DOC NO:- PDC/MT/AR-01

DATE OF ISSUE:- 01.03.2019 PERFECT DIECASTING

REVISION :- 00

PREVENTIVE MAINTANCE FOR SCREW COMPRESSOR ELGI E-15 MODEL

DAILY:-

1 Drain out the water (moisture) from oil tank before starting the compressor..
2 Check the oil level & Condition ( more than half of the sight glass in stop condition
& oil should not be in red condition.
3 Top up the oil with same make /grade, if require.
4 Monitor the all working parameters and maintain it in a log book.
5 Check chocking indication for air filter.
6 Temperature should not go beyond 100 deg. Cel. And less than 70 deg.cel.
WEEKLY:-

1 Air filter cleaning with max. 2.0 Kgf/cm2 Pressure.

2 Cooler cleaning with air Pressure.
3 Bolts of coupling element to be Tightened.
MONTHLY:-

1 Check & Tight all electrical connections of Panel.

2 Check Earthing for the compressor, must be provided double earthing
during commissioning, separate for panel and main Motor.
3 To Clean Return line.
NOTE:-

1 Kindly use only recommended oil ( Elgi Air Lube PLUS)

2 Use only Genuine spares parts.
3 Keep electrical wiring & other terminals in good condition.
4 Motor greasing must be done after 2000 Hrs.
5 Do other routine service as per the recommendation by our service
engineer and manual.
6 Air Filter cleaning is based on the red indication in vacuum

APPROVED BY:-_______________
DOC. NO.:-PDC/MT/LTM/PR-01
DATE OF ISSUE:01/06/2020
ISSUE NO:- 01
PERFECT DIECASTING
REVESION No.00

LIST OF MACHINERY
YEAR OF
S.No. MACHINE M/c ID DEPTT. M/c CAPICITY/SPEC. MANUFACTURING BY
MANU.
1 PRESURE DIE CASTING PDC-1 DIE CASTING SECTION 400 TON 1993 BHULLAR -SWIZERLAND
2 PRESURE DIE CASTING PDC-2 DIE CASTING SECTION 180 TON 2011 TECHNOCRATES, MANASAR (HR)
3 PRESURE DIE CASTING PDC-3 DIE CASTING SECTION 250 TON 1995 BHULLAR -SWIZERLAND
4 PRESURE DIE CASTING PDC-4 DIE CASTING SECTION 250 TON 2014 TECHNOCRATES, MANASAR (HR)
5 ELECTRICAL FURNANCE FR-01 DIE CASTING SECTION 50 KW/300 KGS. 2014 NANDI HEATING, HYDERABAD.
6 ELECTRICAL FURNANCE FR-02 DIE CASTING SECTION 50 KW/300 KGS. 2014 NANDI HEATING, HYDERABAD.
7 ELECTRICAL FURNANCE FR-03 DIE CASTING SECTION 50 KW/300 KGS. 2013 GREENSON THERMAL, BANGLORE.
8 ELECTRICAL FURNANCE FR-04 DIE CASTING SECTION 50KW/300 KGS. 2013 GREENSON THERMAL, BANGLORE.

9 HYDRO PHEUMATIC PRESS HPP-01 DIE CASTING SECTION 08 TON 2011 MERCURY PNEUMATIC, MUMBAI.

10 HYDRO PHEUMATIC PRESS HPP-02 DIE CASTING SECTION 08 TON 2011 MERCURY PNEUMATIC, MUMBAI.

11 HYDRO PHEUMATIC PRESS HPP-03 DIE CASTING SECTION 15 TON 2011 MERCURY PNEUMATIC, MUMBAI.

12 HYDRO PHEUMATIC PRESS HPP-04 DIE CASTING SECTION 08 TON 2014 NATIONAL PNEUMATIC, THANE

13 HYDRO PHEUMATIC PRESS HPP-05 DIE CASTING SECTION 15 TONE 2014 NATIONAL PNEUMATIC, THANE

14 CNC TURNING CENTRE CNC-01 MACHINING SECTION RAPIDTURN SL 12D 2011 MARSHALL MACHINE LTD, LUDHIANA
15 CNC TURNING CENTRE CNC-02 MACHINING SECTION Sprit 16 TC 1995 BOTIBAI, LTD.

16 CNC TURNING CENTRE CNC-03 MACHINING SECTION RAPIDTURN SL 12D 2012 MARSHALL MACHINE LTD, LUDHIANA

17 CNC TURNING CENTRE CNC-04 MACHINING SECTION RAPIDTURN SL 12D 2013 MARSHALL MACHINE LTD, LUDHIANA

18 CNC TURNING CENTRE CNC-05 MACHINING SECTION RAPIDTURN SL 12D 2014 MARSHALL MACHINE LTD, LUDHIANA
19 VOLTAGE STABLIZER VS-01 MACHINING SECTION 25 KW 2011 SAI ENTERPRISE, PKL (HR)
20 VOLTAGE STABLIZER VS-02 MACHINING SECTION 25 KW 2011 SAI ENTERPRISE, PKL (HR)
21 VOLTAGE STABLIZER VS-03 MACHINING SECTION 25 KW 2012 SAI ENTERPRISE, PKL (HR)
22 VOLTAGE STABLIZER VS-04 MACHINING SECTION 25 KW 2013 SAI ENTERPRISE, PKL (HR)
23 VOLTAGE STABLIZER VS-05 MACHINING SECTION 25 KW 2014 SAI ENTERPRISE, PKL (HR)
24 TES DRILLING M/C TDR-01 MACHINING SECTION 1/2" 2011 M/s MACHLESSS, NEW DELHI
25 TES DRILLING M/C TDR-02 MACHINING SECTION 1/2" 2011 M/s MACHLESSS, NEW DELHI
26 TES DRILLING M/C TDR-03 MACHINING SECTION 1/2" 2011 M/s MACHLESSS, NEW DELHI
27 TES DRILLING M/C TDR-04 MACHINING SECTION 1/2" 2011 M/s MACHLESSS, NEW DELHI
28 TES DRILLING M/C TDR-05 MACHINING SECTION 1/2" 2011 M/s MACHLESSS, NEW DELHI
29 BES DRILLING M/C BDR-01 MACHINING SECTION 1/2" 2011 M/s MACHLESSS, NEW DELHI
30 BES DRILLING M/C BDR-02 MACHINING SECTION 1/2" 2011 M/s MACHLESSS, NEW DELHI
31 BES DRILLING M/C BDR-03 MACHINING SECTION 1/2" 2011 M/s MACHLESSS, NEW DELHI
32 BES DRILLING M/C BDR-04 MACHINING SECTION 1/2" 2011 M/s MACHLESSS, NEW DELHI
33 TES TAPPING M/C TT-01 MACHINING SECTION M5x0.8 mm 2011 M/s MACHLESSS, NEW DELHI
34 TES TAPPING M/C TT-02 MACHINING SECTION M5x0.8 mm 2011 M/s MACHLESSS, NEW DELHI
35 TES TAPPING M/C TT-03 MACHINING SECTION M5x0.8 mm 2011 M/s MACHLESSS, NEW DELHI
36 BES TAPPING M/C BT-01 MACHINING SECTION M5x0.8 mm 2011 M/s MACHLESSS, NEW DELHI
37 BES TAPPING M/C BT-02 MACHINING SECTION M5x0.8 mm 2011 M/s MACHLESSS, NEW DELHI
38 BES TAPPING M/C BT-03 MACHINING SECTION M5x0.8 mm 2011 M/s MACHLESSS, NEW DELHI
39 BUFFING MACHINE BFM-01 MACHINING SECTION 7 HP 2013 AJAY ENGINEERING , NEW DELHI
40 BUFFING MACHINE BFM-02 MACHINING SECTION BELT TYPE 2014 AJAY ENGINEERING , NEW DELHI
POWDER COATING
41 POWDER COATING BOOTH PCC-01 SECTION 3 HP 2011 VICTORY ENGINEERING, NOIDA
POWDER COATING
42 POWDER COATING BOOTH PCC-02 SECTION 3HP 2013 VICTORY ENGINEERING, NOIDA
POWDER COATING BAKING POWDER COATING
43 OVEN PBO-01 SECTION DIESAL FIRED 2013 VICTORY ENGINEERING, NOIDA
POWDER COATING
44 POWDER COATING CONVEYOR PC-01 SECTION AC DRIVE 2013 VICTORY ENGINEERING, NOIDA

45 COOLING TOWER CT-01 DIE CASTING SECTION 60 TR 2011 ENGINEERTECH ENGINEERING LTD CHD

46 COOLING TOWER CT-02 DIE CASTING SECTION 60 TR 2014 ENGINEERTECH ENGINEERING LTD CHD
47 LATHE MACHINE LT-01 MAINTAINCE DEPTT. 6 FEET HORIZONTAL 1998 HYDERABAD
48 BENCH GRINDER BG-01 MAINTAINCE DEPTT. 6" WHEEL 1 HP 2012 LUDHIANA
49 AIR COMPOSSURE AC-01 UTILITY 15 KW 2011 AIR O COMP, CHANDIGARH
50 AIR COMPOSSURE AC-02 DIE CASTING SECTION 7.5 KW 2013 AIR O COMP, CHANDIGARH
51 GENSET GEN-01 UTILITY 380 KVA 2013 SUDHIR GENSET
52 SCHUBIER SCB-01 DIE CASTING SECTION 5 HP 2011 ECO LAB. MOHALI
53 SCHUBIER SCB-02 DIE CASTING SECTION 5 HP 2016 ECO LAB. MOHALI

APPROVED BY:_________________________________
DOC NO. : PDC/MT/PMP-01
DATE OF ISSUE: 01/03/2017
REVESION No. : 00
PERFECT DIECASTING
PREVENTIVE MAINTAINCE PLAN(YEAR-2018)
S.No. MACHINE M/c ID JAN FEB. MARCH APRIL MAY JUNE JULY AUGUST SEPT. OCT. NOV. DEC.
1 PRESURE DIE CASTING PDC-1 C C
2 PRESURE DIE CASTING PDC-2 C C
3 PRESURE DIE CASTING PDC-3 C C
4 PRESURE DIE CASTING PDC-4 C C
5 ELECTRICAL FURNANCE FR-01 C C
6 ELECTRICAL FURNANCE FR-02 C C
7 ELECTRICAL FURNANCE FR-03 C C
8 ELECTRICAL FURNANCE FR-04 C C
9 HYDRO PHEUMATIC PRESS HPP-01 C C
10 HYDRO PHEUMATIC PRESS HPP-02 C C
11 HYDRO PHEUMATIC PRESS HPP-03 C C
12 HYDRO PHEUMATIC PRESS HPP-04 C C
13 HYDRO PHEUMATIC PRESS HPP-05 C C
14 CNC TURNING CENTRE CNC-01 C C
15 CNC TURNING CENTRE CNC-02 C C
16 CNC TURNING CENTRE CNC-03 C C
17 CNC TURNING CENTRE CNC-04 C C
18 CNC TURNING CENTRE CNC-05 C C
19 VOLTAGE STABLIZER VS-01 C C
20 VOLTAGE STABLIZER VS-02 C C
21 VOLTAGE STABLIZER VS-03 C C
22 VOLTAGE STABLIZER VS-04 C C
23 VOLTAGE STABLIZER VS-05 C C
24 TES DRILLING M/C TDR-01 C C
25 TES DRILLING M/C TDR-02 C C
26 TES DRILLING M/C TDR-03 C C
27 TES DRILLING M/C TDR-04 C C
28 TES DRILLING M/C TDR-05 C C
29 BES DRILLING M/C BDR-01 C C
30 BES DRILLING M/C BDR-02 C C
31 BES DRILLING M/C BDR-03 C C
32 BES DRILLING M/C BDR-04 C C
33 TES TAPPING M/C TT-01 C C
34 TES TAPPING M/C TT-02 C C
35 TES TAPPING M/C TT-03 C C
36 BES TAPPING M/C BT-01 C C
37 BES TAPPING M/C BT-02 C C
38 BES TAPPING M/C BT-03 C C
39 BUFFING MACHINE BFM-01 C C
40 BUFFING MACHINE BFM-02 C C
41 POWDER COATING BOOTH PCC-01 C C
42 POWDER COATING BOOTH PCC-02 C C
43POWDER COATING BAKING OVENPBO-01 C C
44 POWDER COATING CONVEYOR PC-01 C C
45 COOLING TOWER CT-01 C C
46 COOLING TOWER CT-02 C C
47 LATHE MACHINE LT-01 C C
48 BENCH GRINDER BG-01 C C
49 AIR COMPOSSURE AC-01 C C
50 AIR COMPOSSURE AC-02 C C
51 GENSET GEN-01 C C
52 SCHUBIER SCB-01 C C
53 SCHUBIER SCB-02 C C

NOTE:- PREVENTIVE MAINTAINCE DONE EVERY HALF YEARLY BASIS

C=CONDUCTED , P= PLANNED

APPROVED BY:-________________________
DOC NO. : PDC/MT/PMP/PR-01
DATE OF ISSUE: 01/06/2020
ISSUE NO. 01 PERFECT DIECASTING
REVESION No. : 00

PREVENTIVE MAINTAINCE PLAN(YEAR-2020)

S.No. MACHINE M/c ID JAN FEB. MARCH APRIL MAY JUNE JULY AUGUST SEPT. OCT. NOV. DEC.
1 PRESURE DIE CASTING PDC-1
2 PRESURE DIE CASTING PDC-2
3 PRESURE DIE CASTING PDC-3
4 PRESURE DIE CASTING PDC-4
5 ELECTRICAL FURNANCE FR-01
6 ELECTRICAL FURNANCE FR-02
7 ELECTRICAL FURNANCE FR-03
8 ELECTRICAL FURNANCE FR-04
9 HYDRO PHEUMATIC PRESS HPP-01
10 HYDRO PHEUMATIC PRESS HPP-02
11 HYDRO PHEUMATIC PRESS HPP-03
12 HYDRO PHEUMATIC PRESS HPP-04
13 HYDRO PHEUMATIC PRESS HPP-05
14 CNC TURNING CENTRE CNC-01
15 CNC TURNING CENTRE CNC-02
16 CNC TURNING CENTRE CNC-03
17 CNC TURNING CENTRE CNC-04
18 CNC TURNING CENTRE CNC-05
19 VOLTAGE STABLIZER VS-01
20 VOLTAGE STABLIZER VS-02
21 VOLTAGE STABLIZER VS-03
22 VOLTAGE STABLIZER VS-04
23 VOLTAGE STABLIZER VS-05
24 TES DRILLING M/C TDR-01
25 TES DRILLING M/C TDR-02
26 TES DRILLING M/C TDR-03
27 TES DRILLING M/C TDR-04
28 TES DRILLING M/C TDR-05

29 BES DRILLING M/C BDR-01

30 BES DRILLING M/C BDR-02

31 BES DRILLING M/C BDR-03

32 BES DRILLING M/C BDR-04

33 TES TAPPING M/C TT-01

34 TES TAPPING M/C TT-02

35 TES TAPPING M/C TT-03

36 BES TAPPING M/C BT-01

37 BES TAPPING M/C BT-02

38 BES TAPPING M/C BT-03

39 BUFFING MACHINE BFM-01

40 BUFFING MACHINE BFM-02

41 POWDER COATING BOOTH PCC-01

42 POWDER COATING BOOTH PCC-02

43POWDER COATING BAKING OVENPBO-01

44 POWDER COATING CONVEYOR PC-01

45 COOLING TOWER CT-01

46 COOLING TOWER CT-02

47 LATHE MACHINE LT-01

48 BENCH GRINDER BG-01

49 AIR COMPOSSURE AC-01

50 AIR COMPOSSURE AC-02

51 GENSET GEN-01
52 SCHUBIER SCB-01
53 SCHUBIER SCB-02

NOTE:- PREVENTIVE MAINTAINCE DONE EVERY HALF YEARLY BASIS

CONDUCTED

PLANNED

APPROVED BY:_______________________
DOC NO. : PDC/MT/PMP/PR-01
DATE OF ISSUE: 01/06/2020
ISSUE NO. 01 PERFECT DIECASTING
REVESION No. : 00

PREVENTIVE MAINTAINCE PLAN(YEAR-2021)

S.No. MACHINE M/c ID JAN FEB. MARCH APRIL MAY JUNE JULY AUGUST SEPT. OCT. NOV. DEC.
1 PRESURE DIE CASTING PDC-1
2 PRESURE DIE CASTING PDC-2
3 PRESURE DIE CASTING PDC-3
4 PRESURE DIE CASTING PDC-4
5 ELECTRICAL FURNANCE FR-01
6 ELECTRICAL FURNANCE FR-02
7 ELECTRICAL FURNANCE FR-03
8 ELECTRICAL FURNANCE FR-04
9 HYDRO PHEUMATIC PRESS HPP-01
10 HYDRO PHEUMATIC PRESS HPP-02
11 HYDRO PHEUMATIC PRESS HPP-03
12 HYDRO PHEUMATIC PRESS HPP-04
13 HYDRO PHEUMATIC PRESS HPP-05
14 CNC TURNING CENTRE CNC-01
15 CNC TURNING CENTRE CNC-02
16 CNC TURNING CENTRE CNC-03
17 CNC TURNING CENTRE CNC-04
18 CNC TURNING CENTRE CNC-05
19 VOLTAGE STABLIZER VS-01
20 VOLTAGE STABLIZER VS-02
21 VOLTAGE STABLIZER VS-03
22 VOLTAGE STABLIZER VS-04
23 VOLTAGE STABLIZER VS-05
24 TES DRILLING M/C TDR-01
25 TES DRILLING M/C TDR-02
26 TES DRILLING M/C TDR-03
27 TES DRILLING M/C TDR-04
28 TES DRILLING M/C TDR-05
29 BES DRILLING M/C BDR-01
30 BES DRILLING M/C BDR-02
31 BES DRILLING M/C BDR-03
32 BES DRILLING M/C BDR-04
33 TES TAPPING M/C TT-01
34 TES TAPPING M/C TT-02
35 TES TAPPING M/C TT-03
36 BES TAPPING M/C BT-01
37 BES TAPPING M/C BT-02
38 BES TAPPING M/C BT-03
39 BUFFING MACHINE BFM-01
40 BUFFING MACHINE BFM-02
41 POWDER COATING BOOTH PCC-01
42 POWDER COATING BOOTH PCC-02
43POWDER COATING BAKING OVENPBO-01
44 POWDER COATING CONVEYOR PC-01
45 COOLING TOWER CT-01
46 COOLING TOWER CT-02
47 LATHE MACHINE LT-01
48 BENCH GRINDER BG-01
49 AIR COMPOSSURE AC-01
50 AIR COMPOSSURE AC-02
51 GENSET GEN-01
52 SCHUBIER SCB-01
53 SCHUBIER SCB-02

NOTE:- PREVENTIVE MAINTAINCE DONE EVERY HALF YEARLY BASIS

CONDUCTED
PLANNED

APPROVED BY:_______________________
DOC NO. : PDC/MT/MHC-01
DATE OF ISSUE: 01/03/2017 PERFECT DIECASTING
REVESION No. : 00
MACHINE HISTORY CARD
MACHINE NAME: MACHINE ID:

Completed Down Time

Problem Report Start Up Time Problem and Rectification Spares Replaced Signature
Time Hrs.
DOC NO. : PDC/MT/BD-01
DATE OF ISSUE: 01/03/2017
REVESION No. : 00
PERFECT DIECASTING
MACHINE BREAKDOWN
MACHINE NAME: MACHINE ID:

Break Down Time Signature of

Date Problem Observed Action Taken Part Replaced
Report At. Recetified At. Down Time Done By.
DOC. NO. PDC/MT/CL-01
DATE OF ISSUE: 01.03.2017 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS
MACHINE NO:- FR-01/02/03/04
CHECK LIST DIE CASTING FURNANCE DATE
S.NO. PARAMETER
1 CHECK FURNANCE SHOULD BE CLEAN
2 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
3 CHECK CONDITION OF ELEMENT

4 CHECK AMPER METER & VOLTMETER IN WORKING

CONDITION

5 CHECK THERMOCOUPLE SHOULD BE IN WORKING

CONDITON

6 CHECK TEMPATURE CONTROLLER SHOULD BE IN WORKING

CONDITION
7 CHECK TEMPATURE OF MOLTEN METAL
SIGNATURE OF SUPERVISOR/OPERATOR
MACHINE NO:- FR-01/02/03/04
CHECK LIST DIE CASTING FURNANCE DATE
S.NO. PARAMETER
1 CHECK FURNANCE SHOULD BE CLEAN

2 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT

3 CHECK CONDITION OF ELEMENT

CHECK AMPER METER & VOLTMETER IN WORKING
4
CONDITION
CHECK THERMOCOUPLE SHOULD BE IN WORKING
5
CONDITON
CHECK TEMPATURE CONTROLLER SHOULD BE IN WORKING
6
CONDITION
7 CHECK TEMPATURE OF MOLTEN METAL
 SIGNATURE OF SUPERVISOR/OPERATOR

DOC. NO. PDC/MT/CL-02

DATE OF ISSUE: 01.03.2017 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS
MACHINE NO:- PDC-01/02/03/04
CHECK LIST DIE CASTING DATE
S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEANED
2 CHECK LEAKAGE OF HYDROLIC OIL
3 CHECK LEAKAGE OF WATER
4 CHECK HYDROLIC OIL LEVEL
5 CHECK MACHINE PRESSURE (100 -130 kgf/cm2)
6 CHECK NITROGEN GAS PRESSURE (80 -100 kgf/cm2)
7 CHECK INJECTION PRESSURE
8 CHECK EJECTOR PRESSURE
9 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
10 CHECK ELECTRICAL PANEL SHOULD BE CLEAN
11 CHECK DIE MOUNTING BOLT AND CLAMP SHOULD BE TIGHT
12 CHECK DIE SHOULD BE POLISH BEFORE DIE LOADED
13 CHECK DIE EJECTOR PIN CONDITION
14 CHECK DIE WATER COOLING PIPES & CONNECTION
15 SCREW BUSH WATER COLLING
16 CHECK IP PRESSURE
17 CHECK DIE LUBRICATION PIPE & GUN LEAKAGE
18 CHECK PLANGER LUBRICATION
19 CHECK CASTING COMPONENT SHOULD BE HANDLING PROPERLY
20 CHECK MACHINE LOW PRESSURE
21 CHECK MACHINE HIGH PRESSURE
22 CHECK ELECTRICAL PANEL TIMER & CONECTORS SHOULD BE CLEAN
 SIGNATURE

DOC. NO. PDC/MT/CL-03

DATE OF ISSUE: 01.03.2017 PERFECT DIECASTING
REVESION NO: 00
CHECK LIST OF HYDROPNEMATIC PRESS
MACHINE NO:- HPP-01/02/03/04/05
CHECK LIST HYDROPNEUMATIC PRESS DATE
S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEANED.
2 CHECK MACHINE SHOULD BE LUBRICATION
3 CHECK HYDROLIC OIL IN THE OIL TANK.
4 CHECK ELECTRIC CONNECTION SHOULD BE TIGHT.
5 CHECK AIR CONNECTION SHOULD BE TIGHT
6 CHECK AIR PRESSURE IN AIR GAUGE
7 CHECK STOKE PRESSURE
8 TRIMING DIE SHOULD BE TIGHT PROPERLY WITH CLAMP & BOLT
9 CHECK TRIMMING COMPONENT SHOULD BE HANDLE CARELY
10 CHECK ELECTRIC PANEL SHOULD BE CLEAN

SINGATURE OF SHIFT INCHARGE

CHECK LIST OF HYDROPNEMATIC PRESS

MACHINE NO:- HPP-01/02/03/04/05
S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEANED.
2 CHECK MACHINE SHOULD BE LUBRICATION
3 CHECK HYDROLIC OIL IN THE OIL TANK.
4 CHECK ELECTRIC CONNECTION SHOULD BE TIGHT.
5 CHECK AIR CONNECTION SHOULD BE TIGHT
6 CHECK AIR PRESSURE IN AIR GAUGE
7 CHECK STOKE PRESSURE
8 TRIMING DIE SHOULD BE TIGHT PROPERLY WITH CLAMP & BOLT
9 CHECK TRIMMING COMPONENT SHOULD BE HANDLE CARELY
10 CHECK ELECTRIC PANEL SHOULD BE CLEAN
 SINGATURE OF SHIFT INCHARGE

DOC. NO. PDC/MT/CL-04

DATE OF ISSUE: 01.03.2017 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS
MACHINE NO:- LT-01
CHECK LIST OF LATHE MACHINE DATE
S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEANED.
2 CHECK MACHINE LUBRICATION
3 CHECK NUT BOLT SHOULD BE TIGHT
4 CHECK MACHINE GEAR SHOULD BE TIGHT
5 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
6 CHECK MACHINE TOOL SHOULD BE SHARP AND MOUNT PROPERLY
7 CHECK CONDITION OF V-BELT
8 CHECK TOOL HOLDER SHOULD BE TIGHT
9 CHECK LATHE MACHINE CHUCK SHOULD BE TIGHT PROPELY
10 CHECK MACHINE RUN OUT

SINGATURE OF SHIFT INCHARGE

CHECK LIST OF LATHE MACHINE DATE

S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEANED.
2 CHECK MACHINE LUBRICATION
3 CHECK NUT BOLT SHOULD BE TIGHT
4 CHECK MACHINE GEAR SHOULD BE TIGHT
5 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
6 CHECK MACHINE TOOL SHOULD BE SHARP AND MOUNT PROPERLY
7 CHECK CONDITION OF V-BELT
8 CHECK TOOL HOLDER SHOULD BE TIGHT
9 CHECK LATHE MACHINE CHUCK SHOULD BE TIGHT PROPELY
 10 CHECK MACHINE RUN OUT

SINGATURE OF SHIFT INCHARGE

DOC. NO. PDC/MT/CL-05

DATE OF ISSUE: 01.03.2017 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS
CHECK LIST OF CNC MACHINE DATE
S.NO. PARAMETERS
1 CHECK M/c SHOULD BE CLEANED.
2 CHECK HYDROLIC OIL LEVEL IN OIL TANK.
3 CHECK HYDROLIC OIL PPRESSURE ON PRESSURE GAUGE
4 CHECK MACHINE LUBRICATION OIL LEVEL
5 CHECK LUB OIL PRESSURE
6 CHECK LUBRACTION LM GUIDE .
7 CHECK CUTTING OIL IN THE TANK
8 CHECK TOOL HOLDER SHOULD BE TIGHT PROPERLY
9 CHECK TOOL INSERT SHOUD BE TIGHT
10 CHECK 3 JAW CHUCK SHOULD BE TIGHT PROPERLY
11 CHECK RPM
12 CHECK FEED OF TOOL CUTTING
13 CHECK PROGRAMER OF MACHINED COMPONENT
14 CHECK LEAKAGE OF HYDROLIC OIL
15 CHECK LEAKAGE OF CUTTING OIL
16 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
17 CHECK ELECTIC PANEL SHOULD BE CLEAN
18 CHECK AC SHOULD BE WORKING CONDITION
19 CHECK TOOL HOLDER LIGHT SHOULD BE WORKING
20 CHECK COLLENT PIPE SHOULD NOT BE LEAKAGE

SINGATURE OF SHIFT INCHARGE

DOC. NO. PDC/MT/CL-06
DATE OF ISSUE: 01.03.2017 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS

CHECK LIST OF TAPPING MACHINE ID:-TT-01/02/03 DATE

S.NO. PARAMETERS
1 CHECK M/c SHOULD BE CLEANED
2 CHECK V-BELT SHOULD BE TIGHT
3 CHECK DRILL CHUCK SHOULD BE TIGHT
4 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
5 CHECK ELECTRICAL PANEL SHOULD BE CLEAN AND DOOR CLOSED
6 CHECK TAP SIZE (M5x0.8mm) OR AS PER REQUIREMENT
7 CHECK TAP SHOULD BE TIGHT INTO THE DRILL CHUCK
CHECK LIMIT SWITCH AND OTHER ELECTRICAL SWITCHED IN WORKING
8 CONDITON

SINGATURE OF SHIFT INCHARGE

MAINTANCE OF MACHINERY AND EQUIPMENTS

CHECK LIST OF TAPPING MACHINE ID:-TT-01/02/03 DATE

S.NO. PARAMETERS
1 CHECK M/c SHOULD BE CLEANED
2 CHECK V-BELT SHOULD BE TIGHT
3 CHECK DRILL CHUCK SHOULD BE TIGHT
4 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
5 CHECK ELECTRICAL PANEL SHOULD BE CLEAN AND DOOR CLOSED
6 CHECK TAP SIZE (M5x0.8mm) OR AS PER REQUIREMENT
7 CHECK TAP SHOULD BE TIGHT INTO THE DRILL CHUCK
CHECK LIMIT SWITCH AND OTHER ELECTRICAL SWITCHED IN WORKING
8 CONDITON

SINGATURE OF SHIFT INCHARGE

DOC. NO. PDC/MT/CL-07
DATE OF ISSUE: 01.03.2017 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS
CHECK LIST OF DRILLING MACHINE ID:-DR-01/02/03/04/05/06/07 DATE
S.NO. PARAMETERS

1 CHECK M/c SHOULD BE CLEANED

2 CHECK V-BELT SHOULD BE TIGHT

3 CHECK DRILL CHUCK SHOULD BE TIGHT \

4 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT

5 CHECK DRILL SHOULD BE TIGHT IN DRILL CHUCK

6 CHECK DRILL SHOULD BE TIGHT AS PER REQUIRED SIZE

7 CHECK SAFE GAURD SHOULD BE COVER V-BELT

SINGATURE OF SHIFT INCHARGE

MAINTANCE OF MACHINERY AND EQUIPMENTS

CHECK LIST OF DRILLING MACHINE ID:-DR-01/02/03/04/05/06/07 DATE

S.NO. PARAMETERS

1 CHECK M/c SHOULD BE CLEANED

2 CHECK V-BELT SHOULD BE TIGHT

3 CHECK DRILL CHUCK SHOULD BE TIGHT

4 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT

5 CHECK DRILL SHOULD BE TIGHT IN DRILL CHUCK

 6 CHECK DRILL SHOULD BE TIGHT AS PER REQUIRED SIZE

7 CHECK SAFE GAURD SHOULD BE COVER V-BELT

SINGATURE OF SHIFT INCHARGE

DOC. NO. PDC/MT/CL-08

DATE OF ISSUE: 01.03.2017 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS
CHECK LIST OF CNC VOLTAGE STABLIZER-VR-01/02/03/04/05 DATE
S.NO. PARAMETERS
1 CHECK M/c SHOULD BE CLEANED

2 CHECK INPUT AND OUT PUT CONNECTION

3 CHECK VOLTAGE RY,YB.BR

4 CHECK SELECTOR SWITCH IN WORKING CONDITION

5 CHECK ALL ELECTRIC CONNECTION SHOULD BE TIGHT

SINGATURE OF SHIFT INCHARGE

MAINTANCE OF MACHINERY AND EQUIPMENTS

CHECK LIST OF CNC VOLTAGE STABLIZER-VR-01/02/03/04/05 DATE
S.NO. PARAMETERS
1 CHECK M/c SHOULD BE CLEANED

2 CHECK INPUT AND OUT PUT CONNECTION

3 CHECK VOLTAGE RY,YB.BR

4 CHECK SELECTOR SWITCH IN WORKING CONDITION

5 CHECK ALL ELECTRIC CONNECTION SHOULD BE TIGHT

SINGATURE OF SHIFT INCHARGE

DOC. NO. PDC/MT/CL-09
DATE OF ISSUE: 01.03.2017 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS
POWDER COATING (PC-01) DATE
S.NO. PARAMETERS
1 CHECK THE AREA SHOULD BE CLEANED
2 ENSURE GUN SHOULD BE CLEANED WITH AIR PRESSURE.
3 CYCONE SHOULD BE CLEANED WITH AIR & DRY CLOTH
4 CHECK CYCLONE CONNECTION SHOULD BE TIGHT PROPERLY
5 CHECK CYLONE SUCK POWDER PROPERLY
6 CHECK EARTH WIRE SHOULD BE TIGHT.
7 CHECK ELECTRICAL LEAD OF GUN SHOULD BE TIGHT.
8 CHECK HV SOURCE ON.
9 ENSURE ELECTODE INSULATED BY POWDER BUILD UP.
10 CHECK AIR LEAKAGE & CLEAN AIR FILTER.
11 SET AIR PRESSURE WITH AIR GAUGE
12 SET FLOW OF GUN AIR PRESSURE
13 CHECK CONY. SPEED AS PER REQUIRED
14 CHECK CONY. SPEED AND TEMP AS PER SHADE PANEL
15 CHECK TIME OF STUDY WITH ONE HANGER TO ANOTHER HANGER.
16 CHECK LUBRICATION OF CONY. GEAR ETC.
17 CHECK GEAR OIL LEVEL IN GEAR BOX.
18 CHECK LUB OF CONVEYOR CHAIN
19 CHECK TEMP. CONTROLLER SHOULD BE WORKING
20 CHECK TEMP. ON OF THE FURNANCE
21 CHECK SPEED OF CONVEYOR IN DRIVE.
22 CHECK DRIVE CONNECTION SHOULD BE TIGHT
23 CHECK ELECTICAL CONNECTION SHOULD BE TIGHT.
24 CHECK DIESAL BURNNER SHOULD BE CLEAN
 25 CHECK DIESAL TANK SHOULD BE CLEAN
26 CHECK DIESAL FILTER SHOULD BE CLEAN
27 CHECK DIESAL PIPE SHOULD BE TIGHT i.e.. NO LEAKAGE
28 CHECK FLAME OF DIESAL BURNER
29 CHECK SMOKE IN THE CHIMENY
30 CHECK HANGER SHOULD BE TIGHT IN CONVEYOR
31 CHECK CONVEYOR AND HANGER SHOULD BE CLEAN

SINGATURE OF SHIFT INCHARGE

DOC. NO. PDC/MT/CL-10

DATE OF ISSUE: 01.03.2017 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS
POWDER COATING BELT GRINDER BG-01 DATE
S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEAN
2 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
3 CHECK GRINDING BELT SIZE AS PER REQUIRED
4 CHECK GRINDING BELT SHOULD BE TIGHT
5 CHECK LUBRICATION OF MACHINE
6 CHECK WHEEL SHOULD BE TIGHT PROPERLY
7 CHECK SAFE GAURD SHOULD BE FITTED
8 CHECK ELECTRICAL STARTED SHOULD BE FIXED AT SAFE POSITION

SIGNATURE

MAINTANCE OF MACHINERY AND EQUIPMENTS

POWDER COATING BELT GRINDER BG-01 DATE
S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEAN
2 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
 3 CHECK GRINDING BELT SIZE AS PER REQUIRED
4 CHECK GRINDING BELT SHOULD BE TIGHT
5 CHECK LUBRICATION OF MACHINE
6 CHECK WHEEL SHOULD BE TIGHT PROPERLY
7 CHECK SAFE GAURD SHOULD BE FITTED
8 CHECK ELECTRICAL STARTED SHOULD BE FIXED AT SAFE POSITION

SIGNATURE

DOC. NO. PDC/MT/CL-11

DATE OF ISSUE: 01.03.2017 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS
CHECKLIST OF COOLING TOWER =TR-01/02 DATE
S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEANED.
2 CHECK MACHINE SHOULD BE LUBRICATION
3 CHECK WATER LEVEL IN TOWER
4 CHECK CLEANESS OF WATER
5 CHECK LEAKAGE IN TOWER & ASSOCIATED PIPE LINE
6 TIGHTNESS OF FAN BELT
7 FIRNESS FO ALL COMPONENTS
8 FUNGUS FREENESS OF TOWER
SIGNATURE

MAINTANCE OF MACHINERY AND EQUIPMENTS

CHECKLIST OF COOLING TOWER =TR-01/02 DATE
S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEANED.
2 CHECK MACHINE SHOULD BE LUBRICATION
3 CHECK WATER LEVEL IN TOWER
4 CHECK CLEANESS OF WATER
5 CHECK LEAKAGE IN TOWER & ASSOCIATED PIPE LINE
6 TIGHTNESS OF FAN BELT
 7 FIRNESS FO ALL COMPONENTS
8 FUNGUS FREENESS OF TOWER
SIGNATURE

DOC. NO.PDC/MT/CL-12
DATE OF ISSUE: 01.03.2016 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS
CHECKLIST OF AIR COMPRESSURE =AC-01/02 DATE
S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEANED.
2 CHECK MACHINE SHOULD BE LUBRICATION
3 CHECK HYDROLIC OIL LEVEL WITH LEVEL GAUGE
4 CHECK OIL LEAKAGE IN SYSTEM
5 LOOSENESS OF ANY COMPONENT
6 CHECK COOLING FAN MOTOR ON OPERATION AT 70°C
7 CHECK LOADING UNLOADING AT 7 KGF/CM2
8 CHECK AIR LEAKAGE
9 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
10 CHECK DRAIN VALVE SHOULD BE WORKING
11 CHECK AIR GAUGE SHOULD BE WORKING AND CALIBRATE
12 CHECK AIR RADIATOR SHOULD BE CLEAN
13 CHECK ALL THE CONOPY DOORS CLOSED
14 CHECK GENATOR SHOULD BE SELF START

SIGNATURE
CHECKLIST OF AIR COMPRESSURE =AC-01/02 DATE
S.NO. PARAMETERS
 1 CHECK MACHINE SHOULD BE CLEANED.
2 CHECK MACHINE SHOULD BE LUBRICATION
3 CHECK HYDROLIC OIL LEVEL WITH LEVEL GAUGE
4 CHECK OIL LEAKAGE IN SYSTEM
5 LOOSENESS OF ANY COMPONENT
6 CHECK COOLING FAN MOTOR ON OPERATION AT 70°C
7 CHECK LOADING UNLOADING AT 7 KGF/CM2
8 CHECK AIR LEAKAGE
9 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
10 CHECK DRAIN VALVE SHOULD BE WORKING
11 CHECK AIR GAUGE SHOULD BE WORKING AND CALIBRATE
12 CHECK AIR RADIATOR SHOULD BE CLEAN
13 CHECK ALL THE CONOPY DOORS CLOSED
14 CHECK GENATOR SHOULD BE SELF START

SIGNATURE

DOC. NO. PDC/MT/CL-13

DATE OF ISSUE: 01.03.2016
PERFECT DIECASTING
REVESION NO: 00

MAINTANCE OF MACHINERY AND EQUIPMENTS

CHECKLIST OF GENSET =GEN-01 DATE
S.NO. PARAMETERS
1 CHECK GEN SET SHOULD BE CLEAN PROPERLY
2 CHECK WATER LEVEL IN RADIATOR & LEAKAGE
3 CHECK DIESAL IN DIESAL TANK
4 CHECK OIL LEVEL IN THE SUMP WITH LEVEL GAUGE.
5 ELECTROLYTE LEVEL IN BATTERY CELL.
6 CHECK OIL & FUEL LEAKAGE
7 CHECK LOOSE COMPONENTS
8 CHECK LOOSE CONNECTION
9 CHECK CHARGING OF BATTERY
10 CHECK OIL TEMP.
11 CHECK WATER TEMP.
12 CHECK CONOPY DOOR CLOSED

SIGNATURE

MAINTANCE OF MACHINERY AND EQUIPMENTS

CHECKLIST OF GENSET =GEN-01 DATE
S.NO. PARAMETERS
1 CHECK GEN SET SHOULD BE CLEAN PROPERLY
2 CHECK WATER LEVEL IN RADIATOR & LEAKAGE
3 CHECK DIESAL IN DIESAL TANK
4 CHECK OIL LEVEL IN THE SUMP WITH LEVEL GAUGE.
5 ELECTROLYTE LEVEL IN BATTERY CELL.
6 CHECK OIL & FUEL LEAKAGE
7 CHECK LOOSE COMPONENTS
8 CHECK LOOSE CONNECTION
9 CHECK CHARGING OF BATTERY
10 CHECK OIL TEMP.
11 CHECK WATER TEMP.
12 CHECK CONOPY DOOR CLOSED

SIGNATURE

DOC. NO. PDC/MT/CL-14

DATE OF ISSUE: 01.03.2016 PERFECT DIECASTING
REVESION NO: 00
MAINTANCE OF MACHINERY AND EQUIPMENTS
CHECKLIST OF SCURABIER =SC-01/02 DATE
S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEAN
2 CHECK WATER LEAKAGE
3 CHECK WATER PUMP SHOULD BE WORKING CONDITION
4 CHECK V-BELT SHOULD BE TIGHT
5 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
6 CHECK ALL NUT AND BOLT SHOULD BE TIGHT
7 CHECK WATER LEVEL IN WATER TANK
8

SIGNATURE

MAINTANCE OF MACHINERY AND EQUIPMENTS

CHECKLIST OF SCURABIER =SC-01/02 DATE
S.NO. PARAMETERS
1 CHECK MACHINE SHOULD BE CLEAN
2 CHECK WATER LEAKAGE
3 CHECK WATER PUMP SHOULD BE WORKING CONDITION
4 CHECK V-BELT SHOULD BE TIGHT
5 CHECK ELECTRICAL CONNECTION SHOULD BE TIGHT
6 CHECK ALL NUT AND BOLT SHOULD BE TIGHT
7 CHECK WATER LEVEL IN WATER TANK
8

SIGNATURE
DOC NO. : PDC/MT/BD-01 PREPARED BY:
DATE OF ISSUE: 01/03/2016
PERFECT DIECASTING
REVESION No. : 00 MACHINE BREAKDOWN APPROVED BY:

BREAK DOWN REPORT

 PDC -1 PDC-2 PDC-3 PDC-4
BREAK DOWN TIME BREAK DOWN BREAK DOWN BREAK DOWN
MONTH (Hrs.) TIME (Hrs.) TIME (Hrs.) TIME (Hrs.)
Jun-17 84.30 21.30 15.15 17.00
Jul-17 17.00 11.55 0.00 12.30
Aug-17 11.10 8.50 11.00 0.00
Sep-17 10.40 8.00 9.30 9.30
Oct-17 8.30 2.50 9.00 6.50
Nov-17 7.10 4.50 8.00 3.10
Dec-17
Jan-18
Feb-18

PDC-2
BREAK DOWN TIME PDC-3 BREAK
MONTH (Hrs.) MONTH DOWN
BREAK DOWN
MONTH TIME (Hrs.) TIME
Jun-17 21.30 Jun-17 17.00
Jul-17 11.55 Jun-17 15.15 Jul-17 12.30
Aug-17 8.50 Jul-17 0.00 Aug-17 0.00
Sep-17 8.00 Aug-17 11.00 Sep-17 9.30
Oct-17 2.50 Sep-17 9.30 Oct-17 6.50
Nov-17 4.50 Oct-17 9.00 Nov-17 3.10
Dec-17 Nov-17 8.00 Dec-17
Jan-18 Dec-17 Jan-18
Feb-18 Jan-18 Feb-18
Feb-18
 PREVENTIVE MAINTAINCE PARAMETERS
Qty. Of
S.No Name of Machine Key Equipments Half Yearly Yealy
Machine

Automatic Winding Controller,Drive,Motor

1 Machine 21 , Check

Check and
Ball Screw Grease

Stepper Motor Check

Timing Belt Replace

Paper Insertion
2 Machine 8 Timing Belt Replace

Die Check/Repair

Check and
Motor Grease

Check and
Matching Gear Grease

Check and
Gear Box Grease
3 Heating Oven Heater Element

Digital Temp.
Controller Calibration

Timer Calibration
4 Conveyer Belt Moter Overoiling
Bearing Abnormal Noise

Belt Dents Mark

RAMETERS
Components required
Consumables required
during Maintaince

Controller 4 Nos. Ball

Screw 5Nos, Drive7Nos,
Stepper Motor 5Nos, Oil for Cleaning,
Timing Belt 25 Nos, Main Grease,Wasre cloth
Motor 1No. Bearing s 10
Nos.each

Timing Belt 10 Nos. Die 1

no each type, Motor 1 No.
Oil for Cleaning,
Matching Gear 2 Nos.,
Grease,Wasre cloth
Worm Gear 2 Nos.
Folding Patti 20 Nos.

10 Nos.

1No.
4 Nos.