0% found this document useful (0 votes)
91 views48 pages

4-1. Electrical System

The document outlines the electrical system of a construction equipment, detailing component locations, electrical circuits, and specifications. It includes diagrams and lists of various electrical components such as switches, sensors, and relays, along with their respective functions and connections. Additionally, it describes the power and starting circuits, providing operational flows and checkpoints for troubleshooting.

Uploaded by

Cuiun
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
91 views48 pages

4-1. Electrical System

The document outlines the electrical system of a construction equipment, detailing component locations, electrical circuits, and specifications. It includes diagrams and lists of various electrical components such as switches, sensors, and relays, along with their respective functions and connections. Additionally, it describes the power and starting circuits, providing operational flows and checkpoints for troubleshooting.

Uploaded by

Cuiun
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

SECTION 4 ELECTRICAL SYSTEM

Group 1 Component Location ----------------------------------------------------------------------------------------- 4-1


Group 2 Electrical Circuit -------------------------------------------------------------------------------------------------- 4-3
Group 3 Electrical Component Specification ------------------------------------------------------------------ 4-18
Group 4 Connectors --------------------------------------------------------------------------------------------------------- 4-25
SECTION 4 ELECTRICAL SYSTEM
GROUP 1 COMPONENT LOCATION

1. LOCATION 1

24 23
25 22
26 21
27
28

Switch
panel
B
A
C

Membrane
switch

1
20
2
3
4
19
5
6 18

7 VOL
SEEK
MUTE

V
DE
MO
CAL
L

15
8
9 14
10

Fuel tank

13
12 17
11

16
CN-16&16A
CN-16B

1 Cigar lighter 10 Air compressor switch(option) 20 Speaker


2 Air conditioner switch 11 Safety lever 21 Overload switch(option)
3 Remote controller 12 Power max switch 22 Beacon switch(option)
4 Accel dial switch 13 One touch decel switch 23 Quick clamp switch(option)
5 Horn switch 14 Fuse & relay box 24 Cab light switch
6 Breaker operation switch (option) 15 Master switch 25 Travel alarm switch
7 Start switch 16 Emergency engine connector 26 Washer switch
8 Cluster 17 Machine control unit 27 Wiper switch
9 Hour meter 18 RS232 & J1939 service socket 28 Main light switch
19 Radio & USB player

4-1
2. LOCATION 2

4
24
1 1

25

1
26
BOOM SOLENOID VALVE EPPR VALVE CAB
20
2 8 9 10

19
Pi2

a1
a4 12
Pi1

13

3 14

15
5

7 21

Patt
22 23
Ptr

17
c

16 h1

d1 18 1
MAIN CONTROL VALVE AIR CLEANER
SHUTTLE BLOCK

1 Lamp 10 EPPR pressure sensor 20 Posi-nega 2 pressure sensor


2 Fuel sender 12 Start relay 21 Attach pressure sensor
3 Fuel filler pump 13 Heater relay 22 Travel pressure sensor
4 Beacon lamp 14 Alternator 23 Air cleaner sensor
5 Battery 15 Travel alarm buzzer 24 Solenoid valve
6 Battery relay 16 Arm / Bucket in pressure sensor 25 Pump EPPR valve
7 Horn 17 Boom up pressure sensor 26 Boom priority EPPR valve
8 P1 pressure sensor 18 Swing pressure sensor
9 P2 pressure sensor 19 Posi-nega 1 pressure sensor

4-2
GROUP 2 ELECTRICAL CIRCUIT (1/2 )

4-3
·ELECTRICAL
ELECTRICAL CIRCUIT (2/2)

4-4
MEMORANDUM

HYUNDAI HEAVY INDUSTRIES CO., LTD


CONSTRUCTION EQUIPMENT DIV.

4-5
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.

1) OPERATING FLOW
Battery Battery relay Fusible link [CN-60] Master switch [CS-74]
Fuse box [No.1] l/conn[CN-3(7,14,15)] ECM [CN-94 (1,3,5)]
Fuse box [No.2] I/conn [CN-5 (46)] I/conn [CN -10 (3)] Room lamp [CL-1 (2)]
Cassette radio [CN-27 (8)]
Hour meter [CN-48 (1)]

Fuse box [No.3] MCU controller [CN-51 (1)]


Fuse box [No.4] Master switch [CS-74B] l/conn [CN-5 (36)] Start switch [CS-2 (1)]
ECM POWER RELAY [CR-45 (3)] RMS [CN-125A (11)]
POWER RELAY [CR-35 (30)] GPS CONN [CN-125 (1)]
Fuse box [No.5] l/conn [CN-11 (5)] AC & Heater controller (3)
Blower relay (3)
Fuse box [No.6] l/conn [CN-5 (18)] l/conn [CN-17 (5)] Wiper motor controller
[CN-141 (7)]
Wiper motor [CN-21 (6)]

Fuse box [No.7] l/conn [CN-5 (6)] Cluster[CN-56 (1)]


※ I/conn : Intermediate connector
2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (battery 1EA) 10~12.5V


② - GND (battery 2EA) 20~25V
OFF OFF
③ - GND (battery 2EA) 20~25V
④ - GND (fusible link) 20~25V

※ GND : Ground

4-6
cs-33 cN-4
5 5 1
4 4 2 cR-45
cs-74 1
3 3 3
4 5 1

MAstER sW
2

EcM
2 2 4
5 3
1 1

1
2
6 4
EMERGENcy ENGiNE stOp sW 3 2

pOWER Ry
5

cs-74B
12
cR-35
13 30
cN-141 87a 87 85
14 86
cONtiNUE 24v 7
15 87
cN-21 cN-17 16 85
POWER CIRCUIT

cONtROllER
1 30 86

WipER MOtOR
87a
pOWER Ry

2
3 cN-5
1 cN-36
4

8
7
6
5
4
3
2
1
2 30A

cN-56
5 EcM
3 1
6 ROOM lAMp/cAssEttE 10A
4 2
7 McU 30A
5 3
8 stARt KEy 30A

tX

RX
WipER MOtOR 6 4

siG_2
GND
siG_3

iG 24v
AiR cON/HEAtER 20A

BAtt.24v
7 5
cN-125A

cAMERA siG
10A

clUstER
8 WipER
BAttERy pOWER 1 6
10A

RMs
9 clUstER
7
6 17 EcM 5A

c st
5 cs-2 8
18 McU cONt. 20A
6 9
2

8
7
5

9
4
1

6
3

15
14
13
12
11
10
19 McU_EppR 20A
cN-3

3 5 10
2 20 sWitcH pANEl 10A

B
1

Acc BR
4 11
21 10A
cAssEttE

H
4 3
22 12
10A

0, i
2 clUstER
23 13
20A

stARt KEy sW
1 cONvERtER

i 0 H
24 14
30A

4-7
31
WORK lAMp
15
cABiN lAMp(OptiON) 30A
32 16
33 WipER 10A

3
4
1
2
17
34 HEAD lAMp 20A
18

cN-125
2

4
1

3
35 FUEl HEAtER 30A
cN-27 19

Gps cONN
36 stARt,stOp 20A
Acc 1 20
37
cN-94

HORN 10A
ill- 2 38 21
Ac& HEAtER 20A
Nc 3 cN-48 39 22
sAFEty sOl 10A
spK FRt RH- 4 3 42 23
h 2 sEAt 20A
spK FRt lH- 5 43 24
1 sOlENOiDE 20A
tEl MUtE 6 44 25
20A

HOUR MEtER
ANt 12v 7 45 ciGAR
26
OptiON(BEAcON) 20A
BAcK Up+ 8 46 27
ill+ 9 47 sOlENOiDE 20A
28
Nc 10 48 pRE-HEAt 10A
29
cR-1

spK FRt RH+ 11 57 FUEl p/p 20A


30

5
BAtt Ry

4
1

9
8
7
6
3
58

12
11
10
3

REMOcON+ 10A

RADiO & UsB plAyER


12 spARE

cN-10
59 31
FUsE BOX

REMOcON GND 13
60
spK FRt lH+ 14
90A

30A

Nc 15
2

Gr
GND 16 cs-74A
cN-11
1

1
2
1
1
2

1
2

cl-1
2
cs-74

2
cN-60
cN-95

ciRcUit BREAKER

cs-1
BAttERy(+) 3 3

DOOR sW
MAstER sW

(12vX2)

ROOM lAMp
BAttERy

4
4

Ac & HEAtER
cONtROllER
6
1

1 2 1 7
2 8
3
3 4 4 cN-51
cN-245

BlOWER Ry
BAttERy pOWER 24v 1

McU
2
1
ptc pOWER
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay [CR-1] Fusible link [CN-60] Master switch [CS-74]
Fuse box [No.4] I/conn [CN-5(36)] Start switch [CS-2(1)]
(1) When start key switch is in ON position
Start switch ON [CS-2 (2)] I/conn [CN-5 (60)] Battery relay [CR-1]
Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)] RMS [CN-125A (5)]
RMS conn [CN-125 (2)→ (4)] → I/conn [CN-5 (59)]

Power relay [CR-35 (86) (87)] Fuse box [No.9,10,11,12,13]


ECM power relay [CR-45 (2) (5)] l/conn [CN-4 (4)]
Emergency engine stop sw [CN-33 (2) (1)] l/conn [CN-4 (13)]
Fuse box [No. 8]
(2) When start key switch is in START position

Start switch START [CS-2 (6)] →i/conn [CN-5 (35)] →Stater limit relay [CR-104(3)
→(4)] →Anti-restart relay [CR-5 (86)→ (87)]→ l/conn [CN-2 (7)]→ start relay [CR-23(2)]
→ Starter motor operating

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (battery)
② - GND (start key)
③ - GND (battery relay M4)
OPERATING START ④ - GND (starter B+) 20~25V
⑤ - GND (starter M)
⑥ - GND (start relay)
⑦ - GND (battery relay M8)

※ GND : Ground

4-8
cN-33
5 5
cR-45
4 4
cN-5 1
3 3 4 5 1
1 2

EcM
2 2 2 3
1 1 3 4
3 2

pOWER Ry
EMERGENcy ENGiNE stOp sW 4 5
5 cR-35
cs-74 30
6 87a 87 85

MAstER sW
cN-125 cN-125 86
4 4 7
87
3 3 8
85

1
2
2 2 9 30 86
pOWER Ry
87a

cs-74B

Gps cONN
1 1 17
18
19 cN-36
cN-125A
STARTING CIRCUIT

20 EcM 30A
pOWER BAttERy 11 1
21 ROOM lAMp/cAssEttE 10A
KEy "iG" 5

RMs
22 2
McU 30A
23 3
6 stARt KEy 30A
5

st c
cs-2 24 4
AiR cON/HEAtER 20A
6 31 5
5 WipER 10A
3 32 6
2

B
10A

BR Acc
1 4 33 clUstER
7
5A

H
4 3 34 EcM
8
20A

0, i
2 35 McU cONt.
9

stARt KEy sW
1 36 McU_EppR 20A

H 0 i
10
37 sWitcH pANEl 10A
11
38 cAssEttE 10A

2
39 12
clUstER 10A
57 13
cONvERtER 20A
58 14
WORK lAMp 30A
cN-52 59 15
27 cABiN lAMp(OptiON) 30A
Alt. lEvEl 60

4-9
16

McU
WipER 10A
17
HEAD lAMp 20A
18
cN-4 FUEl HEAtER 30A
cN-51 1 19
stARt,stOp 20A
ANti-REstARt Ry 20 2 20
HORN 10A

McU
3 21
Ac& HEAtER 20A
4 22

8
6
7
2
1

9
5
4
3

12
10
10A

11
sAFEty sOl
5 23

cN-2
sEAt 20A
85
86
87
30

6
cR-5

24
87a

sOlENOiDE 20A
12 25

3
13 ciGAR 20A
30
87a 87

26
14 OptiON(BEAcON) 20A
27
15 20A

2
1
sOlENOiDE
28

6
cR-1
ANti-REstARt Ry

16 10A
DO-3
pRE-HEAt

DiODE
29
BAtt Ry
7

FUEl p/p 20A


30

3W/300
2
1
spARE 10A

Rs-1
2
1
31
FUsE BOX

90A

30A

cR-23

stARt Ry
cs-74A
1

4
1
1
2

1
2

2
cs-74

cN-95

cN-60
ciRcUit BREAKER
MAstER sW

5
4

(12v X 2)

M
BAttERy

l
B+

B+
cN-45

cN-74
3~
stARtER
M

U
AltERNAtOR
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
[CR-1].
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/conn [CN-2 (9)] MCU alternator level [CN-52 (27)]
Cluster charging warning lamp(Via serial interface)

(2) Charging flow


Alternator "B+" terminal Battery relay Battery(+) terminal
Fusible link [CN-60] Master switch [CS-74]
Fuse box

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (battery voltage)


② - GND (battery relay)
Run ON ③ - GND (alternator B+ terminal) 20~30V
④ - GND (alternator I terminal)
⑤ - GND (MCU)

※ GND : Ground

4-10
cN-36
EcM 30A
1
ROOM lAMp/cAssEttE 10A
2
McU 30A
3
30A

0.8l

0.8B
0.8B
stARt KEy

0.8y
4
20A 5R
AiR cON/HEAtER
5

5
4
1

9
8
7
6
3

60
59
58
57
24
23
22
21
20
19
18
17
0.8y
0.8B

0.8l
WipER 10A

cN-5
6
clUstER 10A

sH
8
7
6
5
4
3
2
1
7

0.8y

0.8l

0.8B
EcM 5A

cN-56
8
20A

l
Gr
y
B

W
McU cONt.

Wl
WR
RW
9
McU_EppR 20A
CHARGING CIRCUIT

cN-51 10
0.8l
RS485+(TX)-CLUSTER 23 sWitcH pANEl 10A
11

McU
tX

RX
cAssEttE 10A

siG 2
GND
siG 3

iG 24v
12

BAtt.24v
clUstER 10A

clUstER
cAMERA siG
13
cONvERtER 20A
14
WORK lAMp 30A
15
cABiN lAMp(OptiON) 30A
16
WipER 10A
cN-51 17
0.8y
RS485+(RX)-CLUSTER 33 HEAD lAMp 20A
18

McU
FUEl HEAtER 30A
19
stARt,stOp 20A
20
10A
145 5W

HORN
cN-52 21
0.8W Ac& HEAtER 20A
Alt. lEvEl 27 22

McU
sAFEty sOl 10A
23

5
sEAt 20A
24
sOlENOiDE 20A
25

4-11
ciGAR 20A
26
OptiON(BEAcON) 20A

1.2B
1.2W
27

1.2B
20A

0.8B
sOlENOiDE
28
10A

8
6
7
2
1

9
5
4
3
pRE-HEAt

12
10
11
29

1
2

cN-2
FUEl p/p 20A

cR-1

DO-3
30
spARE 10A

DiODE

1.2B
2

31

1.2W
BAtt Ry
FUsE BOX

1.2BOr
1

1.2B
90A

30A

1.2BOr
60R

cs-74A

3W/300
2
1

Rs-1
5R

2
1
1
1
2

1
2

5R
cs-74

2
cN-95

cN-60

(12vX2)
ciRcUit BREAKER

BAttERy

cR-23
MAstER sW

5R
5R
5W
5W

stARt Ry
60B

15 R

4
1.2W
3
M

l
B+

B+
cN-45

cN-74
3~
M

U
stARtER

AltERNAtOR
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.15) Work light relay [CR-4 (30, 86)]
Fuse box (No.18) Head light relay [CR-13 (30, 86)]
(1) Head light switch ON
Head light switch ON [CN-116 (1)] l/conn [CN-5 (49)] Head light relay [CR-13 (85) → (87)]
Head light ON [CL-3 (1), CL-4 (1)]
l/conn [CN-11 (8)] AC&Heater controller (4)
l/conn [CN-5 (13)] Radio [CN-27 (9)]
Cigar light [CL-2]
l/conn [CN-8 (7)] CN-279(2)

(2) Work light switch ON


Work light switch ON [CN-116 (2)] l/conn [CN-5 (50)] Work light relay [CR-4 (85) → (87)]
l/conn [CN-12 (1)] Work light ON [CL-5 (1), CL-6 (1)]

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (fuse box)


② - GND (switch power output)
③ - GND (head light relay)
④ - GND (head light)
STOP ON 20~25V
⑤ - GND (fuse box)
⑥- GND (switch power output)
⑦ - GND (work light relay)
⑧ - GND (work light)

※ GND : Ground

4-12
2
1
cN-36

cN-279
EcM 30A
1
ROOM lAMp/cAssEttE 10A

0.8B
2

AccEl DiAl lED


0.8ROr
McU 30A
3
stARt KEy 30A
4
AiR cON/HEAtER 20A
5
WipER 10A
6
clUstER 10A
7
EcM 5A
8

1.2B
cN-5 McU cONt. 20A

0.8ROr
1 9
McU_EppR 20A
2 10
10A

5
4
1

9
8
7
6
3
sWitcH pANEl

12
11
10
3 11

cN-8
cAssEttE 10A
4 12
1 10A

1.2B
clUstER
5 13

0.8ROr
20A
HEAD AND WORK LIGHT CIRCUIT

6
cONvERtER
14
2RW WORK lAMp 30A
7 15
8 cABiN lAMp(OptiON) 30A
16
9 WipER 10A
17
10 1.2Br HEAD lAMp 20A
18
11 FUEl HEAtER 30A
19
cN-27 12 stARt,stOp 20A
0.8ROr 0.8ROr
Acc 1 13 20
10A
5

HORN

4-13
ill- 2 14 21
Ac& HEAtER 20A
Nc 3 15 22
sAFEty sOl 10A
spK FRt RH- 4 16 23
sEAt 20A
spK FRt lH- 5 17 24
sOlENOiDE 20A
tEl MUtE 6 18 25
ANt 12v 7
cl-2 19 ciGAR 20A
26
BAcK Up+ 8 20 OptiON(BEAcON) 20A
0.8ROr 27
ill+ 9 ROr 21 sOlENOiDE 20A
28
Nc 10 41 pRE-HEAt 10A
29

ciGAR liGHt
spK FRt RH+ 11 42 FUEl p/p 20A
REMOcON+ 12 30

RADiO & UsB plAyER


43 spARE 10A
REMOcON GND 13 31
44
8
FUsE BOX

spK FRt lH+ 14 45


2B
2RG

Nc 15

2
46
GND 16 47
2
1

cN-116 48
cN-12

0.8BrW 0.8BrW 0.8BrW


HEAD liGHt OUt 1 49
0.8vW 0.8vW 0.8vW
WORK liGHt OUt 2 50
iNt. siG 3 51

3
7

1.2B

WipER MOtOR DRivE 52


1.2B

4
1.2B
4

1.2ROr
1.2ROr
1.2ROr

WAsHER siG 5 53

6
0.8Br
0.8RW

pRE-HEAt 6 54
v
B
v
B

1.2ROr
2RG

0.8BrW
0.8vW
2RW

1.2Br
cABiN liGHt OUt 7 55
tRAvEl AlARM 8 56
1
1
1

2
2
2
2

87
87
1

85
85
2

86
86
1

30
30

cl-3

87a
87a

cl-4

57
cl-5

cl-6

Nc 9
cR-4

sWitcH pANEl
cl-24

cR-13
pOWER 24v 10 58
GND 11 59
30 86
30 86

87a 87 85
87a 87 85

Nc 12 60
HEAD lAMp Ry
WORK lAMp Ry

HEAD lAMp-REAR
HEAD lAMp
lAMp

HEAD lAMp
WORK
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No. 27) I/conn [CN-5 (33)] Beacon lamp switch [CS-23 (8)]
Fuse box (No.16) Cab light relay [CR-9 (30, 86)]
(1) Beacon lamp switch ON
Beacon lamp switch ON [CS-23 (4)] Switch indicator lamp ON [CS-23 (11)]
l/conn [CN-10 (10)] Beacon lamp ON [CL-7]
(2) Cab light switch ON
Cab light switch ON [CN-116 (7)] I/conn [CN-5 (55)] Cabin light relay [CR-9 (85) → (87)]
I/conn [CN-5 (34,38)] I/conn [CN-10 (11)] cab light on [CL-8 (2)]
I/conn [CN-10 (12)] cab light on [CL-9 (2),[CL-10 (2)]

2) CHECK POINT
Engine Start switch Check point Voltage

① - GND (fuse box)


② - GND (switch power input)
③ - GND (switch power output)
④ - GND (beacon lamp)
STOP ON 20~25V
⑤ - GND (fuse box)
⑥ - GND (cab light relay)
⑦ - GND (switch power output)
⑧ - GND (cab light)

※ GND : Ground

4-14
cN-36
30A

lAMp
EcM

liGHt
cABiN
1
ROOM lAMp/cAssEttE 10A

BEAcON
2
McU 30A

12

M
3
4
9

12
10
3

cl-9
cl-7

cl-8
stARt KEy 30A

cl-10
4
AiR cON/HEAtER 20A

2
2
1

1
1
2
5
WipER 10A

7
8

2
11
6
clUstER 10A

2v

2B
1.2B

2B
2v
7

10
11

5
9
12

4
8

1
2
3
6
7

2B
2v
1.2BrW
EcM 5A

cs-23
8

BEAcON lAMp sW
McU cONt. 20A
9

0.8B
McU_EppR 20A

1.2BrW
0.8Br
0.8BrW
10
sWitcH pANEl 10A
11
10A

3
cAssEttE

8
12

2
clUstER 10A

2B
2B
13

2v
2v
5
cONvERtER 20A

1.2BrW
14
WORK lAMp 30A
15

5
4
1

9
8
7
6
3

12
11
10
2R cABiN lAMp(OptiON) 30A
16

cN-10
cN-5
WipER 10A
1 17

1.2B
1.2B

1.2v
1.2v
HEAD lAMp 20A
2

1.2BrW
18
FUEl HEAtER 30A
3 19
4 stARt,stOp 20A
20
BEACON LAMP AND CAB LIGHT CIRCUIT

5 HORN 10A
21
6 Ac& HEAtER 20A
22
7 sAFEty sOl 10A
23

4-15
8 sEAt 20A
1.2B 1.2B
30 24
1

1.2B 1.2B sOlENOiDE 20A


31 25
ciGAR 20A
32 26
1.2Br 1.2Br 1.2Br OptiON(BEAcON) 20A
33 27
1.2v 1.2v sOlENOiDE 20A
34 28
pRE-HEAt 10A
35 29
FUEl p/p 20A
36 30
37 spARE 10A
cN-116 0.8v 0.8v 31
38
FUsE BOX

HEAD liGHt OUt 1


2 39
WORK liGHt OUt
iNt. siG 3 51

7
WipER MOtOR DRivE 4 52
WAsHER siG 5 53
pRE-HEAt 6 54
0.8Gr 0.8Gr 0.8Gr
6

cABiN liGHt OUt 7 55


tRAvEl AlARM 8 56
0.8R

Nc 9 57
2v

sWitcH pANEl
0.8Gr

58
2R

pOWER 24v 10
GND 11 59
87
85
86
30

Nc 12 60
87a
cR-9

30 86
87a 87 85

cABiN lAMp Ry
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11) I/conn [CN-5 (57)] Switch panel [CN-116 (10)]
Fuse box (No.6) I/conn [CN-5 (18)] I/conn [CN-17 (5)] Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(6)]
Fuse box (No.17) I/conn [CN-5 (24)] l/conn [CN-17 (4)] Wiper motor controller [CN-141 (6)]
Washer pump [CN-22 (2)]
(2) Wiper switch ON : 1st step (Intermittent)
Wiper switch ON [CN-116 (3)] I/conn [CN-17 (8)] Wiper motor controller [CN-141 (10) → (4)]
Wiper motor intermittently operating [CN-21 (2)]
(3) Wiper switch ON : 2nd step (continual)
Wiper switch ON [CN-116(4)] I/conn[CN-17(2)] Wiper motor controller [CN-141(2) → (4)]
Wiper motor operating [CN-21(2)]
(4) Washer switch ON
Washer switch ON [CN-116 (5)] I/conn [CN-17 (7)] Wiper motor controller [CN-141 (9) → (8)]
I/conn [CN-17 (6)] I/conn [CN-5 (19)] Washer pump [CN-22 (1)] Washer operating
Wiper switch ON [CN-116 (4)] I/conn[CN-17 (2)] Wiper motor controller [CN-141 (2) → (4)]
Wiper motor operating [CN-21 (2)]
(5) Auto parking(when
parking switch OFF)
Switch OFF [CN-116 (4)] Wiper motor parking position by wiper motor controller

2) CHECK POINT

Engine Start switch Check point Voltage

① - GND (fuse box)


24V
② - GND (switch power input)
③ - GND (switch power output)
STOP ON 0 ~ 5V
④ - GND (wiper power input)
⑤ - GND (wiper power output) 24V
⑥ - GND (wiper motor) 0 or 24V
※ GND : Ground

4-16
CN-5
1
2
3
4 CN-36
5 IG POWER 30A
6 1

6
ROOM LAMP/CASSETTE 10A
CN-21 CS-53 7 2
Or MCU 30A
8 3
START KEY 30A
9 4
10 AIR CON/HEATER 20A
B
5
11 0.8R WIPER 10A

WIPER CUT SW
6
12 CLUSTER 10A
7
13 CLUSTER 10A
8

WIPER MOTOR
14 20A
MCU CONT.
15 9
MCU_EPPR 20A
16 10

4
0.8RW SWITCH PANEL 10A
17 11
0.8R 0.8R 10A
CN-141 18 CASSETTE
G 0.8V 0.8V 12
FEED BACK 1 19 FUEL CUT-OFF SOL. 10A
W 13

1
WIPER AND WASHER CIRCUIT

MOTOR DRIVE SIG 2 CN-17 20 CONVERTER 20A


L 14
MOTOR DRIVE- 3 1 21 WORK LAMP 30A
R W 0.8W
MOTOR DRIVE+ 4 2 22 15
B B 1.2B CABIN LAMP(OPTION) 30A
GND 5 3 23 16
GrW GrW 0.8ROr 0.8ROr 0.8GrW 0.8GrW WIPER 10A
VCC 6 4 24 17
R R 0.8R HEAD LAMP 20A
CONTINUE 24V 7 5 25 18
V V 0.8V 30A
WASHER P/P 8 6 26 FUEL HEATER
19
1

L L 0.8L
WASHER SIG. 9 7 27 START,STOP 30A
Br Br 0.8Br 20
INT. SIG 10 8 28 HORN 10A
Or 21
WIPER CUT SW 11 29 AC& HEATER 20A
1.2B 1.2B 22
N.C 12 30 10A

4-17
SAFETY SOL

WIPER MOTOR CONTROLLER


Gr 1.2B 1.2B
FEED BACK 13 31 23
OPTION 20A
32 24
SOLENOIDE 20A

5
33 25
CIGAR 20A
34 26
35 OPTION(BEACON) 20A
27
36 TRAVEL SOL 20A
28
37 PRE-HEAT 10A
29
38 FUEL P/P 20A
39 30
SPARE 10A
40 31
FUSE BOX

41
42
0.8V
0.8V

0.8GrW
0.8GrW

43
2
1

44
2
1

DO-5

45
CN-22
M

DIODE

46
CN-116 47
HEAD LIGHT OUT 1
WASHER PUMP

48
WORK LIGHT OUT 2
0.8Br 49
INT. SIG 3 50
0.8W
WIPER MOTOR DRIVE 4 51
0.8L
WASHER SIG 5 52
PRE-HEAT 6 53
CABIN LIGHT OUT 7 54

3
TRAVEL ALARM 8 55
NC 9 56

SWITCH PANEL
0.8RW 0.8RW 0.8RW
POWER 24V 10 57
GND 11 58
NC 12 59
60

2
GROUP 3 ELECTRICAL COMPONENT SPECIFICATION

Part name Symbol Specifications Check

※ Check specific gravity


12V × 100Ah 1.280 over : Over charged
Battery
(2EA) 1.280 ~ 1.250 : Normal
1.250 below : Recharging

Rated load :
24V ※ Check coil resistance(M4 to M4)
100A (continuity) Normal : About 50Ω
Battery relay
1000A ※ Check contact
(30seconds) Normal : ∞Ω
CR-1

※ Check contact
Glow plug relay 24V 200A Normal : 0.942Ω
(For terminal 1-GND)
CR-24
5
4

1
6

2
3

B
0, I
B-BR : 24V 1A ※ Check contact
OFF : ∞Ω(for each terminal)
1

Start key B-ACC : 24V 10A


B-ST : 24V 40A ON : 0Ω(for terminal 1-3 and 1-2)
H0 I
4
3

START : 0Ω(for terminal 1-5)


2
6
5

STC BR ACC H

CS-2

A SUPPLY
B SIG
C RETURN ※ Check contact
Pressure sensor 8~30V
CD-6 CD-7
CD-6 CD-7 CD-42
CD-24 Normal : 0.1Ω
CD-43 CD-44
CD-31 CD-32 CD-35
CLUSTER TYPE 1
CD-42 CD-43 CD-44
(CD-24, CD-31, CD-32, CD-69)
CD-70 CD-71

※Check disconnection
Master switch 6-36V
Normal : 0.1Ω

CS-74A CS-74B

4-18
Part name Symbol Specifications Check

※ Check resistance
Glow plug 24V 200A
0.25~0.12Ω

CN-80

Temperature ※ Check resistance


1 C
sensor 50˚C : 804Ω
-
(hydraulic) 2 80˚C : 310Ω
100˚C : 180Ω
CD-1

※ Check contact
Air cleaner Pa High level : ∞Ω
-
pressure switch Low level : 0Ω

CD-10

※ Check resistance
Full : 50Ω 6/12 : 350Ω
2 11/12 : 100Ω 5/12 : 400Ω
10/12 : 150Ω 4/12 : 450Ω
Fuel level 1 9/12 : 200Ω 3/12 : 500Ω
sender -
8/12 : 250Ω 2/12 : 550Ω
CD-2 7/12 : 300Ω 1/12 : 600Ω
Empty warning : 700Ω

※ Check resistance
3 4 4
Relay 3 Normal : About 200Ω
24V 20A (for terminal 1-3)
(air con blower) 2
0Ω
1 2 1
(for terminal 2-4)
CR-46

1
4 5 1 ※ Check resistance
2
3 Normal : About 160 Ω
Relay 4 24V 16A (for terminal 1-2)
5 3 2
0Ω(for terminal 3-4)
CR-2 CR-36 ∞Ω(for terminal 3-5)
CR-45 CR-62 CR104

4-19
Part name Symbol Specifications Check

30
86
87a 87 85 ※ Check resistance
87 Normal : About 160 Ω
Relay 85 24V 16A (for terminal 85-86)
87a 30 86
0Ω(for terminal 30-87a)
CR-4 CR-5 CR-7 CR-9 ∞Ω(for terminal 30-87)
CR-13 CR-35 CR-46

1
※ Check resistance
Solenoid valve 2 Normal : 15~25Ω
24V 1A
(for terminal 1-2)
CN-68 CN-66 CN-70
CN-88 CN-140 CN-149
CN-236 CN-237

1
※ Check resistance
EPPR valve
2 700mA Normal : 15~25Ω
(for terminal 1-2)
CN-75 CN-133 CN-242

1
※ Check resistance
Speaker 2 20W
Normal : A fewΩ
CN-23(LH)
CN-24(RH)
7
6

3
2
1
8

4
12

5
11
10

※ Check contact
11

2
8

Normal
Switch ON : 0 Ω(for terminal 3-7, 4-8)
24V 8A
(locking type) ∞Ω(for terminal 7-9, 8-10)
10

12
12

9
4

CS-23 CS-50
CS-50 CS-67 CS-82
OFF : ∞Ω(for terminal 3-7, 4-8)
CS-23 CS-52 CS-67 0 Ω(for terminal 7-9, 8-10)
CS-83 CS-99
CS-73 CS-82 CS-100 CS-99
CS-83
CS-100
※ Check resist
Normal : About 5kΩ
A (for terminal A-C)
+
Accel dial ※ Check voltage
B S -
Normal : About 5V
C - (for terminal A-C)
CN-142 : 2~4.5V
(for terminal C-B)

4-20
Part name Symbol Specifications Check

3 ※ Check disconnection
Normal : 1.0Ω
Room lamp 2 ON : 0Ω(For terminal 1-2)
24V 10W
1 ∞Ω(For terminal 1-3)
OFF : ∞Ω(For terminal 1-2)
CL-1 0Ω(For terminal 1-3)

2
Head lamp, ※ Check disconnection
24V 65W
Work lamp, 1
(H3 Type) Normal : 1.2Ω
Cab lamp
CL-3 CL-5
CL-4 CL-4 CL-6
CL-5
CL-8
CL-6 CL-9
CL-8
CL-9 CL-10 CL-24

21V 70W ※Check disconnection


Beacon lamp M (H1 Type) Normal : A fewΩ

CL-7
-
CL-7

1 M
24V 10A ※Check resistance
Fuel filler pump 2 35ℓ /min Normal : 1.0Ω
CN-61

3 ※Check operation
Service meter 2
h Supply power(24V) to terminal
16~32V
1 No.2 and connect terminal No.1
and ground
CN-48

1 ※Check operation
DC22~28V
Horn 2 Supply power(24V) to each
2A
terminal and connect ground.
CN-20 CN-25

4-21
Part name Symbol Specifications Check

※Check contact
Normal : 0Ω(for terminal A-B)
24V 15A
Safety switch ∞Ω(for terminal A-C)
(N.C TYPE)
Operating : ∞Ω(for terminal A-B)
0Ω(for terminal A-C)
CS-4
CS-4

24V ※Check contact


Wiper cut switch
(N.O TYPE) Normal : 0Ω(one pin to ground)
CS-53

2
Pa 24V 2.5A ※Check contact
Receiver dryer 1 Normal : ∞Ω
CN-29
10
11
12
13
14
15
16
1
2
3
4
5
6
7

9
8

※Check voltage
REMOCON GND
SPK FRT RH+

SPK FRT LH+


SPK FRT RH-
SPK FRT LH-

Radio &
REMOCON+
BACK UP+
TEL MUTE

24V 2A 20~25V
ANT 12V

USB plalyer
GND
ACC

ILL+

(for terminal 1-3, 3-8)


ILL-
NC

NC

NC

CN-27

※Check contact
Washer pump 24V 3.8A
Normal : 10.7Ω(for terminal 1-2)

CN-22

※Check disconnection
Wiper motor 24V 2A
Normal : 7Ω(for terminal 2-6)

CN-21

4-22
Part name Symbol Specifications Check

— —
Socket USB

※Check coil resistance


Normal : About 1MΩ
Cigar lighter 24V 5A 1.4W ※Check contact
Normal : ∞Ω
Operating time : 5~15sec
CL-2
CL-2

B+
G
1 P
2 L
3~ ※Check contact
Alternator 3 FI
U 24V 50A Normal : 0Ω (for terminal B+-I)
4 NC
Normal : 24~27.5V
CN-74

M
M
Denso ※Check contact
Starter
24V 4.5kW Normal : 0.1Ω
B+
CN-45

※Check contact
Travel alarm 24V 0.5A
Normal : 5.2Ω

CN-81

1
Aircon ※Check contact
24V 79W
compressor Normal : 13.4Ω
CN-28

4-23
Part name Symbol Specifications Check

※Check contact
Start relay 24V 300A
Normal : 0.94Ω(for terminal 1-2)

CR-23

1 M ※Check resistance
Blower motor 24V 9.5A
2 Normal : 2.5Ω(for terminal 1-2)

※Check resistance
Duct sensor 2 1˚C OFF Normal : 0Ω(for terminal 1-2),
(switch) 1 4˚C ON the atmosphere temp :
Over 4˚C

※Check resistance
Door switch 24V 2W
Normal : About 5MΩ

CS-1
CS-1

1
Switch
※Check resistance
(power max, 2 24V 6A
one touch decel, Normal : ∞Ω
horn, breaker) CS-5,19,26,29

※Check disconnection
2
CN-60: 60A normal : 0Ω
Fusible link CN-95: 30A
1
(connect ring terminal and check
resist between terminal 1 and 2)
CN-60 CN-95

4-24
GROUP 4 CONNECTORS

1. CONNECTOR DESTINATION
Connector No. of Connector part No.
Type Destination
number pin Female Male
CN-1 AMP 10 I/conn (Frame harness-Pump PS harness) S816-006002 S816-106002
CN-2 AMP 12 I/conn (Frame harness-Engine harness) 2-85262-1 368301-1
CN-3 AMP 15 I/conn (Frame harness-Engine harness) S816-012002 S816-112002
CN-4 AMP 16 I/conn (Console harness LH-Frame harness) 368047-1 368050-1
CN-5 DEUTSCH 60 I/conn (Side harness RH-Frame harness) DRB16-60SAE-L018 DRB14-60PAE-L018
CN-7 AMP 16 I/conn (Console harness RH-Frame harness) 368047-1 368050-1
CN-8 AMP 12 I/conn (Console harness RH-Frame harness) S816-012002 S816-112002
CN-10 DEUTSCH 12 I/conn (Cab harness-Side harness RH) DT06-12S-EP06 DT04-12P-BE02
CN-11 DEUTSCH 8 I/conn (Frame harness-Aircon harness) DT06-8S -
CN-12 DEUTSCH 2 I/conn (Frame harness-Boom wire harness) DT06-2S-EP06 DT04-2P-E005
CN-15 AMP 12 I/conn (Frame harness-attech harness) S816-012002 S816-112002
CN-16 AMP 6 I/conn (Accel dial harness) S816-008002 S816-108002
CN-17 AMP 8 I/conn (Wiper harness) S816-008002 S816-108002
CN-20 MOLEX 2 Horn 36825-0211 -
CN-21 AMP 6 Wiper motor 925276-0 -
CN-22 KET 2 Washer pump MG640605 -
CN-23 KET 2 Speaker-LH MG610070 -
CN-24 KET 2 Speaker-RH MG610070 -
CN-25 MOLEX 2 Horn 36825-0211 -
CN-27 KUM 16 Cassette radio PK145-16017 -
CN-28 KUM 1 Aircon compressor MWP-01F-B -
CN-29 KET 2 Receiver dryer MG640795 -
CN-36 - - Fuse & relay box 21Q7-10910 -
CN-45 RING-TERM - Starter motor B+ S820-308000 DT04-4P-E005
CN-48 KET 3 Service meter 2-520193-2 -
CN-51 DEUTSCH 40 MCU (cluster type 1) DRC26-40SA -
CN-52 DEUTSCH 40 MCU (cluster type 1) DRC26-40SB -
CN-56 AMP 8 Cluster (type 1) - S816-108002
CN-60 AMP 2 Fusible link 21N4-01320 S813-130201
CN-61 DEUTSCH 2 Fuel filler pump DT06-2S-EP06 -
CN-66 DEUTSCH 2 Breaker solenoid DT06-2S-EP06 DT04-2P-EP005
CN-68 DEUTSCH 2 Safety solenoid DT06-2S -

4-25
Connector No. of Connector part No.
Type Destination
number pin Female Male
CN-70 DEUTSCH 2 Travel high solenoid DT06-2S -
CN-74 AMP 4 Alternator "L" terminal 12186568 -
CN-75 AMP 2 Pump EPPR S816-002002 -
CN-80 RING-TERM - Glow plug S820-306000 -
CN-81 DEUTSCH 2 Travel buzzer DT06-2S-EP06 -
CN-88 DEUTSCH 2 Power max solenoid DT06-2S-EP06 -
CN-95 YAZAKI 2 Fusible link 21N4-01311 7122-4125-50
CN-113 KET 2 Buzzer MG651205-5 -
CN-116 AMP 12 Switch panel 176116 -
CN-125 DEUTSCH 4 GPS CONN -
CN-125A AMP 12 RMS -
CN-126 AMP 10 Service tool S816-010002 S816-110002
CN-133 DEUTSCH 2 Boom priority solenoid DT06-2S-EP06 -
CN-139 AMP 2 12V socket 172434-2 -
CN-140 DEUTSCH 2 Quick clamp solenoid DT06-2S-EP06 DT04-2P-E005
CN-141 AMP 13 Wiper motor controller 172498-1 DT04-3P-EP10
CN-142 DEUTSCH 3 Accel dial DT06-3S-EP06 -
CN-144 AMP 4 Free harness 2-967325-3
CN-147 AMP 4 Fuel warmer 2-967325-3 -
CN-149 DEUTSCH 2 Attach safety solenoid DT06-2S-EP06 -
CN-156 DEUTSCH 2 Air seat - DT04-2P-E005
CN-173 DEUTSCH 2 Resister - DT04-2P-E005
CN-236 DEUTSCH 2 Attach pressure solenoid DT06-2S-EP06 -
CN-237 DEUTSCH 2 Attach conflux solenoid DT06-2S-EP06 -
CN-242 DEUTSCH 2 Attach flow solenoid DT06-2S-EP06 DT04-2P-E005
CN-249 AMP 4 Rear view camera S816-004002 S816-104002
CN-259 DEUTSCH 6 Camera DT06-08SA-EP06 DT04-8P
CN-279 AMP 2 Accel dial LED S816-002002 -
·Relay
CR-1 RING-TERM - Battery relay ST730135-2 -
CR-2 - 5 Horn relay - -
CR-4 - 5 Work lamp relay - -
CR-5 - 5 Anti restart relay - -
CR-7 - 5 Aircon compressor relay - -
CR-9 - 5 Cabin lamp relay - -
CR-13 - 5 Head lamp relay - -
CR-23 AMP 4 Start relay - S814-102001

4-26
Connector No. of Connector part No.
Type Destination
number pin Female Male
CR-24 AMP 4 Preheat relay S822-014000 -
CR-35 - 5 Power relay - -
CR-36 - 5 Preheat relay - -
CR-46 - 5 Fuel warmer relay - -
CR-62 - 5 Breaker relay - -
CR-104 5 Starter limit relay - -
·Switch
CS-1 SHUR 1 Door switch S822-014002 S822-114002
CS-2 WP 6 Start key switch S814-006100 -
CS-4 DEUTSCH 3 Safety switch DT06-3S-EP06 -
CS-5 DEUTSCH 2 Horn switch - DT04-2P-E005
CS-19 DEUTSCH 2 One touch decel switch - DT04-2P-E005
CS-23 SWF 12 Beacon lamp switch SWF589790 -
CS-26 DEUTSCH 2 Breaker switch DT06-2S-EP06 -
CS-26A AMP 2 Breaker foot pedal S816-002002 S816-102002
CS-29 DEUTSCH 2 Power max switch DT06-2S-EP06 -
CS-33 AMP 6 Emergency engine stop switch S816-006002 S816-106002
CS-50 SWF 12 Overload switch SWF589790 -
CS-53 AMP 1 Wiper cut switch S822-014002 -
CS-67 SWF 12 Quick clamp switch SWF 589790 -
CS-74A AMP 2 Master switch S813-030201 -
CS-74B DEUTSCH 2 Master switch DT06-2S-EP06 -
CS-82 SWF 12 Spare switch SWF 589790 -
CS-83 SWF 12 Crab switch SWF589790 -
CS-99 SWF 12 Air comp switch SWF 589790 -
CS-100 SWF 12 Spare switch SWF 589790 -
·Light
CL-1 KET 3 Room lamp MG651032 -
CL-2 AMP 3 Cigar light S822-014002 S822-114002
CL-3 DEUTSCH 2 Head lamp-LH DT06-2S-EP06 DT04-2P-E005
CL-4 DEUTSCH 2 Head lamp-RH DT06-2S-EP06 DT04-2P-E005
CL-5 AMP 2 Work lamp-LH 180923-0 -
CL-6 AMP 2 Work lamp-RH 180923-0 -
CL-7 SHUR 2 Beacon lamp S822-014002 S822-114002
CL-8 DEUTSCH 2 Cab light-LH DT06-2S-EP06 DT-2P
CL-9 DEUTSCH 2 Cab light-RH DT06-2S-EP06 DT04-2P
CL-10 DEUTSCH 2 Cab light-RH DT06-2S-EP06 DT04-2P

4-27
Connector No. of Connector part No.
Type Destination
number pin Female Male
·Sensor, sender
CD-1 AMP 2 Hydraulic oil temp sender 85202-1 -
CD-2 DEUTSCH 2 Fuel level sender DT06-2S-EP06 -
CD-6 DEUTSCH 3 Travel pressure sensor DT06-3S-EP06 -
CD-7 DEUTSCH 3 Working pressure sensor DT06-3S-EP06 -
CD-10 RING TERM - Air cleaner switch ST730135-2 -
CD-24 DEUTSCH 3 Swing sensor DT06-3S-EP06 -
CD-31 AMP 3 Overload sensor S816-003002 S816-103002
CD-32 DEUTSCH 3 Boom up sensor DT06-3S-EP06 -
CD-42 DEUTSCH 3 Pump pressure 1 DT06-3S-EP06 -
CD-43 DEUTSCH 3 Pump pressure 2 DT06-3S-EP06 -
CD-44 DEUTSCH 3 Eppr pressure DT06-3S-EP06 -
CD-45 DEUTSCH 2 Wif sensor DT06-3S-EP06 -
CD-69 DEUTSCH 3 Attach pressure sensor DT06-3S-EP06 -
CD-70 DEUTSCH 3 N1 pressure DT06-3S-EP06 -
CD-71 DEUTSCH 3 N2 pressure DT06-3S-EP06 -

4-28
2. CONNECTION TABLE FOR CONNECTORS
1) PA TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

2 5 1 3

1 3 2 5

S811-005002 S811-105002

3 7 1 4

1 4 3 7

S811-007002 S811-107002

4 9 1 5

1 5 4 9

S811-009002 3S811-109002

5 11 1 6

11

1 6 5 11

S811-011002 S811-111002

4-29
No. of
Receptacle connector (female) Plug connector (male)
pin

6 13 1 7

13

1 7 6 13
S811-013002 S811-113002

8 1 9
17

17

1 9 8 17
S811-017002 S811-117002
1 21
1 11

21

1 11 1 21
S811-021002 S811-121002

4-30
2) J TYPE CONNECTOR

No. of
Receptacle connector (female) Plug connector (male)
pin

1 1
2

2 12
S816-002001 S816-102001

2 3 1

3 1 2

S816-003001 S816-103001

3 1 4 2

4 2 3 1

S816-004001 S816-104001

8 5 2
6 3 1

8 5 2 6 3 1
S816-008001 S816-108001

4-31
3) SWP TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 1

S814-001000 S814-101000

2 1

1 2

S814-002000 S814-102000

3 1

2 1 23

S814-003000 S814-103000

2 4
1 3

1 3 2 4

S814-004000 S814-104000

4-32
No. of
Receptacle connector (female) Plug connector (male)
pin
3 6
1 4

1 4 3 6

S814-006000 S814-106000
4 8
1 5

1 5 4 8
S814-008000 S814-108000

4 12
1 9

12

4 12
1 9
S814-012000 S814-112000
3 14
1 11

14

1 11 3 14

S814-014000 S814-114000

4-33
4) CN TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 1

S810-001202 S810-101202

2 2

1 1

S810-002202 S810-102202

3 2

1 2 1 3

S810-003202 S810-103202

2 4 1 3

1 3 2 4
S810-004202 S810-104202

4-34
No. of
Receptacle connector (female) Plug connector (male)
pin
3 6 1 4

1 4 3 6
S810-006202 S810-106202

4 8 1 5

1 5 4 8
S810-008202 S810-108202

4-35
5) 375 FASTEN TYPE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 2 1 2

S810-002402 S810-102402

6) AMP ECONOSEAL CONNECTOR

No. of
Receptacle connector (female) Plug connector (male)
pin

12
1

1 13
24
36
36 25
13 12
24
25 36

344111-1 344108-1

7) AMP TIMER CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

85202-1

4-36
8) AMP 040 MULTILOCK CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

12 1 6

7 12
174045-2

9) AMP 070 MULTILOCK CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

1 6
14

7 14
173852

10) AMP FASTIN - FASTON CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

6
6
1
4

925276-0

4-37
11) KET 090 CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1
2

MG610070

12) KET 090 WP CONNECTORS


No. of
Receptacle connector (female) Plug connector (male)
pin

1
2

MG640605

2 1

MG640795

4-38
13) KET SDL CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

14
7

6
14

MG610406

4-39
14) DEUTSCH DT CONNECTORS
DT 06 - 3S - ★★★★

Modifications (see below)


Number of contacts (P : Pin, S : Socket)
06 : Receptacle, 04 : Plug
Deutsch connectors
※ Modification
E003 : Standard end cap - gray
E004 : Color of connector to be black
E005 : Combination - E004 & E003
EP04 : End cap
EP06 : Combination P012 & EP04
P012 : Front seal enhancement - connectors color to black for 2, 3, 4 & 6pin
No. of
Receptacle connector (female) Plug connector (male)
pin

2 1 1 2
2

DT06-2S DT04-2P

1 2 2 1

3 3

DT06-3S DT04-3P

1 4 4 1

2 3 3 2

DT06-4S DT04-4P

4-40
No. of
Receptacle connector (female) Plug connector (male)
pin

1 6 6 1

3 4 4 3

DT06-6S DT04-6P

5 4 4 5

1 8
8 1

DT06-8S DT04-8P

7 6
6 7

12

12 1 1 12
DT06-12S DT04-12P

4-41
15) MOLEX 2CKTS CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1 2

35215-0200
35215-0200

16) ITT SWF CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

2
10

1 10

SWF593757

17) MWP NMWP CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

1
1

NMWP01F-B

4-42
18) ECONOSEAL J TYPE CONNECTORS
No. of
Receptacle connector (female) Plug connector (male)
pin

S816-001002 S816-101002

1 2 2 1

S816-002002 S816-102002

S816-003002 S816-103002

S816-004002 S816-104002

4-43
No. of
Receptacle connector (female) Plug connector (male)
pin

S816-006002 S816-106002

S816-008002 S816-108002

10

S816-010002 S816-110002

12

S816-012002 S816-112002

4-44
No. of
Receptacle connector (female) Plug connector (male)
pin

15

368301-1 2-85262-1

19) METRI-PACK TYPE CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

12040753

20) DEUTSCH HD30 CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

J K
K J
B

23 N T

A B
F
F Q N
Q A
HD36-24-23SN HD34-24-23PN

4-45
21) DEUTSCH MCU CONNECTOR

No. of
Receptacle connector (female) Plug connector (male)
pin

5
1 6
11 1
10
2
3
11 4
5
21
6
40 21 31
32
7
8
9
33 10
34
35

31 36
37
20
30
20
38
39
35 40

36
30
40

DRC26-40SA/B

22) DEUTSCH SERVICE TOOL CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

C
D
E

A
9
F
B
G
H J
HD10-9-96P

23) AMP FUEL WARMER CONNECTOR


No. of
Receptacle connector (female) Plug connector (male)
pin

3 2

2-967325-3

4-46
24) DEUTSCH INTERMEDIATE CONNECTOR
No. of
Receptacle connector (female) Plug connector (male)
pin

1
13 12
25 24
31
60 30
37
36
49
48

60
DRB16-60SAE-L018

4-47

You might also like