61718
61718
              General
              To reduce th e risk s of electric sh ock ,
              f ire, and inj ury to persons, read all th e
               instructions bef ore using th e tool.
MAINTENANCE
              W ork Area
              1. Keep th e w ork area clean and w ell lig h ted.                                 3. Keep bystanders, children, and visitors away
                 Cluttered benches and dark areas increase the                                      while operating the tool. Distractions are
                 risks of electric shock, fire, and injury to persons.                              able to result in the loss of control of the tool.
                                                                                                                               SAFETY
   tool increases the risk of injury to persons.                  6.                  U se saf ety eq uipm ent.
                                                                                       A dust mask, non-skid safety shoes
2. Dress properly . Do not w ear loose                                                 and a hard hat must be used for the
   cloth ing or j ew elry . Contain long h air.                                        applicable conditions.
   Keep h air, cloth ing , and g lov es aw ay f rom
   m ov ing parts. Loose clothes, jewelry, or long
   hair increases the risk of injury to persons as                7.                  Alw ay s w ear ey e protection.
   a result of being caught in moving parts.                                          Wear ANSI-approved safety goggles.
3. Av oid unintentional starting . Be sure th e sw itch
   is of f bef ore connecting to th e air supply .                8.                  Alw ay s w ear h earing protection
   Do not carry the tool with your finger on the switch or                            w h en using th e tool.
   connect the tool to the air supply with the switch on.                              Prolonged exposure to high intensity
4. R em ov e adj usting k ey s and w rench es                                          noise is able to cause hearing loss.
    bef ore turning th e tool on. A wrench or a
                                                                                                                               SETU P
   key that is left attached to a rotating part of the
   tool increases the risk of personal injury.
                                                                                                                               OP ER ATION
   application. The correct tool will do the job better              tool, with sharp cutting edges reduces the
   and safer at the rate for which the tool is designed.             risk of binding and is easier to control.
3. Do not use th e tool if th e sw itch does                      7. Ch eck f or m isalig nm ent or binding of m ov ing
   not turn th e tool on or of f . Any tool that                     parts, break ag e of parts, and any oth er condition
   cannot be controlled with the switch is                           th at af f ects th e tool' s operation. If damaged,
   dangerous and must be repaired.                                   have the tool serviced before using. Many accidents
                                                                     are caused by poorly maintained tools.
4. Disconnect th e tool f rom th e air source                        There is a risk of bursting if the tool is damaged.
   bef ore m ak ing any adj ustm ents, ch ang ing
   accessories, or storing th e tool. Such preventive             8. U se only accessories th at are identif ied by th e
   safety measures reduce the risk of starting the                    m anuf acturer f or th e specif ic tool m odel. Use of
   tool unintentionally. Turn off and detach the air                 an accessory not intended for use with the specific
   supply, safely discharge any residual air pressure,               tool model, increases the risk of injury to persons.
   and release the throttle and/or turn the switch to
                                                                                                                               MAINTENANCE
Serv ice
1. Tool service must be performed only                            3. U se only th e lubricants supplied w ith th e
   by qualified repair personnel.                                     tool or specif ied by th e m anuf acturer.
                                                                                                      WARNING marking
                     P SI         Pounds per square inch of pressure
                                                                                                      concerning Risk of Eye Injury.
                                                                                                      Wear ANSI-approved eye protection.
                     f t-lb       Foot-pounds of torque
                                                                                                      WARNING marking concerning Risk of
OP ER ATION
                                                                                                                                SAFETY
2. The warnings and precautions discussed in this                   connecting the air supply. A loose accessory
   manual cannot cover all possible conditions and                  may detach or break during operation.
   situations that may occur. It must be understood
   by the operator that common sense and caution                 6. Obey the manual for the air compressor
   are factors which cannot be built into this                      used to power this tool.
   product, but must be supplied by the operator.
                                                                 7. Install an in-line shutoff valve to allow
3. WARNING: The brass components of                                 immediate control over the air supply in an
   this product contain lead, a chemical                            emergency, even if a hose is ruptured.
   known to the State of California to cause
                                                                 8. Use this tool with both hands only. Using tools
   birth defects (or other reproductive harm).
                                                                    with only one hand can result in loss of control.
   (California Health & Safety Code § 25249.5, et seq.)
                                                                 9. Do not lay the tool down until it has come to
                                                                    a complete stop. Moving parts can grab the
                                                                                                                                SETU P
                                                                    surface and pull the tool out of your control.
V ibration P recautions
This tool vibrates during use. Repeated or                       2. Do not smoke during use. Nicotine reduces
long-term exposure to vibration may cause                           the blood supply to the hands and fingers,
temporary or permanent physical injury,                             increasing the risk of vibration-related injury.
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:                  3. Wear suitable gloves to reduce the
                                                                    vibration effects on the user.
1. Anyone using vibrating tools regularly or for
   an extended period should first be examined                   4. Use tools with the lowest vibration
   by a doctor and then have regular medical                        when there is a choice.
   check-ups to ensure medical problems are not
                                                                                                                                OP ER ATION
                                                                 5. Include vibration-free periods each day of work.
   being caused or worsened from use. Pregnant
   women or people who have impaired blood                       6. Grip tool as lightly as possible (while still keeping
   circulation to the hand, past hand injuries,                     safe control of it). Let the tool do the work.
   nervous system disorders, diabetes, or Raynaud's
   Disease should not use this tool. If you feel                 7. To reduce vibration, maintain
   any symptoms related to vibration (such as                       tool as explained in this manual.
   tingling, numbness, and white or blue fingers),                  If abnormal vibration occurs, stop immediately.
   seek medical advice as soon as possible.
              Specif ications
                                       Maximum Air Pressure              90 PSI
SAFETY
                          Anv il
                                                Control
                                                 V alv e
OP ER ATION
Trig g er
           R ead th e ENTIR E IMP OR TANT SAFETY INFOR MATION section at th e beg inning of th is
          m anual including all tex t under subh eading s th erein bef ore set up or use of th is product.
Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.
                                                                                                                                    SAFETY
Note: This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.
Air Supply
1. Incorporate a filter, regulator with pressure gauge,           3. Turn the tool's throttle or switch to the off position;
   oiler, in-line shutoff valve, and quick coupler for               refer to Operation section for description of controls.
                                                                                                                                    SETU P
   best service, as shown on Figure A on page 8
   and Figure B on page 9. An in-line sh utof f                   4. Close the in-line shutoff valve between
   ball v alv e is an im portant saf ety dev ice because             the compressor and the tool.
   it controls th e air supply ev en if th e air h ose
                                                                  5. Turn on the air compressor according to
   is ruptured. Th e sh utof f v alv e sh ould be a
                                                                     the manufacturer's directions and allow it
   ball v alv e because it can be closed q uick ly .
                                                                     to build up pressure until it cycles off.
Note: If an automatic oiler system is not used,
                                                                  6. Adjust the air compressor's output regulator
add a few drops of Pneumatic Tool Oil to the airline
                                                                     so that the air output is enough to properly
connection before operation. Add a few more drops
                                                                     power the tool, but the output will not exceed
after each hour of continual use.
                                                                     the tool's maximum air pressure at any time.
2. Attach an air hose to the compressor's air outlet.                Adjust the pressure gradually, while checking the
   Connect the air hose to the air inlet of the tool.                air output gauge to set the right pressure range.
                                                                                                                                    OP ER ATION
   Other components, such as a coupler plug
                                                                  7. Inspect the air connections for leaks.
   and quick coupler, will make operation
                                                                     Repair any leaks found.
   more efficient, but are not required.
                                                                  8. If the tool will not be used at this time, turn off
    W AR NING! TO P R EV ENT SER IOU S INJU R Y                      and detach the air supply, safely discharge
FR OM ACCIDENTAL OP ER ATION:                                        any residual air pressure, and release
Do not install a f em ale q uick coupler on th e tool.               the throttle and/or turn the switch to its off
Such a coupler contains an air valve that will                       position to prevent accidental operation.
allow the air tool to retain pressure and operate
accidentally after the air supply is disconnected.                Note: Residual air pressure should not be present
                                                                  after the tool is disconnected from the air supply.
Note: Air flow, and therefore tool performance,                   However, it is a good safety measure to attempt to
can be hindered by undersized air supply components.              discharge the tool in a safe fashion after disconnecting
The air hose must be long enough to reach                         to ensure that the tool is disconnected and not powered.
the work area with enough extra length to
allow free movement while working.
                                                                                                                                    MAINTENANCE
  Page 8
                                                                                               Lubricated
                                                                                                                             C
                                                                                               Tools
                                                                                                                     B               D              A                E                F
                                                                                               Non-lubricated                                                                    E         H
                                                                                               Tools
                                                                                                                                                C
                                                                                                                        B        G                               A
                                                                                               Description                                                  Function
                                                                          A   Air Hose                                            Connects air to tool
                                                                          B   Filter                                              Prevents dirt and condensation from damaging tool or workpiece
  Item 61718
                                                                                                              Fig ure B: Stationary Air Supply Setup
Slope
  Item 61718
                                                                                                                   Lubricated
                                                                                                                   Tools
                                                                                                             G               J
                                                                                                                      C            K             H               L            M                F
                                                                                   C D        E
I N
                                                                                                                      C                        J                          L       O
                                                                     B         B
                                                                                              F
                                                                     A         A
                                                                                                             F        Non-lubricated Tools                   H
                                                                                             Description                                               Function
                                                                          A   Vibration Pads                                  For noise and vibration reduction
                                                                          B   Anchor Bolts                                    Secures air compressor in place
                                                                          C   Ball Valve                                      Isolates sections of system for maintenance
                                                                          D   Isolation Hose                                  For vibration reduction
                                                                          E   Main Air Line - 3/4″ minimum recommended        Distributes air to branch lines
  Page 9
                                                                    MAINTENANCE                       OP ER ATION                                SETU P                               SAFETY
               Operating Instructions
                          R ead th e ENTIR E IMP OR TANT SAFETY INFOR MATION section at th e beg inning of th is
                         m anual including all tex t under subh eading s th erein bef ore set up or use of th is product.
                         Inspect tool bef ore use, look ing f or dam ag ed, loose, and m issing parts.
SAFETY
Tool Set U p
              1. Push the Control Valve forward so that the end                 4. Push and snap the required 1/2″ drive
                 of the Valve protrudes out above the Trigger                      impact socket (not included) onto the Anvil.
                 for clockwise (″forward″) tool operation.
                                                                                CAU TION! Only use im pact rated accessories
              2. Push the Control Valve back so that the end of                 w ith th is tool. Other accessories may
                 the Valve protrudes from the back of the Housing                shatter, chip, or crack during operation.
                 for counterclockwise (″reverse″) tool operation.
                                                                                                                                SAFETY
                                                                   CAU TION! TO P R EV ENT INJU R Y FR OM
3. If tightening the nut, tighten by hand                         TOOL OR ACCESSOR Y FAILU R E:
   as much as possible first.                                     Do not ex ceed th e tool' s
                                                                  m ax im um air pressure rating .
4. Place the socket over the nut.
                                                                   If the tool still does not have sufficient force
5. Grip the Impact Wrench firmly with two                          at maximum pressure and sufficient airflow,
   hands and squeeze the Trigger.                                  then a larger tool may be required.
                                                                                                                                SETU P
                                                                     the air supply, safely discharge any residual air
                                                                     pressure in the tool, and release the throttle and/
                                                                     or turn the switch to its off position after use.
                                                                     Clean external surfaces of the tool with clean,
                                                                     dry cloth, and apply a thin coat of tool oil.
                                                                     Then store the tool indoors out of children's reach.
                                                                                                                                OP ER ATION
                                                                                                                                MAINTENANCE
                                                                                                                               SAFETY
                    2. Obstructed trigger.                  2. Clean around trigger to ensure free movement.
                    3. Incorrect lubrication or             3. Lubricate using air tool oil
                       not enough lubrication.                 according to directions.
                    4. Blocked air inlet screen             4. Clean air inlet screen of buildup.
                       (if equipped).
                    5. Air leaking from loose housing. 5. Make sure housing is properly assembled and tight.
                    6. Mechanism contaminated.         6. Have qualified technician
                                                          clean and lubricate mechanism. Install in-line filter
                                                          in air supply as stated in Setup: Air Supply.
Severe air leakage. 1. Cross-threaded housing          1. Check for incorrect alignment and uneven gaps.
(Slight air leakage    components.                        If cross-threaded, disassemble and
is normal,                                                replace damaged parts before use.
especially on       2. Loose housing.                  2. Tighten housing assembly.
older tools.)
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                                                          If housing cannot tighten properly,
                                                          internal parts may be misaligned. Technician needs
                                                          to disassemble tool, align parts and reassemble.
                    3. Damaged valve or housing.       3. Replace damaged components.
                    4. Dirty, worn or damaged valve. 4. Clean or replace valve assembly.
Housing heats       1. Incorrect lubrication or        1. Lubricate using air tool oil
during use.            not enough lubrication.            according to directions.
                    2. Worn parts.                     2. Have qualified technician inspect internal
                                                          mechanism and replace parts as needed.
         Follow all saf ety precautions w h enev er diag nosing or serv icing th e tool.
         Disconnect air supply bef ore serv ice.
                                                                                                                               OP ER ATION
                                                                                                                               MAINTENANCE
              P arts List
                P art               Description                      Q ty          P art                 Description        Q ty
                  1     Housing                                        1            22     Drive Cam                          1
                  2     Valve Sleeve                                   1            23     Ball Bearing                       2
SETU P
              Note: Some parts are listed and shown for illustration purposes only,
              and are not available individually as replacement parts.
                                                                                                         SAFETY
                                                                                                         SETU P
                                                                                                         OP ER ATION
                                                                                                         MAINTENANCE