ProFit-Check II, Middle East
TGA / TGS / TGX
not including heavy-duty tractors
Acceptance & Oil Change Sheet 1
Job number Acceptance date
Customer
2 Registration no. Vehicle type Vehicle identification no. Current mileage/km Planned annual mileage/km
3 Put a cross next to the service which is due µ § Inspections, Germany µ § Inspections, outside Germany µ
First service Î Checklist n SP (safety inspection)
Service S12 Î Checklist o HU (general inspection)
Service with engine oil change Î Checklist p AU (exhaust emissions)
Service with engine oil change + S12 Î Checklist q TCO
Reconditioned engine service Î Checklist r Miscellaneous (separate job)
Winter service Î Checklist s
4 Maintenance computer ;Off Î Application factor: …………
5 Determine the due oil Recommended oil specification Maintenance maximum mileage/km
Quantity (initial fill) More than crosses
change by putting a max. by
cross next to the units 1. filling Alternative oil specification heavy average 150,000 km Months to
Further oil specifications* µ operation operation per year µ
Euro 2 = M 3277 10,000 20,000 30,000 12
D28 engine
40 l Euro 2 = M 3275 10,000 17,500 25,000 12
with green dipstick
Euro 3 = M 3277 10,000 20,000 30,000 12
Euro = M 3277 10,000 20,000 30,000 12
D28 engine
30 l Euro 2 = M 3275 10,000 17,500 25,000 12
with red dipstick
Euro 3 = M 3277 10,000 20,000 30,000 12
Euro 2 = M 3277 10,000 20,000 30,000 12
Euro 2 = M 3275 10,000 17,500 25,000 12
D20/D26 engine 40 l
Euro 3 = M 3277 10,000 20,000 30,000 12
Euro 4/5 = M 3477, Sulfur<50ppm! 10,000 20,000 30,000 12
D08 engine with green dipstick M 3277 10,000 15,000 20,000 12
21,5 l
Common-Rail, Euro 3
D08 engine with red dipstick M 3277 10,000 15,000 20,000 12
27,5 l
Common-Rail, Euro 3
ZF synchromesh gearbox M 341 – Z5 (with ventilator) 500,000 36
with secondary retarder 11-13,5 l M341 – Z3/Z4 320,000 24
or Intarder
without secondary retarder
9-10,5 l
or Intarder
M 341 – Z5 (Ecofluid M) 500,000 36
ZF AS Tronic gearbox**
13-14 l
with intarder
without intarder 11-12 l
MAN 341 – Z5 500,000 36
TC – Tronic 12TC2740 15 l MAN 41 – Z3/Z4 320,000 24
MAN 341 – E4 320,000 36
Eaton FSO 8309 8,5 l MAN 341 – E3 240,000 24
MAN 342 – S1 (with ventilator) 500,000 36
Hypoid axles 14,5-18 l M 3343 – S 320,000 36
MAN 342 – M1 90,000 24
Planetary axles 9,4-19,1 l MAN 342 – S1 180,000 36
MAN 342 – S1 180,000 36
MAN transfer case
5,8-7,2 l M 3343 – S 180,000 36
G 172, G 173
MAN 341 – Z5 180,000 24
MAN transfer case
8,5-9,3 l MAN 342 – S1 180,000 24
G 252, G 253
MAN 341 – Z5 180,000 24
MAN transfer case
8,5 l
G 253P22-L-H
Converter/clutch unit (WSK), MAN 339 – Z1/Z2/Z3/Z4 90,000 12
separate oil circuit
Middle East, Draft 2009-12-07
ProFit-Check II, Middle East
TGA / TGS / TGX
not including heavy-duty tractors
Acceptance & Oil Change Sheet
Put a cross next to the work required in addition to each oil change µ µ 6
Fit a new engine oil filter element and fuel filter element ZF 16 / AS Tronic gearbox with Intarder: Fit a new filter insert
Change filter on water separator every oil change and clean the housing Eaton 8309 gearbox: Clean oil drain screen
TC Tronic: fit a new filter insert every oil change
Note: Check the valve clearance and adjust as necessary every 2nd engine oil change (not as required in the maintenance lists, service with engine
oil change and service with engine oil change + S12, every engine oil change)
Recommended 7
Put a cross next to additional maintenance work that is due After max. km oil specification µ After max. years µ
(first fill)
Fit a new air filter element and safty element, clean the cyclone filter 60,000 1
Renew the air dryer granulate cartridge without oil separator - 1
Fit a new breather on the axle, gearbox and transfer case 500,000 2
Change anti freeze (check the expansion tank pressure-relief valve, fit a new valve if necessary)
200,000 MAN 324 3
Attention to Service Information 161511
Change anti corrosion (check the expansion tank pressure-relief valve, fit a new valve if necessary) 200,000 MAN 248 3
Central hydraulic system: change oil and fit a new filter (except heavy-duty tractors) 500,000 4
Winch hydraulic system 4
Steering: 8
Put a cross next to the interval depending on when inspection is due After max. km µ After max. years µ
1st inspection – in-vehicle inspection 600,000 4
Further inspections – in-vehicle inspection 300,000 4
Next service Service S12 Brakes 9
Service with engine oil change
Service with engine oil change + S12
Winter service
after max. .......................... km on ........................... Pad/lining thickness: ..............................
Checklist: Put a cross next to work that has been completed µ 10
Maintenance system Î Maintenance Record
Service Products* Î Maintenance Record Antifreeze checked .................................. °C
Fill quantities Î Operator’s Manual
Oil drain plugs tightened
Î Maintenance Manual
Maintenance work Î Maintenance Manual Oil topped up and oil level checked
Confirmation Î Maintenance Record Wheel nuts tightened
Filing of checklist Î File with job
Vehicle ready for operation
Perform a brief test drive and check the brakes after Job completed on (date): Job completed by:
completing the work!
Attention: When the service due is not done according to MAN guideline and
specifications of engine,-gearbox,-axle oil and filters, anti freeze, anti corrosion,
fuel filters, air filters, air dryer etc. the warranty will be void
Signatures
Customer Service advisor
* Approved Service Products: See service products database https://mmrepro.mn.man.de/bstwebapp/BSTServlet
** Gear oils to MAN 341–Z3 for AS Tronic may only be used when the initial fill oil to MAN 341–Z5 has been used up to the upper mileage (km) limit.
Middle East, Draft, 2009-12-07
