Owner's Manual & Safety Instructions Owner's Manual & Safety Instructions
Owner's Manual & Safety Instructions Owner's Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
       operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
       back of the manual near the assembly diagram (or month and year of purchase if product has no number).
       Keep this manual and the receipt in a safe and dry place for future reference.
                                                                                                                               REV 15h
              General
              To reduce the risks of electric shock,
              fire, and injury to persons, read all the
              instructions before using the tool.
Maintenance
              Work Area
              1. Keep the work area clean and well lighted.                                      3. Keep bystanders, children, and visitors away
                 Cluttered benches and dark areas increase the                                      while operating the tool. Distractions are
                 risks of electric shock, fire, and injury to persons.                              able to result in the loss of control of the tool.
                                                                                                                         Safety
   tool increases the risk of injury to persons.
                                                             7.               Always wear eye protection.
2. Dress properly. Do not wear loose                                          Wear ANSI-approved safety goggles.
   clothing or jewelry. Contain long hair.
   Keep hair, clothing, and gloves away from
   moving parts. Loose clothes, jewelry, or long             8.               Always wear hearing protection
   hair increases the risk of injury to persons as                            when using the tool.
   a result of being caught in moving parts.                                  Prolonged exposure to high intensity
3. Avoid unintentional starting. Be sure the switch                           noise is able to cause hearing loss.
   is off before connecting to the air supply.               9. Risk of Electric Shock. This tool is not
   Do not carry the tool with your finger on the switch or      provided with an insulated gripping surface.
   connect the tool to the air supply with the switch on.       Contact with a ″live″ wire will also make exposed
4. Remove adjusting keys and wrenches                           metal parts of the tool ″live″ and shock the operator.
                                                                                                                         Setup
   before turning the tool on. A wrench or a                 10. Avoid body contact with
   key that is left attached to a rotating part of the           grounded surfaces such as pipes, radiators,
   tool increases the risk of personal injury.                   ranges and refrigerators. There is an increased
5. Do not overreach.                                             risk of electric shock if your body is grounded.
   Keep proper footing and balance at all times.             11. Explore the workpiece to avoid contact
   Proper footing and balance enables better                     with hidden wiring. Thoroughly investigate
   control of the tool in unexpected situations.                 the workpiece for possible hidden wiring
                                                                 before performing work. Contact with
                                                                 live wiring will shock the operator.
                                                                                                                         Operation
1. Use clamps or another practical way to secure             5. Store the tool when it is idle out of reach
   and support the workpiece to a stable platform.              of children and other untrained persons.
   Holding the work by hand or against the body is              A tool is dangerous in the hands of untrained users.
   unstable and is able to lead to loss of control.
                                                             6. Maintain the tool with care. Keep a cutting
2. Do not force the tool. Use the correct tool for the          tool sharp and clean. A properly maintained tool,
   application. The correct tool will do the job better         with sharp cutting edges reduces the risk
   and safer at the rate for which the tool is designed.        of binding and is easier to control.
3. Do not use the tool if the switch does                    7. Check for misalignment or binding of moving
   not turn the tool on or off. Any tool that                   parts, breakage of parts, and any other condition
   cannot be controlled with the switch is                      that affects the tool's operation. If damaged,
   dangerous and must be repaired.                              have the tool serviced before using. Many accidents
                                                                are caused by poorly maintained tools.
                                                                                                                         Maintenance
4. Disconnect the tool from the air source                      There is a risk of bursting if the tool is damaged.
   before making any adjustments, changing
   accessories, or storing the tool. Such preventive         8. Use only accessories that are identified by the
   safety measures reduce the risk of starting the              manufacturer for the specific tool model. Use of
   tool unintentionally. Turn off and detach the air            an accessory not intended for use with the specific
   supply, safely discharge any residual air pressure,          tool model, increases the risk of injury to persons.
   and release the throttle and/or turn the switch to
   its off position before leaving the work area.
              Air Source
              1.                   Never connect to an air source that      2. Never use oxygen, carbon dioxide, combustible
                                   is capable of exceeding 200 psi.            gases or any bottled gas as an air source
                                   Over pressurizing the tool may cause        for the tool. Such gases are capable of
                                   bursting, abnormal operation,               explosion and serious injury to persons.
                                   breakage of the tool or serious injury
                    to persons. Use only clean, dry, regulated
                    compressed air at the rated pressure or within the
                    rated pressure range as marked on the tool.
                    Always verify prior to using the tool that the air
                    source has been adjusted to the rated air pressure
                    or within the rated air‑pressure range.
Setup
.../min Revolutions or reciprocation per minute NPS National pipe thread, straight
                                                                                         WARNING marking
                    PSI       Pounds per square inch of pressure
                                                                                         concerning Risk of Eye Injury.
                                                                                         Wear ANSI‑approved eye protection.
                    ft-lb     Foot-pounds of torque
                                                                                         WARNING marking concerning Risk of
                   BPM        Blows per minute                                           Hearing Loss. Wear hearing protection.
                                                                                                                            Safety
3. Do not try to punch or flange
   material thicker than 16 gauge.                           7. WARNING: This product contains di (2-ethylhexyl)
                                                                phthalate (DEHP), a chemical known to the State
4. The warnings and precautions discussed in this
                                                                of California to cause cancer and birth defects
   manual cannot cover all possible conditions and
                                                                or other reproductive harm. (California Health
   situations that may occur. It must be understood
                                                                & Safety Code § 25249.5, et seq.)
   by the operator that common sense and caution
   are factors which cannot be built into this               8. Only use with accessories rated to handle the
   product, but must be supplied by the operator.               forces exerted by this tool during operation.
                                                                Other accessories not designed for the forces
5. WARNING: Some dust created by power sanding,
                                                                generated may break and forcefully launch pieces.
   sawing, grinding, drilling, and other construction
   activities, contains chemicals known to the State         9. Attach all accessories properly to the tool before
   of California to cause cancer and birth defects or           connecting the air supply. A loose accessory
   other reproductive harm. Some examples of these              may detach or break during operation.
                                                                                                                            Setup
   chemicals are:
   • Lead from lead-based paints                             10. Obey the manual for the air compressor
   • Crystalline silica from bricks and cement or other          used to power this tool.
   masonry products
   • Arsenic and chromium from chemically treated            11. Install an in-line shutoff valve to allow
   lumber                                                        immediate control over the air supply in an
   Your risk from these exposures varies, depending              emergency, even if a hose is ruptured.
   on how often you do this type of work. To reduce
                                                             12. Use this tool with both hands only. Using tools
   your exposure to these chemicals: work in a well
                                                                 with only one hand can result in loss of control.
   ventilated area, and work with approved safety
   equipment, such as those dust masks that are              13. Do not lay the tool down until it has come to
   specially designed to filter out microscopic particles.       a complete stop. Moving parts can grab the
   (California Health & Safety Code § 25249.5, et seq.)          surface and pull the tool out of your control.
                                                                                                                            Operation
Vibration Precautions
This tool vibrates during use. Repeated or                   2. Do not smoke during use. Nicotine reduces
long-term exposure to vibration may cause                       the blood supply to the hands and fingers,
temporary or permanent physical injury,                         increasing the risk of vibration-related injury.
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:              3. Wear suitable gloves to reduce the
                                                                vibration effects on the user.
1. Anyone using vibrating tools regularly or for
   an extended period should first be examined               4. Use tools with the lowest vibration
   by a doctor and then have regular medical                    when there is a choice.
   check-ups to ensure medical problems are not
                                                             5. Include vibration-free periods each day of work.
   being caused or worsened from use. Pregnant
   women or people who have impaired blood                   6. Grip tool as lightly as possible (while still keeping
   circulation to the hand, past hand injuries,                 safe control of it). Let the tool do the work.
   nervous system disorders, diabetes, or Raynaud's
                                                                                                                            Maintenance
   Disease should not use this tool. If you feel             7. To reduce vibration, maintain
   any symptoms related to vibration (such as                   tool as explained in this manual.
   tingling, numbness, and white or blue fingers),              If abnormal vibration occurs, stop immediately.
   seek medical advice as soon as possible.
              Specifications
               Maximum Air Pressure          90 PSI                          Crimp Width                   7/8”
Safety
                           Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
                           manual including all text under subheadings therein before set up or use of this product.
              Note: For additional information regarding the parts listed in the following pages,
              refer to the Assembly Diagram near the end of this manual.
              Note: This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.
Setup
Air Supply
                 ball valve is an important safety device because             the compressor and the tool.
                 it controls the air supply even if the air hose           5. Turn on the air compressor according to
                 is ruptured. The shutoff valve should be a                   the manufacturer's directions and allow it
                 ball valve because it can be closed quickly.                 to build up pressure until it cycles off.
              Note: If an automatic oiler system is not used,              6. Adjust the air compressor's output regulator
              add a few drops of Pneumatic Tool Oil to the airline            so that the air output is enough to properly
              connection before operation. Add a few more drops               power the tool, but the output will not exceed
              after each hour of continual use.                               the tool's maximum air pressure at any time.
              2. Attach an air hose to the compressor's air outlet.           Adjust the pressure gradually, while checking the
                 Connect the air hose to the air inlet of the tool.           air output gauge to set the right pressure range.
                 Other components, such as a coupler plug                  7. Inspect the air connections for leaks.
                 and quick coupler, will make operation                       Repair any leaks found.
                 more efficient, but are not required.
                                                                           8. If the tool will not be used at this time, turn off
Maintenance
                  WARNING! TO PREVENT SERIOUS INJURY                          and detach the air supply, safely discharge
              FROM ACCIDENTAL OPERATION:                                      any residual air pressure, and release
              Do not install a female quick coupler on the tool.              the throttle and/or turn the switch to its off
              Such a coupler contains an air valve that will                  position to prevent accidental operation.
              allow the air tool to retain pressure and operate
              accidentally after the air supply is disconnected.           9. Residual air pressure should not be present
                                                                              after the tool is disconnected from the air supply.
              Note: Air flow, and therefore tool performance,                 However, it is a good safety measure to
              can be hindered by undersized air supply components.            attempt to discharge the tool in a safe fashion
              The air hose must be long enough to reach                       after disconnecting to ensure that the tool
              the work area with enough extra length to                       is disconnected and not powered.
              allow free movement while working.
                                                                                  Lubricated
                                                                                                              C
 Item 01110
                                                                                  Tools
                                                                                                       B              D             A                E                 F
                                                                                  Non-lubricated                                                                  E         H
                                                                                  Tools
                                                                                                                                C
                                                                                                         B        G                              A
                                                                                  Description                                               Function
                                                             A   Air Hose                                          Connects air to tool
                                                             B   Filter                                            Prevents dirt and condensation from damaging tool or workpiece
 Page 7
                                                       Maintenance                                Operation                            Setup                               Safety
                                                       Maintenance                       Operation                                 Setup                                Safety
 Page 8
                                                                                                                      Slope
                                                                                                      Lubricated
                                                                                                      Tools
                                                                                                G              J
                                                                                                         C            K            H               L            M                F
                                                                      C D        E
I N
                                                                                                         C                       J                          L       O
                                                        B         B
                                                                                 F
                                                        A         A
                                                                                                F        Non-lubricated Tools                  H
                                                                                Description                                              Function
                                                             A   Vibration Pads                                 For noise and vibration reduction
                                                             B   Anchor Bolts                                   Secures air compressor in place
                                                             C   Ball Valve                                     Isolates sections of system for maintenance
                                                             D   Isolation Hose                                 For vibration reduction
 Item 01110
                                                             O   Air Adjusting Valve (optional)                 For fine tuning airflow at tool
 Operating Instructions
          Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
          manual including all text under subheadings therein before set up or use of this product.
Inspect tool before use, looking for damaged, loose, and missing parts.
                                                                                                                       Safety
          If any problems are found, do not use tool until repaired.
                                                                                                                       Setup
1. Designate a work area that is clean and well‑lit.       3. Secure loose workpieces using a vise or clamps
   The work area must not allow access by children            (not included) to prevent movement while working.
   or pets to prevent distraction and injury.
                                                           4. There must not be hazardous objects
2. Route the air hose along a safe route to reach             (such as utility lines or foreign objects) nearby
   the work area without creating a tripping hazard           that will present a hazard while working.
   or exposing the hose to possible damage.
   The hose must be long enough to reach
   the work area with enough extra length to
   allow free movement while working.
                                                                                                                       Operation
                                                                                                                       Maintenance
              1. WARNING: Always wear heavy-duty leather               4. Insert the edge of the workpiece between the
                 gloves when handling sheet metal. Sharp                  Punch Die (3) and the Punch (6). Make sure
Safety
                 edges can cause severe injury. Always                    your marks are aligned with the Punch Die (3).
                 wear ANSI-approved safety goggles.
                                                                       5. Squeeze the Throttle Lever (20) and the
              2. Pre-mark the desired location of each hole               Punch (6) will pierce the workpiece.
                 you wish to punch on the workpiece.
                                                                       6. Align the tool with the next mark on the workpiece
              NOTE: If the workpiece is to be both punched                and repeat step 5 until the job is finished.
              and flanged, flange it first, then measure for
              the hole placement. Flanging will change                 7. Disconnect the air supply.
              the dimensions of the workpiece.
                                                                       8. WARNING: After disconnecting the Air Punch/
              3. Connect the Air Punch/Flange Tool to your                Flange Tool from the air supply there could
                 air supply. Do not exceed 90 PSI.                        still be enough air pressure to fire the Punch/
                                                                          Flange. After making sure the air supply is
                                                                          disconnected, ALWAYS fire the Punch/Flange
                                                                          repeatedly to make sure all air is bled from the tool.
Setup
Operation
Maintenance
1. WARNING: Always wear heavy-duty leather              6. Release the Throttle Lever (20). Slide the tool
   gloves when handling sheet metal. Sharp                 along the edge of the workpiece to where the
   edges can cause severe injury. Always                   Anvil (9) and the Clamp (1) overlap part of the
   wear ANSI-approved safety goggles.                      workpiece you just flanged. Repeat step 5.
                                                                                                                    Safety
2. Measure and cut the workpiece                        7. Repeat steps 5 and 6 until until the entire
   to the correct dimensions.                              length you wanted to flange is finished.
3. Connect the Air Punch/Flange Tool to your            8. Disconnect the air supply.
   air supply. Do not exceed 90 PSI.
                                                        9. WARNING: After disconnecting the Air Punch/
4. Secure the workpiece in a vise or use                   Flange Tool from the air supply there could
   another appropriate clamping method.                    still be enough air pressure to fire the Punch/
                                                           Flange. After making sure the air supply is
5. Insert the workpiece into the flanging jaw between      disconnected, ALWAYS fire the Punch/Flange
   the Anvil (9) and the Clamp (1). Make sure the          repeatedly to make sure all air is bled from the tool.
   workpiece is all the way flush against the back
   of both the Anvil (9) and the Clamp (1). Squeeze
   the Throttle Lever (20) and the Anvil (9) will be
   driven against the Clamp (1) forming a flange.
                                                                                                                    Setup
                                                                                                                    Operation
                                                                                                                    Maintenance
                                                                                                Figure C
Maintenance
                                                                                                                          Safety
                                                          Do not exceed maximum air pressure.
                    2. Obstructed trigger.             2. Clean around trigger to ensure free movement.
                    3. Incorrect lubrication or        3. Lubricate using air tool oil
                       not enough lubrication.            according to directions.
                    4. Blocked air inlet screen        4. Clean air inlet screen of buildup.
                       (if equipped).
                    5. Air leaking from loose housing. 5. Make sure housing is properly assembled and tight.
                    6. Mechanism contaminated.         6. Have qualified technician
                                                          clean and lubricate mechanism. Install in-line filter
                                                          in air supply as stated in Setup: Air Supply.
Severe air leakage. 1. Cross‑threaded housing          1. Check for incorrect alignment and uneven gaps.
(Slight air leakage    components.                        If cross-threaded, disassemble and
is normal,                                                replace damaged parts before use.
especially on       2. Loose housing.                  2. Tighten housing assembly.
                                                                                                                          Setup
older tools.)                                             If housing cannot tighten properly,
                                                          internal parts may be misaligned. Technician needs
                                                          to disassemble tool, align parts and reassemble.
                    3. Damaged valve or housing.       3. Replace damaged components.
                    4. Dirty, worn or damaged valve. 4. Clean or replace valve assembly.
Housing heats       1. Incorrect lubrication or        1. Lubricate using air tool oil
during use.            not enough lubrication.            according to directions.
                    2. Worn parts.                     2. Have qualified technician inspect internal
                                                          mechanism and replace parts as needed.
                                                                                                                          Operation
                                                                                                                          Maintenance
              Parts List
                Part               Description                  Qty        Part                  Description        Qty
                  1     Clamp                                     1          20       Throttle Lever                  1
                  2     Set Screw                                 1          21       Spring Pin                      1
Setup
                 17     Sleeve                                    1          36       O-ring                          1
                 18     Valve Body                                1          37       Spring Washer                   1
                 19     Air Inlet                                 1
Maintenance
              Note: Some parts are listed and shown for illustration purposes only,
              and are not available individually as replacement parts.
                                                                                          Safety
                                                                                          Setup
                                                                                          Operation
                                                                                          Maintenance