Sev07 Sev05 en
Sev07 Sev05 en
Copyright ©2020
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in
any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of Blain Hydraulics.
Moreover, Blain Hydraulics reserves the right to change the information contained in this manual without any
notice
Every precaution has been taken in the preparation of this manual. Nevertheless, Blain Hydraulics assumes
no responsibility for damages resulting from the misuse of the information contained in this publication.
TABLE OF CONTENTS
1.    General information .....................................................................................................................................4
     1.1      Safety precautions & general warnings .............................................................................................. 4
     1.2      Product introduction ............................................................................................................................ 4
2.    The SEV card ..............................................................................................................................................5
     2.1      Overview ............................................................................................................................................. 5
     2.2      LED Diagnostics ................................................................................................................................. 6
3.    The SEV valve .............................................................................................................................................7
     3.1      Hydraulic circuit SEV 07 ..................................................................................................................... 8
     3.2      Cut section SEV 07 ............................................................................................................................ 9
     3.3      Valve operation .................................................................................................................................10
     3.4      Initial Operations ...............................................................................................................................11
     3.5      SEV adjustments and explosion drawing .........................................................................................12
4.    Electrical installation ..................................................................................................................................13
5.    Control valve installation ...........................................................................................................................14
6.    Flow sensor and solenoid adjustments .....................................................................................................15
     6.1      Adjustment of solenoids ...................................................................................................................15
     6.2      Solenoid valve correction when fully loaded ....................................................................................16
     6.3      Solenoid valve adjustment for relevelling .........................................................................................16
     6.4      Adjustment of flow sensor ................................................................................................................16
7.    Wi-Fi connectivity & security .....................................................................................................................17
8.    Operation via smart device .......................................................................................................................18
     8.1      Main menu ........................................................................................................................................19
     8.2      Install Wizard ....................................................................................................................................20
     8.3      Settings .............................................................................................................................................22
      8.3.1       Date, time, units and valve settings ..............................................................................................22
      8.3.2       Solenoid adjustments ...................................................................................................................23
      8.3.3       Factory and Wi-Fi settings ............................................................................................................24
      8.3.4       Advanced settings ........................................................................................................................24
      8.3.5       Teachrun for solenoid and speed calibration ...............................................................................25
      8.3.6       Rupture valve test .........................................................................................................................26
     8.4      Data collection ..................................................................................................................................26
      8.4.1       Elevator data.................................................................................................................................26
      8.4.2       Travel data ....................................................................................................................................29
      8.4.3       Log book .......................................................................................................................................30
      8.4.4       Trouble shooting ...........................................................................................................................32
     8.5      Status, Meldungen und Update ........................................................................................................35
9.    Error relais .................................................................................................................................................36
10. Selection charts – valve inserts .................................................................................................................37
11. Flow – pressure chart (metric & imperial) .................................................................................................38
 1. GENERAL INFORMATION
1.1 Safety precautions & general warnings
Installation, operation and servicing of the SEV
should only be performed by qualified
personnel. Before installing the SEV package,
the "Quick Start Guide" should be read,
understood, and all safety precautions
mentioned in these documents and warnings
must be followed. The SEV must be installed
according to the descriptions in this technical
manual and in accordance with the local              Figure 1: New Smart Servo Electronic Valve SEV 07
elevator safety codes and directives.                     with p-T sensor and new electronic card
    1) SEV valve,
    2) Electronic card,
    3) User Manual.
The smart electronic card: The onboard web server and Wi-Fi on the electronic card allows users to connect
with the card using any smart device (phone, tablet, laptop or PC). Setting up the system, making changes or
observing travel graphs of the elevator are possible via Wi-Fi connectivity. The platform is system independent
and can be accessed using any standard web browser independent of the operating system of the device used
for interacting with the card. Since the complete system is platform independent, there is no need to download
and install any app or software. The embedded software on electronic card stores all the settings, information
and travel logs. The step-by-step set up guide and multilingual interface software in SI and Imperial units make
inputting and monitoring information very easy and accessible.
Warranty information
Blain's SEV User Manual is provided for qualified personnel, who are competent in installing, adjusting and
servicing of hydraulic elevators. Blain Hydraulics assumes no liability for any personal injury, property damage,
losses or claims arising from in appropriate use of its product or incompetence of the installer.
                                                                                             O
      B
                             000000
                               0000
      C
                     SEV07 -
                     Blain
      D                                                                                      N
      E
                                                                                             M
                                      H     I            J          K        L
  A       Mode switch                           I   Input signals
  B       Memory card slot                      J   Output signals
  C       Jumper for data upload                K   Error relay
  D       Type plate                            L   Power supply 24 V DC / 18 V AC
  E       Flow sensor adjustment feedback       M   Error LED (red) / warning LED (orange)
  F       Temperature sensor connection         N   Power LED (green)
  G       Pressure sensor connection            O   Quit / confirm button
  H       Flow sensor connection                P   Slot for additional interface PCB
                                                                               POWER LED
                                                                               The green power LED
                                                                               will continuously glow
  FLOW LEDs                                                                    as    long    as    the
  They indicate if the                                                         electronic   card     is
  sensor      has    been                                                      supplied with power.
  adjusted properly. If
  the adjustment is set
  higher or lower than
  the       range,     the
  corresponding LEDs
  will light up to signal,
                                                                                Orange
  that the sensor has to
  be readjusted.                                                                Red
SEV 05
SEV 07
                                                               Electronic card
Up travel Up to 1.0 m/s (197 fpm). 1 Full Speed, 1 Leveling Speed, 1 Inspection speed.
Down travel Up to 1.0 m/s (197 fpm). 1 Full Speed, 1 Leveling Speed, 1 Inspection speed.
Optional Equipment
SEV 05
SEV 05
SEV 07
                   R        Q   I       V                                       T            U
                                    X                     P
Cabin
XC
      Cylinder              F Y
                                    8                                                                2
  Connections                                                                       UC
  P     Pump port
                                                9 7                         E
  T     Tank port                                                 PT
  Z     Cylinder port
                                                                                                 Horizontal
                                                                                                 section
D C A
                                                                            S
                                                      H
                                                D             C                     A       AT
                                                                       CT
                                           Control elements
  A     Solenoid Up control         pT   Pressure-temp.-sensor        V    Check valve
  C     Solenoid Down control       Q    Flow meter                   X    Down valve
  D     Solenoid Down start/stop    R    Flow ring                    Y    Manual lowering valve
  E     Early start valve           S    Pressure relief valve        2    Pilot orifice Up
  H     Manual lowering             U    Bypass valve                 8    Pilot orifice Down
  I     Flow sensor
DOWN operation
(Caution! Coil D is directly connected to the elevator´s controller, not to the SEV card!)
1.    With a Down signal, coil D is energized, solenoid D (normally closed) opens and the electronic
      card´s Down program starts simultaneously.
2.    Coil C is energized from the card and solenoid C (normally closed) partially opens. Oil escapes
      from the down valve pilot chamber XC through solenoid D (fully open) back to the tank, while oil
      passes through fixed orifice 8 from the cylinder into the down valve pilot chamber XC.
3.    The down valve X begins to open as pressure decreases in the down valve pilot chamber XC.
      As the down valve opens, a steadily increasing volume of oil flows from the elevator´s cylinder
      into the tank, displacing the flow meter Q.
4.    The inductive sensor I measures the increasing displacement of the flow meter. This value is
      being compared by the card with the set value of the target flow.
5.    Correction of the flow rate is made by varying the power to coil C from the card, controlling the
      position of the down valve through pilot pressure in chamber XC.
6.    The comparison and correction of the flow continue throughout the complete DOWN operation
      of the elevator.
INSPECTION Speed
Besides full speed and levelling speed, an optional inspection speed is available by the SEV system.
Up and down inspection speeds can be independently adjusted between 0.05 m/s and 0.30 m/s.
UP travel
     Once an UP call has been made, it will take a few seconds before the elevator starts moving
     since the pilot chamber UC is being filled with oil.
        Adjustment 1 – Bypass
     With no load in the car, disconnect the SEV card (no power to coil A) and turn on the pump-
     motor. Turn adjustment 1 ‘in’ until the car barely moves, then turn ‘out’ so the car stands. Turn
     ‘out’ another half a turn.
     When an up call is given, the car may delay a few seconds whilst the pilot pressure chamber
     UC fills with oil.
DOWN
SEV 07 H CT S AT
KS 9 7
H CT S AT
SEV 05
KS 9 7 1
      4. ELECTRICAL INSTALLATION
                     Lift Controller                                             SEV card
Power ,
supply
coil D
                                                                                                              R1
                                                                  21
                                                                                                              Card internal
                                                                  22
                                                                  23
                                                                                                              relay
                                                                  24
                                                                  25
1. The flow on the data plate of the valve complies with the flow rate of the pump (±10 %).
2. The minimum and maximum static pressures on the valve data plate is in accordance with those of the
   elevator.
3. The electrical supply to the SEV card is 24V DC or 18V AC and 50VA.
4. The star – delta timer is to be set between 0.3s and 0.4s
5. The flow ring R, bypass valve U and down valve X have been chosen correctly according to the selection
   charts in section 11.
6. On standby the value of the flow sensor must be adjusted between 4.8mA and 5.3mA (see section 6.).
Depending on customers priorities, for travelling time or stopping accuracy, the recommended values for
levelling speeds may be modified, i.e. for faster floor to floor times; faster levelling speeds, for more accurate
floor stops; slower levelling speeds.
Within the “MAIN MENU” and the “Status”, the digital                               Trim     screws    at
value of the UP solenoid (A) or DOWN solenoid (C)                                  solenoids A and C
during an UP or DOWN travel is displayed. Depending                                (3mm Allen key)
on travel direction, the green LED for output signal A
(Up) or red LED for output signal C (Down) will be
illuminated.
As basic setting, the adjustment screw is turned out all
the way out and then turned in for 3.5 turns. For
finetuning the adjustment screw should be turned
slightly "in" or "out" in order to increase or decrease its
digital value.
If the elevator runs at a constant speed, i.e. at full speed
or slow speed, this digital value should ideally be
around 2100 ± 200. To alter the value, turn the trim
screw in or out.
If possible, the adjustment should be made during slow speed, as there is more time for adjusting between 2
floors. The starting value for acceleration is 2400. Since the SEV card always starts with this value in the
standard setting, the solenoid valve adjustment should ensure a quick and soft start.
Now start the empty lift and let it run until the display for a successful learning run appears. The numbers for
the currently determined optimal starting value appear behind the two solenoid valves A and C. This should
be in the range of 2400 ± 300.
                             If there are green ticks         behind the numbers, then the starting values are
                             within      the     allowed      range. If black arrows appear, then the setting of the
                             solenoid valve is too high or too low. If the value is
                             too high, then turn the adjustment screw ¼ turn
                             counterclockwise and if the value is too low, turn it in
                             the opposite direction accordingly. Depending on the
deviation from 2400 and the gain, you still have to readjust 1/8 turn to get within
the permissible range.
If the sensor value [mA] under static condition is not set between 4.8
and 5.3 mA, close the ball valve and open manual lowering to drop
the valve pressure, loosen up the lock screw of the sensor and turn
the knurled sensor-head in or out until the value is between 4.8 and
5.3 mA. Re-tighten the lock screw.                                        1
Attention: Adjusting the sensor value below 4.5 mA may cause the          2
sensor to press against the flow meter!                                   3
                                                                          4
Radial sensor adjustment
For radial adjustment of the sensor loosen the bushing lock nut (4),
without turning the sensor bushing (2). Operate the elevator to run       1   Sensor head
Up and Down at leveling speed. Measure the speed with stop watch          2   Sensor bushing
or tachometer. Levelling speeds for both directions should have the           [19 mm (3/4”) spanner]
same value. If Down leveling speed is slower than Up leveling             3   Sensor lock screw
speed, rotate the bushing (2) clockwise by 15° and re-measure the             (3mm Allen key)
leveling speeds. If Down leveling speed is faster than Up leveling        4   Bushing lock nut
speed, rotate the bushing (2) counter-clockwise by 15° and re-                [32 mm (1 1/4”) spanner]
measure the leveling speeds.
Repeat the process of rotating the bushing in clockwise or anti-
clockwise as required to set the Up and Down leveling speeds to be
practically the same. Re-tighten the bushing lock nut once the setup
is finished.
 Identify and connect with      Provide the password to   Once connected, tap on       Once the authentication
 the BLAIN-SEV Wi-Fi            get connected. The        the Wi-Fi to get into the    is completed, a loading
 from your smart device.        default password is       configuration. Tap on        screen will appear
                                12345678.                 “Manage      router”    to
                                                          access the SEV card
         During the time the smart device is connected    with    your    preferred
         with the SEV card, no internet connectivity or   browser           (Firefox
         other network connections are possible.
                                                          recommended).
                                                          Alternatively open your
                                                          preferred browser and
              Password:       12345678                    provide the IP address
              IP address:     192.168.4.1                 192.168.4.1     in     the   Once     loading  is
                                                          navigation bar.              complete, the MAIN
                                                                                       MENU can be seen.
                                     Once the desired language has been selected, enter the date, time and
                                     preferred unit system in the “Settings” menu. To return to the “MAIN
                                     MENU” from any point in the submenu, use the " MAIN MENU " button.
                                     The “Install wizard” is being used to assist during valve setup and serves
                                     as a step by step guide to help users entering the complete and correct
                                     necessary elevator data.
                                     The “Data collection” gives an overview about all entered data to make
                                     changes if necessary and it gives access to the “Logbook” and the
                                     “Trouble shooting” sections.
                                     In the “Settings” menu you can change units, valve and Wi-Fi settings or
                                     reset settings to factory settings if desired.
The “State/notifications” shows the status of the system and allows for possible updates.
The “Access” button gives the user the possibility to enter and change passwords necessary for accessing
the features of the software. Only with correct access changes can be made.
Furthermore the “MAIN MENU” acts as the first tool for analyzing and setting up the valve. Values for pressure,
temperature and flow are displayed. In case of no readings the connections need to be rechecked or the
sensors changed. LEDs for input and output give feedback for diagnostics. While traveling constantly in full
speed or levelling speed in Up or Down direction, the highlighted digital value should stay in the range of 2100
± 200. The green check marks should show up behind the digital values of the solenoids giving feedback of
the correct starting values.
The following section of this installation manual describes how to set up and service the valve with the help of
the software. The most important points of navigating the menu will be covered and the sub menus “Install
wizard”, “Data collection”, “Settings” and “State / Notifications” will be explained in detail.
Please note:      Changing data is only allowed when correct access codes are being input!
                  The standard level 1 code is 1111 and can be changed by the user by pressing the access
                  button.
                                          ←Left
                                          After starting the install wizard and
                                          reading the welcome screen, you
                                          are asked to enter the necessary
                                          cylinder data. Pressing the buttons
                                          for the different piston types will
                                          bring up a dialogue field (screen on
                                          the right), where the desired values
                                          can be entered. To change
                                          transmission ratio or number of
                                          cylinders, tap on the corresponding
                                          values.
                                          The effective piston diameter is
                                          calculated depending on the
                                          entered data. Changing its value will
                                          override all other data.
                                                                       Right→
                                              Select a piston type and enter its
                                           diameters by tapping on the values.
                                                 Use the confirm button on the
                                                bottom right to get back to the
                                                             screen on the left.
                                         ←Left
                                         Enter the pump performance data
                                         provided by the manufacturer. Due
                                         to changes in load and oil viscosity
                                         the pump will not always deliver its
                                         full flow. Furthermore some flow is
                                         needed by the SEV to regulate and
                                         provide constant speed and travel
                                         time. 90 % efficiency is an
                                         approximated value.
                                                                       Right→
                                             Provide the static weight of your
                                            elevator system and the pay load
                                             data. Alternatively the values for
                                            minimum and maximum pressure
                                            can be entered. Please note, that
                                            entering the weight automatically
                                             calculates the pressure and vice
                                                                         versa.
Version: v0.48 10/12/2022                                                                                           20
SEV User Manual
                            ←Left
                            The inspection travel speed for Up
                            and for Down direction can be set
                            here. The speed can be used for
                            inspections or short floor distances.
                            Press continue to proceed further.
                                                          Right→
                                Once you reach the final screen,
                              the install wizard ends, confirming
                                  that the entered data has been
                                        saved successfully on the
                               electronic card. In order to review
                               and change all entered data, you
                              can run the install wizard again or
                                    check the “Data collection”.
8.3 Settings
    8.3.1     Date, time, units and valve settings
                                  ←Left
                                  Within the settings you can change
                                  the date and time, set the units
                                  between metric and Imperial and
                                  access the “Settings” sub menus
                                                                 Right→
                                   This section gives you the option to
                                    improve your travel quality in case
                                          of setup problems or wrongly
                                   chosen insert sizes. The gain value
                                           can be used to even out the
                                     problems caused by wrong insert
                                    size selection. The dither amplifier
                                         is used to get rid of vibrations
                                           experienced while travelling.
                                  Warning: Adjustments for Gain and
                                      Dither should only be done once
                                     Blain Hydraulics tech support has
                                     been consulted. Speed mode can
                                       be either set to Constant Speed
                                   Mode or Energy Saving Mode. The
                                   pressure relief valve allows a setup
                                      while receiving live feed from the
                                   pressure sensor within the system.
                                  ←Left
    2.3.1                         The acceleration can only be               2.3.2
                                  adjusted via Wi-Fi on the SEV07.
                                  Size 2 is installed as standard. Size
                                  1 is used for lower pressures; for
                                  larger ones, size 3. Compare this
                                  value with the built-in throttle and
                                  adjust if necessary. Value has no
                                  meaning for SEV05.
                                                                 Right→
                                         Usually, speed is controlled by
                                      following a constant target value
                                                    (speed mode CSM).
                                       The energy saving mode (ESM)
                                      can be used to optimally use the
                                        pump flow rate. In this case the
                                         target speed is adjusted to the
                                          current speed for each travel.
                                      Speed is depending on the load.
                                   The flow rate of the pump changes,
                                   which leads to different floor to floor
                                        travel times. To ensure that the
                                   slow speed times remain the same,
                                       the deceleration phase is varied
                                                            accordingly.
                                ←Left
    2.3.3                       If parts of the solenoid valve "A" or         2.3.4
                                "C" are replaced (pre-setting:
                                complete out and 3 turns in) or the
                                solenoid valve setting is changed, a
                                teachrun with an empty cabin must
                                first be carried out (see 8.3.5). Then
                                the correction for the approach in the
                                loaded state takes place. If the
                                approach takes too long (increase in
                                the coil value), the correction value
                                (only SEV7) must be reduced; if it is
                                too hard be increased accordingly.
                                The calculation of the correct
                                correction value is displayed as a
                                suggestion and should be adopted
                                with the correction value. Depending
                                on the deviation from the ideal value,
                                the correction is made 2-3 times.
                                                                 Right→
                                       The setpoint for the pressure relief
                                   valve is calculated from the maximum
                                      pressure entered and multiplied by
                                      factor 1.4. The current actual value
                                   (SEV07 only) can be used for setting.
                                ←Left
     2.3.5                      The gain factor is used for better            2.3.6
                                control and to equalize the input
                                sizes. A larger value shortens the
                                response time of the valve (Caution!
                                Vibrations if the value is too large). A
                                decrease dampens the responses
                                from the valve.
                                The default value is 8.
                                                                Right→
                                   The dither value from the controller
                                      prevents the solenoid valve from
                                        sticking when the control value
                                   changes. Decreasing it reduces this
                                 responsiveness; an increase can lead
                                                          to vibrations.
                                         The default values are shown.
                                   ←Left
     2.4                           From this menu you can reset            2.5
                                   different data you previously
                                   entered and reset everything to
                                   factory settings. The factory
                                   settings are set by the customers
                                   themselves or Blain Hydraulics
                                   according to customer data.
                                   Additionally settings can be
                                   uploaded to and downloaded from
                                   the SD card.
                                                               Right→
                                              The Wi-Fi settings allow
                                      modification of the SSID and its
                                             corresponding password.
                                    The current Wi-Fi version is shown
                                                                as well.
                                   ←Left
                                   The “advanced settings” menu
     2.6                           allows to carry out teach runs for
                                   the solenoid as well as for the
                                   sensor and rupture valve tests.
                                   Changing sensible sensor values
                                   and variables is reserved for Blain
                                   Hydraulics technicians.
The "Teach run" menu is used for fine adjustment of the main speeds (full speed and/or slow speed), if they
do not match the target values. Only the speed of the last trip in the direction traveled can be edited, all others
have a gray background. A teach run may become necessary if the sensor, the electronic card or the flow
meter have been changed. The new data is immediately adopted in the sensor table!
If you enter the wrong data without running again, enter the data correctly or reset to standard values!
                                   ←Left
     2.6.2                         Before the “rupture valve test” is
                                   carried out, a warning is shown.
                                   After the warning perception there
                                   is a short briefing before the screen
                                   on the right appears. This test
                                   should only be performed by
                                   qualified personnel (code:4646)!
                                                                   Right→
                                   Follow the instructions on screen to
                                    test your rupture valve. The default
                                      setting of the testing time is set to
                                       0.75 s for security reasons. After
                                        the test time limit is reached, the
                                         control valve will decelerate the
                                    elevator. If test time is too short for
                                       the rupture valve to be activated,
                                       the time can be increased. Once
                                     the slider is triggered, the test can
                                   be carried out within the next 300 s.
                                          The test will be disabled when
                                                       leaving this screen.
                                    ←Left
                                   The “Data collection” sub menu
     3.1                           provides an overview of the existing       3.2
                                   data stored on the card. Data can
                                   be entered here when selecting
                                   “Elevator data” or “Travel data”. In
                                   addition there is access to the “Log
                                   book” as well as the “Trouble
                                   shooting”. The “Logbook”
                                   provides an overview of travel logs
                                   with the option of looking at its
                                   travel graph. “Troubleshooting”
                                   offers help on most common errors.
                                                             Right→
                                     Within the “Elevator data” menu
                                    section you can check the data for
                                        your piston, pump, weight and
                                         pressures and change them if
                                                             desired.
                            ←Left
                            In addition to the number of
    3.2.1                   cylinders and the transmission
                            ratio, the piston type and its
                            respective diameter can be set in
                            the “Cylinder data” menu.
                            The effective piston diameter
                            calculated from these 3 data can be
                            edited if required.
                                                        Right→
                                The piston diameter of the push
                                type piston is entered under the
                                             Normal piston type.
                            ←Left
                            When using a pull type piston, the
                            two relevant diameters must be
                            entered here.
                                                         Right→
                                In the case of using a telescopic
                                    piston system, the number of
                             stages must first be entered before
                              the diameter of each stage can be
                                                           edited.
                            ←Left
                            Enter the pump parameters
     3.2.2                  according to the manufacturer's
                            specifications. The flow rate of the
                            pump is reduced by load and high
                            oil temperature (change of oil
                            viscosity). This is determined by the
                            efficiency. In addition, a certain oil
                            flow in circulation is required for the
                            flow regulation of the SEV valve.
                            Based on experience, the value
                            should therefore be set to 90%.
                            ←Left
                            If the data for the empty weight and
    3.2.3                   the payload are entered, the
                                                                      3.2.4
                            pressure is calculated automatically
                            in the next step.
                                                        Right→
                               Alternatively, you can also enter
                             the pressures and the weights will
                                                  be calculated.
                            ←Left
                            In the "Travel data" menu, the
     3.3                    travel parameters for the up and          3.3.1
                            down as well as inspection travel
                            can be viewed and set separately.
                                                           Right→
                                  In addition to the setting of the
                                speeds for full and slow travel, a
                             value for the soft stop can also be
                              entered. 100% indicates the same
                              deceleration as when transitioning
                                   from full speed to slow speed.
                            0%, on the other hand, refers to no
                            deceleration (too soft) until the
                            motor is being turned off. The
                            relevelling can be set between 1
                            (delayed but gently) and 10 (rapid
                            but with a jerky take off). Standard
                            value is 4.
                            ←Left
                            For the down travel the
    3.3.2                   parameters for the speeds,
                                                                      3.3.3
                            accelerations and decelerations
                            can be viewed or changed.
                            .
                                                         Right→
                                  The inspection speeds can be
                                 viewed or changed in this area.
                                  These speeds can be used for
                                   short stops or as a 3rd speed
                                                          option.
The "log book" provides information about the last saved trips. Each trip can be identified by its date and time.
Additionally, the travel diagrams can be called up by pressing on the individual run. The symbols             and
      are used to navigate between the pages. Various views enable the analysis of ride characteristics and
valve settings.
Monitoring is beneficial for quick and easy diagnose and identification of errors for technical support.
                            By selecting the year, month and day, you get to the “last runs” overview for this
                            day. The last trip is always listed at the top and the first at the bottom.
                            If more than 10 runs are saved on this day, the symbols for scrolling appear at the
                            bottom. With         you get to the last trip of the day, which is trip no. 1.
                            Choosing a date will provide a travel overview. When selected its travel graphs can
                            be analyzed. There are three different views to choose from. Each view will display
                            different channels for analyzing.
                                                                              1   Chosen channel
  1                                                                           2   Scale of chosen channel
                                                                      4
                                                                              3   Back to view selection
  2                                                                   5       4   Move to the left
                                                                              5   Swap between move and
                                                                      6           zoom function
                                                                              6   Move to the right
  3                                                                   7       7   Change channel
Depending on the selected channel (1), the scaling (2) adapts automatically. Y-axis values depend on the
measurement system selected in the “Settings” menu and can be shifted using the icons. Pressing the
“Back” button (3) results in a return to the view selection. When the crosshair icon     (5) is displayed, the x-
axis can be shifted using the left (4) and right (6) arrow icons.
By pressing the crosshair icon     , the arrow icons change into lens icons to make use of the zoom function
(zoom in        and zoom out     ) and the lens    replaces the crosshair.
The button          (5) allows to switch between different channels in each selected view. The color of the
travel graph indicates the travel direction (green – up direction; red – down direction).
                                                                                 Target trace
                                                                                 Actual speed value Up
                                                                                 Actual speed value Down
                                                                                 Solenoid digital value
                                                                                 Actual acceleration value
                                                                                 Target trace
                                                                                 Actual speed value Up
                                                                                 Actual speed value Down
                                                                                 Status
                                                                                 Proportional term
                                                                                 Integral term
                                                                                 Derivative term
                                                                                 Target trace
                                                                                 Actual speed value Up
                                                                                 Actual speed value Down
                                                                                 Pressure
                                                                                 Temperature
                                         ←Left
                                         In the "Troubleshooting" section,
     5                                   information is provided about the
                                                                                     5.1
                                         most common problems
                                         encountered while or before
                                         traveling in either direction.
                                                                       Right→
                                                  In terms of errors, there are
                                              different symptoms, which can
                                                occur on the elevator system
                                          caused by the control valve. If you
                                           click on the button describing the
                                          symptoms, a new window appears
                                                     with possible causes and
                                                          suggested solutions.
General errors
   I.    Valves are already adjusted and tested. Check all electrical connections and correct coil
         supply before changing valve settings.
  II.    Make sure all parts are properly mounted after servicing the valve.
Up direction travel
        Problem                              Cause                                  Recommended
                            Coil 'A' not energized, voltage too low.    Lift coil to check magnetic force.
                            Insufficient voltage supplied to SEV        Supplied Voltage to SEV card has to be
                            card.                                       24 V DC.
                                                                        Run elevator with leveling speed in UP
                            Spring preload of solenoid 'A' not
                                                                        direction and set digital value of
                            properly adjusted.
                                                                        solenoid 'A' to 2100.
                     Solenoid 'A': tube not screwed down
   1. No UP start.                                                      Tighten solenoid 'A' tube.
                     tight.
 Elevator remains at                                                    Insert smaller bypass flow guide (flow
      floor level.   Bypass flow guide 'U' is too large.
                                                                        chart).
                            Pressure relief valve 'S' is set too low.   Set relief valve higher (turn in).
                                                                        Check motor direction, install pump
                            Pump running in the wrong direction.
                                                                        correctly.
                            The pump connection flange is leaking.      Seal the pump connection.
                            The pump is undersized, worn or
                                                                        Select bigger pump or change pump.
                            cracked.
                            Short delay valve is not closing.           Change short delay valve.
                            Bypass flow guide 'U' too small.            Insert larger bypass flow guide.
                            O-Ring 'UO' on bypass flow guide 'U' is Change O-Ring → look at SEV spare
   2. UP start is too
                            leaking.                                parts list.
        hard.
                            Star/delta motor switch period too long.    0.2 – 0.3 sec. switch time is sufficient.
                            Excessive friction on the guide rails or    Cannot be eliminated through valve
                            in the cylinder head.                       adjustment.
                            O-Ring 'UO' on bypass flow guide 'U' is     Change O-Ring → look at SEV spare
  3. No deceleration        leaking.                                    parts list.
 into leveling speed.                                                   Set lower value for deceleration time
                            Deceleration time target value too high.
                                                                        (2.5 s)
                                                                        Set lower value for the deceleration
                            Deceleration time target value too high.
                                                                        time (2.5 s)
                            Leveling speed target value too high.       Set lower value for the leveling speed.
                            Deceleration signal received too late.      Change shaft switch position.
 4. Deceleration into Sudden and hard elevator stop caused              Increase setting for soft stop to make
 leveling speed, but by too soft setting of soft stop.                  stop harder (standard: 60%).
  overtravel of floor                                                   Possibilities:
        level.                                                          - Use next larger insert size
                      Target value cannot be reached,
                                                                        - Increase pressure and weight
                      because:
                                                                        - Reduce friction in the system
                      - pressure loss in the system is too big
                                                                        - Adjust deceleration time (longer)
                      - dynamic pressure drops below 12 bar
                                                                        - Change position of deceleration
                                                                        switch
  5. Vibration during       Bypass flow guide 'U' is too large.         Choose smaller insert size if gain <6.
   the whole travel.        Gain is too big (>11).                      Decrease gain.
 6. Vibrations during                                                   Decrease gain and respectively change
                       Control parameters are not optimal.
  parts of the travel.                                                  P-and D- portion (slope).
  7. Slow reaction of       Bypass flow guide 'U' too small.            Use next larger insert size, if gain >11.
  controlled variable.      Gain is too small.                          Increase gain (not < 6).
[#]: To check for energized solenoid coils, remove 19mm hex nut. By lifting the coil, the noticeable magnetic
force of an energized coil can be checked and the travel function of the elevator manipulated.
                                                               Right→
                                        The notifications inform about
                                      number of runs, error runs and
                                            operation hours as well as
                                     existing errors. „Reset all errors“
                                          deletes the messages once
                                                              resolved.
To perform an update, a micro SD card with a new software version is required. During the update, the green
LED of the boot loader flashes very quickly. The process usually takes approxemitly 30 seconds. As soon as
the process is complete, the green and red Boot Loader LEDs are flashing slowly alternately. There are two
options for performing updates:
 9. ERROR RELAIS
Card Internal Relay R1 - Evacuation of passengers
Important
If there is a major fault interfering with the normal operation of the SEV card when travelling between floors,
power supply to coil A or C will automatically be interrupted.
During Up travel the motor and during Down travel coil D (Down start/stop) remain energised unless the
SEV relay R1 signals otherwise.
                When a major fault occurs the relay R1 on the SEV card switches to send and error signal to
                the main controller. The terminals 18, 19 and 20 are used for error signal wiring. When R1
                relay switches, then the following emergency functions should initiate:
                      Motor-pump combination will be switched off
                      Coil D is energised to lower the car at levelling speed to the next lower floor
                      Elevator is taken out of service and emergency service is being notified
The following faults are signalled by illuminating the red Error LED. At the same time, the notifications
section in the software menu will show the nature of the fault as follows:
Major Faults
After the fault has been corrected, errors 1-2 must be cancelled by pressing OK button on SEV
Card and erased from the notifications menu.
Minor Faults
Errors 3-7 do not have influence on the operation of the elevator. As long as the power supply to the SEV
card is maintained, errors will be saved and the orange LED will remain illuminated. The error indication can
be cancelled one after the other in reversed order of occurrence (last error first) by pressing OK button on
the SEV card or by erasing the error messages within the “notifications” menu.
 Cylinder data
Example
  SEV         1.5 R5        U4 X5
                                     Down flow guide
                                     Bypass flow guide
                                     Flow meter ring size
                                     Valve connection ports
Available options
EN – Emergency Power Coil: Battery lowering in case of power failure. (D coil double wound)
KS – Slack Rope Valve: Prevents excessive slack rope condition in 2:1 systems.
HP – Hand Pump: To raise car manually.
DH – Pressure Switches: Signals hydraulic pressure above the normal operating pressure.
DL – Pressure Switches: Signals hydraulic pressure below the normal operating pressure.
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