Astm A 343/a 343M: Janvier 2014
Astm A 343/a 343M: Janvier 2014
JANVIER 2014
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Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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         Computerized Material Property Databases                          current drain in the secondary is quite small, especially when
                                                                           using modern high-input impedance instrumentation, the
     3. Significance and Use                                               switches and wiring should be selected to minimize the lead
        3.1 This test method is a fundamental method for evaluating        resistance so that the voltage available at the terminals of the
     the magnetic performance of flat-rolled magnetic materials in         instruments is imperceptibly lower than the voltage at the
     either as-sheared or stress-relief annealed condition.                secondary terminals of the Epstein test frame.
       3.2 This test method is suitable for design, specification
                                                                           6. Apparatus
     acceptance, service evaluation, and research and development.
                                                                             6.1 The apparatus shall consist of as many of the following
     4. Test Specimens                                                     component parts as are required to perform the desired
       4.1 The specimens for this test shall be selected and               measurement functions:
     prepared for testing in accordance with provisions of Practice           6.2 Epstein Test Frame:
     A34/A34M and as directed in Annex A3 of this test method.                6.2.1 The test frame shall consist of four solenoids (each
                                                                           having two windings) surrounding the four sides of the square
     5. Basic Circuit                                                      magnetic circuit, and a mutual inductor to compensate for air
        5.1 Fig. 1 shows the essential apparatus and basic circuit         flux within the solenoids. The solenoids shall be wound on
     connections for this test method. Terminals 1 and 2 are               nonmagnetic, nonconducting forms of rectangular cross sec-
     connected to a source of adjustable ac voltage of sinusoidal          tion appropriate to the specimen mass to be used. The solenoids
     waveform and sufficient power rating to energize the primary          shall be mounted so as to be accurately in the same horizontal
     circuit without appreciable voltage drop in the source imped-         plane, and with the center line of solenoids on opposite sides of
     ance. All primary circuit switches and all primary wiring             the square, 250 6 0.3 mm apart. The compensating mutual
     should be capable of carrying much higher currents than are           inductor may be located in the center of the space enclosed by
     normally encountered to limit primary circuit resistance to           the four solenoids if the axis of the inductor is made to be
     values that will not cause appreciable distortion of the flux         perpendicular to the plane of the solenoid windings.
     waveform in the specimen when relatively nonsinusoidal                   6.2.2 The inner or potential winding on each solenoid shall
     currents are drawn. The ac source may be an electronic                consist of one fourth of the total number of secondary turns
     amplifier which has a sine-wave oscillator connected to its           evenly wound in one layer over a winding length of 191 mm or
     input and may include the necessary circuitry to maintain a           longer of each solenoid. The potential windings of the four
     sinusoidal flux waveform by using negative feedback of the            solenoids shall be connected in series so their voltages will
     induced secondary voltage. In this case, higher primary resis-        add. The outer or magnetizing winding likewise shall consist of
     tance can be tolerated since this system will maintain sinusoi-       one fourth of the total number of primary turns evenly wound
     dal flux at much higher primary resistance. Although the              over the winding length of each solenoid. These individual
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     solenoid windings, too, shall be connected in series so their                         6.4 RMS Voltmeter, Vrms—A true rms-indicating voltmeter
     magnetic field strengths will add. The primary winding may                         shall be provided for evaluating the form factor of the voltage
     comprise up to three layers using two or more wires in parallel.                   induced in the secondary winding of the test fixture and for
        6.2.3 Primary and secondary turns shall be wound in the                         evaluating the instrument losses. The accuracy of the rms
     same direction, with the starting end of each winding being at                     voltmeter shall be the same as that specified for the flux
     the same corner junction of one of the four solenoids. This                        voltmeter. Either digital or analog rms voltmeters are permit-
     enables the potential between adjacent primary and secondary                       ted. The normally high-input impedance of digital rms voltme-
     turns to be a minimum throughout the length of the winding,                        ters is desirable to minimize loading effects and to reduce the
     thereby reducing errors as a result of electrostatic phenomena.                    magnitude of instrument loss compensations. The input resis-
        6.2.4 The solenoid windings on the test frame may be any                        tance of an analog rms voltmeter shall not be less than 5000
     number of turns suited to the instrumentation, mass of                             Ω/V of full-scale indication.
     specimen, and test frequency. Windings with a total of 700                            6.5 Wattmeter, W—The full-scale accuracy of the wattmeter
     turns are recommended for tests in the frequency range of 25                       must not be poorer than 0.25 % at the frequency of test and at
     through 400 Hz.                                                                    unity power factor. The power factor encountered by a watt-
        6.2.5 The mutual inductance of the air-flux compensating                        meter during a core loss test on a specimen is always less than
     inductor shall be adjusted to be the same as that between the                      unity and, at magnetic flux densities far above the knee of the
     test-frame windings to within one turn of the compensator                          magnetization curve, approaches zero. The wattmeter must
     secondary. Its windings shall be connected in series with the                      maintain adequate accuracy (1.0 % of reading) even at the most
     corresponding test-frame windings so that the voltage induced                      severe (lowest) power factor that is presented to it. Variable
     in the secondary winding of the inductor by the primary current                    scaling devices may be used to cause the wattmeter to indicate
     will completely oppose or cancel the total voltage induced in                      directly in units of specific core loss if the combination of basic
     the secondary winding of the test frame when no sample is in                       instrument and scaling devices conforms to the specifications
     place in the solenoids. Specifications for the approximate turns                   stated here.
     and construction details of the compensating mutual inductor                          6.5.1 Electronic Digital Wattmeter—Electronic digital watt-
     for the standard test frame are given in Table A1.1 of Annex                       meters have been developed that have proven satisfactory for
     A1.                                                                                use under the provisions of this test method. Usage of a
        6.3 Flux Voltmeter, Vf—A full-wave true-average, voltmeter,                     suitable electronic digital wattmeter is permitted as an alterna-
                                                                                        tive to an electrodynamometer wattmeter in this test method.
     with scale reading in average volts times =2 π/4 so that its
                                                                                        An electronic digital wattmeter oftentimes is preferred in this
     indications will be identical with those of a true rms voltmeter
                                                                                        test method because of its digital readout and its capability for
     on a pure sinusoidal voltage, shall be provided for evaluating                     direct interfacing with electronic data acquisition systems.
     the peak value of the test magnetic flux density. To produce the
     estimated precision of test under this test method, the full-scale                    6.5.1.1 The voltage input circuitry of the electronic digital
     meter errors shall not exceed 0.25 % (Note 1). Meters of 0.5 %                     wattmeter must have an input impedance sufficiently high that
                                                                                        connection of the circuitry, during testing, to the secondary
     of more error may be used at reduced accuracy. Either digital
                                                                                        winding of the test fixture does not change the terminal voltage
     or analog flux voltmeters are permitted. The normally high-
                                                                                        of the secondary by more than 0.05 %. In addition, the voltage
     input impedance of digital flux voltmeters is desirable to
                                                                                        input circuitry must be capable of accepting the maximum peak
     minimize loading effects and to reduce the magnitude of
                                                                                        voltage that is induced in the secondary winding during testing.
     instrument loss compensations. The input resistance of an
     analog flux voltmeter shall not be less than 1000 Ω/V of                              6.5.1.2 The current input circuitry of the electronic digital
     full-scale indication. A resistive voltage divider, a standard-                    wattmeter must have an input impedance of no more than 1 Ω.
     ratio transformer, or other variable scaling device may be used                    Preferably the input impedance should be no more than 0.1 Ω
     to cause the flux voltmeter to indicate directly in units of                       if the flux waveform distortion otherwise tends to be excessive.
     magnetic flux density if the combination of basic instrument                       In addition, the current input circuitry must be capable of
     and scaling device conforms to the specifications stated above.                    accepting the maximum rms current and the maximum peak
        NOTE 1—Inaccuracies in setting the test voltage produce errors approxi-
                                                                                        current drawn by the primary winding of the test fixture when
     mately two times as large in the specific core loss. Voltage scales should         core loss tests are being performed. In particular, since the
     be such that the instrument is not used at less than half scale. Care should       primary current will be very nonsinusoidal (peaked) if core-
     also be taken to avoid errors caused by temperature and frequency effects          loss tests are performed on a specimen at magnetic flux
     in the instrument.                                                                 densities above the knee of the magnetization curve, the crest
        6.3.1 If used with a mutual inductor as a peak ammeter at                       factor capability of the current input circuitry should be three
     magnetic flux densities well above the knee of the magnetiza-                      or more.
     tion curve, the flux voltmeter must be capable of accurately                          6.5.2 Electrodynamometer Wattmeter—A reflecting-type
     measuring the extremely nonsinusoidal (peaked) voltage that is                     dynamometer is recommended among this class of
     induced in the secondary winding of the mutual inductor.                           instruments, but, if the specimen mass is sufficiently large, a
     Additionally, if so used, an analog flux voltmeter should have                     direct-indicating electrodynamometer wattmeter of the highest
     a minimum input resistance of 5000 Ω/V of full-scale indica-                       available sensitivity and lowest power-factor capability may be
     tion.                                                                              used.
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        6.5.2.1 The sensitivity of the electrodynamometer wattme-             with a crest factor of up to 5. The standard resistor should be
     ter must be such that the connection of the potential circuit of         a non-inductive resistor with an accuracy rating of 0.1 % or
     the wattmeter, during testing, to the secondary winding of the           better. This resistor must be capable of handling the full
     test fixture does not change the terminal voltage of the                 exciting current of the test winding at the maximum test
     secondary by more than 0.05 %. Also, the resistance of the               magnetic flux density without destructive heating or more than
     potential circuit of the wattmeter must be sufficiently high that        specified loss of accuracy due to self-heating. To avoid
     the inductive reactance of the potential coil of the wattmeter in        intolerable levels of distortion, the value of the resistor should
     combination with the leakage reactance of the secondary                  be kept reasonably low. A fixed resistor between 0.1 and 1.0 Ω
     circuit of the test fixture does not result in appreciable defect        is usually appropriate.
     angle errors in the measurements. Should the impedance of this              6.7.2 Air-Core Mutual Inductor and Flux Voltmeter—An
     combined reactance at the test frequency exceed 1.0 Ω per                air-core mutual inductor and a flux voltmeter may be used to
     1000 Ω of resistance in the wattmeter-potential circuit, the             measure the peak exciting current. Use of this apparatus is
     potential circuit must be compensated for this reactance.                based upon the same theoretical considerations that indicate the
        6.5.2.2 The impedance of the current coil of the electrody-           use of a flux voltmeter on the secondary of the test fixture to
     namometer wattmeter should not exceed 1 Ω. If flux waveform              measure the peak magnetic flux density; namely, that when a
     distortion otherwise tends to be excessive, this impedance               flux voltmeter is connected to a test coil, the flux voltmeter
     should be not more than 0.1 Ω. The rated current-carrying                indications are proportional to the peak value of the flux
     capacity of the current coil must be compatible with the                 linking the coil. In the case of the air-core mutual inductor, the
     maximum rms primary current to be encountered during                     peak value of the flux will be proportional to the peak value of
     core-loss testing. Preferably the current-carrying capacity              the current flowing in the primary winding. A mutual inductor
     should be at least 10 rms amperes.                                       used for this purpose must have reasonably low primary
        6.6 Devices for RMS Current Measurement—A means of                    impedance so that its insertion will not materially affect the
     measuring the rms value of the exciting current must be                  primary circuit conditions and have sufficiently high mutual
     provided if measurements of exciting power or exciting current           inductance to provide a satisfactorily high voltage to the flux
     are to be made.                                                          voltmeter for primary currents corresponding to the desired
        6.6.1 RMS Voltmeter and Standard Resistor—A true rms-                 range in peak magnetic field strength. The secondary imped-
     indicating voltmeter may be used to measure the voltage drop             ance of the mutual inductor must be low if any significant
     across the potential terminals of a standard resistance. The             current is drawn by a low-impedance flux voltmeter. The
     accuracy of the rms voltmeter shall be 1.0 % of full scale or            addition of the flux voltmeter should not change the mutual
     less. Either digital or analog meters are permitted. A high-             inductor secondary terminal voltage by more than 0.25 %. It is
     input-impedance, multirange electronic digital rms voltmeter is          important that the mutual inductor be located in the test
     desirable for this instrument. The input resistance of an analog         equipment in such a position that its windings will not be
     meter shall not be less than 5000 Ω/v. The standard resistor             linked by ac leakage flux from other apparatus. Care should be
     should be a non-inductive resistor with an accuracy rating of            taken to avoid locating it so close to any magnetic material or
     0.1 % or better. This resistor must be capable of handling the           any conducting material that its calibration and linearity may
     full exciting current of the test winding at the maximum test            be affected. Directions for construction and calibration of a
     magnetic flux density without destructive heating or more than           mutual inductor for peak-current measurement are given in
     specified loss of accuracy as a result of self-heating. To avoid         Annex A1. Even at commercial power frequencies, there can
     intolerable levels of distortion, the value of the resistor should       be appreciable error in the measurement of peak exciting
     be kept reasonably low. A fixed resistor between 0.1 and 1.0 Ω           current if winding capacitances and inductances and flux
     is usually appropriate.                                                  voltmeter errors begin to become important at some of the high
        6.6.2 RMS Ammeter—A true rms-indicating ammeter may                   harmonics frequencies present because of the extremely non-
     be used to measure the exciting current. A nominal accuracy of           sinusoidal character of the voltage waveform induced in the
     1.0 % of full scale or better is required for this instrument. The       secondary of the mutual inductor by the nonsinusoidal exciting
     instrument must have low internal impedance to avoid contrib-            current waveform.
     uting to the distortion of the flux waveform.                               6.8 Power Supply—A precisely controllable source of sinu-
        6.7 Devices for Peak Current Measurement—A means of                   soidal test voltage of low internal impedance and excellent
     measuring the peak value of the exciting current is required if          voltage and frequency stability is mandatory. Voltage stability
     an evaluation of peak permeability is to be made by the                  within 0.1 % and frequency accuracy within 0.1 % should be
     peak-current method.                                                     maintained. Electronic power sources using negative feedback
        6.7.1 Peak-to-Peak Voltmeter and Standard Resistor—The                from the secondary winding of the test fixture to reduce flux
     peak current measurement may be made with a voltmeter                    waveform distortion have been found to perform quite satis-
     whose indications are proportional to the peak-to-peak value of          factorily in this test method.
     the voltage drop across the potential terminals of a standard
     resistor connected in series with the primary winding of the test        7. Procedure
     fixture. This peak-to-peak reading (or peak reading) voltmeter             7.1 Before testing, check the specimen strips for length to
     shall have a nominal full-scale accuracy of 1.0 % or better at           see that they conform to the desired length to within 61⁄32 in.
     the test frequency and shall be able to accommodate voltages             [0.8 mm] (Note 2). Also check the specimen to see that no
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     dented, twisted, or distorted strips showing evidence of me-                       7.5 Setting Magnetic Flux Density—With switches S3 and S4
     chanical abuse have been included and that the strips are of                    closed and switches S1, S2, and S 5 open (Note 4), increase the
     uniform width (Note 3). Strips having readily noticeable                        voltage of the power supply until the flux voltmeter indicates
     shearing burrs also may be unsuitable for testing. Weigh the                    the value of voltage calculated to give the desired test magnetic
     specimen on a scale or balance capable of determining the                       flux density in accordance with the equations in 8.1 or 9.1.
     mass within an accuracy of 0.1 %. Record specimen weights of                    Because the action of the air-flux compensator causes a voltage
     less than 1 kg to at least the nearest 0.5 g and within the nearest             equal to that which would be induced in the secondary winding
     1.0 g for specimens heavier than 1 kg.                                          by the air flux to be subtracted from that induced by the total
                                                                                     flux in the secondary, the magnetic flux density calculated from
        NOTE 2—Inaccuracy in shearing the length of Epstein strips is equiva-
     lent to a weighing error of the same percentage. Both weight and specimen
                                                                                     the voltage indicated by the flux voltmeter is the intrinsic
     length inaccuracies cause errors in magnetic flux density measurements,         induction, Bi = (B −ΓmHp). In most cases the values of intrinsic
     which result in even greater core loss errors.                                  induction, Bi, are not sufficiently different from the correspond-
        NOTE 3—The width of strips in the specimen should be checked for             ing values of normal induction, B, to require that any distinc-
     uniformity since nonuniform width will result in nonuniform magnetic            tion be made. Where ΓmHp is not insignificant compared to Bi,
     flux density in the specimen, which may have a significant but unpredict-       as it is at very high magnetic flux densities, determine the value
     able effect upon testing accuracy.
                                                                                     of B by adding to Bi either the measured value of ΓmHp or a
        7.2 Divide the test specimen strips into four groups contain-                nominal value known to be reasonably typical of the class of
     ing equal numbers of strips, and very closely the same mass,                    material being tested.
     for testing. Insert the strips (always a multiple of four in
     number) into the test frame solenoids one at a time, starting                     7.6 Core Loss—When the voltage indicated by the flux
     with one strip in each of two opposite solenoids and then                       voltmeter has been adjusted to the desired value, read the
     inserting a strip into each of the other two solenoids so that                  wattmeter. Some users, particularly those having wattmeters
     these latter strips completely overlap the former two at the four               compensated for their own losses (or burden), will desire to
     corners. This completes one layer of strips constituting a                      open switch S4 to eliminate the flux voltmeter burden from the
     complete flux path with four overlapped joints. Build up                        wattmeter indication (Note 4). Others will likely choose to
     successive layers in this same fashion until the specimen is                    have S4 and S5 closed when measuring the losses, so that all
     completely assembled. With specimens cut half with and half                     instruments may be read at the same time. In the latter case, the
     cross grain, arrange all the parallel or “with-grain” strips in two             combined resistance load of the flux voltmeter, rms voltmeter,
     opposite solenoids and all the cross- or transverse-grain strips                and potential circuit of the wattmeter will constitute the total
     in the other two opposite solenoids.                                            instrument burden on the wattmeter. Exercise care so that the
                                                                                     combined current drain of the instruments does not cause an
        7.3 If the specimen strips are reasonably flat and have a                    appreciably large voltage drop in the secondary circuit resis-
     reasonable area of contact at the corners, a sufficiently low                   tance of the test frame. In such a case, the true magnetic flux
     reluctance is usually obtained without resorting to pressure on                 density in the specimen may be appreciably higher than is
     the joints. When the joints are unavoidably poor, the use of                    apparent from the voltage measured at the secondary terminals
     light pressure on the joints, from the use of nonmagnetic corner                of the test frame. In any event, power as a result of any current
     weights of about 200 g, is permissible although it may                          drain in the secondary circuit at the time of reading the
     introduce some additional stresses in strain-sensitive materials.               wattmeter must be known so it can be subtracted from the
     With certain types of magnetic material, or for correct evalu-                  wattmeter indications to obtain the net watts caused by core
     ation of properties in certain magnetic flux density ranges, it                 loss.
     may be necessary that the specimen be given a heat treatment
     to relieve stresses before testing. Follow the recommendations                    7.7 Obtain the specific core loss of the specimen in watts per
     of the manufacturer of the materials in performing this opera-                  unit mass at a specified frequency by dividing the net watts by
     tion.                                                                           that portion of the mass of the specimen constituting the active
                                                                                     magnetic flux path (which is less than the mean geometric path
        7.4 Demagnetization—The specimen should be demagne-                          length) in the specimen. Equations and instructions for com-
     tized before measurements of any magnetic property are made.                    puting the active mass of the specimen and the specific core
     With the required apparatus connected as shown in Fig. 1 and                    loss are given in 8.2 and 9.2.
     switches S1, S2, and S4 closed and switches S3 and S5 open
     (Note 4), accomplish this demagnetization by initially applying                    7.8 Measure the rms value of the secondary voltage by
     a voltage from the power source to the primary circuit that is                  having both S4 and S5 closed (Note 4) and the voltage adjusted
     sufficient to magnetize the specimen to a magnetic flux density                 to indicate the correct value of flux volts. On truly sinusoidal
     above the knee of its magnetization curve (magnetic flux                        voltage, both voltmeters will indicate the same voltage show-
     density may be determined from the reading of the flux                          ing that the form factor of the induced voltage is =2 π/ 4.
     voltmeter by means of the equations in 8.1 or 9.1), and then                    When the voltmeters give different readings, the ratio of the
     decrease the voltage slowly and smoothly (or in small steps) to                 rms value to that indicated by the flux voltmeter reveals the
     a very low magnetic flux density. After this demagnetization,                   ratio by which the form factor of the induced voltage deviates
     test promptly for the desired test points. When multiple test                   from the desired value of =2 π/4. Determining the magnetic
     points are required, perform the tests in order of increasing                   flux density from the readings of a flux voltmeter assures that
     magnetic flux density values.                                                   the correct value of peak magnetic flux density is achieved in
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     the specimen, and hence that the hysteresis component of the                                             Ef 5    =2 π B i AN2 f1028                         (1)
     core loss is correct even if the waveform is not strictly
     sinusoidal. But the eddy-current component of the core loss,                    where:
     being caused by current resulting from a nonsinusoidal voltage                  Bi = maximum intrinsic flux density, G;
     induced in the cross section of the strip, will be in error                     A = effective cross-sectional area of the test specimen,
     depending on the deviation of the induced voltage from the                             cm 2;
     desired sinusoidal wave shape. This error in the eddy-current                   N2 = number of turns in secondary winding; and
     component of loss can be readily corrected by calculations                      f   = frequency, Hz.
     based on the observed form factor and the approximate                             8.1.1 In the case of Epstein specimens, where the total
     percentage of eddy-current loss for the grade of material being                 number of strips is divided into four equal groups comprising
     tested if the correction is reasonably small. The equations                     the magnetic circuit, the mass of the specimen in each of the
     involved in determining this correction are given in 8.3 and
                                                                                     four legs of the magnetic circuit becomes m/4, and the effective
     9.3.
                                                                                     cross section, A, in square centimeters, of each leg is:
        7.9 RMS Exciting Current—Measure the rms exciting
                                                                                                                       A 5 m/4lδ                                 (2)
     current, when required, by having S1 and S4 closed; S2, S3, and
     S5 open (Note 4); then with the ammeter on a suitable scale                     where:
     range, adjust the voltage to the correct flux voltmeter indication              m    = total mass of specimen strips, g;
     for the desired test magnetic flux density. When the setting of                 l    = length of specimen strips, cm (usually 28 or 30.5 cm);
     voltage is correct, open S4 and read the ammeter with no                               and
     current drain in the secondary circuit. If S4 is kept closed to                 δ    = standard assumed density of specimen material (see
     monitor the magnetic flux density during the current reading,                          Practice A34/A34M), g/cm3.
     the current drain of the flux voltmeter will be included in the
     ammeter indication. If exciting current is to be reported in                       8.2 Core Loss—To obtain the specific core loss of the
     terms of ampere-turns per unit path length, volt-amperes per                    specimen in watts per unit mass, it is necessary to subtract all
     unit mass, or permeability from impedance, calculate the                        secondary circuit power included in the wattmeter indication
     values of these parameters from the equations of 8.4 and 9.4.                   before dividing by the active mass of the specimen, so that for
                                                                                     a specific magnetic flux density and frequency the specific core
        7.10 Permeability—When permeability from peak exciting
     current is required, determine the peak value of exciting                       loss in watts per pound is as follows:
     current using the peak-reading voltmeter and standard resistor.                                     P c ~ B; f ! 5 453.6 ~ P c 2 E 2 2 /R ! /m 1            (3)
     Switch S1 should be closed to protect the wattmeter from the
                                                                                     where:
     possibility of excessive current. Switches S3 and S5 should be
     open to minimize secondary loading (Note 4). With switch S2                     Pc = core loss indicated by the wattmeter, W;
     open and S5 closed, adjust the voltage to the correct value for                 E2 = rms value of secondary voltage, V;
     the desired magnetic flux density or the correct value of peak                  R   = parallel resistance of wattmeter potential circuit and all
     current for the desired magnetic field strength. Equations                             other connected secondary loads, Ω; and
                                                                                     m1 = active mass, g.
     involved in the determination of peak magnetic field strength
     using a peak-reading voltmeter are given in 8.6 and 9.6.                           In the 25-cm Epstein frame, it is assumed that 94 cm is the
        7.11 If the mutual inductor and flux voltmeter are used to                   effective magnetic path with specimen strips 28 cm or longer.
     determine peak current rather than the standard resistor and                    For the purpose of computing core loss, the active mass of the
     peak-reading voltmeter, follow the same procedure as in 7.10.                   specimen (less than the total mass) is assumed to be as follows:
     The flux voltmeter used for this purpose must meet the                                            m 1 5 l 1 m/ ~ 4l ! 5 94m/4l 5 23.5m/l                    (4)
     restrictions of 6.7.2. Equations involved in the determination of
     peak magnetic field strength using a mutual inductor and flux                   where:
     voltmeter are given in 8.6 and 9.6.                                             m    = total specimen mass in pounds;
                                                                                     l1   = effective magnetic path length, cm; and
        NOTE 4—Due to the high input impedance of modern digital instru-
     ments it may not be necessary to switch instruments out of the secondary
                                                                                     l    = actual strip length, cm.
     circuit when they are not utilized in a particular test. When left in the         8.3 Form Factor Correction—The percent error in form
     circuit, the combined current drain of the instrumentation must not cause
     an appreciable drop (>0.05 %) in the secondary voltage. Use caution not         factor is given by the following equation:
     to exceed the instrument’s maximum peak input range as this may damage                                     F 5 100~ E 2 2 E f ! /E f                        (5)
     the instrument.
                                                                                       assuming (Note 5) that:
     8. Calculation (Customary Units)
                                                                                                observed P c ~ B; f ! 5 @ ~ corrected P c ~ B; f ! ! /100# h
        8.1 Calculate the value of the flux voltage Ef at the desired
     test magnetic flux density in the specimen (when corrected for                                      1 ~ corrected P c ~ B; f ! ! Ke/100,
     flux due to H in the material and in the air space encircled by                   then, the corrected core loss, which shall be computed when
     the test winding through the use of the required air-flux
                                                                                     F is greater (Note 6) than 61 %, is:
     compensator) in accordance with the following basic equation
     discussed in X1.2 of this test method:                                                   Corrected P c ~ B; f ! 5 ~ observed P c ~ B; f ! ! 100/ ~ h1Ke !   (6)
                                                                                 6
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     where:                                                                                  where:
     observed Pc(B; f)       = specific core loss calculated by the equa-                    N1 = number of turns in primary winding;
                               tions in 8.2,                                                 I    = rms value of exciting current, A; and
     h                       = percentage hysteresis loss at magnetic                        Hz = ac magnetic field strength, Oe.
                               flux density B,                                                  NOTE 7—In previous issues of Test Method A343, the path length for
     e                       = percentage eddy-current loss at magnetic                      permeability and exciting current has been taken as 88 cm. In the 1960 and
                                                                                             subsequent revisions, the path length has been 94 cm to be consistent with
                               flux density B, and                                           core-loss determination.
     K                       = (E2/Ef) 2.
                                                                                                   The specific exciting power in rms volt-amperes per pound
        Obviously, h = 100 − e if residual losses are considered                             is:
     negligible. The values of h and e in the above equation are not
                                                                                                                       P z ~ B; f ! 5 453.6 E 2 I/m 1                (7)
     critical when waveform distortion is low. Typical values at 50
     or 60 Hz for the common classes of materials, strip thicknesses,                        where:
     and specimen form are shown in Table 1. Values for materials                            E2 = rms value of secondary voltage, V;
     other than those shown may be obtained using core loss                                  I    = rms value of exciting current, A; and
     separation methods and are a matter of agreement between the                            m 1 = active mass, g.
     producer and the user.
                                                                                               8.5 Permeability:
         NOTE 5—In determining the form factor error, it is assumed that the                   8.5.1 For various types of applications, certain types of ac
     hysteresis component of core loss will be independent of the form factor                permeability data are more useful than others.
     if the maximum value of magnetic flux density is at the correct value (as
     it will be if a flux voltmeter is used to establish the value of the magnetic
                                                                                               8.5.2 One type of ac permeability directly related to the rms
     flux density) but that the eddy-current component of core loss, being a                 exciting current (or rms excitation) or ac impedance is char-
     function of the rms value of the voltage, will be in error for nonsinusoidal            acterized by the symbol µz and is computed as follows (Note
     voltages. While it is strictly true that frequency or form factor separations           8):
     do not yield true values for the hysteresis and eddy-current components,
     yet they do separate the core loss into two components, one which is                                                     µ z 5 B i /H z                         (8)
     assumed to vary as the second power of the form factor and the other
     which is assumed to be unaffected by form factor variations. Regardless of              where:
     the academic difficulties associated with characterizing these components               Bi = maximum intrinsic flux density, G, and
     as hysteresis and eddy-current loss, it is observed that the equation for               Hz = ac magnetic field strength, Oe (Note 8).
     correcting core loss for waveform distortion of voltage based on the                       NOTE 8—For simplification and convenience in the calculation of ac
     percentages of first-power and second-power of frequency components of                  permeabilities the value of Bi is used to replace Bm in the permeability
     core loss does accomplish the desired correction under all practical                    equation. This entails no loss of accuracy until the magnetic field
     conditions if the form factor is accurately determined and the distortion               strength Hp becomes appreciable in magnitude when compared to the
     not excessive.                                                                          value of Bi. If greater accuracy is essential Bm or (Bi + Hp) should be used
         NOTE 6—It is recommended that tests made under conditions where the                 to replace the Bi in these equations.
     percent error in form factor, F, is greater than 10 % be considered as likely              NOTE 9—Hz is computed from the rms value of the complex exciting
     to be in error by an excessive amount, and that such conditions be avoided.
                                                                                             current by assuming a crest factor of =2 . Thus it is based on a sinusoidal
       8.4 Exciting Current—The rms exciting current is often                                current having a rms value equal to the rms value of the complex current.
     normalized for circuit parameters by converting to the follow-                             8.5.3 For control work in the production of magnetic
     ing forms:                                                                              materials, it is often desirable to determine an ac permeability
                rms exciting force, N 1 I/l 1 5 N 1 I/94 A/cm ~ Note 7 !                     value that is more directly comparable to the dc permeability
                                                                                             value for the specimen. This is accomplished by evaluating Hp
                or ac magnetic field strength, H z 5 0.4π   =2N 1 I/l 1 Oe                   from the measured peak value of the exciting current at some
                                                                                             value of H p sufficiently above the knee of the magnetization
                                                                                             curve that the magnetizing component of the exciting current is
                                                                                             appreciably greater than the core loss component. Such a test
                      TABLE 1 Eddy-Current Loss (Typical)                                    point for many commercial materials is an Hp value of 10 Oe
                                              Assumed Eddy-Current Loss,                     (796 A/m). Permeability determined in this way is character-
                                     percent (at 50 or 60 Hz), for Strip Thicknesses,        ized by the symbol µp, and is computed as follows (Note 8):
         Material      Specimen                          in. [mm]
                                     0.007 0.009 0.011 0.012 0.014 0.019 0.025                                                µ p 5 B i /H p                         (9)
                                     [0.18] [0.23] [0.27] [0.30] [0.35] [0.47] [0.64]
                                                                                                where Hp is the peak exciting magnetic field strength
     Nonoriented        half and       ...    ...    ...    ...   20       30     40
       materialsA           half                                                             evaluated from measurements of peak current made either with
     Nonoriented        parallel       ...    ...    ...    ...   25       35     45         the permeability-inductor or peak-reading-voltmeter methods
       materialsA
     Oriented            parallel     35     45     50      50    55       ...     ...
                                                                                             (see 6.7.1 and 6.7.2) and in accordance with the equations in
       materialsB                                                                            8.6.
     A
       These eddy-current percentages were developed for and are appropriate for use           8.6 Hp from Peak Exciting Current—The peak exciting
     with nonoriented silicon steels as described in Specifications A677 and A683
     where (%Si + 1.7 × %AI) is in the range 1.40 to 3.70.
                                                                                             current, Ip in amperes, may be measured using the air-core
     B
       These eddy-current percentages were developed for and are appropriate for use         mutual inductor and flux voltmeter as follows:
     with oriented silicon steels as described in Specification A876.
                                                                                                                         I p 5 E fm/ =2πfL m                       (10)
                                                                                         7
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     where:                                                                  where:
     Efm = flux voltage induced in secondary winding of mutual               P c = core loss indicated by the wattmeter, W;
            inductor, V;                                                     E2 = rms value of secondary voltage, V;
     f    = frequency, Hz; and                                               R   = parallel resistance of wattmeter potential circuit and
     Lm = mutual inductance, H.                                                     all other connected secondary loads, Ω; and
                                                                             m1 = active mass, kg.
        The peak exciting current, Ip in amperes, may be computed
     from measurements using a standard resistor and a peak-                    In the 25-cm Epstein frame it is assumed that 0.94 m is the
     reading voltmeter as follows:                                           effective magnetic path with specimen strips 0.28 m or longer.
                                                                             For the purpose of computing core loss the active mass of the
                                 I p 5 E p2p /2R 1                (11)
                                                                             specimen (less than the total mass) is assumed to be as follows:
     where:                                                                                               m 1 5 l 1 m/4l
     Ep-p   = peak-to-peak voltage indicated by peak-reading                                                   5 0.94m/4l
              voltmeter, V, and
                                                                                                               5 0.235m/l                          (16)
     R1     = resistance of standard resistor, Ω.
       The peak magnetic field strength, Hp in oersteds, may be              where:
     calculated as follows:                                                  m    = the total specimen mass, kg;
                                                                             l    = the actual strip length, m; and
                               H p 5 0.4πN 1 I p /l 1             (12)       l1   = effective magnetic path length, m.
     where:                                                                    9.3 Form Factor Correction—See 8.3.
     N1 = number of turns in primary winding;
                                                                               9.4 Exciting Current—The rms exciting current is often
     Ip   = peak exciting current, A; and
     l1   = effective magnetic path length, cm.                              normalized for circuit parameters by converting to the follow-
                                                                             ing forms:
     9. Calculations (SI Units)                                                        rms exciting force, N 1 I/l 1 5 N 1 I/0.94 A/m ~ Note 9 !
                                                                         8
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                                                                        A343/A343M − 14
     equations. The magnetic constant Γm is equal to 4π × 10 −7 H/m.                  participating laboratories. Practice E691 was followed for the
        NOTE 12—Hz is computed from the rms value of the complex exciting             design of the experiment and the analysis of the data for both
     current by assuming a crest factor of =2. Thus it is based on a sinusoidal       studies. The details of the studies are given in ASTM Research
     current having a rms value equal to the rms value of the complex current.        Reports A06-1000 and A06-1002.4
       9.5.3 For control work in the production of magnetic                              10.2 Test Result—The precision information given below
     materials, it is often desirable to determine an ac permeability
                                                                                      for core loss or permeability as a percentage of the measured
     value that is more directly comparable to the dc permeability of
                                                                                      value is for the comparison of two test results, each of which
     the specimen. This is accomplished by evaluating Hp from the                     is a single measurement.
     measured peak value of the exciting current at some value of
     Hp sufficiently above the knee of the magnetization curve that                        10.3 Precision—See Table 2.
     the magnetizing component of the exciting current is apprecia-                     10.4 Bias—Since there is no accepted reference material,
     bly greater than the core-loss component. Such a test point for                  method, or laboratory suitable for measuring the magnetic
     many commercial materials is an Hp value of 796 A/m.                             properties determined using this test method, no statement of
     Permeability determined in this way is characterized by the                      bias is being made.
     symbol µp and is computed as follows (Note 11):
                                    µ p 5 B i /H p                        (19)
                                                                                         4
     where:                                                                                Supporting data have been filed at ASTM International Headquarters and may
                                                                                      be obtained by requesting Research Reports RR:A06-1000 and RR:A06-1002.
     H p = peak exciting magnetic field strength evaluated from
            measurements of peak current made either with the
                                                                                          TABLE 2 Repeatability and Reproducibility Limits for Specific
            permeability inductor or peak-reading-voltmeter                                    Core Loss and Peak Permeability Measurements
            methods (see 6.7.1 and 6.7.2) and in accordance with
            the equations in 9.6.                                                        NOTE 1—The terms repeatability and reproducibility are used as
                                                                                      specified in Practice E177. The respective standard deviations among test
       9.6 Hp from Peak Exciting Current—The peak exciting                            results may be obtained by dividing the above limit values by 2.8.
     current, Ip in amperes, may be measured using the air-core                                                                  ASTM Type 27G051 Material
     mutual inductor and flux voltmeter as follows:                                                                   Specific Core Loss at 60 Hz
                                                                                                                                                     Relative Peak
                                                                                                                                                     Permeability at
                                                                                                                           and at Maximum
                                I p 5 E fm/ =2πfLm                        (20)                                          Instrinsic Flux Density,
                                                                                                                                                     Peak Magnetic
                                                                                                                                                     Field Strength,
                                                                                                                                  Bi, =
     where:                                                                                                                                               Hp, =
                                                                                                                      15 kG [1.5       17 kG [1.7
     Efm = flux voltage induced in secondary winding of mutual                                                            T]               T]
                                                                                                                                                     10 Oe [796 A/m]
              inductor, V;                                                                Average Test Value           0.481 W/lb       0.699 W/lb           1840
     f     = frequency, Hz; and                                                                                       [1.06 W/kg]      [1.54 W/kg]
     Lm = mutual inductance, H.                                                           95 % repeatability              0.6 %            0.7 %             0.12 %
                                                                                          limitsA
        The peak exciting current, Ip in amperes, may be computed                         95 % reproducibility           3.4 %            3.1 %              0.62 %
     from measurements using a standard resistor and a peak-                              limitsB
                                                                                                                                 ASTM Type 47S188 Material
     reading voltmeter as follows:                                                                                    Specific Core Loss at 60 Hz     Relative Peak
                                  I p 5 E p2p /2R 1                       (21)                                               and at Maximum          Permeability at
                                                                                                                         Instrinsic Flux Density,    Peak Maximum
     where:                                                                                                                        Bi, =              Intrinsic Flux
                                                                                                                                                      Density, Bi, =
     Ep-p   = peak-to-peak voltage indicated by peak-reading                                                           10 kG [1.0         15 kG [1.5  15 kG [1.5 T]
              voltmeter, V, and                                                                                             T]                T]
                                                                                          Average Test Value           0.698 W/lb         1.67 W/lb         1909
     R1     = resistance of standard resistor, Ω.                                                                     [1.54 W/kg]        [3.68 W/kg]
       The peak magnetic field strength, Hp in amperes per meter,                         95 % repeatability              0.3 %             0.6 %           1.6 %
                                                                                          limitsA
     may be calculated as follows:                                                        95 % reproducibility           3.8 %            3.5 %            8.2 %
                                                                                          limitsB
                                   H p 5 N 1 I p /l 1                     (22)
                                                                                                                                 ASTM Type 64D430 Material
                                                                                                                      Specific Core Loss at 60 Hz     Relative Peak
     where:                                                                                                                 and at Maximum           Permeability at
     N1 = number of turns in primary winding;                                                                            Instrinsic Flux Density,    Peak Maximum
     Ip   = peak exciting current, A; and                                                                                          Bi, =              Intrinsic Flux
                                                                                                                                                      Density, Bi, =
     l1   = effective magnetic path length, m.                                                                         10 kG [1.0         15 kG [1.5  15 kG [1.5 T]
                                                                                                                           T]                 T]
     10. Precision and Bias                                                               Average Test Value           1.57 W/lb          3.83 W/lb        2291
                                                                                                                      [3.46 W/kg]        [8.44 W/kg]
        10.1 Interlaboratory Test Programs—Two interlaboratory                            95 % repeatability             0.2 %              0.3 %         1.1 %
     studies have been conducted. In the first study, three blended                       limitsA
                                                                                          95 % reproducibility           3.5 %            2.0 %          6.2 %
     Epstein specimens each of ASTM Type 27G051 and ASTM                                  limitsB
     Type 47S188 materials were circulated to 14 participating                        A
                                                                                          95 % repeatability limits (within laboratory).
     laboratories. in the second study, three blended Epstein speci-                  B
                                                                                          95 % reproducibility limits (between laboratories).
     mens of ASTM Type 64D430 material were circulated to 23
                                                                                  9
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     11. Keywords
        11.1 alternating-current; ammeter; core loss; customary
     units; Epstein; exciting power; magnetic; magnetic flux den-
     sity; magnetic material; magnetic test; permeability; power
     frequency; voltmeter; wattmeter
ANNEXES
(Mandatory Information)
A1. DETAILS OF CONSTRUCTION FOR EPSTEIN TEST FRAMES AND OTHER COMPONENTS
     A1.1 Epstein Test Frame                                                  the order of 1 or 2 mV or less, the air-flux compensator may be
                                                                              assumed to be adequately compensated.
        A1.1.1 General principles involved in the construction of
     standard 25-cm Epstein test frames are given in 6.2 of this test         A1.2 Crest Ammeter Mutual Inductor
     method. Specific details of wire sizes, turns and dimensional
                                                                                 A1.2.1 The permeability mutual inductors, when con-
     data are given in Table A1.1 of this annex along with the
                                                                              structed in accordance with Table A1.2 of this annex use
     approximate electrical characteristics to be expected.
                                                                              tubular winding forms and end disks made from
        A1.1.2 The standard air-flux compensator, described in a              nonconducting, nonmagnetic material and layer wound pri-
     general way in 6.2.5, uses a tubular (or solid) winding form 2           mary and secondary windings. In this inductor the primary is
     in. [50.8 mm] in diameter by 1 in. [25.4 mm] in length and two           split, with one half being wound directly on the winding form,
     end pieces (either square or round) about 4 to 41⁄2 in. [102 to          followed by the full secondary winding, and finishing with the
     114 mm] across and 1⁄4 to 1⁄2 in. [6.4 to 12.7 mm] thick. The            remaining half of the primary winding. A single thickness of
     winding form and end pieces may be of any nonconducting,                 fiber insulating material should be used between each layer of
     nonmagnetic material. Screws or bolts used for assembly shall            the secondary winding to facilitate winding and improve the
     be nonmagnetic. The secondary winding is layer wound over                frequency characteristics. The two halves of the primary shall
     the primary and initially should be comprised of at least 10 %           be connected in series. The mutual inductance may be mea-
     greater number of turns than indicated in Table A1.1 of this             sured on a suitable bridge, or the calibration may be made to
     annex to provide for removal of turns to adjust the secondary            acceptable accuracy by passing sinusoidal currents at 60 Hz
     to the exact number of turns that will completely cancel the             through the primary winding and reading the secondary voltage
     mutual inductance of the solenoid windings. A layer of                   using the flux voltmeter which is to be calibrated to read Efm in
     insulating material a few thousandths of an inch (0.001                  terms of crest amperes of exciting current. The mutual inductor
     in. = 0.0254 mm) thick shall be used between primary and                 must be so located that no appreciable externally produced
     secondary windings. The adjustment of the mutual inductor                leakage flux links the secondary winding in the absence of any
     may be checked by passing an ac current of 2 to 5 A through              primary current. If the secondary current is negligible at the
     the primary winding of the test frame with no specimen in the            time of measurement the voltmeter will indicate approximately
     solenoids, but with the air-flux compensator connected in                0.12 π flux V/mH of mutual inductance/rms A sinusoidal
     proper polarity, and observing the open-circuit ac voltage at the        primary current (or 0.06 = 2 π flux V/peak A of sinusoidal
     secondary terminals with a voltmeter. When this voltage is of            primary current/mH).
                                                                         10
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                                  TABLE A1.1 Specifications for Standard Epstein Frames Having Replaceable Tube Liners
       NOTE 1—All conductors are enameled copper wire and all turns are close-wound, except that the turns of single layer or incomplete layers shall be
     uniformly distributed.
     NominalA specimen weight, kg                                       2                            1                            0.5
     Total turns                                                        700                          700                          700
     Approximate secondary voltage at 60 Hz and 15 kG (1.5T)            65                           32.5                         16.3
     Dimension of forms:
       Inner form (liner)
           inside dimensions, in.                                       0.750 × 1.25                 0.375 × 1.25                 0.250 × 1.25
           outside dimensions, in.                                      0.875 × 1.375                0.500 × 1.375                0.375 × 1.375
     Winding form
           inside dimensions, in.                                       0.906 × 1.406                0.563 × 1.406                0.438 × 1.406
           outside dimensions, in.                                      1.031 × 1.531                0.688 × 1.531                0.563 × 1.531
     Solenoid windings:
       Primary (top) winding
           layers                                                       3                            3                            3
           AWG wire size                                                2 No. 15 (0.057 18 in.)      2 No. 15 (0.057 18 in.)      2 No. 15 (0.057 18 in.)
           resistance, Ω                                                0.57                         0.50                         0.48
           self inductance, mH                                          1.26                         0.99                         0.91
       Secondary (bottom) winding
           layers                                                       1                            1                            1
           AWG wire size                                                No. 19 (0.0359 in.)          No. 19 (0.0359 in.)          No. 19 (0.0359 in.)
           resistance, Ω                                                2.13                         1.85                         1.75
           self inductance, mH                                          0.85                         0.65                         0.58
     Air flux compensator:
       Dimension of winding form
           diameter, in.                                                2.0                          2.0                          2.0
           length, in.                                                  1.0                          1.0                          1.0
       Primary (inner) winding
           layers                                                       4                            4                            4
           turns                                                        44                           44                           44
           AWG wire size                                                No. 13 (0.072 in.)           No. 13 (0.072 in.)           No. 13 (0.072 in.)
           resistance, Ω                                                0.06                         0.06                         0.06
           self inductance, mH                                          0.12                         0.12                         0.12
       Secondary (outer) winding
           approximate turns                                            425                          315                          270
           AWG wire size                                                No. 19 (0.0359 in.)          No. 19 (0.0359 in.)          No. 19 (0.0359 in.)
           resistance, Ω                                                3.5                          2.5                          2.1
           self inductance, mH                                          15.9                         8.6                          6.2
       Approximate mutual inductance, mH                                0.83                         0.64                         0.57
     Solenoids and Compensator:
       Total resistance at primary terminals, Ω                         0.63                         0.56                         0.54
       Total inductance at primary terminals, mH                        1.38                         1.11                         1.03
       Total resistance at secondary terminals, Ω                       5.63                         4.30                         3.82
       Total inductance at secondary terminals, mH                      16.8                         9.3                          6.8
     A
         Based on 28-cm-long Epstein strips.
         25.4 mm = 1 in.
                                                                               11
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                           TABLE A1.2 Examples of Standard Crest Ammeter Mutual Inductors For Typical Crest Ammeter UseA
              B
     Inductor                                                            1                             2                           3                       4
     Winding form: C
       Outside diameter, in. [mm]                                        4 [102]                       4 [102]                     4 [102]                 3 [76]
       Length, in. [mm]                                                  45⁄8 [117]                    15⁄8 [41]                   2 [51]                  2 [51]
       End disk diameter, in. [mm]                                       81⁄4 [210]                    71⁄2 [191]                  9 [229]                 9 [229]
     Primary windings: D
       AWG wire size E                                                   No. 8 sq                      No. 6 sq                    No. 9                   No. 8
       Layers                                                            8                             4                           6                       12
       Turns F                                                           240                           32                          96                      156
     Secondary Windings: B
       AWG wire size E                                                   No. 28                        No. 28                      No. 22                  No. 16
       Layers                                                            32                            32                          41                      17
       Turns                                                             8640                          3200                        1540                    546
     Electrical characteristics:
       Primary self inductance, mH                                       5.01                          0.14                        1.7                     2.35
       Primary resistance, Ω                                             0.25                          0.023                       0.14                    0.10
       Secondary self inductance, mH                                     7350                          1650                        800                     50.98
       Secondary resistance, Ω                                           860                           296                         65                      3.65
       Mutual inductance, F mH                                           181.2                         12.9                        35.1                    7.066
     A
       To maintain accuracy, the flux voltmeter should not draw any appreciable current that can change the mutual inductor secondary“ Terminal” voltage (see 6.7.1).
     B
       In Inductors 1, 2, and 3, generally the primaries are divided into two sections by the secondary, that is, one-half the primary turns are placed on the form first; the complete
     secondary winding second, and the remaining one-half of the primary turns placed on top of the secondary. The top and bottom primary windings shall be connected in
     series.
     C
       The tubular winding form and the end disks shall be made of nonmagnetic, nonconducting material. Other parts of the winding form shall be nonmagnetic.
     D
       An insulating layer of paper should be placed between windings.
     E
       All conductors are at least enamel insulated.
     F
       It may be desirable to make the crest ammeter direct reading in peak oersteds or peak A/m. This inductor may be tapped for this purpose if desired.
     A2.1 Standard Test Values                                                                      A2.1.1.2 Tests for ac permeability from peak exciting cur-
        A2.1.1 For tests at 50 or 60 Hz on flat-rolled materials in                              rent (if required) at a magnetic flux density of 15 kG [1.5 T] or
     standard thicknesses, the following test points are recom-                                  at a magnetic field strength of 10 Oe [796 A/m].
     mended:
        A2.1.1.1 Test for core loss (and rms exciting current if
     required) at magnetic flux densities of 10, 15, or 17 kG [1.0,
     1.5, or 1.7 T], and
     A3.1 Test Specimens                                                                         not less than 28.0 cm [11.02 in. or 280 mm] in length. If, for
                                                                                                 ease of assembly and disassembly of the specimen in the test
        A3.1.1 When magnetic properties of the basic magnetic
     material are desired (with effects of specimen shape, joints in                             frame, it is desired to use strips slightly longer than 28.0 cm
     the magnetic circuit, and characteristics of the test windings                              [280 mm], a length of 30.5 cm [12.01 in. or 305 mm] is
     reduced to negligible proportions), the test specimen shall,                                recommended.
     whenever possible, consist of strips (commonly called Epstein                                  A3.1.3 The nominal mass of an Epstein test specimen shall
     strips) arranged in an Epstein frame so as to constitute a square                           be approximately 71.5, 36, or 18 g/cm [7.15, 3.6, 1.8 g/mm] of
     magnetic circuit with the strips completely overlapped (double                              strip length (2-, 1-, or 0.5-kg total mass in 28-cm [280-mm]
     lapped) at the corners. Flat-rolled magnetic materials supplied                             strip length) as determined by the instrumentation and test
     as sheets or coils preferably shall be tested in this specimen                              frame dimensions (Note A3.1). In no case shall the specimen
     form whenever dimensions permit.                                                            consist of less than 12 strips. Specimens weighing less than 15
        A3.1.2 The Epstein test specimens shall consist of strips cut                            g/cm [1.5 g/mm] of strip length shall consist of at least 20
     from sheets or coils in accordance with Practice A34/A34M.                                  strips. In all cases, the specimen is subject to the requirement
     The strips shall be 3.00 cm [1.181 in. or 30 mm] in width and                               that the strips be taken so as to adequately represent the areas
                                                                                            12
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FIG. A3.1 Suggested Distribution of Strips to Be Cut from Sheets for Magnetic Tests
     being sampled, and that the total number of test strips be a                    weights of 2, 1, or 0.5 kg. Increased sensitivity of instruments will be
     multiple of four. Table A3.1 gives the number of strips                         necessary for adequate performance on specimens of smaller than nominal
                                                                                     weight. Specimens weighing less than about one half the nominal mass for
     frequently used to meet this requirement for various strip                      the test frame dimensions should not be used unless the instrumentation of
     thicknesses.                                                                    the test equipment has been specifically designed for operation under such
                                                                                     conditions.
        NOTE A3.1—The dimensions of the winding form of the test frame
     should be suitable for accommodating the desired specimen mass without             A3.1.4 If the specimen is to comprise strips with half the
     excessive unfilled space within the test windings. Standard test frames         total number cut parallel or with the direction in which the
     (see 6.2) are designed with dimensions accommodating nominal specimen           material has been rolled and half transverse or across the
                                                                                     direction of rolling, it is recommended that sufficient strips be
                TABLE A3.1 Suggested Number of Test Strips                           cut in accordance with the arrangement indicated in Fig. A3.1
        Strip Thickness,
                           Number of 280-mm Long Strips for Test Specimens of        (a) or (b). Where the material has been produced as continuous
                                            Nominal Mass
            in. [mm]                                                                 cold-reduced coils, sufficient length should be discarded from
                                500 g           1000 g           2000 g
                                                                                     the end of the coil to insure uniform properties in the test strips.
          0.0310 [0.79]           12               20               40
          0.0280 [0.71]           12               24               44                  A3.1.5 If the test specimen comprises only parallel or
          0.0250 [0.64]           12               24               48               “with-grain” strips, it is recommended that sufficient strips be
          0.0220 [0.56]           16               28               56
          0.0185 [0.47]           16               32               64               cut in accordance with Fig. A3.1 (c).
          0.0170 [0.43]           20               36               72                  A3.1.6 When less than the total number of strips obtained
          0.0155 [0.39]           20               40               80
          0.0140 [0.36]           24               44               88               from the sampled area are needed for the test specimen, the
          0.0125 [0.32]           24               48               96               excess strips should be discarded equally from all locations in
          0.0110 [0.28]           28               56              112               the sampled areas. For instance, if approximately one fourth of
          0.0090 [0.23]           36               68              136
          0.0070 [0.18]           44               88              176               the total strips obtained is excess, every fourth strip should be
                                                                                     discarded.
APPENDIXES
(Nonmandatory Information)
     X1.1 Basic Principles                                                           shall be sinusoidal within limits described in the individual test
       X1.1.1 The basic features involved in these alternating-                      methods. To accomplish this, the power source must generate
     current methods, which should be strictly adhered to by the                     a closely sinusoidal waveform, and the primary circuit imped-
     user unless otherwise stated in the individual test methods, are                ance (including the power source) shall be kept as low as
     as follows:                                                                     possible.
       X1.1.2 The test specimen shall be of uniform cross section                       X1.1.4 Voltage and frequency shall be very closely con-
     perpendicular to the direction of the flux path and should have                 trolled within limits given in the individual test methods.
     uniform properties in any given direction.                                        X1.1.5 Alternating-current normal induction, B, shall be
       X1.1.3 The flux waveform, as judged by the form factor of                     determined (in accordance with X1.2 or X1.3) from measure-
     the voltage wave induced in an unloaded secondary winding,                      ments made with a voltmeter responsive to the full-wave
                                                                                13
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     average value of the voltage (rectifying-type voltmeter), com-                                X1.1.11.2 Impedance Permeability, µz—A type of ac perme-
     monly called a flux voltmeter,5 connected to an essentially                                 ability calculated from the rms value of the exciting current.
     unloaded secondary winding enclosing the specimen. The flux                                 This requires the exciting-current harmonics to be treated as
     voltmeter shall conform to the specifications given in the                                  part of a sinusoidal current of fundamental frequency.
     individual test methods.                                                                      X1.1.11.3 Peak Permeability, µp—A type of ac permeability
       X1.1.6 The value of the effective test specimen cross-                                    which is calculated from the measured peak value of the total
     sectional area shall be determined from mass, length, and                                   exciting current. The effects of phase relationships and core
     density of the test specimen wherever feasible (Practice A34/                               loss components are ignored.
     A34M). Equations for calculating this area are given in the
     individual test methods.                                                                    X1.2 Basic Equation for Flux Density (Customary Units)
        X1.1.7 Core-loss measurements shall be made by using                                       X1.2.1 Where a magnetic circuit of uniform cross-sectional
     circuitry, given in the individual test methods, which avoids the                           area, as in these methods, is subjected to symmetrical ac
     inclusion of the I2R (conductor resistance loss) of the primary                             magnetization of uniform lengthwise distribution, and the cross
     test winding. In the wattmeter method, this involves the use of                             section of that magnetic circuit is encircled by a conductor not
     a wattmeter connected so that the total exciting current of the                             carrying the exciting current, it can be shown that the measured
     specimen flows through the current coils of the instrument, and                             average value of the full-wave rectified voltage induced in the
     so that the induced voltage in the secondary winding of the test                            winding is related to the maximum value of the flux density in
     frame is applied to the potential coil circuit of the instrument.                           the magnetic material by the equation:
     In the bridge method, it involves evaluation of the component                                                 E avg 5 4 ~ B i A 1 H p A w ! N 2 f1028   (X1.1)
     of the exciting current which is in phase with the induced
     voltage (or the resistive component of that portion of the                                  where:
     specimen’s complex impedance that can be attributed to the                                  E avg = average value of the fully rectified symmetrical
     core material). The core loss is the product of the “in-phase”                                       voltage, V;
     current component and the induced voltage.                                                  Bi     = peak value of the intrinsic flux density (B − Hp), G;
                                                                                                 A      = solid cross section of the specimen, cm2;
        X1.1.8 Exciting-current measurements shall be made with                                  Hp     = peak value of the magnetic field strength, Oe;
     an ammeter whose indications are proportional to the rms value                              Aw     = area enclosed by the secondary winding, cm2;
     of the current regardless of its waveform. The impedance of the                             N2     = number of turns in winding; and
     ammeter must be low enough to avoid appreciable distorting                                  f      = frequency, Hz.
     effect on the flux waveform.
                                                                                                   Since the indications of the flux voltmeter are related to
        X1.1.9 Secondary-circuit power drain must be negligible, or                              average volts by the equation:
     its effects on the measured properties must be evaluated and
     corrected by calculation.                                                                                               E f 5 =2π/4E avg                (X1.2)
       X1.1.10 Whenever tests are made under conditions in which                                   where the factor =2 π/4 is the accepted value of the form
     the effects of accidental polarization of the specimen by                                   factor of a sine wave, and since the air flux (HpAw) is kept
     handling in the earth’s magnetic field, or previous magnetic                                negligibly small or by the use of an air flux compensating
     history, may have a significant effect on the measured                                      mutual inductor (see 6.2.5) the induced voltage after air flux
     properties, demagnetization of the test specimen shall be used,                             correction as indicated on the flux voltmeter is:
     as dictated by the individual test methods.
                                                                                                                       E f 5 =2π B i AN2 f1028               (X1.3)
       X1.1.11 Various types of ac permeability may be deter-
     mined from measurements described in these methods. It                                         This equation shall be used for relating the indications of the
     should be understood that these ac permeabilities are in reality                            flux voltmeter, sometimes called flux volts, to the test magnetic
     mathematical definitions each based on different specified                                  flux density in these test methods. When the magnetic flux
     assumptions. Therefore, their individual values may differ                                  density is needed in terms of the normal induction B, or
     considerably from each other and from the normal dc perme-                                  Bi + Hp, the value of Hp must be added when it is of significant
     ability. See also Terminology A340 for definitions.                                         magnitude. In a properly constructed Epstein frame the coef-
       X1.1.11.1 Inductance Permeability, µL—A type of ac per-                                   ficient of coupling between its superimposed windings is so
     meability related to parallel inductance is calculated from the                             close to unity that each winding may be considered to have the
     value of the reactive of the exciting current (or the reactive                              same number of induced volts per turn.
     component of that portion of the specimen’s complex imped-
     ance attributed to the core material) as measured in the                                    X1.3 Basic Equation for Flux Density (SI Units)
     varmeter method (see Test Method A889/A889M).
                                                                                                   X1.3.1 Where a magnetic circuit of uniform cross-sectional
                                                                                                 area, as in these methods, is subjected to symmetrical ac
        5
                                                                                                 magnetization of uniform lengthwise distribution, and the cross
          Camilli, G., “A Flux Voltmeter for Magnetic Tests,” JAIEE (Journal American
                                                                                                 section of that magnetic circuit is encircled by a conductor not
     Institute of Electrical Engineers, Vol 45 , October 1926, p. 721. See also Smith, B.
     M., and Concordia, C., “Measuring Core Loss at High Densities,” Electrical                  carrying the exciting current, it can be shown that the measured
     Engineering, ELENA, Vol 51, No. 1, January 1932.                                            average value of the full-wave rectified voltage induced in the
                                                                                            14
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     winding is related to the maximum value of the flux density in               where the factor =2 π/4 is the accepted value of the form
     the magnetic material by the equation:                                     factor of a sine wave, and since the air flux (ΓmHpAw) is kept
                        E avg 5 4 ~ B i A1Γ m H p A w ! N 2 f   (X1.4)          negligibly small or by the use of an air flux compensating
                                                                                mutual inductor (see 6.2.5), the induced voltage alter air flux
     where:
                                                                                correction as indicated on the flux voltmeter is:
     Eavg = average value of the fully rectified symmetrical
               voltage, V;                                                                              E f 5 =2π B i AN2 f                (X1.6)
     Bi     = peak value of the intrinsic flux density (B − ΓmHp),
               T;                                                                  This equation shall be used for relating the indications of the
     A      = solid cross section of the specimen, m 2;                         flux voltmeter, sometimes called flux volts, to the test magnetic
     Hp     = peak value of the magnetic field strength, A/m;                   flux density in these test methods. When the magnetic flux
     Aw     = area enclosed by the secondary winding, m 2;                      density is needed in terms of the normal induction B, or
     N2     = number of turns in winding; and                                   Bi + ΓmHp, the value of ΓmHp must be added when it is of
     f      = frequency, Hz, and
                                                                                significant magnitude. In a properly constructed Epstein frame,
     Γm     = 4π × 10-7 H/m.
                                                                                the coefficient of coupling between its superimposed windings
        Since the indications of the flux voltmeter are related to              is so close to unity that each winding may be considered to
     average volts by the equation:                                             have the same number of induced volts per turn.
                               E f 5 =2π/4E avg                 (X1.5)
        X2. RECOMMENDED STANDARD DATA FORMAT FOR COMPUTERIZATION OF MAGNETIC TEST DATA BASED ON
                                           TEST METHOD A343
        X2.1 Because of the intense activity in building computer-              information that users may be confident of their ability to
     ized materials databases and the desire to encourage their                 compare sets of data from individual databases and to make the
     uniformity and therefore the ease of data comparison and data              database useful to a relatively broad range of users.
     interchange, it is appropriate to provide recommended standard
     formats for the inclusion of specific types of test data in such              X2.4 It is recognized that many databases are prepared for
     databases. This also has the important effect of encouraging the           very specific applications, and individual database builders
     builders of databases to include sufficiently complete informa-            may elect to omit certain pieces of information considered to
     tion that comparisons among individual sources may be made                 be of no value for that specific application. However, there are
     with assurance that the similarities and/or differences in the test        a certain minimum number of fields considered essential to any
     procedures and conditions are covered therein.                             database, without which the user will not have sufficient
                                                                                information to reasonably interpret the data. In the recom-
        X2.2 Table X2.1 is a recommended standard format for the                mended standard format, these fields are marked with asterisks.
     computerization of power frequency (25–400 Hz) magnetic
     test data as generated using the 25-cm Epstein test frame by                 X2.5 The presentation of this format does not represent a
     Test Method A343. Also see Table X2.2, Table X2.3, and Table               requirement that all of the elements of information included in
     X2.4 for additional information. There are three columns of                the recommendation must be included in every database.
     information:                                                               Rather it is a guide as to those elements that are likely to be
        X2.2.1 Field Number—a reference number for ease of                      useful to at least some users of most databases. It is understood
     dealing with the individual fields within this format guideline.           that not all of the elements of information recommended for
     It has no permanent value and does not become part of the                  inclusion will be available for all databases; that fact should not
     database itself.                                                           discourage database builders and users from proceeding so
                                                                                long as the minimum basic information is included (the items
       X2.2.2 Field Name and Description—the complete name of                   noted by the asterisks).
     the field, descriptive of the element of information that would
     be included in this field of the database.                                   X2.6 This document has no implication on data required for
       X2.2.3 Category Sets, Values, or Units—a listing of the                  materials production or purchase. Reporting of actual test
     types of information that would be included in the field or in             results shall be as described in the actual material specification
     the case of properties or other numeric fields, the units in which         or as agreed to by the purchaser and manufacturer as shown on
     the numbers are expressed. Category sets are closed (that is,              the purchase order and acknowledgment.
     complete) sets containing all possible (or acceptable) inputs to
     the field. Values are representative sets, listing sample (but not           X2.7 Also, it is recognized that in some individual cases,
     necessarily all acceptable) inputs to the field.                           additional elements of information of value to users of a
                                                                                database may be available. In those cases, databases builders
       X2.3 The fields or elements of information included in this              are encouraged to include them as well as the elements in the
     format are those recommended to provide sufficiently complete              recommended format.
                                                                           15
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                                              TABLE X2.1 Recommended Standard Data Format for
                                           Computerization of Magnetic Test Data per Test Method A343
                                                              (Epstein Test Method)
                                           Field                        Field                          Category Sets,
                                           No. A              Name and Description                    Values, or Units
                                                                   Test and Materials Identification
                                            1.*      Material identification                   (This information will be
                                                                                               supplemented
                                            2.*      Lot identification                        by material descriptions
                                            3.*      Data source identification                based on Guide E1338.)
                                            4.*      Type of test                              Epstein test
                                            5.*      ASTM, ISO, or other applicable            A343
                                                       standard method number
                                             6.      Date of applicable standard               year (for example 1986)
                                                                        Specimen Information
                                            7.       Specimen identification                   alphanumeric string
                                            8.       Specimen number                           alphanumeric string
                                            9.       Specimen type                             Epstein strips
                                           10.*      Specimen thickness                        in. (mm)
                                           11.*      Specimen condition                        see Table X2.2
                                           12.*      Specimen orientation                      see Table X2.3
                                           13.*      Specimen mass                             g (kg)
                                           14.*      Specimen length                           cm (m)
                                           15.*      Assumed density                           g/cm 3 (kg ⁄ m 3)
                                           16.       Assumed % eddy current loss               percentage
                                           17.       Assumed % eddy current loss               percentage
                                                                              Test Results
                                            18.      Core loss                                 W/lb (W/kg)
                                            19.      RMS exciting current                      A
                                            20.      Peak exciting current                     A
                                            21.      Specific exciting power                   VA/lb (VA/kg)
                                            22.      Impedance permeability                    dimensionless
                                            23.      Relative peak permeability                dimensionless
                                            24.      Form factor                               dimensionless
                                                                                           B
                                                                           Test Parameters
                                           25.*      Test temperature                          °C
                                           26.*      Test frequency                            Hertz
                                           27.*      Test magnetic flux density                Gauss (T)
                                           28.*      Test magnetic field strength              Oe (A/m)
                                           29.*      Form factor correction used               yes or no
                                           30.*      Peak current measurement device           see Table X2.4
                                           31.*      Primary turns                             dimensionless
                                           32.*      Comments
                                       A
                                         * Denotes essential information for computerization of test results.
                                          Field numbers are for reference only. They do not imply a necessity to include
                                       all these fields in any specific database nor imply a requirement that fields used be
                                       in this particular order.
                                       B
                                         It is customary to determine core loss at specified test magnetic flux density and
                                       to determine permeability at specified magnetic field strength.
       X2.8 This format is only for magnetic test data generated by                   of magnetic test data. These items are covered by separate
     Test Method A343. It does not include the recommended                            formats to be referenced in material specifications or other test
     material description or the presentation of other specific types                 standards.
                                                                                 16
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