm. 1

11‐03‐860 DIE (BUSH & PIN) DIA. 486x31 mm. 1

11‐03‐860 DIE (BUSH & PIN) DIA. 530x20 mm. 1

11‐03‐860 DIE (BUSH & PIN) DIA. 590x31 mm. 1

09‐02‐140 VACUUM SIZING BENCH FOR PIPE BT‐630/2/9 1

11‐50‐080 CALIBRATOR PVC 279 1

11‐50‐090 CALIBRATOR PVC 325 1

11‐50‐100 CALIBRATOR PVC 385 1

11‐50‐100 CALIBRATOR PVC 426 1

5
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

11‐50‐110 CALIBRATOR PVC 486 1

11‐50‐120 CALIBRATOR PVC 530 1

11‐50‐120 CALIBRATOR PVC 590 1

09‐20‐140 COOLING TANK FOR PIPE BTR‐630/ 2

CNL21_3731 INK JET PRINTING UNIT 1

CNL21_3733 SET OF SUGGESTED SPARE PARTS (25.000,00 Euro) 1

CNL21_3736 ACCEPTANCE TESTS OF THE LINE AT BAUSANO SITE 1

TECHNICAL ASSISTANCE TO START‐UP AND TRAINING ON
ASSISTENZA 1
THE LINE AT THE CUSTOMER'S SITE
Total Amount Section B 1.225.180,00 €

TOTAL AMOUNT OF THE OFFER 2.769.460,00 €

Optionals (not included in the total amount)

Item Description Q.ty Price

01‐06‐640 ORQUESTRA: INDUSTRY 4.0 1 5.180,00 €

01‐06‐510 OVERPRICE FOR INDUCTION MD92 1 13.570,00 €

01‐06‐530 OVERPRICE FOR INDUCTION MD125‐130 1 21.280,00 €

6
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

MATERIAL FEEDER TYPE WS/160

02‐01‐050

Features:

 Resin feeder
 Hopper loader
 Rigid wormscrew

TECHNICAL DATA VALUE

Feeder motor power (KW) 1,50

Feeder screw diameter 160,00
Feeder length (mm) 3.500,00
Feeder hopper height (mm) 1.000,00
Feeder hopper capacity (l) 300

7
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

TWIN‐SCREW EXTRUDER MOD MD 90/36 PLUS

01‐01‐130
TECHNICAL DESCRIPTION OF EXTRUDER MD 90/36
Compact, self‐contained construction includes:

 Base made of electro‐welded steel accommodates:

 screw temperature control unit with silicone fluid technology;
 lubrication unit of central drive case;
 degassing equipment;
 control panel on board the machine with colour touch‐screen monitor.
 Gear box: worldwide patented Bausano “Multidrive” system
 Hopper style to suit extruder application is one of the following options:
 volumetric metering hopper
 direct hopper with stirrer
 force feed hopper
 custom styles available at request

SPECIFICATIONS OF EXTRUDER MD 90/36

 Screws: counter‐rotating;
 Barrel: degassing with vacuum pump.

The extruder consists of:

8
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

 Drive Motors: the extruder is operated by three‐phase induction motors that are controlled by a single
frequency converter. The rotation speed of the screws is varied continuously by varying the frequency
(Hz)

 Drive System: The whole drive system and the thrust bearings are accommodated in a cast‐iron casing.
Motion transmission to the shafts uses drive torque distribution. Screw drive shafts feature meshing
gears whose only purpose is maintaining rotation in synch. Each shaft is rotated by a pair of driving
gears directly connected to a dedicated motor‐driven planetary speed reducer. A load cell is installed
at the rear end of a shaft to control axial loading of the screw. Drive system lubrication is provided by
an oil pump. This drive system is named MULTIDRIVE and is a worldwide patent of Bausano

 Pressure Transducer: instrument used to check extrusion pressure

 Load Cell: instrument used to check back pressure on thrust bearings

 Barrel: it is made of nitrided steel. The degassing vent is on the barrel. The barrel heating is provided
by electric heaters. The zones are cooled by fans. The barrel is protected by an air casing and stainless
sheet steel

 Screws: The screws are made of steel coated with hard metal. The screws are installed and removed
from the front end of the barrel

 Degassing system: liquid‐ring pump and filters installed in the base provides the vacuum required to
extract vapours and moisture from barrel

TECHNICAL DATA VALUE

Extruder overall dimension (mm)

5780x1460x2700
Extruder weight (kg) 6.100,00
Cooling zones (nr) 1+3
Barrel heating bands kW 67,00
Extruder cooling barrel motors power
3x0,37
(KW)
Extruder vacuum pump capacity m3/h 20,00
Extruder dynamic load thrust bearings
1.680,00
KN
Extruder torque screw Nm 8.105,00
Heating zones (nr) 7,00
Extruder AC motor power (KW) 4x18,5
Extruder tot power (KW) 162
Extruder average absorbed power (KW) 70,00

9
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Extruder rpm 8‐45

Extruder screw diameter 90,00
Extruder screw (nr) 2,00
Extruder L/D ratio 36
Screws thermocontrol pump motor
1,00
(KW)
Screws thermocontrol heater bands
6,00
(KW)
Vacuum pump (KW) 2,2
Lubrication pump (KW) 2,20

BAUSANO MD EXTRUDER ELECTRICAL CONTROL PANEL

FEATURES:
 All Bausano extruders are fitted with a system featuring a colour touch‐screen control and
instrumentation panel, with the option of choosing the language of use. Namely, the system
integrates all the features of a classic PC architecture in a container with an extremely compact
size, along with some features widely used in an industrial setting.
10
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

 Vx Works operating system: this is a Real Time operating system provided by Wind River System.
 The hardware architecture assures full compatibility with the most common software suites. The
module is not fitted with hard drives, but solid‐state devices. This solution is particularly
recommended whenever there is mechanical stress and vibration.
 Thanks to a comprehensive series of standard PC I/O outputs and ports, the system can connect to
almost any type of peripheral available (printers, scanners, screens, video cameras, etc.).

 The heart of the system consists of gateway modules or nodes designed to manage the installed I/O
modules through the backplane as well as to communicate with the control and instrumentation
system.
 The PLC has digital and analogue I/O modules, thermoregulation modules and counter modules to
support
most automation and control applications.
 The Video Touch screen is connected to the PLC via a an Ethernet RJ45 crossover connection cable.
GDNET communication protocol.

THE MAIN CONTROL FUNCTIONS OF THE TOUCH SCREEN ARE AS FOLLOWS:

 Thermoregulation: the system controls heating and cooling zones by means of a PID function, fitted
with auto‐tuning for quick calibration of the thermoregulation zones.
 Motors speed control: the system provides for control via drive where required. The device is
connected to the PLC unit to exchange important data.
 Melt pressure: through the analogue inputs, the pressure readings of the extruder are taken and
compared with two alarm thresholds that can be set for the relevant message on the screen and
display of the instant reading.
The melt temperature may be displayed as an optional feature.
 Maintenance: the operating hours of the various parts of the extruder are compared with an alarm
threshold that can be set for the relevant maintenance message on the screen.
 Timed switch‐on: it is possible to set switch‐on, at a set time.
 Data report: through the specific page it is possible to read/export the data recorded by the system
during processing with time intervals set by the operator on screen.
 Recipes: the system manages recipes to save/activate the thermoregulation setpoints.
 Teleservice (optional): the system can be set up to connect a modem (optional feature) to carry out
an online diagnosis via a telephone connection.
 System to control the total energy Consumption of the loads managed by the whole equipment.

AIR CONDITIONER FOR MAIN CONTROL PANEL

01‐06‐110

11
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Air conditioner for extruder main control panel to ensure a ideal room temperature inside the box and
avoid dust pollution

UNINTERRUPTIBLE POWER SUPPLY (425VA)

01‐05‐540
UPS uninterruptible power supply for switchboard internal control circuits

PVC PIPES HEAD TYPE PV 250 (160‐250)

11‐03‐570

Suitable for pipes having diameter from 160 to 250 mm.

Possibility to extend the range up to 90 mm. minimum (with adaptor, not included)

EQUIPPED WITH:
 Electrical heater bands
 Adaptor and connection to extruder
12
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

SUPPORT TROLLEY FOR PIPES HEAD PV 250

11‐03‐572

Support trolley for pipes head type PV 250 complete of wheels and head 90° rotation system

ADAPTER FOR EXTENDED RANGE 90‐250

11‐03‐575

Pipes head adapter to allow the extension of the range from 90 to 250 mm.

ADDITIONAL ZONES FOR MD CABINET

01‐05‐500

Additional zones for electrical cabinet for the head / die thermoregulation (assembled in the main control
panel)

DIE (BUSH+PIN) FOR PIPES 63‐110

11‐03‐820

Die (bush + pin) for each pipe diameter to be produced in the range 63 – 110 mm.

13
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

DIE (BUSH+PIN) FOR PIPES 63‐110

11‐03‐820

Die (bush + pin) for each pipe diameter to be produced in the range 63 – 110 mm.

DIE (BUSH+PIN) FOR PIPES 110‐160

11‐03‐830

Die (bush + pin) for each pipe diameter to be produced in the range 110 – 160 mm.

DIE (BUSH+PIN) FOR PIPES 160‐250

11‐03‐840

Die (bush + pin) for each pipe diameter to be produced in the range 160 – 250 mm.

VACUUM SIZING BENCH FOR PIPE BT‐250/2/9

14
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

EQUIPPED WITH:

• Stainless steel vacuum tank for pipes calibration;

• Water ring vacuum pumps;
• Water recirculation pumps;
• Longitudinal translation of the tank by means of a gearmotor;
• Independent transverse, front and rear adjustment;
• Independent vertical, front and rear adjustment;
• Cooling with recycled and filtered nebulized water;
• Heads with flange for calibrators assembling;
• Water level control with float valve for water inlet;
 Temperature control with thermostatic valve for water return;
• Water filters with by‐pass for quick cleaning.

TECHNICAL DATA VALUE

Working range (mm) (Standard version) 40 ‐ 250

Working range (mm) (Enlarged version) 20 ‐ 250
Top lids (qty.) 8,00
Vertical adjustment (mm ‐ manual) ± 25
Length oveerall (mm) 9.410,00
Length chamber 1 (mm) 1.000,00
Length chamber 2 (mm) 8.000,00

15
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Spary bars (qty.) 4

Spray nozzles chamber 1 (qty.) 56
Water circulation quantity chamber 1 (m³/h) 13,40
Water exchange chamber 1 max. (m³/h) 8,00
Water circulation pump chamber 1 (kW) 4,00
Spray nozzles chamber 2 (qty.) 128
Water circulation quantity chamber 2 (m³/h) 30,70
Water exchange chamber 2 max. (m³/h) 8
Water circulation pump chamber 2 (kW) 5,50
Filter size Chamber 1 / Chamber 2 (inch) 2/3
Vacuum pump chamber 1 / chamber 2 (kW) 2,2 / 3,0
Gear motor for length adjustment (kW) 0,25
Length adjustment (mm ‐ electric drive) 1.300,00
Lateral adjustment (mm ‐ manual) ± 20

CALIBRATOR PVC 64‐90

11‐50‐040

Each calibrator for sizing tank (one for each pipe diameter to be produced)

16
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

CALIBRATOR PVC 91‐125

11‐50‐050

Each calibrator for sizing tank (one for each pipe diameter to be produced)

CALIBRATOR PVC 126‐160

11‐50‐060

17
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Each calibrator for sizing tank (one for each pipe diameter to be produced)

CALIBRATOR PVC 161‐225

11‐50‐070

Each calibrator for sizing tank (one for each pipe diameter to be produced)

18
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

MATERIAL FEEDER TYPE WS/160

02‐01‐050

Features:

 Resin feeder
 Hopper loader
 Rigid wormscrew

TECHNICAL DATA VALUE

Feeder motor power (KW) 1,50

Feeder screw diameter 160,00
Feeder length (mm) 3.500,00
Feeder hopper height (mm) 1.000,00
Feeder hopper capacity (l) 300

19
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

TWIN‐SCREW EXTRUDER MOD MD 90/36 PLUS

01‐01‐130
TECHNICAL DESCRIPTION OF EXTRUDER MD 90/36
Compact, self‐contained construction includes:

 Base made of electro‐welded steel accommodates:

 screw temperature control unit with silicone fluid technology;
 lubrication unit of central drive case;
 degassing equipment;
 control panel on board the machine with colour touch‐screen monitor.
 Gear box: worldwide patented Bausano “Multidrive” system
 Hopper style to suit extruder application is one of the following options:
 volumetric metering hopper
 direct hopper with stirrer
 force feed hopper
 custom styles available at request

SPECIFICATIONS OF EXTRUDER MD 90/36

 Screws: counter‐rotating;
 Barrel: degassing with vacuum pump.

The extruder consists of:

20
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

 Drive Motors: the extruder is operated by three‐phase induction motors that are controlled by a single
frequency converter. The rotation speed of the screws is varied continuously by varying the frequency
(Hz)

 Drive System: The whole drive system and the thrust bearings are accommodated in a cast‐iron casing.
Motion transmission to the shafts uses drive torque distribution. Screw drive shafts feature meshing
gears whose only purpose is maintaining rotation in synch. Each shaft is rotated by a pair of driving
gears directly connected to a dedicated motor‐driven planetary speed reducer. A load cell is installed
at the rear end of a shaft to control axial loading of the screw. Drive system lubrication is provided by
an oil pump. This drive system is named MULTIDRIVE and is a worldwide patent of Bausano

 Pressure Transducer: instrument used to check extrusion pressure

 Load Cell: instrument used to check back pressure on thrust bearings

 Barrel: it is made of nitrided steel. The degassing vent is on the barrel. The barrel heating is provided
by electric heaters. The zones are cooled by fans. The barrel is protected by an air casing and stainless
sheet steel

 Screws: The screws are made of steel coated with hard metal. The screws are installed and removed
from the front end of the barrel

 Degassing system: liquid‐ring pump and filters installed in the base provides the vacuum required to
extract vapours and moisture from barrel

TECHNICAL DATA VALUE

Extruder overall dimension (mm)

5780x1460x2700
Extruder weight (kg) 6.100,00
Cooling zones (nr) 1+3
Barrel heating bands kW 67,00
Extruder cooling barrel motors power
3x0,37
(KW)
Extruder vacuum pump capacity m3/h 20,00
Extruder dynamic load thrust bearings
1.680,00
KN
Extruder torque screw Nm 8.105,00
Heating zones (nr) 7,00
Extruder AC motor power (KW) 4x18,5
Extruder tot power (KW) 162
Extruder average absorbed power (KW) 70,00

21
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Extruder rpm 8‐45

Extruder screw diameter 90,00
Extruder screw (nr) 2,00
Extruder L/D ratio 36
Screws thermocontrol pump motor
1,00
(KW)
Screws thermocontrol heater bands
6,00
(KW)
Vacuum pump (KW) 2,2
Lubrication pump (KW) 2,20

BAUSANO MD EXTRUDER ELECTRICAL CONTROL PANEL

FEATURES:
 All Bausano extruders are fitted with a system featuring a colour touch‐screen control and
instrumentation panel, with the option of choosing the language of use. Namely, the system
integrates all the features of a classic PC architecture in a container with an extremely compact
size, along with some features widely used in an industrial setting.
22
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

 Vx Works operating system: this is a Real Time operating system provided by Wind River System.
 The hardware architecture assures full compatibility with the most common software suites. The
module is not fitted with hard drives, but solid‐state devices. This solution is particularly
recommended whenever there is mechanical stress and vibration.
 Thanks to a comprehensive series of standard PC I/O outputs and ports, the system can connect to
almost any type of peripheral available (printers, scanners, screens, video cameras, etc.).

 The heart of the system consists of gateway modules or nodes designed to manage the installed I/O
modules through the backplane as well as to communicate with the control and instrumentation
system.
 The PLC has digital and analogue I/O modules, thermoregulation modules and counter modules to
support
most automation and control applications.
 The Video Touch screen is connected to the PLC via a an Ethernet RJ45 crossover connection cable.
GDNET communication protocol.

THE MAIN CONTROL FUNCTIONS OF THE TOUCH SCREEN ARE AS FOLLOWS:

 Thermoregulation: the system controls heating and cooling zones by means of a PID function, fitted
with auto‐tuning for quick calibration of the thermoregulation zones.
 Motors speed control: the system provides for control via drive where required. The device is
connected to the PLC unit to exchange important data.
 Melt pressure: through the analogue inputs, the pressure readings of the extruder are taken and
compared with two alarm thresholds that can be set for the relevant message on the screen and
display of the instant reading.
The melt temperature may be displayed as an optional feature.
 Maintenance: the operating hours of the various parts of the extruder are compared with an alarm
threshold that can be set for the relevant maintenance message on the screen.
 Timed switch‐on: it is possible to set switch‐on, at a set time.
 Data report: through the specific page it is possible to read/export the data recorded by the system
during processing with time intervals set by the operator on screen.
 Recipes: the system manages recipes to save/activate the thermoregulation setpoints.
 Teleservice (optional): the system can be set up to connect a modem (optional feature) to carry out
an online diagnosis via a telephone connection.
 System to control the total energy Consumption of the loads managed by the whole equipment.

AIR CONDITIONER FOR MAIN CONTROL PANEL

01‐06‐110

Air conditioner for extruder main control panel to ensure a ideal room temperature inside the box and
avoid dust pollution

23
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

UNINTERRUPTIBLE POWER SUPPLY (425VA)

01‐05‐540
UPS uninterruptible power supply for switchboard internal control circuits

ADDITIONAL ZONES FOR MD CABINET

01‐05‐500

Additional zones for electrical cabinet for the head / die thermoregulation (assembled in the main control
panel)

COOLING TANK FOR PIPE BTR‐250/9

EQUIPPED WITH:
 Stainless steel tank;
 Cooling with recycled and filtered nebulized water;
 Manual independent vertical adjustments (rear and front).

TECHNICAL DATA VALUE

Working range (mm) (Standard version) 40 ‐ 250

Working range (mm) (Enlarged version) 20 ‐ 250
Cooling length (mm) 8.980,00
Top lids (qty.) 8,00
Spary bars (qty.) 4,00
Spray nozzles (qty.) 144,00
Water circulation quantity (m³/h) 34,60
Water exchange quantity max. (m³/h) 8,00
Filter size (inch) 3,00
24
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Water circulation pump (kW) 5,5

Vertical adjustment (mm ‐ manual) ±20
Length oveerall (mm) 9.380,00

25
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

ACCEPTANCE TESTS OF THE LINE AT BAUSANO SITE

Bausano provides the carrying out of acceptance tests on the equipment.
The customer's personnel is invited to attend such tests.
Foreseen period : 5 working days (trip excluded)

At BAUSANO charge:
‐ all means needed to carry out the trials at its own works;
‐ technical personnel available during the trials;
‐ interpreter Russian/Italian languages
‐ board and lodging in Italy
‐ in‐land transports of the customer's representatives

At Customer's charge:
‐ return air ticket

NB: Any additional costs due to extra tests from the customer's side exceeding the above mentioned period
of trials will be invoiced separately.
The raw material needed for the trials will be delivered by the customer at BAUSANO site in due time
according with the conditions stated in chapter "Contract terms" of the present offer.

TECHNICAL ASSISTANCE TO START‐UP AND TRAINING ON

THE LINE AT THE CUSTOMER'S SITE
BAUSANO supply includes the sending of No.2 technician to the customer’s works for the assistance to the
start‐up and training of the personnel on equipment, subject of this offer.
The schedule of start‐up will be as follows:
Foreseen period : 5 working days (trip included)

At BAUSANO charge:
‐ return air tickets;
‐ apply for visas

At Customer's charge:
‐ interpreter (English/Russian language)
‐ board and lodging
‐ in‐land transports

During the start‐up service at the Customer’s factory, BAUSANO technician must be assisted by a
Customer’s responsible technician and they will jointly draw up a daily report on the main working stages
and/or on the tests carried on.
Such report must be daily signed by the responsible people of both parties.
26
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

In the absence of the Customer’s responsible certifying the working progress, BAUSANO is entitled to stop
the tests.
The additional costs rising from this, will be at Customer’s charge.

27
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

MATERIAL FEEDER TYPE WS/160

02‐01‐050

Features:

 Resin feeder
 Hopper loader
 Rigid wormscrew

TECHNICAL DATA VALUE

Feeder motor power (KW) 1,50

Feeder screw diameter 160,00
Feeder length (mm) 3.500,00
Feeder hopper height (mm) 1.000,00

28
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Feeder hopper capacity (l) 300

29
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

TWIN‐SCREW EXTRUDER MOD MD 125/36 PLUS

01‐01‐195
TECHNICAL DESCRIPTION OF EXTRUDER MD 125/36
Compact, self‐contained construction includes:

 Base made of electro‐welded steel accommodates:

 screw temperature control unit with silicone fluid technology;
 lubrication unit of central drive case;
 degassing equipment;
 control panel on board the machine with colour touch‐screen monitor.
 Gear box: worldwide patented Bausano “Multidrive” system
 Hopper style to suit extruder application is one of the following options:
 volumetric metering hopper
 direct hopper with stirrer
 force feed hopper
 custom styles available at request

SPECIFICATIONS OF EXTRUDER MD 125/36

 Screws: counter‐rotating;
 Barrel: degassing with vacuum pump.

The extruder consists of:

30
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

 Drive Motors: the extruder is operated by three‐phase induction motors that are controlled by a single
frequency converter. The rotation speed of the screws is varied continuously by varying the frequency
(Hz)

 Drive System: The whole drive system and the thrust bearings are accommodated in a cast‐iron casing.
Motion transmission to the shafts uses drive torque distribution. Screw drive shafts feature meshing
gears whose only purpose is maintaining rotation in synch. Each shaft is rotated by a pair of driving
gears directly connected to a dedicated motor‐driven planetary speed reducer. A load cell is installed
at the rear end of a shaft to control axial loading of the screw. Drive system lubrication is provided by
an oil pump. This drive system is named MULTIDRIVE and is a worldwide patent of Bausano

 Pressure Transducer: instrument used to check extrusion pressure

 Load Cell: instrument used to check back pressure on thrust bearings

 Barrel: it is made of nitrided steel. The degassing vent is on the barrel. The barrel heating is provided
by electric heaters. The zones are cooled by fans. The barrel is protected by an air casing and stainless
sheet steel

 Screws: The screws are made of steel coated with hard metal . The screws are installed and removed
from the front end of the barrel

 Degassing system: liquid‐ring pump and filters installed in the base provides the vacuum required to
extract vapours and moisture from barrel

TECHNICAL DATA VALUE

Extruder overall dimension (mm) 8400x1900x2200

Extruder weight (kg) 9.800,00
Cooling zones (nr) 1+6
Barrel heating bands kW 128,50
Extruder cooling barrel motors power
6x0,37
(KW)
Extruder vacuum pump capacity m3/h 100,00
Extruder dynamic load thrust bearings
2.830,00
KN
Extruder torque screw Nm 24.700,00
Heating zones (nr) 10,00
Extruder AC motor power (KW) 4x30
Extruder tot power (KW) 270

31
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Extruder average absorbed power (KW) 140,00

Extruder rpm 8‐45
Extruder screw diameter 125,00
Extruder screw (nr) 2,00
Extruder L/D ratio 36
Screws thermocontrol pump motor
1,00
(KW)
Screws thermocontrol heater bands
6,00
(KW)
Vacuum pump (KW) 4
Lubrication pump (KW) 2,20

BAUSANO MD EXTRUDER ELECTRICAL CONTROL PANEL

FEATURES:

32
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

 All Bausano extruders are fitted with a system featuring a colour touch‐screen control and
instrumentation panel, with the option of choosing the language of use. Namely, the system
integrates all the features of a classic PC architecture in a container with an extremely compact
size, along with some features widely used in an industrial setting.
 Vx Works operating system: this is a Real Time operating system provided by Wind River System.
 The hardware architecture assures full compatibility with the most common software suites. The
module is not fitted with hard drives, but solid‐state devices. This solution is particularly
recommended whenever there is mechanical stress and vibration.
 Thanks to a comprehensive series of standard PC I/O outputs and ports, the system can connect to
almost any type of peripheral available (printers, scanners, screens, video cameras, etc.).

 The heart of the system consists of gateway modules or nodes designed to manage the installed I/O
modules through the backplane as well as to communicate with the control and instrumentation
system.
 The PLC has digital and analogue I/O modules, thermoregulation modules and counter modules to
support
most automation and control applications.
 The Video Touch screen is connected to the PLC via a an Ethernet RJ45 crossover connection cable.
GDNET communication protocol.

THE MAIN CONTROL FUNCTIONS OF THE TOUCH SCREEN ARE AS FOLLOWS:

 Thermoregulation: the system controls heating and cooling zones by means of a PID function, fitted
with auto‐tuning for quick calibration of the thermoregulation zones.
 Motors speed control: the system provides for control via drive where required. The device is
connected to the PLC unit to exchange important data.
 Melt pressure: through the analogue inputs, the pressure readings of the extruder are taken and
compared with two alarm thresholds that can be set for the relevant message on the screen and
display of the instant reading.
The melt temperature may be displayed as an optional feature.
 Maintenance: the operating hours of the various parts of the extruder are compared with an alarm
threshold that can be set for the relevant maintenance message on the screen.
 Timed switch‐on: it is possible to set switch‐on, at a set time.
 Data report: through the specific page it is possible to read/export the data recorded by the system
during processing with time intervals set by the operator on screen.
 Recipes: the system manages recipes to save/activate the thermoregulation setpoints.
 Teleservice (optional): the system can be set up to connect a modem (optional feature) to carry out
an online diagnosis via a telephone connection.
 System to control the total energy Consumption of the loads managed by the whole equipment.

AIR CONDITIONER FOR MAIN CONTROL PANEL

33
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

01‐06‐160

Air conditioner for extruder main control panel to ensure a ideal room temperature inside the box and
avoid dust pollution

UNINTERRUPTIBLE POWER SUPPLY (425VA)

01‐05‐540
UPS uninterruptible power supply for switchboard internal control circuits

PVC PIPES HEAD TYPE PV 630 (400‐630)

11‐03‐610

Suitable for pipes having diameter from 400 to 630 mm.

Possibility to extend the range up to 160 mm. minimum (with adaptor, not included)

34
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

EQUIPPED WITH:
 Electrical heater bands
 Adaptor and connection to extruder

SUPPORT TROLLEY FOR PIPES HEAD PV 630

11‐03‐612

Support trolley for pipes head type PV 630 complete of wheels and head 90° rotation system

ADAPTER FOR EXTENDED RANGE 160‐630

11‐03‐615

Pipes head adapter to allow the extension of the range from 160 to 630 mm.

ADDITIONAL ZONES FOR MD CABINET

01‐05‐500

Additional zones for electrical cabinet for the head / die thermoregulation (assembled in the main control
panel)

DIE (BUSH+PIN) FOR PIPES 250‐400

35
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

11‐03‐850

Die (bush + pin) for each pipe diameter to be produced in the range 250 – 400 mm.

DIE (BUSH+PIN) FOR PIPES 250‐400

11‐03‐850

Die (bush + pin) for each pipe diameter to be produced in the range 250 – 400 mm.

DIE (BUSH+PIN) FOR PIPES 250‐400

11‐03‐850

Die (bush + pin) for each pipe diameter to be produced in the range 250 – 400 mm.

DIE (BUSH+PIN) FOR PIPES 400‐630

11‐03‐860

Die (bush + pin) for each pipe diameter to be produced in the range 400 – 630 mm.

DIE (BUSH+PIN) FOR PIPES 400‐630

11‐03‐860

36
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Die (bush + pin) for each pipe diameter to be produced in the range 400 – 630 mm.

DIE (BUSH+PIN) FOR PIPES 400‐630

11‐03‐860

Die (bush + pin) for each pipe diameter to be produced in the range 400 – 630 mm.

DIE (BUSH+PIN) FOR PIPES 400‐630

11‐03‐860

Die (bush + pin) for each pipe diameter to be produced in the range 400 – 630 mm.

VACUUM SIZING BENCH FOR PIPE BT‐630/2/9

37
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

EQUIPPED WITH:

• Stainless steel vacuum tank for pipes calibration;

• Water ring vacuum pumps;
• Water recirculation pumps;
• Longitudinal translation of the tank by means of a gearmotor;
• Independent transverse, front and rear adjustment;
• Independent vertical, front and rear adjustment;
• Cooling with recycled and filtered nebulized water;
• Heads with flange for calibrators assembling;
• Water level control with float valve for water inlet;
 Temperature control with thermostatic valve for water return;
• Water filters with by‐pass for quick cleaning;
 Including gangway with hand rail on the operator side.

TECHNICAL DATA VALUE

Working range (mm) (Standard version) 250 ‐ 630

Working range (mm) (Enlarged version) 160 ‐ 630
Top lids (qty.) 8,00
Vertical adjustment (mm ‐ manual) ± 30
Length oveerall (mm) 9.410,00
Length chamber 1 (mm) 1.000,00
Length chamber 2 (mm) 8.000,00
Spary bars (qty.) 8
Spray nozzles chamber 1 (qty.) 112
Water circulation quantity chamber 1 (m³/h) 26,90
Water exchange chamber 1 max. (m³/h) 8,00
Water circulation pump chamber 1 (kW) 5,50
Spray nozzles chamber 2 (qty.) 256
Water circulation quantity chamber 2 (m³/h) 61,40
Water exchange chamber 2 max. (m³/h) 8
Water circulation pump chamber 2 (kW) 11,00
Filter size Chamber 1 / Chamber 2 (inch) 3/3
Vacuum pump chamber 1 / chamber 2 (kW) 2,2 / 4,0

38
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Gear motor for length adjustment (kW) 1,50

Length adjustment (mm ‐ electric drive) 1.300,00
Lateral adjustment (mm ‐ manual) ± 20

CALIBRATOR PVC 226‐280

11‐50‐080

Each calibrator for sizing tank (one for each pipe diameter to be produced)

CALIBRATOR PVC 281‐350

11‐50‐090

39
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Each calibrator for sizing tank (one for each pipe diameter to be produced)

CALIBRATOR PVC 351‐450

11‐50‐100

Each calibrator for sizing tank (one for each pipe diameter to be produced)

CALIBRATOR PVC 351‐450

11‐50‐100

40
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Each calibrator for sizing tank (one for each pipe diameter to be produced)

CALIBRATOR PVC 451‐500

11‐50‐110

Each calibrator for sizing tank (one for each pipe diameter to be produced)

CALIBRATOR PVC 501‐630

11‐50‐120

41
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Each calibrator for sizing tank (one for each pipe diameter to be produced)

CALIBRATOR PVC 501‐630

11‐50‐120

Each calibrator for sizing tank (one for each pipe diameter to be produced)

COOLING TANK FOR PIPE BTR‐630/9

EQUIPPED WITH:
 Stainless steel tank;
 Cooling with recycled and filtered nebulized water;
 Manual independent vertical adjustments (rear and front);
 Including gangway with hand rail on the operator side.

TECHNICAL DATA VALUE

Working range (mm) (Standard version) 250 ‐ 630

Working range (mm) (Enlarged version) 160 ‐ 630

42
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Cooling length (mm) 8.980,00

Top lids (qty.) 8,00
Spary bars (qty.) 8,00
Spray nozzles (qty.) 288,00
Water circulation quantity (m³/h) 69,10
Water exchange quantity max. (m³/h) 8,00
Filter size (inch) 3,00
Water circulation pump (kW) 11
Vertical adjustment (mm ‐ manual) ±20
Length oveerall (mm) 9.380,00

ACCEPTANCE TESTS OF THE LINE AT BAUSANO SITE

Bausano provides the carrying out of acceptance tests on the equipment.
The customer's personnel is invited to attend such tests.
Foreseen period : 5 working days (trip excluded)

At BAUSANO charge:
‐ all means needed to carry out the trials at its own works;
‐ technical personnel available during the trials;
‐ interpreter Russian/Italian languages
‐ board and lodging in Italy
‐ in‐land transports of the customer's representatives

At Customer's charge:
‐ return air ticket

NB: Any additional costs due to extra tests from the customer's side exceeding the above mentioned period
of trials will be invoiced separately.
The raw material needed for the trials will be delivered by the customer at BAUSANO site in due time
according with the conditions stated in chapter "Contract terms" of the present offer.

TECHNICAL ASSISTANCE TO START‐UP AND TRAINING ON

THE LINE AT THE CUSTOMER'S SITE
BAUSANO supply includes the sending of No.2 technician to the customer’s works for the assistance to the
start‐up and training of the personnel on equipment, subject of this offer.
The schedule of start‐up will be as follows:
43
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Foreseen period : 5 working days (trip included)

At BAUSANO charge:
‐ return air tickets;
‐ apply for visas

At Customer's charge:
‐ interpreter (English/Russian language)
‐ board and lodging
‐ in‐land transports

During the start‐up service at the Customer’s factory, BAUSANO technician must be assisted by a
Customer’s responsible technician and they will jointly draw up a daily report on the main working stages
and/or on the tests carried on.
Such report must be daily signed by the responsible people of both parties.
In the absence of the Customer’s responsible certifying the working progress, BAUSANO is entitled to stop
the tests.
The additional costs rising from this, will be at Customer’s charge.

44
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

ORQUESTRA: BAUSANO DIGITAL EXTRUDER CONTROL

01‐06‐640
DESCRIPTION:
Predictive maintenance for industry 4.0 is a method of preventing asset failure by analyzing production
data to identify patterns and predict issues before they happen. Until now, factory managers and machine
operators carried out scheduled maintenance and regularly repaired extruders parts to prevent downtime.
Implementing industrial IoT technologies to monitor asset health, optimize maintenance schedules, and
gaining real time alerts to operational risks, allows manufacturers to lower service costs, maximize uptime,
and improve production throughput.

The integration of IoT systems and Bausano extrusion lines provides a short time‐to‐market production and
compatibility with existing plants (revamping applications).

• Predictive maintenance management system to identify patterns and predict issues;

 Perform continuous and real‐time monitoring of production;
• Generate immediate reports and intuitive graphs on production performance;
• Intelligently connect all the machines in the Orquestra web based platform;
• Collect raw data and transform it into ready‐to‐use information;
 Have certified and correct data on which to set the analysis of its business and R&D activities.

YOUR ADVANTAGES:
45
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

‐ Reduce unscheduled production down‐time costs

‐ Increase revenues
‐ Increase working conditions security
‐ Increase maintenance efficiency

The Bausano Extruder and the Digital Extruder Control 4.0 platform meet the specifications of the Industry
4.0 paradigm. According to the specific country regulation it is possible to access to a variety of incentives
related to the purchase of connected machines and software related thereto.

OUR OFFER:

‐ Orquestra Web based application;

‐ Modern, clearly arranged user interface;
‐ Constant platform updates;
‐ Highly Robust Industrial grade data storage;
‐ Option: standardized OPC‐UA;
‐ Industrial PC Windows® 10 embedded (Intel Pentium Quad‐Core, Ram: 4Gb, HD: 128Gb SSD);
‐ Kit Digital Extruder Control I4.0: service unit, connection diagram and ethernet cable;
‐ Switch, wire and cables;
‐ Remote maintenance via modem connection, local area network (LAN) or Internet;
‐ On‐site or remote Installation depending on the agreements;
‐ Travel costs, board and lodging a customer care.

So as to guarantee operation and installation of the solution, it is necessary to receive from the Customer signing the
service, all the specifications relative to the static IP addresses, ports and authorisations to remotely access the PC,
located inside the corporate network, to complete the installation, maintenance and technical support activities. This
must all be supplied to Bausano&figli SpA BEFORE shipping the line/machinery or the technical start‐up intervention.
Bausano reserves the right not to be held liable for installation of the solution if they do not receive the information
necessary and within the established timetable.

46
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

OVERPRICE FOR INDUCTION HEATING MD 92

01‐06‐510

Overprice for the application in the extruder of the barrel heating by induction electromagnetic system
instead of ceramic heater bands.

OVERPRICE FOR INDUCTION HEATING MD 125‐130

01‐06‐530

Overprice for the application in the extruder of the barrel heating by induction electromagnetic system
instead of ceramic heater bands.

47
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

CONTRACT TERMS
Delivery Terms
FCA RIVAROLO CANAVESE (TORINO) (Incoterms 2020) Goods loaded on container or truck,
packing in wooden case excluded.

Delivery Time
150/180 working days from Order Confirmation, down payment receipt and written definition of
all technical specifications (August and December excluded)‐

Packaging
Suitable for truck and container transportation. Eventual wooden packing at cost.

Payment
30% by T/T at the Order as downpayment
70% by T/T after positive test in Italy, before shipment

Testing
The line must be tested before delivery at supplier’s premises with a sufficient quantity of raw
material supplied by the customer at his own cost and in the presence of a customer’s
representative empowered to sign the line’s Acceptance Certificate.
In the event the customer cannot supply the raw material, Bausano will supply it at customer’s
charge and the same raw material will be used for the commissioning at the customer’s factory.

Commissioning
The raw material and the set‐up parameters used for the commissioning must be the same used
during the testing.
The customer, at his own cost and responsibility, must put the line on the ground before
commissioning with all the connections (power, water, air, etc) properly done according to the lay
out provided by the supplier.

Warranty
24 months from delivery date for gearbox and thrust bearing system;
12 months from delivery date for all the other components.

During the warranty period, we'll replace defective components ex our works (EX‐WORKS
INCOTERMS 2020). All parts subject to wearing, as well as damages from improper use of the
machines, are excluded from Warranty. Bausano keeps the right to request the return of defective
components replaced under warranty. In case of request of technical intervention under
warranty, the cost of travel, board and lodging of the technician are at Customer's charge.

Competent Court of Law

Court of Ivrea (Torino – Italy)

Electrical data
380 V.‐trf+N ‐50 Hz.

Painting
GREY: RAL 7035.
GREEN: NCS S5540‐B85G.

48
 OFFER Nr. 1817‐21 Rev.0
KLINAGROPRODUKT LLC‐ 28/06/2021

Standard
Machine : directive 2006/42/CE, 2014/30 EU, 2014/35 UE and following amendments
Electrical plant : directive 2006/95 CE and following amendments
Electrical standards : IEC‐EN
Control panels protection : IP 44
Temperature : from +5° up to 40° C
Type of cooling water : industrial without solid residues, inlet filtered
Max water temperature : 15°C
Water hardness : max 15° F
Water pressure : min 1,5 bar – max 3 bar

Validity
60 days

Material complies with the safety provision of the directive n° 2006/42/CE and further
modification and integration. (CE MARKING)

Note
All images and technical descriptions attached to the offer are for informative purpose only.
Following to definition of all the technical details, we will provide photos/additional
documentation of the machines with the characteristics of your interest.

49