3 I/O circuit DIAGRAM 6 Care and maintenance 8 specifications

AC adapter (accessory) Type Pulse Air-gun Ionizer

D 24V 䃂䃂 Be sure to turn off the power and air before carrying out cleaning and maintenance.
⑤ Make sure that the supply of air has been fully shut off and that all pressures at the Item Model No. EC-G01
100 to 240V AC
INSTRUCTION MANUAL ①
0V product and inside the tubes are at zero before continuing. If this is not done, air Charge removal time 0.5 sec. or less (1,000V → 100V) (Note 1)
5V pressure may cause operating problems or accidents. Ion balance ±10V or less (Note 1)
䃂䃂 The discharge needle has a sharp point, so be very careful when cleaning the
Accessory AC adapter INPUT: 100 to 240V AC±10% 50/60Hz
Static Remover & Dust Remover Pulse Air-gun Ionizer needle. Power supply voltage

Main circuit
(OUTPUT: 24V DC)
External input 䃂䃂 Clean the discharge needle regularly about once a week, otherwise optimum
EC-G01 ③ Power consumption 30VA or less
4.7kΩ
charge removal performance may not be obtained and accidents or operating
Switch for problems may occur. Discharge method High-frequency AC method
external input 䃂䃂 The discharge needle is a consumable part. If charge removal performance does Discharge output voltage 2000V approx.
COM(-)

Nozzle
② not return to normal after the discharge needle has been cleaned, then the needle Ozone generation 0.02ppm or less (Note 2)
Thank you very much for using Panasonic products. Please read this Instruction should be replaced. Applicable fluid Air (dried clean air)
GND (connected internally to 0V,
Manual carefully and thoroughly for the correct and optimum use of this product. ⑧
COM (-) and nozzle metallic parts) Cleaning and replacing the discharge needle Ionized air emission operation ON/OFF using OR control with trigger switch
Kindly keep this manual in a convenient place for quick reference.
External input Ionized air emission operation ON: Short-circuited to COM (-)
①Turn off the power and check that the air pressure inside the air tube has dropped to Ionized air emission operation OFF: Open
D: Power supply reverse connection
WARNING protection diode Internal circuit Users’ circuit zero.
②Remove the nozzle guard, turn the nozzle counterclockwise and remove it. Indicators
Valve illumination: Illuminated when solenoid valve is ON (open)
(orange LED)
䃂䃂 Never use this product with a device for personnel protection. ●● Pin layout for AC adapter power ●● Terminal block diagram ③Remove the insulating pipe and the attachment.
When an abnormal discharge (short-circuited, etc.) occurs,
In case of using devices for personnel protection, use products which meet laws supply connector Terminal No. Terminal name
④When carrying out cleaning, use a cotton swab moistened in alcohol or similar to Error detection function discharge is forcibly stopped and the spotlight flashes
or standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable remove any dirt from the needle and the area around it. (reset when the power is turned off and back on) (Note 3)
① 0V
in each region or country. ④(If replacing the discharge needle, use needle nose pliers or a similar tool to pull out Ambient temperature 0 to + 50°C (No dew condensation) AC adapter: 0 to +40°C
② COM (-)
䃂䃂 Do not use this product in places where there may be a danger of flammable or
⑧ ⑦ ⑥ ⑤ the needle, and then insert a new needle as far as it will go.)
③ External input Ambient humidity 35% to 65% RH (No dew condensation)
combustible items being present. ④ ③ ②
⑤After cleaning or replacing the needle, return the attachment, insulating pipe and
① ④ N.C. (not used)
䃂䃂 Clean the discharge needle regularly (about once a week), otherwise optimum nozzle to their normal installation positions. Turn the nozzle clockwise to install it. Supplied air flow Max. 300 ℓ/min. (ANR) or less
⑤ 24V ④The tightening torque for the nozzle at this time should be 3 N•m or less.
charge removal performance may not be obtained and fire or operating problems (From cable insertion side) Air pressure range 0.05 to 0.50 MPa
⑥ N.C. (not used) ④Lastly, affix the nozzle guard.
may occur. Enclosure: ABS Nozzle: Stainless steel
⑦ N.C. (not used) ※Do not touch the tip of the discharge needle against tools or any other hard Material
䃂䃂 High voltages are applied to the discharge needle, so never touch the discharge ● ① and ⑤ are connected to the AC Discharge needle: Tungsten Nozzle guard: NBR
needle while the power for the product is turned on, otherwise electric shocks may adapter. ⑧ GND surfaces. If the discharge needle is damaged, optimum charge removal performance Weight 270g approx. (main unit only)
result. ●● Use the accessory connector wiring terminal to connect external input or GND. may not be obtained and accidents or problems with operation may occur. In
• AC adapter 1 pc
䃂䃂 If this product is used in an airtight room, ozone emitted from this product may be ※ When using external input addition, do not touch the stopper ring area, otherwise the stopper ring may slip out • Exdusive intermediate cable 1 pc
detrimental. Therefore, in order for this product to be used in an airtight room, be When using external input, ionized air discharging can be carried out using the of position, and it may not be possible to reinstall it. oil-proof · heat-proof · winding-proof type length 2m 1 pc
sure to keep the room ventilated. same ON/OFF operations as trigger input. ※When handling the discharge needle with tools, hold the discharge needle at the Accessories • Straight joints
䃂䃂 Do not direct ionized air toward the face. Ozone may cause irritation to places Note: The COM (-) terminal which uses external input is connected internally to 0V, the GND terminal middle and avoid applying excessive force to the needle. Tube outer diameter ø8mm-ø8mm compatible type 1 pc (Note 4)
such as the nose and throat. and the nozzle metallic parts. If external input ON/OFF switching is carried out using an Tube outer diameter ø8mm-ø6mm compatible type 1 pc
Note: When installing the attachment, make • Connector connection terminal (manufactured by Molex) 3 pcs
䃂䃂 Do not look directly into the white LED spotlight. It may cause injury to the eyes. external control device instead of an independent mechanical-type switch, or if the 0V potential
of the external control device and the grounding potential of the place of use are different (such sure that it is facing the correct direction.
䃂䃂 Since the tip of the discharge needle is sharp, take sufficient care in handling the If it is installed so that it is facing the Discharge needle* Notes: 1) Typical value for continuous pulse air mode at 100mm from end of discharge nozzle at an
as in the case of positive power supply grounding), the external control device used for external applied air pressure of 0.50MPa
discharge needle, or injuries may result. input should have an insulated on/off procedure for the 0V line (such as photocoupler output or wrong direction, it will not be possible to Attachment (Note)
fully tighten the nozzle. Notes: 2) Typical value for continuous pulse air mode at 300mm from end of discharge nozzle at an
䃂䃂 When air is not being supplied to this product, turn off the power in order to stop relay output) in order to prevent short-circuits from occurring.
Insulating pipe applied air pressure of 0.25MPa
discharging from occurring. If discharging is allowed to continue while air is not Notes: 3) O nce an error is detected, the error status is maintained until the power is turned off and
* Option (sold separately)
being supplied, the ozone concentration will rise and accidents or operating
problems may occur. 4 wiring • piping EC-GANT : Discharge needle 1 pc Nozzle
Stopper ring*
back on again.
Notes: 3) Remove the cause of the error and then turn the power back on.
●● Use the accessory relay cable to connect the main unit and the AC adapter. Nozzle guard Notes: 3) If the cause of the error is not removed, the error will occur once more.
䃂䃂 This product includes precision components, so do not drop it ●● Use the accessory straight joint to connect a suitable air tube to the main unit. Notes: 4) At the time of shipment from the factory, ø8mm-ø8mm type is attached.

or hit it against other objects. If this is not observed, accidents ●● Connect the GND terminal of this product to a secure ground when using it.
or problems with operation may occur. ●● Since the pressure will drop when the air piping from the main pressure supply is
䃂䃂 The solenoid valve is a consumable part (open/close operations: approx.
9 cautions
extended or pneumatie-components (e.g., needle valve, speed-controler, minifilter) 䃂䃂 This product has been developed / produced for industrial use only.
are added, keep an eye on the pressure supply to the ionizer maiking sure it isn't in 8,000,000). If it no longer opens and closes normally, stop using the ionizer and
replace the solenoid valve. 䃂䃂 Do not use this product for any purpose other than charge removal and dust
short supply. For the pneumatic-components, select those that can accommodate
removal.
1 Outline the air supply flow rate.
※ The air supplied should be dry, clean air (air drier: dew point approx. -20°C, air filter:
Solenoid valve replacement procedure 䃂䃂 Do not use this product in enviroments which are outside the specification range,
①Check that the power is turned off and that the air pressure inside the air tube has otherwise operating problems or damage may occur. In addition, the operating life
●● This product is an air gun-type electrostatic charge removal and dust removal mesh size of approx. 0.01μm).
dropped to zero. of the product may become significantly reduced.
device which uses ion generation from corona discharges. 䃂䃂 Never disassemble, repair or modify this product, otherwise operating problems or
②Remove the back cover.
●● This product is equipped with a pulse ionized air emission function for effectively
removing dust and which can be replaced with normal continuous ionized air
CAUTION Remove the four M3 mounting screws. (A in diagram below) accidents may occur.
③Disconnect the air tube from the solenoid valve. (B in diagram below) 䃂䃂 Do not dispose of this product by burning it, otherwise it may explode or toxic
emission. 䃂䃂 Turn off the power and air and make sure that the supply of air has been fully
④Disconnect the solenoid valve lead wire connector. fumes may be generated.
●● It uses a built-in high-illumination white LED spotlight in order to illuminate the shut off before carrying out any wire and tube connection work. If this is not done, 䃂䃂 This product generates ozone, so be sure to provide adequate ventilation if using it
direction in which ionized air is being blown. accidents or problems with operation may occur. ⑤Remove the two M3 mounting screws. (C in diagram below)
⑥Disconnect the air pipe from the solenoid valve. (D in diagram below) in a confined space.
䃂䃂 The metal parts of the nozzle are connected inside the product to the 0V and GND
⑦Install the new solenoid valve, and then install the M3×45 mounting screws and 䃂䃂 Do not run the wires together with high-voltage lines or power lines or put them in
2 Part description terminal. Do not connect it to objects with a different electrical potential such as
the conductive parts of external devices. connect the air tubes and the solenoid valve lead wire connector. Tighten the M3×45 the same raceway. This can cause malfunction due to induction.
mounting screws at a torque of 0.2 N•m or less. 䃂䃂 Be sure to turn off the air and the power supply before carrying out any cable
Mode select switches 䃂䃂 If the supplied air contains any particles other than air or any corrosive gases,
⑧Install the back cover. Be careful not to clamp the lead wire. Tighten the M3×10 connection or inspection work. If this is not done, operating problems, damage or
Upper: Pulse air mode selection accidents or problems with operation may occur. In addition, if air which contains electric shocks may occur.
Lower: LED illumination mode selection impurities such as carbon dust or air which contains moisture or oil is used, mounting screws at a torque of 0.4 N•m or less.
M3×10 䃂䃂 After connecting the cables, check that the air piping and power supply connections
Back cover
mounting screw accidents or problems with operation may also occur. are correct before turning on the power. If the wires or cables are connected
White LED 䃂䃂 Do not modify the nozzle or install the nozzle to any other appliances, otherwise
* Option (sold separately) incorrectly, operating problems or accidents may occur.
Nozzle guard correct charge removal performance may not be obtained, and accidents or EC-GAV: Solenoid valve 1 pc 䃂䃂 Verify that the supply voltage variation is within the rating.
problems with operation may occur. Solenoid valve*
䃂䃂 Do not turn the power back on immediately after it has been turned off, otherwise
C M3×45 mounting screw operating problems or accidents may occur. In addition, the operating life of the
5 Operation Back cover product may become significantly reduced. Wait at least 2 seconds before turning
the power back on again.
Solenoid valve ① Use the mode select switches to select the required settings. D Air pipe
Lock knob A M3×10 mounting screw 䃂䃂 Do not use the power plug of the AC adapter if it has become dusty, otherwise fire may occur.
indicator ② Face the ionizer toward the electrostatically-charged object and pull the trigger. 䃂䃂 Do not use any cables which have any damage (such as splitting or cracking),
Trigger When the trigger is pulled, dust removal operation will start, and when the trigger is otherwise operating problems or accidents may occur.
released, dust removal operation will stop. 䃂䃂 Avoid using the product in places where there are high levels of steam or dust in
䃂䃂 If the lock knob is pushed to the trigger side while the trigger is being pulled, the the air or where it might be directly exposed to water, oil or welding spatter.
trigger will be locked in that position, and discharging operation will be carried out 䃂䃂 Do not touch the discharge needle with hard objects such as tools. If the discharge
continuously even after you release your finger from the trigger. To release the needle becomes broken, it will not provide sufficient charge removal performance,
lock, pull the trigger once more and return the lock knob. and moreover operating problems or accidents may occur.
Name Position Details A M3×10 mounting screw 䃂䃂 If this product ceases functioning or is no longer required, dispose of it according to
Cable connector
1 2 CONT appropriate local waste disposal regulations.
ø8mm air tube Pulse 1※ 䃂䃂 This product is a high-precision device, and should be handled with care.
B ø8mm air tube
1 2 CONT
Straight joint Pulse air mode
selection Pulse 2※ Pulse width 10 PRODUCTS CONFORMING TO CE MARKING
Mode select switches

䃂䃂 The models listed under ‘ 8 SPECIFICATIONS’ are conforming to CE Marking.

7 Troubleshooting
1 2 CONT
Continuous As for all other models, please contact our office.
ON SYNC OFF 䃂䃂 When an error is detected, the white LED flashes. (It also flashes even when the
Always ON
LED illumination mode is set to “Always OFF”.) If the white LED is flashing, carry
Cycle http://panasonic-electric-works.net/sunx
LED illumination ON SYNC OFF Synchronized out the following checking operations. When checking the discharge area, always
be sure to turn off the power before carrying out the checking. Overseas Sales Division (Head Office)
mode selection with trigger
2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan
ON SYNC OFF 䃂䃂 Turn off the power and check that the tip of the needle is intact and that there is no Phone: +81-568-33-7861 FAX: +81-568-33-8591
Always OFF dirt on it, and that the needle is installed correctly. Europe Headquarter: Panasonic Electric Works Europe AG
䃂䃂 Check that there are no foreign objects inside the nozzle. Rudolf-Diesel-Ring 2, D-83607 Holzkirchen, Germany
※Pulse 1: Pulse ionized air emission cycle approx. 100ms, pulse width approx. 50ms Phone: +49-8024-648-0
䃂䃂 Check that the nozzle is installed correctly.
※Pulse 2: Pulse ionized air emission cycle approx. 100ms, pulse width approx. 10ms US Headquarter: Panasonic Electric Works Corporation of America
(Including the attachment and the insulating pipe) 629 Central Avenue New Providence, New Jersey 07974 USA
䃂䃂 Check that the air pressure is within the specification range. Phone: +1-908-464-3550
PRINTED IN JAPAN © Panasonic Electric Works SUNX Co., Ltd. 2010