Aalborg KBE
Rotary cup burner for heavy fuel oil or diesel oil
The Aalborg KBE rotary cup burner is an optimized, standardized
design of Alfa Laval's wellproven Aalborg KB burner. With the
electronic air/fuel ratio control, an extremely precise combustion
control is achieved. The Aalborg KBE burner is compact and low
weight, and the control system user-friendly and safe.
Capacity range: 0.3 – 0.97 MWe
                150–1,300 kg/h
Description
The Aalborg KBE rotary cup burner is an optimized version
of the Aalborg KB burner based on well-proven technology.
It meets the requirements of stable operation and easy
maintenance. Born with an electronic air/fuel ratio control, a
very exact control of the Aalborg KBE burner is possible, and
its ignition point enables the most dependable ignition. The
KBE burner comes with an improved control panel design,
a logical positioning of connection points, and is simple to
operate. The Aalborg KBE burner also has a 5-15% lower
power consumption than the Aalborg KB (relative to burner
size). The low weight Aalborg KBE burner can be bolted or
welded onto the boiler and is designed to sustain shipment
well due to its sleek design.
The working principle of rotary cup burners is based on
atomizing by centrifugal force. The atomizing cup is driven
at high speed via a heavy-duty belt drive. The oil is gently
positioned at low pressure into the spinning cup where
gradually, and forced by the centrifugal action of the cup, it
moves forward until it is thrown off the cup rim as a very fine,     Heavy fuel oil fired rotary cup burner
uniform film.                                                        The Aalborg KBE burner is a typical rotary cup burner with
                                                                     combustion air according to the forced draught fan location
The high-velocity primary air discharged around the cup              principle. For Aalborg KBE 150-750 the fan is mounted on
strikes the oil film, breaks it up and converts it into a mist       the burner. On Aalborg KBE 1000-1300 the fan is delivered
of fine particles, which are introduced into the combustion          as a loose item. Primary air is supplied from the integrated
zone and burner. The secondary air necessary for complete            primary air fan for burner types Aalborg KBE 150–1300.
combustion is supplied by a forced-draught fan through the
windbox and burner air register. A safety device built into the
Aalborg KBE prevents wrong adjustment of tertiary air that
may cause damage to the swirler and cup. Normally, atomizing
takes place at a viscosity of approx. 45 cSt., which ensures a
particle size small enough to burn quickly and completely.
                                         Ignition burner                                                                 Combustion air inlet
Atomising air damper
behind cover                                               Gauge board
                                                                                               Combustion air and
                                                                                               primary air damper
Atomising air connection
                                                                                                 Rotary cup
                                                                              Junction box
                                                                              Oil flow meter
                                                                                                                                                             Burner motor
               Oil shut off valves
                       Oil flow control valve                                 Oil pressure
                                                                              control valve
                                                                                                     Fuel oil return                            Fuel oil inlet
 Burner          Guideline   Capacity    Capacity                        Burner motor           Burner air Air flow                Primary air fan           Air inlet
 Type               boiler Min. - max. Min. - max.                        max. power             pressure     max.                     Motor size             flange
                   output			                                                50 / 60 Hz               loss		                                60 Hz             position
                     kg/h         MW          kg/h                                 kW            mm WG      Nm3/h                              kW
 KBE 150             1,900            0.55–1.7         50–150                2.2 / 2.6                 200              2,300                  3-6                 180°
 KBE 250             3,200            0.60–2.8         55–250                2.2 / 2.6                 220              3,700                  5-9                 180°
 KBE 350             4,000            0.65–3.9         60–350                3.0 / 3.6                 240              5,200                 9-13                 180°
 KBE 450             5,000            0.70–5.0         65–450                3.0 / 3.6                 265              6,700                 9-17                 180°
 KBE 550             6,300            0.80–6.2         75–550                5.5 / 6.6                 265              8,100                   21                 180°
 KBE 650             8,000              1.1–7.3       100–650                5.5 / 6.6                 275              9,000                   34                 180°
 KBE 750            10,000              1.2–8.4       110–750                5.5 / 6.6                 305             10,800           Integrated                 180°
 KBE 1000           12,000            1.3–11.2       115–1,000               7.5 / 9.0                 300             13,300                   34               0–360°
 KBE 1100           14,000           1.35–12.3       120–1,100               7.5 / 9.0                 305             15,400           Integrated               0–360°
 KBE 1300           16,000            1.9–14.5       170–1,300               7.5 / 9.0                 315             17,600           Integrated               0–360°
 General burner data
 Heavy fuel oil data			                                                           General data		
 Max. viscosity at 50°C                700    cSt                                 Excess air ratio                   1.15          -
 Max. viscosity at burner inlet        45     cSt                                 Combustion air temperature, design 45          °C
 Calorific value                       40.2   MJ/kg                               Fuel oil delivery pressure         25      bar (g)
 Diesel oil data (for ignition burner)			                                         General electrical data
 Viscosity                             1.3–12 cSt                                 Main voltage                       440/380      V
 Calorific value                       42.2   MJ/kg                               Pilot voltage                      220/110      V
 			                                                                              Frequency                          50/60       Hz
MDD00253EN 1508
How to contact Alfa Laval
Contact details for all countries are
continually updated on our website.
Please visit www.alfalaval.com to
access the information.